Beruflich Dokumente
Kultur Dokumente
Parts Manual
SJIII Conventional Series (CE)
Parts & Service (Europe) Unit 1 Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK
Phone: +44-1691-676-235
Fax: +44-1691-676-238
Email: info@skyjackeurope.co.uk
Hardware
Parts Ordering Information Standard screws, washers, nuts, etc. are not identified
When ordering replacement parts, the complete part by a reference number. These parts are known as
number and description should be used to ensure COMMON HARDWARE items and appear indented
proper identification and delivery of the desired item. under the major items with which they are used. They
This complete identification should also be used when should be ordered separately as listed, since they are
requesting equipment information. not component parts of the pieces they attach to.
DEALER______________________________________________________________________
Conventional Series
155144
Table Of Contents
8.0 Labels
Label Kit....................................................................................................................................................... 8.1
Labels - Platform Control Console.............................................................................................................. 8.2
Labels - Miscellaneous................................................................................................................................ 8.3
Labels - Left & Right Sides (Chassis).......................................................................................................... 8.4
Labels - Chassis (Front & Top).................................................................................................................... 8.5
Labels - Rear (Scissor and Platform).......................................................................................................... 8.6
9.0 Tables
Fluid Table................................................................................................................................................... 9.1
Conventional Series
155144
Entrance Gates
6 3
4
11 10
8
9
3 2
12
3 16
13
3 2 3 2
3 17
6 3
15
3 2
6 3
18 14
9
M10155AG
1
2
3
4
128487
110693
103632
(Ref.)
1
1
AR
-
WELDMENT, Full gate hinged (Bottom)
PLATE, Stop gate latch
SCREW, Self tapping (1/4”-14 x 3/4”)
GATE LATCH ASSEMBLY
1
(For components, refer to Page 1.2)
5 128473 1 WELDMENT, Full gate hinged (Top)
6 117277 2 HINGE, Spring
7 (Ref.) 2 QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY
(For components, refer to Page 1.7)
8 119942 1 CLAMP, Aluminum door sweep
119945 4 • RIVET, Wide head
9 119940 1 STRIP, Door sweep rubber
10 130270 2 MOUNT, Railing end weldment (If equipped)
11 125692 1 UPPER HINGED RAIL ASSEMBLY
125354 1 • TUBE, Hinged top rail
125691 1 • PADDING, Entry rail
103872 AR • BOLT, Hex head (3/8”-16 x 2.25”, Grade 5)
104606 AR • NUT, Hex nylon lock (3/8”-16)
112327 2 • SCREW, Self tapping (#8-18 x 1/2”)
12 125703 1 RAIL ASSEMBLY, Fixed upper
103540 1 • TUBE, Top rail
125691 1 • PADDING, Entry rail
103864 2 • BOLT, Hex head (5/16”-18 x 1”, Grade 5)
103404 2 • WASHER, Lock (5/16”)
13 100702 AR PLUG, Tube
14 125554 1 GATE, Solid full
15 125577 1 PAD, Adhesive rubber foam
16 125687 - ADDITIONAL GATE STOP ASSEMBLY (If equipped)
125686 1 • STOP, Additional gate
17 125526 1 STRIKE, Gate stop
18 125544 1 GATE, Half
4 5
M10160AA
Index Skyjack
Qty. Description
No. Part No.
18 11
17 19
20
10
9
12
4 11
14 16 15 13
5
6 7
14 7 6
3
2
4
5
8
7 6
M11114AA
11 15
12
13
17
30 29
6
28
5
27
16
2
3 31
4 24
1
22 18
22 18 21 19
23
4
26 20
25 21
32
24 22 18
21
23 21
M11113AB
7
11 9
12 5
6
5
15 1
1
5 12
2
4 3
13
10 14
5
15
M10799AA
3 6
1
5
3 4
M10169AA
Index Skyjack
Qty. Description
No. Part No.
3 2
5
4 6
M10168AA_2
Index Skyjack
Qty. Description
No. Part No.
6 7
9
13 12
10 11
4 3
Model 46xx
2 3
16
8
9
15 7
14
M11100AB_M11177AB
6 5
2
1
M11100AB_M11177AB
12
7
6 7
5
2
4
2
1
8
7 9 10 11
M125807AE
Index Skyjack
Qty. Description
No. Part No.
2
K1
3
4
K1
K1
6
M10188AA
Index Skyjack
Qty. Description
No. Part No.
1
1 10
2 3
6 7
2
4
12 11 4 2 13
14
M11100AB_M11177AB
2
14
13
12
11
5
8
9
10
17
16
15 19 18
M10537AF_1
4 5 6 7
3
2 5
8
14
9
13 12 11 10
15
17
16
18
23 24
22
19
20
21
M123994AC
3 1 4
FRONT VIEW
3 2
M146620AB_1
Index Skyjack
Qty. Description
No. Part No.
