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TZN/TZ Series

Dual PID auto tuning controller


▣Features
lDual PID auto tuning function
: There are high-speed response and low speed
response mode in dual PID function. When y ou
need to reach to the desired value fast, high
speed(PIDF Mode) should be used and when
you need to minimize the overshoot even
though response is a little bit slower, low
speed response should be used.
lHigh display accuracy
: High accuracy : ±0.3%(by F・S value of each input)
l2-step auto tuning control function
lMulti-input function
: 13 kinds of multi-input selection function such as
temperature sensor, voltage and current selection function.
lVarious sub output function
: LBA, SBA, 7kinds of alarm output, and 4 kinds of alarm option function
Built in PV value transmission output(4-20 mADC), RS485 communicate output
l Display the decimal for analog input

Please read "Caution for your safety" in operation


! manual before using.

▣Ordering information
※Blacked items are upgraded function.
TZ 4 ST 1 4 R
R Relay out put
Cont rol output
S SSR output
C Current output (4-20mADC)
Power supply
4 100-240VAC 50/60Hz

1 Event 1 output
Sub output
2 Event 1 + Event 2 output (※1)
R Event 1 + Transmission output(4-20mADC) (※ 2)

S DIN W48×H48mm (Terminal type)


Size
SP DIN W48×H48mm (Plug type)
ST DIN W48×H48mm (Terminal type)
Digit
4 4 Digit

Item TZ Temperatur e PID

(※1)Only for TZN4S Type (※ 2)Only for TZ4S T Type TZN Temperatur e PID New Type

TZ 4 M 1 4 R
R Relay output
Control output
S SSR output
C Current output (4-20mADC)
P ower supply
4 100-240VAC 50/60Hz

1 Event 1 output
2 Event 1 + Event 2 output
Sub out put
R Event 1 + Transmission output(PV 4-20mADC)
A Event 1 + Event 2 + Transmission output(PV 4-20mADC)
B Event 1 + Event 2 + RS485
T Event 1 + RS485

M DIN W72×H72mm
Size W DIN W96×H48mm
H DIN W48×H96mm
L DIN W96×H96mm
Digit
4 4 Digit
Item TZ Temper ature PID
※All models have E V-1output. TZN Temper ature PID New Type
※TZN4W and TZN4L types are coming soon.

C-5
Dual PID Auto Tuning Controller
▣Specifications
(A)
Series TZN4M TZN4H TZ4SP TZ4ST TZ4M TZ4H TZ4L Counter
TZN4S TZ4W
Power supply 100-240VAC 50/60Hz
Allowable voltage
range 90~110% of power supply
(B)
Timer
Power consumption 5VA 6VA 5VA 6VA
Display type 7Segment LED Display【Processing value(PV) : Red, Setting value(SV) : Green】
PV PV PV PV PV (C)
W5.9×
W7 .8× H11m m W8× H13mm H10mm W9.8×H14. 2mm W9. 8×H 14.2mm Temp.
Character size SV W4.8× H7.8m m W3. 8×H 7.6mm W 8×H10 mm controlle
SV SV SV SV
W3.8×
W5 .8× H8mm W5× H9mm H7.6m m W8×H10mm W8× H10mm

K(CA), J(IC), R(PR), E(CR), T(CC), S(PR), N(NN), W(TT)


Therm o coupl e (D)
<Tolerance of line resistance is max. 100Ω per a wire>
Power
controlle
Input RTD Pt100Ω, JIS Pt100Ω, 3 wire type <Tolerance of line resistance is max. 5Ω per a wire>
Analog 1-5VDC, 0-10VDC, 4-20mADC
Relay 250VAC 3A 1c (E)
Panel
SSR 12VDC ±3V 30mA Max. meter

Current 4-20mADC Load 600Ω Max.


