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Note: The material used here is from various sources available on the internet
Vacuum
The word "vacuum" comes from the Latin "vacua", which means
"empty".
However, there does not exist a totally empty space in nature, there
is no "ideal vacuum".
Vacuum is only a partially empty space, where some of the air and
other gases have been removed from a gas containing volume.
One can measure this force per unit area of the vessel,
called pressure, by comparing it to the atmospheric
pressure or by determining it in absolute units.
PV/T = R0
In CGS units
1 at = 1.01 x 106 dynes / cm2
PV = (W/M) R0. T
W/M = no of moles
(W/M) . NA = n V
NA = Avogadro's number
P = (n / NA). R0. T
n = (NA/R0). P/T
P = n KB T
n = (6.023 x1023 / 6.236 x 104) . (P/T) = 9.656 1018 (P/T)
L = n-1/3
at 273 K
T (O C) P (mbar)
100 (BOILING) 1013
25 32
0 (FREEZING) 6.4
-40 0.13
-78.5 (DRY ICE) 6.6 x 10 -4
-196 (LIQUID NITROGEN) 10 -24
PRESSURE RANGES
RANGE PRESSURE
# 3 x 10 19 4 x 10 13 4 x 10 7
mol/cm3 (30 million trillion) (40 trillion) (40 million)
Rotary vane pumps typically have an electric motor driven rotor (either
belt or directly driven) which has one to three sliding vanes that maintain
close contact with the inner wall of the cylindrical stator.
The vanes are metal in oil sealed pumps, and carbon in dry pumps.
Centripetal force acts upon the vanes in the spinning rotor so as to force
them against the inner sealing surface of the stator. In some mechanical
pumps springs are used to augment this action. Rotary vane pumps may
be of the single or double stage design. Single stage pumps are simpler,
having only one rotor and stator, and are less expensive.
The base pressure one can expect from a good single stage mechanical
pump is about 20 mTorr. In a two stage design, the exhaust port of the first
stage is connected to the inlet port of the second stage which exhausts to
atmospheric pressure.
Two stage pumps may attain a base pressure of one to two millitorr, but
are more expensive than single stage pumps.
Cross section of a rotating –vane pump.
1. Inlet tube; 2. Inlet port; 3. Top seal; 4. Vanes; 5. Oil; 6. Rotor; 7. Stator; 8.
Exhaust port; 9. Exhaust flap valve with backing plate; 10. Exhaust outlet; 11
.Oil splash baffles
The oil in an oil sealed pump serves three important functions:
A) providing a vacuum seal at the pump exhaust.
B) as a lubricant and
C) provides cooling for the pump.
Rotary vane pumps
The liquid dilutes the oil, and may corrode the pump.
The gas ballast valve adds a small amount of dry gas such as nitrogen
to region III. This reduces the amount of compression that the vapor
undergoes and thus reduces the condensation problem. The ultimate
pressure of the pump is not as low when we use gas ballast.
The oil that surrounds the stator serves to seal the outlet valve from
leaks, and also lubricates the moving parts since some oil gets inside
the pump.
Good rotary pump oils must have low vapor pressures and yet be
viscous enough to form a seal across the rotary vanes. In addition, the
oil must be chemically stable. The stability of the oil depends on the
type of gas passing through the pump.
Rotary pump oils cost between $10 and $1000 per liter.
Vapors that condense in the system can contaminate the oil. This may
lead to corrosion of the pump, or degradation of the oil leading to
gumming of the working parts of the pump.
Frequent oil changes or using gas ballast can reduce these problems.
If the vacuum system and pump are shut down and left under vacuum,
the oil in the pump will be sucked back into the vacuum lines.
Normally the pump is vented to atmospheric pressure when it is shut
off. If a fan belt breaks, this problem will occur.
In recent years, the concern over mechanical pump fluids (from both safety and
vacuum system contamination standpoints) has become a great concern.
These pumps have, for some applications, very appealing characteristics, but
there are a few drawbacks of which to be aware.
The advantages of dry pumps (usually of the rotary vane design) are that they
eliminate the possibility of backstreaming pump oil into your vacuum vessel.
In addition, dry pumps may be used to safely pump large percentages of oxygen
without fear of explosion. Dry pumps are also well suited for pumping of certain
corrosive vapors and gases.
Disadvantages of dry mechanical vacuum pumps include their initial high cost
(as much as 5 times the cost of a oil-sealed pump of equal capacity), excessive
noise, and higher ultimate pressure.
