Hvi 900

®
USTER HVI 900
Spare Parts Manual
HIGH VOLUME FIBER TEST SYSTEM
Date: April 2008

Part Number: 255-450-00260
English
Table of Contents
1 Overview...................................................................... 1-1
2 Air / Vacuum System .................................................... 2-1
3 Length / Strength Module Mechanics (Automatic/Semi-

Automatic).....................................................................................3-1
4 Mic / Color / Trash Module ........................................... 4-1
5 Computer / Control System ........................................... 5-1
6 Internal Cables.............................................................. 6-1
7 External Cables ............................................................. 7-1
i
List of Figures
Figure 1: HVI 900 Automatic ............................................................................. 1-6
Figure 2: HVI 900 Automatic Front View with Open Top......................................... 1-8
Figure 3: HVI 900 Automatic Front View with Doors Removed .............................. 1-10
Figure 4: HVI 900 Semi-Automatic ..................................................................... 1-12
Figure 5: HVI Semi-Automatic Front View with Doors Removed .............................. 1-14
Figure 6: Color / Trash / Micronaire Module...................................................... 1-16
Figure 7: HVI 900 Semi-Automatic Rear View with Doors Removed ......................... 1-18
Figure 8: Length / Strength Air System Assembly (900 Automatic)............................ 2-2
Figure 9: Inlet Filter and Safety Valve Assembly .................................................... 2-4
Figure 10: Low Pressure Regulated Distribution Assembly ........................................ 2-6
Figure 11: Mid Pressure Regulated Distribution Assembly ........................................ 2-8
Figure 12: High Pressure Regulated Distribution Assembly.................................... 2-10
Figure 13: Vacuum System (900 Auto) ............................................................... 2-12
Figure 14: Length / Strength Air System Assembly (900 Semi-Automatic) ................ 2-14
Figure 15: Input / Regulator / Filter Assembly ..................................................... 2-16
Figure 16: Comb Feed Control Assembly ........................................................... 2-18
Figure 17: Front Jaw Clamp Control Assembly..................................................... 2-20
Figure 18: Rear Jaw Clamp Control Assembly ..................................................... 2-22
Figure 19: Vacuum System (900 SA).................................................................. 2-24
Figure 20: System Air Reservoir ......................................................................... 2-26
Figure 21: Micronaire / Color / Trash Air System................................................ 2-28
Figure 22: Inlet Filter and Regulator Assembly ..................................................... 2-30
Figure 23: Color Head Sample Tray Air System Assembly..................................... 2-32
Figure 24: Color Hand Air System Assembly ....................................................... 2-34
Figure 25: Micronaire Sample Air Supply Assembly ............................................. 2-36
Figure 26: Micronaire Cylinder Air System Assembly ........................................... 2-38
ii
Figure 27: Micronaire Air Sensor Assembly ........................................................ 2-40
Figure 28: Comb Feed Support Tray Assembly - 1.................................................. 3-2
Figure 31: Comb Feed Travel Frame "B" and Hold Down Plate (900 Auto) ............... 3-9
Figure 32: Comb Feed Travel Frame and Hold Down Plate Assembly ..................... 3-12
Figure 33: Operating Arm Assembly .................................................................. 3-14
Figure 34: Arm Transport Frame Assembly .......................................................... 3-16
Figure 35: Breaker Motor Drive Assembly ........................................................... 3-18
Figure 36: Comb Feed Air Cylinder Assembly ..................................................... 3-21
Figure 37: Comb Feed Assembly ....................................................................... 3-23
Figure 38: Tower / Brusher Assembly................................................................. 3-25
Figure 39: Brush Assembly................................................................................ 3-27
Figure 40: Brusher Assembly - 1 ........................................................................ 3-29
Figure 43: Automatic Sampler Assembly - 1 ........................................................ 3-35
Figure 44: Automatic Sampler Assembly - 2 ........................................................ 3-37
Figure 45: Air Nozzle Assembly ........................................................................ 3-39
Figure 46: Rotary Cylinder Assembly.................................................................. 3-41
Figure 47: Support Frame Assembly - 1 ............................................................. 3-43
Figure 48: Support Frame Assembly - 2 .............................................................. 3-45
Figure 49: Drum and Rotary Cylinder Assembly................................................... 3-47
Figure 50: Left Drum Assembly .......................................................................... 3-49
Figure 51: Right Drum Assembly ........................................................................ 3-51
Figure 52: Internal Hand Assembly .................................................................... 3-53
Figure 53: Main Link and Hand Link Assembly .................................................... 3-55
Figure 54: Air Cylinder Assembly ...................................................................... 3-57
Figure 55: Base Drive Assembly ........................................................................ 3-59
iii
Figure 56 Mechanical Breaker Unit ................................................................... 3-61
Figure 57 Mechanical Breaker Unit: Front View .................................................. 3-63
Figure 58 Mechanical Breaker: Front Jaw Assembly ............................................. 3-66
Figure 59 Mechanical Breaker Unit: Rear View.................................................... 3-68
Figure 60 Mechanical Breaker Unit Assembly...................................................... 3-70
Figure 61 Rear Jaw Assembly............................................................................ 3-72
Figure 62 Vacuum Transducer Assembly ............................................................. 3-74
Figure 63 Frame and Jaw Assembly .................................................................. 3-76
Figure 64 Knuckle and Link Assembly ................................................................. 3-78
Figure 65 Sample Vacuum Manifold Assembly .................................................. 3-80
Figure 66 Rear Jaw Clamping Cylinder Assembly ................................................ 3-82
Figure 67 Force Multiplier Lever Assembly .......................................................... 3-84
Figure 68: Color Head Assembly - 1 .................................................................... 4-2
Figure 69: Color Head Assembly - 2 .................................................................... 4-4
Figure 70: Color Head Sample Tray Assembly ...................................................... 4-6
Figure 71: Color Hand Assembly ......................................................................... 4-8
Figure 72: Camera Assembly ............................................................................ 4-11
Figure 73: Solenoid Valve Assembly .................................................................. 4-13
Figure 74: Computer / Control System (Front View) ............................................... 5-2
Figure 75: Computer / Control System (Inside View) .............................................. 5-4
Figure 76: Computer / Control System (Power Supplies) .......................................... 5-6
Figure 77: Control Boards................................................................................... 5-8
Figure 78: Circuit Boards.................................................................................. 5-10
Figure 79: HVI 900 Internal Cables ..................................................................... 6-2
Figure 80: HVI 900 Semi-Automatic External Cables .............................................. 7-2
Figure 81: HVI 900 Automatic External Cables...................................................... 7-5
iv
USTER® HVI 900 Spare Parts Catalog
Chapter 1 Overview
1 Introduction to the Spare Parts Catalog
The Uster HVI 900™ Spare Parts Catalog is provided to improve the process of identifying
and ordering spare parts.
For easy identification, this catalog includes photographs and drawings of the HVI Automatic
(Auto) and Semi-Automatic (SA) components along with their respective parts lists. The
components are labeled with a circled number. These numbers correspond to the parts list
on the following page. To identify the part that you need:
• Locate the part in a photograph or drawing.
• Note the circled number.
• Refer to the parts list on the next page.
• Find the article number that corresponds to the desired circled number.
When ordering parts, please use the article numbers and descriptions listed in the catalog.
Please remember to provide Uster Technologies with the serial number(s) for the specific
instrument for which you are ordering.
Note: This catalog is designed specifically for HVI 900 Automatic instruments starting with
serial number 01 and Semi-Automatic starting with serial number 472. Earlier instruments
contain very similar components that are also available. Please contact Uster Technologies,
Knoxville with inquiries on specific parts for instruments prior to these serial numbers.
Compatible or later revisions of these parts/components may be substituted for those

illustrated here.
Uster Technologies, Inc. Chapter 1

April 2008 Page 1-1
Color and Trash calibration tiles must be ordered directly from the
USDA.
Please refer to the official USDA order form for more detailed information about ordering
options and pricing information. Regional Service Centers, Local Service Stations, and
customers are instructed to order the Color and Trash Calibration Tiles directly from the
following website link:
http://www.ams.usda.gov/ecotton/CottonStandards.aspx
or mailing address:
Standards Preparation and Distribution Section

Cotton Division, AMS
U.S. Department of Agriculture
3275 Appling Road
Memphis, TN 38133

April 2008 Page 1-2

April 2008 Page 1-3

April 2008 Page 1-4
USTER® HVI 900
USTER® Spare Parts Catalog

April 2008 Page 1-5
Figure 1: HVI 900 Automatic

April 2008 Page 1-6
HVI 900 Automatic
Position Article Description

Number
1 255-000-00070 Length / Strength Module (910 Automatic)
2 255-000-00090 Color / Trash / Micronaire (920, 930, 935)

April 2008 Page 1-7
Figure 2: HVI 900 Automatic Front View with Open Top

April 2008 Page 1-8
HVI 900 Automatic Front View with Open Top

Number
1 255-300- Analog Board
00250
2 256-140- Modified Rotary Cylinder
01670
3 255-010- Auto Sampler
01950
4 255-010- Brusher Assembly
01910
5 255-010- Optical Head Assembly
02580
6 255-010- Comb Feed Driver Pulley Housing Assembly
02260

