Beruflich Dokumente
Kultur Dokumente
May 7, 2012
FOREWORD
Purpose and made available on-line on the Department
Design website:
This manual was prepared for the California http://www.dot.ca.gov/hq/oppd/hdm/hdmtoc.htm.
Department of Transportation (Department) by the The new instructions or updates may consist of
Division of Design for use on the California State additional sheets or new sheets to be substituted for
highway system. This manual establishes uniform those superseded. Users of this manual are
policies and procedures to carry out the State encouraged to utilize the most recent version
highway design functions of the Department. It is available on-line on the Department Design website.
neither intended as, nor does it establish, a legal
standard for these functions. Organization of the Manual
The standards, procedures, and requirements A decimal numbering system is used which permits
established and discussed herein are for the identification by chapter, topic, and index, each of
information and guidance of the officers and which is a subdivision of the preceding
employees of the Department. classification. For example:
Many of the instructions given herein are subject to Chapter 40 Federal-Aid
amendment as conditions and experience warrant.
Topic 42 Federal-Aid System
Special situations may call for deviation from
policies and procedures, subject to Division of Index 42.2 Interstate
Design approval, or such other approval as may be The upper corner of each page shows the page
specifically provided for in the text of this manual. number and the date of issue.
It is not intended that any standard of conduct or
Use the Table of Contents
duty toward the public shall be created or imposed
by the publication of this manual. Statements as to The Table of Contents gives the index number and
the duties and responsibilities of any given page number for each topical paragraph together
classification of officers or employees mentioned with corresponding dates of issue. If the holder of
herein refer solely to duties or responsibilities owed the manual chooses to maintain a paper copy, the
by these in such classification to their superiors. holder is responsible for keeping the paper copy up
However, in their official contacts, each employee to date and current. Revised Table of Contents will
should recognize the necessity for good relations be issued on the Department Design website as the
with the public. need arises.
Scope Use of the English and Metric Editions of the
This manual is not a textbook or a substitute for Highway Design Manual
engineering knowledge, experience, or judgment. It This Sixth Edition of the Highway Design Manual
includes techniques as well as graphs and tables not is in U.S. Customary (English) units. Departmental
ordinarily found in textbooks. These are intended as policy established by Director’s Policy 15-R1 and
aids in the quick solutions of field and office Deputy Directive Number 12-R1, both effective
problems. Except for new developments, no October 2006, state that the Department has adopted
attempt is made to detail basic engineering the use of the U.S. Customary (English) units as its
techniques; for these, standard textbooks should be preferred system of units and measures. All projects
used. designed and constructed in English units shall
follow the standards in this manual.
Form
The Metric standards contained in the Fifth Edition
The loose-leaf form was chosen because it facilitates
of the Highway Design Manual, and related
change and expansion. New instructions or updates
publications, are to continue to be used if the
will be issued as sheets in the format of this manual
specific project was granted an exception to
HIGHWAY DESIGN MANUAL
May 7, 2012
Metric Basics
Measurable Attribute - Basic Units Unit Expression
Length meter m
Mass kilogram kg
Luminous intensity candela cd
Time second s
Time hour h
Electric current ampere A
Thermodynamic temperature Kelvin K
Amount of substance mole mol
Volume of liquid liter L
Measurable Attribute - Special Names Unit Expression
Frequency of a periodic phenomenon hertz Hz (1/s)
Force newton N (kg.m/s2)
Energy/work/quantity of heat joule J(N.m)
Power watt W (J/s)
Pressure/stress pascal Pa (N/m2)
Celcius temperature Celsius °C
Quantity of electricity/electrical charge coulomb C
Electric potential volt V
Electric resistance ohm Ω
Luminous flux lumen lm
Luminance lux lx (lm/m2) or
(cd/m2)
Measurable Attribute - Derived Units Unit Expression
Acceleration meter per second squared m/s2
Area square meter m2
Area hectare ha (10 000 m2)
Density/mass kilogram per cubic meter kg/m3
Volume cubic meters m3
Velocity meter per second m/s
Mass tonne tonne (1000 kg)
Multiplication Factors Prefix Symbol Pronunciations
9
1 000 000 000 = 10 giga G jig' a (i as in jig, a as in a-bout)
6
1 000 000 = 10 mega M as in mega-phone
1000 = 103 kilo k kill' oh
2
100 = 10 *hecto h heck' toe
10 = 101 *deko da deck' a (a as in a-bout)
-1
0.1 = 10 *deci d as in deci-mal
0.01 = 10-2 *centi c as in centi-pede
0.001 = 10-3 milli m as in mili-tary
0.000 001 = 10-6 micro µ as in micro-phone
0.000 000 001 = 10-9 nano n nan' oh (an as in ant)
* to be avoided where possible
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Table of Contents
Topic Subject Page
Number Number
CHAPTER 40 - FEDERAL-AID
41 Enabling Legislation
41.1 General 40-1
42 Federal-Aid System
42.1 National Highway System 40-1
42.2 Interstate 40-1
43 Federal-Aid Programs
43.1 Surface Transportation Program (STP) 40-1
43.2 California Stewardship & Oversight Agreement with FHWA 40-1
43.3 Congestion Mitigation and Air Quality Improvement Program (CMAQ) 40-2
43.4 Bridge Replacement and Rehabilitation Program 40-2
43.5 Federal Lands Program 40-2
43.6 Highway Safety Improvement Program 40-2
43.7 Special Programs 40-2
44 Funding Determination
44.1 Funding Eligibility 40-2
44.2 Federal Participation Ratio 40-3
44.3 Emergency Relief 40-3
CHAPTER 60 - NOMENCLATURE
61 Abbreviations
61.1 Official Names 60-1
62 Definitions
62.1 Geometric Cross Section 60-1
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102.2 Design Capacity and Quality of Service (Pedestrians and Bicycles) 100-3
103 Design Designation
103.1 Relation to Design 100-3
103.2 Design Period 100-4
104 Control of Access
104.1 General Policy 100-4
104.2 Access Openings 100-4
104.3 Frontage Roads 100-5
104.4 Protection of Access Rights 100-5
104.5 Relation of Access Opening to a Median Opening 100-5
104.6 Maintaining Local Community Access 100-6
104.7 Cross References 100-6
105 Pedestrian Facilities
105.1 General Policy 100-6
105.2 Sidewalks and Walkways 100-6
105.3 Pedestrian Grade Separations 100-7
105.4 Accessibility Requirements 100-8
105.5 Guidelines for the Location and Design of Curb Ramps 100-10
106 Stage Construction and Utilization of Local Roads
106.1 Stage Construction 100-11
106.2 Utilization of Local Roads 100-11
107 Roadside Installations
107.1 Roadway Connections 100-12
107.2 Maintenance and Police Facilities on Freeways 100-12
107.3 Location of Border Inspection Stations 100-13
108 Coordination with Other Agencies
108.1 Divided Nonfreeway Facilities 100-13
108.2 Transit Loading Facilities 100-13
108.3 Commuter and Light Rail Facilities Within State Right of Way 100-16
108.4 Bus Loading Facilities 100-16
108.5 Bus Rapid Transit 100-17
108.6 High-Occupancy Toll and Express Toll Lanes 100-17
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309 Clearances
309.1 Horizontal Clearances for Highways 300-25
309.2 Vertical Clearances 300-27
309.3 Tunnel Clearances 300-32
309.4 Lateral Clearance for Elevated Structures 300-32
309.5 Structures Across or Adjacent to Railroads 300-32
310 Frontage Roads
310.1 Cross Section 300-33
310.2 Outer Separation 300-34
310.3 Headlight Glare 300-34
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CHAPTER 60 – NOMENCLATURE
62.2 Types of Structures 60-4
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406 Vehicle Traffic Flow Conditions at Intersections at Various Levels of Operation 400-42
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856.3J Corrugated Aluminum Pipe Arches 2⅔" x ½" Helical or Annular Corrugations 850-48
856.3K Aluminum Spiral Rib Pipe ¾" x 1" Ribs at 11½" Pitch 850-49
856.3L Aluminum Spiral Rib Pipe ¾" x ¾" Ribs at 7½" Pitch 850-50
856.3M Structural Steel Plate Pipe 6" x 2" Corrugations 850-51
856.3N Structural Steel Plate Pipe Arches 6" x 2" Corrugations 850-52
856.3O Structural Aluminum Plate Pipe 9" x 2½" Corrugations 850-53
856.3P Structural Aluminum Plate Pipe Arches 9" x 2½" Corrugations 850-54
856.4 Thermoplastic Pipe Fill Height Tables 850-55
856.5 Minimum Thickness of Cover for Culverts 850-56
857.2 Allowable Alternative Materials 850-58
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CHAPTER 10
DIVISION OF DESIGN
Figure 11.1
Division of Design Functional Organization Chart
HIGHWAY DESIGN MANUAL 20-1
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A legislative route description generally runs south The Transportation System Information
to north or west to east. To the extent possible, the Program is responsible for processing requests
number used on each route's guide signs is the for changes to the system to AASHTO and
same as the legislatively designated route number. FHWA for their consideration.
A specific location on any State highway is (2) United States Numbered Routes. United
described by its post mile designation (formerly States Numbered Routes are a network of
known as kilometer post). Post miles typically start State highways of statewide and national
at the west or south county line and end at the east importance. These highways can be
or north county line. Generally, post mile conventional roadways or freeways.
information is available in the Caltrans State The establishment of a U.S. number as a guide
Highway Log, and is maintained by the for interstate travel over certain roads has no
Department’s, Office of System Management connection with Federal control, any Federal-
Planning. aid System, or Federal construction financing.
The Executive Committee of AASHTO, with
21.2 Sign Route Numbers the concurrence of the states, has full authority
Each route in the State Highway System is given a for numbering U.S. routes.
unique number for identification and signed with The Transportation System Information
distinctive numbered Interstate, U.S. or California Program is responsible for processing requests
State route shields to guide public travel. Route for numbering U.S. routes to AASHTO for
numbers used on one system are not duplicated on their consideration.
another system. Odd numbered routes are
generally south to north and even numbered routes
are generally west to east.
20-2 HIGHWAY DESIGN MANUAL
September 1, 2006
Figure 21.1
Interstate Highway System
in California
HIGHWAY DESIGN MANUAL 20-3
May 7, 2012
and expressways apply to controlled access control of access, which is typically located
highways. within a park or a ribbon of park-like
development.
(3) Conventional Highway. A highway without
control of access which may or may not be (6) Scenic Highway. A State or county highway,
divided. Grade separations at intersections or in total or in part, that is recognized for its
access control may be used when justified at scenic value, protected by a locally adopted
spot locations. corridor protection program, and has been
officially designated by the Department.
(4) Highway. In general a public right of way for
the purpose of travel or transportation. (7) Street or Road.
(a) Alley--A road passing through a (a) Cul-de-Sac Street--A local street open at
continuous row of houses, buildings, etc. one end only, with special provisions for
that permits access from the local street turning around.
network to backyards, garages, etc.
(b) Dead End Street/No Outlet--A local street
(b) Arterial Highway--A general term open at one end only, without special
denoting a highway primarily for through provisions for turning around.
travel usually on a continuous route.
(c) Frontage Street or Road--A local street or
(c) Bypass--An arterial highway that permits road auxiliary to and located on the side
users to avoid part or all of a city or town of an arterial highway for service to abut-
center, a suburban area or an urban area. ting property and adjacent areas and for
control of access.
(d) Collector Road--A route that serves travel
of primarily intracounty rather than (d) Local Street or Local Road--A street or
statewide importance in rural areas or a road primarily for access to residence,
route that serves both land access and business or other abutting property.
traffic circulation within a residential
(e) Private Road or Driveway—A way or
neighborhood, as well as commercial and
place in private ownership and used for
industrial area in urban and suburban
travel by the owner and those having
areas.
express or implied permission from the
(e) Divided Highway--A highway with owner, but not by other members of the
separated roadbeds for traffic traveling in public.
opposing directions.
(f) Street--A way or place that is publicly
(f) Major Street or Major Highway--An maintained and open for the use of the
arterial highway with intersections at public to travel. Street includes highway.
grade and direct access to abutting
(g) Toll Road, Bridge or Tunnel--A highway,
property on which geometric design and
bridge, or tunnel open to traffic only upon
traffic control measures are used to
payment of a toll or fee.
expedite the safe movement of through
traffic. 62.4 Interchanges and Intersections at
(g) Through Street or Through Highway--The Grade
highway or portion thereof at the entrance (1) Central Island. The raised area in the center
to which vehicular traffic from of a roundabout around which traffic
intersecting highways is regulated by circulates. The central island does not
“STOP” signs or traffic control signals or necessarily need to be circular in shape.
is controlled when entering on a separate
right-turn roadway by a “YIELD” sign. (2) Circulatory Roadway. The curved roadbed
that users of a roundabout travel on in a
(5) Parkway. An arterial highway for non- counterclockwise direction around the central
commercial vehicles, with full or partial island.
60-4 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 62.2
Types of Structures
HIGHWAY DESIGN MANUAL 60-5
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(3) Channelization. The separation or regulation (c) Ramp--A connecting roadway between a
of conflicting movements into definite paths freeway or expressway and another high-
of travel by the use of pavement markings, way, road, or roadside area.
raised islands, or other suitable means to
(11) Intersection. The general area where two or
facilitate the safe and orderly movement of
more roadways join or cross, including the
vehicles, bicycles and pedestrians.
roadway and roadside facilities for
(4) Crosswalk. Crosswalk is either: movements in that area.
(a) That portion of a roadway included within (12) Island. A defined area between roadway lanes
the prolongation or connection of the for control of vehicle movements or for
boundary lines of sidewalks at pedestrian refuge. Within an intersection a
intersections where the intersecting median or an outer separation is considered an
roadways meet at approximately right island.
angles, except the prolongation of such
(13) Landscape Buffer/Strip. A planted section
lines from an alley across a street.
adjacent to the legs of a roundabout that
(b) Any portion of a roadway distinctly separates users of the roadway from users of
indicated for pedestrian crossing by lines the shared use/Class I Bikeway and assists
or other markings on the surface. with guiding pedestrians to the designated
crossing locations. Also known as “way
(5) Geometric Design. The arrangement of the
finding.”
visible elements of a road, such as alignment,
grades, sight distances, widths, slopes, etc. (14) Minimum Turning Radius. The radius of the
path of the outer front wheel of a vehicle
(6) Gore. The area immediately beyond the
making its sharpest turn.
divergence of two roadbeds bounded by the
edges of those roadbeds. (15) Offset Left-Turn Lanes. Left-turn lanes are
shifted as far to the left as practical rather than
(7) Grade Separation. A crossing of two
aligning the left-turn lane exactly parallel with
highways, highway and local road, or a
and adjacent to the through lane.
highway and a railroad at different levels.
(16) Offtracking. The difference between the
(8) Inscribed Circle Diameter. The distance
paths of the front and rear wheels of a vehicle
across the circle of a roundabout, inscribed by
as it negotiates a turn.
the outer curb (or edge) of the circulatory
roadway. It is the sum of the central island (17) Pedestrian Refuge. A section of pavement or
diameter and twice the circulatory roadway sidewalk, completely surrounded by asphalt or
width. other road materials, where users can stop
before completing the crossing of a road.
(9) Interchange. A system of interconnecting
roadways in conjunction with one or more (18) Roundabout. A type of circular intersection
grade separations that provides for the with specific geometric and traffic control
movement of vehicles between two or more features that in combination lower speed
roadways on different levels. operations and lower speed differentials
among all users immediately prior to, through,
(10) Interchange Elements.
and beyond the intersection. Vehicle speed is
(a) Branch Connection--A multilane connec- controlled by deflection in the path of travel,
tion between two freeways. and the “yield upon entry” rule for traffic
(b) Freeway-to-freeway Connection--A single approaching the roundabout’s circulatory
or multilane connection between freeways roadway. Curves and deflections are
or any two high speed facilities. introduced that limit operating speeds.
(19) Splitter Island. A raised or painted traffic
island that separates traffic in opposing
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directions of travel. They are typically used at freeway that meets the criteria established by
roundabouts and on the minor road the California Code of Regulations Outdoor
approaches to an intersection. Advertising Regulations, Title 4, Division 6.
This designation is used in the control and
(20) Skew Angle. The complement of the acute
regulation of outdoor advertising displays.
angle between two centerlines which cross.
(3) Duff. A vegetative material that has been
(21) Swept width. The total width needed by the
collected and removed from the project during
vehicle body to traverse a curve; it is the
clearing and grubbing activities, chipped or
distance measured along the curve radius from
ground up and stockpiled for reapplication to
the outer front corner of the body to the inner
the final slope surface.
rear corner of the body as the vehicle traverses
around a curve. This width is used to (4) Highway Planting. Highway planting
determine clearance to objects, such as signs, addresses safety requirements, provides
poles, etc., as well as vehicles, bicycles, and compliance with environmental commitments,
pedestrians. and assists in the visual integration of the
transportation facility within the existing
(22) Tracking width. The total width needed by
natural and built environment. Highway
the tires to traverse a curve; it is the distance
planting provides planting to satisfy legal
measured along the curve radius from the
mandates, environmental mitigation
outer front tire track to the inner rear tire track
requirements, Memoranda of Understanding or
as the vehicle traverses around a curve. This
Agreement between the Department and local
width is used to determine the minimum width
agencies for aesthetics or erosion control.
required for the vehicle turning. Consideration
Highway planting also includes roadside
for additional width may be needed for other
management strategies that improve traveler
vehicles, bicycles and pedestrians.
and worker safety by reducing the frequency
(23) Truck Apron. The traversable portion of the and duration of maintenance worker exposure.
roundabout central island adjacent to the
Highway planting required due to the impacts
circulatory roadway that may be needed to
of a roadway construction project must be
accommodate the wheel tracking of large
programmed and funded by the parent
vehicles. A truck apron is sometimes
roadway project.
provided on the outside of the circulatory
roadway, but cannot encroach upon the Highway planting, funded and maintained by
pedestrian crossing. the Department on conventional highways, is
limited to planting that provides: safety
(24) Weaving Section. A length of roadway,
improvements, erosion control/storm water
designed to accommodate two traffic streams
pollution prevention, revegetation, and
merging and dividing within a short distance.
required mitigation planting. Highway
(25) Wheelbase. For single-unit vehicles, the planting on freeways, controlled access
distance from the first axle to the single rear highways and expressways, funded and
axle or, in the case of a tandem or triple set of maintained by the Department, is limited to
rear axles, to the center of the group of rear areas that meet specific criteria. See Chapter
axles. See Topic 404 29 “Landscape Architecture” of the Project
Development Procedures Manual (PDPM) for
62.5 Landscape Architecture
more detailed information regarding
(1) “A” Soil Horizon. Formed below the “O” soil warranted planting.
horizon layer, defined in part (9) below, where
(5) Highway Planting Restoration. Highway
mineral matter is mixed with decayed organic
planting restoration provides for replacement,
matter.
restoration, and rehabilitation of existing
(2) Classified Landscaped Freeway. A classified vegetation damaged by weather, acts of nature
landscaped freeway is a planted section of or deterioration, to integrate the facility with
HIGHWAY DESIGN MANUAL 60-7
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the adjacent community and surrounding impacts due to roadway construction. The
environment. Highway planting restoration word “required” indicates that the work is
also provides erosion control to comply with necessary to meet legally required
National Pollutant Discharge Elimination environmental mitigation or permit
System (NPDES) permit requirements. These requirements. Required mitigation planting
projects include strategies designed to protect may be performed within the operational right
the safety of motorists and maintenance of way, immediately adjacent to the highway
workers by minimizing recurrent maintenance or at an offsite location as determined by the
activities. permit. A planting project for required
mitigation due to the impacts of a roadway
(6) Highway Planting Revegetation. Highway
construction project must be programmed and
planting revegetation provides planting as
funded by the parent roadway project.
mitigation for native vegetation damaged or
removed due to a roadway construction (13) Safety Roadside Rest Area System. The safety
project. Highway planting revegetation may roadside rest area system is a component of
include irrigation systems as appropriate. the highway system providing roadside areas
Highway planting revegetation, required due where travelers can stop, rest and manage their
to the impacts of a roadway construction travel needs. Planned with consideration of
project, must be programmed and funded by alternative stopping opportunities such as
the parent roadway project. truck stops, commercial services, and vista
points, the rest area system provides public
(7) Imported Topsoil. Soil that is delivered onto a
stopping opportunities where they are most
project from a commercial source and is
needed, usually between large towns and at
fertile, friable soil of loamy character that
entrances to major metropolitan areas. Within
contains organic matter.
the safety roadside rest system, individual rest
(8) Local Topsoil. Existing soil obtained from the areas may include vehicle parking, picnic
“A” and “O” soil horizons within the project tables, sanitary facilities, telephones, water,
limits, typically during excavation activities. tourist information panels, traveler service
(9) “O” Soil Horizon. The surface layer information facilities and vending machines.
consisting of loose and partly decaying See Topic 903.
organic matter. (14) Street Furniture. Features such as newspaper
(10) Park and Ride. A paved area for parking boxes, bicycle racks, bus shelters, benches, art
which provides a connection point for public or drinking fountains that occupy space on or
access to a variety of modal options. See alongside pedestrian sidewalks.
Topic 905. (15) Vista Point. Typically a paved dedicated area
(11) Replacement Highway Planting. Replacement beyond the shoulder that permits travelers to
highway planting replaces vegetation installed stop and view a scenic area. In addition to
by the Department or others, that has been parking areas, amenities such as trash
damaged or removed due to transportation receptacles, interpretive displays, and in some
project construction. Replacement highway cases, rest rooms, drinking water and
planting may also include irrigation telephones may be provided. See Topic 904.
modifications and/or replacement. 62.6 Right of Way
Replacement highway planting required due to
the impacts of a roadway construction project (1) Acquisition. The process of obtaining right of
must be programmed in conjunction with and way.
funded from the parent roadway project. (2) Air Rights. The property rights for the control
(12) Required Mitigation Planting. Required or specific use of a designated airspace
mitigation planting provides planting and other involving a highway.
work necessary to mitigate environmental
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(3) Appraisal. An expert opinion of the market (14) Right of Access. The right of an abutting land
value of property including damages and owner for entrance to or exit from a public
special benefits, if any, as of a specified date, road.
resulting from an analysis of facts.
(15) Severance Damages. Loss in value of the
(4) Business District (or Central Business remainder of a parcel which may result from a
District). The commercial and often the partial taking of real property and/or from the
geographic heart of a city, which may be project.
referred to as “downtown.” Usually contains
(16) Vacation. The reversion of title to the owner
retail stores, theatres, entertainment and
of the underlying fee where an easement for
convention venues, government buildings, and
highway purposes is no longer needed.
little or no industry because of the high value
of land. Historic sections may be referred to 62.7 Pavement
as “old town.”
The following list of definitions includes
(5) Condemnation. The process by which terminologies that are commonly used in California
property is acquired for public purposes as well as selected terms from the "AASHTO
through legal proceedings under power of em- Guide for the Design of Pavement Structures"
inent domain. which may be used by FHWA, local agencies,
(6) Control of Access. The condition where the consultants, etc. in pavement engineering reports
right of owners or occupants of abutting land and research publications.
or other persons to access in connection with a (1) Asphalt Concrete. See Hot Mix Asphalt
highway is fully or partially controlled by (HMA).
public authority.
(2) Asphalt Rubber. A blend of asphalt binder,
(7) Easement. A right to use or control the reclaimed tire rubber, and certain additives in
property of another for designated purposes. which the rubber component is at least
(8) Eminent Domain. The power to take private 15 percent by weight of the total blend and
property for public use without the owner's has reacted in the hot asphalt binder
consent upon payment of just compensation. sufficiently to cause swelling of the rubber
particles.
(9) Encroachment. Any structure, object, or
activity of any kind or character which is (3) Asphalt Treated Permeable Base (ATPB). A
within the right of way, but not a part of the highly permeable open-graded mixture of
State facility, or serving a transportation need. crushed coarse aggregate and asphalt binder
placed as the base layer to assure adequate
(10) Inverse Condemnation. The legal process drainage of the structural section, as well as
which may be initiated by a property owner to structural support.
compel the payment of just compensation,
where the property has been taken for or (4) Base. A layer of selected, processed, and/or
damaged by a public purpose. treated aggregate material that is placed
immediately below the surface course. It
(11) Negotiation. The process by which property provides additional load distribution and
is sought to be acquired for project purposes contributes to drainage and frost resistance.
through mutual agreement upon the terms for
transfer of such property. (5) Basement Soil/Material. See Subgrade.
(12) Partial Acquisition. The acquisition of a (6) Borrow. Natural soil obtained from sources
portion of a parcel of property. outside the roadway prism to make up a
deficiency in excavation quantities.
(13) Relinquishment. A transfer of the State's
right, title, and interest in and to a highway, or (7) California R-Value. A measure of resistance
portion thereof, to a city or county. to deformation of the soils under saturated
conditions and traffic loading as determined
HIGHWAY DESIGN MANUAL 60-9
March 7, 2014
by the stabilometer test (CT301). The (15) Dense Graded Asphalt Concrete (DGAC).
California R-value, also referred to as R- See Hot Mix Asphalt (HMA).
value, measures the supporting strength of the
(16) Depression. Localized low areas of limited
subgrade and subsequent layers used in the
size that may or may not be accompanied by
pavement structure. For additional
cracking.
information, see Topic 614.
(17) Dowel Bar. A load transfer device in a rigid
(8) Capital Preventive Maintenance. Typically,
slab usually consisting of a plain round steel
Capital Preventive Maintenance (CAPM)
bar.
consists of work performed to preserve the
existing pavement structure utilizing (18) Edge Drain System. A drainage system,
strategies that preserve or extend pavement consisting of a slotted plastic collector pipe
service life. The CAPM program is divided encapsulated in treated permeable material
into pavement preservation and pavement and a filter fabric barrier, with unslotted
rehabilitation. For further discussion see plastic pipe vents, outlets, and cleanouts,
Topic 603. designed to drain both rigid and flexible
pavement structures.
(9) Cement Treated Permeable Base (CTPB). A
highly permeable open-graded mixture of (19) Embankment. A prism of earth that is
coarse aggregate, portland cement, and water constructed from excavated or borrowed
placed as the base layer to provide adequate natural soil and/or rock, extending from
drainage of the structural section, as well as original ground to the grading plane, and
structural support. designed to provide a stable support for the
pavement structure.
(10) Composite Pavement. These are pavements
comprised of both rigid and flexible layers. (20) Equivalent Single Axle Loads (ESAL's). The
Currently, for purposes of the procedures in number of 18-kip standard single axle load
this manual, only flexible over rigid repetitions that would have the same damage
composite pavements are considered effect to the pavement as an axle of a
composite pavements. specified magnitude and configuration. See
Index 613.3 for additional information.
(11) Crack. Separation of the pavement material
due to thermal and moisture variations, (21) Flexible Pavement. Pavements engineered to
consolidation, vehicular loading, or transmit and distribute vehicle loads to
reflections from an underlying pavement theunderlying layers. The highest quality
joint or separation. layer is the surface course (generally asphalt
binder mixes) which may or may not
(12) Crack, Seat, and Overlay (CSO). A
incorporate underlying layers of base and
rehabilitation strategy for rigid pavements.
subbase. These types of pavements are
CSO practice requires the contractor to crack
called "flexible" because the total pavement
and seat the rigid pavement slabs, and place a
structure bends or flexes to accommodate
flexible overlay with a pavement reinforcing
deflection bending under vehicle loads. For
fabric (PRF) interlayer.
further discussion, see Chapter 630.
(13) Crumb Rubber Modifier (CRM). Scrap
(22) Grading Plane. The surface of the basement
rubber produced from scrap tire rubber and
material upon which the lowest layer of
other components, if required, and processed
subbase, base, pavement surfacing, or other
for use in wet or dry process modification of
specified layer, is placed.
asphalt paving.
(23) Gravel Factor (Gf ). Refers to the relative
(14) Deflection. The downward vertical
strength of a given material compared to a
movement of a pavement surface due to the
standard gravel subbase material. The
application of a load to the surface.
cohesiometer values were used to establish
the Gf currently used by Caltrans.
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March 7, 2014
(24) Hot Mix Asphalt (HMA). Formerly known as (32) Overlay. An overlay is a layer, usually hot
asphalt concrete (AC), HMA is a graded mix asphalt, placed on existing flexible or
asphalt concrete mixture (aggregate and rigid pavement to restore ride quality, to
asphalt binder) containing a small percentage increase structural strength (load carrying
of voids which is used primarily as a surface capacity), and to extend the service life.
course to provide the structural strength
(33) Pavement. The planned, engineered system
needed to distribute loads to underlying layers
of layers of specified materials (typically
of the pavement structure.
consisting of surface course, base, and
(25) Hot Recycled Asphalt (HRA). The use of subbase) placed over the subgrade soil to
reclaimed flexible pavement which is support the cumulative vehicle loading
combined with virgin aggregates, asphalt, and anticipated during the design life of the
sometimes rejuvenating agents at a central pavement. The pavement is also referred to
hot-mix plant and placed in the pavement as the pavement structure and has been
structure in lieu of using all new materials. referred to as pavement structural section.
(26) Joint Seals. Pourable, extrudable or (34) Pavement Design Life. Also referred to as
premolded materials that are placed primarily performance period, pavement design life is
in transverse and longitudinal joints in the period of time that a newly constructed or
concrete pavement to deter the entry of water rehabilitated pavement is engineered to
and incompressible materials (such as sand perform before reaching a condition that
that is broadcast in freeze-thaw areas to requires CAPM, (see Index 603.4). The
improve skid resistance). selected pavement design life varies
depending on the characteristics of the
(27) Lean Concrete Base. Mixture of aggregate,
highway facility, the objective of the project,
portland cement, water, and optional
and projected vehicle volume and loading.
admixtures, primarily used as a base for
portland cement concrete pavement. (35) Pavement Drainage System. A drainage
system used for both asphalt and rigid
(28) Longitudinal Joint. A joint normally placed
pavements consisting of a treated permeable
between roadway lanes in rigid pavements to
base layer and a collector system which
control longitudinal cracking; and the joint
includes a slotted plastic pipe encapsulated in
between the traveled way and the shoulder.
treated permeable material and a filter fabric
(29) Maintenance. The preservation of the entire barrier with unslotted plastic pipe as vents,
roadway, including pavement structure, outlets and cleanouts to rapidly drain the
shoulders, roadsides, structures, and such pavement structure. For further discussion,
traffic control devices as are necessary for its see Chapter 650.
safe and efficient utilization.
(36) Pavement Preservation. Work done, either
(30) Open Graded Asphalt Concrete (OGAC). See by contract or by State forces to preserve the
Open Graded Friction Course (OGFC). ride quality, safety characteristics, functional
(31) Open Graded Friction Course (OGFC). serviceability and structural integrity of
Formerly known as open graded asphalt roadway facilities on the State highway
concrete (OGAC), OGFC is a wearing course system. For further discussion, see Topic
mix consisting of asphalt binder and 603.
aggregate with relatively uniform grading and (37) Pavement Service Life. Is the actual period of
little or no fine aggregate and mineral filler. time that a newly constructed or rehabilitated
OGFC is designed to have a large number of pavement structure performs satisfactorily
void spaces in the compacted mix as before reaching its terminal serviceability or a
compared to hot mix asphalt. For further condition that requires major rehabilitation or
discussion, see Topic 631. reconstruction. Because of the many
independent variables involved, pavement
HIGHWAY DESIGN MANUAL 60-11
March 7, 2014
service life may be considerably longer or (44) Roadbed. The roadbed is that area between
shorter than the design life of the pavement. the intersection of the upper surface of the
For further discussion, see Topic 612. roadway and the side slopes or curb lines.
The roadbed rises in elevation as each
(38) Pavement Structure. See Pavement.
increment or layer of subbase, base or surface
(39) Pumping. The ejection of base material, course is placed. Where the medians are so
either wet or dry, through joints or cracks, or wide as to include areas of undisturbed land, a
along edges of rigid slabs resulting from divided highway is considered as including
vertical movements of the slab under two separate roadbeds.
vehicular traffic loading. This phenomena is
(45) Asphalt Rubber Binder. A blend of asphalt
especially pronounced with saturated
binder modified with crumb rubber modifier
structural sections.
(CRM) that may include less than 15 percent
(40) Raveling. Progressive disintegration of the CRM by mass.
surface course on asphalt concrete pavement
(46) Rubberized Hot Mix Asphalt (RHMA).
by the dislodgement of aggregate particles
Formerly known as rubberized asphalt
and binder.
concrete (RAC). RHMA is a material
(41) Rehabilitation. Work undertaken to extend produced for hot mix applications by mixing
the service life of an existing facility. This either asphalt rubber or asphalt rubber binder
includes placement of additional surfacing with graded aggregate. RHMA may be gap-
and/or other work necessary to return an (RHMA-G) or open- (RHMA-O) graded.
existing roadway, including shoulders, to a
(47) R-value. See California R-Value.
condition of structural or functional adequacy,
for the specified service life. This might (48) Serviceability. The ability at time of
include the partial or complete removal and observation of a pavement to serve vehicular
replacement of portions of the pavement traffic (automobiles and trucks) which use the
structure. Rehabilitation is divided into facility. The primary measure of
pavement rehabilitation activities and serviceability is the Present Serviceability
roadway rehabilitation activities (see Indexes Index (PSI), which ranges from 0 (impossible
603.3 and 603.4). road) to 5 (perfect road).
(42) Resurfacing. A supplemental surface layer or (49) Settlement. Localized vertical displacement
replacement layer placed on an existing of the pavement structure due to slippage or
pavement to restore its riding qualities and/or consolidation of the underlying foundation,
to increase its structural (load carrying) often resulting in pavement deterioration,
strength. cracking and poor ride quality.
(43) Rigid Pavement. Pavement engineered with (50) Structural Section. See Pavement Structure.
a rigid surface course (typically Portland
(51) Structural Section Drainage System. See
cement concrete or a variety of specialty
Pavement Drainage System.
cement mixes for rapid strength concretes)
which may incorporate underlying layers of (52) Subbase. Unbound aggregate or granular
stabilized or unstabilized base or subbase material that is placed on the subgrade as a
materials. These types of pavements rely on foundation or working platform for the base.
the substantially higher stiffness of the rigid It functions primarily as structural support,
slab to distribute the vehicle loads over a but it can also minimize the intrusion of fines
relatively wide area of underlying layers and from the subgrade into the pavement
the subgrade. Some rigid slabs have structure, improve drainage, and minimize
reinforcing steel to help resist cracking due to frost action damage.
temperature changes and repetitive loading. (53) Subgrade. Also referred to as basement soil,
is that portion of the roadbed consisting of
60-12 HIGHWAY DESIGN MANUAL
March 7, 2014
native or treated soil on which pavement conditions within a traffic stream and their
surface course, base, subbase, or a layer of perception by users.
any other material is placed.
(9) Managed Lanes. Lanes that are proactively
(54) Surface Course. One or more uppermost managed in response to changing operating
layers of the pavement structure engineered to conditions in efforts to achieve improved
carry and distribute vehicle loads. The efficiency and performance. Typically
surface course typically consists of a weather- employed on highways with increasing
resistant flexible or rigid layer, which recurrent traffic congestion and limited
provides characteristics such as friction, resources.
smoothness, resistance to vehicle loads, and
(a) High-Occupancy Vehicle (HOV) Lanes--
drainage. In addition, the surface course
An exclusive lane for vehicles carrying
minimizes infiltration of surface water into
the posted number of minimum occupants
the underlying base, subbase and subgrade. A
or carpools, either part time or full time.
surface course may be composed of a single
layer with one or multiple lifts, or multiple (b) High Occupancy Toll (HOT) Lanes--An
layers of differing materials. HOV lane that allows vehicles qualified
as carpools to use the facility without a
(55) Tie Bars. Deformed reinforcing bars placed
fee, while vehicles containing less than
at intervals that hold rigid pavement slabs in
the required number of occupants to pay a
adjoining lanes and exterior lane-to-shoulder
toll. Tolls may change based on real time
joints together and prevent differential
conditions (dynamic) or according to a
vertical and lateral movement.
schedule (static).
62.8 Highway Operations (c) Express Toll Lanes--Facilities in which all
(1) Annual Average Daily Traffic. The average users are required to pay a toll, although
24-hour volume, being the total number HOVs may be offered a discount. Tolls
during a stated period divided by the number may be dynamic or static.
of days in that period. Unless otherwise (10) Merging. The converging of separate streams
stated, the period is a year. The term is of traffic into a single stream.
commonly abbreviated as ADT or AADT.
(11) Running Time. The time the vehicle is in
(2) Delay. The time lost while road users are im- motion.
peded by some element over which the user
has no control. (12) Spacing. The distance between consecutive
vehicles in a given lane, measured front to
(3) Density. The number of vehicles per mile on front.
the traveled way at a given instant.
(13) Speed.
(4) Design Vehicles. See Topic 404.
(a) Design Speed--A speed selected to
(5) Design Volume. A volume determined for use establish specific minimum geometric
in design, representing traffic expected to use design elements for a particular section of
the highway. Unless otherwise stated, it is an highway or bike path.
hourly volume.
(b) Operating Speed--The speed at which
(6) Diverging. The dividing of a single stream of drivers are observed operating their
traffic into separate streams. vehicles during free-flow conditions. The
(7) Headway. The time in seconds between 85th percentile of the distribution of a
consecutive vehicles moving past a point in a representative sample of observed speeds
given lane, measured front to front. is used most frequently to measure the
operating speed associated with a
(8) Level of Service. A rating using qualitative
particular location or geometric feature.
measures that characterize operational
HIGHWAY DESIGN MANUAL 60-13
March 7, 2014
(c) Posted Speed--The speed limit determined (17) Weaving. The crossing of traffic streams
by law and shown on the speed limit sign. moving in the same general direction
accomplished by merging and diverging.
(d) High Speed – A speed equal to or greater
than 45 mph. (18) Ramp Metering. A vehicular traffic
management strategy which utilizes a system
(e) Low Speed – A speed less than 45 mph.
of traffic signals on freeway entrance and
(f) Running Speed--The speed over a speci- connector ramps to regulate the volume of
fied section of highway, being the dis- vehicles entering a freeway corridor in order
tance divided by running time. The aver- to maximize the efficiency of the freeway and
age for all traffic, or component thereof, is thereby minimizing the total delay in the
the summation of distances divided by the transportation corridor.
summation of running times.
62.9 Drainage
(14) Traffic. A general term used throughout this
manual referring to the passage of people, See Chapter 800 for definition of drainage terms.
vehicles and/or bicycles along a transportation 62.10 Users
route.
(1) Bicycle. A device propelled via chain, belt or
(15) Traffic Control Devices. gears, exclusively by human power.
(a) Markings--All pavement and curb (2) Bus. Any vehicle owned or operated by a
markings, object markers, delineators, publicly owned or operated transit system, or
colored pavements, barricades, operated under contract with a publicly owned
channelizing devices, and islands used to or operated transit system, and used to provide
convey regulations, guidance, or warning to the general public, regularly scheduled
to users. transportation for which a fare is charged. A
(b) Sign--Any traffic control device that is general public paratransit vehicle is not a
intended to communicate specific transit bus.
information to users through a word, (3) Bus Rapid Transit (BRT). A flexible rubber-
symbol and/or arrow legend. Signs do not tired rapid-transit mode that combines stations,
include highway traffic signals or vehicles, services, exclusive running ways,
pavement markings, delineators, or and Intelligent Transportation System
channelizing devices. elements into an integrated system with a
(c) Highway Traffic Signal--A power- strong positive identity that evokes a unique
operated control device by which traffic is image.
warned or directed to take a specific (4) Commuter Rail. Traditional rapid and heavy
action. These devices do not include rail passenger service intended to provide
signals at toll plazas, power-operated travel options in suburban and urban areas.
signs, illuminated pavement markers, Corridor lengths are typically shorter than
warning lights, or steady burning intercity passenger rail services. Top
electrical lamps. operating speeds are in the range of 90 to
(d) Changeable Message Sign--An electronic 110 miles per hour. The tracks may or may
traffic sign used on roadways to give not be shared with freight trains and typically
travelers information about traffic are in a separate right of way.
congestion, accidents, roadwork zones, (5) Conventional Rail. Traditional intercity
speed limits or any dynamic information passenger rail and interregional freight rail.
about current driving conditions. Top operating speeds are in the range of 60 to
(16) Volume. The number of vehicles passing a 110 miles per hour. The tracks may or may
given point during a specified period of time. not be shared by passenger and freight trains
60-14 HIGHWAY DESIGN MANUAL
March 7, 2014
and typically run within their own right of way description of the design vehicle as related to
corridor. buses.
(6) Design Vehicle. The largest vehicle (13) Vehicle. A device to move, propel or draw a
commonly expected on a particular roadway. person upon a highway, except a device on
Descriptions of these vehicles are found in rails or propelled exclusively by human power.
Index 404.4. This definition, abstracted from the CVC, is
intended to refer to motor vehicles, excluding
(7) Equestrian. A rider on horseback.
those devices necessary to provide mobility to
(8) High Speed Rail. A type of intercity and persons with disabilities.
interregional passenger rail service that
operates significantly faster than conventional
rail. Top operating speeds are typically 150 to
220 miles per hour. These trains may be
powered by overhead high voltage lines or
technologies such as Maglev. The tracks are
grade separated within a separate controlled
access right of way and may or may not be
shared with freight trains.
(9) Light Rail. A form of urban transit that uses
rail cars on fixed rails in a right of way that
may or may not be grade separated.
Motorized vehicles and bicycles may share the
same transportation corridor. These railcars
are typically electrically driven with power
supplied from an overhead line rather than an
electrified third rail. Top operating speeds are
typically 60 miles per hour.
(10) Pedestrian. A person who is afoot or who is
using any of the following: (a) a means of
conveyance propelled by human power other
than a bicycle, or (b) an electric personal
assistive mobility device. Includes a person
who is operating a self-propelled wheelchair,
motorized tricycle, or motorized quadricycle
and, by reason of physical disability, is
otherwise unable to move about as a
pedestrian as specified in part (a) above.
(11) Street Car, Trams or Trolley. A passenger rail
vehicle which runs on tracks along public
urban streets and also sometimes on separate
rights of way. It may also run between cities
and/or towns, and/or partially grade separated
structures.
(12) Transit. Includes light rail; commuter rail;
motorbus; street car, tram, trolley bus; BRT;
automated guideway; and demand responsive
vehicles. The most common application is for
motorbus transit. See Index 404.4 for a
HIGHWAY DESIGN MANUAL 80-1
June 21, 2013
highway and the users of the highway, its function helps to formulate context sensitive project
within the regional and State transportation alternatives and transportation facilities that
systems, (which includes all transportation modes), coordinate with the local land uses.
and the level of access control needed. To gain this
The following place types are used in this manual:
understanding, the designer must consult the
Transportation Concept Reports and work with the (1) Rural Areas. Rural areas are typically
planning division and the local agencies. sparsely settled and developed. They can
consist of protected federal and State lands,
In this manual, the following concepts are used to
agricultural lands, and may include tourist and
discuss the context of a highway:
recreational destinations. However, as rural
• Place Type - the surrounding built and natural lands transition into rural communities, they
environment; can become more developed and suburban and
urban-like by providing for a mixture of
• Type of Highway - the role the highway plays housing, commercial, industrial and public
in terms of providing regional or interregional institutions. For the use of this manual, rural
connectivity and local access; and, areas have been subcategorized as Natural
• Access Control - the degree of connection or Corridors, Developing Corridors and
separation between the highway and the City/Town Centers (Rural Main Streets).
surrounding land use. (a) Natural Corridors. Typically, the desire in
A Main Street design is not a solution to creating a these corridors is to preserve the natural
specific place type, but a design philosophy to be and scenic countryside while at the same
applied though a community. A main street design time provide transportation services to
serves pedestrians, bicyclists, businesses and public support the travel and tourism that occurs
transit with motorized traffic traveling at speeds of when visiting these locations. Examples
20 to 40 miles per hour. See the Department’s of this place type are: National/State
Main Streets Guide for more information. Forests and Parklands; agricultural lands
with scattered farm buildings and
81.3 Place Types residences; and, low density development.
A place type describes the area’s physical See Topic 109 for additional information.
environment and the land uses surrounding the (b) Developing Corridors. State highways
State highway. The place types described below traveling through these lands tend to be
are intentionally broad. Place types should be increasingly clustered with industrial,
agreed upon in partnership with all of the project commercial, and residential areas as they
stakeholders; however, there likely may be more lead into a rural city or town center.
than one place type within the limits of a project. These corridors can be a transition zone
Ultimately, the place types selected can be used to among the aforementioned areas.
determine the appropriate application of the Highways associated with these locations
guidance provided in this manual. These place help to deliver tourists, but they also need
type definitions are independent of the Federal to support the local communities and their
government definitions of urban and rural areas. local economies. In addition, these
See Title 23 United States Code, Section 13 for highways also serve a role and should be
further information. efficient at moving people and goods
Identifying the appropriate place type(s) involves between regions.
discussions with the project sponsors, ideally Industrial, commercial and retail buildings
through the Project Development Team (PDT) tend to be located separately from housing
process, and requires coordination with the land use and are typically set back from the
planning activities associated with the on-going highway with parking areas placed in
local and regional planning activities. Extensive front. Truck traffic on these highways
community engagement throughout both the tends to serve the needs of these
project planning and project development processes
HIGHWAY DESIGN MANUAL 80-3
June 21, 2013
• Principal arterial - main movement (high • Designers have the ability to design for all
mobility, limited access) Typically 4 lanes modes of travel (vehicular, bicycle, pedestrian,
or more; truck and transit); and,
• Minor arterial - interconnects principal • Designers have the flexibility to tailor a project
arterials (moderate mobility, limited to the unique circumstances that relate to it and
access) Typically 2 or 3 lanes with turn its location, while meeting driver expectation.
lanes to benefit through traffic;
Designers should balance the interregional
• Collectors - connects local roads to transportation needs with the needs of the
arterials (moderate mobility, moderate communities they pass through. The design of
access) with few businesses; and, projects should, when possible, expand the options
for biking, walking, and transit use. In planning
• Local roads and streets - permits access to and designing projects, the project development
abutting land (high access, limited team should work with locals that have any livable
mobility). policies as revitalizing urban centers, building local
The California Road System (CRS) maps are the economies, and preserving historic sites and scenic
official functional classification maps approved by country roads. The “Main Streets: Flexibility in
Federal highway Administration. These maps Planning, Design and Operations” published by the
show functional classification of roads. Department should be consulted for additional
guidance as should the FHWA publication
(2) Interstate Highways. The interstate highway
“Flexibility in Highway Design”.
system was originally designed to be high-
speed interregional connectors and it is a Early consultation and discussion with the Design
portion of the National Highway System Coordinator and the Design Reviewer during the
(NHS). In urban and suburban areas, a large project initiation document (PID) phase is also
percentage of vehicular traffic is carried on the necessary to avoid issues that may arise later in the
interstate highway system, rather than on the project development process. Design Information
local arterials and streets. Bulletin 78 “Design Checklist for the Development
of Geometric Plans” is a tool that can be used to
(3) State Routes. The State highway system is
identify and discuss design features that may
described in the California Streets and
deviate from standard.
Highway Code, Division 1, Chapter 2 and they
are further defined in this manual in Topic Topic 82 - Application of
62.3, Highway Types which provides
definitions for freeways, expressways, and Standards
highways.
82.1 Highway Design Manual Standards
81.5 Access Control (1) General. The highway design criteria and
Index 62.3 defines a controlled access highway and policies in this manual provide a guide for the
a conventional highway. The level of access engineer to exercise sound judgment in
control plays a part in determining the design applying standards, consistent with the above
standards that are to be utilized when designing a Project Development philosophy, in the
highway. See Index 405.6 for additional access design of projects. This guidance allows for
control guidance. flexibility in applying design standards and
approving design exceptions that take the
81.6 Design Standards and Highway context of the project location into
Context consideration; which enables the designer to
The design guidance and standards in this manual tailor the design, as appropriate, for the
have been developed with the intent of ensuring specific circumstances while maintaining
that: safety.
80-6 HIGHWAY DESIGN MANUAL
June 21, 2013
The design standards used for any project capacity. All but the last of these criteria are
should equal or exceed the minimum given in also designated as geometric criteria.
the Manual to the maximum extent feasible,
The design standards related to the 12
taking into account costs (initial and life-
geometric criteria are designated as mandatory
cycle), traffic volumes, traffic and safety
standards in this manual (see Index 82.1(2)
benefits, right of way, socio-economic and
and Table 82.1A).
environmental impacts, maintenance, etc.
Because design standards have evolved over (3) Mandatory Standards. Mandatory design
many years, many existing highways do not standards are those considered most essential
conform fully to current standards. It is not to achievement of overall design objectives.
intended that current manual standards be Many pertain to requirements of law or
applied retroactively to all existing State regulations such as those embodied in the
highways; such is neither warranted nor FHWA's 13 controlling criteria (see above).
economically feasible. However, when Mandatory standards use the word "shall" and
warranted, upgrading of existing roadway are printed in Boldface type (see Table
features such as guardrail, lighting, 82.1A).
superelevation, roadbed width, etc., should be (4) Advisory Standards. Advisory design
considered, either as independent projects or standards are important also, but allow greater
as part of larger projects. A record of the flexibility in application to accommodate
decision not to upgrade the existing non- design constraints or be compatible with local
standard mandatory or advisory features shall conditions on resurfacing or rehabilitation
be provided through the exception process projects. Advisory standards use the word
(See Index 82.2). "should" and are indicated by Underlining
This manual does not address temporary (see Table 82.1B).
construction features. It is recognized that the (5) Decision Requiring Other Approvals. There
construction conditions encountered are so are design criteria decisions that are not bold
diverse and variable that it is not practical to or underlined text which require specific
set geometric criteria. Guidance for use of approvals from individuals to whom such
traffic control devices for temporary decisions have been delegated. These
construction zones can be found in Part 6 – individuals include, but are not limited to,
Temporary Traffic Control of the California District Directors, Traffic Liaisons, Design
Manual on Uniform Traffic Control Devices Coordinators or their combination as specified
(California MUTCD). Guidance for the in this manual. These decisions should be
engineering of pavements in temporary documented as the individual approving
construction zones is available in Index 612.6. desires.
In this manual, design standards and guidance
are categorized in order of importance in (6) Permissive Standards. All standards other
development of a State highway system. See than mandatory, advisory, or decisions
Index 82.4 for other mandatory procedural requiring other approvals, whether indicated
requirements. by the use of “should”, “may”, or “can” are
permissive.
(2) Controlling Criteria. The FHWA has
designated thirteen controlling criteria for se- (7) Other. In addition to the design standards in
lection of design standards of primary impor- this manual, see Index 82.7 for general
tance for highway safety, listed as follows: information on the Department’s traffic
design speed, lane width, shoulder width, engineering policy, standards, practices and
bridge width, horizontal alignment, vertical study warrants.
alignment, grade, stopping sight distance, Caution must be exercised when using other
cross slope, superelevation, horizontal clear- Caltrans publications which provide
ance, vertical clearance and bridge structural guidelines for the design of highway facilities,
HIGHWAY DESIGN MANUAL 80-7
June 21, 2013
such as HOV lanes. These publications do not early in the project development process as
contain design standards; moreover, the possible. However, formal FHWA approval
designs suggested in these publications do not shall not be requested until the appropriate
always meet Highway Design Manual Caltrans representative has approved the
Standards. Therefore, all other Caltrans design exception.
publications must be used in conjunction with
FHWA approval is not required for exceptions
this manual.
to "Caltrans-only" mandatory standards.
82.2 Approvals for Nonstandard Design Table 82.1A identifies these mandatory stan-
dards.
(1) Mandatory Standards. Design features or
elements which deviate from mandatory For local facilities crossing the State right of
standards indicated herein require the way see Index 308.1.
approval of the Chief, Division of Design. (2) Advisory Standards. The authority to approve
This approval authority has been delegated to exceptions to advisory standards has been
the Design Coordinators, except as noted in delegated to the District Directors. A list of
Table 82.1A where: (a) the mandatory advisory standards is provided in Table 82.1B.
standard has been delegated to the District Proposals for exceptions from advisory
Director and (b) the mandatory standards in standards can be discussed with the Design
Chapters 600 through 670 requires the Coordinators during development of the
approval of the State Pavement Engineer, and approval documentation. The responsibility
may involve coordination with the Design for the establishment of procedures for
Coordinator. review, documentation, and long term
The current procedures and documentation retention of approved exceptions from
requirements pertaining to the approval advisory standards has also been delegated to
process for those exceptions to mandatory the District Directors.
design standards as well as the dispute (3) Decisions Requiring Other Approvals. The
resolution process are contained in Chapter 21 authority to approve specific decisions
of the Project Development Procedures identified in the text are also listed in Table
Manual (PDPM). 82.1C. The form of documentation or other
Design exception approval must be obtained instructions are provided as directed by the
pursuant to the instructions in PDPM Chapter approval authority.
9.
82.3 Use of FHWA and AASHTO
The Intermodal Surface Transportation Standards and Policies
Efficiency Act of 1991 (ISTEA) allowed
significant delegation to the states by FHWA The standards in this manual generally conform to
the standards and policies set forth in the AASHTO
to approve and administer portions of the
Federal-Aid Transportation Program. publications, "A Policy on Geometric Design of
Highways and Streets" (2001) and "A Policy on
SAFETEA-LU further allowed delegation to
Design Standards-Interstate System" (2005). A
the State DOT’s and in response to this a Joint
third AASHTO publication, the latest edition of the
Stewardship and Oversight Agreement
"Roadside Design Guide", focuses on creating safer
(JSOA) document between FHWA and
roadsides. These three documents, along with
Caltrans was signed. The JSOA outlines the
other AASHTO and FHWA publications cited in
process to determine specific project related
delegation to the Department. The JSOA 23 CFR Ch 1, Part 625, Appendix A, contain most
of the current AASHTO policies and standards, and
requires, FHWA approval of exceptions to
are approved references to be used in conjunction
mandatory design standards related to the 13
with this manual.
controlling criteria on all Interstate projects
whether FHWA has oversight responsibilities AASHTO policies and standards, which are
or not. FHWA approval should be sought as established as nationwide standards, do not always
80-8 HIGHWAY DESIGN MANUAL
June 21, 2013
satisfy California conditions. When standards 82.6 Design Information Bulletins and
differ, the instructions in this manual govern, Other Guidance
except when necessary for FHWA project approval
(Index 108.3, Coordination with the FHWA). In addition to the design standards in this manual,
Design Information Bulletins (DIBs) establish
82.4 Mandatory Procedural Requirements policies and procedures for the various design
Required procedures and policies for which specialties of the Department that are in the
Caltrans is responsible, relating to project Division of Design. Some DIBs may eventually
clearances, permits, licenses, required tests, become part of this manual, while others are
documentation, value engineering, etc., are in- written with the intention to remain as design
dicated by use of the word "must". Procedures and guidance in the DIB format. References to DIBs
actions to be performed by others (subject to are made in this manual by the “base” DIB number
notification by Caltrans), or statements of fact are only and considered to be the latest version
indicated by the word "will". available on the Department Design website. See
the Department Design website for further
82.5 Effective Date for Implementing information concerning DIB numbering protocol
Revisions to Design Standards and postings.
Revisions to design standards will be issued with a Caution must be exercised when using other
stated effective date. It is understood that all Caltrans publications, which provide guidelines for
projects will be designed to current standards the design of highway facilities, such as HOV
unless an exception has been approved in lanes. These publications do not contain design
accordance with Index 82.2. standards; moreover, the designs suggested in these
publications do not always meet Highway Design
On projects where the project development process
Manual Standards. Therefore, all other Caltrans
has started, the following conditions on the
publications must be used in conjunction with this
effective date of the new or revised standards will
manual.
be applied:
82.7 Traffic Engineering
• For all projects where the PS&E has not been
finalized, the new or revised design standards The Division of Traffic Operations maintains
shall be incorporated unless this would impose engineering policy, standards, practices and study
a significant delay in the project schedule or a warrants to direct and guide decision-making on a
significant increase in the project engineering broad range of design and traffic engineering
or construction costs. The Design Coordinator features and systems, which are provided to meet
or individual delegated authority must make the site-specific safety and mobility needs of all
the final determination on whether to apply the highway users.
new or previous design standards on a project-
The infrastructure within a highway or freeway
by-project basis for roadway features.
corridor, segment, intersection or interchange is not
• For all projects where the PS&E has been “complete” for drivers, bicyclists and pedestrians
submitted to Headquarters Office Engineer for unless it includes the appropriate traffic control
advertising or the project is under construction, devices; traffic safety systems; operational features
the new or revised standards will be or strategies; and traffic management elements and
incorporated only if they are identified in the or systems. The presence or absence of these
Change Transmittal as requiring special traffic elements and systems can have a profound
implementation. effect on safety and operational performance. As
such, they are commonly employed to remediate
For locally-sponsored projects, the Oversight
performance deficiencies and to optimize the
Engineer must inform the funding sponsor within
overall performance of the “built” highway system.
15 working days of the effective date of any
changes in mandatory or advisory design standards
as defined in Index 82.2.
HIGHWAY DESIGN MANUAL 80-9
June 21, 2013
Table 82.1A
Mandatory Standards
CHAPTER 100 BASIC DESIGN Topic 208 Bridges, Grade Separation
POLICIES Structures, and Structure
Approach Embankment
Topic 101 Design Speed
Index 208.1 Bridge Width
Index 101.1 Technical Reductions of Design
208.4 Bridge Sidewalk (Width)
Speed
208.10 Barriers on Structures with
101.1 Selection of Design Speed - Local
Sidewalks
Facilities(2)
208.10 Bridge Approach Railings(1)
101.1 Selection of Design Speed - Local
Facilities - with Connections to CHAPTER 300 GEOMETRIC CROSS
State Facilities
SECTION
101.2 Design Speed Standards
Topic 301 Traveled Way Standards
Topic 104 Control of Access
Index 301.1 Lane Width
Index 104.4 Protection of Access Rights(1)
301.2 Class II Bikeway Lane Width(1)
CHAPTER 200 GEOMETRIC DESIGN 301.3 Cross Slopes – New Construction
AND STRUCTURE
301.3 Cross Slopes – Resurfacing or
STANDARDS widening
Topic 201 Sight Distance
301.3 Cross Slopes – Unpaved Roadway
Index 201.1 Stopping Sight Distance Standards
301.3 Algebraic Differences in Cross
Topic 202 Superelevation Slopes
Index 202.2 Standards for Superelevation Topic 302 Shoulder Standards
202.7 Superelevation on City Streets and Index 302.1 Shoulder Width
County Roads(2)
302.1 Shoulder Width with Rumble Strip
Topic 203 Horizontal Alignment
302.2 Shoulder Cross Slopes -Bridge
Index 203.1 Horizontal Alignment - Local
302.2 Shoulder Cross Slopes – Left
Facilities(2)
302.2 Shoulder Cross Slopes – Paved
203.1 Horizontal Alignment and Stopping
Median
Sight Distance
302.2 Shoulder Cross Slopes - Right
203.2 Standards for Curvature – Minimum
Radius Topic 303 Curbs, Dikes, and Side Gutters
203.2 Standards for Curvature – Lateral Index 303.4 Shoulder at Bulbout(2)
Clearance
Topic 305 Median Standards
Topic 204 Grade
Index 305.1 Median Width – Conventional
Index 204.1 Standards for Grade - Local Highways(1)
Facilities(2)
(1) Caltrans-only Mandatory Standard.
204.3 Standards for Grade(2)
204.8 Vertical Falsework Clearances(1) (2) Authority to approve deviations from this
Mandatory Standard is delegated to the District
Topic 205 Road Connections and Driveways Director.
Index 205.1 Sight Distance Requirements for
(3) Authority to approve deviations from this
Access Openings on Expressways
Mandatory Standard is delegated to the State
Pavement Engineer.
HIGHWAY DESIGN MANUAL 80-11
June 21, 2013
Table 82.1A
Mandatory Standards (Cont.)
305.1 Median Width – Freeways and 309.5 Structures Across or Adjacent to
Expressways(1) Railroads - Vertical Clearance
Topic 307 Cross Sections for State Highways Topic 310 Frontage Roads
Index 307.2 Shoulder Standards for Two-lane Index 310.1 Frontage Road Width Cross
Cross Sections for New Section(1), (2)
Construction
CHAPTER 400 INTERSECTIONS AT
Topic 308 Cross Sections for Roads Under GRADE
Other Jurisdictions
Topic 404 Design Vehicles
Index 308.1 Cross Section Standards for City
Streets and County Roads without Index 404.2 Design Vehicle–Traveled Way(1)
Connection to State Facilities(2)
404.4 California Legal Design Vehicles on
308.1 Minimum Width of 2-lane Over- the National Network and on
crossing Structures for City Streets Terminal Access Routes(1)
and County Roads without
Connection to State Facilities(2) Topic 405 Intersection Design Standards
308.1 Cross Section Standards for City Index 405.1 Corner Sight Distance – Driver Set
Streets and County Roads with Back
Connection to State Facilities(1), (2) 405.1 Corner Sight Distance at Public
308.1 Two-Lane Local Road Lane Width Road Intersections
for City Streets and County Roads 405.1 Corner Sight Distance at Private
within Interchange(2) Road Intersections
308.1 Multi-Lane Local Road Lane Width 405.2 Left-turn Channelization - Lane
for City Streets and County Roads Width
within Interchange(2)
405.2 Left-turn Channelization - Lane
308.1 Shoulder Width Standards for City Width – Restricted Urban
Streets and County Roads Lateral
Obstructions(2) 405.2 Two-way Left-turn Lane Width
308.1 Shoulder Width Standards for City 405.3 Right-turn Channelization – Lane
Streets and County Roads with and Shoulder Width
Curbs and Gutter(2)
CHAPTER 500 TRAFFIC
308.1 Minimum Width for 2-lane INTERCHANGES
Overcrossing at Interchanges(2)
Topic 501 General
Topic 309 Clearances
Index 501.3 Interchange Spacing(1)
Index 309.1 Horizontal Clearances and Stopping
Sight Distance Topic 502 Interchange Types
Table 82.1A
Mandatory Standards (Cont.)
Topic 504 Interchange Design Standards CHAPTER 620 RIGID PAVEMENT
Index 504.2 Location of Freeway Entrances & Topic 622 Engineering Requirements
Exits(1)
Index 622.4 Dowel Bars and Tie Bars for New or
504.2 Ramp Deceleration Lane and “DL” Reconstructed Rigid Pavements(1), (3)
Distance(1)
Index 622.8 Transitions and Terminal Anchors
504.3 Ramp Lane Width for CRCP(1), (3)
504.3 Ramp Shoulder Width Topic 625 Engineering Procedures for
504.3 Ramp Lane Drop Taper Past the Pavement and Roadway
Limit Line(1) Rehabilitation
504.3 Metered Multi-Lane Ramp Lane Index 625.1 Limits of Paving on Resurfacing
Drop Taper Past the Limit Line(1) Projects(1), (3)
Table 82.1A
Mandatory Standards (Cont.)
CHAPTER 700 MISCELLANEOUS 1003.1 Physical Barriers Adjacent to Class I
STANDARDS Bikeways(1), (2)
1003.1 Class I Bikeway in Medians(1), (2)
Topic 701 Fences
1003.1 Class I Bikeway Design Speeds(1), (2)
Index 701.2 Fences on Freeways and
Expressways(1) 1003.1 Stopping Sight Distance(2)
CHAPTER 900 LANDSCAPE 1003.1 Obstacle Posts or Bollards in
ARCHITECTURE Bicycle Paths(2)
Table 82.1B
Advisory Standards
CHAPTER 100 BASIC DESIGN 202.7 Superelevation on City Streets and
POLICIES County Roads
Topic 203 Horizontal Alignment
Topic 101 Design Speed
Index 203.1 Horizontal Alignment – Local
Index 101.1 Selection of Design Speed – Local
Facilities
Facilities
203.3 Alignment Consistency and Design
101.1 Selection of Design Speed – Local
Speed
Facilities – with Connections to
State Facilities 203.5 Compound Curves
101.2 Design Speed Standards 203.5 Compound Curves on One-Way
Roads
Topic 104 Control of Access
203.6 Reversing Curves – Transition
Index 104.5 Relation of Access Opening to
Length
Median Opening
203.6 Reversing Curves – Transition Rate
Topic 105 Pedestrian Facilities
Index 105.2 Minimum Sidewalk Width – Next to Topic 204 Grade
a Building Index 204.1 Standards for Grade – Local
Facilities
105.2 Minimum Sidewalk Width – Not
Next to a Building 204.3 Standards for Grade
105.5 New Construction, Two Curb Ramp 204.3 Ramp Grades
Design
204.4 Vertical Curves – 2 Percent and
Topic 107 Roadside Installations Greater
Index 107.1 Standards for Roadway Connections 204.4 Vertical Curves – Less Than
2 Percent
107.1 Number of Exits and Entrances
Allowed at Roadway Connections 204.5 Decision Sight Distance at Climbing
Lane Drops
CHAPTER 200 GEOMETRIC DESIGN
AND STRUCTURE 204.6 Horizontal and Vertical Curves
Consistency in Mountainous or
STANDARDS Rolling Terrain
Topic 201 Sight Distance
Topic 205 Road Connections and Driveways
Index 201.3 Stopping Sight Distance on
Index 205.1 Access Opening Spacing on
Sustained Grades
Expressways
201.7 Decision Sight Distance
205.1 Access Opening Spacing on
Topic 202 Superelevation Expressways – Location
Index 202.2 Superelevation on Same Plane for Topic 206 Pavement Transitions
Rural Two-lane Roads
Index 206.3 Lane Drop Transitions
202.2 Superelevation on Class II and III
206.3 Lane Width Reductions
Bikeways
Topic 208 Bridges, Grade Separation
202.5 Superelevation Transition
Structures, and Structure
202.5 Superelevation Runoff Approach Embankment
202.5 Superelevation in Restrictive Index 208.3 Decking of Bridge Medians
Situations
208.6 Minimum Height of Pedestrian
202.6 Superelevation of Compound Undercrossings
Curves
208.6 Class I Bikeways Exclusive Use
HIGHWAY DESIGN MANUAL 80-15
March 7, 2014
Table 82.1B
Advisory Standards (Cont.)
208.10 Protective Screening on Topic 310 Frontage Roads
Overcrossings
Index 310.2 Outer Separation – Urban and
208.10 Bicycle Railing Locations Mountainous Areas
Topic 210 Earth Retaining Systems 310.2 Outer Separation – Rural Areas
Index 210.6 Cable Railing CHAPTER 400 INTERSECTIONS AT
CHAPTER 300 GEOMETRIC CROSS GRADE
SECTION Topic 403 Principles of Channelization
Topic 301 Traveled Way Standards Index 403.3 Angle of Intersection
Index 301.2 Class II Bikeway Lane Width 403.6 Optional Right-Turn Lanes
301.3 Algebraic Differences of Cross 403.6 Right-Turn-Only Lane and Bike
Slopes at Various Locations Lane
Topic 303 Curbs, Dikes, and Side Gutters Topic 404 Design Vehicles and Related
Definitions
303.1 Use of Curb with Posted Speeds of
40 mph and Greater Index 404.4 STAA Design Vehicles on the
National Network and on Terminal
303.3 Dike Selection Access Routes
303.4 Bulbout Design 404.4 California Legal Design Vehicle
Topic 304 Side Slopes Accommodation
Index 304.1 Side Slopes 4:1 or Flatter 404.4 45-Foot Bus and Motorhome Design
Vehicle
304.1 18 ft Minimum Catch Distance
Topic 405 Intersection Design Standards
Topic 305 Median Standards
Index 405.1 Corner Sight Distance at
Index 305.1 Median Pedestrian Refuge Island Unsignalized Public Road
305.1 Median Width Freeways and Intersections
Expressways 405.1 Decision Sight Distance at
305.1 Median With Conventional Intersections
Highways 405.4 Traffic Island Pedestrian Refuge
305.2 Median Cross Slopes 405.5 Emergency Openings and Sight
Topic 308 Cross Sections for Roads Under Distance
Other Jurisdictions 405.5 Median Opening Locations
Index 308.1 Cross Section Standards for City 405.10 Entry Speeds – Single and Multilane
Streets and County Roads without Roundabouts
Connection to State Facilities
CHAPTER 500 TRAFFIC
Topic 309 Clearances
INTERCHANGES
Index 309.1 Clear Recovery Zone
Topic 504 Interchange Design Standards
309.1 Horizontal Clearance
Index 504.2 Ramp Entrance and Exit Standards
309.1 Safety Shaped Barriers at Retaining,
Pier, or Abutment Walls 504.2 Collector-Distributor Deceleration
Lane and “DL” Distance
309.1 High Speed Rail Clearance
504.2 Paved Width at Gore
309.5 Structures Across or Adjacent to
Railroads – Vertical Clearance 504.2 Contrasting Surface Treatment
80-16 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 82.1B
Advisory Standards (Cont.)
504.2 Auxiliary Lanes 504.3 Distance Between Successive Exits
504.2 Freeway Exit Nose Design Speed 504.4 Freeway-to-freeway Connections
Design Speed
504.2 Decision Sight Distance at Exits and
Branch Connections 504.4 Profile Grades on Freeway-to-
freeway Connectors
504.2 Design Speed and Alignment
Consistency at Inlet Nose 504.4 Single-lane Freeway-to-freeway
Connector Design
504.2 Freeway Ramp Profile Grades
504.4 Single-lane Connector Widening for
504.2 Differences in Pavement Cross Passing
Slopes at Freeway Entrances and
Exits 504.4 Volumes Requiring Branch
Connectors
504.2 Vertical Curves Beyond Freeway
Exit Nose 504.4 Merging Branch Connector Design
504.2 Crest Vertical Curves at Freeway 504.4 Diverging Branch Connector Design
Exit Terminal
504.4 Merging Branch Connector
504.2 Sag Vertical Curves at Freeway Exit Auxiliary Lanes
Terminal
504.4 Diverging Branch Connector
504.2 Ascending Entrance Ramps with Auxiliary Lanes
Sustained Upgrades
504.4 Freeway-to-freeway Connector Lane
504.3 Ramp Terminus Design Speed Drop Taper
504.3 Ramp Lane Drop Taper At 6-foot 504.5 Auxiliary Lanes
Separation Point
504.6 Mainline Lane Reduction at
504.3 Ramp Lane Drop Location Interchanges
504.3 Metered Single-Lane Entrance 504.8 Access Control at Ramp Terminal
Ramps Truck Volumes and Grades
CHAPTER 610 PAVEMENT
504.3 Metered Multi-Lane Entrance ENGINEERING
Ramps Lane Drop
CONSIDERATIONS
504.3 Metered Multi-Lane Entrance Truck
Volumes and Sustained Grades Topic 612 Pavement Design Life
504.3 Ramp Terminals and Grade Index 612.6 Traffic Loading for Temporary
Pavements and Detours
504.3 Ramp Terminals and Sight Distance
CHAPTER 620 RIGID PAVEMENT
504.3 Free Right-Turns at Ramp
Terminals Topic 625 Engineering Procedures for
Pavement and Roadway
504.3 Distance between Ramp Intersection Rehabilitation
and Local Road Intersection
Index 625.1 Repair of Existing Pavement
504.3 Entrance Ramp Lane Drop Distresses
504.3 Single-Lane Ramp Widening for
Passing
CHAPTER 630 FLEXIBLE PAVEMENT
Topic 635 Engineering Procedures for
504.3 Two-lane Exit Ramps
Flexible Pavement and Roadway
504.3 Two-lane Exit Ramps and Auxiliary Rehabilitation
Lanes
Index 635.1 Repair of Existing Pavement
504.3 Distance Between Successive On- Distresses
ramps
HIGHWAY DESIGN MANUAL 80-17
March 7, 2014
Table 82.1B
Advisory Standards (Cont.)
CHAPTER 640 COMPOSITE
PAVEMENTS
Topic 645 Engineering Procedures for
Pavement and Roadway
Rehabilitation
Index 645.1 Repair of Existing Pavement
Distresses
Table 82.1C
Decision Requiring Other Approvals
CHAPTER 100 BASIC DESIGN Topic 208.10 Bridge Barriers and Railing
POLICIES Index 208.10 Barrier Separation and Bridge Rail
Selection
Topic 103 Design Designation
208.10 Concrete Barrier Type 80
Index 103.2 Design Period
208.10 Concrete Barrier Type 80SW
Topic 108 Coordination With Other
Agencies 208.11 Deviations from Foundation and
Embankment Recommendations
Index 108.2 Transit Loading Facilities –
Location 210.4 Cost Reduction Incentive Proposals
108.2 Transit Loading Facilities - ADA CHAPTER 300 GEOMETRIC CROSS
108.3 Rail Crossings* SECTION
108.3 Parallel Rail Facilities* Topic 303 Curbs, Dikes, and Side Gutters
108.5 Bus Rapid Transit – Location and Index 303.4 Busbulbs
ADA
Topic 304 Side Slopes
108.7 Coordination With the FHWA -
Approvals Index 304.1 Side Slopes – Erosion Control
304.1 Side Slopes – Structural Integrity
Topic 110 Special Considerations
Index 110.1 Overload Category 309.2 Vertical Clearance on National
Highway System
110.8 Safety Review Items and Employee
Exposure 309.2 Vertical Clearance Above Railroad
Facilities
110.10 Proprietary Items
309.5 Horizontal and Vertical Clearances
110.10 Proprietary Items – On Structure at Railroad Structures
110.10 Proprietary Items – National CHAPTER 500 TRAFFIC
Highway System INTERCHANGES
Topic 111 Material Sites and Disposal Sites
Topic 502 Interchange Types
Index 111.1 Mandatory Material Sites on
Index 502.2 Single Point Interchange
Federal-aid Projects
Interchanges
111.6 Mandatory Material Sites and
502.2 Other Types of Interchanges
Disposal Sites on Federal-aid
Projects Topic 503 Interchange Procedure
Topic 116 Bicyclists and Pedestrians on Index 503.2 Interchange Geometrics
Freeway
Topic 504 Interchange Design Standards
Index 116 Bicycles and Pedestrians on
Freeways Index 504.3 HOV Preferential Lane
504.3 Modification to Existing HOV
CHAPTER 200 GEOMETRIC DESIGN Preferential Lanes
AND STRUCTURE
504.3 Enforcement Areas and
STANDARDS
Maintenance Pullouts – Required
Topic 204 Grade Enforcement Area
Index 204.8 Grade Line of Structures – 504.3 Enforcement Areas and
Temporary Vertical Clearances Maintenance Pullouts – Removal
Topic 205 Road Connections and Driveways
Index 205.1 Conversion of a Private Opening * Authority to approve deviations from this “Decision
Requirement” is delegated to the District Director.
HIGHWAY DESIGN MANUAL 80-19
June 21, 2013
Table 82.1C
Decision Requiring Other Approvals (Cont.)
504.3 Enforcement Areas and CHAPTER 800 HIGHWAY DRAINAGE
Maintenance Pullouts - Length DESIGN
504.6 Mainline Lane Reduction
Topic 805 Preliminary Plans
CHAPTER 600 PAVEMENT Index 805.1 Requires FHWA Approval
ENGINEERING
805.2 Bridge Preliminary Report
Topic 604 Roles and Responsibilities for
805.4 Unusual Hydraulic Structures
Pavement Engineering
Index 604.2 Standard Plans 805.5 Levees and Dams Formed by
Highway Fills
604.2 Supplemental District Standards
805.6 Geotechnical
Topic 606 Research and Special Designs
Topic 808 Selected Computer Programs
Index 606.1 Research and Experimentation –
Pilot Projects Index 808.1 Table 808.1
Table 82.1C
Decision Requiring Other Approvals (Cont.)
Topic 902 Planting Guidelines
Index 902.3 Median Planting
902.3 Tree Species in Conventional
Highway Median
902.3 Planting of Large Trees in Medians
902.3 Planting on Barriers
Topic 903 Safety Roadside Rest Areas
Standards and Guidelines
Index 903.1 Deviation From Minimum Standard
903.6 Wastewater Disposal
Topic 904 Vista Point Standards and
Guidelines
Index 904.1 Site Selection
904.3 Sanitary Facilities
Topic 905 Park and Ride Standards and
Guidelines
Index 905.1 Site Selection
104.6 Maintaining Local Community Most local agencies in California have adopted
Access varying design standards for urban and rural areas,
as well as more specific requirements that are
When planning and designing a new freeway or applicable to residential settings, downtowns,
expressway, the designer needs to consider the special districts, and other place types. These
impacts of an access controlled facility on the local standards are typically tied to zoning requirements
community. Closing non-expressway local road for land use established by local agencies. These
connections may negatively impact access for land use decisions should take into account the
pedestrians, bicyclists and equestrians. A new ultimate need for public right of way, including the
facility may inadvertently sever local non- transportation needs of bicyclists and pedestrians.
motorized access creating long out of direction The minimum width of a sidewalk should be 8 feet
travel. Designers need to coordinate with local between a curb and a building when in urban and
agencies for access needs across an access rural main street place types. For all other
controlled facility. locations the minimum width of sidewalk should be
104.7 Cross References 6 feet when contiguous to a curb or 5 feet when
separated by a planting strip. Sidewalk width does
(a) Access Control at Intersections at Grade (see not include curbs. See Index 208.4 for bridge
Index 405.6). sidewalks. Using the minimum width may not be
(b) Access Control at Interchanges (see enough to satisfy the actual need if additional width
Index 504.8). is necessary to maintain an acceptable Level of
Service (LOS) for pedestrians. Note that street
Topic 105 - Pedestrian Facilities furniture, buildings, utility poles, light fixtures and
platoon generators, such as window displays and
105.1 General Policy bus stops, can reduce the effective width of
Pedestrians, unless restricted by law, are allowed to sidewalks and likewise the LOS of the walkway.
use conventional highways and some expressways Also, adequate width for curb ramps and driveways
are other important accessibility considerations.
for transportation purposes. Connections between
different modes of travel should be considered See Index 205.3(6) and the Standard Plans for
when designing highway facilities, as all people sidewalk requirements at driveways.
may become pedestrians when transferring to a
See Index 208.6 for information on pedestrian
transit based facility. Pedestrian use near transit
overcrossings and undercrossings and Index 208.4
facilities should be considered during the planning
for sidewalks on bridges.
phase of transportation improvement projects. See
DIB 82 for accessibility guidance of pedestrian “A Policy on Geometric Design of Highways and
facilities. See also Topic 115 and 116 for guidance Streets”, issued by AASHTO, and the “Highway
regarding designing for bicycle traffic. Capacity Manual”, published by the Transportation
Research Board contain pedestrian LOS criteria.
105.2 Sidewalks and Walkways These are means of measuring the ability of the
The design of sidewalks and walkways varies existing pedestrian facilities to provide pedestrian
depending on the setting, standards, and mobility and to determine the need for
requirements of local agencies. Sidewalks are improvements or expansions. If adequate capacity
desirable on conventional highways and on other is not provided, pedestrian mobility may be
areas of State highway right of way to serve seriously impeded.
pedestrians when warranted by sufficient Traffic volume-pedestrian warrants for sidewalks
population, density and development. or other types of walkways along highways have
Coordination with the local agency that the State not been established. In general, whenever the
highway passes through is needed to determine the roadside and land development conditions are such
appropriate time to provide sidewalks. that pedestrians regularly move along a highway,
those pedestrians should be furnished with a
HIGHWAY DESIGN MANUAL 100-7
May 7, 2012
sidewalk or other walkway, as is suitable to the (5) School Pedestrian Walkways. School
conditions. Sidewalks are typically within public pedestrian walkways may be identified along
right of way of the local agency or the State. When a route used by school pedestrians that is not
within the State highway right of way, the need for limited to crossing locations, but includes
sidewalks becomes a shared interest, since the where physical conditions require students to
zoning, planned development, and growth are walk in or along rural or suburban roadways.
under the local agency’s purview. The State may
(6) Frontage Roads. Sidewalks may be built
assume financial responsibility for the construction
along frontage roads connecting local streets
of sidewalks and walkways under the conditions
that would otherwise dead end at the
described below. See the Project Development
freeways. Such sidewalks can be new or
Procedures Manual for further discussion of the
replacements of existing facilities. Sidewalks
State's responsibility in providing pedestrian
may not be needed on the freeway side of
facilities.
frontage roads except where connections must
(1) Replacement in Kind. Where existing be made to pedestrian separations or other
sidewalks are to be disturbed by highway connections where appropriate.
construction, the replacement applies only to
(7) Separated Cross Streets. Sidewalks may be
the frontages involved and no other sidewalk
built on separated cross streets where
construction is authorized except:
reconstruction of the cross street is made
(a) As part of a right of way agreement. necessary by the freeway project and where
the criteria of paragraph (3) above apply.
(b) Where the safety or capacity of the
highway will be improved. (8) Transit Stops. Sidewalks should be built to
connect transit stops to local streets.
(2) Conventional Highways. The roadway cross
section usually provides areas for pedestrians. (9) Vehicular Tunnels. Sidewalks and pedestrian
If the safety or capacity of the highway will be facilities may be built as part of vehicular
improved, the State may contribute towards tunnels which do not require ventilation as
the cost of building a pedestrian facility with a part of the tunnel structure. Contact the
local agency project or fund it entirely with a Division of Engineering Services - Structure
State highway project. The city, county, or Design (DES-SD), regarding allowable
property owner whose adjacent development conditions.
generated the pedestrian traffic may build
(10) Maintenance. The State is responsible for
sidewalks on State right of way under a permit
maintaining and replacing damaged sidewalks
in accordance with the route concept report.
within the right of way except:
(3) Freeway and other Controlled Access
(a) Where the sidewalk was placed by a
Facilities. Sidewalks should be built across
private party under encroachment permit
the freeway right of way on overcrossings and
that requires the permittee to maintain the
through undercrossings where necessary to
sidewalk, but only if the original permittee
connect with existing or planned sidewalks.
still owns the abutting property.
Construction of planned sidewalks should be
imminent. Within the foregoing criteria, (b) Where the city or county has placed
sidewalks can be part of the original project nonstandard sidewalks with colored or
or added later when the surrounding area textured surfaces, or meandering align-
develops. ment. See Maintenance Manual for addi-
tional discussion on State's maintenance
(4) Overcrossing and Undercrossing Approaches.
responsibilities regarding sidewalks.
Where sidewalks are planned on overcrossing
structures or under a structure, an area should 105.3 Pedestrian Grade Separations
be provided to accommodate future sidewalks.
(1) Pedestrian grade separation takes the form of
pedestrian overcrossings or undercrossings.
100-8 HIGHWAY DESIGN MANUAL
May 7, 2012
took effect on January 26, 1992, and Section Standards (UFAS) and the Americans
4450 of the California Government Code. with Disabilities Act Accessibility
Guidelines for Buildings and
(a) Americans with Disabilities Act
Facilities (ADAAG) are acceptable
Highlights.
design guidelines that may be used.
• Title II of the ADA prohibits However, FHWA has directed
discrimination on the basis of Caltrans to use the ADAAG as the
disability by state and local Federal design guidelines for
governments (public entities). This pedestrian accessibility.
means that a public entity may not
(b) California Government Code 4450 et seq.
deny the benefits of its programs,
Highlights.
activities and services to individuals
with disabilities because its facilities • Sections 4450 (through 4460) of the
are inaccessible. A public entity’s California Government Code require
services, programs, or activities, when that buildings, structures, sidewalks,
viewed in their entirety, must be curbs, and related facilities that are
readily accessible to and usable by constructed using any State funds, or
individuals with disabilities. This the funds of cities, counties, or other
standard, known as “program accessi- political subdivisions be accessible to
bility,” applies to all existing facilities and usable by persons with
of a public entity. disabilities. Section 4450 says that
facilities are to be constructed in
• Public entities are not necessarily
conformance with the California
required to make each of their existing
Building Code. The California
facilities accessible. Public entities
Building Code is part of Title 24 of
may achieve program accessibility by
the California Code of Regulations.
a number of methods (e.g., providing
The Department of General Services
transit as opposed to structurally
(DGS), through the Division of the
accessible pedestrian facilities).
State Architect, and Caltrans have the
However, in many situations,
authority to review and approve plans
providing access to facilities through
for facilities covered under Section
structural methods, such as alteration
4450.
of existing facilities and acquisition or
construction of additional facilities, • California Building Code has been
may be the most efficient method of revised to generally conform to the
providing program accessibility. ADAAG. In most cases, the
accessibility standards in Title 24 are
• Where structural modifications are
more stringent than those in ADAAG,
required to achieve program accessi-
but in some cases they are less so.
bility, a public entity with 50 or more
employees is required to develop a (2) Policy.
transition plan setting forth the steps It is Caltrans policy to:
necessary to complete such
modifications. • Comply with the ADA and the
Government Code 4450 et seq. by making
• In compliance with the ADA, Title 28 all State highway facilities accessible to
of the Code of Federal regulations people with disabilities to the maximum
(CFR) Part 35 identifies all public extent feasible. In general, if a project on
entities to be subject to the State right of way is providing a pedestrian
requirements for ADA regardless of facility, then accessibility must be
funding source. It further states that addressed.
the Uniform Federal Accessibility
100-10 HIGHWAY DESIGN MANUAL
May 7, 2012
• Follow the requirements of both the disabilities are to be provided across curbs
ADAAG and Title 24 for new construction that are constructed or replaced at pedestrian
and alterations of existing facilities. Both crosswalks. This includes all marked and
requirements should be reviewed to unmarked crosswalks, as defined in Section
determine if differences exist. Where there 275 of the Vehicle Code.
are differences between Title 24 and the Access should also be provided at bridge
ADAAG, the guidelines that provide the sidewalk approaches and at curbs in the
higher accessibility may be used as long as vicinity of pedestrian separation structures.
at least the ADAAG is satisfied. The
ADAAG allows the use of other design Where a need is identified at an existing curb
standards, i.e., a local agency’s adopted on a conventional highway, a curb ramp may
accessibility standard, where the standard be constructed either by others under
used will provide substantially equivalent encroachment permit or by the State.
or greater access to and usability of the (2) Location Guidelines. When locating curb
facility. The decision to identify and use ramps, designers must consider the position of
an equivalent or higher accessibility utilities such as power poles, fire hydrants,
standard than the ADAAG or Title 24 street lights, traffic signals, and drainage
should be documented for projects on the facilities.
State highway system.
On new construction, two curb ramps should
(3) Procedures. be installed at each corner as shown on the
(a) The engineer will consider pedestrian Standard Plans. The usage of the one-ramp
accessibility needs in the Project Initiation design should be restricted to those locations
Documents (PSRs, PSSRs, etc.) for all where the volume of pedestrians and vehicles
projects where applicable. making right turns is low. This will reduce
the potential frequency of conflicts between
(b) All State highway projects administered turning vehicles and persons with disabilities
by Caltrans or others with facilities entering the common crosswalk area to cross
subject to the ADA and Title 24 must be either street.
designed in accordance with the
requirements in Design Information Ramps and/or curb openings should be
Bulletin 82, “Pedestrian Accessibility provided at midblock crosswalks and where
Guidelines for Highway Projects.” pedestrians cross curbed channelization or
median islands at intersections. Often, on
(c) The details of the pedestrian facilities and traffic signalization, channelization, and
their relationship to the project as a whole similar projects, curbs are proposed to be
should be clearly depicted and submitted modified only on portions of an existing
as described in DIB-82. intersection. In those cases, consideration
ADA compliance must be noted in PS&E should be given to installing retrofit curb
Transmittal, Attachment A, on State- ramps on all legs of the intersection.
administered projects. Appropriate project (3) Ramp Design. Curb ramp designs should
records should document the fact that conform to current Standard Plans. See
necessary review and approvals have been Index 105.4(3) for review procedures.
obtained as required above.
105.5 Guidelines for the Location and
Design of Curb Ramps
(1) Policy. On all State highway projects
adequate and reasonable access for the safe
and convenient movement of persons with
HIGHWAY DESIGN MANUAL 100-11
May 7, 2012
(d) Down scope geometric design features. Such a temporary CTC adoption makes it
This last expedient should be considered legally possible to relinquish the old highway
only as a last resort; geometric features portion superseded by relocation.
such as alignment, grade, sight distance, Normally, the Department will finance any
weaving, or merging distance, are difficult needed improvement required to
and expensive to change once constructed. accommodate all users during the period the
All nonstandard features need to comply local road system is a traversable State route.
with Index 82.2 Financing by the local agency is not required.
However, adoption of the local road by the
100-12 HIGHWAY DESIGN MANUAL
May 7, 2012
CTC must precede State financing and Section 93 also makes the Department
construction of the proposed improvements. responsible for restoration of the local road or
street to its former condition at the conclusion
When a local facility is adopted as a
of its use as a detour. The Department is
traversable route, the Department is
responsible for all reasonable additional
responsible for all maintenance costs of the
maintenance costs incurred by local agencies
local facility unless otherwise provided for
attributable to the detour. If a betterment is
under the terms of a cooperative agreement.
requested by the local agency as a part of
The Department normally would not assume
restoration it should be done at no cost to the
maintenance until the road is in use as a
Department.
connection or, when necessary, until the
award of an improvement contract.
Topic 107 - Roadside Installations
Formal concurrence of the local agency must
be obtained before an adoption action is 107.1 Roadway Connections
presented to the CTC. All connections to vista points, truck weighing or
If the local agency wants more improvements brake inspection stations, safety rest areas, park and
than are needed to accommodate all users ride lots, transit stations or any other connections
during the period when the local road is used used by the traveling public, should be constructed
as a State highway connection, betterments to standards commensurate with the standards
are to be financed by the local agency. In established for the roadway to which they are
such cases a cooperative agreement would be connected. On freeways this should include
necessary to define the responsibilities of each standard acceleration and deceleration lanes and all
party for construction and maintenance. other design features required by normal ramp
connections (Index 504.2). On conventional
(2) Local Roads Used as Detours. In lieu of highways and expressways, the standard public
temporary adoption by the CTC, a local road road connection should be the minimum connection
may be designated a detour to serve as a (Index 405.7).
connection between the end of State highway
construction and the old State highway Only one means of exit and one means of entry to
following completion of a State highway these installations should be allowed.
construction unit and pending completion of 107.2 Maintenance and Police Facilities on
the next unit. Local road detours are useful if
Freeways
the adjoining construction unit is scheduled in
a few years or less and the local road Roadside maintenance yards and police facilities
connection is short and direct. Adoption by other than truck weighing installations and
the CTC is not required when a local road is enforcement areas are not to be provided with
designated as a temporary detour. direct access to freeways. They should be located
on or near a cross road having an interchange
Under Section 93 of the Streets and Highways
which provides for all turning movements. This
Code, the Department can finance any needed
policy applies to all freeways including Interstate
improvements required to accommodate the
Highways.
detour of all users during the period the local
road is utilized to provide continuity for State Maintenance Vehicle Pullouts (MVPs) provide
highway users. A cooperative agreement is parking for maintenance workers and other field
usually required to establish terms of personnel beyond the edge of shoulder. This
financing, construction, maintenance, and improves safety for field personnel by separating
liability. If the local agency wants more than them from traffic. It also frees up the shoulder for
the minimum work needed to accommodate its intended use. The need and location of MVPs
users on the local road during its use as a State should be determined by the PDT at project
highway, such betterments are to be financed initiation. MVPs should only be provided if it has
by the local agency. been determined that maintenance access from
HIGHWAY DESIGN MANUAL 100-13
May 7, 2012
outside the state right of way through an access Board of Supervisors having jurisdiction over said
gate or a maintenance trail within the state right of roads or streets.
way is not feasible. Where frequent activity of
The provisions of Section 144.5 of the Streets and
field personnel can be anticipated, such as at a
Highways Code are considered as not applying to
signal control box (See Index 504.3 (2)(j)) or at an
freeway construction, or to temporary barriers for
irrigation controller, the MVP should be placed
the purpose of controlling traffic during a limited
upstream of the work site, so that maintenance
period of time, as when the highway is undergoing
vehicles can help shield field personnel on foot. If
repairs, or is flooded. As to freeway construction,
the controller or roadside feature is located within
it is considered that the local agency receives ample
the clear recovery zone, relocating it outside the
notice, by virtue of the freeway agreement, of the
clear recovery zone should be considered (See
manner in which all local roads will be affected by
Index 309.1). The shoulder adjacent to MVPs
the freeway, and that the special notice would
should be wide enough for a maintenance vehicle
therefore be superfluous.
to use for acceleration before merging onto the
traveled way. If adequate shoulder width is When the notice is required, a letter should be
unattainable, sufficient sight distance from the prepared and submitted to the appropriate
MVP to upstream traffic should be provided to authorities at least 60 days before road revision will
prevent maintenance vehicles from disrupting occur. Prior to the submittal of the letter and
traffic flow. When considering drainage alongside before plans are completed, the appropriate
a MVP, it is preferable to provide a flow line authorities should be contacted and advised of
around the MVP rather than along the edge of contemplated plans. The timing of this notice
shoulder to collect the drainage before the MVP. should provide ample opportunity for consideration
This will prevent ponding between the MVP and of any suggestions or objection made. In general, it
edge of shoulder. See Standard Plan H9 for a is intended that the formal notice of intent which is
typical MVP layout plan and section detail. required by law will confirm the final plans which
have been developed after discussions with the
107.3 Location of Border Inspection affected authorities.
Stations
The PS&E package should document the date
Other agencies require vehicles entering California notice was given and the date of reply by the
to stop at buildings maintained by these agencies affected local agencies.
for inspection of vehicles and cargoes. No such
building, parking area, or roadway adjacent to the The Division of Design must be notified by letter
parking area at these facilities should be closer than as soon as possible in all cases where controversy
30 feet from the nearest edge of the ultimate develops over the closures to crossing traffic.
traveled way of the highway. 108.2 Transit Loading Facilities
Topic 108 - Coordination With (1) Freeway Application. These instructions are
Other Agencies applicable to projects involving transit loading
facilities on freeways as authorized in Section
108.1 Divided Nonfreeway Facilities 148 of the Streets and Highways Code.
Instructions pertaining to the provisions for
Per Section 144.5 of the Streets and Highways mass public transportation facilities in
Code, advance notice is required when a freeway corridors, authorized in Section 150
conventional highway, which is not a declared of the Streets and Highways Code, are
freeway, is to be divided or separated into separate covered in other Departmental written
roadways, if such division or separation will result directives.
in preventing traffic on existing county roads or
city streets from making a direct crossing of the
State highway at the intersection. In this case, 30
days notice must be given to the City Council or
100-14 HIGHWAY DESIGN MANUAL
May 7, 2012
(a) During the early phases of the design loading facility may vary greatly between
process, the District must send to the PUC, remote rural locations and high volume
governing bodies of local jurisdictions, and urban freeways.
common carriers or transit authorities
Transit stops adjacent to freeways
operating in the vicinity, a map showing
introduce security and operational concerns
the proposed location and type of
that may necessitate relocating the stop at
interchanges, with a request for their
an off-freeway location. These concerns
comments regarding transit loading
go beyond having a facility located next to
facilities. The transmittal letter should
high speed traffic, but also entail the
state that transit loading facilities will be
pedestrian route to the facility through a
constructed only where they are in the
low density area removed from the general
public interest and where the cost is
public.
commensurate with the public benefits to
be derived from their construction. It It may be preferable for patrons to board
should also state that if the agency desires and leave the bus or transit facility at an
to have transit loading facilities included in off-freeway location rather than use
the design of the freeway that their reply stairways or ramps to freeway transit stops.
should include locations for transit stops Where existing highways with transit
and any supporting data, such as estimates service are incorporated into the freeway
of the number of transit passengers per day, right of way, it may be necessary to make
which would help to justify their request. provisions for bus service for those
passengers who were served along the
(b) Public Meeting and Hearings. No public
existing highway. This may be
meeting or hearing is to be held when all of
accomplished either by providing freeway
the contacted agencies respond that transit
bus and/or transit loading facilities or by
loading facilities are not required on the
the bus leaving and re-entering the freeway
proposed freeway. The freeway should be
at interchanges. See "A Policy on
designed without transit loading facilities
Geometric Design of Highways and
in these cases.
Streets", AASHTO, and “Guide for
Where any one of the agencies request Geometric Design of Transit Facilities on
transit loading facilities on the proposed Highways and Streets”, AASHTO for a
freeway, the District should hold a public discussion of transit design and bus stop
meeting and invite representatives of each guidelines.
agency.
(d) Reports. On projects where all the
Prior to the public meeting, the District agencies contacted have expressed the
should prepare geometric designs of the view that transit stops are not needed, a
transit loading facilities for the purpose of report to the Division of Design is not
making cost estimates and determining the required. However, a statement to the
feasibility of providing the facilities. effect that the PUC, bus companies, and
Transit loading facilities must be approved local governmental agencies have been
by the District Director with concurrence contacted regarding transit stops and have
from the Design Coordinator (see Topic 82 made no request for their provisions should
for approvals). be included in the final environmental
document or the PS&E submittal,
(c) Justification. General warrants for the
whichever is appropriate.
provision of transit loading facilities in
terms of cost or number of passengers have For projects where one or more of the
not been established. Each case should be agencies involved have requested transit
considered individually because the loading facilities either formally or
number of passengers justifying a transit informally during public meeting(s), a
HIGHWAY DESIGN MANUAL 100-15
May 7, 2012
complete report should be incorporated in surface, and must include curb ramps,
the final environmental document. It marked aisles and crosswalks, and other
should include: features as required to facilitate use of the
facility by individuals using wheelchairs,
• A map showing the section of freeway
walkers or other mobility aids. The
involved and the locations at which
Department of General Services, Division
transit loading facilities are being
of the State Architect, as well as the
considered.
California Department of Transportation
• A complete discussion of all public enforce the California Building Code (Title
meetings held. 24) for the various on-site improvements.
• Data on type of transit service (f) A cooperative agreement should be used to
provided, both at present and after document the understanding between the
completion of the freeway. Department and any local agency which
desires a transit facility. The agreement
• Estimate of cost of each facility, covers items such as funding, ownership,
including any additional cost such as maintenance, and legal responsibility.
right of way or lengthening of
structures required to accommodate (g) Detailed design requirements can be
the facility. obtained from the transit authority having
jurisdiction over the transit facility. See
• Number of transit trips or buses per Index 504.3(6) for design standards related
day and the number of on and off to bus loading facilities on freeways.
passengers per day served by the
transit stops and the number estimated (2) Conventional Highway Application. This
to use the proposed facilities. guidance is applicable to projects involving
transit loading facilities on conventional
• District's recommendation as to the highways as authorized in Section 148 of the
provision of transit loading facilities. Streets and highways Code. Instructions
If the recommendation is in favor of pertaining to the provisions for Bus Rapid
providing transit loading facilities, Transit (BRT) in conventional highway
drawings showing location and corridors are covered in other Departmental
tentative geometric designs should be policy and directives.
included.
(a) The selection of transit facilities on
(e) The DES-Structure Design has primary conventional highways should follow the
responsibility for the structural design of general outline as noted above for transit
transit loading facilities involving facilities on freeways. Transit facilities
structures. See Index 210.7. See also DIB shall be approved by the District Director
82 for instructions on submitting rail and as part of the authorizing document
transit station plans to the Department of (PSR/PP, PR, PSSR, etc.).
General Services – Division of the State
Architect (DSA) for review and approval (b) A cooperative agreement should be used to
of pedestrian facilities with regard to document the understanding between the
accessibility features. Accessible paths of Department and any local agency which
travel must be provided to all pedestrian desires a transit facility. The agreement
facilities, including shelters, tables, covers items such as funding, ownership,
benches, drinking fountains, telephones, maintenance, and legal responsibility.
vending machines, and information kiosks. (c) Detailed design requirements can be
The path of travel from designated obtained from the transit authority having
accessible parking, if applicable, to jurisdiction over the transit facility.
accessible facilities should be as short and
direct as practical, must have an even
100-16 HIGHWAY DESIGN MANUAL
June 21, 2013
(d) See also DIB 82 for instructions on (3) Parallel Rail Facilities. Rail facilities may be
submitting rail and transit station plans to sited within Department right of way when
the Department of General Services – feasible alternatives do not exist for separate
Division of the State Architect (DS) for facilities. As necessary, rail facilities may be
review and approval of pedestrian facilities located within the median. If rail facilities are
with regard to accessibility features. located in the median, they must not impact the
Accessible paths of travel must be provided ability of the Department to reasonably operate
to all pedestrian facilities, including and maintain its facilities, which includes the
shelters, tables, benches, drinking ability to expand the existing transportation
fountains, telephones, vending machines, facilities in the foreseeable future. All parallel
and information kiosks. The path of travel rail facilities are to be approved by the District
from designated accessible parking for Director.
persons with disabilities, if applicable, to
(4) Design Standards. Transit facilities are to be
accessible facilities should be as short and
designed and constructed per the standards
direct as practical, must have an even
contained elsewhere in this manual and
surface, and must include curb ramps,
exceptions are to be documented as discussed
marked aisles, and crosswalks, and other
in Chapter 80.
features as required to facilitate use of the
facility with wheelchairs, walkers and other (5) Cooperative Agreements. The design and
mobility aides. See Topic 404 for guidance construction of rail facilities within the
regarding the Design Vehicle, and Index Department right of way should be covered in a
626.4(3) for structural section guidance for cooperative agreement. Subsequent
bus pads. maintenance and operations requirements
should be addressed in a maintenance
108.3 Commuter and Light Rail Facilities agreement or encroachment permit as
Within State Right of Way necessary.
(1) General. These facilities may cross or operate 108.4 Bus Loading Facilities
parallel to a highway or other multi modal
facility owned and operated by the Department. (1) General. A bus stop is a marked location for
The following guidance covers all rail bus loading and unloading. Bus stops may be
facilities, and all transportation facilities owned midblock, adjacent to, but before an
and operated by the Department. See the intersection (near side) or adjacent to but after
Project Development Procedures Manual for an intersection (far side). The far side location
additional information and procedures is preferred as pedestrians may cross the
regarding encroachments within State right of intersection behind the bus, allowing the bus to
way. See Index 309.1(4) for high speed rail re-enter the travel stream following a break in
guidance. traffic caused by the signal timing.
(2) Rail Crossings. Ideally, rail crossings of (2) Design Standards. Transit facilities are to be
transportation facilities should be grade designed and constructed per the standards
separated. Grade separations must not impact contained elsewhere in this manual and
the ability of the Department to operate and exceptions are to be documented as discussed
maintain its facilities, which includes the in Chapter 80.
ability to expand the existing transportation Bus stops and busbays (see Index 303.4(3) for
facilities in the future. All rail crossings are to busbays) should have pavement structures
be approved by the District Director. See the designed in accordance with Index 626.4(3).
California MUTCD for guidance regarding See the “Guide for Geometric Design of
traffic controls for grade crossings. Transit Facilities on Highways and Streets”,
HIGHWAY DESIGN MANUAL 100-17
May 7, 2012
AASHTO, for guidance on the selection and of the California Transportation Commission.
design of transit loading facilities. The HOV Guidelines are to be consulted
when considering the design and operation of
(3) Cooperative Agreements. Close coordination
these facilities.
with the transit provider(s) is required for the
successful design and operation of bus stops (2) Design Standards. HOT and Express Toll
and other transit facilities. Lane facilities are to comply with the
standards contained elsewhere in this manual.
108.5 Bus Rapid Transit Exceptions are to be documented as discussed
For the purpose of design and coordination, Bus in Chapter 80. Therefore, caution must be
Rapid Transit (BRT) is to be considered the same exercised when using other Department
as commuter and light rail facilities with regards to publications such as the HOV Guidelines if
approvals and design guidance. conflicts in design standards are identified.
BRT often makes use of the existing infrastructure (3) Cooperative Agreements. A cooperative
for its operation within State right of way. As a agreement is to be used to document the
joint user of the State right of way, BRT may not understanding between the Department and
eliminate pedestrian or bicycle facilities. Because any local agency which will operate the HOT
of potential conflicts, BRT facilities located on or Express Toll Lane Facility. The agreement
conventional highways and expressways should must cover items such as funding, design,
follow, as appropriate, the guidance for traffic construction, ownership, maintenance, and
control in the California MUTCD for light rail legal responsibility.
facilities. Transit Cooperative Report Program
108.7 Coordination with the FHWA
(TCRP) Report Numbers 90, 117 and 118 have
additional guidance on BRT planning, design, and FHWA representatives should be contacted as
implementation. BRT located on freeways should indicated by the Joint Stewardship and Oversight
be designed in accordance with the HOV Agreement.
Guidelines.
(1) General. As early in the design process as
(1) Design Standards. Transit facilities are to be possible, FHWA should be kept informed of
designed and constructed per the standards proposed activities on Federal-aid routes. See
contained elsewhere in this manual, and the Appendix of the Project Development
exceptions are to be documented as discussed Procedures Manual for a complete list of
in Chapter 80. FHWA involvement.
(2) Cooperative Agreements. The design and (2) Approvals. The District Directors are
construction of BRT facilities within the responsible for obtaining formal FHWA
Department right of way should be covered in a approval for the following items on Federal-
cooperative agreement. Subsequent aid routes, see the Project Development
maintenance and operations requirements Procedures Manual and the FHWA Joint
should be addressed in a maintenance Stewardship Oversight Agreement for a more
agreement or encroachment permit as complete list:
necessary.
(a) Route Adoption. See the Project
108.6 High-Occupancy Toll and Express Development Procedures Manual for a
Toll Lanes discussion of procedures to be followed to
NEPA and design approvals.
(1) General. This guidance is applicable to
projects involving High-Occupancy Toll (b) Exceptions to design standards are
(HOT) and Express Toll Lanes on freeways. required for all design elements which do
These facilities are operated by a local agency not meet minimum standards related to
under statutory authority or with the approval any of the FHWA's 13 controlling criteria
100-18 HIGHWAY DESIGN MANUAL
May 7, 2012
for projects which are on the Interstate well the highway blends into the landscape. Scenic
System. See Index 82.2. values, particularly in areas of natural scenic beauty
must play a part along with the other factors set
(c) Changes in access control lines, changes
forth under Index 101.1 in selecting a design speed.
in locations of connection points, adding
connection points, or deleting connection 109.3 Aesthetic Factors
points on the Interstate System (even
when no Federal money is involved). Throughout planning and design consider the
following:
(d) Addition of or changes in locked gates
under certain conditions See Index 701.2. (a) The location of the highway should be such
that the new construction will preserve the
(e) Partial interchanges on the Interstate natural environment and will lead to and unfold
system. See Index 502.2. scenic positions. In some cases, additional
(f) Design-life on Interstates System projects. minor grading not required for roadbed
alignment may expose an attractive view or
Normally, major nonparticipating items are hide an unsightly one.
identified at the time of design approval.
Approximately twelve months prior to PS&E (b) The general alignment and profile of the
submittal, a project review should be arranged highway should fit the character of the area
by the District with the Design Coordinator traversed so that unsightly scars of excavation
and the FHWA representative to discuss and embankment will be held to a minimum.
nonparticipating items and unusual or special Curvilinear horizontal alignment should be
design features to resolve any differences or to coordinated with vertical curvature to achieve a
determine if additional FHWA approvals are pleasing appearance.
necessary. The importance of early contact is (c) Existing vegetation (e.g., trees, specimen
emphasized to avoid delays when final plans plants, diminishing native species or historical
are prepared. plantings) should be preserved and protected to
For additional information, see the Project the maximum extent feasible during the
Development Procedures Manual. planning, design, and construction of
transportation projects. Whenever specimen or
Topic 109 - Scenic Values in mature trees are present, especially in forested
areas, a tree survey should be made to provide
Planning and Design accurate data on the variety, condition,
location, size, and ground elevations of trees
109.1 Basic Precepts
affected.
For any highway, having a pleasing appearance is
(d) Appropriate replacement planting should be
an important consideration. Scenic values must be
provided when existing planting is removed.
considered along with safety, utility, economy, and
When native or specimen trees are removed,
all the other factors considered in planning and
replacement planting should reflect the visual
design. This is particularly true of the many
importance of the plantings lost. Where the
portions of the State Highway System situated in
visual impact of tree removal is substantial,
areas of natural beauty. The location of the
replacement with large transplants or specimen
highway, its alignment and profile, the cross
size trees may be appropriate. If not, an
section design, and other features should be in
appropriate quantity of smaller replacements
harmony with the setting.
may be required to ensure eventual survival of
109.2 Design Speed an adequate number of plants.
The design speed should be carefully chosen as it is Provisions for watering and establishment of
the key element which establishes standards for the replacement planting should also be
horizontal alignment and profile of the highway. considered. The District Landscape Architect
These requirements in turn directly influence how should be consulted early in the planning and
HIGHWAY DESIGN MANUAL 100-19
May 7, 2012
design process so that appropriate conservation planting, and surface treatments should be
and revegetation measures are incorporated. considered to deter graffiti.
(e) Existing vegetation such as trees or large brush (o) Roadsides should be designed to deter weed
may be selectively thinned or removed to open growth along the traveled way, and to provide
up scenic vistas or provide a natural looking for mechanical litter collection.
boundary between forest and cleared areas.
Vegetation removal for aesthetic purposes Topic 110 - Special
should be undertaken only with the Considerations
concurrence of the District Landscape
Architect. 110.1 Design for Overloaded Material
(f) Vista points should be provided when views Hauling Equipment
and scenery of outstanding merit occur and Sometimes bid costs can be reduced by allowing
feasible sites can be found. (See Topic 904 for the hauling of overloads on a construction contract.
site selection criteria.) The savings may warrant designing structures and
(g) Whenever feasible, wide medians and structural sections of new roadways to carry the
independent roadways should be provided on heavier loads and also reconstructing roadbeds used
multilane facilities as these features add scenic by overloaded material hauling equipment.
interest and relieve the monotony of parallel In general, hauling of overloads is restricted to the
roadways. project limits. However, overloads are permitted
(h) Bridges, tunnels, and walls merit consideration on portions of existing highways which are to be
in lieu of prominent excavation and abandoned, repaired or reconstructed with a new
embankment slopes when costs of such structural section, if the overloads do not affect the
alternates are not excessive. design of the reconstructed structural section.
(i) Slopes should be flattened and rounded Any overload requirements should be determined
whenever practical and vegetation provided so before detailed plans are prepared. The District
that lines of construction are softened. should request from the Division of Engineering
Services – Structures Design (DES - SD) the
(j) Structures should be located and designed to estimated additional cost of the structures to carry
give the most pleasing appearance. overloads and use this information in making
(k) Scars from material sites should be avoided. economic comparisons.
Planting compatible with the surroundings Factors to be considered in making the
should be undertaken to revegetate such scars comparisons should include the costs of
when they are unavoidable. strengthening structures, haul costs, amount of
(l) Drainage appurtenances should be so located material to be hauled, repair or reconstruction of
that erosion, sumps, and debris collection areas structural sections, construction of separate haul
are hidden from view or eliminated when site roads or structures, strengthening of the new
conditions permit. structural section, sequence of construction
operations, and other pertinent factors. In some
(m) Interchange areas should be graded as flat as cases, consideration should be given for requiring
reasonable with slope rounding and contouring the contractor to construct a separate haul structure
to provide graceful, natural looking over a heavily traveled surface street when large
appearance. The appearance can be further quantities of material are involved.
enhanced by planting a vegetative cover
appropriate to the locality, being careful to The comparison and all factors leading to the
maintain driver visibility. decision should be complete, fully documented,
and retained in the project files.
(n) In locations where graffiti has been excessive,
concepts such as limiting accessibility,
100-20 HIGHWAY DESIGN MANUAL
May 7, 2012
The design of structures for overloads will 110.2 Control of Water Pollution
normally be governed by one of the following
categories: Water pollution related to the construction of
highways and to the drainage of completed
(1) Category 1. Structures definitely planned to highways should be limited to the maximum extent
carry overloads. This category should be used practicable. This objective should be considered
only when the structures are to be constructed from the early planning, through the detailed design
under a separate contract prior to a grading phase, to the end of construction of each project.
contract and the estimated savings in grading
costs exceed the extra structure costs. The Proposed alterations of existing drainage patterns
District must request the DES - SD to design and creation of disturbed soil areas should consider
for the permissible overloading. the potential for erosion and siltation. Where
interdisciplinary analysis (engineering, biology,
(2) Category 2. Structures which are designed to geology, chemical) indicates that harmful physical,
allow the contractor the option of chemical, or biological pollution of streams, rivers,
strengthening to carry overloads. The contract lakes, reservoirs, coastal waters, or groundwater
plans will include alternative details for may occur, preventive measures and practices will
strengthening the structure and the contractor be required. These measures include temporary
can decide at the time of bidding whether to erosion control features during construction,
haul around the structure, build his own haul scheduling of work, as well as the permanent
road structures, use "legal load" equipment on facilities to be built under the contract. The control
the unstrengthened structure, or construct the of erosion associated with permanent drainage
structure in accordance with the strengthened channels and ditches is covered in Chapter 860,
alternative design. The District should notify Open Channels.
the DOS regarding structures to have optional
designs. Undercrossings, overheads, separa- The Department’s Project Planning and Design
tions, and stream crossings are most likely to Guide identifies the procedures and practices to be
be in this category. employed in order for projects to comply with the
Storm Water Management Plan and the National
(3) Category 3. Structures which will not be Pollutant Discharge Elimination System Permit,
designed to carry overloads. Most issued by the State Water Resources Control Board.
overcrossing, ramp, and frontage road
structures are in this category. Districts must initiate contact with the appropriate
agencies responsible for water quality as early as
The District should consult with the DOS early in feasible in development of transportation projects
the design phase when determining the design to ensure full identification of pollution problems,
overload category of each bridge in the project. and to ensure full cooperation, understanding, and
Each case where hauling of overloads is permitted agreement between the Department and the other
must be specifically described in the Special agencies. The agencies to be contacted will vary
Provisions. Each structure designed under from project to project depending on the nature of
Categories 1 and 2 must also be designated in the the project, the aquatic resources present, and the
Special Provisions. The design load must not uses of the water. The agencies that may be
exceed the weight limitation of Section 7-1.02, interested in a project include but are not limited to
"Weight Limitations", of the Standard the following: U.S. Army Corps of Engineers, U.S.
Specifications. The District Director or designated Fish and Wildlife Service, U.S. Environmental
representative must approve the overload category Protection Agency, California Regional Water
for each structure. Quality Control Boards, California Department of
Fish and Game, Flood Control Districts, and local
water districts. The District Environmental Unit
can provide assistance in determining which
agencies should be contacted.
HIGHWAY DESIGN MANUAL 100-21
May 7, 2012
erosion control should not be adjusted for facilities, truck weighing facilities, and
increased or decreased quantity. others. Also see Index 706.4.
(m) Special consideration should be given to (b) The District Project Development and
using vegetated ditches to remove Right of Way Branches determine the
highway runoff pollutants. The District location of water wells that will be
Hydraulics and Landscape Architecture affected by highway construction on a
Units can provide assistance in designing project basis.
and constructing vegetated ditches.
(c) The District submits a letter to the
(n) Mandatory order of work clauses Director, Department of Water Resources,
sometimes result in increased costs or 1416 Ninth Street, Sacramento, CA.
longer time limits, but they must be 95814 Attention: Water Resources
considered where their use would Evaluation Section, Division of Resources
eliminate the expense of temporary Development, listing the wells to be
construction or where they result in earlier abandoned and any information that may
protection of erodible areas, or improved be known about them. The letter should
handling of site runoff. include the scheduled PS&E date and the
anticipated advertising date for the
(3) Abandonment and Destruction of Water Wells.
project. Two copies of a map, or maps,
The abandonment and destruction of water
showing the location of each well accu-
wells within the highway right of way must be
rately enough so it can be located in the
handled in accordance with requirements
field should be included with the letter. A
established by statute and by agreement with
copy of this package should also be
the Department of Water Resources (DWR) to
provided to Headquarters Construction.
avoid pollution of underground water and
ensure public safety. Sections 13700 to 13806 (d) DWR will investigate the wells and write
of the California Water Code deal, in general, a report recommending procedures to be
with the construction and destruction of wells. used in destruction of the wells within the
Section 24400 to 24404 of the Health and highway right of way. The interagency
Safety Code require that abandoned wells be agreement provides for reimbursement of
covered, filled, or fenced for safety reasons. the DWR's cost for these investigations
Statewide standards for construction, and reports.
maintenance and destruction of water wells,
(e) DWR will forward its report to the
monitoring wells and cathodic protection
District.
wells have been issued by the California
DWR in Bulletin 74 - 81, "Water Well (f) Provisions for destruction of abandoned
Standards: State of California", dated wells occasioned by highway construction
December, 1981, and Bulletin 74 - 81", dated and planting projects must be included in
January, 1990. Pursuant to these standards the District PS&E report. The work,
and interagency agreement with DWR, the usually done by filling and sealing,
following procedures are to be followed to normally should be included in the
determine requirements for abandonment and contract Special Provisions. Steps must
destruction of wells within State highway be taken to insure that wells are left in a
rights of way. safe condition between the time the site is
acquired by the State and the time the well
(a) Before producing water wells within the
is sealed.
highway right of way are abandoned, a
determination should be made of the (g) In some cases, local ordinances or
possible future uses of the wells. Such conditions will require the filling and
future uses include landscape irrigation, sealing of the well prior to the highway
roadside rests, vista points, maintenance contract in order to leave the well in a safe
condition.
100-24 HIGHWAY DESIGN MANUAL
May 7, 2012
(h) The contractor who does the work to temporary protection measures be
abandon the well must file the Notice of incorporated in the plans and specifications
Intent (Form DWR 2125) and the Water and items for payment included in the contract
Well Drillers Report (Form DWR 188) items of work.
required by the Department of Water
Topsoil should be stripped, stockpiled, and
Resources.
restored to disturbed slopes because existing
(i) Also, under California Water Code soil nutrients and native seeds contained
Section 13801, after January 15, 1990, all within the topsoil are beneficial for
cities and counties are required to have establishing vegetative cover and controlling
adopted ordinances that require prior erosion.
acquisition of permits for all well
In addition, the abandonment of water wells
construction, reconstruction and
must be given special attention in accordance
destruction and requiring possession of an
with Section (3) above.
active C-57 contractors license as the
minimum qualification for persons 110.3 Control of Air Pollution
permitted to work on wells.
Air pollution associated with the construction of
(4) Summary. To prevent pollution of all waters highways and to completed highway facilities
that could be affected by a highway should be held to the practical minimum. The
construction project, it is desirable to avoid designer should consider the impacts of haul roads,
involvement with the water or avoid the disposal sites, borrow sites, and other material
construction of erodible features. Since it is sources in addition to construction within the
seldom possible to avoid all such features, the highway right of way.
design of effective erosion and sediment
(1) Control of Dust. Many of the items listed
control measures should be included with the
under Index 110.2, Control of Water
project. Material resulting from erosion
Pollution, are applicable to dust control.
should either be discharged in locations where
Consideration should be given to these items
no negative environmental impacts will occur,
and additional material presented in the
or be deposited in locations that are accessible
following list:
to maintenance forces for removal. District
Landscape Architecture can provide technical (a) See Index 110.2(2)(a), (c), (d), (k) and (n).
assistance in assessing the impacts of erosion
(b) Flat areas not normally susceptible to
and in designing erosion control features.
erosion by water may require erosion
Project Development personnel should ensure control methods such as planting,
that all aspects of erosion control and other stabilizing emulsion, protective blankets,
water quality control features considered etc., to prevent wind erosion.
during design are fully explained to the
(c) Cut and or fill slopes can be sources of
Resident Engineer. Such data is essential for
substantial wind erosion. They will
review of the contractor's water pollution
require planting or other control measures
control program. Judgment must be used in
even if water erosion is only a minor
differentiating between planned temporary
consideration.
protection features and work which the
contractor must perform in order to fulfill (d) In areas subject to dust or sand storms,
their responsibility to protect the work from vegetative wind breaks should be
damage. considered to control dust. Use of soil
sealant may also be considered.
To reduce contract change orders and ensure
erosion control goals are met, important (e) Special provisions should be used
protection should not be left to the contractor's requiring the contractor to restore
judgment. It is desirable that all predictable material, borrow, or disposal sites, and
HIGHWAY DESIGN MANUAL 100-25
May 7, 2012
temporary haul roads to a condition such to make a realistic bid on clearing and
that their potential as sources of blowing grubbing.
dust or other pollution is no greater than
When feasible, tree trunks, branches, and
in their original condition. Work for this
brush should be reduced to chips and
purpose that can be predicted should be
incorporated with the soil, spread on fill
made a part of the PS&E, which should
slopes, used as a cover mulch or disposed of
require submission of the contractors plan
in other ways compatible with the location. In
for grading, seeding, mulching or other
forest areas where they will not look out of
appropriate action.
place, limbs and trunks of trees that are too
(f) Stockpiling and respreading topsoil may large for chipping may be limbed and cut to
speed revegetation of the roadside and straight lengths and the pieces lined up at the
reduce wind erosion. toes of the slope. An earth cover may be
necessary for aesthetic reasons, or to reduce
(2) Control of Burning. Health and Safety Code
fire hazards. Under certain conditions salvage
provisions and rules issued by Air Pollution
of merchantable timber may be desirable, or
Control Boards will preclude burning on most
may be required by right of way commit-
highway projects. Off-site disposal of debris
ments. Whenever merchantable timber is to
must not create contamination problems and
be salvaged, appropriate specifications should
should not be specified simply as an expedient
be provided. Stumps and unsightly clumps of
resolution of the problem without imposing
debris should be chipped or buried in areas
adequate controls on how such disposal site is
where they will not create future problems.
to be handled. Designers should seek disposal
site locations within the right of way where it Care should be taken not to block drainage or
will be permissible to dispose of debris. to interfere with maintenance operations.
Proper procedures, including compaction and
Before proposing chipping as the method of
burial, should be specified. Debris should not
disposal, the designer should investigate to
be disposed of within the normal roadway.
determine if plant disease or insect pests will
Burying within the right of way should be
be spread to disease-free or insect-free areas.
done in such a fashion that the layers of debris
Procedures to decontaminate such chips
will not act as a permeable layer or otherwise
before use should be included in the contract
be detrimental to the roadway. Acceptable
if necessary. Designers should seek advice
alternates based on economic, aesthetic,
from local experts and County Agricultural
safety, and other pertinent considerations
Extension Offices to determine the extent of
should be included in the contract if possible.
such problems and the procedures and
On projects where burning will not be chemicals to be specified.
permitted and disposal of debris within the
The U.S. Forest Service and the State Division
right of way is not possible, optional disposal
of Forestry should be contacted during the
sites should be made available. Information
design stage to ascertain the requirements that
on such site arrangements should be made
these agencies will make upon any disposal
available in the "Materials Information"
methods to be used in areas under their
furnished to prospective bidders. Reference is
control.
made to the applicable portion of Index 111.3
and 111.4 for handling this requirement. It will be noted that under certain limited
Special requirements for disposal of debris conditions the prohibition against burning
and final appearance of the disposal site may be eliminated from the Special
should be covered in the Special Provisions. Provisions.
The intent of this instruction is that the There will be some areas of the State where
designer should make sure that prospective Air Pollution Control Boards may consider
bidders have adequate information on which issuing a permit for open burning where the
effect on air quality is expected to be
100-26 HIGHWAY DESIGN MANUAL
May 7, 2012
negligible and few if any residents would be Executive Order 13112 was signed, which directs
affected. The individual situation should be Federal Agencies to expand and coordinate efforts
studied and appropriate special provisions to combat the introduction and spread of non-native
prepared for each project to fully cover all plants and animals. Grading, excavation, and fill
possible methods of disposal of debris that operations during construction may introduce
will be available to the contractor. invasive species or promote their spreading.
Because of this, the FHWA implemented guidance
The local Air Pollution Control Board should
for State Departments of Transportation for
be contacted to determine the current
preventing the introduction and controlling the
regulations.
spread of invasive plant species on highway rights
(3) Summary. Special consideration should be of way on transportation improvement projects.
given to the direction of prevailing winds or District Environmental Unit and Landscape
high-velocity winds in relation to possible Architecture can provide assistance in identifying
sources of dust and downwind residential, invasive or exotic species which should be
business, or recreational areas. Every controlled, and in recommending mitigation or
practical means should be incorporated in the control methods to be included in appropriate
design of the highway and in the provisions of highway improvement projects.
the contract to prevent air pollution resulting
from highway construction and operation. 110.6 Earthquake Consideration
Earthquakes are naturally occurring events that
110.4 Wetlands Protection
have a high potential to cause damage and
The Nation's wetlands are recognized on both the destruction. While it is not possible to completely
Federal and State level as a valuable resource. As assure earthquake proof facilities, every attempt
such, there have been several legislative and should be made to limit potential damage and
administrative actions which provide for special prevent collapse.
consideration for the preservation of wetlands.
There are certain measures that should be
These are embodied on the Federal level in
considered when a project is to be constructed in or
Executive Order 11990, DOT Order 5660.1A,
near a known zone of active faulting.
Section 404 of the Clean Water Act, including
Section 404(b)(1) guidelines, and the NEPA 404 Early in the route location process, active and
Integration Process for Surface Transportation inactive faults should be mapped by engineering
Projects, and the August 24, 1993 Federal geologists. A general assessment of the seismic
Wetlands Policy. Wetlands are covered on the risk of various areas within the study zone should
State level by the Porter-Cologne Water Quality then be prepared. The DOS and Office of
Act and the Resources Agency's Wetlands Policy. Structural Foundations are available to assist in the
The District Environmental Unit can provide assessment of seismic risk.
assistance with permitting strategies, identifying
Strong consideration must be given to the location
wetlands, determining project impacts, and
of major interchanges. They must be sited outside
recommending mitigation measures, in
of heavily faulted areas unless there are exceptional
coordination with the District Landscape Architect.
circumstances that make it impractical to do so.
110.5 Control of Noxious Weeds - Exotic Where close seismic activity is highly probable,
and Invasive Species consideration should be given to avoiding complex
multilevel interchanges in favor of simple designs
Highway corridors provide the opportunity for the with low skew, short span structures close to the
transportation of exotic and invasive weed species original ground, and maximum use of embankment.
through the landscape. Species that have the ability Single span bridges which are designed to tolerate
to harm the environment, human health or the large movements are desirable.
economy are of particular concern. In response to
the impact of exotic and invasive species, Early recognition of seismic risk may lead the
designer to modify alignment or grade in order to
HIGHWAY DESIGN MANUAL 100-27
May 7, 2012
minimize high cuts, fills, and bridge structures in through the work zone is also necessary when they
the area. Slopes should be made as flat as possible are not prohibited.
both for embankment stability and to reduce slide
A detailed plan for moving all users of the facility
potential in cuts. Buttress fills can be constructed
through or around a construction zone must be
to improve cut stability. The DOS and the Office
developed and included in the PS&E for all
of Structural Foundations, should be consulted
projects to assure that adequate consideration is
early when considering various alternatives to
given to the safety and convenience of motorists,
obtain recommendations for mitigating earthquake
transit, bicyclists, pedestrians, and workers during
damage.
construction. Design plans and specifications must
When subjected to an earthquake, fills may crack, be carefully analyzed in conjunction with Traffic,
slump, and settle. In areas of high water table, Construction, and Structure personnel (where
liquefaction may cause large settlement and applicable) to determine in detail the measures
shifting of the roadway. It is not economically required to warn and guide motorists, transit,
feasible to entirely prevent this damage. One bicyclists, and pedestrians through the project
possible mitigation for existing soils would be to during the various stages of work. Starting early in
have the contract Special Provisions provide for the design phase, the project engineer should give
removal of loose and compressible material from continuing attention to this subject, including
fill foundation areas, particularly in canyons, consideration of the availability of appropriate
sidehill fills, and ravines and for foundation access to the work site, in order that efficient rates
preparation on existing hillsides at the transition of production can be maintained. In addition to
between cut and fill. reducing the time the public is exposed to
construction operations, the latter effort will help to
No modification is necessary in the design of the
hold costs to a minimum.
pavement structural sections for the purpose of
reducing damage due to future earthquakes. The traffic control plans should be consistent with
Normally it is not possible to reduce this damage, the California MUTCD, and the philosophies and
since the structural section cannot be insulated requirements contained in standard lane closure
from movements of the ground on which it rests. plans developed by the Headquarters Division of
In active fault areas, consideration should be given Traffic Operations for use on State highways and
to the use of flexible pipes or pipes with flexible should cover, as appropriate, such items as:
couplings for cross drains, roadway drainage and
• Signing.
conduits.
Additional expenditure for right of way and • Flagging.
construction to make highways and freeways more • Geometrics of detours.
earthquake resistant in a known active fault area
should be kept in balance with the amount of • Methods and devices for delineation and
impact on the traveling public if the facility may be channelization.
put out of service following a disastrous • Application and removal of pavement
earthquake. Loss of a major interchange, however, markings.
may have a tremendous influence on traffic flow
and because of the secondary life-safety and • Placement and design of barriers and
economic impacts some additional expenditure barricades.
may be justified. • Separation of opposing vehicular traffic
110.7 Traffic Control Plans streams (See 23 CFR 630J).
This section focuses mainly on providing for • Maximum lengths of lane closures.
vehicular traffic through the work zone; however, • Speed limits and enforcement.
providing for bicyclists, pedestrians, and transit
• Use of COZEEP (see Construction Manual
Section 2-215).
100-28 HIGHWAY DESIGN MANUAL
May 7, 2012
• Provisions to accommodate continued transit (c) Under other conditions where the risk and
service. consequences of traffic control device failure
are deemed sufficient.