(F)
PV : Tacho/
Transmission 4-20mADC Load PV transmission : 4-20mADC Load max. 600Ω Speed/
Pulse
Output max. 600Ω meter

Event 1 : Event 1 :
Event 1, 2:
Relay Relay
Sub Relay 250VAC Event1, 2 : Relay 250VAC 1A 1a (G)
250VAC 250VAC Display
1A 1a 1A 1a 1A 1a unit

Commu- PV transmission,
PV transmission, SV set
nication SV set
(H)
Control type ON/OFF control P, PI, PD, PIDF, PIDS Sensor
controlle
Display accuracy F.S ± 0.3% or 3℃(Higher one)
Setting type Setting by the front push button
Hysteresis Adjustable 1~100℃(0.1~100.0℃) at ON/OFF control (I)
Proximit
Alarm output Changeable alarm output ON/OFF 1~100(0.1~100.0)℃ sensor

Proportional band(P) 0.0 ~ 100.0%


Intergral time(I) 0 ~ 3600sec. (J)
Photo
Derivative time(D) 0 ~ 3600sec. electri c
sensor
Control time(T) 1 ~ 120sec.
Sampling time 0.5sec.
(K)
LBA setting time 1 ~ 999sec. Pressur
sensor
RAMP setting time Ramp Up, Ramp Down at 1~99min.
Dielectric strength 2000VAC 50/60Hz for 1min.
Vibration 0.75mm amplitude at frequency of 10 ~ 55Hz in each of X, Y, Z directions for 2 hours (L)
Rotary
Relay Main output Mechanical : Min.10,000,000 times, Electrical : Min.100,000 times(250VAC 3A resistive load) encoder
life cycle Sub output Mechanical : Min.20,000,000 times, Electrical : Min.300,000 times(250VAC 1A resistive load)
(M)
Insulation resistance Min. 100MΩ(at 500VDC) 5-Phase
stepping
Noise Square shaped noise by noise simulator(pulse width 1㎲) ±1.2kV motor &
Driver &
Memory retention Approx. 10years(When using non-voltage semicondcst memory type) Controlle

Ambient temperature -10 ~ 50℃(at non-freezing status)


Storage temperature -20 ~ 60℃(at non-freezing status)
Ambient humidity 35 ~ 85%RH
Weight Approx.150g Approx.250g Approx. 259 A pprox.136 A pprox.136 Approx.270g Approx.259g Approx.270g Approx.360g

Approval

C-6
TZN/TZ Series

▣Connections
※RTD(Resistance Temperature Detector) : DIN Pt 100Ω(3-wire type), JIS Pt 100Ω(3-wire type)
※T.C(Thermocouple) : K, J, R, E, T, S, W, N
※In case of Analog input, please use T.C terminal and be careful about polarity.
lTZ N4S !
MAIN OUT
EV1 OUT 10 SV2 IN 5 SOURCE
SSR Cur rent
250VAC Max.5VDC ~ 100-240VAC
1A
9 250㎂ 4 50/60Hz 5VA
- -
T.C RTD 12 - 3 3
- B' 8 3 H 2
V
2
mA

+ B 11 +
MAIN OUT
7 2 C
250VAC 3A 1c +
12VDC ±3V 4-20mADC
+
SENSOR Resistive load
A
6 1 L 30mA Max. Load 600Ω Max.

lTZ N4M
-
EV1 OUT 14 7 H
250VAC 1A NO MAIN OUT
+
EV2 OUT 13 6 C
250VAC 3A 1c MAIN OUT
NO Resisitive load SSR Current
250VAC 1A L
12 5 - -
T.C RTD (A+) + PV OUT 7
11 4 7 mA
- B' 4-20mADC V
B 16 SV2 IN RS485 mA
(Transmission 6 6
+
10 Max.5VDC 3 (B-) - output)
+ +
SENS OR A 15 250㎂ 12VDC ±3V 4-20mADC
9 2 ! 30mA Max. Load 600Ω Max.
~ SOURCE
1 100-240VAC
50/60Hz 6VA

lTZ4SP SV2 IN
Max. 5VDC
250㎂
MAIN OUT
!
SENSOR SSR Cur rent
SOURCE
- B' 6 ~ 100-240VAC
5 7 - -
T.C B 50/60Hz 5VA 9 9
4 8 V mA
+
RTD - H 10 10
A
3 9 + +
MAIN OUT
+ C 250VAC 3A 1c 12VDC ±3V 4-20mADC
2 10 Resistive load 30mA Max. Load 600Ω Max.
EV-1 OUT 11
250VAC
1 L
1A 1a

lTZ4ST EV-2 OUT:


