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Optimization Techniques Applied to


Earthmoving and Highway Construction: a
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Article · September 2016


DOI: 10.15866/irece.v7i5.10294

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International Review of Civil Engineering (I.RE.C.E.), Vol. 7, N. 5
ISSN 2036 - 9913 September 2016

Optimization Techniques Applied to Earthmoving


and Highway Construction: a Survey

Viviane Adriano Falcão1, Ernesto Ferreira Nobre Júnior2, Bruno de Athayde Prata3

Abstract – Some studies claim that for overall savings in construction, planners should develop
a strategy to optimize the cost of construction. In earthworks to highway construction, there are
some ways to accomplish this using specific optimization techniques, such as minimizing the total
distance traveled by equipment, minimizing total costs, and minimizing the execution time in
balance with resource utilization. Mathematical programming is emphasized because it enables
the development of important tools to minimize time, effort, and decision making, with the proven
ability to determine optimal or near-optimal solutions.
This paper presents a review of previous studies that employed optimization techniques to solve
problems associated with earthmoving and highway construction. The review is organized around
optimization techniques with the objective of optimizing cost and time through the efficient use of
constrained and unconstrained resources. From the area of operations research, we can apply
three principal techniques to solve earthmoving problem: transportation, scheduling, and routing.
The article also provides an overview of this research area and its potential for practical use and
discusses gaps that need to be filled in future studies.
Many studies and papers have focused on mathematical optimization, but few have been applied in
real-world projects and few have been designed to interface with commercially available software.
Therefore, the practical application of such tools is still limited. Copyright © 2016 Praise Worthy
Prize S.r.l. - All rights reserved.

Keywords: Earthworks, Highway, Mathematical Programming, Optimization

I. Introduction As well as resource optimization can lead to a


significant reduction of the duration and cost of repetitive
These Normally, earthwork is equivalent to construction projects, such as roads, buildings, and
approximately 25% of total highway construction costs, housing developments [4]. In this context, computer
and this can increase considerably, depending on the models that automate the cost minimization process in
place where the road is inserted [1]. earthworks are highly desirable. Three principal
Earthmoving is a significant factor in determining the techniques are available in the area of operations
total construction cost of a road project and may research to solve earthmoving problem: transportation,
represent more than 25% according the works location. scheduling, and routing.
Thus, obtaining optimal earthmoving costs is essential These techniques can minimize the total cost,
for a road. Earthmoving operations in road construction minimize execution time, and optimize the trade-off
are an important item in contractor bids. Therefore, between costs and resource utilization. The objective of
proper planning and accurate cost estimation are this paper is to present an analysis of previous studies
considered essential for project execution and profit that employed optimization techniques to solve
maximization. scheduling problems associated with earthmoving and
The careful selection of borrow/disposal sites, highway construction. The article provides an overview
equipment, and materials is essential in this process [2]. of this research area and its potential for practical use,
The planning of highway works requires the inclusion demonstrating gaps that need to be filled by future
of a budget and construction activity schedule. The studies.
inherent uncertainty and complexity of construction The article is divided into four sections. The second
makes planning the work a particularly difficult task for section presents the delimitation of the study, which
project managers because of the necessity to predict and addresses the main definitions, considerations, and
preview likely future events. planning techniques used. The third section is the core of
Planners should develop a strategy to minimize the the work. It presents an overview of the papers in this
total distance traveled by vehicles between the cutting domain after we analyzed the studies that used
areas and landfill to achieve overall savings in optimization techniques for earthwork and repetitive
Construction [3]. construction.

Copyright © 2016 Praise Worthy Prize S.r.l. - All rights reserved DOI: 10.15866/irece.v7i5.10294

137
Viviane Adriano Falcão, Ernesto Ferreira Nobre Júnior, Bruno de Athayde Prata

We categorized this section into Integer Linear main groups: linear (e.g., roads, railways, and pipelines)
Programming, Quadratic Programming, Dynamic and non-linear (e.g., high-rise buildings and multiple
Programming, Genetic Algorithms, and others dwellings). In non-linear projects, work teams repeat
metaheuristics. The fourth section discusses future certain tasks for each project unit [15]. Lineares designs,
research. unlike non-lineares designs, are usually divided into
sections to which teams are assigned.
II. Mathematical Programming
for Highways Works II.1. Integer Linear Programming

