Event Codes Component Identifiers (CID¹)

MANIFOLD AIR PRESSURE SENSOR GAS SHUTOFF VALVE CONFIGURATIONS

Machine Control Module Identifier (MID²) RENR5955-04
Event Code Condition Engine Control #2 April 2005
0004 Engine Overspeed Shutdown. (MID No. 033)
0015 High Engine Coolant Temperature Derate. J6 Customer Supplied Switch Terminal Box
GSOV
CID Component ENGINE COOLANT TEMPERATURE SENSOR
Solenoid
0016 High Engine Coolant Temperature Shutdown. 0017 Fuel Shutoff Valve Master ECM
Fuel
0017 High Engine Coolant Temperature Warning. 0041 ECM (Electronic Control Module) 8 Volt DC Supply 21 Return +
Control
0100 Engine Oil Pressure Sensor 31 Relay + Return
0019 High Engine Temperature Shutdown. B A
0106 Air Inlet Pressure Sensor J1 11 21
0020 High Engine Temperature Warning.
0109 Engine Coolant Outlet Pressure Sensor P1
0025 High Inlet Air Temperature Derate. If the engine harness is used,
0110 Engine Coolant Temperature Sensor
0026 High Inlet Air Temperature Shutdown. this jumper wire or a switch P6 J6 J7 P7
0145 12 Volt Power Supply must be installed. 21 64
0027 High Inlet Air Temperature Warning. Engine Harness
0168 Electrical System Voltage 31 50
0038 Low Engine Coolant Temperature Warning. 0172 Intake Manifold Air Temperature Sensor 24
0040 Low Engine Oil Pressure Shutdown. 0175 Engine Oil Temperature Sensor
0042 Low System Voltage Shutdown. 0261 Engine Timing Calibration
0043 Low System Voltage Warning. 0262 5 Volt Sensor Power Supply ENGINE HARNESS USED FOR CONNECTION OF GAS SHUTOFF VALVE
0050 High System Voltage Warning. 0302 Ignition Transformer Primary #2
0304 Ignition Transformer Primary #4
0053 Low Fuel Pressure Warning.
0306 Ignition Transformer Primary #6 ENGINE COOLANT PRESSURE SENSOR (OUTLET) Terminal Box
0096 High Fuel Pressure. GSOV
0308 Ignition Transformer Primary #8 Solenoid
0100 Low Engine Oil Pressure Warning. Master ECM
0310 Ignition Transformer Primary #10
0127 Engine Oil Filter Differential Pressure Low Warning. Fuel
0312 Ignition Transformer Primary #12 Return +
Control
0128 Engine Oil Filter Differential Pressure Shutdown. 0314 Ignition Transformer Primary #14 B A
Relay + Return

0129 Engine Oil Filter Differential Pressure High Warning. J1 B A

0316 Ignition Transformer Primary #16 11 21
P1
0130 Engine Oil Filter Differential Pressure High Shutdown. 0320 Speed/Timing Sensor
0135 Low Jacket Water Pressure Shutdown. 0320 Speed/Timing Sensor P6 J6 J7 P7

0223 High Gas Temperature.

0323 Engine Shutdown Lamp 21 64
Customer Supplied Engine Harness
0324 Warning Lamp (Action)
0224
0225
High Jacket Water Inlet Pressure.
Engine Overcrank.
0336
0402
Engine Control Switch
Ignition Transformer Secondary #2 MANIFOLD AIR TEMPERATURE SENSOR
G3520C and G3520E Engine Harness 31
24
50

0226 Driven Equipment Not Ready.

0229 Fuel Energy Content Setting Low.
0404 Ignition Transformer Secondary #4
Electrical System
TOP VIEW OF ENGINE
0406 Ignition Transformer Secondary #6
CUSTOMER SUPPLIED HARNESS USED FOR CONNECTION OF GAS SHUTOFF VALVE
0230 Fuel Energy Content Setting High. 0408 Ignition Transformer Secondary #8
0231 Fuel Quality Out of Range. 0410 Ignition Transformer Secondary #10
0242 Engine Overload. 0412 Ignition Transformer Secondary #12

0243 High Left Turbo Turbine Outlet Temperature.

0414 Ignition Transformer Secondary #14
GDB1-UP GZM1-UP
0416 Ignition Transformer Secondary #16
RAPTOR CONNECTOR
CUSTOMER SUPPLIED EMERGENCY STOP CONNECTION
0244 High Right Turbo Turbine Outlet Temperature.
0443 Crank Terminate Relay GHC1-UP GZN1-UP
0245 High Right Turbo Turbine Inlet Temperature. PROACT CONNECTOR
0246 High Left Turbo Turbine Inlet Temperature.
0444
0445
Starter Motor Relay
Run Relay
MAD1-UP B9P1-UP Terminal Box Engine Mounted
Emergency Stop
0264 Emergency Stop Activated. 0524 Desired Engine Speed Sensor GHE1-UP GHR1-UP J6 Master ECM Slave ECM Button
Normally
0268 Unexpected Engine Shutdown. 0542 Engine Oil Pressure Sensor - before oil filter Closed
0270 Driven Equipment Shutdown Requested. 1042 ITSM (Integrated Temperature Sensing Module)
GZG1-UP HAT1-UP Emergency
Stop
10
0337 High Engine Oil to Engine Coolant Differential. 1440 Throttle Actuator GZH1-UP CWW1-UP 20
Return Input Return Emergency Stop
Indicator
1446 Fuel Metering Module J1 J3
0401 Cylinder #1 Detonation.
1447 Fuel Metering Sensor Module
GZJ1-UP JBX1-UP P1
22 31
P3
22
Normally
0402 Cylinder #2 Detonation. Open
0403 Cylinder #3 Detonation.
1502 Detonation Sensor #2 GZK1-UP CWY1-UP
1506 Detonation Sensor #6 If the customer J6 J9 P9
0404 Cylinder #4 Detonation.
1510 Detonation Sensor #10
GZL1-UP JBZ1-UP does not install 10
13
0405 Cylinder #5 Detonation. 1514 Detonation Sensor #14 HAL1-UP SXY1-UP an emergency stop button,
this jumper wire
20
19
0406 Cylinder #6 Detonation. 1518 Detonation Sensor #18 12
0407 Cylinder #7 Detonation. 1636 (Slave) Engine #2 Electronic Control Module GHM1-UP must be installed.
2 This normally open circuit
10

0408 Cylinder #8 Detonation. 1719 Generator Output Power Sensor 16

does not affect engine operation.
0409 Cylinder #9 Detonation. 1720 Turbocharger Compressor Bypass Valve Solenoid
OIL TEMP
1749 Ignition Transformer Secondary #18 SENSOR
0410 Cylinder #10 Detonation.
1751 Ignition Transformer Secondary #20
0411 Cylinder #11 Detonation.
1753 Ignition Transformer Primary #18 COOLANT PUMP(INLET)
0412 Cylinder #12 Detonation.
1755 Ignition Transformer Primary #20 PRESSURE SWITCH
0413 Cylinder #13 Detonation.
Engine Control #1 MANIFOLD AIR PRESSURE
0414 Cylinder #14 Detonation. CONNECTOR
(MID No. 036)
0415 Cylinder #15 Detonation.
CID Component
0416 Cylinder #16 Detonation.
0591 Electrically Erasable Programmable Read Only Memory
0417 Cylinder #17 Detonation. 1489 Left Turbo Turbine Outlet Temperature Sensor
0418 Cylinder #18 Detonation. 1490 Right Turbo Turbine Outlet Temperature Sensor © 2005 Caterpillar Printed in U.S.A.
0419 Cylinder #19 Detonation. 1491 Right Turbo Turbine Inlet Temperature Sensor All Rights Reserved
0420 Cylinder #20 Detonation. 1492 Left Turbo Turbine Inlet Temperature Sensor
0421 Cylinder #1 Detonation Shutdown. 1531 Engine Cylinder #1 Exhaust Port Temperature Sensor