April 2008 Page 1-9
Figure 3: HVI 900 Automatic Front View with Doors Removed

April 2008 Page 1-10
HVI 900 Automatic Front View with Doors Removed

Number
1 255-010-01630 Tower (Mechanical Breaker Unit) Assembly
2 255-200-03380 Lower Beard / Sample Removal Duct Assembly
3 255-000-00100 Computer System
4 255-010-02400 Length / Strength Air System Assembly

Figure 4: HVI 900 Semi-Automatic

HVI 900 Semi-Automatic

Number
1 255-000-00060 Length / Strength Module (Semi-Automatic)
2 255-000-00080 Color / Trash / Micronaire Module

Figure 5: HVI Semi-Automatic Front View with Doors Removed

HVI 900 Semi-Automatic Front View with Doors Removed

Number
1 255-010-02580 Optical Assembly
2 255-010-01340 Brusher Assembly
3 255-010-02590 Comb Transport Assembly
4 255-000-00100 Computer System
5 255-010-02740 Length / Strength Air System Assembly
6 255-010-01210 Mechanical Breaker Unit Assembly
7 256-790-00010 Mini Helic II Pressure Gauge

Figure 6: Color / Trash / Micronaire Module

Color / Trash / Micronaire Module

Number
1 256-730-00180 SVGA Monitor
2 256-690-00320 Compact Keyboard
3 255-210-00200 Balance Shield
4 255-730-00080 Balance
5 255-010-03170 Speaker and Support Bracket Assembly
6 255-010-03530 Color Pressure Pad Assembly

Figure 7: HVI 900 Semi-Automatic Rear View with Doors Removed

HVI 900 Semi-Automatic Rear View with Doors Removed

Number
1 255-010-03420 Air Reservoir Assembly
2 256-750-00060 1/4" Red Air Hose
3 256-610-00130 Power Conditioner
4 255-010-03240 Micronaire Air System


Chapter 2 Air / Vacuum System

October 2003 Page 2-1
Figure 8: Length / Strength Air System Assembly (900 Automatic)

Length / Strength Air System Assembly (900 Automatic)

Number
1 255-010-02930 Low Pressure Regulated Distribution Assembly
2 255-010-02940 Mid Pressure Regulated Distribution Assembly
3 255-010-02911 Inlet Filter and Safety Valve Assembly
4 255-010-02950 High Pressure Regulated Distribution Assembly
5 255-200-03730 Distribution / Manifold Assembly

Figure 9: Inlet Filter and Safety Valve Assembly

Inlet Filter and Safety Valve Assembly

Number
1 256-760-00970 Male Adaptor 3/8" NPT-1/2" Tube
2 256-780-00160 3-Way Valve 3/8" Inlet / Outlet
3 256-760-00050 3/8" NPT Breather / Muffler
4 256-760-00520 3/8" Brass Street Tee
5 256-760-00880 1/2" Quick Disconnect 1/2" NPT Male
6 256-760-00310 3/8-1/4 Brass Hex Reducer Nipple
7 256-780-00090 Pressure Regulator 1/4 NPT Inlets without Gauge
8 256-760-00060 Pressure Relief Valve
9 256-790-00030 Air Pressure Gauge 0-160 PSI 1/4" NPT
10 256-760-00430 1/4" Brass Street Elbow
11 256-760-00280 1/4" Brass Nipple x 2"
12 256-760-00080 Air Filter 1/4" NPT Inlets
13 256-760-01350 1/2" Tube-1/4" NPT Male Connector
14 256-660-00170 Min M Crimp Pin
15 256-620-00050 Mini 3 Pin Connector
16 256-760-00510 1/4" Street Tee
17 256-760-00820 Male Connector

Figure 10: Low Pressure Regulated Distribution Assembly

Low Pressure Regulated Distribution Assembly

Number
1 256-760-00960 Male Adaptor 1/4" NPT-1/2" Tube
3 256-780-00140 Air Pressure Regulator 1/4" NPT Inlets
4 256-790-00030 Air Pressure Gauge 0-160 PSI, 1/4" NPT
5 256-760-00340 1/4" Brass Hex Nipple
6 256-780-00070 Solenoid Valve, 4-Way
7 256-780-00080 4-Way Valve Kit
8 256-760-00390 1/4" Brass Hex C'Sunk Pipe Plug
9 256-760-00820 Male Connector 5/32" Tube to 1/4" NPT
10 256-840-00490 #10-32 x 1.00" SHCS
11 256-840-00380 #10-32 Kep Nut
12 256-620-00030 Connector 2 Pin Plug
13 256-660-00170 Min M Crimp
14 256-760-00490 1/4" To 1/4" Brass Adaptor

Figure 11: Mid Pressure Regulated Distribution Assembly

Mid Pressure Regulated Distribution Assembly

Number
1 256-760-00960 Male Adaptor 1/4 NPT-1/2 Tube
3 256-780-00090 Air Press. Reg. 1/4 NPT Inlets without Gauge
4 256-790-00030 Air Pressure Gauge 0-160 PSI 1/4 NPT
5 256-760-00340 1/4" Brass Hex Nipple
7 256-780-00080 4-Way Valve Kit
9 256-760-00500 1/4" Male Branch "Tee"
12 256-840-00490 #10-32 x 1.00" SHCS
13 256-840-00460 #10-32 x .75" SHCS
14 256-840-00380 #10-32 Kep Nut
15 256-620-00110 Connector 9 Pin Plug
16 256-660-00170 Terminal Male
17 256-760-00490 1/4" to 1/4" Brass Adaptor
18 256-760-00780 Female Connector 1/8" NPT to 5/32" Tube
19 256-760-00010 Precision Orifice .040" S.S.
20 256-760-00230 1/4" NPT to 1/8" Reducing Bushing

Figure 12: High Pressure Regulated Distribution Assembly

High Pressure Regulated Distribution Assembly

Number
1 256-760-00960 1/4" NPT to 1/2" Tubing Male Adaptor
3 256-780-00090 Press Reg. 1/4" NPT Inlets without Gauge
4 256-790-00030 Air Pressure Gauge 0-160 PSI 1/4" NPT
5 256-760-00340 1/4" Brass Hex Nipple
7 256-780-00080 4-Way Valve Kit
10 256-760-00860 1/4" Tube to 1/4" NPT Male Connector
11 256-840-00490 #10-32 x 1.00 SHCS
12 256-840-00460 #10-32 x .75 SHCS
13 256-840-00380 #10-32 Kep Nut
14 256-620-00090 Connector, 6 Pin Plug
15 256-660-00170 Male Terminal
16 256-760-00490 1/4" to 1/4" Brass Adaptor
17 256-760-00500 1/4" Male Branch "Tee"
20 256-760-01420 1/4" Tube to 1/8" NPT Female
21 256-760-00350 1/4" to 1/8" Hex Nipple Reducer

Figure 13: Vacuum System (900 Auto)

Vacuum System (900 Auto)

Number
1 256-620-00590 Brusher Connector Inlet
2 256-570-00020 Relay
3 256-610-00020 Variac
4 255-300-00220 Solenoid C

Figure 14: Length / Strength Air System Assembly (900 Semi-Automatic)

Length / Strength Air System Assembly (900 Semi-Automatic)

Number
1 255-010-02750 Input Regulator / Filter Assembly
2 255-010-02770 Comb Feed Control Assembly
3 255-010-02810 Front Jaw Clamp Control Assembly
4 255-010-02840 Rear Jaw Clamp Control Assembly
5 255-200-04090 Base Panel Assembly
6 255-130-00530 Manifold Assembly
7 255-300-00350 Solenoid AC Distribution Circuit Board Assembly

Figure 15: Input / Regulator / Filter Assembly

Input / Regulator / Filter Assembly

Number
1 256-760-00930 Female Quick Coupler
2 256-760-00290 Brass Pipe Nipple
3 256-760-00430 Brass Street Elbow
4 256-760-00500 Male Branch "Tee"
5 256-760-01240 Brass Pipe Nipple (5")
6 256-780-00140 Air Pressure Regulator
7 256-760-00490 1/4" to 1/4" Brass Adaptor
8 256-790-00030 Air Pressure Gauge
9 256-760-00960 Male Tubing Adaptor
10 256-760-00390 Brass Hex C'Sunk Pipe Plug
11 255-120-00510 12" Drain Tube
12 256-650-00240 Small Cable Tie
13 256-760-00080 Air Filter
14 256-760-00900 Male Plug
15 255-010-02760 Supply Air Hose Assembly

Figure 16: Comb Feed Control Assembly

Comb Feed Control Assembly

Number
1 255-010-02790 Hose Assembly (Left End of Air Cylinder)
2 256-760-00640 1/8" NPT to 1/4" Brass Tubing Flare Female Connector
3 256-760-00360 1/8" Brass Nipple x 2" Long
5 256-760-00230 1/4" NPT to 1/8" NPT Brass Bushing
6 255-010-02780 Solenoid Valve/Coil & Cable Assembly
9 256-760-00490 1/4" to 1/4" Brass Adaptor
12 256-760-00390 1/4" Brass Hex Counter Sunk Pipe Plug
13 256-760-00290 1/4" Brass Long Nipple
14 255-010-02800 Hose Assembly (To Right End of Cylinder)