This section presents the main studies on optimizing Integer Linear Programming is extensively employed
costs and scheduling earthwork and roadwork. We first in earthmoving modeling because of its simplicity and
provide a brief introduction of optimization techniques, effectiveness. Normally, when we use Integer Linear
followed by an analysis of each paper, classified by type Programming, the analyst transforms the earthmoving
of optimization technique: Integer Linear Programming, problem into a transportation problem. In the
Dynamic Programming, Quadratic Programming, transportation problem, the distances between the source
Genetic Algorithms, and other techniques, such as the (cut) and destination (fill) are predetermined, and the
Neural Dynamics Model and Optimal Control Theory. variables in the decision include the volumes that are
Troubleshooting using optimization techniques is transported. The objective function can then utilize two
considered effective and low-cost because it does not main approaches: minimizing cost and minimizing
require large financial expenditures. distance. Ref. [17] may be considered the first to have
These techniques can be classified into two main studied and analyzed the earthmoving (translocation
groups. Exact methods, like Integer/Linear mass) problem. This paper presents a mathematical
Programming, Non-linear Programming and Dynamic formulation in order to minimize the costs of earth
Programming have a main feature of finding the optimal displacements. It is an important study in linear
solution with high computational cost. Heuristics or programming that presents a mathematical formulation to
metaheuristics (Genetic Algorithm, Ant Colony, minimize the cost of earthmoving.
Simulated Annealing and Particle Swarm Optimization) Ref. [18] employed Linear Programming to solve
provide no evidence of an optimal solution, but the earthmoving transportation problems for a large
computational cost is permissible. Linear Programming earthmoving project in Ahmednagar, India. The objective
models have linear objective functions and constraints. of the model was to minimize the cost of transportation
Integer Programming variables assume only integer in earthworks. Two kinds of indices of the decision
values. Models that have integer and non-integer variable (i.e., the volume transported) were analyzed: the
variables together but object functions and constraints cost and distance between each cut and fill zone. The
that are linear are considered Mixed Integer Linear difficulty in using cost involves the fact that there are no
Programming models. The Nonlinear Programming unit costs for all corresponding options for cut and fill.
model has objective functions and nonlinear constraints. Thus, the author chose to use distance as the decision
The Dynamic Programming model can be variable, and the distance was decreased by
decomposed into simpler submodels. Some mathematical approximately 4%. Despite having dismissed some
models are so complex that it is very difficult or practical aspects (e.g., borrow pit and disposal site zones
impossible to find the optimal solution within acceptable and shrinkage factors), an analysis of this case study
computational time. In these cases, planners may need to confirmed that Linear Programming was an effective tool
opt for a near optimal solution provided by heuristics or for determining the optimal solution to reduce
metaheuristics [5]. earthmoving costs.
Before we begin discussing these studies, we must Ref. [19] presented a method that was based on Mixed
acknowledge that problems associated with highway Integer Programming to minimize earthmoving costs.
works can normally be solved by utilizing three principal The cost is the index for the decision variable (i.e., the
problem from the area of operations research: volume transported), and they split earthwork costs into
transportation, routing, and scheduling. The first two three parts: (1) excavation and loading, (2)
techniques are more common in earthworks projects, and transportation, and (3) placement and compaction.
solving scheduling problems is more common in civil The transportation unit cost was considered
works projects to optimize the tradeoff between project proportional to distance, and the authors do not
duration and resource utilization. considered the impact of soil type in the operations.
Two terms that need to be defined are repetitive Additional costs were considered when necessary, such
projects and linear projects. Repetitive projects as those as borrow pits. With regard to distance, the authors
that are characterized by repetitive construction activities considered the center of mass (i.e., average distance
at all stages (i.e., sections or levels) of the project [4], transported), and they considered the setup cost for the
[6]-[16]. Examples of repetitive projects include borrow pit zone when necessary. The objective function
highways, pipelines, and buildings, among others. The was defined as the sum of the multiplication of unit costs
repetitive construction projects can be classified in two by the decision variables, represented by the quantity of

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Viviane Adriano Falcão, Ernesto Ferreira Nobre Júnior, Bruno de Athayde Prata