250VAC 1A
! MAIN OUT Sub output
SV2 IN
Max. 5VDC
1 5 10 SOURCE PV transmission
~ 100-240VAC S SR Current
250㎂ output
- B'
2 6 11 50/60Hz 5VA
- -
T.C -
-
SENSOR +
B 3 7 12 H
12
V
12 mA
5 mA
RTD MAIN OUT 13 13 6
A
4 8 13 + C 250VAC 3A 1c + + +
Resistive load
9 14 L 12VDC ±3V 4-20mADC 4-20mADC
30mA Max. Load 600Ω Max. Load 600Ω Max.
E V-1 OUT:
250VAC 1A

lTZ 4M
EV1 OUT 6 13 H
250VAC 1A MAIN OUT MAIN OUT
EV2 OUT 5 12 C
250VAC 3A 1c
S SR Cur rent
L Resistive load
250VAC 1A
4 11 - -
(A+) + PV OUT 13 13
- 3 SV2 IN 10 4-20mADC V mA
T.C B' Max.5VDC RS485 mA
(Transmission 12 12
+ B 2 250㎂ 9 (B-) - output)
+ +
SENSOR RTD 12VDC ±3V 4-20mADC
A
1 8 ! 30mA Max. Load 600Ω Max.
~ SOURCE
14 15 16 7 100-240VAC
50/60Hz 5VA

C-7
Dual PID Auto Tuning Controller
lTZ4W PV OUT
MAIN OUT 4-20mADC !
250VAC3A 1c (Transmission SOURCE (A)
Resistive load output) 100-240VAC Counter
H L RS485 RS485 50/60Hz 6VA
(A+)
mA
(B-)
~
MAIN OUT
C
S SR Current
-
17 16 15 14 13 12 11 10 9 15
-
15
(B)
V mA Timer
14 14
+ +
8 7 6 5 4 3 2 1 12VDC ±3V 4-20mADC
30mA Max. Load 600Ω Max. (C)
NO NO B
RTD B' A Temp.
controlle
EV1 OUT EV2 OUT SV2 IN T.C - + SENSOR
250VAC 250VAC Max.5VDC
1A 1A 250㎂

lTZ4H (D)
Power
lTZN4H EV1 OUT
NO
8 17 controlle
250VAC 1A
EV2 OUT
7 16
250VAC 1A
NO - MAIN OUT
6 15 H SS R Current (E)
+ MAIN OUT Panel
SV2 IN 5 14 C
250VAC 3A 1c - - meter
Max.5VDC Resistive load 15 15
250㎂ 4 13 L V
14
mA

T.C B' (A+) + PV OUT 14


- 3 12 RS485 mA 4-20mADC
+ + (F)
Tacho/
B (Transmission 12VDC ±3V 4-20mADC
+
SENSOR
2 11 (B-) - output) 30mA Max. Load 600Ω Max.
Speed/
Pulse
A
1 10 ! meter
~ SOURCE
9 100-240VAC
50/60Hz 6VA (G)
Display
lTZ4L unit

EV1 OUT
NO
8 17
250VAC 1A
EV2 OUT 7 16
NO - MAIN OUT (H)
250VAC 1A
6 15 H SSR Current
Sensor
controlle
+ MAIN OUT
SV2 IN 5 14 C
250VAC 3A 1c - -
Max.5VDC Resistive load 15 15
250㎂ 4 13 L
14
V
14
mA
(A+) + PV OUT (I)
T.C B'
- 3 12 RS485 mA
4-20mADC
+ + Proximit
B (Transmission 12VDC ±3V 4-20mA DC sensor
+
SENSOR
2 11 (B-) - output) 30mA Max. Load 600Ω Max.
A
1 10 !
~ SOURCE (J)
9 100-240VAC Photo
50/60Hz 6VA electri c
sensor

▣Dimensions
lTZN4S (K)
lPanel cut-out Pressur
lBracket 48 100 sensor
Min. 55
10 78 12

TEMPERATURE CONTROLLER C
45 -0
+0 .6
(L)
PV Rotary
SV Min. 62 45 -0
+0 .6 encoder
SV 2 AT OU T EV1

MD AT

TZN4S
Unit:mm (M)
5-Phase
stepping
lTZN4M motor &
lPanel cut-out
95 Driver &
84 Min. 91 Controlle
72 10 73 12

