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electronic BOM
for: Team MECHISMU
Car # 16

Area Totals Materials Processes Fasteners Tooling Total

Brake System $ 274.99 $ 18.91 $ 0.36 $ - $ 294.26
Engine & Drivetrain $ 1,762.45 $ 402.48 $ 18.65 $ - $ 2,193.58
Frame & Body $ - $ - $ - $ - $ -
Instruments & Wiring $ 102.45 $ 73.69 $ - $ - $ 176.14
Miscellaneous, Fit & Finish $ 292.05 $ 432.38 $ 9.50 $ - $ 733.93
Steering System $ 162.40 $ 125.09 $ 1.10 $ - $ 288.59
Suspension & Shocks $ 556.87 $ 938.37 $ 19.94 $ - $ 1,548.61
Wheels & Tires $ 1,756.06 $ 267.74 $ 16.96 $ - $ 2,040.76

Total Vehicle $ 4,907.27 $ 2,258.66 $ 66.51 $ - $ 7,275.87

Composition for total vehicle:

Area Totals

Brake System
Engine & Drivetrain
Frame & Body
$294.26 ; 4% $2,193.58 ; 30%
$1,548.61 ; 21% Instruments & Wiring

$2,040.76 ; 28%$176.14 ; 2%
$288.59 ; 4% Miscellaneous, Fit & Finish

$733.93 ; 10% Steering System

Suspension & Shocks
Wheels & Tires
Finish

ks
Team Name Team MECHISMU Total Vehicle Cost
Competition Code FB
Year 2017
Car # 16 The cost of assemlies on this chart should not include the cost of the parts in the assembly but only the materials, processes, fasteners and tooling in the assembly level.
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Area of L Material Process Fastener Tooling
Line Num. Commodity Asm/Prt # vl. Asm Component Description Unit Cost Quantity Cost Cost Cost Cost Total Cost
1 Brake System A1001 AA Front Rotor Assembly 0.00 0.00
2 P1001 Brake Disc Purchased 9.23 2 $ 9.23 18.46
3 P1002 Brake Calliper and Brake Pads Purchased 19.76 2 $ 19.76 39.52
4 A1002 AA Rear Rotor Assembly 0.00 0.00
5 P1003 Brake Disc Purchased 9.23 2 $ 9.23 18.46
6 P1004 Brake Calliper and Brake Pads Purchased 18.24 2 $ 18.24 36.48
7 A1003 AA Brake Line Assembly 0.00 0.00
8 P1005 Brake Fluid Purchased 2.35 1 $ 2.35 2.35
9 P1006 Brake Master Cylinder Purchased 62.50 2 $ 60.00 $ 2.32 $ 0.18 124.99
10 P1007 Bias Bar Purchased 0.00 0.00
11 P1008 Brake Mountings Purchased 3.22 1 $ 0.24 $ 2.98 3.22
12 P1009 Brake Pedal Purchased 22.42 1 $ 11.12 $ 11.30 22.42
13 P1010 Splitter Purchased 9.18 2 $ 9.18 18.36
14 P1011 Brake Line Purchased 10.00 1 $ 10.00 10.00
15 P1012 Brake Hose Purchased 0.00 0.00
Brake System Area Total 274.99 18.91 0.36 0.00 294.26
Engine & Drivetrai A2001 AA Engine Assembly
P2001 Engine Purchased- Honda CBR 250R 1,039.41 1 1029.41 0 1039.41
P2002 Engine Mounting Fabricated in IIT(ISM) Workshop 5.03 2 0.351 4.2 0.48 10.06
A2002 AA Exhaust Assembly
P2003 Exhaust Manifold Fabricated in IIT(ISM) Workshop 9.68 1 3.144 6.06 0.48 9.68
P2004 Exhaut Wrap Purchased 10.35 1 10.29 0.06 10.35
P2005 Muffler Purchased 6.54 1 5.15 0.75 0.64 6.54
A2003 AA Intake Assembly
P2006 Intake Manifold and Restriotor Purchased 161.76 1 161.76 161.76
P2007 Air Filter Purchased 26.47 1 26.47 26.47
P2008 Throttle Body Purchased 39.92 1 16.6 23 0.32 39.92
A2004 AA Fuel Assembly
P2009 Fuel Tank Fabricated in IIT(ISM) Workshop 52.25 1 11.768 39.63 0.85 52.25
P2010 Fuel Tank Mounting Fabricated in IIT(ISM) Workshop 12.23 1 2.033 10.2 12.23
P2011 Fuel Pump Came along with Engine - 1 Came with
P2012 Fuel Pressure Regulator Came along with Engine - 1 Engine
P2013 Fuel Lines / Rails Fabricated in IIT(ISM) Workshop 2.40 1 1.2 1.2 2.40
P2014 Fuel Check Valve Came along with Engine - 1 0.00
P2015 Fuel Filter Came along with Engine - 0.00
P2016 Fuel Injector Came along with Engine - 0.00
A2005 AA Cooling Assembly - 0.00
P2017 Catch can Purchased 5.76 1 4.5 0.06 1.2 5.76
P2018 Coolant Lines Purchased 11.54 1 9.14 2.4 11.54
P2019 Radiator Came along with Engine 2.46 1 0.06 2.4 2.46
P2020 Radiator Mounts Fabricated in IIT(ISM) Workshop 1.77 2 0.211 0.8 0.76 3.54
P2021 Coolant Purchased 4.31 1 4.31 4.31
A2006 AA Drivetrain - 0.00
P2022 CVJ Purchased 20.00 4 20 80.00
P2023 CVJ Boot Purchased 5.00 4 5 20.00
P2024 Stub Shafts Fabricated in IIT(ISM) Workshop 16.44 1 1.213 15.23 16.44
P2025 Chain Purchased 46.94 1 46.38 0.56 46.94
P2026 Chain guard Fabricated in IIT(ISM) Workshop 7.83 1 0.126 7.4 0.3 7.83
P2027 Rear Sprocket Fabricated in IIT(ISM) Workshop 37.19 1 30.47 4.5 2.22 37.19
P2028 Sprocket Carrier Fabricated in IIT(ISM) Workshop 28.82 1 16.365 12.45 28.82