material transported (i.e., cut and fill areas, cut to activities are represented by links. The graphical
disposal site, and cut to borrow pit). technique includes time cost curves and lines of balance.
Compared with [18], [19] incorporated more details in The analytical model used Linear Programming. The
their analysis, such as shrinkage factors, borrow pits, objective was to minimize the direct costs of the project
disposal zones, different degrees of compaction, and for each feasible project duration. The model that was
different soil strata. The results of [19] were comparable developed by [7] had many advantages.
to the mass diagram and confirmed that mathematical The model logic was based on productivity. For
programming can be applied in situations in which the example, to reduce the duration of the project, it was
mass diagram is unsuitable. Notably, the model of [19] necessary to increase the productivity of the staff and
was not applied to a case study, which greatly limits the thus increase the direct cost of then. Unlike the
results of the model. aforementioned studies, the focus of this study was to
find the best tradeoff between cost and project duration
Ref. [20] proposed a model to optimize earthmoving
and thus cannot be considered an approach that is based
operations by minimizing the total cost. Unlike previous
on transportation problems but rather scheduling
models, this new model assumed that unit costs are not
problems.
constant throughout the project. More specifically, the
Ref. [23] extended and improved the model that was
paper investigated the factors that affect variations in unit
developed by [2]. This new model was divided into the
costs. Unit costs for purchases and excavation from
following steps:
borrow pits were considered variable in terms of amount,
(1) simulation to provide unit costs and productivity
and other costs were assumed to be constant. This new
rates, depending on the fleet;
model combined Integer and Linear Programming and
(2) optimization of the quantity and distribution of
applied them to a numerical example that is considered
materials and equipment by considering the
an extension of the model of [19].
constraints of the project’s duration and availability
Ref. [21] also modeled earthmoving. They considered
of materials and equipment;
the shrinkage factor, transportation costs, compaction
(3) sequencing of operations based on Mixed Integer
costs, and the need to use borrow pits or disposal areas.
Linear Programming; and
They applied Linear Programming to minimize the total
(4) scheduling of work activities.
cost of earthmoving. However, this study was criticized
One criticism of this model is based on the fact that is
by [22] because of the fact that Christian and Caldera
uses simulation for costs and fleet productivity.
considered only the areas of the borrow pit and disposal
Furthermore, not all possible connections for earth
zones when there was no balance between the volumes of
moving are used, only those that are closer to each other.
cut and fill areas. The second aspect that was criticized
It have been considered two rather of fleet one with
was the scheme that the authors to treat the cut and fill
higher cost and the other with lower cost. The model by
points, which would make it physically impossible to
[23] was applied in two case studies. The first case study
receive or dispose of the material between them. They
was a highway (8 km length). Using this model, the costs
considered a high unit cost between these points to
could be reduced by approximately 20%. The second
prevent the optimal solution passed by them.
case study was a fictional example that was used in
Generally, the studies that were published in the 1980s
previous works [23]. One conclusion that can be drawn is
applied Mathematical Programming techniques to
that to reduce model complexity, the optimal solution
highway works to minimize costs and maximize profits
should not be required.
without considering the duration of work (i.e., the focus
Ref. [24] specifically focused on planning linear
was only on earthmoving). Ref. [2] developed a Linear
projects (e.g., tunnels, roads, etc.). Their objective was to
Programming model that incorporated the work duration,
optimize the rate of construction based on available
soil strata, shrinkage factors, and equipment availability.
resources. They used a Linear Programming technique
The model sought to minimize earthwork costs in road
combined with graphical techniques (line of balance) to
construction by considering different alternatives to
plan linear projects. They created the Planning and
available equipment and thus provide material
Optimization for Linear Operations system. This system
distribution and optimal equipment choices to complete
provides a graphical interface. LINDO software is used
the work in the required time. This was a complex
for Mathematical Programming in linear analysis.
problem, and the formulation became very long as the
Another work that is not based on the Transportation
number of sections of road increased. The example that
Problem. As the two following papers: [25] and [26].
was presented by the authors only considered a fictional
Ref. [25] introduced a Multiobjective Linear
highway with six sections.
Programming model to plan linear repetitive projects and
Ref. [7] presented a new approach to model planning
minimize project durations, costs, and delays. For
for repetitive projects. The model incorporated three
application, some aspects of the model need to be
different techniques (network [chart], graphical [line of
considered.
balance], and analytical [Linear Programming]) in a
First, the project should be divided into sections
unified fashion to model repetitive projects. The network
(units), and activities are repeated within each unit.
technique was a node network, in which activities are
Second, a particular activity may only commence when a
represented by nodes, and the dependencies between

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Viviane Adriano Falcão, Ernesto Ferreira Nobre Júnior, Bruno de Athayde Prata