0422 Cylinder #2 Detonation Shutdown. 1532 Engine Cylinder #2 Exhaust Port Temperature Sensor
TIMING CALIBRATION DETONATION SENSOR
1533 Engine Cylinder #3 Exhaust Port Temperature Sensor CONNECTOR
0423 Cylinder #3 Detonation Shutdown. CONNECTORS
1534 Engine Cylinder #4 Exhaust Port Temperature Sensor
0424 Cylinder #4 Detonation Shutdown. PRELUBE DRIVER
1535 Engine Cylinder #5 Exhaust Port Temperature Sensor PRELUBE PRESSURE
0425 Cylinder #5 Detonation Shutdown. JACKET WATER PRESSURE SWITCH CONNECTOR CONNECTIONS
1536 Engine Cylinder #6 Exhaust Port Temperature Sensor CONNECTOR
0426 Cylinder #6 Detonation Shutdown. 1537 Engine Cylinder #7 Exhaust Port Temperature Sensor
0427 Cylinder #7 Detonation Shutdown. 1538 Engine Cylinder #8 Exhaust Port Temperature Sensor
FILTERED OIL PRESSURE ENGINE MODE SWITCH CONNECTION WITH REMOTE START
0428 Cylinder #8 Detonation Shutdown. 1539 Engine Cylinder #9 Exhaust Port Temperature Sensor SENSOR 0 - 5 VOLT SPEED SIGNAL USING POTENTIOMETER
0429 Cylinder #9 Detonation Shutdown. 1540 Engine Cylinder #10 Exhaust Port Temperature Sensor REMOTE START
UNFILTERED OIL PRESSURE MINIMUM
0430 Cylinder #10 Detonation Shutdown. 1541 Engine Cylinder #11 Exhaust Port Temperature Sensor SENSOR
DESIRED
1542 Engine Cylinder #12 Exhaust Port Temperature Sensor ENGINE
0431 Cylinder #11 Detonation Shutdown.
SPEED
J6
1543 Engine Cylinder #13 Exhaust Port Temperature Sensor
0432 Cylinder #12 Detonation Shutdown.

RIGHT SIDE VIEW OF ENGINE

1544 Engine Cylinder #14 Exhaust Port Temperature Sensor MAXIMUM 39
0433 Cylinder #13 Detonation Shutdown. J6
1545 Engine Cylinder #15 Exhaust Port Temperature Sensor 36 36 AUTO
0434 Cylinder #14 Detonation Shutdown. 29 STOP
1546 Engine Cylinder #16 Exhaust Port Temperature Sensor 19 29 START
0435 Cylinder #15 Detonation Shutdown. 14
1547 Engine Cylinder #17 Exhaust Port Temperature Sensor 19 OFF
ENGINE
0436 Cylinder #16 Detonation Shutdown. 1548 Engine Cylinder #18 Exhaust Port Temperature Sensor AUTO MODE
14 STOP SWITCH
0437 Cylinder #17 Detonation Shutdown. 1549 Engine Cylinder #19 Exhaust Port Temperature Sensor CUSTOMER
4 START
0438 Cylinder #18 Detonation Shutdown. 1550 Engine Cylinder #20 Exhaust Port Temperature Sensor CONNECTOR OFF

0439 Cylinder #19 Detonation Shutdown. Integrated Temperature Sensing Module CUSTOMER
0440 Cylinder #20 Detonation Shutdown. (MID No. 111) CONNECTOR
0801 Cylinder #1 High Exhaust Port Temp. CID Component

RENR5955-04
0802 Cylinder #2 High Exhaust Port Temp. 0041 ECM (Electronic Control Module) 8 Volt DC Supply

0803 Cylinder #3 High Exhaust Port Temp. 0168 Electrical System Voltage
0301 Ignition Transformer Primary #1
0804 Cylinder #4 High Exhaust Port Temp.
0303 Ignition Transformer Primary #3
0805 Cylinder #5 High Exhaust Port Temp.
0305 Ignition Transformer Primary #5 MASTER ECM
0806 Cylinder #6 High Exhaust Port Temp. MANIFOLD AIR TEMP JACKET WATER OUT PRESSURE
0307 Ignition Transformer Primary #7 CONNECTOR
CONNECTOR
0807 Cylinder #7 High Exhaust Port Temp.
0309 Ignition Transformer Primary #9 SLAVE ECM

30 Page, MDW
0808 Cylinder #8 High Exhaust Port Temp.
0311 Ignition Transformer Primary #11
0809 Cylinder #9 High Exhaust Port Temp. JACKET WATER TEMP
0313 Ignition Transformer Primary #13
0810 Cylinder #10 High Exhaust Port Temp. CONNECTOR
0811 Cylinder #11 High Exhaust Port Temp.
0315 Ignition Transformer Primary #15 MASTER ECM GROUND STRAP
0812 Cylinder #12 High Exhaust Port Temp.
0320 Speed/Timing Sensor P3 CONNECTOR (SLAVE ECM)
0813 Cylinder #13 High Exhaust Port Temp. 0401 Ignition Transformer Secondary #1

0814 Cylinder #14 High Exhaust Port Temp. 0403 Ignition Transformer Secondary #3

0815 Cylinder #15 High Exhaust Port Temp. 0405 Ignition Transformer Secondary #5 P2 CONNECTOR (MASTER ECM CONNECTOR)
0816 Cylinder #16 High Exhaust Port Temp. 0407 Ignition Transformer Secondary #7 P4 CONNECTOR (SLAVE ECM)
0817 Cylinder #17 High Exhaust Port Temp. 0409 Ignition Transformer Secondary #9 GAS SHUTOFF VALVE INTERFACE
CONNECTOR
0818 Cylinder #18 High Exhaust Port Temp. 0411 Ignition Transformer Secondary #11
0819 Cylinder #19 High Exhaust Port Temp. 0413 Ignition Transformer Secondary #13
P1 CONNECTOR (MASTER ECM)
0820 Cylinder #20 High Exhaust Port Temp. 0415 Ignition Transformer Secondary #15
0821 Cyl #1 Exhaust Port Temp Deviating High. 0590 Engine Control Module
0822 Cyl #2 Exhaust Port Temp Deviating High.
1501 Detonation Sensor #1
SLAVE ECM GROUND STRAP
ITSM CONNECTOR
0823 Cyl #3 Exhaust Port Temp Deviating High.
1505 Detonation Sensor #5 IGNITION HARNESS (LEFT BANK)
0824 Cyl #4 Exhaust Port Temp Deviating High.
1509 Detonation Sensor #9
0825 Cyl #5 Exhaust Port Temp Deviating High.
0826 Cyl #6 Exhaust Port Temp Deviating High.
1513 Detonation Sensor #13 IGNITION HARNESS (RIGHT BANK)
1517 Detonation Sensor #17
0827 Cyl #7 Exhaust Port Temp Deviating High. SPEED TIMING CONNECTOR
1748 Ignition Transformer Secondary #17
0828 Cyl #8 Exhaust Port Temp Deviating High.
0829 Cyl #9 Exhaust Port Temp Deviating High.
1750 Ignition Transformer Secondary #19
J5 CONNECTOR(SERVICE TOOL) J10/P10 CONNECTOR (CAN DATA LINK)
1752 Ignition Transformer Primary #17
0830 Cyl #10 Exhaust Port Temp Deviating High.
0831 Cyl #11 Exhaust Port Temp Deviating High. 1754 Ignition Transformer Primary #19

0832 Cyl #12 Exhaust Port Temp Deviating High. ¹ The CID is a diagnostic code that indicates which circuit is faulty.
0833 Cyl #13 Exhaust Port Temp Deviating High. J6 CONNECTOR (CUSTOMER) J9 CONNECTOR
² The MID is a diagnostic code that indicates which electronic control module
0834 Cyl #14 Exhaust Port Temp Deviating High. diagnosed the fault.
0835 Cyl #15 Exhaust Port Temp Deviating High.
J8 CONNECTOR (DETONATION SENSORS)
0836 Cyl #16 Exhaust Port Temp Deviating High. DETONATION SENSOR
ELECTRIC STARTER TERMINALS J7 CONNECTOR
0837 Cyl #17 Exhaust Port Temp Deviating High. DETONATION SENSOR CONNECTORS
0838
0839
Cyl #18 Exhaust Port Temp Deviating High.
Cyl #19 Exhaust Port Temp Deviating High. POWER DISTRIBUTION BOX
SEE DETAIL BELOW
P6 (CUSTOMER CONNECTOR) TERMINAL BOX
LEFT SIDE VIEW OF ENGINE
0840 Cyl #20 Exhaust Port Temp Deviating High.
0841 Cyl #1 Exhaust Port Temp Deviating Low.
10 6 5 1
0842 Cyl #2 Exhaust Port Temp Deviating Low. TURBOCHARGER EXHAUST OUTLETS THERMOCOUPLES TURBOCHARGER EXHAUST OUTLET THERMOCOUPLE
20 16 15 11
0843 Cyl #3 Exhaust Port Temp Deviating Low. EXHAUST INLET TO A TURBOCHARGER THERMOCOUPLE
* NOTE: COMPONENT AND CONNECTOR LOCATIONS ARE SHOWN ON 50HZ VERSION
30 26 25 21
0844 Cyl #4 Exhaust Port Temp Deviating Low. 40 36 35 31