6 7
3
4
M10198AA
Index Skyjack
Qty. Description
No. Part No.
M10208AB_1
Index Skyjack
Qty. Description
No. Part No.
M11121AC_4
Index Skyjack
Qty. Description
No. Part No.
L (Ref.) - LABELS
(For components, refer to Page 8.1)
1 2 2 3
2 3 1 2
M146601AA2
Index Skyjack
Qty. Description
No. Part No.
11
3
6 10 3
8
6
7
12
13
3 6
5
6 4
1
15 16 17 3
14
M146648AA_2
2
3 (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY
(For components, refer to Page 2.5)
4 130841 2 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front)
130840 1 • BUMPER, Scissor bottom
123713 1 • BOLT, Hex head (M12-1.25 x 16mm)
600426 1 • WASHER, Flat (M12 )
5 103078 AR CLIP, Double (G10)
122501 AR SCREW, Hex head machine (3/8”-16 x 5/8”)
6 (Ref.) - HARDWARE, Scissor arm assembly connecting
(For components, refer to Page 2.6)
7 120731 1 ARM ASSEMBLY (Inside cylinder top), A
120657 1 ARM ASSEMBLY (Inside cylinder top), B
8 121860 AR BUMPER, Scissor arm
9 123344 1 WELDMENT, Safety bar, A
123324 1 WELDMENT, Safety bar, B
103984 AR NUT, Hex lock (5/16”-18, Grade B)
122006 AR BOLT, Hex head (5/16”-18 x 3.25”, Grade 5)
10 123354 1 SCISSOR LEVEL, Inside, A
123353 1 SCISSOR LEVEL, Upper inside, B
11 134749 AR WELDMENT, Cable carrier
12 130889 2 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Rear)
130840 1 • BUMPER, Scissor bottom
123713 1 • BOLT, Hex head (M12-1.25 x 16mm)
131953 1 • WASHER, Flat (7/8”)
13 (Ref.) - LIFT CYLINDER ASSEMBLY
(For components, refer to Page 2.8)
14 146649 1 HORN, Low tone (24V)
15 103857 1 BOLT, Hex head (1/4”-20 x 1”, Grade 5)
16 103995 1 WASHER, Flat (1/4”)
17 115649 1 NUT, Hex nylon lock (1/4”-20, Grade 5)
2
2
6 3
10
6
6
2
2
6
6
8
7
11
12
6
3 9
6
1 2
5
4
14
15 2
16
13
M146648AA_3
11
3
10
2
3
6
2
6 2 6
7
6 12 6
2
2 6
6
8
7
13
6
14
2
3
6
1 5
4
2
16
17
9
18
3
15
M11105AB
3 6
6 7
7
M130602AD
Index Skyjack
Qty. Description
No. Part No.
1
10
2
9
3
3 5
6
3
4
7
8
14
8 9
3
13
12
11
M11302AA
1 3
2
3 2
7 11
10
6 9 14
13
11
2 12
M11303AA
Side View
21 12 11
13 15 16 17
Top View
18 20
19 17 16 15 14
7 10
5 13
9 2 3 4
6 8
M132237AB_2
K1 11
6
K1
K1 7
4
K1 10
8
11
9
1
10
M11303AA
Upper Cylinder 15 6
7
13
2 1 8
4 5 3
5 4
2
3
11 10 9
15
6 Lower Cylinder
14
16 10 11 12
M10226AC_1
Index Skyjack
Qty. Description
No. Part No.
5 4 3
M10930AB
Index Skyjack
Qty. Description
No. Part No.
1
2
5 6
M10952AB
Index Skyjack
Qty. Description
No. Part No.
9 10
11
12
14
13
15
17
16
6
5
1
4
3
DO NOT
Intermix tires of different types
on one machine. Use only tires 2
of type originally supplied.
