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6.CHARGING SYSTEM
When engine is not in starting condition, all electrical
components get current from battery, but when the
engine is in starting condition the current comes from
charging system, it also charges the battery when
engine is in running condition.
Parts of charging system
Alternator(when crankshaft rotates, a belt connected
to alternator rotates the alternator, the rotating part of
alternator is called rotor which is a permanent magnet,
around the rotor there is a stator which generates
current in 3 phase)
Regulator(it keeps the voltage constant)
Rectifier(it converts ac current to dc current)
7.TRANSMISSION SYSTEM
Everything between the engine and tyres is called
transmission system. It includes flywheel,clutch,input
shaft,counter shaft,output shaft,propeller
shaft,differential etc
We know that the up and down movement of pistons
makes the crankshaft rotate, we use this rotational
energy on the tyres, but we should have control on the
rotational energy, hence we use transmission system
to send the power to tyres in a controlled manner
Lower gear-small gear rotates big gear , hence power is
more and speed is less, we use 1st gear when we are
moving the car from rest,uphill or to pull load
Higher gear- here small gear rotates small gear, hence
power is less and speed is more, we use higher gears
when there is free road or downhill
Reverse gear-between the driving gear and driven gear
there is an idle gear which rotates the driven gear in
opposite direction hence we can go reverse
CLUTCH-it is used to disconnect power from engine,
hence when clutch is pressed , input shaft doesn’t
rotate hence all the shaft doesn’t rotate, and it will be
easy to change the gear.
Working of clutch-when clutch pedal is pressed, the
diaphragm spring on pressure plate is pressed and the
clutch plate gets disengaged from the flywhhel
8.ENGINE COOLING SYSTEM
The cooling system works on the principle of heat
transfer where there is heat exchange and heat travels
from hot body to cold body
The temperature in the cylinder can reach upto 1500-
2000 deg , which might deform the material of cylinder
and engine may seize, hence we need to maintain an
optimum temperature in the engine, hence we use
cooling system
Types of cooling system
A)AIR COOLING SYSTEM-it Is used in motorcycle
engine, the air hits the cylinder directly , the cylinder
has fins on the outer side of it, the fins increase the
contact area of air, it has simple design, it has less
weight.
B)WATER COOLING SYSTEM
Parts of water cooling system
Water pump(connected to crankshaft from belt)
Water jackets(space for coolant on the outer side of
engine)
Thermostat valve(which is like a gate which opens the
way to radiator only when the coolant is 80 deg hot,
until then it passes the coolant back to the engine
through bypass valve)
Radiator(the coolant travels from upper tank to lower
tank through tubes, it has fins which increase the
contact area of the air coming from the front of
vehicle)
Fan(it is located behind the radiator, it is driven by
crankshaft or a sensor, the fan sucks the hot air from
the radiator)
Reservoir(when the temperature and pressure of the
coolant increases the increase in pressure of coolant
pushes te radiator cap and the coolant gets stored in
the reservoir, there is a connection from reservoir to
the feed line ,which is used to send back the coolant
when pressure reduces)
9.SUSPENSION SYSTEM
It is a system of springs,shock absorbers and linkages
that connects a vehicle to its wheels. It protects the
vehicle frame from breaking and protects the
passengers in the vehicle
It gives stability during high speed , braking or sharp
turns and gives a smooth ride
Parts of suspension system
The suspension of a car is actually a part of the
chassis,it includes:
Frame-load carrying component which supports cars
engine and body which are in turn supported by
suspension
Suspension-it is a setup that supports weight absorbs
and dampens shock and helps maintain tyre contact
with road
Important parts of suspension system are
Springs-it is of 2 main types
Coil spring
Leaf spring