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Team Name Team MECHISMU Total Vehicle Cost
Competition Code FB
Year 2017
Car # 16 The cost of assemlies on this chart should not include the cost of the parts in the assembly but only the materials, processes, fasteners and tooling in the assembly level.
R
ev
.
Area of L Material Process Fastener Tooling
Line Num. Commodity Asm/Prt # vl. Asm Component Description Unit Cost Quantity Cost Cost Cost Cost Total Cost
P2029 Axles Fabricated in IIT(ISM) Workshop 11.18 2 1.68 9.5 22.36
A2007 AA Differential - 0.00
P2030 Rod ends Fabricated in IIT(ISM) Workshop 9.98 2 8.8 0.94 0.24 19.96
P2031 Turnbuckles Fabricated in IIT(ISM) Workshop 1.87 2 0.431 1.44 3.74
P2032 Turnbuckle rod Fabricated in IIT(ISM) Workshop 2.35 2 0.181 2.17 4.70
P2033 Differential Housing Fabricated in IIT(ISM) Workshop 92.34 1 16.548 75.79 92.34
P2034 Differential Internals Purchased 165.63 1 165 0.63 165.63
P2035 Differential bearings Purchased 25.13 2 24.94 0.19 50.26
P2036 Differential Seals Purchased 1.19 2 1 0.19 2.38
P2037 Differntial Upright Fabricated in IIT(ISM) Workshop 49.91 2 8.75 39.56 1.6 99.82
P2038 Brake side sleeve Fabricated in IIT(ISM) Workshop 18.30 1 3.217 14.6 0.48 18.30
P2039 Spacer Fabricated in IIT(ISM) Workshop 9.21 1 0.806 8.4 9.21
P2040 Differential-engine mounting plate Fabricated in IIT(ISM) Workshop 0.86 1 0.795 0.06 0.86
P2041 Differential engine mounts Fabricated in IIT(ISM) Workshop 7.04 6 0.307 6.73 42.22
P2042 Differential mounts Fabricated in IIT(ISM) Workshop 6.48 4 0.307 6.17 25.91