M11107AC
3
8 155921 1 WELDMENT, Base (Model 3220 & 4620)
155626 1 WELDMENT, Base (Model 3226)
136494 1 WELDMENT, Base (Model 4626 & 4632)
9 151959 1 LADDER, Step (Model 3220/4620)
151784 1 LADDER, Step (Model 3226/4626/4632)
103999 4 • WASHER, Lock (3/8”)
125959 4 • WASHER, Flat (3/8”)
103473 4 • BOLT, Hex head (3/8”-16 x 1”)
10 119725 1 SWITCH, Main power disconnect
108714 1 • KIT, Battery switch lockout
11 115005 1 STATIC STRAP ASSEMBLY (Model 3220)
115420 1 • STRAP, Static
101632 1 • BOLT, Hex head (3/8”-16 x 3/4”)
103999 1 • WASHER, Lock (3/8” NOM)
103978 1 • NUT, Hex head (3/8”-16)
155978 1 STATIC STRAP ASSEMBLY (Model 3226)
115420 1 • STRAP, Static
103870 1 • BOLT, Hex head (3/8”-16 x 1.5”)
103472 1 • WASHER, Flat (3/8”)
155979 1 • WASHER, Internal tooth lock (3/8” NOM)
L (Ref.) - LABELS
(For components, refer to Page 8.1)
30
31 32
34
28
22
35
23 1
19 29
33
36
39
20 21
22
27
25
24
18 13
17 9
37
26 15
11 8 3
12 38
10
12 4
5
6
14 4
12
10 7
16
M11185AE
10
3
9 8 7
M155874AA
Index Skyjack
Qty. Description
No. Part No.
9
8
6
7
3
1
2
10 5 4
11
M11543AB M125785AA
Index Skyjack
Qty. Description
No. Part No.
10
1
2
3
7
6
4
8 5
9
7
M10212AA
Index Skyjack
Qty. Description
No. Part No.
16 15 12
13
4
9
14
K1
8
5
K1
6
11 10
2
11 10
3
K1
M10209AD
Index Skyjack
Qty. Description
No. Part No.
18
17
11 16
15 2
13
12
1
15 11
14 15
M154922AB
Index Skyjack
Qty. Description
No. Part No.
12
13 5
14
4
1 2 3
M11542AA
Index Skyjack
Qty. Description
No. Part No.
1 2 3
M136540AA1
Index Skyjack
Qty. Description
No. Part No.
2
1
4
5
6
7
3
8
9
10
11
12
M10210AA
Index Skyjack
Qty. Description
No. Part No.
STEER
CYLINDER
1 1
TO MAIN
MANIFOLD 2
TO MAIN TO MAIN
MANIFOLD FOR MANIFOLD REV
REAR 5
MANIFOLD
3
4 TO MAIN 7
MANIFOLD TO MAIN
BRAKE MANIFOLD
CASE DRAIN
6
RIGHT LEFT
MOTOR MOTOR
8 5
M10009AA
Steer
Cylinder
1
1
Main 2
Manifold
3
12 7
4
11
8 7 6
4 10 9
Brake Release
Manifold
M11544AB
13
12
9
6
11 10
14
15
2 3 4
1
M146637AA_2
39
21 38
20 41
40
19 22 23
18
17 23
16 15 14
26
13
27
24 25
28
12 9
29
8 30
7
3 31
5 32
34
33
4 1
35
3
2
42
36
37 11 10
M11190AC
4
21 107271 1 VALVE, Manual directional
22 102693 1 CAP, Filler/Breather (with gasket)
Parts list continued on the following page.
3 2
22
17 7
21 1 7
8
25
18 6 9
14 10
21
18
6
11
15
9 12
23 16 6
20
24 6 13
11 19
M10192AC
4 1
M123475AA
Index Skyjack
Qty. Description
No. Part No.
6
2 5
4
M123475AA
Index Skyjack
Qty. Description
No. Part No.
6
5
4 7
3
13
2
14 8
1
9
12
11
10
M11545AA
To Batery (+)
18
11
8
13 12 11
9 14
CE
From Panel (+)
To Motor (-)
7
6
4
25
5
15
21 22 23 24
16
17
L
2 1
19
M143664AA_1
5
24 103980 2 NUT, Hex (1/4”-20, Grade B)
25 149737 1 MOTOR CABLE CONNECT ASSEMBLY
L (Ref.) - LABELS
(For components, refer to Page 8.1)
5 6
M111083AA
4 11
14
15
16
12
3
14
2
13
13
1
5
20
14 14
15 15
16 8
10
19
18
17
M147716AB
-
1
2
147716
130579
112495
132794
-
1
4
1
ELECTRICAL PANEL ASSEMBLY
• WELDMENT, Control panel
• BOLT, Hex head (1/4”-20 x 3/8”, Grade 5)
• CLAMP
6
3 125893 1 • BUMPER, Rubber female
103892 1 • BOLT, Hex head (1/4”-20 x 5/8”, Grade 5)
103995 1 • WASHER, Flat (1/4”)
104000 1 • WASHER, (Lock 1/4”)
103980 1 • NUT, Hex head (1/4”-20, Grade 5)
4 125892 1 • BUMPER, Rubber male
5 103336 1 • HOURMETER
6 149780 2 • CIRCUIT BREAKER (10 Amp)
7 146644 1 • RESISTOR (30 Ohm, 25 watt)
116066 2 • SCREW, Round head machine (#4-40 x 1/2”)
116068 2 • WASHER, Lock (#4)
116067 2 • NUT, Hex (#4-40)
8 108589 6 • RELAY (24 volt)
9 116711 2 • SPACER, Relay stand-off
10 119758 1 • MODULE, Encapsulated diode
11 112449 4 • BOLT, Machine (1/4”-20 x 1”, Grade 5)
12 146475 1 • CONTACTOR, Solenoid
13 103962 3 • SCREW, Round head machine (#10-32 x 1/2”)
14 104003 6 • NUT, Hex head (#10-32)
15 104185 5 • WASHER, Lock (#10)
16 104694 3 • WASHER, Flat (#10)
17 104546 2 • SCREW, Round head (#10-32 x 2”)
18 105621 1 • SCREW, Round head (#10-32 x 1”)
19 103011 3 • BLOCK, Terminal
103956 7 • SCREW, Round head (#6-32 x 1”)
103985 7 • NUT, Hex head (#6-32)
20 147715 1 • HARNESS, Ground (“02”)
M146667AA
Index Skyjack
Qty. Description
No. Part No.