prior unit is finalized. Importantly, in real-world routing problems that minimizes the distance traveled by
construction, some activities are not repeated in all trucks in the materials distribution of earthmoving
sections, such as reinforcement of the subgrade or activities. This model was applied in a road works case
subgrade regularization. study, which allocated optimal cut and fill areas to
The multiple objective functions of the model by [25] minimize the distance traveled by trucks, consequently
are divided into the minimization of project duration, optimizing truck routes. Comparisons of the model’s
interruption time, total cost, penalties for delays, and results with the mass diagram yielded a distance savings
tradeoff penalties between work completion delays and of 12%.
project resource delays. Thus, the model considers the
project duration cost, resource idle time, and project unit
finalization. The proposed model can generate alternative II.2. Dynamic Programming
schedules by considering the proportional importance of Some highway works use the scheduling problem to
the different cost elements. A noticeable aspect of this optimize the work. They consider these activities, their
article was that its focus was mainly mathematical, with duration and available resource. In the Scheduling
little discussion of case studies or implications in the area problem, each activity have one or more execution
of project management. modes, with different combinations of duration and
Ref. [26] developed a 0-1 Integer Programming model resource utilization with cost. The objective function is to
that sought to simultaneously maximize quality and minimize project duration doing a tradeoff between time,
minimize time and budget. This author applied the model resources and costs. Studies of this section used the
in a roadworks case study in northwestern Portugal. The dynamic programming technique to solve the problem of
model formulation utilized an objective function to planning repetitive linear projects based Scheduling
minimize construction duration and maximize Problem.
performance within minimum budget constraints. Ref. [30] was the first to use Dynamic Programming
Different tradeoffs were made between duration and for planning repetitive projects. The model aims to
cost to define the best resource scenario with regard to minimize the project duration by considering two
cost and quality. To calculate the level of quality, the elements—work continuity and quantity of resources to
index that was suggested by [27] was used. minimize the project duration. According to the author,
Ref. [1] extended the classic models of Linear Integer this coincides with minimum costs. Different alternatives
Programming to minimize earthmoving costs in a road with regard to the quantity of resources for each section
construction project. They considered the removal of were evaluated. More resources were generally
physical barriers (e.g., rivers, trees, and rocks) that may considered the better alternative to minimize the project’s
considerably influence earthwork operations. They also duration. Ref. [6] extended the model of [30] by
included the option of borrow pits and disposal areas. introducing two decision variables and used dynamic
The results provided significant savings for road projects. programming formulation to minimize the project’s
However, with the increasing number of road sections, duration. The first variable represents the durations
the binary variables of the model increased, and the possible to complete each project activity.
computation time made it impractical. Because of this, The second variable represents the durations of
the second part of the paper introduced an algorithm that interruptions possible in each activity. Additionally, a
reduced the resolution time of the model. sensitivity analysis process was described that allows the
Ref. [28] presented a mathematical model that related identification of near-optimal solutions. A bridge
the geometry and geotechnical characteristics of a road construction example based on [30] was used to illustrate
construction site to the allocation of materials, seeking to application of the formulation. Previous works that
find the minimum construction cost. A Linear applied Dynamic Programming were able to identify the
Programming model was proposed to optimize ideal size of the crew for each activity from a set of
earthmoving and roadwork. This model allowed the possible alternatives in a repetitive project. The
assessment of alternative sites with different soil layers optimization criterion of these formulations, however,
and different degrees of compaction. Borrow pits were was limited to minimization of the project’s duration.
allocated in the most economical manner, and more Although this may result in indirect cost minimization, it
inputs could be incorporated, such as the mix of does not guarantee the minimum overall cost. [8]
materials. The proposed model showed that the cost of presented a model that incorporates cost as a decision
the work could be reduced through the rational allocation variable in an objective function. They used a Dynamic
of materials. Programming model and a bridge project [30] as an
Another method to lower costs in earthworks is to example to demonstrate one application and the validity
analyze routing problems. The decision variables include of the model. Ref. [9] proposed a model that uses
the routes and distances between the source (cut) and Dynamic Programming to optimize the construction
destination (fill), which are predetermined. schedule for repetitive projects. The model considers that
The objective function seeks to minimize the total the crew works continuously, without interruptions. For
distance traveled by vehicles. Ref. [29] developed a each repetitive activity, the model identifies the optimal
Linear Programming model based on an analysis of crew formation that minimizes the project’s total cost.

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Viviane Adriano Falcão, Ernesto Ferreira Nobre Júnior, Bruno de Athayde Prata

Because it is a repetitive project, they considered that combination of the two. The model compiles other
improvements in crew productivity occur as work models previously studied a number of interesting
progresses. The model also considers the influence of features and add others features. Among these features
weather conditions on crew production rates. are the ability to represent physical obstructions, such as
Ref. [10] used Dynamic Programming to provide rivers and streams, utilize resource-driven scheduling,
resource selections and consider interruptions and delays incorporate repetitive and non-repetitive activities,
that contribute to the minimum total project cost. consider various predecessors and successors for each
This model generated a graph of the project’s cost that activity, and consider variations in the amount of work
depicts variations in the total cost of the project with total activities. A numerical example of a road construction
duration. These graphs are frequently used for decision project in literature was used to illustrate the model
making in the finance department. With the project skills.
duration defined, the system generates a line of balance, Ref. [16] developed a model that was designed to
with the possibility of updating the line of balance integrate the planning stages of road construction
according to input information. projects. The model automatically generates the work
Ref. [11] developed an object-oriented model to breakdown structure and precedence network respecting
optimize the scheduling of repetitive projects. The model the work logic. It uses Dynamic Programming to
provides various practical features and incorporates a generate schedules that optimize the total project cost,
new algorithm for planning repetitive projects. duration, or both. The Scheduling Algorithm expands the
Optimization is based on Dynamic Programming. proposal developed earlier by [12] and provides
The formulation incorporates cost, providing support additional resources that are adapted primarily to road
for project members to minimize the total cost. For each construction. Work interruptions are not allowed in the
activity, the model helps the planner select the optimal proposed model because equipment is very expensive.
crew and interruption vector among the existing The model is incorporated into a software prototype
alternatives. that operates in the Microsoft Windows environment and
Ref. [4] presented an automated and practical generates graphical schedules.
optimization model. The model uses the formulation of
Dynamic Programming and incorporates a scheduling
and interruption algorithm to automate the occurrence of II.3. Genetic Algorithm
interruptions during planning. They also used the bridge The model developed by [32] had the objective of
example of [30] to demonstrate the model’s application. minimizing total construction costs, including direct
Ref. [31] established a model to optimize resource use costs, indirect costs, interruption costs, and incentives
in highway construction, minimizing the duration and and claims (penalties). The model is based on complete
cost of the work. The model is based on the A + B integration between the critical path and line of balance
bidding method that is widely used by many and uses a non-exact optimization technique (i.e., genetic
transportation departments in the United States. algorithms). The result defines the crew number,
Component A is the bid price for the construction costs.
construction method, and interruptions needed to
Component B is incorporated into the bid price to
maintain continuity of the activities. Resource
represent the economic benefits of the road to the public
constraints, project deadlines, and precedence relations
and local economy. The model is developed with a
Dynamic Programming formulation, and a decision are considered, and the total cost (both direct and
support system is incorporated that provides a user- indirect) is minimized. This model is implemented in
friendly interface to facilitate optimization analysis. Microsoft Excel, which can be considered a positive
The model was applied to a numerical example of a point because engineers usually work with spreadsheets.
road work was applied to illustrate its operation. Another positive point is the establishment of a Gantt
Ref. [13] developed a model to automate data chart to determine the optimal cost in Microsoft Project.
acquisition and guide roadwork scheduling. He used the Unlike a large proportion of prior models that are able
Geographic Information System (GIS) to acquire and to optimize only one objective at a time (e.g., minimize
analyze spatial data of the project and automate the duration or cost), [33] developed a model that optimizes
quantities of cut and fill to establish a Brückner diagram. resource utilization in repetitive projects. This model is
He also created a database model to monitor able to simultaneously minimize the project’s duration
contractor resources. He developed a procedure to and crew work interruptions. The model incorporates a
identify the critical path of an activity and thus accelerate Multiobjective Genetic Algorithm and a Scheduling
construction. Based on this model, he was able to Algorithm. The bridge example of [30] was used to
optimize the project duration and total cost. The model demonstrate the model’s application.
was developed using Dynamic Programming combined Ref. [34] developed a model to optimize costs in
with heuristics. highway construction.
Ref. [15] presented a model that was designed to The objective of the model is to minimize total
optimize linear project scheduling. They optimized the construction costs with regard to duration limitations,
project construction duration, the total cost and a interruptions, and project resources. Software that can be

