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Product: GENERATOR SET


Model: G3516B GENERATOR SET CME
Configuration: G3516B Generator Set CME00001-UP

Operation and Maintenance Manual


WOODWARD RAPTOR GAS REGULATION AND METERING VALVE/ACTUATOR S
Media Number -SEBU7630-00 Publication Date -12/01/2001 Date Updated -04/30/2004

Specifications
Electrical Characteristics

* Input voltage range: 18-32 Vdc


* Normal input current rage (steady-state, maximum): 0.2 to 3A
* Maximum continuous input current: 4 A
* Maximum transient input current: 6 A
* PWM Frequency: 175 to 185 Hz

Mechanical Characteristics

Valve Geometric Area

* RAPTOR 1000: 1070 mm2 (1.659 in2)


* RAPTOR 2000: 2018 mm2 (3.128 in2)
* See section an valve sizing for details

Weight

* RAPTOR 1000 and 2000: 43 kg (94 lbs)

Mounting

* See installation drawings

Fuel Connections

* Filter requirements: less than 1.0 µm


* See installation drawings

Environmental

Fuel Type

The RAPTOR fuel metering valve is designed to handle pipeline, landfill, digester and other gases
consisting of gaseous hydrocarbons, carbon monoxide, carbon dioxide, hydrogen, oxygen, nitrogen
and other constituents with the following characteristics:

1. Sulfur compounds including Hydrogen Sulfide less than 0.780e-3 ppm

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2. Chloride compounds (typically chlorofluorocarbons) less than 0.260e-3 ppm


3. Fluorine compounds (typically chlorofluorocarbons) less than 0.140e-3 ppm
4. Silicon less than 0.008e-3 ppm
5. Ammonia less than 0.039e-3 ppm
6. Water less than 80% relative humidity
7. Oil or Liquid Hydrocarbons in mist form less than 0.016e-3 ppm
8. Particulates, including silicon less than 0.011e-3 ppm and less than 1.0µm

Pressure

* Operating inlet fuel pressure range: 3.5 to 35 kPa (0.5 to 5.1 psig) inlet
* Maximum inlet operating pressure (such as during crank): 56 kPa (8.1 psig)
* Proof pressure 82 kPa (11.9 psig)
* Burst pressure 275 kPa (39.9 psig)

Temperature

* Ambient 0-85 °C (32-185 °F)


* Fuel Temperature 0-60 °C (32-140 °F)

Vibration and Shock

Swept Sine Vibration: Per MIL-STD-810C, Method 514.2, Table 514.2-II, Curve J (5g)
Random Vibration: Exceeds WGC RV2, 10-2000 Hz @ 0.1G2/Hz (12.8 Grms)
Shock: Per MIL-STD-810C, Method 516.2, Procedure 1, (40g)

Flow Characteristics

Accuracy

The RAPTOR control valve meters fuel accuracy such that the engine starts consistently and
accelerates smoothly to idle speed. The required fuel delivery between cranking and idle operation is
with in ±10% of the mass flow demand. Throughout the load range, from idle to 100% load, the
RAPTOR regulates the fuel delivery accurately relative to the fuel flow demand in order to reduce
combustion emissions and protect the engine against detonation. The accuracy is within ±5% of the
mass flow demand from idle to 50% load and within ±2% of the mass flow demand above 50% load.

Regulatory Compliance

European Compliance for CE Mark

EMC Directive: Certified to 89/336/EEC COUNCIL DIRECTIVE of 03 May 1989 on the


approximation of the laws of the Member States relating to electromagnetic compatibility.

Other European Compliance

Machinery Directive: Compliance as a component with 98/37/EC COUNCIL DIRECTIVE


of 23 July 1998 on the approximation of the laws of the Member States relating to machinery.

7orth American Compliance

CSA: CSA Certified for Class 1, Div. 2, Groups C & D, T4 at 85°C Ambient For use in
Canada and the United States

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Certificate 1093619

This product is certified as a component for use in other equipment. The final combination is
subject to acceptance by CSA International or local inspection.

Other Compliance

Meets or exceeds Woodward's Automotive EMC Environment Test Requirements

Copyright 1993 - 2010 Caterpillar Inc. Fri Aug 6 17:16:21 UTC-0300 2010
All Rights Reserved.
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