0845 Cyl #5 Exhaust Port Temp Deviating Low. CYLINDER EXHAUST PORT THERMOCOUPLE
Failure Mode Identifiers (FMI)¹
0846 Cyl #6 Exhaust Port Temp Deviating Low.
FMI No. Failure Description
0847 Cyl #7 Exhaust Port Temp Deviating Low. PIN DESCRIPTION PIN DESCRIPTION
0 Data valid but above normal operational range.
0848 Cyl #8 Exhaust Port Temp Deviating Low. 1 Data valid but below normal operational range. 1 2 3 4 1 CUSTOMER BATTERY + 21 GAS SHUTOFF VALVE +
0849 Cyl #9 Exhaust Port Temp Deviating Low. 2 Data erratic, intermittent, or incorrect.
2 NORMALLY OPEN E-STOP 22 RUN RELAY
0850 Cyl #10 Exhaust Port Temp Deviating Low. 3 Voltage above normal or shorted high.
3 KW INPUT 23 ENGINE FAILURE
4 Voltage below normal or shorted low.
4 CONTROL/KEY BATT SWITCH + 24 GAS SHUTOFF VALVE - Related Electrical Service Manuals
0851 Cyl #11 Exhaust Port Temp Deviating Low.
5 Current below normal or open circuit.
2A RELAY 5 SPD POT +5V 25 0-5V SPEED SIGNAL RETURN Title: Form Number
0852 Cyl #12 Exhaust Port Temp Deviating Low. 2A RELAY
6 Current above normal or grounded circuit. 35A RELAY 6 NOT USED 26 NOT USED Disassembly and Assembly: RENR5980
0853 Cyl #13 Exhaust Port Temp Deviating Low. 10A RELAY 7 CAT DATA LINK+ 27 DESIRED SPEED 4-20 IN - (OPT.)
7 Mechanical item not responding properly. Electric Starting Motor: 6V-0927 SENR3860
0854 Cyl #14 Exhaust Port Temp Deviating Low. SM 8 TIMING SETTING 28 ON-OFF GRID SWITCH IN
8 Abnormal frequency, pulse width, or period. BUSS BAR
STARTER MAGNETIC
2.5A 10A 35A
Generator Electric Schematic: RENR5981
0855 Cyl #15 Exhaust Port Temp Deviating Low.
9 Abnormal update.
9 DRIVEN EQUIPMENT 29 START
SWITCH Initial Start Up Procedure: REHS1438
0856 Cyl #16 Exhaust Port Temp Deviating Low. 10 Abnormal rate of change. STARTER MAGNETIC 10 NORMALLY CLOSED E-STOP 30 NORMAL STOP
0857 Cyl #17 Exhaust Port Temp Deviating Low.
SWITCH + - 11 CUSTOMER CON. B - 31 GAS SHUTOFF VALVE + 50 Hz SEBP3616
11 Failure mode not identifiable. Parts Manual:
12 NORMALLY OPEN E-STOP 32 CRANK TERMINATE 60 Hz SEBP3635
0858 Cyl #18 Exhaust Port Temp Deviating Low. 12 Bad device or component.
0859 Cyl #19 Exhaust Port Temp Deviating Low. 13 Out of calibration. INTERNAL B+ STUD
13 KW RETURN 33 ACTIVE ALARM System Op. / Test & Adjust: RENR5978
14 Parameter failures. 14 SWT. CONTROL- KEY BATT + IN 34 NOT USED Specifications: RENR5977
0860 Cyl #20 Exhaust Port Temp Deviating Low.
15 Parameter failures. 15 SPD SIGNAL RETURN 35 SPEED SIGNAL SHIELD
0864 Low Gas Fuel Differential Pressure. Troubleshooting: RENR5979
16 Parameter not available. 16 NOT USED 36 DIGITAL RETURN MODE SWITCH
0865 High Gas Fuel Differential Pressure. Junction Box
17 Module not responding. 1 2.5 amp circuit breaker for the engine control
17 CAT DATA LINK- 37 DESIRED SPEED 4-20 IN + (OPT.)
0866 Low Gas Fuel Flow Rate. 18 MANUAL PRELUBE 38 NOT USED
18 Sensor supply fault. 2 10 amp circuit breaker for the customer
5 6
0867 Improper Gas Flow Control Valve Response.
19 Condition not met. 3 35 amp circuit breaker for the engine 19 STOP 39 AUTO
0868 Gas Flow Control Valve Malfunction. 20 Parameter failures.
4 2.5 amp circuit breaker for the start signal from the ECM 20 E-STOP CUSTOMER 40 RATED IDLE BOTTOM VIEW FRONT VIEW FRONT VIEW
60 Hz 50 Hz
5 Positive terminal for the connection of the engine's power supply

THERMOCOUPLE LOCATIONS
¹The FMI is a diagnostic code that indicates what type
6 Negative terminal for the connection of the engine's power supply
of failure has occurred.
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RIGHT SIDE DETONATION
RIGHT SIDE IGNITION
RIGHT SIDE THERMOCOUPLES
CYL NO. CYL NO. CYL NO. CYL NO. CYL NO.
1&3 5&7 9 & 11 13 & 15 17 & 19

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE
CYL NO. 1 CYL NO. 3 CYL NO. 5 CYL NO. 7 CYL NO. 9 CYL NO. 11 CYL NO. 13 CYL NO. 15 CYL NO. 17 CYL NO. 19
SYMBOL DESCRIPTION

207-2371

207-2371

207-2371

207-2371

207-2371

207-2371

207-2371

207-2371

207-2371

207-2371
CYL #11

CYL #13

CYL #15

CYL #17

CYL #19
CYL #1

CYL #3

CYL #5

CYL #7

CYL #9
DETONATION

DETONATION

DETONATION

DETONATION

DETONATION
195-2431

195-2431

195-2431

195-2431
195-2431
CIRCUIT CONNECTED

SENSOR

SENSOR

SENSOR

SENSOR

SENSOR
24

LSD G

LSD H
LSD F

LSD K
LSD J
23

RIGHT BANK IGNITION HARNESS

CIRCUIT NOT CONNECTED M

PLUG AS.
P301/J301

P303/J303

P305/J305

P307/J307

P309/J309

P311/J311

P313/J313

P315/J315

P317/J317

P319/J319
PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.
22
M

9X-8482

COM
9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

COM

COM

COM

COM
SIG

SIG

SIG
ELECTRICAL CONNECTION TO

SIG

SIG
21

+8

+8

+8

+8

+8
B A B A B A B A B A B A B A B A B A B A MACHINE STRUCTURE
J011-RD 20
IGNITION CYLINDER 1 + 1 J9-19-P6-10-BK J9-19-BK INTERNAL ELECTRICAL CONNECTION
19

J111-RD

J131-RD

J151-RD

J171-RD
J011-RD

J191-RD
J031-RD

J112-BK

J192-BK
J172-BK
J051-RD

J132-BK
J071-RD

J152-BK
J012-BK

J091-RD
J032-BK

J052-BK

J072-BK

J092-BK
J012-BK TO SURFACE OF COMPONENT
IGNITION CYLINDER 1 RETURN 2 J9-18-BK D200A-CU

P653/J653

P655/J655

P657/J657

P659/J659

P661/J661
18

P111/J111

P113/J113

P115/J115

P117/J117

P119/J119

P121/J121

P123/J123

P125/J125

P127/J127

P129/J129
8T-8732

8T-8732

8T-8732

8T-8732

8T-8732
J111-RD

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731
3 ABC ABC

A
ABC

A
IGNITION CYLINDER 11 + ABC

C
ABC ABC

B
ABC

A
ABC ABC

B
C

A
C

C
17 ABC CONNECTOR
J112-BK
IGNITION CYLINDER 11 RETURN 4 J9-16-P6-12-BK J9-16-BK
J031-RD J012-BK 16
IGNITION CYLINDER 3 + 14 H# CIRCUIT GROUPING DESIGNATION