• Consideration of complete facility closure
during construction. Potentially hazardous working conditions must be
recognized and full consideration given to the
• Consideration of ingress/egress requirements safety of workers as well as the general public
for construction vehicles. during construction. This requirement includes the
provision of adequate clearance between public
• Any other matters appropriate to the safety
traffic and work areas, work periods, and lane
objective.
closures based on careful consideration of
Normally, not all the above items will be pertinent anticipated vehicle traffic volumes, and minimum
to any one traffic control plan. Depending on the exposure time of workers through simplified design
complexity of the project and the volume of traffic and methods.
affected, the data to be included in the traffic
If a Transportation Management Plan (TMP) is
control plan can vary from a simple graphic
included in the project, the traffic control plans
alignment of the various sequences to the inclusion
(TCP) may need to be coordinated with the public
of complete construction details in the plans and
information campaign and the transportation
special provisions. In any event, the plans should
demand management elements. Any changes in
clearly depict the exact sequence of operation, the
TMP or TCP must be made in harmony for the
HIGHWAY DESIGN MANUAL 100-29
May 7, 2012
plans to succeed. The “TMP Guidelines”, available appropriate project initiation document (PSR,
from HQ, Traffic Operational Systems Branch, PSSR, NBSSR, etc.).
should be reviewed for further guidance.
During design, each major project with an
Traffic control plans along with other features of estimated cost over the Minor A limit must be
the design should be reviewed by the District reviewed by the District Safety Review
Safety Review Committee prior to PS&E as Committee.
discussed in Index 110.8.
Any project, regardless of cost, requiring a
The cost of implementing traffic control plans must Traffic Control Plan must be reviewed by the
be included in the project cost estimate, either as District Safety Review Committee. During
one or more separate pay items or as extra work to construction, the detection of the need for
be paid by force account. safety-related changes is the responsibility of
construction personnel, as outlined in the
It is recognized that in many cases provisions for
Construction Manual.
traffic control will be dependent on the way the
contractor chooses to execute the project, and that Safety concepts that are identified during
the designer may have to make some assumptions these safety reviews which directly limit the
as to the staging or sequence of the contractor's exposure of employees to vehicular and
operations in order to develop definite temporary bicycle traffic shall be incorporated into the
traffic control plans. However, safety of the public project unless deletion is approved by the
and the workers as well as public convenience District Director.
demand that designers give careful consideration to
(2) Procedure. Each District must have a Safety
the plans for handling all traffic even though a
Review Committee, composed of at least one
different plan may be followed ultimately. It is
engineer from the Construction, Design,
simpler from a contract administration standpoint
Maintenance, and Traffic functions and should
to change a plan than to add one where none
designate one of the members as chairperson.
existed. The special provisions should specify that
Committee members should familiarize
the contractor may develop alternate traffic control
themselves with current standards and
plans if they are as sound or better than those
instructions on highway safety so that they
provided in the contract PS&E.
can identify items in need of correction.
See Section 2-30, Traffic, of the Construction
The Committee should conduct at least two
Manual for additional factors to be considered in
design safety reviews of each major project.
the preparation of traffic control plans.
The Design Project Engineer has the basic
110.8 Safety Reviews responsibility to notify the committee
chairperson when a review is needed. The
Formal safety reviews during planning, design and chairperson should schedule a review and
construction have demonstrated that safety-oriented coordinate participation by appropriate
critiques of project plans help to ensure the committee members.
application of safety standards. An independent
team not involved in the design details of the Reviews, evaluating safety from the
project is generally able to conduct reviews from a perspectives of the motorists, bicyclists, and
fresh perspective. In many cases, this process leads pedestrians, should include qualitative and/or
to highly cost-effective modifications that enhance quantitative safety considerations of such
safety for motorists, bicyclists, pedestrians, and items as:
highway workers without any material changes in • Exposure of employees to vehicular and
the scope of the project.
bicycle traffic.
(1) Policy. During the planning stage all projects
• Traffic control plans.
must be reviewed by the District Safety Review
Committee prior to approval of the • Transportation Management Plans.
100-30 HIGHWAY DESIGN MANUAL
May 7, 2012
objective follow-up, evaluation, and documentation and Game Code requires notification to the
of the effectiveness of the proprietary item. See California Department of Fish and Game
Section 3-404 Scope of Work (“Construction- (DFG) prior to construction of a project that
Evaluated Research”) of the Construction Manual will result in the disposal or deposition of
for further details on the work plan and the debris, waste, or other material containing
approval procedure. crumbled, flaked, or ground pavement where
it can pass into any river, stream, or lake
110.11 Conservation of Materials and designated by the DFG.
Energy
The first step is to determine whether there are
Paving materials such as cement, asphalt, and rock waters of the State in proximity to the project
products are becoming more scarce and expensive, that could be affected by the reuse of flexible
and the production processes for these materials pavement. Waters of the State include: (1)
consume considerable energy. Increasing evidence perennial rivers, streams, or lakes that flow or
of the limitation of nonrenewable resources and contain water continuously for all or most of
increasing worldwide consumption of most of these the year; or (2) intermittent lakes that contain
resources require optimal utilization and careful water from time to time or intermittent rivers
consideration of alternates such as the substitution or streams that flow from time to time,
of more plentiful or renewable resources and the stopping and starting at intervals, and may
recycling of existing materials. disappear and reappear. Ephemeral streams,
(1) Rigid Pavement. The crushing and reuse of which are generally exempt under provisions
old rigid pavement as aggregate in new rigid developed by the Department and DFG, are
or flexible pavement does not now appear to those that flow only in direct response to
be a cost-effective alternate, primarily because rainfall.
of the availability of good mineral aggregate The reuse of flexible pavement grindings will
in most areas of California. However, if this normally be consistent with the Fish and
is a feasible option, because of unique project Game Code and not require a 1601 Agreement
conditions or the potential lack of readily when these materials are placed where they
available materials, it may be included in a cannot enter the waters of the State. However,
cost comparison of alternate solutions. there are no set rules as to distances and
(2) Flexible Pavement. Recycling of existing circumstances applicable to the placement of
flexible pavement must be considered, in all asphaltic materials adjacent to waters of the
cases, as an alternative to placing 100 percent State. Placement decisions must be made on
new flexible pavement. case-by-case basis, so that such materials will
be placed far enough away from the waters of
(3) Use of Flexible Pavement Grindings, Chunks the State to prevent weather (erosion) or
and Pieces. When constructing transportation maintenance operations from dislodging the
facilities, the Department frequently uses material into State waters. Site-specific
asphalt in mixed or combined materials such factors (i.e., steep slopes) should be given
as flexible pavement. The Department also special care. Generally, when flexible
uses recycled flexible grindings and chunks. pavement grindings are being considered for
There is a potential for these materials to placement where there is a potential for this
reach the waters of the State through erosion material to enter a water body, DFG should be
or inappropriate placement during notified to assist in determining whether a
construction. Section 5650 of the Fish and 1601 Agreement is appropriate. DFG may
Game Code states that it is unlawful to deposit require mitigation strategies to prevent the
asphalt, other petroleum products, or any materials from entering the Waters of the
material deleterious to fish, plant life, or bird State. When in doubt, it is recommended that
life where they can pass into the waters of the the DFG be notified.
State. In addition, Section 1601 of the Fish
100-32 HIGHWAY DESIGN MANUAL
May 7, 2012
If there is the potential for reused flexible The Department will notify the DFG
materials to reach waters of the State through pursuant to Section 1601 of the Fish and
erosion or other means during construction, Game Code when a project involving the
such work would normally require a 1601 use of asphaltic materials or crumbled,
Agreement. Depending on the circumstances, flaked, or ground pavement will alter or
the following mitigation measures should be result in the deposition of pavement
taken to prevent flexible grindings from material into a river, stream, or lake
entering water bodies: designated by the DFG. When the
proposed activity incorporates the
• The reuse of flexible pavement grindings
agreements reached under Section 1601 of
as fill material and shoulder backing must
the Fish and Game Code, and is consistent
conform to the California Department of
with Section 5650 of the Fish and Game
Transportation (Department) Standard
Code and this MOU, the DFG will agree
Specifications, applicable manuals of
to the use of these materials.
instruction, contract provisions, and the
MOU described below. There may be circumstances where agreement
between the DFG and the Department cannot
• Flexible chunks and pieces in be reached. Should the two agencies reach an
embankment must be placed above the impasse, the agencies enter into a binding
water table and covered by at least one arbitration process outlined in Section 1601 of
foot of material. the Fish and Game Code. However, keep in
A Memorandum of Understanding (MOU) mind that this arbitration process does not
dated January 12, 1993, outlines the interim exempt the Department from complying with
agreement between the DFG and the the provisions of the Fish and Game Code.
Department regarding the use of asphaltic Also it should be noted that this process is
materials. This MOU provides a working time consuming, requiring as much as 72 days
agreement to facilitate the Department’s or more to complete. Negotiations over the
continued use of asphaltic materials and avoid placement of flexible pavement grindings,
potential conflicts with the Fish and Game chunks, and pieces are to take place at the
Code by describing conditions where use of District level as part of the 1601 Agreement
asphalt road construction material by the process.
Department would not conflict with the Fish
110.12 Tunnel Safety Orders
and Game Code.
Projects and work activities that include human
Specific Understandings contained in the
entry into tunnels, shafts or any of a variety of
MOU are:
underground structures to conduct construction
• Asphalt Use in Embankments activities must address the requirements of the
California Code of Regulations (CCR), Title 8,
The Department may use flexible
Subchapter 20 – Tunnel Safety Orders (TSO).
pavement chunks and pieces in
Activities that can be considered of a maintenance
embankments when these materials are
nature, such as cleaning of sediment and debris
placed where they will not enter the
from culverts or inspection (either condition
waters of the State.
inspection for design purposes or inspection as a
• Use of flexible pavement grindings as part of construction close-out) of tunnels, shafts or
Shoulder Backing other underground facilities are not affected by
these regulations.
The Department may use flexible
pavement grindings as shoulder backing TSO requires the Department, as owner of the
when these materials are placed where facility, to request the Department of Industrial
they will not enter the waters of the State. Relations, Division of Occupational Safety and
Health (Cal-OSHA), Mining and Tunneling Unit,
• Streambed Alteration Agreements
HIGHWAY DESIGN MANUAL 100-33
May 7, 2012
to review and classify tunnels and shafts for the conducted prior to covering the facility with soil.
potential presence of flammable gas and vapors Connecting new pipe to existing buried pipe or
prior to bidding. The intent of the TSO regulations structures does fall under the TSO regulations
are to protect workers from possible injury due to unless the existing pipe system is physically
exposure to hazardous conditions. Failure to separated by a bulkhead to prevent entry into the
comply is punishable by fine. The complete TSO buried portion. Designers must either incorporate
regulations are available at the following website: requirements for such separation of facilities into
(http://www.dir.ca.gov/title8/sub20.html), with the PS&E or they must obtain the required
Sections 8403 and 8422 containing information classification from Cal-OSHA. For any project that
most applicable to project design. requires classification, specifications must be
included that alert the Contractor to the specific
The TSO regulations require classification
location and classification that Cal-OSHA has
whenever there is human entry into a facility
provided.
defined as a tunnel or entry into, or very near the
entrance of, a shaft. Some of the common types of The TSO regulations should be viewed as being in
activities where human entry is likely and that will addition to, and not excluding, other requirements
typically require classification include: as may apply to contractor or Department
personnel covered in the Construction Safety
• Pipe jacking or boring operations
Orders (see CCR, Title 8, Subchapter 4, Article 6 at
• Culvert rehabilitation http://www.dir.ca.gov/title8/sub4.html), safety and
health procedures for confined spaces (see Chapter
• Large diameter pile construction, as described 14 of the Caltrans Safety Manual), or any other
in the following text regulations that may apply to such work.
• Pump house vaults Prior to PS&E submittal on a project that includes
• Cut-and-cover operations connected to ongoing any work defined in CCR Section 8403, a written
underground construction and are covered in a request must be submitted for classification to the
manner that creates conditions characteristic of appropriate Mining and Tunneling (M&T) Unit
underground construction office. Each M&T Unit office covers specific
counties as shown on Figure 110.12. Classification
• Well construction must be obtained individually for each separate
• Cofferdam excavations location on a project. For emergency projects or
other short lead-time work, it is recommended that
• Deep structure footings/shafts/casings, as the appropriate M&T Unit office be contacted as
described in the following text soon as possible to discuss means of obtaining
Virtually any project that will lead to construction classification prior to the start of construction
or rehabilitation work within a pipe, caisson, pile or activities.
underground structure that is covered by soil is The request must include all pertinent and
subject to the TSO regulations. This typically necessary data to allow the M&T Unit to classify
applies to underground structures of 30 inches or the situation. The data specified under paragraph
greater diameter or shaft excavations of 20 feet or (a) of Section 8422 (complete text of Section 8422
more in depth. Since a shaft is defined as any reprinted below) is typical of new construction
excavation with a depth at least twice its greatest projects, however for culvert rehabilitation and
cross section, the regulations will apply to some other type of work affecting an existing facility, not
structure footing or cofferdam excavations. all of the indicated items are typically available or
Cut and cover operations (typical of most pipe, necessary for submittal. The appropriate M&T
junction structure and underground vault Unit office should be contacted for advice if there
construction) do not fall under the TSO regulations is any question regarding data to submit.
as long as worker entry to the pipe or system In many instances it may not be known during
(usually for grouting reinforced concrete pipe, design if there will be human entry into facility
tightening bolts on structural plate pipe, etc.) is
100-34 HIGHWAY DESIGN MANUAL
May 7, 2012
types that would meet the definition of a tunnel or (3) Gassy, which classification shall be
shaft. If there is any anticipation that such entry is applied to tunnels where it is likely gas
likely to occur, classification should be requested. will be encountered or if a concentration
As permit acquisition is typically the responsibility greater than 5 percent of the LEL of:
of the District, it is imperative that there be close (A) flammable gas has been detected
coordination between District and Structures not less than 12 inches from any
Design staff regarding the inclusion of any surface in any open workings with
facilities in the structures PS&E that could be normal ventilation.
defined as a tunnel or shaft and have potential for (B) flammable petroleum vapors that
human entry. The following text is taken directly have been detected not less than
from Section 8422: 3 inches from any surface in any
open workings with normal
8422 Tunnel Classifications ventilation.
(a) When the preliminary investigation of a tunnel (4) Extrahazardous, which classification shall
project is conducted, the owner or agency be applied to tunnels when the Division
proposing the construction of the tunnel shall finds that there is a serious danger to the
submit the geological information to the safety of employees and:
Division for review and classification relative
Flammable gas or petroleum vapor
to flammable gas or vapors. The preliminary
emanating from the strata has been ignited
classification shall be obtained from the
in the tunnel; or
Division prior to bidding and in all cases prior
to actual underground construction. In order to (A) A concentration of 20 percent of
make the evaluation, the following will be the LEL of flammable gas has been
required: detected not less than 12 inches
from any surface in any open
(1) Plans and specifications;
working with normal ventilation; or
(2) Geological report; (B) A concentration of 20 percent of
(3) Test bore hole and soil analysis log along LEL petroleum vapors has been
the tunnel alignment; detected not less than three inches
from any surface in any open
(4) Proximity and identity of existing utilities workings with normal ventilation.
and abandoned underground tanks.
(c) A notice of the classification and any special
(5) Recommendation from owner, agency, orders, rules, special conditions, or regulations
lessee, or their agent relative to the to be used shall be prominently posted at the
possibility of encountering flammable gas tunnel job site, and all personnel shall be
or vapors; informed of the classification.
(6) The Division may require additional drill (d) The Division shall classify or reclassify any
hole or other geologic data prior to tunnel as gassy or extrahazardous if the
making gas classifications. preliminary investigation or past experience
(b) The Division shall classify all tunnels or indicates that any gas or petroleum vapors in
portions of tunnels into one of the following hazardous concentrations is likely to be
classifications: encountered in such tunnel or if the tunnel is
connected to a gassy or extrahazardous
(1) Nongassy, which classification shall be excavation and may expose employees to a
applied to tunnels where there is little reasonable likelihood of danger.
likelihood of encountering gas during the
construction of the tunnel. (e) For the purpose of reclassification and to
ensure a proper application of classification,
(2) Potentially gassy, which classification the Division shall be notified immediately if a
shall be applied to tunnels where there is a gas or petroleum vapor exceeds any one of the
possibility flammable gas or individual classification limits described in
hydrocarbons will be encountered. subsection (b) above. No underground works
HIGHWAY DESIGN MANUAL 100-35
May 7, 2012
shall advance until reclassification has been (b) Factual information obtained from such
made. investigations should be made readily available
(1) A request for declassification may be to prospective bidders and contractors.
submitted in writing to the Division by (c) The responsibility for interpreting such
the employer and/or owner's designated
information rests with the contractor and not
agent whenever either of the following
conditions occur: with the State.
(A) The underground excavation has (d) Generally, the designation of optional material
been completed and/or isolated sites or disposal sites will not be included in the
from the ventilation system and/or special provisions. Mandatory sites must be
other excavations underway, or designated in the special provisions or
(B) The identification of any specific Materials Information Handout as provided in
changes and/or conditions that have Index 111.3 of this manual and Section 2-1.03
occurred subsequent to the initial of the Standard Specifications. A disposal site
classification criteria such as within the highway right of way (not
geological information, bore hole necessarily within the project limits) should be
sampling results, underground provided when deemed in the best interest of
tanks or utilities, ventilation the Department as an alternative to an approved
system, air quality records, and/or site for disposal of water bearing residues
evidence of no intrusions of
explosive gas or vapor into the
generated by grinding or grooving operations,
underground atmosphere. after approval is obtained from the Regional
Water Quality Control Board (RWQCB)
NOTE: The Division shall respond within 10 having jurisdiction over the area.
working days for any such request. Also, the
Division may request additional information and/or (e) Material agreements or other arrangements
require specific conditions in order to work under a should be made with owners of material sites
lower level of classification. whenever the absence of such arrangements
would result in restriction of competition in
Topic 111 - Material Sites and bidding, or in other instances where it is in the
Disposal Sites State's interest that such arrangements be made.
(f) The general policy of Caltrans is to avoid
111.1 General Policy specifying mandatory sources unless data in
The policies and procedures concerning material support of such sources shows certain and
sites and disposal sites are listed below. For further substantial savings to the State. Mandatory
information concerning selection and procedures sources must not be specified on Federal-aid
for disposal, staging and borrow sites, see DIB 85. projects except under exceptional
circumstances, and prior approval of the
(a) Materials investigations and environmental FHWA is required. Supporting data in such
studies of local materials sources should be cases should be submitted as early as possible.
made to the extent necessary to provide a basis This policy also applies to disposal sites.
for study and design. Location and capacity of
available disposal sites should be determined (g) It is the policy of Caltrans to cooperate with
for all projects requiring disposal of more than local authorities to the greatest practicable
10,000 cubic yards of clean material. Sites for extent in complying with environmental
disposal of any significant amount of material requirements for all projects. Any corrective
in sensitive areas should be considered only measures wanted by the local authorities
where there is no practical alternative. should be provided through the permit process.
Any unusual requirements, conditions, or
situations should be submitted to the Division
of Design for review (see Indexes 110.2 and
110.3).
100-36 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 110.12
California Mining and Tunneling Districts
HIGHWAY DESIGN MANUAL 100-37
May 7, 2012
(h) The use of any materials site requires List”. Sufficient sampling of sites must be
compliance with environmental laws and performed to indicate the character of the
regulations, which is normally a part of the material and the elevation of the ground water
project environmental documentation. If the surface, and to determine changes in the
need for a site occurs after approval of the character of the material, both laterally and
project environmental document, a separate vertically. Sampling must be done in such a
determination of environmental requirements manner that individual samples can be taken
for the materials site may be required. from each horizon or layer. Composite
samples of two or more different types of
(i) If the materials site is outside the project limits
material are unsatisfactory, as there is no
and exceeds 1-acre in size, or extraction will
assurance that the materials would be so
exceed 1,000 cubic yards, it must comply with
combined if the materials source were actually
the Surface Mining and Reclamation Act of
used. Testing of blends of two or more types
1975 (SMARA) and be included on the current
of materials is permissible, provided the test
“AB 3098 List” published by the Department
report clearly indicates the combination tested.
of Conservation before material from that site
The test report must clearly indicate the
can be used on a State project. There are
location of the sample and the depth
limited exceptions to this requirement and the
represented. The fact that materials sites are
District Materials Engineer should be
not designated in the Special Provisions does
consulted.
not reduce the importance of thorough
111.2 Investigation of Local Materials exploration and testing.
Sources As tabulations of test data for local materials
(1) Extent of Explorations. Possible sources of will be furnished to prospective bidders, and
materials should be investigated to the extent the test reports may be examined by bidders if
necessary to assure that the design of each they so request, it is important that only
project is based on the most economical use of factual data be shown on the test report and
available materials compatible with good that no conclusions, opinions, or interpretation
environmental design practices. Where it can of the test data be included. Under
be reasonably assumed that all required "Remarks", give only the pertinent factual
materials can be most economically obtained information regarding the scalping, crushing,
from commercial sources on the current “AB blending, or other laboratory processing
3098 List”, it should be unnecessary to performed in preparing samples for testing,
investigate other sites. In all other cases and omit any comments as to suitability for
material sites should be investigated. any purpose. Any discussion of the quality,
Exploration of materials sources should not be suitability, or quantity of material in local
restricted to those properties where the owner materials sites necessary for design purposes
expresses willingness to enter into agreement should be included in the Geotechnical Design
with the State. Unless it is definitely known Report or Materials Report, and not noted on
that the owner will under no circumstances the test reports. For any potential materials
permit removal of materials, the site should be source explored or tested, all boring and test
considered as a possible source of local data must be furnished, including those tests
materials. which indicate unsuitable or inferior material.
(2) Geotechnical Design Report or Materials Materials information to be furnished bidders
Report. The Geotechnical Design Report or may include data on a materials source
Materials Report should include complete previously investigated for the same project or
information on all sites investigated and some other project provided all of the
should discuss the quality, cost, SMARA following conditions are met:
status, and availability of materials from
commercial plants on the current “AB 3098
100-38 HIGHWAY DESIGN MANUAL
May 7, 2012
(a) There has been no change in test (b) A vicinity map showing the location of
procedures subsequent to the time the investigated materials sites and disposal
earlier tests were made. sites in relation to the project.
(b) The materials source has not been altered (c) A map of each material site showing the
by stream action, weathering, or other location and identification of boring or
natural processes. test pits.
(c) The material sampled and represented by (d) A tabulation of the test data for each
the tests has not been removed. material site, showing complete
information on the location, depth, and
(d) There has been no change in SMARA
processing of each sample tested, together
status, or inclusion or exclusion on the
with all test results.
“AB 3098 List”.
(e) Copies of all options or agreements with
It will be necessary for each District to
owners of the material sites, if such
maintain a filing system such that all
arrangements have been made.
preliminary test reports for potential materials
sites are readily accessible. This will (f) Soil survey sheets or suitable terrain maps
necessitate preparation of test reports covering showing borings and tests along the
all preliminary tests of materials. It will also highway alignment.
be essential to maintain some type of
(g) A tabulation of which sites comply with
materials inventory system, whereby sites in
environmental laws and regulations and
the vicinity of any project can be readily
are included on the current “AB 3098
identified and the test reports can be
List”.
immediately accessible. Filing only by
numerical or chronological order will not be (h) Material site grading and reclamation plan
permissible. and disposal site grading plans, if they
have been prepared.
111.3 Materials Information Furnished to
Prospective Bidders (i) Copies of local use permits and clearances
(when they have been obtained by the
(1) Materials Information Compilation. It is the State) such as environmental clearances,
intent that all test data applicable to material mining permits, Forest Service Fire
sites for a project be furnished to prospective Regulations, water quality control
bidders. To obtain uniformity in the clearances, etc. If documents are of
"handouts" furnishing this information to unusual length, a statement should be
prospective bidders, the District Materials included that they have been obtained and
Unit should develop the “handout” and the are available for inspection at the District
following information must be included: office or Sacramento Plans Counter.
(a) A cover page entitled, "Materials Maps, test reports, and other data included in
Information", should show District, the "Materials Information" must be factual,
County, Route, kilometer post limits, and and should not include any comments,
geographical limits. There should be a conclusions, or opinions as to the quality,
note stating where the records, from quantity, suitability, depth, or area of the
which the information was compiled, may materials in any material site or along the
be inspected. Also, an index, listing highway.
investigated material sites, and disposal
sites, maps, test reports, tabulation sheets, Reproducible copies of all material to be
SMARA status, and agreements is to be included in the "Material Information"
shown on the cover page. package should be submitted to the Office
Engineer.
HIGHWAY DESIGN MANUAL 100-39
May 7, 2012
The Office Engineer will reproduce the • The location and description of the
"Materials Information," and copies will be property, zoning, and site restora-
available to prospective bidders upon request tion/reclamation proposals including
in the same manner that plans and special necessary vicinity and site maps.
provisions are furnished.
• The amount and quality of material
111.4 Materials Arrangements estimated to be available in the site
and amount needed for the project or
Materials agreements or other arrangements must
projects, or amount of excess material
be made in accordance with the policy stated under
to be disposed of and the capacity of
Index 111.1(e).
the site or sites.
The determination of when and where materials
agreements or other arrangements are to be • An economic analysis using the
obtained is the responsibility of the District, see estimated purchase price and value of
Section 8.25.00.00 of the Right of Way Manual. land after removal of material or
deposit of excess material. The total
The District should also determine the maximum estimated savings over other possible
royalty that can be paid economically on the basis alternatives must be clearly demon-
of availability of competitive sources. strated. Alternatives must be shown
In preparing agreements, guaranteed quantity from the standpoint of what would
provisions should not be included, as the have to be done if the site was not
opportunity exists for possible token removal, with purchased. Alternatives could be
the result that the State would be required to pay changes in location or grade as well as
for the guaranteed quantity even though the alternative sources of material.
material would not actually be removed. Also, • A statement as to whether or not the
requirements that the State perform construction use of the site should be mandatory,
work on the owner's property, such as fences, gates, with a separate statement regarding
cattle guards, roads, etc., should be included only the effect for each proposed project
when the cost of such items and possible resulting for which mandatory use of the site is
benefits have been properly considered in the considered necessary, including com-
derivation of the royalty. plete justification for the mandatory
111.5 Procedures for Acquisition of specification (see Index 111.6). Three
copies of each map or other
Material Sites and Disposal Sites
attachment, folded letter size, are
These instructions establish procedures to be required for mandatory sites on all
followed in the purchase of material sites and Federal-aid projects.
disposal sites when such purchase is deemed
necessary by the District. The steps to be taken are • A statement of the type of
listed in order as follows: environmental documentation.
(a) A District report proposing and Send one copy to the Division of Design
establishing the necessity for purchase of and one copy to DES Materials
the site is required. The report should Engineering and Testing Services for
contain the following information: information.
• The project or projects on which the (b) If the project or projects are to have
site is to be used and programming of Federal aid, the District will prepare a
proposed construction. request, with supporting environmental
clearance, for FHWA approval to specify
the source as mandatory. One copy of this
request should be sent to the Office
100-40 HIGHWAY DESIGN MANUAL
May 7, 2012
Engineer and one copy to Division of FHWA. This report should observe the
Design. requirements of Index 111.5 of this manual
and Section 8.18.02.03 of the Right of Way
(c) If the estimated purchase price is over
Manual.
$300,000, the District should include the
item in the STIP and corresponding Following submittal of the proposal by the
budget. District to the FHWA, the latter, acting on
behalf of the State transmits the proposal with
(d) When the proposed purchase has been
a favorable recommendation to the Federal
approved, the Project Engineer should
agency having control of the site. See Section
notify the District Division of Right of
8.18.02.03 of the Right of Way Manual.
Way, District Environmental Division and
the District Materials Unit and request 111.6 Mandatory Material Sites and
that Right of Way purchase the site (or Disposal Sites on Federal-aid Projects
obtain a Materials Agreement; the
Materials Unit should assist in the The contract provisions must not specify a
development of the agreement) and the mandatory site for the disposal of surplus
Environmental Division obtain excavated materials unless a particular site is
environmental authorization to proceed. needed for environmental reasons or the site is
found to be the most economical for one or more
(e) The District must include the cost of Federal-aid projects. All points listed in Index
purchase in the proper fiscal year program 111.5(1)(a) and (b) must be covered and one copy
and/or budget as part of the District of all attachments submitted. Supporting data must
targets. be submitted to the FHWA during the project
(f) After budgeting, the District must submit planning phase or early in the project design phase
an expenditure authorization to cover as almost all cases of mandatory sites must go to
purchase of the site. This could be the FHWA for decision.
concurrent if the project is added to the Section 635.407 of 23 CFR 635D states in part:
budget during a fiscal year. The
expenditure authorization request should "The designation of a mandatory material
be processed through the District Project source may be permitted based on
Management and Administration Units environmental considerations, provided the
and obtain District Director approval. environment would be substantially enhanced
without excessive cost."
(g) After issuance of an expenditure
authorization, the District Division of "The contract provisions ... shall not specify
Right of Way will complete purchase of mandatory a site for the disposal of surplus
the site. excavated materials unless there is a finding
by the State highway agency with the
(2) Material and Disposal Sites in Federal Lands. concurrence of the FHWA Division
The applicable sections of the Federal Administrator that such placement is the most
Highway Act of 1958 for procurement of economical except that the designation of a
borrow or disposal sites, Sections 107(d) and mandatory site may be permitted based on
317, are set forth in Section 8.18.02.00 of the environmental considerations, provided the
Right of Way Manual; Section 107(d) applies environment would be substantially enhanced
to the Interstate System while Section 317 without excessive cost."
applies to other Federal-aid highways.
Whenever Federal public lands are required
for a material or a disposal site, and after
preliminary negotiations at the local level with
the Federal agency having jurisdiction, the
District must submit a letter report to the
HIGHWAY DESIGN MANUAL 100-41
May 7, 2012
tests and studies necessary for a final Materials destinations, etc. Therefore, designing for bicycle
Report during the planning/scooping phase. In traffic and designing for motor vehicle traffic are
these instances, a Preliminary Materials Report similar and based on the same fundamental
may be issued using the best information available transportation engineering principles. The main
and good engineering judgment. Accurate traffic differences between bicycle and motor vehicle
projections and design designations are still operations are lower speed and acceleration
required for the Preliminary Materials Report. capabilities, as well as greater sensitivity to out of
Preliminary Materials Reports should not be used direction travel and steep uphill grades. Design
for project reports or PS&E development. When guidance that addresses the safety and mobility
used, Preliminary Materials Reports must needs of bicyclists on Class II bikeways (bike
document the sources of information used and lanes) is distributed throughout this manual. See
assumptions made. It must clearly state that the Chapter 1000 for additional bicycle guidance for
Preliminary Materials Report is to be used for Class I bikeways (bike paths) and Class III
planning and initial cost estimating only and not for bikeways (bike routes).
final design. The Department Pavement website
All city, county, regional and other local agencies
contains supplemental guidance for developing
responsible for bikeways or roads except those
preliminary pavement structures.
freeway segments where bicycle travel is
114.5 Review and Retention of Records prohibited shall equal or exceed the minimum
bicycle design criteria contained in this and other
A copy of the Draft Materials Report is to be chapters of this manual (see the Streets and
submitted for review and comment to the District
Highways Code, Section 891). The decision to
Materials Engineer. The District Materials
develop bikeways should be made in consultation
Engineer reviews the document for the Department
and coordination with local agencies responsible
to assure that it meets the standards, policies, and
for bikeway planning to ensure connectivity and
other requirements found in Department manuals, network development.
and supplemental district guidance (Index
604.2(2)). If it is found that the document meets Generally speaking, bicycle travel can be enhanced
these standards, the District Materials Engineer by bikeways or improvements to the right-hand
accepts the Materials Report. If not, the report is portion of roadways, where bicycles are required to
returned with comments to the submitter. travel. When feasible, a wider shoulder than
minimum standard should be considered since
After resolution of the comments, a final copy of
bicyclists are required to ride to as far to the right
the Materials Report is submitted to the District
as possible, and shoulders provide bicyclists an
Materials Engineer who then furnishes it to the
opportunity to pull over to let faster traffic pass.
Project Engineer. The original copy of the
Materials Report must be permanently retained in All transportation improvements are an opportunity
the District’s project history file and be accessible to improve safety, access, and mobility for the
for review by others when requested. bicycle mode of travel.
cost where crest cuts are involved. Passing sight The stopping sight distances in Table 201.1 should
distance for crest vertical curves is 7 to 17 times be increased by 20 percent on sustained
longer than the stopping sight distance. downgrades steeper than 3 percent and longer than
one mile.
Ordinarily, passing sight distance is provided at
locations where combinations of alignment and 201.4 Stopping Sight Distance at Grade
profile do not require the use of crest vertical Crests
curves.
Figure 201.4 shows graphically the relationships
Passing sight distance is considered only on 2-lane between length of highway crest vertical curve,
roads. At critical locations, a stretch of 3- or 4-lane design speed, and algebraic difference in grades.
passing section with stopping sight distance is Any one factor can be determined when the other
sometimes more economical than two lanes with two are known.
passing sight distance.
201.5 Stopping Sight Distance at Grade
Passing on sag vertical curves can be accomplished Sags
both day and night because headlights can be seen
through the entire curve. From the curves in Figure 201.5, the minimum
length of vertical curve which provides headlight
See Part 3 of the California Manual on Uniform sight distance in grade sags for a given design
Traffic Control Devices (California MUTCD) for speed can be obtained.
criteria relating to the placement of barrier striping
for no-passing zones. Note, that the passing sight If headlight sight distance is not obtainable at grade
distances shown in the California MUTCD are sags, lighting may be considered. The Design
based on traffic operational criteria. Traffic Coordinator and the HQ Traffic Liaison shall be
operational criteria are different from the design contacted to review proposed grade sag lighting to
characteristics used to develop the values provided determine if such use is appropriate.
in Table 201.1 and Chapter 3 of AASHTO, A 201.6 Stopping Sight Distance on
Policy on Geometric Design of Highways and
Horizontal Curves
Streets. The aforementioned table and AASHTO
reference are also used to design the vertical profile Where an object off the pavement such as a bridge
and horizontal alignment of the highway. Consult pier, building, cut slope, or natural growth restricts
the Headquarters (HQ) Traffic Liaison when using sight distance, the minimum radius of curvature is
the California MUTCD criteria for traffic determined by the stopping sight distance.
operating-control needs.
Available stopping sight distance on horizontal
Other means for providing passing opportunities, curves is obtained from Figure 201.6. It is assumed
such as climbing lanes or turnouts, are discussed in that the driver's eye is 3 ½ feet above the center of
Index 204.5. Chapter 3 of AASHTO, A Policy on the inside lane (inside with respect to curve) and
Geometric Design of Highways and Streets, the object is ½-foot high. The line of sight is
contains a thorough discussion of the derivation of assumed to intercept the view obstruction at the
passing sight distance. midpoint of the sight line and 2 feet above the
center of the inside lane when the road profile is
201.3 Stopping Sight Distance flat (i.e. no vertical curve). Crest vertical curves
The minimum stopping sight distance is the can cause additional reductions in sight distance.
distance required by the user, traveling at a given The clear distance (m) is measured from the center
speed, to bring the vehicle or bicycle to a stop after of the inside lane to the obstruction.
an object ½-foot high on the road becomes visible. The design objective is to determine the required
Stopping sight distance for motorists is measured clear distance from centerline of inside lane to a
from the driver's eyes, which are assumed to be retaining wall, bridge pier, abutment, cut slope, or
3 ½ feet above the pavement surface, to an object other obstruction for a given design speed. Using
½-foot high on the road. See Index 1003.1(10) for radius of curvature and minimum sight distance for
Class I bikeway stopping sight distance guidance. that design speed, Figure 201.6 gives the clear
HIGHWAY DESIGN MANUAL 200-3
May 7, 2012
0.067V 2 V 2
Centrifugal Factor = e + f = =
R 15R
200-4 HIGHWAY DESIGN MANUAL
May, 7 2012
Figure 201.4
Stopping Sight Distance on Crest Vertical Curves
L = Curve Length (feet)
A = Algebraic Grade Difference (%)
S = Sight Distance (feet)
V = Design Speed for “S” in mph
K = Distance in feet required to achieve
a 1% change in grade. K value as
Drivers eye height is 3 ½ feet. shown on graph is valid when S <
Object height is ½-foot. L.
Notes:
• Before using this figure for intersections, branch connections and exits, see Indexes 201.7 and 405.1, and
Topic 504.
• See Figure 204.4 for vertical curve formulas.
• See Index 204.4 for minimum length of vertical curve
When S > L When S < L
2
L = 2S – 1329/A L = AS /1329
200-6 HIGHWAY DESIGN MANUAL
October 4, 2010
Figure 201.5
Stopping Sight Distance on Sag Vertical Curves
L = Curve Length (feet)
A = Algebraic Grade Difference (%)
S = Sight Distance (feet)
V = Design Speed for “S” in mph
K = Distance in feet required to
achieve a 1% change in grade. K
value as shown on graph is valid
when S < L.
Notes:
• For sustained downgrades, see Index 201.3.
• Before using this figure for intersections, branch connections and exits, see Indexes 201.7 and 405.1, and
Topic 504.
• See Figure 204.4 for vertical curve formulas.
• See Index 204.4 for minimum length of vertical curve.
When S > L When S < L
2
L = 2S - (400 + 3.5S)/A L = AS /(400 + 3.5S)
HIGHWAY DESIGN MANUAL 200-7
October 4, 2010
Figure 201.6
Stopping Sight Distance on Horizontal Curves
Line of sight is 2.0 feet above
the centerline inside lane at
point of obstruction.
R = Radius of the centerline of
the lane nearest the
obstruction (feet).
S = Sight Distance (feet)
V = Design Speed for “S” in mph
m = Clear distance from
centerline of the lane
nearest the obstruction
(feet).
Notes: 28.65S
• For sustained downgrades, see Index 201.3. m = R 1 - COS
• Formulas apply only when “S” is equal to or less than length of R
curve. R R - m
• Angles in formulas are expressed in degrees. S= COS -1
28.65 R
200-8 HIGHWAY DESIGN MANUAL
October 4, 2010
Figure 201.7
Decision Sight Distance on Crest Vertical Curves
L = Curve Length (feet)
A = Algebraic Grade Difference (%)
S = Sight Distance (feet)
V = Design Speed for “S” in mph
K = Distance in feet required to achieve a 1%
change in grade. K value as shown on
Drivers eye height is 3½ feet. graph is valid when S < L.
Object height is ½-foot.
Notes:
• Before using this figure for intersections, branch connections and exits, see Indexes 201.7 and 405.1,
and Topic 504.
• See Figure 204.4 for vertical curve formulas.
• See Index 204.4 for minimum length of vertical curve.
When S > L When S < L
2
L = 2S – 1329/A L = AS /1329
HIGHWAY DESIGN MANUAL 200-9
May 7, 2012
Such conditions may justify a reduction in the Where the ultimate median width is greater
superelevation rate, different rates for each half of than 65 feet, the axis of rotation should
the roadbed, or both. In any case, the superelevation normally be at the ultimate median edges
rate provided should be appropriate for the of traveled way.
conditions allowing for a smooth transition while
To avoid sawtooth on bridges with decked
providing the maximum level of comfort to the
medians, the axis of rotation, if not already
driver. Where standard superelevation rates cannot
on centerline, should be shifted to the
be attained, discussions should be held with the
centerline.
Design Reviewer and/or the Design Coordinator to
determine the proper solution and the necessity of (b) Conventional Highways--The axis of
preparing a design exception fact sheet. In warping rotation should be considered on an
street or ramp surface areas for drainage, adverse individual project basis and the most
superelevation should be avoided (see Figure appropriate case for the conditions should
202.2). be selected.
202.4 Axis of Rotation Aesthetics, grade distortion, superelevation
transitions, drainage, and driver perception
(1) Undivided Highways. For undivided highways should be considered when selecting the axis
the axis of rotation for superelevation is of rotation (see Index 204.2).
usually the centerline of the roadbed.
However, in special cases such as desert roads 202.5 Superelevation Transition
where curves are preceded by long relatively (1) General. The superelevation transition
level tangents, the plane of superelevation may generally consists of the crown runoff and the
be rotated about the inside edge of traveled superelevation runoff as shown on Figure
way to improve perception of the curve. In flat 202.5A and 202.5B.
country, drainage pockets caused by
superelevation may be avoided by changing the A superelevation transition should be designed
axis of rotation from the centerline to the inside in accordance with the diagram and tabular
edge of traveled way. data shown in Figure 202.5A to satisfy the
requirements of safety, comfort and pleasing
(2) Ramps and Freeway-to-freeway Connections. appearance. The length of superelevation
The axis of rotation may be about either edge transition should be based upon the
of traveled way or centerline if multilane. combination of superelevation rate and width
Appearance and drainage considerations of rotated plane in accordance with the
should always be taken into account in tabulated superelevation runoff lengths on the
selection of the axis of rotation. bottom of Figure 202.5A.
(3) Divided Highways. Edge of traveled way and shoulder profiles
(a) Freeways--Where the initial median width should be plotted and irregularities resulting
is 65 feet or less, the axis of rotation from interactions between the superelevation
should be at the centerline. transition and vertical alignment of the
roadway should be eliminated by introducing
Where the initial median width is greater
smooth curves. Edge of traveled way and
than 65 feet and the ultimate median width
shoulder profiles also will reveal flat areas
is 65 feet or less, the axis of rotation
which are undesirable from a drainage
should be at the centerline, except where
standpoint and should be avoided.
the resulting initial median slope would be
steeper than 10:1. In the latter case, the (2) Runoff. Two-thirds of the superelevation
axis of rotation should be at the ultimate runoff should be on the tangent and one-third
median edges of traveled way. within the curve. This results in two-thirds of
the full superelevation rate at the beginning or
ending of a curve. This may be altered as
200-10 HIGHWAY DESIGN MANUAL
September 1, 2006
Table 202.2
Standard Superelevation Rates
(Superelevation in Feet per Foot for Curve Radius in Feet)
Ramps, Freeways, When Snow & Ice Urban Roads Urban Roads
2-Lane Conventional Expressways, Conditions Prevail (35 – 45 mph) (less than 35 mph)
Highways, Frontage Multilane Conventional (Usually over 3,000 ft
(1)
Roads Highways elevation)
For e = 0.12 For e = 0.10 For e = 0.08 For e = 0.06 For e = 0.04
max max max max max
Range of e Range of e Range of e Range of e Range of e
Curve Radii Rate Curve Radii Rate Curve Radii Rate Curve Radii Rate Curve Radii Rate
Under 625 0.12
625 – 849 0.11
850 – 1,099 0.10 Under 1,100 0.10
1,100 – 1,349 0.09 1,100 – 1,349 0.09
1,350 – 1,599 0.08 1,350 – 1,599 0.08 Under 1,600 0.08
1,600 – 1,899 0.07 1,600 – 1,899 0.07 1,600 – 1,899 0.07
1,900 – 2,199 0.06 1,900 – 2,199 0.06 1,900 – 2,199 0.06 Under 600 0.06
2,200 – 2,699 0.05 2,200 – 2,699 0.05 2,200 – 2,699 0.05 600 – 999 0.05
2,700 – 3,499 0.04 2,700 – 3,499 0.04 2,700 – 3,499 0.04 1,000 – 1,499 0.04 Under 500 0.04
3,500 – 4,499 0.03 3,500 – 4,499 0.03 3,500 – 4,499 0.03 1,500 – 1,999 0.03 500 – 999 0.03
4,500 – 19,999 0.02 4,500 – 19,999 0.02 4,500 – 19,999 0.02 2,000 – 6,999 0.02 1,000 – 4,999 0.02
20,000 & over (2) 20,000 & over (2) 20,000 & over (2) 7,000 & over (2) 5,000 & over (2)
NOTES:
(1) For frontage roads under other jurisdictions see Index 202.7.
(2) Use standard crown section.
HIGHWAY DESIGN MANUAL 200-11
May 7, 2012
Figure 202.2
Maximum Comfortable Speed on Horizontal Curves
Figure 202.5A
Superelevation Transition
200-14 HIGHWAY DESIGN MANUAL
October 4, 2010
Figure 202.5B
Superelevation Transition Terms & Definitions
Term Definition
Crown Runoff The distance from the station where the high side of the superelevating section
surfaces are at a cross slope of 2% to where the high side of the section surfaces
2 3 reaches a cross slope of 0%.
Superelevation The distance from the station where the high side of the superelevating section
Runoff(L) surfaces are at a cross slope of 0% to the station where the entire cross section is at
full superelevation.
3 6
Superelevation The distance from the station where the high side of the superelevating sections are
Transition crowned at a cross slope of 2% to the station where the entire cross section is at full
superelevation. The Crown Runoff Length plus the Superelevation Runoff Length (L)
2 6 equals the Superelevation Transition Length.
% On tangent The percentage of the superelevation runoff length (L) that is outside of the curve
(2/3L). See Index 202.5(2).
% On curve The percentage of the superelevation runoff length (L) that is within the curve (1/3L).
See Index 202.5(2). The % On Tangent and % On curve values must total 100%.
Figure 202.6
Superelevation of Compound Curves
200-16 HIGHWAY DESIGN MANUAL
May 7, 2012
one-way roads, the larger radius should follow the Therefore, if possible, horizontal curves should
smaller radius. begin and end a sufficient distance from the bridge
so that no part of the superelevation transition
The total arc length of a compound curve should be
extends onto the bridge.
not less than 500 feet.
Alignment and safety considerations, however, are
203.6 Reversing Curves paramount and must not be sacrificed to meet the
When horizontal curves reverse direction the above criteria.
connecting tangents should be long enough to
accommodate the standard superelevation runoffs Topic 204 - Grade
given on Figure 202.5. If this is not possible, the
6 percent per 100 feet rate of change should govern 204.1 General Controls
(see Index 202.5(3)). When feasible, a minimum of The grade line is a reference line by which the
400 feet of tangent should be considered. elevation of the pavement and other features of the
203.7 Broken Back Curves highway are established. It is controlled mainly by
topography, type of highway, horizontal alignment,
A broken back curve consists of two curves in the performance of heavy vehicles, right of way costs,
same direction joined by a short tangent. Broken safety, sight distance, construction costs, cultural
back curves are unsightly and undesirable. development, drainage, and pleasing appearance.
203.8 Spiral Transition All portions of the grade line must meet sight
Spiral transitions are used to transition from a distance requirements for the design speed
tangent alignment to a circular curve and between classification of the road.
circular curves of unequal radius. Their use is In flat terrain, the elevation of the grade line is often
recommended whenever the vehicular lane width is controlled by drainage considerations. In rolling
less than 12 feet and design speed is greater than terrain, some undulation in the grade line is often
40 miles per hour or the superelevation rate exceeds advantageous for construction economy. This
4 percent. The length of spiral should be the same should be done with appearance in mind; for
as the Superelevation Runoff Length shown in example, a grade line on tangent alignment
Figure 202.5A. In the typical design, full exhibiting a series of humps visible for some
superelevation occurs where the spiral curve meets distance ahead should be avoided whenever
the circular curve, with crown runoff being handled possible. In rolling hills or mountainous terrain,
per Figure 202.5A. For a general discussion of however, the grade line usually is more closely
spiral transitions see AASHTO A Policy on the dependent upon physical controls.
Geometric Design of Streets and Highways. When
In considering alternative profiles, economic
used, spirals transitions should conform to the
Clothoid definition. comparisons involving earthwork quantities and/or
retaining walls should be made. A balanced
203.9 Alignment at Bridges earthwork design is most cost effective. When long
or steep grades are involved, economic comparisons
Due to the difficulty in constructing bridges with
should include vehicle operating costs.
superelevation rates greater than 10 percent, the
curve radii on bridges should be designed to The standards in Topic 204 also apply to portions of
accommodate superelevation rates of 10 percent or local streets and roads within the State right of way
less. See Index 202.2 for standard superelevation which connect directly to a freeway or expressway,
rates. or are expected to do so in the foreseeable future.
For local facilities which are within the State
Superelevation transitions on bridges are difficult to
right of way and where there is no connection or
construct and almost always result in an unsightly
the connection is to a non-controlled access
appearance of the bridge and the bridge railing.
facility (conventional highway), AASHTO
standards shall prevail. If the local agency having
200-18 HIGHWAY DESIGN MANUAL
May 7, 2012
grade breaks within 200 feet should not exceed sustained upgrades greater than 2 percent if the
0.5 percent. total rise is greater than 250 feet. Refer to the
Highway Capacity Manual for passenger car
Since flat vertical curves may develop poor drainage
equivalent factors and sample calculations.
at the level section, adjusting the gutter grade or
shortening the vertical curve may overcome any Decision sight distance (Table 201.7) should
drainage problems. be provided at climbing lane drops on
freeways.
On 2-lane roads, extremely long crest vertical
curves, over one-half mile, should be avoided, since (3) Two-lane Road Climbing and Passing Lanes.
many drivers refuse to pass on such curves despite Climbing and passing lanes are most effective
adequate sight distance. It is sometimes more on uphill grades and curving alignment where
economical to construct passing lanes than to obtain the speed differential among vehicles is
passing sight distance by the use of a long vertical significant. Climbing and passing lanes should
curve. normally not be constructed on tangent
sections where the length of tangent equals or
Broken-back vertical curves consist of two vertical
exceeds the passing sight distance, because
curves in the same direction separated by a short
passing will occur at such locations without a
grade tangent. A profile with such curvature
passing lane and the double barrier stripe
normally should be avoided, particularly in sags
increases delay for opposing traffic. Where the
where the view of both curves is not pleasing.
ADT exceeds 5000, 4-lane passing sections
204.5 Sustained Grades may be considered. See Index 305.1(2) for
median width standards.
(1) General. Maximum grade is not a complete
design control. The length of an uphill grade is The Headquarters Division of Traffic
important as well, because it affects capacity, Operations should be consulted regarding the
level of service, and delay when slow moving length of climbing and passing lanes, which
trucks, buses, and recreational vehicles are will vary with the design speed of the highway,
present. the traffic volume, and other factors.
A common criterion for all types of highways (4) Turnouts
is to consider the addition of a climbing lane
(a) General. On a two-lane highway where
where the running speed of trucks falls
passing is limited, the California Vehicle
10 miles per hour or more below the running Code requires slow-moving vehicles
speed of remaining traffic. Figure 204.5 shows
followed by five or more vehicles to turn
the speed reduction curves for a
off at designated turnouts or wherever
200 lb/hp truck, which is representative of
sufficient area for a safe turnout exists.
large trucks operating near maximum gross
Designated turnouts may be constructed in
weight. The 10 miles per hour reduction
hilly or mountainous terrain or on winding
criterion may be used as one method of
roads in other areas.
determining need, however the Highway
Capacity Manual should be consulted for Where less than 4-foot shoulders are
detailed analysis. provided on ascending grades,
consideration should be given to providing
(2) Freeway Climbing Lanes. If design year traffic
several short sections of 4 feet or wider
volumes are expected to be near capacity, right
shoulder as turnouts for bicycle passing.
of way acquisition and grading for a future lane Frequent turnouts that are at least 30 feet in
should be considered at locations where the
length are recommended on sustained
upgrade exceeds 2 percent and the total rise
uphill grades. These turnouts will allow
exceeds 50 feet.
safe passing of bicycles by other bicyclists
Regardless of traffic volumes, the need for a and vehicles in addition to providing
climbing lane should be investigated on
200-20 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 204.4
Vertical Curves
HIGHWAY DESIGN MANUAL 200-21
September 1, 2006
Figure 204.5
Critical Lengths of Grade
for Design
resting opportunities on the sustained equal to that of the crest or sag, and not more than
grade for bicyclists. 10 miles per hour less than the measured or
estimated running (85th percentile) speed of
(b) Length. Designated turnouts should be
vehicles on the approach roadway.
from 200 feet to 500 feet long including a
short taper (usually 50 feet) at each end. On long open curves, a uniform grade line should
Approach speeds, grades, traffic volumes, be used because a rolling profile makes for a poor
and available space are some factors to be appearance.
considered in determining the length. The
Horizontal and vertical curvature at intersections
Headquarters Traffic Liaison should be
should be as flat as physical conditions permit.
consulted if longer turnouts are desired.
See “Combination of Horizontal and Vertical
(c) Width. Paved widths of at least 15 feet in
Alignment” in Chapter III of AASHTO, A Policy
fill sections and 12 feet in cut sections are
on Geometric Design of Highways and Streets, for
recommended. Width is measured from
further guidance on a alignment consistency.
the edge of traveled way. On the outside
of curves along steep fill slopes or 204.7 Separate Grade Lines
dropoffs, greater width or the installation
Separate or independent grade lines are appropriate
of guardrail should be considered.
in some cases for freeways and expressways.
(d) Location. Turnouts should be located
They are not normally considered appropriate
where there is stopping sight distance for
where medians are less than 65 feet wide (see
approaching drivers to see vehicles
Index 305.6). Exceptions to this may be minor
leaving and re-entering the through lanes.
differences between opposing grade lines in special
204.6 Coordination of Horizontal and situations.
Vertical Alignment In addition, for either interim or ultimate
A proper balance between curvature and grades expressways, any appreciable grade differential
should be sought. When possible, vertical curves between roadbeds should be avoided in the vicinity
should be superimposed on horizontal curves. This of at-grade intersections. For traffic entering from
reduces the number of sight restrictions on the the crossroad, confusion and wrong-way
project, makes changes in profile less apparent, movements could result if the pavement of the far
particularly in rolling country, and results in a roadway is obscured because of excessive grade
pleasing appearance. Where the change in differential.
horizontal alignment at a grade summit is 204.8 Grade Line of Structures
moderate, a pleasing appearance may be attained
by making the vertical curve overlap the horizontal (1) Structure Depth. The depth to span ratio for
curve. each structure is dependent on many factors.
Some of these are: span, type of construction,
When horizontal and vertical curves are aesthetics, cost, falsework limitations, and
superimposed, the combination of superelevation vertical clearance limitations. For purposes of
and profile grades may cause distortion in the outer preliminary planning and design, the depth to
pavement edges which could create drainage span ratios listed below may be used in setting
concerns or confuse drivers at night. In such grade lines at grade separations.
situations edge of pavement profiles should be
plotted and smooth curves introduced to eliminate (a) Railroad Underpass Structures.
any irregularities or distortion. • Single track, through girder type
On highways in mountainous or rolling terrain structures: use 5-foot depth from top
where horizontal and vertical curves are of rail to structure soffit (bottom of
superimposed at a grade summit or sag, the design girder).
speed of the horizontal curve should be at least
HIGHWAY DESIGN MANUAL 200-23
May 7, 2012
• Deck-type structures: for simple spans (3) Depressed Grade Line Under Structures.
use d/s (depth to span ratio)= 0.08; for Bridge and drainage design will frequently be
continuous multiple span structures simplified if the low point in the grade line is
use d/s= 0.07. These ratios do not set a sufficient distance from the intersection
include the additional 2 feet required of the centerlines of the structure and the
above the deck for ballast and rail highway so that drainage structures clear the
height. structure footings.
(b) Highway Structures. (4) Grade Line on Bridge Decks. Vertical curves
on bridge decks should provide a minimum
• Structures with single spans of
fall of 0.05-foot per station. This fall should
100 feet or less, use d/s= 0.06.
not extend over a length greater than 100 feet.
• Structures with single spans between The flattest allowable tangent grade should be
100 feet and 180 feet use d/s= 0.045. 0.3 percent.
• Continuous structures with multiple (5) Falsework. In many cases, it is economically
spans of 100 feet or less, use justified to have falsework over traffic during
d/s= 0.055. construction in order to have a support-free
open area beneath the permanent structure.
• Continuous structures with multiple
The elimination of permanent obstructions
spans of more than 100 feet, use
usually outweighs objections to the temporary
d/s= 0.04.
inconvenience of falsework during
• Geometric plans should be submitted construction.
to the DES – Structure Design prior to
Because the width of traffic openings through
preparation of the Project Report so
falsework can, and oftentimes does,
that preliminary studies can be
significantly affect costs, special care should
prepared. Preliminary bridge type
be given to determining opening widths. The
selection should be a joint effort
following should be considered: staging and
between the DES – Structure Design
traffic handling requirements, accommodation
and the District.
of pedestrians and bicyclists, the width of
(2) Steel or Precast Concrete Structures. Steel approach roadbed that will exist at the time
and precast concrete girders in lieu of cast-in- the bridge is constructed, traffic volumes,
place concrete eliminate falsework, and may needs of the local agencies, controls in the
permit lower grade lines and reduced form of existing facilities, and the practical
approach fill heights. Potential cost savings challenges of falsework construction.
from elimination of falsework, lowered grade
The normal width of traffic openings and
lines, and the ability to accommodate
required falsework spans are shown in Table
settlement beneath the abutments should be
204.8.
considered in structure type selection along
with unit price, aesthetics, uniformity, and any The normal spans shown in Table 204.8 are
other relevant factors. Note that grade lines at for anchored temporary K-rail. When
grade separations frequently need to be temporary K-rail is not anchored, add 4 feet to
adjusted after final structure depths are normal span to include K-rail deflection.
determined (see Index 309.2(3)). Details of
The minimum vertical falsework clearance
traffic handling and stage construction should
over freeways and nonfreeways shall be
be provided when the bridge site plan is
15 feet. The following items should be
submitted to the DES – Structure Design if the considered:
design or construction of the structure is
affected (see Drafting and Plans Manual, • Mix, volume, and speed of traffic.
Section 3-3.2).
200-24 HIGHWAY DESIGN MANUAL
May 7, 2012
Table 204.8
Falsework Span and Depth Requirements
Depth of Superstructure(3)
Minimum
Facility to be Normal Width of Resulting Up to Up to Up to Up to
Spanned Traffic Opening Falsework 6 feet 8 feet 10 feet 12 feet
(2)(3)(4)
NOTES:
(1) Includes 8' for two temporary K-rails and 2' to center line of post including 3” clearance between K-rail
and footing pad. This is for K-rail anchored to the pavement.
(2) Approach roadway width measured normal to lanes. Use next highest width if the approach roadway
width is not shown in the table.
(3) Dependent upon the width of approach roadbed available at the time of bridge construction.
(4) Clear vehicular opening between temporary railings.
(5) See Index 204.8 for preliminary depth to span ratios. For more detailed information, contact the
Division of Engineering Services, Structure Design and refer to the Bridge Design Aids.
HIGHWAY DESIGN MANUAL 200-25
May 7, 2012
(3) Recessed Access Openings. Recessed access connection are shown on Figure 405.7 (see
openings, as shown on Figure 205.1, are Index 405.1(2)(c)).
desirable at all points where private access is
permitted and should be provided whenever 205.3 Urban Driveways
they can be obtained without requiring These instructions apply to the design of driveways
alterations to existing adjacent improvements. to serve property abutting on State highways in
When recessed openings are required, the cities or where urban type development is
opening should be located a minimum encountered.
distance of 75 feet from the nearest edge of
Details for driveway construction are shown on the
the traveled way.
Standard Plans. Corner sight distance requirements
(4) Joint Openings. A joint access opening are not applied to urban driveways. See
serving two or more parcels of land is Index 405.1(2) for further information.
desirable whenever feasible. If the property
(1) Correlation with Local Standards. Where
line is not normal to the right of way line, care
there is a local requirement regulating
should be taken in designing the joint opening
driveway construction, the higher standard
so that both owners are adequately served.
will normally govern.
(5) Surfacing. All points of private access should
(2) Driveway Width. The width of driveways for
be surfaced with adequate width and depth of
both residential and commercial usage is
pavement to serve the anticipated traffic. The
measured at the throat, exclusive of any flares.
surfacing should extend from the edge of the
(“W” as shown in Standard Plan A87A).
traveled way to the right of way line.
(3) Residential Driveways. The width of single
Figure 205.1 residential driveways should be 12 feet
minimum and 20 feet maximum. The width
Access Openings on of a double residential driveway such as used
Expressways for multiple dwellings should be 20 feet
minimum and 30 feet maximum. The width
selected should be based on an analysis of the
anticipated volume, type and speed of traffic,
location of buildings and garages, width of
street, etc.
(4) Commercial Driveways. Commercial
driveways should be limited to the following
maximum widths:
RECESSED OPENING (a) When the driveway is used for one-way
NOTES: traffic, the maximum width should be
25 feet. If the driveway serves a large
• By widening the expressway shoulder, parcel, where large volumes of vehicles or
deceleration lanes may be provided where large vehicles are expected, the entrance
justified. maximum width should be 40 feet and the
• This detail, without the recess, may be used exit maximum width should be 35 feet.
on conventional highways. (b) When the driveway is used for two-way
205.2 Private Road Connections traffic, the maximum width should be
35 feet. If the driveway serves a large
The minimum private road connection design is parcel, where large volumes of vehicles or
shown on Figure 205.1. Sight distance
requirements for the minimum private road
HIGHWAY DESIGN MANUAL 200-27
May 7, 2012
large vehicles are expected, then the Standard Plans, may require the acquisition of
maximum width should be 45 feet. a construction easement or additional right of
way. Assessment of these needs must be
(c) When only one driveway serves a given
performed early enough in the design to allow
property, in no case should the width of
time for acquiring any necessary permits or
the driveway including the side slope
right of way. Additionally, designers should
distances exceed the property frontage.
consider the following:
(d) When more than one driveway is to serve
• In many cases providing the pathway
a given property, the total width of all
along the back of the driveway will lower
driveways should not exceed 70 percent
the elevation at the back of the sidewalk.
of the frontage where such a frontage is
Depending on grades behind the sidewalk
100 feet or less. Where the frontage is
the potential may exist for roadway
more than 100 feet, the total driveway
generated runoff to enter private property.
width should not exceed 60 percent of the
The need for features such as low berms
frontage. In either case, the width of the
within the construction easement, or
individual driveway should not exceed
installation of catch basins upstream of
those given in the preceding paragraphs.
the driveway should be determined.
Where more than one driveway is
necessary to serve any one property, not When there are no sidewalks or other
less than 20 feet of full height curb should pedestrian facilities that follow the highway,
be provided between driveways. This the designer may develop driveway details
distance between driveways also applies that eliminate the flatter portion along the
to projects where curbs and gutters are not back edge in lieu of using the Standard Plans
to be placed. for driveways. Refer to Topic 105 for
additional information related to pedestrian
(e) Certain urban commercial driveways may
facilities.
need to accommodate the maximum legal
vehicle. The width will be determined by 205.4 Driveways on Frontage Roads and in
the use of truck turn templates. Rural Areas
(5) Surfacing. Where curbs, gutters, and On frontage roads and in rural areas where the
sidewalks are to be placed, driveways should maximum legal vehicle must be accommodated,
be constructed of portland cement concrete. standard truck-turn templates should be used to
Where only curbs and gutters are to be placed determine driveway widths where the curb or edge
and pedestrian traffic or adjacent of traveled way is so close to the right of way line
improvements do not warrant concrete that a usable connection cannot be provided within
driveway construction, the driveway may be the standard limits.
paved with the same materials used for
existing surfacing on the property to be Where county or city regulations differ from the
served. State's, it may be desirable to follow their
regulations, particularly where jurisdiction of the
(6) Pedestrian Access. Where sidewalks traverse frontage road will ultimately be in their hands.
driveways, the sidewalk shall continue across
the driveway to alert driveway users that they Details for driveway construction are shown on the
are crossing a pedestrian walkway, and must Standard Plans. For corner sight distance, see
yield to pedestrians on the sidewalk. Index 405.1(2)(c).
Driveway corner radii should also be Driveways connecting to State highways shall be
minimized to encourage low-speed turns by paved a minimum of 33 feet or to the edge of State
motorized vehicles and bicycles. For right of way, whichever is less to minimize or
accessibility requirements, see DIB 82. eliminate gravel from being scattered on the
Provision of this feature, as indicated in the highway and to provide a good surface for vehicles
200-28 HIGHWAY DESIGN MANUAL
May 7, 2012
to accelerate and merge. For driveway crossings, will have to be shifted to the outside. See
Class I bikeways (Bike Paths), see Index 1003.1(5) Figures 405.2A, B and C for acceptable
methods of widening pavement to provide for
205.5 Financial Responsibility median turn lanes.
Reconstructing or relocating any access openings, (3) Lane Widening. An increase in lane width can
private road connections, or driveways required by
occur at short radius curves which are
revisions to the State highway facility should be
widened for truck off-tracking, at ramp
done at State expense by the State or its agents.
terminals with large truck turning volumes, or
Reconstruction or relocation requested by others when new construction matches existing
should be paid for by the requesting party.
roadways with narrow lane widths. Extensive
transition lengths are not necessary as the
Topic 206 - Pavement Transitions widening does not restrict the driver’s
206.1 General Transition Standards expectations. Transition tapers for these types
of situations should be at 10:1 (longitudinal to
Pavement transition and detour standards should be lateral).
consistent with the section having the features built
to the highest design standards. The transition (4) Shoulder and Bicycle Lane Widening.
should be made on a tangent section whenever Shoulder and bicycle lane widening should
possible and should avoid locations with horizontal normally be accomplished in a manner that
and vertical sight distance restrictions. Whenever provides a smooth transition.
feasible, the entire transition should be visible to 206.3 Pavement Reductions
the driver of a vehicle approaching the narrower
section. The design should be such that (1) Through Lane Drops. When a lane is to be
intersections at grade within the transition area are dropped, it should be done by tapering over a
avoided. For decision sight distance at lane drops, distance equal to WV, where W = Width of
see Index 201.7. lane to be dropped and V = Design Speed. In
general, the transition should be on the right
206.2 Pavement Widenings so that traffic merges to the left. Figure 206.2
(1) Through Lane Additions. Where through provides several examples of acceptable lane
lanes, climbing lanes, or passing lanes are drops at 4-lane to 2-lane transitions. The
added, the minimum recommended distance exception to using the WV criteria is for the
over which to transition traffic onto the lane drop/freeway merge movement on a
additional width is 250 feet per lane. Figure branch connection which is accomplished
206.2 shows several examples of acceptable using a 50:1 taper.
methods for adding a lane in each direction to (2) Ramp and Speed Change Lanes. As shown in
a two-lane highway. Figures 504.2A and 504.3L, the standard taper
(2) Turning, Ramp, and Speed Change Lanes. for a ramp merge into a through traffic lane is
Transitions for lane additions, either for left or 50:1 (longitudinal to lateral). Where ramp
right turns or to add a lane to a ramp, should lanes are dropped prior to the merge with the
typically occur over a length of through facility, the recommended taper is
120 feet. Lengths shorter than 120 feet are 50:1 for design speeds over 45 miles per hour,
acceptable where design speeds are below and the taper distance should be equal to WV
45 miles per hour or for conditions as stated in for speeds below 45 miles per hour.
Index 405.2(2)(c). The "Ramp Meter Design Guidelines" also
Where insufficient median width is available provide information on recommended and
to provide for left turn lanes, through traffic minimum tapers for ramp lane merges. These
guideline values are typically used in retrofit
or restricted right-of-way situations, and are
HIGHWAY DESIGN MANUAL 200-29
September 1, 2006
Figure 206.2
Typical Two-lane to Four-lane Transitions
200-30 HIGHWAY DESIGN MANUAL
May 7, 2012
acceptable for the specific conditions stated in and overcrossing structures, equipment used
the guidelines. during construction, and plants.
Figure 405.9 shows the standard taper to be (2) Reference. The Federal Aviation Administra-
used for dropping an acceleration lane at a tion (FAA) has published a Federal Aviation
signalized intersection. This taper can also be Regulation (FAR) relative to airspace
used when transitioning median acceleration clearance entitled, “FAR Part 77, Obstructions
lanes. Affecting Navigable Airspace”, dated March
1993. This is an approved reference to be
Figures 405.2A, B and C show the
used in conjunction with this manual.
recommended methods of transitioning
pavement back into the median area on 207.2 Clearances
conventional highways after the elimination of
left-turn lanes. (a) Civil Airports--See Figure 207.2A.
(3) Lane Reductions. At any location where lane (b) Heliports--See Figure 207.2B.
widths are being reduced, the minimum length (c) Military Airports--See Figure 207.2C.
over which to accomplish the transition should
(d) Navy Carrier Landing Practice Fields--
be equal to WV. See Index 504.6 for mainline
See Figure 207.2D.
lane reductions at interchanges.
(4) Shoulder Reduction. Shoulder reductions 207.3 Submittal of Airway-Highway
should typically occur over a length equal to Clearance Data
¾WV. However, when shoulder widths are The following procedure must be observed in
being reduced in conjunction with a lane connection with airway-highway clearances in the
addition or widening (as in Alt. A of Figure vicinity of airports and heliports.
504.3K), the shoulder reduction should be
accomplished over the same distance as the Notice to the FAA is required when highway
addition or widening. construction is planned near an airport (civil or
military) or a heliport. A "Notice of Proposed
206.4 Temporary Freeway Transitions Construction or Alteration" should be submitted to
It is highly desirable that the design standards for a the FAA Administrator when required under
temporary transition between the end of a freeway criteria listed in Paragraph 77.13 of the latest
construction unit and an existing highway should Federal Aviation Regulations, Part 77. Such notice
not change abruptly from the freeway standards. should be given as soon as highway alignment and
Temporary freeway transitions must be reviewed grade are firmly established. It should be noted
by the Design Coordinator. that these requirements apply to both permanent
objects and construction equipment. When
Topic 207 - Airway-Highway required, four copies of FAA Form 7460-1, “Notice
of Proposed Construction”, and accompanying
Clearances scaled maps must be sent to the FAA, Western-
Pacific Regional Office, Chief-Air Traffic
207.1 Introduction
Division, AWP-520, 15000 Aviation Boulevard,
(1) Objects Affecting Navigable Airspace. An Hawthorne, CA 90260. Copies of FAA Form
object is considered an obstruction to air 7460-1 may be obtained from the FAA, Western-
navigation if any portion of that object is of a Pacific Regional Office or Caltrans, Division of
height greater than the approach and Aeronautics.
transverse surfaces extending outward and
The scaled maps accompanying FAA Form 7460-1
upward from the airport runway. These
should contain the following minimum
objects include overhead signs, light
information.
standards, moving vehicles on the highway
HIGHWAY DESIGN MANUAL 200-31
September 1, 2006
Figure 207.2A
Airway-Highway Clearance Requirements
(Civil Airports)
200-32 HIGHWAY DESIGN MANUAL
September 1, 2006
Figure 207.2B
Airway-Highway Clearance
Requirements (Heliport)
HIGHWAY DESIGN MANUAL 200-33
September 1, 2006
Figure 207.2C
Airway-Highway Clearance
Requirements (Military Airports)
200-34 HIGHWAY DESIGN MANUAL
September 1, 2006
Figure 207.2D
Airway-Highway Clearance Requirements
(Navy Carrier Landing Practice Field)
HIGHWAY DESIGN MANUAL 200-35
May 7, 2012
• Distance from project to nearest runway. (2) Roads Under Other Jurisdictions.
• Elevation of runway thresholds. (a) Overcrossing Widths--(See Index 308.1.)
• Relationship between the proposed highway (b) Undercrossing Span Lengths--Initial
horizontal alignment and vertical profile to the construction should provide for the
nearest runway or heliport primary surface. ultimate requirements. In areas where the
Include elevations of objects referenced to the local jurisdiction has a definite plan of
elevation of the end of the runway, such as development, the ultimate right of way
overhead lights, signs, structures, landscaping, width or at least that portion needed for
and vehicles. the roadbed and sidewalks should be
spanned.
One copy of FAA form 7460-1 should be
forwarded to the Division of Design for If the undercrossing street or road has no
information and one copy to the Division of median, one should be provided where
Aeronautics for information and land use necessary to accommodate left-turn lanes
compatibility review. or the center piers of the undercrossing
structure.
Topic 208 – Bridges, Grade Where it appears that a 2-lane road will be
Separation Structures, and adequate for the foreseeable future, but no
Structure Approach Embankment right of way width has been established, a
minimum span length sufficient for a 40-
208.1 Bridge Lane and Shoulder Width foot roadbed should be provided.
(1) State Highways. The clear width of all Additional span length should be provided
bridges, including grade separation to permit future sidewalks where there is a
structures, shall equal the full width of the foreseeable need. If it is reasonably
traveled way and paved shoulders on the foreseeable that more than two lanes will
approaches with the following exceptions: be required ultimately, a greater width
should be spanned.
(a) Bridges to be constructed as
replacements on existing 2-lane, 2-way (c) For horizontal and vertical clearances, see
roads shall not have less than a 32-foot Topic 309.
wide roadbed for ADT less than 400, 208.2 Cross Slope
and not less than 40-foot wide roadbed
for ADT greater than 400. (see The crown is normally centered on the bridge
Index 307.2). except for one-way bridges where a straight cross
slope in one direction should be used. The cross
(b) When the approach shoulder width is slope should be the same as for the approach
less than 4 feet, the minimum offset on pavement (see Index 301.2 and Index 203.9).
each side shall be 4 feet, and shall be
documented in accordance with Index 208.3 Median
82.2. On multilane divided highways a bridge median
The width should be measured normal to the that is 36 feet wide or less should be decked.
center line between faces of curb or railing Exceptions require individual analysis. See
measured at the gutter line. For offsets to Chapter 7 of the Traffic Manual for median barrier
safety shape barriers see Figure 208.1. warrants.
For horizontal and vertical clearances, see
Topic 309.
200-36 HIGHWAY DESIGN MANUAL
September 1, 2006
Figure 208.1
Offsets to Safety-Shape Barriers
HIGHWAY DESIGN MANUAL 200-37
May 7, 2012
Such structures should normally provide a clear These facilities should be installed where necessary
opening 10 feet high and 10 feet wide. Skewed as determined by consultation with the appropriate
affected entities.
200-38 HIGHWAY DESIGN MANUAL
May 7, 2012
A clear line of sight should be provided through the (a) Vehicular Barrier Railings--The primary
structure. function of these railings is to retain and
redirect errant vehicles.
208.9 Railroad Underpasses and Overheads
(b) Combination Vehicular Barrier and
Generally, it is desirable to construct overheads Pedestrian Railings--These railings per-
rather than underpasses whenever it is necessary form the dual function of retaining both
for a highway and railroad to cross. Railroads vehicles and pedestrians on the bridge.
should be carried over highways only when there is They consist of two parts--A concrete
no other reasonable alternative. parapet barrier, generally with a sidewalk,
Some undesirable features of underpasses are: and metal handrailing or fence-type
railing.
(a) They create bottlenecks for railroad
operations. (c) Pedestrian Railings--These railings pre-
vent pedestrians from accidentally falling
(b) It is difficult to widen the highway.
from the structure and, in the case of
(c) Pumping plants are often required to drain fence-type railing, reduce the risk of
the highway. objects being dropped on the roadway
below. See DIB 82 for additional
(d) They are likely to lead to cost participation
requirements.
controversies for initial and future
construction. (d) Bicycle Railings--These railings retain
bicycles and riders on the structure. They
(e) Shooflies (temporary tracks) are generally
may be specifically designed for bicycles,
required during construction.
or may be a combination type consisting
(f) Railroads are concerned about the structure of a vehicular barrier surmounted by a
maintenance and liability costs they incur. fence or metal handrail.
Advantages of overheads are: (2) Policies. To reduce the risk of objects being
(a) Railroads can use most of their right of dropped or thrown upon vehicles, protective
way for maintenance. screening in the form of fence-type railings
should be installed along new overcrossing
(b) Overheads can be widened at a relatively structure sidewalks in urban areas (Sec.92.6
low cost and with little difficulty. California Streets and Highways Code).
(c) Less damage may be incurred in the event Screening should be considered for the
of a derailment. opposite side of structures having one
sidewalk. Screening should be installed at
(d) Agreements for design and maintenance such other locations determined to be
can be reached more easily with railroads. appropriate.
(e) Initial costs are generally lower. Railings and barriers with sidewalks should
The State, the railroads, and the public in general not be used on structures with posted speeds
can usually benefit from the construction of an greater than 45 miles per hour without barrier
overhead structure rather than an underpass. separation. All structure railings with a
sidewalk in the Standard Plans are approved
See Topic 309 for vertical clearances. for posted speeds up to 45 miles per hour.
208.10 Bridge Barriers and Railings Any use of railings and barriers with
sidewalks on structures with posted speeds
(1) General. There are four classes of railings, greater than 45 miles per hour shall have a
each intended to perform a different function. barrier separation between the roadway
and the sidewalk. The barrier separation type
and the bridge rail selection requires approval
by the HQ Traffic Liaison.
HIGHWAY DESIGN MANUAL 200-39
May 7, 2012
The approved types of railings for use on Type 26 or Type 80SW barrier railing
bridge structures are listed below and with sidewalk to reduce the risk of objects
illustrated in Figures 208.10A, B, and C. being dropped on the roadway below.
Railing types not listed are no longer in When a sidewalk is provided on one side
general use; however, they may be specified of a bridge and Type 732 barrier railing
in those cases where it is desirable to match an on the other side, Type 7 railing may be
existing condition. placed on top of the Type 732 as
additional protection from dropped
The District should specify in the bridge site
objects. Consideration should be given to
data submittal the rail type to be used after
the effect of the Type 7 railing on sight
consideration has been given to the
distance at the bridge ends and view over
recommendations of the local agency (where
the side of the bridge. Lighting fixtures
applicable) and the DES-SD.
may be provided with Type 7 railings.
(3) Vehicular Barriers. See Figure 208.10A.
(d) Chain Link Railing Type 6--This railing
(a) Concrete Barrier Type 732 and 736-- may be used in lieu of Type 7 when
These vehicular barriers are for general special architectural treatment is required.
use adjacent to traffic. Figure 208.1 It should not be used on curved alignment
illustrates the position of the barrier because of fabrication difficulties.
relative to the edge of traveled way.
(e) Tubular Handrailing--This railing is used
(b) Concrete Barrier Type 80--Use of this with Type 26, and Type 80SW to increase
barrier requires approval by the HQ the combined rail height for the safety of
Traffic Liaison. It is intended for use in pedestrians. It should be used in lieu of
lower speed scenic areas where more see- Type 7 where object dropping will not be
through area is desired than is provided by a problem or at the ends of bridges to
a solid concrete parapet. increase sight distance if fence-type
(4) Combination Railings. See Figure 208.10B. railing would restrict sight distance.
(a) Barrier Railing Type 26--This is the (5) Pedestrian Railings. See Figure 208.10C
barrier railing for general use when (a) Chain Link Railing Type 3--This railing is
sidewalks are provided on a bridge. It used on pedestrian structures to reduce the
must be accompanied with a tubular risk of objects being dropped on the
handrailing or a fence-type railing. See roadway below.
Index 208.4 for minimum width, however,
(b) Chain Link Railing Type 7 (Modified)--
this width may be varied as circumstances
This railing is similar to Type 7 except
require.
that it is mounted on the structure at the
(b) Barrier Railing Type 80SW--Similar to sidewalk level.
the Type 80, modified with a raised
(c) Chain Link Railing --This railing is not as
sidewalk and tubular handrailing. Use of
high as Types 3 or 7 and therefore, its use
this barrier requires approval by the HQ
is restricted to those locations where
Traffic Liaison. It is intended for use in
object dropping or throwing will not be a
lower speed scenic areas where more see-
problem.
through area is desired than is provided by
a solid concrete parapet. The minimum (d) Chain Link Railing (Modification)--
sidewalk width is 6 feet; however, this Existing railing may be modified for
width may be varied as circumstances screening under the protective screening
require. policy. The DES-SD should be contacted
for details.
(c) Chain Link Railing Type 7--This is the
fence-type railing for general use with
200-40 HIGHWAY DESIGN MANUAL
May 7, 2012
(6) Bicycle Railing. The minimum height of assuring the adequacy of the quantity and
bicycle rail in certain circumstances is quality of the specified material. The Project
48 inches; however, in most situations Engineer should include adequate information
42 inches above the deck surface is and guidance in the RE File to assist the RE in
appropriate. Contact DES, Office of Design fulfilling this responsibility.
and Technical Services for more information.
(2) Foundations and Embankment Design.
Pedestrian railings and combination railings
Overall performance of the highway approach
consisting of a concrete barrier surmounted by
to the bridge depends, to a significant degree,
a fence or tubular railing are satisfactory for
upon the long-term settlement/consolidation
bicycles, if a minimum 42-inch height is met.
of the approach foundation and structure
Bicycles are not considered to operate on a
abutment embankment. A design that
sidewalk, except in special cases where signs
minimizes this post construction
specifically direct cyclists to use a bike path or
settlement/consolidation is essential. Factors
the sidewalk.
that influence settlement/consolidation include
As a general policy, bicycle railings should be soil types and depths, static and dynamic
installed at the following locations: loads, ground water level, adjacent operations,
and changes in any of the above. The PE must
(a) On a Class I bikeway, except that a lower
follow the foundation and embankment
rail may be used if a curbed sidewalk, not
recommendations by the Division of
signed for bicycle use, separates the
Engineering Services, Geotechnical Services
bikeway from the rail or a shoulder at
(DES-GS) and District Materials Engineer
least 8 feet wide exists on the other side of
(DME). The DME and/or DES-GS must
the rail.
approve any deviations from their
(b) On the outside of a Class II or III recommendations including Construction
bikeway, unless a curbed sidewalk, not Change Orders (CCO’s).
signed for bicycle use, separates the
The relative compaction of material within the
bikeway from the rail.
embankment limits must be at least
(c) In other locations where the designer 95 percent, except for the outer 5 feet of
deems it reasonable and appropriate. embankment measured horizontally from the
(7) Bridge Approach Railings. Approach side slope (see Figure 208.11A). The DME
and/or OSF may recommend using select
railings shall be installed at the ends of
material, local and/or imported borrow to
bridge railings exposed to approach traffic.
assure that the compaction requirements are
Refer to Chapter 7 of the Traffic Manual for met and that shrink/swell problems are
placement and design criteria of guardrail. avoided. They may also recommend a height
and duration of embankment surcharge to
208.11 Structure Approach Embankment
accelerate foundation consolidation.
(1) General. Structure approach embankment is
Poor quality material, such as expansive soils,
that portion of the fill material within
must be precluded from structure abutment
approximately 150 feet longitudinally of the
embankments unless treated. If sufficient
structure. Refer to Figure 208.11A for limits,
quality roadway excavation material is
the Standard Specifications, and Standard
unavailable for constructing of structure
Special Provisions for more information.
abutment embankments, the designer may
Quality requirements for embankment specify select material, local borrow, or
material are normally specified only in the imported borrow to satisfy the design
case of imported borrow. When select requirements.
material or local borrow for use in structure
abutment embankments is shown on the plans,
the Resident Engineer (RE) is responsible for
HIGHWAY DESIGN MANUAL 200-41
September 1, 2006
Figure 208.10A
Vehicular Railings for
Bridge Structures
200-42 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 208.10B
Combination Vehicular Barrier and Pedestrian Railings for Bridge
Structures
HIGHWAY DESIGN MANUAL 200-43
September 1, 2006
Figure 208.10C
Pedestrian Railings for
Bridge Structures
200-44 HIGHWAY DESIGN MANUAL
September 1, 2006
Figure 208.11A
Limits of Structure Approach Embankment Material
HIGHWAY DESIGN MANUAL 200-45
September 1, 2006
Figure 208.11B
Abutment Drainage Details
200-46 HIGHWAY DESIGN MANUAL
May 7, 2012
(3) Abutment Drainage. Special attention must Topic 210 - Reinforced Earth
be given to providing a positive drainage
system that minimizes the potential for water
Slopes and Earth Retaining
damage to the structure approach Systems
embankment, see Chapter 870 for further
details. The Division of Engineering Services 210.1 Introduction
(DES), Structures Design (DES-SD) is Constructing roadways on new alignments,
responsible for the design of the structure widening roadways on an existing alignment, or
approach drainage system, which includes: repairing earth slopes damaged by landslides are
• A geocomposite drain covered with filter situations that may require the use of reinforced
fabric placed behind both the abutment earth slopes or earth retaining systems. Using cut
wall and wingwalls, as indicated in Figure and embankment slopes that are configured at slope
208.11B. ratios that are stable without using reinforcement is
usually preferred; however, topography,
• A slotted plastic pipe drain, encapsulated environmental concerns, and right of way (R/W)
with treated permeable material, placed limitations may require the need for reinforced
along the base of the inside face of the earth slopes or an earth retaining system.
abutment wall as illustrated in Figure
208.11B. The need for reinforced earth slopes or an earth
retaining system should be identified as early in the
(4) Slope Treatment. See Topic 707, Slope project development process as possible, preferably
Treatment Under Structures, for guidance during the Project Initiation Document (PID)
regarding the treatment of bridge approach phase.
end slopes.
210.2 Construction Methods and Types
The District Hydraulic Engineer or Project
Engineer must design a pipe outlet that ties (1) Construction Methods.
into the structure approach drainage system as Both reinforced earth slopes and earth
it exits the structure. A pipe outlet system retaining systems can be classified by the
should carry the collected water to a location method in which they are constructed, either
where it will not cause erosion. Storm Water top-down or bottom-up.
Best Management Practices should be
incorporated. For further information on • “Top-down” construction –This method
Storm Water Management, visit the Division of construction begins at the top of the
of Design Storm Water website. reinforced slope or earth retaining system
and proceeds in lifts to the bottom of the
Coordination with DES is necessary for the reinforced slope or earth retaining system.
exit location of the pipe system. The outlet
type should be chosen from the standard edge If required, reinforcement is inserted into
drain outlet types shown in the Standard Plans the in situ material during excavation.
or tied into an underground drainage system. • “Bottom-up” construction – This method
The PE must review the drainage design to of construction begins at the bottom of the
ensure the adequacy of the drainage ties reinforced slope or earth retaining system,
between the structure approach drainage where a footing/leveling pad is
system and either new or existing drainage constructed, construction then proceeds
facilities. For alternative details, see Bridge towards the top of the reinforced slope or
Design Aids. earth retaining system. If required,
reinforcement is placed behind the face of
Topic 209 - (currently not in use) the reinforced slope or earth retaining
system. It should be noted that if a
HIGHWAY DESIGN MANUAL 200-47
May 7, 2012
in the Standard Plans. See Standard Plans barriers are examples of loading
or further details. conditions that will require special
designs. Foundation conditions that
• Crib Walls. The following types are
require pile support for the wall and
available:
angle points in the wall geometry
Concrete Crib Wall - This type of crib necessitate a special design.
wall may be used for design heights up to
• Non-Gravity Cantilevered Walls
50 feet. Concrete crib walls are suited to
(PS&E by Structure PE). These walls
coastal areas and higher elevations where
include sheet pile walls, soldier pile
salt air and deicing salts may limit the
walls with lagging, tangent soldier
service life of other types of crib walls.
pile walls, secant soldier pile walls,
See Standard Plans or further details.
slurry diaphragm walls, and deep soil
Steel Crib Wall - This type of crib wall mixing walls. These walls are most
may be used for design heights up to practical in cut sections and are best
36 feet. Steel crib walls are light in suited for situations where excavation
weight; easily transported and installed; for a retaining wall with a footing is
and, therefore, suited for relatively impractical because of traffic, utilities,
inaccessible installations and for existing buildings, or R/W
emergency repairs. See Standard Plans restrictions. In embankment sections,
for further details. a non-gravity cantilevered wall is a
Concrete crib walls constructed on practical solution for a roadway
horizontal alignments with curves or angle widening where design heights are
points require special details, particularly less than 15 feet. They are also
when the wall face is battered. Because practical for slip-out corrections.
crib wall faces can be climbed, they are Non-gravity cantilevered walls can
not recommended for use in urban consist of concrete, steel, timber, or
locations where they may be accessible to cemented soil piles that may be either
the public. driven into place or placed in drilled
holes and trenches.
(b) State Designed Earth Retaining Systems
which requires Special Designs. • Anchored Walls (PS&E by Structure
PE). These walls are typically
Some locations will require a special composed of the same elements as
design to accommodate ground contours, non-gravity cantilevered walls, but
traffic, utilities, man-made features, site derive additional lateral resistance
geology, economics, or aesthetics. from ground anchors (tiebacks),
Some special design earth retaining concrete anchors, or pile anchors.
systems are as follows: These anchors are located behind the
potential failure surfaces in the
• Standard Plan Walls (PS&E by retained soil and are connected to the
Structure PE). The design loadings, wall structurally. The method of
heights, and types of walls in the support and anchorage depends on
Standard Plans cover frequent site conditions, design height, and
applications for earth retaining loading imposed. The cost of these
systems. However, special designs walls is variable depending on earth
are necessary if the imposed loading retaining requirements, site geology,
exceeds that shown on the Standard aesthetic consideration, and site
Plan. Railroad live loads; building restraints, but is generally higher than
surcharge; loads imposed by sign “Standard Design Walls” for the same
structures, electroliers, or noise wall geometry and loading conditions.
HIGHWAY DESIGN MANUAL 200-49
May 7, 2012
Table 210.2
Types of Reinforced Earth Slopes and Earth Retaining Systems(1)
EARTH RETAINING SYSTEM Construction PS&E Typical Facing Recommended Ability to
Method(2) By Material Maximum Tolerate
Vertical Differential
Height, ft Settlement(3)
Reinforced Earth Slopes
Reinforced Embankments BU District PE Vegetation/Soil 160 E
Rock/Soil Anchors TD District PE Soil/Rock 130 E
State Designed Earth Retaining Systems with Standard Plans
Concrete Cantilever Wall, Type 1 & 1A BU District PE Concrete 36, 12, 22(4) P
Concrete L-Type Cantilever Wall, Type 5 BU District PE Concrete 12(4) P
Concrete Masonry Wall, Type 6 BU District PE Masonry 6(4) P
Crib Wall: Concrete, Steel BU District PE Concrete, Steel 50, 36, (4) P
State Designed Earth Retaining Systems Which Require Special Designs
Standard Plan Walls with modified wall BU Structure PE Concrete, Steel, 50 P-F
geometry, foundations or loading Timber
conditions
Non-Gravity Cantilevered Walls
Sheet Pile Wall TD Structure PE Steel 20 F
Soldier Pile Wall with Lagging TD/BU Structure PE Concrete, Steel, 20 F-G
Timber
Tangent Soldier Pile Wall TD/BU Structure PE Concrete 30 F
Secant Soldier Pile Wall TD Structure PE Concrete 30 F
Slurry Diaphragm Wall TD Structure PE Concrete,Shotcrete 80(5) F
Deep Soil Mixing Wall TD Structure PE Shotcrete 80(5) F-G
Anchored Wall (Structural or Ground TD Structure PE Concrete, Steel, 80(6) F-G
Anchors) Timber
Gravity Walls
Concrete Gravity Wall BU Structure PE Concrete 6 P
Rock Gravity Wall BU District PE Rock 13 E
Gabion Basket Wall BU District PE Wire & Rock 26 E
Soil Reinforcement Systems
Mechanically Stabilized Embankment BU Structure PE Concrete 50 G
Salvaged Material Retaining Wall BU District PE Steel, Timber 16 G
Soil Nail Wall TD Structure PE Concrete,Shotcrete 80 F
Tire Anchored Timber Wall BU District PE Timber 32 G
Proprietary Earth Retaining Systems (Pre-approved)
The list of Pre-approved systems is available at the website shown in Index 210.2(3)(c).
Proprietary Earth Retaining Systems (Pending)
These systems are under review by DES-SD. For more information, see Index 210.2(3)(d).
Experimental State Designed Earth Retaining Systems
Geosynthetic Reinforced Walls BU Structure PE/ Concrete Blocks, 65 E
District PE Steel, Vegetation,
Fabric
Mortarless Concrete Blocks Gravity Walls BU District PE Concrete Blocks 8 P
NOTES: 1. Comparative cost data is available from DES-SD. 4. Maximum Design Height
2. BU = Bottom Up; TD = Top Down 5. Anchors may be required
3. E = Excellent; G = Good; F = Fair; P = Poor 6. With lagging
200-50 HIGHWAY DESIGN MANUAL
May 7, 2012
When the bottom-up construction height of wall has been excavated and
method is possible and other reinforced, a finish layer of concrete
conditions permit their use, these facing is placed either by the
systems are generally the most shotcreting method or by casting
economical choice for wall heights within a face form.
greater than 20 feet. They may also
When top-down construction is
be the most economical system for
possible and conditions permit its use,
wall heights in the 10-foot to 20-foot
soil nail wall systems are generally
range, depending on the specific
the most economical choice for wall
project requirements.
heights greater than 10 feet. Wall
Because of the articulated nature of heights in excess of 80 feet are
the facing elements these systems use, feasible in specific locations.
they can tolerate greater differential
Because soil nailing is accomplished
settlement than can monolithic
concurrent with excavation, and thus
conventional rigid retaining walls,
results in an unloading of the
such as concrete cantilever retaining
foundation, there is typically no
walls.
significant differential settlement.
Steel elements used in this method are
Steel "soil nails" used in this method
sized to provide sacrificial steel to
are protected against corrosion either
compensate for anticipated corrosion;
by being epoxy coated or
and may be galvanized to provide
encapsulated within a grout filled
additional protection.
corrugated plastic sheath, and
• Salvaged Material Retaining Wall surrounded by portland cement grout
(PS&E by District PE). This system placed during construction. Soil nail
utilizes C-channel sections as soil lengths typically range from 80 to
reinforcement. Galvanized metal 100 percent of the wall height, the
beam guardrail elements, timber posts actual length depends on the nail
or concrete panels are used as facing spacing used and the competency of
elements. Often these materials can the in situ soil.
be salvaged from projects. The
• Recycled Tire Anchor Timber (TAT)
District Recycle Coordinator should
Walls (PS&E by District PE). This
be consulted as to the availability of
system utilizes steel bars with
salvaged materials.
recycled tire sidewalls attached by
• Soil Nail Wall (PS&E by Structure cross bars as soil reinforcing
PE). This system reinforces either the elements. The facing elements are
original ground or an existing treated timber. TAT walls have a
embankment during the excavation rustic appearance, which makes them
process. Soil nailing is always suitable in rural environments. The
accomplished from the top-down in length of commercially available
stages that are typically 4 feet to 6 feet timber post generally controls the
in height. After each stage of height of wall but heights up to
excavation, corrosion protected soil 32 feet are feasible.
reinforcing elements, "soil nails", are
(c) Proprietary Earth Retaining Systems (Pre-
placed and grouted into holes which
approved).
have been drilled at angles into the in
situ material. The face of each stage These conventional retaining walls,
of excavation is protected by a layer cribwalls, and soil reinforcement systems
of reinforced shotcrete. After the full are designed, manufactured, and marketed
200-52 HIGHWAY DESIGN MANUAL
May 7, 2012
by vendors. These systems are termed Every earth retaining system is evaluated
“proprietary” because they are patented. before being approved for routine use by
“Pre-approval” status means that these the Department. Newly introduced
systems may be listed in the Special designs, unproven combinations of
Provisions of the project as an Alternative proprietary and non-proprietary designs or
Earth Retaining System (AERS), see products, are considered experimental.
Index 210.3, when considered appropriate Once an experimental system has been
for a particular location. For a proprietary evaluated and approved, it will be made
system to be given “pre-approval” status, available for routine use. The use of these
the vendor must submit standard plans systems is only permitted upon
and design calculations to the Division of consultation with the Division of
Engineering Services – Structure Design Engineering Services – Geotechnical
(DES-SD) for their review and approval. Services (DES-GS).
The Proprietary earth retaining systems
Some earth retaining systems which are
that have been pre-approved are included
currently considered experimental follow:
in the Department’s Pre-Qualified
Products List, located on the following • Geosynthetic Reinforced Walls
website: www.dot.ca.gov/hq/ (PS&E by District PE). These
esc/approved_products_list/ . systems utilize geosynthetic material
as the soil reinforcing elements. The
Design details and specifications of “pre-
face of these walls can be left exposed
approved” proprietary earth retaining
if the geosynthetic material has been
systems may be found on the vendor
treated to prevent decay from ultra-
websites listed in the Pre-Qualified
violet rays. Concrete panels,
Products List. New systems are added to
mortarless masonry, tar emulsion, or
the website list once they are pre-
air blown mortar may be used as
approved for use.
facing materials or the face may be
(d) Proprietary Earth Retaining Systems seeded if a more aesthetic treatment is
(Pending). preferred. Design is by DES-GS.
The systems in this category have been • Mortarless Concrete Block Gravity
submitted by vendors to DES-SD for Walls (PS&E by District PE). These
evaluation. Upon approval of DES-SD, wall types consist of vertically
pending systems are added to the website stacked, dry cast, concrete blocks.
list of “pre-approved” proprietary earth This system utilizes the friction and
retaining systems and included in the shear developed between the blocks
project specific Special Provisions. and the combined weight of the
If a proprietary system is the only blocks to retain the backfill. Some of
retaining system deemed appropriate for these walls have been used as erosion
use at a specific location, the construction protection at abutments and on
of that system must be justified or embankments. They can be used as
designated an experimental construction an aesthetic treatment for geosynthetic
feature in accordance with existing material reinforced walls. All of these
Departmental Policy concerning sole walls require a batter. Design is by
source purchases. See Index 110.10 for the DES-GS.
additional guidance on the use of 210.3 Alternative Earth Retaining Systems
proprietary items. (AERS)
(e) Experimental State Designed Earth Using the Alternative Earth Retaining Systems
Retaining Systems. (AERS) procedure encourages competitive bidding
HIGHWAY DESIGN MANUAL 200-53
May 7, 2012
and potentially results in project cost savings. The earth retaining systems utilizing this procedure
Therefore, AERS must be considered in all projects are to be measured and paid for by the square yard
where earth retaining systems are required. area of the face of the earth retaining system.
Should an AERS be constructed, payment will be
The AERS procedure may result in one or more
made based on the measurements of the State
earth retaining systems being included in the
designed system which was designated as the basis
contract bid package. Under this procedure, a fully
of payment. The contract price paid per square
detailed State designed earth retaining system will
yard is for all items of work involved and includes
be provided for each location, and will be used as
excavation, backfill, drainage system, reinforcing
the basis for payment. Additional systems may be
steel, concrete, soil reinforcement, and facing. Any
presented in the contract documents as alternatives
barrier, fence, or railing involved is measured and
to the fully detailed State design and can be
paid for as separate contract cost items.
considered for use at specified locations. The fully
detailed State designed earth retaining system may 210.4 Cost Reduction Incentive Proposals
be either a Standard Plan system or a special design (CRIP)
system. Alternative systems may also be State
designed systems, “pre-approved” proprietary Sometimes Contractors submit proposals for an
systems or experimental systems, as appropriate. earth retaining system under Section 5-1.14 of the
The State designed alternative systems, both Standard Specifications, “Cost Reduction
Standard Plan walls and special design systems, are Incentive.” The Contractor proposed system may
to be completely designed and specified in the modify or replace the earth retaining system
PS&E. Alternative systems are to be listed in the permitted by the contract. The CRIP process
Special Provisions as AERS. allows vendors of proprietary earth retaining
systems an alternative method for having their
The AERS procedure requires the involvement of systems used prior to obtaining “pre-approval” (see
the District PE, DES-SD, and the DES-GS. The Index 210.2(c)). CRIP submittals are administered
District PE should submit pertinent site information by the Resident Engineer. However, Contract
(site plans, typical sections, etc.) to DES-GS for a Change Orders are not to be processed until the
feasibility study as early as possible in the project CRIP is approved by Headquarters Construction
development process. with review assistance provided by the District or
Under the AERS procedure, parts of the PS&E Structure PE as appropriate.
package which pertain to the earth retaining 210.5 Aesthetic Consideration
systems will be prepared as follows:
The profile of the top of wall should be designed to
• Contract plans for State designed systems can be as pleasing as the site conditions permit. All
be prepared by the District PE (Standard Plan changes in the slope at the top of cast-in-place
systems), the DES-GS (special design soil concrete walls should be rounded with vertical
reinforcement systems and experimental curves at least 20 feet in length. Abrupt changes in
systems), or the Structure PE (Standard Plan the top of the wall profile should be avoided by
systems and special design systems). using vertical curves, slopes, steps, or combinations
• “Pre-approved” proprietary systems that are thereof. Side slopes may be flattened or other
determined, based on consultation with DES- adjustments made to provide a pleasing profile.
SD, to be appropriate alternatives to the State Where walls are highly visible, special surface
designed earth retaining system, are to be listed treatments or provisions for landscaping should be
in the Special Provisions. considered. The aesthetic treatment of walls should
• Specifications and Estimates shall be be discussed with the District Landscape Architect
developed for the fully detailed State designed and when necessary referred to DES Structure
system, which will be used as the basis for Design Services for additional study by the Office
payment. of Transportation Architecture.
200-54 HIGHWAY DESIGN MANUAL
May 7, 2012
The wall area between the grade line and 6 feet 210.7 Design Responsibility
above it shall be free of any designed indentations
or protrusions that may snag errant vehicles The Structure PE has primary responsibility for the
structural design and preparation of the contract
When alternative wall types are provided on documents (PS&E) for special design earth
projects with more than one wall site, any retaining systems involving Standard Plans non-
restrictions as to the combination of wall types gravity cantilevered walls, anchored walls, concrete
should be specified in the Special Provisions. and rock gravity walls, mechanically stabilized
embankment, and soil nail walls. The DES-GS has
210.6 Safety Railing, Fences, and Concrete
primary responsibility for the geotechnical design
Barriers of all reinforced earth slopes and earth retaining
Cable railing should be installed for employee systems. DES-SD will prepare the Specifications
protection in areas where employees may work and Engineer's Estimate for contracts when the
adjacent to and above vertical faces of retaining AERS procedure is used. DES-SD reviews and
walls, wingwalls, abutments, etc. where the vertical approves standard plan submittals for proprietary
fall is 4 feet or more. earth retaining systems submitted by vendors.
DES-SD and DES-GS assist Headquarters
If cable railing is required on a wall which is less
Construction in evaluating the CRIP submitted by
than 4 feet 6 inches tall and that wall is located
contractors.
within the clear recovery zone, then the cable
railing should be placed behind the wall. See Districts may prepare contract plans, specifications,
Standard Plan B11-47 for details of cable railing. and engineer's estimate for Standard Plan retaining
walls provided the foundation conditions and site
Special designs for safety railing may be
requirements permit their use. A foundation
considered where aesthetic values of the area
investigation is required for all reinforced earth
warrant special treatment. In addition, if the
slopes and earth retaining systems. PS&E’s for
retaining wall is accessible to the public and will
slurry walls, deep soil mixing walls, gabion walls,
have pedestrians or bicycles either above or below
tire anchored timber walls, salvaged material walls,
the retaining wall, then the provisions of Index
and experimental walls will be prepared by the
208.10 shall apply.
District PE with assistance from DES-GS. Earth
Concrete barriers may be mounted on top of retaining systems may be included in the PS&E as
retaining walls. Details for concrete barriers either highway or structure items.
mounted on top of retaining walls Type 1 through 5
The time required for DES-SD to provide the
are shown in the Standard Plans. A concrete
special design of a retaining system is site and
barrier slab is required if a concrete barrier is to be
project dependent. Therefore, the request for a
used at the top of a special design earth retaining
special design should be submitted by the District
system. DES-SD should be contacted for
PE to DES-SD as far in advance as possible, but
preparation of the plans involved in the special
not less than 6 months prior to PS&E delivery. At
design.
least 3 months is required to conduct a foundation
Retaining walls joining right of way fences should investigation for an earth retaining system. A site
be a minimum of 6 feet clear height. plan, index map, cross sections, vertical and
horizontal alignment, and utility and drainage
The District PE should examine the proposed
requirements should be sent along with the request.
retaining wall location in relation to the provisions
of Index 309.1 to ensure adequate horizontal DES-GS has the responsibility for preparing a
clearances to the structure or to determine the type feasibility study for AERS. The District PE should
and placement of the appropriate roadside safety submit project site information (site plans, typical
devices. sections, etc.) as early in the planning stage as
possible so that determination of the most
HIGHWAY DESIGN MANUAL 200-55
May 7, 2012
appropriate earth retaining system to use can be Any log of test boring sheets accompanying
made. the foundation reports must be included with
the contract plans as project information, for
210.8 Guidelines for Type Selection and the bidders use.
Plan Preparation
(3) Earth Retaining Systems with Standard Plans.
(1) Type Selection. Type selection for reinforced The following guidelines should be used to
earth slopes and earth retaining systems prepare the contract plans for earth retaining
should be based on considerations set forth in systems, which are found in the Standard
Index 210.2. Plans:
The District PE should request a feasibility (a) Loads. All wall types selected must be
study for a reinforced slope or earth retaining capable of supporting the field surcharge
system from DES-GS as early as possible in conditions. The design surcharges can be
the project development process. After the found in the Standard Plans. Deviance
feasibility study, the District PE should from these loadings will require a special
request an Advanced Planning Study (APS) design
from DES-SD for all special design earth
retaining systems that DES-SD may be (b) Footing Steps. For economy and ease of
required to include in the PS&E. construction of wall Types 1 through 6,
the following criteria should be used for
If the District PE decides that the course of layout of footing steps.
action favors an earth retaining system in
which the PS&E will be delivered by DES- • Distance between steps should be in
SD, then a Bridge Site Data Submittal – Non- multiples of 8 feet.
Standard Retaining Wall/Noise Barrier must • A minimum number of steps should
be submitted to DES-Structure Design be used even if a slightly higher wall
Services & Earthquake Engineering – is necessary. Small steps, less than 1
Preliminary Investigations (PI) Branch. A foot in height, should be avoided
copy of this submittal will be forwarded to unless the distance between steps is
DES-SD and DES-GS by PI. 96 feet or more. The maximum
The Structure PE, with input from DES-GS height of steps should be held to
and the District PE, will then type select the 4 feet. If the footing thickness
appropriate earth retaining system for the site changes between steps, the bottom of
and project. After an earth retaining system footing elevation should be adjusted
has been type selected, then DES-GS will so that the top of footing remains at
prepare a Geotechnical Design Report. the same elevation.
The process for type selecting and developing (c) Sloping Footings. The following criteria
the PS&E for reinforced earth slopes and earth should be used for layout of sloping
retaining systems is set forth in Figure 210.8. footings.
All appropriate State designed and proprietary • The maximum permissible slope for
earth retaining systems should be considered reinforced concrete retaining walls is
for inclusion in the contract documents to 3 percent. Maximum footing slope
promote competitive bidding, which can result for masonry walls is 2 percent.
in cost savings. • When sloping footings are used, form
(2) Foundation Investigations. DES-GS should and joint lines are permitted to be
be requested to provide a foundation perpendicular and parallel to the
recommendation for all sites involving a footing for ease of construction.
reinforced slope or an earth retaining system.
200-56 HIGHWAY DESIGN MANUAL
May 7, 2012
(b) Drainage. Gutters should be used behind enlargement should be considered at the
walls in areas where it is necessary to time of establishing the wall layout and a
carry off surface water or to prevent need for a Mandatory Design Exception
scour. Low points in wall vertical determined. For mounting details, furnish
alignment or areas between return walls DES-SD a complete cross section of the
must be drained by downspouts passing roadway at the sign and the layout and
through the walls. Special design of profile of the earth retaining system.
surface water drainage facilities will be
(c) Fence and Railing Post Pockets. Post
necessary and should be prepared by
pocket details shown for cable railing in
DES-SD. Where ground water is likely to
the Standard Plans may also be used for
occur in any quantity, special provisions
mounting chain link fence on top of
must be made to intercept the flow to
retaining walls. Special details may be
prevent inundation of the backfill.
necessary to accommodate the reinforce-
(c) Quantities. When the AERS procedure is ment in soil reinforcement systems.
not utilized, quantities for each item of
(d) Return Walls. Return walls should be
work are usually developed for payment.
considered for use on the ends of the walls
Bid items must include, but not be limited
to provide a finished appearance. Return
to: excavation and backfill for the
walls are necessary when wall offsets are
embedment depth, soil reinforcement,
used or when the top of wall is stepped.
facing elements, and concrete for leveling
Return walls for soil reinforcement
pad construction. Additional bid items for
systems will require special designs to
inclusion are any drainage system,
accommodate the overlapping of soil
pervious backfill, concrete barrier,
reinforcing elements.
railings, and concrete gutters. Quantities
should be tabulated on the plans for each All special wall details such as sign bases,
wall. utility openings, drainage features, fences,
and concrete barriers should be shown on
(5) Earth Retaining Systems. The following
the plan sheet of the wall concerned or
miscellaneous details are applicable to all
included on a separate sheet with the wall
earth retaining systems:
plan sheets. Details should be cross-
(a) Utilities. Provisions must be made to referenced on the wall sheets to the sheets
relocate or otherwise accommodate on which they are shown.
utilities conflicting with the retaining
wall. A utility opening for a Type 1 wall
is shown on Standard Plan B3-9. Any
other utility openings will require special
design details and should be reviewed by
DES-SD.
(b) Electroliers and Signs. Details for
mounting electroliers and signs on earth
retaining systems are designed by DES-
SD. Requests for preparation of details
should be made at least 3 months in
advance of the PS&E submittal to District
Officer Engineer date. To accommodate
the base plates for overhead signs, a local
enlargement may affect the horizontal
clearance to both the edge of pavement
and the right of way line. This type of
200-58 HIGHWAY DESIGN MANUAL
September 1, 2006
Figure 210.8
Type Selection and PS&E Process for Reinforced Earth Slopes
and Earth Retaining Systems
HIGHWAY DESIGN MANUAL 300-1
May 7, 2012
Table 302.1
Mandatory Standards for Paved
Shoulder Widths on Highways
Highway Type Paved Shoulder Width (ft)
Left Right (8)
Freeways & Expressways
2 lanes (1) -- 8(6)
4 lanes (1) 5 10
6 or more lanes (1) 10 10
Auxiliary lanes -- 10
Freeway-to-freeway connections
Single and two-lane connections 5 10
Three-lane connections 10 10
Single-lane ramps 4(2) 8
Multilane ramps 4(2) 8(3)
Multilane undivided -- 10
Collector-Distributor 5 10
Conventional Highways
Multilane divided
4-lanes 5 8(7)
6-lanes or more 8 8(7)
Urban areas with posted speeds less than to 45 mph and
curbed medians 2(4) 8(7)
Multilane undivided -- 8(7)
2-lane
RRR See Index 307.3
New construction See Table 307.2
Slow-moving vehicle lane -- 4(5)
Local Facilities
Frontage roads See Index 310.1
Local facilities crossing State facilities See Index 308.1
NOTES:
(1) Total number of lanes in both directions including separate roadways (see Index 305.6). If a lane is added to one
side of a 4-lane facility (such as a truck climbing lane) then that side shall have 10 feet left and right shoulders.
See Index 62.1.
(2) May be reduced to 2 feet upon concurrence from the Design Coordinator that a restrictive situation exists. 4 feet
preferred in urban areas and/or when ramp is metered. See Index 504.3.
(3) May be reduced to 2 feet or 4 feet (4 feet preferred in urban areas) in the 2-lane section of a non-metered ramp,
which transitions from a single lane upon concurrence from the Design Coordinator that a restrictive situation
exists. May be reduced to 2 feet in ramp sections having 3 or more lanes. See Index 504.3.
(4) For posted speeds less than or equal to 35 mph, shoulder may be omitted (see Index 303.5(5)) except where
drainage flows toward the curbed median.
(5) On right side of climbing or passing lane section only. See Index 301.2(1) for minimum width if bike lanes are
present.
(6) 10-foot shoulders preferred.
(7) Where on-street parking is allowed, 10 feet shoulder width is preferred. Where bus stops are present, 10 feet
shoulder width is preferred for the length of the bus stop. If a Class II bikeway is present, minimum shoulder
width shall be 8 feet where on street parking is provided plus the minimum required width for the bike lane.
(8) Shoulders adjacent to abutment walls, retaining walls in cut locations, and noise barriers shall be not less than
10 feet wide. See Index 303.4 for minimum shoulder adjacent to bulbouts.
HIGHWAY DESIGN MANUAL 300-5
May 7, 2012
Figure 301.2A
Typical Class II Bikeway (Bike Lane) Cross Sections
NOTES:
(1) See Index 301.2 for additional guidance.
(2) For pavement marking guidance, see the California MUTCD, Section 9C.04.
300-6 HIGHWAY DESIGN MANUAL
November 2, 2012
the lanes and the shoulders with the least • Where the distance from the edge of the paved
number of passes. roadbed to the hinge point is less than 1 foot
and there is not enough room to place the
• For 2-lane roads with shoulders 4 feet or
safety edge.
less, see Index 307.2.
• Within 3 feet of driveways or intersections.
• If shoulders are Portland cement concrete
and the District plans to convert shoulders • Pavement overlays that are less than 0.15 feet
into through lanes within the 20 years thick.
following construction, then shoulders are
See the Plans Preparation Manual and the Standard
to be built in the plane of the traveled
Plans for further information and details on the
wayand to lane standards for width and
safety edge.
structural section. (See Index 603.4).
• Deciding to construct pedestrian facilities Topic 303 - Curbs, Dikes, and
and elements, where none exist, is an Side Gutters
important consideration. Shoulders are not
required to be designed as accessible 303.1 General Policy
pedestrian routes although it is legal for a
Curb (including curb with gutter pan), dike, and
pedestrian to traverse along a highway.
side gutter all serve specific purposes in the design
In urban, rural main street areas, or near
of the roadway cross section. Curb is primarily
schools and bus stops with pedestrians
used for channelization, access control, separation
present, pedestrian facilities should be
between pedestrians and vehicles, and to enhance
constructed. In rural areas where few or
delineation. Dike is specifically intended for
no pedestrians exist, it would not be
drainage and erosion control where stormwater
reasonable or cost effective to construct
runoff cannot be cost effectively conveyed beyond
pedestrian facilities. This determination
the pavement by other means. Curb with gutter pan
should involve the local agency and must
serves the purpose of both curb and dike. Side
be consistent with the design guidance
gutters are intended to prevent runoff from a cut
provided in Topic 105 and in Design
slope on the high side of a superelevated roadway
Information Bulletin 82, "Pedestrian
from running across the pavement and is discussed
Accessibility Guidelines for Highway
further in Index 834.3.
Projects" for people with disabilities.
Aside from their positive aspects in performing
Shoulder slopes for superelevated curves are
certain functions, curbs and dikes can have
discussed in Index 202.2.
undesirable effects. In general, curbs and dikes
See Index 307.2 for shoulder slopes on 2-lane should present the least potential obstruction, yet
roads with 4-foot shoulders. perform their intended function. As operating
speeds increase, lower curb and dike height is
302.3 Safety Edge
desirable. Curbs and dikes are not considered
The safety edge is a sloped edge that is placed at traffic barriers.
the edge of the paved roadbed to provide a smooth
On urban conventional highways where right of
reentry for vehicles that leave the roadway. Its
way is costly and/or difficult to acquire, it is
design is based on research performed by the
appropriate to consider the use of a “closed”
FHWA. See Standard Plans for slope of safety
highway cross section with curb, or curb with
edge and other construction details. The safety
gutter pan. There are also some situations where
edge is placed on all traversable pavement edges
curb is appropriate in freeway settings. The
irrespective of pavement types except for:
following criteria describe typical situations where
• Next to curbs, dikes, guardrails, barriers, walls, curb or curb with gutter pan may be appropriate:
and landscape paving.
HIGHWAY DESIGN MANUAL 300-7
November 2, 2012
(a) Where needed for channelization, delineation, vertical and sloped. Vertical curbs are actually
or other means of improving traffic flow and nearly vertical (approximate batter of 1:4) and vary
safety. in height from 6 inches to 8 inches. Sloped curbs
(approximate batter of 2:3 or flatter) vary in height
(b) At ramp connections with local streets for the
from 8 inches to 6 inches.
delineation of pedestrians walkways and
continuity of construction at a local facility. Sloped curbs are more easily mounted by motor
vehicles than vertical curbs. Since curbs are not
(c) As a replacement of existing curb with gutter
generally adequate to prevent a vehicle from
pan and sidewalk.
leaving the roadway, a suitable traffic barrier
(d) On frontage roads on the side adjacent to the should be provided where redirection of vehicles is
freeway to deter vehicular damage to the needed. A curb maybe placed to discourage
freeway fence. vehicles from intentionally entering the area behind
(e) When appropriate to conform to local arterial the curb (e.g., truck offtracking). In most cases, the
street standards. curb will not prevent an errant vehicle from
mounting the curb.
(f) Where it may be necessary to solve or mitigate
operational deficiencies through control or Curb with gutter pan may be provided to enhance
restriction of access of traffic movements to the visibility of the curb and thus improve
abutting properties or traveled ways. delineation. This is most effective where the
adjacent pavement is a contrasting color or
(g) In freeway entrance ramp gore areas (at the material. B2-4 and B4 curbs are appropriate for
inlet nose) when the gore cross slope exceeds enhancing delineation. Where curb with gutter pan
standards. is intended as delineation and has no drainage
(h) At separation islands between a freeway and a function, the gutter pan should be in the same plane
collector-distributor to provide a positive as the adjacent pavement.
separation between mainline traffic and The curb sections provided on the Standard Plans
collector-distributor traffic. are approved types to be used as stated below. The
(i) Where sidewalk is appropriate. following types are vertical curb, (for information
on side gutters, see Index 834.3):
(j) At curb extensions or bulbouts with posted
speeds of 40 miles per hour or less. (1) Types A1-6, A2-6, and A3-6. These curbs are
6 inches high. Their main function is to
(k) To deter vehicular damage of traffic signal provide a more positive deterrent to vehicles
standards. than provided by sloped curbs. Specifically,
Dike is appropriate where controlling drainage is these curbs are used to separate pedestrians
not feasible via sheet flow or where it is necessary from vehicles, to control parking of vehicles,
to contain/direct runoff to interception devices. On and to deter vehicular damage of traffic signal
cut slopes, dike also protects the toe of slope from standards. They may also be used as raised
erosion. Dike may also be necessary to protect median islands in low speed environments
adjacent areas from flooding. (posted speed < 35 miles per hour). These
curbs do not constitute a barrier as they can be
The use of curb should be avoided on facilities with mounted except at low speeds and flat angles
posted speeds greater than or equal to 40 miles per of approach.
hour, except as noted in Table 303.1. For projects
where the use of curb is appropriate, it should be (2) Types A1-8, A2-8, and A3-8. These 8-inch
the type shown in Table 303.1. high curbs may be used in lieu of 6-inch curbs
when requested by local authorities, if the
303.2 Curb Types and Uses curb criteria stated under Index 303.1 are
Depending on their intended function, one of two satisfied and posted speeds are 35 miles per
general classifications of curb design is selected as hour or less. This type of curb may impede
appropriate. The two general classifications are
300-8 HIGHWAY DESIGN MANUAL
May 7, 2012
Table 303.1
Selection of Curb Type
curbside passenger loading and may make it gutter flow line to minimize adverse driving
more difficult to comply with curb ramp effects.
design (see Design Information Bulletin
Curbs and gutter pans are cross section elements
Number 82, “Pedestrian Accessibility
considered entirely outside the traveled way, see
Guidelines for Highway Projects”).
Index 301.1.
(3) Type H Curb. This type may be used on
bridges where posted speeds are 40 miles per 303.3 Dike Types and Uses
hour or less and where it is desired to match Use of dike is intended for drainage control and
the approach roadway curb. Type H curb is should not be used in place of curb. Dikes placed
often incorporated into bridge barrier/sidewalk adjoining the shoulder, as shown in Figures 307.2,
combination railings (See Index 208.10(4)). 307.4, and 307.5, provide a paved triangular gutter
These types are sloped curbs: within the shoulder area. The dike sections
provided on the Standard Plans are approved types
(4) Types B1, B2, and B3 Curbs Types B1-6, to be used as stated below. Dikes should be
B2-6, and B3-6 are 6 inches high. Type B1-4, selected as illustrated in Figure 303.3. Dikes
B2-4, and B3-4 are 4 inches high. Since all should be designed so that roadway runoff is
have a 1:1½ slope or flatter on the face, they contained within the limits specified in Index
are mounted more easily than Type A curbs. 831.3. For most situations Type E dike is the
Typical uses of these curbs are for preferred dike type as discussed below.
channelization including raised median
islands. B2 curb with gutter pan also serves as (1) Type A Dike. The use of Type A dike should
drainage control. be avoided. For RRR projects, Type A dike
may be used in cut sections with slopes
(5) Type B4 Curb. Type B4 curb with gutter pan steeper than 3:1 and where existing conditions
is 3 inches high and is typically used on ramp do not allow for construction of the wider
gores as described in Index 504.3(11). It may Type D or E dikes. Compacted embankment
also be appropriate where a lower curb is material should be placed behind the back of
desirable. dike as shown in Figure 303.3.
(6) Type D Curb. Type D curb is 4 inches or (2) Type C Dike. This low dike, 2 inches in
6 inches high and is typically used for raised height, may be used to confine small
traffic islands, collector-distributor separation concentrations of runoff. The capacity of the
islands, or raised medians when posted speeds shoulder gutter formed by this dike is small.
equal or exceed 45 miles per hour. Due to this limited capacity, the need for
(7) Type E Curb. This essentially is a rolled gutter installing an inlet immediately upstream of
used only in special drainage situations. the beginning of this dike type should be
evaluated. This low dike can be traversed by
Curbs with gutter pans, along with the shoulder, a vehicle and allows the area beyond the
may provide the principal drainage system for the surfaced shoulder to be used as an emergency
roadway. Inlets are provided in the gutter pan or recovery and parking area. The Type C dike
curb, or both. is the only dike that may be used in front of
Gutter pans are typically 2 feet wide but may be guardrail. In such cases, it is not necessary to
1 foot to 4 feet in width, with a cross slope of place compacted embankment material
typically 8.33 percent to increase the hydraulic behind Type C dike.
capacity. Gutter pan cross slopes often need to be (3) Type D Dike. This 6-inch high dike provides
modified at curb ramps in order to meet about the same capacity as the Type A dike
accessibility requirements. See Design Information but has the same shape as the Type E dike.
Bulletin Number 82, “Pedestrian Accessibility The quantity of material in the Type D dike is
Guidelines for Highway Projects” for accessibility more than twice that of a Type E dike. It
standards. Warping of the gutter pan should be should only be used where there is a need to
limited to the portion within 2 feet to 3 feet of the
300-10 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 303.3
Dike Type Selection and Placement(1)
HIGHWAY DESIGN MANUAL 300-11
November 2, 2012
contain higher volumes of drainage. The curb face of the bulbout shall be
Compacted embankment material should be setback from the edge of traveled way such
placed behind the back of dike as shown in that there is a minimum of 3 feet measured
Figure 303.3. For RRR projects that do not from the edge of traveled way to the joint
widen pavement, compacted embankment between the shoulder pavement and the
material may be omitted on existing fill slopes gutter pan or 3 feet to curb face without
steeper than 3:1 when there is insufficient gutter pan. Available width for bicyclists
room to place the embankment material. should not be reduced along the curb face of
the bulbout.
(4) Type E Dike. This 4-inch high dike provides
more capacity than the Type C dike. Because Landscaping and appurtenant facilities located
Type E dike is easier to construct than Type D within a bulbout are to comply per Topic 405.
dike, and has greater drainage capacity than
Bulbouts are considered pedestrian facilities
Type C dike, it is the preferred dike type for
and as such, compliance with DIB 82 is
most installations. Compacted embankment
required. Avoid bulbouts on facilities where
material should be placed behind the back of
highway grade lines exceed 5 percent.
dike as shown in Figure 303.3. For RRR
projects that do not widen pavement, (2) Busbulbs. A busbulb is a bulbout longer than
compacted embankment material may be 25 feet which facilitates bus loading and
omitted on existing fill slopes steeper than 3:1 unloading, and provides for enhanced bus
where there is insufficient room to place the mobility. Busbulbs reduce bus dwell times
embankment material. and provide travel time benefits to transit
passengers. Because busbulbs restrict
(5) Type F Dike. This 4-inch high dike is to be
vehicular and bicycle traffic, their use may be
used where dike is necessary for drainage
considered after a careful evaluation of their
underneath a guardrail installation. This dike
impact on the mobility for all users of the
is placed directly under the face of metal beam
facility. Pursuant to the Vehicle Code,
guardrail installations.
busbulbs or other transit stops which require a
303.4 Curb Extensions transit vehicle to stop in the traveled way
require approval from the Department. In lieu
(1) Bulbouts. A bulbout is an extension of the of a busbulb, a busbay may be considered.
sidewalk into the roadway when there is
marked on-street parking. Bulbouts should (3) Busbays. A busbay is an indentation in the
conform to Figure 303.4, other design curb which allows a bus to stop completely
elements are not shown. Bulbouts provide outside of the traveled way. A busbay may be
queuing space and shorten crossing distances, created by simply restricting parking.
thereby reducing pedestrian conflict time with
303.5 Position of Curbs and Dikes
mainline traffic. By placing the pedestrian
entry point closer to traffic, bulbouts improve Curbs located at the edge of the traveled way may
visibility between motorist and pedestrians. have some effect on lateral position and speed of
They are appropriate for an urban moving vehicles, depending on the curb
environment and should only be placed on configuration and appearance. Curbs with low,
routes with posted speeds 35 miles per hour or sloped faces may encourage drivers to operate
less when design vehicles are accommodated, relatively close to them. Curbs with vertical faces
(see Topic 404). The corner curb radii should may encourage drivers to slow down and/or shy
be the minimum needed to accommodate the away from them and, therefore, it may be desirable
design vehicle. to incorporate some additional roadway width.
When used, bulbouts should be placed at all
corners of an intersection. Where pedestrian
crossings are at mid-block locations, bulbouts
should be used on both sides of the street.
300-12 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 303.4
Bulbout with and without Class II Bike Lane
HIGHWAY DESIGN MANUAL 300-13
November 2, 2012
All dimensions to curbs (i.e., offsets) are from the (7) Bridges and Grade Separation Structures.
near edge of traveled way to bottom face of curb. When both roadbeds of a curbed divided
All dimensions to dikes are from the near edge of highway are carried across a single structure,
traveled way to flow line. Curb and dike offsets the median curbs on the structure should be in
should be in accordance with the following: the same location as on adjacent roadways.
(1) Through Lanes. The offset from the edge of (8) Approach Nose. The approach nose of islands
traveled way to the face of curb or dike flow should also be designed utilizing a parabolic
line should be no less than the shoulder width, flare, as discussed in Index 405.4.
as set forth in Table 302.1.
303.6 Curbs and Dikes on Frontage Roads
(2) Channelization. Island curbs used to and Streets
channelize intersection traffic movements
should be positioned as described in Index Continuous curbs or dikes are not necessarily
405.4. required on all frontage roads. Where curbs or
dikes are necessary for drainage control or other
(3) Separate Turning Lanes. Curb offsets to the reasons, they should be consistent with the
right of right-turn lanes in urban areas may be guidelines established in this topic and placed as
reduced to 2 feet if design exception approval shown on Figure 307.4. Local curb standards
for nonstandard shoulder width has been should be used when requested by local authorities
obtained in accordance with Index 82.2. No for roads and streets that will be relinquished to
curb offset is required to the left of left-turn them.
lanes in urban areas unless there is a gutter
pan. Topic 304 - Side Slopes
(4) Median Openings. Median openings (Figure
304.1 Side Slope Standards
405.5) should not be separated with curb
unless necessary to delineate areas occupied Slopes should be designed as flat as is reasonable.
by traffic signal standards. For new construction, widening, or where slopes
are otherwise being modified, embankment (fill)
(5) Urban Conventional Highways. When the
slopes should be 4:1 or flatter. Factors affecting
posted speed is less than or equal to 35 miles
slope design are as follows:
per hour, no median curb offset is required if
there is no gutter pan. (a) Safety. Flatter slopes provide better recovery
for errant vehicles that may run off the road. A
(6) Structure Approach Slabs. When a dike is
cross slope of 6:1 or flatter is suggested for
required to protect the side slope from erosion,
high speed roadways whenever it is achievable.
it should be placed on the structure approach
Cross slopes of 10:1 are desirable.
and sleeper slabs as well as aligned to tie into
the end of the structure railing. The guardrail Embankment slopes 4:1 or flatter are
alignment and edge of shoulder govern the recoverable for vehicles. Drivers who
positioning of the dike. encroach on recoverable slopes can generally
stop or slow down enough to return to the
When the Type 14 structure approach slab is
traveled way safely.
used, concrete dikes are preferred. Hot mixed
asphalt dike will inevitably crack due to A slope which is between 3:1 and 4:1 is
expansion and contraction at the considered traversable, but not recoverable.
approach/sleeper slab joint. A metal dike Since a high percentage of vehicles will reach
insert is used to carry the flow across the the toe of these slopes, the recovery area should
sealed joint. The insert acts as a water barrier be extended beyond the toe of slope. The
to minimize erosion of the fill slope. Details AASHTO Roadside Design Guide should be
of the metal dike insert are shown in the consulted for methods of determining the
structure approach plans provided by the preferred extent of the runout area.
Division of Engineering Services, (DES).
300-14 HIGHWAY DESIGN MANUAL
November 2, 2012
Embankment slopes steeper than 3:1 should be environmental impacts frequently play a role in
avoided when accessible by traffic. District the decision of slope length and steepness. In
Traffic, and the AASHTO Roadside Design some cases, the cost of stabilizing, planting,
Guide should be consulted for methods of and maintaining steep slopes may exceed the
determining the preferred treatment. cost of additional grading and right of way to
provide a flatter slope.