Figure 17: Front Jaw Clamp Control Assembly

Front Jaw Clamp Control Assembly

Number
1 255-010-02830 Hose Assembly (Front Jaw Clamp)
3 255-010-02820 Solenoid Valve /Coil & Cable Assembly
6 256-760-00490 1/4" to 1/4" Brass Adaptor
9 256-760-00390 1/4" Hex C'Sunk Pipe Plug
11 256-760-00350 1/4" Female to 1/8" Male Adaptor
12 256-760-00330 1/8" Brass Hex Nipple
13 256-760-00410 1/8" NPT Union Brass Square Elbow

Figure 18: Rear Jaw Clamp Control Assembly

Rear Jaw Clamp Control Assembly

Number
1 255-010-02850 Hose Assembly (Rear Jaw Clamp)
4 256-760-00410 1/8" NPT Union Brass Square Elbow
5 256-760-00330 1/8" Brass Hex Nipple
6 255-010-02820 Solenoid Valve/Coil & Cable Assembly
9 256-760-00790 1/4" to 1/4" Brass Adaptor
13 256-760-00340 1/4" Brass Hex Nipple
14 256-760-00440 1/4" to 1/8" Brass Street Elbow

Figure 19: Vacuum System (900 SA)

Vacuum System (900 SA)

Number
1 256-620-00590 Brusher Connection Inlet
2 256-570-00020 Relay
3 256-610-00020 Variac
4 256-610-00050 220 Volt Transformer

Figure 20: System Air Reservoir

System Air Reservoir

Number
1 255-120-00100 Reservoir Assembly
2 256-760-00760 1/4" NPT Internal Seat Drain Cock
3 256-760-00530 1/2" Brass Street Tee
5 256-760-00250 1/2" to 1/4" Brass Hex Reducer Bushing
6 256-760-00490 1/4" to 1/4" Brass Adaptor
7 256-760-00930 Female Quick Disconnect
8 256-760-00060 Pressure Relief Valve
9 256-760-00300 1/2" to 3/8" Brass Reducer Nipple
10 256-760-00570 3/8" Female Quick Disconnect
11 256-760-00580 3/8" Male Quick Disconnect

Figure 21: Micronaire / Color / Trash Air System

Micronaire / Color / Trash Air System

Number
1 255-010-03640 Color Head Sample Tray Air System Assembly
2 255-010-03610 Color Hand Air System Assembly
3 255-010-03330 Inlet Filter & Regulator Assembly
4 255-010-03250 Mic Sensor Assembly
5 255-010-03390 Mic Cylinder Air System Assembly
6 255-010-03350 Mic Sample Air Supply Assembly
7 255-270-00230 Solenoid Driver B Circuit Board Assembly

Figure 22: Inlet Filter and Regulator Assembly

Inlet Filter and Regulator Assembly

Number
1 256-780-00140 Pressure Regulator
4 255-120-00500 6" Drain Tube
5 256-760-00080 Air Filter
8 256-010-03340 Supply Air Hose Assembly
9 256-760-00340 1/4" Brass Hex Nipple
10 256-780-00140 Plug, Supplied with Pressure Regulator

Figure 23: Color Head Sample Tray Air System Assembly

Color Head Sample Tray Air System Assembly

Number
1 256-760-00150 Blow Gun Kit
2 256-760-00750 Retractable Nylon Air Hose
3 256-760-00510 1/4" Street "T"
7 256-760-00340 1/4" Brass Hex Nipple
9 255-010-04510 Color Tray Solenoid Valve / Coil Assembly
10 256-760-00030 Precision Orifice
11 256-760-00640 45 Degree Brass Tubing Flare Union
12 255-010-03650 Hose Assembly

Figure 24: Color Hand Air System Assembly

Color Hand Air System Assembly

Number
1 255-010-03630 Hose Assembly (To Top of Hand Cylinder)
2 255-010-03550 Hose Assembly (To Bottom Of Hand Cylinder)
5 255-010-03620 Color Hand Solenoid Valve / Coil Assembly
8 256-760-00340 1/4" Brass Hex Nipple

Figure 25: Micronaire Sample Air Supply Assembly

Micronaire Sample Air Supply Assembly

Number
1 255-010-03360 Hose Assembly (Mic Sample Air Supply)
3 256-780-00130 Gas Regulator
4 256-760-00320 1/2" to 3/8" Brass Hex Nipple Reducer
5 256-760-00310 3/8" to 1/4" Brass Hex Reducer Bushing
6 256-780-00140 Pressure Regulator Assembly
9 256-760-00340 1/4" Brass Hex Nipple
10 255-010-03370 Solenoid Valve & Coil Assembly

Figure 26: Micronaire Cylinder Air System Assembly

Micronaire Cylinder Air System Assembly

Number
1 255-010-03400 Hose Assembly
4 255-010-04520 Mic Piston Solenoid Valve / Coil Assembly
6 256-760-00340 1/4" Brass Hex Nipple
9 256-760-00490 1/4" NPT Male / Female Adaptor
13 256-760-00510 1/4" Street Tee
14 255-010-03410 Mic Door Solenoid Valve / Coil Assembly
16 256-750-00080 Plastic Tubing, 1/4" OD X 16"/ PC.

Figure 27: Micronaire Air Sensor Assembly

Micronaire Air Sensor Assembly

Number
1 255-010-03380 Orifice Bridge Assembly
2 256-750-00050 Latex Rubber Tubing x 8"/PC.
3 256-840-00380 #10-32 Kep Nut
4 255-010-16350 Pressure Transducer Assembly Replacement Kit
5 256-840-00090 10 Lock Washer
6 256-840-00450 #10-32 x .75" Nylok SHCS


Chapter 3 Length / Strength Module

Mechanics (Automatic/Semi-
Automatic)

Figure 28: Comb Feed Support Tray Assembly - 1

Comb Feed Support Tray Assembly - 1

Number
1 256-840-00540 #10-32 x 1/2" SHCS
2 256-840-00090 #10 Lock Washer
3 255-100-03390 Driver Bearing Housing Support Base
4 255-100-03340 Shaft Support Rail Block
5 256-840-01580 #6 Lock Washer
6 256-840-02100 #6-32 x 1" SHCS
7 255-140-00200 Shaft Support Rail - Front Left & Right
8 256-840-01640 #10-32 x 1/2" BHCS
9 255-100-03350 Shaft Rail Support Plate
10 255-200-03700 Support Tray
11 255-100-03360 Shaft Support Rail Block
12 255-100-03400 Driven Bearing Housing Support Plate
13 255-140-00220 Shaft Support Rail - Rear Right
14 255-140-00210 Shaft Support Rail - Rear Left
15 256-840-00460 #10-32 x 3/4" SHCS
16 255-100-03370 Track Support Bar
17 255-100-03380 Track Support Block
18 255-260-00140 Bearing Shaft "A"
19 256-840-00210 #8-32 x 1/2" SHCS
20 256-840-00200 #8 Lock Washer



Number
1 256-840-00540 #10-32 x 1/2" SHCS
2 256-840-00090 #10 Lock Washer
3 256-840-00460 #10-32 x 3/4" SHCS
4 256-840-00210 #8-32 X 1/2" SHCS
5 256-840-00200 #8 Lock Washer
6 256-840-00570 #10-32 x 1/4" SSS
7 255-100-03410 Travel Frame "A" Stop & Alignment Block
8 256-830-00340 Rubber Foot
9 256-840-01410 #8-32 x 5/8" SHCS
10 255-100-03440 Hold Down Bracket
11 255-010-02320 Comb Feed Travel Frame "B" & Hold Down Plate
12 256-840-01480 #8-32 x 1/4" SSS
13 255-110-00960 Bearing Shaft "B"
14 255-010-02200 Comb Feed Travel Frame "A", Bearing & Magnet
15 255-100-03420 Front Track Support Angle - Right
16 256-840-00020 #10 Flat Washer
17 255-100-03460 Brushing Surface Base
18 255-010-02370 Comb Opener Air Cylinder Assembly
19 255-200-03710 Brushing Surface
20 255-100-03450 Brushing Surface Block
21 256-840-00840 #4-40 x 3/8" FHMS
22 255-100-03430 Rear Track Support Angle - Right




Number
1 256-840-00090 #10 Lock Washer
2 256-840-01550 #10-32 x 1 3/4" SHCS
3 256-840-00590 #10-32 x 2" SHCS
4 256-810-00080 Spider
5 255-010-02310 Comb Feed Drive Motor Assembly
6 256-830-00470 Turnbuckle
7 255-010-02300 Comb Feed Cable Assembly - Right
8 255-100-06220 End Stop Plate
9 255-010-02270 Comb Feed Driven Pulley Housing Assembly
10 255-010-02250 Comb Feed Driver Pulley Housing Assembly
11 255-010-02290 Comb Feed Cable Assembly - Left