TEMPERA TU RE C ONTRO LLER


68 +- 0.0 7
PV
C

SV Min. 91
68 +0 .7
-0
SV2 AT O UT EV1 EV2

MD AT

TZN4 M
Unit:mm

C-8
TZN/TZ Series
▣Dimensions
lTZ4SP 48 107 lP anel cut-out
12 80 15 Min. 55

SV2
PV ℃

AT
+0 .6
OUT SV 45 -0
EV1

EV2

Min. 62 45 +0. 6
-0
TZ4SP
TEM PE RA TUR E CO NT RO LLER

lTZ4ST 48 107
12 87 8
lBracket
SV2
PV ℃

AT

OUT SV

EV1

EV2

TZ4ST
TEM PE RA TUR E CO NT RO LLER

Unit:mm
※Since TZ4SP uses same indentification plate with TZ4ST, the ramp does not work even though it has a EV2 output signal ramp.

lTZ4M 113 lP anel cut-out


72
13 90 10 Min. 74


68 +0 .7
PV -0

SV
Min. 90
SV2 AT O UT E V1 EV 2 68 +- 0.7
0

TZ4M
TEMPERA TU RE CONTROLLER

Unit:mm

lTZ4H lTZN4H 113 lPanel cut-out


48 48 Min. 50
13 90 10

℃ TEMPERATURE CONTROLLER

PV ℃
PV
92 +0
-0
.8

SV

SV

Min. 112 45 +- 0.0 6


S V2 AT O UT E V1 E V2
SV 2 A T O UT EV1 EV2

MD AT

TZ4H
TEM P ERA TU RE C O NTR O LLER TZN4H

Unit:mm

lTZ4W lPanel cut-out


108 113
Min. 112
96 13 90 10

℃ S V2 AT O UT EV1 EV2 45 +0
-0
.6

PV
Min. 50
92 +0
-0
.8

SV TZ4W
TEM PERA TUR E
CO NTR OLLER

Unit:mm

lTZ4L
113 lPanel cut-out
96
13 90 10 Min. 98

℃ 92 -0
+0. 8

PV

SV Min. 106
92 +- 0.0 8
SV 2 AT O UT EV 1 EV2

T Z4L
TEM PERATURE CONTROLLER
Unit:mm

C-9
Dual PID Auto Tuning Controller

▣Front panel identification


(A)
Counter
lTZN4S lTZN4M

TEMPERATURE CONTROLLER
TEMP ERA TU RE C ON TRO LLER C
PV
C
1 1 (B)
Timer
PV
2 SV 2 SV
0
9
3 SV2 AT OUT EV1
3 SV2 AT OUT EV1 EV2
8 4 9
4 MD AT (C)
5 5 MD AT
8 Temp.
TZN4S
TZN4M controlle

6 7
6 7
(D)
Power
lTZ4ST/TZ4SP lTZ4M controlle

3 SV2
PV 。C ℃
PV 1 (E)
4 AT 1 Panel
8 OUT SV meter
SV 2
9 EV1
2 3 SV2 AT OUT EV1 EV2 0
0 EV2

4 9 (F)
5 Tacho/
MD AT 5 8 Speed/
6 S V- 2 온 도설정
7 MD AT Pulse
6 7
미분 시간(초 )

meter
상한 경 보 설정 (℃) 제어 주기(초 )
하한 경 보 설정 (℃)

루프 단 선 경보 (초)

비례 대 폭(% )
입력 보정 설정 (℃)

수동 리셋 (%)

설정 값 잠금 명 령
! SV -2 온도 설정
상 한 경보 설정( ℃)
미 분 시간 (초)
제 어 주기 (초)
적분 시간(초 ) 하 한 경보 설정( ℃) 입 력 보정 설정( ℃)
루 프 단선 경보( 초) 수 동리셋 (%) !
비례대 폭(% ) 설 정값 잠 금 명령
적분 시 간(초 )