Regardless of slope steepness, it is desirable to
round the top of slopes so an encroaching user (e) Aesthetics. Flat, gentle, and smooth, well
remains in contact with the ground. Likewise, transitioned slopes are visually more satisfying
the toe of slopes should be rounded to prevent than steep, obvious cuts and fills. In addition,
users from nosing into the ground. flatter slopes are more easily revegetated,
which helps visually integrate the
(b) Erosion Control. Slope designs steeper than
transportation improvement within its
4:1 must be approved by the District Landscape
surrounding environment. Contact the District
Architect in order to assure compliance with
Landscape Architect when preparing a contour
the regulations affecting Stormwater Pollution
grading plan.
contained in the Federal Clean Water Act (see
Index 82.4). Slope steepness and length are In light grading where normal slopes catch in a
two of the most important factors affecting the distance less than 18 feet from the edge of the
erodibility of a slope. Slopes should be shoulder, a uniform catch point, at least 18 feet
designed as flat as possible to prevent erosion. from the edge of the shoulder, should be used. This
However, since there are other factors such as is done not only to improve errant vehicle recovery
soil type, climate, and exposure to the sun, and aesthetics, but also to reduce grading costs.
District Landscape Architecture and the Uniform slopes wider than 18 feet can be
District Stormwater Coordinator must be constructed with large production equipment
contacted for erosion control requirements. thereby reducing earthwork costs.
A Storm Water Data Report (SWDR) Transition slopes should be provided between
documents project information and adjoining cuts and fills. Such slopes should
considerations pertaining to Storm Water Best intersect the ground at the uniform catch point line.
Management Practices (BMPs) and Erosion
In areas where heavy snowfall can be expected,
Control methods. The SWDR is prepared and
consideration should be given to snow removal
signed by key personnel (including the District
problems and snow storage in slope design. It is
Landscape Architect) at the completion of each
considered advisable to use flatter slopes in cuts on
phase of a project. By signing the SWDR, the
the southerly side of the roadway where this will
District Landscape Architect approves
provide additional exposure of the pavement to the
compliance with the proposed slope designs.
sun.
(c) Structural Integrity. Slopes steeper than 2:1
require approval of District Maintenance. The 304.2 Clearance From Slope to Right of
Geotechnical Design Report (See Topic 113) Way Line
will recommend a minimum slope required to The minimum clearance from the right of way line
prevent slope failure due to soil cohesiveness, to catch point of a cut or fill slope should be 10 feet
loading, slip planes and other global stability for all types of cross sections. When feasible, at
type failures. There are other important issues least 15 feet should be provided.
found in the Geotechnical Design Report
affecting slope design such as the consistency Following are minimum clearances recommended
of the soil likely to be exposed in cuts, for cuts higher than 30 feet:
identification of the presence of ground water, (a) Twenty feet for cuts from 30 feet to 50 feet
and recommendations for rock fall. high.
(d) Economics. Economic factors such as (b) Twenty-five feet for cuts from 50 feet to
purchasing right of way, imported borrow, and 75 feet high.
HIGHWAY DESIGN MANUAL 300-15
November 2, 2012
(c) One-third the cut height for cuts above 75 feet, 304.4 Contour Grading and Slope
but not to exceed a width of 50 feet. Rounding
The foregoing clearance standards should apply to Contour grading, slope rounding and topsoil
all types of cross sections. replacement are important factors in roadside
304.3 Slope Benches and Cut Widening design to help make highway improvements
compatible with the surrounding environment
The necessity for benches, their width, and vertical while comply with National Pollutant Discharge
spacing should be finalized only after an adequate Elimination System permits (NPDES). Smooth,
materials investigation. Since greater user benefits flowing contours that tie gracefully into the
are realized from widening a cut than from existing adjacent roadside and landforms are
benching the slope, benches above grade should be visually appealing and conducive to safe vehicle
used only where necessary. Benches above grade recovery (see Index 304.1), reduce the potential for
should be used for such purposes as installation of erosion and stormwater runoff, and reduce
horizontal drains, control of surface erosion, or roadside maintenance activities while contributing
intercepting falling rocks. Design of the bench to the long term success of revegetation planting.
should be compatible with the geotechnical features
of the site. Contour grading plans are to be prepared to
facilitate anticipated roadside treatments and future
Benches should be at least 20 feet wide and sloped maintenance activities. These plans should show
to form a valley at least 1 foot deep with the low flattened slopes where right of way permits. The
point a minimum of 5 feet from the toe of the upper tops and ends of all cut slopes should be rounded.
slope. Access for maintenance equipment should Rock cut slopes should be irregular where possible
be provided to the lowest bench, and if feasible to to provide a natural appearance and the tops and
all higher benches. ends should also be rounded. All slope designs
In cuts over 150 feet in height, with slopes steeper should include consideration of an application of
than 1½:1, a bench above grade may be desirable to local or imported topsoil and duff to promote the
intercept rolling rocks. The Division of growth of vegetation, improve stormwater pollutant
Engineering Services – Geotechnical Services filtration and control erosion. The calculation of
(DES-GS) should be consulted for assistance in the final grade for a project needs to take into
recommending special designs to contain falling account the reapplication of topsoil and duff.
and/or rolling rocks. Local topsoil and duff material within the grading
Cut widening may be necessary: limits should be identified on the plans, removed or
excavated, stockpiled, and reapplied. This is to be
(a) To provide for drainage along the toe of the performed on all projects that include grading or
slope. earthwork unless the materials are determined to be
(b) To intercept and store loose material resulting unsuitable.
from slides, rock fall, and erosion. Coordinate the development of contour grading
(c) For snow storage in special cases. plans including, removal, stockpiling, suitability of
material and application of topsoil and duff with
(d) To allow for planting. the District Landscape Architect.
Where the widened area is greater than that 304.5 Stepped Slopes
required for the normal gutter or ditch, it should be
flush with the edge of the shoulder and sloped Stepped cut slopes should be used to encourage
upward or downward on a gentle slope, preferably material revegetation from the adjacent plants.
20:1 in areas of no snow; and downward on a Stepped slopes are a series of small benches 1 foot
10:1 slope in snow areas. to 2 feet wide. Generally, stepped slopes can be
used in rippable material on slopes 2:1 or steeper.
Steps may be specified for slopes as flat as 3:1.
Steps are provided to capture loose material, seed,
300-16 HIGHWAY DESIGN MANUAL
November 2, 2012
and moisture. Topsoil should be reapplied to Any recommendation to provide additional median
stepped slopes to encourage revegetation. width should be identified and documented as early
as possible and must be justified in a Project Study
For appearance, steps on small cuts viewed from
Report and/or Project Report. Attention should be
the roadway should be cut parallel to the road
given to such items as initial costs, future costs for
grade. Runoff is minimized on steps cut parallel to
outside widening, the likelihood of future needs for
roads with grades up to 10 percent, as long as the
added mixed flow or High-Occupancy Vehicle
natural ravel from construction is left on the steps.
(HOV) lanes, traffic interruption, future mass
Steps less than one-half full should not be cleaned.
transit needs and right of way considerations. (For
High cuts viewed from surrounding areas should be instance, increasing median width may add little to
analyzed before a decision is made to form steps the cost of a project where an entire city block must
parallel to the roadway or horizontal. In some be acquired in any event.)
cases, horizontal steps may be more desirable.
Median pedestrian refuge areas lessen the risk of
Special study is also necessary when a sag occurs
pedestrian exposure to traffic. Where pedestrians
in the vertical alignment within the cut. In all cases
are allowed to cross 4 or more lanes at a marked or
at the ends of cuts, the steps should wrap around
unmarked crosswalk, a pedestrian refuge island
the rounded transition.
should be provided. See Index 405.4 and DIB 82
The detail or contract special provisions should for further guidance.
allow about a 20 percent variation, expressed in
If additional width is justified, the minimum
terms of tenths of a foot. Some irregularity will
median widths provided below should be increased
improve the appearance of the slope by making it
accordingly.
appear more natural.
Minimum median widths for the design year (as
In designing step width, the material's weathering
described below) should be used in order to
characteristics should generally be considered.
accommodate the ultimate highway facility (type
Widths over approximately 2 feet should be
and number of lanes):
avoided because of prominence and excessive time
to achieve a weathered and natural appearance. (1) Freeways and Expressways.
Contact the DES-GS and the District Landscape
(a) Urban Areas. Where managed lanes
Architect for more information about the width of
(HOV, Express, etc) or transit facilities
steps.
are planned, the minimum median width
should be 62 feet. Where there is little or
Topic 305 - Median Standards no likelihood of managed lanes or transit
305.1 Width facilities planned for the future, the
minimum median width should be 46 feet.
Median width is expressed as the dimension However, where physical and economic
between inside edges of traveled way, including the limitations are such that a 46-foot median
inside shoulder. This width is dependent upon the cannot be provided at reasonable cost, the
type of facility, costs, topography, and right of way. minimum median width for freeways and
Consideration may be given to the possible need to expressways in urban areas should be
construct a wider median than prescribed in Cases 36 feet.
(1), (2), and (3), below, in order to provide for
future expansion to accommodate: (b) Rural Areas. The minimum median width
for freeways and expressways in rural
(a) Public Transit (rail and bus). areas should be 62 feet.
(b) Traffic needs more than 20 years after (2) Conventional Highways. Appropriate median
completion of construction. widths for non-controlled access highways
Median width as presented in Case (1) below vary widely with the type of facility being
applies to new construction, projects to increase designed. In Urban and Rural Main Street
mainline capacity and to reconstruction projects. areas, the minimum median width for
HIGHWAY DESIGN MANUAL 300-17
November 2, 2012
Figure 305.6
width of each shoulder should be 2 feet. Shoulders to be used. See Index 837.2(2) for further grate
less than 4 feet are not adequate for bicycles. guidance.
Where 4-foot shoulders are not possible,
consideration should be given to providing turnouts 307.3 Two-lane Cross Sections for 2R, 3R,
for bicycles. See Index 204.5(4) for turnout and other Projects
information. See Topic 1003 and Index 301.2 for Standards and guidelines for two-lane cross
information on bicycle design criteria and Figure sections on resurfacing and restoration (2R)
307.2 for typical 2-lane cross sections. projects and resurfacing, restoration, and
Shoulder widths based on design year traffic rehabilitation (3R) projects are found in DIB 79
volumes shall conform to the standards given in and Index 603.4. DIB 79 also includes screening
Table 307.2. criteria to determining whether the project fits 2R
or 3R.
Table 307.2 3R design criteria apply to all structure and
roadway 3R projects on two-lane conventional
Shoulder Widths for Two-lane highways and three-lane conventional highways
not classified as multilane conventional highways.
Roadbed New Construction
3R design criteria also apply to certain storm
Projects
damage, protective betterment, operational, and
Two-way ADT Shoulder Width(1) safety nonfreeway improvement projects that are
(Design Year) (ft) considered spot locations as described in detail in
DIB 79.
Less than 400 4(2)
3R criteria apply to geometric design features such
Over 400 8(3) as lane and shoulder widths, horizontal and vertical
NOTES: alignment, stopping sight distance, structure width,
cross slope, superelevation, side slope, clear
(1) See Index 302.1 for shoulder requirements recovery zone, curb ramps, pavement edge drop,
when bike lanes are present. dike, curb and gutter, and intersections. They may
(2) Minimum bridge width is 32 feet (see Index also apply to such features as bike lanes, sidewalk,
208.1). and drainage.
(3) See Index 405.3(2)(a) for shoulder
requirements adjacent to right-turn only lanes. 307.4 Multilane Divided Cross Sections
On 2-lane roads with 4-foot shoulders, the shoulder The general geometric features of multilane divided
slope may be increased to 7 percent for additional cross sections are shown in Figure 307.4.
drainage capacity where a dike is used. With Divided highways may be designed as two separate
2-foot shoulders the shoulder slope should be one-way roads where appropriate to fit the terrain.
2 percent without a dike, but may be increased to a Economy, pleasing appearance, and safety are
maximum of 9 percent for additional drainage factors to be considered in this determination. The
capacity with a dike. A design exception to Index
302.2 will be required to document the decision to alignment of each roadway may be independent of
increase the slope. the other (see Indexes 204.8 and 305.6). Optional
median designs may be as shown on Figure 305.6.
Bicycles are not prohibited on conventional
highways: therefore, where the shoulder width is 307.5 Multilane All Paved Cross Sections
4 feet, the gutter pan width should be reduced to with Special Median Widths
1 foot, so 3 feet is provided between the traffic lane A multilane cross section with a narrow median is
and the longitudinal joint at the gutter pan. If an illustrated in Figure 307.5. This section is
inlet grate must be located in roadway areas where appropriate in special circumstances where a wider
bicycles are not prohibited, bicycle proof grates are median would not be justified. It should not be
considered as an alternative to sections with the
HIGHWAY DESIGN MANUAL 300-21
May 7, 2012
Figure 307.2
Geometric Cross Sections for
Two-lane Highways (New Construction)
300-22 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 307.4
Geometric Cross Sections for
Freeways and Expressways
HIGHWAY DESIGN MANUAL 300-23
May 7, 2012
Figure 307.5
Geometric Cross Sections for
All Paved Multilane Highways
300-24 HIGHWAY DESIGN MANUAL
November 2, 2012
median widths set forth under Index 305.1. It may county road adjoining the reconstructed portion, or
be used under the following conditions: the cross section should satisfy the local agency's
minimum standard for new construction.
(a) Widening of existing facilities.
Where a local facility within the State right of
(b) Locations where large excavation quantities
way crosses over or under a freeway or
would result if a multilane roadway cross
expressway but has no connection to the State
section with a basic median width were used.
facility, the minimum design standards for the
Examples are steep mountainous terrain and
cross section of the local facility within the
unstable mountainous areas.
State's right of way shall be those found in
(c) As an alternate cross section on 2-lane roads AASHTO. If the local agency has standards that
having frequent sight distance restrictions. exceed AASHTO standards, then the local agency
The median width should be selected in accordance standards should apply.
with the criteria set forth in Index 305.1(3). AASHTO standards for local roads and streets are
In general, the outside shoulder should be 8 feet given in AASHTO, A Policy on Geometric Design
wide (10 feet on freeways and expressways) as of Highways and Streets.
mandated in Table 302.1. Where large excavation It is important to note that AASHTO, A Policy on
quantities or other factors generate unreasonable Geometric Design of Highways and Streets,
costs, 4-foot shoulders may be considered. standards are based on functional classification and
However, a design exception is required except not on a Federal-aid System.
where 4-lane passing sections are constructed on 2- See Chapter 1 of AASHTO, A Policy on Geometric
lane highways. Where the roadbed width does not Design of Highways and Streets, for additional
contain 8-foot shoulders, emergency parking areas information on the AASHTO functional
clear of the traveled way should be provided by classifications of rural and urban arterials, collector
using daylighted cuts and other widened areas roads, and streets.
which develop during construction.
AASHTO, A Policy on Geometric Design of
307.6 Multilane Cross Sections for 2R and Highways and Streets, gives minimum lane and
3R Projects shoulder widths. When selecting a cross section,
the effects on capacity of commercial vehicles and
3R projects on freeways, expressways, and grades should be considered as discussed under
multilane conventional highways are required to Topic 102 and in the Transportation Research
meet new construction standards. Board, Highway Capacity Manual.
For additional information on 2R and 3R projects, The minimum width of 2-lane overcrossing
see DIB 79. structures shall not be less than 32 feet face of
307.7 Reconstruction Projects curb to face of curb.
Reconstruction projects on freeways, expressways, If the local agency has definite plans to widen the
and conventional highways are required to meet local street either concurrently or within 5 years
new construction standards. following freeway construction, the reconstruction
to be accomplished by the State should generally
Topic 308 - Cross Sections for conform to the widening planned by the local
Roads Under Other Jurisdictions agency. Stage construction should be considered
where the planned widening will occur beyond the
308.1 City Streets and County Roads 5-year period following freeway construction or
where the local agency has a master plan indicating
The width of local roads and streets that are to be an ultimate width greater than the existing facility.
reconstructed as part of a freeway project should Where an undercrossing is involved, the initial
conform to AASHTO standards if the local road or structure construction should provide for ultimate
street is a Federal-aid route. Otherwise the cross requirements.
section should match the width of the city street or
HIGHWAY DESIGN MANUAL 300-25
November 2, 2012
Where a local facility crosses over or under a Clearances are measured from the edge of the
freeway or expressway and connects to the State traveled way to the nearest point on the
facility (such as ramp terminal intersections), obstruction (usually the bottom).
the minimum design standards for the cross Consideration should be given to the planned
section of the local facility shall be at least equal ultimate traveled way width of the highway
to those for a conventional highway with the facility. Horizontal clearances greater than
exception that the outside shoulder width shall those cited below under subsection (3) -
match the approach roadway, but not less than "Minimum Clearances" shall be provided
4 feet, and as shown below. where necessary to meet horizontal
stopping sight distance requirements. See
Where the 2-lane local facility connects to a
subsection (4) for high speed rail clearance
freeway within an interchange, the lane width of
guidance. See discussion on "... technical
the local facility shall be 12 feet.
reductions in design speed..." under
Where a multilane local facility connects to a Topic 101.
freeway within an interchange, the outer most
(2) Clear Recovery Zone (CRZ). The roadside
lane in each direction of the local facility shall be
environment can and should be made as safe
12 feet.
as practical. A clear recovery zone is an
Shoulder width shall not be less than 5 feet when unobstructed, relatively flat (4:1 or flatter) or
railings or other lateral obstructions are gently sloping area beyond the edge of the
adjacent to the right edge of shoulder. traveled way which affords the drivers of
If gutter pans are used, then the minimum errant vehicles the opportunity to regain
control. The AASHTO Roadside Design
shoulder width shall be 3 feet wider than the
width of the gutter pan being used. Guide provides detailed design guidance for
creating a forgiving roadside environment.
The minimum width for two-lane overcrossing See also Index 304.1 regarding side slopes.
structures at interchanges shall be 40 feet curb-
to-curb. The following clear recovery zone widths are
the minimum desirable for the type of facility
Topic 309 - Clearances indicated. Consideration should be given to
increasing these widths based on traffic
309.1 Horizontal Clearances for Highways volumes, operating speeds, terrain, and costs
associated with a particular highway facility:
(1) General. The horizontal clearance to all
roadside objects should be based on • Freeways and Expressways – 30 feet
engineering judgment with the objective of • Conventional Highways – 20 feet*
maximizing the distance between roadside
objects and the edge of traveled way. * On conventional highways with posted
Engineering judgment should be exercised in speeds less than or equal to 40 miles per
order to balance the achievement of horizontal hour and curbs, clear recovery zone
clearance objectives and reduction of widths do not apply. See minimum
maintenance cost and exposure to workers, horizontal clearance, Index 309.1(3)(c).
with the prudent expenditure of available Fixed objects, including bridge piers,
funds. abutments, retaining walls, and noise barriers
Certain yielding types of fixed objects, such as closer to the edge of traveled way than the
sand filled barrels, metal beam guardrail, distances listed above should be eliminated,
breakaway wood posts, etc. may encroach moved, redesigned to be made yielding, or
within the clear recovery zone (see Index shielded in accordance with the following
309.1(2)). While these objects are designed to guidelines:
reduce the severity of accidents, efforts should (a) Fixed objects should be eliminated or
be made to maximize the distance between moved outside the clear recovery zone to
any object and the edge of traveled way.
300-26 HIGHWAY DESIGN MANUAL
November 2, 2012
a location where they are unlikely to be special treatment to maintain the standard
hit. shoulder width.
(b) If sign posts six inches or more in any (b) The minimum horizontal clearance to
dimension or light standards cannot be walls, such as abutment walls, retaining
eliminated or moved outside the clear walls in cut locations, and noise
recovery zone, they should be made barriers on all facilities, including
yielding with a breakaway feature. auxiliary lanes, ramps and collector
roads, shall not be less than
(c) If a fixed object cannot be eliminated,
10 feet per Table 302.1.
moved outside the clear recovery zone, or
modified to be made yielding, it should be (c) On conventional highways, frontage
shielded by guardrail, barrier or a crash roads, city streets and county roads (all
cushion. without curbs), the minimum
horizontal clearance shall be the
Shielding must be in conformance with
standard shoulder width as listed in
the guidance found in Chapter 7 of the
Tables 302.1 and 307.2. For RRR
Traffic Manual. For input on the need for
projects, widths are provided in DIB 79.
shielding at a specific location, consult
District Traffic Operations. On conventional highways with curbs,
typically in urban conditions, a minimum
When the planting of trees is being
horizontal clearance of 1 foot 6 inches should
considered, see the additional discussion and
be provided beyond the face of curbs to any
standards in Chapter 900.
obstruction. On curbed highway sections, a
Where compliance with the above stated minimum clearance of 3 feet should be
clear recovery zone guidelines are provided along the curb returns of
impractical, the minimum horizontal intersections and near the edges of driveways
clearance cited below shall apply to the to allow for design vehicle offtracking (see
unshielded fixed object. These minimum Topic 404). Where sidewalks are located
horizontal clearances apply to yielding immediately adjacent to curbs, fixed objects
objects as well. should be located beyond the back of sidewalk
(3) Minimum Clearances. The following to provide an unobstructed area for
minimum horizontal clearances shall apply pedestrians.
to all objects that are closer to the edge of In areas without curbs, the face of Type 60
traveled way than the clear recovery zone concrete barrier should be constructed
distances listed above: integrally at the base of any retaining, pier, or
abutment wall which faces traffic and is
(a) The minimum horizontal clearance to
all objects, such as bridge rails and 15 feet or less from the edge of traveled way
(right or left of traffic and measured from the
safety-shaped concrete barriers, as well
face of wall). See Index 1102.2 for the
as sand-filled barrels, metal beam
guardrail, etc., on all freeway and treatment of noise barriers.
expressway facilities, including The minimum width of roadway openings
auxiliary lanes, ramps, and collector between Temporary Railing (Type K) on
roads, shall be equal to the standard bridge deck widening projects should be
shoulder width of the highway facility obtained from the HQ Transportation Permit
as stated in Table 302.1. A minimum Program.
clearance of 4 feet shall be provided
The HQ Transportation Permit Program must
where the standard shoulder width is
be consulted on the use of the route by
less than 4 feet. Approach rail
overwidth loads.
connections to bridge rail may require
HIGHWAY DESIGN MANUAL 300-27
November 2, 2012
See Chapter 7 of the Traffic Manual for other 309.2 Vertical Clearances
requirements pertaining to clear recovery
zone, guardrail at fixed objects and (1) Major Structures.
embankments, and crash cushions. (a) Freeways and Expressways, All construc-
tion except overlay projects – 16 feet
(4) High Speed Rail Clearances. When a high
speed rail corridor is to be constructed 6 inches shall be the minimum vertical
longitudinally to a freeway, expressway or a clearance over the roadbed of the State
conventional highway with posted speeds over facility (e.g., main lanes, shoulders,
40 miles per hour, the nearest fixed object or ramps, collector-distributor roads,
feature associated with the operation of the speed change lanes, etc.).
rail facility should be located a minimum of (b) Freeways and Expressways, Overlay
52 feet horizontally from the planned ultimate Projects – 16 feet shall be the minimum
edge of the traveled way. See Index 62.10 for vertical clearance over the roadbed of
the definition of high speed rail. The terrain the State facility.
and the required highway features between the
(c) Conventional Highways, Parkways, and
edge of traveled way and the rail facility to be
Local Facilities, All Projects – 15 feet
constructed must be evaluated to determine on
shall be the minimum vertical clearance
a case-by-case basis whether or not shielding
over the traveled way and
behind guardrail, barrier or other safety device
14 feet 6 inches shall be the minimum
in conformance with the guidance found in
vertical clearance over the shoulders of
Chapter 7 of the Traffic Manual is needed.
all portions of the roadbed.
For input on the need for shielding at a
specific location, consult District Traffic (2) Minor Structures. Pedestrian over-crossings
Operations. shall have a minimum vertical clearance
2 feet greater than the standard for major
(5) Other transportation facilities Contraflow
structures for the State facility in question.
BRT, light rail facilities, and heavy rail
facilities are considered fixed objects and the Sign structures shall have a vertical
clearances noted in Index 309.1 apply. clearance of 18 feet over the roadbed of the
State facility.
Parallel BRT facilities are preferred to have
the following minimum separation between (3) Rural Interstates and Single Routing in Urban
lanes: Areas: This subset of the Interstate System is
composed of all rural Interstates and a single
• Freeways and Expressways** – 4 feet
routing in urban areas. Those routes described
• Conventional Highways (see also Index in Table 309.2B and Figure 309.2 are given
108.5) special attention in regards to minimum
vertical clearance as a result of agreements
o Posted Speeds over 40 miles per hour –
between the FHWA and the Department of
4 feet
Defense. Vertical clearance for structures
o Posted Speeds equal or greater than on this system shall meet the standards
25 miles per hour and up to 45 miles listed above for freeways and expressways.
per hour in an urban environment – In addition to the standards listed above,
2 feet, with curbed separation, 4 feet vertical clearances of less than 16 feet over
with 2-foot curbed separation any portion of this system must be approved
recommended. by FHWA in coordination with Surface
** See “A Guide for HOT Lane Deployment and Distribution Command Tran-
Development”, FHWA, and Caltrans High sportation Engineering Agency (SDDCTEA).
Occupancy Vehicle Guidelines for Documentation in the form of a Design
additional information. Exception Fact Sheet must be submitted to
FHWA to obtain approval for less than 16 feet
300-28 HIGHWAY DESIGN MANUAL
May 7, 2012
Table 309.2A
Minimum Vertical Clearances
Figure 309.2
Department of Defense
Rural and Single Interstate Routes
300-30 HIGHWAY DESIGN MANUAL
May 7, 2012
Table 309.2B
California Routes on the Rural and Single Interstate Routing System
ROUTE FROM TO
of vertical clearance. Vertical clearances of provide for falsework clearance or the vertical
less than 16 feet over any Interstate will clearance is controlled by an adjacent
require FHWA/SDDCTEA notification. See structure in a multi-structure interchange:
http://www.fhwa.dot.gov/design/090415.cfm
(a) Highway Facilities.
(4) General Information. The standards listed
• 17 feet over freeways and
above and summarized in Table 309.2A are
expressways.
the minimum allowable on the State Highway
system for the facility and project type listed. • 15 feet 6 inches over other highways
For the purposes of these vertical clearance (15 feet over shoulders).
standards, all projects on the freeway and
expressway system other than overlay projects • For pedestrian structures, 2 feet
shall be considered to be covered by the "new greater than the above values.
construction" standard. (b) Railroad Facilities.
When approved by a design exception (see • 23 feet over the top of rails for non-
HDM Index 82.2) clearances less than the electrified rail systems.
values given above may be allowed on a case
by case basis given adequate justification • 24 feet 3 inches over the top of rails
based upon engineering judgment, economic, for existing or proposed 25 kv
environmental or right of way considerations. electrification.
Typical instances where lesser values may be • 26 feet over the top of rails for
approved are where the structure is protected existing or proposed 50 kv
by existing lower structures on either side or electrification.
where a project includes an existing structure
that would not be feasible to modify to the These clearances include an allowance for
current standard. In no case should vertical future ballasting of the rail facility. The cost
clearance be reduced below 15 feet over the of reconstructing or modifying any existing
traveled way or 14 feet 6 inches over the railroad-highway grade separation structure
shoulders over any portion of a State highway solely to accommodate electrification will not
facility. be eligible for Federal-aid highway fund
participation. Where a rail system is not
Efforts should be made to avoid decreasing currently electrified, the railroad must have a
the existing vertical clearance whenever plan adopted which specifies the intent to
possible and consideration should be given to electrify the subject rail segment within a
the feasibility of increasing vertical clearance reasonable time frame in order to provide
on projects involving structural section clearances in excess of 23 feet.
removal and replacement. Any project that
would reduce vertical clearances below Any exceptions to the clearances listed above
16 feet 6 inches or lead to an increase in the should be reviewed with the FHWA early in
vertical clearance should be brought to the the design phase to ensure that they will
attention of the Design Coordinator, the participate in the structure costs. All
District Permit Engineer and the Regional excessive clearances should be documented in
Permit Manager at the earliest possible date. the project files. Documentation must include
reasons for exception including the railroad’s
The Regional Permit Manager should be justification for increased vertical clearance
informed of any changes (temporary or based on an analysis of engineering,
permanent) in vertical clearance. operational and/or economic conditions at a
(5) Federal Aid Participation. Federal-aid specific structure location with appropriate
participation is normally limited to the approval by the HQ Right of Way, Railroad
following maximum vertical clearances unless Agreement Coordinator and concurrence by
there are external controls such as the need to the FHWA.
300-32 HIGHWAY DESIGN MANUAL
November 2, 2012
See Index 1003.1(2) for guidance on Class I 309.5 Structures Across or Adjacent to
bikeway vertical clearance. Railroads
309.3 Tunnel Clearances Regulations governing clearances on railroads and
(1) Horizontal Clearances. Tunnel construction street railroads with reference to side and overhead
is so infrequent and costly that the width structures, parallel tracks, crossings of public roads,
should be considered on an individual basis. highways, and streets are established by the PUC.
For the minimum width standards for freeway (1) Normal Horizontal and Vertical Clearances.
tunnels see Index 309.1. Although General Order No. 26-D specifies a
Normally, the minimum horizontal clearance minimum vertical clearance of 22 feet
on freeways should include the full roadbed 6 inches above tracks on which freight cars
width of the approaches. not exceeding a height of 15 feet 6 inches are
transported, a minimum of 23 feet 4 inches
In one-way tunnels on conventional should be used in design to allow for
highways the minimum side clearance from reballasting and normal maintenance of track.
the edge of the traveled way shall be 4 feet Railroads on which freight cars are not
6 inches on the left and 6 feet on the right. operated, should have a minimum vertical
For two-way tunnels, this clearance shall be clearance of 19 feet. See Index 309.2(5)(b)
6 feet on each side. This clearance provides for FHWA maximums. In establishing the
space for bicycle lanes or for bicyclists who grade line, the District should consult the DES
want to use the shoulder. to obtain the depth of structures and false
(2) Vertical Clearances. The minimum vertical work requirements, if any (see Index
clearance shall be 15 feet measured at any 204.6(4)).
point over the traveled way and 14 feet Horizontal clearance from piers, abutments,
6 inches above the gutter at the curb line. and barriers shall be 25 feet minimum to
On freeways and expressways, the vertical centerline of track. For clearance distances
clearance listed in Index 309.2(1)(a) shall be that are less than 25 feet, crash walls will be
used. Cost weighed against the probability of required. Crash wall heights shall be 6 feet
over-height vehicles will be the determining for clearance distances between 13 feet and
factors. 25 feet, and 12 feet for clearances less than
309.4 Lateral Clearance for Elevated 13 feet. Horizontal clearances other than
those stated above must be approved by the
Structures
PUC and concurred by the affected railroad
Adequate clearance must be provided for entity. Coordinate early in the design phase of
maintenance, repair, construction, or reconstruction the project with the District Railroad
of adjacent buildings and of the structure; to avoid Coordinator when railroad agreements are
damage to the structure from a building fire or to required.
buildings from a vehicle fire; to permit operation of
For future planned track expansion, a
equipment for fire fighting and other emergency
minimum horizontal clearance distance of
teams. The minimum horizontal clearance
20 feet between existing and future track
between elevated highway structures, such as
centerlines shall be provided for freight tracks
freeway viaducts and ramps, and adjoining
and 25 feet for commuter tracks. See Figure
buildings or other structures, shall be 15 feet for
309.5 for typical horizontal railroad clearances
single-deck structures and 20 feet for double-
from grade separated structures.
deck structures. Spot encroachments on this
clearance shall be approved in accordance with
Index 82.2.
HIGHWAY DESIGN MANUAL 300-33
November 2, 2012
Table 309.5A are set forth in General Order No. 118 of the
PUC. Where excavations encroach into
Minimum Vertical Clearances walkway areas, the contractor is required to
Above Highest Rail construct a temporary walkway with handrail
as set forth in the contract special provisions.
Type of Operation
(4) Approval. All plans involving clearances
Type of Structure Normal No Freight from a railroad track must be submitted to the
Freight Cars Operated railroad for approval as to railroad interests.
Such clearances are also subject to approval
Highway by the PUC.
overhead and
other structures 23' – 0" 19' – 0" To avoid delays, early consideration must be
including through given to railroad requirements when the
railroad bridges. planning phase is started on a project.
Figure 309.5
Typical Horizontal Railroad Clearance from Grade Separated Structures
NOTE:
The limits of the fence with barrier rail should extend to the limits of railroad right-of-way or a minimum of
25 feet beyond the centerline of the outermost existing track, future track or access roadway, whichever is
greater.
300-36 HIGHWAY DESIGN MANUAL
May 7, 2012
Table 309.5B
the intersection to avoid potential conflicts complexity of a State highway and can result in
with bicyclists and motor vehicles. The busy intersections.
guidance in this chapter specifically relates to
Industrial development may require special attention
pedestrian travel within intersections on the
to the movement of large trucks.
State highway system. See Topic 105,
Pedestrian Facilities, Design Information Rural areas where farming occurs may require
Bulletin 82 - “Pedestrian Accessibility special attention for specialized farm equipment. In
Guidelines for Highway Projects,” the addition, rural cities or town centers (rural main
AASHTO Guide for the Planning, Design, and streets) also require special attention.
Operation of Pedestrian Facilities, and the Rural intersections in farm areas with low traffic
California Manual on Uniform Traffic Control volumes may have special visibility problems or
Devices (California MUTCD) for additional require shadowing of left-turn vehicles from high
guidance. speed approach traffic.
401.3 Traffic Considerations
Table 401.3
Good intersection design clearly indicates to
bicyclists and motorists how to traverse the Vehicle Characteristics Intersection Design
intersection (see Figure 403.6A). Designs that Element Affected
encourage merging traffic to yield to through
bicycle and motor vehicle traffic are desirable. Length Length of storage lane
The size, maneuverability, and other characteristics Width Lane width
of bicycles and motorized vehicles (automobiles, Height Clearance to overhead
trucks, transit vehicles, farm equipment, etc.) are all signs and signals
factors that influence the design of an intersection.
The differences in operating characteristics between Wheel base Corner radius and width
bicycles and motor vehicles should be considered of turning lanes
early in design. Acceleration Tapers and length of
Table 401.3 compares vehicle characteristics to acceleration lane
intersection design elements. Deceleration Tapers and length of
A design vehicle is a convenient means of deceleration lane
representing a particular segment of the vehicle
population. See Topic 404 for a further discussion
of the uses of design vehicles. There are many factors to be considered in the
design of intersections, with the goal to achieve a
Transit vehicles and how their stops interrelate with functional, safe and efficient intersection for all
an intersection, pedestrian desired walking patterns users of the facility. The location and level of use
and potential transfers to other transit facilities are by various modes will have an impact on
another critical factor to understand when designing intersection design, and therefore should be
an intersection. Transit stops and their placement considered early in the design process. In addition to
needs to take into account the required maintenance current levels of use, it is important to consider
operations that will be needed and usually supplied future travel patterns for vehicles, including trucks;
by the Transit Operator. pedestrian and bicycle demand and the future
401.4 The Physical Environment expansion of transit.
In highly developed urban areas, where right of way 401.5 Intersection Type
is usually limited, the volume of vehicular traffic, Intersection types are characterized by their basic
pedestrians, and bicyclists may be large, street geometric configuration, and the form of
parking exists, and transit stops (for both buses and intersection traffic control that is employed:
light rail) are available. All interact in a variety of
movements that contribute to and add to the
HIGHWAY DESIGN MANUAL 400-3
March 7, 2014
(1) Geometric Configurations Rapid Transit (BRT) or light rail facilities which can
have a large impact on other users of the
(a) Crossing-Type Intersections - “Tee” and 4-
intersection. Consideration of these modes should
legged intersections
be part of the early planning and design of
(b) Circular Intersections – roundabouts, traffic intersections.
circles, rotaries; however, only roundabouts
are acceptable for State highways. Topic 402 - Operational Features
(c) Alternative Intersection Designs – various Affecting Design
effective geometric alternatives to
traditional designs that can reduce crashes 402.1 Capacity
and their severity, improve operations, Adequate capacity to handle peak period traffic
reduce congestion and delay typically by demands is a basic goal of intersection design.
reducing or altering the number of conflict
points; these alternatives include geometric (1) Unsignalized Intersections. The “Highway
design features such as intersections with Capacity Manual”, provides methodology for
displaced left-turns or variations on U-turns. capacity analysis of unsignalized intersections
controlled by “STOP” or “YIELD” signs. The
(2) Intersection Control strategies, See California assumption is made that major street traffic is
MUTCD and Traffic Operations Policy not affected by the minor street movement.
Directive (TOPD) Number 13-02, Intersection Unsignalized intersections generally become
Control Evaluation for procedures and guidance candidates for signalization when traffic
on how to evaluate, compare and select from backups begin to develop on the cross street or
among the following intersection control when gaps in traffic are insufficient for drivers
strategies: to yield to crossing pedestrians. See the
(a) Two-Way Stop Controlled - for minor road California MUTCD, for signal warrants.
traffic Changes to intersection controls must be
coordinated with District Traffic Branch.
(b) All-Way Stop Control
(2) Signalized Intersections. See Topic 406 for
(c) Signal Control analysis of simple signalized intersections,
(d) Yield Control (Roundabout) including ramps. The analysis of complex and
alternative intersections should be referred to
Historically, crossing-type intersections with signal the District Traffic Branch; also see Traffic
or “STOP”-control have been used on the State Operations Policy Directive (TOPD) Number
highway system. However, other intersection types, 13-02.
given the appropriate circumstances may enhance
intersection performance through fewer or less (3) Roundabout Intersections. See TOPD Number
severe crashes and improve operations by reducing 13-02 for screening process and the
overall delay. Alternative intersection geometric Intersection Control Evaluation (ICE) Process
designs should be considered and evaluated early in Informational Guide for operational analysis
the project scoping, planning and decision-making methods and tools.
stages, as they may be more efficient, economical 402.2 Collisions
and safer solutions than traditional designs.
Alternative intersection designs can effectively (1) General. Intersections have a higher potential
balance the safety and mobility needs of the motor for conflict compared to other sections of the
vehicle drivers, transit riders, bicyclists and highway because travel is interrupted, traffic
pedestrians using the intersection. streams cross, and many types of turning
movements occur.
401.6 Transit
The type of traffic control affects the type of
Transit use may range from periodic buses, handled collisions. Signalized intersections tend to
as part of the normal mix of vehicular traffic, to Bus have more rear end and same-direction
400-4 HIGHWAY DESIGN MANUAL
March 7, 2014
sideswipes than intersections with “STOP”- Vehicle Code, but should have separate
control on minor legs. Roundabouts experience consideration of their needs, even separate facilities
few angle or crossing collisions. Roundabouts if volumes warrant. Pedestrians should not be
reduce the frequency and severity of collisions, prohibited from crossing one or more legs of an
especially when compared to the performance intersection, unless no other safe alternative exists.
of signalized intersections in high speed Pedestrians can be prohibited from crossing one or
environments. Other alternative intersection more legs of an intersection if a reasonable alternate
types are configurations to consider for route exists and there is a demonstrated need to do
minimizing the number of conflict points. so. All pedestrian facilities shall be ADA compliant
as outlined in DIB 82. Transit needs should be
(2) Undesirable Geometric Features.
determined early in the planning and design phase
• Inadequate approach sight distance. as their needs can have a large impact on the
performance of an intersection. Transit stops in the
• Inadequate corner sight distance.
vicinity of intersections should be evaluated for
• Steep grades. their effect on the safety and operation of the
intersection(s) under study. See Index 205.6 for
• Five or more approaches. additional information.
• Presence of curves within intersections 402.5 Speed-Change Areas
(unless at roundabouts).
Speed-change areas for vehicles entering or leaving
• Inappropriately large curb radii. main streams of traffic are beneficial to the safety
• Long pedestrian crossing distances. and efficiency of an intersection. Entering traffic
merges most efficiently with through traffic when
• Intersection Angle <75 degrees (see Topic the merging angle is less than 15 degrees and when
403). speed differentials are at a minimum.
402.3 On-Street Parking
Topic 403 - Principles of
On-street parking generally decreases through-
traffic capacity, impedes traffic flow, and increases
Channelization
crash potential. Where the primary service of the 403.1 Preference to Major Movements
arterial is the movement of vehicles, it may be
desirable to prohibit on-street parking on State The provision of direct free-flowing high-standard
highways in urban and suburban expressways and alignment to give preference to major movements is
rural arterial sections. However, within urban and good channelization practice. This may require
suburban areas and in rural communities located on some degree of control of the minor movements
State highways, on-street parking should be such as stopping, funneling, or even eliminating
considered in order to accommodate existing land them. These controlling measures should conform
uses. Where adequate off-street parking facilities are to natural paths of movement and should be
not available, the designer should consider on-street introduced gradually to promote smooth and
parking, so that the proposed highway improvement efficient operation.
will be compatible with the land use. On-street 403.2 Areas of Conflict
parking as well as off-street parking needs to
comply with DIB 82. See AASHTO, A Policy on Large multilane undivided intersection areas are
Geometric Design of Highways and Streets for undesirable. The hazards of conflicting movements
additional guidance related to on-street parking. are magnified when motorists, bicyclists, and
pedestrians are unable to anticipate movements of
402.4 Consider All Users other users within these areas. Channelization
Intersections should accommodate all users of the reduces areas of conflict by separating or regulating
facility, including vehicles, bicyclists, pedestrians traffic movements into definite paths of travel by the
and transit. Bicycles have all the rights and use of pavement markings or traffic islands.
responsibilities as motorist per the California
HIGHWAY DESIGN MANUAL 400-5
March 7, 2014
Multilane undivided intersections, even with should not be less than 75 degrees. Mitigation
signalization, are more difficult for pedestrians to should be considered for the affected intersection
cross. Providing pedestrian refuge islands enable design features. (See Figure 403.3A). A 75 degree
pedestrians to cross fewer lanes at a time. angle does not unreasonably increase the crossing
distance or generally decrease visibility. Class II
See Index 403.7 for traffic island guidance when
bikeway crossings at railroads follow similar
used as pedestrian refuge. Curb extensions shorten
guidance to Class I bikeway crossings at railroads,
crossing distance and increase visibility. See Index
see Index 1003.5(3), and Figure 403.3B.
303.4 for curb extensions.
When existing intersection angles are less than
403.3 Angle of Intersection 75 degrees, the following retrofit improvement
Large areas of intersectional conflicts are strategies should be considered:
characteristic of skewed intersection angles.
• Realign the subordinate intersection legs if the
Therefore, angles of intersection approaching
new alignment and intersection location(s) can
90 degrees will aid in reducing conflict areas.
be designed without introducing new geometric
A right angle intersection provides the most or operational deficiencies.
favorable conditions for intersecting and turning
• Provide acceleration lanes for difficult turning
traffic movements. Specifically, a right angle (90°)
movements due to radius or limited visibility.
provides:
• The shortest crossing distance for motor • Restrict problematic turning movements; e.g.
vehicles, bicycles, and pedestrians. for minor road left turns with potentially limited
visibility.
• Sight lines which optimize corner sight distance
• Provide refuge areas for pedestrians at very long
and the ability of motorists to judge the relative
position and speed of approach traffic. crossings.
For additional guidance on the above and other
• Intersection geometry that can reduce vehicle
improvement strategies, consult with the HQ Design
turning speeds so collisions are more easily
Reviewer or HQ Traffic Liaison.
avoided and the severity of collisions are
minimized. Particular attention should be given to skewed
angles on curved alignment with regards to sight
• Intersection geometry that sends a message to
distance and visibility. Crossroads skewed to the
turning bicyclists and motorists that they are left have more restricted visibility for drivers of
making a turning movement and should yield as
vans and trucks than crossroads skewed to the right.
appropriate to through traffic on the roadway
In addition, severely skewed intersection angles,
they are leaving, to traffic on the receiving
coupled with steep downgrades (generally over
roadway, and to pedestrians crossing the
4 percent) can increase the potential for high
intersection. centered vehicles to overturn where the vehicle is on
Minor deviations from right angles are generally a downgrade and must make a turn greater than
acceptable provided that the potentially detrimental 90 degrees onto a crossroad. These factors should
impact on visibility and turning movements for be considered in the design of skewed intersections.
large trucks (see Topic 404) can be mitigated.
403.4 Points of Conflict
However, large deviations from right angles may
decrease visibility, hamper certain turning Channelization separates and clearly defines points
operations, and will increase the size of the of conflict within the intersection. Bicyclists,
intersection and therefore crossing distances for pedestrians and motorists should be exposed to only
bicyclists and pedestrians, may encourage high one conflict or confronted with one decision at a
speed turns, and may reduce yielding by turning time.
traffic. When a right angle cannot be provided due
Speed-change areas for diverging traffic should
to physical constraints, the interior angle should be
provide adequate length clear of the through lanes to
designed as close to 90 degrees as is practical, but
400-6 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 403.6A
Typical Bicycle and Motor Vehicle Movements at Intersections of Multilane
Streets without Right-Turn-Only Lanes
NOTE:
Only one direction is shown for clarity.
400-8 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 403.6B
Bicycle Left-Turn-Only Lane
NOTES:
(1) For bicycle lane markings, see the California MUTCD.
(2) Bicycle detectors are necessary for signalized intersections.
(3) Left-turn bicycle lane should have receiving bike lane or shoulder.
HIGHWAY DESIGN MANUAL 400-9
March 7, 2014
challenges with visibility between turning directions and prevent undesirable movements.
vehicles and pedestrians. Multiple right-turn- Care should be taken so that islands used for this
only lanes should not be free right-turns when purpose accommodate convenient and safe
there is a pedestrian crossing. If there is a pedestrian and bicycle crossings, drainage, and
pedestrian crossing on the receiving leg of striping options. See Topic 303.
multiple right-turn-only lanes, the intersection
should be controlled by a pedestrian signal 403.9 Effective Signal Control
head, or geometrically designed such that At intersections with complex turning movements,
pedestrians cross only one turning lane at a channelization is required for effective signal
time. control. Channelization permits the sorting of
approaching bicycles and motorized vehicles which
Locations with right-turn-only lanes should
may move through the intersection during separate
provide a minimum 4-foot width for bicycle
signal phases. Pedestrians may also have their own
use between the right-turn and through lane
signal phase. This requirement is of particular
when bikes are permitted. Configurations that
create a weaving area without defined lanes importance when traffic-actuated signal controls are
employed.
should not be used.
The California MUTCD has warrants for the
Signing and delineation for bicycle lanes at
placement of signals to control vehicular, bicycle
intersections is shown in California MUTCD.
and pedestrian traffic. Pedestrian activated signals
Figure 403.6B depicts an intersection with a must be provided at pedestrian street crossings at
left-turn-only bicycle lane, which should be multi-lane channelized turn lanes at roundabouts
considered when bicycle left-turns are and other signalized intersections. Consideration of
common. A left-turn-only bicycle lane may be a leading pedestrian interval where the potential for
considered at any intersection and should conflicts are high should be made. Signal phasing
always be considered as a tool to provide to accommodate pedestrians may have a dramatic
mobility for bicyclists. Signing and effect on intersection capacity. See Topic 406, the
delineation options for bicycle left-turn-only Highway Capacity Manual and the California
lanes are shown in California MUTCD. MUTCD for additional information.
(2) Intersections at Interchange Design. The 403.10 Installation of Traffic Control
design of at-grade intersections at interchanges Devices
should be accomplished in a manner that will
minimize confusion of motorists and bicyclists. Channelization may provide locations for the
High speed, uncontrolled, low angle entries and installation of essential traffic control devices, such
exits from freeway ramps should not be used at as “STOP” and directional signs. See Index 405.4
the intersection of the ramps with the local for information about the design of traffic islands.
road. These types of ramp intersections are 403.11 Summary
appropriate for ramp merges onto freeways, but
not at ramp intersections with local roads. • Give preference to the major move(s).
Higher angle intersections tend to reduce • Reduce areas of conflict.
speeds at conflict points between motorists,
bicyclists, and pedestrian. • Reduce the duration of conflicts.
403.7 Refuge Areas • Cross traffic at right angles or skew no more
than 75 degrees. (90 degrees preferred.)
Traffic islands should be used to provide refuge
areas for bicyclists and pedestrians. See Index • Separate points of conflict.
405.4 for further guidance.
• Provide speed-change areas and separate turning
403.8 Prohibited Turns lanes where appropriate.
Traffic islands may be used to direct bicycle and • Provide adequate width to shadow turning
motorized vehicle traffic streams in desired traffic.
400-10 HIGHWAY DESIGN MANUAL
May 7, 2012
• Restrict undesirable moves with traffic islands. the given situation. The designer may reference the
AASHTO Green Book to select the design vehicle
• Coordinate channelization with effective signal to analyze turning movements to and from the State
control. route. However, turning movements of the State
• Install signs in traffic islands when necessary route design vehicle should also be analyzed to
but avoid building conflicts one or more modes determine the impacts from their occasional use.
of travel. Both the tracking width and swept width should be
• Consider all users. considered in the design of roadways for use of the
roadway by design vehicles.
403.12 Other Considerations
Tracking width lines delineate the path of the
• An advantage of curbed islands is they can vehicle tires as the vehicle moves through the turn.
serve as pedestrian refuge. Where curbing is
appropriate, consideration should be given to Swept width lines delineate the path of the vehicle
mountable curbs. See Topic 303 for more body as the vehicle moves through the turn and will
guidance. therefore always exceed the tracking width. The
following list of criteria is to be used to determine
• Avoid complex intersections that present whether the roadway can accommodate the design
multiple choices of movement to the motorist vehicle.
and bicyclist.
(1) Traveled way.
• Traffic safety should be considered. Collision
(a) To accommodate turn movements (e.g., at
records provide a valuable guide to the type of
intersections, driveways, alleys, etc.), the
channelization needed.
travel way width and intersection design
Topic 404 - Design Vehicles should be such that tracking width and
swept width lines for the design vehicle do
404.1 General not cross into any portion of the lane for
opposing traffic. Encroachment into the
Any vehicle, whether car, bus, truck, or recreational shoulder and bike lane is permitted.
vehicle, while turning a curve, covers a wider path
than the width of the vehicle. The outer front tire (b) Along the portion of roadway where there
can generally follow a circular curve, but the inner are no turning options, vehicles are required
rear tire will swing in toward the center of the curve. to stay within the lane lines. The tracking
and swept widths lines for the design
Some terminology is vital to understanding the vehicle shall stay within the lane as
engineering concepts related to design vehicles. See defined in Index 301.1 and Table 504.3A.
Index 62.4 Interchanges and Intersection at Grade This includes no encroachment into Class II
for terminology. bike lanes.
404.2 Design Considerations (2) Shoulders. Both tracking width and swept
It may not be necessary to provide for design width lines may encroach onto paved shoulders
vehicle turning movements at all intersections along to accommodate turning. For design projects
the State route if the design vehicle’s route is where the tracking width lines are shown to
restricted or it is not expected to use the cross street encroach onto paved shoulders, the shoulder
frequently. Discuss with Traffic Operation and the pavement structure should be engineered to
local agency before a turning movement is not sustain the weight of the design vehicle. See
provided. The goal is to minimize as much as Index 613 for general traffic loading
possible conflicts between vehicles, bicycles, considerations and Index 626 for tied rigid
pedestrians, and other users of the street, while shoulder guidance. At corners where no
providing the minimum curb radii appropriate for sidewalks are provided and pedestrians are
using the shoulder, a paved refuge area may be
HIGHWAY DESIGN MANUAL 400-11
May 7, 2012
provided outside the swept width of turning If both the tracking width and swept width lines
vehicle. meet the design guidance listed above, then the
geometry is adequate for that design vehicle.
(3) Curbs and Gutters. Tires may not mount curbs.
Consideration should be given to pedestrian
If curb and gutter are present and any portion of
crossing distance, motor vehicle speeds, truck
the gutter pan is likewise encroached, the
volumes, alignment, bicycle lane width, sight
gutter pan must be engineered to match the
distance, and the presence of on-street parking.
adjacent shoulder pavement structure. See
Index 613.5(2)(c) for gutter pan design Note that the STAA Design Vehicle has a template
guidance. with a 56-foot (minimum) and a 67-foot (longer)
radius and the California Legal Design Vehicle has
(4) Edge of Pavement. To accommodate a turn, the
a template with 50-foot (minimum) and 60-foot
swept width lines may cross the edge of
(longer) radii. The longer radius templates are more
pavement provided there are no obstructions.
conservative. The longer radius templates develop
The tracking width lines shall remain on the
less swept width and leave a margin of error for the
pavement structure, including the shoulder,
truck driver. The longer radius templates should be
provided that the shoulder is designed to support
used for conditions where the vehicle may not be
vehicular traffic. If truck volumes are high,
required to stop before entering the intersection.
consideration of a wider shoulder is encouraged
in order to preserve the pavement edge. The minimum radius template can be used if the
longer radius template does not clear all obstacles.
(5) Bicycle Lanes. Where bicycle lanes are
The minimum radius templates demonstrate the
considered, the design guidance noted above
tightest turn that the vehicles can navigate, assuming
applies. Vehicles are permitted to cross a
a speed of less than 10 miles per hour.
bicycle lane to initiate or complete a turning
movement or for emergency parking on the For offtracking lane width requirements on freeway
shoulder. See the California MUTCD for Class ramps, see Topic 504.
II bike lane markings.
404.3 Design Tools
To accommodate turn movements (e.g.,
intersections, driveways, alleys, etc. are District Traffic should be consulted early in the
project to ensure compliance with the design vehicle
present), both tracking width and swept width
guidance contained in Topic 404. Essentially, two
lines may cross the broken white painted
bicycle lane striping in advance of the right- options are available – templates or computer
software.
turn, entering the bicycle lane when clear to do
so. • The turning templates in Figures 404.5A
(6) Sidewalks. Tracking width and swept width through G are a design aid for determining the
lines must not encroach onto sidewalks or any swept width and/or tracking width of large
area where pedestrians are expected. vehicles as they maneuver through a turn. The
templates can be used as overlays to evaluate
(7) Obstacles. Swept width lines may not encroach the adequacy of the geometric layout of a curve
upon obstacles including, but not limited to, or intersection when reproduced on clear film
curbs, islands, sign structures, traffic and scaled to match the highway drawings.
delineators/channelizers, traffic signals, lighting These templates assume a vehicle speed of less
poles, guardrails, trees, cut slopes, and rock than 10 miles per hour.
outcrops.
• Computer software such as AutoTURN or
(8) Appurtenances. Swept width lines do not AutoTrak can draw the swept width and/or
include side mirrors or other appurtenances tracking width along any design curve within a
allowed by the California Vehicle Code, thus, CADD drawing program such as MicroStation
accommodation to non-motorized users of the or AutoCAD. Dimensions taken from the
facility and appurtenances should be considered. vehicle diagrams in Figures 404.5A through G
400-12 HIGHWAY DESIGN MANUAL
May 7, 2012
may be inputted into the computer program by of all projects on the National Network and
creating a custom vehicle if the vehicle is not on Terminal Access routes. Where use of
already included in the software library. The the STAA Design Vehicle is not
software can also create a vehicle turn template practical, the California Legal Design
that conforms to any degree curve desired. Vehicle shall be used. The STAA design
vehicle has a 23-foot wheelbase tractor.
404.4 Design Vehicles and Related The 23-foot wheelbase is an accurate
Definitions representation of the STAA vehicle tractor
(1) The Surface Transportation Assistance Act of on the road today.
1982 (STAA). (c) STAA Vehicle – 53-Foot Trailer. Another
(a) STAA Routes. STAA allows certain longer category of vehicle allowed only on STAA
trucks called STAA trucks to operate on routes has a maximum 53-foot trailer, a
the National Network. After STAA was maximum 40-foot KPRA for two or more
enacted, the Department evaluated State axles, a maximum 38-foot KPRA for a
routes for STAA truck access and created single axle, and unlimited overall length.
Terminal Access and Service Access This vehicle is not to be used as the design
routes which, together with the National vehicle as it is not the worst case for
Network, are called the STAA Network. offtracking due to its shorter KPRA. The
Terminal Access routes allow STAA STAA Design Vehicle should be used
access to terminals and facilities. Service instead.
Access routes allow STAA trucks one-mile (2) California Legal.
access off the National Network, but only
at identified exits and only for designated (a) California Legal Routes. Virtually all
services. Service Access routes are State routes off the STAA Network are
primarily local roads. A “Truck Network California Legal routes. There are two
Map,” indicating the National Network types of California Legal routes, the
routes and the Terminal Access routes is regular California Legal routes and the
posted on the Department’s Office of KPRA Advisory Routes. Advisory routes
Truck Services website and is also have signs posted that state the maximum
available in printed form. KPRA length that the route can
accommodate without the vehicle
(b) STAA Design Vehicle. The STAA vehicle offtracking outside the lane. KPRA
is a truck tractor-semitrailer with the advisories range from 30 feet to 38 feet, in
following dimensions: the maximum 2-foot increments. California Legal
length of the semitrailer is 48 feet; the vehicles are allowed to use both types of
kingpin-to-rear-axle (KPRA) distance is California Legal routes. California Legal
unlimited by law, although the semitrailer vehicles can also use the STAA Network.
length usually limits this distance to about However, STAA trucks are not allowed on
43 feet; the maximum body and axle width any California Legal routes. The Truck
is 8.5 feet; the tractor length and overall Network Map indicating the California
length are unlimited, (Note: a truck tractor Legal routes is posted on the Department’s
is a non-load-carrying vehicle). There is Office of Truck Services website and is
also a STAA double (truck tractor- also available in printed form.
semitrailer-trailer); however, the double is
not used as the design vehicle due to its (b) California Legal Design Vehicle. The
shorter turning radius. The STAA Design California Legal vehicle is a truck tractor-
Vehicle is shown in Figures 404.5A and B. semitrailer with the following dimensions:
the maximum overall length is 65 feet; the
The STAA Design Vehicle in Figures maximum KPRA distance is 40 feet for
404.5A or B should be used in the design semitrailers with two or more axles, and
HIGHWAY DESIGN MANUAL 400-13
May 7, 2012
38 feet for semitrailers with a single axle; and motorhomes are allowed and where
the maximum width is 8.5 feet. There are they are not allowed is posted on the
also two categories of California Legal Departments’s Office of Truck Services
doubles (truck tractor-semitrailer-trailer); website and is also available in printed
however, the doubles are not used as the form. (Note: Motorcoach is a common
design vehicle due to their shorter turning industry term for tour bus).
radii. The California Legal Design Vehicle
(b) 45-Foot Bus and Motorhome Design
is shown in Figures 404.5C and D.
Vehicle. The 45-Foot Bus & Motorhome
The California Legal Design Vehicle in Design Vehicle shown in Figure 404.5F is
Figures 404.5C and D should be used in used by the Caltrans Truck Size Unit for
the design of all non-STAA route the longest allowable bus and motorhome.
interchanges and intersections on Its wheelbase is 28.5 feet. It is also similar
California Legal routes and California to the AASHTO standard 45-foot bus.
Legal KPRA Advisory routes for both new Typically this should be the smallest
construction and rehabilitation projects. design vehicle used on a State highway. It
may be used where the State highway
(3) 40-Foot Bus.
intersects local streets without commercial
(a) 40-Foot Bus Routes. All single-unit or industrial traffic.
vehicles, including buses and motor trucks
The 45-Foot Bus and Motorhome Design
up to 40 feet in length, are allowed on
Vehicle shown in Figure 404.5F should be
virtually every route in California.
used in the design of all interchanges and
(b) 40-Foot Bus Design Vehicle. The 40-Foot intersections on all green routes on the
Bus Design Vehicle shown in Figure “Motorcoach and Motorhome Map” for
404.5E is an AASHTO standard. Its both new construction and rehabilitation
25-foot wheelbase and 40-foot length are projects. Check also the longer standard
typical of city transit buses and some design vehicles on these routes as required
intercity buses. At intersections where – the STAA Design Vehicle and the
truck volumes are light or where the California Legal Design Vehicle in Indexes
predominate truck traffic consists of 404.3(1) and (2).
mostly 3-axle units, the 40-foot bus may be
(5) 60-Foot Articulated Bus.
used. Its wheel path sweeps a greater
width than 3-axle delivery trucks, as well (a) 60-Foot Articulated Bus Routes. The
as smaller buses such as school buses. articulated bus is allowed a length of up to
60 feet per CVC 35400(b)(3)(A). This bus
(4) 45-Foot Bus & Motorhome.
is used primarily by local transit agencies
(a) 45-Foot Bus & Motorhome Routes. The for public transportation. There is no
“45-foot bus and motorhome” refers to bus master listing of such routes. Local transit
and motorhomes over 40 feet in length, up agencies should be contacted to determine
to and including 45 feet in length. These possible routes within the proposed
longer buses and motorhomes are allowed project.
in California, but only on certain routes.
(b) 60-Foot Articulated Bus Design Vehicle.
The 45-foot tour bus became legal on the The 60-Foot Articulated Bus Design
National Network in 1991 and later Vehicle shown in Figure 404.5G is an
allowed on some State routes in 1995. The AASHTO standard. The routes served by
45-foot motorhome became legal in these buses should be designed to
California in 2001, but only on those accommodate the 60-Foot Articulated Bus
routes where the 45-foot bus was already Design Vehicle.
allowed. A “Motorcoach and Motorhome
Map” indicating where these longer buses
400-14 HIGHWAY DESIGN MANUAL
May 7, 2012
404.5 Turning Templates & Vehicle Adequate time must be provided for the
Diagrams waiting user to either cross all lanes of
through traffic, cross the near lanes and
Figures 404.5A through G are computer-generated turn left, or turn right, without requiring
turning templates at an approximate scale of 1"=50' through traffic to radically alter their
and their associated vehicle diagrams for the design speed.
vehicles described in Index 404.3. The radius of the
template is measured to the outside front wheel path The values given in Table 405.1A provide
at the beginning of the curve. Figures 404.5A 7-1/2 seconds for the driver on the
through G contain the terms defined as follows: crossroad to complete the necessary
maneuver while the approaching vehicle
(1) Tractor Width - Width of tractor body. travels at the assumed design speed of the
(2) Trailer Width - Width of semitrailer body. main highway. The 7-1/2 second criterion
is normally applied to all lanes of through
(3) Tractor Track - Tractor axle width, measured traffic in order to cover all possible
from outside face of tires. maneuvers by the vehicle at the crossroad.
(4) Trailer Track – Semitrailer axle width, However, by providing the standard corner
measured from outside face of tires. sight distance to the lane nearest to and
farthest from the waiting vehicle, adequate
(5) Lock To Lock Time - The time in seconds that time should be obtained to make the
an average driver would take under normal necessary movement. On multilane
driving conditions to turn the steering wheel of highways a 7-1/2 second criterion for the
a vehicle from the lock position on one side to outside lane, in both directions of travel,
the lock position on the other side. The default normally will provide increased sight
in AutoTurn software is 6 seconds. distance to the inside lanes. Consideration
(6) Steering Lock Angle - The maximum angle that should be given to increasing these values
the steering wheels can be turned. It is further on downgrades steeper than 3 percent and
defined as the average of the maximum angles longer than 1 mile (see Index 201.3),
made by the left and right steering wheels with where there are high truck volumes on the
the longitudinal axis of the vehicle. crossroad, or where the skew of the
intersection substantially increases the
(7) Articulating Angle - The maximum angle distance traveled by the crossing vehicle.
between the tractor and semitrailer.
In determining corner sight distance, a set
Topic 405 - Intersection Design back distance for the vehicle waiting at the
Standards crossroad must be assumed. Set back for
the driver of the vehicle on the crossroad
405.1 Sight Distance shall be a minimum of 10 feet plus the
shoulder width of the major road but
(1) Stopping Sight Distance. See Index 201.1 for not less than 15 feet. Line of sight for
minimum stopping sight distance requirements. corner sight distance is to be determined
(2) Corner Sight Distance. from a 3 and 1/2-foot height at the location
of the driver of the vehicle on the minor
(a) General--At unsignalized intersections a road to a 4 and 1/4-foot object height in the
substantially clear line of sight should be center of the approaching lane of the major
maintained between the driver of a vehicle, road as illustrated in Figure 504.3J. If the
bicyclist or pedestrian waiting at the major road has a median barrier, a 2-foot
crossroad and the driver of an approaching object height should be used to determine
vehicle. Line of sight for all users should the median barrier set back.
be included in right of way, in order to
preserve sight lines. In some cases the cost to obtain
7-1/2 seconds of corner sight distances
HIGHWAY DESIGN MANUAL 400-15
May 7, 2012
Figure 404.5A
STAA Design Vehicle
56-Foot Radius
400-16 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 404.5B
STAA Design Vehicle
67-Foot Radius
HIGHWAY DESIGN MANUAL 400-17
May 7, 2012
Figure 404.5C
California Legal Design Vehicle
50-Foot Radius
400-18 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 404.5D
California Legal Design Vehicle
60-Foot Radius
HIGHWAY DESIGN MANUAL 400-19
May 7, 2012
Figure 404.5E
40-Foot Bus Design Vehicle
400-20 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 404.5F
45-Foot Bus & Motorhome Design Vehicle
HIGHWAY DESIGN MANUAL 400-21
May 7, 2012
Figure 404.5G
60-Foot Articulated Bus Design Vehicle
400-22 HIGHWAY DESIGN MANUAL
May 7, 2012
may be excessive. High costs may be (c) Private Road Intersections (Refer to
attributable to right of way acquisition, Index 205.2) and Rural Driveways (Refer
building removal, extensive excavation, or to Index 205.4)--The minimum corner
immitigable environmental impacts. In sight distance shall be equal to the
such cases a lesser value of corner sight stopping sight distance as given in
distance, as described under the following Table 201.1, measured as previously
headings, may be used. described.
(b) Public Road Intersections (Refer to (d) Urban Driveways (Refer to Index 205.3)--
Topic 205)--At unsignalized public road Corner sight distance requirements as
intersections (see Index 405.7) corner sight described above are not applied to urban
distance values given in Table 405.1A driveways.
should be provided.
(3) Decision Sight Distance. At intersections
At signalized intersections the values for where the State route turns or crosses another
corner sight distances given in State route, the decision sight distance values
Table 405.1A should also be applied given in Table 201.7 should be used. In
whenever possible. Even though traffic computing and measuring decision sight
flows are designed to move at separate distance, the 3.5-foot eye height and the
times, unanticipated conflicts can occur 0.5-foot object height should be used, the
due to violation of signal, right turns on object being located on the side of the
red, malfunction of the signal, or use of intersection nearest the approaching driver.
flashing red/yellow mode.
The application of the various sight distance
requirements for the different types of
Table 405.1A intersections is summarized in Table 405.1B.
Corner Sight Distance
(4) Acceleration Lanes for Turning Moves onto
(7-1/2 Second Criteria) State Highways. At rural intersections, with
Design Speed Corner Sight “STOP” control on the local cross road,
(mph) Distance (ft) acceleration lanes for left and right turns onto
the State facility should be considered. At a
25 275
30 330 minimum, the following features should be
35 385 evaluated for both the major highway and the
40 440 cross road:
45 495 • divided versus undivided
50 550
55 605 • number of lanes
60 660
65 715 • design speed
70 770 • gradient
• lane, shoulder and median width
Where restrictive conditions exist,
similar to those listed in • traffic volume and composition of highway
Index 405.1(2)(a), the minimum value users, including trucks and transit vehicles
for corner sight distance at both • turning volumes
signalized and unsignalized intersections
shall be equal to the stopping sight • horizontal curve radii
distance as given in Table 201.1, • sight distance
measured as previously described.
• proximity of adjacent intersections
• types of adjacent intersections
HIGHWAY DESIGN MANUAL 400-23
May 7, 2012
For additional information and guidance, refer volume) less than 250 per lane that are
to AASHTO, A Policy on Geometric Design of in urban, city or town centers (rural
Highways and Streets, the Headquarters Traffic main streets), the minimum lane width
Liaison and the Design Coordinator. shall be 11 feet.
When considering lane width reductions
Table 405.1B adjacent to curbed medians, refer to Index
Application of Sight Distance 303.5 for guidance on effective roadway
Requirements width, which may vary depending on
drivers’ lateral positioning and shy
Intersection Sight Distance distance from raised curbs.
Types Stopping Corner Decision
(1) (b) Approach Taper -- On conventional
Private Roads X X highways without a median, an approach
Public Streets and X X taper provides space for a left-turn lane by
Roads moving traffic laterally to the right. The
(2)
approach taper is unnecessary where a
Signalized X median is available for the full width of the
Intersections left-turn lane. Length of the approach
State Route Inter- X X X taper is given by the formula on
sections & Route Figures 405.2A, B and C.
Direction Figure 405.2A shows a standard left-turn
Changes, with or channelization design in which all
without Signals widening is to the right of approaching
NOTES: traffic and the deceleration lane (see
below) begins at the end of the approach
(1) Using stopping sight distance between an eye height taper. This design should be used in all
of 3.5 ft and an object height of 4.25 ft. See Index situations where space is available, usually
405.1(2)(a) for setback requirements.
in rural and semi-rural areas or in urban
(2) Apply corner sight distance requirements at
areas with high traffic speeds and/or
signalized intersections whenever possible due to
unanticipated violations of the signals or volumes.
malfunctions of the signals. See Index 405.1(2)(b). Figures 405.2B and 405.2C show alternate
designs foreshortened with the deceleration
405.2 Left-turn Channelization lane beginning at the 2/3 point of the
(1) General. The purpose of a left-turn lane is to approach taper so that part of the
expedite the movement of through traffic by, deceleration takes place in the through
controlling the movement of turning traffic, traffic lane. Figure 405.2C is shortened
increasing the capacity of the intersection, and further by widening half (or other
improving safety characteristics. appropriate fraction) on each side. These
designs may be used in urban areas where
The District Traffic Branch normally constraints exist, speeds are moderate and
establishes the need for left-turn lanes. traffic volumes are relatively low.
(2) Design Elements. (c) Bay Taper -- A reversing curve along the
(a) Lane Width – The lane width for both left edge of the traveled way directs traffic
single and double left-turn lanes on into the left-turn lane. The length of this
State highways shall be 12 feet. bay taper should be short to clearly delin-
eate the left-turn move and to discourage
For conventional State highways with through traffic from drifting into the left-
posted speeds less than or equal to turn lane. Table 405.2A gives offset data
40 miles per hour and AADTT (truck for design of bay tapers. In urban areas,
400-24 HIGHWAY DESIGN MANUAL
May 7, 2012
When determining storage length, the end left-turning traffic. Nevertheless, right-turn
of the left-turn lane is typically placed at lanes can be justified on the basis of capacity,
least 3 feet, but not more than 30 feet, from analysis, and crash experience.
the nearest edge of shoulder of the
In rural areas a history of high speed rear-end
intersecting roadway. Although often set
collisions may warrant the addition of a right-
by the placement of a crosswalk line or
turn lane.
limit line, the end of the storage lane
should always be located so that the In urban areas other factors may contribute to
appropriate turning template can be the need such as:
accommodated.
• High volumes of right-turning traffic
(3) Double Left-turn Lanes. At signalized causing backup and delay on the through
intersections on multilane conventional lanes.
highways and on multilane ramp terminals,
• Conflicts between crossing pedestrians and
double left-turn lanes should be considered if
right turning vehicles and bicycles.
the left-turn demand is 300 vehicles per hour or
more. The lane widths and other design • Frequent rear-end and sideswipe collisions
elements of left-turn lanes given under involving right-turning vehicles.
Index 405.2(2) applies to double as well as
High-speed channelized right turns are
single left-turn lanes.
generally inappropriate because they create
The design of double left-turn lanes can be conflicts with pedestrians and bicyclists and
accomplished by adding one or two lanes in the allow vehicles to turn at high speeds. For
median. See "Guidelines for Reconstruction of pedestrians a properly designed channelized
Intersections", published by Headquarters, right turn island can:
Division of Traffic Operations, for the various
treatments of double left-turn lanes. • Allow pedestrians to cross fewer lanes at a
time and judge conflicts separately.
(4) Two-way Left-turn Lane (TWLTL). The
TWLTL consists of a striped lane in the • Improve accessibility to pedestrian push-
median of an arterial and is devised to address buttons.
the special capacity and safety problems • Reduce total crossing distance.
associated with high-density strip develop-
ment. It can be used on 2-lane highways as (2) Design Elements.
well as multilane highways. Normally, the (a) Lane and Shoulder Width--Index 301.1
District Traffic Operations Branch should shall be used for right-turn lane width
determine the need for a TWLTL. requirements. Shoulder width shall be a
The minimum width for a TWLTL shall be minimum of 4 feet. Although not
12 feet (see Index 301.1). The preferred width desirable, lane and shoulder widths less
is 14 feet. Wider TWLTL's are occasionally than those given above can be considered
provided to conform with local agency for right-turn lanes under the following
standards. However, TWLTL's wider than conditions and with the approval of a
14 feet are not recommended, and in no case design exception pursuant to Index 82.2:
should the width of a TWLTL exceed 16 feet. • On urban, city or town centers (rural
Additional width may encourage drivers in main streets) where width is restricted,
opposite directions to use the TWLTL consideration may be given to
simultaneously. reducing the lane width to 11 feet with
405.3 Right-turn Channelization approval of a design exception.
(1) General. For right-turning traffic, delays are
less critical and conflicts less severe than for
400-26 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 405.2A
Standard Left-turn Channelization
HIGHWAY DESIGN MANUAL 400-27
May 7, 2012
Figure 405.2B
Minimum Median Left-turn Channelization
(Widening on one Side of Highway)
400-28 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 405.2C
Minimum Median Left-turn Channelization
(Widening on Both Sides in Urban Areas with Short Blocks)
HIGHWAY DESIGN MANUAL 400-29
March 7, 2014
• In urban, city or town centers (rural lanes, the deceleration length may be that
main streets) with posted speeds less required for 40 miles per hour.
than 40 miles per hour in severely (d) Storage Length--Right-turn storage length
constrained situations, if truck or bus is determined in the same manner as left-
use is low, consideration may be given turn storage length. See Index 405.2(2)(e).
to reducing the right-turn lane width to
10 feet with approval of a design (3) Right-turn Lanes at Off-ramp Intersections.
exception. Diamond off-ramps with a free right-turn at the
local street and separate right-turn off-ramps
• Shoulder widths may also be around the outside of a loop will likely cause
considered for reduction under conflict as traffic volumes increase. Serious
constricted situations. Whenever conflicts occur when the right-turning vehicle
possible, at least a 2-foot offset should must weave across multiple lanes on the local
be provided where the right-turn lane street in order to turn left at a major cross street
is adjacent to a curb. Entire omission close to the ramp terminal. Furthermore, free
of the shoulder should only be right-turns create sight distance issues for
considered in the most severely pedestrians and bicyclists crossing the off-
constricted situations and where an ramp, or pedestrians crossing the local road.
11-foot lane can be constructed. Also, rear-end collisions can occur as right-
Gutter pans can be included within a turning drivers slow down or stop waiting for a
shoulder, but cannot be included as gap in local street traffic. Free right-turns
part of the lane width. usually end up with ”YIELD”, ”STOP”, or
Additional right of way for a future right- signal controls thus defeating their purpose of
turn lane should be considered when an increasing intersection capacity.
intersection is being designed.
405.4 Traffic Islands
(b) Tapers--Approach tapers are usually un-
A traffic island is an area between traffic lanes for
necessary since main line traffic need not
channelization of bicycle and vehicle movements or
be shifted laterally to provide space for the
for pedestrian refuge. An island may be defined by
right-turn lane. If, in some rare instances, a
paint, raised pavement markers, curbs, pavement
lateral shift were needed, the approach
edge, or other devices. The California MUTCD
taper would use the same formula as for a
should be referenced when considering the
left-turn lane.
placement of traffic islands at signalized and
Bay tapers are treated as a mirror image of unsignalized locations. For splitter island guidance
the left-turn bay taper. at roundabouts, see Index 405.10(13).
(c) Deceleration Lane Length--The conditions Traffic islands usually serve more than one function.
and principles of left-turn lane deceleration These functions may be:
apply to right-turn deceleration. Where full
(a) Channelization to confine specific traffic
deceleration is desired off the high-speed
movements into definite channels;
through lanes, the lengths in Table 405.2B
should be used. Where partial deceleration (b) Divisional to separate traffic moving in the
is permitted on the through lanes because same or opposite direction; and
of limited right of way or other constraints, (c) Refuge, to aid users crossing the roadway.
average running speeds in Table 405.2B
may be reduced 10 miles per hour to Generally, islands should present the least potential
20 miles per hour for a lower entry speed. conflict to approaching or crossing bicycles and
For example, if the main line speed is vehicles, and yet perform their intended function.
50 miles per hour and a 10 miles per hour (1) Design of Traffic Islands. Island sizes and
deceleration is permitted on the through shapes vary from one intersection to another.
They should be large enough to command
400-30 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 405.4
Parabolic Curb Flares Commonly Used
Figure 405.5
Figure 405.7
Public Road Intersections
400-36 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 405.9
Widening of Two-lane Roads at Signalized Intersections
HIGHWAY DESIGN MANUAL 400-37
March 7, 2014
the truck apron, if one is present. The capacity and, essentially, safety while
inscribed circle diameter for a single lane minimizing excessive property impacts and
roundabout generally ranges between 105 feet costs. Thus, the selection of a curved versus
to 150 feet to accommodate the California tangential design is to be based upon the
Legal design vehicle and 130 feet to 180 feet balance of each of these criteria. Exit design
to accommodate the STAA design vehicle. is influenced by the place type, pedestrian
demand, bicyclist needs, the design vehicle
At multilane roundabouts, the inscribed circle
and physical constraints. The exit curb radii
diameter is to achieve adequate alignment of
are usually larger than the entry curb radii in
the natural vehicle path while maintaining
order to minimize the likelihood of congestion
deflection curvature to ensure appropriate
and crashes at the exits. However, the desire
travel speeds. To achieve both of these design
to minimize congestion at the exits needs to be
objectives requires a slightly larger diameter
balanced with the need to maintain an
than used for a single lane roundabout. The
appropriate operating speed through the
inscribed circle diameter for a multilane
pedestrian crossing. Therefore, the exit path
(2-lane) roundabout generally ranges between
radius should not be significantly greater than
150 feet to 220 feet to accommodate the
the circulating path radius to ensure low
California Legal design vehicle for non-STAA
speeds are maintained at the pedestrian
route intersections on California Legal routes
crossing.
and California Legal KPRA Advisory routes,
and 165 feet to 220 feet to accommodate the (6) Number of Legs Serving the Roundabout.
STAA design vehicle for roundabouts on the
Intersections with more than four legs are
National Network and on Terminal Access
often difficult to manage operationally.
routes. Similar to a single lane roundabout, the
Roundabouts are a proven traffic control
design vehicle is to be able to navigate a
device in such situations. However, it is
multilane roundabout with the front tractor
necessary to ensure that the design vehicle can
wheels staying off the truck apron, if one is
maneuver through all unrestricted legs of the
present. Transit vehicles, fire engines and
roundabout.
single-unit delivery vehicles are also to be
able to navigate the roundabout without using (7) Pedestrian Use.
the truck apron, if one is present. Sidewalks around the circular roadway are to
(4) Entry Speeds. be designed as shared-use paths, see Index
405.10(8)(c). However, the guidance in
Lowering the speed of vehicles entering and
Design Information Bulletin (DIB) 82
traveling through the roundabout is a primary
Pedestrian Accessibility Guidelines for
design objective that is achieved by approach
Highway Projects must also be followed when
alignment and entry geometry.
designing these shared-use facilities around a
The following entry speeds should not be roundabout. If there is a difference in the
exceeded: standards, the guidance in DIB 82 is to be
followed. In addition,
• Single lane roundabouts, 25 mph.
(a) Pedestrian curb ramps need to be
• Multilane roundabouts, 30 mph. differentiated from bike ramps:
For fastest path evaluation, see NCHRP Guide
• The grooved border differentiates a
2, Section 6.7.1.
pedestrian curb ramp from a bicycle
(5) Exit Design. ramp. Bicycle ramps for the use of
bicyclists are not to utilize a grooved
Similar to entry design, exit design flexibility
border.
is required to achieve the optimal balance
between competing design variables and • Detectable warning surface (truncated
project objectives to provide adequate domes) are required on curb ramps.
HIGHWAY DESIGN MANUAL 400-39
March 7, 2014
Figure 405.10
Roundabout Geometric Elements
NOTE:
This figure is provided to only show nomenclature and is not to be used for design details.
HIGHWAY DESIGN MANUAL 400-41
March 7, 2014
focus attention on the approach and through pedestrian crossing to adequately provide
roundabout alignment. A domed central island refuge for pedestrians.
provides a visual screen from downstream
Posted speeds on the approach roadway
alignment and other distractions.
greater than or equal to 45 mph require the
(11) Speed Consistency. splitter island length, as measured from the
inscribed circle diameter, to be 200 feet. In
Consistency in operating speeds between the
some instances, a longer splitter island may be
various movements within the roundabout can
desirable. Concrete curb is to be provided on
minimize collisions between traffic streams.
the right side of the approach roadway equal
The operating speeds between competing
to the length of the splitter island from the
traffic streams and between consecutive
inscribed circle diameter.
geometric elements should be minimized such
that the maximum speed differential between (14) Access Control.
them is no more than 15 mph; it is preferred
The access control standards in Index 504.3(3)
that the operating speed differential be less
and 504.8 apply to roundabouts at interchange
than 10 mph.
ramp intersections. The dimensions shown in
(12) Path Alignment (Natural Path). Index 504.8 are to be measured from the
inscribed circle diameter.
As two traffic streams approach the
roundabout in adjacent lanes, drivers and Driveways should not be placed within
bicyclists will be guided by lane markings up 100 feet from the inscribed circle diameter.
to the entrance line. At the yield point, they
(15) Lighting.
will continue along their natural trajectory into
the circulatory roadway. The speed and Lighting is required at all roundabouts. See
orientation of the design vehicle at the the Traffic Manual Chapter 9 as well as
entrance line determines what can be consult with the District Traffic Operations
described as its natural path. The geometry of Branch.
the exits also affects the natural path that the (16) Landscaping.
design vehicle travels. The natural path of two
vehicles are not to overlap, see NCHRP Guide Landscaping should be designed such that
2, Section 6.7.2. drivers and bicyclists can observe the signing
and shape of the roundabout as they approach,
(13) Splitter Islands. allowing adequate visibility for making
Splitter islands (also called separator islands, decisions within the roundabout. The
divisional islands, or median islands) will be landscaping of the central island can enhance
provided on all roundabouts. The purpose is the intersection by making it a focal point, by
to provide refuge for pedestrians, assist in promoting lower speeds and by breaking the
controlling speeds, guide traffic into the headlight glare of oncoming vehicles or
roundabout, physically separate entering and bicycles. It is desirable to create a domed or
exiting traffic streams, and deter wrongway mounded central island, between 3.5 to 6 feet
movements. high, to increase the visibility of the
intersection on the approach. Contact the
The total length of the raised island should be
District Landscape Architecture Unit to
at least 50 feet although 100 feet is desirable.
provide technical assistance in designing the
On higher speed roadways, splitter island
roundabout landscaping.
lengths of 150 feet or more is beneficial.
Additionally, the splitter island should extend (17) Vertical Clearance.
beyond the end of the exit curve to prevent The vertical clearance guidance provided in
exiting traffic from crossing into the path of Index 309.2 applies to roundabouts.
approaching traffic. The splitter island width
should be a minimum of 6 feet at the
400-42 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 406A
Spread Diamond
400-44 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 406B
Tight Diamond
HIGHWAY DESIGN MANUAL 400-45
March 7, 2014
Figure 406C
Two-quadrant Cloverleaf
HIGHWAY DESIGN MANUAL 500-1
May 7, 2012
order to affect the most desirable overall plan for At local road interchanges it is preferable to
mobility and community development. minimize elevation changes on the local road and
instead elevate or depress the freeway. Such
Interchange types are characterized by the basic
designs have the least impact on those users most
shapes of ramps: namely, diamond, loop,
affected by the elevation changes, such as
directional, hook, or variations of these types.
pedestrians and bicyclists.
Many interchange designs are combinations of these
basic types. Schematic interchange patterns are Class II bikeways designed through interchanges
illustrated in Figure 502.2 and Figure 502.3. These should be accomplished considering the mobility of
are classified as: (a) Local street interchanges and bicyclists and should be designed in a manner that
(b) Freeway-to-freeway interchanges. See will minimize confusion by motorists and bicyclists.
AASHTO, A Policy on Geometric Design of Designs which allow high speed merges at on- and
Highways and Streets, for additional examples. off-ramps to local streets and conventional
highways have a large impact on bicycle and
502.2 Local Street Interchanges pedestrian mobility and should not be used.
The Department’s philosophy for highway design Designers should work closely with the Local
has evolved over time. DD-64 Complete Streets, Agency when designing bicycle facilities through
DP-22 Context Sensitive Solutions, DP-05 interchanges to ensure that the shoulder width is not
Multimodal Alternatives and other policies and reduced through the interchange area. If
guidance are a result of that evolution in design maintaining a consistent shoulder width is not
philosophy. No longer are freeway interchanges feasible, the Class II bikeway must end at the
designed with only the needs of motorists in mind. previous local road intersection. A solution on how
Pedestrian and bicycle traffic needs are to be to best provide for bicycle travel to connect both
considered along with the motorized traffic. Local sides of the freeway should be developed in
road interchanges ramp termini should be consultation with the Local Agency and community
perpendicular to the local road. The high speed, as well as with the consideration of the local bicycle
shallow angle, ramp termini of the past are plan.
problematic for pedestrians and bicyclists to (a) Diamond Interchange--The simplest form of
navigate. Vehicle speeds are reduced by the right
interchange is the diamond. Diamond
angle turn, allowing drivers to better respond to
interchanges provide a high standard of ramp
bicycle and pedestrian conflicts. For new alignment, direct turning maneuvers at the
construction or major reconstruction consideration crossroads, and usually have minimum
must be given to orienting ramps at right angles to construction costs. The diamond type is
local streets. For freeways where bicycles are adaptable to a wide range of traffic volumes, as
permitted to us the freeway, ramps need to be well as the needs of transit, bicyclists, and
designed so that bicyclists can exit and enter the pedestrians. The capacity is limited by the
freeway without crossing the higher speed ramp capacity of the intersection of the ramps at the
traffic. See Index 400 for type, design, and crossroad. This capacity may be increased by
capacity of intersections at the ramp terminus with widening the ramps to two or three lanes at the
the local road. crossroad and by widening the crossroad in the
An interchange is expected to have an on- and off- intersection area. Crossroad widening will
ramp for each direction of travel. If an off-ramp increase the length of undercrossings and the
does not have a corresponding on-ramp, that off- width of overcrossings, thus adding to the
ramp would be considered an isolated off-ramp. bridge cost. Roundabouts may provide the
Isolated off-ramps or partial interchanges shall necessary capacity without expensive crossroad
not be used because of the potential for wrong- widening between the ramp termini. Ramp
way movements. In general, interchanges with all intersection capacity analysis is discussed in
ramps connecting with a single cross street are Topic 406.
preferred. The compact diamond (Type L-1) is most
adaptable where the freeway is depressed or
HIGHWAY DESIGN MANUAL 500-3
May 7, 2012
Figure 502.2
Typical Local Street Interchanges
500-4 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 502.2
Typical Local Street Interchanges
(continued)
HIGHWAY DESIGN MANUAL 500-5
May 7, 2012
elevated and the cross street retains a straight Special attention should always be given to exit
profile. Type L-1's are suitable where physical, ramps that end in a hook to ensure that adequate
geometric or right of way restrictions do not sight distance around the curve, adequate
permit a spread diamond configuration. deceleration length prior to the curve or end of
Compact diamonds have the disadvantage of anticipated queue, and adequate superelevation
requiring wider overcrossing or longer span for anticipated driving speeds can be developed.
undercrossing to provide corner sight distance Type L-6 can only be considered when all other
and have limited capacity between intersections. interchange types are not acceptable.
Once the area around the interchange is
(c) Cloverleaf Interchanges--The simplest
developed, Type L-1 is challenging to expand to
cloverleaf interchange is the two-quadrant
accommodate growth.
cloverleaf, Type L-7 or Type L-8, or a
The spread diamond (Type L-2) is adaptable combination where the two loops are on the
where the grade of the cross street is changed to same side of the cross street. Type L-7
pass over or under the freeway. The ramp eliminates the need for left-turn storage lanes,
terminals are spread in order to achieve on or under the structure, thus reducing the
maximum sight distance and minimum structure costs. These interchanges should be
intersection cross slope, commensurate with used only in connection with controls which
construction and right of way costs, travel preclude the use of diamond ramps in all four
distance, and general appearance. A spread quadrants. These controls include right of way
diamond has the advantage of flatter ramp controls, a railroad track paralleling the cross
grades, greater crossroads left-turn storage street, and a short weaving distance to the next
capacity, and the flexibility of permitting the interchange.
construction of future loop ramps if required.
The Type L-9, partial cloverleaf interchange,
The split diamond with braids (Type L-3) may provides loop on-ramps in addition to the four
be appropriate where two major crossroads are diamond-type ramps. This interchange is
closely spaced. suitable for large volume turning movements.
Left-turn movements from the crossroads are
(b) Interchanges with Parallel Street Systems--
eliminated, thereby permitting two-phase
Types L-4, L-5 and L-6 are interchange systems
operation at the ramp intersections when
used where the freeway alignment is placed
signalized. Because of this feature, the Type L-
between parallel streets. Types L-4 and L-5 are
9 interchange usually has capacity to handle the
used where the parallel streets will operate with
higher volume traffic on the crossroad.
one-way traffic. In Type L-4 slip ramps merge
with the frontage street and in Type L-5 the The four-quadrant cloverleaf interchange (Type
ramps terminate at the intersection of the L-10) offers free-flow characteristics for all
frontage road with the cross street, forming five- movements. It has the disadvantage of a higher
legged intersections. In Type L-6 the freeway cost than a diamond or partial cloverleaf design,
ramps connect with two-way parallel streets. as well as a relatively short weaving section
The parallel streets in the Types L-4, L-5 and L- between the loop ramps which limits capacity.
6 situation are usually too close to the freeway For this reason this type of interchange is not
to permit ramp intersections on the cross street desirable. Collector-distributor roads should be
between the parallel frontage streets. incorporated in the design of four-quadrant
cloverleaf interchanges to separate the weaving
The "hook" ramps of the Type L-6 are often
conflicts from the through freeway traffic.
forced into tight situations that lead to less than
desirable geometrics. The radius of the curve at (d) Trumpet Interchanges--A trumpet design, Type
the approach to the intersection should exceed L-11 or L-12, may be used when a crossroads
150 feet and a tangent of at least 150 feet should terminates at a freeway. This design should not
be provided between the last curve on the ramp be used if future extension of the crossroads is
and the ramp terminal. probable. The diamond interchange is
500-6 HIGHWAY DESIGN MANUAL
March 7, 2014
preferable if future extension of the crossroads Interstate routes shall maintain route
is expected. continuity. Where both the designated
route and heavier traffic volume route are
(e) Single Point Interchange (SPI)--The Type L-13
present, the interchange configuration shall
is a concept which essentially combines two
keep the designated route to the left through
separate diamond ramp intersections into one
the interchange.
large at-grade intersection. It is also known as
an urban interchange. Additional information on (2) Design Considerations.
SPI’s is provided in the Single Point
(a) Cost--The differential cost between
Interchange Planning, Design and Operational
interchange types is often significant. A
Guidelines (SPI Guidelines), issued by
cost-effective approach will tend to assure
memorandum on June 15, 2001.
that an interchange is neither over nor
Type L-13 requires approximately the same under designed. Decisions as to the
right of way as the compact diamond. relative values of the previously mentioned
However, the construction cost is substantially parameters must be consistent with
higher due to the structure requirements. The decisions reached on adjacent main line
capacity of the L-13 can exceed that of a freeways.
compact diamond if long signal times can be
(b) System Balance--The freeway-to-freeway
provided and left turning volumes are balanced.
interchange is a critical link in the total
This additional capacity may be offset if nearby freeway system. The level of traffic
intersection queues interfere with weaving and service provided will have impact upon the
storage between intersections. The mobility and overall effectiveness of the
disadvantages of the L-13 are: 1) future entire roadway system. For instance,
expansion of the interchange is extremely traffic patterns will adjust to avoid
difficult; 2) stage construction for retrofit repetitive bottlenecks, and to the greatest
situations is costly; 3) long structure spans degree possible, to temporary closures,
require higher than normal profiles and deeper accidents, etc. The freeway-to-freeway
structure depths; and 4) poor bicycle and interchange should provide flexibility to
pedestrian circulation. respond to these needs so as to maximize
the cost effectiveness of the total system.
(f) Other Types of Interchanges--New or
experimental interchanges must have the Design (c) Provide for all Traffic Movements--All
Coordinator and Traffic Liaison’s concurrence interchanges must provide for each of the
before selection. Concurrence may require eight basic movements (or four basic
additional studies and documentation. movements in the case of a three-legged
interchange), except in the most extreme
502.3 Freeway-to-Freeway Interchanges circumstances. Less than “full
(1) General. The function of the freeway-to- interchanges” may be considered on a
freeway interchange is to link freeway case-by-case basis for applications
segments together so as to provide the highest requiring special access for managed lanes
level of service in terms of mobility. (e.g., transit, HOVs, HOT lanes) or park
Parameters such as cost, environment, and ride lots. Partial interchanges usually
community values, traffic volumes, route have undesirable operational
continuity, driver expectation and safety should characteristics. If circumstances exist
all be considered. Route continuity, providing where a partial interchange is considered
for the designated route to continue as the appropriate as an initial phase
through movement through an interchange, improvement, then commitments need to
reduces lane changes, simplifies signing, and be included in the request to accommodate
reduces driver confusion. the ultimate design. These commitments
may include purchasing the right of way
HIGHWAY DESIGN MANUAL 500-7
March 7, 2014
required during the initial phase standards consistent with cost and level of
improvements. service.
(d) Local Traffic Service--In metropolitan (3) Types. Several freeway-to-freeway inter-
areas a freeway-to-freeway interchange is change design configurations are shown on
usually superimposed over an existing Figure 502.3. Many combinations and
street system. Local and through traffic variations may be formed from these basic
requirements are often in conflict. interchange types.
Combinations of local and freeway-to- (a) Four-Level-Interchange--Direct
freeway interchanges can result in designs connections are appropriate in lieu of loops
that are both costly and so complex that the when required by traffic demands or other
important design concepts of simplicity specific site conditions. The Type F-1
and consistency are compromised. interchange with all direct connections
Therefore, alternate plans separating local provides the maximum in mobility and
and freeway-to-freeway interchanges safety. However, the high costs associated
should be fully explored. Less than with this design require that the benefits be
desirable local interchange spacing may fully substantiated.
result; however, this may be compensated
The Type F-1 Alternative "A" interchange
for by upgrading the adjacent local
utilizes a single divergence ramp for traffic
interchanges and street system.
bound for the other freeway; then provides
Local traffic service interchanges should a secondary directional split. Each
not be located within freeway-to-freeway entrance ramp on a Type F-1A interchange
interchanges unless geometric standards is provided separately. The advantages of
and level of service will be substantially the Type F-1A are: 1) reduced driver
maintained. confusion since there is only one exit to the
other freeway, and 2) operations at the
(e) Alignment--It is not considered practical to
entrance may be improved since the ramps
establish fixed freeway-to-freeway
merge with the mainline one at a time.
interchange alignment standards. An
interchange must be designed to fit into its The Type F-1 Alternative "B" interchange
environment. Alignment is often provides separate directional exit ramps
controlled by external factors such as and then merges the entering traffic into a
terrain, buildings, street patterns, route single ramp before converging with the
adoptions, and community value mainline. Since the Type F-1B combines
considerations. Normally, loops have radii traffic from two ramps before entering the
in the range of 150 feet to 200 feet and freeway, it is important to verify that
direct connections should have minimum adequate weaving capacity is provided
radii of 850 feet. Larger radii may be beyond the entrance. Separating the
proper in situations where the skew or directional split of exiting traffic reduces
other site conditions will result in minimal the volume to each of the two ramps and
increased costs. Direct connection radii of therefore may improve the level of service
at least 1,150 feet are desirable from a of the weave section prior to the exit.
traffic operational standpoint. High
Design for a four-level interchange may
alignment and sight distance standards
combine the configuration of the Type F1-
should be provided where possible.
A and F1-B interchange to best suit the
Drivers have been conditioned to expect a conditions at a given location.
certain standard of excellence on
(b) Combination Interchanges--The three-
California freeways. The designer's
quadrant cloverleaf, Type F-2, with one
challenge is to provide the highest possible
direct connection may be necessary where
500-8 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 502.3
Figure 502.3
section, geometric design and intersection control of should apply for the first curve after the exit
ramp termini, location of separation structures, from a collector-distributor road. The range of
closing of local roads, frontage road construction, minimum "DL" (distance) vs. "R" (radius) is
bicycle and pedestrian facilities and work on local given in the table in Figure 504.2B. Strong
roads. Particularly close involvement should occur consideration should be given to lengthening
during preparation of the Project Study Report and the "DL" distance given in the table when the
Project Report (see the Project Development subsequent curve is a descending loop or hook
Procedures Manual). Such reviews can be ramp, or if the upstream condition is a
particularly valuable when exceptions to mandatory sustained downgrade (see AASHTO, A Policy
or advisory design standards are being considered on Geometric Design of Highways and Streets,
and alternatives are being sought. The geometric for additional information).
features of all interchanges or modifications to
The exit nose shown on Figure 504.2B may be
existing interchanges must be approved by the
located downstream of the 23-foot dimension;
Design Coordinator.
however, the maximum paved width between
the mainline and ramp shoulder edges should
Topic 504 - Interchange Design be 20 feet. Also, see pavement cross slope
Standards requirements in Index 504.2(5).
504.1 General Contrasting surface treatment beyond the gore
pavement should be provided on both entrance
Topic 504 discusses the standards that pertain to and exit ramps as shown on Figures 504.2A,
both local service interchanges (various ramp 504.2B, and 504.3L. This treatment can both
configurations) and freeway-to-freeway enhance aesthetics and minimize maintenance
connections. The design standards, policies and efforts. It should be designed so that a driver
practices covered in Indexes 504.2, and 504.5 will be able to identify and differentiate the
through 504.8 are typically common to both ramp contrasting surface treatment from the
and connector interchange types. Indexes 504.3 and pavement areas that are intended for regular or
504.4 separately discuss ramp standards and occasional vehicular use (e.g., traveled way,
freeway-to-freeway connector standards, shoulders, paved gore, etc.).
respectively.
Consult with the District Landscape Architect,
504.2 Freeway Entrances and Exits District Materials Engineer, and District
(1) Basic Policy. All freeway entrances and Maintenance Engineer to determine the
exits, except for direct connections with appropriate contrasting surface treatment of the
median High-Occupancy Vehicle (HOV) facility at a specific location.
lanes, Express Toll lanes or BRT lanes, shall Refer to the HOV Guidelines for additional
connect to the right of through traffic. information specific to direct connections to
(2) Standard Designs. Design of freeway HOV lanes.
entrances and exits should conform to the (3) Location on a Curve. Freeway entrances and
standard designs illustrated in Figure 504.2A-B exits should be located on tangent sections
(single lane), and Figure 504.3L (two-lane wherever possible in order to provide
entrances and exits) and/or Figure 504.4 maximum sight distance and optimum traffic
(diverging branch connections), as appropriate. operation. Where curve locations are
The minimum deceleration length shown on necessary, the ramp entrance and exit tapers
Figure 504.2B shall be provided prior to the should be curved also. The radius of the exit
first curve beyond the exit nose to assure taper should be about the same as the freeway
adequate distance for vehicles to decelerate edge of traveled way in order to develop the
before entering the curve. The same standard same degree of divergence as the standard
design (see Figure 504.2C).
500-12 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 504.2A
Single Lane Freeway Entrance
HIGHWAY DESIGN MANUAL 500-13
May 7, 2012
Figure 504.2B
On entrance ramps the distance from the inlet Decision sight distance given in Table
nose (14-foot point) to the end of the 201.7 should be provided at freeway exits
acceleration lane taper should equal the sum of and branch connectors. At secondary exits
the distances shown on Figure 504.2A. The on collector-distributor roads, a minimum
50:1 (longitudinal to lateral) taper may be of 600 feet of decision sight distance
curved to fit the conditions, and the 3,000-foot should be provided. In all cases, sight
radius curve may be adjusted (see Figure distance is measured to the center of ramp
504.2A, note 3). lane right of the nose.
When an exit must be located where physical (b) Freeway Entrance--The design speed at the
restrictions to visibility cannot be corrected by inlet nose should be consistent with
cut widening or object removal, an auxiliary approach alignment standards. If the
lane in advance of the exit should be provided. approach is a branch connection or
The length of auxiliary lane should be a diamond ramp with high alignment
minimum 600 feet, 1,000 feet preferred. standards, the design speed should be at
least 50 miles per hour.
(4) Design Speed Considerations. In the design of
interchanges it is important to provide vertical (c) Ramps--See Index 504.3(1)(a).
and horizontal alignment standards which are
(d) Freeway-to-Freeway Connections--See
consistent with driving conditions expected on
Index 504.4(2).
branch connections. Sight distance on crest
vertical curves should be consistent with (5) Grades. Grades for freeway entrances and
expected approach speeds. exits are controlled primarily by the
requirements of sight distance. Ramp profile
(a) Freeway Exit--The design speed at the exit
grades should not exceed 8 percent with the
nose should be 50 miles per hour or greater
exception of descending entrance ramps and
for both ramps and branch connections.
ascending exit ramps, where a 1 percent
steeper grade is allowed. However, the
Figure 504.2C 1 percent steeper grade should be avoided on
Location of Freeway Ramps descending loops to minimize overdriving of
on a Curve the ramp (see Index 504.3 (8)).
Profile grade considerations are of particular
concern through entrance and exit gore areas.
In some instances the profile of the ramp or
connector, or a combination of profile and
cross slope, is sufficiently different than that of
the freeway through lanes that grade breaks
across the gore may become necessary. Where
adjacent lanes or lanes and paved gore areas at
freeway entrances and exits are not in the same
plane, the algebraic difference in pavement
cross slope should not exceed 5 percent (see
Index 301.2). The paved gore area is typically
that area between the diverging or converging
edge of traveled ways and the 23-foot point.
In addition to the effects of terrain, grade lines
are also controlled by structure clearances (see
Indexes 204.6 and 309.2). Grade lines for
overcrossing and undercrossing roadways
HIGHWAY DESIGN MANUAL 500-15
May 7, 2012
should conform to the requirements of HDM pedestrians. See Topic 116 and the California
Topic 104 Roads Under Other Jurisdictions. MUTCD for additional guidance.
(a) Freeway Exits--Vertical curves located just 504.3 Ramps
beyond the exit nose should be designed
with a minimum 50 miles per hour (1) General.
stopping sight distance. Beyond this point, (a) Design Speed--When ramps terminate at
progressively lower design speeds may be an intersection at which all traffic is
used to accommodate loop ramps and other expected to make a turning movement, the
geometric features. minimum design speed along the ramp
Ascending off-ramps should join the should be 25 miles per hour. When a
crossroads on a reasonably flat grade to “through” movement is provided at the
expedite truck starts from a stopped ramp terminus, the minimum ramp design
condition. If the ramp ends in a crest speed should meet or exceed the design
vertical curve, the last 50 feet of the ramp speed of the highway facility for which the
should be on a 5 percent grade or less. through movement is provided. The
design speed along the ramp will vary
There may be cases where a drainage
depending on alignment and controls at
feature is necessary to prevent crossroads
each end of the ramp. An acceptable
water from draining onto the ramp.
approach is to set design speeds of
On descending off-ramps, the sag vertical 25 miles per hour and 50 miles per hour at
curve at the ramp terminal should be a the ramp terminus and exit nose,
minimum of 100 feet in length. respectively, the appropriate design speed
(b) Freeway Entrances--Entrance profiles for any intermediate point on the ramp is
should approximately parallel the profile of then based on its location relative to those
the freeway for at least 100 feet prior to the two points. When short radius curves with
inlet nose to provide intervisibility in relatively lower design speeds are used, the
merging situations. The vertical curve at vertical sight distance should be consistent
the inlet nose should be consistent with with approach vehicle speeds. See Index
approach alignment standards. 504.2(4) for additional information
regarding design speed for ramps.
Where truck volumes (three-axle or more)
exceed 20 per hour on ascending entrance (b) Lane Width--Ramp lanes shall be a
ramps to freeways and expressways with minimum of 12 feet in width. Where
sustained upgrades exceeding 2 percent, a ramps have curve radii of 300 feet or
1,500-foot length of auxiliary lane should less, measured along the outside edge of
be provided in order to ensure satisfactory traveled way for single lane ramps or
operating conditions. Additional length along the outside lane line for multilane
may be warranted based on the thorough ramps, with a central angle greater than
analysis of the site specific grades, traffic 60 degrees, the single ramp lane, or the
volumes, and calculated speeds; and after lane furthest to the right if the ramp is
consultation with the HQ Traffic Liaison multilane, shall be widened in
and the Design Coordinator or Reviewer. accordance with Table 504.3 in order to
Also, see Index 204.5 "Sustained Grades". accommodate large truck wheel paths.
See Topic 404. Consideration may be
(6) Bus Stops. See Index 108.2 and 303.4 for given to widening more than one lane on a
general information. multilane ramp with short radius curves if
(7) Bicycle and Pedestrian Conditions. On there is a likelihood of considerable transit
freeways where bicycle or pedestrian travel is or truck usage of that lane.
not prohibited, provisions need to be made at
interchanges to accommodate bicyclists and
500-16 HIGHWAY DESIGN MANUAL
May 7, 2012
(b) Metered Multilane Ramps limit line and the 6-foot separation point
should be accomplished with a taper of
When entrance ramp volumes exceed
between 30:1 and 50:1 (longitudinal to
900 vph, and/or when a HOV preferential
lateral). However, the lane drop taper
lane is provided, a two- or three-lane ramp
past the limit line shall not be less than
segment should be provided. Figures
15 to 1.
504.3C, 504.3D and 504.3E illustrate
typical designs for metered two-lane Where truck volumes (3-axle or more) are
ramps; and Figures 504.3F and 504.3G 5 percent or greater on ascending entrance
illustrate typical designs for metered three- ramps to freeways with sustained upgrades
lane ramps. On two-lane loop ramps, exceeding 3 percent (i.e. at least
normally only the right lane needs to be throughout the merge area), a minimum
widened to accommodate design vehicle 1,000 feet length of auxiliary lane should
off-tracking. See Index 504.3(1)(b). be provided beyond the ramp convergence
point. AASHTO, A Policy on Geometric
Three-lane metered ramps are typically
Design of Highways and Streets, provides
needed to serve peak (i.e., commute) hour
additional guidance on acceleration lane
traffic along urban and suburban freeway
length on grades.
corridors. The adverse effects of bus and
truck traffic on the operation of these When ramp volumes exceed 1,500 vph, a
ramps (i.e., off-tracking, sight restriction, 1,000-foot minimum length of auxiliary
acceleration characteristics on upgrades, lane should be provided beyond the ramp
etc.) is minimized when the ramp convergence point. If an auxiliary lane is
alignment is tangential or consists of curve included, the ramp lane transition may be
radii not less 300 feet. extended to the convergence point.
However, the proximity of the nearest
On local street entrance ramps, the multi-
interchange may warrant weaving analysis
lane segment should transition to a single
to determine the acceptability of extending
lane width between the ramp meter limit
the ramp lane transition beyond the 6-foot
line and the 6-foot separation point (from
separation point. A longer auxiliary lane
the mainline edge of traveled way). See
should be considered where mainline/ramp
Figures 504.3C, 504.3D, 504.3E, 504.3F,
gradients and truck volumes warrant
504.3G, 504.3H and 504.3I.
additional length.
The lane drop transition should be
(c) Metered Freeway-to-Freeway Connectors
accomplished with a taper of 50:1
(longitudinal to lateral) unless a lesser Freeway-to-freeway connectors may also
taper is warranted by site and/or project be metered when warranted. The need to
specific conditions which control the ramp meter a freeway-to-freeway connector
geometry and/or anticipated maximum should be determined on an individual
speed of ramp traffic. For example, "loop" basis. Because connector ramps provide a
entrance ramps would normally not allow link between two high speed facilities,
traffic to attain speeds which would drivers do not expect to stop, nor do they
warrant a 50:1 (longitudinal to lateral) lane expect to approach a stopped vehicle.
drop taper. Also, in retrofit situations,
The installation of ramp meters on
existing physical, environmental or right of
connector ramps shall be limited to
way constraints may make it impractical to
those facilities which meet or exceed the
provide a 50:1 taper, especially if the
following geometric design criteria:
maximum anticipated approach speed will
be less than 50 miles per hour. Therefore, • Standard lane and shoulder widths.
depending on approach geometry and
• "Tail light" sight distance, measured
speed, the lane drop transition between the
from 3 ½ feet eye height to a 2-foot
500-18 HIGHWAY DESIGN MANUAL
May 7, 2012
crossroads open to view should be greater than The preferred minimum distance should be
the product of the prevailing speed of vehicles 500 feet. This does not apply to Resurfacing,
on the crossroads, and the time required for a Restoration and Rehabilitation (3R), ramp
stopped vehicle on the ramp to execute a left- widening, restriping or other projects which do
turn maneuver. This time is estimated to be not reconfigure the interchange. This standard
7½ seconds. does apply to projects proposing to realign a
local street.
Where a separate right-turn lane is provided at
ramp terminals, the turn lane should not Where intersections are closely spaced, traffic
continue as a "free" right. It is preferred that operations are often inhibited by short weave
the turn lane be controlled by a signal, distance, storage lengths, and signal phasing.
”STOP”, or “YIELD” sign. Free rights are In addition it is difficult to provide proper
problematic for pedestrians, bicycle traffic, and signing and delineation. The District Traffic
vehicular merges. Branch should be consulted regarding traffic
engineering studies needed to determine the
Horizontal sight restrictions may be caused by
appropriate signage, delineation, and form of
bridge railings, bridge piers, or slopes. Sight
intersection control.
distance is measured between the center of the
outside lane approaching the ramp and the eye (4) Superelevation for Ramps. The factors
of the driver of the ramp vehicle assumed controlling superelevation rates discussed in
8 feet back from the edge of shoulder at the Topic 202 apply also to ramps. As indicated in
crossroads. Figure 504.3J illustrates the Table 202.2 use the 12 percent emax rate
determination of ramp setback from an except where snow and ice conditions prevail.
overcrossing structure on the basis of sight In restrictive cases where the length of curve is
distance controlled by the bridge rail. The too short to develop standard superelevation,
same relationship exists for sight distance the highest obtainable rate should be used (see
controlled by bridge piers or slopes. Index 202.5). If feasible, the curve radius can
Where ramp set back for the 7½ second be increased to reduce the standard
criterion is unobtainable, sight distance should superelevation rate. Both edge of traveled way
be provided by flaring the end of the and edge of shoulder should be examined at
overcrossing structures or setting back the piers ramp junctions to assure a smooth transition.
or end slopes of an undercrossing structure. Under certain restrictive conditions the
If signals are warranted within 5 years of standard superelevation rate discussed above
construction, consideration may be given to may not be required on the curve nearest the
installing signals initially in lieu of providing ramp intersection of a ramp. The specific
horizontal sight distance which meets the conditions under which lower superelevation
7½ second criterion. See Part 4 of the rates would be considered must be evaluated
California MUTCD, 4B.107(CA). However, on a case-by-case basis and must be discussed
this is not desirable and corner sight distance with the Design Coordinator and docum-
commensurate with design speed should be entation as required by the Design Coordinator.
provided where obtainable (see AASHTO, A (5) Single-lane Ramps. Single lane ramps are
Policy on Geometric Design of Highways and those ramps that either enter into or exit from
Streets). the freeway as a single lane. These ramps are
For additional information on sight distance often widened near the ramp intersection with
requirements at signalized intersections, see the crossroads to accommodate turning
Index 405.1. movements onto or from the ramp. When
additional lanes are provided near an entrance
The minimum distance (curb return to curb ramp intersection, the lane drop should be
return) between ramp intersections and accomplished over a distance equal to WV.
local road intersections shall be 400 feet.
500-22 HIGHWAY DESIGN MANUAL
May 7, 2012
The lane to be dropped should be on the right Radii for loop ramps should normally range
so that traffic merges left. from 150 feet to 200 feet. Increasing the radii
beyond 200 feet is typically not cost effective
Exit ramps in metropolitan areas may require
as the slight increase in design speed is usually
multiple lanes at the intersection with the
outweighed by the increased right of way
crossroads to provide additional storage and
requirements and the increased travel distance.
capacity. If the length of a single lane ramp
Curve radii of less than 120 feet should also be
exceeds 1,000 feet, an additional lane should
avoided. Extremely tight curves lead to
be provided on the ramp to permit passing
increased off-tracking by trucks and increase
maneuvers. Figure 504.3K illustrates
the potential for vehicles to enter the curve
alternative ways of transitioning a single lane
with excessive speed.
exit ramp to two lanes. The decision to use
Alternate A or Alternate B is generally based Of particular concern in the design of loop
on providing the additional lane for the minor ramps are the constraints imposed on large
movement. trucks. Research indicates that trucks often
enter loops with excessive speed, either due to
(6) Two-lane Exit Ramps. Where design year
inadequate deceleration on exit ramps or due to
estimated volumes exceed 1500 equivalent
driver efforts to maintain speed on entrance
passenger cars per hour, a 2-lane ramp should
ramps to facilitate acceleration and merging.
be provided.
Where the loop is of short radius and is also on
Provisions should be made for possible a steep descent (over 6 percent), it is important
widening to three or more lanes at the to develop the standard 2/3 full superelevation
crossroads intersection. Figure 504.3L rate by the beginning of the curve (see Index
illustrates the standard design for a 2-lane exit. 504.2(5)). On loop entrance ramps this can
An auxiliary lane approximately 1,300 feet often be facilitated by beginning the ramp with
long should be provided in advance of a 2-lane a short tangent (75 feet to 100 feet) that
exit. For volumes less than 1500 but more than diverges from the cross street at an angle of
900, a one-lane width exit ramp should be 4 to 9 degrees. Consideration should be given
provided with provision for adding an auxiliary to developing additional tangent length if
lane and an additional lane on the ramp. conditions allow.
(7) Two-lane Entrance Ramps. These ramps are The ramp lane pavement structure should be
discouraged in congested corridors. Early provided on shoulders for curves with a radius
discussion with the HQ Traffic Liaison and less than 300 feet (see Indexes 626.1 and
Design Coordinator or Design Reviewer is 636.1).
recommended whenever two-lane entrance
(9) Distance Between Successive On-ramps. The
ramps are being considered.
minimum distance between two successive on-
(8) Loop Ramps. Normally, loop ramps should ramps to a freeway lane should be the distance
have one lane and shoulders unless a second needed to provide the standard on-ramp
lane is needed for capacity or ramp metering acceleration taper shown on Figure 504.2A.
purposes. Consideration should be given to This distance should be about 1,000 feet unless
providing a directional ramp when loop the upstream ramp adds an auxiliary lane in
volumes exceed 1500 vehicles per hour. If two which case the downstream ramp should merge
lanes are provided, normally only the right lane with the auxiliary lane in a standard 50:1
needs to be widened for trucks. See Topic 404 (longitudinal to lateral) convergence. The
for additional discussion on lane widths and distance between on-ramp noses will then be
design of ramp intersections to accommodate controlled by interchange geometry.
the design vehicle. See Index 504.3(1) for a
discussion on-ramp widening for trucks.
HIGHWAY DESIGN MANUAL 500-23
May 7, 2012
Figure 504.3A
Typical Freeway Entrance
With 1-Lane Ramp Meter
500-24 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 504.3B
Typical Freeway Entrance Loop Ramp
With 1-Lane Ramp Meter
HIGHWAY DESIGN MANUAL 500-25
May 7, 2012
Figure 504.3C
Typical Freeway Entrance Loop Ramp
With 2-Lane Ramp Meter
500-26 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 504.3D
Typical Freeway Entrance for Ramp Volumes < 1500 VPH
With 2-Lane Ramp Meter
HIGHWAY DESIGN MANUAL 500-27
May 7, 2012
Figure 504.3E
Typical Freeway Entrance for Ramp Volumes > 1500 VPH
With 2-Lane Ramp Meter
500-28 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 504.3F
Typical Freeway Entrance for Ramp Volumes < 1500 VPH
3-Lane Ramp Meter
(2 mixed-flow lanes + HOV preferential lane)
HIGHWAY DESIGN MANUAL 500-29
May 7, 2012
Figure 504.3G
Typical Freeway Entrance for Ramp Volumes > 1500 VPH
3-Lane Ramp Meter
(2 mixed-flow lanes + HOV preferential lane)
500-30 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 504.3H
Typical Freeway Connector
2-Lane Meter
(1 mixed-flow lane + HOV preferential lane)
HIGHWAY DESIGN MANUAL 500-31
May 7, 2012
Figure 504.3I
Typical Freeway Connector
3-Lane Meter
(2 mixed-flow lanes + HOV preferential lane)
500-32 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 504.3J
Location of Ramp Intersections
on the Crossroads
HIGHWAY DESIGN MANUAL 500-33
May 7, 2012
Figure 504.3K
Transition to Two-lane Exit Ramp
500-34 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 504.3L
504.2A and 504.2B, but utilizing the flatter connector, discussions with the HQ Traffic
divergence angle shown in Figure 504.4. Liaison and Design Coordinator should take
Single lane loop connectors may use a diverge place as early as possible. Issues of particular
angle of as much as that shown on Figure concern are adequate deceleration lengths to
504.2B for ramps, if necessary. The choice the end of the queue, potential need to widen
will depend upon interchange configuration shoulders if sight distance is restricted
and driver expectancy. Single lane connectors (particularly on-ramps with 5-foot shoulders
in excess of 1,000 feet in length should be on each side), and the potential for queuing
widened to two lanes to provide for passing back onto the freeway.
maneuvers (see Index 504.4(4)).
504.5 Auxiliary Lanes
(6) Branch Connections. A branch connection is
defined as a multilane connection between In order to ensure satisfactory operating conditions,
two freeways. A branch connection should be auxiliary lanes may be added to the basic width of
traveled way.
provided when the design year volume
exceeds 1500 equivalent passenger cars per Where an entrance ramp of one interchange is
hour. closely followed by an exit ramp of another
Merging branch connections should be interchange, the acceleration and deceleration lanes
designed as shown in Figure 504.3L. should be joined with an auxiliary lane. Auxiliary
Diverging branch connections should be lanes should be considered in all cases when the
designed as shown in Figure 504.4. The weaving distance, measured as shown in Figure
diverging branch connection leaves the main 504.2A, is less than 2,000 feet. Where
freeway lanes on a flatter angle shown in interchanges are more widely spaced and ramp
volumes are high, the need for an auxiliary lane
Figure 504.4 than the standard 2-lane ramp
between the interchanges should be determined in
exit connection shown in Figure 504.3K. The
accordance with Index 504.7.
standard ramp exit connects to a local street.
The diverging branch connection connects to Auxiliary lanes may be used for the orientation of
another freeway and has a flatter angle that traffic at 2-lane ramps or branch connections as
allows a higher departure speed. illustrated on Figure 504.3L and Figure 504.4. The
length and number of auxiliary lanes in advance of
At a branch merge, a 2,500-foot length of
2-lane exits are based on percentages of turning
auxiliary lane should be provided beyond the
traffic and a weaving analysis.
merge of one lane of the inlet, except where it
does not appear that capacity on the freeway Auxiliary lanes should be considered on all
will be reached until five or more years after freeway entrance ramps with significant truck
the 20 year design period. In this case the volumes. The grade, volumes and speeds should be
length of auxiliary lane should be a minimum analyzed to determine the need for auxiliary lanes.
of 1,000 feet. For diverging connections An auxiliary lane would allow entrance ramp
where less than capacity conditions beyond traffic to accelerate to a higher speed before
the design year are anticipated, the length of merging with mainline traffic, or simply provide
auxiliary lane in advance of the exit should be more opportunity to merge. See Index 504.2 for
1,300 feet. specific requirements.
(7) Lane Drops. The lane drop taper on a 504.6 Mainline Lane Reduction at
freeway-to-freeway connector should not be Interchanges
less than WV.
The basic number of mainline lanes should not be
(8) Metering. Any decision to meter freeway-to- dropped through a local service interchange. The
freeway connectors must be carefully same standard should also be applied to freeway-
considered as driver expectancy on these types to-freeway interchanges where less than 35 percent
of facilities is for high-speed uninterrupted of the traffic is turning (see Figure 504.4). Where
flow. If metering is anticipated on a
HIGHWAY DESIGN MANUAL 500-37
May 7, 2012
Figure 504.4
Diverging Branch Connections
500-38 HIGHWAY DESIGN MANUAL
May 7, 2012
more than 35 percent of the freeway traffic is volume over all lanes of the weaving section is then
turning, consideration may be given to reducing the found from the panels on the right of the chart. The
number of lanes. No decision to reduce the number weaving chart should not be extrapolated.
of lanes should be made without the approval of the
Pages 234-238 of the 1965 Highway Capacity
District Traffic Operations Unit. Additionally,
Manual (HCM) provide a method for determining
adequate structure clearance (both horizontal and
the adequacy of weaving sections near single lane
vertical) should be provided to accommodate future
ramps. It is often referred to as the LOS D method.
construction of the dropped lane if required.
This method is also documented in Traffic Bulletin
Where the reduction in traffic volumes is sufficient 4 which is available from the District Division of
to warrant a decrease in the basic number of lanes, Traffic Operations. The LOS D method can be
a preferred location for the lane drop is beyond the used to project volumes along a weaving section.
influence of an interchange and preferably at least These volumes can be compared to the capacities
one-half mile from the nearest exit or inlet nose. It along the same weaving section.
is desirable to drop the right lane on tangent
Volumes in passenger car equivalents per hour
alignment with a straight or sag profile so vehicles
(PCEPH) should be adjusted for freeway grade and
can merge left with good visibility to the pavement
truck volumes. Table 504.7C and Figures 504.7D
markings in the merge area (see Index 201.7).
and E are reprinted from the 1965 HCM and
504.7 Weaving Sections provide information regarding vehicle distribution
by lane.
A weaving section is a length of one-way roadway
where vehicles are crossing paths, changing lanes, The results obtained from Figure 504.7A (the
or merging with through traffic as they enter or exit Leisch Method) for single-lane ramps with an
a freeway or collector-distributor road. auxiliary lane and weaving rates exceeding 2500
PCEPH should be checked using the LOS D
A single weaving section has an inlet at the method.
upstream end and an exit at the downstream end. A
multiple weaving section is characterized by more Weaving capacity analyses other than those
than one point of entry followed by one or more described above should not be used on California
points of exit. highways. Other methods, such as the one
contained in the 1994 HCM, may not always
A rough approximation for adequate length of a produce accurate results.
weaving section is one foot of length per weaving
vehicle per hour. This rate will approximately The criteria contained within this Index apply to:
provide a Level of Service (LOS) C. • New interchanges.
There are various methods for analyzing weaving
• Modifications to existing interchanges
sections. Two methods which provide valid results
including access control revisions for new
are described below.
ramps or the relocation/elimination of existing
The Leisch method, which is usually considered the ramps.
easiest to use, is illustrated in Figure 504.7A. This
method was developed by Jack Leisch & • Projects to increase mainline capacity when
Associates and may be used to determine the length existing interchanges do not meet interchange
of weaving sections for both freeways and spacing requirements.
collector-distributor roads. The Leisch weaving Weaving sections in urban areas should be
charts determine the level of service for the designed for LOS C or D. Weaving sections in
weaving volumes for the length of the weaving rural areas should be designed for LOS B or C.
section from the first panel on the lower left of the Design rates for lane balanced weaving sections
chart. The analysis is dependent on whether the where at least one ramp or connector will be two
section is balanced or unbalanced, as defined in lanes should not result in a LOS lower than the
Figure 504.7B. The level of service for the total middle of LOS D using Figure 504.7A. Mainline
through capacity is optimized when weaving
HIGHWAY DESIGN MANUAL 500-39
May 7, 2012
movements operate at least one level of service sides of the local facility should match. See
better than the mainline level of service. In 504.3(3) for local road intersection.
determining acceptable hourly operating volumes,
In Case 2 consider private ownership within the
peak hour factors should be used.
loop only if access to the property is an adequate
The minimum weaving length, measured as distance from the ramp junction to preserve
shown on Figures 504.2A and 504.2B shall be operational integrity.
2,000 feet in urban areas, 5,000 feet in rural
In Case 3 if the crossroads is near the ramp junction
areas, and 5,000 feet between freeway-to-
at the local road, full access control should be
freeway interchanges and other interchanges.
acquired on the local road from the junction to the
The volumes used must be volumes unconstrained
intersection with the crossroad.
by metering regardless of whether metering will be
used. It should be noted that a weaving analysis Case 6 represents a slip ramp design. If the ramp is
must be considered over an entire freeway segment perpendicular to the local/frontage road refer to
as weaving can be affected by other nearby ramps. Case 3. In Case 6 if the crossroad is near the ramp
junction to the local/frontage road, access control
The District Traffic Operations Branch should be
should be acquired on the opposite side of the local
consulted for difficult weaving analysis problems.
road from the junction.
504.8 Access Control
Access rights shall be acquired along
interchange ramps to their junction with the
nearest public road. At such junctions, for new
construction, access control should extend 100 feet
beyond the end of the curb return or ramp radius in
urban areas and 300 feet in rural areas, or as far as
necessary to ensure that entry onto the facility does
not impair operational characteristics. Access
control shall extend at least 50 feet beyond the
end of the curb return, ramp radius, or taper.
Typical examples of access control at interchanges
are shown in Figure 504.8. These illustrations do
not presume to cover all situations or to indicate the
most desirable designs for all cases. When there is
state-owned access control on both sides of a local
road, a maintenance agreement may be needed.
For new construction or major reconstruction,
access rights shall be acquired on the opposite
side of the local road from ramp terminals to
preclude the construction of future driveways or
local roads within the ramp intersection. This
access control would limit the volume of traffic and
the number of phases at the intersection of the ramp
and local facility, thereby optimizing capacity and
operation of the ramp. Through a combination of
access control and the use of raised median islands
along the local facility, right–in/ right-out access
may be permitted beyond 200 feet from the ramp
intersection. The length of access control on both
500-40 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 504.7A
Design Curve for Freeway and Collector Weaving
HIGHWAY DESIGN MANUAL 500-41
September 1, 2006
Figure 504.7B
Lane Configuration of Weaving Sections
500-42 HIGHWAY DESIGN MANUAL
September 1, 2006
Table 504.7C
Percent of Through Traffic Remaining in Outer Through Lane
(Level of Service D Procedure)
Total Volume of Approximate Percentage of Through(1) Traffic Remaining in the Outer Through
Through Traffic, Lane in the Vicinity of Ramp Terminals at Level of Service D
One Direction (2)
(vph) 8-Lane Freeway 6-Lane(3) Freeway 4-Lane(4) Freeway
NOTES:
(1) Traffic not involved in a ramp movement within 4,000 feet in either direction.
(2) 4 lanes one-way.
(3) 3 lanes one-way.
(4) 2 lanes one-way.
HIGHWAY DESIGN MANUAL 500-43
September 1, 2006
Figure 504.7D
Percentage Distribution of On- and Off-ramp Traffic
in Outer Through Lane and Auxiliary Lane
(Level of Service D Procedure)
500-44 HIGHWAY DESIGN MANUAL
September 1, 2006
Figure 504.7E
960
* THESE PERCENTAGES ARE NOT NECESSARILY THE DISTRIBUTIONS UNDER FREE FLOW OR LIGHT RAM P TRAFFIC, BUT
UNDER PRESSURE OF HIGH VOLUM ES IN THE RIGHT LANES AT THE LOCATION BEING CONSIDERED AND WITH
AVAILABLE ROOM IN OTHER LANES.
NOTE:
IF RAM P PERCENTAGE IN THE OUTER THROUGH LANE AT POINT UNDER CONSIDERATION IS BELOW DASHED LINE,
THEN AM OUNT IN THE OUTER THROUGH LANE SHOULD BE RECALCULATED ASSUM ING RAM P TRAFFIC IS
THROUGH TRAFFIC. USE HIGHER VALUE. SEE EXAM PLE ABOVE.
HIGHWAY DESIGN MANUAL 500-45
September 1, 2006
Figure 504.8
Typical Examples of Access
Control at Interchanges
500-46 HIGHWAY DESIGN MANUAL
September 1, 2006
drainage and frost resistance. Base may be These types of pavements rely on the
one or multiple layers treated with cement, substantially higher stiffness of the
asphalt or other binder material, or may concrete slab to distribute the traffic loads
consist of untreated aggregate. In some cases, over a relatively wide area of underlying
the base may include a drainage layer to drain layers and the subgrade. Some rigid
water that seeps into the base. The aggregate concrete slabs have reinforcing steel to
in base is typically a higher quality material help resist cracking due to temperature
than that used in subbase. Further discussion changes and repeated loading. Procedures
on base materials and concepts can be found for rigid pavements can be found in
in Chapter 660. Chapter 620.