Figure 31: Comb Feed Travel Frame "B" and Hold Down Plate (900 Auto)
Comb Feed Travel Frame "B" and Hold Down Plate (900 Auto)

Number
1 255-010-02220 Bearing Block Assembly
2 256-840-01410 #8-32 x 5/8" SHCS
3 256-840-00200 #8 Lock Washer
4 255-100-03590 Shaft Block "B"
5 255-110-01030 Thrust Washer

6 256-840-00570 #10-32 x 1/4" SSS

Number
7 256-840-02080 #8-32 x 1/2" BHCS
8 255-110-01040 Thrust Washer
9 255-100-03580 Shaft Block "A"
10 256-840-00040 5/16" Flat Washer
11 256-840-00940 5/16" - 24 Hex Jam Nut
12 255-010-02340 Comb Opener / Closer Spring Guide Assembly
13 255-230-00140 Spring
14 255-010-02350 Operating Arm Assembly
15 256-840-00840 #4-40 x 3/8" FHMS
16 255-100-03610 Wear Plate
17 256-840-00350 #1/4 - 28 Hex Nut
18 255-110-01050 Spacer
19 256-810-00290 Cam Follower
20 256-840-00660 #10-32 x 5/8" SHCS
21 256-840-02070 #8-32 x 1/4" BHCS
22 256-810-00240 Bearing
23 255-110-01010 Bearing Post
24 255-100-03570 Travel Frame "B"
25 256-840-00090 #10 Lock Washer
26 256-860-00190 Loctite #609 Retaining Compound
27 256-860-00160 Loctite Cleaning Solvent #755

28 256-860-00180 Loctite Primer N

29 256-860-00170 Loctite #262 Adhesive/Sealant

Figure 32: Comb Feed Travel Frame and Hold Down Plate Assembly

Comb Feed Travel Frame and Hold Down Plate Assembly

Number
1 255-010-02330 Comb Feed Travel Frame "B" Assembly
2 255-010-02360 Comb Feed Hold Down Plate Assembly
3 256-840-00540 #10-32 x 1/2" SHCS
4 256-840-00090 #10 Lock Washer

Figure 33: Operating Arm Assembly

Operating Arm Assembly

Number
1 255-110-01020 Bearing Shaft "C"
2 255-100-03630 Spring Arm
3 256-840-00330 1/4" - 20 x 1/4" SSS
4 255-100-06570 Support Block
5 256-840-00090 #10 Spring Lock Washer
6 256-840-01540 #10-32 x 1 1/4" SHCS
7 255-100-03600 Operating Arm
8 256-840-00490 #10-32 x 1" SHCS

Figure 34: Arm Transport Frame Assembly

Arm Transport Frame Assembly

Number
1 255-130-00480 Bearing End Plate Assembly
2 255-100-03770 Motor End Plate
3 255-100-03780 Right Side Rail
4 255-100-03790 Left Side Rail
5 255-100-03800 Comb Travel Base Mounting Plate
6 256-810-00440 Shaft Spacer
7 256-840-00060 #10 Flat Washer x 3/4" FED 1424
8 256-840-00460 10-32 SHCS x 3/4"
9 256-840-00490 10-32 SHCS x 1"
10 256-840-00660 10-32 SHCS x 5/8"
11 256-840-00540 10-32 SHCS x 1/2"
12 256-840-00090 #10 Lock Washers
13 256-840-00050 #10 Flat Washer .040" x 7/16" OD

Figure 35: Breaker Motor Drive Assembly
Breaker Motor Drive Assembly

Number
1 255-130-00260 Breaker Lever Pivot Bearing Block Assembly
2 255-100-01960 Drive Screw Block
3 255-100-03910 Ball Bushing Block
4 256-840-00660 10-32 SHCS x 5/8"
5 256-810-00120 Ball Bushing .50"
6 256-810-00110 Ball Bushing Resilient Mount Kit

Breaker Motor Drive Assembly

Number
7 255-120-00040 Breaker Drive Screw
8 255-110-01140 Drive Screw Coupler
9 256-840-01730 10-32 SHCS x 1 1/2"
10 255-110-00750 Lock Nut
11 256-810-00180 Ball Nut 1/2"
12 255-260-00100 Pivot Rod SS .25" x 2.00"
13 255-100-01970 Breaker Drive Pivot Rod Clamp
14 256-840-00540 10-32 SHCS x 1/2"
15 255-100-01980 Breaker Drive Coupling Block
16 256-840-00490 10-32 SHCS x 1"
17 255-100-01990 Flag Base
18 255-100-03920 Ball Screw Seal Tube Support
19 256-800-00070 O Ring 3/4" x 1/16" Wall 2-16
20 255-110-01150 Breaker Ball Screw Seal Tube
21 256-810-00160 Shaft Seal .50" ID x .879" OD x 1/8"
22 255-110-01160 Rear Drive Screw Sealer Sleeve
23 255-110-01170 Drive Screw Front Sealer Extension
24 256-840-00050 10 Flat Washer .040" x 7/16" OD
25 256-840-01100 6-32 SSS x 3/16"
26 256-860-00260 Extreme Low Temp Bearing Grease
27 256-860-00080 Form a Gasket Sealant Non-Hard
28 256-860-00260 Loctite #271 Adhesive / Sealant
29 256-840-00630 10-32 SHCS x 3/8"
30 256-840-00090 10 Lock Washers

31 256-840-00540 10-32 SHCS x 1/2"

Figure 36: Comb Feed Air Cylinder Assembly

Comb Feed Air Cylinder Assembly

Number
1 255-100-02330 Piston Rod Attaching Block
2 256-840-00940 5/16 - 24 Plated Jam Nut
3 256-810-00370 3/8" Collar
4 256-720-00260 Grommet
5 256-840-02730 3/4 - 16 Hex Jam Nut
6 256-840-00660 10-32 x 5/8" SHCS
7 256-840-00090 #10 Lock Washer
8 256-840-00130 #10 Flat Washer
9 255-100-02321 Cylinder Mounting Bar
10 255-100-02310 Cylinder Mounting Bar Base
11 255-310-01310 Reed Switch Finger LT Sensor Assembly
12 256-770-00120 Air Cylinder, 1 1/16" Diameter
13 256-760-00330 1/8" Brass Hex Nipple
15 256-760-00070 Flow Regulator
16 256-760-00670 1/8" NPT - 1/4" Tube Male Connector
17 255-310-01300 Reed Switch Finger RT Sensor Assembly
18 256-770-00140 Air Cylinder, 3/4" Bore Spring Return
19 256-760-00460 1/8" Brass Square Pipe "Tee"
21 256-840-01730 #10-32 x 1 1/2" SHCS
22 256-840-00460 #10-32 x 3/4" SHCS

Figure 37: Comb Feed Assembly

Comb Feed Assembly

Number
1 255-010-02190 Comb Feed Support Tray Assembly
2 255-010-02380 Comb Feed Front Track Support Assembly–Left
3 255-010-02390 Comb Feed Rear Track Support Assembly–Left
4 255-100-03320 Tray Support Bracket
5 256-840-00540 #10-32 x 1/2" SHCS
6 256-840-00020 #10 Flat Washer
7 256-840-00610 #10-32 Cap Nut
8 256-840-00460 #10-32 x 3/4" SHCS
9 255-110-00950 Tie Rod
10 256-840-01520 1/4" - 20 Cap Nut
11 256-840-00280 1/4" - 20 Kep Nut
12 255-100-03330 Tie Block
13 256-840-00490 #10-32 x 1" SHCS
14 256-840-00380 #10-43 Kep Nut

Figure 38: Tower / Brusher Assembly

Tower / Brusher Assembly

Number
1 256-840-00620 10-32 x 3/8" Nylok SHCS
2 255-100-02770 Brush Top Frame
3 255-100-02790 Left Front Ball Bushing Guide Rod Base
4 255-100-02780 Right Front Ball Bushing Guide Rod Base
5 255-100-02150 Guide Rod Anchor Blocks
6 256-840-00560 10-32 x 1/4" SHCS
7 256-820-00070 #25 Chain
8 256-820-00060 #25 Chain Connector Link
9 255-110-00800 Brush Sprocket Spacer
10 255-130-00510 Brush Mounting Left Side Assembly
11 255-110-00791 Drive Bushing
12 255-010-01340 Brush Assembly
13 255-130-00320 Brush Shaft Assembly
14 255-130-00330 Brush Mounting Right Side Assembly
15 255-100-03950 Drive Arm
16 256-840-00540 10-32 x 1/2" SHCS
17 255-320-00111 Brush Motor Assembly
18 256-820-00140 Boston Gear #25B12-1/4 Steel Type B

Figure 39: Brush Assembly

Brush Assembly
Number
1 255-110-00810 Brush Drive Hub
2 256-899-00170 Brush
3 255-110-00820 Brush Drive Nut

