1.

Raw mill nozzle Ring Area 8/6/2019 11:02

Dia 1 4.45 Mtr 28 27 26

29 25
Dia 2 5.05 Mtr 30
Plate length (Gap) 0.24 Mtr 31 24
32 23
Plate Thickness 0.06 Mtr
33 22
No. of plate 63 Nos
Dummy plate (width) 0 Mtr 21
34
Dummy plate (length) 0 Mtr 20
35 19
Total nozzle ring Area 4.47 m2 36
37 18

4
3
Total Plate area 0.91 m2
Opening area 3.57 m2 17
38 D2
Dummy area of each section 0 m2 D1 16
Dummy area 0 m2 39
15
Net Opening Area 3.57 m2 40 14

Gas flow at mill inlet 714711.98839 m3/ hr 41 13

Velocity (with dummy plates) 55.65 m/sec

1
42

2
12
Velocity (w/o dummy plates) 44.37 m/sec
43
11
Fan flow, m3/hr 550000 44
10
45
46 9
8
47
7
48 6
1 2 3 4 5

flow temp Pressure

Flow 550000 70 950 DOOR
Nm3/hr 397520.2581
Fan inlet flow 714711.98839 230 250
2. Calculations Grinding pressure
F=FR+FH 0 kN

where MR : Roller assembly weight, one roller (kg) Kg

FR : Roller grinding force FR=MR*9.81/1000 kN
FH : Hydraulic grinding force FH=Fhyd*((Dcyl) -(Dpiston) *P/4*100
2 2
kN
Phyd : Hydraulic grinding pressure [Bar] Bar
Dcyl : Hydraulic cylinder diameter [m] m
Dpiston : Hydraulic piston diameter [m] m
P:
A: Roller projected area, one roller [m2 A=Droller*Wroller m2
KT : Specific grinding pressure [kN/m2 KT=F/A KN/m2
Wroller : Roller width [m Wroller=0.2*Do m
Roller diameter [m] Droller=0.6-Do m
Do Grinding table diameter [m Mill size/10 m
Z Number of rollers
V Grinding track speed [m/s
n Grinding table speed (rpm)

3. Vertical mill calculations Power consumption

N = KT*A*z*v *p
0 kW(net)

4. Mill internals _ Dam ring ( 2.5-4)%

70
Hdamring = Type VRMR40.4/Do 1.73 %
 Raw mill nozzle Ring Area
Date : 25.12.2003
27
Dia 1 5.6 Mtr 29 28
30 26
Dia 2 6.8 Mtr 25
Plate length (Gap) 0.6 Mtr 31 24
32 23
Plate Thickness 0.05 Mtr
33 22
No. of plate 48 Nos
Dummy plate (width) 0.4 Mtr 34 21
Dummy plate (length) 0.3 Mtr 20
35 19
Total nozzle ring Area 11.68 m2 36
18
37

3
Total area (covered by plates

4
thickness) 1.44 m2 17
Opening area 10.24 m2
38
Dummy area of each section 0.12 m2 16
Dummy area 1.92 m2 39 15
Net Opening Area 8.32 m2 40 14

Gas flow at inlet 1155262 m3/ hr 41 13

Velocity (with dummy plates) 38.57 m/sec 42

1
2
12
Velocity (w/o dummy plates) 27.47 m/sec 43
11
Fan flow, m3/hr 989522 44
10
45
46 9
8
47
7
48 6
1 2 3 4 5
DOOR

flow temp Pressure

Flow 989522 100 995
Nm3/hr 654516
Fan inlet flow 1155262 215 130
Dust load, gm/m3 545.72