(4) Surface Course. One or more layers of the (c) Composite Pavements. These are
pavement structure engineered to pavements comprised of both flexible
accommodate and distribute traffic loads, (asphalt binder mixes) and rigid (cement
provide skid resistance, minimize concrete) layers over underlying layers of
disintegrating effects of climate, reduce stabilized or unstabilized base or subbase
tire/pavement noise, improve surface drainage, materials. Currently, for purposes of the
and minimize infiltration of surface water into procedures in this manual, only pavements
the underlying base, subbase and subgrade. with a flexible layer over a rigid surface
Sometimes referred to as the surface layer, the layer are considered to be composite
surface course may be composed of a single pavements. In California, such pavements
layer, constructed in one or more lifts of the consist mostly of existing rigid pavements
same material, or multiple layers of different (typically Portland cement concrete) that
materials. have had a flexible surface course overlay
such as hot mix asphalt (HMA) (formerly
Depending on the type of base or subbase
known as asphalt concrete), open graded
layers, surface courses are used to characterize
friction course (OGFC) (formerly known
pavements into the following three categories:
as open graded asphalt concrete), or
(a) Flexible Pavements. These are pavements rubberized hot mix asphalt (RHMA)
engineered to bend or flex when loaded. (formerly known as rubberized asphalt
Flexible pavements transmit and distribute concrete). See Chapter 640 for additional
traffic loads to the underlying layers. The information on composite pavements.
highest quality layer is the surface course,
(5) Non-Structural Wearing Course. On some
which typically consists of one or more
pavements, a non-structural wearing course is
layers of asphalt binder mixes and may or
placed to protect the surface course from wear
may not incorporate underlying layers of
and tear from tire/pavement interaction, the
base and/or subbase. These types of
weather, and other environmental factors.
pavements are called "flexible" because
Examples of non-structural wearing courses
the total pavement structure bends (or
include OGFC, various types of surface seals,
flexes) to accommodate deflection
and added surface course thickness to allow
bending under traffic loads. Procedures
for chain wear or grinding. Although non-
for flexible pavements can be found in
structural wearing courses are not given a
Chapter 630.
structural value in the procedures and tables
(b) Rigid Pavements. These are pavements found in this manual, they will improve the
with a rigid surface course typically a slab service life of the pavement by protecting it
of Portland cement concrete (or a variety from traffic and environmental effects.
of specialty hydraulic cement concrete
(6) Others. Depending on the type of pavement
mixes used for rapid strength concrete)
built and the subgrade or existing soil
over underlying layers of stabilized or
conditions encountered, additional layers may
unstabilized base or subbase materials.
HIGHWAY DESIGN MANUAL 600-3
May 7, 2012
be included in the pavement. Some of these projects such as lane/shoulders additions, auxiliary
layers include: lanes, climbing or passing lanes, etc., the existing
adjacent pavement condition should be
(a) Interlayers can be used between pavement
investigated to determine if rehabilitation or
layers or within pavement layers to
pavement preservation is warranted. If warranted,
reinforce pavement and/or improve
combining rehabilitation or pavement preservation
resistance to reflective cracking of the
work with widening is strongly encouraged.
pavement structure.
Combining widening with work on existing
(b) Bond Breakers are used to prevent pavement can minimize traffic delay and long-
bonding between two pavement layers term costs. For example, grinding the adjoining
such as rigid pavement surface course to a rigid pavement lane next to the proposed widening
stabilized base. can improve constructability and provide a
(c) Tack Coats are used to bond a layer of smoother pavement surface for the widening. For
asphalt binder mix to underlying existing flexible pavement projects, a minimum of
pavement layers or between layers of 0.15 foot overlay over the widening and existing
asphalt binder mixes where multiple lifts pavement should be used to eliminate pavement
are required. joints which are susceptible to water intrusion and
early fatigue failure.
(d) Prime Coats can be used on aggregate
base prior to paving for better bonding and Additional guidance and requirements on
to act as water proofing of the aggregate widening existing facilities, including possible
base. options as well as certain circumstances that may
justify adding rehabilitation or pavement
(e) Leveling Courses are used to fill and level preservation work to widening, or deferring it, are
surface irregularities and ruts before discussed in Index 612.3.
placing overlays.
603.3 Pavement Preservation
Topic 603 – Types of Pavement Pavement Preservation has two main categories or
Projects programs:
(1) Preventive Maintenance. Preventive
603.1 New Construction
maintenance projects are used to provide
New construction is the building of a new facility. preventive treatments to preserve pavements
This includes new roadways, interchanges or in good condition. These projects are
grade separation crossings, and new parking lots typically done by Department Maintenance
or safety roadside rest areas. forces or through the Major Maintenance
Program. The District Maintenance Engineer
603.2 Widening
typically determines which preventive
Widening projects involve the construction of treatment to apply and when. Examples of
additional width to improve traffic flow and preventive maintenance projects include:
increase capacity on an existing highway facility.
Widening may involve adding lanes (including • Removal and replacement of a non-
transit or bicycle lanes), shoulders, pullouts for structural wearing course (for example,
maintenance/transit traffic; or widening existing open graded friction courses);
lane, shoulder or pullouts. • Thin non-structural overlays less than or
It is often not cost-effective or desirable to widen a equal to 0.08 foot (or 0.10 foot when
highway without correcting for bad ride and major needed to enhance compaction in colder
structural problems in adjacent pavements when temperatures);
that work is needed. Therefore, on widening
600-4 HIGHWAY DESIGN MANUAL
November 2, 2012
Figure 602.1
Basic Pavement Layers of the Roadway
NOTES:
1. These illustrations are only to show nomenclature and are not to be used for geometric cross section
details. For these, see Chapter 300.
2. Pavement drainage design, both on divided and undivided highways, are illustrated and discussed under
Chapter 650.
3. Only flexible and rigid pavements shown. Composite pavements are the same as rigid pavements with a
flexible layer overlay.
4. See Index 626.2 for criteria for when and how to use flexible or rigid shoulders.
HIGHWAY DESIGN MANUAL 600-5
May 7, 2012
replacement of the entire roadway width. and specifications for a Contractor to bid and
Incidental rebuilding of existing pavements for build the project.
rehabilitation in order to conform to bridges,
The PE coordinates with the Structures
existing pavement, or meet vertical clearance
District Liaison Engineer and Division of
standards are also considered a rehabilitation and
Engineering Services (DES) staff for the
not reconstruction. Storm or earthquake damage
proper selection and engineering of any
repair (i.e., catastrophic) also are not considered
structure approach system including the
reconstruction projects.
adequacy of all drainage ties between the
Pavement reconstruction projects are to follow the structure approach drainage features and other
same standards as new construction found in this new or existing drainage facilities. The PE
manual unless noted otherwise. should contact the Structures District Liaison
Engineer as early as possible in the project
603.6 Temporary Pavements and Detours development process to facilitate timely
Temporary pavements and detours are constructed review and project scheduling.
to temporarily carry traffic anticipated during (3) District Materials Engineer (DME). The
construction. These types of pavements should be DME is responsible for materials information
engineered using the standards and procedures for for pavement projects in the district. The
new construction except where noted otherwise. District Materials Unit is responsible for
conducting or reviewing the findings of a
Topic 604 - Roles and preliminary soils and other materials
Responsibilities investigation to evaluate the quality of the
materials available for constructing the
604.1 Roles and Responsibilities for project. The DME prepares or reviews the
Pavement Engineering Materials Report for each project; provides
The roles and responsibilities listed below apply recommendations to and in continuous
only to pavement engineering. consultation with the Project Engineer
throughout planning and design, and with the
(1) Pavement Engineer. The pavement engineer PE and Resident Engineer during construction;
is the engineer who performs pavement and coordinates Materials information with the
calculations, develops pavement structure Department functional units, Material
recommendations, details, or plans. The Engineering and Testing Services (METS),
pavement engineer can be the Project Headquarters functional units, local agencies,
Engineer, District Materials Engineer, District industry, and consultants.
Maintenance Engineer, consultant, or other
staff engineer responsible for this task. (4) District Pavement Advisor (DPA). The DPA
manages and coordinates overall pavement
(2) Project Engineer (PE). The PE is the strategies for the District. They are primarily
registered civil engineer in responsible charge involved in pavement management such as
of appropriate project development documents identifying future pavement preservation,
(i.e., Project Study Report, Project Report, and rehabilitation, and reconstruction needs, and
PS&E) and coordinates all aspects of project prioritizing pavement projects to meet those
development. The PE is responsible for needs. The DPA establishes pavement
project technical decisions, engineering projects and reviews planning documents
quality (quality control), and estimates. This prepared by the PE for consistency with
includes collaborating with the District overall District and statewide goals for
Materials Engineer, District Pavement Advisor pavements. The District Pavement Advisor is
and other subject matter experts regarding typically either the District Maintenance
pavement details and selecting pavement Engineer or another individual within District
strategy for new and rehabilitation projects. Maintenance.
The PE clearly conveys pavement related
decisions and information on the project plans
600-8 HIGHWAY DESIGN MANUAL
November 2, 2012
(5) Pavement Program (PP). The PP, within the Reports based upon studies and
Division of Maintenance (DOM) is information supplied by the District.
responsible for statewide standards and
• Structure Design (SD): Structure Design
guidelines for the pavement engineering
is responsible for selecting the type of
process. The DOM Assistant Division Chief
structure approach system to be used when
for Pavement Program serves as the State
the construction or rehabilitation of a
Pavement Engineer for the Department.
structure approach slab is necessary.
The PP Office of Concrete Pavement and
Pavement Foundations (OCPPF) and Asphalt 604.2 Other Resources
Pavement (OAP) are responsible for The following resources provide additional
maintaining pavement engineering standards, standards and guidance related to pavement
specifications, standard plans, design engineering. Much of this information can be
methodologies, design software, and practices found on the Department Pavement website, see
that are used state wide. OCPPF and OAP category (5) below.
also provide technical expertise on material
properties and products for pavements. (1) Standard Plans. These are collections of
OCPPF and OAP work closely with the commonly used engineering details intended
District Materials Engineers, Maintenance to provide consistency for contractors, resident
Engineers, and Resident Engineers to engineers and maintenance engineers in
investigate ongoing field and materials issues. defining the scope of work for projects, assist
in the biddability of the project contract plans,
(6) State Pavement Engineer. The State and assist maintenance in maintaining the
Pavement Engineer provides leadership and facility. The standard plans were developed
commitment to ensure safe, effective, and based on research and field experience and in
environmentally sensitive highway pavements consultation with industry. Standard plans for
that improve mobility across California. The pavement should not be altered or modified
State Pavement Engineer is responsible for without the prior written approval of the
conveying clear direction and priorities on Chief, Office of Concrete Pavement and
pavement initiatives, policies, and standards Pavement Foundations. Standard plans for
that reflect departmental goals; and for the pavements can be found on the Department
implementation of pavement policies, Pavement website.
standards, and specifications.
(2) Standard Specifications and Standard Special
(7) Division of Engineering Services (DES). The Provisions. The Standard Specifications
following units within DES provide services provide material descriptions, properties and
that relate to pavements: work quality requirements, contract
administration requirements, and measurement
• Materials and Geotechnical Services:
The Materials and Geotechnical Services and payment clauses for items used in the
project. The Standard Special Provisions are
subdivision consists of the Materials unit
additional specification standards used to
(formerly Materials Engineering and
modify the Standard Specifications including
Testing Services (METS)) and the
descriptions, quality requirements, and
Geotechnical Services (GS) unit. The
measurement and payment for the project
Materials unit is responsible for
work and materials. When no Standard
conducting laboratory testing, field
testing, specialized field inspections, and Specification or Standard Special Provision
exists for new or proprietary items, the
maintaining the test method procedures
Pavement Program must review and concur
forthe Department. The GS unit provides
with a special provision. For further
the Districts, Structures, and Headquarters
information, see the Specifications section on
with expertise and guidance in soil related
investigations and groundwater issues, GS the Department Pavement website.
prepares or reviews Geotechnical Design
HIGHWAY DESIGN MANUAL 600-9
November 2, 2012
Table 612.2
Pavement Design Life for New Construction and Reconstruction
Pavement Design Life (Years)
AADT(3) <150,000(1) AADT ≥ 150,000(1)
Facility or
and
AADTT <15,000(1)
(4) AADTT ≥ 15,000(1)
life of the adjacent roadway (but not less than life cycle cost analysis procedures. Life-cycle cost
the project design period as defined in analysis is discussed further in Topic 619.
Index 103.2), or the pavement design life values
in Table 612.2 depending on which has the
612.6 Temporary Pavements and Detours
lowest life-cycle costs. Life-cycle cost analysis is Temporary pavements and detours should be
discussed further in Topic 619. engineered to accommodate the anticipated traffic
When widening a roadway, the existing pavement loading that the pavement will experience during
should be rehabilitated and brought up to the same the construction period. The minimum design life
life expectancy as the new widened portion of the for temporary pavements and detours should be no
roadway. less than the construction period for the project.
This period may range from a few months to
612.4 Pavement Preservation several years depending on the type, size and
complexity of the project.
(1) Preventive Maintenance: Because preventive
maintenance projects involve non-structural 612.7 Non-Structural Wearing Courses
overlays, seals, grinds, or repairs, they are not
engineered to meet a minimum structural As described in Index 602.1(5), a non-structural
design life like other types of pavement wearing course is used on some pavements to
projects. Their intended goal is to extend the ensure that the underlying layers will be protected
service life of an existing pavement structure from wear and tear from tire/pavement interaction,
while it is in good condition. Typically, for the weather, and other environmental factors for the
preventive maintenance, the added service life intended design life of the pavement. Because non-
can vary from a couple of years to over structural wearing courses are not considered to
7 years depending on the strategy being used contribute to pavement structural capacity, they are
and the condition of the existing pavement. not expected to meet the same design life criteria as
the structural layers. However, when selecting
(2) Capital Preventive Maintenance: The materials, mix designs and thickness of these
strategies used for CAPM projects have been courses, appropriate evaluation and sound
engineered to extend the service life of a engineering judgment should be used to optimize
pavement that exhibits minor distress and/or performance and minimize the need for
triggered ride (International Roughness Index maintenance of the wearing course and the
(IRI) greater than 170 inches per mile) by a underlying structural layers. Based on experience,
minimum of 5 years. Some strategies such as a properly engineered non-structural wearing
rigid pavement diamond grinding, slab course placed on new pavement should perform
replacement, punchout repairs, and dowel bar adequately for 10 or more years, and 5 or more
retrofit can last at least 10 years. years when placed on existing pavement as a part
of rehabilitation or preventive maintenance.
612.5 Roadway Rehabilitation
The minimum pavement design life for roadway Topic 613 - Traffic Considerations
rehabilitation projects shall be 20 years except
for roadways with existing rigid pavements or 613.1 Overview
with a current Annual Average Daily Traffic Pavements are engineered to carry the truck traffic
(AADT) of at least 15,000 vehicles, where the loads expected during the pavement design life.
minimum pavement design life shall be 20 or Truck traffic, which includes transit vehicles trucks
40 years depending on which design life has the and truck-trailers, is the primary factor affecting
lowest life-cycle costs. At the discretion of the pavement design life and its serviceability.
District, a 40-year pavement design life may be Passenger cars and pickups are
considered and evaluated for all projects with an
AADT less than 15,000 using the Department’s
610-4 HIGHWAY DESIGN MANUAL
May 7, 2012
considered to have negligible effect when responsible for developing traffic projections
determining traffic loads. (including truck volumes, equivalent single
axle loads, and TIs) used for planning and
Truck traffic information that is currently required
engineering of State highways in the District.
for pavement engineering includes projected
The Project Engineer should coordinate with
volume for each of four categories of truck and
the forecasting unit in their District early in the
transit vehicle types by axle classification (2-, 3-, 4-
project development process to obtain the
, and 5-axles or more). When the Department
required traffic projections.
adopts the Mechanistic – Empirical (ME) design
method, additional information such as axle (2) Design Year Annual Average Daily Truck
configurations (single, tandem, tridem, and quad), Traffic (AADTT): An expansion factor obtained
axle loads, and number of load repetitions would from the traffic forecasting unit is used to
also be required. This information is used to project current AADTT to the design year
estimate anticipated traffic loading and AADTT for each axle classification (see Table
performance of the pavement structure. The 613.3A). In its simplest form, the expansion
Department currently estimates traffic loading by factor is a straight-line projection of the current
using established constants for a 10-, 20-, 30-, or one-way AADTT data. When using the
40-year pavement design life to convert truck straight-line projection, the truck traffic data is
traffic data into 18-kip equivalent single axle loads projected to find the AADTT at the midway of
(ESALs). The total projected ESALs during the the design life. This represents the average one-
pavement design life are in turn converted into a way AADTT for each axle classification during
Traffic Index (TI) that is used to determine the pavement design life.
minimum pavement thickness. Another method for
When other than a straight-line projection of
estimating pavement loading known as Axle Load
current truck traffic data is used for engineering
Spectra is currently under development by the
purposes, the procedure to be followed in
Department for future use with the Mechanistic-
developing design year traffic projections will
Empirical (ME) design procedure.
depend on travel forecast information for the
613.2 Traffic Volume Projections region. In such cases, the projections require a
coordinated effort from the District's Division
(1) Traffic Volume and Loading Data. In order to of Transportation Planning and Traffic
determine expected traffic loads on a pavement Operations, working closely with the Regional
it is first necessary to determine projected Agencies to establish realistic values for truck
traffic volumes during the design life for the traffic growth rates based on travel patterns,
facility. land use changes, and other socioeconomic
Traffic volume or loading on State highways factors.
can come from vehicle counts and Due to various changes in travel patterns, land
classification, weigh-in-motion (WIM) stations, use changes, and other socioeconomic factors
or the Truck Traffic (Annual Average Daily that may significantly affect design year traffic
Truck Traffic) on California State Highways projections, the TI for facilities with longer
published annually by Headquarters Division service life, such as a 30- or 40-year design life
of Traffic Operations. Current and projected require more effort to determine than for a 10-
traffic volume by vehicle classification must be or 20-year design life. For this reason, the
obtained for each project in accordance with Project Engineer should involve District
the procedures found in this Topic. Transportation Planning and/or Traffic
Districts typically have established a unit Operations in determining a realistic and
within Traffic Operations or Planning appropriate TI for each project early in the
specifically responsible for providing travel project development process. In the absence of
forecast information. These units are 30- or 40-year traffic projection data,
20-year projection data may be extrapolated to
HIGHWAY DESIGN MANUAL 610-5
May 7, 2012
30- and 40-year values by applying the These lane distribution factors are shown in
expansion factors. Table 613.3B.
613.3 Traffic Index Calculation (3) Traffic Index (TI). The Traffic Index (TI) is a
measure of the number of ESALs expected in
The Traffic Index (TI) is determined using the the traffic lane over the pavement design life of
following procedures: the facility. The TI does not vary linearly with
(1) Determine the Projected Equivalent Single the ESALs but rather according to the
Axle Loads (ESALs). The information obtained following exponential formula and the values
from traffic projections and Truck Weight presented in Table 613.3C. The TI is
Studies is used to develop 18-kip Equivalent determined to the nearest 0.5.
Single Axle Load (ESAL) constants that
(ESAL × LDF )
0.119
represent the estimated total accumulated
TI = 9.0 ×
traffic loading for each heavy vehicle (trucks 10 6
and buses and each of the four truck types
during the pavement design life. Typically, Where:
buses are assumed to be included in the truck TI = Traffic Index
counts due to their relatively low number in
comparison to trucks. However, for facilities ESAL = Total number of cumulative 18-
with high percentage of buses such as high- kip Equivalent Single Axle Loads
occupancy vehicle (HOV) lanes and exclusive LDF = Lane Distribution Factor (see Table
bus-only lanes, projected bus volumes need to 613.3B)
be included in the projection used to determine
ESALs. The ESAL constants are used as Index 613.4 contains additional requirements
multipliers of the projected AADTT for each and considerations for determining projected
truck type to determine the total cumulative traffic loads.
ESALs and in turn the Traffic Index (TI) 613.4 Axle Load Spectra
during the design life for the pavement (see
Index 613.3(3)). The ESALs and the resulting (1) Development of Axle Load Spectra. Axle load
TI are the same magnitude for both flexible, spectra is an alternative method of measuring
rigid, and composite pavement alternatives. heavy vehicle loads that is currently under
The current 10-, 20-, 30-, and 40-year ESAL development for the future mechanistic-
constants are shown in Table 613.3A. empirical design method. Axle load spectra is
a representation of normalized axle load
(2) Lane Distribution Factors. Truck/bus traffic distribution developed from weigh-in-motion
on multilane highways normally varies by lane (WIM) data for each axle type (single, tandem,
with the lightest volumes generally in the tridem, and quad) and truck class (FHWA
median lanes and heaviest volumes in the vehicle classes 4 through 13). Axle load
outside lanes. Buses are also typically found in spectra do not involve conversion of projected
HOV lanes. For this reason, the distribution of traffic loads into equivalent single axle loads
truck/bus traffic by lanes must be considered in (ESALs), instead traffic load applications for
the engineering for all multilane facilities to each truck class and axle type are directly
ensure that traffic loads are appropriately characterized by the number of axles within
distributed. Because of the uncertainties and each axle load range.
the variability of lane distribution of trucks on
multilane freeways and expressways, statewide In order to accurately predict traffic load
lane distribution factors have been established related damage on a pavement structure, it is
for pavement engineering of highway facilities important to develop both spatial and temporal
in California. axle load spectra for different truck loadings
and pavements. The following data is needed
to develop axle load spectra:
610-6 HIGHWAY DESIGN MANUAL
November 2, 2012
Table 613.3A
ESAL Constants
Vehicle Type 10-Year 20-Year 30-Year 40-Year
(By Axle Classification) Constants Constants Constants Constants
2-axle trucks or buses 690 1,380 2,070 2,760
3-axle trucks or buses 1,840 3,680 5,520 7,360
4-axle trucks 2,940 5,880 8,820 11,760
5 or more-axle trucks 6,890 13,780 20,670 27,560
Table 613.3B
Lane Distribution Factors for Multilane Highways
Factors to be Applied to Projected Annual Average Daily Truck Traffic
Number of Mixed Flow (AADTT)
Lanes in One Direction Mixed Flow Lanes (see Notes 1-6)
Lane 1 Lane 2 Lane 3 Lane 4
One 1.0 - - -
Two 1.0 1.0 - -
Three 0.2 0.8 0.8 -
Four 0.2 0.2 0.8 0.8
NOTES:
1. Lane 1 is next to the centerline or median.
2. For more than four lanes in one direction, use a factor of 0.8 for the outer two lanes plus any auxiliary/collector
lanes, use a factor of 0.2 for other mixed flow through lanes.
3. For HOV lanes and other inside lanes (non truck lanes), use a factor of 0.2. However, as noted in Index
613.5(1)(b), the TI should not be less than 10 for a 20-year pavement design life, or than 11 for a 40-year
pavement design life. Additionally, for freeways and expressways, the maximum TI must not exceed 11 or 12
for a 20-year and 40-year design life, respectively.
4. If trucks are permitted to use HOV or other inside lanes, HOV and/or other inside lanes shall be designed to the
same standards as found in this table for the outside lanes.
5. For lanes devoted exclusively to buses and/or trucks, use a factor of 1.0 based on projected AADTT of mixed-
flow lanes for auxiliary and truck lanes, and a separate AADTT based on expected bus traffic for exclusive bus-
only lanes.
6. The lane distribution factors in this table represent minimum factors and, based on knowledge of local traffic
conditions and sound engineering judgment, higher values should be used for specific locations when warranted.
HIGHWAY DESIGN MANUAL 610-7
September 1, 2006
Table 613.3C
Conversion of ESAL to Traffic Index
• Truck class (FHWA Class 4 for buses mitigate sudden and unexpected pavement
through Class 13 for 7+ axle multi-trailer deterioration due to increased volumes or
combinations) loading patterns.
• Axle type (single, tandem, tridem, and In this edition of the Highway Design Manual,
quad) axle load spectra are not used to engineer
pavements.
• Axle load range for each axle type and
truck class (3 to 102 kips) 613.5 Specific Traffic Loading
• The number of axle load applications Considerations
within each axle load range by axle type (1) Traveled Way.
and truck class
(a) Mainline Lanes. Because each lane for a
• The percentage of the total number of multilane highway with 3 or more lanes in
axle applications within each axle load each direction may have a different load
range with respect to each axle type, truck distribution factor (see Table 613.3B),
class, and year of data. These are the multiple TIs may be generated for the
normalized values of axle load mainline lanes which can result in different
applications for each axle type and truck pavement thickness for each lane. Such a
class design with different thickness for each
The aforementioned data are obtained from lane would create complications for
traffic volume counts and WIM data for vehicle constructing the pavement. Therefore, the
classification, and axle type and weight. decision to use a single or multiple TI’s for
Traffic counts and WIM stations should be the pavement engineering of mainline lanes
deployed widely to ensure that projected for a multilane highway with 3 or more
volume estimates for each vehicle class and lanes in each direction should be based on
axle type are in line with the actual volumes a thorough consideration of constructibility
and growth rates. issues discussed in Index 618.2 together
with sound engineering judgment. If one
(2) Use of Axle Load Spectra in Pavement TI is used, it should be the one that
Engineering: Pavement engineering produces the most conservative pavement
calculations using axle load spectra are structure.
generally more complex than those using
ESALs or Traffic Index (TI) because loading (b) Freeway Lanes. TI for new freeway lanes,
cannot be reduced to one equivalent number. including widening, auxiliary lanes, and
However, the load spectra approach of high-occupancy vehicle (HOV) lanes,
quantifying traffic loads offers a more practical should be the greater of either the
and realistic representation of traffic loading calculated value, 10.0 for a 20-year
than using TI or ESALs. Due to its better pavement design life, or 11.0 for a 40-year
performance modeling, axle load spectra will pavement design life. For roadway
be used in the Mechanistic-Empirical rehabilitation projects, use the calculated
(M-E) design method currently under TI.
development to evaluate traffic loading over (c) Ramps and Connectors:
the design life for new and rehabilitated
pavements. This information will be used to 1. Connectors. AADTT and TI's for
validate original pavement design loading freeway-to-freeway connectors should
assumptions, and to continuously monitor be determined the same way as for
pavement performance given the loading mainline traffic.
spectrum. Axle load spectral data will also be
used to facilitate effective and pro-active
deployment of maintenance efforts and in the
development of appropriate strategies to
HIGHWAY DESIGN MANUAL 610-9
November 2, 2012
objectives, the following design standards may be tapered from the lane surface
apply for shoulders on the State highway. course thickness to the shoulder pavement
edge thickness of no less the 0.35 foot to
(b) New Construction and Reconstruction.
address different cross slope conditions
New or reconstructed shoulders shall be
(see Figure 613.5A).
engineered to match the TI of the
adjacent traffic lane when any of the For all other cases, the minimum TI for
following conditions apply: the shoulder shall match the TI of the
adjacent traffic lane for the first 2 feet of
• the shoulder width is less than
the outside shoulder width and 1 foot of
5 feet.
the inside shoulder measured from the
• the median width is 14 feet or less. edge of traveled way. See Figure 613.5B.
See Index 305.5 for further paved
For the remaining width of the shoulder,
median guidance.
the TI shall:
• on roads with less than two lanes in
• be no less than 2 percent of the
the direction of travel and there is a
projected ESALs of the adjacent
sustained (greater than 1 mile in
traffic lane or a TI of 5, whichever is
length) grade of over 4 percent
greater.
without a truck climbing lane.
• not exceed 9.
• the shoulders are adjacent to
exclusive truck or bus only lanes, or Treated permeable bases needed to
weigh station ramps. This standard perpetuate an existing treated permeable
does not apply to mixed use base under the adjacent lane may be
(automobile plus bus) lanes, including included underneath the pavement. Non-
high-occupancy vehicle (HOV) and permeable treated bases, such as lean
toll (HOT) lanes. concrete base, are not to be included
underneath the pavement.
The shoulder may also be engineered to
match the TI of the adjacent traffic lane The total depth of the shoulder
provided that: pavement structure (depth from the
surface to the subgrade) shall match the
• There is an identified plan (such as
pavement structure grading plane of the
Regional Transportation Plan,
adjacent traffic lane.
Metropolitan Transportation Plan,
Interregional Improvement Plan) to Matching the grading plane of the shoulder
convert a shoulder into a traffic lane pavement structure to that of the adjacent
within the next 20 years. traffic lane can be accomplished by
increasing the depth of the aggregate base
• The shoulder is designed following the
and/or subbase as needed (see Figure
lane width and cross slope guidance in
613.5B). This will provide a path for water
Topic 301.
in the pavement structure to drain away
• Agreement is obtained by the Program from the lane and into the shoulder. It can
Fund Manager or Agency funding the also provide a more cost effective means to
project. upgrade the shoulder to a traffic lane in the
When the above conditions apply and the future. Although using a thinner overall
shoulder and lane will both be constructed shoulder pavement structure than the
as part of the same project, the shoulder traveled way requires less material and
pavement structure should match the may appear to reduce construction costs,
adjacent traffic lane for ease of the added costs of time and labor to the
construction. For asphalt pavements, the Contractor to build the step between the
thickness of the shoulder surface course
HIGHWAY DESIGN MANUAL 610-11
November 2, 2012
Figure 613.5A
Shoulder Design for TI Equal to Adjacent Lane TI
NOTES:
* Applies to concrete and asphalt pavements.
** For asphalt pavement, minimum thickness of surface course ≥ 0.35’.
610-12 HIGHWAY DESIGN MANUAL
November 2, 2012
Figure 613.5B
Shoulder Design for TI Less Than Adjacent Lane TI
NOTES:
*** For rigid pavement, minimum thickness of surface course is ≥ 0.60’ (0.75’ for High Mountain or High
Dessert Climate Region)
For flexible pavement, minimum thickness of surface course is ≥ 0.35’
HIGHWAY DESIGN MANUAL 610-13
November 2, 2012
traveled way and shoulder can offset any pavement structure of the existing
perceived savings from reduced materials. shoulder.
For asphalt shoulders, the thickness of the • There is an identified plan that the
asphalt layer (not including nonstructural widened shoulder will be converted or
wearing surface) should not be less than replaced with a traffic lane within
0.35 foot or the thickness of the asphalt 20 years.
layer of the adjacent traffic lane, whichever
is less. • The widened shoulder will be used as a
temporary detour as discussed in Index
For concrete shoulders, a pavement 613.5(2)(f).
structure of 0.70 foot undoweled jointed
plain concrete pavement (0.85 foot in High For all other cases, widening of the existing
Mountain and High Desert climate regions) shoulder should match the pavement
over aggregate base is sufficient to meet structure of the existing shoulder. For
the requirement of the TI not exceeding 9.0 shoulders left in place, repair any existing
and provide adequate structure for distresses prior to overlaying.
maintenance equipment and temporary (d) Pavement Preservation.
traffic detours.
Shoulder preservation should be done in
An alternate shoulder design is to taper the conjunction with work on the adjacent
surface course from the surface course traffic lanes to assure that the shoulder
thickness of the adjacent traffic lane to no pavement structure will meet the
less than 0.60 foot (0.75 foot in High performance requirements stated in Index
Mountain and High Desert climate regions) 613.5(2)(a). Shoulders can be preserved
for concrete and 0.35 foot for asphalt at the by:
edge of shoulder (see Figure 613.5B).
• Sealing cracks greater than ¼ inch in
Bases and subbases for new or width,
reconstructed shoulders should extend at
least 1 foot beyond the edge of shoulder as • Grinding out rolled up sections next to
shown in Figures 613.5A and 613.5B. concrete pavement,
hot mix asphalt at the rigid pavement joint, At some intersections, the level of truck/transit
surface cracking, raveling, brittleness, traffic from all approaches may add more loads
oxidation, etc. on the pavement than what the mainline
pavement was designed for. Separate ESAL/TI
The converted facility must provide a
or load spectra calculations should be
roadway that is structurally adequate for
performed at intersections when any of the
the proposed pavement design life. This is
following criteria apply:
necessary to eliminate or minimize the
likelihood of excessive maintenance or • Two or more State highways intersect
rehabilitation being required in a relatively (including ramps to/from State highways)
short time because of inadequate structural
• Truck traffic on the local road exceeds 25
strength and deterioration of the existing
percent of the truck traffic on the State
pavement structure.
highway.
If the existing shoulder is determined to be
• Ramp connecting a State highway to a
structurally inadequate for the proposed
local road is classified as Medium or
pavement design life, then the shoulder
Heavy as described in Index 613.5(1)(c).
should be upgraded or replaced in
accordance with the standards for new In these cases, combine the traffic
construction and reconstruction discussed counts/ESALs of the approaches to calculate
in Index 613.5(2)(b). the TI or load spectra for all approaches
combined. If the resulting TI or load spectra
(h) Other.
are higher than what is calculated for the
• Tracking and Sweep Width Lines. mainline, then the intersections will need to be
engineered using the combined TI or load
For projects where the tracking width
spectra.
and sweep width lines are shown to
encroach onto the paved shoulders, the For all roundabout designs, look at the traffic
shoulder pavement structure must be projections for each turning movement of each
engineered to sustain the weight of the leg of the roundabout, then, sum up the
design vehicle. If curb and gutter are truck/transit traffic volumes using each
present and any portion of the gutter quadrant of the roundabout. From the total
pan is likewise encroached, the gutter truck traffic volume, generate an ESAL/TI or
pan must be engineered to match the load spectra for each quadrant. Choose the
adjacent shoulder pavement structure. quadrant with the highest TI or load spectra to
See Topic 404 for design vehicle design the entire roundabout.
guidance.
Special attention should be given to truck and
• Minimizing Worker Exposure. transit traffic behavior (turning and stopping)
to determine the loading patterns and to select
Consult with District Maintenance and
the most appropriate materials.
the Headquarters Program Advisor
during the scoping phase on options for The limits for engineering pavement at an
minimizing maintenance worker intersection should include intersection
exposure to maintain shoulders. approaches and departures, to the greater of the
following distances:
• Concrete shoulders and asphalt
pavement structure. • For signalized intersections, the limits of
the approach should extend past the
Do not place concrete shoulders
furthest set of signal loop detectors where
adjacent to asphalt pavement structure.
trucks do the majority of their braking; or
(3) Intersections. Future AADTT and TI’s for
• For “STOP” controlled intersections the
intersections should be determined for each
limits for the approach should be long
approach the same way as for mainline traffic.
610-16 HIGHWAY DESIGN MANUAL
November 2, 2012
enough to cover the distance trucks will be Subgrade is the natural soil or rock material
braking and stopping either at the stop bar underlying the pavement structure. Unlike
or behind other trucks and vehicles; or concrete and steel whose characteristics are fairly
uniform, the engineering properties of subgrade
• 100 feet.
soils may vary widely over the length of a project.
The limits for the intersection departures
Pavements are engineered to distribute stresses
should match the limits of the approach in the
imposed by traffic to the subgrade. For this reason,
opposing lane to address rutting caused by
subgrade condition is a principal factor in selecting
truck acceleration.
the pavement structure. Before a pavement is
For further assistance on this subject, contact engineered, the structural quality of the subgrade
either your District Materials Engineer, or soils must be evaluated to ensure that it has
Headquarters Pavement Program – Office of adequate strength to carry the predicted traffic
Concrete Pavement and Pavement Foundations. loads during the design life of the pavement. The
(4) Roadside Facilities. The pavement for safety pavement must also be engineered to limit the
roadside rest areas, including parking lots, expansion and loss of density of the subgrade soil.
should meet or exceed the TI requirements 614.2 Unified Soil Classification System
found in Table 613.5B for a 20-year pavement (USCS)
design life for new/reconstructed or
rehabilitated pavements. The USCS classifies soils according to their grain
size distribution and plasticity. Therefore, only a
Table 613.5B sieve analysis and Atterberg limits (liquid limit,
plastic limit, and plasticity index) are necessary to
Minimum TI’s for Safety Roadside classify a soil in this system. Based on grain size
Rest Areas distribution, soils are classified as either (1) coarse
grained (more than 50 percent retained on the
Minimum TI No. 200 sieve), or (2) fine grained (50 percent or
Facility Usage
(20-Year) more passes the No. 200 sieve). Coarse grained
Truck Ramps & Roads 8.0 (1) soils are further classified as gravels (50 percent or
more of coarse fraction retained on the
Truck Parking Areas 6.0 (1) No. 4 sieve) or sands (50 percent or more of coarse
fraction passes the No. 4 sieve); while fine grained
Auto Roads 5.5 soils are classified as inorganic or organic silts and
clays and by their liquid limit (equal to or less than
Auto Parking Areas 5.0 50 percent, or greater than 50 percent). The USCS
also includes peat and other highly organic soils,
NOTE:
which are compressible and not recommended for
(1) For safety roadside rest areas next to all Interstates roadway construction. Peat and other highly
and those State Routes with AADTT greater than organic soils should be removed wherever possible
15,000 use Table 613.5A medium truck traffic for prior to placing the pavement structure.
truck ramps, truck roads, and a minimum TI of 9.0
for truck parking areas. The USCS based on ASTM D 2487 is summarized
in Table 614.2.
Topic 614 - Soil Characteristics
614.3 California R-Value
614.1 Engineering Considerations The California R-value is the measure of resistance
California is a geologically active state with a wide to deformation of the soils under wheel loading and
variety of soil types throughout. Thorough saturated soil conditions. It is used to determine the
understanding of the native soils in a project area is bearing value of the subgrade. Determination of R-
essential to properly engineer or update a highway value for subgrade is provided under California
facility. Test (CT) 301. Typical R-values used by the
HIGHWAY DESIGN MANUAL 610-17
November 2, 2012
Table 614.2
Unified Soil Classification System (from ASTM D 2487)
Major
Classification
Classification Sub-Groups Description
Symbol
Group
Highly Organic Soils PT Peat, muck, and other highly organic soils
Department range from five for very soft material construction costs that exceed potential
to 80 for treated base material. materials cost savings.
The California R-value is determined based on the 614.4 Expansive soils
following separate measurements under CT 301:
With an expansive subgrade (Plasticity Index
• The exudation pressure test determines the greater than 12), special engineering or
thickness of cover or pavement structure construction considerations will be required.
required to prevent plastic deformation of the Engineering alternatives, which have been used to
soil under imposed wheel loads. compensate for expansive soils, are:
• The expansion pressure test determines the (a) Treating expansive soil with lime or other
pavement thickness or weight of cover required additives to reduce expansion in the presence
to withstand the expansion pressure of the soil. of moisture. Lime is often used with highly
Because some soils, such as coarse grained gravels plastic, fine-grained soils. When mixed and
and sands, may exhibit a higher California R-value compacted, the plasticity and swelling potential
test result than would normally be required for of clay soils are reduced and workability
pavement design, the California R-value for increased, as lime combines with the clay
subgrade soils used for pavement design should be particles. It also increases the California R-
limited to no more than 50 unless agreed to value of the subgrade. Soil treated with lime is
otherwise by the District Materials Engineer. Local considered to be lime treated subbase. Lime
experience with these soils should govern in treated subbase is discussed further in Chapter
assigning R-value on subgrade.The California R- 660.
value of subgrade within a project may vary (b) Replacing the expansive material with a non-
substantially but cost and constructability should be expansive material to a depth where the
considered in specifying one or several California seasonal moisture content will remain nearly
R-value(s) for the project. Engineering judgment constant.
should be exercised in selecting appropriate
California R-values for the project to assure a (c) Providing a pavement structure of sufficient
reasonably "balanced design" which will avoid thickness to counteract the expansion pressure.
excessive costs resulting from over conservatism. (d) Utilizing two-stage construction by placing a
The following should be considered when selecting base or subbase to permit the underlying
California R-values for a project: material to expand and stabilize before placing
• If the measured California R-values are in a leveling and surface courses.
narrow range with some scattered higher (e) Stabilizing the moisture content by minimizing
values, the lowest California R-value should be the access of water through surface and
selected for the pavement design. subsurface drainage and the use of a waterproof
• If there are a few exceptionally low California membrane (i.e., geomembrane, asphalt
R-values and they represent a relatively small saturated fabric, or rubberized asphalt
volume of subgrade or they are concentrated in membrane).
a small area, it may be more cost effective to (f) Relocating the project alignment to a more
remove or treat these materials. suitable soil condition.
• Where changing geological formations and soil Treatment (e) is considered to be the most effective
types are encountered along the length of a approach if relocation is not feasible such as in the
project, it may be cost-effective to design more San Joaquin Delta. The District Materials Engineer
than one pavement structure to accommodate determines which treatment(s) is/are practical.
major differences in R-values that extend over
The California R-value of the subgrade can be
a considerable length. Care should be exercised
raised above 10 by treatment to a minimum depth
to avoid many variations in the pavement
of 0.65 foot with an approved stabilizing agent
structure that may result in increased
such as lime, cement, asphalt, or fly ash. Native
HIGHWAY DESIGN MANUAL 610-19
November 2, 2012
soil samples should be taken, treated, and tested to 614.5 Subgrade Enhancement Geotextile
determine the California R-value for the treated (SEG)
subgrade. For pavement structure design, the
maximum California R-value that can be specified The placement of subgrade enhancement geotextile
for treated subgrade regardless of test results is 40. (SEG), formerly called subgrade enhancement
Treating the subgrade does not eliminate or reduce fabric (SEF), below the pavement will provide
the required aggregate subbase for rigid or subgrade enhancement by bridging soft areas and
composite pavements in the rigid pavement catalog providing a separation between soft subgrade fines
(see Topic 623). With HMA, treated subgrade can susceptible to pumping and high quality subbase or
be substituted for all or part of the required base materials. On weak subgrades, the use of
aggregate subbase layer. Since aggregate subbase SEG can provide for stabilization (the coincident
has a gravel factor (Gf) of 1.0, the actual thickness function of separation and reinforcement). As the
and the gravel equivalent (GE) are equal. When the soft soil undergoes deformation, properly placed
treated subgrade is substituted for aggregate geotextile when stretched will develop tensile
subbase for flexible pavements, the actual thickness stress. Locations that may require placement of
of the treated subgrade layer is obtained by SEG include areas with the following soil
dividing the GE by the appropriate Gf. The Gf is characteristics:
determined based on unconfined compressive • Poor (low strength) soils which are classified in
strength (UCS) of the treated material as follows: the unified soil classification system (USCS) as
sandy clay (SC), silty clay (CL), high plastic
UCS ( psi )
G f = 0.9 + clay (CH), silt (ML), high plasticity or
1000 micaceous silt (MH), organic silt (OL), organic
This equation is only valid for UCS of 300 psi or clay (OH), and peat & mulch (PT).
more. The gravel factor Gf should be a minimum • Low undrained shear strength (equivalent to
of 1.2. The maximum Gf allowed using this California R-value <20).
equation is 1.7. Because the treatment of subgrade
soil may be less expensive than the base material, • High water table, and high soil sensitivity.
the calculated base thickness can be reduced and Subgrade soils with R-value <20 are considered
the treated subgrade thickness increased because of poor or weak soils and require SEG to provide
cost considerations. The base thickness is reduced reinforcement as the primary function and
by the corresponding gravel equivalency provided separation as the secondary function. However,
by the lime treated subgrade soil or subbase. The pavements constructed over subgrade soils with
maximum thickness of lime treated subgrade is R-value up to 40 can especially benefit from
limited to 2 feet. separation if the soil contains an appreciable
Rigid or composite pavement should not be amount of fines, depending on type and treatment
specified in areas with expansive soils unless the of the base layer. The SEG when placed with
pavement has been adequately treated to address aggregate subbase provides a working platform for
soil expansion. Flexible pavement may be access of construction equipment, mainly on
specified in areas where expansive soils are present subgrades with R-values of 5 to 10.
with the understanding that periodic maintenance The use of SEG on weak subgrades (with
would be required. R-value <20) can raise the effective R-value of
The District Materials Engineer should be such soils to 20. Therefore, the benefit of using
contacted to assist with the selection of the most SEG on such weak soils can be realized though
appropriate method to treat expansive soils for using thinner aggregate bases or subbases in
individual projects. Final decision as to which flexible pavement design. Likewise, SEG can also
treatment to use rests with the District. affect the design of rigid pavements by providing a
stronger subgrade system.
The method of determining the functions realized
from the use of SEG and the selection of the
610-20 HIGHWAY DESIGN MANUAL
November 2, 2012
Figure 615.1
Pavement Climate Regions
HIGHWAY DESIGN MANUAL 610-23
November 2, 2012
recycle option, for flexible pavement, a minimum Minimizing exposure to traffic through appropriate
of 0.08 foot should be milled off prior to the pavement type selection and sound engineering
recycling operation. Light crack sealing (less than practices should always be a high priority. The
5 percent of the pavement) or a uniform single seal District Maintenance Engineer and Maintenance
coat will not influence the pavement engineering Supervisor responsible for maintaining the project
sufficiently to require milling. after it is built should be consulted for
recommendations on addressing maintainability.
The Department has established a minimum mill
depth of 0.15 foot for recycling flexible pavement 618.2 Constructibility
surface courses. Since existing surface course
thickness will have slight variations, the recycling Construction issues that influence pavement type
strategy should leave at least the bottom 0.15 foot selection include: size and complexity of the
of the existing flexible surface course in place. project, stage construction, lane closure
This is to insure the milling machine does not requirements, traffic control and safety during
loosen base material and possibly contaminate the construction, construction windows when the
recycled material. As mentioned in Index project must be completed, and other
110.11(2), recycling of existing hot mix asphalt constructibility issues that have the potential of
must be considered, in all cases, as an alternative to generating contract change orders.
placing 100 percent new hot mix asphalt. The Project Engineer must be cognizant of the
issues involved in constructing a pavement, and
Topic 618 - Maintainability and provide plans and specifications that both meets
Constructibility performance standards and requirements. The
Construction Engineer for the area where the
618.1 Maintainability pavement will be built should be consulted
regarding constructibility during the project
Maintainability is the ability of a highway facility
development process. The recommendations given
to be restored in a timely and cost-effective way
by Construction should be weighed against other
with minimal traffic exposure to the workers and
recommendations and requirements for the
minimal traffic delays to the traveling public. It is
pavement. Constructibility recommendations
an important factor in the selection of pavement
should be accommodated where practical, provide
type and pertinent appurtenances. Maintainability
minimum performance requirements, safety, and
issues should be considered throughout the project
maintainability. Some constructibility items that
development process to ensure that maintenance
should be addressed in the project include:
needs are adequately addressed in the engineering
and construction of the pavement structure. For • Clearance width of paving machines to barriers
example, while a project may be constructible and and hinge points.
built in a timely and cost-effective manner, it may
• Access for delivery trucks and construction
create conditions requiring increased worker
equipment.
exposure and increased maintenance effort that is
more expensive and labor intensive to maintain. • Public safety and convenience.
Another example is the pavement drainage systems • Time and cost of placing multiple thin lifts of
that need frequent replacement and often do not different materials as opposed to thicker lifts of
provide access for cleanout. a single material. (For example, sometimes it
Besides the minimum considerations for the safety is more efficient and less costly to place one
of the public and construction workers found in this thick lift of aggregate base rather than two thin
manual, the Standard Specifications, and other lifts of aggregate base and subbase).
Department manuals and guidance, greater • The impact of combined lifts of different
emphasis should also be placed on the safety of materials on long-term performance or
maintenance personnel and long-term maintenance maintenance of the pavement. (For example, it
costs over the service life for the proposed project may seem to be a good idea to combine layers
rather than on constructibility or initial costs. of portland cement concrete and lean concrete
610-24 HIGHWAY DESIGN MANUAL
November 2, 2012
base into a single layer to make it easier to identify and measure the impacts of splitting a
construct, but combining these layers has a project into two or more projects.
negative impact on the pavement performance
LCCA must conform to the procedures and data in
and will lead to untimely failure).
the Life-Cycle Cost Analysis Procedures Manual.
• Time and cost of using multiple types of hot LCCA must be completed for any project with a
mix asphalt on a project in an area away from pavement cost component except for the following:
commercial hot mix asphalt sources.
• Major maintenance projects.
Topic 619 - Life-Cycle Cost • Minor A and Minor B projects.
Analysis • Projects using Permit Engineering Evaluation
Reports (PEER).
619.1 Life-Cycle Cost Analysis
• Maintenance pullouts.
Life-cycle cost analysis (LCCA) is a useful tool for
comparing the value of alternative pavement • Landscape.
structures and strategies. LCCA is an economic For the above exempted projects, the Project
analysis that compares initial cost, future cost, and Manager and the Project Development Team (PDT)
user delay cost of different pavement alternatives. will determine on a case-by-case basis if and how a
LCCA is an integral part of the decision making life-cycle cost analysis should be performed and
process for selecting pavement type and design documented. Information on how to document life-
strategy. It can be used to compare life-cycle cost cycle costs can be found in the Department’s
for: Project Development Procedures Manual, Chapter
• Different pavement types (rigid, flexible, 8.
composite).
• Different rehabilitation strategies.
• Different pavement design lives (20 vs. 40,
etc).
LCCA comparisons must be made between
properly engineered, viable pavement structures
that would be approved for construction if selected.
The alternatives being evaluated should also have
identical improvements. For example, comparing
20-year rehabilitation vs. 40-year rehabilitation or
flexible pavement new construction vs. rigid
pavement new construction, provide an identical
improvement. Conversely, comparing pavement
rehabilitation to new construction, or pavement
overlay to pavement widening are not identical
improvements.
LCCA can also be useful to determine the value of
combining several projects into a single project.
For example, combining a pavement rehabilitation
project with a pavement widening project may
reduce overall user delay and construction cost. In
such case, LCCA can help determine if combining
projects can reduce overall user delay and
construction cost for more efficient and cost-
effective projects. LCCA could also be used to
HIGHWAY DESIGN MANUAL 620-1
May 7, 2012
Figure 621.1
(1) Smoothness. The smoothness of a pavement manholes. Isolation joints are filled with a
impacts its ride quality, overall durability, and joint filler material to keep cracks from
performance. Ride quality (measured by the propagating through the joint and to prevent
smoothness of ride) is also the highest concern water/dirt infiltration.
listed in public surveys on pavement
(4) Expansion. Expansion joints (known
condition. Smoothness specifications have
previously as pressure relief joints) are similar
been improved and incentive/disincentive
in purpose to isolation joints except they are
specifications have been developed to assure
used where there is a need to allow for a large
that smoothness values are achieved in
expansion, greater than ½ inch, between slabs
construction. Incentive/disincentive
or pavements. Expansion joints are typically
specifications can be used where the project
used where CRCP abuts up to bridges,
meets the warrants for the smoothness
structure approach slabs or other types of rigid
specification. For up to date, additional
pavements. Expansion joints are also used
information on smoothness and application of
with PPCP. Expansion joints are typically not
specifications see the smoothness page on the
used with JPCP.
Department Pavement website.
Additional information on rigid pavement joints
622.2 Performance Factors and when, where, and how to place them can be
The performance factors used to engineer rigid found in the Standard Plans, Standard
pavements are shown in Table 622.2. The Specifications/Special Provisions, Pavement
pavement structure in Index 623.1 is expected to Interactive Guide, and the Department Pavement
meet or exceed all of the performance factors in website.
Table 622.2. The performance factors in the table
622.4 Dowel Bars and Tie Bars
are end-of-design life criteria.
Dowel bars are smooth round bars that act as load
622.3 Pavement Joints transfer devices across pavement joints. Dowel
(1) Construction. Construction joints (sometimes bars are typically placed across transverse joints of
called contact or cold joint) are joints between jointed plain and precast panel concrete pavement.
slabs that result when concrete is placed at In limited situations, dowel bars are placed across
different times. Construction joints can be longitudinal joints. See Standard Plans for further
transverse or longitudinal and are constructed details. Tie bars are deformed bars (i.e., rebar) or
in all types of rigid pavements. Tie bars are connectors that are used to hold the faces of
typically used at construction joints to connect abutting rigid slabs in contact. Tie bars are
the adjoining slabs together so that the typically placed across longitudinal joints. Further
construction joint will be tightly closed. details regarding dowel bars and tie bars can be
found in the Standard Plans and Pavement
(2) Contraction. Longitudinal and transverse Technical Guidance on the Department Pavement
contraction joints (also known as weakened website.
plane joints) are sawed into new pavement to
control the location and geometry of New or reconstructed rigid pavements and lane
shrinkage, curling, and thermal cracking. replacements shall be doweled except as noted
below:
(3) Isolation. Isolation joints are used to separate
dissimilar pavements/structures in order to • Rigid shoulders placed or reconstructed next
lessen compressive stresses that could cause to a nondoweled rigid lane may be
excessive cracking. Examples of dissimilar nondoweled.
pavements/structures include different joint
• Rigid shoulders placed or reconstructed next
patterns, different types of rigid pavement
to a widened slab may be nondoweled and
(e.g., CRCP/JPCP), structure approach slabs,
untied (see Standard Plan P-2).
building foundations, drainage inlets, and
620-4 HIGHWAY DESIGN MANUAL
July 24, 2009
Table 622.1
Rigid Pavement Engineering Properties
Property Values
The type of joint sealant is selected based on bonding including a liberal application of wax
the following criteria: curing compound, or slurry seals. Application
rates may be found in the Standard Specifications.
• Project environment.
For specific recommendations on how to prevent
In mountain and high desert climate bonding between rigid pavement and lean concrete
regions where chains are used during base, consult the District Materials Engineer.
winter storms, joint sealants that use
backer rods are not recommended. Severe
622.7 Texturing
climate conditions (such as in the Longitudinal tining is the typical texturing for new
mountains or deserts) will require more pavements. Grooving is typically done to
durable sealants and/or more frequent rehabilitate existing pavement texture or to
replacement. improve surface friction. Grinding is typically
done to restore a smooth riding surface on existing
• Type of roadway.
pavements or for individual slab replacements.
Interstate or State highway, and Grooving or grinding are options on new
corresponding traffic characteristics pavement in lieu of longitudinal tining where there
including traffic volumes and percentage is a desire to minimize noise levels on rigid
of truck traffic. pavement.
• Condition of existing reservoir. 622.8 Transitions and Anchors
If the sides of in-place joint faces are Transitions and anchors are used at transverse
variable in condition, do not use joints to minimize deterioration or faulting of the
preformed compression seal. joint where rigid pavement abuts to flexible
pavement, a different rigid pavement type, or in
• Expected performance.
some cases, a bridge. For JPCP, a pavement end
If suitable for intended use and site anchor or transition should be used at transitions to
conditions, the sealant with the longest flexible pavement. For CRCP, a terminal
service life is preferred. anchor or terminal joint shall be used at all
The joint sealant selected should match transitions to or from structure approach slabs,
JPCP, PPCP, or flexible pavement. Standard
the type of existing joint sealant being left
Plans include a variety of details for these
in place.
transitions.
• Cost effectiveness.
Life cycle cost analysis (LCCA) is used to
Topic 623 - Engineering
select the appropriate sealant type. Procedure for New and
Joint sealants should not last longer than Reconstruction Projects
the pavement being sealed. 623.1 Catalog
For additional information on various joint seal Tables 623.1B through M contain the minimum
products and selection guidance, consult the thickness for rigid pavement surface layers, base,
Maintenance Technical Advisory Guide on the and subbase for all types of projects. All JPCP
Department Pavement website. structures shown are doweled. The tables are
622.6 Bond Breaker categorized by subgrade soil type and climate
regions. Figure 623.1 is used to determine which
When placing rigid pavement over a lean concrete table to use to select the pavement structure.
base, it is important to avoid bonding between the
two layers. Bonding can cause cracks and joints in The steps for selecting the appropriate rigid
the lean concrete base to reflect through the rigid pavement structure are as follows:
pavement, which will lead to premature cracking. (1) Determine the Soil Type for the Existing
Several methods are available for preventing Subgrade. Soil types for existing subgrade are
HIGHWAY DESIGN MANUAL 620-7
November 2, 2012
Figure 623.1
Table 623.1B
Rigid Pavement Catalog (North Coast, Type I Subgrade Soil)(1), (2), (3), (4),(5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP
<9 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB
0.35 AB 0.35 AB
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB 0.35 LCB 0.25HMA-A 0.60 AB 0.35 ATPB
0.40 AB 0.40 AB
10.5 to 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.75 JPCP
11 0.35 LCB 0.25 HMA-A 0.70 AB 0.35 LCB 0.25 HMA-A 0.70 AB
11.5 to 0.75 JPCP 0.75 JPCP 0.75 CRCP 0.80 JPCP 0.80 JPCP 0.80 CRCP
12 0.35 LCB 0.25 HMA-A 0.35 HMA-A 0.35 LCB 0.25HMA-A 0.40 HMA-A
12.5 to 0.80 JPCP 0.80 JPCP 0.75 CRCP 0.85 JPCP 0.85 JPCP 0.80 CRCP
13 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.50 LCB 0.50 HMA-A 0.50 HMA-A
13.5 to 0.80 JPCP 0.80 JPCP 0.75 CRCP 0.90 JPCP 0.85 JPCP 0.80 CRCP
14 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
14.5 to 0.85 JPCP 0.85 JPCP 0.80 CRCP 0.95 JPCP 0.95 JPCP 0.85 CRCP
15 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
15.5 to 0.90 JPCP 0.90 JPCP 0.85 CRCP 1.00 JPCP 1.00 JPCP 0.90 CRCP
16 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
16.5 to 0.95 JPCP 0.95 JPCP 0.85 CRCP 1.05 JPCP 1.05 JPCP 0.95 CRCP
17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
> 17 1.00 JPCP 1.00 JPCP 0.90 CRCP 1.10 JPCP 1.10 JPCP 1.00 CRCP
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35LCB 0.25 HMA-A 0.25 HMA-A
<9
0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP
NOTES:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for
nondoweled JPCP.
(2) Includes 0.03 ft sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland
cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer
(JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the
ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base TI = Traffic Index
HMA-A = Hot Mix Asphalt (Type A)
620-10 HIGHWAY DESIGN MANUAL
May 7, 2012
Table 623.1C
Rigid Pavement Catalog (North Coast, Type II Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP
<9 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.50 AS 0.50 AS 0.80 AB
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.50 AS 0.50 AS 0.80 AB
0.70 JPCP 0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.75 JPCP
10.5 to
0.35 LCB 0.25 HMA-A 1.30 AB 0.35 LCB 0.25 HMA-A 1.30 AB
11
0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.75 JPCP 0.75 JPCP 0.75 CRCP 0.80 JPCP 0.80 JPCP 0.80 CRCP
11.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
12
0.60 AS 0.60 AS 0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.80 JPCP 0.80 JPCP 0.75 CRCP 0.85 JPCP 0.85 JPCP 0.80 CRCP
12.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
13
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
0.80 JPCP 0.80 JPCP 0.75 CRCP 0.90 JPCP 0.85 JPCP 0.80 CRCP
13.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
14
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
0.85 JPCP 0.85 JPCP 0.80 CRCP 0.95 JPCP 0.95 JPCP 0.85 CRCP
14.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
15
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
0.90 JPCP 0.90 JPCP 0.85 CRCP 1.00 JPCP 1.00 JPCP 0.90 CRCP
15.5 to
0.35 LCB 0.25HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
16
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
0.95 JPCP 0.95 JPCP 0.85 CRCP 1.05 JPCP 1.05 JPCP 0.95 CRCP
16.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
17
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.00 JPCP 1.00 JPCP 0.90 CRCP 1.10 JPCP 1.10 JPCP 1.00 CRCP
> 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
NOTES:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for
nondoweled JPCP.
(2) Includes 0.03 ft sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland
cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer
(JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the
ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base AS = Class 2 Aggregate Subbase
HMA-A = Hot Mix Asphalt (Type A) TI = Traffic Index
HIGHWAY DESIGN MANUAL 620-11
May 7, 2012
Table 623.1D
Rigid Pavement Catalog
(South Coast/Central Coast, Type I Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP
<9 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB
0.35 AB 0.35 AB
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.75 JPCP 0.75 JPCP 0.80 JPCP 0.80 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB
0.40 AB 0.40 AB
0.75 JPCP 0.75 JPCP 0.80 JPCP 0.80 JPCP 0.80 JPCP 0.85 JPCP
10.5 to 11 0.35 LCB 0.25 HMA-A 0.70 AB 0.35 LCB 0.25 HMA-A 0.70 AB
0.80 JPCP 0.80 JPCP 0.80 CRCP 0.85 JPCP 0.85 JPCP 0.80 CRCP
11.5 to 12 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.85 JPCP 0.85 JPCP 0.80 CRCP 0.90 JPCP 0.90 JPCP 0.85 CRCP
12.5 to 13 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.85 JPCP 0.85 JPCP 0.80 CRCP 0.95 JPCP 0.95 JPCP 0.90 CRCP
13.5 to 14 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.90 JPCP 0.90 JPCP 0.85 CRCP 1.00 JPCP 1.00 JPCP 0.95 CRCP
14.5 to 15 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.95 JPCP 0.90 JPCP 0.85 CRCP 1.05 JPCP 1.05 JPCP 0.95 CRCP
15.5 to 16 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35LCB 0.25 HMA-A 0.25 HMA-A
1.00 JPCP 0.95 JPCP 0.90 CRCP 1.10 JPCP 1.10 JPCP 1.00 CRCP
16.5 to 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.05 JPCP 1.05 JPCP 0.95 CRCP 1.15 JPCP 1.15 JPCP 1.00 CRCP
> 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
NOTES:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP.
(2) Includes 0.03 ft sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement
concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP
or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base TI = Traffic Index
HMA-A = Hot Mix Asphalt (Type A)
620-12 HIGHWAY DESIGN MANUAL
May 7, 2012
Table 623.1E
Rigid Pavement Catalog
(South Coast/Central Coast, Type II Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP
<9 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.50 AS 0.50 AS 0.80 AB
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.75 JPCP 0.75 JPCP 0.80 JPCP 0.80 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.50 AS 0.50 AS 0.80 AB
0.75 JPCP 0.75 JPCP 0.80 JPCP 0.80 JPCP 0.80 JPCP 0.85 JPCP
10.5 to 11 0.35 LCB 0.25 HMA-A 1.30 AB 0.35 LCB 0.25 HMA-A 1.30 AB
0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.80 JPCP 0.80 JPCP 0.80 CRCP 0.85 JPCP 0.85 JPCP 0.80 CRCP
11.5 to 12 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.60 AS 0.60 AS 0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.85 JPCP 0.85 JPCP 0.80 CRCP 0.90 JPCP 0.90 JPCP 0.85 CRCP
12.5 to 13 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
0.85 JPCP 0.85 JPCP 0.80 CRCP 0.95 JPCP 0.95 JPCP 0.90 CRCP
13.5 to 14 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
0.90 JPCP 0.90 JPCP 0.85 CRCP 1.00 JPCP 1.00 JPCP 0.95 CRCP
14.5 to 15 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
0.95 JPCP 0.90 JPCP 0.85 CRCP 1.05 JPCP 1.05 JPCP 0.95 CRCP
15.5 to 16 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.00 JPCP 0.95 JPCP 0.90 CRCP 1.10 JPCP 1.10 JPCP 1.00 CRCP
16.5 to 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.05 JPCP 1.05 JPCP 0.95 CRCP 1.15 JPCP 1.15 JPCP 1.00 CRCP
> 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
NOTES:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled
JPCP.
(2) Includes 0.03 ft sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement
concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP
or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base AS = Class 2 Aggregate Subbase
HMA-A = Hot Mix Asphalt (Type A) TI = Traffic Index
HIGHWAY DESIGN MANUAL 620-13
May 7, 2012
Table 623.1F
Rigid Pavement Catalog (Inland Valley, Type I Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.80 JPCP 0.75 JPCP
<9 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB
0.35 AB 0.35 AB
0.70 JPCP 0.70 JPCP 0.80 JPCP 0.75 JPCP 0.80 JPCP 0.85 JPCP 0.90 JPCP 0.85 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB
0.40 AB 0.40 AB
0.75 JPCP 0.75 JPCP 0.85 JPCP 0.85 JPCP 0.90 JPCP 0.95 JPCP
10.5 to 11 0.35 LCB 0.25 HMA-A 0.70 AB 0.35 LCB 0.25 HMA-A 0.70 AB
0.85 JPCP 0.85 JPCP 0.80 CRCP 0.95 JPCP 0.95 JPCP 0.85 CRCP
11.5 to 12 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.85 JPCP 0.90 JPCP 0.80 CRCP 1.00 JPCP 1.00 JPCP 0.90 CRCP
12.5 to 13 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.95 JPCP 0.95 JPCP 0.85 CRCP 1.05 JPCP 1.05 JPCP 0.95 CRCP
13.5 to 14 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.00 JPCP 1.00 JPCP 0.90 CRCP 1.15 JPCP 1.15 JPCP 1.00 CRCP
14.5 to 15 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.05 JPCP 1.05 JPCP 0.95 CRCP 1.20 JPCP 1.20 JPCP 1.05 CRCP
15.5 to 16 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.10 JPCP 1.10 JPCP 0.95 CRCP 1.25 JPCP 1.25 JPCP 1.10 CRCP
16.5 to 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.15 JPCP 1.15 JPCP 1.00 CRCP 1.30 JPCP 1.30 JPCP 1.10 CRCP
> 17
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
NOTES:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for
nondoweled JPCP.
(2) Includes 0.03 ft sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement
concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer
(JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the
ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base TI = Traffic Index
HMA-A = Hot Mix Asphalt (Type A)
620-14 HIGHWAY DESIGN MANUAL
May 7, 2012
Table 623.1G
Rigid Pavement Catalog (Inland Valley, Type II Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.80 JPCP 0.75 JPCP
<9 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.50 AS 0.50 AS 0.80 AB
0.70 JPCP 0.70 JPCP 0.80 JPCP 0.75 JPCP 0.80 JPCP 0.85 JPCP 0.90 JPCP 0.85 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.50 AS 0.50 AS 0.80 AB
0.75 JPCP 0.75 JPCP 0.85 JPCP 0.85 JPCP 0.90 JPCP 0.95 JPCP
10.5 to
0.35 LCB 0.25 HMA-A 1.30 AB 0.35 LCB 0.25 HMA-A 1.30 AB
11
0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.85 JPCP 0.85 JPCP 0.80 CRCP 0.95 JPCP 0.95 JPCP 0.85 CRCP
11.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
12
0.60 AS 0.60 AS 0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.85 JPCP 0.90 JPCP 0.80 CRCP 1.00 JPCP 1.00 JPCP 0.90 CRCP
12.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
13
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
0.95 JPCP 0.95 JPCP 0.85 CRCP 1.05 JPCP 1.05 JPCP 0.95 CRCP
13.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
14
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.00 JPCP 1.00 JPCP 0.90 CRCP 1.15 JPCP 1.15 JPCP 1.00 CRCP
14.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
15
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.05 JPCP 1.05 JPCP 0.95 CRCP 1.20 JPCP 1.20 JPCP 1.05 CRCP
15.5 to
0.35 LCB 0.25HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
16
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.10 JPCP 1.10 JPCP 0.95 CRCP 1.25 JPCP 1.25 JPCP 1.10 CRCP
16.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
17
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.15 JPCP 1.15 JPCP 1.00 CRCP 1.30 JPCP 1.30 JPCP 1.10 CRCP
> 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
NOTES:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for
nondoweled JPCP.
(2) Includes 0.03 ft sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland
cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer
(JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the
ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base AS = Class 2 Aggregate Subbase
HMA-A = Hot Mix Asphalt (Type A) TI = Traffic Index
HIGHWAY DESIGN MANUAL 620-15
May 7, 2012
Table 623.1H
Rigid Pavement Catalog (Desert, Type I Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.80 JPCP 0.75 JPCP
<9 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB
0.40 AB 0.40 AB
0.75 JPCP 0.75 JPCP 0.80 JPCP 0.80 JPCP 0.80 JPCP 0.85 JPCP 0.90 JPCP 0.85 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB
0.40 AB 0.40 AB
0.80 JPCP 0.80 JPCP 0.85 JPCP 0.85 JPCP 0.90 JPCP 0.95 JPCP
10.5 to 11 0.35 LCB 0.25 HMA-A 0.70 AB 0.35 LCB 0.25 HMA-A 0.70 AB
0.85 JPCP 0.85 JPCP 0.80 CRCP 0.90 JPCP 0.95 JPCP 0.85 CRCP
11.5 to 12 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.95 JPCP 0.95 JPCP 0.85 CRCP 1.05 JPCP 1.05 JPCP 0.95 CRCP
12.5 to 13 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.00 JPCP 1.00 JPCP 0.90 CRCP 1.15 JPCP 1.15 JPCP 1.05 CRCP
13.5 to 14 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.05 JPCP 1.05 JPCP 0.95 CRCP 1.20 JPCP 1.20 JPCP 1.10 CRCP
14.5 to 15 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.10 JPCP 1.10 JPCP 1.00 CRCP 1.25 JPCP 1.25 JPCP 1.10 CRCP
15.5 to 16 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.15 JPCP 1.15 JPCP 1.05 CRCP 1.30 JPCP 1.30 JPCP 1.10 CRCP
16.5 to 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.20 JPCP 1.20 JPCP 1.10 CRCP 1.30 JPCP 1.30 JPCP 1.10 CRCP
> 17
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
NOTES:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for
nondoweled JPCP.
(2) Includes 0.03 ft sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement
concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer
(JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the
ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base TI = Traffic Index
HMA-A = Hot Mix Asphalt (Type A)
620-16 HIGHWAY DESIGN MANUAL
May 7, 2012
Table 623.1I
Rigid Pavement Catalog (Desert, Type II Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.80 JPCP 0.75 JPCP
<9 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.60 AS 0.60 AS 0.80 AB
0.75 JPCP 0.75 JPCP 0.80 JPCP 0.80 JPCP 0.80 JPCP 0.85 JPCP 0.90 JPCP 0.85 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.60 AS 0.60 AS 0.80 AB
0.80 JPCP 0.80 JPCP 0.85 JPCP 0.85 JPCP 0.90 JPCP 0.95 JPCP
10.5 to
0.35 LCB 0.25 HMA-A 1.30 AB 0.35 LCB 0.25 HMA-A 1.30 AB
11
0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.85 JPCP 0.85 JPCP 0.80 CRCP 0.90 JPCP 0.95 JPCP 0.85 CRCP
11.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
12
0.60 AS 0.60 AS 0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.95 JPCP 0.95 JPCP 0.85 CRCP 1.05 JPCP 1.05 JPCP 0.95 CRCP
12.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
13
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.00 JPCP 1.00 JPCP 0.90 CRCP 1.15 JPCP 1.15 JPCP 1.05 CRCP
13.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
14
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.05 JPCP 1.05 JPCP 0.95 CRCP 1.20 JPCP 1.20 JPCP 1.10 CRCP
14.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
15
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.10 JPCP 1.10 JPCP 1.00 CRCP 1.25 JPCP 1.25 JPCP 1.10 CRCP
15.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
16
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.15 JPCP 1.15 JPCP 1.05 CRCP 1.30 JPCP 1.30 JPCP 1.10 CRCP
16.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
17
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.20 JPCP 1.20 JPCP 1.10 CRCP 1.30 JPCP 1.30 JPCP 1.10 CRCP
> 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
NOTES:
(1) Thicknesses shown are for doweled JPCP only. Not valid for nondoweled JPCP.
(2) Includes 0.03 ft sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland
cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer
(JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the
ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base AS = Class 2 Aggregate Subbase
HMA-A = Hot Mix Asphalt (Type A) TI = Traffic Index
HIGHWAY DESIGN MANUAL 620-17
May 7, 2012
Table 623.1J
Rigid Pavement Catalog
(Low Mountain/South Mountain, Type I Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.75 JPCP 0.75 JPCP
<9 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB
0.40 AB 0.40 AB
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.80 JPCP 0.80 JPCP 0.85 JPCP 0.80 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB
0.40 AB 0.40 AB
0.75 JPCP 0.75 JPCP 0.80 JPCP 0.85 JPCP 0.85 JPCP 0.90 JPCP
10.5 to 11 0.35 LCB 0.25 HMA-A 0.70 AB 0.35 LCB 0.25 HMA-A 0.70 AB
0.80 JPCP 0.85 JPCP 0.80 CRCP 0.90 JPCP 0.95 JPCP 0.85 CRCP
11.5 to 12 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.90 JPCP 0.95 JPCP 0.85 CRCP 1.00 JPCP 1.05 JPCP 0.90 CRCP
12.5 to 13 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.95 JPCP 1.00 JPCP 0.85 CRCP 1.05 JPCP 1.10 JPCP 0.95 CRCP
13.5 to 14 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.00 JPCP 1.05 JPCP 0.90 CRCP 1.15 JPCP 1.20 JPCP 1.05 CRCP
14.5 to 15 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.05 JPCP 1.10 JPCP 0.95 CRCP 1.20 JPCP 1.25 JPCP 1.10 CRCP
15.5 to 16 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.10 JPCP 1.15 JPCP 1.00 CRCP 1.25 JPCP 1.30 JPCP 1.10 CRCP
16.5 to 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
1.15 JPCP 1.20 JPCP 1.00 CRCP 1.30 JPCP 1.35 JPCP 1.10 CRCP
> 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
NOTES:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP.
(2) Includes 0.03 ft sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement
concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP
or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base TI = Traffic Index
HMA-A = Hot Mix Asphalt (Type A)
620-18 HIGHWAY DESIGN MANUAL
May 7, 2012
Table 623.1K
Rigid Pavement Catalog
(Low Mountain/South Mountain, Type II Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.75 JPCP 0.75 JPCP
<9 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.50 AS 0.50 AS 0.80 AB
0.70 JPCP 0.70 JPCP 0.75 JPCP 0.75 JPCP 0.80 JPCP 0.80 JPCP 0.85 JPCP 0.80 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.50 AS 0.50 AS 0.80 AB
0.75 JPCP 0.75 JPCP 0.80 JPCP 0.85 JPCP 0.85 JPCP 0.90 JPCP
10.5 to
0.35 LCB 0.25 HMA-A 1.30 AB 0.35 LCB 0.25 HMA-A 1.30 AB
11
0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.80 JPCP 0.85 JPCP 0.80 CRCP 0.90 JPCP 0.95 JPCP 0.85 CRCP
11.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
12
0.60 AS 0.60 AS 0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.90 JPCP 0.95 JPCP 0.85 CRCP 1.00 JPCP 1.05 JPCP 0.90 CRCP
12.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
13
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
0.95 JPCP 1.00 JPCP 0.85 CRCP 1.05 JPCP 1.10 JPCP 0.95 CRCP
13.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
14
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.00 JPCP 1.05 JPCP 0.90 CRCP 1.15 JPCP 1.20 JPCP 1.05 CRCP
14.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
15
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.05 JPCP 1.10 JPCP 0.95 CRCP 1.20 JPCP 1.25 JPCP 1.10 CRCP
15.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
16
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.10 JPCP 1.15 JPCP 1.00 CRCP 1.25 JPCP 1.30 JPCP 1.10 CRCP
16.5 to
0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
17
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.15 JPCP 1.20 JPCP 1.00 CRCP 1.30 JPCP 1.35 JPCP 1.10 CRCP
> 17 0.35 LCB 0.25 HMA-A 0.25 HMA-A 0.35 LCB 0.25 HMA-A 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS 0.70 AS
NOTES:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled
JPCP.
(2) Includes 0.03 ft sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement
concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP
or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base AS = Class 2 Aggregate Subbase
HMA-A = Hot Mix Asphalt (Type A) TI = Traffic Index
HIGHWAY DESIGN MANUAL 620-19
May 7, 2012
Table 623.1L
Rigid Pavement Catalog
(High Mountain/High Desert, Type I Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.80 JPCP 0.85 JPCP 0.85 JPCP 0.80 JPCP 0.85 JPCP 0.90 JPCP 0.90 JPCP 0.90 JPCP
<9 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.50 AB 0.35 ATPB
0.40 AB 0.40 AB
0.85 JPCP 0.85 JPCP 0.90 JPCP 0.90 JPCP 0.90 JPCP 0.90 JPCP 0.95 JPCP 0.90 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 0.60 AB 0.35 ATPB
0.40 AB 0.40 AB
0.90 JPCP 0.90 JPCP 0.95 JPCP 0.95 JPCP 0.95 JPCP 1.00 JPCP
10.5 to 11 0.35 LCB 0.25 HMA-A 0.70 AB 0.35 LCB 0.25 HMA-A 0.70 AB
Table 623.1M
Rigid Pavement Catalog
(High Mountain/High Desert, Type II Subgrade Soil) (1), (2), (3), (4), (5)
Rigid Pavement Structural Depth
TI With Lateral Support (ft) Without Lateral Support (ft)
0.80 JPCP 0.85 JPCP 0.85 JPCP 0.80 JPCP 0.85 JPCP 0.90 JPCP 0.90 JPCP 0.90 JPCP
<9 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.50 AS 0.50 AS 0.80 AB
0.85 JPCP 0.85 JPCP 0.90 JPCP 0.90 JPCP 0.90 JPCP 0.90 JPCP 0.95 JPCP 0.90 JPCP
9.5 to 10 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB 0.35 LCB 0.25 HMA-A 1.00 AB 0.35 ATPB
0.50 AS 0.50 AS 0.80 AB 0.50 AS 0.50 AS 0.80 AB
0.90 JPCP 0.90 JPCP 0.95 JPCP 0.95 JPCP 0.95 JPCP 1.00 JPCP
10.5 to
0.35 LCB 0.25 HMA-A 1.30 AB 0.35 LCB 0.25 HMA-A 1.30 AB
11
0.60 AS 0.60 AS 0.60 AS 0.60 AS
0.95 JPCP 0.95 JPCP 1.05 JPCP 1.05 JPCP
11.5 to
0.35 LCB 0.25 HMA-A 0.35 LCB 0.25 HMA-A
12
0.60 AS 0.60 AS 0.60 AS 0.60 AS
1.00 JPCP 1.05 JPCP 1.10 JPCP 1.15 JPCP
12.5 to
0.35 LCB 0.25 HMA-A 0.35 LCB 0.25 HMA-A
13
0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.05 JPCP 1.10 JPCP 1.15 JPCP 1.20 JPCP
13.5 to
0.35 LCB 0.25 HMA-A 0.35 LCB 0.25 HMA-A
14
0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.10 JPCP 1.15 JPCP 1.20 JPCP 1.25 JPCP
14.5 to
0.35 LCB 0.25 HMA-A 0.35 LCB 0.25 HMA-A
15
0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.15 JPCP 1.20 JPCP 1.25 JPCP 1.30 JPCP
15.5 to
0.35 LCB 0.25 HMA-A 0.35 LCB 0.23 HMA-A
16
0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.20 JPCP 1.25 JPCP 1.30 JPCP 1.35 JPCP
16.5 to
0.35 LCB 0.25 HMA-A 0.35 LCB 0.25 HMA-A
17
0.70 AS 0.70 AS 0.70 AS 0.70 AS
1.25 JPCP 1.25 JPCP 1.35 JPCP 1.35 JPCP
> 17 0.35 LCB 0.25 HMA-A 0.35 LCB 0.25 HMA-A
0.70 AS 0.70 AS 0.70 AS 0.70 AS
NOTES:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled
JPCP.
(2) Includes 0.15 ft sacrificial wearing course for future grinding of JPCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement
concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP.
(4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP
or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
(5) Place a Bond Breaker between JPCP and LCB in all cases
Legend:
JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base
CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base
LCB = Lean Concrete Base AS = Class 2 Aggregate Subbase
HMA-A = Hot Mix Asphalt (Type A) TI = Traffic Index
HIGHWAY DESIGN MANUAL 620-21
November 2, 2012
Table 625.1 is for a 20-year pavement (flexible and rigid). The Materials Report
design life. There are currently no should include a reminder of these
standard crack, seat, and flexible overlay preparations. Crack sealants should be placed
designs for pavement design lives greater ¼ inch below grade to allow for expansion
than 20 years. For projects with longer (i.e., recess fill) and to alleviate a potential
than 20-year pavement design life, bump if an overlay is placed. For information
consider lane replacement, unbonded and criteria for slab replacements, see Chapter
overlays, or consult Headquarters Office 2 of the Slab Replacement Guidelines on the
of Concrete Pavement and Pavement Department Pavement website.
Foundations for possible experimental
(4) Selection. The selection of the appropriate
designs.
strategy should be based upon life-cycle costs,
For crack, seat, and asphalt overlay load transfer efficiency of the joints, materials
projects, a nonstructural wearing course testing, ride quality, safety, maintainability,
(such as an open graded friction course) constructibility, visual inspection of pavement
may be placed in addition to (but not as a distress, and other factors listed in Chapter
substitute for) the thickness found in Table 610. The Materials Report should discuss any
625.1. Once a rigid pavement has been historical problems observed in the
cracked, seated, and overlaid with asphalt performance of rigid pavement constructed
pavement it is considered to be a with aggregates found near the proposed
composite pavement and subsequent project and subjected to similar physical and
preservation and rehabilitation strategies environmental conditions.
are determined in accordance with the
guidelines found in Chapter 640.
625.2 Mechanistic-Empirical Method
(d) Flexible overlay (without crack and seat). For information on Mechanistic-Empirical Design
If the existing rigid pavement (JPCP) will application and requirements, see Index 606.3.
not be cracked and seated, for a 20-year
design life, add an additional 0.10 foot
Topic 626 - Other Considerations
HMA to the minimum standard 626.1 Traveled Way
thicknesses of HMA surface course layer
given in Table 625.1. Since the maximum (1) Mainline. No additional considerations.
thickness for RHMA-G is 0.20 foot (see (2) Ramps and Connectors. If tied rigid shoulders
Index 631.3), no additional thickness is or widened slabs are used on the mainline,
needed if RHMA-G is used for the then the ramp or connector gore area
overlay. (including ramp traveled way adjacent to the
(2) Overlay Limits. On overlay projects, the gore area) should also be constructed with
entire traveled way and paved shoulder rigid pavement (see Figure 626.1). This will
shall be overlaid. Not only does this help minimize deterioration of the joint between
provide a smoother finished surface, it also flexible and rigid pavement. When the ramp
benefits bicyclists and pedestrians when they or connector traveled way is rigid pavement,
need to use the shoulder. utilize the same base and thickness for the
gore area as that to be used under the ramp
(3) Preparation of Existing Pavement. Existing traveled way, especially when concrete
pavement distresses should be repaired before shoulders are utilized on the mainline. Note
overlaying the pavement. Cracks wider than that in order to optimize constructability, any
¼ inch should be sealed; loose pavement concrete pavement structure used for mainline
removed and patched; spalls repaired; and concrete shoulders should still be perpetuated
broken slabs or punchouts replaced. Existing through the gore area. If the base is Treated
thermoplastic traffic striping and above grade Permeable Base (TPB) under the ramp’s
pavement markers should be removed. This
applies to both lanes and adjacent shoulders
HIGHWAY DESIGN MANUAL 620-23
May 7, 2012
Table 625.1
Figure 626.1
Rigid Pavement at Ramp or Connector Gore Area
HIGHWAY DESIGN MANUAL 620-25
November 2, 2012
traveled way and shoulder, TPB should still be needs to match the lane cross slope which may
utilized in the ramp gore areas as well. require a design exception (see Index 302.2
for further discussion).
(3) Ramp Termini. Rigid pavement is sometimes
placed at ramp termini instead of flexible The pavement structure for the tied rigid
pavement where there is projected heavy truck shoulder should match the pavement structure
traffic (as defined in Index 613.5(1)(c)) of the adjacent traffic lane. Special
topreclude pavement failure such as rutting or delineation of concrete shoulders may be
shoving from vehicular braking, turning required to deter the use of the shoulder as a
movements, and oil dripping from vehicles. traveled lane. District Traffic Operations
Once a design TI is selected for the ramp in should be consulted to determine the potential
accordance with Index 613.5, follow the need for anything more than the standard edge
requirements in Index 623.1 to engineer the stripe.
rigid pavement structure for the ramp termini.
Tied rigid shoulders are the most adaptable to
The length of rigid pavement to be placed at
future widening and conversion to a lane.
the termini will depend on the geometric
They should be the preferred shoulder type
alignment of the ramp, ramp grades, and the
when future widening is planned within the
length of queues of stopped traffic. The rigid
design life of the pavement or where the
pavement should extend to the first set of
shoulder will be used temporarily as a truck or
signal loops on signalized intersections. A
bus lane. Where the shoulder is expected to
length of 150 feet should be considered the
be converted into a traffic lane in the future,
minimum on unsignalized intersections.
the shoulder should be built to the same
Special care should be taken to assure skid
geometric and pavement standards as the lane.
resistance in conformance with current
Additionally, the shoulder width should match
standard specifications in the braking area,
the width of the future lane.
especially where oil drippage is concentrated.
End anchors or transitions should be used at (2) Widened Slab. Widened slabs involve
flexible/rigid pavement joints. The constructing the concrete panel for the lane
Department Pavement website has additional adjacent to the shoulder 14 feet wide in lieu of
information and training for engineering the prescribed lane width. The additional
pavement for intersections and rigid ramp width becomes part of the shoulder width and
termini. provides lateral support to the adjacent lane.
Widened slabs provide as good or better
626.2 Shoulder lateral support than tied rigid shoulders at a
The types of shoulders that are used for rigid lower initial cost provided that trucks and
pavements are shown in Figure 626.2A and can be buses are kept at least 2 feet from the edge of
categorized into the following three types: the slab. A rumble strip or a raised pavement
marking next to the pavement edge line of
(1) Tied Rigid Shoulders. These are shoulders widened concrete slabs helps discourage
that are built with rigid pavement that are tied trucks and buses from driving on the outside
to the adjacent lane with tie bars. These 2 feet of the slab. The use of rumble strips or
shoulders provide lateral support to the raised markings requires approval from
adjacent lane, which improves the long-term District Traffic Operations.
performance of the adjacent lane, reducing the
need for maintenance or repair of the lane. To Widened slabs are most useful in areas where
obtain the maximum benefit, these shoulders lateral support is desired but future widening
should be built monolithically with the is not anticipated or where there is a need to
adjacent lane (i.e., no contact joints). This have a different cross slope on the shoulder
will create aggregate interlock between the than that of the adjacent lane.
lane and shoulder, which provides increased (3) Untied Shoulders. Untied shoulders are
lateral support. In order to build the lane and flexible shoulders that are not built with a
shoulder integrally, the shoulder cross slope
620-26 HIGHWAY DESIGN MANUAL
November 2, 2012
widened slab or rigid shoulders that are not In those instances where flexible shoulders are
tied to the adjacent lane and not built adjacent used with rigid pavement, the minimum
to a widened slab. These shoulders do not flexible shoulder thickness should be
provide lateral support to the adjacent lane. determined in accordance with Topic 633.
Although non-supported shoulders may have
These conditions apply to all rigid pavement
lower initial costs, they do not perform as well
projects including new construction,
as tied rigid shoulders or widened slabs, which
reconstruction, widening, adjacent lane
can lead to higher maintenance costs, user
replacements, and shoulder replacements.
delays, and life cycle costs.
Typically existing flexible shoulders next to
(4) Selection Criteria. It is preferred that rigid pavement are not replaced for
shoulders be constructed of the same material rehabilitation projects that involve only
as the traveled way pavement (in order to grinding, dowel bar retrofits, and individual
facilitate construction, improve pavement slab replacements. Consideration should be
performance, and reduce maintenance cost). given to replacing flexible shoulders with tied
However, shoulders adjacent to rigid rigid shoulders or widened slabs when the
pavement traffic lanes can be either rigid or adjacent lane is being replaced or overlaid
flexible with the following conditions: with a rigid pavement. The District
determines when an existing flexible shoulder
(a) Tied rigid shoulders shall be used for:
is replaced with a rigid shoulder or widened
• Rigid pavements constructed in the slab.
High Mountain and High Desert
The shoulder pavement structure selected must
climate regions (see climate map in
meet or exceed the pavement design life
Topic 615).
standards in Topic 612. In selecting whether
• Paved buffers between rigid High- to construct rigid or flexible shoulders the
Occupancy Vehicle (HOV) lanes following factors should be considered:
and rigid mixed flow lanes. Same • Life-cycle cost of the shoulder.
for High-Occupancy Toll (HOT)
lanes. • Ability and safety of maintenance crews to
maintain the shoulder. In confined areas,
• Rigid ramps to and from truck
such as in front of retaining walls or
inspection stations.
narrow shoulders, and on high volume
(b) Either tied rigid shoulders or widened roadways (AADT > 150,000)
slabs shall be used for: consideration should be given to
engineering a shoulder that requires the
• Continuously reinforced concrete least amount of maintenance, even if it is
pavement. more expensive to construct.
• Horizontal radii 300 feet or less. • Future plans to widen the facility or
• Truck and bus only lanes. convert the shoulder to a traffic lane.
Where tied rigid shoulders or widened slabs • Width of shoulder. When shoulder widths
are used, they shall continue through ramp are less than 5 feet, tied rigid shoulders are
and gore areas (see Figure 626.2B). preferable to a widened rigid slab and
narrow flexible shoulder, less than 3 feet,
Because heavy trucks cause deterioration by
for both constructibility and
repeated heavy loading on the outside edge of
maintainability.
pavement, at the corners, and the midpoint of
the slab, widened slabs or tied rigid shoulders • For projects where the tracking width lines
should be used for heavy truck routes with a are shown to encroach onto paved
TI greater than or equal to 14.0. shoulders or any portion of the gutter pan,
tied rigid shoulders and the gutter pan
HIGHWAY DESIGN MANUAL 620-27
November 2, 2012
structure must be engineered to sustain the Use guidelines for intersections in Index 626.3
weight of the design vehicle. See Topic for further information.
404 for design vehicle guidance.
(2) Park and Ride Facilities. Flexible pavement
See Index 1003.5(1)) for surface quality should be used for park and ride facilities. If
guidance for highways open to bicyclists. transit buses access the park and ride facility,
use the procedures for bus pads in this Index
626.3 Intersections for engineering bus access.
Standard joint spacing patterns found in the (3) Bus Pads. Bus pads are subjected to similar
Standard Plans do not apply to intersections. stresses as intersections; however, it is not
Special paving details for intersections need to be practical to engineer rigid bus pads according
included in the project plans. Special to the Traffic Index, or according to bus
consideration needs to be given to the following counts. The minimum pavement structure for
features when engineering a rigid pavement bus pads should be 0.85 foot JPCP with dowel
intersection: bars at transverse joints on top of 0.5 foot lean
• Intersection limits. concrete base or Type A hot mix asphalt
(0.75 foot CRCP may be substituted for
• Joint types and joint spacing. 0.85 foot JPCP). For Type II soil as described
• Joint patterns. in Table 623.1A, include 0.5 foot of aggregate
subbase. Type III soil should be treated in
• Slab dimensions. accordance with Index 614.4. Where local
• Pavement joints at utilities. standards are more conservative than the
pavement structures mentioned above, local
• Dowel bar and tie bar placement. standards should govern.
Additional information and training is available on Relative slab dimensions for bus pads should
the Department Pavement website. be approximately 1:1 to 1:1.25, transverse-to-
626.4 Roadside Facilities longitudinal. The width of the bus pad should
be no less than the width of the bus plus 4 feet.
(1) Safety Roadside Rest Areas and Vista Points. If the bus pad extends into the traveled way,
If rigid pavement is selected for some site- the rigid bus pad should extend for the full
specific reason(s), the pavement structures width of the lane occupied by buses. The
used should be sufficient to handle projected minimum length of the bus pad should be 1.5
loads at most roadside facilities. To select the times the length of the bus(es) that will use the
pavement structure, determine the Traffic pad at any given time. This will provide some
Index either from traffic studies and leeway for variations in where the bus stops.
projections developed for the project or the Additional length of rigid pavement should be
values found in Table 613.5B, whichever is considered for approaches and departures from
greater. Then select the appropriate pavement the bus pad since these locations may be
structure from the catalog in Index 623.1. subjected to the same stresses from buses as
Joint spacing patterns found in the Standard the pad. A 115-foot length of bus pad (which
Plans do not apply to parking areas. Joint is approximately 250 percent to 300 percent
patterns should be engineered as square as times the length of typical 40-foot buses)
possible. Relative slab dimensions should be should provide sufficient length for bus
approximately 1:1 to 1:1.25, transverse-to- approach and departure. The decision whether
longitudinal. Transverse and longitudinal to use rigid pavement for bus approach and
joints should be perpendicular to each other. departure to/from bus pads is the
Joints are doweled in one direction and tied in responsibility of the District.
the other in accordance with Index 622.4. An end anchor may improve long-term
Special attention should be given to joint performance at the flexible-to-rigid pavement
patterns around utility covers and manholes. transition. Doweled transverse joints should
620-28 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 626.2A
Rigid Pavement and Shoulder Details
HIGHWAY DESIGN MANUAL 620-29
May 7, 2012
Figure 626.2B
Rigid Shoulders Through Ramp and Gore Areas
620-30 HIGHWAY DESIGN MANUAL
November 2, 2012
Figure 626.4
Rigid Bus Pad
HIGHWAY DESIGN MANUAL 630-1
July 1, 2008
traveled way and not on the shoulder forms a A SAMI may be placed between layers of new
“bathtub” section that can trap water beneath the flexible pavement, such as on a leveling course, or
surface of the traveled way. To prevent this effect, on the surface of an existing flexible pavement. A
RHMA-G should be placed over the whole cross GPI should not be placed directly on coarse
section of the road (traveled way and shoulders). surfaces such as a chip seal, OGFC, areas of
numerous rough patches, or on a pavement that
For additional information and applicability of
has been cold planed. Coarse surfaces may
RHMA in new construction and rehabilitation
penetrate the fabric and the paving asphalt binder
projects refer to Asphalt Rubber Usage Guide
used to saturate the fabric may collect in the voids
available on the Department Pavement website.
or valleys leaving areas of the fabric dry. For the
GPI to be effective in these areas, use a layer of
631.4 Other Types of Flexible Pavement
HMA prior to the placement of the GPI.
There are other types of flexible pavements such
GPI is ineffective in the following applications:
as cold mix, Resin Pavement, and Sulphur
Extended Hot Mix Asphalt. The other types of • When placed under rubberized hot mix
pavements are either used for maintenance asphalt (RHMA). This is due to the high
treatments or not currently used on State placement temperature of the RHMA-G mix,
highways. For pavement preservation and other which is close to the melting temperature of
maintenance treatments refer to the Department’s the GPI.
Maintenance Manual. • For providing added structural strength when
placed in combination with new flexible
631.5 Stress Absorbing Membrane pavement.
Interlayers (SAMI)
• In the reduction of thermal cracking of the
SAMI are used with flexible layer rehabilitation as new flexible pavement overlay.
a means to retard reflective cracks, prevent water
intrusion, and (in the case of SAMI-R
(rubberized)) enhance pavement structural Topic 632 - Engineering Criteria
strength. Two types of SAMI are:
• Rubberized (SAMI-R). SAMI-R is a
632.1 Engineering Properties
rubberized chip seal. (1) Smoothness. The smoothness of a pavement
impacts its ride quality, overall durability, and
• Geosynthetic Pavement Interlayer (GPI),
performance. Ride quality (which is measured
consists of asphalt-imbued geotextile.
by the smoothness of ride) is also the highest
Sound engineering judgment is required when concern listed in public surveys on pavement
considering the use of a SAMI. condition. Smoothness specifications have
• Consideration should be given to areas that been improved and incentive/disincentive
may prohibit surface water from draining out specifications have been developed to assure
the sides of the overlay, thus forming a designed smoothness values are achieved in
“bathtub” section. construction. Incentive / disincentive
specifications can be used where the project
• Since SAMI-R can act as a moisture barrier, meets the warrants for the specification. For
it should be used with caution in hot up to date and additional information on
environments where it could prevent smoothness and the application of the
underlying moisture from evaporating. smoothness specifications see the smoothness
• When placed on an existing pavement, page on the Department Pavement website.
preparation is required to prevent excess (2) Asphalt Binder Type. Asphalt binders are
stress on the membrane. This includes most commonly characterized by their
sealing cracks wider than ¼ inch and physical properties. An asphalt binder’s
repairing potholes and localized failures. physical properties directly relate to field
HIGHWAY DESIGN MANUAL 630-3
May 7, 2012
Table 632.1
developed to address longer pavement design lives (a) As discussed in Index 613.3(3), the TI is a
and higher Traffic Indices. Details on mix design measure of the cumulative number of
and other requirements for these procedures are ESALs expected during the design life of
provided in the Standard Specifications and the pavement structure. The TI is
Standard Special Provisions. Alterations to the determined to the nearest 0.5 using the
requirements in these documents can impact the equation given in Index 613.3(3) or from
performance of the pavement structure and the Table 613.3C.
performance values found in this chapter.
(b) The California R-value is a measure of
resistance of soils to deformation under
Topic 633 - Engineering wheel loading and saturated soils
Procedures for New and conditions. The California R-value is
determined as discussed in Index 614.3.
Reconstruction Projects
(c) The gravel equivalent (GE) of each layer
633.1 Empirical Method or the entire flexible pavement structure is
the thickness of gravel (aggregate
The data needed to engineer a flexible pavement subbase) that would be required to prevent
are California R-value of the subgrade and the TI permanent deformation in the underlying
for the pavement design life. Engineering of the layer or layers due to cumulative traffic
flexible pavement is based on a relationship loads anticipated during the design life of
between the gravel equivalent (GE) of the the pavement structure. The GE
pavement structural materials, the TI, and the requirement of the entire flexible
California R-value of the underlying material. The pavement or each layer is calculated using
relationship was developed by the Department the following equation:
through research and field experimentation.
GE = 0.0032(TI )(100 − R )
The procedures and rules governing flexible
pavement engineering are as follows, (Sample Where:
calculations are provided on the Department GE = Gravel Equivalent in feet
Pavement website.):
TI = Traffic Index
(1) Procedures for Engineering Multiple Layered
Flexible Pavement. R = California R-value of the material
below the layer or layers for which
The California Department of Transportation the GE is being calculated.
empirical method, commonly referred to as the
Hveem method, for determining design The GE requirement of each type of
thicknesses of the structural layers of flexible material used in the flexible pavement
pavement structure involves the determination structure is determined for each structural
of the following design parameters: layer, starting with the surface course and
proceeding downward to base and subbase
• Traffic Index (TI) as needed. For pavements that include
• California R-value (R) base and/or subbase, a safety factor of
0.20 foot is added to the GE requirement
• Gravel Equivalent (GE), and for the surface course to compensate for
• Gravel Factor (Gf) construction tolerances allowed by the
contract specifications. Since the safety
Once TI, R, GE, and Gf are determined, then factor is not intended to increase the GE of
the design thickness of each structural layer is the overall pavement, a compensating
determined using the Hveem method. These thickness is subtracted from the subbase
design parameters and the Hveem design layer (or base layer if there is no subbase).
method are discussed in the following For pavements that are full depth asphalt,
sections:
630-6 HIGHWAY DESIGN MANUAL
May 7, 2012
flexible pavements including HMA, RHMA, is based on an empirical method for a twenty-
interlayers, special asphalt binders, or different year pavement design life. For pavement
mix designs. Considerations regarding worker design lives greater than twenty years, in
safety, short construction windows, the addition to using a TI for that longer design
amount of area to be paved, or temporary life, provisions should be made to increase
repairs may make it desirable in some material durability and other appropriate
instances to reduce the total thickness of the measures to protect pavement layers from
pavement by placing full depth hot mix degradation.
asphalt. Full depth hot mix asphalt also is less
The following enhancements shall be
affected by moisture or frost, does not let
incorporated into all flexible pavements
moisture build up in the subgrade, provides no
with a design life greater than twenty years:
permeable layers that entrap water, and is a
more uniform pavement structure. Use the • Use the procedures for full depth hot mix
standard equation in Index 633.1(1) with the asphalt to determine the minimum
California R-value of the subgrade to calculate thickness for flexible pavement. Cement
the initial GE for the entire pavement treated base or lean concrete base can be
structure. Increase this by adding the safety used in lieu of hot mix asphalt but not in
factor of 0.10 foot to obtain the required GE lieu of aggregate base, aggregate subbase,
for the flexible pavement. Then refer to Table or a treated permeable base.
633.1, select the closest layer thickness for
conventional hot mixed asphalt, and determine • Place a minimum 0.50 foot of Class 2
the adjusted GE that it provides. The GE of Aggregate base underneath the flexible
the safety factor is not removed in this design. pavement. This aggregate base layer is
Adjust the final thickness as needed when not considered part of the pavement
using other types of materials than hot mixed structural design and cannot be used to
asphalt. reduce the thickness of the full depth hot
mix asphalt layer.
A Treated Permeable Base (TPB) layer may
be placed below full depth hot mix asphalt on • Use a non-structural wearing course (such
widening projects to perpetuate, or match, an as OGFC) above the surface layer
existing treated permeable base layer for (minimum 0.10 foot). See Index 602.1(5)
continuity of drainage. Reduce the GE of the for further details.
surface layer by the amount of GE provided • Use rubberized hot mix asphalt (maximum
by the TPB. In no case should the initial GE 0.20 foot) or a PG-PM binder (minimum
of the surface layer over the TPB be less than 0.20 foot) for the top of the surface layer.
40 percent of the GE required over the
subbase as calculated by the standard The following enhancements should be
engineering equation. When there is no incorporated into all flexible pavements with a
subbase, use 50 for the California R-value for pavement design life greater than twenty years
this calculation. In cases where a working when recommended by the District Materials
table will be used, the GE of the working table Engineer:
is subtracted from the GE of the surface layer (a) Use higher asphalt binder content for
as well. A working table is a minimum bottom of the surface layer (rich-bottom
thickness of material, asphalt, cement, or concept) and using higher stiffness asphalt
granular based, used to place construction binder.
equipment and achieve compaction
requirements when compaction is difficult or (b) Utilize subgrade enhancement fabrics at
impossible to meet. the subgrade for California R-values less
than 40.
(3) Modifications for Pavement Design Life
Greater than 20 Years. The above procedure (c) Use SAMIs within the surface layer.
630-8 HIGHWAY DESIGN MANUAL
July 1, 2008
Table 633.1
Gravel Equivalents (GE) and Thickness of Structural Layers (ft)
1), (2)
HMA( Base and Subbase (3)
Traffic Index (TI) TI is not a factor
5.0 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 CTPB;
Actual &
6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 HMAB; CTB CTB
Layer below
Thickness LCB (Cl. A) ATPB (Cl. B) AB AS
(ft) (5) Gf (Constant for any base or subbase material
Gf (For HMA thickness equal to or less than 0.5 ft, Gf decreases with TI) (4)
irrespective of TI or thickness)
2.54 2.32 2.14 2.01 1.89 1.79 1.71 1.64 1.57 1.52 1.46 1.9 1.7 1.4 1.2 1.1 1.0
GE for HMA layer (ft) GE for Base or Subbase layer (ft)
0.10 0.25 0.23 0.21 0.20 0.19 0.18 0.17 0.16 0.16 0.15 0.15 -- -- -- -- -- --
0.15 0.38 0.35 0.32 0.30 0.28 0.27 0.26 0.25 0.24 0.23 0.22 -- -- -- -- -- --
0.20 0.51 0.46 0.43 0.40 0.38 0.36 0.34 0.33 0.31 0.30 0.29 -- -- -- -- -- --
0.25 0.63 0.58 0.54 0.50 0.47 0.45 0.43 0.41 0.39 0.38 0.37 -- -- 0.35 -- -- --
0.30 0.76 0.69 0.64 0.60 0.57 0.54 0.51 0.49 0.47 0.45 0.44 -- -- 0.42 -- -- --
0.35 0.89 0.81 0.75 0.70 0.66 0.63 0.60 0.57 0.55 0.53 0.51 0.67 0.60 0.49 0.42 0.39 0.35
0.40 1.01 0.93 0.86 0.80 0.76 0.72 0.68 0.65 0.63 0.61 0.59 0.76 0.68 0.56 0.48 0.44 0.40
0.45 1.14 1.04 0.96 0.90 0.85 0.81 0.77 0.74 0.71 0.68 0.66 0.86 0.77 0.63 0.54 0.50 0.45
0.50 1.27 1.16 1.07 1.00 0.94 0.90 0.85 0.82 0.79 0.76 0.73 0.95 0.85 0.70 0.60 0.55 0.50
0.55 1.41 1.29 1.19 1.12 1.05 1.00 0.95 0.91 0.87 0.84 0.81 1.05 0.94 0.77 0.66 0.61 0.55
0.60 1.58 1.45 1.34 1.25 1.18 1.12 1.07 1.02 0.98 0.95 0.91 1.14 1.02 0.84 0.72 0.66 0.60
0.65 1.76 1.61 1.49 1.39 1.31 1.25 1.19 1.14 1.09 1.05 1.02 1.24 1.11 0.91 0.78 0.72 0.65
0.70 -- 1.78 1.64 1.54 1.45 1.38 1.31 1.26 1.21 1.16 1.12 1.33 1.19 -- 0.84 0.77 0.70
0.75 -- 1.95 1.80 1.69 1.59 1.51 1.44 1.38 1.32 1.27 1.23 1.43 1.28 -- 0.90 0.83 0.75
0.80 -- 2.12 1.96 1.84 1.73 1.64 1.57 1.50 1.44 1.39 1.34 1.52 1.36 -- 0.96 0.88 0.80
0.85 -- -- 2.13 1.99 1.88 1.78 1.70 1.63 1.56 1.51 1.46 1.62 1.45 -- 1.02 0.94 0.85
0.90 -- -- 2.30 2.15 2.03 1.92 1.83 1.76 1.69 1.63 1.57 1.71 1.53 -- 1.08 0.99 0.90
0.95 -- -- -- 2.31 2.18 2.07 1.97 1.89 1.81 1.75 1.69 1.81 1.62 -- 1.14 1.05 0.95
1.00 -- -- -- 2.47 2.33 2.21 2.11 2.02 1.94 1.87 1.81 1.90 1.70 -- 1.20 1.10 1.00
1.05 -- -- -- 2.64 2.49 2.36 2.25 2.16 2.07 2.00 1.93 2.00 1.79 -- 1.26 1.16 1.05
(d) Use a separation fabric above granular overlay prior to placing the overlay. Situations
layers. Note that the fabric used needs to where milling or cold planing may be beneficial or
be able to resist construction loads or even necessary are to improve ride quality,
construction equipment must be able to maintain profile grade, maintain vertical clearance,
keep off of the fabric. or to taper (transition) to match an existing
pavement or bridge surface.
(4) Alternate Procedures and Materials. At
times, experimental procedures and/or If the necessary ride improvement cannot be
alternative materials are proposed as part of adequately addressed with these CAPM
the design or construction. See Topic 606 for treatments, the project should be developed as a
further discussion. roadway rehabilitation project.
A 0.06 foot – 0.10 foot non-structural wearing
633.2 Mechanistic-Empirical Method course (such as an open graded friction course)
For information on Mechanistic-Empirical Design may be added, but is not to be considered part of
application and requirements, see Index 606.3. the overlay requirements.
Deflection studies are not required for CAPM
Topic 634 - Engineering projects. The roadway rehabilitation requirements
Procedures for Flexible for overlays (see Index 635.1(1)) and preparation
of existing pavement surface (Index 635.1(8))
Pavement Preservation apply to CAPM projects. Additional details and
information regarding CAPM policies and
634.1 Preventive Maintenance strategies can be found in Design Information
For details regarding preventive maintenance Bulletin 81 “Capital Preventive Maintenance
strategies for flexible pavement, see the Guidelines.”
“Maintenance Technical Advisory Guide” on the
Department Pavement website. Deflection studies Topic 635 - Engineering
are not required for preventive maintenance Procedures for Flexible
projects.
Pavement and Roadway
634.2 Capital Preventive Maintenance Rehabilitation
(CAPM)
The standard design for a flexible pavement 635.1 Empirical Method
CAPM project with an International Roughness (1) General. The methods presented in this topic
Index (IRI) less than 170 inches per mile at PS&E are based on studies for a ten-year pavement
is an overlay of either 0.15 foot of rubberized hot design life with extrapolations for twenty-year
mix asphalt or 0.20 foot of conventional asphalt pavement design life. (For pavement design
binder or other approved modified asphalt binder lives greater than twenty years, contact the
mix. A 0.20-foot overlay of rubberized hot mix Headquarters Office of Asphalt Pavement).
asphalt may be appropriate in certain
Because there are potential variations in
circumstances and may be utilized with the
materials and environment that could affect
concurrence of the Headquarters Program Advisor
the performance of both the existing pavement
in the Headquarters Division of Maintenance –
and the rehabilitation strategy, it is difficult to
Pavement Program.
develop precise and firm practices and
For flexible pavement CAPM projects with an IRI procedures that cover all possibilities for the
greater than 170 inches per mile, the standard rehabilitation of pavements. Therefore, the
design is to place a 0.25-foot hot mix asphalt pavement engineer should consult with the
overlay in two lifts Existing pavement may be District Materials Engineer and other pertinent
milled or cold planed down to the depth of the experts who are familiar with engineering,
630-10 HIGHWAY DESIGN MANUAL
May 7, 2012
( )
2
(< 0.65 foot) are not qualified as concrete
∑ Di − x overlay. To provide a smooth and level grade
s= for the rigid surface layer, place a 0.10 foot to
n −1
0.15 foot HMA on top of the existing flexible
D80 is typically calculated as part of the layer.
deflection study done by the test operator.
(5) Procedures for Flexible Overlay on Existing
The pavement engineer should verify that
Flexible Pavement.
the D80 results provided by the operator
are accurate. (a) Structural Adequacy. Pavement
condition, thickness of surface layer,
(c) Grouping:
measured deflections, and the projected TI
Adjacent test sections may be grouped and provide the majority of the information
analyzed together. There may be one or used for determining structural adequacy.
several groups within the project. Structural adequacy is determined using
the following procedures and rules:
A group is a collection of test sections that
have similar engineering parameters. Test (b) Determine the Tolerable Deflection at the
sections can be grouped if they have all of Surface (TDS). The term “Tolerable
the following conditions: Deflection” refers to the level beyond
which repeated deflections of that
• Average D80 that vary less than
magnitude produce fatigue failure prior to
0.01 inch.
the planned TI. TDS is obtained from
• Average existing hot mix asphalt Table 635.1A by knowing the existing
thickness that vary less than 0.10 foot. thickness of the flexible layer and TI. For
existing flexible pavement over a treated
630-12 HIGHWAY DESIGN MANUAL
July 1, 2008
Table 635.1A
Tolerable Deflections at the Surface (TDS) in 0.001 inches
Exist.
Traffic Index (TI)
HMA
thick
(ft) 5 6 7 8 9 10 11 12 13 14 15 16
0.00 66 51 41 34 29 25 22 19 17 15 14 13
0.05 61 47 38 31 27 23 20 18 16 14 13 12
0.10 57 44 35 29 25 21 19 16 15 13 12 11
0.15 53 41 33 27 23 20 17 15 14 12 11 10
0.20 49 38 31 25 21 18 16 14 13 12 10 10
0.25 46 35 28 24 20 17 15 13 12 11 10 9
0.30 43 33 27 22 19 16 14 12 11 10 9 8
0.35 40 31 25 20 17 15 13 12 10 9 8 8
0.40 37 29 23 19 16 14 12 11 10 9 8 7
0.45 35 27 21 18 15 13 11 10 9 8 7 7
0.50 (1) 32 25 20 17 14 12 11 9 8 8 7 6
TB (2) 27 21 17 14 12 10 9 8 7 6 6 5
5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 15.5 16.5
0.00 58 45 37 31 27 23 20 18 16 15 13 12
0.05 53 42 34 29 25 21 19 17 15 14 12 11
0.10 50 39 32 27 23 20 18 16 14 13 11 11
0.15 46 36 30 25 21 19 16 14 13 12 11 10
0.20 43 34 28 23 20 17 15 14 12 11 10 9
0.25 40 32 26 22 19 16 14 13 11 10 9 8
0.30 37 29 24 20 17 15 13 12 11 9 9 8
0.35 35 27 22 19 16 14 12 11 10 9 8 7
0.40 32 26 21 18 15 13 11 10 9 8 8 7
0.45 30 24 20 16 14 12 11 9 9 8 7 6
0.50 (1) 28 22 18 15 13 11 10 9 8 7 7 6
TB (2) 24 19 15 13 11 10 8 7 7 6 5 5
Notes:
(1) For an HMA thickness greater than 0.50 ft use the 0.50 ft depth.
(2) Use the TB (treated base) line to represent treated base materials, regardless of the thickness of
HMA cover.
HIGHWAY DESIGN MANUAL 630-13
May 7, 2012
Table 635.1B
Gravel Equivalence Needed to Reduce Deflection
Percent Reduction In Percent Reduction
GE (in feet) For HMA GE (in feet) For HMA
Deflection In Deflection
Overlay Design Overlay Design
(PRD or PRM) (1) (PRD or PRM) (1)
5 0.02 46 0.55
6 0.02 47 0.57
7 0.02 48 0.59
8 0.02 49 0.61
9 0.03 50 0.63
10 0.03 51 0.66
11 0.04 52 0.68
12 0.05 53 0.70
13 0.05 54 0.72
14 0.06 55 0.74
15 0.07 56 0.76
16 0.08 57 0.79
17 0.09 58 0.81
18 0.09 59 0.83
19 0.10 60 0.85
20 0.11 61 0.87
21 0.12 62 0.89
22 0.14 63 0.91
23 0.15 64 0.94
24 0.16 65 0.96
25 0.18 66 0.98
26 0.19 67 1.00
27 0.20 68 1.02
28 0.21 69 1.04
29 0.23 70 1.06
30 0.24 71 1.09
31 0.26 72 1.11
32 0.28 73 1.13
33 0.29 74 1.15
34 0.31 75 1.17
35 0.33 76 1.19
36 0.35 77 1.22
37 0.37 78 1.24
38 0.38 79 1.26
39 0.40 80 1.28
40 0.42 81 1.30
41 0.44 82 1.32
42 0.46 83 1.34
43 0.48 84 1.37
44 0.51 85 1.39
45 0.53 86 1.41
Note: (1) PRD is Percent Reduction in Deflection at the surface.
PRM is Percent Reduction in deflection at the Milled depth.
630-14 HIGHWAY DESIGN MANUAL
May 7, 2012
base, use TI and the TDS values in the required to reduce the deflections
row for Treated Base (TB) found in to less than the tolerable level.
Table 635.1A
(3) Divide the GE obtained from
The existing base is considered treated Table 635.1B by the appropriate
if it meets all of the following Gf for the overlay material to
conditions: determine the required thickness
of the overlay.
• Its depth is equal to or greater
than 0.35 foot. GE
Thickness (t) =
• The D80 is less than 0.015 inch. Gf
(1) It is rigid pavement, Lean Commonly used Gf for flexible
Concrete Base (LCB), or Class A pavement rehabilitation are
Cement Treated Base (CTB-A). presented in Table 635.1C.
For each group compare the TDS
to the average D80. The D80 is the
80th percentile deflection value.
Table 635.1C
It represents a deflection level at
which approximately 80 percent
Commonly Used Gf for Flexible
of all deflections of a sample Pavement Rehabilitation
group are less than the calculated
value and 20 percent are greater Material Gf (1)
than the value. Therefore, a Hot Mix Asphalt Overlay 1.9
strategy based on the 80th
percentile deflection will provide Hot Recycled Asphalt 1.9
thicker rehabilitation than using Cold in-Place Recycled
the mean deflection. 1.5
Asphalt
If the average D80 is greater than HMA Below the
the TDS, determine the required 1.4
Analytical Depth (2)
percent reduction in deflection at
the surface (PRD) to restore NOTES:
structural adequacy as follows: (1) For Gf of bases and subbases see Table
663.1B.
AverageD80 − TDS
PRD = (100) (2) Analytical depth is defined in 635.1(6)(a).
AverageD80
Where: (c) Reflective Cracking. The goal of these
PRD = Percent Reduction in procedures is to keep cracks at the bottom
Deflection required at the surface, of the surface course layer from
as percent propagating to the surface during the
pavement design life. Retarding the
TDS = Tolerable Deflection at the propagation of cracks is an important
Surface, in inches factor to consider when engineering
Average D80 = mean of the 80th flexible pavement overlays. The
percentile of the deflections for procedures and rules for engineering for
each group, in inches reflective cracking retardation are as
follows:
(2) Using the calculated PRD and
Table 635.1B, determine the GE (1) Determine the minimum thickness
required for a 10-year pavement
HIGHWAY DESIGN MANUAL 630-15
May 7, 2012
Wearing courses are not included in for structural adequacy and reflective
the thickness used to address crack retardation are less than 0.25 foot.
reflective cracking.
Note that the Standard Specifications
Thicker sections may be warranted. require the Contractor to place a 0.25 foot
Factors to be considered that might HMA in one layer. Projects with
necessitate a thicker overlay are: rehabilitation recommendations based on
improving ride quality must specify in the
• Type, sizes, and amounts of
Special Provisions that the overlay needs
surface cracks.
to be placed in two lifts. Examples of
• Extent of localized failures. design calculations for flexible overlay
thickness on existing flexible pavement
• Existing performance material and are available on the Department Pavement
age. website.
• Thickness and performance of (6) Mill and Overlay Procedures. Mill and
previous rehabilitation strategy. Overlay is the removal of part of the surface
• Environmental factors. course and placement of an overlay. Since
existing pavement thicknesses will have slight
• Anticipated future traffic loads variations throughout the project length, leave
(Traffic Index). at least the bottom 0.15 foot of the existing
As always, sound engineering surface course intact to ensure the milling
judgment will be necessary for final machine does not loosen the base material or
decisions. Final decision for when to contaminate the recycled mix during the hot or
use more than the minimum cold in-place recycling. If removal of the
requirements found in this manual entire surface course layer and any portion of
rests with the District. the base are required, use the procedures for
Remove and Replace in Index 635.1(7).
(d) Ride Quality. Ride quality is evaluated
based on the pavement’s smoothness. The a) Structural Adequacy. The engineering
Department records smoothness as part of procedures for determining the structural
Pavement Condition Survey using the adequacy for Mill and Overlay are the
International Roughness Index (IRI). same as those for overlays found in
According to FHWA, the IRI value that Index 635.1(1), with the exception of the
most motorists consider uncomfortable for following:
flexible pavement is 170 inches per mile. TDS is determined using the thickness
When IRI measurements are 170 inches of the existing pavement prior to
per mile or greater, the engineer must milling.
address ride quality.
Deflections are measured at the
(e) To improve ride quality, place a hot mix surface and adjusted to the milled
asphalt overlay thick enough (0.25 foot depth.
minimum) to be placed in two lifts.
RHMA-G may be placed in two 0.10 foot The Engineer must consider milling down
lifts to meet the ride quality requirement. to the “analytical depth”. As defined by
However, if a 0.10 foot layer cools prior to the Department, the analytical depth is the
compaction, this strategy is inappropriate. least of:
A wearing course may be included in the • The milled depth where the Percent
ride quality thickness. SAMI’s do not Reduction in deflection required at the
have any effect on ride quality. Milled depth (PRM) reaches
Ride quality will ultimately govern the 70 percent.
rehabilitation strategy if the requirements • The milled depth equals 0.50 foot.
HIGHWAY DESIGN MANUAL 630-17
May 7, 2012
• The bottom of the existing HMA layer. • The GE determined from the overlay
calculations.
The percent reduction in deflection
required at the milled depth is based • The GE required to replace the
research that determined deflections material removed by the milling
increase by 12 percent for each additional process.
0.10 foot of milled depth up to the
If the milling goes below the analytical
analytical depth. Once the analytical
depth, the Additional GE that is required
depth is reached, the existing HMA
to replace the existing HMA below the
material below is considered to be of
analytical depth is calculated by
questionable structural integrity and hence
multiplying the Gf of 1.4 by the milled
is assigned a Gf of 1.4. Since it is not
depth below the analytical depth:
known at what milled depth the 70 percent
PRM level or analytical depth will be Additional GE = [(1.4)(milled depth
reached, an iterative type of calculation is below the analytical depth)]
required. To determine the total GE for the overlay,
Using the thickness of the existing HMA the Additional GE below the analytical
layer, the TI, and base material, determine depth is added to the required GE above
the TDS from Table 635.1A. The the analytical depth (found from Table
deflection at the milled depth is found 635.1B). As stated in Index 633.1(1)(d),
from the equation: the required minimum thickness of the
overlay is determined by dividing the total
MillDepth
DM = D80 + (12% ) (D80 ) GE by the Gf of the new overlay material.
0.10
0.10ftft GE
Thickness (t) =
Where Gf
D80 = 80th Percentile deflections, in inches. If milled material is to be replaced by Hot
Mill Depth = the depth of the milling in Recycled Asphalt (HRA), the overlay
feet. thickness is the same as that of HMA
since both materials have a Gf of 1.9 (see
DM = the calculated deflection at the Table 635.1C).
Milled depth in inches.
Since Cold In-Place Recycled Asphalt
Then: (CIR) has low resistance to abrasion, if the
milled material is to be replaced with CIR,
DM − TDS
PRM = (100 ) the CIR layer must be covered with a
DM wearing surface shortly after the recycling
Where process. To determine the required
thickness of the cap layer, first determine
PRM = Percent Reduction in deflection the GE of the CIR layer:
required at the Milled depth.
GE CIR = (CIR thickness)(G f CIR )
TDS = Tolerable Deflection at the Surface
in inches. Where:
Utilizing the calculated PRM value, go to GECIR = Gravel Equivalence of the CIR
Table 635.1B to get the total GE required Gf CIR = Gravel Factor of CIR = 1.5
to be placed on top of the milled pavement (see Table 635.1C)
surface. The total GE required to reduce
the measured deflection to the tolerable The thickness of the cap layer is
level is a combination of: determined as follows:
630-18 HIGHWAY DESIGN MANUAL
May 7, 2012
Overlay analysis. The procedures are as used for new construction found in
follows: Index 633.1.
(1) Consider milling down to what is (8) Preparation of Existing Pavement. Existing
called the analytical depth. This is an pavement distresses should be repaired before
iterative type of calculation since it is overlaying the pavement. Cracks wider than
not known at what milling depth the ¼ inch should be sealed; loose pavement
analytical depth will be reached. removed/replaced; and potholes and localized
failures repaired. Undesirable material such as
(2) Use the thickness of the existing
bleeding seal coats or excessive crack sealant
HMA layer, the design TI and base
should be removed before paving. Existing
material in Table 635.1A to determine
thermoplastic traffic striping and raised
the TDS. Then find the DM knowing
pavement markers should also be removed.
D80 and the mill depth. Use DM and
Routing cracks before applying crack sealant
TDS to find the percent reduction in
has been found to be beneficial. The width of
deflection at the milled depth (PRM).
the routing should be ¼ inch wider than the
(3) Utilizing this calculated PRM value crack width. The depth should be equal to the
go to Table 635.1B to obtain the GE width of the routing plus ¼ inch. In order to
required to be placed on top of the alleviate the potential bump in the overlay
milled surface. When the milled from the crack sealant, leave the crack sealant
depth reaches the analytical depth, the ¼ inch below grade to allow for expansion
analysis changes. The GE for the (i.e., recess fill). The Materials Report should
material milled below the analytical include a reminder of these preparations.
depth is added to the GE required at Additional discussion of repairing existing
the analytical depth. The GE for each pavement can be found on the Department
layer is calculated by multiplying Gf Pavement website.
by the thickness of the layer milled.
(9) Choosing the Rehabilitation Strategy. The
(4) Determine the required minimum final strategy should be chosen based on
thickness of HMA needed by dividing pavement life-cycle cost analysis (LCCA).
the sum of the GE’s by the Gf of the The strategy should also meet other
new HMA (see equation below.) considerations such as constructibility,
maintenance, and the other requirements found
GE
Thickness (t) = in Chapter 610.
Gf
635.2 Mechanistic-Empirical Method
For the Remove and Replace method,
use the Gf for the new HMA For information on Mechanistic-Empirical Design
commensurate with the TI and HMA application and requirements, see Index 606.3.
thickness found in Table 633.1. The
total HMA thickness can be solved for Topic 636 - Other Considerations
each 0.05 foot of material milled until
the desired profile is reached. Round
the replacement thickness to the 636.1 Traveled Way
nearest 0.05 foot. (1) Mainline. No additional considerations.
(5) Adjust thicknesses as needed for (2) Ramps and Connectors. Rigid pavement
alternate materials. should be considered for freeway-to-freeway
(b) Full depth removal. When material is connectors and ramps near major commercial
removed all the way to the subgrade, the or industrial areas (TI > 14.0), truck terminals,
Remove and Replace strategy should be and all truck weighing and inspection
engineered using the same procedures facilities.
630-20 HIGHWAY DESIGN MANUAL
May 7, 2012
(3) Ramp Termini. Distress is compounded on mix designs should be considered. Rigid
flexible pavement ramp termini by the pavement should also be considered.
dissolving action of oil drippings combined
(2) Park & Ride Facilities. To engineer a park
with the braking of trucks. Separate pavement
and ride facility based on the standard traffic
strategies should be developed for these ramps
projections is not practicable because of the
that may include thicker pavement structures,
unpredictability of traffic. Therefore, standard
special asphalt binders, aggregate sizes, or mix
structures, based on anticipated typical load,
designs. Rigid pavement should be considered
have been adopted. However, if project site-
for exit ramp termini where there is a potential
specific traffic information is available, it
for shoving or rutting. At a minimum, rigid
should be used with the standard engineering
pavement should be used for exit ramp termini
procedures.
of flexible pavement ramps where a significant
volume of trucks is anticipated (TI > 12.0). The layer thicknesses shown in Table 636.4
For the engineering of rigid pavement ramp are based on previous practices. These
termini, see Index 626.1(3). pavement structures are minimal, but are
considered adequate since additional flexible
636.2 Shoulders surfacing can be added later, if needed,
without the exposure to traffic or traffic-
The TI for shoulders is given in Index 613.5(2). handling problems typically encountered on a
See Index 1003.5(1) for surface quality guidance roadway.
for bicyclists.
(3) Bus pads. Use rigid or composite pavement
636.3 Intersections strategies for bus pads.
Where intersections have “STOP” control or
traffic signals, special attention is needed to the Table 636.4
engineering of flexible pavements to minimize Pavement Structures for
shoving and rutting of the surface caused by trucks Park and Ride Facilities
braking, and early failure of detector loops.
Separate pavement strategies should be developed California Thickness of Layers
for these intersections that may include thicker R-value for (1)
pavement structures, special asphalt binders, the Subgrade HMA AB
aggregate sizes, or mix designs. Rigid pavement is Soil (ft) (ft)
another alternative for these locations. For
additional information see Index 626.3. For further < 40 0.25 0
assistance on this subject, the Design Engineer
should contact the District Materials Engineer, or But < 60 0.15 0.35
Headquarters Division of Maintenance – Pavement
≥ 40 0.15 0
Program.
≥ 60 Penetration
636.4 Roadside Facilities Treatment(2)
(1) Safety Roadside Rest Areas. Safety factors for NOTES:
the empirical method should be applied to the
ramp pavement but not for the other areas. (1) Place in one lift.
For truck parking areas, where pavement will (2) Penetration Treatment is the application of
be subjected to truck starting/stopping and oil a liquid asphalt or dust palliative on
drippings which can soften asphalt binders, compacted roadbed material. See Standard
Specifications.
separate flexible pavement structures which
may include thicker structural sections,
alternative asphalt binders, aggregate sizes, or
HIGHWAY DESIGN MANUAL 630-21
July 1, 2008
Figure 651.2A
Typical Section with Treated Permeable Base Drainage Layer
HIGHWAY DESIGN MANUAL 650-3
September 1, 2006
Figure 651.2B
Cross Drain Interceptor Details For Use with Treated Permeable Base
650-4 HIGHWAY DESIGN MANUAL
September 1, 2006
should be engineered to provide for removal When edge drains are used, plastic pipe
of such water when reconstruction is required. (unslotted) outlets should be provided at
proper intervals for the pavement drainage
(2) Collector System. If constraints exist or where
system to be free draining. The spacing of
it is not practical to drain water out of the
outlets (including vents and cleanouts) should
pavement by other means, a collector system
be approximately 200 feet (250 feet
should be provided to drain water from the
maximum). Outlets should be placed on the
drainage layer. Collector systems include a
low side of superelevations or blockages such
3-inch slotted plastic pipe edge drain installed
as bridge structures.
in a longitudinal collector trench as shown in
Figure 651.2A. In areas where the profile The trench for the outlet pipe must be
grade is equal to or greater than 4 percent, backfilled with material of low permeability,
intermediate cross drain interceptors, as shown or provided with a cut-off wall or diaphragm,
in Figure 651.2C should be provided at an to prevent piping.
approximate spacing of 500 feet. This will
The outlets must be daylighted, connected to
limit the longitudinal seepage distance in the
culverts or drainage structures, or discharged
drainage layer, minimizing the drainage time
into gutters or drainage ditches. The area
and preventing the buildup of a hydrostatic
under the exposed end of a daylighted outlet
head under the surface layer. Cross drain
should have a splash block or be paved to
interceptor trenches must be sloped to drain.
prevent erosion and the growth of vegetation,
In addition, cross drains need to be provided at which will impede flows from the outlet.
the low-end terminal of TPB projects, as Ready access to outlets, and the provision of
shown in Figure 651.2C. Care should be taken intervening cleanouts when outlet spacing
to coordinate the cross drains with the exceeds a maximum distance of 250 feet,
longitudinal structural section drainage should be provided to facilitate cleaning of the
system. Drainage layers in roadway pavement drainage system. Typical details are
intersections and interchanges may require shown on the Standard Plans for Edge Drain
additional collector trenches, pipes, and outlets Outlet and Vent Details.
to assure rapid drainage of the pavement.