Figure 40: Brusher Assembly - 1

Brusher Assembly - 1

Number
1 255-310-01770 Brusher Motor Power Cord Assembly
2 255-200-02990 Position Sensor Flag
3 255-010-01940 Moving Brush Assembly
4 256-840-00570 10-32 x 1/4" SSS
5 256-840-00550 10-32 x 1/4" Nylok SHCS
6 256-840-00050 #10 Flat Washer
7 256-650-00040 Cable Tie
8 255-260-00120 Brush Travel Guide Rod
9 256-840-01080 6-32 x 1/4" SHCS
10 256-840-00160 #6 Flat Washer
11 255-200-03001 Brusher Top Plate Cover


Number
1 255-840-00050 #10 Flat Washer
2 256-840-01040 6-32 x 1/4" BHMS
3 255-300-00020 Brusher Home Position Sensor PCB
4 256-840-00660 10-32 x 5/8" SHCS
5 255-200-03990 Outside Left Dust Shield
6 256-840-00440 10-32 x 1/2" Nylok SHCS
7 255-100-02060 Bottom Cross Frame
8 255-130-00520 Vacuum Junction Manifold Assembly
9 256-840-00580 10-32 x 2.00" Nylok SHCS
10 255-200-04000 Outside Right Dust Shield
11 255-010-01920 Base Drive Assembly
12 255-100-02740 Brusher Home Sensor PCB Base



Number
1 256-840-00550 10-32 x 1/4" Nylok SHCS
2 256-840-00050 #10 Flat Washer
3 256-840-00440 10-32 x 1/2" Nylok SHCS
4 255-200-04020 Front Moving Shield Assembly
5 255-010-02700 Drive Screw Assembly
6 256-840-00450 10-32 x 3/4" Nylok SHCS
7 255-320-00120 Drive Motor Assembly

Figure 43: Automatic Sampler Assembly - 1

Automatic Sampler Assembly - 1

Number
1 256-840-01390 3/8" -16 x 1.25" SHCS
2 256-840-01320 3/8" Lock Washer
3 256-840-00700 3/8" Flat Washer x 1 OD
4 256-840-00290 1/4" -20 x 1.00" SHCS
5 256-840-01760 1/4" Lock Washer
6 256-840-01380 5/16" -18 x 1.00" SHCS
7 256-840-00920 5/16" Lock Washer
8 255-010-02020 Drum and Rotary Cylinder Assembly
9 255-010-01960 Support Frame Assembly
10 256-840-00280 1/4" -20 Kep Nuts
11 256-840-02120 .25" ID x .75" OD Plated Flat Washer
12 256-840-01330 1/4" -20 x .75" HHCS
13 255-200-03600 Sample Eject Bottom Duct Assembly
14 256-840-00020 #10 Flat Washer
15 256-840-00540 #10-32 x .50" SHCS
16 255-200-03550 Sample Exhaust Middle Duct Assembly
Note: For the 900 Semi-Automatic, Fibrosampler 192 (Art. # 255-000-00010) and
Fibrocomb (Art. #255-130-00050) are used. (Refer to page 1-5.)

Figure 44: Automatic Sampler Assembly - 2

Automatic Sampler Assembly - 2

Number
1 255-010-02170 Air Nozzle Assembly
2 255-210-00140 Lower Beard Duct Curved Bottom
3 256-840-02100 #6-32 x 1.00" SHCS
4 255-100-06210 Air Nozzle Clamp
5 256-840-02920 #10-24 Hex Nut
6 255-100-06080 Air Nozzle Mount
7 256-840-00090 #10 Lock Washer
8 255-200-03380 Lower Beard Duct Assembly
9 256-840-00540 10-32 x .50" SHCS
10 256-840-00600 10-32 x .375" BHMS
11 255-120-00210 Carding Plate Assembly
13 256-760-00130 Brass Street Elbow
14 256-760-00120 Rotary Air Union
15 255-320-00130 Magnetic Drum Position Sensor Assembly
16 256-840-00020 #10 Flat Washer
17 255-200-03290 Middle Beard Duct Assembly
18 255-210-00150 Window 4.7" x 5.0"

Figure 45: Air Nozzle Assembly

Air Nozzle Assembly

Number
1 255-130-00410 Lower Nozzle Assembly
2 256-760-00620 Brass Female Branch "T"
3 256-760-00700 45 Flared Male Connector
4 256-760-00430 1/4" NPT Brass Street Elbow
5 255-120-00220 Upper Nozzle

Figure 46: Rotary Cylinder Assembly

Rotary Cylinder Assembly

Number
1 255-010-02050 Mounting Frame Assembly
2 255-200-03210 Pneumatic Turn Air Cylinder Support Side
3 256-780-00210 2-Way Solenoid Valve
4 256-140-01670 Modified Rotary Cylinder
5 256-760-00290 1/4" NPT Brass Nipple x 3" Long
6 256-760-01250 1/4" NPT Needle Valve
7 256-760-00170 1/4" Tube to 1/4" NPT Male Elbow Swivel
9 256-760-00510 1/4" NPT Brass Street Tee
10 256-760-00350 1/4" to 1/8" Hex Nipple Reducer
11 256-760-00590 Check Valve 1/8" Female
13 256-750-00020 5/32" Plastic Tubing (Green) x 9"/ pc
14 256-840-02130 5/16" Flat Washer 1" OD x 1/16" Thick
15 256-840-01380 5/16" -18 x 1.00" SHCS
16 256-840-01710 10-32 x .375" BHCS
17 256-800-00170 O'Ring 2" OD x .187" Wall
18 256-760-00430 1/4" NPT Brass Street Elbow

Figure 47: Support Frame Assembly - 1

Support Frame Assembly - 1

Number
1 255-200-03030 Floor Assembly
2 255-200-03060 Right Support Channel Assembly
3 255-200-03080 Center Support Channel Assembly
4 255-200-03100 Left Support Channel Assembly
5 255-200-03120 Rotary Cylinder Support Post Assembly
6 255-010-01990 Bearing Support Post Assembly
7 255-200-03180 Middle Beard Duct Rt. Support Bracket
8 255-010-01970 Left Cleaner Retainer Assembly
9 255-010-01980 Right Cleaner Retainer Assembly
10 255-100-02800 Bearing Post Plate
11 256-840-00020 #10 Flat Washer
12 256-840-00230 1/4" Flat Washer
13 255-200-03010 Right Middle Beard Duct Support
14 255-200-03020 Left Middle Beard Duct Support
15 255-100-02830 Positioning Screw Base Block
16 265-840-00560 10-32 x .25" SHCS
17 256-840-00460 10-32 x .75" SHCS
18 256-840-00540 10-32 x .50" SHCS
19 256-840-00290 1/4 -20 x 1.00" SHCS

Figure 48: Support Frame Assembly - 2

Support Frame Assembly - 2

Number
1 255-200-03510 Sample Exhaust Top Duct Assembly
2 255-010-02120 Left Top Cleaner Assembly
3 255-010-02130 Right Top Cleaner Assembly
4 256-840-00540 10-32 x .50" SHCS

Figure 49: Drum and Rotary Cylinder Assembly

Drum and Rotary Cylinder Assembly

Number
1 255-010-02070 Left Drum Assembly
2 255-100-02881 Drum Drive Block
3 256-840-01760 1/4" Lock Washer
4 256-840-02890 1/4" -20 x 2" SHCS
5 255-010-02110 Right Drum Assembly
6 256-830-00750 Shaft Clamp
7 255-010-02030 Rotary Cylinder Assembly
8 256-750-00020 5/32" OD Plastic Tube X 6" /pc
10 255-010-02060 Shaft Assembly
11 256-810-00320 Pillow Block Bearing
12 256-840-02150 1/4" Internal Lock Washer
13 256-840-02140 1/4" -20 x 7/8" HHCS

Figure 50: Left Drum Assembly

Left Drum Assembly

Number
1 255-100-02930 Left Outer Drum Disc
2 256-840-00630 #10-32 x .375" SHCS
3 256-840-00460 #10-32 x .75" SHCS
4 255-100-03090 Finish End Cross Piece
5 255-100-03080 Start End Cross Piece
6 256-840-00540 #10-32 x .50" SHCS
7 256-840-03160 #4-40 x 3/8" SS SFHMS
8 255-200-03220 Sample Plate
9 256-860-00060 Mtg. Tape Scotch 110.5" Wide x 3.7" /pc
10 255-240-00110 Finger Contamination Guard
11 255-100-02970 Drum Sample Chamber Dam
12 255-140-00180 Beard Removal Wiper
13 255-110-00910 Internal Hand Pivot Shaft
14 255-010-02080 Internal Hand Assembly
15 255-130-00380 Left Internal Drum Disc Assembly
16 255-130-00390 Right External Drum Disc Assembly
17 255-100-02961 Right External Cam Drum Disc
18 256-840-00330 1/4" - 20 x 1/4" SSS
19 256-860-00220 Loctite Adhesive, #454