Engine & Drivetrain Area Total 1762.45 402.48 18.65 0.00 2193.58
Frame & Body A0001 AA Pedals - 0.00
A0002 AA Shifter - 0.00
A0003 AA Thottle Controls - 0.00
A0004 AA Frame - 0.00
A0007 AA Body - 0.00
A0011 AA Floor Pan - 0.00
A0012 AA Clutch - 0.00
A0013 AA Aerodynamic Wing (if used) - 0.00
A0014 AA Shifter Cable / Linkage - 0.00
Frame & Body Area Total 0.00 0.00 0.00 0.00 0.00
Electrical A4001 AA ECM / Engine Electronics - 0.00
P4001 ECM/Engine Electronics Came Along with Engine - 1 0.00
P4002 Wire Harness and Connectors Came Along with Engine - 0.00
P4003 Fuses Came Along with Engine - 1 0.00
P4004 Relays Came Along with Engine - 1 0.00
A4002 AA Dash Panel - 0.00
P4005 Dashboard with Tachometer and SpeedomePurchased 42.33 1 37.76 4.57 42.33
A4003 AA Kill Switch - 0.00
P4006 Rotary Type Kill Switch Purchased 11.45 1 6.601 4.85 11.45
P4007 Push Type Kill Switch Purchased 10.02 1 4.581 5.44 10.02
P4008 Brake Overtravel Kill Switch Purchased 12.80 1 7.441 5.36 12.80
A4004 AA Brake Light Bulb - 0.00
P4009 Brake light bulb Purchased 30.88 1 14.08 16.8 30.88
A4005 AA Battery - 0.00
P4010 Battery- Exide Extreme 12V Purchased 29.18 1 26.29 2.89 29.18
A4006 AA Starter Button - 0.00
P4011 Starter Switch Purchased 15.04 1 1.9 13.14 15.04
P4012 Toggle Switch Purchased 24.44 1 3.8 20.64 24.44

Instruments & Wiring Area Total 102.45 73.69 0.00 0.00 176.14
Miscellaneous, Fit A5001 AA Seats Assembly - 0.00