The end of each outlet pipe should be
A standard longitudinal collector trench width indicated by an appropriate marker to facilitate
of 1 foot has been adopted for new location and identification for maintenance
construction to accommodate compaction and purposes and to reduce the likelihood of
consolidation of the TPB alongside and above damage by vehicles and equipment. Consult
the 3-inch slotted plastic pipe. the District Division of Maintenance for the
preferred method of identification.
When a superelevation cross slope begins to
drain the water through the TPB to the low Filter Fabric. Filter fabric should be placed as
side of pavement in cut sections, an edge drain shown in Figures 651.2A and B, respectively,
system may be considered to direct water to an to provide protection against clogging of the
area where ponding will not occur. treated permeable material (TPM) by intrusion
of fines. Filter fabric should be selected based
(3) Outlets, Vents, and Cleanouts. Pavements
upon project specific materials conditions to
should be engineered to promote free drainage
ensure continuous flow of water and preclude
whenever applicable. Alternative strategies are
clogging of the filter fabric openings. Consult
provided, as shown in Figure 651.2A.
with the District Materials Engineer to assist
Incorporation of a TPB daylighting to the edge
in selecting the most appropriate filter fabric
of embankment may be considered; otherwise,
for the project.
an edge drain collector and outlet system may
provide positive drainage of the structural
section.
HIGHWAY DESIGN MANUAL 650-5
September 1, 2006
Figure 651.2C
Table 663.1A
Table 663.1B
Gravel Factor and California R-values for Bases and Subbases
Type of Material Abbreviation California R-value Gravel Factor (Gf)
AS-Class 1 60 1.0
AS-Class 2 50 1.0
Aggregate Subbase AS-Class 3 40 1.0
AS-Class 4 specify 1.0
AS-Class 5 specify 1.0
AB-Class 2 78 1.1
Aggregate Base
AB-Class 3 specify 1.1(1)
Asphalt Treated NA
ATPB 1.4
Permeable Base
CTB-Class A NA 1.7
Cement Treated Base
CTB-Class B 80 1.2
Cement Treated
CTPB NA 1.7
Permeable Base
Lean Concrete Base LCB NA 1.9
(2)
Hot Mix Asphalt Base HMAB NA
Lime Treated Subbase LTS NA 0.9+(UCS/1,000)
Notes:
(1) Must conform to the quality requirements of AB-Class 2.
(2) When used with HMA, the HMAB is to be considered as part of the pavement layer. The HMAB will be
assigned the same Gf as the remainder of the HMA in the pavement structure.
Legend:
NA = Not Applicable
UCS = Unconfined Compressive Strength in psi (minimum 300 psi per California Test 373)
HIGHWAY DESIGN MANUAL 670-1
September 1, 2006
Figure 671.1
Figure 673.2
Figure 673.3
other facilities, or otherwise enclose areas (c) In special cases, where improvements are
intended for Caltrans use. See Index 701.5 scattered, the area is aesthetically sensitive,
for more detailed guidance. and a lower fence would be in keeping with
the height of adjacent property fence, a
(3) Approval. The District Director has the
Type CL-4 fence may be substituted for
authority and responsibility for approval of
Type CL-6 along the right of way in
fence type and location within the standards
locations where Type CL-6 would
stated herein.
otherwise be used.
701.2 Freeway and Expressway Access (d) Fencing may be omitted in remote areas
Control Fence where access control appears unnecessary.
(1) Placement. Departmental fences shall be (e) In special cases, nonstandard fencing may
provided on freeways and expressways to be considered at freeway ramp terminals on
control access, except as otherwise provided local streets when the adjacent property
under paragraph (3)(e) below. Freeway either is, or is proposed to be, developed in
fencing or equivalent access control should such a way that the owner feels that
extend to the limit of the legal access control standard fencing is aesthetically
on local streets at ramp termini. objectionable. If it is concluded that the
(2) Standard Fence Types. The standard types of objection is valid, a more compatible
freeway fence are: facility may be substituted, subject to the
following controls:
(a) Chain Link Fencing--Type CL-6 fence or
equivalent access control should be used • Preference should be given to retaining
along the right of way and in the outer the standard fence along the ramp to
separation in urban or developed areas. the end of the curb return or beginning
of the taper on the local road. Where
(b) Other Fencing--In rural areas, fences on
this is not reasonable, there may be
freeways normally should be either Barbed
substituted a fence or wall of equal or
Wire, (Type BW), or Wire Mesh, (Type
better durability and utility that is at
WM), on either wood or metal posts.
least 4 feet high relative to the grade of
Wood posts may be more aesthetic than
freeway right of way line. Walls,
metal posts, depending on the surrounding
ornamental iron fences with closely
terrain.
spaced members, or chain link fences
(c) Median Fencing--Type CL-4 fence, with are examples of acceptable
the distance from the ground to the bottom possibilities.
tension wire increased to 6 inches, should
• Along the local road, beyond the end
be used where median fencing is required.
of the curb return or the beginning of
(3) Exceptions to Standard Fence Types. the taper, a facility of somewhat lower
(a) If walls or fences equal to or better than the standards may be employed, if
standard fence in durability, maintenance considered appropriate. The minimum
allowable height is 2.5 feet above the
requirements, and dimensions exist along
the right of way line, the standard fence grade at the edge of the right of way.
may be omitted or removed. To avoid a In addition to the fence types suitable
gap in the access control, standard fences for use along the ramp, split rail fences,
should be securely joined to the existing wooden picket fences, and permanent
fence or wall at its terminals, if the access planter boxes are examples of
control line extends beyond these points. possibilities. The intent is to delineate
the access control line and discourage
(b) Fences of special design may be installed access violations in an effective
where needed for wild animal control. manner.
HIGHWAY DESIGN MANUAL 700-3
June 21, 2013
• Generally, all costs for the removal of • The gate access would minimize the
the existing freeway fence and the exposure of maintenance workers to
installation and future maintenance of a highway traffic.
nonstandard fence are to be the
• Parking is available outside the gate.
property owner's responsibility under
the terms of the encroachment permit • The gate would allow slow moving
authorizing the substitution. On new equipment to be kept off the highway.
construction, the property owner is to
assume similar costs and responsibili- • The site is not accessible to
ties subject to a credit for the value of a maintenance personal or equipment
standard fence. from the freeway.
(4) Location of Fences. Normally, fences on (b) Proposals for locked gates to be used by
freeways should be placed adjacent to, but on utility companies must be submitted to the
the freeway side of the right of way line. District Director for approval. The gate
submittal must present all pertinent facts
Fences in the outer separation normally should and alternate solutions.
be placed as shown in Figure 307.4 so that the
area outside of the fence may be relinquished Locked gates to be used by other public
to the local agency. agencies or by non-utility entities require
FHWA approval if the gate is on an
When viewed at a flat angle, chain link fencing Interstate route.
restricts sight distance. This fact should be
considered in the location of such fencing at When proposals for locked gates requiring
intersections. To eliminate hand maintenance, FHWA approval are included in the plans
right-angle jogs should be avoided. for new construction, including
landscaping projects, FHWA approval of
(5) Locked Gates. Locked gates may be provided such gates will be included in FHWA
in access control fences in special situations. A approval of the project PS&E. Subsequent
proposal for a locked gate must address a installations requiring FHWA approval
necessity. Although openings controlled by must be submitted separately to FHWA by
locked gates do not constitute access openings the Division of Design after approval by
in the usual sense of access control, they must the Chief, Division of Design.
be shown on the plans. When locked gates are
proposed there must be a specific reason for 701.3 Private Fences
each gate. All gates must be kept locked and (1) Placement. Caltrans will construct or pay the
secured. Locked gates fall into two categories: cost of fences on private property only as a
(a) Locked gates to be used exclusively for right of way consideration to mitigate damages.
access by highway maintenance forces do Caltrans’ construction of such fences should be
not require FHWA approval and may be limited to:
approved by the District Director. The (a) The reconstruction or replacement of
integrity and security of this access must existing fences.
always be assured. Maintenance forces
must also keep gates locked when not (b) The construction of fences across property
being used for the access of persons or that had been previously enclosed by
equipment. When locked gates are to be fences.
used exclusively by highway maintenance These criteria apply to all private as well as
forces, one or more of the following public lands.
criteria apply:
(2) Private Fences Inside the State Right of Way.
• A circuitous route would be Private fences may be constructed within the
eliminated. State right of way via Encroachment Permit to
restrict access to facilities (e.g., canals)
700-4 HIGHWAY DESIGN MANUAL
June 21, 2013
should contact the Division of Engineering (b) Vinyl-clad fences are sometimes specified for
Services - Geotechnical Services (DES-GS). aesthetic reasons. The cost of this material is
higher than that of galvanized steel. Special
Topic 704 - Contrast Treatment consideration should be given to the life-cycle
cost and maintainability of vinyl-clad fencing
704.1 Policy prior to selection for use. The use of black or
In general, delineation should be composed of the green vinyl-clad mesh for access control
standard patterns discussed in Part 3 of the fencing, safety fencing at the top of retaining
California MUTCD. walls, and pedestrian overcrossing fencing is
acceptable.
Markings include lines and markings applied to the
pavement, raised pavement markers, delineators, 705.2 Colors for Steel Structures
object markers, and special pavement treatments. Colors for steel bridges and steel sign structures
Contrast treatment is designed primarily to provide may be green, gray, or neutral tones of brown, tan,
a black color contrast with an adjacent white or light blue.
surface. Normally, contrast treatment should be Criteria for selection of colors are:
used only in special cases such as the following:
(a) General continuity along any given route.
(a) To provide continuity of surface texture for the
guidance of drivers through construction areas. (b) Coordination of color schemes with adjacent
Districts for interdistrict routes.
(b) To provide added emphasis on an existing
facility where driver behavior has demonstrated (c) Requests from local agencies for improvement
that standard signs and markings have proven of aesthetics in their community.
inadequate. Color selection for steel bridges should be mutually
When contrast treatment is applied, a slurry seal satisfactory to the Division of Engineering Services
should be used. and the District. The Division of Engineering
Services (DES) will initiate the color selection
See Part 3 of the California MUTCD for additional process by submitting the proposed color to the
information on contrast treatment. District Landscape Architect for review. The color
for steel sign structures will be selected by the
Topic 705 - Materials and Color District Landscape Architect.
Selection
Topic 706 - Roadside Treatment
705.1 Special Treatments and Materials
Special materials or treatments, such as painted
706.1 Roadside Management
concrete, or vinyl-clad fences, are sometimes A key concept in roadside management is that
proposed for aesthetic reasons, or to comply with roadway and roadside design should consider the
special requirements. full life-cycle cost of transportation improvements
including the long-term cost of maintenance. The
The following guidelines are to be used for the
design alternative with the lowest initial
selection of these items:
construction cost may not be the best solution if
(a) Concrete should not be painted unless this approach will include high recurring
exceptional circumstances exist, due to the maintenance costs. Designers should strive to
continuing and expensive maintenance select design approaches that do not require
required. Concrete subject to unintentional extensive recurring long-term activities.
staining should be textured during construction
A second key roadside management concept is that
to minimize the visibility of stains, if other
roadway and roadside design should contribute to
methods of controlling stain-producing runoff
the safety of Department maintenance workers by
or dripping cannot be accomplished.
incorporating techniques that eliminate or reduce
worker exposure to traffic. More specifically, these
700-6 HIGHWAY DESIGN MANUAL
June 21, 2013
management concepts include the following equipment to remove litter and debris.
techniques: Pavement requirements are consistent with the
guidance contained in this manual. Contrasting
• Eliminate the need for recurrent maintenance
surface treatment such as markings,
activities such as vegetation control, herbicide
delineation, or color may also be provided so
application, pruning, mowing and graffiti
drivers can distinguish these areas from those
removal;
intended for vehicular use.
• Facilitate the automation of recurrent
• Unpaved areas greater than 15 feet in width
maintenance activities such as herbicide
may include vegetation control techniques such
application, mowing and litter collection;
as weed control mats, patterned asphalt or
• Locate facilities that require recurrent stamped concrete paving, or the planting of low
maintenance activity outside the clear recovery maintenance vegetation such as native grasses.
zone, or within protected areas; Consult the District Landscape Architect and
District Maintenance to select and appropriate
• Provide safe maintenance worker access to vegetation control technique.
facilities that require recurrent maintenance
activity. • Plants, which at maturity may encroach upon
required site distances, should be removed.
To implement this second roadside management
Consult the District Landscape Architect to
concept, the following conditions must be
identify potential encroaching plant material.
considered in roadway and roadside design
projects: • Noise barriers should be designed with a
textured aesthetic treatment or planted with
• Metal beam guardrail, including standard
vines to reduce maintenance required to control
railing, terminal system end treatments, guard
graffiti. Index 902.3 of this manual and the
railing at structure approach and departures,
Project Development Procedures Manual
and at fixed objects should include vegetation
contain information of the planting on noise
control. For more detailed information
barriers.
regarding placement of vegetation control
consult with both the District Landscape • Unpaved area beyond the gore pavement
Architect and District Maintenance. See the should be paved as per Index 504.2(2).
Standard Plans for minor concrete vegetation
• Roadside facilities that require recurring
control.
maintenance, such as irrigation controllers,
• Thrie beam barrier, including single thrie beam electrical controllers, backflow preventers, and
barrier, double thrie beam barrier, at structure valve boxes, should not be placed on the
approach and at fixed objects should include outside of horizontal curves, near gore areas,
vegetation control. For more detailed near auxiliary lanes, or near ramp termini. The
information regarding placement of vegetation designer should strive to place these facilities
control consult with both the District outside the clear recovery zone, or within a
Landscape Architect and District Maintenance. protected area if placement outside the clear
See the Standard Plans for minor concrete recovery zone is not feasible.
vegetation control.
• When placing roadside facilities that require
• Unpaved narrow strips often result from the recurring maintenance, the designer should
construction of noise barriers or concrete strive to include improvements that facilitate
barriers beyond the paved shoulder edge. safe maintenance access such as maintenance
Unpaved strips 15 feet or less in width, parallel vehicle pullouts, maintenance access paths,
and immediately adjacent to the roadway, walk gates and vehicle gates. It is preferred
should be paved to the barrier or wall. Paving that access be provided from outside the right-
these areas eliminates the need for manual of-way for all facilities that require
vegetation control, and allows automated maintenance access.
HIGHWAY DESIGN MANUAL 700-7
June 21, 2013
• When placing noise barriers in areas with a 706.4 Irrigation Crossovers for Highway
narrow right of way, the designer should Construction Projects
consider locating a concrete safety shape
barrier 3 feet from the face of the noise barrier Irrigation crossovers normally consist of a conduit
to provide protected maintenance access to with a waterline crossover and sprinkler control
planting and irrigation facilities. conduit with pull wire. Irrigation crossovers should
be provided under new roadways and ramps when
Formal safety reviews for roadside management future highway planting is anticipated. The District
issues should be accomplished as discussed in Landscape Architect should be consulted to
Index 110.8. Consult the District Landscape determine the need for such crossovers as well as
Architect and District Maintenance unit early size and location. Attention should also be given to
during design development to identify and address extending existing conduits when widening or
potential roadside management issues, such as modifying roadways and ramps.
avoiding the redundant placement of roadside
facilities, or allow for the consolidation of roadside The following factors should be considered in
facilities. sizing and locating crossovers:
(a) A standard irrigation crossover consists of a
706.2 Vegetation Control
minimum size of 8-inch diameter nominal
Weed control fabric or soil sterilant chemicals may (DN) conduit, with a 3-inch DN water supply
be placed under pavement to prevent weed growth line and a 2-inch DN sprinkler control conduit
through medians, traffic islands, and other paved with pull wire. Sizes of irrigation crossovers
areas. and water supply lines are usually larger when
nonpotable water is to be used.
The Division of Maintenance is responsible for the
selection of herbicides. Approval is required for (b) Irrigation crossovers are typically spaced 1,000
any changes from the currently approved Standard feet apart on freeways where future highway
Specifications and Standard Special Provisions for planting is anticipated. Undercrossings may be
pesticides and herbicides. considered alternative crossing opportunities.
Since soil sterilants may be transported by water, (c) Drainage facilities should not be used for
they should not be used where they may affect waterline crossings.
environmentally sensitive areas, habitat, native
Standard details and special provisions for the
vegetation, landscape plantings, agricultural crops,
irrigation crossover should be furnished by the
adjacent residential, commercial or recreation
District Landscape Architect to the Project
areas, streams, or water bodies.
Engineer for highway construction projects.
Before specifying soil sterilants, the District
Landscape Architect should be consulted to 706.5 Water Supply Line (Bridge) and
determine the possibility of future planting. Sprinkler Control Conduit for Bridge
706.3 Topsoil Water supply line and sprinkler control conduit
with pull wire should be provided in new bridge
In areas of new construction, quality existing structures.
topsoil should be stockpiled and spread during the
final stages of construction. The native brush The District Landscape Architect should be
should be crushed or chipped and mixed with the consulted to determine the need for such water
stockpiled soil to maximize natural or organic supply lines and sprinkler control conduits such as
matter in the soil. Since topsoil contains beneficial size and location.
microorganisms and seed, it is best to stockpile it in Attention should also be given to modifying,
shallow windrows and planted with temporary changing existing, or installing new water supply
erosion control so that oxygen can penetrate the lines and sprinkler control conduits when widening
soil. or modifying bridge structures.
700-8 HIGHWAY DESIGN MANUAL
June 21, 2013
The following factors should be considered in furnish input to determine slope treatment needed
sizing and locating water supply lines and sprinkler at each site. Local agency input should be obtained
control conduits: for urban undercrossings.
(a) Generally, locate on the side of the bridge, All types of slope treatments require adequate
nearest the water source. drainage facilities for water from the upper
roadway. Inadequate drainage is a major source of
(b) Consider the maximum water demand and
slope erosion.
number of irrigation controller stations
anticipated to be used. The water supply line 707.2 Guidelines for Slope Treatment
should be a minimum 3-inch DN and the
conduit for the sprinkler control conduit should (a) Full slope paving shall be installed where it is
be a minimum 2-inch DN and contain a pull anticipated that erosion by pedestrians, wind,
wire. storm water, or other causes will occur. High
landscape maintenance costs caused by
(c) Ductile iron pipe is required for the water inadequate moisture, sunlight, instability to
supply line for pipes 4-inch DN or larger establish vegetation etc., may also justify the
because of its superior strength and flexible use of full slope paving in lieu of planting. The
joints. District Landscape Architect will provide
aesthetic input and waterline crossover conduit
706.6 Water Supply for Future Roadside
as well as locations for slope paving.
Rest Areas, Vista Points, or Planting
(b) Landscaped structure end slopes may be
Provision for a permanent water supply should be justified when adjacent slopes are landscaped
included in the major construction project. In the and when landscaping is compatible with
preparation of a major highway construction adjacent development. Conditions must exist
project, consideration should be given to using the where plants would have a strong likelihood of
water source needed for construction as part of a survival.
future permanent water supply system. If this
appears to be a feasible solution, consider such (c) Bare slopes have minimum initial costs and
factors as: higher maintenance costs which vary with the
site. Bare structure end slopes may be justified
(a) Probability of a future planting, vista point, or at rural sites and other areas where anticipated
roadside rest project. maintenance activity will be low and there is
(b) Economy. little likelihood for erosion. Appropriate
drainage design is critical when slopes are left
(c) Possible reduction in the flexibility of the
bare.
highway contractor's operation.
(d) Adequate drainage facilities must be provided
The District Landscape Architect should be
to prevent saturation of abutment foundation
consulted.
materials and damage to slope treatment.
Topic 707 - Slope Treatment (e) Additional protection may be required at
Under Structures stream crossings to provide for flow velocity.
707.3 Procedure
707.1 Policy
Based on consultation with the District Landscape
Structure end slope should be treated to:
Architect and Structures Bridge Architect and in
(a) Protect slopes from erosion. consideration of economic and aesthetic factors, the
District will determine, and set forth with the
(b) Improve aesthetics.
bridge site plan submittal, the type of slope
(c) Reduce long term maintenance costs. treatment indicating whether:
Caltrans maintenance, landscape architecture,
materials, design, and other affected units will
HIGHWAY DESIGN MANUAL 700-9
June 21, 2013
importance of the highway, safety, legal obligations, transportation facility, ease and economy of
ease of maintenance, and aesthetics. maintenance, engineering judgment, and
aesthetics.
801.4 Objectives of Drainage Design
(n) Checking the structural adequacy of designs
Drainage design seeks to prevent the retention of by referral to Structures Design or by use of
water by a highway and provide for removal of data furnished by Structures Design.
water from the roadway through a detailed analysis
considering all pertinent factors. (o) Preventing water from crossing slopes in
concentrated flows.
Specific steps to be taken generally include:
801.5 Economics of Design
(a) Estimating the amount and frequency of storm
runoff. An economic analysis of alternate drainage
designs, where a choice is available, should
(b) Determining the natural points of concentration
always be made. Non-engineering constraints
and discharge, the limiting elevations of
may severely limit the design alternatives
entrance head, and other hydraulic controls.
available to the drainage design engineer for a
(c) Estimating the amount and composition of specific project or location. Generally, however,
bedload and its abrasive and bulking effects. the design engineer has a wide range of materials
(d) Determining the necessity for protection from and products to choose from in selecting the
floating trash and from debris moving under most economical design from available
water. alternatives for highway drainage structures and
other features.
(e) Determining the requirements for energy
dissipation and bank protections. The following factors should be considered in
the selection of alternative designs and economic
(f) Determining the necessity of providing for the comparisons:
passage of fish and recognizing other ecological
conditions and constraints. Water quality and (a) Initial cost of construction and right of way.
pollution control are discussed under Index (b) Evaluation of flood related risks to the
110.2. Aspects of wetlands protection are highway and to adjacent properties including
covered under Index 110.4. potential liabilities for damage.
(g) Analyzing the deleterious effects of corrosive (c) Cost of detours and traffic handling.
soils and waters on structures.
(d) Service life of the highway and of the
(h) Comparing and coordinating proposed design drainage structure.
with existing drainage structures and systems
(e) Cost of providing traffic safety features.
handling the same flows.
(f) Aesthetics.
(i) Coordinating, with local agencies, proposed
designs for facilities on roads to be relinquished. (g) Costs to traveling public for delays or extra
travel distance due to road closures.
(j) Providing access for maintenance operations.
(h) Initial cost versus long term maintenance
(k) Providing for removal of detrimental amounts
costs for cleanout, repair, traffic control and
of water on traveled ways (see Topics 831 and
other pertinent maintenance charges that
833).
may be incurred during the life of the
(l) Providing for removal of detrimental amounts facility.
of subsurface water.
(i) Safety of required maintenance activities,
(m) Designing the most efficient drainage facilities ability to provide maintenance mechanically
consistent with the factors listed above, and to reduce worker exposure.
economic considerations, the importance of the
HIGHWAY DESIGN MANUAL 800-3
March 7, 2014
(j) Inlet and outlet treatment. (e) Review special drainage problems and
unusual drainage designs on the basis of
(k) Potential for causing erosion and effective water
statewide experience.
pollution control.
(f) Act in an advisory capacity to the
801.6 Use of Drainage References Districts when requested.
No attempt has been made herein to detail basic (2) Division of Engineering Services (DES).
hydrologic and hydraulic engineering techniques. The DES is responsible for:
Various sources of information, including FHWA (a) The hydraulic design of bridges, bridge
Hydraulic Engineering Circulars (HEC's); Title 23, deck drains, and special culverts.
Code of Federal Regulations (CFR), Part 650,
Subpart A; AASHTO Guidelines; Federal-Aid (b) The structural adequacy of all drainage
Policy Guide and numerous hydrology and facilities.
hydraulics reports and texts have been used to (c) The adequacy of pumping plant
compile this highway drainage guide. Frequent characteristics and temporary storage.
references are made to these publications. Where Refer to Topic 839 for further discussion
there is a conflict in information or procedure, on pumping stations.
engineers must look at all pertinent parameters and
use their best judgment, to determine which (d) Compliance with Federal-Aid Policy
approach is the most consistent with the objectives Guide, Transmittal 1, G 6012.1 and
of Caltrans drainage design principles and which submittal of preliminary hydraulic data
most closely relates to the specific design problem as outlined under Topic 805.
or project. (e) Geotechnical (soil mechanics and
foundation engineering) considerations.
Topic 802 - Drainage Design
Responsibilities (3) Legal Division. The Legal Division provides
legal advice and guidance to other Caltrans
802.1 Functional Organization Offices concerning the responsibilities of the
Department and owners of property along
(1) Division of Design. The Office of State State highways with regard to surface water
Highway Drainage Design in Division of drainage.
Design performs the following functions under
the direction of the Headquarters Hydraulics (4) Districts. The District Director is
Engineer: responsible for:
(a) Provide design information, guidance and (a) The hydrology for all drainage features
standards to the Districts for the design of except bridges.
surface and subsurface drainage. (b) The hydraulic adequacy of all drainage
(b) Keep informed on the latest data from features, except bridges and any special
research, experimental installations, other culverts and appurtenances designed by
public agencies, and industry that might the Division of Engineering Services.
lead to improvement in drainage design (c) Consulting with the Division of
practices. Engineering Services when it is
(c) Promote statewide uniformity of design proposed that an existing bridge be
procedures, and the exchange of replaced with a culvert.
information between Districts. (d) Bank and shore protection designs,
(d) Coordinate drainage design practices with including erosion protection measures at
other Caltrans Offices. ends of bridges and other structures
designed by the Division of Engineering
Services.
800-4 HIGHWAY DESIGN MANUAL
May 7, 2012
(e) Assigning one or more engineers in structures during storms, and storm
responsible charge of hydrologic study damage locations.
activities and the hydraulic design of
• Document condition and file data
drainage features.
that might forestall or defend future
(f) Compliance with Federal-Aid Policy Guide, lawsuits.
Transmittal 1, G 6012.1 for storm drain
systems. • Review permits for drainage
facilities to be constructed by other
(g) Providing additional staff as necessary with agencies or private parties within the
the training and background required to highway right of way.
perform the following:
• Investigate and prepare responses to
• Accomplish the objectives of drainage complaints relative to drainage
design as outlined under Index 801.4 conditions on or adjacent to the right
• Prepare drainage plans or review plans of way.
prepared by others. Assignment of the duties described
above will vary between districts. Due
• Study drainage problems involving
to the increasing complexity of hydraulic
cooperative agreements and make
and hydrologic issues it is imperative
recommendations to the decision
that the more complex analyses be
makers.
performed by experienced hydraulic
• Accumulate and analyze hydrologic and designers. To provide guidance on those
hydraulic data reflecting the local issues where district hydraulic units
conditions throughout the District for should become involved, the following
use in design. list is provided.
• Review drainage changes proposed • Storm drain design and calculations.
during construction. • Drainage basins exceeding
• Make investigations and 320 acres.
recommendations on drainage problems • Hydrograph development or routing.
arising from the maintenance of existing
State highways. • Open channel modification or
realignment.
• Coordinate drainage design activities • Retention or detention basins.
with other District Offices and
Branches. • Backwater analysis.
• Coordinate drainage designs with flood • High potential for flood damage
control districts and other agencies litigation.
concerned with drainage by • Scour analysis or sediment transport
representing the District at meetings and (typically forwarded to DOS).
maintaining an active liaison with these • Culvert designs greater than
agencies at all times. 36 inches in diameter.
• Furnish data as required on special • Encroachments on FEMA
problems, bridges, large culverts, designated floodplains.
culverts under high fills and pumping
plants that are to be designed by the • Modifications to inlet or outlet
Division of Engineering Services. capacities on existing culverts or
drainage inlets (e.g., placement of
• Make field inspections of proposed safety end grates, conversion of side
culvert sites, existing drainage opening inlets to grated inlets, etc.).
HIGHWAY DESIGN MANUAL 800-5
May 7, 2012
• Unique hydraulic design features (e.g., 802.3 Bank and Shore Protection
energy dissipator design, pumping Committee
stations, siphons, etc.).
The Caltrans Bank and Shore Protection
This list is not all inclusive, and many Committee is composed of representatives from
additional functions are likely to be DES Structures Maintenance and Investigation,
performed by hydraulic units. Although Office of State Highway Drainage Design,
various constraints may preclude the METS, Division of Construction, and Division
hydraulic unit from actively performing the of Maintenance. It is chaired by the Office of
design or analysis of these items, a thorough Highway Drainage Design representative.
review by that unit should be performed, at
a minimum. The Committee performs the following
functions:
(5) Materials Engineering and Testing Services.
METS provides advice and guidance to other (a) Acts as a service and an advisory group
Caltrans Offices and Branches concerning available to Districts and Caltrans Offices
service life, physical properties, and structural and Branches upon written request for
adequacy of materials used in drainage design. special investigations or study. Requests for
special investigation of rock slope
802.2 Culvert Committee protection, channel or bridge protection,
major channel changes, etc. should be
The Caltrans Culvert Committee is composed of
directed to the Committee Chair.
nine members representing the Offices of State
Highway Drainage Design, Structure Design, Office (b) Provides conceptual input and acts as
Engineer, and Materials Engineering and Testing approval authority for supplements or
Services, along with the Division of Construction modifications to bank and shore protection
and the Division of Maintenance. The Committee is practice publications as warranted.
chaired by the Headquarters Hydraulics Engineer in
(c) Investigates and provides input toward the
the Office of Highway Drainage Design. The
development of detailed design criteria for
Committee performs the following functions:
the various types of bank and shore
(a) Investigates new materials and new installation protection.
methods that may improve the economic service
(d) Observes performances of existing and/or
life of culverts and other drainage facilities.
experimental installations during or
(b) Coordinates drainage design practice with other following severe exposures. The Districts or
headquarters departments. Caltrans Offices or Branches are requested to
inform the Chair, Bank and Shore Protection
(c) Follows current research and takes steps to
Committee, or any available members of the
implement successful findings.
Committee, of damage to installations by
(d) Acts as an advisory group to Districts and other flood or high seas.
Caltrans Offices when requested.
(e) Upon submission by the Department's New
(e) Serves as Caltrans liaison with manufacturers, Products Coordinator, the Committee
suppliers, contractors and industry associations. evaluates new products and processes related
The authority of the Committee is advisory only, to bank and shore protection for possible
and recommendations of the Committee are approval.
submitted to the Chief, Division of Design for
approval and implementation through design
guidelines and standards.
Requests for consideration of new materials,
methods, or procedures should be directed to the
Committee Chairman.
800-6 HIGHWAY DESIGN MANUAL
May 7, 2012
local agency and the developer may not amiably 804.3 Applicability
reach agreement, the matter should be referred
to Caltrans Legal Division before there is an The guidance provided herein establishes
impasse in the negotiations. Caltrans procedures whenever a floodplain
encroachment is anticipated. Adherence to these
Caltrans financial participation in such drainage procedures will also ensure compliance with
improvements must be based on the general rule applicable Federal regulations which apply to
stated in Index 803.2 Cooperative Agreements. any Federally approved highway construction,
(3) Hydraulically Inadequate Facilities. Land use reconstruction, rehabilitation, repair, or
changes nearly always cause areas to become improvement project which affects the
less pervious and drainage basins to yield (100-year) base floodplain. Work outside the
greater volumes and increase peak stormwater limits of the base floodplain should be reviewed
run-off flows. Even development of a small to see if it affects the (100-year) base floodplain.
parcel of land within a drainage basin causes The only exception is repairs made during or
some increase in stormwater run-off. immediately following a disaster. The premise is
Individually the increase may be negligible. that all Federal-aid projects be evaluated and that
Collectively these incrementally small increases diligent efforts be made to:
over time may cause the design capacity of an • Avoid significant floodplain encroachments
existing culvert to be exceeded. where practicable.
The up-grading of this category of hydraulically • Minimize the impact of highway actions that
inadequate drainage facilities may be partially adversely affect the base floodplain.
or fully financed by Caltrans. Only if the
benefit cost (b/c) ratio is equal to or greater than • Be compatible with the National Flood
one is up-grading viable for normal Caltrans Insurance Program (NFIP) of the Federal
project funding. When the benefits to the Emergency Management Agency (FEMA).
Department and the traveling public do not 804.4 Definitions
justify increasing the capacity, up-grading may
still be accomplished cooperatively with the The following definitions of terms are made for
local agency in accordance with the general rule the purpose of uniform application in the
for participation under Index 803.2 Cooperative documentation and preparation of floodplain
Agreements. evaluation reports. Refer to Title 23, CFR, Part
650, Section 650.105 for a complete list of
Topic 804 - Floodplain definitions.
Encroachments (1) Base Flood. The flood or tide having a
1 percent chance of being exceeded in any
804.1 Purpose given year (100-year flood).
The purpose of these instructions is to provide (2) Base Floodplain. The area subject to
uniform procedures and guidelines for Caltrans flooding by the base flood. Every
multi-disciplinary evaluation of proposed highway watercourse (river, creek, swale, etc.) is
encroachments on floodplains. subject to flooding and theoretically has a
base floodplain.
804.2 Authority
(3) Design Flood. The peak discharge, volume
Title 23, CFR, Part 650, Subpart A, prescribes
if appropriate, stage or wave crest elevation
FHWA's "...policies and procedures for the location
of the flood associated with the probability
and hydraulic design of highway encroachments on
of exceedance selected for the design of a
floodplains, ...". The CFR’s may be found on-line
highway encroachment. By definition, the
at: http://www.access.gpo.gov/nara/cfr/cfr-table-
highway will not be inundated from the stage
search.html
of the design flood.
800-8 HIGHWAY DESIGN MANUAL
May 7, 2012
(4) Encroachment. An action within the limits of Manual are to be followed. Early in the planning
the base floodplain. Any construction activity of a project it is necessary to first determine:
(access road, building, fill slopes, bank or slope
(a) If a proposed route alternative will encroach
protection, etc.) within a base floodplain
on a base floodplain (refer to Index 804.4
constitutes an encroachment.
(2)) or,
(5) Location Hydraulic Study. A term from 23
(b) Where proposed construction on existing
CFR, Section 650.111 referring to the
highway alignment encroaches on a base
preliminary investigative study to be made of
floodplain.
base floodplain encroachments by a proposed
highway action. The extent of investigation and A Location Hydraulic Study is used to determine
the discussion content in the required (a) and (b) above. Refer to Index 804.4 (4) and
documentation of the "Location Hydraulic 804.7 (2)(b) for further discussion.
Study" is very site specific and need be no more Where National Flood Insurance Program
than that which is commensurate with the risk(s) (NFIP) Maps and study reports are available,
and impact(s) particular to the location under their use is mandatory in determining whether a
consideration. The information developed, highway location alternative will include an
documented (refer to Figure 804.7A) and encroachment on the base floodplain. Three
retained in the project file is the suggested types of NFIP maps are published which, if
minimum necessary for compliance. available, may be obtained from the District
(6) Natural and Beneficial Floodplain Values. This Hydraulics Branch: Flood Hazard Boundary
shall include but is not limited to fish, wildlife, Map (FHBM), Flood Boundary and Floodway
plants, open space, natural beauty, scientific Map (FBFM), and Flood Insurance Rate Map
study, outdoor recreation, agriculture, forestry, (FIRM).
natural moderation of floods, water quality If NFIP Maps are not available, the District
maintenance, and groundwater recharge. Hydraulics Engineer should develop hydrologic
(7) Overtopping Flood. The flood described by the data and hydraulic information to estimate the
probability of exceedance and water surface limits of the 100-year base floodplain to
elevation at which flow occurs over the determine whether a highway location alternative
highway, over the watershed divide, or through will include an encroachment.
structure(s) provided for emergency relief. Projects which involve proposed construction
(8) Regulatory Floodway. The floodplain area that within a regulatory floodplain or floodway need
is reserved in an open manner by Federal, State to be analyzed to determine whether it may be
or local requirements, i.e., unconfined or necessary to obtain a map revision. A map
unobstructed either horizontally or vertically, to revision is required when construction in the
provide for the discharge of the base flood so floodplain increases the base flood elevation
that the cumulative increase in water surface (BFE) more than 1 foot. Not all new construction
elevation is no more than a designated amount projects require a map revision.
(not to exceed 1 foot as established by the
804.6 Responsibilities
Federal Emergency Management Agency
(FEMA) for administering the National Flood The District Project Engineer is generally the
Insurance Program). responsible party for initiating and coordinating
the overall multi-disciplinary team activities of
804.5 Procedures evaluation and documentation of floodplain
Floodplain evaluations are essentially an extension impacts. Discussion of specific hydraulic and
of the environmental assessment process and environmental aspects are required by 23 CFR
instructions contained in the Environmental 650, Subpart A. Preparing the project floodplain
Handbook and the Project Development Procedures evaluation report and the summary for the
environmental document or project report is
HIGHWAY DESIGN MANUAL 800-9
March 7, 2014
Figure 804.7A
5. Attach map with flood limits outlined showing all buildings or other
improvements within the base floodplain.
Potential Q100 backwater damages:
A. Residences? ______ ______
B. Other Bldgs? ______ ______
C. Crops? ______ ______
D. Natural and beneficial Floodplain values? ______ ______
6. Type of Traffic:
A. Emergency supply or evacuation route? ______ ______
B. Emergency vehicle access? ______ ______
C. Practicable detour available? ______ ______
D. School bus or mail route? ______ ______
8. Estimated value of Q100 flood damages (if any) - moderate risk level.
A. Roadway $________
B. Property $________
Total $________
PREPARED BY:
_____________________________________________ ____________________
Signature - Dist. Hydraulic Engineer Date
(Item numbers 3, 4, 5, 7, 9)
Information developed to comply with the Federal requirement for the Location Hydraulic Study
Shall be retained in the project files.
_____________________________________________ ____________________
Signature - Dist. Project Engineer Date
(Item numbers 1, 2, 6, 8)
HIGHWAY DESIGN MANUAL 800-13
September 1, 2006
Figure 804.7B
Floodplain Description
Yes No
1. Is the proposed action a longitudinal encroachment of the base floodplain? _____ _____
2. Are the risks associated with the implementation of the proposed action
significant? _____ _____
3. Will the proposed action support probable incompatible floodplain
development? _____ _____
4. Are there any significant impacts on natural and beneficial floodplain
values? _____ _____
5. Routine construction procedures are required to minimize impacts on the
floodplain. Are there any special mitigation measures necessary to minimize
impacts or restore and preserve natural and beneficial floodplain values? If
_____ _____
yes, explain.
6. Does the proposed action constitute a significant floodplain encroachment as
defined in 23 CFR, Section 650.105(q). _____ _____
7. Are Location Hydraulic Studies that document the above answers on file? If
not explain. _____ _____
PREPARED BY:
_____________________________________________ ____________________
Signature - Dist. Hydraulic Engineer Date
_____________________________________________ ____________________
Signature - Dist. Environmental Branch Chief Date
_____________________________________________ ____________________
Signature - Dist. Project Engineer Date
800-14 HIGHWAY DESIGN MANUAL
May 7, 2012
• After the floodplain area having special flood insurable buildings are not affected, it is
hazards has been identified and the water sufficient to notify FEMA of changes to the
surface elevation for the 100-year flood and base flood elevations as a result of highway
floodway data have been provided, the construction.
community must designate a floodway which The draft (EIS/EA) should indicate the NFIP
will convey the 100-year flood without status of affected communities, the encroachments
increasing the water surface elevation of the anticipated and the need for floodway or
flood more than 1 foot at any point and floodplain ordinance amendments. If a
prohibit, within the designated floodway, fill, determination by FEMA would influence the
encroachments and new construction and selection of an alternative, a commitment from
substantial improvements of existing FEMA should be obtained prior to the final
structures which would result in any increase environmental impact Statement (FEIS) or FONSI.
in flood heights within the community during
the occurrence of the 100-year flood More information regarding FEMA can be found
discharge. on-line at: http://www.fema.gov/nfip/.
• The participating cities and/or counties agree FEMA has developed a comprehensive listing of
to regulate new development in the designated all numerical models that are accepted for NFIP
floodplain and floodway through regulations usage. These models can be accessed online at:
adopted in a floodplain ordinance. The http://www.fema.gov/mit/tsd/EN_modl.htm.
ordinance requires that development in the
designated floodplain be consistent with the Topic 805 - Preliminary Plans
intent, standards and criteria set by the
National Flood Insurance Program. 805.1 Required FHWA Approval
Current Federal policy requires the review and
804.11 Coordination with FEMA
approval of plans for unusual structures. (See
There should be Caltrans coordination with FEMA Indices 805.2 - 805.6) by FHWA. FHWA will no
in situations where administrative determinations longer review and approve major structures (those
are needed involving a regulatory floodway or with greater than 125,000 square feet of deck area)
where flood risks in NFIP communities are or pumping plants with greater than
significantly impacted. The circumstances which 20 CFS design discharge. Submittal of plans for
would ordinarily require coordination with FEMA unusual structures for review applies only to new
include the following. construction on the Interstate system. The
responsibility for the oversight of unusual
• When a proposed crossing encroaches on a
structures on other Federal-aid and non-Federal-
regulatory floodway and, as such, would
aid highways will be assumed by the state.
require an amendment to the floodway map.
• When a proposed crossing encroaches on a Federal review and approval may take place at
floodplain where a detailed study has been either their Division Office or FHWA
performed but no floodway designated and the Headquarters in Washington, D.C. Early
maximum 1 foot increase in the base flood submission of necessary data is critical in order to
elevation would be exceeded. receive a timely approval.
An unusual bridge involves difficult or unique (a) Highway fills which will function as a levee
foundation problems, new or complex designs and serve the purpose of reducing the flooding
involving unique design or operational features, of adjacent areas.
longer than normal spans or bridges for which the
(b) Dams formed by highway fills which will
design procedures depart from current acceptable
permanently impound water more than 25 feet
practice. Examples include cable stayed,
in depth or 50 acre-feet in volume. See Index
suspension, arch, segmental concrete bridges,
829.9 Dams, for legal definition of a dam and
trusses and other bridges which deviate from
regulations relative to approval by the
AASHTO Standard Specifications or Guide
California Department of Water Resources.
Specifications for Highway Bridges, bridges
requiring abnormal dynamic analysis for seismic 805.6 Geotechnical
design, bridges designed using a three-dimensional
The District shall submit preliminary plans and
computer analysis, bridges with spans exceeding
technical data for major or unusual geotechnical
500 feet, and bridges which include ultra high
features to the California FHWA Division Office
strength concrete or steel.
for approval. Major geotechnical features include
805.3 Storm Drain Systems unusually deep cuts or high fills where the site
geology is potentially unstable, landslide
The District will submit preliminary plans and
corrections, and large retaining walls (cantilever,
hydraulic data for unusual storm drain systems to
permanent ground anchor, and soil reinforcement).
the California FHWA Division Office in
FHWA Headquarters Bridge Division approval is
Sacramento for storm drain systems that carry
required for unusual geotechnical features, such as
more than 200 CFS or have an accumulated
new or complex retaining wall systems or ground
surface detention storage system of more than
improvement systems.
five acre-feet.
805.7 Data Provided by the District
805.4 Unusual Hydraulic Structures
The following items of supportive information
The District will submit preliminary plans and
must be provided with requests for FHWA
hydraulic data for unusual hydraulic structures to
approval:
the California FHWA Office in Sacramento. For
projects on the interstate system, FHWA (a) Preliminary plans and profiles:
Headquarters Office of Bridge Technology
• Approach layouts.
approval is required for hydraulic structures
involving unusual stream stability • Drainage plans.
countermeasures or unique design techniques. (b) Hydraulic design studies:
The Division of Engineering Services will submit
preliminary plans and hydraulic data to the • Design Q and frequency.
California FHWA Division Office in Sacramento • Hydraulic grade lines.
for unusual structures such as tunnels, complex or • Inflow - Outflow hydrographs.
unique geotechnical structures and complex or
unique hydraulic structures. • Capacity of reservoirs or pump storage
systems.
805.5 Levees and Dams Formed by • Pump capacity.
Highway Fills
• Stream velocities.
The District will submit preliminary plans and
• Water surface profiles.
other supportive data to the California FHWA
Division Office in Sacramento for approval of: • Slope protection, toe and top elevations.
(c) Proposed specifications.
(d) Estimated cost.
800-16 HIGHWAY DESIGN MANUAL
May 7, 2012
the difference in stage upstream and downstream used as the "standard flood" in Federal flood
from its cause. insurance studies. (see Regulatory Flood).
Baffle. Concrete or metal panels mounted in a Base Floodplain. The area subject to flooding by
series on the floor and/or wall of a culvert to the base flood.
increase boundary roughness and thereby reduce
Basin. (1) The surface of the area tributary to a
the average water velocity while increasing flow
stream or lake. (2) Space above or below
depth in the culvert.
ground capable of retaining or detaining water or
Bank. The lateral boundary of a stream confining debris.
water flow. The bank on the left side of a
Bay. An indentation of bank or shore, including
channel looking downstream is called the left
erosional cuts and slipouts, not necessarily large.
bank, etc.
Beach. The zone of sedimentary material that
Bankfull Stage. Stage at which a stream first
extends landward from the low water line to the
overflows its natural banks into the floodplain.
place where there is marked change in material
If the floodplain is absent or poorly defined,
or form, or to the line of permanent vegetation
other indicators may identify bankfull. These
(usually the effective limit of storm waves). The
include the height of depositional features, a
seaward limit of a beach, unless otherwise
change in vegetation, slope or topographic
specified, is the mean low water line. A beach
breaks along the bank, a change in the particle
includes foreshore and backshore.
size of bank material, undercuts in the bank, and
stain lines or the lower extent of lichens and Bed. The earth below any body of water, limited
moss on boulders. Corresponds to the stage at laterally by bank or shore.
which channel maintenance is most effective, Bedding. The foundation under a drainage
that is, the discharge at which the stream is structure.
moving sediment, forming or removing bars,
forming or changing bends and meanders, and Bed Load. Sediment that moves by rolling,
generally doing work that results in the average sliding, or skipping along the bed and is
morphologic characteristics of channels. essentially in contact with the stream bed.
Generally applies to mature streams in more Berm. (1) A bench or terrace between two slopes.
alluvial conditions rather than in mountainous (2) A nearly horizontal part of the beach or
conditions where the "bank" might be hundreds backshore formed at the high water line by
of feet above the incised channel. In incised waves depositing material. Some beaches have
channels, where the previous floodplain surface no berms, others have one or several.
has become a terrace, the bankfull stage can be
identified as the lowermost limit of establishing Block. Precast prismatic unit for riprap structure.
woody-riparian vegetation. Bluff. A high, steep bank composed of erodible
Bank Protection. Revetment, or other armor materials.
protecting a bank of a stream from erosion, Boil. Turbulent break in a water surface by
includes devices used to deflect the forces of upwelling.
erosion away from the bank.
Boom. Floating log or similar element designed to
Bar. An elongated deposit of alluvium within a dampen surface waves or control the movement
channel or across its mouth. of drift.
Barrier. A low dam or rack built to control flow Bore. A transient solitary wave in a narrow or
of debris. converging channel advancing with a steep
Base Flood. The flood or tide having a 1 percent turbulent front; product of flash floods or
chance of being exceeded in any given year incoming tides.
(100-year flood). The "base flood" is commonly
800-18 HIGHWAY DESIGN MANUAL
May 7, 2012
Boulder. Largest rock transported by a stream or Catch Basin. A drainage structure which collects
rolled in the surf; typically heavier than water. May be either a structure where water
25 pounds and larger than 8 inches in diameter. enters from the side or through a grating.
Braided Stream. A stream in which flow is Causeway. A raised embankment or trestle over
divided at normal stage by small islands. This swamp or overflow areas.
type of stream has the aspect of a single large Cavitation. Erosion by suction, especially in the
channel with which there are subordinate partial vacuum of a diverging jet.
channels.
Celerity. Velocity of a moving wave, as
Breaker. A collapsing wave meeting a shore, reef, distinguished from velocity of particles
sandbar, or rock. oscillating in the wave.
Breakwater. A fixed or floating structure that Channel. An open conduit either naturally or
protects a shore area, harbor, anchorage, or basin artificially created which periodically or
from intercepting waves. continuously contains moving water, or which
Bulkhead. A steep or vertical structure placed on a forms a connecting link between two bodies of
bank, bluff, or embankment to retain or prevent water. River, creek, run, branch, anabranch, and
sliding of the land and protect the inland area tributary are some of the terms used to describe
from damage. natural channels. Natural channels may be
single or braided (see Braided Stream). Canal
Bulking. The increase in volume of flow due to air and “floodway” are some of the terms used to
entrainment, debris, bedload, or sediment in describe artificial channels.
suspension.
Check. A sill or weir in a channel to control stage
Buoyancy. Uplift force on a submerged body or velocity.
equal to the mass of water displaced times the
acceleration of gravity. Check Dam. A small dam generally placed in
steep ditches for the purpose of reducing the
Camber. An upward adjustment of the profile of a velocity in the ditch.
drainage facility under a heavy loading (usually
a high embankment) and poor soil conditions, so Cienega. A swamp formed by water rising to the
that as the drainage facility settles it approaches surface at a fault.
the design profile. Cleanout. An access opening to a roadway
drainage system. Usually consists of a manhole
Canal. An artificial open channel.
shaft, a special chamber or opening into a
Canyon. A large deep valley; also the submarine shallow culvert or drain.
counterpart. Cliff. A high, steep face of rock; a precipice.
Cap. Top layer of stone protective works. Cloudburst. Rain storm of great intensity usually
Capacity. The effective carrying ability of a over a small area for a short duration.
drainage structure. Generally measured in cubic Coast. (1) The strip of land, of indefinite width
feet per second. (up to several miles), that extends from the
Capillarity. The attraction between water and soil shoreline inland to the first major change in
particles which cause water to move in any terrain features. (2) As a combining form,
direction through the soil mass regardless of “upcoast” is northerly and “downcoast” is
gravitational forces. southerly.
Capillary Water. Water which clings to soil Cobble. Rock smaller than a boulder and larger
particles by capillary action. It is normally than gravel; typically 1 pound to 25 pounds, or
associated with fine sand, silt, or clay, but not 3 inches to 8 inches in diameter.
normally with coarse sand and gravel. Coefficient of Runoff. Percentage of gross rainfall
which appears as runoff.
HIGHWAY DESIGN MANUAL 800-19
May 7, 2012
Composite Hydrograph. A plot of mean daily Crest. (1) Peak of a wave or a flood. (2) Top of a
discharges for a number of years of record on a levee, dam, weir, spillway or other water barrier
single year time base for the purpose of showing or control.
the occurrence of high and low flows.
Crib. An open-frame structure loaded with earth
Concentrated Flow. Flowing water that has been or stone ballast to act as a baffle in bank
accumulated into a single fairly narrow stream. protection.
Concentration. In addition to its general sense, Critical Depth. (Depth at which specific energy is
means the unnatural collection or convergence a minimum) - The depth of water in a conduit at
of waters so as to discharge in a narrower width, which under certain other conditions the
and at greater depth or velocity. maximum flow will occur. These other
Conduit. Any pipe, arch, box or drain tile through conditions are the conduit is on the critical slope
which water is conveyed. with the water flowing at its critical velocity and
Cone. Physiographic form of sediment deposit there is an adequate supply of water. The depth
washed from a gorge channel onto an open of water flowing in an open channel or a conduit
plain; a debris cone, also called an alluvial fan. partially filled, for which the velocity head
equals one-half the hydraulic mean depth.
Confluence. A junction of streams.
Critical Flow. That flow in open channels at
Constriction. An obstruction narrowing a which the energy content of the fluid is at a
waterway. minimum. Also, that flow which has a Froude
Contraction. The reduction in cross sectional area number of one.
of flow. Critical Slope. That slope at which the maximum
Control. (1) A section or reach of an open conduit flow will occur at the minimum velocity. The
or stream channel which maintains a stable slope or grade that is exactly equal to the loss of
relationship between stage and discharge. (2) head per foot resulting from flow at a depth that
For flood, erosion, debris, etc., remedial means will give uniform flow at critical depth; the
or procedure restricting damage to a tolerable slope of a conduit which will produce critical
level. flow.
Conveyance. A measure of the water carrying Critical Velocity. Mean velocity of flow when
capacity of a stream or channel. flow is at critical depth.
Core. Central zone of dike, levee, rock groin, Culvert. A closed conduit which allows water to
jetty, etc. pass under a highway. The following three
conditions constitute a culvert;
Corrasion. Erosion or scour by abrasion in 1. Single Barrel - span measured along
flowing water. centerline of road 20 feet or less.
Corrosion. Erosion by chemical action. 2. Multi-Barrels - total of the individual
Cradle. (1) A concrete base generally constructed spans measured along centerline of road is
to fit the shape of a structure which is to be 20 feet or less.
forced through earthen material by a jacking 3. Multi-Barrels - total of the individual
operation. The cradle is constructed to line and spans measured along centerline of road is
grade. (2) Wood support for rigid culverts on 20 feet or greater, but the distance
yielding embankment subgrade. Then the pipe between individual culverts is more than
rides on the cradle as it is worked through the one-half the culvert diameter.
given material by jacking and tunneling
methods. Also serves as bedding for pipes in Current. Flow of water, both as a phenomenon
trenches in special conditions. and as a vector. Usually qualified by adjectives
Creek. A small stream, usually active. like downward, littoral, tidal, etc. to show
relation to a pattern of movement.
800-20 HIGHWAY DESIGN MANUAL
May 7, 2012
Current Meter. An instrument for measuring the Design Channel Capacity. Expressed as a rate of
velocity of a current. It is usually operated by a flow, usually in cubic feet per second, it is the
wheel equipped with vanes or cups which is level to which a facility is designed. Based upon
rotated by the action of the impinging current. slope, geometry, flow regime, frictional
An indicating or recording device is provided to coefficients, etc., it is the sizing of a drainage
indicate the speed of rotation which is correlated facility which allows it to pass the design
with the velocity of the current. discharge. Freeboard or other safety factors
which are added to the final facility dimensions
Cutoff Wall. A wall at the end of a drainage
are not a part of the design capacity.
structure, the top of which is an integral part of
the drainage structure. This wall is usually Design Discharge. The quantity of flow that is
buried and its function is to prevent undermining expected at a certain point as a result of a design
of the drainage structure if the natural material at storm. Usually expressed as a rate of flow in
the outlet of the structure is dug out by the water cubic feet per second.
discharging from the end of the structure.
Design Flood. The peak discharge (when
Cutoff walls are sometimes used at the upstream
appropriate, the volume, stage, or wave crest
end of a structure when there is a possibility of
elevation) of the flood associated with the
erosion at this point.
probability of exceedance selected for the design
Debris. Any material including floating woody of a highway encroachment. By definition, the
materials and other trash, suspended sediment, highway will not be inundated by the design
or bed load moved by a flowing stream. flood. In a FEMA floodplain, see 23 CFR, Part
650, Subpart A, for definitions of "overtopping
Debris Barrier. A deflector placed at the entrance
flood" and "base flood."
of a culvert upstream, which tends to deflect
heavy floating debris or boulders away from the Design Frequency. The recurrence interval for
culvert entrance during high-velocity flow. hydrologic events used for design purposes. As
an example, a design frequency of 50 years
Debris Basin. Any area upstream from a drainage
means a storm of a magnitude that would be
structure utilized for the purpose of retaining
expected to recur on the average of every 50
debris in order to prevent clogging of drainage
years. (See Probability of Exceedance.)
structures downstream.
Design High Water. The flood stage or tide crest
Debris Rack. A straight barrier placed across the
elevation adopted for design of drainage and
stream channel which tends to separate light and
bank protection structures. (See Design Flood
medium floating debris from stream flow and
and High Water).
prevent the debris from reaching the culvert
entrance. Design Storm. That particular storm which
contributes runoff which the drainage facilities
Degradation. General and progressive lowering
were designed to handle. This storm is selected
of the longitudinal profile of a channel by
for design on the basis of its probability of
erosion.
exceedance or average recurrence interval (See
Delta. System of channels thru an alluvial plain at Probability of Exceedance.)
the mouth of a stream.
Detention Storage. Surface water moving over the
Deposit. An earth mass of particles settled or land is in detention storage. Surface water
stranded from moving water or wind. allowed to temporarily accumulate in ponds,
Depth. Vertical distance, (1) from surface to bed basins, reservoirs or other types of holding
of a body of water. (2) From crest or crown to facility and which is ultimately returned to a
invert of a conduit. watercourse or other drainage system as runoff
is in detention storage. (See Retention Storage)
Design Capacity. The size required of a drainage
facility which allows it to pass the design Detritus. Loose material such as; rock, sand, silt,
discharge without detrimental impacts. and organic particles.
HIGHWAY DESIGN MANUAL 800-21
May 7, 2012
Dike. (1) Usually an earthen bank alongside and removed. (3) The area from which waters are
parallel with a river or open channel or an AC drained; a drainage basin.
dike along the edge of a shoulder. (See Levee)
Drainage Area (Drainage Basin) (Basin). That
(2) An AC dike along the edge of a shoulder.
portion of the earth's surface upon which falling
Dike, Finger. Relatively short embankments precipitation flows to a given location. With
constructed normal to a larger embankment, respect to a highway, this location may be either
such as an approach fill to a bridge. Their a culvert, the farthest point of a channel, or an
purpose is to impede flow and direct it away inlet to a roadway drainage system.
from the major embankment.
Drainage Course. Any path along which water
Dike, Toe. Embankment constructed to prevent flows when acted upon by gravitational forces.
lateral flow from scouring the corner of the
Drainage Divide. The rim of a drainage basin. A
downstream side of an abutment embankment.
series of high points from which water flows in
Sometimes referred to as training dikes.
two directions, to the basin and away from the
Dike, Training. Embankments constructed to basin.
provide a transition from the natural stream
Drainage Easement (See Easement).
channel or floodplain, both to and from a
constricting bridge crossing. Drainage System. Usually a system of
underground conduits and collector structures
Discharge. A volume of water flowing out of a
which flow to a single point of discharge.
drainage structure or facility. Measured in cubic
feet per second. Drawdown. The difference in elevation between
the water surface elevation at a constriction in a
Dissipate. Expend or scatter harmlessly, as of
stream or conduit and the elevation that would
energy of moving water.
exist if the constriction were absent. Drawdown
Ditch. Small artificial channel, usually unlined. also occurs at changes from mild to steep
channel slopes and weirs or vertical spillways.
Diversion. (1) The change in character, location,
direction, or quantity of flow of a natural Drift. (1) Floating or non-mineral burden of a
drainage course (a deflection of flood water is stream. (2) Deviation from a normal course in a
not a diversion). (2) Draft of water from one cross current, as in littoral drift.
channel to another. (3) Interception of runoff by
Drop. Controlled fall in a stream to dissipate
works which discharge it thru unnatural
energy.
channels.
Dry Weather Flows. A small amount of water
D-Load (Cracking D-Load). A term used in
which flows almost continually due to lawn
expressing the strength of concrete pipe. The
watering, irrigation or springs.
cracking D-load represents the test load required
to produce a 0.01 inch crack for a length of 12 Dune. A sand wave of approximately triangular
inches. cross section (in a vertical plane in the direction
of flow) formed by moving water or wind, with
Downdrain. A prefabricated drainage facility
gentle upstream slope and steep downstream
assembled and installed in the field for the
slope and deposition on the downstream slope.
purpose of transporting water down steep slopes.
Easement. Right to use the land of others.
Downdrift. The direction of predominant
movement of littoral materials. Ebb. Falling stage or outward flow, especially of
tides.
Drain. Conduit intercepting and discharging
surplus ground or surface water. Eddy. Rotational flow around a vertical axis.
Drainage. (1) The process of removing surplus Eddy Loss. The energy lost (converted into heat)
ground or surface water by artificial means. (2) by swirls, eddies, and impact, as distinguished
The system by which the waters of an area are from friction loss.
800-22 HIGHWAY DESIGN MANUAL
March 7, 2014
Embankment. Earth structure above natural maintain the same water surface elevation on
ground. both sides of the highway embankment.
Embayment. Indentation of bank or shore, Erosion. The wearing away of natural (earth) and
particularly by progressive erosion. unnatural (embankment, slope protection,
structure, etc.) surfaces by the action of natural
Encroachment. Extending beyond the original, or
forces, particularly moving water and materials
customary limits, such as by occupancy of the
carried by it. In the case of drainage
river and/or floodplain by earth fill embankment.
terminology, this term generally refers to the
Endwall. A wall placed at the end of a culvert. It wearing away of the earth's surface by flowing
may serve three purposes; (1), to hold the water.
embankment away from the pipe and prevent
Erosion and Scour. The cutting or wearing away
sloughing into the pipe outlet channel; (2), to
by the forces of water of the banks and bed of a
provide a wall which will prevent erosion of the
channel in horizontal and vertical directions,
roadway fill; and (3), to prevent flotation of the
respectively.
pipe.
Erosion and Accretion. Loss and gain of land,
Energy. Potential or kinetic, the latter being
respectively, by the gradual action of a stream in
expressed in the same unit (feet) as the former.
shifting its channel by cutting one bank while it
Energy Dissipator. A structure for the purpose of builds on the opposite bank. Property is lost by
slowing the flow of water and reducing the erosion and gained by accretion but not by
erosive forces present in any rapidly flowing avulsion when the shift from one channel to
body of water. another is sudden. Property is gained by
Energy Grade Line. The line which represents the reliction when a lake recedes.
total energy gradient along the channel. It is Estuary. That portion of a river channel occupied
established by adding together the potential at times or in part by both sea and river flow in
energy expressed as the water surface elevation appreciable quantities. The water usually has
referenced to a datum and the kinetic energy brackish characteristics.
(usually expressed as velocity head) at points
Evaporation. A process whereby water as a liquid
along the stream bed or channel floor.
is changed into water vapor, typically through
Energy Head. The elevation of the hydraulic heat supplied from the sun.
grade line at any section plus the velocity head
Face. The outer layer of slope revetment.
of the mean velocity of the water in that section.
Fan. A portion of a cone, but sometimes used to
Entrance. The upstream approach transition to a
emphasize definition of radial channels. Also
constricted waterway.
reference to spreading out of water or soils
Entrance Head. The head required to cause flow associated with waters leaving a confined
into a conduit or other structure; it includes both channel (e.g., alluvial fan).
entrance loss and velocity head.
Fetch. The unobstructed distance across open
Entrance Loss. The head lost in eddies and water through which wind acts to generate
friction at the inlet to a conduit or structure. waves.
Ephemeral. Of brief duration, as the flow of a Filter. A porous article or mass (as of fabric or
stream in an arid region. even-graded mineral aggregate) through which
Equalizer. A drainage structure similar to a water will freely pass, but which will block the
culvert but different in that it is not intended to passage of soil particles.
pass a design flow in a given direction. Instead Filter Fabric (RSP fabric). An engineering fabric
it is often placed level so as to permit passage of (geotextile) placed between the backfill and
water in either direction. It is used where there supporting or underlying soil through which
is no place for the water to go. Its purpose is to water will pass and soil particles are retained.
HIGHWAY DESIGN MANUAL 800-23
March 7, 2014
Filter Layer. A layer of even-graded rock the surface by infiltration, evaporation, or return
between rock riprap and underlying soil to to a natural watercourse. They do not become
prevent extrusion of the soil thru riprap. surface waters by mingling with such waters,
nor stream waters by eroding a temporary
Flap Gate. This is a form of valve that is designed
channel.
so that a minimum force is required to push it
open but when a greater water pressure is Flow. A term used to define the movement of
present on the outside of the valve, it remains water, silt, sand, etc.; discharge; total quantity
shut so as to prevent water from flowing in the carried by a stream.
wrong direction. Construction is simple with a
Flow Line. A term used to describe the line
metal cover hanging from an overhead rod or
connecting the low points in a watercourse.
pinion at the end of a culvert or drain.
Flow Regime. The system or order characteristic
Flood Frequency. Also referred to as exceedance
of streamflow with respect to velocity, depth,
interval, recurrence interval or return period; the
and specific energy.
average time interval between actual
occurrences of a hydrological event of a given or Flow, steady. Flow at constant discharge.
greater magnitude; the percent chance of Flow, unsteady. Flow on rising or falling stages.
occurrence is the reciprocal of flood frequency,
e.g., a 2 percent chance of occurrence is the Flow, varied. Flow in a channel with variable
reciprocal statement of a 50-year flood. (See section.
Probability of Exceedance.) Foreshore. The part of the shore lying between
Floodplain. Normally dry land areas subject to the ordinary high water mark or upper limit of
periodic temporary inundation by stream flow or wave wash traversed by the runup and return of
tidal overflow. Land formed by deposition of waves and the water's edge at the low water.
sediment by water; alluvial land. Freeboard. (1) The vertical distance between the
Floodplain Encroachment. An action within the water surface elevation usually corresponding to
limits of the base floodplain. the design flow and a point of interest such as a
bridge beam, levee top or specific location on
Flood Plane. The position occupied by the water the roadway grade. (2) The distance between
surface of a stream during a particular flood. the normal operating level and the top of the
Also, loosely, the elevation of the water surface sides of an open conduit; the crest of a dam, etc.,
at various points along the stream during a designed to allow for wave action,
particular flood. superelevation, floating debris, or any other
Floodproof. To design and construct individual condition or emergency, without overtopping the
buildings, facilities, and their sites to protect structure. Freeboard is provided to ensure that
against structural failure, to keep water out or the desired degree of protection will not be
reduce the effects of water entry. reduced by unaccounted factors such as the
accumulation of silt, trash, or aquatic growth in
Flood Stage. The elevation at which overflow of
the channel; unforeseen embankment settlement,
the natural banks of a stream begins to cause
erratic hydrologic phenomena and variation of
damage in the reach in which the elevation is
resistance or other coefficients from those
measured. The elevation of the lowest bank of
assumed in design.
the reach. The term "lowest bank" is, however,
not to be taken to mean an unusually low place Free Outlet. A condition under which water
or break in the natural bank through which the discharges with no interference such as a pipe
water inundates an unimportant and small area. discharging into open air.
Flood Waters. Former stream waters which have Free Water. Water which can move through the
escaped from a watercourse (and its overflow soil by force of gravity.
channel) and flow or stand over adjoining lands.
They remain as such until they disappear from
800-24 HIGHWAY DESIGN MANUAL
March 7, 2014
French Drain. A trench loosely backfilled with Grate. A framework of bars, usually cast iron or
stones, the largest stones being placed in the welded steel, used as a screen to cover the intake
bottom with the size of stones decreasing of a drainage inlet. See Standards Plans and
towards the top. The interstices between the Standard Specifications for requirements.
stones serve as a passageway for water.
Ground Water. That water which is present under
Friction. Energy-dissipating conflict among the earth's surface. Ground water is that situated
turbulent water particles disturbed by below the surface of the land, irrespective of its
irregularities of channel surface. source and transient status. Subterranean
streams are flows of ground waters parallel to
Froude Number. A dimensionless expression of
and adjoining stream waters, and usually
the ratio of inertia forces to gravity forces, used
determined to be integral parts of the visible
as an index to characterize the type of flow in a
streams.
hydraulic structure in which gravity is the force
producing motion and inertia is the resisting Grouted. Bonded together with an inlay or
force. It is equal to a characteristic flow velocity overlay of cement mortar.
(mean, surface, or maximum) of the system
Guide Bank. An appendage to the highway
divided by the square root of the product of a
embankment at or near a bridge abutment to
characteristic dimension (as diameter of depth)
guide the stream through the bridge opening.
and the gravity constant (acceleration due to
gravity) all expressed in consistent units. Gulch. A relatively young, well-defined and
Fr = V/(gy)1/2 sharply cut erosional channel.
Gully. Diminutive of gulch.
Gabion. A wire basket or cage filled with stone
and placed as, or as part of, a bank-protection Head. Represents an available force equivalent to
structure. a certain depth of water. This is the motivating
force in effecting the movement of water. The
Gaging Station. A location on a stream where
height of water above any point or plane of
measurements of stage or discharge are
reference. Used also in various compound
customarily made. The location includes a reach
expressions, such as energy head, entrance head,
of channel through which the flow is uniform, a
friction head, static head, pressure head, lost
control downstream from this reach and usually
head, etc.
a small building to house the recording
instruments. Headcutting. Progressive scouring and degrading
of a streambed at a relatively rapid rate in the
Gorge. A narrow deep valley with steep or
upstream direction, usually characterized by one
vertical banks.
or a series of vertical falls.
Grade. Elevation of bed or invert of a channel.
High Water. Maximum flood stage of stream or
Grade to Drain. A construction note often lake; periodic crest stage of tide. Historic HW is
inserted on a plan for the purpose of directing stage recorded or otherwise known.
the Contractor to slope a certain area in a
Hydraulic. Pertaining to water in motion and the
specific direction, so that the surface waters will
mechanics of the motion.
flow to a designated location.
Hydraulic Gradient. A line which represents the
Gradient (Slope). The rate of ascent or descent
relative force available due to the potential
expressed as a percent or as a decimal as
energy available. This is a combination of
determined by the ratio of the change in
energy due to the height of the water and the
elevation to the length.
internal pressure. In any open channel, this line
Gradually Varied Flow. In this type of flow, corresponds to the water surface. In a closed
changes in depth and velocity take place slowly conduit, if several openings were placed along
over large distances, resistance to flow the top of the pipe and open tubes inserted, a line
dominates and acceleration forces are neglected.
HIGHWAY DESIGN MANUAL 800-25
March 7, 2014
connecting the water surface in each of these Incised Channel. Those channels which have been
tubes would represent the hydraulic grade line. cut relatively deep into underlying formations by
natural processes. Characteristics include
Hydraulic Jump (or Jump). Transition of flow
relatively straight alignment and high, steep
from the rapid to the tranquil state. A varied
banks such that overflow rarely occurs, if ever.
flow phenomenon producing a rise in elevation
of water surface. A sudden transition from Infiltration. The passage of water through the soil
supercritical flow to the complementary surface into the ground.
subcritical flow, conserving momentum and
Inlet Time. The time required for storm runoff to
dissipating energy.
flow from the most remote point, in flow time,
Hydraulic Mean Depth. The area of the flow cross of a drainage area to the point where it enters a
section divided by the water surface width. drain or culvert.
Hydraulic Radius. The cross sectional area of a Inlet Transition. A specially shaped entrance to a
stream of water divided by the length of that part box or pipe culvert. It is shaped in such a
of its periphery in contact with its containing manner that in passing from one flow condition
conduit; the ratio of area to wetted perimeter. to another, the minimum turbulence or
interference with flow is permitted.
Hydrograph. A graph showing stage, flow,
velocity, or other property of water with respect Inundate. To cover with a flood.
to time.
Invert. The bottom of a drainage facility along
Hydrographic. Pertaining to the measurement or which the lowest flows would pass.
study of bodies of water and associated terrain.
Invert Paving. Generally applies to metal pipes
Hydrography. Water Surveys. The art of where it is desirable to improve flow
measuring, recording, and analyzing the flow of characteristics or prevent corrosion at low flows.
water; and of measuring and mapping The bottom portion of the pipe is paved with an
watercourses, shore lines, and navigable waters. asphaltic material, concrete, or air-blown mortar.
Hydrologic. Pertaining to the cyclic phenomena Inverted Siphon. A pipe for conducting water
of waters of the earth; successively as beneath a depressed place. A true inverted
precipitation, runoff, storage and evaporation, siphon is a culvert which has the middle portion
and quantitatively as to distribution and at a lower elevation than either the inlet or the
concentration. outlet and in which a vacuum is created at some
point in the pipe. A sag culvert is similar, but
Hydrology. The science dealing with the
the vacuum is not essential to its operation.
occurrence and movement of water upon and
beneath the land areas of the earth. Overlaps Isohyetal Line. A line drawn on a map or chart
and includes portions of other sciences such as joining points that receive the same amount of
meteorology and geology. The particular branch precipitation.
of Hydrology that a design engineer is generally
Isohyetal Map. A map containing isohyetal lines
interested in is surface runoff which is the result
and showing rainfall intensities.
of excess precipitation.
Isovel. Line on a diagram of a channel connecting
Hydrostatic. Pertaining to pressure by and within
points of equal velocity.
water due to gravitation acting thru depth.
Jack (or Jack Straw). Bank protection element
Hyetograph. Graphical representation of rainfall
consisting of wire or cable strung on three
intensity against time.
mutually perpendicular struts connected at their
Impinge. To strike and attack directly, as in centers.
curvilinear flow where the current does not
Jacking Operations. A means of constructing a
follow the curve but continues on tangent into
pipeline under a highway without open
the bank on the outside of bend in the channel.
excavation. A cutting edge is placed on the first
800-26 HIGHWAY DESIGN MANUAL
March 7, 2014
section of pipe and the pipe is forced ahead by Littoral Transport. The movement of littoral drift
hydraulic jacks. As the leading edge pushes along the shoreline by waves and currents.
ahead, the material inside the pipe is dug out and Includes movement parallel (longshore
transported outside the pipe for disposal. transport) and perpendicular (on-offshore
transport) to the shore.
Jam. Wedged collection of drift in a constriction
of a channel, such as a gorge or a bridge Local Depression. A low area in the pavement or
opening. in the gutter established for the special purpose
of collecting surface waters on a street and
Jet. An effluent stream from a restricted channel,
directing these waters into a drainage inlet.
including a fast current through a slower stream.
Longshore. Parallel to and near the shoreline.
Jetty. An elongated, artificial obstruction
projecting into a stream or the sea from bank or Marginal. Within a borderland area; more general
shore to control shoaling and scour by deflection and extensive than riparian.
of strength of currents and waves.
Marsh. An area of soft, wet, or periodically
Jump. Sudden transition from supercritical flow to submerged land, generally treeless and usually
the complementary subcritical flow, conserving characterized by grasses and other low
momentum and dissipating energy; the hydraulic vegetation.
jump.
Mature. Classification for streams which have
Kolk. Rotational flow about a horizontal axis, established flat gradients not subject to further
induced by a reef and breaking the surface in a scour.
boil.
Maximum Historical Flood. The maximum flood
Lake. A water filled basin with restricted or no that has been recorded or experienced at any
outlet. Includes reservoirs, tidal ponds and particular highway location.
playas.
Mean Annual Flood. The flood discharge with a
Lag. Variously defined as time from beginning recurrence interval of 2.33 years.
(or center of mass) of rainfall to peak (or center
Mean Depth. For a stream at any stage, the wetted
of mass) of runoff.
normal section divided by the surface width.
Laminar Flow. That type of flow in which each Hydraulic mean depth.
particle moves in a direction parallel to every
Meander. In connection with streams, a winding
other particle and in which the head loss is
channel usually in an erodible, alluvial valley.
approximately proportional to the velocity (as
A reverse or S-shaped curve or series of curves
opposed to turbulent flow).
formed by erosion of the concave bank,
Lateral. In a roadway drainage system, a drainage especially at the downstream end, characterized
conduit transporting water from inlet points to by curved flow and alternating shoals and bank
the main drain trunk line. erosions. Meandering is a stage in the migratory
movement of the channel, as a whole, down the
Levee. An embankment on or along the bank of a
valley.
stream or lake to protect outer lowlands from
inundation. (See Dike) Meander Plug (Clay Plug). Deposits of cohesive
materials in old channel bendways. These plugs
Lining. Protective cover of the perimeter of a
are sufficiently resistant to erosion to serve as
channel.
essentially semi-permanent geological controls
Littoral. Pertaining to or along the shore, to advancing channel migrations.
particularly to describe currents, deposits, and
Meander Scroll. Evidence of historical meander
drift.
patterns in the form of lines visible on the inside
Littoral Drift. The sedimentary material (sand) of meander bends (particularly on aerial
moved along the shoreline under the influence of photographs) which resemble a spiral or
waves and currents. convoluted form in ornamental design. These
HIGHWAY DESIGN MANUAL 800-27
March 7, 2014
lines are concentric and regular forms in high "n" Value. The roughness coefficient in the
sinuosity channels and are largely absent in Manning formula for determination of the
poorly developed braided channels. discharge coefficient in the Chezy formula,
Mesh. Woven wire or other filaments used alone 1.49 1 / 6
as revetment, or as retainer or container of V = C(RS) 1/2 , where C = R
masses of gravel or cobble.
n
Mud Flow. A well-mixed mass of water and Nourishment. The process of replenishing a
alluvium which, because of its high viscosity, beach. It may be brought about naturally, by
and low fluidity as compared with water, moves accretion due to the longshore transport, or
at a much slower rate, usually piling up and artificially, by the deposition of dredged
spreading out like a sheet of wet mortar or materials.
concrete. Off-Site Drainage. The handling of that water
Natural and Beneficial Floodplain Values. which originates outside the highway right of
Includes but are not limited to fish, wildlife, way.
plants, open space, natural beauty, scientific On-Site Drainage. The handling of that water
study, outdoor recreation, agriculture, which originates inside the highway right of
aquaculture, forestry, natural moderation of way.
floods, water quality maintenance, and
Open Channel. Any conveyance in which water
groundwater recharge.
flows with a free surface.
Natural Channel Capacity. The maximum rate of
Ordinary High Water Mark. The line on the shore
flow in cubic feet per second that can pass
established by the fluctuation of water and
through a channel without overflowing the
physically indicated on the bank (1.5 + years
banks
return period)
Navigable Waters. Those stream waters lawfully
Outfall. Discharge or point of discharge of a
declared or actually used as such. Navigable
culvert or other closed conduit.
Waters of the State of California are those
declared by Statute. Navigable Waters of the Outwash. Debris transported from a restricted
United States are those determined by the Corps channel to an unrestricted area where it is
of Engineers or the U.S. Coast Guard to be so deposited to form an alluvial or debris cone or
used in interstate or international commerce. fan.
Other streams have been held navigable by
Overflow. Discharge of a stream outside its banks;
courts under the common law that navigability
the parallel channels carrying such discharge.
in fact is navigability in law.
Overtopping Flood. The flood described by the
Negative Projecting Conduits. A structure
probability of exceedance and water surface
installed in a trench with the top below the top
elevation at which flow occurs over the
of trench, then covered with backfill and
highway, over the watershed divide, or through
embankment. See Positive Projecting Conduit
structure(s) provided for emergency relief.
Nonuniform Flow. A flow in which the velocities
Peak Flow. Maximum momentary stage or
vary from point to point along the stream or
discharge of a stream in flood. Design
conduit, due to variations in cross section, slope,
Discharge.
etc.
Pebble. Stone 0.5 inch to 3-inch in diameter,
Normal Depth. The depth at which flow is steady
including coarse gravel and small cobble.
and hydraulic characteristics are uniform.
Perched Water. Ground water located above the
Normal Water Surface (Natural Water Surface).
level of the water table and separated from it by
The free surface associated with flow in natural
a zone of impermeable material.
streams.
800-28 HIGHWAY DESIGN MANUAL
March 7, 2014
Percolating Waters. Waters which have infiltrated Potamology. The hydrology of streams.
the surface of the land and move slowly
Practicable. Capable of being done within
downward and outward through devious
reasonable natural, social, and economic
channels (aquifers) unrelated to stream waters,
constraints.
until they reach an underground lake or regain
and spring from the land surface at a lower Precipitation. Discharge of atmospheric moisture
point. as rain, snow or hail, measured in depth of fall
or in terms of intensity of fall in unit time.
Permeability. The property of soils which permits
the passage of any fluid. Permeability depends Prescriptive Rights. The operation of the law
on grain size, void ratio, shape and arrangement whereby rights may be established by long
of pores. exercise of their corresponding powers or
extinguished by prolonged failure to exercise
Permeable. Open to the passage of fluids, as for
such powers.
(1) pervious soils and (2) bank-protection
structures. Preserve. To avoid modification to the functions
of the natural floodplain environment or to
Physiographic Region. A geographic area whose
maintain it, as closely as practicable, in its
pattern of landforms differ significantly from
natural state.
that of adjacent regions.
Probability. The chance of occurrence or
Pier. Vertical support of a structure standing in a
recurrence of a specified event within a unit of
stream or other body of water. Used in a general
time, commonly expressed in 3 ways. Thus a
sense to include bents and abutments.
10-year flood has a chance of 0.1 per year and is
Pile. A long, heavy timber or section of concrete also called a 10 percent-chance flood.
or metal that is driven or jetted into the earth or
Probability of Exceedance. The statistical
bottom of a water body to serve as a structural
probability, expressed as a percentage, of a
support or protection.
hydrologic event occurring or being exceeded in
Piping. The action of water passing through or any given year. The probability (p) of a storm or
under an embankment and carrying some of the flood is the reciprocal of the average recurrence
finer material with it to the surface at the interval (N).
downstream face.
Probable Maximum Flood. The flood discharge
Plunge. Flow with a strong downward that may be expected from the most severe
component, as in outfall drops, overbank falls, combination of critical meteorological and
and surf attack on a beach. hydrological conditions that are reasonably
possible in the region.
Point of Concentration. That point at which the
water flowing from a given drainage area Pumping Plant. A complete pumping installation
concentrates. With reference to a highway, this including a storage box, pump or pumps,
would generally be either a culvert entrance or standby pumps, connecting pipes, electrical
some point in a roadway drainage system. equipment, pumphouse and outlet chamber.
Poised Stream. A term used by river engineers Rack. An open upright structure, such as a debris
applying to a stream that over a period of time is rack.
neither degrading or aggrading its channel, and
Rainfall. Point Precipitation: That which registers
is nearly in equilibrium as to sediment transport
at a single gauge. Area Precipitation: Adjusted
and supply.
point rainfall for area size.
Positive Projecting Conduit. A structure installed
Rainwash. The creep of soil lubricated by rain.
in shallow trench with the top of the conduit
projecting above the top of the trench and then Range. Difference between extremes, as for
covered with embankment. See Negative stream or tide stage.
Projecting Conduit.
HIGHWAY DESIGN MANUAL 800-29
March 7, 2014
Rapidly Varied Flow. In this type of flow, Retard. Bank-protection structure designed to
changes in depth and velocity take place over check the riparian velocity and induce silting or
short distances, acceleration forces dominate, accretion.
and energy loss due to friction is minor.
Retarding Basin. Either a natural or man made
Rapids. Swift turbulent flow in a rough steep basin with the specific function of delaying the
reach. flow of water from one point to another. This
tends to increase the time that it takes all the
Reach. The length of a channel uniform with
water falling on the extremities of the drainage
respect to discharge, depth, area, and slope.
basin to reach a common point, resulting in a
More generally, any length of a river or drainage
reduced peak flow at that point.
course.
Retention Storage. Water which accumulates and
Recession. Retreat of shore or bank by
ponds in natural or excavated depressions in the
progressive erosion.
soil surface with no possibility for escape as
Reef. Generally, any solid projection from the bed runoff. (See Detention Storage)
of a stream or other body of water.
Retrogression. Reversal of stream grading; i.e.,
Regime. The system or order characteristic of a aggradation after degradation, or vice versa.
stream; its behavior with respect to velocity and
Revetment. Bank protection to prevent erosion.
volume, form of and changes in channel,
capacity to transport sediment, amount of Riparian. Pertaining to the banks of a stream.
material supplied for transportation, etc.
Riprap. A layer, facing, or protective mound of
Regimen. The characteristic behavior of a stream rubble or stones randomly placed to prevent
during ordinary cycles of flow. erosion, scour, or sloughing of a structure or
embankment; also, the stone used for this
Regulatory Floodway. The open floodplain area
purpose.
that is reserved in by Federal, State, or local
requirements, i.e., unconfined or unobstructed Ripple. (1) The light fretting or ruffling of a water
either horizontally or vertically, to provide for caused by a breeze. (2) Undulating ridges and
the discharge of the base flood so that the furrows, or crests and troughs formed by action
cumulative increase in water surface elevation is of the flow.
no more than a designated amount (not to
Risk. The consequences associated with the
exceed 1 foot as established by the Federal
probability of flooding attributable to an
Emergency Management Agency (FEMA) for
encroachment. It includes the potential for
administering the National Flood Insurance
property loss and hazard to life during the
Program (NFIP)).
service life of the highway.
Reliction. Pertaining to being left behind. For
Risk Analysis. An economic comparison of design
example: that area of land is left behind by
alternatives using expected total costs
reliction when the water surface of a lake is
(construction costs plus risk costs) to determine
lowered.
the alternative with the least expected cost to the
Repose. The stable slope of a bank or public. It must include probable flood-related
embankment, expressed as an angle or the ratio costs during the service life of the facility for
of horizontal to vertical projection. highway operation, maintenance, and repair, for
highway aggravated flood damage to other
Restore. To reestablish a setting or environment
property, and for additional or interrupted
in which the functions of the natural and
highway travel.
beneficial floodplain values adversely impacted
by the highway agency can continue to operate. Riser. In mountainous terrain where much debris
is encountered, the entrance to a culvert
Restriction. Artificial or natural control against
sometimes becomes easily clogged. Therefore,
widening of a channel, with or without
a corrugated metal pipe or a structure made of
construction.
800-30 HIGHWAY DESIGN MANUAL
March 7, 2014
timber or concrete with small perforations, Scour, Local. Removal of material from the
called a riser, is installed vertically to permit channel bed or banks which is restricted to a
entry of water and prohibit the entry of mud and minor part of the width of a channel. This scour
debris. The riser may be increased in height as occurs around piers and embankments and is
the need occurs. caused by the actions of vortex systems induced
by the obstruction to the flow.
River. A large stream, usually active when any
streams are flowing in the region. Scour, Natural. Removal of material from the
channel bed or banks which occurs in streams
Rock. (1) Cobble, boulder or quarry stone as a
with the migration of bed forms, shifting of the
construction material. (2) Hard natural mineral,
thalweg and at bends and natural contractions.
in formation as in piles of talus.
Sea. Ocean or other body of water larger than a
Rounded Inlet. The edges of a culvert entrance
lake; state of agitation of any large body of
that are rounded for smooth transition which
water.
reduces turbulence and increases capacity.
Seawall. A structure separating land and water
RSP Fabric. (See Filter Fabric).
areas, primarily designed to prevent erosion and
Rubble. Rough, irregular fragments of rock or other damage due to wave action. (See
concrete. bulkhead).
Runoff. (1) The surface waters that exceed the Sediment. Fragmentary material that originates
soil's infiltration rate and depression storage. (2) from weathering of rocks and is transported by,
The portion of precipitation that appears as flow suspended in, or deposited by water.
in streams. Drainage or flood discharge which
Sedimentation. Gravitational deposit of
leaves an area as surface flow or a pipeline flow,
transported material in flowing or standing
having reached a channel or pipeline by either
water.
surface or subsurface routes.
Seepage. Percolation of underground water thru
Runup. The rush of water up a beach or structure,
the banks and into a stream or other body of
associated with the breaking of a wave. The
water.
amount of runup is measured according to the
vertical height above still water level that the Seiche. A standing wave oscillation of an
rush of water reaches. enclosed waterbody that continues, pendulum
fashion, after the cessation of the originating
Sag Culvert (or Sag Pipe). A pipeline with a dip
force, which may have been either seismic or
in its grade line crossing over a depression or
atmospheric.
under a highway, railroad, canal, etc. The term
inverted siphon is common but inappropriate as Seismic Wave. A gravity wave caused by an
no siphonic action is involved. The term "sag earthquake.
pipe" is suggested as a substitute.
Sheet Flow. Any flow spread out and not
Sand. Granular soil coarser than silt and finer than confined; i.e., flow across a flat open field.
gravel, ranging in diameter from 0.002 inch to
Sheet Pile. A pile with a generally slender, flat
0.2 inch.
cross-section that is driven into ground or
Scour. The result of erosive action of running bottom of a water body and meshed or
water, primarily in streams, excavating and interlocked with like members to form a wall or
carrying away material from the bed and banks. bulkhead.
Wearing away by abrasive action.
Shoal. A shallow region in flowing or standing
Scour, General. The removal of material from water, especially if made shallow by deposition.
the bed and banks across all or most of the width
Shoaling. Deposition of alluvial material resulting
of a channel, as a result of a flow contraction
in areas with relatively shallow depth.
which causes increased velocities and bed shear
stress.
HIGHWAY DESIGN MANUAL 800-31
March 7, 2014
Shore. The narrow strip of land in immediate Slough. (1) Pronounced SLU. A side or overflow
contact with the water, including the zone channel in which water is continually present. It
between high and low water lines. See is stagnant or slack; also a waterway in a tidal
backshore, foreshore, onshore, offshore, marsh. (2) Pronounced SLUFF. Slide or slipout
longshore, and nearshore. of a thin mantle of earth, especially in a series of
small movements.
Significant Encroachment. A highway
encroachment and any direct support of likely Slugflow. Flow in culvert or drainage structure
base floodplain development that would involve which alternates between full and partly full.
one or more of the following construction or Pulsating flow -- mixed water and air.
flood related impacts:
Soffit. The bottom of the top -- (1) With reference
• A significant potential for interruption or to a bridge, the low point on the underside of the
termination of a transportation facility which suspended portion of the structure. (2) In a
is needed for emergency vehicles or culvert, the uppermost point on the inside of the
provides a community's only evacuation structure.
route. Specific Energy. The energy contained in a stream
• A significant risk, or of water, expressed in terms of head, referred to
the bed of a stream. It is equal to the mean
• A significant adverse impact on natural and depth of water plus the velocity head of the
beneficial floodplain values. mean velocity.
Silt. (1) Water-Borne Sediment. Detritus carried Spur Dike. A structure or embankment projecting
in suspension or deposited by flowing water, a short distance into a stream from the bank and
ranging in diameter from 0.0002 inch to at an angle to deflect flowing water away from
0.002 inch. The term is generally confined to critical areas.
fine earth, sand, or mud, but is sometimes both
suspended and bedload. (2) Deposits of Water- Stage. The elevation of a water surface above its
Borne Material. As in a reservoir, on a delta, or minimum; also above or below an established
on floodplains. "low water" plane; hence above or below any
datum of reference; gage height.
Sinuosity. The ratio of the length of the river
thalweg to the length of the valley proper. Standing Wave. The motion of swiftly flowing
stream water, that resembles a wave, but is
Skew. When a drainage structure is not normal formed by decelerating or diverging flow that
(perpendicular) to the longitudinal axis of the does not quite produce a hydraulic jump. A
highway, it is said to be on a skew. The skew term which when used to describe the upper
angle is the smallest angle between the flow regime in alluvial channels, means a
perpendicular and the axis of the structure. vertical oscillation of the water surface between
Slide. Gravitational movement of an unstable fixed nodes without appreciable progression in
mass of earth from its natural position. either an upstream or downstream direction. To
maintain the fixed position, the wave must have
Slipout. Gravitational movement of an unstable a celerity (velocity) equal to the approach
mass of earth from its constructed position. velocity in the channel, but in the opposite
Applied to embankments and other man-made direction.
earthworks.
Steady Flow. A flow in which the flow rate or
Slope. (1) Gradient of a stream. (2) Inclination of quantity of fluid passing a given point per unit of
the face of an embankment, expressed as the time remains constant.
ratio of horizontal to vertical projection; or (3)
The face of an inclined embankment or cut Stone. Rock or rock-like material; a particle of
slope. In hydraulics it is expressed as percent or such material, in any size from pebble to the
in decimal form. largest quarried blocks.
800-32 HIGHWAY DESIGN MANUAL
March 7, 2014
Storage. Detention, or retention of water for Strutting. Elongation of the vertical axis of pipe
future flow, naturally in channel and marginal prior to installing in a trench. After the backfill
soils or artificially in reservoirs. has been placed around the pipe and compacted,
the wires or rods holding the pipe in its distorted
Storage Basin. Space for detention or retention of
shape are removed. Greater side support from
water for future flow, naturally in channel and
the earth is developed when the pipe tends to
marginal soils, or artificially in reservoirs.
return to its original shape. Generally used on
Storm. A disturbance of the ordinary, average pipes which because of size or thinness of the
conditions of the atmosphere which, unless metal would tend to deform during construction
specifically qualified, may include any or all operations. Arches are strutted diagonally per
meteorological disturbances, such as wind, rain, standard or special plan.
snow, hail, or thunder.
Subcritical Flow. In this state, gravity forces are
Storm Drain. That portion of a drainage system dominant, so that the flow has a low velocity
expressly for collecting and conveying former and is often described as tranquil and streaming.
surface water in an enclosed conduit. Often Also, that flow which has a Froude number less
referred to as a "storm sewer", storm drains than one.
include inlet structures, conduit, junctions,
Subdrain. A conduit for collecting and disposing
manholes, outfalls and other appurtenances.
of underground water. It generally consists of a
Storm Water Management. The recognition of pipe, with perforations in the bottom through
adverse drainage resulting from altered runoff which water can enter.
and the solutions resulting from the cooperative
Subsidence. General lowering of land surface by
efforts of public agencies and the private sector
consolidation or removal of underlying soil.
to mitigate, abate, or reverse those adverse
results. Sump. In drainage, any low area which does not
permit the escape of water by gravity flow.
Strand. (1) To lodge on bars, banks, or overflow
plain, as for drift. (2) Bar of sediment Supercritical Flow. In this state, inertia forces are
connecting two regions of higher ground. dominant, so that flow has a high velocity and is
usually described as rapid, shooting and
Stream. Water flowing in a channel or conduit,
torrential. Also, that flow which has a Froude
ranging in size from small creeks to large rivers.
number greater than one.
Stream Power. An expression used in predicting
Support Base Floodplain Development. To
bed forms and hence bed load transport in
encourage, allow, serve, or otherwise facilitate
alluvial channels. It is the product of the mean
additional base floodplain development. Direct
velocity, the specific weight of the water-
support results from an encroachment, while
sediment mixture, the normal depth of flow and
indirect support results from an action out of the
the slope.
base floodplain.
Stream Response. Changes in the dynamic
Surf. The breaking of waves and swell on the
equilibrium of a stream by any one, or
foreshore and offshore shoals.
combination of various causes.
Surface Runoff. The movement of water on earth's
Stream Waters. Former surface waters which have
surface, whether flow is over surface of ground
entered and now flow in a well defined natural
or in channels.
watercourse, together with other waters reaching
the stream by direct precipitation or rising from Surface Waters. Surface waters are those which
springs in bed or banks of the watercourse. have been precipitated on the land from the sky
They continue as stream waters as long as they or forced to the surface in springs, and which
flow in the watercourse, including overflow and have then spread over the surface of the ground
multiple channels as well as the ordinary or low- without being collected into a definite body or
water channel. channel. They appear as puddles, sheet or
HIGHWAY DESIGN MANUAL 800-33
March 7, 2014
overland flow, and rills, and continue to be Thalweg. The line following the lowest part of a
surface waters until they disappear from the valley, whether under water or not. Usually the
surface by infiltration or evaporation, or until by line following the deepest part of the bed or
overland or vagrant flow they reach well-defined channel of a river.
watercourses or standing bodies of water like
Thread. The central element of a current,
lakes or seas.
continuous along a stream.
Surge. A sudden swelling of discharge in
Tide. The periodic rising and falling of the ocean
unsteady flow.
and connecting bodies of water that results from
Suspended Load. Sediment that is supported by gravitational attraction of the moon and sun
the upward components of turbulent currents in acting on the rotating earth.
a stream and that stay in suspension for
Time of Concentration. The time required for
appreciable amount of time.
storm runoff to flow from the most remote point,
Swale. A shallow, gentle depression in the earth's in flow time, of a drainage area to the point
surface. This tends to collect the waters to some under consideration. It is usually associated
extent and is considered in a sense as a drainage with the design storm.
course, although waters in a swale are not
Topping. The top layer on horizontal revetments
considered stream waters.
or rock structures; also capping or cap stones.
Swamp. An area of shallow pondage or saturated
Training. Control of direction of currents.
surface, the water being fresh or acidic and the
area usually covered with rank vegetation. Transition. A relatively short reach or conduit
leading from one waterway section to another of
Swell. Waves generated by a distant storm,
different width, shape, or slope.
usually regular and fully harmonic.
Transport. To carry solid material in a stream in
Talus. Loose rocks and debris disintegrated from
solution, suspension, saltation, or entrainment.
a steep hill or cliff standing at repose along the
toe. Trash Rack. A grid or screen across a stream
designed to catch floating debris.
Tapered Inlet. A transition to direct the flow of
water into a channel or culvert. A smooth Trough. Space between wave crests and the water
transition to increase hydraulic efficiency of an surface below it.
inlet structure. Trunk (or Trunk Line). In a roadway drainage
Terrace. Berm or bench-like earth embankment, system, the main conduit for transporting the
with a nearly level plain bounded by rising and storm waters. This main line is generally quite
falling slopes. deep in the ground so that laterals coming from
fairly long distances can drain by gravity into
Tetrahedron. Bank protection element, basically
the trunk line.
composed of 6 steel or concrete struts joined like
the edges of a triangular pyramid, together with Tsunami. A gravity wave caused by an
subdividing struts and tie wires or cables. underwater seismic disturbance (such as sudden
faulting, landsliding or volcanic activity).
Tetrapod. Bank protection element, precast of
concrete, consisting of 4 legs joined at a central Turbulence. A state of flow wherein the water is
block, each leg making an angle of 109.5 agitated by cross-currents and eddies, as
degrees with the other three, like rays from the opposed to a condition of flow that is quiet and
center of a tetrahedron to the center of each face. laminar.
Texture. Arrangement and interconnection of Turbulent Flow. That type of flow in which any
surface and near-surface particles of terrain or particle may move in any direction with respect
channel perimeter. to any other particle, and in which the head loss
is approximately proportional to the square of
the velocity.
800-34 HIGHWAY DESIGN MANUAL
March 7, 2014
Undercut. Erosion of the low part of a steep bank the works of man. Neither does it include
so as to compromise stability of the upper part. depressions or swales through which surface or
errant waters pass.
Underflow. The downstream flow of water
through the permeable deposits that underlie a Watershed. The area that contributes surface
stream. (1) Movement of water through a water runoff into a tributary system or water
pervious subsurface stratum, the flow of course.
percolating water; or water under ice, or under a
Water Table. The surface of the groundwater
structure. (2) The rate of flow or discharge of
below which the void spaces are completely
subsurface water.
saturated.
Undertow. Current outward from a wave-swept
Waterway. (1) That portion of a watercourse
shore carrying solid particles swept or scoured
which is actually occupied by water (2) A
from the beach or foreshore.
navigable inland body of water.
Unsteady Flow. A flow in which the velocity
Wave. (1) An oscillatory movement of water on or
changes with respect to space and time.
near the surface of standing water in which a
Updrift. The direction opposite that of the succession of crests and troughs advance while
predominant movement of littoral materials. particles of water follow cyclic paths without
advancing. (2) Motion of water in a flowing
Uplift. Upward hydrostatic pressure on base of an
stream so as to develop the surficial appearance
impervious structure.
of a wave.
Velocity. The rate of motion of objects or
Wave Height. The vertical distance between a
particles, or of a stream of particles.
wave crest and the preceding trough.
Velocity Head. A term used in hydraulics to
Wave Length. The horizontal distance between
represent the kinetic energy of flowing water.
similar points on two successive waves (e.g.,
This "head" is represented by a column of
crest to crest or trough to trough), measured in
standing water equivalent in potential energy to
the direction of wave travel.
the kinetic energy of the moving water
calculated as (V2/2g) where the "V" represents Wave Period. The time in which a wave crest
the velocity in feet per second and "g" represents travels a distance equal to one wave length. Can
the potential acceleration due to gravity, in feet be measured as the time for two successive wave
per second per second. crests to pass a fixed point.
Vernal Pools. Seasonally flooded landscape Weephole. A hole in a wall, invert, apron, lining,
depressions that support distinctive (and many or other solid structure to relieve the pressure of
times rare) plant and animal species adapted to groundwater.
periodic or continuous inundation during the wet Weir. A low overflow dam or sill for measuring,
season, and the absence of either ponded water diverting, or checking flow.
or wet soil during the dry season.
Well. (1) Artificial excavation for withdrawal of
Wash. Floodplain or active channel of an water from underground storage. (2) Upward
ephemeral stream, usually in recent alluvium. component of velocity in a stream.
Watercourse. A definite channel with bed and Wetland. Those areas that are inundated or
banks within which water flows, either saturated by surface or ground water at a
continuously or in season. A watercourse is frequency and duration sufficient to support, and
continuous in the direction of flow and may that under normal circumstances do support a
extend laterally beyond the definite banks to prevalence of vegetation typically adapted for
include overflow channels contiguous to the life in saturated soil conditions. Wetlands
ordinary channel. The term does not include generally include swamps, marshes, bogs, and
artificial channels such as canals and drains, similar areas.
except natural channels trained or restrained by
HIGHWAY DESIGN MANUAL 800-35
March 7, 2014
Table 808.1
Summary of Related Computer Programs and Web Applications
Water Roadside
Storm Pavement Pond
Hydrology Surface Culverts /Median
Drains Drainage Routing
Profiles Channels
FHWA Hydraulic
x x
Toolbox
TR-55 x
(2)
HEC-HMS x x
HY-8 x
(1)
HEC-RAS x
FESWMS x
WMS x x x
NOAA Atlas 14 x
USGS
x
StreamStats
AutoDesk Civil
x x x x
3D/Hydraflow
NOTES:
(1) The data that was used by FEMA to establish water surface elevations (usually HEC-2) must be used to develop a
duplicate effective model for FEMA floodplain analysis. For more information contact FEMA or the Local Agency.
(2) HEC-1 has been superseded by HEC-HMS by the U.S. Army Corps of Engineers.
Special circumstances may dictate the use of alternative methods/programs. Any such use should be
performed under direction and with approval of the District Hydraulics Engineer.
HIGHWAY DESIGN MANUAL 810-1
March 7, 2014
• U.S. Department of Agriculture (Water discharges and higher peak discharges have
Branch - Natural Resource Economic resulted than would occur had the storage not been
Division.) added.
Within each District there are various organizations The effect of flood-control reservoirs should be
that collect, publish or record land use information. considered in evaluating downstream conditions,
The District Hydraulics Engineer should be flood peaks, and river stages for design of highway
familiar with these organizations and the types of structures. The controlling public agency or the
information they have available. owner should be contacted for helpful information
on determining the effects, if any, on downstream
A criterion of good drainage design is that future
highway drainage structures.
development and land use changes which can
reasonably be anticipated to occur during the It is not uncommon for flood control projects to be
design life of the drainage facility be considered in authorized but never constructed because funds are
the hydraulic analysis and estimation of design not appropriated. Therefore a flood control project
discharge. should exist or be under construction if its effects
on a drainage system are to be considered.
812.5 Soil and Geology
812.7 Elevation
The type of surface soil which is characteristic of
an area is an important consideration for any The mean elevation of a drainage basin and
hydrologic analysis and is a basic input to the significant variations in elevation within a drainage
National Resources Conservation Service (NRCS) basin may be important characteristics affecting
method. Rock formations underlying the surface run-off particularly with respect to precipitation
soil and other geophysical characteristics such as falling as snow. Elevation is a basic input to some
volcanic, glacial, and river deposits can have a of the USGS Regional Regression Equations (see
significant effect on run-off. Index 819.2).
The major source of soil information is the 812.8 Orientation
National Resources Conservation Service (NRCS)
The amount of runoff can be affected by the
of the U.S. Department of Agriculture. The
orientation of the basin. Where the general slope of
address and telephone number of the NRCS office
the drainage basin is to the south it will receive
in California is:
more exposure to the heat of the sun than will a
2121 Second Street, slope to the north. Such orientation affects
Building C transpiration, evaporation, and infiltration losses.
Davis, CA 95616-5475 Snowpack and the rate at which snow melts will
(916) 757-8200 also be affected. A basin's orientation with respect
to the direction of storm movement can affect a
812.6 Storage flood peak. Storms moving upstream produce
Interception and depression storage are generally lower peaks than storms tending to move in the
not important considerations in highway drainage general direction of stream flow.
design and may be ignored in most hydrologic
analysis. Interception storage is rainfall intercepted Topic 813 - Channel and
by vegetation and never becomes run-off. Floodplain Characteristics
Depression storage is rainfall lost in filling small
depressions in the ground surface, storage in transit 813.1 General
(overland or channel flow), and storage in ponds, Streams are formed by the gathering together of
lakes or swamps. surface waters into channels that are usually well
Detention storage can have a significant effect in defined. The natural or altered condition of the
reducing the peak rate of discharge, but this is not channels can materially affect the volume and rate
always the case. There have been rare instances of runoff and is a significant consideration in the
where artificial storage radically redistributes the hydrological analysis for cross drainage design.
810-4 HIGHWAY DESIGN MANUAL
March 7, 2014
A useful reference relative to problems associated total volume of runoff however is virtually
with transverse and longitudinal highway independent of hydraulic roughness.
encroachments upon river channels and floodplains
Streamflow is frequently indirectly computed by
is the FHWA Training and Design Manual,
using Manning's equation, see Index 866.3(4).
"Highways in the River Environment - Hydraulic
Procedures for selecting an appropriate coefficient
and Environmental Design Considerations"
of hydraulic roughness, Manning's "n", may be
813.2 Length and Slope found in the FHWA report, "Guide for Selecting
Manning's Roughness Coefficient for Natural
The longer the channel the more time it takes for Channels and Flood Plains".
water to flow from the beginning of the channel to
the site under consideration. Channel length and 813.5 Natural and Man-made Constrictions
effective channel slope are important parameters in
Natural constrictions, such as gravel bars, rock
determining the response time of a watershed to
outcrops and debris jams as well as artificial
precipitation events of given frequency.
constrictions such as diversion and storage dams,
In the case of a wide floodplain with a meandering grade-control structures, and other water-use
main channel the effective channel length will be facilities may control or regulate flow. Their effect
reduced during flood stages when the banks are on the flood peak may be an important
overtopped and flow tends more toward a straight consideration in the hydrologic analysis.
line.
813.6 Channel Modifications
813.3 Cross Section Channel improvements such as channel-
Flood peaks may be estimated by using data from straightening, flood control levees, dredging, bank
stream gaging stations and natural channel cross clearing and removal of obstructions tend to reduce
section information. natural attenuation and increase downstream flood
peaks.
Although channel storage is usually ignored in the
hydrologic analysis for the design of highway 813.7 Aggradation - Degradation
drainage structures, channel cross section may
significantly affect discharge, particularly in wide Aggradation, deposited sediments, may lessen
floodplains with heavy vegetation. channel capacity and increase flood heights causing
overflow at a lower discharge. Degradation, the
If channel storage is considered to be a significant lowering of the bed of a stream or channel, may
factor, the assistance of an expert in combining the increase channel capacity and result in a higher
analysis of basin hydrology and stream hydraulics peak discharge.
should be sought. The U.S. Army Corps of
Engineers has developed computer programs, The validity of hydrologic analysis using observed
historical highwater marks may be affected by
HEC-1, HEC-HMS Flood Hydrograph Package and
aggradation or degradation of the streambed. The
HEC-RAS, Water Surface Profiles, for this type of
effects of aggradation and degradation are
analysis. For modeling complex water surface
important considerations in selecting an effective
profile problems, where one-dimensional models
fail, FHWA has developed the Finite Element drainage system design to protect highways and
adjacent properties from damage. For more
Surface Water Modeling System Two Dimensional
information refer to the FHWA report entitled,
Flow in a Horizontal Plane (FESWMS-2DH).
"Stream Channel Degradation and Aggradation:
813.4 Hydraulic Roughness Analysis of Impact to Highway Crossings".
Hydraulic roughness represents the resistance to 813.8 Debris
flows in natural channels and floodplains. It affects
both the time response of a drainage channel and The quantity and size of solid matter carried by a
channel storage characteristics. The lower the stream may affect the hydrologic analysis of a
roughness, the higher the peak discharge and the drainage basin. Bulking due to mud, suspended
shorter the time of the resulting hydrograph. The sediment and other debris transported by storm
runoff may significantly increase the volume of
HIGHWAY DESIGN MANUAL 810-5
March 7, 2014
flow, affect flow characteristics, and can be a major confirm, that runoff increases in proportion to the
consideration in the hydraulic design of drainage rainfall on a drainage basin. Highway design
structures. In particular, bulking factors are engineers are cautioned about assuming that a
typically a consideration in determining design given frequency storm always produces a flood of
discharges for facilities with watersheds that are the same frequency. There are analytical
located within mountainous regions subject to fire techniques for ungaged watersheds that are based
and subsequent soil erosion, or in arid regions on this assumption. A statistical analysis of
when the facility is in the vicinity of alluvial fans extensive past rainfall records should be made
(see Index 872.3(5) for special considerations given before such a correlation is accepted.
to highways located across desert washes).
Rainfall event characteristics which are important
Debris control methods, structures, and design to highway drainage design are:
considerations are discussed in Topic 822, Debris
• Intensity (rate of rainfall)
Control.
The District Hydraulics Engineer should be • Duration (time rainfall lasts)
consulted for any local studies that may be • Frequency (statistical probability of how often
available. If both stream gage data and local studies rainfall will occur)
are available, a determination of whether post-fire
peak flows are included within the data record • Time Distribution (intensity hyetograph)
should be made. Consideration should be given to • Storm Type (orographic, convective or
treating a significant post-fire peak as the design cyclonic)
discharge in lieu of the peak discharge obtained
through gage analysis for a given probability flood • Storm Size (localized or broad areal extent)
event. Records of stream discharge from burned • Storm Movement (direction of storm)
and long-unburned (unburned for 40 years or more
years) areas have showed peak discharge increases 814.3 Snow
from 2 to 30 times in the first year after burning. In Much of the precipitation that falls in the
mountainous regions subject to fire with no local mountainous areas of the state falls as frozen water
studies available, the U.S. Forest Service should be in the form of snow, hail, and sleet. Since frozen
contacted for fire history in order to determine if precipitation cannot become part of the runoff until
there is a significant post-fire peak within the melting occurs it is stored as snowpack until
stream records. thawed by warmer weather.
• Sediment and debris transport (2) Federal Agencies. The following agencies
• Snowpack variations collect and disseminate stream flow data:
• Groundwater levels and quantity • Geological Survey (USGS)
• Water quality • Corps of Engineers (COE)
815.3 Sources • Bureau of Reclamation (USBR)
Hydrologic data necessary for the design of cross • Soil Conservation Service (SCS)
drainage (stream crossings) are usually obtained • Forest Service (USFS)
from a combination of sources. • Bureau of Land Management (BLM)
(1) Field Investigations. A great deal of the • Federal Emergency Management Agency
essential information can only be obtained by (FEMA)
visiting the site. Except for extremely simple
designs or the most preliminary analysis, a • Environmental Protection Agency (EPA)
field survey or site investigation should always The USGS is the primary federal agency
be made. charged with collecting and maintaining water
To optimize the amount and quality of the related data. Stream-gaging station data and
hydrologic data collected the field survey other water related information collected by the
should be well planned and conducted by an USGS is published in Water Supply Papers and
engineer with general knowledge of drainage through the USGS Office of Surface Water
design. Data collected are to be documented. website.
When there is reason to believe that a potential (3) State Agencies. The primary state agency
for significant risks or impacts associated with collecting stream-gaging and precipitation
the design of drainage facilities may exist, a (rain-gage and snowfall) data is the California
written report with maps and photographs may Department of Water Resources (DWR).
be necessary. (See Topic 804 for Floodplain
Encroachments.) Appended to HDS No. 2 is a (4) Local Agencies. Entities such as cities,
checklist for drainage studies and reports which counties, flood control districts, or local
may be a useful guide in the conduct of improvement districts study local drainage
hydrologic studies. Typical data collected in a conditions and are often a valuable source of
field survey are: hydrologic data.
All hydrologic data that has been collected must be 816.5 Flood Hydrograph and Flood Volume
evaluated and compiled into a usable format. In response to a rainstorm the quantity of water
Experience, knowledge and judgment are an flowing in a stream increases. The water level rises
important part of data evaluation. It must be and may continue to do so after rainfall ceases.
ascertained whether the data contains The response of an affected stream, during and
inconsistencies or other unexplained anomalies after a storm event, can be pictured by plotting
which might lead to erroneous calculations and discharge against time to produce a flood
conclusions that could result in the over design or hydrograph. The principal elements of a typical
under design of drainage structures. flood hydrograph are shown in Figure 816.5
HIGHWAY DESIGN MANUAL 810-9
March 7, 2014
Flood volume is the area under the flood channel flow or be intercepted at inlets with either
hydrograph. Although flood volume is not no, or inconsequential lengths of, shallow
normally a consideration in the design of highway concentrated flow.
drainage facilities, it is occasionally used in the
In many cases a minimum time of concentration
hydrologic analysis for other design parameters.
will have to be assumed as extremely short travel
Information on flood hydrographs and methods to times will lead to calculated rainfall intensities that
estimate the hydrograph may be found in Chapters are overly conservative for design purposes. For
6, 7 and 8 of HDS No. 2, Hydrology. all-paved areas it is recommended that a minimum
time of concentration of 5 minutes be used. For
Figure 816.5 rural or undeveloped areas, it is recommended that
a minimum TC of 10 minutes be used for most
Typical Flood Hydrograph situations. However, for slopes steeper than
1V:10H, or where there is limited opportunity for
surface storage, a TC of 5 minutes should be
assumed.
Designers should be aware that maximum runoff
estimates are not always obtained using rainfall
intensities determined by the time of concentration
for the total area. Peak runoff estimates may be
obtained by applying higher rainfall intensities
from storms of short duration over a portion of the
watershed.
(1) Sheet flow travel time. Sheet flow is flow of
816.6 Time of Concentration (Tc) and uniform depth over plane surfaces and usually
occurs for some distance after rain falls on the
Travel Time (Tt)
ground. The maximum flow depth is usually
Time of concentration is defined as the time less than 0.8 inches - 1.2 inches. For unpaved
required for storm runoff to travel from the areas, sheet flow normally exists for a distance
hydraulically most remote point of the drainage less than 80 feet - 100 feet. An upper limit of
basin to the point of interest. 300 feet is recommended for paved areas.
An assumption made in some of the hydrologic A common method to estimate the travel time
methods for estimating peak discharge, such as the of sheet flow is based on kinematic wave
Rational and NRCS Methods (Index 819.2), is that theory and uses the Kinematic Wave Equation:
maximum flow results when rainfall of uniform
intensity falls over the entire watershed area and 0.93L3/5 n 3/5
Tt =
the duration of that rainfall is equal to the time of i 2/5 S 3/10
concentration. Time of concentration (TC) is
typically the cumulative sum of three travel times, where
including: Tt = travel time in minutes.
• Sheet flow L = Length of flow path in feet.
• Shallow concentrated flow S = Slope of flow in feet per feet.
• Channel flow n = Manning's roughness coefficient
for sheet flow (see Table 816.6A).
For all-paved watersheds (e.g., parking lots,
roadway travel lanes and shoulders, etc.) it is not i = Design storm rainfall intensity in
necessary to calculate a separate shallow inches per hour.
concentrated flow travel time segment. Such flows
will typically transition directly from sheet flow to
810-10 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 816.6
Velocities for Upland Method of
Estimating Travel Time for Shallow Concentrated Flow
810-12 HIGHWAY DESIGN MANUAL
March 7, 2014
Topic 818 - Flood Probability And (3) Design Flood. "The peak discharge (when
appropriate, the volume, stage, or wave crest
Frequency elevation) of the flood associated with the
818.1 General probability of exceedance selected for the
design of a highway encroachment". Except for
The estimation of peak discharges of various the rare situation where the risks associated with
recurrence intervals is the most common and a low water crossing are acceptable, the
important problem encountered in highway highway will not be inundated by the "design
engineering hydrology. Since the hydrology for the flood".
sizing of highway drainage facilities is concerned
with future events, the time and magnitude of which (4) Maximum Historical Flood. "The maximum
cannot be precisely forecast, the highway engineer flood that has been recorded or experienced at
must resort to probability statistics to define the any particular highway location". This
design discharge. information is very desirable and where
available is an indication that the flood of this
Modern hydrologists tend to define floods in terms magnitude may be repeated at the project site.
of probability, as expressed in percentage rather Hydrologic analysis may suggest that the
than in terms of return period (recurrence interval). probability for recurrence of the "maximum
Return period, the "N-year flood", and probability historical flood" is very small, less than 1
(p) are reciprocals, that is, p = 1/N. Therefore, a percent. Nevertheless consideration should be
flood having a 50-year return frequency (Q50) is given to sizing drainage structures to convey the
now commonly expressed as a flood with the "maximum historical flood".
probability of recurrence of 0.02 (2 percent chance
of being exceeded) in any given year. (5) Probable Maximum Flood. "The flood
discharge that may be expected from the most
There are certain other terminologies which are severe combination of critical meteorological
frequently used and understood by highway and hydrological conditions that are reasonably
engineers but which might have a slight variation in possible in the region". The "probable
meaning to other engineering branches. For maximum flood" is generally not applicable to
convenience and example, the following definition highway projects. The possibility of a flood of
of terms have been excerpted from Topic 806, such rare magnitude, as used by the Corps of
Definition of Drainage Terms. Engineers, is applicable to projects such as
(1) Base Flood. "The flood or tide having a 1 major dams, when consideration is to be given
percent chance of being exceeded in any given to virtually complete security from potential
year". The "base flood" is commonly used as floods.
the standard flood in Federal insurance studies 818.2 Establishing Design Flood Frequency
and has been adopted by many agencies for
flood hazard analysis to comply with regulatory There are two recognized alternatives to establishing
requirements. See Topic 804, Floodplain an appropriate highway drainage design frequency.
Encroachments. That is, by policy or by economic analysis. Both
alternatives have merit and may be applied
(2) Overtopping Flood. "The flood described by exclusively or jointly depending upon general
the probability of exceedance and water surface conditions or specific constraints.
elevation at which flow occurs over the
highway, over the watershed divide, or through Application of traditional predetermined design
structure(s) provided for emergency relief". flood frequencies implies that an acceptable level of
The "overtopping flood" is of particular interest risk was considered in establishing the design
to highway drainage engineers because it may standard. Modern design concepts, on the other
be the threshold where the relatively low profile hand, recommend that a range of peak flows be
of the highway acts as a flood relief mechanism considered and that the design flood be established
for the purpose of minimizing upstream which best satisfies the specific site conditions and
backwater damages. associated risks. A preliminary evaluation of the
810-14 HIGHWAY DESIGN MANUAL
March 7, 2014
inherent flood-related risks to upstream and Table 819.5A for a summary of methods for
downstream properties, the highway facility, and to estimating design discharge.
the traveling public should be made. This
In Topic 819, various design recommendations are
evaluation will indicate whether a predetermined
given for both general and region-specific areas of
design flood frequency is applicable or additional
California.
study is warranted.
Highway classification is one of the most important 819.2 Empirical Methods
factors, but not the sole factor, in establishing an Because the movement of water is so complex,
appropriate design flood frequency. Due numerous empirical methods have been used in
consideration should be given to all the other factors hydrology. Empirical methods in hydrology have
listed under Index 801.5. If the analysis is correct, great usefulness to the highway engineer. When
the highway drainage system will occasionally be correctly applied by engineers knowledgeable in the
overtaxed. The alternative of accommodating the method being used and its idiosyncrasies, peak
worst possible event that could happen is usually so discharge estimates can be obtained which are
costly that it may not be justified. functionally acceptable for the design of highway
Highway engineers should understand that the drainage structures and other features. Some of the
option to select a predetermined design flood more commonly used empirical methods for
frequency is generally only applicable to new estimating runoff are as follows.
highway locations. Because of existing constraints, (1) Rational Methods. Undoubtedly, the most
the freedom to select a prescribed design flood popular and most often misused empirical
frequency may not exist for projects involving hydrology method is the Rational Formula:
replacement of existing facilities. Caltrans policy
Q = CiA
relative to up-grading of existing drainage facilities
may be found in Index 803.3. Q = Design discharge in cubic feet per
second.
Although the procedures and methodology
presented in HEC 17, Design of Encroachments on C = Coefficient of runoff.
Flood Plains Using Risk Analysis, are not fully
i = Average rainfall intensity in inches per
endorsed by Caltrans, the circular is an available
hour for the selected frequency and for
source of information on the theory of "least total
a duration equal to the time of
expected cost (LTEC) design". Highway engineers
concentration. See
are cautioned about applying LTEC methodology
http://hdsc.nws.noaa.gov/hdsc/pfds/
and procedures to ordinary drainage design
problems. The Headquarters Hydraulics Engineer A = Drainage area in acres.
in the Division of Design should be consulted before Rational methods are simple to use, and it is this
committing to design by the LTEC method since its simplicity that has made them so popular among
use can only be justified and recommended under highway drainage design engineers. Design
extra-ordinary circumstances. discharge, as computed by these methods, has
the same probability of occurrence (design
Topic 819 - Estimating Design frequency) as the frequency of the rainfall used.
Discharge Refer to Topic 818 for further information on
flood probability and frequency of recurrence.
819.1 Introduction
An assumption that limits applicability is that
Before highway drainage facilities can be the rainfall is of equal intensity over the entire
hydraulically designed, the quantity of run-off watershed. Because of this, Rational Methods
(design Q) that they may reasonably be expected to should be used only for estimating runoff from
convey must be established. The estimation of peak small simple watershed areas, preferably no
discharge for various recurrence intervals is larger than 320 acres. Even where the
therefore the most important, and often the most watershed area is relatively small but
difficult, task facing the highway engineer. Refer to
HIGHWAY DESIGN MANUAL 810-15
March 7, 2014
complicated by a mainstream fed by one or the rainfall intensity, (i) in the equation
more significant tributaries, Rational Methods expressed in inches per hour, requires that
should be applied separately to each tributary the storm duration and the time of
stream and the tributary flows then routed down concentration (tc) be equal. Therefore, the
the main channel. Flow routing can best be first step in estimating (i) is to estimate (tc).
accomplished through the use of hydrographs Methods for determining time of
discussed under Index 816.5. Since Rational concentration are discussed under Index
Methods give results that are in terms of 816.6.
instantaneous peak discharge and provide little
information relative to runoff rate with respect • Once the time of concentration, (tc), is
to time, synthetic hydrographs should be estimated, the rainfall intensity, (i),
developed for routing significant tributary corresponding to a storm of equal duration,
inflows. Several relatively simple methods have may be obtained from available sources
been established for developing hydrographs, such as intensity-duration-frequency (IDF)
such as transposing a hydrograph from another curves. See Index 819.6 for
hydrologically homogeneous watershed. The recommendations regarding IDF curve
stream hydraulic method, and upland method generating software.
are described in HDS No. 2. These, and other The runoff coefficients given in Figure 819.2A
methods, are adequate for use with Rational and Table 819.2B are applicable for storms of
Methods for estimating peak discharge and will up to 5 or 10 year frequencies. Less frequent,
provide results that are acceptable to form the higher intensity storms usually require
basis for design of highway drainage facilities. modification of the coefficient because
It is clearly evident upon examination of the infiltration, detention, and other losses have a
assumptions and parameters which form the proportionally smaller effect on the total runoff
basis of the equation that much care and volume. The adjustment of the rational method
judgment must be applied with the use of for use with major storms can be made by
Rational Methods to obtain reasonable results. multiplying the coefficient by a frequency
factor, C(f). Values of C(f) are given below.
• The runoff coefficient "C" in the equation Under no circumstances should the product of
represents the percent of water which will C(f) times C exceed 1.0.
run off the ground surface during the storm.
The remaining amount of precipitation is Frequency (yrs) C(f)
lost to infiltration, transpiration, evaporation 25 1.1
and depression storage. 50 1.2
Values of "C" may be determined for un- 100 1.25
developed areas from Figure 819.2A by (2) Regional Analysis Methods. Regional analysis
considering the four characteristics of: relief, methods utilize records for streams or drainage
soil infiltration, vegetal cover, and surface areas in the vicinity of the stream under
storage. consideration which would have similar
Some typical values of "C" for developed areas characteristics to develop peak discharge
are given in Table 819.2B. Should the basin estimates. These methods provide techniques
contain varying amounts of different cover, a for estimating annual peak stream discharge at
weighted runoff coefficient for the entire basin any site, gaged or ungaged, for probability of
can be determined as: recurrence from 50 percent (2 years) to
1 percent (100 years). Application of these
C1 A 2 + C 2 A 2 + ...
C= methods is convenient, but the procedure is
A 1 + A 2 + ... subject to some limitations.
• To properly satisfy the assumption that the Regional Flood - Frequency equations
entire drainage area contributes to the flow; developed by the U.S. Geological Survey for
810-16 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 819.2A
Runoff Coefficients for Undeveloped Areas
Watershed Types
Region Drainage Mean Altitude used to reduce the time-sampling error that
Area (A) Annual Index (H) may occur in a station flood-frequency
estimate.
mi2 Precip (P) 1000 ft
in (d) The flood-frequency flows and the
(1)
maximum peak discharges at several
North Coast 0.2-3000 19-104 0.2-5.7 stations in a region should be used
(2)
Northeast 0.2-25 all all whenever possible for comparison with the
peak discharge estimated at an ungaged site
Sierra 0.2-9000 7-85 0.1-9.7 using a rainfall-runoff approach or regional
Central Coast 0.2-4000 8-52 0.1-2.4 regression equation. The watershed
characteristics at the ungaged and gaged
South Coast 0.2-600 7-40 all sites should be similar.
(3)
South N/A N/A N/A (4) National Resources Conservation Service
Lahontan- (NRCS) Methods. The Soil Conservation
Colorado Service's SCS (former title) National
Desert Engineering Handbook, 1972, and their 1975,
Notes: "Urban Hydrology for Small Watersheds",
(1) In the North Coast region use a minimum value of 1 Technical Release 55 (TR-55), present a
for altitude index (H) graphical method for estimating peak
(2) See Index 819.7 for hydrologic procedures for those discharge. Most NRCS equations and curves
portions of the Northeast Region classified as provide results in terms of inches of runoff for
desert. unit hydrograph development and are not
(3) USGS equations not recommended. See Index
applicable to the estimation of a peak design
819.7
discharge unless the design hydrograph is first
A method for directly estimating design developed in accordance with prescribed
discharges for some gaged and ungaged NRCS procedures. NRCS methods and
streams is also provided in HDS No. 2. The procedures are applicable to drainage areas less
method is applicable to streams on or nearby than 3 square miles (approx. 2,000 acres) and
those for which study data are available. result in a design hydrograph and design
discharge that are functionally acceptable to
(3) Flood Frequency Analysis form the basis for the design of highway
(a) If there are two gaged sites with similar drainage facilities.
watershed characteristics but one has a 819.3 Statistical Methods
short record and the other has a longer
record of peak flows, a two-station Statistical methods of predicting stream discharge
comparison analysis can be conducted to utilize numerical data to describe the process.
extend the equivalent length of record at Statistical methods, in general, do not require as
the shorter gaged site. much subjective judgment to apply as the
previously described deterministic methods. They
(b) Flood-frequency relations at sites near are usually well documented mathematical
gaged sites on the same stream (or in a procedures which are applied to measured or
similar watershed) can be estimated using a observed data. The accuracy of statistical methods
ratio of drainage area for the ungaged and can also be measured quantitatively. However, to
gaged sites. assure that statistical method results are valid, the
(c) At a gaged site, weighted estimates of peak method and procedures used should be verified by
discharges based on the station flood- an experienced engineer with a thorough
frequency relation and the regional knowledge of engineering statistics.
regression equations are considered the Analysis of gaged data permits an estimate of the
best estimates of flood frequency and are peak discharge in terms of its probability or
HIGHWAY DESIGN MANUAL 810-19
March 7, 2014
Figure 819.2C
Regional Flood-Frequency Equations
810-20 HIGHWAY DESIGN MANUAL
March 7, 2014
frequency of recurrence at a given site. This is those of the classical normal or Gaussian
done by statistical methods provided sufficient data mathematical distribution except that the flood
are available at the site to permit a meaningful flow at a specified frequency is replaced with
statistical analysis to be made. Water Resources its logarithm and has a positive skew. Positive
Council Bulletin 17B, 1981, suggests at least skew means that the distribution is skewed
10 years of record are necessary to arrant toward the high flows or extreme values.
astatistical analysis. The techniques of inferential
(3) Gumbel Extreme Value Distribution. The
statistics, the branch of statistics dealing with the
characteristics of the Gumbel extreme value
inference of population characteristics, are
distribution (also known as the double
described in HDS No. 2.
exponential distribution of extreme values) are
Before data on the specific characteristics to be that the mean flood occurs at the return period
examined can be properly analyzed, it must be of Tr = 2.33 years and that it has a positive
arranged in a systematic manner. Several computer skew.
programs are available which may be used to
systematically arrange data and perform the Special probability paper has been developed
statistical computations. for plotting log-normal and Gumbel
distributions so that sample data, if it is
Some common types of data groupings are as distributed according to prescribed equations,
follows: will plot as a straight line.