216-3701

HARNESS
J032-BK
J011-RD
P1-41-J9-3-BK 15
IGNITION CYLINDER 3 RETURN 15 J082-BK
P1-40-J9-9-BK 14
J151-RD

S0801-RD

S0803-RD

S0805-RD

S0807-RD

S0809-RD

S0811-RD

S0813-RD

S0815-RD

S0817-RD
S380-BK
S380-WH
S380-RD

S0819-RD
S382-BK
S382-WH
S382-RD
J081-RD

S0801-YL

S0803-YL
S386-CU

S0805-YL
S384-BK
S384-WH
S384-RD

S0807-YL
S386-BK
S386-WH

S0809-YL
S386-RD

S388-BK

S0811-YL
S388-WH
S388-RD

S0813-YL

S0815-YL
J9-13-BK ATCH WIRE, CABLE, COMPONENT

S0817-YL

S0819-YL
S380-CU
J9-13-BK

S382-CU

S384-CU

S388-CU
IGNITION CYLINDER 15 + 16

221-9565
J152-BK J052-BK 13
J9-12-BK D200A-GN
IGNITION CYLINDER 15 RETURN 17 J051-RD 12
J071-RD
IGNITION CYLINDER 7 + 24 J072-BK J9-12-BK CIRCUIT CONNECTED
J072-BK J9-18-BK
11
J071-RD J9-10-P6-2-BK J9-10-BK
IGNITION CYLINDER 7 RETURN 25 10 BLADE, SPADE, RING OR SCREW
J191-RD J092-BK J9-1-BK
26 P1-40-J9-9-BK M300-BK
IGNITION CYLINDER 19 + J091-RD J9-7-BK 9 TERMINAL
J192-BK
27 J112-BK J9-13-BK J9-8-BK
IGNITION CYLINDER 19 RETURN 8
J091-RD J9-6-BK
IGNITION CYLINDER 9 + 32 J111-RD J9-7-BK D100-PU SPLICE
J092-BK J132-BK J9-19-P6-10-BK 7
IGNITION CYLINDER 9 RETURN 33 J9-6-BK D200A-YL
J131-RD J9-16-P6-12-BK 6

J9-19-BK

J9-13-BK
J9-16-BK
J9-10-BK
J171-RD
IGNITION CYLINDER 17 + 34 J152-BK J9-10-P6-2-BK
5
J172-BK
L IGNITION CYLINDER 17 RETURN 35 J151-RD
4 L
P4-36-J8-26-BK J172-BK S380-BK
DETONATION F SIG 36 P1-41-J9-3-BK M300-WH
P4-37-J8-27-BK J171-RD 3 S380-WH
DETONATION G SIG 37 J192-BK 2
P4-38-J8-28-BK J9-1-BK S380-RD
DETONATION H SIG 38 J191-RD D100-PK
P4-39-J8-29-BK
1 S380-CU

J9
9x-0145
RECEPTACLE AS.
8T-8729 PIN

P9
9X-1200
PLUG AS.
8T-8730 SOCKET
DETONATION J SIG 39
P4-44-J8-30-BK S382-BK
DETONATION K SIG 44
J051-RD S382-WH
IGNITION CYLINDER 5 + 48
J052-BK S382-RD
IGNITION CYLINDER 5 RETURN 49
J131-RD S382-CU
IGNITION CYLINDER 13 + 50
J132-BK CAN+ DATA LINK P10-A-BK S384-BK

P200A-RD
P200B-RD
P2B0B-RD
P2B1B-RD
P270-RD
P234-RD
P6B0A-RD
P6B1-BK

P300B-BK

P300C-BK

P2A1-RD
P2A0-RD

P200C-RD

P3A1-BK

P3A0-BK
P300D-BK

P300A-BK
IGNITION CYLINDER 13 RETURN 51

DETONATION HARNESS
CAN DATA LINK A J8-40-BK

S010-CU
S388-CU

S010-WH
S010-BK
S010-RD

S130-CU
S130-WH
S130-BK
S130-RD

S030-CU
S030-BK
S030-RD
P4-54-BK P10-B-BK 40 S384-WH

S850-CU
S850-WH
S850-BK
S850-RD
A331-BK
A330-BK
DET. RETURN #1 54 TERMINATING B J8-39-BK S386-CU
P4-55-BK RESISTOR CAN- DATA LINK P10-C-BK 39 S384-RD
DET. RETURN #2 55 C
J8-38-BK S384-CU
120 ohms CAN SHIELD S384-CU
P4-56-BK 38
DET. +8V #1 56 J8-37-BK S382-CU
37 S386-BK

J9-16-BK
P4-57-BK
DET. +8V #2 57

J9-19-BK
J8-36-BK S380-CU
36 S386-WH

PLUG AS.
P4
147-1443
PLUG AS.
8T-8730
SOCKET

RECEPTACLE AS.

174-0502
134-2540

J10
J8-35-BK

P10
S389-CU
35 S386-RD

E-STOP BOX
8T-8732 RECEPTACLE
P4-44-J8-30-BK J8-34-BK S387-CU

8T-8732 RECEPTACLE
34 S386-CU

8T-8730 SOCKET

8T-8730 SOCKET
206-4807

3E-3362 WEDGE
5S-7433 PLUG

156-4588 PLUG
8T-8731 PLUG
P4-39-J8-29-BK J8-33-BK

P100/J100
S385-CU

P215/J215

P401/J401
P525/J525

P103/J103

8T-8729 PIN
33 S388-BK

8T-8729 PIN
P4-38-J8-28-BK P2-44-J8-25-BK

2
K K

A
J8-32-BK

B
C

A
A

B
B
S383-CU

C
B

2
1
A
P4-37-J8-27-BK P2-39-J8-24-BK 32 S388-WH

2
J8-31-BK S381-CU
P4-36-J8-26-BK P2-38-J8-23-BK 31 S388-RD
209-5500

P4-54-BK P2-37-J8-22-BK P4-44-J8-30-BK

30
S388-WH

YL-18
BK-18
S388-CU
SLAVE

YL-18
BK-18

YL-18
BK-18
RD-18

YL-18
YL-18

BK-18
BK-18

RD-18
RD-18
P4-56-BK P2-36-J8-21-BK
ECM

P4-39-J8-29-BK

1
S386-WH
29
P4-55-BK P4-44-J8-30-BK S381-BK

111-1323
BLOCK CONTACT
1

J9-10-BK
P4-38-J8-28-BK

111-1324
BLOCK CONTACT
S384-WH
P4-57-BK P4-39-J8-29-BK 28 S381-WH

J9-13-BK
P4-38-J8-28-BK P4-37-J8-27-BK S382-WH
27 S381-RD
P4-37-J8-27-BK P4-36-J8-26-BK S380-WH
26 S381-CU
P4-36-J8-26-BK
P2-44-J8-25-BK S389-WH

GROUND
+V

SIGNAL
GROUND
+V

SIGNAL
GROUND
+V

GROUND
+V

SIGNAL
GROUND
+V
J8-10-BK 25 S383-BK
SPLICE 27 P2-39-J8-24-BK S387-WH
P4-57-BK P4-57-BK J8-9-BK 24 S383-WH
P4-55-BK J8-40-BK P2-38-J8-23-BK S385-WH
23 S383-RD
P4-56-BK J8-39-BK

JACKET WATER
P2-37-J8-22-BK S383-WH
22

GAS SHUT OFF

J8-20-BK

OUT PRESS
P4-54-BK S383-CU

AIR INLET
P2-36-J8-21-BK S381-WH

SENSOR

JACKET
J8-19-BK

WATER
21

9X-5392
130-8299
SPLICE 26

TIMING
149-5150

SPEED
130-9811
TEMP
VALVE
S385-BK

TEMP

SIG
J8-8-BK J8-20-BK S388-BK
20

P300A-BK
S385-WH

P230-RD
P4-56-BK J8-7-BK J8-19-BK S386-BK
P3-8-BK 19
CAT DATA LINK+ GECM2 8 P3-29-P3-60-BK J8-6-BK S385-RD
SPLICE 25 J8-18-BK S384-BK

D100-PU
D100-PK
P3-9-BK 18

6D-5234 PLUG
P3-60-BK J8-38-BK S385-CU
CAT DATA LINK- GECM2 9 P3-22-BK J8-17-BK S382-BK
P3-70-BK J8-37-BK 17
E-STOP GECM2 22 P4-54-BK
S387-BK
J8-16-BK S380-BK

J18/P18
P3-29-P3-60-BK P3-9-BK J8-36-BK 16
SLAVE GECM HARNESS CODE 29 P3-8-BK J8-18-BK S387-WH
P3-33-BK J8-15-BK S389-BK
J SPLICE 24 15
P3-22-BK J8-17-BK S387-RD J

G
33

M
C

D
A
B

H
E

N
F

K
SPD-TMG SIG. GECM2

L
J
I
J8-14-BK S387-BK
P3-52-BK P3-33-BK J8-16-BK 14
52 S387-CU

+ BATTERY

- BATTERY

CAT DATA LINK +

CAT DATA LINK -

FUSED BATT+ (TO GECM2) J8-13-BK S385-BK P2A1-RD
P3-53-BK J8-5-BK 13
FUSED BATT+ (TO GECM2) 53 P2-57-BK S389-BK
P3-52-BK J8-4-BK J8-12-BK S383-BK
P10-C-BK
P10-A-BK
P10-B-BK