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Viviane Adriano Falcão, Ernesto Ferreira Nobre Júnior, Bruno de Athayde Prata

integrated with Microsoft Project was developed using manage construction schedules and evaluate optimal
Visual Basic language, and cost optimization was construction that minimizes both time and cost. The
implemented using Evolver software, which uses Genetic model developed in this study is almost identical to the
Algorithms. To demonstrate the capabilities of the one developed by [27].
system, a real example of a road project was used. All studies analyzed above, which are addressed in
The results demonstrated time and cost optimization item Genetic Algorithm, based their models on
and provided crew tasks and the evolution of activity Scheduling Problem. The model developed by [39]
progress. Ref. [27] created a multi-objective optimization sought to optimize earthmoving operations in heavy
model that minimizes time and construction costs while construction projects. The model uses a Genetic
maximizing quality. To reduce the complexity of the Algorithm, Linear Programming, and the GIS.
model, decision variables were compiled. The The Genetic Algorithm is used to generate different
construction method, crew training, and overtime rules crew formation scenarios and seek near-optimal
were incorporated into one variable called resource solutions. Linear Programming is used to determine the
utilization. The model was developed as a multi- quantity of earth to be moved, minimize the project’s
objective Genetic Algorithm. duration, and minimize direct and indirect costs. GIS is
A parallel Multiobjective Genetic Algorithm structure used to develop a Pathfinder Algorithm that feeds the
was developed by [35]. The objective of this structure is model with road data and X, Y, and Z coordinates. The
to allow the optimization of resource utilization in large- model was implemented in prototype software using
scale construction projects. The purpose of this parallel object-oriented programming is used in two examples
assembly is to reduce computation time. The results of literature. Ref. [40] used Genetic Algorithms and
this experiment confirmed that the economy of the Scheduling Algorithms to optimize repetitive project
computation time was significant. planning and both duration and cost, separately and
The development of a practical and automated system together. Furthermore, the unit cost is a function of
based on the model developed by [27] to optimize the duration, which can be continuous or discrete. The
use of construction resources was presented by [36]. The example of Selinger’s bridge was analyzed to validate
system is called the Multiobjective Automated the proposed method as another example to illustrate its
Construction in Resource Optimization System ability to plan a project.
(MACROS) and incorporates the following modules: (1) Ref. [41] presented an approach for the Multiobjective
a module based on multiobjective optimization Optimization Model to plan linear projects. This model
techniques [27], (2) a database module to facilitate data allows planners to create optimum construction
storage that was developed using Microsoft Access (this schedules that minimize the project’s duration, total work
module allows the manual input of data or can import interruptions, and total crew number. The model is
existing data from another format; e.g., Microsoft implemented in an Excel spreadsheet. It is optimized by
Project, (3) a tool module (middleware) to provide combining a weighted sum approach and Genetic
integration between internal modules of the MACROS Algorithms using Evolver software. Moreover, it
and commercially available management software, and provides a line of balance for the analyzed project.
(4) a user interface module to facilitate the input of
project data and visualization of the construction plans
generated. The optimization model of [37] has multiple II.4. Other Techniques
objectives for planning repetitive construction projects. The [42] developed a discrete formulation that applies
The model allows planners to generate and evaluate Optimal Control Theory to minimize the project’s
construction schedules that minimize the project’s duration by considering production rates. The problem of
duration and maximize the work continuity of the crew planning the construction of the bridge of [30] was
simultaneously. The model is organized into three main solved using this method. Ref. [22] provided a model of
modules: scheduling, optimization, and classification. Quadratic Programming to optimize earthworks.
The scheduling module uses a scheduling algorithm to This model was an extension of the [19] model. It
develop resource-driven scheduling for repetitive added linear functions for purchase costs and borrow pit
construction projects. The optimization module uses excavation and disposal area costs. A mathematical
Multiobjective Genetic Algorithms to search for and formulation to optimize planning construction was
identify viable construction plans that establish an developed by [43]. The construction schedule was
optimal balance between project duration and work crew considered as an optimization problem, in which the
continuity. The classification module employs direct costs of the project were minimized for a specified
Multiattribute Utility Theory to rank the plans generated period. They adapted a neural network model that was
to facilitate the selection and implementation of the best previously developed by [44]. Six possible durations of
global plan for the project. Finally, they applied the the project were considered. Ref. [12] presented an
model in the case of [30]. algorithm to plan resources for repetitive activities.
Ref. [38] presented a model based on the For the activity of each section, the algorithm
Multiobjective Genetic Algorithm for linear construction identified the best start and end dates, as the crew for this
project optimization. The model allows planners to activity. It provided a schedule that attended to the