• Magnitude 819.4 Hydrograph Methods
• Time of Occurrence Hydrograph methods of estimating design
• Geographic Location discharge relate runoff rates to time in response to a
Several standard frequency distributions have been design storm. When storage must be considered,
studied extensively in the statistical analysis of such as in reservoirs, natural lakes, and detention
hydrologic data. Those which have been found to basins used for drainage or sediment control, the
be most useful are: volume of runoff must be known. Since the
hydrograph is a plot of flow rate against time, the
(1) Log-Pearson Type III Distribution. The area under the hydrograph represents volume. If
popularity of the Log-Pearson III distribution is streamflow and precipitation records are available
simply based on the fact that it very often fits for a particular design site, the development of the
the available data quite well, and it is flexible design hydrograph is a straight forward procedure.
enough to be used with a wide variety of Rainfall records can be readily analyzed to estimate
distributions. Because of this flexibility, the unit durations and the intensity which produces
U.S. Water Resources Council recommends its peak flows near the desired design discharge.
use by all U.S. Government agencies as the
standard distribution for flood frequency Hydrographs are also useful for determining the
studies. combined rates of flow for two drainage areas
which peak at different times. Hydrographs can
The three parameters necessary to describe the also be compounded and lagged to account for
Log-Pearson III distribution are: complex storms of different duration and varying
• Mean flow intensities. Several methods of developing
hydrographs are described in HDS No. 2. For
• Standard deviation
basins without data, two of the most widely used
Coefficient of skew Log-Pearson III methods described in HDS No. 2 for developing
distributions are usually plotted on log-normal synthetic hydrographs are:
probability graph paper for convenience even
though the plotted frequency distribution may • Unit Hydrograph
not be a straight line. • SCS Triangular Hydrograph
(2) Log-normal Distribution. The characteristics
of the log-normal distribution are the same as
HIGHWAY DESIGN MANUAL 810-21
March 7, 2014
Both methods however tend to be somewhat models are theoretical and solve the entire runoff
inflexible since storm duration is determined by cycle using mathematical equations to represent
empirical relations. each phase of the runoff cycle.
819.5 Transfer of Data In most simulation models, the drainage area is
divided into subareas with similar hydrologic
Often the highway engineer is confronted with the characteristics. A design rainfall is synthesized for
problem where stream flow and rainfall data are not each subarea, abstractions removed, and an
available for a particular site but may exist at points overland flow routine simulates the movement of
upstream or in an adjacent or nearby watersheds. surface water into channels. The channels of the
(a) If the site is on the same stream and near a watershed are linked together and the channel flow
gaging station, peak discharges at the gaging is routed through them to complete the basin's
station can be adjusted to the site by drainage response to the design rainstorm. Simulation
area ratio and application of some appropriate models require calibration of modeling parameters
power to each drainage area. The USGS may using measured historical events to increase their
be helpful in suggesting appropriate powers to validity.
be used for a specific hydrologic region. A summary of personal computer programs is
(b) If a design hydrograph can be developed at an listed in Table 808.1.
upstream point in the same watershed, the Watershed Modeling System (WMS) is a
procedure described in HDS No. 2 can be used comprehensive environment for hydrologic
to route the design hydrograph to the point of analysis. It was developed by the Engineering
interest. Computer Graphics Laboratory of Brigham Young
(c) IDF curve generating software, such as University in cooperation with the U.S. Army
NOAA’s Atlas 14, have internal routines that Corps of Engineers Waterways Experiment Station
provide interstation interpolation that accounts (WES).
not only for distance from gauge stations, but WMS merges information obtained from terrain
other factors, such as elevation. No additional models and GIS with industry standard hydrologic
effort is required by the designer to address analysis models such as HEC-1 and TR-55. HY-8
distance/location effects. has also been incorporated for culvert design.
819.6 Hydrologic Computer Programs Terrain models can obtain geometric attributes such
The rapid advancement of computer technology in as area, slope and runoff distances. Many display
recent years has resulted in the development of options are provided to aid in modeling and
many mathematical models for the purpose of understanding the drainage characteristics of terrain
calculating runoff and other hydrologic surfaces.
phenomena. In the hands of knowledgeable and The distinguishing difference between WMS and
experienced engineers, good computer models are other applications designed for setting up
capable of efficiently calculating discharge hydrologic models like HEC-1 and TR-55 is its
estimates and other hydrologic results that are far unique ability to take advantage of digital terrain
more reliable than those which were obtained by for hydrologic data development.
other means. On the other hand, there is a tendency
for the inexperienced engineer to accept computer WMS uses three primary data sources for model
generated output without questioning the development:
reasonableness of the results obtained from a 1. Geographic Information Systems (GIS) Data
hydrologic viewpoint. Most computer simulation
models require a significant amount of input data 2. Digital Elevation Models (DEMs) published by
that must be carefully examined by a competent the U.S. Geological Survey (USGS) at both
and experienced user to assure reliable results. 1:24,000 and 1:250,000 for the entire U.S. (the
1:24,000 data coverage is not complete)
Some hydrologic computer models merely solve
empirical hand methods more quickly. Other 3. Triangulated Irregular Networks (TINs)
810-22 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 819.5A
Summary of Methods for Estimating Design Discharge
METHOD ASSUMPTIONS DATA NEEDS
Rational • Small catchment (< 320 acres)
• Concentration time < 1 hour Time of Concentration
• Storm duration >or = concentration time Drainage area
• Rainfall uniformly distributed in time Runoff coefficient
and space Rainfall intensity
• Runoff is primarily overland flow (http://hdsc.nws.noaa.gov/hd
• Negligible channel storage sc/pfds/)
USGS Regional Regression • Catchment area limit varies by region
Equations: • Basin not located on floor of Sacramento or Drainage area
San Joaquin Valleys Mean annual precipitation
USGS Water-Resources • Peak discharge value for flow under natural Altitude index
Investigation 77-21* conditions unaffected by urban development
and little or no regulation by lakes or
Improved Highway Design reservoirs
Methods for Desert Storms • Ungaged channel
NRCS (TR55) • Small or midsize catchment (< 3 square miles)
• Concentration time range from 0.1-10 hour 24-hour rainfall
(tabular hydrograph method limit < 2 hour) Rainfall distribution
• Runoff is overland and channel flow Runoff curve number
• Simplified channel routing Concentration time
• Negligible channel storage Drainage area
Unit Hydrograph (Gaged data) • Midsize or large catchment (0.20 square miles
to 1,000 square miles) Rainfall hyetograph and
Synthetic Unit Hydrograph • Uniformity of rainfall intensity and duration direct runoff hydrograph for
• Rainfall-runoff relationship is linear one or more storm events
SCS Unit Hydrograph • Duration of direct runoff constant for all
uniform-intensity storms of same duration, Drainage area and
S-Graph Unit Hydrograph regardless of differences in the total volume of lengths along main channel
the direct runoff. to point on watershed divide
• Time distribution of direct runoff from a given and opposite watershed
storm duration is independent of concurrent centroid (Synthetic Unit
runoff from preceding storms Hydrograph)
• Channel-routing techniques used to connect
streamflows
Statistical (gage data) • Midsized and large catchments with stream 10 or more years of gaged
Log-Pearson Type III gage data flood records
• Appropriate station and/or generalized skew
Bulletin #17B – U.S. coefficient relationship applied
Department of the Interior • Channel storage
Basin Transfer of Gage Data • Similar hydrologic characteristics Discharge and area for gaged
• Channel storage watershed
Two other hydrologic computer programs that are of the winter precipitation falls as snow;
commonly used are the Army Corps of Engineers' however, snowfall doesn’t play a significant
HEC-HMS and the National Resources role in flood-producing runoff in the
Conservation Service's TR-20 Method. southern desert regions (Colorado Desert,
Sonoran Desert, Antelope Valley and
Another program is the NOAA Atlas 14, a web-
Mojave Desert). In the northern desert
based IDF product. The NOAA Atlas 14 product is
regions (Owens Valley/Mono Lake and
the preferred IDF tool for State highway projects.
Northern Basin and Range), more floods
819.7 Region-Specific Analysis from snowmelt occur at lower elevations;
more than 50 percent of runoff events
(1) Desert Hydrology
occurred in spring, most likely snowmelt,
Figure 819.7A shows the different desert but did not produce large floods.
regions in California, each with distinct
(b) Regional Regression
hydrological characteristics that will be
explained in this section. Newly developed equations for California’s
Desert regions are shown on Table 819.7A.
(a) Storm Type
While the regression equations for the
Summer Convective Storms - In the southern
Northern Basin and Range region provide
desert regions (Owens Valley/Mono Lake,
more accurate results than previous USGS
Mojave Desert, Sonoran Desert and the
developed equations, there is some
Colorado Desert), the dominant storm type
uncertainty associated with them.
is the local thunderstorm, specifically
Therefore, the development of a rainfall-
summer convective storms. These storms
runoff model may be preferable for ungaged
are characterized by their short duration,
watersheds in this region.
over a relatively small area (generally less
than 20 mi2), and intense rainfall, which (c) Rational Method
may result in flash floods. These summer The recommended upper limit for
convective storms may occur at any time
California’s desert regions is 160 acres
during the year, but are most common and
(0.25 mi2).
intense during the summer. General
summer storms can also occur over these Table 819.7B lists common runoff
desert regions, but are rare, and usually coefficients for Desert Areas. These
occur from mid-August to early October. coefficients are applicable for storms with
The rainfall intensity can vary from heavy 2-year to 10-year return intervals, and must
rainfall to heavy thunderstorms. be adjusted for larger, less frequent storms
by multiplying the coefficient by an
General Winter Storm - In the Antelope
appropriate frequency factor, C(f), as stated
Valley and Northern Basin and Range
in Index 819.2(1) of this manual. The
regions, the dominant storm type is the
frequency factors, C(f), for 25-year, 50-year
general winter storm. These storms are
and 100-year storms are 1.1, 1.2 and 1.25,
characterized by their long duration, 6 hours
respectively. Under no circumstances
to 12 hours or more, and possibly
should the product of C(f) times the runoff
intermittently for 3 days to 5 days over a
coefficient exceed 1.0. If a value of 1.0 is
relatively large area. General winter storms
reached, it is recommended to use the value
produce the majority of large peaks in the of 0.95.
northern desert areas; the majority of the
largest peaks discharge greater than or equal (d) Rainfall-Runoff Simulation
to 20 cfs/mi2 occurred during the winter and A rainfall-runoff simulation approach uses a
fall months in the Owens Valley/Mono numerical model to simulate the rainfall-
Lake and Northern Basin and Range runoff process and generate discharge
regions. At elevations above 6,000 ft, much hydrographs. It has four main components:
810-24 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 819.7A
Desert Regions in California
810-26 HIGHWAY DESIGN MANUAL
October 4, 2010
Table 819.7A
Regional Regression Equations for California’s Desert Regions
Region(s) Associated Regression Equations
Q2 = 8.57 A0.5668
Q5 = 80.32 A0.541
Colorado Desert
Sonoran Desert Q10 = 146.33 A0.549
Antelope Valley Q25 = 291.04 A0.5939
Mojave Desert
Q50 = 397.82 A0.6189
Q100 = 557.31A0.6619
1.485 −0.680
1.839 ELEV LAT − 28
Q2 = 0.007 A 1000 10
0.882 −0.030
ELEV LAT − 28
Q5 = 0.212 A1.404
1000 10
0.531 0.525
1.190 ELEV LAT − 28
Q10 = 1.28 A 1000 10
Owens Valley / Mono Lake
0.107 1.199
0.962 ELEV LAT − 28
Q25 = 9.70 A 1000 10
−0.170 1.731
ELEV LAT − 28
Q50 = 34.5 A 0.829
1000 10
−0.429 2.241
0.707 ELEV LAT − 28
Q100 = 111A 1000 10
HIGHWAY DESIGN MANUAL 810-27
October 4, 2011
Table 819.7A
Regional Regression Equations for California’s Desert Regions (Con’t)
0.928
H
Q 2 = 5.320 A 0.415
1000
0.296
0.360 H
Q5 = 29.71A 1000
− 0.109
0.314 H
Q10 = 85.76 A 1000
Northern Basin &
Range − 0.555
H
Q 25 = 275.5 A 0.253
1000
− 0.867
0.281 H
Q50 = 616.9 A 1000
−1.154
0.166 H
Q100 = 1293 A 1000
810-28 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 819.7B
Example Depth-Area Reduction Curve
60-MINUTES
2
AREA (mi )
HIGHWAY DESIGN MANUAL 810-31
March 7, 2014
Table 819.7E
Curve Numbers for Land Use-Soil Combinations
Curve Number by Hydrological Soil
Average % Group
Description Typical Land Uses
Impervious
A B C D
Residential Multi-Family, Apartments,
65 77 85 90 92
(High Density) Condos, Trailer Parks
Residential
Single-Family, Lot Size ¼ to
(Medium 30 57 72 81 86
1 acre
Density)
Residential Single-Family, Lot Size 1
15 48 66 78 83
(Low Density) acre or greater
Strip Commercial, Shopping
Commercial 85 89 92 94 95
Centers, Convenience Stores
Light Industrial, Schools,
Industrial 72 81 88 91 93
Prisons, Treatment Plants
Disturbed / Gravel Parking, Quarries,
5 76 85 89 91
Transitional Land Under Development
Cultivated Land, Row Crops,
Agricultural 5 67 77 83 87
Broadcast Legumes
Open Land – Parks, Golf Courses,
5 39 61 74 80
Good Greenways, Grazed Pasture
Hay Fields, Tall Grass,
Meadow 5 30 58 71 78
Ungrazed Pasture
Woods Forest Litter and Brush
5 30 55 70 77
(Thick Cover) adequately cover soil
Woods Light Woods, Woods-Grass
5 43 65 76 82
(Thin Cover) Combination, Tree Farms
Paved Parking, Shopping
Impervious 95 98 98 98 98
Malls, Major Roadways
Water Bodies, Lakes, Ponds,
Water 100 100 100 100 100
Wetlands
HIGHWAY DESIGN MANUAL 810-33
March 7, 2014
Figure 819.7C
San Bernardino County Hydrograph for Desert Areas
Discharge in Percent of Ultimate Discharge (K)
Time in Percent of Lag
HIGHWAY DESIGN MANUAL 810-35
March 7, 2014
Figure 819.7D
USBR Example S-Graph
810-36 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 819.7F
Channel Routing Methods
Routing Method Pros Cons
A conceptual model Cannot handle hydrograph
assuming a uniform flow attenuation, significant
condition. overbank storage, and
In general, works best for backwater effects.
steep (10 ft/mile or greater),
Kinetmatic Wave
well defined channels.
It is often applied in urban
areas because the routing
reaches are generally short
and well-defined.
Known as storage routing or Need to use hydraulic model
level-pool routing. to define the required
Modified Puls Can handle backwater storage-outflow relationship.
effects through the storage-
discharge relationship.
Directly accommodates the The coefficients cannot be
looped relationship between used to model a range of
storage and outflow. floods that may remain in
Muskingum A linear routing technique bank or go out of bank.
that uses coefficients to Therefore, not applicable to
account for hydrograph significant overbank flows.
timing and diffusion.
A nonlinear coefficient It cannot account for
method that accounts for backwater effects.
hydrograph diffusion based Not very applicable for
on physical channel routing a very rapidly rising
properties and the inflowing hydrograph through a flat
hydrograph. channel.
Muskingum-Cunge The parameters are
physically based.
Has been shown to compare
well against the full
unsteady flow equations
over a wide range of flow
conditions.
HIGHWAY DESIGN MANUAL 810-37
March 7, 2014
Table 819.7H
Design Storm Durations
Colorado Desert X
Sonoran Desert X
> 20 mi2
Mojave Desert X
Colorado Desert X* X*
Sonoran Desert X* X*
< 20 mi2
Mojave Desert X* X*
Table 819.7I
Bulking Factors & Types of Sediment Flow
1.25 40 20
Hyperconcentrated
1.43 52 30
Flow
1.67 53 40
Debris Flow
2.00 72 50
Landslide 2.50 80 60
3.33 87 70
810-42 HIGHWAY DESIGN MANUAL
March 7, 2014
source which is a site visit. An example of these layers are burned, they become
an alluvial fan, shown in plan view, is in ash and charcoal particles that seal soil
Figure 819.7F and Figure 872.3. pores and decrease infiltration potential
of the soil, which ultimately increases
Figure 819.7F runoff and erosion.
In order to measure the burn severity of
Alluvial Fan watersheds with respect to hydrologic
function, classes of burn severity have
been created. These classes are simply
stated as high, moderate, low, and
unburned. From moderate and high
burn severity slopes, the generated
sediment can reach channels and
streams causing bulked water flows
during storm events. Generally
speaking, the denser the vegetation in a
watershed prior to a fire and the longer
a fire burns within this watershed, the
greater the effects on soil hydrologic
function. This occurs due to the fire
creating a water repellent layer at or
near the soil surface, the loss of soil
structural stability, which all results in
more runoff and erosion. After a one or
two-year period, the water repellent
layer is usually washed away.
(f) Local Agency Methods For Predicting
Bulking Factors
(e) Wildfire and Debris Flow
1. San Bernardino County
After fires have impacted a watershed,
sediment/debris flows are caused by surface Instead of conducting a detailed
erosion from rainfall runoff and landsliding analysis, San Bernardino Flood Control
due to rainfall infiltration into the soil. The District uses a set value for bulking of 2
most dominant cause is the runoff process (i.e., 100 percent bulking) for any
because fire generally reduces the project where bulking flows may be
infiltration and storage capacity of soils, anticipated. This bulking factor of 2
which increases runoff and erosion. can also be expressed as a 50 percent
sediment concentration by volume,
1. Fire Impacts which is about the upper limit of debris
Arid regions do not have the same flow. A higher percentage of sediment
density of trees and vegetation as a concentration would be considered a
forested area, but the arid environment landslide instead of debris flow.
still falls victim to fires in a similar Basically, the San Bernardino County
manner. Prior to a fire, the arid region method assumes debris flow conditions
floor can contain a litter layer (leaves, for all types of potential bulking.
needles, fine twigs, etc.), as well as a 2. Los Angeles County
duff layer (partially decomposed
components of the litter layer). These The Los Angeles (LA) County method
layers absorb water, provide storage of uses a watershed-specific bulking
rainfall, and protect hillsides. Once factor. The LA County Sedimentation
HIGHWAY DESIGN MANUAL 810-43
March 7, 2014
criteria, the LA District method is more the subfactors. This sum is the total A-
suited for general storms rather than T factor, and it must be multiplied by
thunderstorms. the sediment/debris yield.
As shown below, this method specifies Once the sediment/debris yield value
a few equations to estimate unit debris has been determined based on the unit
yield dependent upon the areal size of yield, a bulking factor can be calculated
the watershed. These equations were using a series of equations. The first
developed by multiple regression equation provides a translation of the
analysis using known sediment/debris clear-water discharge to a sediment
data. discharge. This clear-water discharge
should be developed using a hydrograph
For watersheds between 3 and 10 mi2,
method and a hydrologic modeling
the following equations can be used:
program, such as HEC-HMS.
log Dy = 0.85 log Q + 0.53 log RR
Q S = aQWn
+0.04 log A + 0.22 FF
QS = Sediment Discharge (cfs)
Dy = Unit Debris Yield (cubic
yards/square mile) QW = 100-Year Clear-Water Discharge
(cfs)
RR = Relief Ratio (foot/mile), which is
the difference in elevation a = Bulking Constant
between the highest and lowest For a majority of sand-bed streams, the
points on the longest watercourse value of “n” is between 2 and 3. When
divided by the length of the n=2, the bulking factor is linearly
longest watercourse proportional to the clear-water
A = Drainage Area (acres) discharge. As for the coefficient “a”, it
is determined with the following
FF = Fire Factor equation:
Q = Unit Peak Runoff (cfs/square
mile) VS
a=
In order to account for increase in ∆t ∑ QW2
debris yield due to fire, a non-
dimensional fire factor (FF) is a VS = Total Sediment Volume (cubic
component in the equation above. The feet)
FF varies from 3.0 to 6.5, with a higher ∆t = Computation Time Interval Used
factor indicating a more recent fire and In Developing Hydrograph From
more debris yield. This factor is 3.0 for Hydrologic Model (e.g. HEC-
desert watersheds because the threat and HMS)
effects from fire are minimal. Finally, the bulking factor equation is
Because the data used to develop the expressed as follows:
regression equation was taken from the QW + QS
San Gabriel Mountains, an Adjustment BF = = 1 + aQWn −1
and Transposition (A-T) factor needs to QW
be applied to debris yields from the
(g) Recommended Approach For Developing
study watersheds. The A-T factor can
Bulking Factors
be determined using Table 819.7J by
finding the appropriate subfactor for A flow chart outlining the recommended
each of the four groups (Parent bulking factor process is provided in Figure
Material, Soils, Channel Morphology, 819.7H, which considers all bulking
and Hillside Morphology) and summing methods presented in Topic 819.
HIGHWAY DESIGN MANUAL 810-45
March 7, 2014
Table 819.7J
Adjustment-Transportation Factor Table
A-T SUBFACTOR
Figure 819.7H
Recommended Bulking Factor Selection Process
810-48 HIGHWAY DESIGN MANUAL
August 1, 2011
Figure 819.7H
Recommended Bulking Factor Selection Process (Cont’d)
HIGHWAY DESIGN MANUAL 820-1
September 1, 2006
basins having areas in excess of 320 acres than for The designer must use discretion in applying the
small basins. above criteria. Design floods selected on this basis
may not be the most appropriate for specific project
821.3 Selection of Design Flood site locations or conditions. The cost of providing
facilities to pass peak discharges suggested by
As discussed in Index 818.2, there are two
these criteria need to be balanced against potential
recognized alternatives to selecting the design flood
damage to the highway and adjacent properties
frequency (probability of exceedance) in the
upstream and downstream of the site. The selection
hydraulic design of bridges and culverts. They are:
of a design flood with a lesser or greater peak
• By policy - using a preselected recurrence discharge may be warranted and justified by
interval. economic analysis. A more frequent design flood
• By analysis - using the recurrence interval than a 4% probability of exceedance (25-year)
that is most cost effective and best satisfies should not be used for the hydraulic design of
the specific site conditions and associated culverts under freeways and other highways of
risks. major importance. Alternatively, where predictive
data is limited, or where the risks associated with
Although either of these alternatives may be used drainage facility failure are high, the greatest flood
exclusive of the other, in actual practice both of record or other suitably large event should be
alternatives are often considered and used jointly to evaluated by the designer.
select the flood frequency for hydraulic design.
For culverts and bridges, apply the following When channels or drainage facilities under the
general rules for first consideration in the process jurisdiction of local flood control agencies or Corps
for ultimate selection of the design flood. of Engineers are involved, the design flood must be
determined through negotiations with the agencies
(1) Bridges. The basic rule for the hydraulic involved.
design of bridges (but not including those
culvert structures that meet the definition of a
821.4 Headwater and Tailwater
bridge) is that they should pass a 2 percent
probability flood (50-year). Freeboard, vertical (1) Headwater. The term, headwater, refers to the
clearance between the lowest structural depth of the upstream water surface measured
member and the water surface elevation of the from the invert of the culvert entrance. Any
design flood, sufficient to accommodate the culvert which constricts the natural stream flow
effects of bedload and debris should be will cause a rise in the upstream water surface.
provided. Alternatively, a waterway area It is not always economical or practical to
sufficient to pass the 1 percent probability utilize all the available head. This applies
flood without freeboard should be provided. particularly to situations where debris must
Two feet of freeboard is often assumed for pass through the culvert, where a headwater
preliminary bridge designs. The effects of pool cannot be tolerated, or where the natural
bedload and debris should be considered in the gradient is steep and high outlet velocities are
design of the bridge waterway. objectionable.
(2) Culverts. There are two primary design The available head may be limited by the fill
frequencies that should be considered: height, damage to the highway facility, or the
• A 10% probability flood (10-year) without effects of ponding on upstream property. The
causing the headwater elevation to rise extent of ponding should be brought to the
above the inlet top of the culvert and, attention of all interested functions, including
• A 1% probability flood (100-year) with-out Project Development, Maintenance, and Right
headwaters rising above an elevation that of Way.
would cause objectionable backwater Full use of available head may develop some
depths or outlet velocities. vortex related problems and also develop
HIGHWAY DESIGN MANUAL 820-3
October 4, 2010
The District Hydraulics Engineer should be must be also sensitive to the environment (fish
consulted if a debris basin is being considered passage etc).
for interception in the vicinity of an alluvial
As a general rule, flood waters should be conducted
fan.
under the highway at first opportunity minimizing
scour of embankment and entrapment of debris.
822.3 Economics Therefore, culverts should be placed at each
Debris problems do not occur at all suspected defined swale to limit carryover of drainage from
locations. It is often more economical to construct one watershed to another.
debris control structures after problems develop.
An assessment of potential damage due to debris 823.2 Alignment and Slope
clogging if protection is not provided should be the
The ideal culvert placement is on straight
basis of design.
alignment and constant slope. Variations from a
straight alignment should be only to accommodate
822.4 Classification of Debris unusual conditions. Where conditions require
In order to properly determine methods for debris deviations from the tangent alignment, abrupt
control, an evaluation of the characteristics of changes in direction or slope should be avoided in
debris within flood flows must be made. Debris order to maintain the hydraulic efficiency, and
can be either floating, suspended in the flood flow, avoid excessive maintenance. Angle points may be
or dragged/rolled along the channel bottom. permissible in the absence of abrasives in the flow;
Typically, a flood event will deposit debris from all otherwise, curves should be used. When angle
of these types. points are unavoidable, maintenance access may be
necessary. See Index 838.5 for manhole location
The FHWA Hydraulic Engineering Circular No. 9
criteria.
contains a debris classification system to aid the
designer in selecting the appropriate type of debris Curvature in pipe culverts is obtained by a series of
control structure. angle points. Whenever conditions require these
angle points in culvert barrels, the number of angle
822.5 Types of Debris Control Structures points must be specified either in the plans or in the
special provisions. The angle can vary depending
The FHWA Hydraulic Engineering Circular No. 9, upon conditions at the site, hydraulic requirements,
"Debris-Control Structures", shows types of debris and purpose of the culvert. The angle point
control structures and provides a guide for selecting requirement is particularly pertinent if there is a
the type of structure suitable for various debris likelihood that structural steel plate pipe will be
classifications. used. The structural steel plate pipe fabricator must
know what the required miters are in order for the
Topic 823 - Culvert Location plates to be fabricated satisfactorily.
Manufacturers' literature should be consulted to be
sure that what is being specified can be fabricated
823.1 Introduction without excessive cost.
The culvert usually should be located so that the
Ordinarily the grade line should coincide with the
thalweg of the stream to be accommodated,
existing streambed. Deviations from this practice
approaches and exits at the approximate centerline
are permissible under the following conditions:
of the culvert. However, for economic reasons, as a
general rule, small skews should be eliminated, (a) On flat grades where sedimentation may
moderate skews retained and large skews reduced. occur, place the culvert inlet and outlet
above the streambed but on the same slope.
Since the culvert typically acts as a constriction,
The distance above the streambed depends
local velocities will increase through the barrel and
on the size length and amount of sediment
in the vicinity of the outlet. The location and design
anticipated.
HIGHWAY DESIGN MANUAL 820-5
October 4, 2010
If possible, a slope should be used that is half the nominal diameter with a minimum of 2
sufficient to develop self-cleaning feet.
velocities.
See Standard Plan D89 for multiple pipe
(b) Under high fills, anticipate greater headwall details.
settlement under the center than the sides
Additional clearance between pipes is required
of the fill. Where settlement is anticipated,
to accommodate flared end sections. See
provisions should be made for camber.
Standard Plans, D94A & B for width of flared
(c) In steep sloping areas such as on hillsides, end sections.
the overfill heights can be reduced by
designing the culvert on a slope flatter than
Topic 825 - Hydraulic Design of
natural slope. However, a slope should be
used to maintain a velocity sufficient to Culverts
carry the bedload. A spillway or
downdrain can be provided at the outlet. 825.1 Introduction
Outlet protection should be provided to
After the design discharge, (Q), has been estimated,
prevent undermining. For the downdrain
the conveyance of this water must be investigated.
type of installation, consideration must be
This aspect is referred to as hydraulic design.
given to anchorage. This design is
appropriate only where substantial savings The highway culvert is a special type of hydraulic
will be realized. structure. An exact theoretical analysis of culvert
flow is extremely complex because the flow is
usually non-uniform with regions of both gradually
Topic 824 - Culvert Type Selection
varying and rapidly varying flow. Hydraulic jumps
often form inside or downstream of the culvert
824.1 Introduction barrel. As the flow rate and tailwater elevations
A culvert is a hydraulically short conduit which change, the flow type within the barrel changes.
conveys stream flow through a roadway An exact hydraulic analysis therefore involves
embankment or past some other type of flow backwater and drawdown calculations, energy and
obstruction. Culverts are constructed from a momentum balance, and application of the results
variety of materials and are available in many of hydraulic studies.
different shapes and configurations. Culvert An extensive hydraulic analysis is usually
selection factors include roadway profiles, channel impractical and not warranted for the design of
characteristics, flood damage evaluations, most highway culverts. The culvert design
construction and maintenance costs, and estimates procedures presented herein and in the referenced
of service life. publications are accurate, in terms of head, to
within plus or minus 10 percent.
824.2 Shape and Cross Section
(1) Numerous cross-sectional shapes are available. 825.2 Culvert Flow
The most commonly used shapes include The types of flow and control used in the design of
circular, box (rectangular), elliptical, pipe-arch, highway culverts are:
and arch. The shape selection is based on the
cost of construction, the limitation on upstream • Inlet Control - Most culverts operate under
water surface elevation, roadway embankment inlet control which occurs when the culvert
height, and hydraulic performance. barrel is capable of carrying more flow
than the inlet will accept. Supercritical
(2) Multiple Barrels. In general, the spacing of flow is usually encountered within the
pipes in a multiple installation, measured culvert barrel. When the outlet is
between outside surfaces, should be at least submerged under inlet control, a hydraulic
jump will occur within the barrel.
820-6 HIGHWAY DESIGN MANUAL
May 7, 2012
• Outlet Control - Outlet control occurs when culvert hydraulics for circular, rectangular,
the culvert barrel is not capable of elliptical, arch, and user-defined culverts.
conveying as much flow as the inlet will The logic of HY8 involves calculating the inlet and
accept. Culverts under outlet control outlet control headwater elevations for the given
generally function with submerged outlets flow. The elevations are then compared and the
and subcritical flow within the culvert larger of the two is used as the controlling
barrel. However, it is possible for the elevation. In cases where the headwater elevation
culvert to function with an unsubmerged is greater than the top elevation of the roadway
outlet under outlet control where flow embankment, an overtopping analysis is done in
passes through critical depth in the vicinity which flow is balanced between the culvert
of the outlet. discharge and the surcharge over the roadway. In
For each type of control, different factors and the cases where the culvert is not full for any part
formulas are used to compute the hydraulic of its length, open channel computations are
capacity of a culvert. Under inlet control, the cross performed.
sectional area of the culvert, inlet geometry, and
elevation of headwater at entrance are of primary 825.4 Coefficient of Roughness
importance. Outlet control involves the additional
Suggested Manning's n values for culvert design
consideration of the tailwater elevation of the outlet
are given in Table 852.1.
channel and the slope, roughness and length of the
culvert barrel. A discussion of these two types of
control with charts for selecting a culvert size for a Topic 826 - Entrance Design
given set of conditions is included in the FHWA
Hydraulic Design Series No. 5, "Hydraulic Design 826.1 Introduction
of Highway Culverts."
The size and shape of the entrance are among the
825.3 Computer Programs factors that control the level of ponding at the
Numerous calculator and computer programs are entrance. Devices such as rounded or beveled lips
available to aid in the design and analysis of and expanded entrances help maintain the velocity
highway culverts. The major advantages of these of approach, increase the culvert capacity, and may
programs over the traditional hand calculation lower costs by permitting a smaller sized culvert to
method are: be used.
• Increased accuracy over charts and The inherent characteristics of common entrance
nomographs. treatments are discussed in Index 826.4. End
treatment on large culverts is an important
• Rapid comparison of alternative sizes and consideration. Selecting an appropriate end
inlet configurations. treatment for a specific type of culvert and location
Familiarity with culvert hydraulics and traditional requires the application of sound engineering
methods of solution is necessary to provide a solid judgment.
basis for designers to take advantage of the speed, The FHWA Hydraulic Design Series No. 5,
accuracy, and increased capabilities of hydraulic "Hydraulic Design of Highway Culverts" combines
design computer programs. culvert design information previously contained in
The hydraulic design calculator and computer HEC No. 5, No. 10, and No. 13. The hydraulic
programs available from the FHWA are more fully performance of various entrance types is described
described in HDS No. 5, "Hydraulic Design of in HDS No. 5.
Highway Culverts."
826.2 End Treatment Policy
The HY8 culvert hydraulics program provides
interactive culvert analysis. Given all of the The recommended end treatment for small culverts
appropriate data, the program will compute the is the prefabricated flared end section. For safety,
aesthetic, and economic reasons, flared end
HIGHWAY DESIGN MANUAL 820-7
May 7, 2012
sections should be used at both entrance and outlet Details of prefabricated flared end sections for
whenever feasible instead of headwalls. circular pipe in sizes 12 inches through
84 inches in diameter and pipe arches of
End treatment, either flared end section or
equivalent size are shown on Standard Plans
headwall, is required for circular culverts 60 inches
D94A & B.
or more in diameter and for pipe arches of
equivalent size. (3) Headwalls and Wingwalls. This end treatment
may be required at the culvert entrance for the
826.3 Conventional Entrance Designs following reasons:
The inlet edge configuration is one of the prime • To improve hydraulic efficiency.
factors influencing the hydraulic performance of a
• To retain the embankment and reduce
culvert operating in inlet control. The following
erosion of slopes.
entrance types are frequently used.
(1) Projecting Barrel. A thin edge projecting inlet • To provide structural stability to the culvert
can cause a severe contraction of the flow. The ends and serve as a counterweight to offset
effective cross sectional area of the barrel may buoyant or uplift forces.
be reduced to about one half the actual (4) Rounded Lip. This treatment costs little,
available barrel area. smoothes flow contraction, increases culvert
The projecting barrel has no end treatment and capacity, and reduces the level of ponding at
is the least desirable hydraulically. It is the entrance. The box culvert and pipe
economical but its appearance is not pleasing headwall standard plans include a rounded lip.
and use should be limited to culverts with low The rounded lip is omitted for culverts less
velocity flows where head conservation, traffic than 48 inches in diameter; however, the
safety, and appearance are not important beveled groove end of concrete pipe at the
considerations. entrance produces an effect similar to that of a
rounded lip.
Typical installations include an equalizer
culvert where ponding beyond the control of (5) Mitered End. A mitered culvert end is formed
the highway facility occurs on both sides of the when the culvert barrel is cut to conform with
highway or where the flow is too small to fill the plane of the embankment slope. Mitered
the minimum culvert opening. entrances are not to be used. They are
hydraulically less efficient than either flared
The projecting entrance inhibits culvert end sections or headwalls, and they are
efficiency. In some situations, the outlet end structurally unstable.
may project beyond the fill, thus providing
security against erosion at less expense than (6) Entrance Risers. At a location where the
bank protection work. culvert would be subject to plugging, a vertical
pipe riser should be considered. Refer to Index
Projecting ends may prove a maintenance 822.2 for discussion on debris-control
nuisance, particularly when clearance to right structures.826.4 Improved Inlet Designs
of way fence is limited.
(2) Flared End Sections. This end treatment 826.4 Improved Inlet Designs
provides approximately the same hydraulic Entrance geometry refinements can be used to
performance as a square-edge headwall and is reduce the flow contraction at the inlet and increase
used to retain the embankment, improve the the capacity of culverts operating under inlet
aesthetics, and enhance safety. Because control without increasing the headwater depth.
prefabricated flared end sections provide better The following entrance types improve culvert inlet
traffic safety features and are considered more performance and can be provided at reasonable
attractive than headwalls they are to be used cost.
instead of headwalls whenever feasible.
820-8 HIGHWAY DESIGN MANUAL
May 7, 2012
(1) Expanded Entrances. Headwalls with straight Throated or tapered barrels at entrance are
flared wingwalls or warped wingwalls offer a more vulnerable to clogging by debris. They
more highly developed entrance appropriate for are not economical unless they are used for
large culverts, regardless of type or shape of corrective measures; for example, where there
barrel. The effect of such entrances can be is a severe restriction in right of way width and
approximated more economically by a shaped it is necessary to increase the capacity of an
entrance using air blown mortar, concreted existing culvert structure.
riprap, sacked concrete or slope paving.
For further information refer to HEC-9,
Straight flared wingwalls and warped "Debris-Control Structures" and HDS 5,
wingwalls aid in maintaining the approach "Hydraulic Design of Highway Culverts"
velocity, align and guide drift, and funnel the
flow into the culvert entrance. To insure
Topic 827 - Outlet Design
enough velocity to carry drift and debris
through the culvert or increase the velocity and
thereby increase the entrance capacity, a 827.1 General
sloping drop down apron at the entrance may The outlet velocity of highway culverts is usually
be used. To minimize snagging drift, the higher than the maximum natural stream velocity.
standard plans require wingwalls to be flush This higher velocity can cause streambed scour and
with the culvert barrel. The flare angle may bank erosion for a limited distance downstream
range from 30 to 75 degrees; the exact angle is from the culvert outlet.
based on the alignment of the approach channel
banks and not the axis of the culvert. Greater The slope and roughness of the culvert barrel are
efficiency is obtained when the top of the the principle factors affecting outlet velocity. The
wingwall is the same elevation as the headwall. shape and size of a culvert seldom have a
significant effect on the outlet velocity. When the
Whether warped or straight flared wingwalls outlet velocity is believed to be excessive and it
are used depends on the shape of the approach cannot be satisfactorily reduced by adjusting the
channel. Straight flared wingwalls are slope or barrel roughness, it may be necessary to
appropriate for well defined channels with use some type of outlet protection or energy
steep banks. Warped wingwalls are more dissipator. A method of predicting and analyzing
suited to shallow trapezoidal approach scour conditions is given in the FHWA publication
channels. "Scour at Culvert Outlets in Mixed Bed Materials",
Usually it is more economical to transition FHWA/RD - 82/011.
between the stream section and the culvert by When dealing with erosive velocities at the outlet,
means of straight flared wingwalls or warped the effect on downstream property should be
wingwalls than to expand the culvert barrel at evaluated.
entrance. For a very wide channel, this
transition may be combined with riprap, dikes, 827.2 Embankment Protection
or channel lining extending upstream to
complete the transition. Improved culvert outlets are designed to restore
natural flow conditions downstream. Where
(2) Transitions. Elaborate transitions and throated erosion is to be expected, corrective measures such
openings for culverts may be warranted in as bank protection, vertical flared wingwalls,
special cases. Generally a highly developed warped wingwalls, transitions, and energy
entrance is unnecessary if the shape of the dissipators may be considered. See Chapter 870,
culvert fits the approach channel. In wide flat "Channel and Shore Protection-Erosion Control",
channels where ponding at entrance must be FHWA Hydraulic Engineering Circulars No. 11,
restricted, a wide shallow structure or multiple "Design of Riprap Revetment", No. 14, "Hydraulic
conduit should be used if drift and debris are Design of Energy Dissipators for Culverts and
not a problem. Channels", and No. 15, "Design of Roadway
HIGHWAY DESIGN MANUAL 820-9
May 7, 2012
increment of fill height or portion thereof. The Standard Plans show details for shaped,
The additional length should not exceed sand, and soil cement bedding treatments.
6 feet on each end.
Foundation materials capable of supporting
• In cases of high fills with benches, the pressures between 1.0 tons per square foot and
additional length is based on the height of 8.0 tons per square foot are required for
the lowest bench. culverts with cast-in-place footing or inverts,
such as reinforced concrete boxes, arches, and
(c) Use the nearest combination of commercial
structural plate arches. When culvert footing
lengths which equal or exceed the length
pressures exceed 1.5 tons per square foot or the
obtained in (b) above.
diameter or span exceeds 10 feet, a geology
report providing a log of test boring is required.
Topic 829 - Special Adverse foundation and backfill conditions
Considerations may require a specially designed structure.
The allowable overfill heights for concrete
829.1 Introduction arches, structural plate arches, and structural
plate vehicular undercrossings are based on
In addition to the hydraulic design, other factors existing soil withstanding the soil pressures
must be considered to assure the integrity of culvert indicated on the Standard Plans. A foundation
installations and the highway. investigation should be made to insure that the
supporting soils withstand the design soil
829.2 Bedding and Backfill pressures for those types of structures.
The height of overfill a culvert will safely sustain (2) Method of Installation. Under ordinary
depends upon foundation conditions, method of conditions, the methods of installation
installation, and its structural strength and rigidity. described in the Standard Specifications and
Uniform settlement under both the culvert and the shown on the Standard Plans should be used.
adjoining fill will not overstress flexible and For any predictable settlement, provisions for
segmental rigid culverts. Unequal settlement, camber should be made.
however, can result in distortion and shearing Excavation and backfill details for circular
action in the culvert. For rigid pipes this could concrete pipe, reinforced box and arch culverts,
result in distress and disjointing of the pipe. A and corrugated metal pipe and arch culverts are
flexible culvert accommodates itself to moderate shown on Standard Plans A62-D, A62DA,
unequal settlements but is also subject to shearing A62-E, and A62-F respectively.
action. Monolithic culverts can tolerate only a
minimal amount of unequal settlement, and require (3) Height of Cover. There are several alternative
favorable foundation conditions. Any unequal materials from which acceptable culverts may
settlement would subject a monolithic culvert to be made. Tables of maximum height of cover
severe shear stresses. recommended for the more frequently used
culvert shapes, sizes, corrugation
(1) Foundation Conditions. A slightly yielding configurations, and types of materials are given
foundation under both the culvert and adjoining in Chapter 850. Not included, but covered in
fill is the foundation condition generally the Standard Plans, are maximum earth cover
encountered. The maximum height of cover for reinforced concrete box culverts, reinforced
tables given in Chapter 850 are based on this concrete arches, and structural plate vehicular
foundation condition. undercrossing.
Unyielding foundation conditions can produce For culverts where overfill requirements
high stresses in the culverts. Such stresses may exceed the limits shown on the tables a special
be counteracted by subexcavation and backfill. design must be prepared. Special designs are
to be submitted to the Division of Structures
HIGHWAY DESIGN MANUAL 820-11
May 7, 2012
for review, or the Division of Structures may anti-seep or cutoff collars increase the length of the
be directly requested to prepare the design. flow path, decrease the hydraulic gradient and the
velocity of flow and thus decreases the probability
Under any of the following conditions, the
of piping developing. Anti-seep collars usually
Division of Structures is to prepare the special
consist of bulkhead type plate or blocks around the
design:
entire perimeter of the culvert. They may be of
• Where foundation material will not support metal or concrete, and, if practical, should be keyed
footing pressure shown on the Standard into impervious material.
Plans for concrete arch and structural plate
Piping could occur where a culvert must be placed
vehicular undercrossings.
in a live stream, and the flow cannot be diverted.
• Where foundation material will not support Under these conditions watertight joints should be
footing pressures shown in the Highway specified.
Design Manual for structural plate pipe
arches or corrugated metal pipe arches. 829.4 Joints
• Where a culvert will be subjected to The possibility of piping being caused by open
unequal lateral pressures, such as at the toe joints in the culvert barrel may be reduced through
of a fill or adjacent to a retaining wall. special attention to the type of pipe joint specified.
For a more complete discussion of pipe joint
Special designs usually require that a detailed
requirements see Index 854.1.
foundation investigation be made.
The two pipe joint types specified for culvert
(4) Minimum Cover. When feasible, culverts
installations are identified as "standard" and
should be buried at least 1 foot. For
"positive". The "standard" joint is adequate for
construction purposes, a minimum cover of 6
ordinary installations and "positive" joints should
inches greater than the thickness of the
be specified where there is a need to withstand soil
structural cross section is desirable for all types
movements or resist disjointing forces. Corrugated
of pipe. The minimum thickness of cover for
metal pipe coupling band details are shown on
various type culverts under rigid or flexible
Standard Plan sheets D97A through D97G and
pavements is given in Table 856.5.
concrete pipe joint details on sheet D97H.
829.3 Piping If it is necessary for "standard" or "positive" joints
to be watertight they must be specifically specified
Piping is a phenomenon caused by seepage along a as such. Rubber "O" rings or other resilient joint
culvert barrel which removes fill material, forming material provides the watertight seal. Corrugated
a hollow similar to a pipe. Fine soil particles are metal pipe joints identified as "downdrain" are
washed out freely along the hollow and the erosion watertight joint systems with a tensile strength
inside the fill may ultimately cause failure of the specification for the coupler.
culvert or the embankment.
The possibility of piping can be reduced by 829.5 Anchorage
decreasing the velocity of the seepage flow. This
Refer to Index 834.4(5) for discussion on
can be reduced by providing for watertight joints.
anchorage for overside drains.
Therefore, if piping through joints could become a
problem, consideration should be given to Reinforced concrete pipe should be anchored and
providing for watertight joints. have positive joints specified if either of the
following conditions is present:
Piping may be anticipated along the entire length of
the culvert when ponding above the culvert is (a) Where the pipe diameter is 60 inches or less,
expected for an extended length of time, such as the pipe slope is 33 percent or greater, and the
when the highway fill is used as a detention dam or fill over the top of the pipe less than 1.5 times
to form a reservoir. Headwalls, impervious the outside diameter of the pipe measured
materials at the upstream end of the culvert, and perpendicular to the slope.
820-12 HIGHWAY DESIGN MANUAL
May 7, 2012
(b) Where the pipe diameter is greater than provided at each end to facilitate maintenance.
60 inches and the pipe slope is 33 percent or Sag culverts should not be used:
greater, regardless of the fill over the top of the
(a) When the flow carries trash and debris in
pipe.
sufficient quantity to cause heavy deposits,
Where the slopes have been determined by the
(b) For intermittent flows where the effects of
geotechnical engineer to be potentially unstable,
standing water are objectionable, or
regardless of the slope of the pipe, as a minimum,
the pipes shall have positive joints. Alternative (c) When any other alternative is possible at
pipes/anchorage systems shall be investigated when reasonable cost.
there is a potential for substantial movement of the (3) Types of Conduit. Following are two kinds of
soil. pipes used for siphons and sag culverts to
Where anchorage is required, there should be a prevent leakage:
minimum of 18 inches cover measured (a) Reinforced Concrete Pipe - Reinforced
perpendicular to the slope. concrete pipe with joint seals is generally
Typically buried flexible pipe with corrugations on satisfactory. For heads over 6 m, special
the exterior surface will not require anchorage, consideration should be given to
however, a special detail will be required for plastic hydrostatic pressure.
pipe without corrugations on the exterior surface. (b) Corrugated Metal Pipe - corrugated metal
pipe must be of the thickness and have the
829.6 Irregular Treatment protective coatings required to provide the
(1) Junctions. (Text Later) design service life. Field joints must be
watertight. The following additional
(2) Bends. (Text Later) treatment is recommended.
829.7 Siphons and Sag Culverts • When the head is more than 10 feet
and the flow is continuous or is
(1) General Notes. There are two kinds of intermittent and of long duration, pipe
conduits called siphons: the true siphon and the fabricated by riveting, spot welding or
inverted siphon or sag culvert. The true siphon continuous helical lockseam should be
is a closed conduit, a portion of which lies soldered.
above the hydraulic grade line. This results in
less than atmospheric pressure in that portion. Pipe fabricated by a continuous helical
The sag culvert lies entirely below the welded seam need not be soldered.
hydraulic grade line; it operates under pressure • If the head is 10 feet or less and the
without siphonic action. flow is intermittent and lasts only a few
Under the proper conditions, there are days, as in storm flows, unsoldered
hydraulic and economic advantages to be seams are permissible.
obtained by using the siphon principle in
culvert design. 829.8 – Currently Not In Use
(2) Sag Culverts. This type is most often used to 829.9 Dams
carry an irrigation canal under a highway when
the available headroom is insufficient for a Typically, proposed construction which is capable
normal culvert. The top of a sag culvert should of impounding water to the extent that it meets the
be at least 4.5 feet below the finished grade legal definition of a dam must be approved by the
where possible, to ensure against damage from Department of Water Resource (DWR), Division of
heavy construction equipment. The culvert Safety of Dams. The legal definition is described
should be on a straight grade and sumps in Sections 6002 and 6003 of the State Water Code.
Generally, any facility 25 feet or more in height or
capable of impounding 50 acre-feet or more would
HIGHWAY DESIGN MANUAL 820-13
May 7, 2012
Table 831.3
Desirable Roadway Drainage Guidelines
FREEWAYS
Through traffic lanes, branch
X -- X -- --
connections, and other major ramp
connections.
Minor ramps.
-- X X -- --
Frontage roads.
-- X -- -- X
CONVENTIONAL HIGHWAYS
High volume, multilane
X -- X -- --
Speeds over 45 mph.
High volume, multilane
-- X -- X --
Speeds 45 mph and under.
Low volume, rural
X -- X -- --
Speeds over 45 mph.
Urban
-- X -- -- X
Speeds 45 mph and under.
Use a 2% (50 yrs) design storm for freeways and conventional State highways. Design water spread at
depressed sections should not exceed that of adjacent roadway sections. A 4% (25 yr) design storm may be
used on local streets or road undercrossings that require pumping.
830-4 HIGHWAY DESIGN MANUAL
March 7, 2014
(3) Landscaping. Runoff from existing or * Where the longitudinal grade and or cross
proposed landscaping, including excess slope are less than minimum (Refer to
irrigation water runoff, must be considered. Index 204.3 for minimum grade and
Indexes 301.2 and 302.2 for cross slope).
(4) Groundwater. Groundwater is subsurface
water within a permeable strata. Depending * Where there are poor pavement conditions
upon recharge and withdrawal rates the level of (rutting, depressions, inadequate
the groundwater table can fluctuate greatly, roughness).
over a period of a few months or over periods
* Where water is allowed to concentrate
of many years. Consideration should be given
prior to being directed across the travel
to recent history (several years of abnormally
lanes (see Index 831.4(1)).
wet or dry conditions) as well as the possibility
of revised practices by local water districts * Where re-striping projects will reduce
(either increased pumping or increased shoulder widths where dike, curb or
recharge). concrete barrier are present.
Pipes located in areas where contact with These situations may also be present on median
groundwater within their design life is likely widening projects or projects involving
should have watertight joints. If groundwater pavement rehabilitation and or lane addition on
contact is likely and the surrounding soils are multi-lane highways or freeways.
highly erodible (fine grained sand, silty sand Speed and tire pressure appear to be a
and sandy silt/silt of limited cohesion) significant factors in the occurrence of
consideration should be given to wrapping the hydroplaning, therefore, it is considered to be
pipe joint with filter fabric. The fabric should the driver’s responsibility to exercise prudence
cover a length of 4 feet along the pipe, centered and caution when driving during wet
on the joint. Groundwater at or above the conditions (California Basic Speed Law).
drainage system elevation will lead to
infiltration. Where this is undesirable, either Designers do not have control over all of the
joint systems capable of resisting the factors involved in hydroplaning. However,
hydrostatic pressure, or dewatering measures, remedial measures may be included in
should be incorporated into the design. The development of a project to reduce
design of groundwater control measures must hydroplaning potential. The following is
be coordinated with Geotechnical Services in provided as guidance for the designer as
the Division of Engineering Services. practical measures to consider:
(5) Hydroplaning. Hydroplaning is the separation (1) Pavement Sheet Flow
of the tire from the road surface by a thin layer • Maximize transverse slope (see Topic
of liquid (usually water) on the pavement. The 833)
liquid separates the tire from the pavement
because of viscosity (viscous hydroplaning), • Maximize pavement roughness
dynamic lift (dynamic hydroplaning), or a
• Use of graded course (porous
combination of the two. Since water offers
pavements)
little shear resistance, the tire loses its tractive
ability and the driver has a loss of control of (2) Gutter Flow
the vehicle. At locations where there is a
• Limit water spread to Table 831.3
potential for hydroplaning, a careful review of
the wet weather accident rates should be made • Maximize interception of gutter flow
using information obtained from the District above superelevation transitions (see
Traffic Branch. Typical situations that should Index 837.3)
be evaluated for hydroplaning potential are:
(3) Sag Areas
* Where three (3) lanes or more are sloped in
the same direction (see Topic 833).
HIGHWAY DESIGN MANUAL 830-5
March 7, 2014
Topic 834 - Roadside Drainage cement or lime treatment of the soil. The
width treated will depend on the capacity
834.1 General needed to handle the drainage. A depth of
6 inches is generally satisfactory. The amount
Median drainage, ditches and gutters, and overside
of cement or lime to be used should be based
drains are some of the major roadside drainage
on laboratory tests of the in-place material to
facilities.
be tested, and normally varies from 6 percent to
834.2 Median Drainage 10 percent. If a clear or translucent curing
compound is used, the completed area is
(1) Drainage Across the Median. When it is unobtrusive and aesthetically pleasing.
necessary for sheet flow to cross flush medians,
it should be intercepted by the use of slotted Asphalt concrete ditch paving and soil cement
drains or other suitable alternative facilities. treatments cured with an application of liquid
See Standard Plan D98-B for slotted drain asphalt are highly visible and tend to become
details. unsightly from streaks of eroded material.
Cobbles, though effective for erosion control,
Where floodwaters are allowed to cross are not satisfactory in a recovery area for out of
medians, designers must consider the impacts control vehicles. See Topic 872 for further
of railings, barrier or other obstructions to both discussion on erosion protection and additional
the depth and spread of flow. Designers should types of ditch linings. Erosion control
consult their district hydraulic unit for references are given under Index 871.3.
assistance.
(4) Economy in Design. Economy in median
(2) Grade and Cross Slope. The longitudinal slope
drainage can be achieved by locating inlets to
or grade for median drainage is governed by
utilize available nearby culverts or the collector
the highway grade line as discussed under
system of a roadway drainage installation. The
Index 831.2. Refer to Index 204.3 for
inlet capacity can be increased by placing it in
minimum grade and Indexes 305.2 and
a local depression. Use of slotted pipe at sag
405.5(4) for standards governing allowable
points where a local depression might be
cross slope of medians.
necessary may be an alternative solution to a
Existing conditions control median grades and grate catch basin.
attainable cross slope on rehabilitation projects.
The flattest desirable grade for earth medians is 834.3 Ditches and Gutters
0.25 percent and 0.12 percent for paved gutters (1) Grade. The flattest grade recommended for
in the median. design is 0.25 percent for earth ditches and
(3) Erosion. When velocities are excessive for soil 0.12 percent for paved ditches.
conditions, provisions for erosion control (2) Slope Ditches. Slope ditches, sometimes called
should be provided. See Table 865.2 for surface, brow, interception, or slope protection
recommended permissible velocities for ditches, should be provided at the tops of cuts
unlined channels. where it is necessary to intercept drainage from
Economics and aesthetics are to be taken into natural slopes inclined toward the highway.
consideration in the selection of median When the grade of a slope ditch is steep enough
erosion control measures. Under the less that erosion would occur, the ditch should be
severe conditions, ground covers of natural or paved. Refer to Table 865.2 for permissible
synthetic materials which render the soil velocities for unlined channels in various types
surface stable against accelerated erosion are of soil. When the ditch grade exceeds a 4:1
adequate. Under the more severe conditions, slope, a downdrain is advisable. Slope ditches
asphalt or concrete ditch paving may be may not be necessary where side slopes in
required. favorable soils are flatter than 2:1 or where
Whenever median ditch paving is necessary, positive erosion control measures are to be
consideration should be given to the use of instituted during construction.
HIGHWAY DESIGN MANUAL 830-7
March 7, 2014
(3) Side Gutters. These are triangular gutters (2) Type and Requirement. Following are details
adjoining the shoulder as shown in Figures of various types of overside drains and
307.2 and 307.5. The main purpose of the requirements for their use:
3 feet wide side gutter is to prevent runoff from
(a) Pipe Downdrains. Metal and plastic pipes
the cut slopes on the high side of
are adaptable to any slope. They should be
superelevation from flowing across the
used where side slopes are 4:1 or steeper.
roadbeds. The use of side gutters in tangent
Long pipe downdrains should be anchored.
alignment should be avoided where possible.
Local drainage conditions, such as in snow The minimum pipe diameter is 8 inches but
areas, may require their use on either tangent or large flows, debris, or long pipe
curved alignment in cut sections. In snow installations may dictate a larger diameter.
areas it may be necessary to increase the width Watertight joints are necessary to prevent
of side gutters from 3 feet to 6 feet. The slope leakage which causes slope erosion.
from the edge of the shoulder to the bottom of Economy in long, high capacity
the gutter should be no steeper than 6:1. The downdrains is achieved by using a pipe
structural section for paved side gutters should taper in the initial reach. Pipe tapers
be adequate to support maintenance equipment should insure improved flow characteristics
loads. and permit use of a smaller diameter pipe
(4) Dikes. Dikes placed adjoining the shoulder, as below the taper. See Standard Plan D87-A
shown in Figures 307.2, 307.4, and 307.5, for details.
provide a paved triangular gutter within the
(b) Flume Downdrains. These are rectangular
shoulder area. For conditions governing their
corrugated metal flumes with a tapered
use, see Index 303.3.
entrance. See the Standard Plan D87-D for
(5) Chart Solutions. Charts for solutions to details. They are best adapted to slopes
triangular channel flow problems are contained that are 2:1 or flatter but if used on 1.5:1
in FHWA Hydraulic Engineering Circular No. slopes, lengths over 60 feet are not
22, "Urban Drainage Design Manual". recommended. Abrupt changes in
alignment or grade should be avoided.
834.4 Overside Drains Flume downdrains should be depressed so
The purpose of overside drains, sometimes called that the top of the flume is flush with the
slope drains, is to protect slopes against erosion. fill slope.
They convey down the slope drainage which is
(c) Paved Spillways. Permanent paved
collected from the roadbed, the tops of cuts, or
spillways should only be used when the
from benches in cut or fill slopes. They may be
side slopes are flatter than 4:1. On steeper
pipes, flumes or paved spillways.
slopes a more positive type of overside
(1) Spacing and Location. The spacing and drain such as a pipe downdrain should be
location of overside drains depend on the used.
configuration of the ground, the highway
Temporary paved spillways are effective in
profile, the quantity of flow and the limitations
preserving raw fill slopes that are 6:1 or
on flooding stated in Table 831.3. When
flatter in friable soils during the period
possible, overside drains should be positioned
when protective growth is being
at the lower end of cut sections. Diversion
established. Paved spillways should be
from one watershed to another should be
spaced so that a dike 2 inches high placed
avoided. If diversion becomes necessary, care
at the outer edge of the paved shoulder will
should be used in the manner in which this
effectively confine drainage between
diverted water is disposed.
spillways. When it is necessary to place a
Overside drains which would be conspicuous spillway on curved alignment, attention
or placed in landscaped areas should be must be given to possible overtopping at
concealed by burial or other means. the bends. See Index 868.2(3) for
830-8 HIGHWAY DESIGN MANUAL
March 7, 2014
836.2 Gutter Design (4) Valley Gutters. Valley gutters across the
traveled way of the highway should not be
(1) Capacity. Gutters and drainage facilities are to used. Valley gutters may be used across
be designed to keep flooding within the limits intersecting streets and driveways, however, at
given in Table 831.3. Easy solutions to gutter intersections with high traffic volumes on all
flow problems can be obtained by using the approaches, it is desirable to intercept all gutter
charts contained in FHWA Hydraulic flow upstream of the intersection and avoid the
Engineering Circular No. 22, "Urban Drainage use of valley gutters. Valley gutters are also
Design Manual" which applies to triangular undesirable along streets where speeds are
channels and other shapes illustrated in the relatively high. In locations of frequent
charts. Parked cars reduce gutter capacity and intermittent low flows, the use of valley gutters
also can cause water to shoot over the curb. with slotted drains should be considered. In
The downstream ends of driveway ramps can general, the total width of gutters should not
also cause water to flow over the curb. As a exceed 6 feet and cross slopes should not
rule of thumb, gutter capacity should be exceed 3 percent. Two percent is suggested
determined on a depth equal to 0.5 the curb where more than nominal speeds are involved.
height for grades up to 10 percent and 0.4 the
curb height for grades over 10 percent in Topic 837 - Inlet Design
locations where parking is allowed or where
driveways are constructed. 837.1 General
(2) Grade and Cross Slope. The longitudinal The basic features of standard storm drain inlets are
grade of curbs and gutters is controlled by the shown in Figure 837.1. Full details appear on
highway grade line as discussed under Index Standard Plan D72 through D75, D98-A and D98-
831.2. B. The variety of standard designs available is
The cross slope of standard gutters is typically considered sufficient to any drainage situation;
8.33 percent toward the curb. Pavement slopes hence, the use of nonstandard inlets should be rare.
on superelevated roadways extend the full 837.2 Inlet Types
width of the gutter, except that gutter slopes on
the low side should be not less than From an operating standpoint, there are five main
8.33 percent. Because they cut down gutter groups of inlets; these are:
capacity and severely reduce inlet efficiency, (1) Curb-Opening. Curb opening inlets have an
cross slopes flatter than 8.33 percent should be opening parallel to the direction of flow in the
avoided, except where gutters are adjacent to gutter. This inlet group is adapted to curb and
curb ramps where ADA requirements limit the gutter installations. The curb opening is most
slope to a maximum of 5 percent. effective with flows carrying floating debris.
(3) Curbed Intersections. If pedestrian traffic is a As the gutter grade steepens, their interception
ruling factor, intersection drainage presents the capacity decreases. Hence, they are commonly
following alternatives to be weighed as to used on grades flatter than 3 percent.
effectiveness and economy. When curb opening inlets are used on urban
(a) Intercept the whole flow upstream of the highways other than fenced freeways, a
crosswalk. 3/4 inch plain round protection bar is placed
horizontally across any curb or wall opening
(b) Intercept a part of the water and allow the whose height is 7 inches or more. The
overflow to cross the intersection. The unsupported length of bar should not exceed
width of flow should be controlled so that 7 feet. Use of the protection bar on streets or
pedestrian traffic is not unduly hampered. roads under other jurisdiction is to be governed
(c) If flow is small, pass the entire flow across by the desires of the responsible authorities.
the intersecting street in a valley gutter.
830-10 HIGHWAY DESIGN MANUAL
March 7, 2014
The Type OS and OL inlets are only used with maximum opening in the direction of
Type A or B curbs. A checkered steel plate pedestrian travel to no more than 0.5 inch.
cover is provided for maintenance access. Presently, the only standard grating which
The Type OS inlet has a curb opening 3.5 feet meets such restrictive spacing criterion is the
long. Since a fast flow tends to overshoot such slotted corrugated steel pipe with heel guard, as
a short opening, it should be used with caution shown in the Standard Plans. Because small
on grades above 3 percent. openings have an increased potential for
clogging, a minimum clogging factor of
The Type OL inlet is a high capacity unit in 50 percent should be assumed; however, that
which the length of curb opening ranges from factor should be increased in areas prone to
7 feet to 21 feet. significant debris. Other options which may be
(2) Grate. Grate inlets provide a grate opening in considered are grated line drains with specialty
the gutter or waterway. As a class, grate inlets grates (see the Standard Plans for grated line
perform satisfactorily over a wide range of drain details, and refer to manufacturers
gutter grades. Their main disadvantage is that catalogs for special application grates) or
they are easily clogged by floating trash and specially designed grates for standard inlets.
should not be used without a curb opening The use of specially designed grates is a
where total interception of flow is required. nonstandard design that must be approved by
They merit preference over the curb opening the Office of State Highway Drainage Design
type on grades of 3 percent or more. Gutter prior to submittal of PS&E.
depressions, discussed under Index 837.5,
(3) Combination. Combination inlets provide both
increase the capacity of grate inlets. Grate
a curb opening and a grate. These are high
inlets may also be used at locations where a
capacity inlets which make use of the
gutter depression is not desirable. See the
advantages offered by both kinds of openings.
Standard Plans for grate details.
(a) Type GO and GDO. These types of inlets
Locate grate inlets away from areas where
have a curb opening directly opposite the
bicycles or pedestrians are anticipated
grate. The GDO inlet has two grates
whenever possible. Grate designs that are
placed side by side and is designed for
allowed where bicycle and pedestrian traffic
intercepting a wide flow. A typical use of
occurs have smaller openings and are more
these inlets would be in a sag location
easily clogged by trash and debris and are less
either in a curb and gutter installation or
efficient at intercepting flow. Additional
within a shoulder fringed by a dike. When
measures may be necessary to mitigate the
used as the surface inlet for a pumping
increased potential for clogging.
installation, the trash rack shown on the
The grate types depicted on Standard Plan Standard Plan D74B is provided.
D77B must be used if bicycle traffic can be
(b) Type GOL. This is called a sweeper inlet
expected. Many highways do not prohibit
because the curb opening precedes the
bicycle traffic, but have inlets where bicycle
grate. It is particularly useful as a trash
traffic would not be expected to occur (e.g.,
interceptor during the initial phases of a
freeway median). In such instances, the
storm. When used in a grade sag, the
designer may consider use of grates from
sweeper inlet can be modified by providing
Standard Plan D77A. The table of final pay
a curb opening on both sides of the grate.
weights on Standard Plan D77B indicates the
acceptable grate types to be used for each listed (4) Pipe. Pipe drop inlets are made of a
type of inlet. commercial pipe section of concrete or
corrugated metal. As a class, they develop a
If grate inlets must be placed within a
high capacity and are generally the most
pedestrian path of travel, the grate must be
economical type. This type of inlet is intended
compliant with the Americans with Disabilities
for uses outside the roadbed at locations that
Act (ADA) regulations which limit the
HIGHWAY DESIGN MANUAL 830-11
March 7, 2014
will not be subjected to normal highway wheel public intersections, superelevation transitions,
loads. along shoulders where widening causes a
decrease to allowable water spread, tollbooth
Two kinds of inlets are provided; a wall
approaches, ramp termini, parking lots and on
opening and a grate top. The wall opening
the high side of superelevation in snow and ice
inlet should only be used at protected locations
country to minimize black ice and sheet flow
where it is unlikely to be hit by an out of
from snow melt. Removable grates should not
control vehicle.
be placed where subject to traffic.
(a) Wall Opening Intake. This opening is
Short sections of grated line drain may be used
placed normal to the direction of surface
in conjunction with an existing drainage inlet
flow. It develops a high capacity
as a supplement in sag locations. However,
unaffected by the grade of the approach
based on the depth of the water, the flow
waterway. The inlet capacity is increased
condition will be either weir or orifice. The
by depressing the opening; also by
transition between weir and orifice occurs at
providing additional openings oriented to
approximately 7 inches depth of flow. The
intercept flows from different directions.
HEC-22 method of design for slotted pipe is
When used as the surface intake to a
recommended as the basis for grated line drain
pumping installation, a trash rack across
design. It should be noted that this is inlet
the opening is required. See Standard
interception/capacity design, not the carrying
Plans for pipe inlet details. Because this
capacity of the product as a conduit.
type of inlet projects above grade, its use
should be avoided in areas subject to traffic Furthermore, the grated line drain has a smaller
leaving the roadway. cross sectional area than slotted pipe, and
therefore typically less carrying capacity.
(b) Grate Intake. The grate intake intercepts
water from any direction. For maximum Grated line drains are recommended as an
efficiency, however, the grate bars must be alternative to slotted pipe at locations
in the direction of greatest surface flow. susceptible to pipe clogging from sediments
Being round, it is most effective for flows and debris. Self-cleaning velocities can usually
that are deepest at the center, as in a valley be generated from their smooth interior surface,
median. or if necessary by specifying the optional pre-
sloped sections.
(5) Slotted Drains. This type of inlet is made of
corrugated metal or polyethylene pipe with a Grated line drains may also be useful where
continuous slot on top. This type of inlet can be there is a potential for utility conflicts with
used in flush, all paved medians with slotted drains, which are generally installed at a
superelevated sections to prevent sheet flow greater depth.
from crossing the centerline of the highway.
At locations where clean out access is needed,
Short sections of slotted drain may be used as
removable grates can be specified. In areas
an alternate solution to a grate catch basin in
with pedestrian traffic, special grates which
the median or edge of shoulder.
meet the Americans with Disabilities Act
Drop inlets or other type of cleanout should be (ADA) requirements are mandatory. This type
provided at intervals of about 100 feet. of grate is susceptible to clogging, therefore
removable grates are recommended at these
(6) Grated Line Drains. This type of inlet is made
locations, and they should only be specified
of monolithic polymer concrete with a ductile
when placement directly within the pedestrian
iron frame and grate on top. This type of inlet
path of travel is unavoidable.
can be used as an alternative at the locations
described under slotted drains, preferably in (7) Scuppers. This type of inlet consists of a low,
shoulder areas away from traffic loading. rectangular slot cut through the base of a
However, additional locations may include barrier. Similar to, but smaller than curb
localized flat areas of pavement at private and opening inlets (See Index 837.2(1)), scuppers
830-12 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 837.1
Storm Drain Inlet Types
HIGHWAY DESIGN MANUAL 830-13
September 1, 2006
Figure 837.1
Storm Drain Inlet Types (Cont.)
830-14 HIGHWAY DESIGN MANUAL
March 7, 2014
are prone to clogging by sediment and debris In urban areas, the volume and movements of
and require enhanced maintenance attention. vehicles, bicyclists, and pedestrians constitute
Scupper interception efficiency decreases with an important control. For street or road
increased longitudinal gradient and scupper crossings, the usual inlet location is at the
design is not typically compatible with intersection at the upstream end of the curb or
construction of an inlet depression. Scuppers pavement return and clear of the pedestrian
are typically considered only when other inlet crosswalk. Where the gutter flow is small and
options are infeasible. vehicular, bicycle, and pedestrian traffic are not
important considerations, the flow may be
837.3 Location and Spacing carried across the intersection in a valley gutter
(1) Governing Factors. The location and spacing and intercepted by an inlet placed downstream.
of inlets depend mainly on these factors: See Index 836.2(4).
(a) The amount of runoff, At depressed grade lines under structures, care
must be taken to avoid bridge pier footings.
(b) The longitudinal grade and cross slope,
See Index 204.6.
(c) The location and geometrics of
Safety of location for maintenance purposes is
interchanges and at-grade intersections,
an important consideration. Wall opening
(d) Tolerable water spread, see Table 831.3, inlets should not be placed where they present
an obstacle to maintenance equipment and to
(e) The inlet capacity,
vehicles that leave the traveled way. Grate top
(f) Accessibility for maintenance and inlets should be installed in such locations.
inspection,
Placement of inlets within the traveled way is
(g) Volume and movements of motor vehicles, discouraged. Inlets should typically be
bicycles and pedestrians, relocated when roadways are widened or
(h) Amount of debris, and realigned. Any proposal to leave an existing or
construct a new inlet within the traveled way
(i) The locations of public transit stops. should be discussed with District Maintenance
(2) Location. There are no ready rules by which to verify that future access is feasible.
the spacing of inlets can be fixed; the most (3) Spacing. Arbitrary spacing of inlets should be
effective and economical installation should be avoided. The distance between inlets should be
the aim. determined by a rational analysis of the factors
The following are locations where an inlet is mentioned above. Detailed procedures for
nearly always required: determining inlet spacing are given in FHWA
Hydraulic Engineering Circular No. 22, "Urban
• Sag points Drainage Design Manual". In a valley median,
• Points of superelevation reversal the designer should consider the effect of inlet
spacing on flow velocities where the soil is
• Upstream of ramp gores susceptible to erosion. To economize on
disposal facilities, inlets are often located at
• Upstream and downstream of bridges –
culverts or near roadway drainage conduits.
bridge drainage design procedure
assumes no flow onto bridge from (4) Inlets in Series. Where conditions dictate the
approach roadway, and flow off bridge need for a series of inlets, the recommended
to be handled by the district. minimum spacing should be approximately
20 feet to allow the bypass flow to return to the
• Intersections curb face.
• Upstream of pedestrian crosswalks
• Upstream of curbed median openings
HIGHWAY DESIGN MANUAL 830-15
March 7, 2014
(4) Grate Inlets. The grate inlet interception approximately 6.0 CFS when the water
capacity is equal to the sum of the frontal flow surface is 1 foot higher than the lip of the
(flow over the grate) interception and the side opening. Where the flow is from more
flow interception. The frontal flow than one direction, two or more standard
interception will constitute the major portion of openings may be provided. Higher
the grate interception. In general, grate inlets capacity openings larger than standard may
will intercept all of the frontal flow until a be provided but are of a special design.
velocity is reached at which water begins to
(b) Grate Intake. The choice between inlets
splash over the grate. Charts provided in HEC
with a round grate (Types GCP and GMP)
22 can be used to compute grate interception
and those with a rectangular grate (Type
capacities for the various grates contained
G1) hinges largely on hydraulic efficiency.
therein. Grate depressions will greatly increase
In a waterway where the greatest depth of
inlet capacity.
flow is at the center, both grates are equally
The HEC 22 charts neglect the effects of debris effective. In a waterway where the cross
and clogging on inlet capacity. In some slope concentrates the flow on one side of
localities inlet clogging from debris is the grate, the rectangular shape is
extensive, while in other locations clogging is preferred. For rectangular grates, the
negligible. Local experience should dictate the charts contained in HEC 22 can be used to
magnitude of the clogging factor, if any, to be compute flow intercept. Round grates
applied. In the absence of local experience, (Type 36R) with 0.5 foot of depression
design clogging factors of 33 percent for develop a capacity of 12 CFS to 15 CFS.
freeways and 50 percent for city streets may be
assumed.
837.5 Local Depressions
Grate type inlets are most economical and (1) Purpose. A local depression is a paved hollow
effective if designed and spaced to intercept in the waterway shaped to concentrate and
only 75 to 80 percent of the gutter flow. direct the flow into the intake opening and
increases the capacity of the inlet. In a gutter
(5) Combination Inlets. bordered by a curb, it is called a gutter
(a) Type GO and GDO Inlet. For design depression.
purposes, only the capacity of the grates (2) Requirements. Local depressions generally
need be considered. The auxiliary curb consist of a paved apron or transition of a shape
opening, under normal conditions, offers which serves the purpose. Local depressions
little or no increase in capacity; but does should meet the following requirements:
act as a relief opening should the grate
become clogged. Since the grates of Type (a) Valley Medians. In medians on a grade,
GDO are side by side, the inlet capacity is the depression should extend a minimum of
the combined capacity of the two grates. 10 feet upstream, 6 feet downstream and
6 feet laterally, measured from the edge of
(b) Type GOL Inlet. The interception capacity the opening. In a grade sag, the depression
of this inlet, a curb-opening upstream of a should extend a minimum of 10 feet on all
grate, is equal to the sum of the capacities sides. No median local depression,
for the two inlets except that the frontal however should be allowed to encroach on
flow and thus interception capacity of the the shoulder area.
grate is reduced by interception at the curb
opening. The normal depth of depression is 4 inches.
(6) Pipe Drop Inlets. (b) Paved Gutter Flares. The local depression
which adjoins the outer edge of shoulder at
(a) Wall Opening Intake. The standard intake the entrance to overside downdrains and
opening 2 feet wide and 8 inches to spillways is labeled "paved gutter flare" on
12 inches deep provides a capacity of Standard Plans D87-A and D87-D. The
HIGHWAY DESIGN MANUAL 830-17
March 7, 2014
flow line approaching the inlet is depressed (3) General Notes on Design. Except for traffic
to increase capacity and minimize water safety reasons, a local depression is to be
spread on the roadbed. Within a flare provided at every inlet even though the
length of 10 feet the gutter flow line is waterway is unpaved. Where the size of intake
depressed a minimum of 6 inches at the opening is a question, a depression of
inlet. Recommended flare lengths for maximum depth should be considered before
various gutter flow line depression depths deciding on a larger opening. For traffic
are given on the Standard Plans. When reasons, the gutter depression should be
conditions warrant, these flare lengths may omitted in driveways and median curb and
be exceeded. gutter installations.
Traffic safety should not be compromised It is permissible to omit gutter depressions at
for hydraulic efficiency. Any change in the sump inlets where the width of flow does not
shape of the paved gutter flare that will exceed design water spread.
result in a depression within the shoulder
area should not be made. The Type 2 Topic 838 - Storm Drains
entrance taper and paved gutter flare is
intended for use on divided highways 838.1 General
where gutter grades exceed 2 percent and The total drainage system which conveys runoff
flow is in the opposite direction of traffic. from roadway areas to a positive outlet including
(c) Roadside Gutter and Ditch Locations. gutters, ditches, inlet structures, and pipe is
Regardless of type of intake, the opening of generally referred to as a storm drain system. In
a drop inlet in a roadside gutter or ditch urban areas a highway storm drain often augments
should be depressed from 4 inches to an existing or proposed local drainage plan and
6 inches below the flow line of the should be compatible with the local storm drain
waterway with 10 feet of paved transition system.
upstream. This section covers the hydraulic design of the pipe
(d) Curb and Gutter Depressions. This type of or enclosed conduit portion of a storm drain
depression is carefully proportioned in system.
length, width, depth, and shape. To best 838.2 Design Criteria
preserve the design shape, construction
normally is of concrete. Further To adequately estimate design storm discharges for
requirements for curb and gutter a storm drain system in urban areas involving street
depressions are: flooding it may be necessary to route flows by
using hydrograph methods. Hydrographs are
• Length - As shown on Standard Plan discussed under Index 816.5 and further
D78. information on hydrograph methods may be found
• Width - Normally 4 feet, but for wide in Chapters 6 and 7 of HDS No.2, Highway
flows or a series of closely spaced Hydrology.
inlets, 6 feet is authorized. 838.3 Hydraulic Design
• Depth - Where traffic considerations Closed conduits should be designed for the full
govern, the depth commonly used is flow condition. They may be allowed to operate
0.1 foot. Use the maximum of under pressure, provided the hydraulic gradient is
0.25 foot wherever feasible at locations 0.75 foot or more below the intake lip of any inlet
where the resulting curb height would that may be affected. The energy gradient should
not be objectionable. not rise above the lip of the intake. Allowances
(e) Type of Pavement. Local depressions should be made for energy losses at bends,
outside the roadbed are usually surfaced junctions and transitions.
with asphalt concrete 0.15 foot thick.
830-18 HIGHWAY DESIGN MANUAL
March 7, 2014
838.5 Appurtenant Structures (c) Spacing. In general, the larger the storm
drain, the greater the manhole spacing. For
(1) Manholes. pipe diameter of 48 inches or more, or
(a) General Notes. The purpose of a manhole other shapes of equal cross sectional area,
is to provide access to a storm drain for the manhole spacing ranges from 700 feet
inspection and maintenance. Manholes are to 1200 feet. For diameters of less than
usually constructed out of cast in place 48 inches, the spacing may vary from
concrete, pre-cast concrete, or corrugated 300 feet to 700 feet. In the case of small
metal pipe. They are usually circular and drains where self-cleaning velocities are
approximately three or four feet in unobtainable, the 300 feet spacing should
diameter to facilitate the movement of be used. With self-cleaning velocities and
maintenance personnel. alignments without sharp curves, the
distance between manholes should be in
There is no Caltrans Standard Plan for
the upper range of the above limits.
manholes. Relocation and reconstruction
of existing storm drain facilities, owned by (d) Access Shaft. For drains less than
a city or county agency, is often necessary. 48 inches in diameter, the access shaft is to
Generally the local agency has adopted be centered over the drain. When the drain
manhole design standard for use on their diameter exceeds the shaft diameter, the
facilities. Use of the manhole design shaft should be offset and made tangent to
preferred by the responsible authority or one side of the pipe for better location of
owner is appropriate. the manhole steps. For drains 48 inches or
more in diameter, where laterals enter from
Commercial precast manhole shafts are
both sides of the manhole, the offset should
effective and usually more economical than
be toward the side of the smaller lateral.
cast in place shafts. Brick or block may
See Standard Plan D93A for riser
also be used, but only upon request and
connection details.
justification from the local agency or
owner. (e) Arrangement of Laterals. To avoid
unnecessary head losses, the flow from
(b) Location. Following are common locations
laterals which discharge opposite each
for manholes:
other should converge at an angle in the
• Where two or more drains join, direction of flow. If conservation of head
is critical, a training wall should be
• At locations and spacing which provided.
facilitate maintenance,
(2) Junction Structures. A junction structure is an
• Where the drain changes in size, underground chamber used to join two or more
• At sharp curves or angle points in conduits, but does not provide direct access
excess of 10 degrees, from the surface. It is designed to prevent
turbulence in the flow by providing a smooth
• Points where an abrupt flattening of the transition. This type of structure is usually
grade occurs, and needed only where the trunk drain is 42 inches
• On the smaller drains, at the or more in diameter. A standard detail sheet of
downstream end of a sharp curve. a junction structure is available for pipes
ranging from 42 inches to 84 inches in
Manholes are not required if the conduit is diameter at the following Office Engineer web
large enough to accommodate a man, site address:
unless spacing criteria govern. Manholes http://www.dot.ca.gov/hq/esc/structures_cadd/XS_s
should not be placed within the traveled heets/Metric/dgn/. The XS sheet reference is XS
way. Exceptions are frontage roads and 4-26. Where required by spacing criteria, a
city streets, but intersection locations manhole should be used.
should be avoided.
830-20 HIGHWAY DESIGN MANUAL
March 7, 2014
(3) Flap Gates. When necessary, backflow chamber into which the pumps discharge. This
protection should be provided in the form of applies to outfalls operating under gravity and
flap gates. These gates offer negligible with a free outlet. Refer to Topic 838.
resistance to the release of water from the
Details of pumping stations supportive
system and their effect upon the hydraulics of
information to be submitted by the District to
the system may be neglected.
the Division of Structures is covered under
If the outlet is subject to floating debris, a Index 805.8 and Chapter 3-3.1(4) of the
shelter should be provided to prevent the debris Drafting and Plans Manual.
from clogging the flap gate. Where the failure
(2) Division of Structures. The Division of
of a flap gate to close would cause serious
Structures will prepare the design and contract
damage, a manually controlled gate in series
plans for the pumping station, the storage box
should be considered for emergencies.
and appurtenant equipment, considering the
data and recommendations submitted by the
Topic 839 - Pumping Stations District.
839.1 General The Division of Structures will furnish the
Drainage disposal by pumping should be avoided District a preliminary plan based on data
where gravity drainage is reasonable. Because previously submitted by the District. It will
pumping installations have high initial cost, show the work to be covered by the Division of
maintenance expense, power costs, and the Structures plans, including a specific location
possibility of failure during a storm, large for the pumping plant and storage box, the
expenditures can be justified for gravity drainage. average and maximum pumping rates and the
In some cases, this can be accomplished with long power required.
runs of pipe or continuing the depressed grade to a 839.4 Trash and Debris Considerations
natural low area.
Storm drain systems leading to pumping plants are
Whenever possible, drainage originating outside to be designed to limit the inflow of trash and
the depressed areas should be excluded. District debris, as these may cause damage to the pump
and Division of Structures cooperation is essential impellers and create a maintenance removal
in the design of pumping stations, tributary storm nuisance. Standard grate designs are effective at
drains, and outfall facilities. This is particularly ensuring that trash and debris are screened out of
true of submerged outlets, outlets operating under the inflow, but where side opening or curb opening
pressure, and outlets of unusual length. inlets are constructed, trash racks must be added to
839.2 Pump Type the inlet design. The only Standard Plan detail for
curb opening designs is shown on Standard Plan
Horizontal pumps in a dry location are generally D74B and is used in conjunction with Type GDO
specified for ease of access, safety, and inlets. On those occasions where pipe risers with
standardization of replacement parts. side opening inlets are part of the system, refer to
Only in special cases is stand-by power for Standard Plan D93C for appropriate trash rack
pumping plants a viable consideration. All design details.
proposals for stand-by power are to be reviewed by 839.5 Maintenance Consideration
and coordinated with the Division of Structures.
Access to the pumping plant location for both
839.3 Design Responsibilities maintenance personnel and maintenance vehicles is
When a pumping station is required, responsibility generally provided by way of paved access road or
for design between the District and the Division of city street. One parking space minimum is to be
Structures is as follows: provided in the vicinity of the pumping plant. An
area light is generally provided when it is
(1) Districts. The District designs the collector determined that neither the highway lighting nor
and the outfall facilities leading from the the street lighting is adequate. Access to the
HIGHWAY DESIGN MANUAL 830-21
March 7, 2014
Groundwater difficulties frequently stem from drainage of the pavement structural section.
water perched on an impermeable layer some
• Horizontal Drains. Horizontal drains are
distance above the actual water table. Perched
1 1/2 inch perforated or slotted pipes
water problems can often be solved with horizontal
placed in drilled holes bored into the
drains. See Index 841.5.
aquifer or water bearing formations. They
Pumped water supply wells often give unreliable are installed in cut slopes and under fills
indications of the water table and such data should more to guard against slides by relieving
be used with caution. hydrostatic pressure than to prevent
saturation of the roadbed. They may be
841.5 Category of System used in varying lengths up to 1,000 feet on
grades that range from 0 to 25 percent. A
Depending upon the scope and complexity of the
collection system to remove the intercepted
problem, an appropriate solution may require the
water from the area is generally also
installation of one or a combination of different
required.
types of subsurface drainage systems. The type of
subsurface drainage system initially considered is • Prefabricated Geocomposite Drains.
usually an underdrain. Available in sheets or rolls, geocomposite
The standard underdrain is the pipe underdrain. A drains provide a cost effective solution to
pipe underdrain consists of a perforated pipe near subsurface drainage behind bridge
the bottom of a narrow trench lined with filter abutments, wingwalls and retaining walls.
fabric and backfilled with permeable material. Prefabricated subsurface drainage systems
consist of a plastic drain core covered on
Pipe underdrains are discussed in more detail under one or both sides with a filter fabric.
Topic 842.
• Stabilization Trenches. This category of
"French Drains" have proven to be unreliable subsurface drainage system is constructed
underdrains. A "French drain" consists of a trench in swales, ravines, and under sidehill fills
backfilled with rock. They are not to be used to stabilize water logged fill foundations.
where a permanent solution is needed. Exceptions The Geotechnical Design Report should
may be made for special cases such as where depth contain depth and width of trench
of the underdrain and soil conditions would conflict recommendations. Stabilization trenches
with industrial safety regulations. Under such may be only a few feet in width requiring a
circumstances a design that includes a filter fabric backhoe or similar type of excavation
liner and permeable material backfill, without the equipment, or they may be large enough
perforated pipe may be used. for earth moving equipment such as dozers
In addition to pipe underdrains, the following and scrapers to operate. Trenches wide
special purpose categories of subsurface drains are enough to permit the use of earth moving
used to intercept, collect, and discharge equipment should be considered wherever
groundwater. feasible. A 1:1 side slope is commonly
used.
• Structural Section and Edge Drains.
Subsurface drainage systems that are The excavated trench, including the side
primarily designed for the rapid removal of slopes, is covered with a thick blanket of
surface water infiltration from treated or permeable material. One or more perfo-
untreated pavement structural section rated drain pipes, usually 8 inches to 12
materials are called structural section inches in diameter, are placed at the bottom
drains or more typically edge drains. A of the trench depending on the quantity of
3-inch slotted plastic pipe with 3 rows of groundwater, type of material, and area to
slots is the standard for structural section be stabilized.
drains. Refer to Chapter 650, Pavement The alignment of the trench and collector
Drainage for more information on the pipe are often made parallel to the highway
HIGHWAY DESIGN MANUAL 840-3
September 1, 2006
centerline. Conditions may be such that the bottom of a narrow trench. The trench is
trench alignment on a skew or with tee, usually lined with filter fabric prior to placement of
wye, or herringbone configurations are a the perforated pipe and permeable material backfill.
better design.
Two standard cross sections for pipe underdrains
Lining the trench with filter fabric is are shown on Standard Plan D102. The one with
recommended. The usual 3 feet or more the permeable material carried to the top of the
thickness of permeable material may be grading plane is used under paved areas. The
reduced and a less expensive gradation other, with a topping of earth backfill over the
may be specified if a filter fabric is used. permeable material, is used under unpaved areas.
Assistance in selecting filter fabric and
permeable material specifications should 842.2 Single Installations
be requested from Geotechnical Services.
A single pipe underdrain is commonly used in these
• Drainage Galleries. Drainage galleries cases:
consist of a row or rows of closely spaced
• Along the toe of a cut slope to intercept
wells 36 inches to 48 inches in diameter
seepage when slope stability is not a
bored with power augers to the depth
problem.
required to intercept the aquifer. They are
a variation of the stabilization trench • Along the toe of a fill on the side from
principle and may afford a more cost which groundwater originates.
effective solution under certain conditions.
• Across the roadway at the downhill end of
Drainage galleries are a viable option a cut.
where the depth of the aquifer exceeds the
economical or practical limits for open 842.3 Multiple Installations
trench excavation. Because of potential Multiple underdrain installations may be used in a
cave-ins or slides, open trench excavation herringbone or other effective pattern in situations
may not be practical. such as the following:
The bottom of the bored wells should be • Under the roadway structural section when
interconnected and a suitable collector and a permeable blanket is required.
outlet system must be provided. The wells
may be interconnected by belling out at the • To stabilize fill foundation areas.
bottoms, tunneling between wells, drilled- Refer to Table 842.4 for a guide to selecting depth
in-place outlets, or horizontal drains. and spacing of multiple pipe underdrain
The wells are backfilled with permeable installations.
material. The Geotechnical Design Report 842.4 Design Criteria
should contain well spacing and depth
recommendations. Assistance in selecting • Size and Length. For pipe underdrains of
permeable material and other specifications 500 feet or less in length, the standard
pertinent to drainage galleries should be perforated pipe size is 6 inches in diameter.
requested from Geotechnical Services. As a rule, the 6-inch diameter is adequate
for collectors and laterals in most soils.
For lengths exceeding 500 feet, the
Topic 842 - Pipe Underdrains minimum diameter of pipe is 8 inches.
Table 842.4
Suggested Depth and Spacing of Pipe
Underdrains for Various Soil Types
Table 851.2
Manning "n" Value for Alternative
Pipe Materials(1)
(3) Shapes. Reinforced concrete culverts are in situations which require stage construction
available in circular and oval shapes. Reinforced and when the culvert is to be aligned on a high
Concrete Pipe Arch (RCPA) shapes have been skew. This situation will require either a longer
discontinued by West Coast manufacturers. culvert than otherwise may have been needed,
or a special design allowing for skewed joints.
In general, the circular shaped is the most
Prior to selecting the latter option DES -
economical for the same cross-sectional area.
Structures Design should be consulted.
Oval shapes are appropriate for areas with
limited head or overfill or where these shapes (2) Concrete Arch Culverts. Technical questions
are more appropriate for site conditions. A regarding concrete arch culverts should be
convenient reference of commercially available directed to the Underground Structures Branch
products and shapes is the AASHTO of DES - Structures Design.
publication, “A Guide to Standardized Highway
(3) Three-Sided Concrete Box Culverts Design
Drainage Products”.
details for cast-in-place (CIP) construction
(4) Non-Reinforced Concrete Pipe Option. Non- three-sided bottomless concrete box culverts in
reinforced concrete pipe may be substituted at 2-foot span increments from 12 feet to < 20 feet,
the contractor’s option for reinforced concrete inclusive, with strength classifications shown
pipe for all sizes 36 inches in diameter and for 10 feet and 20 feet overfills are available
smaller as long as it conforms to Section 65 of upon request from DES - Structures Design.
the Standard Specifications. Non-Reinforced CIP Bottomless Culvert XS-sheets 17-050-1, 2,
concrete pipe is not affected by chlorides or 3, 4 and 5 may be obtained electronically.
stray currents and may be used in lieu of RCP in Precast three-sided box culverts are an
these environments without coating or the need acceptable alternative to CIP designs, where
to provide extra cover over reinforcement. contractors may submit such designs for
approval. Both precast and CIP designs must be
(5) Direct Design Method - RCP. (Contact DES -
placed on a foundation designed specifically for
Structures Design)
the project site.
852.2 Concrete Box and Arch Culverts (4) Corrosion, Abrasion, and Invert Protection.
(1) Box Culverts. Single and multiple span Refer to Index 855.2 Abrasion, and Index 855.4
reinforced concrete box culverts are completely Protection of Concrete Pipe and Drainage
detailed in the Standard Plans. For cast-in-place Structures from Acids, Chlorides and Sulfates
construction, strength classifications are shown for corrosion, abrasion and invert protection of
for 10 feet and 20 feet overfills. Precast concrete box and arch culverts.
reinforced concrete box culverts require a
minimum of 1 foot of overfill and are not to
852.3 Corrugated Steel Pipe, Steel Spiral Rib
exceed 12 feet in span length. Special details Pipe and Pipe Arches
are necessary if precast boxes are proposed as Corrugated steel pipe, steel spiral rib pipe and pipe
extensions for existing box culverts. Where the arches are available in the diameters and arch shapes
use of precast box culverts is applicable, the as indicated on the maximum height of cover tables.
project plans should include them as an For larger diameters, arch spans or special shapes,
alternative to cast-in-place construction. see Index 852.5. Corrugated steel pipe and pipe
Because the standard measurement and payment arches are available in various corrugation profiles
clauses for precast RCB’s differ from cast-in- with helical and annular corrugations. Corrugated
place construction, precast units must be steel spiral rib pipe is available in several helical
identified as an alternative and the special corrugation patterns.
provision must be appropriately modified.
(1) Hydraulics. Annular and helical corrugated
The standard plan sheets for precast boxes show steel pipe configurations are applicable in the
details which require them to be layed out with situations where velocity reduction is important
joints perpendicular to the centerline of the box. or if a culvert is being designed with an inlet
This is a consideration for the design engineer control condition. Spiral rib pipe, on the other
850-4 HIGHWAY DESIGN MANUAL
March 7, 2014
hand, may be more appropriate for use in without need to increase thickness of
stormdrain situations or if a culvert is being the steel pipe. To ensure that a
designed with an outlet control condition. damaged coating does not lead to
Spiral rib pipe has a lower roughness coefficient premature catastrophic failure, the base
(Manning's “n”) than other corrugated metal steel thickness for pipes that are to be
pipe profiles. coated with a polymeric sheet must be
able to provide a minimum 10-year
(2) Durability. The anticipated maintenance-free
service life prior to application of the
service life of corrugated steel pipe, steel spiral
polymeric material. In addition, a
rib pipe and pipe arch installations is primarily a
bituminous lining or bituminous paving
function of the corrosivity and abrasiveness of
can be applied over a bituminous
the environment into which the pipe is placed.
coating primer on the inside of the pipe
Corrosion potential must be determined from
for extra corrosion or abrasion
the pH and minimum resistivity tests covered in
protection (see Section 66 of the
California Test 643. Abrasive potential must be
Standard Specifications).
estimated from bed material that is present and
anticipated flow velocities. Refer to Index Citing Section 5650 of the Fish and
855.1 for a discussion of maintenance-free Game Code, the Department of Fish and
service life and Index 855.2 Abrasion, and Game (DFG) may restrict the use of
Index 855.3 Corrosion. bituminous coatings on the interior of
pipes if they are to be placed in streams
The following measures are commonly used to
that flow continuously or for an
prolong the maintenance-free service life of
extended period (more than 1 to 2 days)
steel culverts:
after a rainfall event. Their concern is
(a) Galvanizing. Under most conditions plain that abraded particles of asphalt could
galvanizing of steel pipe is all that is enter the stream and degrade the fish
needed; however, the presence of corrosive habitat. Where abrasion is unlikely,
or abrasive elements may require additional DFG concerns should be minimal. DFG
protection. has indicated that they have no concerns
regarding interior application of
• Protective Coatings - The necessity for
polymeric sheet coatings, even under
any coating should be determined
abrasive conditions.
considering hydraulic conditions, local
experience, possible environmental Where the materials report indicates
impacts, and long-term economy. that soil side corrosion is expected, a
Approved protective coatings are bituminous asphalt coating which is
bituminous asphalt, asphalt mastic and hot-dipped to cover the entire inside and
polymeric sheet, which can be applied outside of the pipe or an exterior
to the inside and/or outside of the pipe; application of polymeric sheet, as
and polyethylene for composite steel provided in the Standard Specifications,
spiral ribbed pipe which is a steel spiral combined with galvanizing of steel, is
ribbed pipe externally pre-coated with a usually effective in forestalling
polymeric sheet, and internally accelerated corrosion on the backfill
polyethylene lined. All of these side of the pipe. Where soil side
protective coatings are typically shop- corrosion is the only, or primary, factor
applied prior to delivery to the leading to deterioration, the bituminous
construction site. Polymeric sheet asphalt protection layer described above
coating provides much improved is typically expected to add up to 25
corrosion resistance over bituminous years of service life to an uncoated (i.e.,
coatings and can be considered to plain galvanized) pipe. A polymeric
typically allow achievement of a sheet coating is typically expected to
50-year maintenance-free service life provide up to 50-years of service life to
HIGHWAY DESIGN MANUAL 850-5
March 7, 2014
an uncoated pipe. For locations where For pH ranges outside the 5.5 and 8.5 limits
water side corrosion and/or abrasion is or minimum resistivity values below 1500
of concern, protective coatings, or ohm-cm, aluminized steel (type 2) should
protective coatings with pavings, or not be used. In no case should the thickness
protective coatings with linings, in of aluminized steel (type 2) be less than the
combination with galvanizing will add minimum structural requirements for a
to the culvert service life to a variable given diameter of galvanized steel. Refer to
degree, depending upon site conditions Index 855.2 Abrasion, and Index 855.3
and type of coating selected. Refer to Corrosion.
Index 855.2 Abrasion, and Index 855.3
The AltPipe Computer Program is also
Corrosion. If hydraulic conditions at
available to help designers estimate service
the culvert site require a lining on the
life for various corrosive/abrasive
inside of the pipe or a coating different
conditions. See
than that indicated in the Standard
http://www.dot.ca.gov/hq/oppd/altpipe.htm
Specifications, then the different
requirements must be described in the (3) Strength Requirements. The strength
Special Provisions. requirements for corrugated steel pipes and pipe
arches, fabricated under acceptable methods
• Extra Metal Thickness. Added service
contained in the Standard Specifications, are
life can be achieved by adding metal
given in Tables 856.3A, B, C, & D. For steel
thickness. However, this should only
spiral rib pipe see Tables 856.3E, F & G.
be considered after protective coatings
and pavings have been considered. (a) Design Standards.
Since 0.052 inch thick steel culverts is
• Corrugation Profiles - Corrugated steel
the minimum steel pipe Caltrans allows,
pipe and pipe arches are available in 2⅔"
it must be limited to locations that are
x ½", 3" x 1", and 5" x 1" profiles with
nonabrasive.
helical corrugations, and 2⅔" x ½"
See Table 855.2C for estimating the profiles with annular corrugations.
added service life that can be achieved Corrugated steel spiral rib pipe is
by coatings and invert paving of steel available in a ¾" x ¾" x 7½" or
pipes based upon abrasion resistance ¾" x 1" x 11½" helical corrugation
characteristics. pattern. For systems requiring large
diameter and/or deeper fill capacity a
(b) Aluminized Steel (Type 2). Evaluations of
¾" x 1" x 8½" helical corrugation pattern
aluminized steel (type 2) pipe in place for
is available. Composite steel spiral rib
over 40 years have provided data that
pipe is available in a ¾" x ¾" x 7½"
substantiate a design service life with
helical ribbed profile.
respect to corrosion resistance equivalent to
aluminum pipe. Therefore, for pH values • Metal Thickness - Corrugated steel pipe
between 5.5 and 8.5, and minimum and pipe arches are available in the
resistivity values in excess of 1500 ohm-cm, thickness as indicated on Tables 856.3A,
0.064 inch aluminized steel (type 2) is B, C & D. Corrugated steel spiral rib
considered to provide a 50 year design pipe is available in the thickness as
service life. Where abrasion is of concern, indicated on Tables 856.3E, F & G.
aluminized steel (type 2) is considered to be Where a maximum overfill is not listed
roughly equivalent to galvanized steel. on these tables, the pipe or arch size is
Bituminous coatings are not recommended not normally available in that thickness.
for corrosion protection, but may be used in All pipe sections provided in Table 856.3
accordance with Table 855.2C for abrasion meet handling and installation flexibility
resistance. A concrete invert may also be requirements of AASHTO LRFD.
considered where abrasion is of concern. Composite steel spiral rib pipe is
850-6 HIGHWAY DESIGN MANUAL
March 7, 2014
available in the thickness as indicated on 3/4" wide x 3/4" high at a maximum rib pitch of
Table 856.3G. 7-1/2 inches, two rectangular ribs and one half-
circle rib equally spaced between seams with
• Height of Fill - The allowable overfill
ribs 3/4" wide x 1" high at a maximum rib pitch
heights for corrugated steel and
of 11-1/2 inches with the half-circle rib diameter
corrugated steel spiral rib pipe and pipe
spaced midway between the rectangular ribs, or
arches for the various diameters or arch
two rectangular ribs equally spaced between
sizes and metal thickness are shown on
seams with ribs 3/4" wide x 1" high at a
Tables 856.3A, B, C, & D. For
maximum rib pitch of 8-1/2 inches.
corrugated steel spiral rib pipe, overfill
heights are shown on Tables 856.3E, F & Aluminized steel spiral rib pipe, type 2
G. Table 856.3G gives the allowable (ASSRP) is available in the same sizes as
overfill height for composite steel spiral galvanized steel spiral rib and will support the
rib pipe. same fill heights (the aluminizing is simply a
replacement coating for zinc galvanizing that
(4) Shapes. Corrugated steel pipe, steel spiral rib
allows thinner steel to be placed in certain
pipe and pipe arches are available in the
corrosive environments. See Figure 855.3A for
diameters and arch shapes as indicated on the
the acceptable pH and resistivity ranges for
maximum height of cover tables. For larger
placement of aluminized steel pipes). Tables
diameters, arch spans or special shapes, see
856.3E, F & G give the maximum height of
Index 852.5.
overfill for steel spiral rib pipe constructed
(5) Invert Protection. Refer to Index 855.2 under the acceptable methods contained in the
Abrasion. Invert protection should be Standard Specifications and essentials discussed
considered for corrugated steel culverts exposed in Index 829.2.
to excessive wear from abrasive flows or
corrosive water. Severe abrasion usually occurs
852.4 Corrugated Aluminum Pipe,
when the flow velocity exceeds Aluminum Spiral Rib Pipe and Pipe Arches
12 feet per second to 15 feet per second and Corrugated aluminum pipe, aluminum spiral rib
contains an abrasive bedload of sufficient pipe and pipe arches are available in the diameters
volume. When severe abrasion or corrosion is and arch shapes as indicated on the maximum height
anticipated, special designs should be of cover tables. For larger diameters, arch spans or
investigated and considered. Typical invert special shapes see Index 852.6. Corrugated
protection includes invert paving with portland aluminum pipe and pipe arches are available in
cement concrete with wire mesh reinforcement, various corrugation profiles with helical and annular
and invert lining with metal plate. The paving corrugations. Helical corrugated pipe must be
limits for invert linings are site specific and specified if anticipated heights of cover exceed the
should be determined by field review. tabulated values for annular corrugated pipe. Non-
Additional metal thickness will increase service standard pipe diameters and arch sizes are also
life. Reducing the velocity within the culvert is available. Aluminum spiral rib pipe is similar to
an effective method of preventing severe spiral rib steel and is available in several helical
abrasion. Index 853.6 provides additional corrugation patterns.
guidance on invert paving with concrete.
(1) Hydraulics. Corrugated aluminum pipe comes
(6) Spiral Rib Steel. Galvanized steel spiral rib pipe in various corrugated profiles. Annular and
is fabricated using sheet steel and continuous helical corrugated aluminum pipe
helical lock seam fabrication as used for helical configurations are applicable in the situations
corrugated metal pipe. The manufacturing where velocity reduction is important or if a
complies with Section 66, “Corrugated Metal culvert is being designed with an inlet control
Pipe,” of the Standard Specifications, except for condition. Spiral rib pipe, on the other hand,
profile and fabrication requirements. Spiral rib may be more appropriate for use in stormdrain
pipe is fabricated with either: three rectangular situations or if a culvert is being designed with
ribs spaced midway between seams with ribs an outlet control condition. Spiral rib pipe has a
HIGHWAY DESIGN MANUAL 850-7
March 7, 2014
lower roughness coefficient (Manning's “n”) (3) Strength Requirements. The strength
than other corrugated metal pipe profiles. requirements for corrugated aluminum pipe and
pipe arches fabricated under the acceptable
(2) Durability. Aluminum culverts or stormdrains
methods contained in the Standard
may be specified as an alternate culvert
Specifications, are given in Tables 856.3H, I &
material. When a 50-year maintenance-free
J. See Table 856.3K and Table 856.3L for
service life of aluminum pipe is required the pH
aluminum spiral rib pipe. Tables 856.3H
and minimum resistivity, as determined by
through L are based on the material properties
California Test Method 643, must be known and
of H-32 temper aluminum. Additional cover
the following conditions met:
heights can be achieved for an aluminum
(a) The pH of the soil, backfill, and effluent is section when H-34 temper material is used.
within the range of 5.5 and 8.5, inclusive. Contact DES-Structures Design for a special
Bituminous coatings are not recommended design using H-34 temper material.
for corrosion protection or abrasion
(a) Design Standards.
resistance. However, a concrete invert
lining may be considered. Abrasive • Corrugation Profiles - Corrugated
potential must be estimated from bed aluminum pipe and pipe arches are
material that is present and anticipated flow available in 2⅔" x ½" and 5" x 1"
velocities. Refer to Index 855.1 for a profiles with helical or annular
discussion of maintenance-free service life corrugations. Aluminum spiral rib pipe
and Index 855.2 Abrasion, and Index 855.3 is available in a ¾" x ¾" x 7½" or a
Corrosion prior to selecting aluminum as an ¾" x 1" x 11½" helical corrugation
allowable alternate. profile.
(b) The minimum resistivity of the soil, • Metal thickness - Corrugated aluminum
backfill, and effluent is 1500 ohm-cm or pipe and pipe arches are available in the
greater. thickness as indicated on Tables
(c) Aluminum culverts should not be installed 856.3H, I & J. Where a maximum
in an environment where other aluminum overfill is not listed on these tables, the
culverts have exhibited significant distress, pipe or pipe arch is not normally
such as extensive perforation or loss of available in that thickness. All pipe
invert, for whatever reason, apparent or not. sections provided in Table 856.3 meet
handling and installation flexibility
(d) Aluminum may be considered for side requirements of AASHTO LRFD.
drains in environments having the following Aluminum spiral rib pipe are available
parameters: in the thickness as indicated on Tables
• When pH is between 5.5 and 8.5 and 856.3K & L.
the minimum resistivity is between 500 • Height of Fill - The allowable overfill
and 1500 ohm-cm. heights for corrugated aluminum pipe
• When pH is between 5.0 and 5.5 or and pipe arches for various diameters
between 8.5 and 9.0 and the minimum and metal thicknesses are shown on
resistivity is greater than 1500 ohm-cm. Tables 856.3H, I & J. For aluminum
spiral rib pipe, overfill heights are
For these conditions, the Corrosion shown on Tables 856.3K, & L.
Technology Branch in METS should be
contacted to confirm the advisability of (4) Shapes. Corrugated aluminum pipe, aluminum
using aluminum on specific projects. spiral rib pipe and pipe arches are available in
the diameters and arch shapes as indicated on
(e) Aluminum must not be used as a section or the maximum height of cover tables. Helical
extension of a culvert containing steel corrugated pipe must be specified if anticipated
sections.
850-8 HIGHWAY DESIGN MANUAL
March 7, 2014
heights of cover exceed the tabulated values for thickness are shown on Tables 856.3M,
annular corrugated pipe. N, O & P.
For larger diameters, arch spans or special Where a maximum overfill is not listed on
shapes, see Index 852.5. Non-standard pipe these tables, the pipe or arch size is not
diameters and arch sizes are also available. normally available in that thickness. All
pipe sections provided in Table 856.3
(5) Invert Protection. Invert protection of
conform to handling and installation
corrugated aluminum is not recommended.
flexibility requirements of AASHTO
(6) Spiral Rib Aluminum. Aluminum spiral rib pipe LRFD. Strutting of culverts, as depicted on
is fabricated using sheet aluminum and Standard Plan D88A, is typically necessary
continuous helical lock seam fabrication as used if the pipe is used as a vertical shaft or if the
for helical corrugated metal pipe. The backfill around the pipe is being removed in
manufacturing complies with Section 66, an unbalanced manner.
“Corrugated Metal Pipe,” of the Standard
(b) Basic Premise. To properly use the above
Specifications, except for profile and fabrication
mentioned tables, the designer should be
requirements. Aluminum spiral rib pipe is
aware of the premises on which the tables
fabricated with either: three rectangular ribs
are based as well as their limitations. The
spaced midway between seams with ribs
design tables presuppose:
3/4" wide x 3/4" high at a maximum rib pitch of
7-1/2 inches or two rectangular ribs and one • That bedding and backfill satisfy the
half-circle rib equally spaced between seams terms of the Standard Specifications,
with ribs 3/4" wide x 1" high at a maximum rib the conditions of cover, and pipe or arch
pitch of 11-1/2 inches with the half-circle rib size required by the plans and the
diameter spaced midway between the essentials of Index 829.2.
rectangular ribs. Figure 855.3A should be used
to determine the limitations on the use of spiral • That a small amount of settlement will
rib aluminum pipe for the various levels of pH occur under the culvert, equal in
and minimum resistivity. magnitude to that of the adjoining
material outside the trench.
852.5 Structural Metal Plate
(c) Limitations. In using the tables, the
(1) Pipe and Arches. Structural plate pipes and following restrictions should be kept in
arches are available in steel and aluminum for mind.
the diameters and thickness as shown on Tables
• The values given for each size of
856.3M, N, O & P.
structural plate pipe or arch constitute
(2) Strength Requirements. the maximum height of overfill or cover
(a) Design Standards. over the pipe or arch for the thickness
of metal and kind of corrugation.
• Corrugation Profiles - Structural plate
pipe and arches are available in a • The thickness shown is the structural
6" x 2" corrugation for steel and a minimum. For steel pipe or pipe arches,
9" x 2½" corrugation profile for where abrasive conditions are
aluminum. anticipated, additional metal thickness
for the invert plate(s) or a paved invert
• Metal Thickness - structural plate pipe should be provided when required to
and pipe arches are available in fulfill the design service life
thickness as indicated on Tables requirements. Table 855.2C may be
856.3M, N, O & P. used. See Index 855.2 Abrasion and
Tables 855.2A, 855.2D and 855.2F.
• Height of Fill - The allowable height of
cover over structural plate pipe and pipe • Where needed, adequate provisions for
arches for the available diameters and corrosion resistance must be made to
HIGHWAY DESIGN MANUAL 850-9
March 7, 2014
achieve the required design service life recommended. DES - Structures Design will
called for in the references mentioned prepare designs upon request. See Index 853.7
herein. for structural repairs.
• Tables 856.3M & P show the limit of 852.6 Plastic Pipe
heights of cover for structural plate
Plastic pipe is a generic term which currently
arches based on the supporting soil
includes two independent materials; the Standard
sustaining a bearing pressure of
Specifications states plastic pipe shall be made of
3 tons per square foot at the corners.
either high density polyethylene (HDPE) or
(d) Special Designs. If the height of overfill polyvinyl chloride (PVC) material. See Index
exceeds the tabular values, or if the 852.6(2)(a) Strength Requirements for allowed
foundation investigation reveals that the materials and wall profile types.
supporting soil will not develop the bearing
(1) Durability. Caltrans standards regarding the
pressure on which the overfill heights for
durability of plastic pipe are based on the long
structural plate pipe or pipe arches are
term performance of its material properties.
based, a special design prepared by DES -
Both forms of plastic pipe culverts (HDPE and
Structures Design is required.
PVC) exhibit good abrasion resistance and are
(3) Arches. Design details with maximum virtually corrosion free. See Index 855.2
allowable overfills for structural plate arches, Abrasion and Index 855.5 Material
with cast in place concrete footings may be Susceptibility to Fire. Also, see Tables 855.2A,
obtained from DES - Structures Design. 855.2E and 855.2F. The primary environmental
factor currently considered in limiting service
(4) Vehicular Underpasses. Design details with
life of plastic materials is ultraviolet (UV)
maximum allowable overfills for structural plate
radiation, typically from sunlight exposure.
vehicular underpasses with spans from
While virtually all plastic pipes contain some
12 feet 2 inches to 20 feet 4 inches, inclusive,
amount of UV protection, the level of protection
are given in the Standard Plans. These designs
is not equal. Polyvinyl chloride resins used for
are based on “factored” bearing soil pressures
pipe rarely incorporate UV protection (typically
from 2.5 tons per square foot to 11 tons per
Titanium Dioxide) in amounts adequate to
square foot.
offset long term exposure to direct sunlight.
(5) Special Shapes. Therefore, frequent exposure (e.g., cross
(a) Long Span. culverts with exposed ends) can lead to
brittleness and such situations should be
• Arch avoided. Conversely, testing performed to date
on HDPE products conforming to specification
• Low Profile Arch
requirements for inclusion of carbon black have
• High Profile Arch exhibited adequate UV resistance. PVC pipe
exposed to freezing conditions can also
(b) Ellipse. (Text Later)
experience brittleness and such situations should
• Vertical be avoided if there is potential for impact
loadings, such as maintenance equipment or
• Horizontal
heavy (3" or larger) bedload during periods of
(6) Tunnel Liner Plate. The primary applications freeze. Plastic pipes can also fail from long term
for tunnel liner plate include lining large stress that leads to crack growth and from
structures in need of a structural repair, or chemical degradation. Improvements in plastic
culvert installations through an existing resin specifications and testing requirements has
embankment that can be constructed by led to increased resistance to slow crack growth.
conventional tunnel methods. Typically, tunnel Inclusion of anti-oxidants in the material
liner plate is not used for direct burial formulation is the most common form of
applications where structural metal plate pipe is delaying the onset of chemical degradation, but
850-10 HIGHWAY DESIGN MANUAL
March 7, 2014
• Height of Fill - The allowable overfill Many new products and techniques have been
heights for plastic pipe for various developed that often make complete replacement
diameters are shown in Tables 856.4 with open cut as shown in the Standard Plans
and 856.5. unnecessary. When used appropriately, these new
products and techniques can benefit the Department
852.7 Special Purpose Types in terms of increased mobility, cost, and safety to
both the public and contractors. Design Information
(1) Smooth Steel. Smooth steel (welded) pipe can
Bulletin 83 (DIB 83) outlines a collection of
be utilized for drainage facilities under
procedures that are cost-effective for their location
conditions where corrugated metal or concrete
and that will meet the needs of their particular area,
pipe will not meet the structural or design
supplementing Topic 853. Use the following link:
service life requirements, or for certain jacked
http://www.dot.ca.gov/hq/oppd/dib/dibprg.htm for
pipe operations (e.g., auger boring).
further information.
(2) Composite Steel Spiral Rib Pipe. Composite
steel spiral rib pipe is a smooth interior pipe 853.2 Caltrans Host Pipe Structural
with efficient hydraulic characteristics. See Philosophy
Table 851.2. In general, if the host (i.e., existing) pipe cannot be
Composite steel spiral rib pipe with its interior made capable of sustaining design loads, it should
polyethylene liner exhibits good abrasion be replaced rather than rehabilitated. This is a
resistance and also resists waterside corrosion conservative approach and when followed
found in a typical stormdrain or culvert eliminates the need to make a detailed evaluation of
environment. The exterior of the pipe is the liner’s ability to effectively accept and support
protected with a polyethylene film, which offers dead and live loads. Prior to making the decision
resistance to corrosive backfills. The pipe will whether or not to rehabilitate the culvert and/or
meet a 50-year maintenance-free service life which method to choose, a determination of the
under most conditions. See Table 856.3G for structural integrity of the host pipe must be made. If
allowable height of cover. rehabilitation of the culvert is determined to be a
feasible option, existing voids within the culvert
(3) Proprietary Pipe. See Index 110.10 for further backfill or in the base material under the existing
discussion and guidelines on the use of culvert identified either by Maintenance (typically
proprietary items. as part of their culvert management system) or
already noted in the Geotechnical Design Report,
should be filled with grout to re-establish its load
carrying capability. Therefore, structural
considerations for pipe liners are generally limited
to their ability to withstand construction handling
and/or grouting pressures. When a structural repair
HIGHWAY DESIGN MANUAL 850-11
March 7, 2014
853.4 Alternative Pipe Liner Materials (2) The designer must edit the following plastic pipeliner list
within SSP 15-6.10 to suit the work:
Similar to the basic policy in Topic 857.1 for
• Type S corrugated high density polyethylene (HDPE)
alternative pipes, when two or more liner materials pipe conforming to the provisions in Section 64,
meet the design service life and minimum thickness “Plastic Pipe,” of the Standard Specifications; or
requirements for various materials that are outlined • Standard Dimension Ratio (SDR) 35 polyvinyl
under Topic 855, as well as hydraulic requirements, chloride (PVC) pipe conforming to the requirements
the plans and specifications should provide for in AASHTO Designation: M 278 and ASTM
alternative pipe liners to allow for optional selection Designation: F 679; or
by the contractor. A table of allowable alternative • Polyvinyl chloride (PVC) closed profile wall pipe
conforming to the requirements in ASTM
pipe liner materials for culverts and drainage Designation: F 1803, F 794 (Series 46); or
systems is included as Table 853.1A. This table
• Polyvinyl chloride (PVC) dual wall corrugated pipe
also identifies the various diameter range limitations conforming to the requirements in ASTM
and whether annular space grouting is needed. Designation: F 794 (Series 46), and ASTM
Sliplining consists of sliding a new culvert inside an Designation F 949; or
existing distressed culvert as an alternative to total • High density polyethylene (HDPE) solid wall pipe
replacement. See DIB No 83; conforming to the requirements in AASHTO M 326
and ASTM Designation: F 714; or
850-12 HIGHWAY DESIGN MANUAL
March 7, 2014
• Large diameter high density polyethylene (HDPE) are large enough for human entry (with
closed profile wall pipe conforming to the equipment) is by paving them with reinforced
requirements in ASTM Designation: F 894.
concrete shotcrete or authorized cementitious
material. Standard Specification Section 15-6.04
Table 853.1B provides a guide for plastic pipeliner includes specifications for preparing the surface
selection in abrasive conditions to achieve a 50-year of the culvert invert, installing bar
maintenance-free service life. reinforcement and anchorage devices, and
paving the invert with concrete, shotcrete or
For further information on sliplining using plastic authorized cementitious material. For most non-
pipe liners including available dimensions and abrasive sites, concrete may comply with the
stiffness, see DIB 83. Use the following link: requirements for minor concrete or shotcrete.
http://www.dot.ca.gov/hq/oppd/dib/dib83-01- See index 110.12 Tunnel Safety Orders.
6.htm#6-1-3-1-1 Generally, this method is feasible for pipes
853.5 Cementitious Pipe Lining 48 inches in diameter and larger. If abrasion is
present, see Table 855.2F for minimum material
This method may be used to line corroded thickness of concrete or authorized material.
corrugated steel pipes ranging from 12 inches to a Concrete should have a minimum compressive
maximum of 36 inches diameter and involves lining strength of 6,000 psi at 28 days and the
an existing culvert with concrete, shotcrete or aggregate source should be harder material than
mortar using a lining machine. If the bedload is the streambed load and have a high durability
abrasive, alternative cementitious materials such as index (consult with District Materials Branch
calcium aluminate mortar or geopolymer mortar for sampling and recommendation). The
may be selected from the Authorized Materials list maximum grading specified (1.5 inch) for
for cementitious pipeliners. See Table 855.2F and coarse aggregate may need to be modified if the
Section 15-6.14 of the Standard Specifications for concrete must be pumped. The abrasion
specifications. Regardless of type of cementitious resistance of cementitious materials is affected
material used, the resulting lining is a minimum of by both its compressive strength and hardness of
one inch thick when measured over the top of the aggregate. There is a correlation between
corrugation crests and has a smooth surface texture. decreasing the water/cement ratio, increasing
As with other liners, the pipes must first be compressive strength and increasing abrasion
thoroughly cleaned and dried. For diameters resistance. Therefore, where abrasion is a
between 12 and 24 inches, the cement mortar is significant factor, the lowest practicable
applied by robot. The mortar is pumped to a head, water/cement ratios and the hardest available
which rotates at high speed using centrifugal force aggregates should be used.
to place the mortar on the walls. A conical-shaped
trowel attached to the end of the machine is used to Paving thickness will range from 2 inches to
smooth the walls. The maximum recommended 13 inches depending on abrasiveness of site
length of small-diameter pipe that can be lined using based on Table 855.2A, and paving limits
this method is approximately 650 feet. Although typically vary from 90 to 120 degrees for the
this method will line larger diameter pipes, it is internal angle. See Index 855.2 and Table
mostly appropriate for non-human entry pipes (less 855.2F. Note that in Table 855.2F cementitious
than 30 inches). Generally, most problems with concrete is not recommended for extremely
steel pipe are limited to the lower 180 degrees, abrasive conditions (Level 6 in Table 855.2A).
therefore, in larger diameter metal pipes where For extremely abrasive conditions alternative
human entry is possible, invert paving may be all materials are recommended such as abrasion
that is required. See Index 853.6. resistant concrete (calcium aluminate), steel
plate or adding RSP. Calcium aluminate
853.6 Invert Paving with Concrete abrasion resistant concrete or mortar may be
(1) Existing Corrugated Metal Pipe (CMP). One of selected from the Authorized Materials list for
the most effective ways to rehabilitate corroded concrete invert paving. If hydraulically feasible,
and severely deteriorated inverts of CMP that a flattened invert design may be warranted.
HIGHWAY DESIGN MANUAL 850-13
March 7, 2014
Table 853.1B
Consult the District Hydraulic Branch for a Design within the Division of Design and the
recommendation. Underground Structures unit of Structures
Design within the Division of Engineering
Where there is significant loss of the pipe invert,
Services (DES) is advised.
it may be necessary to tie the concrete to more
structurally sound portions of the pipe wall in 853.7 Structural Repairs with Steel Tunnel
order to transfer compressive thrust of culvert Liner Plate
walls into the invert slab to create a
“mechanical” connection using welding studs, Cracks in RCP greater than 0.1 inch in width and
angle iron or by other means. When a flexible metal pipes with deflections beyond
mechanical connection is used, paving limits 10 – 12 percent may indicate a serious condition.
may vary up to 180 degrees for the internal When replacement is not an option for existing
angle. These types of repairs should be treated human entry pipes in need of structural repair, an
as a special design and consultation with the inspection by Structures Maintenance and a
Headquarters Office of Highway Drainage structural analysis by Underground Structures
Design within the Division of Design and the within DES are recommended. Further assistance
Underground Structures unit of Structures may be needed from Geotechnical Design and/or the
Design within the Division of Engineering Corrosion Unit within DES.
Services (DES) is advised. Depending on the Two flange or four flange steel tunnel liner plate can
size of the culvert being paved, pipes with be specially designed by Underground Structures
significant invert loss often also have a within DES as a structural repair to accommodate
significant loss of structural backfill with voids all live and dead loads. The flange plate lap joints
present. Where large voids are present, facilitate internal bolt connections (structural metal
consultation with Geotechnical Services within plate requires access to both sides). After the rings
the Division of Engineering Services (DES) is have been installed, the annular space between the
advised to develop a grouting plan. liner plates and the host pipe is grouted.
See DIB 83 for some invert paving case studies
using the following link: Topic 854 - Pipe Connections
http://www.dot.ca.gov/hq/oppd/dib/dib83-01-
854.1 Basic Policy
12.htm#h
The Standard Specifications set forth general
(2) Existing RCB and RCP. For existing reinforced
performance requirements for transverse field joints
concrete boxes (RCB) and reinforced concrete
in all types of culvert and drainage pipe used for
pipes (RCP) with worn inverts and exposed
highway construction.
reinforcing steel (generally from abrasive
bedloads), the same paving thickness Table 857.2 indicates the alternative types of joints
considerations outlined under Index 853.6(1) that are to be specified for different arch and
will apply. However, depending on the circular pipe installations with regard to joint
structural condition, the existing steel strength. The two joint strength types specified for
reinforcement may need to be augmented. culvert and drainage systems are identified as
Consultation with Structures Maintenance and “standard” and “positive.”
Underground Structures within DES is (1) Joint Strength. Joint strength is to be designated
recommended. on the culvert list.
(3) Existing Plastic Pipe. Generally, concrete (a) Standard Joints. The “standard” joint is
invert paving is not feasible for plastic pipes usually for pipes or arches not subject to
because the cement will not adhere to plastic. large soil movement or disjointing forces.
However, it may be possible to create a These “standard” joints are satisfactory for
“mechanical” connection by other means but ordinarily installations, where tongue and
these types of repairs should be treated as a groove or simple slip type joints are
special design and consultation with the
Headquarters Office of Highway Drainage
HIGHWAY DESIGN MANUAL 850-15
March 7, 2014
typically used. The “standard” joint type is Standard Plans and/or Standard
generally adequate for underdrains. Specifications.
(b) Positive Joints. “Positive” joints are for Any part of an installed joint that has
more adverse conditions such as the need to less than ¼ inch overlap will be
withstand soil movements or resist considered disjointed. Whenever the
disjointing forces. Examples of these plans require that the culvert be
conditions are steep slopes, sharp curves, constructed on a curve, specially
and poor foundation conditions. See Index manufactured sections of culvert will be
829.2 for additional discussion. “Positive” required if the design joint cannot meet
joints should always be designated on the the minimum ¼ inch overlap
culvert list for siphon installations. requirement after the culvert section is
placed on the specified curve.
(c) Downdrain Joints. Pipe “downdrain” joints
are designed to withstand high velocity • Sleeve Joints. The joint overlap is the
flows, and to prevent leaking and minimum sleeve width (typically
disjointing that could cause failure. defined by the width of a coupling
(d) Joint Strength Properties. A description of band) required to engage both the
the specified joint strength properties culvert barrels which are abutted to
tabulated in Section 61 “Culvert and each other.
Drainage Pipe Joints” of the Standard (2) Joint Leakage. The ability of a pipe joint to
Specifications is as follows: prevent the passage of either soil particles or
water defines its soiltightness or watertightness.
• Shear Strength. The shear strength
These terms are relative and do not mean that a
required of the joint is expressed as a
joint will be able to completely stop the
percentage of the calculated shear
movement of soil or water under all conditions.
strength of the pipe at a transverse
Any pipe joint that allows significant soil
section remote from the joint. All
migration (piping) will ultimately cause damage
joints, including any connections must
to the embankment, the roadway, or the pipe
be capable of transferring the required
itself. Therefore, site conditions, such as soil
shear across the joint.
particle size, presence of groundwater, potential
• Moment Strength. The moment for pressure flow, etc., must be evaluated to
strength required of the joint is determine the appropriate joint requirement.
expressed as a percent of the calculated Other than solvent or fusion welded joints,
moment capacity of the pipe on a almost all joints can exhibit some amount of
transverse section remote from the joint. leakage. Joint performance is typically defined
by maximum allowable opening size in the joint
• Tensile Strength. The tensile strength is
itself or by the ability to pass a standardized
that which resist the longitudinal force
pressure test. The following criteria should be
which tends to separate (disjoint)
used, with the allowable joint type(s) indicated
adjacent pipe sections.
on the project plans:
• Joint Overlap.
• Normal Joint. Many pipe joint systems are
Integral Preformed Joint. The Joint not defined as either soiltight or watertight.
overlap is the amount of protection of However, for the majority of applications,
one culvert barrel into the adjacent such as culverts or storm drains placed in
culvert barrel by the amount specified well graded backfill and surrounding soils
for the size of pipe designated. The containing a minimum of fines; no potential
amount of required overlap will vary for groundwater contact; limited internal
based on several factors (material type, pressure, hydraulic grade line below the
diameter, etc.) and is designated on the pavement grade, etc., this type of joint is
acceptable. All currently accepted joint
850-16 HIGHWAY DESIGN MANUAL
March 7, 2014
types will meet or exceed “Normal Joint” CSSRP -Cuffed end w/gasket
requirements. The following non-gasketed
joint types should not be used beyond the PLASTIC -Split Coupler w/gasket
“Normal Joint” criteria range: (premium)
-Bell/Spigot w/gasket
CMP -Annular
-Hat
* Where substantial differential settlement
-Helical
is anticipated, would only meet Normal
-Hugger
Joint criteria.
-2-piece Integral Flange
-Universal
Where soil migration is of concern, but
PLASTIC -Split Coupler leakage rate is not, a soiltight joint can be
-Bell/Spigot achieved in most situations by external
wrapping of the joint area with filter fabric
• Soiltight Joint. This category includes those (see Index 831.4). Joints listed under both
joints which would provide an enhanced the normal joint and soiltight joint
level of security against leakage and soil categories, with a filter fabric wrap, would
migration over the normal joint. One be suitable in these conditions and would
definition of a soiltight joint is contained in not require a gasket or sealant. In many
Section 26.4.2.4(e) of the AASHTO cases, fabric wrapping can be less expensive
Standard Specifications for Highway than a rubber gasket or other joint sealant.
Bridges. In part, this specification requires Coordination with the District Materials
that if the size of the opening through which Unit is advised to ensure that the class of
soil might migrate exceeds 1/8 inch, the filter fabric will withstand construction
length of the channel (length of path along handling and screen fine soil particles from
which the soil particle must travel, i.e., the migrating through the joint.
coupling length) must exceed 4 times the
• Watertight Joint. Watertight joints are
size of the opening. Alternatively,
specified when the potential for soil erosion
AASHTO allows the joint to pass a
or infiltration/exfiltration must be restricted,
hydrostatic test (subjected to approx. 4.6
such as for downdrains, culverts in
feet of head) without leaking to be
groundwater zones, etc. Watertight joint
considered soiltight. Typical pipe joints
requirements are typically met by the use of
that can meet this criteria are:
rubber gasket materials as indicated in the
RCP and -Flared Bell Standard Specifications. The watertight
NRCP -Flushed Bell certification test described in Standard
-Steel Joint-Flush Bell Specification Section 61 requires that no
-Single or Double Offset leakage occur when a joint is tested for a
Design (Flared or Flushed period of 10 minutes while subjected to a
Bell) head of 10 feet over the crown of the pipe.