P2A0-RD
P3-33-BK
P3-22-BK

P3-70-BK

J9-13-BK

P3-55-BK J9-12-BK 12
J9-18-BK
P3-8-BK
P3-9-BK

J9-6-BK
J9-1-BK
J9-7-BK

FUSED BATT+ (TO GECM2) 55 P3-53-BK SPLICE 21 J8-3-BK S389-WH

P3-57-BK J8-11-BK S381-BK P200A-RD
P3-55-BK J8-2-BK 11
FUSED BATT+ (TO GECM2) 57 S389-RD

RIGHT TURBO OUTLET THERMOCOUPLE

P2-56-BK J8-1-BK J8-10-BK S388-RD P200B-RD
P3-57-BK

TURBO OUTLET THERMOCOUPLE (LEFT)

P3-60-BK 10

P2-57-BK
60 S389-CU P200C-RD

RIGHT TURBO INLET THERMOCOUPLE

SLAVE GECM HARNESS CODE J8-35-BK J8-9-BK S386-RD
SPLICE 20

LEFT TURBO INLET THERMOCOUPLE

P3-63-BK 9

158-6048
BATT- (TO GECM2) 63 P3-65-BK
J8-34-BK J8-8-BK S384-RD
P270-RD
8

CYLINDER #10 THERMOCOUPLE

CYLINDER #12 THERMOCOUPLE

CYLINDER #14 THERMOCOUPLE

CYLINDER #16 THERMOCOUPLE

CYLINDER #18 THERMOCOUPLE

CYLINDER #20 THERMOCOUPLE

CYLINDER #19 THERMOCOUPLE

CYLINDER #17 THERMOCOUPLE

CYLINDER #15 THERMOCOUPLE

CYLINDER #13 THERMOCOUPLE

CYLINDER #11 THERMOCOUPLE

ITSM
65 P2-55-BK J8-15-BK

CYLINDER #2 THERMOCOUPLE

CYLINDER #4 THERMOCOUPLE

CYLINDER #6 THERMOCOUPLE

CYLINDER #8 THERMOCOUPLE

CYLINDER #3 THERMOCOUPLE

CYLINDER #1 THERMOCOUPLE
BATT- (TO GECM2)

CYLINDER #9 THERMOCOUPLE

CYLINDER #7 THERMOCOUPLE

CYLINDER #5 THERMOCOUPLE
J8-7-BK S382-RD P234-RD
P3-67-BK P3-63-BK J8-14-BK 7
BATT- (TO GECM2) 67 P3-67-BK SPLICE 19 J8-6-BK S380-RD
P6B0A-RD
P3-69-BK J8-33-BK 6
BATT- (TO GECM2) 69 P3-69-BK P2-56-BK J8-32-BK J8-5-BK S389-RD P6B1-BK
P3-70-BK 5
KEYSWITCH IN 70 P3-65-BK P2-55-BK J8-31-BK J8-4-BK S387-RD
P2-54-BK 4
P2-54-BK J8-13-BK
P3
160-7690
PLUG AS.
8T-8730
SOCKET

J8-3-BK S385-RD J9-10-BK

J8-12-BK 3 207-8496
SPLICE 18

P1B1B-RD
J8-11-BK J8-2-BK S383-RD D100-PK J9-13-BK
2 CIRCUIT BREAKER

P200C-RD
P200A-RD
P200B-RD

SWITCH ASSY.
P2A1-RD
P2A0-RD
J8-1-BK S381-RD M300-WH J9-16-BK

MAGNETIC
1

9F-3099
J8
9x-1343 RECEPTACLE AS.
8T-8729 PIN

P8
9X-1200 PLUG AS.
8T-8730 SOCKET
P234-RD

2A
D100-PU J9-19-BK

SMMS+
THERMOCOUPLE CONNECTOR

BUSS BAR B+
150-9597 PLUG AS.
207-8498

J40/P40
M300-BK

Junction Box

COIL IN

EXTERNAL B- STUD
233-7424
AG
CIRCUIT BREAKER

AE

AA

AB

AD

AC
AF
W

INTERNAL B- STUD
P3A1-BK

M
R
I

m
V

P
P3A1-BK

N
Z

A
a

O
S
k

w
X
h
y

K
n

H
Y
b

T
c

B
s

E
u

e
z

q
t
I

r
j

f
J9-10-BK P300C-BK
P3A0-BK P3A0-BK
P270-RD

SMMS 2
10A
P300B-BK
D200A-GN P300A-BK P300A-BK

S0802-YL

S0804-YL

S0806-YL

S0808-YL

S0810-YL

S0812-YL

S0814-YL

S0816-YL

S0841-YL

S0840-YL

S0830-YL

S0831-YL

S0819-YL

S0817-YL

S0815-YL

S0813-YL

S0811-YL
S850-RD

S0820-YL

S0809-YL

S0807-YL

S0805-YL

S0803-YL

S0801-YL
S0818-YL
207-8497

COIL OUT
J9-13-BK P300B-BK P300B-BK
SPLICE 16

CIRCUIT BREAKER
P3-65-BK
P3-69-BK
P3-67-BK
P3-63-BK

P200C-RD P1B1A-RD
J9-16-BK S850-BK

-IN
P300C-BK P300C-BK
SPLICE 17
P3-9-BK

J9-7-BK

J9-13-BK

P10-A-BK
J9-6-BK

P3-70-BK

P10-B-BK
J9-12-BK

P10-C-BK
J9-18-BK
P3-57-BK
P3-55-BK
P3-53-BK

P3-22-BK
P3-52-BK

SPLICE 23
P3-33-BK

P3-8-BK

J9-1-BK
SPLICE 15

SPLICE 8

J7-70-BK P300B-BK P200B-RD P130-RD

P6B1-BK

C990-RD
35A

C991-BK
70 D200-CU S850-WH P300D-BK

S0802-RD

S0804-RD

S0806-RD

S0808-RD

S0810-RD

S0812-RD
P300D-BK

S0814-RD

S0816-RD

S0813-RD

S0811-RD

S0809-RD
S0819-RD
S0841-RD

S0817-RD
S0840-RD
S0830-RD

S0831-RD
S0820-RD

S0815-RD

S0807-RD

S0805-RD

S0803-RD

S0801-RD
S0818-RD
P300C-BK P200A-RD

P1B0B-RD
J7-69-BK
69
SPLICE 9

P2A0-RD
SPLICE 7

S850-CU
SPLICE 6

J9-19-BK

SWITCH ASSY.
SPLICE 10
SPLICE 13

SPLICE 12

68
SPLICE 5

MAGNETIC
P2A1-RD

9F-3099
67 D200A-YL P200B-RD
207-8496
66 CIRCUIT BREAKER
Harness 205- 9453

EXTERNAL B+ STUD
J6-1-J7-65-BK P270-RD P6B0A-RD

INTERNAL B+ STUD
COIL IN
65 C100-BK
Terminal Box

P6B0A-RD
Terminal Box

J7-64-BK A331-BK P6B0B-RD

P1-69-BK
P1-67-BK
P1-65-BK
P1-63-BK

P1-52-BK
P1-57-BK
P1-55-BK

P1-33-BK

P1-22-BK

P1-31-BK

P1-50-BK

P1-70-BK

P1-34-BK
J7-70-BK
J7-69-BK

P1-42-BK

P2-21-BK
J7-58-BK
J7-57-BK

J6-20-BK

J6-17-BK

J6-36-BK

J7-26-BK
J7-27-BK

J6-14-BK
J7-61-BK
J7-62-BK

J7-64-BK
J6-24-BK

P234-RD
P1-53-BK

64
P1-8-BK

P1-9-BK
J7-9-BK

2A
J6-7-BK

SMMS 1
C101-BK
J6-11
J5-B

J5-D
J5-A

J5-E

63
J7-62-BK P230-RD P270-RD

NEG
P1B1A-RD
62

STARTER BREAKER
A331-BK
P231-RD

COIL OUT
J7-61-BK P6B1-BK
61
P234-RD A330-BK P1B0A-RD

-IN
J6-4-J7-60-BK P190-RD

POS
60 P200A-RD

59 A620-BK
A330-BK
P1-33-BK

P200B-RD
H
P1-42-BK
P1-34-BK
P1-69-BK
P1-67-BK
P1-65-BK
P1-63-BK
P1-53-BK
P1-52-BK
P1-57-BK
P1-55-BK
P1-70-BK
P1-22-BK
P1-8-BK
P1-9-BK
P1-31-BK
P1-50-BK