Diffusion Pump Construction
How the Pump Works
How the Pump Works
First stage vapors are separated from others
Pumping Speed of Diffusion Pumps
1 2 3 4
Pumping Speed (Air)
Critical Point
Approximate Vapor
Gas Pressure (mbar)
The oil vapor hits the sides of the pump that are cooled by
water pipes, and the condensed oil runs to the bottom of the
pump to be reheated. At the inlet to the diffusion pump the
pressure must be low, well below 100 mTorr.
At the outlet the pressure is much higher than at the inlet,
typically as high as 600 mTorr. In modern pumps the working
fluid is an oil, historically mercury was used.
The vapor jets sweep the molecules down towards the ejector
stage. Thus each vapor jet produces a pressure differential
from above it to below it. The oil vapor condenses on the water-
cooled walls and runs back to be heated again.
The vapor stream works because it imparts a preferred
downward direction to the system molecules that it strikes.
P = P0 exp-(S/V )t + Pultimate
In proper use the amount of oil vapor that back streams into the
chamber is rather small, but in some applications like the semi
conductor industry, any oil is too much.
The ultimate pressure that the pump can reach will be limited
by the vapor pressure of the oil, so the vapor pressure should
be low. If chemical vapors are pumped the oil must be
compatible with them.
Most diffusion pump oils now a days are synthetic rather than
natural hydrocarbons.
Common types are silicon based oils such as Dow Corning 704
and 705, and polyethers such as Santovac and Fomblin.
Little maintenance is needed for a diffusion pump. The oil level
must be maintained The heaters may occasionally fail, and in
some designs only one heater of a group may fail. This will
degrade the performance of the pump.
Normally the water enters at the top of the diffusion pump, near
its inlet, and exits at the bottom at the outlet. The temperature of
the exiting water should be warm, between 40 C and 70 C (104 F
to 160 F), for optimum performance of the pump.
Fore line traps are typically made with a “molecular sieve" material
that will pass the small gas molecules, but will trap the large
molecules of the pump oils. Periodically the molecular sieve must
be revitalized by heating in order to release the trapped oil
molecules.
GAS LOAD
Permeation
Outgassing
Real
Leaks
Diffusion Virtual
Backstreaming
10-1
Volume
Pressure (mbar)
10-3
10-7
Diffusion
10-9
Permeation
10-11 1
10 10 3 10 5 10 7 10 9 10 11 10 13 10 15 10 17
Time (sec)
Vacuum Gauges
Thermal conductivity gauges
Thermal conductivity gauges rely on the fact that the thermal conductivity of
a gas is proportional to the gas pressure in the range 50 to 50 mPa.
The higher the pressure of the gas, the lower the temperature of the filament.
At high pressures convection (viscous flow) will increase the transfer of heat.
At low pressures, 10-1 Pa, black body radiation will dominate the heat
transfer.
Compared to other gauges thermal filament gauges are slow because of the
thermal capacity of the filament.
How the gauge works
The Pirani gauge has an optimal pressure range of 102 to 10-1 Pa.
Its primary advantages compared to the thermal filament gauge are its fast feedback
and its wider pressure range.
The operation of a Pirani gauge is similar to the thermal filament gauge. It has a
filament that is supplied with a constant current.
The resistance of the filament is temperature dependant and the voltage across the
filament is measured. The reading is calibrated in pressure instead of voltage /
temperature. A thermal filament gauge is sensitive to variations in ambient
temperatures and a Wheatstone bridge compensates for these variations effectively.
Cold cathode ionization gauge, or Penning gauge uses an ion current to measure
pressure. An electron emitted from the cathode is accelerated towards the positive
anode, and due to the magnetic field it also accelerated perpendicular to its direction
of motion. This results in a helix trajectory of the electron and can have a length of
several meters.
It is important that the mean free path of the ions are longer than the distance
between anode and cathode, since if ions recombine with electrons there will be no
ion current. This limits the function of the Penning gauge at high pressure.
Example A Varian SD-201 pump is used to evacuate a chamber through a pipe of
conductance 0.50 L/s. How long will it take to pump the chamber down to
1.0 mTorr? The chamber has a volume of 40 L.
Diffusion pump diameter : 15 cm
Connecting vertical tube to Rotary pump : 50 cm length
Liquid Nitrogen trap diameter : 10 cm