(G)
Display
1 : PV : Display Processing value(Red) 5 MD Key : Mode key 9 EV1 : Indicate EVENT 1 output unit
2 : SV : Display Setting value(Green) 6 AT Key : Autotuning run key 0 EV2 : Indicate EVENT 2 output
3 : Indicate SV2 operation 7 Setting keys ! : Procedure of set key
4 AT Key : Indicate Autotuning operation 8 OUT : Indicate output (H)
Sensor
controlle
※Since TZ4SP uses same identification plate with TZ4ST, the ramp does not work even though it has a EV2 output
signal ramp.
※The front panel identification of TZ4W, TZ4H, and TZ4L Type is same as TZ4M. (I)
Proximit
sensor

▣How to change the set value


(J)
Photo
1 ℃ In case of changing the set value at 2 ℃ Push ◀ ( ) key, and then the flicker will electri c
PV PV
status of RUN, push ◀ ( ) key. be shifted step by step. sensor

SV 10 0 digit will flash at SV. SV

SV2 AT OUT EV1 EV2 SV2 AT OUT EV1 EV2

(K)
MD AT MD AT
Pressur
sensor

(L)
Rotary
encoder
3 ℃ Push ▼ ( ), ▲ ( ) at the flicker 4 ℃ Push MD key when the setting is
PV
digit, and then change the set value.
PV
completed. It will stop flickering,
(M)
SV SV then return to RUN mode. 5-Phase
SV2 AT OUT EV1 EV2 SV2 AT OUT EV1 EV2
stepping
motor &
Driver &
MD AT MD AT
Controlle

※Above explanations are the example of TZ4M. In case of TZ series.


Use the Key in brackets for setting(changing).
There are no ▶ ( ) Key in TZN4S, TZ4SP and TZ4ST. It is not used for setting or changing the setting value.

C-10
TZN/TZ Series

▣Flow chart for first setting group

RUN If press MD key for 3sec. This mode changes to first flow chart.

MD

SV-2 setting Set SV-2 value within input range for each sensor.
MD
Set temperature of alarm output which is selected at EV-1.
Event 1 Setting range is within input range for each sensor type.
MD
Set temperature of alarm output which is selected at EV-2.
Event 2
Setting range is within input range for each sensor type.
MD

Loop break
Set LBA time(0 ~ 999sec.)
alarm
MD
Alarm Set Interval between ON and OFF for alarm output from
hysteresis 1 to 100℃(Decimal type : 0.1 ~ 100.0℃)
MD
Proportional Set Proportional band from 0.0 ~ 100.0%.
band If setting P value as 0.0, it will be ON/OFF control.
MD
Set integral time from 0 ~ 3600 sec.
Integral time If setting I value as 0 sec. This function will be OFF.
MD
Derivative Set Derivative time from 0 ~ 3600 sec.
time If setting D value as 0 sec. This function will be OFF.
MD
Set proportional control cycle from 1 ~ 120 sec.
Control period In case of SSR output, this value should be small.(Ex : 2sec.)
MD
Set Hysteresis from 1 to 100℃(Decimal type : 0.1 ~ 100.0℃),
Hysteresis
When the ON/OFF control function used.
MD

Input Correct the error in input sensor from -49 ~ +50℃


correction (Decimal type : -50.0 ~ 50.0℃)
MD
Set Manual reset value from 0.0 ~ 100.0%
Manual reset
This is for P control only, not for PID.
MD
Set Ramp rising-time from 1 ~ 99 min.
RAMP rising
When Ramp function is selected only.
MD
Set Ramp falling-time from 1 ~ 99 min.
RAMP falling
When Ramp function is selected only.
MD

Key lock Lock the set value and front AT key.


MD
This function is for locking the setting value.
Select On, Data cannot be changed.
Select ON1, changing set value in the first setting group
and AT key in the front panel cannot be changed.
※It will start to flicker by pressing ( ) key and the flicker will be moved by ( ), ( ) keys then set the value
by ( ), ( ) keys. After that if pressing MD key the DATA will be changed then display next mode.
※It returns to RUN status in case of pressing MD key for 3sec. after setting all mode to change.
※If no key touched for 60sec., it will return to RUN mode automatically.
※If not to set related mode in second setting group, , , , , , , , , mode will disappear and then
jump to next mode.