P2-21-BK

J7-58-BK
H

P390D-BK
58
J5-D
J5-E
J5-A
J5-B

P200A-RD A620-RD
J7-57-BK A331-BK
57 P130-RD
P2-20-J7-56-BK P6B1-BK A620-CU D100-PU
J7-61-BK
J7-62-BK
J7-70-BK
J7-69-BK

J7-58-BK
J7-57-BK

56
J6-24-BK
J6-36-BK

J7-26-BK
J7-27-BK
J6-10-BK

J6-17-BK
J6-20-BK
J6-14-BK

J7-64-BK
J6-7-BK

J7-9-BK

P1B0B-RD
P6B0A-RD

P1B1B-RD
55
J6-11

P231-RD
J5-D

P2-22-J7-54-BK D100-PK
S102-BK
54
J7-9-BK S102-BK S030-RD
53
J7-27-BK
52 S103-BK S030-BK
J7-26-BK P1-43-J7-51-BK
S850-RD
J7-62-BK 51
J6-31-J7-50-BK P230-RD S030-CU
J7-61-BK A330-BK
50
J7-69-BK 49 S030-RD S130-RD
J7-70-BK J7-48-BK S100-RD
48 S130-BK

P1B0B-RD
J7-58-BK J7-47-BK S000-RD S030-BK
47
J7-57-BK J7-46-BK S101-RD
S030-CU S130-WH
J7-64-BK 46
J7-45-BK S010-RD
P2-69-J7-13-BK 45 P500-BK S130-CU
J7-44-BK S130-RD
P2-68-J7-2-BK 44
P2-22-J7-54-BK J7-43-BK S110-RD C130-WH S010-RD

P1B1B-RD
43

P2-20-J7-56-BK 42 S010-BK
S850-RD
P2-12-J7-40-BK 41
G P2-10-J7-28-BK P2-12-J7-40-BK S103-BK S850-BK S010-WH S0831-YL A G
J7-39-BK
40
S0831-RD
B
C
LEFT TURBO IN
A620-CU S010-CU
39 S850-WH THERMOCOUPLE

S
J7-39-BK 207-2371

MTR BAT

MTR BAT
P1-41-J9-3-BK 38 P230-RD

MOTOR

MOTOR
50HZ
P1-60-BK SPLICE 22 J7-25-BK J7-37-BK S850-CU S850-CU
P1-40-J9-9-BK 37 P390D-BK
P1-43-J7-51-BK 36 S110-RD S0830-YL
SPLICE 14 J7-37-BK A
P1-30-J7-12-BK J7-35-BK S030-CU S0830-RD
B TURBO OUT(LEFT)

G
C

G
P1-2-BK P1-51-BK J7-23-BK 35
+5V SUPPLY 2 P1-27-J7-7-BK S110-BK
P1-3-BK J7-29-BK J7-34-BK S100-CU THERMOCOUPLE
P1-26-J7-6-BK 34
5V RETURN 3 J7-15-BK D200A-GN 152-0807
P1-24-J7-4-BK J7-33-BK S000-CU S110-WH
P1-4-BK SPLICE 4 33
+8V SUPPLY 4 P1-17-J7-5-BK J7-30-BK
J7-32-BK S101-CU D200A-CU

TURBO THERMOCOUPLES
P1-5-BK P1-5-BK J7-16-BK 32 S110-CU
JACKET WATER OUT PRESS. COM 5 P1-14-J7-3-BK S0841-YL
P1-8-BK P1-10-J7-1-BK
SPLICE 3 J7-43-BK J7-31-BK
31 S010-CU
D200A-YL
A
B Harness
CAT DATA LINK+ 8
P1-9-BK P1-58-J7-11-BK J7-44-BK J7-30-BK
30 S130-CU S130-RD
S110-RD
S0841-RD C RIGHT TURBO IN Number Description
9 J7-34-BK
P1-4-BK

CAT DATA LINK- J7-29-BK THERMOCOUPLE

P1-10-J7-1-BK S110-CU
J7-20-BK 29 S130-BK
10
SPLICE 2

P1-70-BK 207-2371
RENR5955-04

S110-BK
MAPS SIG.
P1-14-J7-3-BK P1-69-BK
J7-33-BK P2-10-J7-28-BK
28 P6B0A-RD 205-9453 Internal Box Harness
INLET MANIFOLD AIR TEMP. SIG. 14 J7-19-BK J7-27-BK P500-BK S130-WH S110-WH
P1-16-J6-25-BK P1-67-BK 27
SPD POT SIG. 16
P1-17-J7-5-BK P1-65-BK
J7-32-BK
J7-18-BK
J7-26-BK
26 C101-BK S130-CU 206-4807 Detonation Sensor Harness
OIL TEMP SIG. 17 S110-CU
P1-63-BK J7-25-BK A620-BK
P1-18-J6-5-BK J7-35-BK 25
SDP POT +5V 18
P1-19-BK-J6-13
P1-53-BK
P1-52-BK
J7-21-BK
24
S100-RD
A620-BK
S0831-YL 216-3700 Emergency Stop Box Harness
A
F KILOWATT RETURN 19
P1-20-J6-8-BK P1-57-BK
J7-31-BK
J7-23-BK
23 S850-BK S100-BK
A620-RD
B
C
LEFT TURBO IN F
TIMING SETTING 20 P1-55-BK
J7-17-BK
J7-48-BK
S0831-RD
THERMOCOUPLE 216-3701 Emergency Stop Box Harness
P1-21-J6-9-BK P1-50-BK 22 S100-WH 207-2371
DRIVEN EQUIPMENT 21 J7-47-BK J7-21-BK S030-BK
A620-CU
P1-31-BK
30 Page, COLOR

E-STOP 22
P1-22-BK
P1-22-BK
SPLICE 1 J7-46-BK
J7-20-BK
21
220-2340 ITSM Harness (50Hz)
P1-60-BK
P1-51-BK

P1-23-J6-30-BK 20 S100-BK S100-CU P231-RD

P1-5-BK

P1-4-BK

P1-3-BK

P1-2-BK

J7-45-BK
NORMAL STOP 23 P1-9-BK
J7-19-BK A
FILTERED OIL PRESS SIG. 24
P1-24-J7-4-BK P1-8-BK P1-43-J7-51-BK
J7-18-BK
19 S000-BK S000-RD S000-RD B
C
LEFT TURBO OUT 220-2339 ITSM Harness (60Hz)
P1-33-BK P1-30-J7-12-BK 18 S101-BK S0830-YL THERMOCOUPLE
P1-25-BK-J6-3
KILOWATT INPUT 25 P1-34-BK P1-27-J7-7-BK J7-17-BK S000-BK S000-BK S0830-RD 152-0807
P1-26-J7-6-BK 17 S010-BK
221-9565 Ignition Right Side

60HZ
UNFILTERED OIL PRESS. SIG. 26 P1-42-BK P1-26-J7-6-BK S0840-RD
J7-16-BK S130-BK S000-WH
P1-27-J7-7-BK P1-24-J7-4-BK 16 S000-WH S0840-YL
JACKET WATER TEMP. SIG. 27
RATED IDLE- 28
P1-28-J6-40-BK P1-17-J7-5-BK
J7-15-BK 15 S110-BK
S000-CU S000-CU C 221-9566 Ignition Left Side
B
PRELUBE PRESSURE SWITCH 30
P1-30-J7-12-BK P1-14-J7-3-BK
P1-10-J7-1-BK
14 A RIGHT TURBO OUT
DIGITAL RETURN 31
P1-31-BK
P1-58-J7-11-BK
P2-69-J7-13-BK 13 C130-WH S101-RD
THERMOCOUPLE 228-4144 Main Harness (60Hz)
P1-30-J7-12-BK C100-BK 152-0807
P1-33-BK 12 S101-BK P500-BK
SPD-TMG SIG. 33
P1-34-BK
J6-4-J7-60-BK
P1-58-J7-11-BK 11 A620-RD 228-7469 Main Harness (50 Hz)
J6-1-J7-65-BK
CAN- DATA LINK 34 S101-WH C130-WH C
P1-35-BK J6-31-J7-50-BK 10 S0841-RD
B
SPD POT COM. 35
P1-36-J6-37-BK J7-9-BK 9 S850-WH S101-CU C100-BK S0841-YL
A RIGHT TURBO IN
DESIRED SPEED 4-20 IN +(OPT.) 36 THERMOCOUPLE
P1-37-J6-27-BK 8
DESIRED SPEED 4-20 IN -(OPT.) 37 S010-RD C101-BK 207-2371
P1-27-J7-7-BK 7 S030-RD
P1-40-J9-9-BK
TIMING CAL - 40 P1-26-J7-6-BK S010-BK S103-BK
6 S100-WH
E TIMING CAL + 41
P1-41-J9-3-BK
P1-17-J7-5-BK S000-WH
E
P1-42-BK P1-60-BK 5 S010-WH S102-BK
CAN SHIELD 42 P1-24-J7-4-BK
P1-43-J7-51-BK P1-51-BK 4 S101-WH
SPD-TMG +12V 43 P1-5-BK P1-14-J7-3-BK S010-CU S100-RD
P1-50-BK 3 S010-WH
CAN+ DATA LINK 50 P1-4-BK
P1-51-BK P2-68-J7-2-BK 2 S130-WH S100-BK
P1-3-BK P234-RD
SPD-TMG COM. 51 P1-2-BK P1-10-J7-1-BK S110-WH
P1-52-BK 1 S100-WH
FUSED BATT+ (TO GECM1) 52 P6B1-BK
J7
103-0213 RECEPTACLE AS.
8T-8729 PIN