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Viviane Adriano Falcão, Ernesto Ferreira Nobre Júnior, Bruno de Athayde Prata

constraints of precedence relations, crew availability, and [46] and [47], the Great Control Theory [42], Neural
uninterrupted crew work. A numerical example with and Networks [43] and Genetic Algorithms [27]; [32]-[41].
without activity interruptions were analyzed, showing Fig. 1 graphically illustrates the percentage of studies
that activity interruption can reduce project time. considered in this paper that used optimization
Reference [14] described a model that was designed to techniques for highway work.
automate the acquisition and analysis of highway By analyzing the graph, we see that most of the works
construction planning data. GIS was used to analyze used Integer Linear Programming, with 30%, Dynamic
spatial data and estimate the quantities of cut and fill. Programming and Genetic Algorithms, with 26% each.
The model automatically generated a precedence Fig. 2 illustrates the increase, decrease, and emergence of
network with regard to work logic, in addition to a mass new techniques over time. For example the Integer
haul diagram to develop an optimal earthmoving plan. Linear Programming was the most used techniques in the
The model is implemented in prototype software that 1980s and 1990s.
runs under Windows. Various input and output formats From 2000 onward, these techniques were losing
are supported to facilitate data sharing with commercially ground to Genetic Algorithms. This was attributable to
available software. the necessity of incorporating discrete variables that
Ref. [45] studied the automation of the earthwork increase computational complexity.
planning process and presented basic techniques. A
computational system was developed to help planners
use existing technologies more efficiently. The purpose
of this work is not to optimize the excavation process,
but help planners to use the techniques through an
automated system.
Reference [46] developed a flexible model to solve
problems associated with linear project planning and
different goals. The proposed model uses Constrained
Programming, with flexibility to optimize both total costs
and the project duration. Moreover, the concept of
outsourcing resources was introduced to improve project
performance. The example of the bridge of [30] was used
to validate the model, and two scenarios were presented
to demonstrate the capability of the model.
The first scenario sought to minimize the project’s
duration by considering manpower outsourcing, if
necessary, to avoid interruptions. The second scenario
sought to minimize the project’s total cost by assigning a
maximum acceptable duration as a constraint.
Ref. [47] proposed an optimization model with regard
to project duration and introduced the concept of Fig. 1. Percentage of studies classified by optimization technique
polyvalence to join the crews to improve work
performance. The new model could be considered an
extension of the model proposed by [46], in which they
added heuristic rules to improve the selection of
polyvalent crews. The analysis was based on two
scenarios. The objective of the first scenario was to
minimize the project’s duration with a minimum of
interruptions. The objective of the second scenario was to
minimize the project’s duration without interruption.of
prior models that are able to optimize only one objective
at a time (e.g., minimize duration or cost), [33]
developed a model that optimizes

III. Discussion
Different optimization techniques have been
introduced to optimize costs, time or both on roadworks,
such as Integer Linear Programming [1], [2]; [7]; [18];
[19]-[21]; [23]-[26]; [28] and [29], Dynamic
Programming [4]; [6]; [8]-[10]; [14]; [15] and [30], Fig. 2. Papers classified by optimization technique
by submission period
Quadratic Programming [22], Constraint Programming

Copyright © 2016 Praise Worthy Prize S.r.l. - All rights reserved International Review of Civil Engineering, Vol. 7, N. 5