Figure 51: Right Drum Assembly

Right Drum Assembly

Number
1 255-100-03110 Left External Drum Disc
2 256-840-00540 #10-32 x .50" SHCS
3 256-840-00460 #10-32 x .75" SHCS
4 255-100-03090 Finish End Cross Piece
5 255-100-03080 Start End Cross Piece
6 256-840-00630 #10-32 x .375" SHCS
7 256-840-03160 #4-40 x 3/8" SS SFHMS
8 255-200-03220 Sample Plate
9 256-860-00060 Mtg. Tape Scotch 110 .5" Wide x 3.7"/PC.
10 255-240-00110 Finger Contamination Guard
11 255-100-02970 Drum Sample Chamber Dam
12 255-140-00180 Beard Removal Wiper
13 255-110-00910 Internal Hand Pivot Shaft
14 255-010-02080 Internal Hand Assembly
15 255-130-00380 Left Internal Drum Disc Assembly
16 255-130-00390 Right External Drum Disc Assembly
17 255-100-03120 Right External Drum Disc
18 256-840-00330 1/4 - 20 x 1/4" SSS
19 256-860-00220 Loctite Adhesive, #454

Figure 52: Internal Hand Assembly

Internal Hand Assembly

Number
1 255-200-03240 Finger Retainer Strip Assembly
2 255-200-03230 Sample Hand with Fingers
3 255-010-02090 Main Link & Hand Link Assembly
4 256-840-00380 10-32 Kep Nut
5 256-830-00050 Dowel Pin .187" x 1.25"
6 255-010-02100 Air Cylinder Assembly
7 256-840-00400 10-32 x .125" Socket Set Screw

Figure 53: Main Link and Hand Link Assembly

Main Link and Hand Link Assembly

Number
1 255-100-02980 Finger Mount
2 255-000-02990 Finger Pressure Link
3 255-100-03000 Finger Base Pivot Link
4 255-100-03010 Horizontal Connector Link
5 255-100-03020 Main Beam
6 255-100-03030 Quadratic Link Base Pivot Arm
7 255-230-00120 Hand Stiffener Spring
8 255-100-03040 Air Cylinder Pivot
9 255-100-03050 Hand Link Connector Pivot
10 256-810-00200 Needle Bearing
11 256-830-00060 3/16" x 1.00 SS Dowel Pin
12 256-840-00400 #10-32 x 1/8" SSS
13 256-840-00460 #10-32 x 3/4" SHCS
14 256-830-00040 3/16" x 3/4" SS Dowel Pin
15 256-830-00050 3/16" x 1.25" SS Dowel Pin

Figure 54: Air Cylinder Assembly

Air Cylinder Assembly

Number
1 256-840-01180 6-32 x .625" Socket Head Cap Screw
2 256-830-00170 1/4" x 3/4" Dowel Pin
3 256-840-00400 10-32 x .125" Socket Set Screw
4 255-100-03070 Hand Air Cylinder Base
5 255-110-00930 Spring Plunger Guide
6 255-230-00130 Inside Linkage Return Spring
7 255-110-00920 Spring Plunger
8 256-860-00180 Loctite Primer N
9 256-860-00200 Loctite #242 Adhesive/Sealant
10 256-860-00160 Loctite #755 Cleaning Solvent
11 255-100-03060 Spring Return Base
12 256-840-01640 10-32 x .50" Button Head Cap Screw
13 255-140-00190 Piston Rod Pivot End Modification
14 256-770-00010 Air Cylinder
15 256-760-00180 5/32" Tube to 10-32 NPT Elbow Swivel

Figure 55: Base Drive Assembly

Base Drive Assembly

Number
1 256-840-00440 10-32 x 1/2" Nylok SHCS
2 256-840-00490 10-32 x 1.00" SHCS
3 255-010-01930 Ball-bushing Post Assembly
4 255-100-02750 Base Plate
5 256-840-00620 10-32 x 3/8" Nylok SHCS
6 256-840-00480 10-32 x 1.25" Nylok SHCS
7 255-100-03930 Left Bottom Rail
8 255-010-02680 Vacuum Passage Assembly
9 256-840-00670 10-32 x 5/8" Nylok SHCS
10 255-100-02100 Right Bottom Rail
11 255-100-03940 Step Motor Rear Frame Plate
12 256-840-00450 10-32 x 3/4" Nylok SHCS
13 256-840-00540 10-32 x 1/2" SHCS
14 255-100-02080 Right Cleaner Mounting Bar
15 255-100-02110 Brush Cleaner Manifold
16 255-100-02090 Left Cleaner Mounting Bar

Figure 56 Mechanical Breaker Unit

Mechanical Breaker Unit: Overview

Number
1 255-010-02580 Optical Assembly
2 255-010-01740 Front Jaw Assembly
3 255-010-01730 Sample Vacuum Manifold Assembly
4 255-010-01710 Rear Jaw Air Cylinder Assembly
5 255-010-01840 Breaker Motor
6 255-010-01220 Basic Frame Assembly
7 255-010-02590 Comb Transport Assembly

USTER® HVI 900
USTER® Spare Parts Catalog
Figure 57 Mechanical Breaker Unit: Front View

Mechanical Breaker Unit: Front View

Number
1 255-320-00090 Vacuum Transducer Assembly
2 255-010-01680 Rear Jaw Assembly
3 255-010-01270 Knuckle and Link Assembly
5 255-130-00180 Top Rear Jaw Assembly


Figure 58 Mechanical Breaker: Front Jaw Assembly

Mechanical Breaker Unit: Front Jaw

Number
1 255-320-00090 Vacuum Transducer Assembly
2 255-130-00250 Top Front Jaw Assembly
3 255-010-01740 Front Jaw Assembly

Figure 59 Mechanical Breaker Unit: Rear View

Mechanical Breaker Unit: Rear View

Number
1 255-010-04500 Displacement Transducer Assembly
2 255-010-01900 Force Transducer Assembly
3 255-320-00100 Comb Transport Drive Motor Assembly
4 255-010-01890 Front Jaw Clamp Cylinder Assembly

Figure 60 Mechanical Breaker Unit Assembly

Mechanical Breaker Unit: Rear View

Number
1 255-010-01840 Breaker Motor Assembly
2 256-750-00120 Vacuum Hose

Figure 61 Rear Jaw Assembly

Rear Jaw Assembly

Number
1 255-010-01230 Frame and Jaw Assembly
2 255-010-01240 Front Force Transducer Pivot Assembly
3 255-130-00190 Rear Jaw Pivot Block Bearing Assembly
4 255-010-01270 Knuckle and Link Assembly
5 255-100-01690 Pivot Pin Mount Block Assembly

Figure 62 Vacuum Transducer Assembly

Vacuum Transducer Assembly

Number
1 256-570-00220 Micro Switch Pressure Senso4r
2 256-630-00200 #28 GA Flat Cable
3 256-620-00050 Connector

Figure 63 Frame and Jaw Assembly

Frame and Jaw Assembly

Number
1 255-100-01590 Rear Moving Jaw Side rail
2 255-100-01620 Rear Jaw Slide Retainer
3 255-130-00190 Right Rear Jaw Pivot Bearing Block Assembly
4 255-100-01600 Rear Bottom Jaw
5 255-130-00180 Top Rear Jaw Assembly
6 255-100-01640 Sample Vacuum Down Tube Lower Hold Block
7 255-100-01630 Lower Base Cross Brace
8 255-100-03750 Sample Vacuum Hose Clamp, Top
9 255-100-03710 Sample Vacuum Hose Clamp, Bottom

Figure 64 Knuckle and Link Assembly

Knuckle and Link Assembly

Number
1 255-100-01720 Rear Knuckle
2 255-100-01730 Jaw Link Block
3 255-130-00210 Rear Jaw Pivot Link Assembly
4 255-100-01700 Left Side Knuckle
5 255-100-01710 Right Side Knuckle
6 255-260-00230 Pivot Rod 3/16” x 2.75”
7 256-840-00640 10 – 32 x 3/8” SSS

Figure 65 Sample Vacuum Manifold Assembly

Sample Vacuum Manifold Assembly

Number
1 255-100-02620 Manifold Body Assembly
2 255-100-02630 Manifold Rear Cover
3 255-110-00690 Sample Vacuum Down Tube

Figure 66 Rear Jaw Clamping Cylinder Assembly

Rear Jaw Clamping Cylinder Assembly

Number
2 255-130-00200 Clamp Cylinder Pivot Bearing Block Assembly
3 255-100-01690 Pivot Pin Mount Block Assembly
4 255-100-01680 Clamp Cylinder Mounting Plate
5 255-130-00370 Clamp Cylinder Rod Pivot Block Assembly
6 255-310-01050 Reed Switch Clamped Sensor Assembly
7 255-310-01040 Reed Switch Unclamped Sensor Assembly

Figure 67 Force Multiplier Lever Assembly

Force Multiplier Lever Assembly

Number
1 255-260-00060 .25” x 4.10” Pivot Bar
2 255-260-00110 .25” x 5.50” Pivot Rod
3 255-100-02040 Pivot Spacer Bar
4 255-130-00290 Main Lever Pivot Bearing Blade Assembly
5 255-100-01660 Force Transducer Pivot Assembly