P7
9X-4391 PLUG AS.
8T-8730 SOCKET

P1-53-BK
FUSED BATT+ (TO GECM1) 53 P1-66-J6-28-BK
P6B0A-RD
S100-CU
P1-55-BK P1-64-J6-39-BK
FUSED BATT+ (TO GECM1) 55 S101-CU
P1-56-J6-18-BK P1-62-J6-29-BK
MANUAL PRELUBE 56 P300C-BK
P1-61-J6-19-BK
P1-57-BK S101-WH
FUSED BATT+ (TO GECM1) 57 P1-56-J6-18-BK P300B-BK
P1-58-J7-11-BK
RAPTOR VALVE CONTROL PWM+ 58 P1-37-J6-27-BK J6-4-J7-60-BK COMP. BYPASS RAPTOR

INLET MANIFOLD
S101-BK PROACT THROTTLE

AIR PRESSURE
P1-60-BK P1-36-J6-37-BK P270-RD

TEMPERATURE
FUEL METERING VALVE

CAN TERMINATE
J6-31-J7-50-BK

UNSWITCHED + BATTERY
RAPTOR PWM SHIELD-RETURN 60 PROACT

ENGINE OIL
SENSOR
149-5150
P1-28-J6-40-BK J6-1-J7-65-BK S101-RD

SENSOR
P1-61-J6-19-BK

UNSWITCHED +BATTERY

SWITCHED + BATTERY
130-8299
STOP 61 P1-23-J6-30-BK P200B-RD
P1-62-J6-29-BK
START 62 P1-21-J6-9-BK P1-35-BK J6-35-BK M300-BK

CAN DATA LINK +

CAN DATA LINK +

CAN DATA LINK +

CAN DATA LINK +

CAN DATA LINK -

CAN DATA LINK -

CAN DATA LINK -

CAN DATA LINK -

CAN DATA LINK +
P200A-RD

CAN DATA LINK -

P1-63-BK P1-20-J6-8-BK
BATT- (TO GECM1) 63 SPLICE 11 J6-15-BK M300-WH
P1-18-J6-5-BK

CAN SHIELD
P1-64-J6-39-BK

CAN SHIELD
CAN SHIELD
P1-35-BK

SIGNAL IN+
CAN IDENT

+ BATTERY
64

SIGNAL IN-
- BATTERY

- BATTERY
AUTO P1-16-J6-25-BK

-BATTERY
P1-65-BK P1-28-J6-40-BK
65 P1-19-BK-J6-13 RATED IDLE

GROUND

GROUND
BATT- (TO GECM1)

191-4882 PLUG ASSY.

6D-8151 PLUG ASSY.

6D-8151 PLUG ASSY.

40

SIGNAL

SIGNAL
P1-66-J6-28-BK P1-25-BK-J6-3 J6-11-BK P1-64-J6-39-BK
66 START AUTO
D ON-OFF GRID SWITCH IN
P1-67-BK P1-35-BK J6-36-BK 39 D

+V

+V

P518/J518
P528J528
BATT- (TO GECM1) 67 38

P24/J24
P1-69-BK J6-20-BK
DESIRED SPEED 4-20 IN +(OPT.)

O
P1-36-J6-37-BK

M
G
C

G
D

O
K

N
E
P

M
H
L

D
B

N
F

C
F

E
J

B
A
L
I

J
69

M
D

C
I

H
E

G
A
B

N
F

K
T
J

L
BATT- (TO GECM1) J6-17-BK 37
P1-70-BK J6-36-BK DIGITAL RETURN (GND)
KEYSWITCH IN 70 J6-7-BK 36
J6-35-BK SPEED SIGNAL SHIELD

P2A1-RD

P3A3-BK
P3A2-BK
RD-18

RD-18

D200C-CU
D200C-YL
D200C-GN
D200-BK
D200-BK
J6-14-BK

BK-18
BK-18
P1
160-7690
PLUG AS.
8T-8730
SOCKET

YL-18
YL-18
35

8T-8732 RECEPTACLE

D200B-YL

D200B-GN

D200A-YL
D200A-GN
J6-24-BK
NOTE 1

8T-8730 SOCKET
34

8T-8731 PLUG
209-5500
MASTER

ACTIVE ALARM

P2A0-RD
P3A0-BK
D200C-GN
P2-31-J6-33-BK

D200C-CU

D200B-GN
D200B-CU
8T-8729 PIN

D200C-YL
SPLICE 25

D200B-YL

A620-CU
P231-RD

A620-RD
A620-BK

P300D-BK
P200C-RD
P101/J101
33

P200/J200
ECM

J9-10-J6-2-BK P2-29-J6-32-BK CRANK TERMINATE

32

SPLICE 24
J9-16-J6-12-BK GAS SHUTOFF VALVE + (IN)

C
B

B
J6-31-BK--J7-50-BK

A
A

P3A1-BK
J9-19-P6-10-BK 31
P1-23-J6-30-BK NORMAL STOP (GND to RUN)
30
P2-21-BK P1-62-J6-29-BK START
29
P2-69-J7-13-BK P1-66-J6-28-BK ON-OFF GRID SWITCH IN

D200B-CU
J021-RD 28
IGNITION CYLINDER 2 + 1 P2-68-J7-2-BK P1-66-J6-28-BK
P1-37-J6-27-BK DESIRED SPEED 4-20 IN -(OPT.)
J022-BK 27
IGNITION CYLINDER 2 RETURN 2 P2-22-J7-54-BK P1-64-J6-39-BK
J121-RD P2-20-J7-56-BK P1-62-J6-29-BK 26

S000-WH
3

S000-RD

S000-BK

S000-CU
IGNITION CYLINDER 12 + P1-16-J6-25-BK 0-5v SPEED SIGNAL

S110-CU
S110-WH
S110-RD
P1-61-J6-19-BK

S110-BK
J122-BK P2-12-J7-40-BK 25
IGNITION CYLINDER 12 RETURN 4 P2-10-J7-28-BK P1-56-J6-18-BK J6-24-BK GAS SHUTOFF VALVE -
P2-10-J7-28-BK 24
AIR-ELECTRIC START SIG.+ 10 P1-37-J6-27-BK
P2-11-J6-21-BK
P2-30-J6-23-BK ENGINE FAILURE
P1-36-J6-37-BK 23
GAS SHUTOFF VALVE + 11 P2-28-J6-22-BK RUN RELAY
P2-12-J7-40-BK P2-44-J8-25-BK P1-28-J6-40-BK
22
C PRELUBE RELAY DRIVER 12
J041-RD
P2-39-J8-24-BK P1-23-J6-30-BK P2-11-J6-21-BK
21
GAS SHUTOFF VALVE + C
IGNITION CYLINDER 4 + 14 P2-38-J8-23-BK P1-21-J6-9-BK
J6-20-BK
J042-BK P2-37-J8-22-BK P1-20-J6-8-BK 20
IGNITION CYLINDER 4 RETURN 15 P1-61-J6-19-BK STOP
J161-RD P2-36-J8-21-BK P1-18-J6-5-BK 19
IGNITION CYLINDER 16 + 16 P2-31-J6-33-BK P1-16-J6-25-BK MANUAL PRELUBE
J162-BK P1-56-J6-18-BK
18
IGNITION CYLINDER 16 RETURN 17 P2-30-J6-23-BK P1-19-J6-13 CAT DATA LINK -
P2-20-J7-56-BK J6-17-BK
P2-29-J6-32-BK P1-25-J6-3 17
AIR-ELEC START RETURN 20
P2-21-BK P2-28-J6-22-BK 16
GAS SHUTOFF VALVE - 21 P2-31-J6-33-BK J6-15-BK SPEED SIGNAL RETURN
P2-11-J6-21-BK
P2-22-J7-54-BK P2-30-J6-23-BK 15
PRELUBE RELAY RETURN 22 P2-54-BK J6-14-BK SWT. CONTROL-KEY BATT + IN
J081-RD P2-29-J6-32-BK 14
IGNITION CYLINDER 8 + 24 P2-55-BK P2-28-J6-22-BK P1-19-J6-13 KW RETURN
J082-BK P2-56-BK 13
IGNITION CYLINDER 8 RETURN 25 P2-11-J6-21-BK

