PLC SCADA INDUSTRIAL TRAINING

Industrial Training Report submitted

for the Partial fulfillment of the requirement

FOR THE AWARD OF DEGREE OF

BACHELOR OF TECHNOLOGY
In
Electronics and Communication Engineering
SUBMITTED BY

Atique Akram: 15112574

PUNJAB TECHNICAL UNIVERSITY

BHATINDA, PUNJAB, INDIA
January-June 2019
 ACKNOWLEDGEMENT

Any task in the world cannot be accomplished on a sole basis. It directly or indirectly needs the
overt or covert support of their acquaintances, beloved ones or their faculty heads. We have
culminated our project with the aid of not only our friends but the assistance provided by our
faculties cannot be neglected.
We take this opportunity to express our gratitude to the people who have been instrumental in the
successful completion of this project. We would like to show our greatest appreciation to Head of
department Ms.shelly chugh . We can’t say thank you enough for his tremendous support and
help. Without his encouragement and guidance this project would not have materialized.
We are highly indebted to Continental Institute Of Enginnering And Technology,Jalvehra for
their guidance and constant supervision as well as for providing necessary information regarding
the project & also for their support in completing the project.
The guidance and support received from all the members who contributed and who are contributing
to this project, was vital for the success of the project. We are grateful for their constant support and
help.
Last but not least we would like to thank our parents for supporting us to complete our presentation
report in all ways.
 Continental group of institute

ABSTRACT

An industrial PLC and SCADA system is to for the development of automatic control of machinery.PLC and
SCADA system are methods to achieve Automation. Automation industry has fast growth potential in a
country like India, which has a large industry base. This report focuses on brief concepts of PLC and SCADA
system, their development, a nd also mentions possible applications of these systems. Almost every industry
that has some electrical machinery may need Automation Services. Attention is also paid to the security issues
which have arisen with time

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List of Figures

Figure No. Title Page No.

2 Architecture of plc 7

2.5.2 Operation of plc 12

3(a) Delta wpl soft 14

3(b) Tlp logix pro simulator 15

3.2 Ladder diagram 17

3.3(a) And logic 19

3.3(b) Or logic 20

3.3(c) Not logic 21

3.6 Circuit diagram 24

3.7 Communication software 24

3.7(a) 25

3.7(b) How to open software 26

3.7(c)

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3.7(d) Ladder logic software 36

3.7(e) 27

3.7(f) 28

3.7(g) Creating a new program 29

3.7(h)

3.7(i)

3.8(a) Data table 30

3.8(b) Address by drag method 31

3.8(c) Initialize 31

3.8(d) Downloading program to plc 32

3.9(a) Instruction table 33

3.10 Bit logic symbol 33

3.10.1 Start/stop program 35

3.11(a) Program using timer 37

3.11(b) Program using counter 37

3.12(a) Bottle filling program 38

3.12(b)

3.13 Sequencing 39

3.13(a) Packing and counting 39

4.1 Automatic pump on/off 41

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4.2 Motor operation by using timer 42

4.3 Motor operation by using compare instruction 44

4.4 Silo simulation 45

Dop-B03s211 / Dop-B03e211 (Front View)

5.7(a) 49

Dop-B03s211 (Rear View)

5.7(b) 49

5.7(c) DOP-B03E211 (Rear View) 50

6.1 Figure of scada 51

6.1.1 Basic diagram of scada 52

6.2 Controlling ball through gate with slider 53

6.3(a) Silo simulator with programming 54

6.3.2 Programming of silo simulator 55

6.4 Traffic light program 55

6.5 Batch simulator program 56

6.6 Relay holding with plc 56

6.7 Contactor holding 57

7.2 Vfd panel 59

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TABLE OF CONTENTS

Sr.No. Topic Page No

Chapter1 1

1 Company profile 1
1.1 Introduction 3

1.2 Benefit of programmable logic controller 4

Chapter 2

Architecture of plc 5
What is plc?
2,1 Processor 6

2.2 Input/output module 6

2.3 Memory unit 7

2.4 Program loader 8

2.5 Power supply 9

2.5.1 Scan time of plc 9

2.5.2 Operation of plc 9

2.6 Types of plc 11

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Chapter 3 12

Programming with plc 12

User software

3.1.1 Configuration data 13

3.1.2 Language program 13

3.1.3 Program loader 14

3.2 Structure of ladder diagram 15

3.2.1 Simple ladder logic diagram 15

3.2.2 Comparison between relay logic and ladder logic 16

3.3 Implementation of boolean expression using ladder logic 17

3.4 Programmable logic controllers timers 19

3.5 Programmable logic controllers counters 20

3.6 Programming 22

3.7 Communication software 22

3.7(a) Step to open software 23

3.7(d) Programming software 24

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3.8 Data files 27

3.9 Instructions 30

3.10 Bit logic instruction 31

3.10.1 Start/stop 33

3.11 Timers and counters 33

3.12 Some example of automation 36

3.13 Sequencing 37

3.13(a) Packing and counting 37

Chapter 4 38

Project work done 38

4.1 Automatic pump on/off 38

4.2 Sequencial motor oparation by using timer 39

4.3 Sequencial motor oparation by using compare instruction 41

4.4 Silo simulation 43

Chapter 5 44

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Hmi(human machine interface) 44

5.1 Safety precaution 44

5.2 Installation 44

5.3 Wiring 45

5.7 Parts name 47

Chapter 6 49

6.1 Scada(supervisory control and data aquision) 49

Introduction

6.1.1 System concept 50

6.1.2 Tags(points) 51

6.2 Some project work of scada 51

6.3 Silo simulator 52

6.4 Traffic light 53

6.5 Batch simulator 54

6.6 Realy holding with plc 54

6.7 Contactor holding 55

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Chapter 7 56

7.1 Variable frequency drive 56

7.2 Project 57

Conclusion 62

references 63

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