143
Viviane Adriano Falcão, Ernesto Ferreira Nobre Júnior, Bruno de Athayde Prata

Substantial advances in construction resource Importantly, there are many ways to classify these
optimization research led to an increase in the number of studies, and this classification was chosen because of its
optimization models that have been developed using simplicity and to inform the reader.
various methods, including Integer Linear Programming, Integer Linear Programming and Genetic Algorithms
Dynamic Programming, and Genetic Algorithms. were the two techniques that were most often used in the
Fig. 3 shows growth through the years. Since 2000, studies. Considering the models’ objectives, nearly 40%
studies in this area doubled compared with the previous of them would minimized both cost and project duration.
two decades. Another important classification is based on the
This probably occurred because contractors’ mindsets problems that are faced in the area of operations
changed with regard to resource optimization in an effort research: transportation, routing, and scheduling.
to maximize profits in a shortest possible time. Table II shows that transportation problems are
currently the primary focus. However, for planning
purposes and to optimize resource utilization, scheduling
problems should be the focus. To optimize earthmoving
allocation, transportation problems should be the focus.
Routing problems are often not the focus in highway
works, but [3] and [48] used this technique in civil
works, and [29] confirmed the efficiency of this
technique with regard to earthmoving in roadworks.
Fig. 4 illustrates the papers classified by the journals
in which they were published. The largest number of
papers published in this area appeared in Journal of
Construction Engineering and Management. Exactly half
Fig. 3. Cumulative Number of studies over time (1958-2010)
of the publications appeared in this journal since 1958.
The journal Automation in Construction is ranked
In this context, these models can be classified second, with 11% of the publications. Other journals
according to their optimization goals using models that include Advances in Engineering Software, Construction
(1) minimize project duration; (2) minimize costs; and Management and Economics, Housing & Building
(3) minimize both cost and duration. National Research Center Journal, Transportation
Table I lists the papers that were discussed in this Research Record, Proceedings of the Institution of Civil
review according to optimization technique and objective Engineers: Transport, and European Journal of
model. Operational Research.

TABLE I
STUDIES CLASSIFIED BY OPTIMIZATION TECHNIQUES VERSUS MODEL OBJECTIVE
Optimization Techniques 1
Objective Model
Linear Programming and/or Integer Dynamic Programming Genetic Algorithm Other
Kantorovitch (1958)
Mayer and Stark (1981)
Nandgaonkar (1981)
Easa (1987)
Christian and Caldera (1988)
Easa (1988) Adeli and
Jayawardane and Harris (1990) Eldin and Senouci (1994) Hegazy and Wassef (2001)
Cost Minimization Karim (1997)
Reda (1990) El-Rayes (1997) Hegazy (2005)
Askew et al. (2002)
Jayawardane and Price (1994a,b)
Huang and Halpin (1995) Hare et al.
(2011)
Lima et al. (2013)
Falcão et al. (2015)
Handa and Barcia
Selinger (1980) (1986)
Hyari and El-Rayes (2004)
Russell and Caselton (1988) El-Rayes and Moselhi
Duration Minimization Hyari and El-Rayes (2006)
Moselhi and El-Rayes (1993b) (1998)
Agrama (2012)
El-Rayes and Moselhi (2001) Hassanein and
Moselhi (2002)
Moselhi and El-Rayes (1993a)
Moselhi and Alshibani
Cost and Duration El-Rayes (2001) Liu and Wang (2007)
Ipsilandis (2007) (2009)
Minimization Hassanein (2002) Liu and Wang (2012)
Long and Ohsato (2009)
Moselhi and Hassanein (2003,2004)
El-Rayes and Kandil (2005)
Kandil and El-Rayes
Cost and Duration (2006b)
Minimization and Quality Cristóbal (2009) Kandil and El-Rayes
Maximization (2006a)
Senouci and Al-Derham
(2008)
1
Some studies applied more than one technique. In this case, we opted to classify the technique that is considered most innovative and robust.

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Viviane Adriano Falcão, Ernesto Ferreira Nobre Júnior, Bruno de Athayde Prata

TABLE II
STUDIES CLASSIFIED BY OPTIMIZATION TECHNIQUES VERSUS OR PROBLEM
Optimization Techniques
Problem
Linear Programming and/or Integer Dynamic Programming Genetic Algorithm Other
Kantorovitch (1958)
Mayer and Stark (1981)
Nandgaonkar (1981)
Easa (1987)
Transportation Christian and Caldera (1988) Moselhi and Alshibani (2009) Easa (1988)
Jayawardane and Harris (1990)
Jayawardane and Price (1994a,b)
Hare et al. (2011)
Lima et al. (2013)
Selinger (1980)
Russell and Caselton (1988)
Hegazy and Wassef (2001)
Moselhi and El-Rayes (1993a)
Hyari and El-Rayes (2004)
Moselhi and El-Rayes (1993b)
Hegazy (2005)
Eldin and Senouci (1994)
Scheduling El-Rayes and Kandil (2005)
El-Rayes (1997) Liu and Wang (2007)
Hyari and El-Rayes (2006)
El-Rayes and Moselhi (2001) Liu and Wang (2012)
Moselhi and Alshibani (2009)
El-Rayes (2001)
Agrama (2012)
Hassanein (2002)
Moselhi and Hassanein (2003,2004)
Routing Falcão et al. (2016)

Although the aforementioned models have made


significant contributions to the area of construction
optimization, their practical application is limited.