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Team Name Team MECHISMU Total Vehicle Cost
Competition Code FB
Year 2017
Car # 16 The cost of assemlies on this chart should not include the cost of the parts in the assembly but only the materials, processes, fasteners and tooling in the assembly level.
R
ev
.
Area of L Material Process Fastener Tooling
Line Num. Commodity Asm/Prt # vl. Asm Component Description Unit Cost Quantity Cost Cost Cost Cost Total Cost
P5001 Seat Fabricated at IIT-ISM Workshop 66.74 1 41.545 24.43 0.76 66.74
P5002 Mounting Fabricated at IIT-ISM Workshop 14.52 10 3.247 10.65 0.62 145.17
A5002 AA Safety Harness - 0.00
P5003 Safety Harness(5 point belt) Purchased 132.35 1 132.35 132.35
P5004 Mounting Fabricated at IIT-ISM Workshop 19.67 10 0.351 19.32 196.71
A5003 AA Paint - Frame - 0.00
A5004 AA Paint - Body - 0.00
A5005 AA Brake Light Housing Purchased 8.18 1 8 0.18 8.18
A5006 AA Fire Wall Fabricated at IIT-ISM Workshop 25.31 1 17.5 7.25 0.56 25.31
A5007 AA Safety Shields Purchased 46.40 1 46.4 46.40
A5008 AA Headrest / Restraints - 0.00
P5005 Headrest Purchased 5.00 1 5 5.00
P5006 Mounting Fabricated at IIT-ISM Workshop 10.81 10 0.527 10.1 0.18 108.07
Miscellaneous, Fit & Finish Area Total 292.05 432.38 9.50 0.00 733.93
Steering System A6001 AA Steering rack and pinion - 0.00
P6001 Steering Rack Student Built 11.13 1 1.578 9.55 11.13
P6002 Pinion Student Built 36.22 1 18.544 17.68 36.22
P6003 Rack and Pinion housing Student Built 25.44 1 4.869 19.85 0.72 25.44
P6004 Rack mounting Student Built 2.52 2 0.06 2.46 5.04
P6005 House mounting Student Built 1.79 2 0.041 1.75 3.58
P6006 Rack extension Student Built 5.69 2 0.7 4.99 11.38
A6002 AA The rod assembly - 0.00
P6007 Tie rod Student Built 3.85 2 0.283 3.57 7.71
P6008 Control rod Student Built 3.87 2 0.293 3.58 7.75
P6009 Rod ends Purchased 5.60 8 5.6 44.80
P6010 Rod insert Student Built 1.05 8 0.076 0.97 8.37
P6011 Clevis Student Built 7.12 2 0.036 6.89 0.19 14.23
A6003 AA Steering column and shaft - 0.00
P6012 Steering column Student Built 1.14 1 0.756 0.38 1.14
P6013 Steering shaft Student Built 4.72 1 0.551 4.17 4.72
P6014 Universal joint Purchased 20.00 2 20 40.00
P6015 Steering shaft mounting Student Built 24.38 1 15.177 9.2 24.38
A6004 AA Steering wheel - 0.00
P6016 Steering wheel Student Built 10.09 1 0.068 10.02 10.09
P6017 Steering quick release Purchased 32.62 1 32.62 32.62
Steering System Area Total 162.40 125.09 1.10 0.00 288.59
Suspension A7001 AA Damper Assembly 5.31 1 3.625 1.68 5.31
P7001 Damper and Spring Front Purchased 73.50 2 73.5 147.00
P7002 Damper and Spring Rear Purchased 73.50 2 73.5 147.00
P7003 Damper and Spring Mounting Fabricated-IIT(ISM) Workshop 18.63 8 0.307 18.32 149.04
0.00
A7002 AA Push Rod Assembly 10.55 1 9.1875 1.36 10.55
P7004 Push Rod - Front Fabricated-IIT(ISM) Workshop 8.80 2 0.605 8.19 17.59
P7005 Push Rod - Rear Fabricated-IIT(ISM) Workshop 8.51 2 0.316 8.19 17.01
P7006 Rod inserts Fabricated-IIT(ISM) Workshop 1.41 16 0.111 1.3 22.58
P7007 Rod ends Purchased 2.50 8 2.5 20.00
P7008 Push Rod Mountings Fabricated-IIT(ISM) Workshop 5.83 8 0.132 5.7 46.66
0.00
A7003 AA Front A- arm Assembly 13.75 1 9.75 4 13.75
P7009 Front A - arms Fabricated-IIT(ISM) Workshop 8.43 1 1.794 6.64 8.43
P7010 Weld cup Fabricated-IIT(ISM) Workshop 3.04 4 0.179 2.86 12.16