-Double Gasket This is a test that is typically performed in a
-Tongue and Groove* laboratory under optimal conditions not
-Self-Centering T & G* typical of those found in the field. Where
an assurance of water tightness is needed, a
CMP and -Annular w/gasket field test should be specified. Designers
SSRP -Hat w/gasket should be aware that field tests can be
-Helical w/gasket relatively expensive, and should only be
-Hugger w/gasket required if such assurance is critical. A
-2-piece Int. Fl. w/gasket field leakage rate in the range of 700 gallons
-Universal w/gasket to 1,000 gallons per inch of nominal
diameter per mile of pipe length per day,
HIGHWAY DESIGN MANUAL 850-17
March 7, 2014
with a hydrostatic head of 6 feet above the are to be used instead of O-ring or other
crown of the pipe, is not unusual for joints sealants.
that pass the watertight certification test,
and is sufficiently watertight for well Table 854.1 provides information to help
graded, quality backfill conditions. Where the designer select the proper joint under
conditions are more sensitive, a lower rate most conditions.
should be specified. Rates below 50 to
100 gallons per inch per mile per day are Topic 855 - Design Service Life
difficult to achieve and would rarely be
necessary. For example, sanitary sewers are 855.1 Basic Concepts
rarely required to have leakage rates below The prediction of design service life of drainage
200 gallons per inch per mile per day, even facilities is difficult because of the large number of
though they have stringent health and variables, continuing changes in materials, wide
environmental restrictions. Field range of environments, and use of various protective
hydrostatic tests are typically conducted coatings. The design service life of a drainage
over a period of 24 hours or more to facility is defined as the expected maintenance-free
establish a valid leakage rate. Designers service period of each installation. After this period,
should also be aware that non-circular pipe it is anticipated major will be needed for the facility
shapes (CMP pipe arches, RCP oval shapes, to perform as originally designed for further periods.
etc.) should not be considered watertight
For all metal pipes and arches that are listed in
even with the use of rubber gaskets or other
Table 857.2, maintenance-free service period, with
sealants due to the lack of uniform
respect to corrosion, abrasion and/or durability, is
compression around the periphery of the
the number of years from installation until the
joint. Additionally, watertight joints
deterioration reaches the point of perforation at any
specified for pressure pipe or siphon
location on the culvert (See Figures 855.3A,
applications must meet the requirements
855.3B, and Tables 855.2D and 855.2F). AltPipe
indicated in Standard Specification Sections
can be used to estimate service life of all circular
65 and 66. Pipe joints that meet Standard
metal pipe. See Index 857.2 Alternative Pipe
Specification Section 61 water-tightness
Culvert Selection Procedure Using AltPipe.
performance criteria are:
For reinforced concrete pipe (RCP), box (RCB) and
RCP and -Flared Bell
arch (RCA) culverts, maintenance-free service
NRCP -Flushed Bell
period, with respect to corrosion, abrasion and/or
-Steel Joint-Flush Bell
durability, is the number of years from installation
-Single or Double Offset
until the deterioration reaches the point of exposed
Design (Flared or Flushed
reinforcement at any point on the culvert. AltPipe
Bell)
can be used to estimate service life of reinforced
-Double Gasket
concrete pipe (RCP), but not RCB, RCA or NRCP.
See Index 857.2 Alternative Pipe Culvert Selection
CMP and -Hugger Bands (H-10, 12)
Procedure Using AltPipe.
SSRP w/gasket and double bolt
bar For non-reinforced concrete pipe culverts (NRCP),
-Annular Band w/gasket maintenance-free service period, with respect to
-Two Piece Integral Flange corrosion, abrasion and/or durability, is the number
w/sleeve-type gasket* of years from installation until the deterioration
reaches the point of perforation or major cracking
PLASTIC -Bell/Spigot w/gasket with soil loss at any point on the culvert.
Table 854.1
Joint Leakage Selection Criteria
of perforation at any location on the culvert or until (b) Underdrains outside of roadbed - 25 years.
the pipe material has lost structural load carrying
(c) Stabilization trench drains - 50 years.
capacity typically represented by wall buckling or
excessive deflection/deformation. AltPipe can be In case of conflict in the design service life
used to estimate service life of all plastic pipe. See requirements between the above controls, the
Index 857.2 Alternative Pipe Culvert Selection highest design service life is required except for
Procedure Using AltPipe. All types of culverts are those cases of interim alignment with more than
subject to deterioration from corrosion, or abrasion, 10 feet of cover. For temporary construction, a
or material degradation. lesser design service life than that shown above is
acceptable.
Corrosion may result from active elements in the
soil, water and/or atmosphere. Abrasion is a result Where the above indicates a minimum design
of mechanical wear and depends upon the service life of 25 years, 50 years may be used. For
frequency, duration and velocity of flow, and the example an anticipated change in traffic conditions
amount and character of bedload. Material or when the highway is considered to be on
degradation may result from material quality, UV permanent alignment may warrant the higher design
exposure, or long term material structural service life.
performance.
855.2 Abrasion
To assure that the maintenance-free service period is
All types of pipe material are subject to abrasion
achieved, alternative metal pipe may require added
and can experience structural failure around the pipe
thickness and/or protective coatings. Concrete pipe
invert if not adequately protected. Abrasion is the
may require extra thickness of concrete cover over
wearing away of pipe material by water carrying
the steel reinforcement, high density concrete, using
sands, gravels and rocks (bed load) and is dependent
supplementary cementitious materials, epoxy coated
upon size, shape, hardness and volume of bed load
reinforcing steel, and/or protective coatings. Means
in conjunction with volume, velocity, duration and
for estimating the maintenance-free service life of
frequency of stream flow in the culvert. For
pipe, and techniques for extending the useful life of
example, at independent sites with a similar velocity
pipe materials are discussed in more detail in Topic
range, bedloads consisting of small and round
852.
particles will have a lower abrasion potential than
The design service life for drainage facilities for all those with large and angular particles such as
projects should be as follows: shattered or crushed rocks. Given different sites
(1) Culverts, Drainage Systems, and Side Drains. with similar flow velocities and particle size, studies
have shown the angularity and/or volume of the
(a) Roadbed widths greater than 28 feet - 50 material may have a significant impact to the
years. abrasion potential of the site. Likewise, two sites
(b) Greater than 10 feet of cover - 50 years. with similar site characteristics, but different
hydrologic characteristics, i.e., volume, duration and
(c) Roadbed widths 28 feet or less and with less frequency of stream flow in the culvert, will
than 10 feet of cover - 25 years. probably also have different abrasion levels.
(d) Installations under interim alignment - 25 In Table 855.2A six abrasion levels have been
years. defined to assist the designer in quantifying the
(2) Overside Drains. abrasion potential of a site. The designer is
encouraged to use the guidelines provided in Table
(a) Buried more than 3 feet- 50 years. 855.2A in conjunction with Table 855.2B “Bed
(b) All other conditions, such as on the surface Materials Moved by Various Flow Depths and
of fill slopes - 25 years. Velocities” and the abrasion history of a site (if
available) to achieve the required service life for a
(3) Subsurface Drains. pipe, coating or invert lining material. Sampling of
(a) Underdrains within roadbed - 50 years. the streambed materials generally is not necessary,
but visual examination and documentation of the
850-20 HIGHWAY DESIGN MANUAL
March 7, 2014
anticipated for steel for the lower three abrasion material thickness of abrasive resistant invert
levels defined in Table 855.2A, because it is protection for various materials to achieve 50 years
assumed that there is some degree of abrasion of maintenance-free service life.
incorporated within California Test 643 and Figure
Structural metal plate pipe and arches provide a
855.3B. Figure 855.3B, “Chart for Estimating
viable option for large diameter pipes (60 inches or
Years to Perforation of Steel Culverts,” is part of a
larger) in abrasive environments because increased
Standard California Department of Transportation
thickness can be specified for the lower 90 degrees
Test Method derived from highway culvert
or invert plates. If the thickness for structural
investigations. This chart alone is not used for
requirements is inadequate for abrasion potential, it
determining service life because it does not consider
is recommended to apply the increased thickness to
the effects of abrasion or overfill; it is for estimating
the lower 90 degrees of the pipe only. Arches,
the years to the first corrosion perforation of the
which have a relatively larger invert area than
wall or invert of the CSP. Additional gauge
circular pipe, generally will provide a lower
thickness or invert protection may be needed if the
abrasion potential from bedload being less
thickness for structural requirements (i.e., for
concentrated.
overfill) is inadequate for abrasion potential.
Under similar conditions, aluminum culverts will
Table 855.2E indicates relative abrasion resistance
abrade between one and a half to three times faster
properties of pipe and lining materials and
than steel culverts. Therefore, aluminum culverts
summarizes the findings from “Evaluations of
are not recommended where abrasive materials are
Abrasion Resistance of Pipe and Pipe Lining
present, and where flow velocities would encourage
Materials Final Report FHWA /CA/TL-CA01-0173
abrasion to occur. Culvert flow velocities that
(2007)”. This report may be viewed at the
frequently exceed 5 feet per second where abrasive
following web address:
materials are present should be carefully evaluated
http://www.dot.ca.gov/new/tech/researchreports/reports/
2007/evaluation_of_abrasion_resistance_final_report.pdf.
prior to selecting aluminum as an allowable
See Figure 855.2. alternate. In a corrosive environment, Aluminum
may display less abrasive wear than steel depending
Figure 855.2 on the volume, velocity, size, shape, hardness and
rock impact energy of the bed load. However, if it
Abrasion Test Panels is deemed necessary to place aluminum pipe in
abrasion levels 4 through 6 in Table 855.2C, contact
Headquarters Office of State Highway Drainage
Design for assistance.
Aluminized Steel (Type 2) can be considered
equivalent to galvanized steel for abrasion resistance
and therefore does not have the same limitations as
aluminum in abrasive environments.
Concrete pipes typically counter abrasion through
increased minimum thickness over the steel
reinforcement, i.e., by adding additional sacrificial
material. See Table 855.2F. However, there are
significantly fewer limitations involved in
increasing the invert thickness of RCB in the field
verses increasing minimum thickness over the steel
Various culvert material test panels shown in Figure
reinforcement of RCP in the plant. Therefore, RCP
855.2 after 1 year of wear at site with moderate to severe
abrasion (velocities generally exceed 13 ft/s with heavy
is typically not recommended in abrasive flows
bedload). greater than 10 feet per second but may be
considered for higher velocities if the bedload is
Table 855.2F is based on Tables 855.2D and 855.2E insignificant (e.g. storm drain systems and most.
and constitutes a guide for selecting the minimum
850-22 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 855.2A
Abrasion Levels and Materials
Abrasion Level General Site Characteristics Allowable Pipe Materials and Lining Alternatives
• Bedloads of silts and clays All pipe materials listed in Table 857.2 allowable
or clear water with virtually for this level.
Level 1 no abrasive bed load. No No abrasive resistant protective coatings listed in
velocity limitation. Table 855.2C needed for metal pipe.
All allowable pipe materials listed in Table 857.2
with the following considerations:
• Generally, no abrasive resistant protective
• Moderate bed loads of sand coatings needed for steel pipe.
or gravel • Polymeric, or bituminous coating or an
Level 2 additional gauge thickness of metal pipe may
• Velocities ≥ 1 ft/s and
≤ 5 ft/s (See Note 1) be specified if existing pipes in the same
vicinity have demonstrated susceptibility to
abrasion and thickness for structural
requirements is inadequate for abrasion
potential.
All allowable pipe materials listed in Table 857.2
with the following considerations:
• Steel pipe may need one of the abrasive
resistant protective coatings listed in Table
855.2C or additional gauge thickness if existing
pipes in the same vicinity have demonstrated
susceptibility to abrasion and thickness for
structural requirements is inadequate for
• Moderate bed load volumes abrasion potential.
of sands, gravels and small • Aluminum pipe may require additional gauge
cobbles. thickness for abrasion if thickness for structural
Level 3
requirements is inadequate for abrasion
• Velocities > 5 ft/s and potential.
≤ 8 ft/s (See Note 1)
• Aluminized steel (type 2) not recommended
without invert protection or increased gauge
thickness (equivalent to galv. Steel) where pH
< 6.5 and resistivity < 20,000.
Lining alternatives:
• PVC,
• Corrugated or Solid Wall HDPE,
• CIPP
Note:
(1) If bed load volumes are minimal, a 50% increase in velocity is permitted.
HIGHWAY DESIGN MANUAL 850-23
March 7, 2014
Table 855.2A
Abrasion Levels and Materials (Con’t)
Abrasion General Site
Allowable Pipe Materials and Lining Alternatives
Level Characteristics
All allowable pipe materials listed in Table 857.2 with the
following considerations:
• Steel pipe will typically need one of the abrasive resistant
protective coatings listed in Table 855.2C or may need
additional gauge thickness if thickness for structural
requirements is inadequate for abrasion potential.
• Aluminum pipe not recommended.
• Aluminized steel (type 2) not recommended without invert
protection or increased gauge thickness (wear rate equivalent to
• Moderate bed load galv. steel) where pH < 6.5 and resistivity < 20,000 if thickness
volumes of angular for structural requirements is inadequate for abrasion potential.
sands, gravels, and/or
• Increase concrete cover over reinforcing steel for RCB (invert
Level 4 small cobbles/rocks.
only). RCP generally not recommended.
(See Note 1)
• Velocities > 8 ft/s • Corrugated HDPE (Type S) limited to ≥ 48" min. diameter.
and ≤ 12 ft/s Corrugated HDPE Type C not recommended.
• Corrugated PVC limited to > 18" min. diameter
Lining alternatives:
• Closed profile or SDR 35 PVC (corrugated and ribbed PVC
limited to > 18" min. diameter.
• SDR HDPE
• CIPP (min. thickness for abrasion specified)
• Concrete and authorized cementitious pipeliners and invert
paving. See Table 855.2F.
Note:
(1) For minor bed load volumes, use Level 3.
850-24 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 855.2A
Abrasion Levels and Materials (Con’t)
Abrasion
General Site Characteristics Allowable Pipe Materials and Lining Alternatives
Level
• Aluminized steel (type 2) not recommended without
invert protection or increased gauge thickness (wear
rate equivalent to galv. steel) where pH < 6.5 and
resistivity < 20,000 if thickness for structural
requirements is inadequate for abrasion potential.
• For steel pipe invert lining additional gauge thickness
is recommended if thickness for structural
requirements is inadequate for abrasion potential. See
• Moderate bed load volumes lining alternatives below.
of angular sands and gravel or
• Increase concrete cover over reinforcing steel for RCB
Level 5 rock (See Note 1).
(invert only). RCP generally not recommended
• Velocities > 12 ft/s
and ≤ 15 ft/s Lining alternatives:
• Closed profile (≥ 42 in) or SDR 35 PVC (PVC liners
not recommended when freezing conditions are often
encountered and cobbles or rocks are present)
• SDR HDPE
• CIPP (with min. thickness for abrasion specified)
• Concrete and authorized cementitious pipeliners and
invert paving. See Table 855.2F.
Note:
(1) For minor bed load volumes, use Level 3.
HIGHWAY DESIGN MANUAL 850-25
March 7, 2014
Table 855.2A
Abrasion Levels and Materials (Con’t)
Abrasion General Site
Allowable Pipe Materials and Lining Alternatives
Level Characteristics
• Aluminized steel (type 2) not recommended without invert
protection or increased gauge thickness (wear rate equivalent to
galv. steel) where pH < 5.5 and resistivity < 20,000.
• None of the abrasive resistant protective coatings listed in Table
855.2C are recommended for protecting steel pipe.
• Invert lining and additional gauge thickness is recommended. See
lining alternatives below.
• Moderate bed load • Corrugated HDPE not recommended. Corrugated and closed
volumes of angular profile PVC pipe not recommended.
sands and gravel or • RCP not recommended. Increase concrete cover over reinforcing
rock (See Note 1). steel recommended for RCB (invert only) for velocities up to 15
• Velocities > 15 ft/s ft/s. RCB not recommended for velocities greater than 15 ft/s
and ≤ 20 ft/s unless invert lining is placed (see lining alternatives below).
Lining/replacement alternatives:
Level 6 or • ≥ 27 in SDR 35 PVC (PVC liners not recommended when
freezing conditions are often encountered and cobbles or rocks are
• Heavy bed load present) or HDPE SDR (minimum wall thickness 2.5")
volumes of angular
sands and gravel or • CIPP (with min. thickness for abrasion specified),
rock (See Note 1). • Concrete with embedded aggregate (e.g. cobbles or RSP (facing)):
• Velocities > 12 ft/s (for all bed load sizes a larger, harder aggregate than the bed load,
decreased water cement ratio and an increased concrete
compressive strength should be specified).
• Alternative invert linings may include steel plate, rails or
concreted RSP, and abrasion resistant concrete (Calcium
Aluminate). See authorized cementitious pipeliners and invert
paving in Table 855.2F.
• For new/replacement construction, consider “bottomless”
structures.
Note:
(1) For minor bed load volumes, use Level 3.
850-26 HIGHWAY DESIGN MANUAL
August 1, 2011
Table 855.2B
Bed Materials Moved by Various Flow Depths and Velocities
Approximate Nonscour Velocities
Grain (feet per second)
Bed Material Dimensions Mean Depth (feet)
(inches)
1.3 3.3 6.6 9.8
Boulders more than 10 15.1 16.7 19.0 20.3
Large cobbles 10 – 5 11.8 13.4 15.4 16.4
Small cobbles 5 – 2.5 7.5 8.9 10.2 11.2
Very coarse gravel 2.5 – 1.25 5.2 6.2 7.2 8.2
Coarse gravel 1.25 – 0.63 4.1 4.7 5.4 6.1
Medium gravel 0.63 – 0.31 3.3 3.7 4.1 4.6
Fine gravel 0.31 – 0.16 2.6 3.0 3.3 3.8
Very fine gravel 0.16 – 0.079 2.2 2.5 2.8 3.1
Very coarse sand 0.079 – 0.039 1.8 2.1 2.4 2.7
Coarse sand 0.039 – 0.020 1.5 1.8 2.1 2.3
Medium sand 0.020 – 0.010 1.2 1.5 1.8 2.0
Fine sand 0.010 – 0.005 0.98 1.3 1.6 1.8
Compact cohesive soils
Heavy sandy loam 3.3 3.9 4.6 4.9
Light 3.1 3.9 4.6 4.9
Loess soils in the conditions of
2.6 3.3 3.9 4.3
finished settlement
Notes:
(1) Bed materials may move if velocities are higher than the nonscour velocities.
(2) Mean depth is calculated by dividing the cross-sectional area of the waterway by the top width of the water
surface. If the waterway can be subdivided into a main channel and an overbank area, the mean depths of the
channel and the overbank should be calculated separately. For example, if the size of moving material in the main
channel is desired, the mean depth of the main channel is calculated by dividing the cross-sectional area of the
main channel by the top width of the main channel.
HIGHWAY DESIGN MANUAL 850-27
March 7, 2014
Table 855.2C
Guide for Anticipated Service Life Added to Steel Pipe by Abrasive
Resistant Protective Coating (2)
Bituminous Bituminous
Polymeric Polyethylene
Flow Velocity Channel Coating Coating &
Sheet Coating (CSSRP)
(ft/s) Materials (yrs.) Paved Invert
(yrs.) (yrs.)
(hot-dipped) (yrs.)
Non-Abrasive 8 15 * *
≥ 1 – ≤ 8 (1) Abrasive 6-0 15-2 30-5 *
> 8 – ≤ 12 Abrasive 0 2-0 5-0 70-35
> 12 – ≤ 15 Abrasive ** ** ** 35-8***
Abrasive &
> 12 – ≤ 20 **** **** **** ****
heavy bedloads
* Provides adequate abrasion resistance to meet or exceed a 50-year design service life.
** Abrasive resistant protective coatings not recommended, increase steel thickness to 10 gage.
*** Not recommended above 14 fps flow velocity.
**** Contact District Hydraulics Branch. See Table 855.2F.
Notes:
(1) Where there are increased velocities with minor bedload volumes, much higher velocities may be applicable.
(2) Range of additional service life commensurate with flow velocity range.
850-28 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 855.2D
Guide for Anticipated Wear to Metal Pipe by Abrasive Channel Materials
Anticipated Wear
(mils/yr)
Flow Velocity
Channel Materials Aluminized
(ft/s) Plain
Steel Aluminum**
Galvanized
(Type 2)
Non-Abrasive 0* 0* 0
≥1–≤8 Abrasive 0* 0* 0 – 1.5
> 8 – ≤ 12 Abrasive 0.5 – 1 0.5 – 1 1.5 – 3
> 12 – ≤ 15 Abrasive 1 – 3.5 1 – 3.5 3 – 10.5
Abrasive
> 12 – ≤ 20 & 2.5 – 10 2.5 – 10 7.5 – 30
Heavy bedloads
Table 855.2E
Relative Abrasion Resistance Properties of Pipe and Lining Materials*
Relative Wear
Material
(dimensionless)
Steel 1
Aluminum 1.5 – 3
PVC 2
Polyester Resin (CIPP) 2.5 – 4
HDPE 4–5
Concrete (RCP 4000 – 7000 psi) 75 – 100
Calcium Aluminate (Mortar) 30-40
Calcium Aluminate (Concrete) 20 – 25
Basalt Tile 1
Polyethylene (CSSRP) 1–2
* Evaluation of Abrasion Resistance of Pipe and Pipe Lining Materials Final Report FHWA/CA/TL-CA01-
0173 (2007).
HIGHWAY DESIGN MANUAL 850-29
March 7, 2014
Table 855.2F
Guide for Minimum Material Thickness of Abrasive Resistant Invert
Protection to Achieve 50 Years of Maintenance-Free Service Life
Calcium Aluminate
Abrasion Resistant
Channel Materials
Concrete (5)
Level
HDPE
&
CIPP
PVC
Geopolymer
(in)
(in)
(in)
(in)
(in)
(in)
(in)
Aluminate
Calcium
Flow
(in)
(in)
Velocity
(ft/s)
Level 4 0.075
0.125 0.1 – (6)
>8– Abrasive 2–4 0.052 – 0.1 1-2 2-4
– 0.25 0.3
≤ 12 0.164
Level 5
0.052 (2) 0.1 – 0.25 – 0.3 –
> 12 – Abrasive 4 – 13 3(6) 2-5 4-13
– 0.18 0.35 0.875 0.70
≤ 15
Level 6 Abrasive
& (1) 0.109 (2) 0.25 – 0.625 (1)
> 12 – 0.5 – 2 3–5 5-8
Heavy – 0.5 1.0(3) – 2.5
≤ 20 bedloads
Notes:
(1) For flow velocity > 12 ft/s ≤ 14 ft/s use 9" – 15". For > 14 ft/s use CRSP or other abrasion resistant layer
special design with, or in lieu of concrete or geopolymer mortar.
(2) Not recommended without invert protection.
(3) PVC liners not recommended when freezing conditions are often encountered and cobbles and rocks are
present.
(4) Values shown based on RCP abrasion test results. See Table 855.2E. Results may differ from concrete
specified under 15-6.04 for invert paving which must have a minimum compressive strength of 6,000 psi
at 28 days and 1 ½-inch maximum grading.
(5) See Authorized Materials List for Cementitious Pipeliners and Concrete Invert Paving:
http://www.dot.ca.gov/hq/esc/approved_products_list/
Standard Mortar (Section 51-1.02F of the Standard Specifications) not recommended for Abrasion Level
4 or higher.
(6) Minimum thickness recommended is 3". Not practical or economically viable for Level 4. Consider
calcium aluminate mortar or standard concrete (Section 90 of the Standard Specifications) for lower
range of Level 5.
850-30 HIGHWAY DESIGN MANUAL
March 7, 2014
Aluminum, and the aluminum coating provided by 855.4 Protection of Concrete Pipe and
Aluminized Steel (Type 2) pipe, corrodes differently Drainage Structures from Acids, Chlorides
than steel and will provide adequate durability to and Sulfates
meet the 50-year service life criterion within the
acceptable pH range of 5.5-8.5 and minimum Table 855.4A indicates the limitation on the use of
resistivity greater than 1500 ohm-cm without need concrete by acidity of soil and water. Table 855.4A
for specifying a thicker gauge or additional coating, is also a guide for designating cementitious material
whereas under the same range galvanized steel may restrictions and water content restrictions for various
need a protective coating or an increase in thickness ranges of sulfate concentrations in soil and water for
to provide a 50-year maintenance-free service life all cast in place and precast construction of drainage
(with respect to corrosion). Figure 855.3A should structures.
be used to determine the limitations on the use of For pH ranging between 7.0 and 3.0 and for sulfate
corrugated aluminum pipe for various levels of pH concentrations between 1500 and 15,000 ppm,
and minimum resistivity. The minimum thickness concrete mix designs conforming to the
(0.060 inch) of aluminum pipe obtained from the recommendations given in Table 855.4A should be
chart only satisfies corrosion requirements. Overfill followed. Higher sulfate concentrations or lower
requirements for minimum metal thickness must pH values may preclude the use of concrete or
also be satisfied. The metal thickness of corrugated would require the designer to develop and specify
aluminum pipe should satisfy both requirements. the application of a complete physical barrier.
Figure 855.3A should be used to determine the Reinforcing steel can be expected to respond to
minimum thickness and limitation on the use of corrosive environments similarly to the steel in CSP.
corrugated steel and spiral rib pipe for various levels Table 855.4B provides a guide for minimum
of pH and minimum resistivity. For example, given concrete cover requirements for various ranges of
a soil environment with pH and minimum resistivity chloride concentrations in soil and water for all
levels of 6.5 and 15,000 ohm-cm, respectively, the precast and cast in place construction of drainage
minimum thicknesses for the various metal pipes structures.
are: 1) 0.109 inch (12 gage) galvanized steel, 2)
0.064 inch (16 gage) aluminized steel (type 2) and (1) RCP. In relatively severe acidic, chloride or
3) 0.060 inch (16 gage) aluminum. The minimum sulfate environments (either in the soil or water)
thickness of metal pipe obtained from the figure as identified in the project Materials Report, the
only satisfies corrosion requirements. Overfill means for offsetting the effects of the corrosive
requirements for minimum metal thickness must elements is to either increase the cover over the
also be satisfied. The metal thickness of corrugated reinforcing steel, increase the cementitious
pipe and steel spiral rib pipe that satisfies both material content, or reduce the water/
requirements should be used. cementitious material ratio. The identified
constituent concentration levels should be
Figure 855.3B, “Chart for Estimating Years to entered into AltPipe to verify what
Perforation of Steel Culverts,” is part of a Standard combinations of increased cover (in 1/4-inch
California Department of Transportation Test intervals from 1 inch to a maximum of
Method derived from highway culvert 1-1/2 inches), increased cementitious material
investigations. This chart alone is not used for content (in increments of 47 pounds from
determining service life because it does not consider 470 pounds to a maximum of 564 pounds), will
the effects of abrasion or overfill; it is for estimating provide the necessary service life (typically
the years to the first corrosion perforation of the 50 years). Per an agreement with Industry, the
wall or invert of the CSP. water to cementitious material ratio is set at
0.40. AltPipe is specifically programmed to
provide RCP mix and cover designs that are
compatible with industry practice, and are based
on their agreements with Caltrans. For corrosive
condition installations such as low pH (<4.5),
850-32 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 855.3A
Minimum Thickness of Metal Pipe
for 50-Year Maintenance-Free Service Life (2)
Notes:
(1) For pH and aluminum resistivity levels not shown refer to Fig. 855.3B steel pipes. (California Test 643)
(2) Service life estimate are for various corrosive conditions only.
(3) Refer to Index 852.3(2) and 852.4(2) for appropriate selection of metal thickness and protection coating to
achieve service life requirements.
HIGHWAY DESIGN MANUAL 850-33
March 7, 2014
Figure 855.3B
Chart for Estimating Years
to Perforation of Steel Culverts
850-34 HIGHWAY DESIGN MANUAL
March 7, 2014
Chlorides (>2,000 ppm) or Sulfates flammable liquids that ignite or vandalism. Storm
(> 2,000 ppm), the following service life (SL) drains, which are completely buried would typically
equation provides the basis for RCP design in be impacted by spills or vandalism. Because these
AltPipe: are such low probability events, prohibitions on
material placement for storm drains are not typically
SL = 103 × 1.107Cc × Cc0.717 × Dc1.22 × (K + 1)−0.37 warranted.
× W − 0.631 − 4.22 × 1010 × pH −14.1 − 2.94 × 10−3 Cross culverts and exposed overside drains are the
× S + 4.41 placement types most subject to burning or melting
and designers should consider either limiting the
alternative pipe listing to non-flammable pipe
Where: S = Environmental sulfate content in materials or providing a non-flammable end
ppm. treatment to provide some level of protection.
Cc = Sacks of cement (94 lbs each) . Plastic pipe and pipes with coatings (typically of
per cubic yard of concrete. bituminous or plastic materials) are the most
Dc = Concrete cover in inches. susceptible to damage from fire. Of the plastic pipe
types which are allowed, PVC will self extinguish if
K = Environmental chloride the source of the fire is eliminated (i.e., if the grass
concentration in ppm. or brush is consumed or removed) while HDPE can
W = Water by volume as percentage continue to burn as long as an adequate oxygen
of total mix. supply is present. Based on testing performed by
Florida DOT, this rate of burning is fairly slow, and
pH = The measure of relative acidity
often self extinguished if the airflow was inhibited
or alkalinity of the soil or water.
(i.e., pipe not aligned with prevailing wind or ends
See Index 855.3.
sheltered from air flow).
Where the measured concentration of chlorides
Due to the potential for fire damage, plastic pipe is
exceeds 2000 ppm for RCP that is placed in
not recommended for overside drain locations where
brackish or marine environments and where the
there is high fire potential (large amounts of brush
high tide line is below the crown of the invert,
or grass or areas with a history of fire) and where
the AltPipe input for chloride concentration will
the overside drain is placed or anchored on top of
default to 25,000 ppm.
the slope.
Contact the District Materials unit or the
Where similar high fire potential conditions exist for
Corrosion Technology Branch in DES for
cross culverts, the designer may consider limiting
design recommendations when in extremely
the allowable pipe materials indicated on the
corrosive conditions. Non-Reinforced concrete
alternative pipe listing to non-flammable material
pipe is not affected by chlorides or stray
types, use concrete endwalls that eliminate exposure
currents and may be used in lieu of RCP with
of the pipe ends, or require that the end of
additional concrete cover and/or protective
flammable pipe types be replaced with a length of
coatings for sizes 36" in diameter and smaller.
non-flammable pipe material.
See Index 852.1(4) and Table 855.4A. Where
conditions occur that RCP designs as produced Topic 856 - Height of Fill
by AltPipe will not work, the Office of State
Highway Drainage Design within the Division An essential aspect of pipe selection is the height of
of Design should be contacted. fill/cover over the pipe. This cover dissipates live
855.5 Material Susceptibility to Fire loads from traffic, both during construction and after
the facility is open to the public.
Fire can occur almost anywhere on the highway
system. Common causes include forest, brush or 856.1 Construction Loads
grass fires that either enter the right-of-way or begin See Standard Plan D88 for table of minimum cover
within it. Less common causes include spills of for construction loads.
HIGHWAY DESIGN MANUAL 850-35
March 7, 2014
Table 855.4A
Guide for the Protection of Cast-In-Place and Precast Reinforced and
Unreinforced Concrete Structures(5) Against Acid and Sulfate Exposure
Conditions(1),(2)
Sulfate Concentration of Soil or
Soil or Cementitious Material
Water Water Content Restrictions
Water pH Requirements (3)
(ppm)
Standard Specifications Section
7.1 to 14 0 to 1,499 90 No Restrictions
Maximum water-to-
Standard Specifications Section
5.6 to 7.0 1,500 to1,999 cementitious material ratio of
90
0.45
675 lb/cy minimum: Type II or
Type V portland cement and Maximum water-to-
3 to 5.5(4) 2,000 to 15,000(4) required supplementary cementitious material ratio of
cementitious materials per 0.40
Standard Specification 90-1.02H
Notes:
(1) Recommendations shown in the table for the cementitious material requirements and water content
restrictions should be used if the pH and/or the sulfate conditions in Column 1 and/or Column 2 exists.
Sulfate testing is not required if the minimum resistivity is greater than 1,000 ohm-cm.
(2) The table lists soil/water pH and sulfate concentration in increasing level of severity starting from the top of
the table. If the soil/water pH and the sulfate concentration are at different levels of severity, the
recommendation for the more severe level will apply. For example, a soil with a pH of 4.0, but with a sulfate
concentration of only 1,600 ppm would require a minimum of 675 lb/cy of cementitious material. The
maximum water-to-cementitious material ratio would be 0.40.
(3) Cementitious material shall conform to the provisions in Section 90 of the Standard Specifications.
(4) Additional mitigation measures will be needed for conditions where the pH is less than 3 and/or the sulfate
concentration exceeds 15,000 ppm. Mitigation measures may include additional concrete cover and/or
protective coatings. For additional assistance, contact the Corrosion Technology Branch of Materials
Engineering and Testing Services (METS) at 5900 Folsom Boulevard Sacramento, CA. 95819.
(5) Does not include RCP.
850-36 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 855.4B
Guide for Minimum Cover Requirements for Cast-In-Place and Precast
Reinforced Concrete Structures(3) for 50-Year Design Life in Chloride
Environments
Chloride Concentration
(ppm)
500 to 2000 2001 to 5000 5001 to 10000 10000 +
(1) (1) (1)
1.5 in. 2.5 in. 3 in. 4 in.(1)
1.5 in.(2) 1.5 in.(2) 2 in.(2) 3 in.(2)
Notes:
(1) Supplementary cementitious materials are required. Typical minimum requirement consists of 675#/cy
minimum cementitious material with 75% by weight of Type II or Type V portland cement and 25% by
weight of either fly ash or natural pozzolan. A maximum w/cm ratio of 0.40 is specified. Fly ash or natural
pozzolan may have a CaO content of up to 10%. Section 90-1.02B(3) of the Standard Specifications
provides requirements.
(2) Additional supplementary cementitious materials per the requirements of Section 90-1.02B(3) of the
Standard Specifications are required in order to achieve the listed reduction in concrete cover.
(3) Does not include RCP.
HIGHWAY DESIGN MANUAL 850-37
March 7, 2014
856.2 Concrete Pipe, Box and Arch Culverts 3-sided rigid frame culverts see XS-Sheets
17-050-1, 2, 3, 4 and 5. Cast-in-place
(1) Reinforced Concrete Pipe. See Standard Plan reinforced concrete arch culverts are no longer
A62D and A62DA for the maximum height of economically feasible structures and last
overfill for reinforced concrete pipe, up to and appeared in the 1997 Standard Plans. Questions
including 120-inch diameter (or reinforced oval regarding fill height for concrete arch culverts
pipe and reinforced concrete pipe arch with or extensions should be directed to the
equivalent cross-sectional area), using the Underground Structures Branch of DES -
backfill method or type shown. For oval shaped Structures Design.
reinforced concrete pipe fill heights, see
Standard Plan A62D and Indirect Design D- 856.3 Metal Pipe and Structural Plate Pipe
Load (Marsten/Spangler Method). Allowable
Basic Premise - To properly use the fill height
cover for oval shaped reinforced concrete pipe
design tables, the designer should be aware of the
is determined by using Method 2 (Note 8). See
premises on which the tables are based as well as
Standard Plan D79 and D79A for pre-cast
their limitations. The design tables presuppose:
reinforced concrete pipe Direct Design Method
(pertains to circular pipe only). • That bedding and backfill satisfy the terms of
the Standard Specifications and Standard Plan
The designer should be aware of the premises
A62F, the conditions of cover, and pipe size
on which the tables on Standard Plan A62D,
required by the plans and the essentials of Index
A62DA, D79 and D79A are computed as well
829.2.
as their limitations. The cover presupposes:
• That a small amount of settlement will occur
• That the bedding and backfill satisfy the
under the culvert, equal in magnitude to that of
terms of the Standard Specifications, the
the adjoining material outside the trench.
conditions of cover and pipe size required
by the plans, and take into account the Limitations - In using the tables, the following
essentials of Index 829.2. restrictions must be kept in mind:
• That a small amount of settlement will • The values given for each size of pipe constitute
occur under the culvert equal in magnitude the maximum height of overfill or cover over
to that of the adjoining material outside the the pipe for the thickness of metal and kind of
trench. corrugation.
• Subexcavation and backfill as required by • The thickness shown is the structural minimum.
the Standard Specifications where Where abrasive conditions are anticipated,
unyielding foundation material is additional metal thickness or invert treatments
encountered. as stated under Index 852.4(5) and Index
852.6(2)(c) should be provided when required to
If the height of overfill exceeds the tabular
fulfill the design service life requirements of
values on Standard Plan A62D and A62DA a
Topic 855.
special design is required; see Index 829.2.
(1) Concrete Box and Arch Culverts. Single and • Where needed, adequate provisions for
multiple span reinforced concrete box culverts corrosion resistance must be made to achieve
are completely detailed in the Standard Plans. the required design service life called for in the
For cast-in-place construction, strength references mentioned herein.
classifications are shown for 10 feet and 20 feet • Table 856.3D shows the limit of heights of
overfills. See Standard Plan numbers D80, D81 cover for corrugated steel pipe arches based on
and D82. Pre-cast reinforced concrete box the supporting soil sustaining a factored bearing
culverts require a minimum of 1 foot overfill pressure varying between 3.38 tons per square
and limit fill height to 12 feet maximum. See feet to 3.55 tons per square feet. Table 856.3J
Standard Plans D83A, D83B and A62G. For shows similar values for corrugated aluminum
fill height design criteria for CIP Bottomless pipe arches.
850-38 HIGHWAY DESIGN MANUAL
March 7, 2014
• The values given for each size of structural plate heights for corrugated aluminum pipe and pipe
pipe or arch constitute the maximum height of arches for various diameters and metal thickness
overfill or cover over the pipe or arch for the are shown on Tables 856.3H, I & J. For
thickness of metal and kind of corrugation. aluminum spiral rib pipe, overfill heights are
shown on Tables 856.3K & L.
• Tables 856.3N & P show the limit of heights of
cover for structural plate arches based on the For structural aluminum plate pipe and
supporting soil sustaining a factored bearing structural aluminum plate pipe arches, overfill
pressure of 6 tons per square foot at the corners. heights are shown on Tables 856.3O, & P.
Special Designs. 856.4 Plastic Pipe
• If the height of overfill exceeds the tabular The allowable overfill heights for plastic pipe for
values, or if the foundation investigation reveals various diameters are shown in Tables 856.4 and
that the supporting soil will not develop the 856.5. To properly use the plastic pipe height of fill
bearing pressure on which the overfill heights table, the designer should be aware of the basic
for pipe arches are based, a special design premises on which the table is based as well as their
prepared by DES - Structures Design is limitations. The design tables presuppose:
required. See index 829.2.
• That bedding and backfill satisfy the terms of
• Non-standard pipe diameters and arch sizes are the Standard Specifications and Standard Plan
available. Loading capacity of special designs A62F, the conditions of cover, and pipe size
needs to be verified with the Underground required by the plans and the essentials of Index
Structures Branch of DES - Structures Design. 829.2.
• Aluminum pipe fill height tables are based on • That corrugated high density polyethylene
use of H-32 temper aluminum. If use of (HDPE) pipe that is greater than 48" in size
aluminum is necessary and greater structural shall be backfilled with cementitious (slurry
capacity is required, H-34 temper can be cement, CLSM or concrete) backfill.
specified. Contact Underground Structures
• That where cementitious or flowable backfill is
branch of DES-Structures Design for calculation
used for structural backfill, the backfill shall be
of allowable fill height.
placed to a level not less than 12 inches above
(1) Corrugated Steel Pipe and Pipe Arches, Steel the crown of the pipe.
Spiral Rib Pipe, Structural Steel Plate Pipe and
• That a small amount of settlement will occur
Structural Steel Plate Pipe Arches. The
under the culvert, equal in magnitude to that of
allowable overfill heights for corrugated steel
the adjoining material outside the trench.
pipe and pipe arches for the various diameters
or arch sizes and metal thickness are shown on • That the average water table elevation is at or
Tables 856.3A, B, C & D. For steel spiral rib below the pipe springline.
pipe, overfill heights are shown on Tables
856.3E, F, G & H. Table 856.3G gives the • Corrugated HDPE pipe, Type C is
allowable overfill height for composite steel recommended for placement only outside the
spiral rib pipe. roadbed where vehicular loading is unlikely
(e.g., overside drains, medians) unless
For structural steel plate pipe and structural steel cementitious backfill is specified.
plate pipe arches, overfill heights are shown on
Tables 856.3M & N. For maximum height of 856.5 Minimum Height of Cover
fill over structural steel plate vehicular Table 856.5 gives the minimum thickness of cover
undercrossings, see Standard Plan B14-1. required for design purposes over pipes and pipe
(2) Corrugated Aluminum Pipe and Pipe Arches, arches. For construction purposes, a minimum
Aluminum Spiral Rib Pipe and Structural cover of 6 inches greater than the roadway structural
Aluminum Plate Pipe and Structural Aluminum section is desirable for all types of pipe.
Plate Pipe Arches. The allowable overfill
HIGHWAY DESIGN MANUAL 850-39
March 7, 2014
Table 856.3A
Corrugated Steel Pipe
Helical Corrugations
MAXIMUM HEIGHT OF COVER (ft)
Diameter (in) Metal Thickness (in)
0.052 0.064 0.079 0.109 0.138 0.168
(18 ga.) (16 ga.) (14 ga.) (12 ga.) (10 ga.) (8 ga.)
2⅔" x ½" Corrugations
12-15 118 148 177 -- -- --
18 99 124 148 207 -- --
21 85 106 132 177 -- --
24 74 93 116 155 200 245
30 59 74 93 130 160 195
66 -- -- -- -- 76 93
72 -- -- -- -- 70 85
78 -- -- -- -- -- 75
84 -- -- -- -- -- 65
3" x 1" Corrugations
48 -- 53 67 93 120 147
54 -- 47 59 83 107 131
60 -- 42 53 75 96 118
66 -- 39 48 68 87 107
72 -- 35 44 62 80 98
78 -- 33 41 57 74 91
84 -- 30 38 53 69 84
90 -- 28 35 50 64 78
96 -- -- 33 47 60 74
102 -- -- 31 44 56 69
108 -- -- -- 41 53 65
114 -- -- -- 39 50 62
120 -- -- -- 37 48 59
850-40 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 856.3B
Corrugated Steel Pipe
Helical Corrugations
78 29 36 51 66
84 27 34 47 61
90 25 31 44 57
96 -- 29 41 53
102 -- 28 39 50
108 -- -- 37 47
114 -- -- 35 45
120 -- -- 33 43
HIGHWAY DESIGN MANUAL 850-41
March 7, 2014
Table 856.3C
Corrugated Steel Pipe
2⅔" x ½" Annular Corrugations
42 30 41 65 68 --
48 26 36 57 59 62
54 -- 32 50 53 55
60 -- -- 45 47 50
66 -- -- -- 43 45
72 -- -- -- 39 41
78 -- -- -- -- 38
84 -- -- -- -- 35
850-42 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 856.3D
Corrugated Steel Pipe Arches
2⅔" x ½" Helical or Annular Corrugations
21 x 15 3.50 4 1/8 10 -- -- --
24 x 18 3.38 4 7/8 10 -- -- --
28 x 20 3.49 5 1/2 10 -- -- --
35 x 24 3.49 6 7/8 10 -- -- --
42 x 29 3.49 8 1/4 10 -- -- --
49 x 33 3.49 9 5/8 10 -- -- --
57 x 38 3.55 11 -- 10 -- --
64 x 43 3.54 12 3/8 -- 10 -- --
71 x 47 3.54 13 3/4 -- -- 10 --
77 x 52 3.49 15 1/8 -- -- -- 10
83 x 57 3.45 16 1/2 -- -- -- 10
Note:
(1) Cover limited by corner soil bearing pressure as shown.
HIGHWAY DESIGN MANUAL 850-43
March 7, 2014
Table 856.3E
Steel Spiral Rib Pipe
¾" x 1" Ribs at 11½" Pitch
Table 856.3F
Steel Spiral Rib Pipe
¾" x 1" Ribs at 8½" Pitch
Table 856.3G
Steel Spiral Rib Pipe
¾” x ¾" Ribs at 7½" Pitch
Table 856.3H
Corrugated Aluminum Pipe
Annular Corrugations
MAXIMUM HEIGHT OF COVER (ft)
Diameter
Metal Thickness (in)
(in)
0.060 0.075 0.105 0.135 0.164
(16 ga.) (14 ga.) (12 ga.) (10 ga.) (8 ga.)
2⅔" x ½" Corrugations
12 43 43 -- -- --
15 35 34 60 -- --
18 29 29 50 -- --
21 25 25 43 -- --
24 21 21 37 39 --
30 -- 17 30 31 --
36 -- 14 25 26 --
42 -- -- 43 45 --
48 -- -- 38 40 41
54 -- -- 34 35 36
60 -- -- -- 32 33
66 -- -- -- -- 30
72 -- -- -- -- 27
3" x 1" Corrugations
30 32 40 54 81 --
36 26 33 45 68 88
42 23 28 39 58 75
48 20 25 34 51 66
54 17 22 30 45 59
60 16 20 27 41 53
66 14 18 24 37 48
72 13 16 22 34 44
78 -- 15 21 31 40
84 -- -- 19 29 38
90 -- -- 18 27 35
96 -- -- 17 25 33
102 -- -- -- 24 31
108 -- -- -- 22 29
114 -- -- -- -- 28
120 -- -- -- -- 26
HIGHWAY DESIGN MANUAL 850-47
March 7, 2014
Table 856.3I
Corrugated Aluminum Pipe
Helical Corrugations
MAXIMUM HEIGHT OF COVER (ft)
Diameter (in) Metal Thickness (in)
0.060 0.075 0.105 0.135 0.164
(16 ga.) (14 ga.) (12 ga.) (10 ga.) (8 ga.)
2⅔" x ½" Corrugations
12 112 140 -- -- --
15 90 112 156 -- --
18 75 93 130 -- --
21 64 80 112 -- --
24 56 70 98 126 --
30 -- 56 78 101 --
36 -- 47 65 84 --
42 -- -- 56 72 --
48 -- -- 49 63 77
54 -- -- 43 56 68
60 -- -- -- 46 58
66 -- -- -- -- 47
72 -- -- -- -- 37
3" x 1" Corrugations
30 51 65 90 121 --
36 43 54 75 101 118
42 37 46 64 86 102
48 32 40 56 76 89
54 28 36 50 67 79
60 26 32 45 60 71
66 23 29 41 55 65
72 21 27 37 50 59
78 -- 25 35 46 55
84 -- -- 32 43 51
90 -- -- 30 40 47
96 -- -- 28 38 44
102 -- -- -- 35 42
108 -- -- -- 33 39
114 -- -- -- -- 36
120 -- -- -- -- 32
850-48 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 856.3J
Corrugated Aluminum Pipe Arches
2⅔" x ½" Helical or Annular Corrugations
28 x 20 3.49 5 1/2 -- 10 -- -- --
35 x 24 3.49 6 7/8 -- 10 -- -- --
42 x 29 3.49 8 1/4 -- -- 10 -- --
49 x 33 3.49 9 5/8 -- -- 10 -- --
57 x 38 3.55 11 -- -- -- 10 --
64 x 43 3.54 12 3/8 -- -- -- 10 --
71 x 47 3.54 13 3/4 -- -- -- -- 10
Note:
(1) Cover is limited by corner soil bearing pressure as shown.
HIGHWAY DESIGN MANUAL 850-49
March 7, 2014
Table 856.3K
Aluminum Spiral Rib Pipe
¾" x 1” Ribs at 11½" Pitch
Table 856.3L
Aluminum Spiral Rib Pipe
¾" x ¾" Ribs at 7½" Pitch
Table 856.3M
Structural Steel Plate Pipe
6" x 2" Corrugations
MAXIMUM HEIGHT OF COVER (ft)
Diameter Metal Thickness (in)
(in)
0.110 0.140 0.170 0.218 0.249 0.280 0.318 0.380
(12 ga.) (10 ga.) (8 ga.) (5 ga.) (3 ga.) (1 ga.) (0 ga.) (000 ga.)
60 42 60 79 105 128 140 223 268
66 38 55 71 99 116 127 203 243
72 35 50 65 91 107 116 186 223
77 32 47 61 85 100 109 174 209
84 30 43 56 78 92 100 160 192
90 28 40 52 72 85 93 149 179
96 26 37 49 68 80 87 140 168
102 24 35 46 64 75 82 132 158
108 23 33 44 60 71 78 124 149
114 22 31 41 57 67 74 118 141
120 21 30 39 54 64 70 112 134
126 20 28 37 52 61 67 107 128
132 19 27 36 49 58 63 102 122
138 18 26 34 47 56 61 91 117
144 17 25 33 45 53 58 93 112
150 16 24 31 43 51 56 89 108
156 16 23 30 42 49 54 86 103
162 15 22 29 40 47 52 83 100
168 15 21 28 39 46 50 80 96
174 14 20 27 37 44 48 77 93
180 14 20 26 36 43 46 75 90
186 13 19 25 35 41 45 72 87
192 -- 18 24 34 40 44 70 84
198 -- 18 24 33 39 42 68 81
204 -- 17 23 32 38 41 66 79
210 -- 17 22 31 36 40 64 77
216 -- -- 22 30 35 39 62 75
222 -- -- 21 29 34 38 60 73
228 -- -- 20 28 34 37 59 71
234 -- -- 20 28 33 36 57 69
240 -- -- -- 27 32 35 56 67
246 -- -- -- 26 31 34 54 65
252 -- -- -- 26 30 33 53 64
850-52 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 856.3N
Structural Steel Plate Pipe Arches
6" x 2" Corrugations
NOTES:
(1) For intermediate sizes, the depth of cover may be interpolated.
(2) The 31-inch corner radius arch should be specified when conditions will permit it use.
HIGHWAY DESIGN MANUAL 850-53
March 7, 2014
Table 856.3O
Structural Aluminum Plate Pipe
9" x 2½" Corrugations
Table 856.3P
Structural Aluminum Plate Pipe Arches
9" x 2½" Corrugations
Table 856.5
Minimum Thickness of Cover
for Culverts
Reinforced
Corrugated
Aluminum Aluminum Concrete RCP Under
Metal Steel
Spiral Rib Spiral Rib Structural Pipe (RCP) Flexible Plastic
Pipes and Spiral
Pipe, Pipe, Plate Pipe Under Pavement or Pipes
Pipe Rib Pipe
S ≤ 48" S > 48" Rigid Unpaved
Arches
Pavement
(Max Outside
S/8 S/4 S/2 S/2.75 S/8 S/2
Dimension)/8
or or or or or 12" Min. or
or
24" Min. 24" Min. 24" Min. 24" Min. 24" Min. 24" Min.
24" Min.
Notes:
(1) Minimum thickness of cover is measured at ultimate or failure edge of traveled way.
(2) Table is for HL-93 live load conditions only.
(3) ”S” in the table is the maximum inside diameter or span of a section.
HIGHWAY DESIGN MANUAL 850-57
March 7, 2014
conditions, or critical structural and design life of culverts and make determination if
construction requirements. any of the outfalls are in salty or brackish water.
The Materials Report should include proposed
• For individual drainage systems such as
design life and recommendations for pipe material
roadway drainage systems or culverts which
alternatives. See Indexes 114.2 (3) and 114.3 (2).
operate under hydrostatic pressure or
culverts governed by hydraulic Step 2. Obtain hydraulic studies and location data
considerations and which would require for pipe minimum sizes, and expected Q2-5 flow
separate design for each culvert type. velocities. For pipes operating under outlet control,
a critical element of pipe selection is the Manning’s
• When alterations or extensions of existing internal roughness value used in the hydraulic
systems are required, the culvert type may design. It is important to independently verify the
be selected to match the type used in the roughness used in the design is applicable for the
existing system. selected alternate materials from AltPipe. Rougher
857.2 Alternative Pipe Culvert Selection pipes may require larger sizes to provide adequate
Procedure Using AltPipe hydraulic capacities and need steeper slopes to
produce desired cleaning velocities, usually
These instructions are general guidelines for however, pipe slope is maintained, and the only
alternative pipe culvert selection using the AltPipe variable provided on the plans is pipe size.
computer program that is located on the
Headquarters Division of Design alternative pipe Step 3. Determine the abrasion level from Table
culvert selection website at the following web 852.2A from the maximum size of material that can
address: http://www.dot.ca.gov/hq/oppd/altpipe.htm. be moved through a pipe, the expected Q2-5 flow
velocities, and Table 855.2B. Field observations of
AltPipe is a web-based tool that may be used to channel bed material both upstream and downstream
assist materials engineers and designers in the are recommended.
appropriate selection of pipe materials for culvert
and storm drain applications. The computations Step 4. Determine the maximum fill height.
performed by AltPipe are based on the procedures Step 5. Using the AltPipe computer program that is
and California Test Methods described in this located on the Headquarters Division of Design
Chapter. AltPipe is not a substitute for the alternative pipe culvert selection website enter:
appropriate use of engineering judgment as • Pipe diameter
conditions and experience would warrant. AltPipe
establishes uniform procedures to assist the designer • Maximum fill height
in carrying out the majority of the alternative pipe • Design service life
culvert selection functions of the Department, and is
neither intended as, nor does it establish, a legal • pH
standard for these functions. Implementation of the • Minimum resistivity
results and output of this program is solely at the
discretion of the user. The user is encouraged to • Sulfate concentration
first read the two informational links on the website
• Chloride concentration (for values greater than
titled ‘Get More Information’ and ‘How to use
2000, check boxes if end of culvert is exposed
Altpipe’ prior to using the program.
to brackish conditions and high tide line is
Each alternative material selected for a drainage below the crown of the culvert)
facility must provide the required design service life
• Abrasion level
based on physical and structural factors, be of
adequate size to satisfy the hydraulic design, and • 2-5-year Storm Flow Velocity (ft/sec)
require the minimum of maintenance and
construction cost for each site condition. Repeat step 5 as necessary and save each pipe in
worksheet as needed and go to the final summary
Step 1. Obtain the results of soil and water pH, upon completion.
resistivity, sulfate and chloride tests, proposed
850-58 HIGHWAY DESIGN MANUAL
August 1, 2011
Table 857.2
Allowable Alternative Materials
LEGEND
ACSPA - Aluminized Corrugated Steel Pipe Arch PPVCP - Perforated Polyvinyl Chloride Pipe
ASSRP - Aluminized Steel Spiral Rib Pipe PSP - Perforated Steel Pipe
ASRP - Aluminum Spiral Rib Pipe RCA - Reinforced Concrete Arch
CAP - Corrugated Aluminum Pipe RCB - Reinforced Concrete Box
CAPA - Corrugated Aluminum Pipe Arch RCP - Reinforced Concrete Pipe
CSSRP - Composite Steel Spiral Rib Pipe SAPP - Structural Aluminum Plate Pipe
CASP - Corrugated Aluminized Steel Pipe, Type 2 SAPPA - Structural Aluminum Plate Pipe Arch
CIPCP - Cast-in-Place Concrete Pipe SSPA - Structural Steel Plate Arch
CSP - Corrugated Steel Pipe SSPP - Structural Steel Plate Pipe
CSPA - Corrugated Steel Pipe Arch SSPPA - Structural Steel Plate Pipe Arch
NRCP - Non-Reinforced Concrete Pipe SSRP - Steel Spiral Rib Pipe
PAP - Perforated Aluminum Pipe X - Permissible Joint Type for the Type
PPC - Plastic Pipe Culvert of installation Indicated
PPET - Perforated Polyethylene Tubing
NOTE:
1. The design service life indicated for the various types of installations listed in the table may be reduced to 25
years in certain situations. Refer to Index 855.1 for a discussion of service life requirements.
HIGHWAY DESIGN MANUAL 850-59
March 7, 2014
Step 6. The following alternatives are not included There may be situations where there is a different
in AltPipe and will not be provided in the output set of alternatives for the same nominal size of
Alternative pipe list: all non-circular shapes (arches, alternative drainage facilities. In this case the
boxes, etc.), non reinforced concrete pipe (NRCP) different sets of the same nominal size should be
and non-standard new products. Check Materials further identified by different types, for example,
and Hydraulics reports and verify if any of these 18-inch alternative pipe culvert (Type A), 18-inch
alternatives were recommended and supplement the alternative pipe culvert (Type B), etc. No attempt to
AltPipe final summary accordingly. For reinforced correlate type designation between projects is
concrete pipe (RCP), box (RCB) and arch (RCA) necessary. The first alternative combination for
culverts, maintenance-free service life, with respect each culvert size on each project should be
to corrosion, abrasion and/or durability, is the designated as Type A, second as Type B, etc.
number of years from installation until the
Since the available nominal sizes for pipe arches
deterioration reaches the point of exposed
vary slightly between pipe arch materials, it is
reinforcement at any point on the culvert. Changes
recommended that the listed alternative pipe arch
in the design may be required in relatively severe
sizes conform to those sizes shown for corrugated
acidic, chloride or sulfate environments. The levels
steel pipe arches shown on Table 856.3D. The
of these constituents (either in the soil or water) will
designer should verify the availability of reinforced
need to be identified in the project Materials or
concrete pipe arches. If reinforced concrete pipe
Geotechnical Design Report. The adopted
arches are not available, oval shaped reinforced
procedure consists of a formula that the constituent
concrete pipe of a size necessary to meet the
concentrations are entered into in order to determine
hydraulic requirements may be used as an
a pipe service life. The means for offsetting the
alternative.
affects of the corrosive elements is to increase the
cover over the reinforcing steel, increase the cement
content, or reduce the water/cement ratio.
Step 7. Table 855.2C constitutes a guide for
abrasive resistant coatings in low to moderate
abrasive conditions for metal pipe (i.e., Levels 1
through 5 in Table 855.2A) and is included in
AltPipe. Table 855.2F constitutes a guide for
minimum material thickness of abrasive resistant
invert protection to achieve 50 years of
maintenance-free service life in moderate to highly
abrasive conditions (i.e., Levels 4 through 6 in
Table 855.2A) and was not programmed into
AltPipe. If pipe material thickness does not meet
service life due to abrasive conditions, consideration
for invert protection should be made using Table
855.2F as a guide.
857.3 Alternative Pipe Culvert (APC) and
Pipe Arch Culvert List
Because of the difference in roughness coefficients
between various materials, it may be necessary to
specify a different size for each allowable material
at any one location. In this event, it is
recommended that the material with the smallest
dimension be listed as the alternative size. Refer to
Plans Preparation Manual for standard format to be
used.
HIGHWAY DESIGN MANUAL 860-1
March 7, 2014
Figure 861.2
Roadside Channel Outlet to Storm
Drain at Drop Inlet
Figure 861.3
Accumulation of sediment and debris may destroy
Damaged Channel vegetative linings leading to additional erosion
damage.
Channel work on some projects may be completed
several months before total project completion.
During this interim period, the contractor must
provide interim protection measures. Per Index
865.3(3), the design engineer should include
temporary channel linings to assure that minor
erosion will not develop into major damage. As
needed, the District Project Engineer may obtain
vegetative recommendations from the District
Landscape Architect. The Project Engineer must
verify vegetative component compatibility with the
final design.
861.6 Economics
Minor erosion damage within the right of way
should be repaired immediately after it occurs and Economical drainage design is achieved by
action taken to prevent the recurrence. Conditions selecting the design alternative which best satisfies
which require extensive repair or frequently the established design criteria at the lowest cost.
recurring maintenance may require a complete The economic evaluation of design alternatives
redesign rather than repetitive or extensive should be commensurate with the complexity and
reconstruction. The advice of the District importance of the facility. Analysis of the channel
Hydraulics Engineer should be sought when location, shape, size, and materials involved may
evaluating the need for major restoration. reveal possibilities for reducing construction costs,
The growth of weeds, brush, and trees in a drainage flood damage potential, maintenance problems and
channel can effectively reduce its hydraulic environmental impacts.
efficiency. See Figure 861.4. The result being that a
861.7 Coordination with Other Agencies
portion of the design flow may overflow the
channel banks causing flooding and possible There are many Federal, State and local agencies
erosion. and private entities engaged in water related
planning, construction and regulation activities
whose interests can affect the design of some
860-4 HIGHWAY DESIGN MANUAL
March 7, 2014
highway drainage channels (e.g., flood control effective at trapping litter, total suspended solids
channels described under Index 861.2(1)). Such (soil particles), and particulate metals. In most
agencies may request the channel design satisfy cases, flow attenuation is also provided.
additional and perhaps governing design criteria.
Refer to Appendix B, Table B-1 of the Project
Early coordination with these agencies may help
Planning and Design Guide for a summary of
avoid delays in the project development process and
preliminary design factors for biofiltration strips
post-project conflicts. Early coordination may also
and swales:
reveal opportunities for cooperative projects which
may benefit both Caltrans and the water resources http://www.dot.ca.gov/hq/oppd/stormwtr/ppdg/swdr
agency. For information on cooperative agreements 2012/PPDG-May-2012.pdf
refer to Index 803.2. See HDM Table 816.6A and Index 865.5 for
861.8 Environment Manning’s roughness coefficients used for travel
time calculations for the rational formula based on
Many of the same principles involved in sound water quality flow (WQF) to check swale
highway construction and maintenance of open performance against biofiltration criteria at WQF,
channels parallel environmental considerations. i.e., a Hydraulic Residence Time of 5 minutes or
Environmental problems can arise if riparian more; a maximum velocity of 1.0 ft/s; and a
species inhabit the channel. Erosion, sedimentation, maximum depth of flow of 0.5 ft. See Bio-Strips
water quality, and aesthetics should be of prime and Bio-Swales under Biofiltration Design
concern to the highway design engineer. Refer to Guidance at:
Index 110.2 and the Project Planning and Design
Guide for discussion on control of water pollution. http://www.dot.ca.gov/hq/oppd/storm1/caltrans_20
090729.html
861.9 Unlined Channels
861.12 References
Whenever feasible, roadside channels should be
designed with natural bottoms. Use linings only More complete information on hydraulic principles
when warranted. and engineering techniques of open channel design
may be found in FHWA's Hydraulic Design Series
Refer to Table 865.2 for typical permitted shear No. 3, "Design Charts for Open Channel Flow",
stress and velocity for bare soil and vegetation. Hydraulic Design Series No. 4, "Introduction to
861.10 Lined Channels Highway Hydraulics", Hydraulic Engineering
Circular No. 15 (HEC No. 15), “Design of
The main purposes of channel linings are: Roadway Channels with Flexible Linings” and
(a) To prevent erosion damage. Hydraulic Engineering Circular No. 22 (HEC No.
22), Chapter 5, “Urban Drainage Design Manual –
(b) To increase velocity for prevention of excessive Roadside and Median Channels”. For a general
sedimentation textbook discussion of open channel hydraulics,
(c) To increase capacity. reference is made to "Open-Channel Hydraulics" by
Ven Te Chow. In addition, many helpful design
See Topic 865 for design concepts.
aids are included in "Handbook of Hydraulics", by
861.11 Water Quality Channels Brater and King.
Biofiltration swales are vegetated channels, Topic 862 - Roadside Drainage
typically configured as trapezoidal or v-shaped
channels (trapezoidal recommended where feasible) Channel Location
that receive and convey stormwater flows while
862.1 General
meeting water quality criteria and other flow
criteria independent of Chapter 860. Pollutants are Assuming adequate functional design, the next most
removed by filtration through the vegetation, important design consideration is channel location.
sedimentation, absorption to soil particles, and Locations that avoid poorly drained areas, unstable
infiltration through the soil. Strips and swales are soil conditions, and frequently flooded areas can
HIGHWAY DESIGN MANUAL 860-5
March 7, 2014
greatly reduce drainage related problems. Refer to flowing water, the material used to line the channel,
Index 110.4 for discussion on wetlands protection. the nature of the bedding soil and the sediment
being transported by the flow. Refer to Table 865.2
Typically drainage and open channel considerations
for recommended permissible flow velocities in
are not considered the primary decision factors in
unlined channels.
the roadway location; however they are factors
which will often directly or indirectly affect many Realignment considerations for channels within the
other considerations. Often minor alignment right of way are discussed in Index 867, Channel
adjustments can avoid serious drainage problems. Changes.
If a channel can be located far enough away from 862.3 Point of Discharge
the highway, the concerns of traffic safety and
aesthetics can be significantly mitigated. See Figure The point of discharge into a natural watercourse
862.1. The cost of additional right of way may be requires special attention. Water entering a natural
offset somewhat by the reduced cost of erosion watercourse from a highway drainage channel
control, traffic protection, and landscaping. should not cause eddies with attendant scour of the
natural watercourse. In erodible embankment soils,
Figure 862.1 if the flow line of the drainage channel is
appreciably higher than that of the watercourse at
Small-Rock Lined Channel the point of discharge, then the use of a spillway
Outside of Clear Recovery Zone may be advisable to prevent erosion of the channel.
𝑄 0.4 𝜏𝑑 = 𝛾𝑑𝑆
𝑑𝑖+1 = 𝑑𝑖 � �
𝑄𝑖 For trapezoidal and triangular channels, the
Step 6. Calculate the shear stress at maximum following K1 values may be applied:
depth, τd, determine the permissible shear stress, τp, K1 = 0.77 Z ≤ 1.5
according to the methods described in HEC No. 15
and select an appropriate safety factor (i.e., 1 to K1 = 0.066Z + 0.67 1.5 < Z < 5
1.5). K1 = 1.0 5 ≤ Z
Step 7. Compare the permissible shear stress to the The Z value represents the horizontal dimension
calculated shear stress from Step 6 using: 1:Z (V:H). Use of side slopes steeper than
𝜏𝑝 ≥ 𝑆𝐹𝜏𝑑 1:3 (V:H) is not encouraged for flexible linings
because of the potential for erosion of the side
If the permissible shear stress is adequate then the slopes. Steep side slopes are allowable within a
lining is acceptable. If the permissible shear is channel if cohesive soil conditions exist. Channels
inadequate, then return to Step 2 and select an with steep slopes should not be allowed if the
alternative lining type with greater permissible channel is constructed in non-cohesive soils.
shear stress from Table 865.2. As an alternative, a
For channels lined with gravel or small-rock slope
different channel shape may be selected that results
protection, the maximum suggested side slope is
in a lower depth of flow. The selected lining is
1 V : 3 H, and flatter slopes are encouraged. If
stable and the design process is complete. Other
steeper side slopes are required, see Chapter 6 of
linings may be tested, if desired, before specifying
HEC No. 15 for design procedures.
the preferred lining.
Direct solutions for Manning's equation for many Topic 865 - Channel Linings
channels of trapezoidal, rectangular, triangular and
circular cross sections can be found within the 865.1 Flexible Verses Rigid
Channel Analysis subcomponent FHWA's Lining materials may be classified as flexible or
Hydraulic Toolbox software program. rigid. Flexible linings are able to conform to
864.3 Side Slope Stability changes in channel shape and can sustain such
changes while maintaining the overall integrity of
Shear stress is generally reduced on the channel the channel. In contrast, rigid linings cannot change
sides compared with the channel bottom. The shape and tend to fail when a portion of the channel
maximum shear on the side of a channel is given by lining is damaged. Channel shape may change due
the following equation: to frost-heave, slumping, piping, etc. Typical
𝜏𝑠 = 𝐾1 𝜏𝑑 flexible lining materials include grass or small-rock
slope protection, while typical rigid lining materials
where: include hot mixed asphalt or Portland cement
τs = Side shear stress on the channel, lb/ft2 concrete. Flexible linings are generally less
expensive, may have a more natural appearance,
K1 = Ratio of channel side to bottom shear permit infiltration and exfiltration and are typically
stress more environmentally acceptable. Vegetative
τd = Shear stress in channel at maximum channel lining is also recognized as a best
depth, lb/ft2 management practice for storm water quality design
in highway drainage systems. A vegetated channel
The value K1 depends on the size and shape of the helps to deposit highway runoff contaminants
channel. For parabolic or V-shape with rounded (particularly suspended sediments) before they
bottom channels there is no sharp discontinuity leave the highway right of way and enter streams.
along the wetted perimeter and therefore it can be See Index 861.11 ‘Water Quality Channels’ and
assumed that shear stress at any point on the side Figure 865.1.
slope is related to the depth at that point using the
shear stress equation from Index 864.2:
HIGHWAY DESIGN MANUAL 860-9
March 7, 2014
On steep slopes, most vegetated flexible linings are Table 865.1 provides a guide for Portland cement
limited in the erosive forces they can sustain concrete and air blown mortar roadside channel
without damage to the channel and lining unless the linings. See photo below Table 865.1 for example.
vegetative lining is combined with another more
For the design of concrete lined flood control
erosion-resistant long-term lining below, such as a
channels discussed in Index 861.2 (1), see U.S.
cellular soil confinement system. See Figure 865.1
Army Corps of Engineers publication; “Structural
and Index 865.3(1). The District Landscape
Design of Concrete Lined Flood Control Channels”,
Architect should be contacted to provide viable
EM 1110-2-2007:
vegetation alternatives within the District, however
all design responsibilities belong to the Project http://planning.usace.army.mil/toolbox/library/EMs
Engineer. /em1110.2.2007.pdf
Sides Bottom
1-3 5 5 6 x 6-
W2.9 x W2.9
welded wire
fabric
NOTES:
(1) See Table 855.2A.
(2) Portland Cement Concrete or Air Blown
Mortar
Figure 865.2
Vegetative flexible lining placed on top of cellular soil Concrete Lined Channel
confinement system on a steep-sloped channel.
865.2 Rigid
A rigid lining can typically provide higher capacity
and greater erosion resistance and in some cases
may be the only feasible alternative.
Rigid linings are useful in flow zones where high
shear stress or non-uniform flow conditions exist,
such as at transitions in channel shape or at an
energy dissipation structure.
The most commonly used types of rigid lining are
hot mixed asphalt and Portland cement concrete.
Hot mixed asphalt is used mainly for small ditches,
gutters and overside drains (see Standard Plan
D87D) because it cannot withstand hydrostatic For large flows, consideration should be given to
pressure from the outside. using a minimum bottom width of 12 feet for
construction and maintenance purposes, but depths
of flow less than one foot are not recommended.
860-10 HIGHWAY DESIGN MANUAL
March 7, 2014
Despite the non-erodible nature of rigid linings, rocks (cobble, gravel, crushed gravel, crushed
they are susceptible to failure from foundation rock, or any combination of these) on the slope.
instability and abrasion. The major cause of failure Where the channel design includes a
is undermining that can occur in a number of ways. requirement for runoff infiltration to address
stormwater needs, the designer may need to
865.3 Flexible consider installation of a granular filter in lieu
Flexible linings can be long-term, transitional or of RSP fabric if it is anticipated that the RSP
temporary. Long-term flexible linings are used fabric would become clogged with sediment.
where the channel requires protection against See following link to HEC No. 23, Volume 2,
erosion for the design service life of the channel. Design Guideline 16, Index 16.2.1, for
Per Index 861.12, more complete information on information on designing a granular filter:
hydraulic principles and engineering techniques of http://www.fhwa.dot.gov/engineering/hydraulic
flexible channel lining design may be found in HEC s/pubs/09112/page16.cfm
No. 15 and Chapter 5 of HEC No. 22.
Standard Specification Section 72-16 includes
Flexible linings act to reduce the shear stress on the specifications for constructing gabion
underlying soil surface. Therefore, the erodibility of
structures. Gabions consist of wire mesh
the underlying soil is a key factor in the baskets that are placed and then filled with
performance of flexible linings. Erodibility of non- rock. Gabion basket wires are susceptible to
cohesive soils (plasticity index less than 10) is corrosion and are most appropriate for use as a
mainly due to particle size, while cohesive soil channel lining where corrosion potential is
erodibility is a function of cohesive strength and minimized, such as desert or other arid
soil density. Vegetative and rolled erosion control locations.
product lining performance relates to how well they
protect the underlying soil from shear stress, and so Cellular soil confinement systems may be used
these lining types do not have permissible shear as an alternative for steep channels with a
stresses independent of soil type. The soil plasticity variety of infills available including soil and
index should be included in the Materials or gravel. Soil confinement systems consist of
Geotechnical Design Report. sheet polyethylene spot welded to form a
system of individual confinement cells. See
In general, when a lining is needed, the lowest cost
Figure 865.3.
lining that affords satisfactory protection should be
used. This may include vegetation used alone or in Figure 865.3
combination with other types of linings. Thus, a
channel might be grass-lined on the flatter slopes Long-Term Flexible Lining
and lined with more resistant material on the steeper
slopes. In cross section, the channel might be lined
with a highly resistant material (e.g., cellular soil
confinement system – see Index 865.3(1) Long
Term) within the depth required to carry floods
occurring frequently and lined with grass above that
depth for protection from the rare floods.
(1) Long Term. Long-term lining materials include
vegetation, rock slope protection, gabions
(wire-enclosed rock), and turf reinforcement
mats with enhanced UV stability. Standard
Specification Section 72-4 includes
specifications for constructing small-rock slope
protection for gutters, ditches or channels and
includes excavating and backfilling the footing Placing a polyethylene cellular soil confinement system
trench, placing RSP fabric and placing small on a steep-sloped channel.
HIGHWAY DESIGN MANUAL 860-11
March 7, 2014
Per Index 865.1, these systems may be Step 2. Need to select both a low flow and side
combined with other vegetated flexible linings, slope lining. (See Table 866.3A.)
e.g., turf reinforcement mats.
Step 3. Estimate the depth of flow in the channel
(2) Transitional. Transitional flexible linings are and compute the hydraulic radius. (No change.)
used to provide erosion protection until a long-
Step 4. After determining the Manning's n for the
term lining, such as grass, can be established.
low flow and side slope linings, calculate the
For mild slopes, these may include jute netting
effective Manning's n:
(depending on environmental, i.e., wildlife,
2�
parameters) or turf reinforcement. Turf 3� 3
𝑃𝐿 𝑃𝐿 𝑛𝑠 2
reinforcement can serve either a transitional or 𝑛𝑒 = � + �1 − � � � � 𝑛𝐿
long-term function by providing additional 𝑃 𝑃 𝑛𝐿
structure to the soil/vegetation matrix. Typical where:
turf reinforcement materials include gravel/soil
mixes and turf reinforcement mats (TRM's). A ne = Effective Manning’s n value for the
TRM is a non-degradable rolled erosion control composite channel
product (RECP) processed into a three- PL = Low flow lining perimeter, ft
dimensional matrix. For examples see
following link: P = Total flow perimeter, ft
http://www.dot.ca.gov/hq/LandArch/ec/recp/tr ns = Manning’s n value for the side slope lining
m.htm nL = Manning’s n value for the low flow lining
The design for transitional products should be Step 5. Compare implied discharge and design
based on a flood event with an exceedance discharge. (No change.)
probability at least equal to the expected
product service life (i.e., 12 to 36 months). Step 6. Determine the shear stress at maximum
depth, τd (𝜏𝑑 = 𝛾𝑑𝑆), and the shear stress on the
(3) Temporary. Temporary channel linings are used channel side slope, τs (see Index 864.2).
without vegetation to line channels that might
be part of a construction site or some other Step 7. Compare the shear stresses, τd and τs, to the
short-term channel situation. permissible shear stress, τp, for each of the channel
linings. If τd or τs is greater than the τp for the
Standard Specification Section 21-1 was respective lining, a different combination of linings
developed primarily to address slope erosion should be evaluated. See Table 865.2.
products, however, it includes specifications for
constructing turf reinforcing mats, netting and 865.5 Bare Soil Design and Grass Lining
rolled erosion control products (RECP’s – see Per Index 865.1, the District Landscape Architect
Index 865.6) which may also be applied to should be contacted to recommend vegetation
channels as temporary and transitional linings. alternatives (including vegetation for transitional
See Index 865.1for coordinating vegetative products, if needed) and the same procedure for the
recommendation with District Landscape stable channel design procedure presented in Index
Architecture. 864.2 should be followed by the Project Engineer.
865.4 Composite Lining Design See Figure 865.4 for grass lining example in a
median channel. For slope stability when
The procedure for composite lining design is based constructing embankment (4:1 and steeper), 85-
on the stable channel design procedure presented in 90% relative compaction is desired. Although not
Index 864.2 with additional sub-steps to account for optimal for best plant growth, compaction of up to
the two lining types. Specifically, the modifications 90% is not a major constraint for grass
are: establishment. Prior to seeding, scarification to a
Step 1. Determine design discharge and select depth of 1 inch of the compacted soil surface is
channel slope and shape. (No change.) recommended for improving initial runoff
absorption and ensuring the seed is incorporated
860-12 HIGHWAY DESIGN MANUAL
March 7, 2014
into the soil. A temporary degradable erosion Cn = Grass roughness coefficient (use 0.20 or
control blanket (ECB) (e.g., single net straw) can Tables 4.3 and 4.4 from HEC-15)
then be installed on top.
The remaining shear at the soil surface is termed the
The permissible shear stress for the vegetation is effective shear stress. When the effective shear
based on the design flood (Table 831.3). If the stress is less than the allowable shear for the soil
calculated shear for any given vegetation method is surface, then erosion of the soil surface will be
inadequate, then an alternative vegetation type with controlled. The effective shear at the soil surface is
greater shear stress must be selected and/or a given by the following equation.
different channel shape may be selected that results 𝑛𝑠 2
in a lower depth of flow. 𝜏𝑒 = 𝜏𝑑 �1 − 𝐶𝑓 � � �
𝑛
Figure 865.4 where:
Grass-Lined Median Channel τe = Effective shear stress on the soil surface,
lb/ft2
τd = Design shear stress, lb/ft2
Cf = Grass cover factor (use 0.6 to 0.8 or Table
4.5 from HEC-15)
ns = Soil grain roughness
n = Overall lining roughness
The soil grain roughness, ns, is 0.016 when D75 <
0.05 in. For larger grained soils the soil grain
roughness is
1�
𝑛𝑠 = 𝛼(𝐷75 ) 6
where:
The permissible shear stress for rolled erosion ns = Soil grain roughness (D75 > 1.3 (0.05 in))
control products should be based on a flood event
D75 = Soil size where 75 percent of the material
with an exceedance probability no less than the
is finer, in
expected product service life (i.e., 12 to 36 months).
The maximum shear stresses for channel α = Unit conversion constant, 0.026
applications shown in Erosion Control Technology
The permissible soil shear stress for fine-grained,
Council Rolled Erosion Control Products
non-cohesive soils (D75 < 0.05 in. is relatively
Specification Chart must be lower than the
constant and is conservatively estimated at
permissible shear stresses indicated in Table 865.2.
0.02 lb/ft2. For coarse grained, non-cohesive soils
See: http://www.ectc.org/specifications.asp
(0.05 in. < D75 < 2 in.) the following equation
The Manning's roughness coefficient for grass applies.
linings varies depending on grass properties and
𝜏𝑝,𝑠𝑜𝑖𝑙 = 𝛼𝐷75
shear stress given that the roughness changes as the
grass stems bend under flow. The equation where:
describing the n value for grass linings is:
τp,soil = Permissible soil shear stress, lb/ft2
𝑛= 𝛼𝐶𝑛 𝜏0−0.4
D75 = Soil size where 75 percent of the
where: material is finer, in
τ0 = Average boundary shear stress, lb/ft2 α = Unit conversion constant, 0.4
α = Unit conversion constant, 0.213
HIGHWAY DESIGN MANUAL 860-13
March 7, 2014
Table 865.2(2)
Permissible Shear and Velocity for Selected Lining Materials
Permissible
Permissible
Boundary Category Boundary Type Shear Stress
Velocity (ft/s)
(lb/ft2)
Fine colloidal sand 0.03 1.5
Sandy loam (noncolloidal) 0.04 1.75
Clayey sands (cohesive, PI ≥ 10) 0.095 2.6
Inorganic silts (cohesive, PI ≥ 10) 0.11 2.7
Silty Sands (cohesive, PI ≥ 10) 0.072 2.4
Alluvial silt (noncolloidal) 0.05 2
Silty loam (noncolloidal) 0.05 2.25
Finer than course sand - D75 < 0.05 in. 0.02 1.3
(non-cohesive)
Firm loam 0.075 2.5
Soils(1) Fine gravels 0.075 2.5
Fine gravel (non-cohesive, D75 = 0.3 0.12 2.8
in, PI<10)
Gravel (D75 = 0.6 in) (non-cohesive, 0.24 3.7
D75 = 0.6 in, PI<10)
Inorganic clays (cohesive, PI ≥ 20) 0.14 2.9
Stiff clay 0.25 4.5
Alluvial silt (colloidal) 0.25 3.75
Graded loam to cobbles 0.38 3.75
Graded silts to cobbles 0.43 4
Shales and hardpan 0.67 6
Class A turf (Table 4.1, HEC No. 15) 3.7 8
Class B turf (Table 4.1, HEC No. 15) 2.1 7
Vegetation Class C turf (Table 4.1, HEC No. 15) 1.0 3.5
Long native grasses 1.7 6
Short native and bunch grass 0.95 4
860-14 HIGHWAY DESIGN MANUAL
March 7, 2014
A simplified approach for estimating the erosion products, however, the specifications
permissible shear stress for cohesive soils (based on for constructing turf reinforcing mats (TRM’s),
Equation 4.6 in Chapter 4 of HEC No. 15) is open weave textiles and erosion control
illustrated in Figure 4.1 of Chapter 4 in HEC No. blankets may also be applied to channels as
15. The combined effects of the soil permissible temporary and transitional linings, and some
shear stress and the effective shear stress transferred TRM’s may be used as permanent linings.
through the vegetative lining results in a
(2) Non-Hydraulic Design Considerations. The
permissible shear stress for the given conditions.
long-term performance of TRMs has
Table 865.2 provides typical values of permissible
traditionally been evaluated using hydraulic
shear stress and permissible velocity for cohesive
testing performance within controlled flume
soils and selected lining types. Representative
environments, or laboratory testing of specific
values for different soil, vegetation and lining types
parameters, usually conforming to ASTM or
are based on the methods found in Chapter 4 of
other industry standards. In recent years
HEC No. 15 while those for gravel, rock gabions
additional important design factors have been
and rock slope protection are based on methods
identified, from damages due to insect
found in Chapters 6 and 7 of HEC No. 15. The
infestation to drainage problems or soil
permissive shear stress values shown for soil
conditions resulting in poor vegetative
confinement systems are based on testing by others,
establishment. Table 5.5 within Chapter 5 of
however, the maximum permissive velocity shown
HEC No. 15 provides a detailed TRM protocol
in Table 865.2 for all boundary types has been
checklist.
limited to 12 feet per second based on the following
assumptions: Six broad categories of stressors or potential
damages to RECPs are listed below that can
• The upper limit of flow rate is 50 cfs cause decrease in performance, considered as a
• The longitudinal slope is 10 percent maximum function of specific properties of these lining
materials.
• The maximum side slope is 2H:1V
(a) Environmental stress – tensile stresses that
• The maximum storm duration is one hour exceed the mechanical strength of the
When the permissible shear stress is greater than or material accelerated by other stresses in the
equal to the computed shear stress, the lining is exposure environment.
considered acceptable. If the computed velocity Many manufacturer-reported values for
exceeds the permissive velocity, or any of the maximum velocity or shear stress are based
above-listed assumptions are exceeded, contact the on short duration testing, however, longer
District Hydraulic Engineer for support. duration flows – hours to days – more
865.6 Rolled Erosion Control Products closely represent field conditions. Erosive
properties of soils change with saturation,
(1) General. Manufacturers have developed a vegetation becomes stressed or damaged,
variety of rolled erosion control products and properties of some lining materials
(RECPs) for erosion protection of channels. change with long periods of inundation or
RECPs consist of materials that are stitched or hydraulic stress. The result is that
bound into a fabric. Vegetative and RECP maximum reported shear stress and velocity
lining performance relates to how well they may overestimate actual field performance
protect the underlying soil from shear stresses of the full range of channel lining materials
so these linings do not have permissible shear in the event of longer duration flows (Table
stresses independent of soil types. Chapters 4 865.2). See Index 865.5 for safety factor
(vegetation) and 5 (RECPs) of HEC No. 15 discussion.
describe the methods for analyzing these (b) Mechanical damage – localized damage
linings. Standard Specification Section 21-1 due to externally applied loads such as
was developed primarily to address slope debris or machinery, often during
860-16 HIGHWAY DESIGN MANUAL
March 7, 2014
installation but also due to operation and vegetation recommendations (if required by the
maintenance activities designer).
(c) Oxidation – due to exposure to air and
water, a chemical reaction with a specific
Topic 866 - Hydraulic Design of
chemical group in a constituent polymer Roadside Channels
that leads to damage at a molecular level
and changes in physical properties. Other 866.1 General
chemical stresses can include acidity, Open channel hydraulic design is of particular
corrosives, salinity, ozone and other air importance to highway design because of the
pollutants. interrelationship of channels to most highway
(d) Photo degradation – change in chemical drainage facilities.
structure due to exposure to UV The hydraulic principles of open channel flow are
wavelengths of sunlight, most often based on steady state uniform flow conditions, as
occurring during installation, prior to full defined in Index 866.2. Though these conditions
vegetation establishment or inadequate are rarely achieved in the field, generally the
vegetation establishment and coverage over variation in channel properties is sufficiently small
time. that the use of uniform flow theory will yield
UV-Resistance per ASTM D-4355 should sufficiently accurate results for most roadside
conform to the following for the specified channels.
type of TRM and design life: 866.2 Flow Classifications
• Temporary or transitional TRM – 90% (1) Steady vs. Unsteady Flow. The flow in an open
tensile strength retained at 500 hr for channel can be classified as steady or unsteady.
the TRM product to be considered up to The flow is said to be steady if the depth of
a 5-year design life. flow at a section, for a given discharge, is
constant with respect to time. The flow is
• Long-term TRM – 90% tensile strength
considered unsteady if the depth of flow varies
retained at 5,000 hr for the TRM
with respect to time.
product to be considered up to a 50-
year design life. (2) Uniform Flow. Steady flow can further be
classified as uniform or nonuniform. The flow
(e) Temperature instability – changes in
is said to be uniform if the depth of flow and
appearance, weight, dimension or other
quantity of water are constant at every section
properties as a result of low, high, or cyclic
of the channel under consideration. Uniform
temperature exposure.
flow can be maintained only when the shape,
As TRM or other materials are degrading, the size, roughness and slope of the channel are
vegetative component of a project is constant. Under uniform flow conditions, the
simultaneously becoming established, depth and mean velocity of flow is said to be
presumably leading to an overlap in normal. Under these conditions the water
effectiveness of each component. The engineer surface and flowlines will be parallel to the
must carefully evaluate published performance stream bed and a hydrostatic pressure condition
data for specific materials with anticipated will exist, the pressure at a given section will
degradation, consider specific performance vary linearly with depth.
added by vegetative components, and apply a
As previously mentioned, uniform flow
factor of safety in choosing materials that may
conditions are rarely attained in the field, but
provide enough strength initially to bridge the
the error in assuming uniform flow in a channel
gap. Per Index 865.6(1), the District Landscape
of fairly constant slope, roughness and cross
Architect should be consulted to provide viable
section is relatively small when compared to the
long-term and compatible transitional
uncertainties of estimating the design discharge.
HIGHWAY DESIGN MANUAL 860-17
March 7, 2014
(3) Non-uniform Flow. There are two types of potential energy and (2) kinetic energy.
steady state non-uniform flow: Potential energy is due to the position of the
water surface above some datum. Kinetic
• Gradually varied flow.
energy is due to the energy of the moving
Gradually varied flow is described as a water. The total energy at a given section as
steady state flow condition where the depth expressed by the Bernoulli equation is equal to:
of water varies gradually over the length of
𝑉2
the channel. Under this condition, the 𝐻 =𝑧+𝑑+
streamlines of flow are practically parallel 2𝑔
and therefore, the assumption of hydrostatic where:
pressure distribution is valid and uniform
flow principles can be used to analyze the H = Total head, in feet of water
flow conditions. z = Distance above some datum, in feet
• Rapidly varied flow. d = Depth of flow, in feet
With the rapidly varied flow condition, 𝑉2
there is a pronounced curvature of the flow = Velocity head, in feet
2𝑔
streamlines and the assumption of
hydrostatic pressure distribution is no g = Acceleration of gravity
longer valid, even for the continuous flow = 32.2 feet per second squared
profile. A number of empirical procedures
have been developed to address the various (3) Energy Equation. The basic principle used
phenomena of rapidly varied flow. For most often in hydraulic analysis is conservation
additional discussion on the topic of rapidly of energy or the energy equation. For uniform
varied flow, refer to "Open-Channel flow conditions, the energy equation states that
Hydraulics" by Chow. the energy at one section of a channel is equal
to the energy at any downstream section plus
866.3 Open Channel Flow Equations the intervening energy losses. The energy
The equations of open channel flow are based on equation, expressed in terms of the Bernoulli
uniform flow conditions. Some of these equations equation, is:
have been derived using basic conservation laws 𝑉12 𝑉22
(e.g. conservation of energy) whereas others have 𝑧1 + 𝑑1 + = 𝑧2 + 𝑑2 + + ℎ𝐿
2𝑔 2𝑔
been derived using an empirical approach.
where:
(1) Continuity Equation. One of the fundamental
concepts which must be satisfied in all flow hL = Intervening head losses, in feet
problems is the continuity of flow. The (4) Manning's Equation. Several equations have
continuity equation states that the mass of fluid been empirically derived for computing the
per unit time passing every section in a stream average flow velocity within an open channel.
of fluid is constant. The continuity equation One such equation is the Manning Equation.
may be expressed as follows: Assuming uniform and turbulent flow
𝑄 = 𝐴1 𝑉1 = 𝐴2 𝑉2 =. . . = 𝐴𝑛 𝑉𝑛 conditions, the mean flow velocity in an open
channel can be computed as:
Where Q is the discharge, A is the cross-
sectional flow area, and V is the mean flow 1.486 2� 1�
𝑉= 𝑅 3𝑆 2
velocity. This equation is not valid for spatially 𝑛
varied flow, i.e., where flow is entering or where:
leaving along the length of channel under
consideration. V = Mean velocity, in feet per second
(2) Bernoulli Equation. Water flowing in an open n = Manning coefficient of roughness
channel possesses two kinds of energy: (1)
860-18 HIGHWAY DESIGN MANUAL
March 7, 2014
When flow occurs at critical depth the analysis may be sufficient to adequately describe
following relationship must be satisfied the channel stage discharge relationship. The basic
assumptions to a single section analysis are uniform
𝐴3 𝑄 2
= cross section, slope, and Manning's "n" values
𝑇 𝑔 which are generally applicable to most roadside and
where: median channels. The condition of uniform flow in
a channel at a known discharge is computed using
A = Cross sectional area, ft2 the Manning's equation combined with the
T = Top width of water surface, ft continuity equation:
Q = Discharge, CFS 1.49 2� 1�
𝑄= 𝐴𝑅 3 𝑆 2
𝑛
g = Acceleration of gravity, 32.2 ft/s2
The depth of uniform flow is solved by rearranging
Critical depth formulas, based on the above Manning's Equation to the form the given below.
equation, for various channel cross-sections This equation is solved by trial and error by varying
include: the depth of flow until the left side of the equation
• Rectangular sections, is zero:
1� 𝑄𝑛 2�
𝑞2 3
1 − 𝐴𝑅 3 =0
𝑑𝑐 = � � 1.49𝑆 �2
𝑔
Per Index 866.3 (4), direct solutions for Manning's
Where: equation for many channels of trapezoidal,
rectangular, triangular and circular cross sections
q = Flow per unit width, CFS
can be found within the Channel Analysis
• Trapezoidal sections. The tables in King's subcomponent FHWA's Hydraulic Toolbox
"Handbook of Hydraulics" provide easy software program.
solutions for critical depth for channels of
Where uniform flow conditions do not adequately
varying side slopes and bottom widths.
describe the actual flow conditions (e.g., natural
• Circular sections. The tables in King's channels) or where additional accuracy is desired,
"Handbook of Hydraulics" can be used for the computation of complete water surface profiles
obtaining easy solutions for critical depth. for each discharge value may be necessary using
detailed backwater analysis methods. Per Index
(7) Froude Number. The Froude number is a
802.1(4)(g) contact the District Hydraulic Engineer
useful parameter which uniquely describes open for support.
flow. The Froude number is a dimensionless
value: Topic 867 - Channel Changes
𝑉
𝐹𝑟 = 1� 867.1 General
(𝑔𝐷) 2
Chapter 860 primarily addresses the design of small
Where: man-made open channels called roadside channels
D = A/T = Hydraulic depth, in feet (gutters, ditches, swales etc.) that are constructed as
part of a highway drainage system. However, both
Fr < 1.0 ==> Subcritical flow the terms ‘open channel’ or ‘channel’ may be
Fr = 1.0 ==> Critical flow applied to any natural or improved watercourse as
well as roadside channels. See Index 861.1.
Fr > 1.0 ==> Supercritical flow
A channel change is any realignment or change in
866.4 Water Surface Profiles the hydraulic characteristics of an existing channel.
Depending on the site conditions, accuracy Per Index 802.1(4)(g), contact the District
required, and risks involved, a single section Hydraulic Engineer for support.
HIGHWAY DESIGN MANUAL 860-21
March 7, 2014
The main reasons for channel changes to either • A flattened downstream gradient which
natural or improved watercourses (flood control progresses upstream undercutting the channel
channels, irrigation channels etc.) within the right banks or highway fill
of way are to:
• Flattened downstream gradient or channel
• Permit better drainage restrictions may create undesirable backwater
conditions.
• Improve flow conditions
A channel change perched above the bottom of an
• Protect the highway from flood damage
old flood stage stream bed may cause the stream to
• Reduce right of way requirements return to its old channel during a subsequent flood.
In addition, the designer should consult with
The guidelines in Topic 823 (Culvert Location)
Geotechnical Services to ensure that infiltration
generally recommend alignment of the thalweg of
through the bank would not be problematic.
the stream with the centerline of the culvert,
however, for economic reasons, small skews should Topic 868 - Freeboard
be eliminated, moderate skews retained and large
skews reduced. Road crossings requiring fish Considerations
passage are strongly encouraged to retain the
868.1 General
natural alignment of the stream, regardless of the
skew. Alignment of the culvert centerline with the Freeboard is the extra height of bank above the
channel approach angle aids debris passage during design depth where overflow is predicted to cause
storm flows and minimizes hydraulic turbulence damage. Freeboard allowances will vary with each
which may impede fish passage. situation.
Sometimes a channel change may be to its vertical 866.2 Height of Freeboard
alignment. For example, inverted siphons or sag
(1) Straight Alignment. In channels where
culverts may be used to carry irrigation channels
overflow may cause substantial damage, a
crossing the right of way via vertical realignment
guide for freeboard height for channels on a
entirely below the hydraulic grade line. However,
straight alignment, is provided in Table 868.2
maintenance concerns include sediment build-up
and potential leakage problems with full-flow
barrel(s). See Index 829.7(2) and Index 867.2
Table 868.2
below.
Guide to Freeboard Height
867.2 Design Considerations
Shape of Subcritical Supercritical
Channel changes should be designed with extreme
Channel Flow Flow
caution and coordinated with District Hydraulics.
Careful study of the channel characteristics Rectangular 0.1 He 0.20 d
upstream and downstream as well as within the Trapezoidal 0.2 He 0.25 d
channel change area is required to achieve a safe
and effective design. where:
Channel changes may result in a decreased surface He = Energy head, in feet
roughness or increased channel slope. As a result
the following may occur: d = Depth of flow, in feet for a straight
alignment
• Higher velocities which result in damage due to
scour (2) Critical Flow. An unstable zone of flow occurs
where the flow is near critical state. This is
• Sedimentation and meandering at downstream characterized by random waves. An allowance
end of channel change for waves should be added to the normal depth
when the slope of the channel is between 0.7 Sc
and 1.3 Sc.
860-22 HIGHWAY DESIGN MANUAL
March 7, 2014
2
𝑆
𝐻𝑤 = 0.25𝑑𝑐 �1 − 11.1 � − 1� �
𝑆𝑐
where:
Hw = height of wave, in feet
dc = critical depth, in feet
S = slope of channel, in foot per feet
Sc = critical slope, in foot per feet
(3) Superelevation. The height of freeboard
discussed above does not provide for
superelevation of the water surface on curved
alignments.
Flow around a curve will result in a rise of the
water surface on the outside of the curve and
extra lining is necessary to guard against
overtopping.
Additional freeboard is necessary in bends and
can be calculated use the following equation:
𝑉 2𝑇
∆𝑑 =
𝑔𝑅𝑐
where:
Δd = Additional freeboard required because of
superelevation, feet
V = Average channel veloctiy, ft/s
T = Water surface top width, ft
G = Acceleration due to gravity, ft/s2
Rc = Radius of curvature of the bend to the
channel centerline, ft
See HEC No. 15, Chapter 3, for shear stress
considerations around bends.
HIGHWAY DESIGN MANUAL 870-1
March 7, 2014
the revetment. Except in narrowed channels, bottom limit should be secure against toe scour.
protective elements should approximate natural The top limit should not arbitrarily be at high-
roughness. Retards, baffles and jetties can water mark, but above it if overtopping would
simulate the effect of trees and boulders along cause excessive damage and below it if floods
natural banks and in overflow channels. move slowly along the upper bank. The end
limits should reach and conform to durable
• Undercutting. Particular attention must be paid
natural features or be secure with respect to
to protecting the toe of revetments against
design parameters.
undercutting caused by the accelerated current
along smoothed banks, since this is the most 871.3 Selected References
common cause of bank failure.
Hydraulic and drainage related publications are
• Standardization. Standardization should be a listed by source under Topic 807. References
guide but not a restriction in designing the specifically related to slope protection measures are
elements and connections of protective repeated here for convenience.
structures.
(a) FHWA Hydraulic Engineering Circulars (HEC)
• Expendability. The primary objective of the -- The following five circulars were developed
design is the security of the transportation to assist the designer in using various types of
facility, not security of the protective structure. slope protection and channel linings:
Less costly replaceable protection may be more
• HEC 11, Design of Riprap Revetment
economical than expensive permanent
(2000)
structures.
• HEC 14, Hydraulic Design of Energy
• Dependability. An expensive structure is
Dissipators for Culverts and Channels
warranted primarily where transportation
(2006)
facilities carry high traffic volumes, where no
reasonable detour is available, or where facility • HEC 15, Design of Roadside Channels with
replacement is very expensive. Flexible Linings (2005).
• Longevity. Short-lived structures or materials • HEC 18, Evaluating Scour at Bridges
may be economical for temporary situations. (2001)
Expensive revetments should not be placed on
• HEC 20, Stream Stability at Highway
banks likely to be buried in widened
Structures (2001)
embankments, nor on banks attacked by
transient meander of mature streams. • HEC 23, Bridge Scour and Stream
Instability Countermeasures (2009)
• Materials. Optimum use should be made of
local materials, considering the cost of special • HEC 25, Highways in the Coastal
handling. Specific gravity of stone is a major Environment (2008)
factor in shore protection and the specified
(b) FHWA Hydraulic Design Series (HDS) No. 6,
minimum should not be lowered without
River Engineering for Highway Encroachments
increasing the mass of stones. For example, 10
(2001) -- A comprehensive treatise of natural
percent decrease in specific gravity requires a
and man-made impacts and responses on the
55 percent increase in mass (say from a 9 ton
river environment, sediment transport, bed and
stone to a 14 ton stone) for equivalent
bank stabilization, and countermeasures.
protection.
(c) AASHTO Highway Drainage Guidelines --
• Selection. Selection of class and type of
General guidelines for good erosion control
protection should be guided by the intended
practices are covered in Volume III - Erosion
function of the installation.
and Sediment Control in Highway Construction,
• Limits. Horizontal and vertical limits of and Volume XI - Guidelines for Highways
protection should be carefully designed. The Along Coastal Zones and Lakeshores.
HIGHWAY DESIGN MANUAL 870-3
March 7, 2014
(d) AASHTO Drainage Manual (MDM) (2003) – discussion of hydraulic and environmental design
Refer to Chapters; 11 – Energy Dissipators; 16 considerations associated with hydraulic structures
– Erosion and Sediment Control; 17 – Bank in moveable boundary waterways.
Protection; and 18 – Coastal Zone. The MDM
Some specific site conditions that may dictate
provides guidance on engineering practice in
selection of a class and type of protection different
conformance with FHWA’s HEC and HDS
from those shown in Table 872.1 are:
publications and other nationally recognized
engineering policy and procedural documents. • Available right of way.
(e) U.S. Army Corps of Engineers Manuals. The • Available materials.
following manuals are used throughout the U.S.
as a primary resource for the design and • Possible damage to other properties through
analysis of coastal features: streamflow diversion or increased velocity.
Table 872.1
Guide to Selection of Protection
870-6 HIGHWAY DESIGN MANUAL
October 4, 2010
Table 872.2
Failure Modes and Effects Analysis for Riprap Revetment
Effects on Other Effects on Compensating
Failure Modes Detection Methods
Components Whole System Provisions
• Reduce bank slope
• Mound of rock • Use more angular
Translational slope at bank toe
Disruption of Catastrophic or smaller rock
or slump
armor layer failure •
(slope failure) Unprotected • Use granular filter
upper bank rather than
geotextile fabric
• Rock moved
downstream
Loss of armor • Increase rock size
Particle erosion Progressive from original
layer, erosion of location • Modify rock
(rock undersized) failure
filter gradation
• Exposure of
filter
• Scalloping of
upper bank
Piping or erosion • Use appropriate
Displacement of Progressive • Bank cutting
beneath armor granular or
armor layer failure
(improper filter) • Void beneath geotextile filter
and between
rocks
• Slumping of • Increase size,
Displacement or rock
Loss of toe or key Catastrophic thickness, depth or
disruption or
(under designed) failure • Unprotected extent of toe or
armor layer
upper bank key
HIGHWAY DESIGN MANUAL 870-7
May 7, 2012
Whether the highway crosses a stream armor on the banks, rock spurs to deflect
channel on a bridge or over a culvert, currents away from the banks, retards to
economic considerations often lead to reduce riparian velocity, or vertical walls or
constriction of the waterway. The most bulkheads. The life cycle cost of such
common constriction is in width, to shorten devices should be considered in the
the structure. Next in frequency is economic studies to choose a bridge length
obstruction by piers and bents of bridges or which minimizes total cost.
partitions of multiple culverts.
Accurate estimates of anticipated scour
The risk of constricting the width of the depths are a prerequisite for safe, cost
waterway is closely related to the relative effective designs. Design criteria require
conveyance of the natural waterway that bridge foundations be placed below
obstructed, the channel scour, and to the anticipated scour depths. For this reason the
channel migration. Constricting the width design of protection to control scour at such
of flow at structures has the following locations is seldom necessary for new
effects: construction. However, if scour may
undercut the toes of dikes or embankments
• Increase in the upstream water surface
positive methods including self-adjusting
elevation (backwater profile).
armor at the toe, jetties or retards to divert
• Increase in flow velocity through the scouring currents away from the toe, or sill-
structure opening (waterway). shaped baffles interrupting transport of
bedloads should be considered.
• Causes eddy currents around the
upstream and downstream ends of the There is the potential for instability from
structure. saturated or inundated embankments at
crossings with embankments projecting into
Unless protection is provided the eddy the channel. Failures are usually reported as
currents can erode the approach roadway "washouts", but several distinct processes
embankment and the accelerated flow can should be noted:
cause scour at bridge abutments. The
effects of erosion can be reduced by • Saturation of an embankment reduces
providing transitions from natural to its angle of repose. Granular fills with
constricted and back to natural sections, high permeability may "dissolve"
either by relatively short wingwalls or by steadily or slough progressively.
relatively long training embankments or Cohesive fills are less permeable, but
structures. failures have occurred during falling
stages.
Channel changes, if properly designed, can
improve conditions of a crossing by • As eddies carve scallops in the
reducing skew and curvature and enlarging embankment, saturation can be
the main channel. Unfortunately there are accelerated and complete failure may be
"side effects" which actually increase rapid. Partial or total losses can occur
erosion potential. Velocity is almost always due to an upstream eddy, a downstream
increased by the channel change, both by a eddy, or both eddies eroding toward a
reduction of channel roughness and increase central conjunction. Training devices
of slope due to channel shortening. In or armor can be employed to prevent
addition, channel changes affecting stream damage.
gradient may have upstream and/or
• If the fill is pervious and the pavement
downstream effects as the stream adjusts in
overtopped, the buoyant pressure under
relation to its sediment load.
the slab will exceed the weight of slab
At crossing locations, lateral erosion can be and shallow overflow by the pressure
controlled by positive protection, such as head of the hydraulic drop at the
870-8 HIGHWAY DESIGN MANUAL
March 7, 2014
floodplains. The gradient and velocity of the • Lack of upstream control of channel
stream are low to moderate. In addition to the alignment.
general information previously given, the
following applies to mature valleys. • Damage of unprotected embankments
by overflow and return flow.
(a) Cross-Channel Location. The usual
situation is a structure crossing a braided or • Undercut foundations.
meandering normal flow channel. The • Formation of eddies at abrupt changes
marginal area subject to overflow is usually in channel.
traversed by the highway on a raised
embankment and may have long approaches • Stranding of drift in the converging
extending from both banks. channel.
Characteristics to be considered include: (b) Parallel Location. Parallel highways along
mature rivers are often situated on or behind
• Shifting of the main channel. levees built, protected and maintained by
• Skew of the stream to the structure. other agencies. Along other streams, rather
extensive protective measures may be
• Foundation in deep alluvium. required to control the action of these
• Erodible embankment materials. meandering streams.
Channel change is an important factor in
• Channel constrictions, either artificial or
locations parallel to mature streams. The
natural, which may affect or control the
channel change may be to close an
future course of the stream.
embayment, to cut off an oxbow, or to shift
• Variable flow characteristics at various the alignment of a long reach of a stream. In
stages. any case, positive means must be adopted to
prevent the return of the stream to its natural
• Stream acceleration at the structure.
course. For a straight channel, the upstream
Armor protection has proven effective to end is critical, usually requiring bank
prevent erosion of road approach protection equivalent to the facing of a dam.
embankments, supplemented if necessary On a curved channel change, all of the outer
by stream training devices such as guide bend may be critical, requiring continuous
dikes, permeable retards or jetties to direct protection. For a channel much shorter than
the stream through the structure. The the natural channel, particularly for
abutments should not depend on the training elimination of an oxbow, the corresponding
dikes to protect them from erosion and increase in gradient may require transverse
scour. At bridge ends one of the more weirs as grade control structures to prevent
substantial armor types may be required, but undercutting. For unusual channel changes,
bridge approach embankments affected only preliminary plans and hydraulic data must
by overflow seldom require more than a be submitted to FHWA for approval (see
light revetment, such as a thin layer of Index 805.5).
rocky material, vegetation, or a fencing
(3) Lakes and Tidal Basins. Highways adjacent to
along the toe of slope. For channel flow
lakes or basins may be at risk from wave
control upstream, the size and type of
generated erosion. All bodies of waters
training system ranges from pile wings for
generate waves. Height of waves is a function
high velocity, through permeable jetties for
of fetch and depth. Erosion along embankments
moderate velocity, to the earth dike suitable
behind shallow coves is reduced because the
for low velocity.
higher waves break upon reaching a shoal in
The more common failures in this situation shallow water. The threat of erosion in deep
occur from: water at headlands or along causeways is
increased. Constant exposure to even the
870-10 HIGHWAY DESIGN MANUAL
March 7, 2014
rippling of tiny waves may cause severe erosion subject to seasonal variations, the new beach
of some soils. can be induced or retained by groins.
Older lakes normally have thick beds of If sand is in scant supply, backwash from a
precipitated silt and organic matter. Bank revetment tends to degrade the beach or bed
protection along or across such lakes must be even more than the seasonal variation, and an
designed to suit the available foundation. It is allowance should be made for this scour when
usually more practical to use lightweight or self- designing the revetment, both as to weight of
adjusting armor types supported by the soft bed stones and depth of foundation. Groins may be
materials than to excavate the mud to stiffer ineffective for such locations; if they succeeded
underlying soils. in trapping some littoral drift, downcoast
beaches would recede from undernourishment.
In fresh waters, effective protection can often be
provided by the establishment of vegetation, but Seasonal shifts of the shore line result from
planners should not overlook the possibility of combinations of:
moderate erosion before the vegetative cover
• Ranges of tide.
becomes established. A light armor treatment
should be adequate for this transitional period. • Reversal of littoral currents.
(4) Ocean Front Locations. Wave action is the • Changed direction of prevailing onshore
erosive force affecting the reliability of highway winds.
locations along the coast. The corrosive effect
of salt water is also a major concern for • Attack by swell.
hydraulic structures located along the coastline. Generally the shift is a recession, increasing the
Headlands and rocks that have historically exposure of beach locations to the hazard of
withstood the relentless pounding of tide and damage by wave action. On strands or along
waves can usually be relied on to continue to extensive embayments, recession at one end
protect adjacent highway locations founded may result in deposition at the other.
upon them. The need for shore protection Observations made during location assessment
structures is, therefore, generally limited to should include investigation of this
highway locations along the top or bottom of phenomenon. For strands, the hazard may be
bluffs having a history of sloughing and along avoided by locating the highway on the
beach fronts. backshore facing the lagoon.
Beach protection considerations include: Foundation conditions vary widely for beach
• Attack by waves. locations. On a receding shore, good bearing
may be found on soft but substantial rock
• Littoral drift of the beach sands. underlying a thin mantle of sand. Bed stones
and even gravity walls have been founded
• Seasonal shifts of the shore.
successfully on such foundations. Spits and
• Foundation for protective structures. strands, however, are radically different, often
with softer clays or organic materials underlying
Wave attack on a beach is less severe than on a
the sand. Sand is usually plentiful at such
headland, due to the gradual shoaling of the bed
locations, subsidence is a greater hazard than
which trips incoming waves into a series of
scour, and location should anticipate a
breakers called a surf.
"floating" foundation for flexible, self-adjusting
Littoral drift of beach sands may either be an types of protection.
asset or a liability. If sand is plentiful, a new
In planning ocean-front locations, the primary
beach will be built in front of the highway
decision is a choice of (1) alignment far enough
embankment, reducing the depth of water at its
inshore to avoid wave attack, (2) armor on the
toe and the corresponding height of the waves
embankment face, or (3) off shore devices like
attacking it. If sand supply is less plentiful or
groins to aggrade the beach at embankment toe.
HIGHWAY DESIGN MANUAL 870-11
March 7, 2014
See Index 873.3(2) for further discussion on weather design” within these regimes can often
determining the size of rocks necessary in shore lead to large scale roadway washout.
protection for various wave heights.
(5) Desert Wash Locations. Special consideration
Figure 872.2
should be given to highway locations across the Alternative Highway Locations
natural geographical features of desert washes, Across Debris Cone
sand dunes, and other similar regions.
Desert washes are a prominent feature of the
physiography of California. Many long
stretches of highway are located across a
succession of outwash cones. Infrequent
discharge is typically wide and shallow,
transporting large volumes of solids, both
mineral and organic. Rather than bridge the
natural channels, the generally accepted
technique is to concentrate the flow by a series
of guide dikes leading like a funnel to a
relatively short crossing. A. Cross at a single definite channel
An important consideration at these locations is B. A series of unstable indefinite channels and
instability of the channel, see Figure 872.2. For C. A widely dispersed and diminished flow
a location at the top of a cone (Line A),
discharge is maximum, but the single channel Figure 872.3
emerging from the uplands is usually stable. Alluvial Fan
For a location at the bottom of the cone (Line
C), instability is maximum with poor definition
of the channel, but discharge is reduced by
infiltration and stream dispersion. The energy
of the stream is usually dissipated so that any
protection required is minimal. The least
desirable location is midway between top and
bottom (Line B), where large discharge may
approach the highway in any of several old
channels or break out on a new line. Control
may require dikes continuously from the top of
the cone to such a mid-cone site with slope
protection added near the highway where the
converging flow is accelerated. See Figure
872.3, which depicts a typical alluvial fan.
Also common are roadway alignments which
longitudinally encroach, or are fully within the
desert wash floodplain, see Figure 872.4. Re-
alignment to a stable location should be the first
consideration, but restrictions imposed by Typical multi-channel stream threads on alluvial fan.
federal or state agencies (National Park Service, Note location of roadway crossing unstable channels.
USDA Forest Service, etc.) may preclude that
option, somewhat similar to transverse
crossings. The designer may need to consider
allowing frequent overtopping and increased
sediment removal maintenance since an “all
870-12 HIGHWAY DESIGN MANUAL
March 7, 2014
Caltrans Bank and Shore Protection Committee is by meteorological conditions having a recurrence
available on request to provide expert advice on interval of one-half the service life of the protected
extraordinary situations or problems and to provide facility. For example, a modern highway
evaluation and formal approvals for acceptable non- embankment can reasonably be expected to have a
standard designs. See Index 802.3 for further service life of 100 years or more. It would therefore
information on the organization and functions of the be appropriate to base the preliminary evaluation on
Committee. a high water elevation resulting from a storm or
flood with a 2 percent probability of exceedance
Combinations of armor-type protection can be used,
(50 year frequency of recurrence). The first
the slope revetment being of one type and the
evaluation may have to be adjusted, either up or
foundation treatment of another. The use of rigid,
down, to conform with a subsequent analysis which
non-flexible slope revetment may require a flexible,
considers the importance of the encroachment and
self-adjusting foundation for example: concreted-
level of related risks.
rock on the slope with heavy rock foundation below,
or PCC slope paving with a steel sheet-pile cutoff There is always some risk associated with the design
wall for foundation. of protection features. Special attention must be
given to life threatening risks such as those
Bank protection may be damaged while serving its
associated with floodplain encroachments.
primary purpose. Lower cost replaceable facilities
Significant floodplain risks are classified as those
may be more economical than expensive permanent
having probability of:
structures. However, an expensive structure may be
economically warranted for highways carrying large • Catastrophic failure with loss of life.
volumes of traffic or for which no detour is
available. • Disruption of fire and ambulance services or
closing of the only evacuation route available to
Cost of stone is extremely sensitive to location. a community.
Variables are length of haul, efficiency of the quarry
in producing acceptable sizes, royalty to quarry and, Refer to Topic 804, Floodplain Encroachments, for
necessity for stockpiling and rehandling. On some further discussion on evaluation of risks and
projects the stone may be available in roadway impacts.
excavation. (1) Streambank Locations. The velocity along the
banks of watercourses with smooth or uniformly
873.2 Design High Water and Hydraulics
rough tangent reaches may only be a small
The most important, and often the most perplexing percentage of the average stream velocity.
obligation, in the design of bank and shore However, local irregularities of the bank and
protection features is the determination of the streambed may cause turbulence that can result
appropriate design high water elevation to be used. in the bank velocity being greater than that of
The design flood stage elevation should be chosen the central thread of the stream. The location of
that best satisfies site conditions and level of risk these irregularities is not always permanent as
associated with the encroachment. The basis for they may be caused by local scour, deposition of
determining the design frequency, velocity, rock and sand, or stranding of drift during high
backwater, and other limiting factors should include water changes. It is rarely economical to protect
an evaluation of the consequences of failure on the against all possibilities and therefore some
highway facility and adjacent property. Stream damage should always be anticipated during
stability and sediment transport of a watercourse are high water stages.
critical factors in the evaluation process that should
Essential to the design of streambank protection
be carefully weighted and documented. Designs
is sufficient information on the characteristics of
should not be based on an arbitrary storm or flood
the watercourse under consideration. For proper
frequency.
analysis, information on the following types of
A suggested starting point of reference for the watercourse characteristics must be developed
determination of the design high water level is that or obtained:
the protection withstands high water levels caused
870-14 HIGHWAY DESIGN MANUAL
March 7, 2014
(b) Design Wave Heights. The surface of any large body of water
will contain many waves differing in
(1) General. Even for the simplest of cases,
height, period, and direction of
the estimation of water levels caused by
propagation. A representative wave
meteorological conditions is complex.
height used in the design of bank and
Elaborate numerical models requiring
shore protection is the significant wave
the use of a computer are available, but
height, Hs. The significant wave height
simplified techniques may be used to
predict acceptable wind wave heights is the average height of the highest one-
for the design of highway protection third of all the waves in a wave train for
facilities along the shores of the time interval (return frequency)
embayments, inland lakes, and under consideration. Thus, the design
reservoirs. It is recommended that for wave height generally used is the
ocean shore protection designs the significant wave height, Hs, for a
assistance of the U.S. Army Corp of 20-year return period.
Engineers be requested. Other design wave heights can also be
Shore protection structures are designated, such as H10 and H1. The
generally designed to withstand the H10 design wave is the average of the
wave that induces the highest forces on highest 10 percent of all waves, and the
the structure over its economic service H1 design wave is the average of the
life. The design wave is analogous to highest 1 percent of all waves. The
the design storm considerations for relationship of H10 and H1 to Hs can be
determining return frequency. A approximated as follows:
starting point of reference for shore
protection design is the maximum H = 1.27 H and H = 1.67 H
10 s 1 s
significant wave height that can occur
once in about 20-years. Economic and Economics and risk of catastrophic
risk considerations involved in selecting failure are the primary considerations in
the design wave for a specific project designating the design wave average
are basically the same as those used in height.
the analysis of other highway drainage (3) Wave Characteristics. Wave height
structures. estimates are based on wave
(2) Wave Distribution Predictions. Wave characteristics that may be derived from
prediction is called hindcasting when an analysis of the following data:
based on past meteorological conditions • Wave gage records
and forecasting when based on
• Visual observations
predicted conditions. The same
procedures are used for hindcasting and • Published wave hindcasts
forecasting. The only difference is the • Wave forecasts
source of the meteorological data. • Maximum breaking wave at the site
Reference is made to the Army Corps of
Engineers, Coastal Engineering Manual (4) Predicting Wind Generated Waves.
– Part II, for more complete information The height of wind generated waves is a
on the theory of wave generation and function of fetch length, windspeed,
predicting techniques. wind duration, and the depth of the
water.
The prediction of wave heights from
boat generated waves must be estimated (a) Hindcasting -- The U.S. Army Corp
from observations. of Engineers has historical records
of onshore and offshore weather
and wave observations for most of
870-16 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 873.2B
Significant Wave Height Prediction Nomograph
870-18 HIGHWAY DESIGN MANUAL
May 7, 2012
(5) Breaking Waves. Wave heights derived In protected bays and estuaries, waves
from hindcasts or any forecasting generated by recreational or commercial
method should be checked against the boat traffic and other watercraft may
maximum breaking wave that the dominate the design over wind
design stillwater level depth and generated waves. Direct observation
nearshore bottom slope can support. and measurements during high tidal
The design wave height will be the cycles may provide the designer the
smaller of either the maximum breaker most useful tool for establishing wave
height or the forecasted or hindcasted run-up for these situations.
wave height.
The relationship of the maximum height
Determining Design Wave
of breaker which will expend its energy
upon the protection, Hb, and the depth
of water at the slope protection, ds,
which the wave must pass over are
illustrated in Figure 873.2C.
The following diagram, with some
specific references to the SPM,
summarizes an overly simplified
procedure that may be used for highway
purposes to estimate wind generated
waves and establish a design wave
height for shore protection.
(6) Wave Run-up. Run-up is the extent,
measured vertically, that an incoming
wave will rise on a structure. An
estimate of wave run-up, in addition to
design wave height, will typically be
needed and is required by policy for
projects subject to California Coastal
Commission (CCC) jurisdiction (see
CCC guidance document “Beach
Erosion and Response,” December
1999). Procedures for estimating wave
run-up for rough surfaces (e.g., RSP)
are contained in the U.S. Army Corps of
Engineers manual, Design of Coastal
Revetments, Seawalls, and Bulkheads,
(EM 1110-2-1614) published in 1995.
Procedures for estimating wave run-up
for smooth surfaces (e.g., concrete
paved slopes) and for vertical and
curved face walls are contained in the
U.S. Army Corps of Engineers, Shore
Protection Manual, 1984. See Figure
873.2D for estimating wave run-up on
smooth slopes for wave heights of
2 feet or less.
HIGHWAY DESIGN MANUAL 870-19
March 7, 2014
Figure 873.2D
Wave Run-up on Smooth
Impermeable Slope
Example
By using hindcast methods, the significant wave height
(Hs) has been estimated at 4 feet with a 3 second period.
Find the design wave height (Hd) for the slope protection
if the depth of water (d) is only 2 feet and the nearshore
slope (m) is 1:10.
Solution
ds 2 ft
2 = 2 2 = 0.007
T (32.2 ft/s ) x (3 sec)
g
led to the publication of Report No. FHWA- • Precast concrete articulated blocks.
CA-TL-95-10, “California Bank and Shore
Rock Slope Protection Design”. Within that • Rock filled cellular mats.
report, the methodology for RSP design adopted (b) Rigid Types.
as the Departmental standard, is the California
Bank and Shore, (CABS), layered design. The • Concreted-rock slope protection.
full report is available at the following website: • Sacked concrete slope protection.
http://www.dot.ca.gov/hq/oppd/hydrology/hydr • Concrete slope protection.
oidx.htm.
• Concrete filled fabric slope protection.
This design method, which is applied with slight
variation to ocean and lake shores vs. stream • Air-blown mortar.
banks, and is also followed for concreted RSP • Soil cement slope protection.
designs, is the only protection method as of this
writing that has been formally adopted by the (c) Other Armor types:
Caltrans Bank and Shore Protection Committee. (1) Channel Liners and Vegetation.
Section 72 of the Standard Specifications Temporary channel lining can be used
provides all construction and material to promote vegetative growth in a
specifications for RSP designs. While standards drainage way or as protection prior to
(i.e., Standard Plans, Standard Specifications the placement of permanent armoring.
and/or SSP’s) do exist for some other products This type of lining is used where an
discussed in this Chapter (most notably for ordinary seeding and mulch application
gabions, but also for certain rolled or mat-style would not be expected to withstand the
erosion control products), their primary force of the channel flow. In addition to
application is for relatively flat slope or shallow the following, other suitable products of
ditch erosion control (gabions are also used as natural or synthetic materials are
an earth retaining structure, see Topic 210 for available that may be used as temporary
more details). or permanent channel liners.
Other armor types listed below and described • Excelsior
throughout this Chapter are viable and may be
used, upon approval of the Headquarters • Jute
Hydraulic Engineer or Caltrans Bank and Shore • Paper mats
Protection Committee, where conditions • Fiberglass roving
warrant. Although the additional step of
• Geosynthetic mats or cells
headquarters approval of these non-standard
designs is required, designers are encouraged to • Pre-cast concrete blocks with open
consider alternative designs, particularly those cells
that incorporate vegetation or products naturally • Brush layering
present in stream environments. The District
• Rock riprap in sizes smaller than
Landscape Architect can provide design
backing No. 3
assistance together with specifications and
details for the vegetative portion of this work. (2) Bulkheads. The bulkhead types are
steep or vertical structures, like
(a) Flexible Types. retaining walls, that support natural
• Rock slope protection. slopes or constructed embankments
which include the following:
• Broken concrete slope protection.
• Gravity or pile supported concrete
• Broken concrete, uncoursed. or masonry walls.
• Gabions, Standard Plan D100A and • Crib walls
D100B.
HIGHWAY DESIGN MANUAL 870-21
March 7, 2014
very large rock may require large Under some circumstances the costs
cranes or equipment with special of placing rock slope protection
lifting capabilities). with refinement are not justified
and Method B placement can be
• Appearance is natural, and usually
specified. To compensate for a
acceptable in recreational and
partial loss and assure stability and
scenic areas.
a reasonably secure protection, the
• If exposed to fresh water, thickness is increased over the more
vegetation may be induced to grow precise Method A by 25 percent.
through the rocks adding structural (b) Foundation Treatment -- The
value to the embankment material foundation excavation must afford a
and restoring natural roughness. stable base on bedrock or extend
• Additional thickness (i.e., mounded below anticipated scour.
toe design) can be provided at the Terminals of revetments are often
toe to offset possible scour when it destroyed by eddy currents and
is not feasible to found it upon other turbulence because of
bedrock or below anticipated scour. nonconformance with natural
• Wave run-up is less than with banks. Terminals should be secured
smooth types (See Figure 873.2D). by transitions to stable bank
formations, or the end of the
• It is salvageable, may be stockpiled revetment should be reinforced by
and reused if necessary. returns of thickened edges.
In designing the rock slope protection While a significant amount of
for a given embankment the following research is currently being
determinations are to be made for the conducted, few methods exist for
typical section. estimating scour along stream
• Depth at which the stones are banks. One of the few is the
founded (bottom of toe trench). method contained in the
CHANLPRO Program developed
• Elevation at the top of protection. by the U.S. Army Corps of
• Thickness of protection. Engineers. Based on the flume
studies at the Corps’ Waterways
• Need for geotextile and backing Experiment Station, the program is
material. primarily used by the Corps for
• Face slope. RSP designs on streams with
2 percent or lesser gradients, but
(a) Placement -- Two different methods contains an option for scour depth
of placement for rock slope estimates in bends for sand
protection are allowed under channels. CHANLPRO is available
Section 72 of the Standard at the following USACE website:
Specifications: Placement under http://chl.erdc.usace.army.mil/CHL.
Method A requires considerable aspx?p=s&a=Software;3 along with
care, judgment, and precision and is a user guide containing equations,
consequently more expensive than charts, assumptions and limitations
Method B. Method A should be to the method and example
specified primarily where large rock problems.
is required, but also for relatively
steeper slopes. (c) Embankment Considerations --
Embankment material is not
normally carried out over the rock
HIGHWAY DESIGN MANUAL 870-23
March 7, 2014
slope protection so that the rock slope protection fabrics which are
becomes part of the fill. With this described in Standard Specification
type of construction fill material Section 88. The RSP fabric and
can filter down through the voids of multiple layers of rock ensure that
the large stones and that portion of fine soil particles do not migrate
the fill above the rocks could be through the RSP due to hydrostatic
lost. If it is necessary to carry forces and, thus, eliminate the
embankment material out over the potential for bank failure. The use
rock slope protection a geotextile is of RSP fabric provides an
required to prevent the loses of fill inexpensive layer of protection
material. retaining embankment fines in lieu
of placing backing No. 3 or similar
The embankment fill slope is
small, well graded materials. See
usually determined from other
Index 873.3(2)(a)(1)(e) “Gravel
considerations such as the angle of
Filter.”
repose for embankment material, or
the normal 1V:4H specified for Under special circumstances, the
high-standard roads. If the designer may consider allowing
necessary size of rock for the given holes to be cut in the RSP fabric,
exposure is not locally available, generally to facilitate more
consideration should be given to rapid/extensive rooting of woody
flattening of the embankment slope vegetation through the RSP
to allow a smaller size stone, or revetment. This practice is only
substitution of other types of necessary for deeply rooted plant
protection. On high embankments, species. Holes in RSP fabric should
alternate sections on several slopes not be cut below the stage of the
should be compared, practically and 2-year return period event. The
economically; flatter slopes require District Hydraulic Unit should be
smaller stones in thinner sections, consulted for advice prior to any
but at the expense of longer slopes, determination to cut or otherwise
a lower toe elevation, increased modify standard installation of RSP
embankment, and perhaps fabric.
additional right of way.
Additionally, stronger and heavier
Where the roadway alignment is RSP fabrics than those listed in the
fixed, slope flattening will often Standard Specifications are
increase embankment encroachment manufactured. They are used in
into the stream. When such an special designs for larger than
encroachment is environmentally or standard RSP sizes, or emergency
technically undesirable, the installations where placement of the
designer should consider various layered design is not feasible and
vertical, or near vertical, wall type large RSP must be placed directly
alternatives to provide adequate on the fabric. These heavy weight
stream width, allowing natural fabrics have unit weights of up to
channel migration and the 16 ounces per square yard. Contact
opportunity for enhancing habitat. the Headquarters Hydraulic
Engineer for assistance regarding
(d) Rock Slope Protection Fabric and
usage applications of heavy weight
Inner Layers of Rock -- The layered
RSP fabrics.
method of designing RSP
installations was developed prior to (e) Gravel Filter -- Generally RSP
widespread availability of the rock fabric should always be used unless
870-24 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 873.3A
Nomograph of Stream-Bank Rock Slope Protection
HIGHWAY DESIGN MANUAL 870-27
October 4, 2010
Figure 873.3C
Rock Slope Protection
NOTES:
(1) Thickness "T" from Table 873.3 C.
(2) Face stone is determined from Figure 873.3G.
(3) RSP fabric not to extend more than 20 percent of the base width of the Mounded Toe past the Theoretical Toe.
870-28 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 873.3A
Guide for Determining RSP-Class of Outside Layer
[1] “Facing” has same gradation as “Backing No. 1”. To conserve space “Facing” is not shown.