▣Factory defaults(First setting group)


Mode Set value Mode Set value Mode Set value Mode Set value

C-11
Dual PID Auto Tuning Controller
▣Flow chart for second setting group
(A)
RUN Key If press MD & key for 3sec. at once in RUN state, it will go to second setting group. Counter

MD

Temp. Heat ing S cale Scale (★)


Sensor (Note) Alarm Auto- PID control & Cooling Unit (High- (Low- Decimal (B)
mode Event 1 Event 2 mode tuning mode mode mode limit) limit ) poin t Timer
MD MD MD MD MD MD MD MD MD MD MD

(C)
Temp.
controlle

(D)
Power
controlle

(★2) (★2)
Transmission Transmission (E)
Temp. Set commu- Set commu- output output Panel
Sensor Lock nication nication Ramp (Low- (High- meter
mode mode address speed function limit) limit)
MD MD MD MD MD MD

(F)
Tacho/
Speed/
Pulse
meter

(G)
Display
unit

Input s ensor : Select fr om 19 kinds Select decimal po int p osition for Analog input
(H)
E vent 1 : S elect from 9 kinds Set t he high-limit scale value when Sensor
retransmis sion output is applied. (20mA) controlle
E vent 2 : S elect from 9 kinds

A lar m out put : Select from 4 kinds Set t he low-limit scale value when
retransmission output is applied. (4mA) (I)
Auto-tun ing : Selectable tun1 or tu n2.
Proximit
sensor
P ID : S electable PIDF or PIDS Able to set ON and OFF o f Ramp fun ction.

S electable heat-function or cool-function Set commu nication speed


(J)
Temperature unit: ℃ or ℉ Set commu nication address
Photo
electri c
Set high-limit scale value(Include analog output) The data cannot be changed when the lock key is ON sensor
(★1)
Set low-limit scale value(Include analog output)

(K)
※It will start to flicker by pressing ( ) key then select each mode by ( ), ( ) keys. Pressur
sensor
After that if press MD key, the DATA will be changed then display next mode.
※It returns to RUN status in case of pressing MD key for 3 sec. after setting all mode to change.
※If no key touched for 60sec. in each mode, it will return to RUN mode automatically.
(L)
※It not to set related mode in second setting group, AL 1, AL 2, LbA, I, d, t, HyS, rEST, rAPU, rAPd modes will Rotary
encoder
disappear and then jump to next mode.
※"(★1)" might not be displayed according to the selection of input Sensor/Voltage/Current S/W.
※"(★2)" might not be displayed according to the selection of option. (M)
5-Phase
stepping
motor &
▣Factory defaults(Second setting group) Driver &
Controlle

Mode Set value Mode Set value Mode Set value Mode Set value

C-12
TZN/TZ Series

▣Input range for the sensor


Input sensor Display Selectable temperature range ℃ Selectable temperature range ℉

K(CA) H -100~1300℃ -148~2372℉

K(CA) L -100.0~999.9℃ This mode cannot be used as ℉

J(IC) H 0~800℃ 32~1472℉

J(IC) L 0.0~800.0℃ This mode cannot be used as ℉

R(PR) 0~1700℃ 32~3092℉

E(CR) H 0~800℃ 32~1472℉


Thermocouple
E(CR) L 0.0~800.0℃ This mode cannot be used as ℉

T(CC) H -200~400℃ -328~752℉

T(CC) L -199.9~400.0℃ This mode cannot be used as ℉

S(PR) 0~1700℃ 32~3092℉

N(NN) 0~1300℃ 32~2372℉

W(TT) 0~2300℃ 32~4172℉

JIS JPt H 0~500℃ 32~932℉


standard
JPt L -199.9~199.9℃ -199.9~391.8℉
RTD
DPt H 0~500℃ 32~932℉
DIN
standard DPt L -199.9~199.9℃ -199.9~391.8℉

0-10VDC -1999~9999℃ -1999~9999℉

Analog input 1-5VDC -1999~9999℃ -1999~9999℉

4-20mADC -1999~9999℃ -1999~9999℉

▣Selection switch for Input sensor/Voltage/Current


A)In case of thermocouple input <K(CA), J(IC), R(PR), E(CR), T(CC), S(PR), N(NN), W(TT)>
In case of RTD input <DPtL, DPtH, JPtL, JPtH >

S/W1 S/W2

S/W1:1 1 1 mA V S/W2:V

B)In case of voltage input <1-5VDC, 0-10VDC >

S/W1 S/W2

S/W1:2 2 2 mA V S/W2:V

C)In case of current input <4-20mADC >

S/W1 S/W2

S/W1:2 2 2 mA V S/W2:mA

※Input sensor/Voltage/Current conversion switch factory specification : Temperature sensor input


※Please select B) or C) according to input specification when it is voltage or current.