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Team Name Team MECHISMU Total Vehicle Cost
Competition Code FB
Year 2017
Car # 16 The cost of assemlies on this chart should not include the cost of the parts in the assembly but only the materials, processes, fasteners and tooling in the assembly level.
R
ev
.
Area of L Material Process Fastener Tooling
Line Num. Commodity Asm/Prt # vl. Asm Component Description Unit Cost Quantity Cost Cost Cost Cost Total Cost
P7011 Rod inserts Fabricated-IIT(ISM) Workshop 1.42 4 0.111 1.31 5.68
P7012 Rod ends Purchased 2.50 8 2.5 20.00
P7013 A - arms mounting Fabricated-IIT(ISM) Workshop 2.68 16 0.176 2.5 42.82
P7014 Spherical Bearing Purchased 6.92 4 6.92 27.68
0.00
A7004 AA Rear A- arm Assembly 13.75 1 9.75 4 13.75
P7015 Rear A - arms Fabricated-IIT(ISM) Workshop 10.52 2 1.91 8.61 21.04
P7016 Weld cup Fabricated-IIT(ISM) Workshop 1.93 4 0.179 1.75 7.72
P7017 Rod inserts Fabricated-IIT(ISM) Workshop 1.41 8 0.111 1.3 11.29
P7018 Rod ends Purchased 2.50 8 2.5 20.00
P7019 A - arms mounting Fabricated-IIT(ISM) Workshop 2.68 16 0.176 2.5 42.82
P7020 Spherical Bearing Purchased 6.92 4 6.92 27.68
0.00
A7005 AA Bellcrank Assembly 13.54 1 9.78 3.76 13.54
P7021 Front Bellcrank Fabricated-IIT(ISM) Workshop 17.73 2 3.402 14.33 35.46
P7022 Rear Bellcrank Fabricated-IIT(ISM) Workshop 18.04 2 3.402 14.64 36.08
P7023 Bellcrank mounting Fabricated-IIT(ISM) Workshop 15.44 8 0.307 15.13 123.50
P7024 Ball Bearing Purchased 4.25 4 4.25 17.00
P7025 Brass Bushing Fabricated-IIT(ISM) Workshop 3.28 4 2.2 1.08 13.12
0.00
A7006 AA Front Upright Assembly 5.95 1 5.125 0.82 5.95
P7026 Front Upright Fabricated-IIT(ISM) Workshop 80.41 2 18.14 62.27 160.82
P7027 Front Upright C Fabricated-IIT(ISM) Workshop 11.79 2 2.12 9.67 23.58
P7028 Front Tie Rod Mount Fabricated-IIT(ISM) Workshop 5.59 2 0.488 5.1 11.18
- 13.12
A7007 AA Rear Upright assembly 5.44 1 4.875 0.56 5.44
P7029 Rear Upright Fabricated-IIT(ISM) Workshop 63.32 2 12.758 50.56 126.64
P7030 Rear Upright C Fabricated-IIT(ISM) Workshop 17.76 2 3.225 14.53 35.51
- 0.00
A7008 AA Toe Rod Assembly 13.07 1 9.3127 3.76 13.07
P7031 Toe Rod Fabricated-IIT(ISM) Workshop 8.49 2 0.3 8.19 16.98
P7032 Rod Inserts Fabricated-IIT(ISM) Workshop 2.45 4 0.111 2.34 9.80
P7033 Rod End Purchased 2.50 4 2.5 10.00
P7034 Toe rod mounting Fabricated-IIT(ISM) Workshop 5.07 4 0.132 4.94 20.29
Suspension & Shocks 556.87 938.37 19.94 0.00 1548.61
Wheels & Tires A0001 AA Wheel Assembly - 0.00
P0001 Dry tries Hossier R13 85.00 4 85 340.00
P0002 Rims Purchased 115.00 4 115 460.00
A0002 AA Hub Assembly - 0.00
P0001 Rear Hub Student Built 87.97 2 14.97 68.76 4.24 175.94
P0002 Front Hub Student Built 81.03 2 13.92 62.87 4.24 162.06
A0003 AA Wheel Bearing Assembly - 0.00
P0001 Rear Bearing Purchased 249.12 2 248 1.12 498.24
P0002 Front Bearing Purchased 202.26 2 201.14 1.12 404.52
Wheels & Tires 1756.06 267.74 16.96 0.00 2040.76
Vehicle Total 4,907.27 2,258.66 66.51 - 7,275.87

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