P200C-RD
NORMAL OPEN E-STOP

P300D-BK
J9-16-J6-12-BK

P2A1-RD

P2A0-RD
P3A0-BK
P2-57-BK

P3A1-BK
J201-RD 12
IGNITION CYLINDER 20 + 26 J6-11-BK CUSTOMER CON. B -
J202-BK 11
IGNITION CYLINDER 20 RETURN 27 J9-19-P6-10-BK NORMAL CLOSED E-STOP
P2-28-J6-22-BK 10
RUN RELAY 28 P1-21-J6-9-BK DRIVEN EQUIPMENT
P2-29-J6-32-BK 9

TIMING
CRANK TERMINATE 29 TIMING SETTING

CAL.
WATER INLET
P1-20-J6-8-BK

PRESS. SWITCH
UNFILTERED
P2-30-J6-23-BK 8

PRESS SW
ENGINE FAILURE 30

JACKET

OIL PRESS
CAT DATA LINK + (+) BATTERY SUPPLY WIRES

FILTERED
110-1168
J6-7-BK

PRESS

PRELUBE
163-8523

132-8759
P2-31-J6-33-BK J202-BK 7

163-8523

OIL
ACTIVE ALARM 31
J101-RD J201-RD 6 INPUT SIGNAL WIRES TO ECM
IGNITION CYLINDER 10 + 32 J182-BK P1-18-J6-5-BK SPD POT +5V
J102-BK 5
IGNITION CYLINDER 10 RETURN 33 J181-RD J6-4-J7-60-BK CONTROL/KEY B + (2.5 AMP) OUTPUT SIGNAL WIRES FROM ECM
B IGNITION CYLINDER 18 + 34
J181-RD J162-BK 4 B
P1-25-J6-3 KW INPUT
J182-BK J161-RD 3 SENSOR SUPPLY VOLTAGE
IGNITION CYLINDER 18 RETURN 35 J142-BK J9-10-J6-2-BK NORMAL OPEN E-STOP

GROUND

GROUND

GROUND
P2-36-J8-21-BK 2

GROUND
GROUND
SIGNAL

SIGNAL

SIGNAL
SIGNAL PLUS

PRELUBE

Customer
DETONATION A SIG. 36 J141-RD

Supplied
RELAY
J6-1-J7-65-BK CUSTOMER B + (10 AMP)
P2-37-J8-22-BK 1
J122-BK

+V
37

+V

+V
DETONATION B SIG.
SIGNAL MINUS

+V
+V
P2-38-J8-23-BK J121-RD J6 P6
DETONATION C SIG. 38

S0802-RD

S0804-RD

S0806-RD

S0808-RD

S0810-RD

S0812-RD

S0814-RD

S0816-RD

S0818-RD

S0820-RD
S0802-YL
J102-BK

S0804-YL

S0806-YL

S0808-YL

S0810-YL

S0812-YL

S0814-YL
9X-7148 RECEPTACLE AS.

S0816-YL
9X-7147 PLUG AS.

S0818-YL

S0820-YL
P2-39-J8-24-BK (-) BATTERY / SENSOR RETURN
LEFT BANK IGNITION HARNESS

DETONATION D SIG. 39 J101-RD 8T-8729 PIN 8T-8730 SOCKET

RD-18
S381-CU
S381-BK
S381-WH
S381-RD

S383-CU
S383-BK
S383-WH
S383-RD

S385-CU
S385-BK
S385-WH
J5-D

S385-RD

S387-CU
S387-BK
S387-WH
S387-RD

S389-CU

RD-18
S389-BK
S389-WH
S389-RD

BK-18

RD-18
J5-E
J5-A
J5-B

BK-18
YL-18

BK-18
YL-18

YL-18
P2-44-J8-25-BK

BK-18
BK-18

YL-18
J082-BK CUSTOMER CONNECTOR

YL-18
DETONATION E SIG. 44

8T-8732 RECEPTACLE

8T-8732 RECEPTACLE
J061-RD J081-RD

8T-8732 RECEPTACLE
IGNITION CYLINDER 6 + 48

155-2261 WEDGE
J062-BK

8T-8730 SOCKET

TERMINAL AS.
3E-3362 WEDGE

155-2269 PLUG
156-4588 PLUG
J062-BK

P112/J112

P114/J114

P116/J116

P118/J118

P120/J120

P122/J122

P124/J124

P126/J126

P128/J128

P130/J130

8T-8729 PIN

8T-8729 PIN

TERMINAL AS.
IGNITION CYLINDER 6 RETURN 49 1 2

P215/J215
J061-RD

8T-8729 PIN

P201/J201

P202/J202

131-1501
8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

8T-8731

P726/J726
J5
9D-5421
RECEPTICAL ASSY.

J141-RD AB C

P400/J400
ABC

131-1501
J042-BK ABC ABC ABC ABC ABC ABC ABC ABC
IGNITION CYLINDER 14 + 50
Batt - B
CAT Data Link + D

Fused Battery + A
CAT Data Link - E

J041-RD

C
P654/J654

P656/J656

P658/J658

P660/J660

P662/J662

1
2
A

C
1

C
2

B
A

A
IGNITION CYLINDER 14 RETURN J142-BK This schematic is for the G3520C 50Hz
8T-8732

8T-8732

8T-8732

8T-8732

8T-8732
51 J022-BK
C
C

C
C

C
B
B

A
A

A
B

A
DET. COMMON 54
P2-54-BK
J021-RD and 60 Hz.
DET. COMMON P2-55-BK
55

M300-WH
P2-56-BK Components are shown installed on a

S102-BK

S103-BK
M300-BK
C130-WH

S101-WH

C100-BK
S101-RD

S101-CU

C101-BK
DET. +8V

S100-WH
S101-BK
56

P500-BK

S100-RD

S100-CU
S100-BK
DET. +8V
P2-57-BK fully operable engine with the key
57
221-9566

P2-68-J7-2-BK in the off position.

J021-RD

J041-RD

J061-RD

J081-RD
J022-BK

J101-RD
CONNECTOR

J042-BK

J121-RD
J062-BK

J141-RD
J082-BK

J161-RD
J102-BK

J181-RD
J122-BK

J201-RD
J142-BK

J162-BK

J182-BK

J202-BK

JACKET WATER OUT PRESS. SIG. 68

SERVICE

P2-69-J7-13-BK
JACKET WATER INLET PRESS. 69
COM
DETONATION SIG

+8

COM
DETONATION SIG

+8

COM
DETONATION SIG

+8

COM
DETONATION SIG
TOOL

+8

COM
DETONATION SIG

+8

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE

THERMOCOUPLE
A A
P302/J302

P304/J304

P306/J306

P308/J308

P310/J310

P312/J312

P314/J314

P316/J316

P318/J318

P320/J320
PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

PLUG AS.

NOTE 1: This is a customer installed jumper.

P2
147-1443
PLUG AS.
8T-8730
SOCKET

9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

9X-8482

B A B A B A B A B A B A B A B A B A B A
195-2431

207-2371

207-2371

207-2371

207-2371

207-2371

207-2371

207-2371

207-2371

207-2371

207-2371
195-2431

CYL #10

CYL #12

CYL #14

CYL #16

CYL #18

CYL #20
195-2431

195-2431

It is needed in order for the engine to run.

CYL #2

CYL #4

CYL #6

CYL #8
195-2431
SENSOR

SENSOR

SENSOR

SENSOR

SENSOR
LSD C

LSD D
LSD B
LSD A

LSD E

CYL NO. CYL NO. CYL NO. CYL NO. CYL NO.
2&4 6&8 10 & 12 14 & 16 18 & 20
CYL NO. 2 CYL NO. 4 CYL NO. 6 CYL NO. 8 CYL NO. 10 CYL NO. 12 CYL NO. 14 CYL NO. 16 CYL NO. 18 CYL NO. 20

LEFT SIDE IGNITION LEFT SIDE DETONATION LEFT SIDE THERMOCOUPLES

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1