IV. Conclusion
This article presented an overview and relatively
detailed discussions of previous studies that used
optimization techniques to determine optimal or near-
optimal solutions for repetitive/linear highway and
earthwork projects. The analyzed studies were mostly
Fig. 4. Papers classified by journal published in leading journals in the area. Despite our best
efforts to include all of the publications in this specific
area, a few papers may have been omitted.
III.1. Existing Gaps The studies were organized by optimization
Note that although it was an analysis together a techniques, and each study was analyzed individually.
number of different optimization techniques (exact and The results indicated that the number of studies in this
heuristic methods), when considering the studies area has increased over the years, with double the
discussed herein, very clear divisions can be seen number of studies that have been published since 2000.
between techniques. For example, if the work focuses Thus, we can conclude that the use of optimization
only on cost minimization, then precise optimization techniques in planning highway projects is promising.
methods can solve the problem. For larger works, we can Among all of the techniques, Genetic Algorithms are
apply a heuristic model to lower computation time. increasingly employed, although Integer Linear
When the aim is to plan the work (e.g., tradeoffs Programming is still the most utilized because of its
between resources, costs, and work duration), more substantial use in the past. Another important result from
robust methods or combinations of methods may be this paper is about the application of Operations
needed. Many studies have focused on mathematical Research in highway works. All of the studies that were
optimization, but few of these have been applied to real- discussed herein focused on transportation, routing, and
world projects. When we analyzed the routing technique, scheduling problems. The results also suggest that focus
only one work considered multiple equipment. on the mathematical optimization, but few applied in real
The necessity of construction optimization tools projects. Furthermore, there is a need for automatic
motivated the development of various automatic optimization tools that are designed to interface with
optimization models that were designed to interface with commercially available software; therefore, the practical
commercially available software. These models were application of such tools is still limited.
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Viviane Adriano Falcão, Ernesto Ferreira Nobre Júnior, Bruno de Athayde Prata

embedded simulated annealing for the shortest route cut and fill Bruno de Athayde Prata was born in 1980 in
problem. Journal of the Operational Research Society (2005) 56, Fortaleza, Brazil. In 2011, he completed
816–824. doi:10.1057/palgrave.jors.2601900 Published online 1 doctoral studies in Industrial Engineering and
December 2004. Management at University of Porto, Portugal.
He is Assistant Professor of Department of
Industrial Engineering at Federal University of
Authors’ information Ceará, Brazil. Nowadays, he has been working
with Operational Research applied to the
1
Ph.D. Adjunct Professor. Department of Civil Engineering. Federal operations management and heavy civil construction. Prof. Prata has
University of Triângulo Mineiro, Av. Doutor Randolfo Borges Júnior, published in several high impact journals, such as Journal of
1250 – Univerdecidade - 38064-200 - Uberaba – MG – Brasil. Construction Engineering and Management, Transportation Research
E-mail: viviane.falcao@icte.uftm.edu.br Record, Water Resources Management and Journal of Petroleum
Science and Engineering.
2
Ph.D. Associate Professor, Department of Transportation Engineering,
member of Doctoral Program in Transportation Engineering, Federal
University of Ceará. Av. Mister Hull, s/n - Pici - CEP 60455-760 -
Fortaleza – CE – Brasil. Research Group on Modeling Network
Infrastructure. Vice-President of Brazilian Institute of the Audit
Engineering.
E-mail: nobre@ufc.br
3
Ph.D. Adjunct Professor, Department of Production Engineering,
Federal University of Ceará. Av. Mister Hull, s/n - Pici - CEP 60455-
760 - Fortaleza – CE – Brasil. Research Group on Modeling Network
Infrastructure.
E-mail: baprata@ufc.br

Viviane Adriano Falcao was born in 1983, 27


December in Fortaleza, Brazil. Graduation at
Civil Engineering from Federal do Ceará
University (2007) and exchange in Civil
Engineering from Ecole Centrale de Lyon
(2006) , master's at Transports Engineering from
Instituto Tecnológico de Aeronáutica (2012) and
PhD at Transports Engineering from Federal do
Ceará University (2016). She is Assistant Professor of Department of
Civil Engineering at Federal do Triangulo Mineiro University, Brazil.
She has been working with Transportation Engineering, acting on the
following subjects: level of service, efficiency, airports, earthmoving
and operational research. Prof. Falcao has published some papers about
Level of Service – Airports, Efficiency of Transportation Systems and
Operational Research applied in Earthworks. She is member of
Research Group on Modeling Network Infrastructure and leader of
Research Group on Sustainable Urban Engineering.

Ernesto Ferreira Nobre Júnior was born in


1952 in Fortaleza, Brazil. In 1993, he completed
doctoral studies in Transportation Engineering
(Highways and Airports) at University of São
Paulo - USP, Brazil. He is Associated Professor
of Department of Transportation Engineering at
Federal University of Ceará, Brazil. Currently,
he has been working with highways and airports
management and management of heavy construction operations.
Prof. Nobre Júnior has published in several journals, such as
International Journal of Research Transportation; Transportation
Research Record and Journal of Construction Engineering and
Management.

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