1
2
3
TO REAR MANIFOLD
M146596AA
Index Skyjack
Qty. Description
No. Part No. TO HIGH SPEED LIMIT
TO POTHOLE LIMIT
- 146596 1 HARNESS, Rear manifold
TO REAR MANIFOLD
HARNESS A
TO MAIN MANIFOLD HARNESS TO HOLDING VALVE
HARNESS B
TO MAIN MANIFOLD HARNESS TO HOLDING VALVES
1 1
HARNESS C
TO ELECTRIC PANEL
TO CHARGER CUTOUT
M146588AA
Index Skyjack
Qty. Description
No. Part No.
HARNESS A
TO ELECTRIC PANEL
TO HORN
4
5 1 6
TO PRESSURE TRANSDUCER
HARNESS C 9
HARNESS D
TO ELECTRIC PANEL
4
HARNESS E
TO ELECTRIC PANEL
TO CONTROL MODULE (P2)
4 3
M130598AB1
14
1 5 4 6 7 8 L
10 9 2 11 12 13
15
M115993AC
7
11 103473 2 BOLT, Hex head (3/8”-16 x 1”, Grade 5)
12 104606 2 NUT, Hex lock (3/8”-16, Grade B)
13 103999 2 WASHER, Lock (1/4”)
14 108503 1 CONNECTOR, Blue butt (#14-16)
15 137417 1 RELAY, Inverter timer cutoff
Model 4626
1
Model 3220
1
Model 6826
24VDC Inverter
Model 3215/3219
Model 6832
M10703AA
Index Skyjack
Qty. Description
No. Part No.
L 1 4
5 1
4 2
M10199AA
Index Skyjack
Qty. Description
No. Part No.
6
5
4
M137979AB
Index Skyjack
Qty. Description
No. Part No.
The following label kits are for models SJIII 3220, 3226, 4620, 4626 & 4632. Each contains labels
that are common to all machines.
It excludes:
• serial numbers
• name plate
• registrations
• stripes
• tape
• platform capacities
• model designations
• all special options
Supply model number, country and language when ordering complete machine labels.
M147343AA_1
Index Skyjack
Qty. Description
No. Part No.
13 14
9
OUTLET BOX
7 8
3 1 2 12
11
10
CONTROL CONSOLE -
POWER EXTENSION PLATFORM
ELECTRICAL PANEL (CE)
RAILING PINS
15 4 5
BATTERY TRAY
M11027AA
Left Right
3 2
1
5
5 4
6
6
7 4 7
M11000AL
Index Skyjack
Qty. Description
No. Part No.
Left Right
15 16 17 11
14
13 12 10 9 8
M11000AL
Index Skyjack
Qty. Description
No. Part No.
5
6
6
3 1
4
2
Top
2
Front
M11000AM
Index Skyjack
Qty. Description
No. Part No.
2
4
4
4 3
(Model 46xx)
(Model 32xx)
M11000AK_1
Index Skyjack
Qty. Description
No. Part No.
6
7
9 7 8
5 5
(Model 46xx)
(Model 32xx)
M11000AK_1
Index Skyjack
Qty. Description
No. Part No.
Back Side
1 7 4 1 5
ON
OFF
5 4 3 2 7 6 3
M130819AD
Index Skyjack
Qty. Description
No. Part No.
Capacity Skyjack
Location Fluid Type
(Liters) Part Number
Hydraulic Tank 30 ATF Dexron III 119309
156AA
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