Chapter 4 Mic / Color / Trash Module

Figure 68: Color Head Assembly - 1
Color Head Assembly - 1

Number
1 255-200-05440 Color Head Fabrication Assembly
2 256-650-00030 Adhesive Backed Cable Tie Mount
3 256-650-00240 Cable Tie
4 256-840-00460 #10-32 x 3/4" SHCS
5 256-840-00090 #10 Lock Washer
6 256-840-01190 #6-32 x 1/2" SHCS


Number
7 256-640-00050 Barrier Terminal Block
8 255-010-03660 Camera Assembly
9 255-010-03680 Camera Window Block Assembly
10 256-840-00490 #10-32 x 1" SHCS
11 256-840-00180 #8 Fiber Washer
12 256-840-00210 #8-32 x 1/2" Standoff
13 255-200-05570 Photodiode Circuit Board Cover
14 256-830-00270 #8 Thumb Screw Knob
15 256-840-01250 #8-32 x 1/4" SHCS
16 255-200-05460 Lamp Mounting Side Panel
17 255-110-01430 Lamp Socket Mounting Ring
18 255-300-00120 Photodiode Circuit Board Assembly
19 255-310-01400 Color Head Ground Strap Assembly
20 255-010-03500 Color Head Filter Base / Mirror Assembly
21 256-840-00630 #10-32 x 3/8" SHCS
22 256-840-00530 #10-32 x 1.75" SHCS
23 256-830-00280 #10 Thumb Screw Knob
24 256-840-01160 #6-32 x 3/8" SHCS
25 256-840-01950 #6 Black Oxide Flat Washer
26 255-200-05360 Lamp Aperture
27 255-320-00230 Lamp Assembly

Figure 69: Color Head Assembly - 2


Number
1 255-010-03510 Color Head Sample Tray Assembly
2 255-010-03690 Color Head / NIR Bezel / Glass Assembly
4 255-240-00220 Color Head Gasket
5 256-840-00630 #10-32 x 3/8" SHCS
6 255-100-04190 Color Head Support Bar
7 256-840-00090 #10 Lock Washer
8 256-840-00660 #10-32 x 5/8" SHCS
9 255-200-05420 Color Head Support Angle
10 255-200-05440 Color Head Fabrication Assembly
11 256-840-00020 #10 Flat Washer
12 255-200-05530 Air Cylinder Bracket
13 256-840-00940 5/16" -24 Jam Nut
14 256-800-00060 O-Ring

Figure 70: Color Head Sample Tray Assembly

Color Head Sample Tray Assembly

Number
1 255-120-00120 Trim
2 256-840-00430 #10-32 x 1/2" BHCS
4 255-200-05490 Frame Assembly
5 255-010-03570 Bushing Block Assembly (Front LH & Rear RH)
6 255-120-00130 Ball Bushing Bearing Shaft
7 255-250-00010 Shaft Sleeve Cloth
8 256-840-00410 #10-32 x 3/16" SSS
9 255-010-03600 Shaft Block Assembly - RH
10 255-010-03580 Bushing Block Assembly (Front RH & Rear LH)
11 255-110-01480 Shaft Cover
12 255-010-03590 Shaft Block Assembly - LH

Figure 71: Color Hand Assembly

Color Hand Assembly

Number
1 256-840-00410 #10-32 x 3/16" SSS
2 255-100-04250 Color Hand Arm
3 255-010-03530 Color Pressure Pad Assembly
4 256-840-01860 #8-32 x 3/8" BHCS
5 255-260-00180 Guide Rod
6 255-130-00620 Color Hand Bezel Assembly
7 255-100-04260 Color Hand Base Mounting Bar
8 256-840-00450 #10-32 x 3/4" SHCS (Nylok)
9 256-840-00090 #10 Lock Washer
10 256-840-00590 #10-32 x 2" SHCS
11 256-840-01340 5/8" -18 UNF Jam Nut
12 255-100-04150 Bushing Retainer & Cylinder Mounting Bar
13 255-100-04160 Vertical Frame Rails
15 256-840-00670 #10-32 x 5/8" SHCS (Nylok)
16 255-140-00310 Modified Collar with Set Screw
17 255-110-01450 Color Hand Cushion
18 255-130-00600 Bottom Guide Block Assembly
19 256-840-00870 5/16" ID x 5/8" OD Flat Washer
20 256-800-00060 O-Ring 9/16" OD x 1/8" Wall
21 256-780-00100 Regulator Spring 1-30 PSI
22 256-840-00940 5/16" -24 Jam Nut
23 255-100-04170 Cylinder Rod Pusher Rail


Figure 72: Camera Assembly

Camera Assembly

Number
1 256-840-00630 10-32 x .375" SHCS
3 255-100-05890 Camera Mounting Bracket
4 256-840-02870 3-56 x .50" SHCS
6 255-240-00250 Camera Enclosure Gasket
7 255-200-06520 Camera Cover
8 255-310-01420 Pulnix Camera Power Supply Cable Assembly
9 256-730-00160 CCD Camera
10 256-550-00010 Filter
11 256-800-00050 O-Ring, .875" ID x 1" OD x .0625" Wall
12 256-550-00090 Lens

Figure 73: Solenoid Valve Assembly

Solenoid Valve Assembly

Number
1 256-780-00040 Solenoid Valve
2 256-740-00040 Cable Label
3 256-660-00220 Wire Ferrule
4 256-620-00270 Pluggable Terminal Block Connector

Chapter 5 Computer / Control System

Figure 74: Computer / Control System (Front View)

Computer / Control System (Front View)

Number
1 255-300-00290 Interconnect B Circuit Board
2 256-590-00030 2 Amp Circuit Breaker
3 256-590-00040 4 Amp Circuit Breaker
4 256-730-00050 Floppy Drive

Figure 75: Computer / Control System (Inside View)

Computer / Control System (Inside View)

Number
1 256-690-00070 Mother Board
2 255-300-00280 Analog to Digital Board
3 255-300-00300 Interconnect A Circuit Board
4 256-690-00090 Frame Grabber (Trashmeter) Board
5 255-300-00310 Motor Controller Board

Figure 76: Computer / Control System (Power Supplies)

Computer / Control System (Power Supplies)

Number
1 256-680-00150 ±15 volt Power Supply
2 256-680-00071 5 volt Power Supply
3 256-680-00060 Motor Power Supplies (Dragon Drives)
4 256-680-00020 10 volt Power Supply

Figure 77: Control Boards

Control Boards

Number
1 255-300-00250 Analog Board
2 255-300-00380 Color Head Sensor Board

Figure 78: Circuit Boards

Circuit Boards

Number
1 255-300-00230 Solenoid Driver A Circuit Board
2 255-300-00360 Solenoid Driver B Circuit Board


Chapter 6 Internal Cables

Figure 79: HVI 900 Internal Cables

HVI 900 Internal Cables
Article Description Comments

Number
255-310- Motor Drive Transformer Cable Connects transformer to motor
00700 drive.
255-310- Dragon Drive Interconnect Cable Interconnects dragon drive to
00690 motor.
255-310- Solenoid Int. AC Supply Cable Connects solenoid to AC supply.
00820
255-310- 920/30 Solenoid Int. AC Supply Connects solenoid to AC supply.
00830 Cable
255-310- AC Supply Cable Connects motors to AC power
00630 supply.
255-310- 5V Power Supply AC Cable Connects power supply to AC.
00790
00720
00770
255-310- 1-2-3 Fuse Block Cable Connects fuse block to power
00880 supply.
255-310- 4-7-8 Fuse Block Cable Connects fuse block to power
00890 supply
255-310- Fuse Block Cable Assembly Connects fuse block to power
00840 supply.
255-310- Dragon Drive Cable - 1 Connects comb drive to EP-9 on
00660 Interconnect A.
255-310- Dragon drive Cable - 2 Connects breaker drive to EP-13 on
255-310- Dragon Drive Cable - 3 Connects brusher drive to EP-13 on

HVI 900 Internal Cables

255-310- 920/30 Sensory Solenoid Connects EP-2 on MC4 to EP-23 on
01380 Interface Cable Solenoid interconnect A.
255-310- Analog/Digital Cable - 1 Assembly Connects A/D board to EP-14 on
255-310- Analog/Digital Cable- 2 Assembly Connects A/C board to EP-15 on
255-310- 910 Sensory Solenoid Cable Connects EP-3 on MC4 to EP-21 on
255-310- Motor Control Interconnect Cable Connects EP-1 on MC4 to EP-19 on
255-310- 15V Power Supply DC Cable Connects 15V Power supply to EP-
00780 16
on interconnect A.
255-310- 10V Power Supply DC Cable Connects 10V power supply to EP-
00730 17
on interconnect A.
255-310- 5V Power Supply DC Cable Connects 5V power supply to EP-
00800 18
on interconnect A.