870-30 HIGHWAY DESIGN MANUAL
March 7, 2014
0.003d B 3 sg r csc 3 (β − α )
W= 3
sg r
RSP placed at site subject to deep water wave attack. sg − 1
Terminal end of RSP tied into natural rock outcropping. w
Where:
(b) Rock Slope Shore Protection.
dB = maximum depth in feet
(1) General Features. Rock slope of water at toe of the
protection when used for shore rock slope protection,
protection, in addition to the general see Figure 873.3C
advantages listed previously for
sgr = specific gravity of stones
streambank rock slope protection,
reduces wave runup as compared to sgw = specific gravity of water
smooth types of protection. (sea water = 1.0265)
(a) Method A placement is normally α = angle of face slope from
specified for ocean shore the horizontal
protection since very large stone is
typically needed. Rock mass for β = 70 for broken rock, a
lake shores and protected bays are constant
often based on the height of boat W = weight of minimum
generated waves. stable stone in lbs
(b) Foundation treatment in shore In general, dB will be the
protection may be controlled by difference between the elevation of
tidal action as well as excavation the scour line at the toe and the
difficulties and production may be maximum stillwater level. For
limited to only two or three toe or ocean shore, ds may be taken as the
foundation rocks per tide cycle. If distance from the scour line to
HIGHWAY DESIGN MANUAL 870-33
March 7, 2014
mean sea level plus one-half the Consideration should also be given
maximum tidal range. to protecting the bank above the
rock slope protection from splash
If the deep-water waves, see Figure
and spray.
873.3D, reach the protection, the
stone size may be determined by Design thickness of the protection
using Chart A, Figure 873.3G. should be based on the same
The nomograph is derived from the procedures as used for
following formula: streambanks. For typical
conditions the thickness required
0.00231H d 3 sg r csc 3 (β − α ) for the various sizes are shown on
W=
sg r
3 Table 873.3B. Except for toes on
sg − 1 questionable foundation, as
w explained above, additional
thickness will not compensate for
Where:
undersized stones. When properly
Hd = design wave in feet, see constructed, the largest stones will
Index 873.2 be on the outside, and if the wave
If in doubt whether waves forces displace these, additional
generated by fetch and wind thickness will only add slightly to
velocity will be of sufficient size to the time of failure. Shore
be affected by shoaling, use both revetments, particularly ocean
charts and adopt the smaller value. shore locations, are often
candidates for using a mounded toe
(b) Dimensions -- Rock should be design. Where it is not practical to
founded in a toe trench dug to hard excavate to bedrock or to the
rock or keyed into soft rock. If anticipated scour depth to set the
bedrock is not within reach, the toe revetment toe, an alternative
should be carried below the treatment is to place additional
estimated depth of probable scour. rock (i.e., mound) of the same
If the scour depth is questionable, mass as the outer layer at the toe.
additional thickness of rock may The volume to be placed should be
be placed at the toe which will slightly greater than the amount
adjust and provide deeper support. that would have been needed to
In determining the elevation of the extend the toe to the estimated
scoured beach line the designer scour depth. See figure 873.3C for
should observe conditions during a depiction of a mounded toe
the winter season, consult records, installation.
or ask persons who have a
knowledge of past conditions. As scour occurs at the toe of the
revetment, this mounded rock will
Wave run-up is reduced by the drop into the scour hole. It is
rough surface of rock slope important in mounded toe designs
protection. In order that the wash to require that excess RSP fabric
will not top the rock, it should be be placed so that as the scour hole
carried up to an elevation of twice develops and rock begins to drop,
the maximum depth of water (2ds) the excess RSP fabric will
or to an elevation equal to the “unfold” and also drop into place
maximum depth of water plus the to limit loss of embankment.
deep-water wave height (ds + Hd),
(c) Gabions. Gabion revetments
whichever is the lower. See Figure consist of rectangular wire mesh
873.3C.
870-34 HIGHWAY DESIGN MANUAL
March 7, 2014
Figure 873.3G
Nomographs For Design of Rock Slope Shore Protection
870-38 HIGHWAY DESIGN MANUAL
March 7, 2014
constructed embankment. As bank and shore slope of the bank. Transition in roughness is
protection structures, bulkheads serve to secure desirable if attainable. Refer to HDS No. 6,
the bank against erosion as well as retaining it Section 6.4.8, for further discussion on the use
against sliding. As a slope protection structure, of bulkheads to prevent streambank erosion or
revetment design principles are used, the only failure.
essential difference being the steepness of the
Along a shore, use of a bulkhead presumes a
face slope. As a retaining structure,
steep lake or sea bed profile, such that
conventional design methods for retaining
revetment on a 1.5:1 or flatter slope would
walls, cribs and laterally loaded piles are used.
project into prohibitively deep water or permit
Bulkheads are usually expensive, but may be intolerable wave runup. Such shores are
economically justified in special cases where generally rocky, offering good foundation on
valuable riparian property or improvements are residual reefs, but historic destruction of the
involved and foundation conditions are not overlying formation attests to the hydraulic
satisfactory for less expensive types of slope power of the sea to be resisted by an artificial
protection. They may be used for toe replacement. The face of such a bulkhead must
protection in combination with other revetment be designed to absorb or dissipate as much as
types of slope protection. Some other practical the shock of these forces. Designers
considerations that may justify the use of should consult the U.S. Army Corps of
bulkheads include: Engineers EM-1110-2-1614, Design of Coastal
Revetments, Seawalls, and Bulkheads, for
• Encroachment on a channel cannot be
more complete information and details.
tolerated.
(a) Concrete or Masonry Walls. The expertise
• Retreat of highway alignment is not viable.
and coordination of several engineering
• Right of Way is restricted. disciplines is required to accomplish the
• The force and direction of the stream can development of PS&E for concrete walls
best be redirected by a vertical structure. serving the dual purpose of slope
protection and support. The Division of
The foundation for bulkheads must be positive Structures is responsible for the structural
and all terminals secure against erosive forces. integrity of all retaining walls, including
The length of the structure should be the bulkheads.
minimum necessary, with transitions to other
less expensive types of slope protection when (b) Crib walls. Timber and concrete cribs can
possible. Eddy currents can be extremely be used for bulkheads in locations where
damaging at the terminals and transitions. If some flexibility is desirable or permissible.
overtopping of the bulkheads is anticipated, Metal cribs are limited to support of
suitable protection should be provided. embankment and are not recommended for
use as protection because of vulnerability
Along a stream bank, using a bulkhead to corrosion and abrasion.
presumes a channel section so constricted as to
prohibit use of a cheaper device on a natural The design of crib walls is essentially a
slope. Velocity will be unnaturally high along determination of line, foundation grade,
the face of the bulkhead, which must have a and height with special attention given to
fairly smooth surface to avoid compounding potential scour and possible loss of backfill
the restriction. The high velocity will increase at the base and along the toe. Design
the threat of scour at the toe and erosion at the details for concrete crib walls are shown on
downstream end. Allowance must be made for Standard Plans C7A through C7G.
these threats in selecting the type of Concrete crib walls used as bulkheads and
foundation, grade of footing, penetration of exposed to salt water require special
piling, transition, and anchorage at downstream provisions specifying the use of coated
end. Transitions at both ends may rebars and special high density concrete.
appropriately taper the width of channel and
870-40 HIGHWAY DESIGN MANUAL
March 7, 2014
Table 873.3E
Permissible Velocities for Flexible Channel Linings
(1) General. Training systems are structures, (1) Fence Type. Fence-type structures are
usually within a channel, that act as used as retards, permeable or
countermeasures to control the direction, impermeable jetties, and as baffles.
velocity, or depth of flowing water. As shore These structures can be constructed of
protection, they control shoaling and scour by various materials.
deflecting the strength of currents and waves. Fence type retards may be effective on
The degree of permeability is among the most smaller streams and areas subject to
important properties of control structures. An infrequent attack, such as overflow
impermeable structure may deflect a current areas. Single and double rows of
entirely, whereas a permeable structure may various types of fencing have been
serve mainly to reduce the strength of water used. The principal difference between
velocity, currents or waves. fence retards and ordinary wire fences
is that the posts of retards must be
Training systems of the retard and permeable driven sufficiently deep to avoid loss
jetty types are similar in that they are usually by scour.
extensive or multi-unit open structures like;
piling, fencing, and unit frames. They are Permeability can be varied in the
dissimilar in function and alignment, retards design to fit the requirements of the
being parallel and groins oblique to the banks. location for single fences, the factor
The retard is a milder remedy than jetty most readily varied is the pattern of the
construction. wire mesh. For multiple fences, the
mesh pattern can be varied or the space
(a) Retard Types. A retard is a bank between fences can be filled to any
protection structure designed to check desired height. Making optimum use
riparian velocity and induce silting and of local materials, this fill may be
accretion. They are usually placed parallel brush ballasted by rock, or rock alone.
to the highway embankment or erodible
banks of channels on stable gradients. (2) Piles and Palisades. Retards and jetties
Retards typically take the following forms may be of single, double, or triple rows
of construction: of piles with the outside or upstream
row faced with wire mesh fencing
• Fencing - single or double lines material, boards or polymeric straps
HIGHWAY DESIGN MANUAL 870-43
March 7, 2014
interwoven into a high-strength net. the water and impact of debris will
The facing adds to the retarding effect not be entirely on the fasteners.
and may trap light brush or debris to
(3) Jacks and Tetrahedrons. Jacks and
supplement its purpose. This type
tetrahedrons are skeletal frames that
retard is particularly adapted to larger
can be used as retards or permeable
streams where the piles will remain in
jetties. Cables can be used to tie a
the water. The number of pile rows
number of similar units together in
and amount of facing may be varied to
longitudinal alignment and for
control the deposition of material. In
anchorage of key units to deadmen.
leveed rivers it is often desirable to
Struts and wires are added to the basic
discourage accretion so as to not
frames to increase impedance to flow
constrict the channel but provide
of water directly by their own
sufficient retarding effect to prevent
resistance and indirectly by the debris
loss of a light bank protection such as
they collect.
vegetation or light rock facing.
Both devices serve best in meandering
Typical design considerations include:
streams which carry considerable bed
• If the stream carries heavy debris, load during flood stages. Impedance of
the elevation of the top of the pile the stream along the string of units will
should be well below the high- cause deposit of alluvium, especially at
water level in order that heavy the crest and during the falling stage.
objects such as logs will pass over Beds of such streams often scour on
the top during normal floods. the rising stage, undercutting the units
and causing their subsidence, often
• Piles must have sufficient accompanied by rotation when one leg
penetration to prevent loss from or side is undercut more than the other.
scour or impact by floating debris Deposition of the falling stage usually
or both. This is especially restores the former bed, partially or
important for the piles at the outer completely burying the units. In that
end of jetties. If scour is a lowered and rotated position, they may
problem, the pile may be protected still be completely effective in future
by a layer of rock placed on the floods.
streambed. Piles should be long
enough to penetrate below Retards may be used alone or in
probable scour, with penetration of combination with other types of slope
a least 15 feet in streams with protection. In combination with a
sandy beds and velocities of 10 lighter type of armor they may be more
feet per second to 15 feet per economical than a heavier type of
second. protection. They can be used as toe
protection for other types of slope
• Ends of the system should be protection where a good foundation is
joined to the bank in order to impractical because of high water or
prevent parallel high-velocity flow extreme depth of poor material.
between the retard and the bank. If
the installation is long, additional Where new embankment is placed
bank connections may be placed at behind the retard consideration should
intervals. be given to protecting the slope to
inhibit erosion until the retard has had
• Facing material should be fastened an opportunity to function. The slope
to the upstream or channel side of protection used should promote the
the piling in order that the force of establishment of a natural cover, such
870-44 HIGHWAY DESIGN MANUAL
March 7, 2014
The length of a retard system should • Single and double lines of sheeting or
extend from a secure anchorage on the sheet piling (steel, timber or concrete,
upstream end to anchorage on the framed and braced or on piling).
downstream end beyond the area under • Double fence, filled.
direct attack. Since erosion often
progresses downstream, this possibility • Log or timber cribs, filled.
should be considered in determining Impermeable jetties in the form of filled
the planned length. fences and cribs have been used with only
The top of a retard need not extend to limited success. Characteristic
the elevation of design high water. In performance of these is the development of
major rivers and streams where drift is an eddy current immediately downstream
large and heavy it is essential that the which attacks the bank and often requires
retard be low enough to pass debris secondary protective measures.
over the top during stages of high flow. Basic principles for permeable jetties are
For further information on retards, much the same as for retards, the important
refer to Section 6.4.4 of HDS No. 6. difference being that they deflect the flow
in addition to encouraging deposition. The
(b) Jetty Types. A jetty is an elongated preceding comment on retards should be
artificial obstruction projecting into a considered as related and applicable to
stream or the sea from bank or shore to jetties when qualified by this basic
control shoaling and scour by deflection or difference.
redirection of currents and waves. When
used in stream environments, a common Permeable jetties are placed at an angle
term used for these devices is spur dike. with the embankment and are more
applicable in meandering streams for the
This classification may be subdivided with purpose of directing or forcing the current
respect to permeability. Impermeable away from the embankment, see Figure
jetties being used to deflect the stream and 873.4A. When the purpose is to deposit
permeable jetties being used not only to material and promote growth, the jetties are
deflect the stream but to permit some flow
HIGHWAY DESIGN MANUAL 870-45
March 7, 2014
considered to have fulfilled their function embankments. The purpose of guide dikes
and are expendable when this occurs. is twofold. The first is to align flow from a
wide floodplain toward the bridge opening.
Figure 873.4A The second is to move the damaging eddy
currents from the approach roadway
Thalweg Redirection Using embankment to the upstream end of the
Bendway Weirs dike.
Figure 873.4B
Bridge Abutment Guide Banks
For example, with groins 400 feet control, deflect, check or disturb the flow
apart, obliquity up to 20 degrees, on a or to float on the surface to dampen wave
beach sloping 10:1 with a tidal range of action.
11 feet,
Baffles typically take the following forms
L = .35 x 400 + 10 x 11 = 250 feet of construction:
The same formula would have required • Single or multiple lines of fence.
L = 390 feet for 800-foot spacing,
reducing the aggregate length of groins • Drop Structures (gabions, rock,
but increasing the depth of water at the concrete, etc.).
outer ends and the average cost per • Dikes of earth or rock.
foot. For some combination of length
and spacing the total cost will be a • Floating boom.
minimum, which should be sought for These devices may vary in magnitude from
economical design. a check dam on a small stream to a system
If groins are too short, the attack of the of training dikes or permeable jetties for
sea will still reach the highway deflecting or directing flow. When using
embankment with only some reduction fences, palisades, or dikes as deflectors
of energy. Some sites may justify a along the more mature valleys or
combination of short groins with light meandering streams, the potential erosion
revetment to accommodate this to previously unexposed areas, threat to
remaining energy. adjacent property, eddy currents and
possibility of scour should all be assessed.
(4) Section. The typical section of a groin When used as a collecting system to
is shown in Figure 873.4E. The stone control and direct the flow to new or
may be specified as a single class, or existing drainage facilities or to bridge
by designating classes to be used as openings, the alignment of the installation
bed, core, face and cap stones. should be developed as a series of curves
Face stone may be chosen one class and intervening tangents guiding the
below the requirement for revetment stream through transitions to maintain
by Chart A or B, Figure 873.3G. Full smooth and steady flow. The surface and
mass stone should be specified for bed curvature of the training device should be
stones, for the front face at the outer governed by the natural or modified
end of the groin, and for cap stones velocity.
exposed to overrun. Core stones in Drop structures or check dams are an
wide groins may be smaller. effective means of gradient control. They
Width of groin at top should be at least may be constructed of rock, gabions,
1.5 times the diameter of cap stones, or concrete, timber, sacked concrete, filled
wider if necessary for operation of fences, sheet piling or combinations of any
equipment. Side slopes should be of the above. They are most suited to
1.5:1 for optimum economy and locations where bed materials are relatively
ordinary stability. If this slope impervious otherwise underflow must be
demands heavier stone than is prevented by cutoffs. Refer to HDS No. 6,
available, side slope can be flattened or Section 6.4.11, for further discussion on
the cap and face stones bound together the use of drop structures.
with concrete as shown in Figure Floating booms are effective protection
873.3F. against the smaller wave actions common
(e) Baffle. A baffle is a pier, vane, sill, fence, to lakes and tidal basins. Anchorage is the
all or mound built on the bed of a stream to prime structural consideration.
HIGHWAY DESIGN MANUAL 870-49
March 7, 2014
Figure 873.4E
Typical Stone Dike Groin Details
NOTES:
This is not a standard design.
Dimensions and details should be modified as required.
870-50 HIGHWAY DESIGN MANUAL
March 7, 2014
873.5 Design Check List 6. Relation of the top of the proposed protection
to design high water (historic, with date; or
The designer should anticipate the more significant predicted, with frequency).
problems that are likely to occur during the
construction and maintenance of channel and shore 7. The limits of excavation and backfill as they
protection facilities. So far as possible, the design may affect measurement and payment.
should be adjusted to eliminate or minimize those 8. Construction details such as weep holes, rock
potential problems. slope protection fabrics, geocomposite drains
The logistics of the construction activity such as and associated materials.
access to the site, on-site storage of construction 9. Location and details of construction joints, cut-
materials, time of year restrictions, environmental off stubs and end returns.
concerns, and sequence of construction should be
carefully considered during the project design. The 10. Restrictions to the placement of reinforcement.
stream and shoreline morphology and their 11. Connections and bracing for framing of timber
response to construction activities are an integral or steel.
part of the planning process. Communication
between the designer and those responsible for 12. Splicing details for timber, pipe, rails and
structural shapes.
construction administration as well as maintenance
are important. 13. Anchorage details, particularly size, type,
location, and method of connection.
Channel and shore protection facilities require
periodic maintenance inspection and repair. Where 14. Size, shape, and special requirements of units
practicable, provisions should be made in the such as precast concrete shapes and other
facility design to provide access for inspection and manufactured items.
maintenance.
15. Number and arrangement of cables and details
The following check list has been prepared for both of fastening devices.
the designer and reviewer. It will help assure that
16. Size, mass per unit area, mesh spacing and
all necessary information is included in the plans
fastening details for wire-fabric or geosynthetic
and specifications. It is a comprehensive list for all
materials.
types of protection. Items pertinent to any
particular type can be selected readily and the rest 17. On timber pile construction the number of piles
ignored. per bent, number of bents, length of piling,
driving requirements, cut-off elevations, and
1. Location of the planned work with respect to:
framing details.
• The highway.
18. On fence-type construction the number of lines
• The stream or shore. or rows of fence, spacing of lines, dimensions
of posts, details of bracing and anchorage ties,
• Right of way. details of ties at end.
2. Datum control of the work, and relation of that 19. The details of gabions and the filling material.
datum to gage datum on streams, and both
MSL and MLLW on the shore. 20. The size of articulated blocks, the placement of
steel, and construction details relating to
3. A typical cross section indicating dimensions, fabrication.
slopes, arrangement and connections.
21. The corrosion considerations that may dictate
4. Quantity of materials (per foot, per protection specialty concretes, coated reinforcing, or other
unit, or per job). special requirements.
5. Relation of the foundation treatment with
respect to the existing ground.
HIGHWAY DESIGN MANUAL 880-1
August 1, 2011
CHAPTER 880
CURRENTLY NOT IN USE
HIGHWAY DESIGN MANUAL 890-1
September 1, 2006
how and when to incorporate water quality control become regarded as wetlands themselves,
measures into projects. which would require special permits for
routine maintenance.
In addition to the measures described in the Storm
Water Quality Handbook, the following measures • Facilities should be designed to “blend in”
may provide relief in dealing with the water with their surroundings to the greatest extent
quantity side of storm water management. possible. The district landscape
architecture unit should be contacted for
(1) Detention & Retention Basins. The assistance.
detention and retention basin designs • The effects of the proposed facility on
provided in the Storm Water Quality channel capacities and existing floodways
Handbook are based upon water quality require evaluation. Care must be taken to
control, not quantity control. Refer to the evaluate the effects related to the delayed
Department training course manual “Storm release from detention facilities since an
Water Management Design” for increase in downstream peak discharges may
information related to design result (see Figure 892.3).
considerations for peak flood reduction
through the use of detention and retention • The effects of releasing sediment free
basins. Also, refer to HEC No.22, Chapter “hungry” water into channels and the
8. potential for increased erosion rates
downstream must be determined.
(2) Groundwater Recharge. In some locations
highly permeable underground strata may • Evaluate the effects of depriving downstream
allow percolation of excess runoff into the water users (human, aquatic or vegetative) of
ground. Benefits include recharge of runoff due to retention, percolation or other
underground aquifers and the possible diversion.
reduction or elimination of conveyance Storm water management techniques involving on-
systems along with pollutant removal. site and off-site storage may offer the highway
Special care must be exercised in areas of design engineer the more reasonable and
high groundwater to avoid potential responsive solution to problems relative to the
contamination of the aquifer. handling of excess runoff. The cooperation of
(3) Drainage Easements. In areas where right other jurisdictions is generally a prerequisite to
of way is inexpensive it may be possible to applying these strategies and a cooperative
purchase flood easements. These areas are agreement is almost always necessary. See Chapter
typically used for agriculture and are 12 of the AASHTO Model Drainage Manual for
subject to flooding at any time during additional design criteria for storage facilities.
specified times of the year. Cooperative
agreements with local agencies or flood 892.4 Mixing with Other Waste Streams
control districts will typically be necessary. Storm water runoff from State highways will
usually be carried to a receiving body of water
892.3 Design Considerations without being combined with waste water.
The items presented below describe some of the Although some combined storm and sanitary
issues to be considered prior to, and during, the sewers do exist, their use should be avoided.
design of any storm water management facility. The most common areas of waste stream mixing
General issues common to most storm water have been at maintenance stations. These facilities
management strategies that need to be evaluated may have combined storm water and wash rack
are: systems. Because of wash water and rinse water,
• Access for maintenance must be provided, maintenance stations present unique water quality
and the facility must be maintainable. problems from concentrated levels of pollutant
Storm water control facilities must not loadings. The preferable design has a separate
HIGHWAY DESIGN MANUAL 890-3
September 1, 2006
893.1 - General
As mentioned previously, the ability and the
commitment to maintain storm water management
facilities is necessary for their proper operation.
The designer must consider the maintenance needs,
and the type of maintenance that will take place, in
order to provide for adequate access to and within
the facility site.
Additionally, the designer should initiate both
verbal and written contact with District
maintenance to verify the availability of resources
to provide proper maintenance and to keep them
aware of potential high maintenance items that will
be constructed. Initial estimates of how often
sediment removal should be performed should be
provided by the designer based upon estimated
design loadings. Other types of maintenance, such
as periodic inspections of embankments,
inlet/outlet structures, debris removal, etc. should
also be discussed. Due to the large capital
investment required for constructing storm water
management facilities, proper maintenance cannot
be overlooked.
By definition, detained water contributes to runoff
and therefore detention ponds or basins must have
an outlet and outfall system (see Index 816.4). A
gravity outfall should be used whenever feasible.
Pumping should only be used where there is no
other practical way of handling the excess runoff.
See Topic 839 for further discussion on pumping
stations.
890-4 HIGHWAY DESIGN MANUAL
September 1, 2006
Figure 892.3
Example of Cumulative Hydrograph
With and Without Detention
HIGHWAY DESIGN MANUAL 900-1
September 1, 2006
systems, inert materials, mulches, Design For Selection and location of plants shall be
Safety features and appurtenances. carefully considered to maintain sight
distance and clear recovery zone setbacks.
In addition, highway planting is used to satisfy the
Planting shall not interfere with the
need for headlight glare reduction, fire retardance,
function of safety features such as
windbreak protection, or graffiti reduction on
shoulders, barriers, guardrail, traffic or
retaining walls and noise barriers.
regulatory devices, warning and guide
(1) Design Considerations. Planting and signs or with motorists' view of the road.
irrigation systems should be designed to
Irrigation components should be clustered
achieve a balance between aesthetics, safety,
and located adjacent to access gates,
maintainability, cost-effectiveness, and
maintenance vehicle pullouts, mainte-
resource conservation. Plantings should be
nance access roads or other areas away
responsive to local community goals.
from traffic.
(a) Aesthetics. Highway planting and
Highway planting projects, including
replacement planting shall integrate the
highway planting restoration, should
facility with the adjacent community or
incorporate safety concepts that include,
natural surroundings; buffer objectionable
but are not limited to, the following:
views of the highway facility for adjacent
homes, schools, parks, etc.; soften visual • Access - Provide access gates for
impacts of large structures or graded maintenance personnel from local
slopes; screen objectionable or distracting streets and frontage roads. Provide
views; frame or enhance good views; and paved maintenance vehicle pullout
provide visually attractive interchanges as areas away from traffic on high volume
entrances to communities. highways and other areas where access
cannot be made from local streets and
Materials and planting compositions
roads. Maintenance access roads
should be regionally appropriate and
provide access to the center of loop
visually compatible with local indigenous
areas or other wide, flat areas.
plant communities or surrounding
landscape planting. • Minimize Exposure to Traffic and
Reduce the Need for Shoulder or Lane
Plantings should be designed according to
Closures - Locate irrigation system
the perspective of the viewer. For
components and vegetation away from
example, compositions viewed by freeway
shoulder areas, gore areas, and narrow
motorists should be simplified and large
island areas between ramps and
scale. Plantings viewed primarily by
traveled way to reduce the need for
pedestrians may be designed with greater
shoulder or lane closures, to perform
detail.
pruning or other maintenance opera-
Contour grading, with careful preservation tions. Place irrigation components that
and enhancement of existing plants and require regular maintenance, such as
natural features should be integrated into valves and controllers outside the clear
the overall composition. recovery zone or behind safety devices.
(b) Safety. Planting and irrigation facilities Narrow areas and areas behind the gore
shall be designed to ensure the safety of should be paved.
both maintenance workers and the public. • Automated Irrigation - Use automated
To understand potential hazards to irrigation systems and remote control
maintenance workers, designers should be devices to minimize worker exposure
familiar with Chapter 8, "Protection of and allow for effective water manage-
Workers", of the Maintenance Manual. ment. Valves should be clustered and
placed adjacent to maintenance vehicle
HIGHWAY DESIGN MANUAL 900-3
September 1, 2006
Particular attention should be paid to planting Exceptions to the 30-foot setback may also be
on the inside of curves in interchange loops, in considered on cut slopes which are 2:1 or
median areas, on the ends of ramps, and on cut steeper or where there are physical barriers
slopes so that shoulders are clear and designed such as retaining walls. The minimum
sight distances are retained for vehicles, setback in these cases should be 25 feet.
bicycles and pedestrians. See Index 902.3.
Offset distances greater than 30 feet should be
Sight distance setbacks restrict the height of provided at locations such as on the outside of
plants or the horizontal distance of plants from horizontal curves, near ramp gores, at points
the traveled way. Low growing plants may be of congestion, or where evasive maneuvers
placed in front of the setbacks as long as the may be required.
requirements for sight distance are met as
discussed in Index 201.6 and illustrated in Large trees should not be planted in
Figure 201.6. Taller growing plants shall be unprotected areas of freeway or expressway
placed beyond these setbacks. In interchange medians with the possible exception of
areas, generally, from the edge of traveled separated roadways with medians of sufficient
way, a 50-foot setback within the loops is width to meet the setback requirements for
considered as the sight distance setback for tree planting.
trees and shrubs that will grow above a 2-foot For clearance to obstructions (trees) near
height. Class I bikeways (bike paths), see Index
(2) Clear Recovery Zone. Recovery zone 1003.1(2).
setbacks provide areas for errant vehicles to
regain control. The policy along freeways and 902.3 Planting Guidelines
expressways, including interchange areas, (1) Design Procedures. An overview of the
should be to strive for 40 feet or more of project development process is covered in the
clearance between the edge of traveled way Project Development Procedures Manual.
and large trees, but with a minimum clearance
of 30 feet. Special considerations should be (2) Plant Selection. Plants should be tolerant of
given to providing additional clearance in local environmental conditions such as
potential recovery areas. The 30-foot distance sunlight, aspect, water availability,
is measured horizontally to the trunk of the temperature, soil, water quality, air quality,
tree. For setback purposes, large trees are and wind, as well as proven to be durable
defined as plants which at maturity, or within adjacent to highways and in transportation
10 years, have trunks 4 inches or greater in facilities. California native plants should be
diameter, measured 4 feet above the ground. incorporated into the design, taking into
Large trees may be planted within the 30-foot account local plant communities and species
limit where they will not constitute a fixed availability, to the maximum extent feasible.
object; for example, on cut slopes above a Plants should have the proper growth rate,
retaining wall or in areas behind guardrailing longevity, size, and appearance for their
which has been placed for reasons other than intended uses. Wherever feasible, trees
the tree planting. should be used to create the main structure of
Small trees are those with smaller trunks or the planting composition. Plants should not
plants usually considered shrubs, but trained require regular, ongoing maintenance other
in tree form which would not develop 4-inch than irrigation.
diameter trunks within 10 years. Examples of A diversity of plant material should be chosen.
small trees are Western Redbud (Cercis Monoculture planting is discouraged.
occidentalis), Crape Myrtle (Lagerstroemia
indica), Bottle Brush (Callistemon sp.), and Drought tolerant plants which will have the
Oleander (Nerium oleander). greatest chance of survival if water were to
HIGHWAY DESIGN MANUAL 900-5
May 7, 2012
become unavailable should be selected. In areas subject to frost and snow, plantings
Species must be suitable for the project site. should not be located where they will cast
shade and create patches of ice on vehicle or
If plant tolerances are questionable, the
pedestrian ways.
species should be avoided or used on a limited
experimental basis. (4) Trees Planted on Conventional Highways.
Safety, sight distance standards, environ-
Trees generally recognized to be brittle,
mental needs and maintainability are the
susceptible to disease, or that increase in size
primary concerns when establishing the
by suckering, should not be selected.
locations for tree planting on conventional
Plants with edible or attractive fruits, berries highways.
or nuts should not be selected.
Trees shall not restrict sight distance
When appropriate, planting projects must requirements.
include California native wildflowers as an
Trees shall not visually restrict existing signs
integral and permanent part of the planting
and signals.
design. The Project Development Procedures
Manual discusses wildflower requirements. Trees in the median shall be at least
100 feet from the longitudinal end of the
(3) Plant Location. When locating plants, the
mature size, form, and characteristics of the median.
species should be considered, particularly for Trees shall be at least 20 feet from any
safety of maintenance workers and the manholes.
traveling public, and long-term maintenance
A minimum height clearance of 15 feet from
costs.
the pavement to the lower foliage of
Plants should be located so that pruning will overhanging branches is necessary to provide
not be required. Trees should not be planted for the passage of trucks. A minimum
under overhead utilities or structures. clearance of 8 feet from sidewalk or pavement
Plants should be located so that they will not surface to lower foliage is necessary for
obscure existing billboards, or on-premise bicycles and pedestrians. The size, shape, and
business identification signs for a distance of maturity of the tree should be considered if
500 feet from the billboard sign. trimming is necessary to maintain vertical
clearances. Trees, which will ultimately
Plants should be located so that they will not become wide, are undesirable if routine
obscure pedestrians and bicyclists at maintenance will cause interference with
intersections or other conflict points. traffic flow.
Plants with similar water requirements should Large trees are defined in Index 902.2(2).
be grouped for irrigation purposes.
Tree species proposed for planting in
Plants with thorns or known to be poisonous conventional highway medians must be
to humans and animals, (e.g., rose, oleander), approved by the Landscape Architecture
should not be planted adjacent to sidewalks, Program, District Coordinator.
bikeways, areas used for grazing animals,
equestrian activities, with high public The locations for planting large trees fall into
exposure, or where children have access to the one of five categories below, (a), (b), (c), (d),
planting. Designers should be aware of State or (e). Distances are measured to the
and local restrictions on the planting of certain anticipated mature face of tree trunk.
species in or adjacent to specified areas. (a) The planting of large trees should be
Contact District Landscape Architect for permitted on the roadside (excluding
further information. medians) with posted speeds of 35 miles
per hour or less without curb or barrier, or
with posted speeds of greater than
900-6 HIGHWAY DESIGN MANUAL
May 7, 2012
35 miles per hour with the following deflection distance associated with
condition: the specific barrier type, but not less
than 18 inches.
• Trees should be planted at least
30 feet from the edge of traveled way. (e) The planting of large trees shall not be
permitted in medians, with posted
(b) The planting of large trees should be
permitted on the roadside of conventional speeds of greater than or equal to
highways (excluding medians) with 45 miles per hour. Exceptions to this
posted speeds of 35 miles per hour or less standard require the approval of the
with curb or barrier with the following Design Coordinator and the concurrence
conditions: of the Headquarters Traffic Liaison.
• Where a curb exists, trees should be (5) Planting on or Near Walls. Vine planting
planted at least 18 inches from the should be included with all sound barrier
face of the curb. projects to reduce the potential for graffiti and
to soften the appearance of the wall. If
• Where a barrier exists, trees should be retaining walls or sound barriers are located
planted at least the deflection distance within the clear recovery zone (see Index
associated with the specific barrier 902.2), plants may be placed behind the walls
type from the face of the barrier. and be allowed to grow over (or through) the
(c) The planting of large trees shall be wall, or plants may be placed in front of the
permitted in medians with posted wall, but they must be behind a concrete
speeds of 35 miles per hour or less, only safety shaped barrier that is placed to shield
if the following conditions are met: something other than plants. Plants are not
permitted on concrete safety shaped barriers
• There is a curb or barrier between the on the traffic side, unless an exception is
traveled way and the trees. granted from the Division of Traffic
• Trees are at least 5 feet from the face Operations and all of the following
of the curb. requirements are met:
• For concrete barriers, the tree shall be (a) Only vines which have a natural tendency
a minimum of 18 inches from the face to cling to noise barriers or retaining walls
of the barrier. may be planted on the traffic side of
barriers. Support structures on walls
• For other barrier types, the tree shall should not be used. The vines must
be set back a minimum of the readily adhere to the barriers. No shrubs
deflection distance associated with or ground cover will be allowed. Vines
the specific barrier type, but not less such as Creeping Fig (Ficus pumila) and
than 18 inches. Algerian Ivy (Hedera canariensis) will not
(d) The planting of large trees shall be be allowed due to their habit of peeling
permitted in medians, with posted off hard surfaces at maturity.
speeds of less than 45 miles per hour, (b) Plant basins must be depressed and
only if the following conditions are met: minimal in size. Ground surface
irregularities must be insignificant or
• Trees shall be shielded by an
nonexistent.
approved barrier.
(c) Each plant must be individually irrigated.
• For concrete barriers, the tree shall be The plants should not encroach onto the
a minimum of 18 inches from the face shoulder or create sight distance problems.
of the barrier.
The Maintenance Unit should be consulted as
• For other barrier types, the tree shall vines planted on walls may require
be set back a minimum of the maintenance access for pruning. See Index
HIGHWAY DESIGN MANUAL 900-7
May 7, 2012
(4) Backflow Preventers. The use of reduced the design of the on and off ramps of safety
pressure principle backflow devices are roadside rest areas. Structural sections and
required for highway planting projects. drainage should be designed in accordance with the
Master remote control valves should be used standards contained in this manual.
at all pressured water sources directly
downstream of the backflow preventers. 903.2 General
Backflow preventers should be located in
Safety roadside rest areas should be designed to
enclosures.
provide safe places for travelers in automobiles,
(5) Booster Pump Systems. When local agency commercial trucks, recreational vehicles, and
water pressure is insufficient, booster pumps bicycles where not prohibited, to stop for a short
may be included in the irrigation design. time, rest and manage their travel needs. Safety
Design of a booster pump system should be roadside rest areas may include vehicle parking,
coordinated with DES-SD, Office of bicycle parking, picnic tables, sanitary facilities,
Electrical, Mechanical, Water and Wastewater telephones, water, landscape tourist information,
Engineering (OEMW&W). After the traveler service information facilities and vending
irrigation system has been designed such that machines. Safety roadside rest areas should be
all branches have close to equal flowrate provided at convenient intervals along the State
requirements, the booster pump system design highway system to accommodate traveler needs.
request should be prepared including flowrate
and discharge pressure needed for the pump, Safety roadside rest areas should comply with State
the availability for power distribution, and and Federal codes and regulations that address
maintenance access to the pump site. buildings, electrical work, plumbing, lighting,
OEMW&W will either design the booster drinking water, wastewater treatment discharge,
pump system, (including the equipment pad, grading, storm water discharge, hazardous material
enclosure, valves and piping, pump containment and disposal, energy conservation,
equipment, and pump control equipment) or accessibility for persons with disabilities, and
recommend an off-the-shelf booster pump environmental protection and mitigation.
package. Safety roadside rest areas should be designed for
cost effective and efficient maintenance. High
Topic 903 - Safety Roadside Rest quality, durable and easily cleanable materials
Area Standards and Guidelines should be used to accommodate the heavy use that
rest area facilities receive. Replaceable
components, such as mirrors, sinks, signs, and
903.1 Minimum Standards lighting fixtures, should be products that will be
The following standards generally represent readily available during the lifetime of the facility.
minimum values. When consistent with sound Crew rooms and storage space for cleaning
judgment and in response to valid concerns, supplies, tools and equipment should be provided
variations may be considered. Standards lower in appropriate locations, away from direct public
than those indicated herein may not be used view. Maintenance access must be provided to
without approval of the Principal Landscape plumbing, sewer, electrical, and equipment to
Architect, Landscape Architecture Program. See facilitate inspection and repair.
Chapter 29 of the Project Development Procedures The freeway interchange should accommodate, or
Manual (PDPM) for process and procedures for be improved to accommodate, the volume and
approval of deviations from standards. geometric movements of anticipated traffic. The
The Division of Design is responsible for safety roadside rest area should be within one-half
approving nonstandard geometric design as mile of the freeway.
discussed in Topic 82 and Index 901.1. The Auxiliary parking lots include parking areas and
Design Reviewer and Coordinator should be restrooms provided by or jointly developed and
involved in reviewing the geometric features for operated by partners (such as existing or new truck
HIGHWAY DESIGN MANUAL 900-9
May 7, 2012
stops, or at other highway oriented commercial where natural vegetation has already been
development). These are for longer-duration stops disturbed and where rest area development may
and overnight parking, primarily for commercial facilitate restoration.
vehicle operators. These facilities are located
Ideally, the Department should own safety
outside of freeway right of way, within one-half
roadside rest area right of way in fee simple.
mile of the freeway.
However, it may be necessary or desirable for
903.3 Site Selection safety roadside rest areas to be located on land
owned by other State, Federal or tribal entities.
(1) Need. New safety roadside rest area and When seeking right of way agreements or
auxiliary truck parking sites should be easements, consider possible partnerships with
consistent with the needs identified in the the entity landowners that may facilitate right
current Safety Roadside Rest Area System of way acquisition or project acceptance. The
Master Plan. Proposed locations identified on opportunity to cooperate on the development of
the Safety Roadside Rest Area System Master integrated information, interpretive or welcome
Plan, available from the Landscape centers may be favorable to another entity.
Architecture Program website, are approximate
only. Actual sites may be located within (5) Economic Factors. Right of way cost may be a
several miles in either direction from the significant factor in site selection. Advance
location indicated on the Safety Roadside Rest protection or acquisition of right of way should
Area System Master Plan. More than one be considered when planning and programming
alternate site should be identified and analyzed future safety roadside rest area projects.
before selecting a preferred site. When The impact of safety roadside rest areas on
offering potential sites for joint economic local tourism and economic development
development proposals, it is best to allow for as should be considered, addressed, and
many acceptable alternative sites as possible. discussed. Stakeholders who may consider
(2) Spacing. New safety roadside rest area sites partnering to develop or operate the safety
should be located per the current Safety roadside rest area should be part of this
Roadside Rest Area System Master Plan. discussion.
(3) Access. Safety roadside rest areas located on a
903.4 Facility Size and Capacity Analysis
freeway or a highway of four lanes or more,
should be planned as a pair of units, each unit Safety roadside rest area parking and restroom
serving a separate direction of traffic. Access capacity should be designed to accommodate the
(ingress/egress) should be by means of direct anticipated demand in the design year (20 years
on and off ramps from the freeway or highway. from construction). When feasible, the design may
Required minimum distances should be allow the parking area to be expanded by
accommodated between existing and proposed 25 percent beyond the 20-year design period.
ramps, in accordance with Chapter 500. If budget prevents the full facility from being
Federal law and regulations prohibit direct constructed initially, a master site plan should be
access from the freeway to commercial developed that indicates the planned footprint of
activities. parking and rest rooms to accommodate anticipated
demand. Areas designated for future expansion
(4) Right of Way Requirements. A safety roadside
should be kept free of development, including
rest area unit may require four to six hectares
underground utilities.
of right of way. Potential negative impacts to
Safety roadside rest area expansion should not
prime agricultural land, native vegetation,
excessively diminish the scenic and environmental
natural terrain, drainage and water features
qualities of the existing site. If it is impractical to
should be considered when identifying
expand an existing rest area because of cost and
potential sites for rest areas. Consider sites
site conditions, consider strategies for increasing
900-10 HIGHWAY DESIGN MANUAL
May 7, 2012
capacity in the vicinity, such as relocation of the Mainline AADT (Year of Traffic Data) x
rest area, construction of an auxiliary parking Stopping Factor (%) x 2.2 =
facility, or construction of an additional safety
roadside rest area. Total Visitors Per Day
(1) Stopping Factor. The process for estimating To determine the 20-year design-need, it is
required parking capacity begins by necessary to apply a traffic-growth factor to
calculating the percentage of daily traffic that the results. Generally, 3 percent compounded
is expected to stop at the safety roadside rest 20-year growth may be estimated by
area. The Division of Traffic Operations multiplying the number of visitors by a factor
provides data on average annual daily traffic of 1.8.
(AADT) for State highway mainlines and Mainline AADT x Stopping Factor (%) x
ramps. The average daily ramp count for a
2.2 x 1.8 =
safety roadside rest area, when divided by the
mainline AADT, provides a percentage Total Visitors Per Day (Year of Traffic Data)
stopping factor. (3) Number of Vehicle Parking Spaces. The total
Ramp Count number of parking spaces for all vehicle types
= Stopping Factor (%) may be estimated by multiplying the Peak
Mainline AADT Hour Traffic (see the Division of Traffic
The calculated stopping factor for an existing Operations website) by the stopping factor,
rest area may not indicate the full demand for and dividing the result by the number of times
a facility. Overcrowded conditions at a rest the parking space is expected to turn over in
area during weekends and holidays may one hour. Multiply by a factor of 1.8 to
discourage many travelers from stopping. include the compounded 20-year growth.
Nevertheless, this method provides a
Most visitors in automobiles stay about
reasonable estimate of the rough percentage
10 minutes to 20 minutes. Some, however,
of vehicles that stop at a rest area. Stopping
will nap or sleep for longer periods. The
factors typically range from 1 percent on high
California Code of Regulations allows
volume freeways to 35 percent on remote
travelers to stay up to 8 hours at each safety
highways.
roadside rest area. For design purposes, it is
A stopping factor cannot be directly calculated common to assume a 20-minute stay for all
for a new safety roadside rest area; however, types of vehicles (assume up to 6 hours,
an estimate may be derived from existing extended stay, for commercial truck drivers).
safety roadside rest areas of similar size and That equals 3 turnovers of each parking space
situation. The type of highway traffic, the each hour.
remoteness of the site, and the availability of
Peak Hour x Stopping Factor (%) x 1.8 =
other traveler services should be considered.
3 Turnovers per hour
Stopping factors for new safety roadside rest
areas generally range from about 10 percent to Total Parking Spaces (Design Year)
15 percent of mainline traffic. (4) Automobile/Long Vehicle Split. Consider the
(2) Number of Visitors. The number of vehicles percentage of commercial trucks in the
entering a safety roadside rest area during an mainline traffic when determining the
average day may be estimated by multiplying appropriate ratio of automobile parking spaces
the mainline AADT by the stopping factor. to long-vehicle parking spaces. Typically,
one third of the total parking is devoted to
The number of visitors using a safety roadside
long vehicles (commercial trucks, transit,
rest area during an average day then may be
automobiles with trailers and recreational
estimated by multiplying the number of
vehicles). On certain goods-movement routes,
vehicles per day by an average vehicle
truck traffic can account for half of the
occupancy of 2.2 people.
vehicular traffic at certain rest areas (consult
HIGHWAY DESIGN MANUAL 900-11
May 7, 2012
with District Traffic Operations). For these closets, urinals and lavatories. The quantity of
highly commercial route segments, consider water closets for women’s rooms should be 1
the potential for auxiliary parking facilities to to 1.5 times the combined quantity of toilets
satisfy the long duration stopping needs of and urinals provided for men. Restroom
commercial drivers at off-line parking facilities should be designed to accommodate
locations. visitor use during the cleaning of restrooms.
When existing restrooms are replaced as part
(5) Bicycle Parking. On highways where
of rehabilitation projects, it is preferable that
bicycling is not prohibited, bicycle parking
the 20-year design need be constructed, even
should be provided reasonably near
when expansion of parking facilities is
businesses, shopping or other amenities.
deferred. Restroom facilities must be
Consult the District Bicycle Coordinator for
designed and constructed to be accessible to
information on placement, capacity, and
persons with disabilities in accordance with all
design requirements for bicycle parking.
applicable State and Federal law.
(6) Maximum Parking Capacity. The maximum
parking capacity for a safety roadside rest area 903.5 Site Planning
unit should not exceed 120 total vehicular
parking spaces. Larger facilities tend to lose (1) Ingress and Egress. For safety and
pedestrian scale, context sensitivity and convenience, ingress to the safety roadside
environmental qualities appropriate for a rest area, circulation within the facility and
restful experience. If more than 120 vehicular egress should be simple, direct and obvious to
parking spaces are needed, it is advisable to the traveler. See Topic 403 regarding the
consider the development of additional safety principles of channelization.
roadside rest areas as identified on the Safety Rest areas designed for freeways shall have
Roadside Rest Area System Master Plan, or standard freeway exit and entrance ramps,
development of an auxiliary parking facility. in accordance with Chapter 500. Projects to
Site conditions may limit the amount of rehabilitate or modify existing ramps, roads,
parking that is practical to build. If and parking lots must address any requirement
construction or enlargement of parking areas to upgrade geometrics to current design
to meet anticipated demand will significantly standards. Safety roadside rest areas on
diminish the environmental character of the expressways and conventional highways
site, the quantity of parking should be reduced should be designed with standard public road
as appropriate. connections and median left-turn lanes,
Sites for auxiliary parking facilities should be according to Topic 405.
chosen for their suitability in accommodating The minimum distance between successive
large numbers of commercial trucks for longer exit ramps on collector-distributor roads into
stays (up to 8 hours). Auxiliary parking rest areas should be 600 feet. One-way
facilities are not limited to 120 spaces; vehicular circulation should be provided
however, the amount of parking should be through the safety roadside rest area to reduce
appropriate for the site and its surroundings. wrong-way reentry to the freeway. Re-
(7) Restroom Capacity and Fixture Counts. circulation of traffic within the parking lot is
Restroom fixture counts (water closets, urinals acceptable if provisions are made to
for men’s rooms, and lavatories) are discourage wrong-way traffic. Travelers
developed by the Division of Engineering should be guided towards the proper exit at
Services-Transportation Architecture, and each decision point along internal roads and
based upon average daily visitor and peak parking aisles by the angle of intersection and
hour visitor data provided by the District. The the placement of curbs, pavement markings,
quantity of fixtures provided for men’s rooms and signs.
should be divided equally among water
900-12 HIGHWAY DESIGN MANUAL
May 7, 2012
If the highway will ultimately be a freeway, The angle of intersection should allow good
the design should accommodate future visibility of oncoming traffic. Avoid blocking
construction. Two-way ingress/egress roads, intersection sight lines with landscaping, signs
if used, should be a minimum 32 feet wide. and other elements.
When a rest area or auxiliary parking facility
Assess and improve, as necessary, ramp
is developed outside the freeway right of way
lengths, radii and superelevation, parking aisle
at an interchange location, the interchange
widths, parking stall dimensions, and
ramps, bridges and general geometric design
bicycle parking when rehabilitating a safety
should be capable of accommodating the
roadside rest area. When the scope of work is
volume of traffic anticipated and the turning
limited to routine pavement maintenance, such
movements of commercial trucks. Geometric
as minor repairs, seal coats and striping, or
and structural improvements should be
work on building, sidewalks, utilities and
completed prior to public use of the safety
landscaping, upgrading to current design
roadside safety roadside rest area or parking
standards may be deferred.
facility.
(2) Layout. Roads, parking areas and associated
Whenever possible, ingress maneuvers should
earthwork largely define the layout of a safety
utilize simple and direct movements. Egress
roadside rest area. Roads and parking areas
may be more complex, if necessary, as
should be arranged to fit the terrain, views and
travelers are more rested and better prepared
site configuration. If the site has few physical
for a circuitous route to the freeway or
constraints, roads and parking areas should be
highway. Provide clear signage for travelers
designed with generous curves and curvilinear
as they approach and depart the rest area.
parking to help avoid circulation conflicts. If
Travelers entering a safety roadside rest area the site is heavily wooded, roads and parking
must be directed to the proper parking area - should be designed to retain the healthiest and
automobiles (cars, vans, motorcycles), most attractive trees and tree groupings.
bicycles, or long-vehicles. Where practical,
Walking distance from the most remote
provide ample ramps and transitions, good
parking space to restrooms should not exceed
sight distance, and well-placed signs and
350 feet.
pavement markings preceding the point where
vehicle types separate. Avoid locating Bicycle parking should be located in a safe
potential distractions (non-traffic-control area.
signs, plantings, vehicle pullouts, dumpsters, To maintain visual quality and avoid
artwork, etc.) at or preceding this point. environmental damage to soils, vegetation and
Within a safety roadside rest area, there are water quality, paved service roads should be
intersections and other points of conflict provided for maintenance access to service
where design layout, signage, pavement facilities. Service roads should be 10 feet to
markings and visibility must be carefully 12 feet wide.
considered. One of these points is where long (3) Grading and Drainage. Grading should be
vehicle traffic, bicycle, and automobile traffic designed to accommodate and integrate the
merge prior to egress from the safety roadside required development with as little
rest area. Consider the speed and angle at disturbance to the site as practical. Drainage
which the traffic types will merge. Avoid should be designed in accordance with
configurations where one type of traffic is Chapter 800 through 860. Grading and
allowed to gain excessive speed preceding a drainage should be harmonious with natural
merge with slow moving traffic. Curvilinear landforms and follow the direction of existing
road layout, narrow roads and landscaping can slopes and drainage patterns. Cuts and fills
be used to manage traffic so that merging is should be shaped and rounded to blend with
done at slow and relatively similar speeds. existing land forms, and the revised terrain
HIGHWAY DESIGN MANUAL 900-13
May 7, 2012
are easy to maintain or replace should they be parking to accessible facilities should be as
damaged or stolen. short and direct as practical, must have an
even surface, and must include curb ramps,
Freestanding signs should be placed in safety
marked aisles and crosswalks, and other
roadside rest areas only to provide traveler
features, as required to facilitate visitors with
direction. However, a welcome sign
wheelchairs, walkers and other mobility aids.
indicating the safety roadside rest area name
The Department of General Services, Division
may be placed within the pedestrian portion of
of State Architect, as well as the California
the rest area. Welcome signs should not be
Department of Transportation enforce the
placed along ramps or at traffic decision
California Building Code (Title 24) for the
points. Welcome signs must not be placed
various on-site improvements. Many of these
within the clear recovery zone of the highway
design requirements are contained in DIB 82
or ramps. Informational signs indicating use
for exterior features, but many other design
regulations, anti-litter regulations, reclaimed
requirements are not in DIB 82 and still must
water use, safety roadside rest area adoptions,
be followed. The Division of Engineering
maintenance crews presence/hours,
Services - Transportation Architecture may be
proximity/use of agricultural crops, scenic
consulted for assistance.
highways designation, environmental features,
etc., should be placed in kiosks, display cases, (8) Service Facilities. Service facilities including,
or interpretive displays designed for crew rooms, equipment storage rooms,
pedestrian viewing (see DIB 82 for guidance dumpster enclosures, service yards, and utility
on exhibits). equipment, can be distracting and unattractive
to rest area users. Service facilities should be
(7) Walkways. It is important to provide a clearly
aesthetically attractive, separated and oriented
defined and ADA compliant path of travel for
away from public-use areas (restrooms,
pedestrians. Primary walkways should be
pedestrian core and picnic areas).
located to direct users from automobile,
bicycle, and long-vehicle parking areas to core
facilities and restroom entrances. See DIB 82
903.6 Utility Systems
for further information on accessibility Utility systems should be designed in conformance
requirements. with Title 24 Energy Requirements of the
Walkways should be a minimum 10 feet wide. California Code of Regulations (State Building
Steps should be avoided. Sidewalks in front Code), and other applicable State and Federal
of automobile parking spaces should be a requirements.
minimum of 12 feet wide to compensate for (1) Electrical Service. Electrical power systems
the overhang of automobiles where wheel should be designed to accommodate the
stops are not provided. Tree wells smaller demands, as applicable, of outdoor lighting
than 4 feet in dimension should not be placed (ramps, parking areas, pedestrian walkways
in sidewalks or pedestrian plazas to avoid and plazas), water supply systems (pumps,
displacement of pavement by tree roots. Trees pressure tanks, irrigation controllers),
adjacent to walkways are to provide a restrooms (lighting, hand dryers), pedestrian
minimum clearance of 8 feet from pavement facilities (lighting, water chillers, telephones,
to lower foliage. wireless internet, kiosks), crew room (lighting,
Accessible paths of travel must be provided to heating, air conditioning, refrigerator,
restrooms and other pedestrian facilities, microwave), CHP drop-in office (lighting,
including picnic shelters, picnic tables, heating, air conditioning), and vending
benches, drinking fountains, telephones, (lighting, vending machines, change machine,
vending machines, information kiosks, storage-room air conditioning).
interpretive displays, and viewing areas. The Primary electrical power sufficient for basic
path of travel from designated accessible safety needs should be supplied by
HIGHWAY DESIGN MANUAL 900-15
May 7, 2012
conventional power providers. Supplemental unit. To comply with accessibility laws and
power may be provided using innovative regulations, at least one telephone must be
technologies such as solar panels or wind wheelchair accessible, at least one telephone
generation or conventional means, such as must allow for audio amplification, and at least
backup generators. Consider security, public one telephone must include text messaging for
safety and environmental protection when the hearing impaired. Whenever possible, all
considering the type of fuel and fuel storage telephones should allow for audio
facilities for electrical generation. Provide amplification.
vehicular access to fuel storage facilities for
Telephones should be wall or pedestal
refueling, and include fencing and gates as
mounted, and located in pedestrian areas that
necessary to prevent access by the general
are well lighted, and whenever possible,
public.
protected from rain, snow and wind. Consider
(2) Water. Water supply systems should be placing telephones, commercial advertising
designed to accommodate the 20-year projected displays and public information displays in
demand and to handle the peak flow required close proximity. Information should be placed
for restroom fixtures and landscape irrigation. near telephones indicating local emergency
Pumps, pressure tanks, chlorinators and numbers and indicating the rest area name and
associated equipment should be located outside location. 120-volt power should be provided to
of pedestrian use areas and screened from view. operate keyboards and pedestal lighting.
Enclosures should be provided for water supply
Conduits and pull wires should be provided
equipment to discourage vandalism and
from the telephone service point to the
minimize the appearance of clutter. Water
maintenance crew room and to the California
lines beneath parking areas, pedestrian plazas
Highway Patrol (CHP) drop-in office. Provide
and the highway should be placed in conduits.
telephone service for maintenance contractors
Maintain appropriate distance between wells
and the CHP.
and wastewater disposal facilities (applicable
laws should be followed). Potable water must (5) Call Boxes. Call Boxes generally are not
be provided to sinks, drinking fountains, placed in safety roadside rest areas.
exterior faucet assemblies and pet-watering (6) Telecommunications Equipment and
stations. Untreated or non-potable water may Transmission Towers. The Department seeks
be used for toilets and landscape irrigation. revenue from placement of wireless
Irrigation systems should be isolated from the telecommunications facilities on State-owned
general water system using appropriate right of way. Transmission towers and
backflow prevention devices. associated equipment, structures and fencing
(3) Wastewater Disposal. Wastewater disposal should be located outside of pedestrian use
facilities should be designed to handle the peak areas and views. Telecommunications
sewage demand. Waterborne sewage disposal equipment and transmission towers should be
systems should be provided. Structures Design aesthetically integrated into the site. Consider
will arrange for soil analysis and percolation future safety roadside rest area expansion, and,
tests, and upon completion of testing will when possible, locate facilities outside of areas
obtain approval of the proposed sewage planned for future development.
treatment system from the Regional Water (7) Lighting. Site and building lighting are to be
Quality Control Board. Recreation vehicle designed in conformance with Title 24 Energy
waste disposal stations may be provided at rest Requirements of the California Code of
areas where there is a recognized need and Regulations (State Building Code). Also refer
commercial disposal stations are not available. to the Traffic Manual, Chapter 9 for further
(4) Telephones. Provide locations, conduit and Highway Lighting guidance. For functionality
wiring for a minimum of three public pay and safety, rest areas should be lighted for 24-
telephones at each safety roadside rest area hour-a-day use. Lighting should be
900-16 HIGHWAY DESIGN MANUAL
May 7, 2012
automatically controlled and include manual- and clearly identified with signs and/or
shutoff capability. Restroom entrances and the graphics. Restroom entrances should not be
interiors of restrooms, utility corridors, crew located in areas of dead-end circulation.
rooms, CHP drop-in offices and storage Facilities intended for general public use
buildings, pedestrian plazas, primary should not be located near restroom entrances.
sidewalks, crosswalks, ramps, picnic areas, Privacy screens at restroom entrances should
kiosks, bicycle parking, and interpretive allow visibility from the ground to a height of
displays should be brightly illuminated. 12 inches to 18 inches above the ground.
Lighting should illuminate walking surfaces Lockable steel doors should be provided for
and avoid strong shadows. An average level of entrances to rest rooms, storage rooms, crew
1 foot-candle is generally acceptable for rooms and CHP drop-in offices.
primary pedestrian areas. Peripheral areas of
To deter vandalism, signs should be made of
the site should be lighted only where nighttime
metal or other durable material and should be
pedestrian use is anticipated. Non-pedestrian
recessed into, or securely mounted on a wall.
areas of the site do not require lighting.
Signs identifying the entrance to each restroom
should be clearly visible from the parking area.
903.7 Structures A sign, in English and Braille, should be placed
Safety roadside rest area structures include on the building wall or on the privacy screen at
restrooms, storage rooms, equipment rooms, crew each restroom entrance to identify the gender.
rooms, CHP drop-in offices, picnic shelters, utility Signs may also be provided in other languages
enclosures, dumpster enclosures, kiosks, arbors and as appropriate. A standard sign should be
other architectural elements. Safety roadside rest installed near the entrance to each restroom
area architecture should be designed for a service advising that, pursuant to Streets and Highways
life of approximately 20 years. Safety roadside rest Code Section 223.5, a person of the opposite
areas are high-profile public works projects, which sex may accompany a person with a disability
represent the State, Department and local into the restroom. A sign should be installed
community to millions of visitors each year. near the restroom doors advising that, State law
Attention to quality architectural design, prohibits smoking in restrooms and the area
construction and maintenance is warranted. within 20 feet of the restroom doors.
Building forms, rooflines, construction materials (2) Crew Room. A maintenance crew room,
(stone, timber, steel, etc.), colors and detailing separate from equipment and supply storage,
should express the local context including history, should be provided at each safety roadside rest
cultural influences, climate, topography, geology area. When appropriate, a single crew room
and vegetation. Structures must be designed and may be provided for a pair of safety roadside
constructed to be accessible to persons with rest area units. The crew room should be
disabilities in accordance with all applicable State heated and air-conditioned. Conduits or wiring
and Federal law. for telephone service, by others, may be
(1) Restrooms. Two restrooms should be provided provided.
for each gender to allow for uninterrupted (3) CHP Drop-in Office. A dedicated office and
public access to facilities during janitorial restroom should be provided for use by the
cleaning operations. Unisex or family CHP. Consult with the CHP to determine
restrooms may be provided to facilitate need. The office should be located adjacent to
assistance by others to young children, elderly the pedestrian core and near the dedicated CHP
persons and persons with disabilities. These parking stall. The restroom may have double
facilities are not considered part of the total entries to allow cleaning by maintenance
capacity used, but may be counted as women’s crews; however, the CHP office should be
restrooms. designed to allow access only by CHP.
Entrances to restrooms should be visible from
the parking area. They should be well lighted
HIGHWAY DESIGN MANUAL 900-17
May 7, 2012
(4) Vending Machine Facilities. Accommodations Vegetation, walls, recesses and other areas that
for vending machines should be considered allow concealment should not be located near
when designing safety roadside rest areas. restroom entrances. Site security may also include
Vending machines may be installed with a the presence of a CHP office and the use of
project or installed at any other time by surveillance cameras. Fences should be provided
initiative of the California Department of only for access control, traffic control, or safety
Rehabilitation, Business Enterprise Program purposes. Fencing should be designed to be as
(BEP). unobtrusive as practical. A 4-foot high fence must
be provided between the highway and the safety
A storage room should be provided within
roadside rest area. Perimeter fencing should be of
150 feet of the vending machines for storage of
the minimum height and design necessary. Where
vended products. The safety roadside rest area
adjacent property is developed, more substantial
project should provide conduits from the
fencing or screening may be required. Fencing in
electrical service panel to the vending storage
rural or natural areas may be required to control or
room for possible installation of air
protect wildlife or livestock.
conditioning by the BEP.
Pedestrian amenities include trash and recycling
(5) Storage Rooms or Buildings. Storage rooms or
facilities, pedestrian signs, pet areas and drinking
buildings should be provided to house
fountains. Landscape architectural elements such
maintenance equipment, tools and supplies.
as shade structures, kiosks, benches, seat walls,
Janitorial cleaning supplies and tools should be
picnic tables, and other miscellaneous features
located in the vicinity of the restrooms,
should be included. Landscaping should be
reasonably close to parking for maintenance
provided and may include areas for monuments,
service vehicles. Grounds-maintenance
artwork, interpretive facilities, and informal
equipment and supplies should be located
exercise and play facilities. Newspaper and
outside of public-use areas and views.
traveler coupon booklet vending machines are
Shelving for paper goods, cleaning supplies
owned by others and placed in safety roadside rest
and other materials must be provided.
areas by encroachment permit. Pedestrian
(6) Caretakers/Managers. Residential facilities or amenities must be designed and constructed to be
offices for caretakers or managers may be accessible to persons with disabilities in accordance
included with a safety roadside rest area when with all applicable State and Federal law.
prior provisions have been made for the use
Wireless internet facilities may be installed in
and staffing of such facilities. Caretakers and
safety roadside rest areas with funding borne by the
managers may be employed or otherwise
provider or others.
compensated, sponsored by others, or work as
volunteers. Coin operated binocular viewing as authorized by
law is provided privately through a competitively
(7) Public Information Facilities. At least
awarded revenue-generating agreement.
96 square feet of lighted display space should
be provided at each safety roadside rest area for
display of public information, such as rest area Topic 904 - Vista Point Standards
regulations, maps, road conditions, rest area and Guidelines
closures, safety tips, and missing children
posters. Space should consist of wall-mounted
cases or freestanding kiosks. 904.1 General
New vista points should be considered during
903.8 Security and Pedestrian Amenities planning and design of new alignments for
inclusion with the highway contract (see Index
Proper safety roadside rest area design will help
109.3). Vista points may also be provided on
ensure user safety with the installation of adequate
existing routes. Existing vista points should be
lighting, providing accessible walking surfaces and
allowing open visibility through the site.
900-18 HIGHWAY DESIGN MANUAL
May 7, 2012
periodically inspected for needed restoration or freeways shall have standard freeway exit
upgrading. and entrance ramps (see Chapter 500).
The District Landscape Architect is responsible for (2) Parking. Parking areas should be inclusive of
approving site selection, concept, and design for all all user modes. Parking capacity should be
areas to be signed as vista points. Pavement based on an analysis of current traffic data.
structure and drainage should be designed in However, at least five vehicle spaces should
accordance with the standards contained in this be provided. Parking should not exceed 0.025
manual. times the DHV or 50 spaces, whichever is
less. This number may be exceeded at high
Vista points should be designed to be accessible to
use trailheads. Parking stalls should be
all travelers and conform to the Americans with
delineated by striping. Approximately one-
Disabilities Act and DIB 82.
quarter to one-third of the spaces should be
allocated to long vehicles (cars with trailers,
904.2 Site Selection
recreational vehicles, and buses). Geometrics
Site selection is based on the following criteria: should be such that all types of vehicles
entering the vista point can safely negotiate
(1) Quality. A site should have views and
and exit the facility. Accessible parking
scenery of outstanding merit or beauty.
should be provided as discussed in Index
Locations on designated State scenic
903.5(4) and DIB 82.
highways or in areas of historical or
environmental significance should be given Consult the District Bicycle Coordinator for
special emphasis. A site should provide the guidance on bicycle parking.
best viewing opportunities compared to other
(3) Pedestrian Areas. Vista points should
potential locations within the vicinity.
provide a safe place where motorists can
(2) Compatibility. A site should be located on observe the view from outside their vehicles
State highway right of way or on right of way and bicyclists off their bicycles. Accessible
secured by easement or agreement with walkways that exclude vehicles may be
another public agency. A site should be provided within the viewing area.
obtainable without condemnation. Sites on or
adjacent to developed property or property (4) Interpretive Displays. An interpretive display
where development is anticipated should be should be provided within the pedestrian area
avoided. of each vista point. The display should be
appropriate to the site, both in design and
(3) Access. A site must be accessible from a State content and accessible; see DIB 82 for exhibit
highway or intersecting road. A site must guidance. Display structures should not
have adequate sight distance for safe access. overwhelm or dominate the site, and they
(4) Adequate Space. A site must be of adequate should be placed at the proper location for
size to accommodate the necessary features viewing the attraction.
and facilities. However, development of a site Information should pertain to local
shall not detract from the scenic quality of the environmental, ecological, and historical
area. Adequate space should be available for features. It should interpret the features being
earth mounding and planting to minimize the viewed to inform and educate the public.
visual impact of larger facilities. Adequate
space for future expansion is desirable. Historical plaques, monuments, vicinity maps,
and directions to other public facilities are
904.3 Design Features and Facilities examples of other appropriate informational
(1) Road Connections. The design of connections items.
to vista points should be in accordance with (5) Vending Machines and Public Information
Index 107.1. Vista points designed for Displays. Designers should be familiar with
the provisions of the California Streets and
HIGHWAY DESIGN MANUAL 900-19
May 7, 2012
Highways Code, Section 225-225.5. The Topic 905 - Park and Ride
designer should adequately consider and plan
for uses and facilities that may reasonably be
Standards and Guidelines
anticipated. 905.1 General
(6) Sanitary Facilities. Comfort stations are Park and Ride facilities must be considered for
usually not provided. Exceptions must be inclusion on all major transportation projects that
approved by the Principal Landscape include, but are not limited to, new freeways,
Architect, Landscape Architecture Program. interchange modifications, lane additions, transit
(7) Water. Potable water may be provided at a facilities, and HOV lanes. See Chapter 8, Section 7
reasonable cost. Nonpotable water should not of the Project Development Procedures Manual for
be provided in a vista point. additional information.
(8) Trash Receptacles. Trash receptacles should The District Park and Ride Coordinator is
be provided in each vista point. As a guide, responsible for approving site selection. The
one receptacle should be provided for every concept and general design for Park and Ride
four cars, but a minimum of two receptacles facilities must be coordinated by the District
should be provided per vista point. Dumpsters Landscape Architect. Additional information on
should not be located at a vista point. Park and Ride facilities can be obtained from the
Headquarters Park and Ride Coordinator in the
(9) Signs. Directional, regulatory, and warning
Office of System Management Operations in the
signs must conform to the California
Division of Traffic Operations. Additional
MUTCD.
guidance on Park and Ride facilities can be found
(10) Planting. Existing vegetation, rock in the AASHTO Publication “Guide for Park and
outcroppings, and other natural features Ride Facilities” (2004).
should be conserved and highlighted.
Park and Ride facilities must accommodate all
Removal or pruning of existing plants to
modes of travel and conform to the American with
frame the view should be held to a minimum
Disabilities Act and DIB 82.
and be directed by the District Landscape
Architect. Earth mounding and contour 905.2 Site Selection
grading may be employed to restore and
Park and Ride facilities are typically placed to
naturalize the site. Planting, including erosion
enhance corridor efforts to reduce congestion, and
control, should be provided to revegetate
to improve air quality usually associated with other
graded areas. Plants requiring permanent
transportation opportunities such as HOV lanes and
irrigation should be avoided.
transit. The specific choice as to location and
(11) Barriers. Railings, bollards, or other design should be supported by a detailed analysis
appropriate barriers should be used to protect of demand and the impact of a Park and Ride
pedestrians, and discourage entry into facility based upon these parameters:
sensitive or hazardous areas.
• Corridor congestion
The design of such barriers should be
sensitive to pedestrian scale and reflect the • Community Values
scenic character of the site. • Air Quality
(12) Other Features. Benches, telephones, and • Transit Operations
viewing machines are optional items. Picnic
tables are not to be included in vista points. • Overall Safety
In general, the inclusion of items which do not • Multi-modal Opportunities
either facilitate the viewing of the scenic Full involvement of the project development team
attraction, or blend the vista point into its should be engaged in the evaluation and
surroundings, should be avoided.
900-20 HIGHWAY DESIGN MANUAL
May 7, 2012
The Streets and Highways Code Section 890.4 (d) Section 21207 -- Allows local agencies to
defines a “bikeway” as a facility that is provided establish bike lanes on non-State highways.
primarily for bicycle travel. Following are other (e) Section 21207.5 -- Prohibits motorized bicycles
related definitions, found in Chapter 8 on bike paths or bike lanes.
Nonmotorized Transportation, from the Streets and
Highway Code: (f) Section 21208 -- Specifies permitted
movements by bicyclists from bike lanes.
(a) Section 887 -- Definition of nonmotorized
facility. (g) Section 21209 -- Specifies permitted
movements by vehicles in bike lanes.
(b) Section 887.6 -- Agreements with local agencies
to construct and maintain nonmotorized (h) Section 21210 -- Prohibits bicycle parking on
facilities. sidewalks unless pedestrians have an adequate
path.
(c) Section 887.8 -- Payment for construction and
maintenance of nonmotorized facilities (i) Section 21211 -- Prohibits impeding or
approximately paralleling State highways. obstruction of bicyclists on bike paths.
(d) Section 888 -- Severance of existing major non (j) Section 21400 – Adopt rules and regulations for
motorized route by freeway construction. signs, markings, and traffic control devices for
roadways user.
1000-2 HIGHWAY DESIGN MANUAL
May 7, 2012
(k) Section 21401 -- Only those official traffic can improve safety and access for bicyclists.
control devices that conform to the uniform The decision to develop bikeways should be
standards and specifications promulgated by made in coordination with the local agencies.
the Department of Transportation shall be
placed upon a street or highway. Topic 1002 - Bikeway Facilities
(k) Section 21717 -- Requires a motorist to drive in 1002.1 Selection of the Type of Facility
a bike lane prior to making a turn.
The type of facility to select in meeting the
(m) Section 21960 -- Use of freeways by bicyclists. bicyclist’s need is dependent on many factors, but
(n) Section 21966.-- No pedestrian shall proceed the following applications are the most common for
along a bicycle path or lane where there is an each type.
adjacent adequate pedestrian facility. (1) Shared Roadway (No Bikeway Designation).
1001.4 Bikeways Most bicycle travel in the State now occurs on
streets and highways without bikeway
(1) Role of Bikeways designations and this may continue to be true in
Bikeways are one element of an effort to the future as well. In some instances, entire
improve bicycling safety and convenience - street systems may be fully adequate for safe
either to help accommodate motor vehicle and and efficient bicycle travel, where signing and
bicycle traffic on the roadway system, or as a pavement marking for bicycle use may be
complement to the road system to meet the unnecessary. In other cases, prior to designation
needs of the bicyclist. as a bikeway, routes may need improvements
for bicycle travel.
Off-street bikeways in exclusive corridors can
be effective in providing new recreational Many rural highways are used by touring
opportunities, and desirable bicyclists for intercity and recreational travel. It
transportation/commuter routes. Off-street might be inappropriate to designate the
bikeways can also provide access with bridges highways as bikeways because of the limited
and tunnels which cross barriers to bicycle use and the lack of continuity with other bike
travel (e.g., freeway or river crossing). routes. However, the development and
Likewise, on-street bikeways can serve to maintenance of 4-foot paved roadway shoulders
enhance safety and convenience, especially if with a standard 4 inch edge line can
other commitments are made in conjunction significantly improve the safety and
with establishment of bikeways, such as: convenience for bicyclists and motorists along
elimination of parking or increased roadway such routes.
width, elimination of surface irregularities and (2) Class I Bikeway (Bike Path). Generally, bike
roadway obstacles, frequent street sweeping, paths should be used to serve corridors not
established intersection priority on the bike served by streets and highways or where wide
route street as compared with the majority of right of way exists, permitting such facilities to
cross streets, and installation of bicycle- be constructed away from the influence of
sensitive loop detectors at signalized parallel streets. Bike paths should offer
intersections. opportunities not provided by the road system.
(2) Decision to Develop Bikeways They can either provide a recreational
opportunity, or in some instances, can serve as
Providing an interconnected network of direct high-speed commute routes if cross flow
bikeways will improve safety for all users and by motor vehicles and pedestrian conflicts can
access for bicycles. The development of well be minimized. The most common applications
conceived bikeways can have a positive effect are along rivers, ocean fronts, canals, utility
on bicyclist and motorist behavior. In addition, right of way, abandoned railroad right of way,
providing an interconnected network of within school campuses, or within and between
bikeways along with education and enforcement parks. There may also be situations where such
HIGHWAY DESIGN MANUAL 1000-3
May 7, 2012
facilities can be provided as part of planned (b) Designate preferred routes through high
developments. Another common application of demand corridors.
Class I facilities is to close gaps to bicycle travel
As with bike lanes, designation of bike routes
caused by construction of freeways or because
should indicate to bicyclists that there are
of the existence of natural barriers (rivers,
particular advantages to using these routes as
mountains, etc.).
compared with alternative routes. This means
(3) Class II Bikeway (Bike Lane). Bike lanes are that responsible agencies have taken actions to
established along streets in corridors where assure that these routes are suitable as shared
there is significant bicycle demand, and where routes and will be maintained in a manner
there are distinct needs that can be served by consistent with the needs of bicyclists.
them. The purpose should be to improve Normally, bike routes are shared with motor
conditions for bicyclists in the corridors. Bike vehicles. The use of sidewalks as Class III
lanes are intended to delineate the right of way bikeways is strongly discouraged.
assigned to bicyclists and motorists and to
It is emphasized that the designation of
provide for more predictable movements by
bikeways as Class I, II and III should not be
each. But a more important reason for
construed as a hierarchy of bikeways; that one is
constructing bike lanes is to better
better than the other. Each class of bikeway has
accommodate bicyclists through corridors
its appropriate application.
where insufficient room exists for side-by-side
sharing of existing streets by motorists and In selecting the proper facility, an overriding
bicyclists. This can be accomplished by concern is to assure that the proposed facility
reducing the number of lanes, reducing lane will not encourage or require bicyclists or
width, or prohibiting or reconfiguring parking motorists to operate in a manner that is
on given streets in order to delineate bike lanes. inconsistent with the rules of the road.
In addition, other things can be done on bike An important consideration in selecting the type
lane streets to improve the situation for of facility is continuity. Alternating segments
bicyclists that might not be possible on all of Class I and Class II (or Class III) bikeways
streets (e.g., improvements to the surface, along a route are generally incompatible, as
augmented sweeping programs, special signal street crossings by bicyclists is required when
facilities, etc.). Generally, pavement markings the route changes character. Also, wrong-way
alone will not measurably enhance bicycling. bicycle travel will occur on the street beyond
If bicycle travel is to be provided by delineation, the ends of bike paths because of the
attention should be made to assure that high inconvenience of having to cross the street.
levels of service are provided with these lanes.
It is important to meet bicyclist expectations and Topic 1003 - Bikeway Design
increase bicyclist perception of service quality, Criteria
where capacity analysis demonstrates service
quality measures are improved from the 1003.1 Class I Bikeways (Bike Paths)
bicyclist’s point of view.
Class I bikeways (bike paths) are facilities with
Design guidance that addresses the mobility exclusive right of way, with cross flows by vehicles
needs of bicyclists on Class II bikeways (bike minimized. Class I bikeways, unless adjacent to an
lanes) is also distributed throughout this manual adequate pedestrian facility, (see Index 1001.3(n))
where appropriate. are for the exclusive use of bicycles and pedestrians,
therefore any facility serving pedestrians must meet
(4) Class III Bikeway (Bike Route). Bike routes are
accessibility requirements, see DIB 82. However,
shared facilities which serve either to:
experience has shown that if regular pedestrian use
(a) Provide continuity to other bicycle facilities is anticipated, separate facilities for pedestrians may
(usually Class II bikeways); or be beneficial to minimize conflicts. Please note,
sidewalks are not Class I bikeways because they are
1000-4 HIGHWAY DESIGN MANUAL
May 7, 2012
primarily intended to serve pedestrians, generally railings, solid walls, or dense shrubbery.
cannot meet the design standards for Class I Flexible delineators, poles, curbs, or pavement
bikeways, and do not minimize vehicle cross flows. markers are not to be used because they will not
See Index 1003.3 for discussion of the issues deter users from using both paths as a single
associated with sidewalk bikeways. facility. These obstacles between the pedestrian
walkways and bicycle paths are not to obstruct
Motor vehicles are prohibited from bike paths per
stopping sight distance in curves or corner sight
the CVC. These prohibitions can be reinforced by
distance at intersections with roadways or other
signing.
paths.
(1) Widths and Cross Slopes. The minimum
Where heavy bicycle volumes are anticipated
paved width of travel way for a two-way bike
and/or significant pedestrian traffic is expected,
path shall be 8 feet, 10-foot preferred. The
the paved width of a two-way path should be
minimum paved width for a one-way bike
greater than 10 feet, preferably 12 feet or more.
path shall be 5 feet. It should be assumed that
Another important factor to consider in
bicycle paths will be used for two-way travel.
determining the appropriate width is that
Development of a one-way bike path should be
bicyclists will tend to ride side by side on bike
undertaken only in rare situations where there is
paths, and bicyclists may need adequate passing
a need for only one-direction of travel. Two-
clearance next to pedestrians and slower moving
way use of paths designed for one-way travel
bicyclists.
increases the risk of head-on collisions, as it is
difficult to enforce one-way operation. This is Experience has shown that paved paths less than
not meant to apply to two one-way paths that 12 feet wide can break up along the edge as a
are parallel and adjacent to each other within a result of loads from maintenance vehicles.
wide right of way. See Index 1003.1(15)
See Figure 1003.1A for two-way Class I
Drainage, for cross slope information.
bikeway (bike path) width, cross slope, and side
A minimum 2-foot wide shoulder, composed slope details.
of the same pavement material as the path or
(2) Clearance to Obstructions. A minimum
all weather surface, free of vegetation, shall
2-foot horizontal clearance from the paved
be provided adjacent to the traveled way of
edge of a bike path to obstructions shall be
the path when not on a structure. See Figure
provided. See Figure 1003.1A. 3 feet should
1003.1A. If all or part of the shoulder is paved
be provided. Adequate clearance from fixed
with the same material as the path, it is to be
objects is needed regardless of the paved width.
delineated from the traveled way of the path
If a path is paved contiguous with a continuous
with an edge line. A shoulder width of 3 feet
fixed object (e.g., fence, wall, and building), a
should be provided where feasible. See Index
4-inch white edge line, 2 feet from the fixed
1003.1(15), Drainage, for cross slope
object, is recommended to minimize the
information. A wider shoulder can reduce
likelihood of a bicyclist hitting it. The clear
bicycle conflicts with pedestrians. Where the
width of a bicycle path on structures between
paved path width is wider than the minimum
railings shall be not less than 10 feet. It is
required, the unpaved shoulder area may be
desirable that the clear width of structures be
reduced proportionately.
equal to the minimum clear width of the path
If there is an adjacent pedestrian walkway, the plus shoulders (i.e., 14 feet).
edge of the traveled way of the bicycle path is to
The vertical clearance to obstructions across
be separated from the pedestrian walkway by a
the width of a bike path shall be a minimum
minimum width of 5 feet of unpaved material.
of 8 feet and 7 feet over shoulder. Where
The 5-foot area of unpaved material may
practical, a vertical clearance of 10 feet is
include landscaping or other features that
desirable.
provide a continuous obstacle to deter path and
walkway users from using both paths as a single (3) Signing and Delineation. For application and
facility. These obstacles may be fences, placement of signs, see the California MUTCD,
HIGHWAY DESIGN MANUAL 1000-5
May 7, 2012
Section 9B. For pavement marking guidance, motorists. Ramps should be installed in the
see the California MUTCD, Section 9C. curbs, to preserve the utility of the bike path.
Ramps should be the same width as the bicycle
(4) Intersections with Highways. Intersections are
paths. Curb cuts and ramps should provide a
an important consideration in bike path design.
smooth transition between the bicycle paths and
Bicycle path intersection design should address
the roadway.
both cross-traffic and turning movements. If
alternate locations for a bike path are available, Assignment of rights of way is necessary where
the one with the most beneficial intersection bicycle paths intersect roadways or other
characteristics should be selected. bicycle paths. See the California MUTCD,
Section 9B.03 and Figure 9B-7 for guidance on
Where motor vehicle cross traffic and bicycle
signals and signs for rights of way assignment at
traffic is heavy, grade separations are desirable
bicycle path intersections.
to eliminate intersection conflicts. Where grade
separations are not feasible, assignment of right (5) Paving at Crossings. At unpaved roadway or
of way by traffic signals should be considered. driveway crossings, including bike paths or
Where traffic is not heavy, ”STOP” or pedestrian walkways, the crossing roadway or
“YIELD” signs for either the path or the cross driveway shall be paved a minimum of 15 feet
street (depending on volumes) may suffice. to minimize or eliminate gravel intrusion on the
path. The pavement structure at the crossing
Bicycle path intersections and their approaches
should be adequate to sustain the expected
should be on relatively flat grades. Stopping
loading at that location
sight distances at intersections should be
checked and adequate warning should be given (6) Bike Paths Parallel and Adjacent to Streets and
to permit bicyclists to stop before reaching the Highways. A wide separation is recommended
intersection, especially on downgrades. When between bike paths and adjacent highways (see
contemplating the placement of signs the Figure 1003.1B). The minimum separation
designer is to discuss the proposed sign details between the edge of pavement of a one-way
with their Traffic Liaison so that conflicts may or a two-way bicycle path and the edge of
be minimized. Bicycle versus motor vehicle travel way of a parallel road or street shall be
collisions may occur more often at intersections, 5 feet plus the standard shoulder width. Bike
where bicyclists misuse pedestrian crosswalks; paths within the clear recovery zone of
thus, this should be avoided. freeways shall include a physical barrier
separation. The separation is unpaved and
When crossing an arterial street, the crossing
does not include curbs or sidewalks.
should either occur at the pedestrian crossing,
Separations less than 10 feet from the edge of
where vehicles can be expected to stop, or at a
the shoulder shall include landscaping or other
location completely out of the influence of any
features that provide a continuous obstacle to
intersection to permit adequate opportunity for
prevent bicyclists from encroaching onto the
bicyclists to see turning vehicles. When
highway. Suitable obstacles may include fences
crossing at midblock locations, right of way
or dense shrubs if speeds are less than 45 miles
should be assigned by devices such as “YIELD”
per hour. Low obstacles or intermittent
signs, “STOP” signs, or traffic signals which
obstacles (e.g., curbs, dikes, raised traffic bars,
can be activated by bicyclists. Even when
posts connected by cable or wire, flexible
crossing within or adjacent to the pedestrian
channelizers, etc.) shall not be used because
crossing, ”STOP” or “YIELD” signs for
bicyclists could fall over them into the roadway.
bicyclists should be placed to minimize
potential for conflict resulting from turning Bike paths immediately adjacent to streets and
autos. Where bike path “STOP” or “YIELD” highways are not recommended. While they
signs are visible to approaching motor vehicle can provide separation between vehicles and
traffic, they should be shielded to avoid non-motorized traffic, they typically introduce
confusion. In some cases, Bike Xing signs may significant conflicts at intersections. In
be placed in advance of the crossing to alert addition, they can create conflicts with
1000-6 HIGHWAY DESIGN MANUAL
May 7, 2012
Figure 1003.1A
Two-Way Class I Bikeway (Bike Path)
NOTES:
(1) See Index 1003.1(13) for pavement structure guidance of bike path.
(2) For sign clearances, see California MUTCD, Figure 9B-1.
* 1% cross-slope minimum.
HIGHWAY DESIGN MANUAL 1000-7
May 7, 2012
Figure 1003.1B
Typical Cross Section of Class I Bikeway (Bike Path) Parallel to Highway
NOTE:
(1) See Index 1003.1(6) for guidance on separation between bike paths and highways.
* One-Way: 5’ Minimum Width
Two-Way: 8’ Minimum Width
1000-8 HIGHWAY DESIGN MANUAL
May 7, 2012
with adequate stopping sight distances. The maintain a smooth, well drained, all-weather
minimum stopping sight distance based on riding surface with skid resistant qualities, free
design speed shall be 125 feet for 20 miles per of vegetation growth. Principal loads will
hour, 175 feet for 25 miles per hour and 230 normally be from maintenance and emergency
feet for 30 miles per hour. The distance vehicles.
required to bring a bicycle to a full controlled
(15) Drainage. For proper drainage, the surface of
stop is a function of the bicyclist’s perception
a bike path should have a minimum cross slope
and brake reaction time, the initial speed of the
of 1 percent to reduce ponding and maximum of
bicycle, the coefficient of friction between the
2 percent Per DIB 82. Sloping of the traveled
tires and the pavement, and the braking ability
way in one direction usually simplifies
of the bicycle.
longitudinal drainage design and surface
Stopping sight distance is measured from a construction, and accordingly is the preferred
bicyclist’s eyes, which are assumed to be practice. However, the unpaved shoulders slope
4 ½ feet above the pavement surface to an away from the path at 2 percent. Ordinarily,
object ½-foot high on the pavement surface. surface drainage from the path will be
adequately dissipated as it flows down the
(11) Length of Crest Vertical Curves. Figure
gently sloping shoulder. However, when a bike
1003.1C indicates the minimum lengths of crest
path is constructed on the side of a hill, a
vertical curves for varying design speeds.
drainage ditch of suitable dimensions may be
(12) Lateral Clearance on Horizontal Curves. necessary on the uphill side to intercept the
Figure 1003.1D indicates the minimum hillside drainage. Where necessary, catch
clearances to line of sight obstructions, m, for basins with drains should be provided to carry
horizontal curves. It is assumed that the intercepted water across the path. Such ditches
bicyclist’s eyes are 4 ½ feet above the pavement should be designed in such a way that no undue
surface to an object ½-foot high on the obstacle is presented to bicyclists.
pavement surface.
Culverts or bridges are necessary where a bike
Bicyclists frequently ride abreast of each other path crosses a drainage channel.
on bicycle paths, and on narrow bicycle paths,
(16) Entry Control for Bicycle Paths. Obstacle
bicyclists have a tendency to ride near the
posts and gates are fixed objects and placement
middle of the path. For these reasons, lateral
within the bicycle path traveled way can cause
clearances on horizontal curves should be
them to be an obstruction to bicyclists.
calculated based on the sum of the stopping
Obstacles such as posts or gates may be
sight distances for bicyclists traveling in
considered only when other measures have
opposite directions around the curve. Where
failed to stop unauthorized motor vehicle entry.
this is not possible or feasible, the following or
Also, these obstacles may be considered only
combination thereof should be provided: (a) the
where safety and other issues posed by actual
path through the curve should be widened to a
unauthorized vehicle entry are more serious
minimum paved width of 14 feet; and (b) a
than the safety and access issues posed to
yellow center line curve warning sign and
bicyclists, pedestrians and other authorized path
advisory speed limit signs should be installed.
users by the obstacles.
(13) Grades. Bike path grades must meet DIB 82.
The 3-step approach to prevent unauthorized
The maximum grade rate recommended for bike
vehicle entry is:
paths should be 5 percent. Sustained grades
should be limited to 2 percent. (a) Post signs identifying the entry as a bicycle
path with regulatory signs prohibiting motor
(14) Pavement Structure. The pavement material
vehicle entry where roads and bicycle paths
and structure of a bike path should be designed
cross and at other path entry points.
in the same manner as a highway, with a
recommendation from the District Materials (b) Design the path entry so it does not look
Branch. It is important to construct and like a vehicle access and makes intentional
1000-10 HIGHWAY DESIGN MANUAL
May 7, 2012
access by unauthorized users more difficult. • Provide special advance warning signs or
Dividing a path into two one-way paths painted pavement markings if sight distance
prior to the intersection, separated by low is limited.
plantings or other features not conducive to
motor vehicle use, can discourage motorist • Placed 10 to 30 feet back from an
from entering and reduce driver error. intersection, and 5 to 10 feet from a bridge,
so bicyclists approach the obstacle straight-
(c) Assess whether signing and path entry on and maintenance vehicles can pull off
design prevents or minimizes unauthorized the road.
entry to tolerable levels. If there are
documented issues caused by unauthorized • Placed beyond the clear zone on the
motor vehicle entry, and other methods crossing highway, otherwise breakaway.
have proven ineffective, assess whether the When physical obstacles are needed to control
issues posed by unauthorized vehicle entry unauthorized vehicle access, a single non-
exceed the crash risks and access issues removable, flexible, post on the path centerline
posed by obstacles. with a separate gate for emergency/maintenance
If the decision is made to add bollards, plantings vehicle access next to the path, is preferred.
or similar obstacles, they should be: The gate should swinging away from the path,
Figure 1003.1C
Figure 1003.1D
Minimum Lateral Clearance (m) on Bicycle Path Horizontal Curves
Depending on the location, average maintained (a) They provide for through and direct travel
horizontal illumination levels of 5 lux to 22 lux in bicycle-demand corridors.
should be considered. Where special security
(b) Connect discontinuous segments of bike
problems exist, higher illumination levels may
lanes.
be considered. Light standards (poles) should
meet the recommended horizontal and vertical (c) They provide traffic actuated signals for
clearances. Luminaires and standards should bicycles and appropriate assignment of
be at a scale appropriate for a pedestrian or right of way at intersections to give greater
bicycle path. For additional guidance on priority to bicyclists, as compared with
lighting, consult with the District Traffic alternative streets.
Electrical Unit . (d) Street parking has been removed or
1003.2 Class II Bikeways (Bike Lanes) restricted in areas of critical width to
provide improved safety.
Design guidance that address the safety and
mobility needs of bicyclists on Class II bikeways (e) Surface imperfections or irregularities have
(bike lanes) is distributed throughout this manual been corrected (e.g., utility covers adjusted
where appropriate. to grade, potholes filled, etc.).
For Class II bikeway signing and lane markings, (f) Maintenance of the route will be at a higher
see the California MUTCD, Section 9C.04. standard than that of other comparable
streets (e.g., more frequent street
1003.3 Class III Bikeways (Bike Routes) sweeping).
Class III bikeways (bike routes) are intended to (2) Sidewalk as Bikeway. Sidewalks are not to be
provide continuity to the bikeway system. Bike designated for bicycle travel. Wide sidewalks
routes are established along through routes not that do not meet design standards for bicycle
served by Class I or II bikeways, or to connect paths or bicycle routes also may not meet the
discontinuous segments of bikeway (normally bike safety and mobility needs of bicyclists. Wide
lanes). Class III facilities are facilities shared with sidewalks can encourage higher speed bicycle
motor vehicles on the street, which are established use and can increase the potential for conflicts
by placing bike route signs along roadways. with turning traffic at intersections as well as
Additional enhancement of Class III facilities can with pedestrians and fixed objects.
be provided by adding shared roadway markings
along the route. For application and placement of In residential areas, sidewalk riding by young
signs and pavement markings, see the California children too inexperienced to ride in the street
MUTCD Section 9C. is common. It is inappropriate to sign these
facilities as bikeways because it may lead
Minimum widths for Class III bikeways are bicyclists to think it is designed to meet their
represented, in the minimum standards for highway safety and mobility needs. Bicyclists should
lanes and shoulder. not be encouraged (through signing) to ride
Since bicyclists are permitted on all highways their bicycles on facilities that are not designed
(except prohibited freeways), the decision to to accommodate bicycle travel.
designate the route as a bikeway should be based (3) Shared Transit and Bikeways. Transit lanes
on the advisability of encouraging bicycle travel on and bicycles are generally not compatible, and
the route and other factors listed below. present risks to bicyclists. Therefore sharing
(1) On-street Bike Route Criteria. To be of benefit exclusive use transit lanes for buses with
to bicyclists, bike routes should offer a higher bicycles is discouraged.
degree of service than alternative streets. Bus and bicycle lane sharing should be
Routes should be signed only if some of the considered only under special circumstances to
following apply: provide bikeway continuity, such as:
1000-14 HIGHWAY DESIGN MANUAL
March 7, 2014
(a) If bus operating speed is 25 miles per hour roadways and shoulders, except freeways where
or below. bicycles are prohibited), without regard to whether
or not bikeways are established.
(b) If the grade of the facility is 5 percent or
less. Bicycle Paths on Bridges – See Topic 208.
1003.4 Trails (1) Pavement Surface Quality. The surface to be
used by bicyclists should be smooth, free of
Trails are generally, unpaved multipurpose potholes, and with uniform pavement edges.
facilities suitable for recreational use by hikers,
pedestrians, equestrians, and off-road bicyclists. (2) Drainage Grates, Manhole Covers, and
While many Class I facilities are named as trails Driveways. Drainage inlet grates, manhole
(e.g. Iron Horse Regional Trail, San Gabriel River covers, etc., should be located out of the travel
Trail), trails as defined here do not meet Class I path of bicyclists whenever possible. When
bikeways standards and should not be signed as such items are in an area that may be used for
bicycle paths. Where equestrians are expected, a bicycle travel, they shall be designed and
separate equestrian trail should be provided. See installed in a manner that meets bicycle surface
DIB 82 for trail requirements for ADA. See Index requirements. See Standard Plans. They shall
208.7 for equestrian undercrossing guidance. be maintained flush with the surface when
resurfacing.
• Pavement requirements for bicycle travel are
not suitable for horses. Horses require softer If grate inlets are to be located in roadway or
surfaces to avoid leg injuries. shoulder areas (except freeways where bicycles
are prohibited) the inlet design guidance of
• Bicyclists may not be aware of the need to go Index 837.2(2) applies.
slow or of the separation need when
approaching or passing a horse. Horses Future driveway construction should avoid
reacting to perceived danger from predators construction of a vertical lip from the driveway
may behave unpredictably; thus, if a bicyclist to the gutter, as the lip may create a problem
appears suddenly within their visual field, for bicyclists when entering from the edge of
especially from behind they may bolt. To help the roadway at a flat angle. If a lip is deemed
horses not be surprised by a bicyclist, good necessary, the height should be limited to
visibility should be provided at all points on ½ inch.
equestrian paths. (3) At-grade Railroad Crossings and Cattle
• When a corridor includes equestrian paths and Guards. Whenever it is necessary for a Class I
Class I bikeways, the widest possible lateral bikeway, highway or roadway to cross railroad
separation should be provided between the two. tracks, special care must be taken to ensure that
A physical obstacle, such as an open rail fence, the safety of users is protected. The crossing
adjacent to the equestrian trail may be must be at least as wide as the traveled way of
beneficial to induce horses to shy away from the facility. Wherever possible, the crossing
the bikeway, as long as the obstacle does not should be straight and at right angles to the
block visibility between the equestrian trail and rails. For bikeways or highways that cross
bicycle path. tracks and where a skew is unavoidable, the
shoulder or bikeway should be widened, to
See FHWA-EP-01-027, Designing Sidewalks and permit bicyclists to cross at right angles (see
Trails for Access and DIB 82 for additional design Figure 1003.5). If this is not possible, special
guidance. construction and materials should be
1003.5 Miscellaneous Criteria considered to keep the flangeway depth and
width to a minimum.
The following are miscellaneous bicycle treatment
criteria. Specific application to Class I, and III Pavement should be maintained so ridge
bikeways are noted. Criteria that are not noted as buildup does not occur next to the rails. In
applying only to bikeways apply to any highway,
HIGHWAY DESIGN MANUAL 1000-15
May 7, 2012
Figure 1003.5
Railroad Crossing
Class I Bikeway
NOTE:
See Index 403.3 Angle of Intersection for Class
II and Class III facilities.
HIGHWAY DESIGN MANUAL 1100-1
September 1, 2006
design. Signs (overhead and ground mounted) outdoor activities, then another appropriate
and other poles and standards for lighting, location should be justified in the noise study
Transportation Management items, call boxes, report.
etc. should be detailed for mounting on the
(4) Multi-story Development. The noise barrier
wall, incorporated into the wall foundation
should not be designed to shield more than the
and possibly recessed into the surface of the
first story of multi-story residences unless it
wall.
provides a minimum reduction of 5 decibels
(2) Sight Distance Requirements. The stopping for a substantial number of residences at a
sight distance is of prime importance for noise reasonable increase in cost. If the noise
barriers located on the edge of shoulder along barrier is extended in height to provide
the inside of a curve. Horizontal clearances attenuation beyond the first story, attenuation
which reduce the stopping sight distance should effectively reduce noise by at least
should be avoided. Noise barriers within gore 5 decibels at the receptors precipitating the
areas should begin or end at least 200 feet increase in height.
from the theoretical curb nose location.
(5) Parallel Noise Barriers. Frequently, noise
(3) Ultimate Location. Noise barriers should be barriers are constructed to shield noise
constructed at the ultimate location -- at the receivers on both sides of a highway. These
appropriate height and upon the proper are referred to as parallel barriers. If the
foundation -- for the facility as discussed in barrier surfaces are hard, relatively smooth,
the Project Development Procedures Manual and nonporous, such as concrete or masonry
and the California Traffic Noise Analysis surfaces, the barriers can reflect noise back
Protocol. and forth between the barriers, decreasing
their effectiveness. As a result of research
1102.3 Noise Barrier Heights performed by the Department and others,
reflective parallel barriers should have a
(1) Minimum Height. Noise barriers should have
width-to-height ratio (W:H) of at least 10:1 to
a minimum height of 6 feet (measured from
avoid the risk of perceptible reduction in
the top of the barrier to the top of the
performance of both noise barriers. The width
foundation).
is the distance between the two barriers, and
(2) Maximum Height. Noise barriers should not the height is the average height of both
exceed 14 feet in height (measured from the barriers with reference to the roadway
pavement surface at the face of the safety- elevation. For example, two parallel barriers,
shape barrier) when located 15 feet or less one 10 feet, the other 14 feet high, should be
from the edge of the traveled way, and should separated by at least 120 feet to avoid a
not exceed 16 feet in height above the ground noticeable degradation in performance. A
line when located more than 15 feet from the perceptible, or noticeable decrease in
traveled way. performance is defined as a reduction of
3 decibels or more in noise attenuation.
(3) Truck Exhaust Intercept. Current FHWA
noise barrier design procedures result in noise The advent of new technology has resulted in
barrier heights which often do not intercept the approval of “absorptive” soundwalls that
noise emitted from the exhaust stack of trucks. have been proved to be helpful in reducing the
For design purposes, the noise barrier should effects of reflective noise, particularly where
intercept the line of sight from the exhaust parallel noise barriers are used as described
stack of a truck to the receptor. The truck above. For more information on this
stack height is assumed to be 11.5 feet above emerging technology, please refer to the
the pavement. The receptor is assumed to be Department of Design website.
5 feet above the ground and located 5 feet
from the living unit nearest the roadway. If
this location is not representative of potential
1100-4 HIGHWAY DESIGN MANUAL
September 1, 2006
line should be parallel to the profile (5) Preliminary Site Data. In using the "Top of
grade of the soundwall. Soundwall/Bottom of Concrete Barrier" line
concept, it is important that the preliminary
• If the soundwall is on a concrete
site data be as complete as possible. To
barrier, the Top of Concrete Barrier
eliminate or minimize construction change
line must be constant height above the
orders the following guidance is provided:
profile grade and the Bottom of
Concrete Barrier line should be shown • Provide accurate ground line profiles.
on the plans.
• Select only standard or pre-approved
• If the soundwall is on a Retaining design alternative soundwall types.
Wall, the Top of Retaining Wall line or
• Provide adequate information based on
the Bottom of Footing line and
foundation investigation.
Retaining Wall height should be shown
on the plans. • Locate overhead and underground utilities.
• The original ground (OG) line and any • Review drainage and show any
known utilities should be shown on the modifications on the plans.
Soundwall Plan sheets. • Determine and specify architectural
(3) Pay Quantities. Soundwalls are to be treatment.
measured by the square foot between the • Determine the need for special design, and
elevation lines shown on the plans and the coordinate with the Office of Structures
length of the wall. Soundwall footings are to Design during the early stages of design.
be paid as minor concrete and concrete
barriers are to be paid for as concrete barrier
1102.6 Noise Barrier Aesthetics
(modified). Piles are to be paid for separately
to facilitate minor changes in the field. (1) General. A landscaped earth berm or a
combination wall and berm tend to minimize
Refer to the Standard Special Provisions for
the apparent noise barrier height and are an
more information on measurement and pay
aesthetically acceptable alternative among
quantities.
noise barrier options; however, these
When calculating costs for determining alternatives are not always suitable for many
“reasonableness,” all pay quantities associated sites due to limited space.
with the proposed soundwalls should be
Some additional cost to enhance the aesthetic
included in the analysis. Refer to the
quality of the noise barrier is usually
California Traffic Noise Analysis Protocol for
warranted. Early community involvement
a discussion on this topic.
toward proposing asesthetic treatment
(4) Working Drawings. Working Drawings are improvements on noise barriers is
no longer required for state designed masonry recommended to accommodate contextual
block soundwalls in view of the fact that all considerations. However, accountability for
the information necessary to construct the designs that significantly increase the cost of
wall should be shown in the contract plans. the noise barrier should be a topic for
The Special Provisions for Alternative discussion early in the design process.
Soundwall systems should require the
Soundwalls should not be designed with
successful bidder to submit four (4) sets of
abrupt beginnings or ends. Generally, the
drawings for initial review and between six
ends of the soundwall should be tapered or
(6) and twelve (12) additional sets, as
stepped if the height of the soundwall exceeds
requested by the Engineer, for final approval
6 feet. See Standard Plans for further details.
and use during construction. Refer to Bridge
Consult the District Landscape Architect
Reference Specification 51-561(51SWAL) for
regarding the design of tapers or stepped ends,
more information.
1100-6 HIGHWAY DESIGN MANUAL
September 1, 2006
aesthetic treatment, highway planting and streets, when available. If access is not
landscaping adjacent to noise barriers. available via local streets, access gates or
openings are essential at intervals along the
(2) Aesthetic Treatment. Standard aesthetic
noise barrier. Access may be provided via
treatments have been developed by the DES
offsets in the barrier. Offset barriers must be
Office of Structure Design for the various
overlapped a minimum of 2.5 to 3 times the
alternative materials.
offset distance in order to maintain the
When treatment that is not a standard aesthetic integrity of the sound attenuation of the main
treatment is proposed for noise barriers, barrier. Location of the access openings must
contact the District Landscape Architect for be coordinated with the District maintenance
selection of the most appropriate treatment. office.
The Headquarters Traffic Liaison should be
(3) Noise Barrier Material. The alternative
consulted in these instances to ensure that the
materials selected for the noise barrier should
treatment of choice satisfies all safety
be appropriate for the environment in which it
requirements.
is placed. For walls that are located at or near
(3) Planting Near Noise Barriers. The use of the edge of shoulder, the portion of the noise
plants in conjunction with noise barriers can barrier located above the safety-shape
help to combat graffiti and enhance public concrete barrier should be capable of
acceptance of the noise barrier. When withstanding the force of an occasional
landscaping is to be placed adjacent to the vehicle which may ride up above the top of
soundwall, which will eventually screen a the safety barrier.
substantial portion of the wall, only minimal
aesthetic treatment is justified. 1102.8 Emergency Access Considerations in
See Index 902.3 and the Project Development Noise Barrier Design
Procedures Manual for additional information. (1) General. In addition to access gates being
constructed in noise barriers to satisfy the
1102.7 Maintenance Consideration in Noise Department’s maintenance needs, they may
Barrier Design also be constructed to provide a means to
(1) General. Noise barriers placed within the area access the freeway in the event of a
between the shoulder and right of way line catastrophic event which makes the freeway
complicate the ongoing maintenance impassable for emergency vehicles. These
operations. When there is a substantial gates are not intended to be used as an
distance behind the noise barriers and in front alternate means of emergency access to
of the right of way line, special consideration adjacent neighborhoods. Access to those
is required. If the adjoining land is occupied areas should be planned and provided from
with streets, roads, parks, or other large the local street system. Small openings may
parcels, an effort should be made during the also be provided in the noise barrier which
right of way negotiations to have the abutting would allow a fire hose to be passed through
property owners maintain the area. In this it. Local emergency response agencies should
case, the chain link fence at the right of way be contacted early in the design process to
line would not be required. Maintenance by determine the need for emergency access
others may not be practical if a number of gates and fire hose openings.
small individual properties abut the noise (2) Emergency Access Gate Requirements.
barrier. Access gates in noise barriers should be kept
(2) Access Requirements. Access to the back side to a minimum and should be at least
of the noise barrier must be provided if the 1,000 feet apart. Locations of access should
area is to be maintained by the Department. be coordinated with the District Maintenance
In subdivided areas, access can be via local office. Only one opening should be provided
at locations where there is a need for access
HIGHWAY DESIGN MANUAL 1100-7
September 1, 2006
BORROW
Definition --------------------------------------------- 62.7 CALIFORNIA OPERATIONAL SAFETY AND
HEALTH (CAL-OSHA)
BRANCH CONNECTION Tunnel Safety Orders --------------------------------- 110.12
----------------------------------------------------------- 62.4
Freeway-to-freeway --------------------------------- 504.4 CALIFORNIA R-VALUE
Interchange, Entrances and Exits ------------------ 504.2 Definition --------------------------------------------- 62.7
Measurement of -------------------------------------- 614.3
BRIDGE REPLACEMENT & REHABILITATION Record Keeping -------------------------------------- 605.1
PROGRAM
------------------------------------------------------------ 43.3 CALIFORNIA ROAD SYSTEM MAP
---------------------------------------------------------- 81.4
BRIDGES
----------------------------------------------------------- 208 CAMBER
Alignment --------------------------------------------- 203.9 Definition --------------------------------------------- 806.2
Approach Railing ------------------------------------ 208.10 ----------------------------------------------------------- 829.2
Clearances --------------------------------------------- 309
Deer Crossing ----------------------------------------- 208.8 CANTILEVER WALLS
Definition --------------------------------------------- 62.2 ----------------------------------------------------------- 210.1
Embankment Slopes --------------------------------- 208.5
Equipment Crossings -------------------------------- 208.8 CAPACITY
Falsework Clearance --------------------------------- 204.8 Drainage Structure ----------------------------------- 806.2
Flood Design ------------------------------------------ 821.3 Highway ----------------------------------------------- 102
Grade Line -------------------------------------------- 204.7 Intersection -------------------------------------------- 402.1
Index 4 HIGHWAY DESIGN MANUAL
March 7, 2014
Operational Features Affecting Design ---------- 402.1 Design Standards ------------------------------------- 405
Ramp Intersection ------------------------------------ 406 Left-turn ---------------------------------------------- 405.2
Safety Roadside Rests ------------------------------ 903.5 Principles of ------------------------------------------- 403
Right-turn --------------------------------------------- 405.3
CAPILLARITY
Definition --------------------------------------------- 806.2 CHANNELIZATION, PRINCIPLES OF
------------------------------------------------------------ 403
CAPILLARY WATER Angle of Intersection -------------------------------- 403.3
Definition --------------------------------------------- 806.2 Areas of Conflict ------------------------------------ 403.2
----------------------------------------------------------- 841.2 Major Movements ----------------------------------- 403.1
Points of Conflict ------------------------------------ 403.4
CAPITAL PREVENTATIVE MAINTENANCE Precautions ------------------------------------------- 403.12
------------------------------------------------------------ 603.3 Prohibited Turns ------------------------------------- 403.8
Refuge Areas ----------------------------------------- 403.7
CATCH BASIN Signal Control --------------------------------------- 403.9
Definition --------------------------------------------- 806.2 Speed-change Areas -------------------------------- 403.5
Inlets -------------------------------------------------- 837.2 Summary --------------------------------------------- 403.11
Traffic Control Devices ---------------------------- 403.10
CATCH POINT Turning Traffic -------------------------------------- 403.6
Clearance to Right of Way Line ------------------- 304.2
Side Slope Standards -------------------------------- 304.1 CHECK DAM
Definition --------------------------------------------- 806.2
CATTLE PASSES
----------------------------------------------------------- 208.8 CIENEGA
Definition --------------------------------------------- 806.2
CEMENT TREATED PERMEABLE BASE
also see BASE Definition----------------------------- 62.7 CLEANOUT
Definition --------------------------------------------- 806.2
CENTRAL ANGLE ----------------------------------------------------------- 842.4
----------------------------------------------------------- 203.4
CLEAR DISTANCE
CENTRIFUGAL FORCE Stopping Sight Distance on Horizontal Curves - 201.6
Formula ----------------------------------------------- 202.1
Superelevation ---------------------------------------- 202 CLEAR RECOVERY ZONE
----------------------------------------------------------- 309.1
CHAIN LINK
Fences ------------------------------------------------- 701.2 CLEARANCES
Railings, Bridges ------------------------------------ 208.10 ------------------------------------------------------------- 309
Airway-highway -------------------------------------- 207
CHANNEL, ROADSIDE Falsework --------------------------------------------- 204.6
Alignment & Grade --------------------------------- 862.2 Lateral, for Elevated Structures ------------------- 309.4
Changes ------------------------------------------------ 867 Minimum ----------------------------------------------- 309.1
Characteristics ---------------------------------------- 813 Pedestrian Over Crossings ------------------------- 309.2
Cross Section ----------------------------------------- 863 Railroad ----------------------------------------------- 309.5
Design Consideration -------------------------------- 861 Signs, Vertical --------------------------------------- 309.2
Flow Classifications -------------------------------- 866.2 Slope to Right of Way Line ------------------------ 304.2
Flow Equations -------------------------------------- 866.3 Structures, Horizontal ------------------------------- 309.1
Linings ------------------------------------------------- 865 Structures, Vertical ---------------------------------- 309.2
Stability ------------------------------------------------ 864 Tunnel ------------------------------------------------- 309.3
Unlined ----------------------------------------------- 861.9
CLIMATE
CHANNEL & SHORE PROTECTION Pavement Map ---------------------------------------- 615
---------------------------------------------------------- 870
Armor ------------------------------------------------- 873.3 CLIMBING LANES
Design, Concepts ------------------------------------ 873.1 Transitions -------------------------------------------- 206.2
Design, Highwater & Hydraulics ----------------- 873.2 Sustained Grades ------------------------------------ 204.5
Site Considerations ---------------------------------- 872.3
Training ----------------------------------------------- 873.4 CLOVERLEAF INTERCHANGE
Local Streets ----------------------------------------- 502.2
CHANNELIZATION Freeway-to-freeway --------------------------------- 502.3
----------------------------------------------------------- 62.4
HIGHWAY DESIGN MANUAL Index 5
March 7, 2014
FLOW FUNDING
Channel ----------------------------------------------- 816.6 ------------------------------------------------------------ 44
Critical ------------------------------------------------ 864.3 Federal-Aid Eligibility ------------------------------ 44.1
Definition --------------------------------------------- 806.2 Federal Participation Ratio ------------------------- 44.2
Line ---------------------------------------------------- 806.2 FUNNELING
Subcritical -------------------------------------------- 864.3
Supercritical ------------------------------------------ 864.3 ----------------------------------------------------------- 403.1
FREE
G
Outlet, Definition ------------------------------------ 806.2
Water, Definition ------------------------------------ 806.2
FREEBOARD GALLERIES
Definition --------------------------------------------- 806.2 Drainage ---------------------------------------------- 841.5
------------------------------------------------------------ 866 GEOMETRIC CROSS SECTIONS
FREEWAY ------------------------------------------------------------ 300
----------------------------------------------------------- 62.3 Definition --------------------------------------------- 62.1
Entrances and Exits at Interchanges -------------- 504.2 GEOMETRIC DESIGN
Landscape -------------------------------------------- 62.5
------------------------------------------------------------ 900 Definition --------------------------------------------- 62.4
Structure Standards ---------------------------------- 200
FREEWAY CONNECTIONS WITH EXISTING Undesirable Geometric Features, Intersections -- 402.2
ROADS
GEOTECHNICAL DESIGN REPORT
----------------------------------------------------------- 106.2
------------------------------------------------------------ 113
FREEWAY-TO-FREEWAY CONNECTIONS Content ------------------------------------------------ 113.2
----------------------------------------------------------- 62.4 Local Materials Sources ---------------------------- 111.2
----------------------------------------------------------- 504.4 Policy ------------------------------------------------- 113.1
Branch Connections ---------------------------------- 504.4 Side Slope Standards -------------------------------- 304.1
Grade Line ------------------------------------------- 204.2 Submittal and Approval ---------------------------- 113.3
Grades -------------------------------------------------- 504.4 GORE
Lane Drops -------------------------------------------- 504.4
----------------------------------------------------------- 62.4
Metering ---------------------------------------------- 504.3
Contrasting Surface Treatment -------------------- 504.2
------------------------------------------------------------ 504.4
Paved Gore ------------------------------------------- 504.2
Shoulder Width --------------------------------------- 504.4
FREEWAY-TO-FREEWAY INTERCHANGES GRADE
Cross Section, Position with Respect to ---------- 204.2
----------------------------------------------------------- 502.3
to Drain, Definition --------------------------------- 806.2
FRENCH DRAINS Freeway Entrance Standards ----------------------- 504.2
Definition --------------------------------------------- 806.2 Freeway Exit Standards ----------------------------- 504.2
----------------------------------------------------------- 841.5 Freeway-to-freeway Connection Standards ----- 504.4
General Controls ------------------------------------ 204.1
FRICTION FACTORS Horizontal Alignment, Coordination with ------- 204.6
----------------------------------------------------------- 202.1 Ramps ------------------------------------------------- 504.2
Rolling Profile --------------------------------------- 204.1
FRONTAGE ROADS Safety Roadside Rests ------------------------------ 903.5
Definition --------------------------------------------- 62.3 Separate Lines --------------------------------------- 204.7
Cross Section Standards ----------------------------- 310 Separation -------------------------------------------- 62.4
Access Control --------------------------------------- 104.3 Separation Structures -------------------------------- 208
Cross Section ---------------------------------------- 310.1 Separation, Pedestrian ------------------------------ 105.2
Curbs -------------------------------------------------- 303.6 Standards --------------------------------------------- 204.3
Driveways -------------------------------------------- 205.4 Stopping Sight Distance at Crests ----------------- 201.4
Financed by Others ---------------------------------- 104.3 Stopping Sight Distance at Sags ------------------- 201.5
Headlight Glare -------------------------------------- 310.3 Structures --------------------------------------------- 204.8
Horizontal Clearance ------------------------------- 309.1 Sustained Grades ------------------------------------ 204.5
Outer Separation ------------------------------------- 310.2 Vertical Curves -------------------------------------- 204.4
Railroad Crossings ---------------------------------- 104.3 GRADE LINE
Sidewalks --------------------------------------------- 105.1
Bridge Decks ----------------------------------------- 204.8
HIGHWAY DESIGN MANUAL Index 13
March 7, 2014
Stopping Sight Distance and Visibility ----------- 405.10 Design Standards ------------------------------------- 903
Transit Use ------------------------------------------- 405.10 Facilities and Features ------------------------------ 903.5
Truck Apron ----------------------------------------- 62.4 Fencing ----------------------------------------------- 903.5
Vertical Clearance ----------------------------------- 405.10 Grading ----------------------------------------------- 903.5
Minimum Standards -------------------------------- 903.1
ROUNDED INLET Planting and Irrigation ------------------------------ 903.5
Definition --------------------------------------------- 806.2 Sewage Facilities ------------------------------------ 903.5
Site Feasibility --------------------------------------- 903.4
ROUNDED LIP Size and Capacity ----------------------------------- 903.5
----------------------------------------------------------- 826.3 Water Supply ---------------------------------------- 706.6
Water Supply ---------------------------------------- 903.5
RRR CRITERIA
Design Period ---------------------------------------- 103.2 SAG CULVERT
Left-Turn Lanes ------------------------------------- 405.2 Definition --------------------------------------------- 806.2
Multi lane Cross Section --------------------------- 307.6 ----------------------------------------------------------- 829.7
Pavement Design Life ------------------------------ 612.5
Two-lane Cross Section ---------------------------- 307.3 SCENIC
Highway ---------------------------------------------- 62.3
RUNNING Values -------------------------------------------------- 109
Speed -------------------------------------------------- 62.8 Values, Safety Roadside Rests -------------------- 903.4
Time --------------------------------------------------- 62.8
SCENIC VALUES IN PLANNING AND DESIGN
RUNOFF ------------------------------------------------------------ 109
------------------------------------------------------------ 816 Aesthetic Factors ------------------------------------ 109.3
Drainage, Definition -------------------------------- 806.2 Basic Precepts --------------------------------------- 109.1
Factors Affecting ------------------------------------ 811.5 Design Speed ---------------------------------------- 109.2
Superelevation Transition -------------------------- 202.5
SCHOOL PEDESTRIAN WALKWAYS
RURAL ----------------------------------------------------------- 105.1
Acceleration Lane at Intersection ----------------- 405.1
Access Control --------------------------------------- 504.8 SCOUR
Area, Definition ------------------------------------- 81.3 Definition --------------------------------------------- 806.2
Design Speed ---------------------------------------- 101.2 ----------------------------------------------------------- 827.2
Driveway Connection ------------------------------- 205.4
Interchange Spacing -------------------------------- 501.3 SEAL
Median Standards ----------------------------------- 305.1 Fog ---------------------------------------------------- 604.6
Outer Separation ------------------------------------- 310.2 Slurry -------------------------------------------------- 603.2
Weaving Section ------------------------------------ 504.7
SEDIMENTATION
RURAL AND SINGLE INTERSTATE ROUTING Definition --------------------------------------------- 806.2
----------------------------------------------------------- 309.2 ----------------------------------------------------------- 823.2
----------------------------------------------------------- 862.2
RUTTING ----------------------------------------------------------- 865.2
Definition --------------------------------------------- 62.7
SEPARATE ROADWAY
----------------------------------------------------------- 305.6
S
SERVICEABILITY
Definition --------------------------------------------- 62.7
SAFETY
Planting ----------------------------------------------- 902.2 SETTLEMENT
Planting and Irrigation ------------------------------ 902.1 Definition --------------------------------------------- 62.7
Railings on Walls ------------------------------------ 210.5 Structure Approach --------------------------------- 208.11
Reviews ----------------------------------------------- 110.8
Roadside Rests ---------------------------------------- 903 SEVERANCE DAMAGES
Tunnel Safety Orders ------------------------------- 110.12 Definition --------------------------------------------- 62.6
Worker ------------------------------------------------ 110.7
Worker, Falsework Clearance --------------------- 204.8 SHALL
Definition and Usage ------------------------------- 82.1
SAFETY ROADSIDE RESTS
Definition --------------------------------------------- 62.5
HIGHWAY DESIGN MANUAL Index 25
March 7, 2014
SPACING STANDARDS
Drainage Pipes --------------------------------------- 824.2 ------------------------------------------------------------ 80
Vehicle ------------------------------------------------ 62.8 Advisory ---------------------------------------------- 82.1
Approval for Nonstandard Design ---------------- 82.2
SPECIAL CONSIDERATIONS FHWA and AASHTO ------------------------------ 82.3
------------------------------------------------------------ 110 Mandatory -------------------------------------------- 82.1
Air Pollution, Control of --------------------------- 110.3 Other Approval -------------------------------------- 82.1
Control of Noxious Weeds -------------------------- 110.5 Permissive -------------------------------------------- 82.1
Earthquake Consideration -------------------------- 110.6 STATE HIGHWAY, CROSS SECTIONS
Overloaded Material Hauling, Design for ------- 110.1
Safety Reviews -------------------------------------- 110.8 ------------------------------------------------------------ 307
Traffic Control Plans -------------------------------- 110.7 also see CROSS SECTIONS
Water Pollution, Control of ------------------------ 110.2 STEEL STRUCTURES
Wetlands Protection --------------------------------- 110.4
Colors ------------------------------------------------- 705.2
SPECIAL DESIGNS
STEPPED SLOPES
See RESEARCH/SPECIAL DESIGNS
----------------------------------------------------------- 304.5
SPECIAL STRUCTURES AND INSTALLATION
STOPPING SIGHT DISTANCE
------------------------------------------------------------ 703
see SIGHT DISTANCE
SPECIFIC ENERGY
STORAGE
Definition --------------------------------------------- 806.2
----------------------------------------------------------- 864.3 ----------------------------------------------------------- 838.4
Basin, Definition ------------------------------------ 806.2
SPEED Definition --------------------------------------------- 806.2
Definition --------------------------------------------- 62.8 Depression -------------------------------------------- 819.2
Comfortable (see MAXIMUM COMFORTABLE Detention --------------------------------------------- 812.6
SPEED) Interception ------------------------------------------- 812.6
Design (See DESIGN SPEED) Left-turns --------------------------------------------- 405.2
High, Defintion -------------------------------------- 62.8 Retention, Definition -------------------------------- 806.2
Low, Definition -------------------------------------- 62.8 Right-turns ------------------------------------------- 405.3
Operating --------------------------------------------- 62.8 STORM
Posted ------------------------------------------------- 62.8
Running - ---------------------------------------------- 62.8 Definition --------------------------------------------- 806.2
Speed Change Areas -------------------------------- 402.5 Design, Establishing -------------------------------- 818.2
Design, Recommended Criteria ------------------- 821.2
SPEED-CHANGE LANES Drain, Definition ------------------------------------ 806.2
----------------------------------------------------------- 62.1 STP
Intersections ------------------------------------------ 403.5
Left-turn Channelization --------------------------- 405.2 see SURFACE TRANSPORTATION PROGRAM
Pavement Transitions -------------------------------- 206 STREAM WATERS
Right-turn Channelization -------------------------- 405.3
Speed Change Areas -------------------------------- 402.5 Definition --------------------------------------------- 806.2
HIGHWAY DESIGN MANUAL Index 27
March 7, 2014
STREETS SUBURBAN
Definitions -------------------------------------------- 62.3 ----------------------------------------------------------- 81.3
STREET FURNITURE SUMP
Definitions -------------------------------------------- 62.5 Definition --------------------------------------------- 806.2
----------------------------------------------------------- 831.3
STRUCTURAL PLATE
Arches ------------------------------------------------- 852.6 SUPERCRITICAL FLOW
Vehicular Underpasses ------------------------------ 852.6 Definition --------------------------------------------- 806.2
----------------------------------------------------------- 864.3
STRUCTURAL SECTION
see PAVEMENT STRUCTURE SUPERELEVATION
Axis of Rotation -------------------------------------- 202.4
STRUCTURE APPROACH Basic Criteria ----------------------------------------- 202.1
Design Responsibilities ----------------------------- 601.3 Bridge --------------------------------------------------- 203.9
Foundation: Embankment Design ------------------ 208.11 Channels ----------------------------------------------- 866.2
Pavement Systems ----------------------------------- 672 City Streets and County Roads --------------------- 202.7
Slab-New Construction Projects ------------------- 208.11 Comfortable Speeds --------------------------------- 202.2
Slab-Rehabilitation Projects ------------------------ 673 Compound Curves ----------------------------------- 202.6
Ramps ------------------------------------------------- 504.3
STRUCTURE CLEARANCE Relationship to Speed on Curves ------------------ 203.2
----------------------------------------------------------- 309 Reversing Curves ------------------------------------ 203.6
Elevated Structures ----------------------------------- 309.4 Runoff ------------------------------------------------- 202.5
Horizontal --------------------------------------------- 309.1 Standards ---------------------------------------------- 202.2
Railroad ----------------------------------------------- 309.5 Transition --------------------------------------------- 202.5
Tunnel ------------------------------------------------- 309.3
Vertical ------------------------------------------------ 309.2 SURFACE
Course, Definition ----------------------------------- 62.7
STRUCTURES, SLOPE TREATMENT UNDER Course, Description ---------------------------------- 602.1
See SLOPE TREATMENT Runoff, Definition ----------------------------------- 806.2
Water, Definition ------------------------------------- 806.2
STRUTTING Water -------------------------------------------------- 831.1
Definition --------------------------------------------- 806.2
SURFACE TRANSPORTATION PROGRAM
SUBBASE ---------------------------------------------------------- 43.1
Definition ---------------------------------------------- 62.7
Description -------------------------------------------- 602.1 SWALE
Engineering Criteria --------------------------------- 663 Definition --------------------------------------------- 806.2
Lime Treated ------------------------------------------ 662.2
Treated ------------------------------------------------- 662.2 SWEPT WIDTH
Definition -------------------------------------------- 62.4
SUBCRITICAL FLOW ----------------------------------------------------------- 404.1
Definition --------------------------------------------- 806.2 Design Considerations ------------------------------- 404.2
----------------------------------------------------------- 864.3
SUBDRAIN T
Definition --------------------------------------------- 806.2
----------------------------------------------------------- 841.5
TAPERED INLET
SUBGRADE Definition --------------------------------------------- 806.2
----------------------------------------------------------- 614 ----------------------------------------------------------- 826.4
Definition --------------------------------------------- 62.7
Description -------------------------------------------- 602.1 TEXTURING
Engineering Considerations ------------------------ 614.1 Rigid Pavement --------------------------------------- 622.7
Enhancement Fabrics -------------------------------- 614.5
THREE-CENTER CURVE
SUBSEAL Intersections ------------------------------------------ 405.7
----------------------------------------------------------- 607.6
TIME OF CONCENTRATION
SUBSURFACE DRAINAGE Channel Flow ----------------------------------------- 816.6
----------------------------------------------------------- 840 Combined Flow -------------------------------------- 816.6
Index 28 HIGHWAY DESIGN MANUAL
March 7, 2014
UNDERPASS VOLUME
Railroad, Grade Line -------------------------------- 204.8 ----------------------------------------------------------- 62.8
Railroad ----------------------------------------------- 208.9 Design Hourly Volume ------------------------------ 103.1
Design Volume --------------------------------------- 62.8
UNDIVIDED HIGHWAYS
Axis of Rotation -------------------------------------- 202.4
Grade Line -------------------------------------------- 204.2 W
WALLS, RETAINING
WIDTH
see EARTH RETAINING SYSTEMS
Driveway, Access Openings on Expressways --- 205.1
WATER Driveway, Urban ------------------------------------ 205.3
Course, Definition ----------------------------------- 806.2 Lane --------------------------------------------------- 301.1
Pollution, Control of -------------------------------- 110.2 Lane, on Curves ------------------------------------- 504.3
Quality Control Boards ----------------------------- 110.2 Left Turn Lanes -------------------------------------- 405.2
Shed --------------------------------------------------- 819.2 Median ------------------------------------------------ 305.1
Table, Definition ------------------------------------ 806.2 Opening for Falsework ----------------------------- 204.8
Way, Definition -------------------------------------- 806.2 Pavement --------------------------------------------- 301.1
Wells, Abandonment -------------------------------- 110.2 Right of Way ------------------------------------------ 306
Shoulder ---------------------------------------------- 302.1
WATER SUPPLY Structures --------------------------------------------- 208.1
Roadside Rests --------------------------------------- 903.5 Swept, Definition ------------------------------------ 62.4
Roadside Rests and Landscaping ----------------- 706.6 Swept, Design Considerations --------------------- 404.2
Vista Points ------------------------------------------ 706.6 Tracking, Definition -------------------------------- 62.4
Tracking, Design Considerations ----------------- 404.2
WAVE
Height ------------------------------------------------- 873.2 Y
Run-up ------------------------------------------------ 873.2
WEAVING
YARDS
----------------------------------------------------------- 62.8
Sections ----------------------------------------------- 62.4 Maintenance ------------------------------------------ 107.2
Sections, Interchange ------------------------------- 504.7 Plant Sites, Contractors ------------------------------ 112
WEED CONTROL
Noxious, Control of ---------------------------------- 110.5
WEEPHOLES
Definition --------------------------------------------- 806.2
----------------------------------------------------------- 872.2
WEIGHING FACILITIES
Truck -------------------------------------------------- 703.1
WEIR
Definition --------------------------------------------- 806.2
WELLS
----------------------------------------------------------- 841.5
Water, Abandonment ------------------------------- 110.2
WETLANDS PROTECTION
----------------------------------------------------------- 110.4
WHEELBASE
Definition --------------------------------------------- 62.4
WHEELCHAIR RAMPS
see CURB RAMPS
WIDENING
Pavement ---------------------------------------------- 206.2
Ramps, for Trucks ----------------------------------- 504.3
Pavement Design Life ------------------------------ 612.3
Pavement, Project Type ---------------------------- 603.2
Signalized Intersections ---------------------------- 405.9
Slope Benches and Cut Widening ----------------- 304.3