Chapter 7 External Cables

Figure 80: HVI 900 Semi-Automatic External Cables

HVI 900 Semi-Automatic External Cables

Number
255-310- Mic/Color/Strength Sensor Cable Connects sensor to EP-1 on
01350 Solenoid driver B.
255-310- 920/30 AC Supply Cable Connects AC power to EP-8 on
255-310- 920/30 Sensory Solenoid Connects EP-7 on solenoid driver
01390 Extension Cable B to EP-22 on interconnect A.
255-310- Color Data Cable Connects color head board to EP-6
01370 on
Interconnect A.
255-310- Mic Data Cable Connects mic pressure transducer to
01360 EP-5 on interconnect A.
255-310- Color Lamp Power Cable Connects color lamps to EP-7 on
255-310- Analog Cable Connects EP-4 on analog board to
01240 EP-1 on interconnects board.
255-310- Test Point Extension Cable-1 Connects EP-1 on interconnect B to
255-310- Vacuum Sensor Cable Connects vacuum transducer to EP-
01150 24
on interconnect A.
255-310- Test Point extension cable-2 Connects EP-2 on interconnect B to
255-310- 910 Sensory Solenoid Ext. Cable Connects EP-1 on solenoid driver A
01250 to
EP-20 on interconnect A.
255-310- Finger Sensor Cable Connects finger sensor to EP-6 on
01270 Solenoid driver A.
255-310- B Comb Sensor Cable Connects comb sensor to EP-10 on


255-310- Vacuum Control Cable Connects vacuum control to EP-12
01030 on
Solenoid driver A.
255-310- AC Supply Cable Connects AC supply to EP-24 on
255-310- Breaker Home Position Sensor Connects sensor to EP-2 on
00980 Cable Solenoid driver A.
255-310- Comb Home Position Sensor Connects position sensor to EP-3
01280 Cable on solenoid driver A.

Number
255-310- Clamp Sensor Cable Connects clamp sensor to EP-4 on
255-310- Brusher Home Sensor Cable Connects brusher sensor to EP-8
00970 on solenoid driver A.
255-310- AC Solenoid Extension Cable Connects solenoid board to

Figure 81: HVI 900 Automatic External Cables

HVI 900 Automatic External Cables

Number
255-310- Mic Data Cable Connects mic pressure transducer
01360 to EP-5 on interconnect.
255-310- 920/30 AC Supply Cable Connects AC power to EP-8 on
255-310- Mic/Color/Strength Sensor Connects mic sensor to EP-1 on
01350 Cable Solenoid driver B.
255-310- 920/30 Sensor Solenoid Connects solenoid driver B and
01390 Cable Interconnect A.
255-310- Color Lamp Power Cable Connects Lamp to EP-7 on
255-310- Color Data Cable Connects color head board to EP-6
01370 on interconnect A.
255-310- Analog Cable Connects EP-4 on analog board to

255-310- Test Point Extension Cable Connects EP-1 on interconnect B
01220 to EP-3 on interconnect A.
255-310- 910 Sensory Solenoid Cable Connects EP-1 on solenoid driver
01250 A to EP-20 on interconnect A.
255-310- Test Point Extension Cable - 2 Connects EP-2 on interconnect B
00810 to EP-4 on interconnect A.
255-310- Vacuum Control Cable Connects vacuum control to EP-12
255-310- Safety Switch Cable Connects AC safety switch to EP-
01020 27 on solenoid driver A.
255-310- AC Supply Cable Connects AC supply to EP-24 on


255-310- Motor-run Capacitor Cable Connects motor capacitor to EP-3
00870 on solenoid driver C.
255-310- 910 Track Sensor Cable Connects track sensor to EP-1 on
00950 Solenoid driver C.
255-310- Track Solenoid Extension AC Connects AC supply to EP-5 on
00650 Cable Solenoid driver C.
255-310- 910 AC Solenoid Extension Connects safety door to EP-25
00910 Cable on solenoid driver A.

Number
255-310- Track solenoid/Sensor Cable Connects EP-25 solenoid driver A
01230 to EP-2 on solenoid driver C.
255-310- Breaker Home Sensor Cable Connects home breaker sensor to
00980 EP-2 on solenoid driver A.
255-310- Comb Home Position Sensor Connects comb home sensor to
00990 Cable EP-3 on solenoid driver A.
255-310- Clamp Sensor Cable Connects clamp sensors to EP-4
255-3310- Brusher Home Sensor Cable Connects brusher home sensor to
0970 EP-8 on solenoid driver A.
255-310- Bucket Sensor Cable Connects bucket and door switch
00940 to EP-26 on solenoid driver A.


Regional Service Centers:
China India
Uster Technologies (Shanghai) Co. Ltd. Uster Technologies (India) Pvt. Ltd.
Room 1801, Tower A 3rd Floor, Gowtham Arcade
City Center of Shanghai 208, T.V. Samy Road (East)
100 Zunyi Road R. S. Puram
Shanghai, 200051 Coimbatore – 641002
Phone +86 21 6285 66 56 Phone +91 422 255 13 02
Fax +86 21 6285 62 53 Fax +91 422 254 95 47
shanghai.service@uster.com coimbatore.service@uster.com
Thailand Switzerland
Uster Technologies (Thailand) Ltd. Uster Technologies AG
U.M.Tower 23rd Floor, Unit A4 Wilstrasse 11
9 Ramkhamhaeng Rd. CH-8610 Uster / Switzerland
Suanluang
Phone +41 43 366 39 00
Bangkok 10250
Fax +41 43 366 39 55
Phone +66 2 717 21 40
service@uster.com
Fax +66 2 717 21 42
spares@uster.com
bangkok.service@uster.com repairs@uster.com
USA Brazil
Uster Technologies, Inc. Uster Technologies Sulamericana Ltda.
1859 Lindbergh Street, Suite 300 Av. Andromeda 2000
Charlotte, NC 28208 Ed. 16 - 1° andar
06473-900 Alphaville / Barueri – SP
Phone +1 704 392 74 21
Fax +1 704 393 17 06 Phone +55 11 46 89 34 44
Fax +55 11 46 89 34 45
utus.service@uster.com
utus.spares@uster.com brasil.service@uster.com
Uster Technologies, Inc.

456 Troy Circle
Knoxville, Tennessee 37919 USA
Phone +1 865 588-9716
Fax +1 865 588-0914
utuspct@uster.com
Uster Technologies AG
Wilstrasse 11
CH-8610 Uster / Switzerland
Phone +41 43 366 36 36
Fax +41 43 366 36 37
www.uster.com
sales@uster.com
255-450-00260 © Copyright 2008 Uster Technologies, Inc.

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®

USTER HVI 900

Spare Parts Manual

HIGH VOLUME FIBER TEST SYSTEM

Date: April 2008

2 Air / Vacuum System .................................................... 2-1

3 Length / Strength Module Mechanics (Automatic/Semi-

4 Mic / Color / Trash Module ........................................... 4-1

5 Computer / Control System ........................................... 5-1

6 Internal Cables.............................................................. 6-1

7 External Cables ............................................................. 7-1

1 Introduction to the Spare Parts Catalog

• Locate the part in a photograph or drawing.

• Note the circled number.

• Refer to the parts list on the next page.

Compatible or later revisions of these parts/components may be substituted for those

Uster Technologies, Inc. Chapter 1

Standards Preparation and Distribution Section

Uster Technologies, Inc. Chapter 1

Uster Technologies, Inc. Chapter 1

Uster Technologies, Inc. Chapter 1

Uster Technologies, Inc. Chapter 1

Figure 1: HVI 900 Automatic

Uster Technologies, Inc. Chapter 1

HVI 900 Automatic

Position Article Description

Uster Technologies, Inc. Chapter 1

Figure 2: HVI 900 Automatic Front View with Open Top

Uster Technologies, Inc. Chapter 1

HVI 900 Automatic Front View with Open Top

Position Article Description

Uster Technologies, Inc. Chapter 1

Figure 3: HVI 900 Automatic Front View with Doors Removed

Uster Technologies, Inc. Chapter 1

HVI 900 Automatic Front View with Doors Removed

Position Article Description

Uster Technologies, Inc. Chapter 1

Figure 4: HVI 900 Semi-Automatic

Uster Technologies, Inc. Chapter 1

HVI 900 Semi-Automatic

Position Article Description

Uster Technologies, Inc. Chapter 1

Figure 5: HVI Semi-Automatic Front View with Doors Removed

Uster Technologies, Inc. Chapter 1

HVI 900 Semi-Automatic Front View with Doors Removed

Position Article Description

Uster Technologies, Inc. Chapter 1

Figure 6: Color / Trash / Micronaire Module

Uster Technologies, Inc. Chapter 1

Color / Trash / Micronaire Module

Position Article Description

Uster Technologies, Inc. Chapter 1

Figure 7: HVI 900 Semi-Automatic Rear View with Doors Removed

Uster Technologies, Inc. Chapter 1

HVI 900 Semi-Automatic Rear View with Doors Removed

Position Article Description

Uster Technologies, Inc. Chapter 1

Uster Technologies, Inc. Chapter 1

Chapter 2 Air / Vacuum System

Uster Technologies, Inc. Chapter 2

Figure 8: Length / Strength Air System Assembly (900 Automatic)

Uster Technologies, Inc. Chapter 2

Length / Strength Air System Assembly (900 Automatic)