C-13
Dual PID Auto Tuning Controller
▣Sub output(EVENT) function
(A)
This unit has output for control and sub(alarm) output. Sub output is optional. (This alarm output is relay Counter
output and operates regardless to output for control.) Alarm output operates when the temperature of target
is getting higher or lower than setting value.
l1 alarm mode can be selected among 7 kinds of alarm mode at EV-1 (EV-2) in the second setting group.
(B)
lSince EV-1 and EV-2 operate separately, both EV-1 and EV-2 cannot be used as a high or low 2nd Timer

alarm operation.
lWhen selecting LbA or SbA function in EV-1(EV-2) of EV-1 , alarm cannot be operated.
lPlease note below "Operation chart for alarm output" & "Option of alarm output" regard to detailed (C)
Temp.
operation and optional operation. controlle

▣Operation chart for alarm output (D)


Power
No alarm output controlle

OFF b ON ■Deviation High-limit alarm


If deviation between PV and SV is occurring higher (E)
SV PV than deviation temperature setting value, the output Panel
100℃ 110℃ will be ON. The deviation temperature is set in AL-1 meter

※When set 10℃ in AL 1(AL 2) as deviation temperature. or AL-2 of first setting group.
(F)
■Deviation Low-limit alarm
ON b OFF Tacho/
If deviation between PV and SV is occurring lower Speed/
Pulse
PV SV than deviation temperature setting value, the output meter
90℃ 100℃ will be ON. The deviation temperature is set in AL-1
※When set 10℃ in AL 1(AL 2) as deviation temperature. or AL-2 of first setting group.
(G)
Display
OFF ■Deviation High/Low-limit alarm
ON b b ON unit
If deviation between PV and SV is higher or lower
PV SV PV than deviation temperature setting value, the output
90℃ 100℃ 110℃ will be ON. The deviation temperature is set in AL-1
(H)
※When set 10℃ in AL 1(AL 2) as deviation temperature. or AL-2 of first setting group.
Sensor
controlle

OFF b ON b OFF ■Deviation High/Low-limit reverse alarm


If deviation between PV and SV is higher or lower
PV SV PV than deviation temperature setting value, the output (I)
Proximity
90℃ 100℃ 110℃ will be OFF. The deviation temperature is set in AL-1 sensor
※When set 10℃ in AL 1(AL 2) as deviation temperature. or AL-2 of first setting group.

b ON ■The absolute value High-limit alarm (J)


OFF
If PV is equal or higher than alarm temperature Photo
electric
SV PV setting value, the output will be ON. sensor
100℃ 110℃ The deviation temperature is set in AL-1 or AL-2
※When set 110℃ in AL 1(AL 2) as alarm temperature. of first setting group.
(K)
■The absolute value Low-limit alarm
ON b OFF Pressur
If PV is equal or lower than alarm temperature sensor
PV SV setting value, the output will be ON.
90℃ 100℃ The alarm temperature is set in AL-1 or AL-2 of
※When set 90℃ in AL 1(AL 2) as alarm temperature. first setting group. (L)
Rotary
※"b" is interval between ON and OFF the setting range is 1 ~ 100℃(0.1 ~ 100.0℃) and can be set at " " encoder

made in first setting group.


(M)
5-P hase
▣Alarm setting [AL-t] stepping
motor &
Driver &
Symbol Operation name Function Controlle

General alarm No optional alarm output.

Latch function When alarm output turns on once, the output will be ON continuously.

Standby sequency function It doesn't output at first operation. (When it reaches to first object value)

Latch & Standby sequency function It operates latch & Standby sequence function together.

C-14
TZN/TZ Series
▣Function
◎Autotuning operation function ◎Sensor Break Alarm(SBA) function
PID Autotuning function automatically measures the This function causes the sub output to turn on when
thermal characteristics and response of the control the sensor line is cut or open.
system and then executes its value under high response It can easy check that the sensor line is cut or not
& stability after calculating the time constant of PID by operating a buzzer by the relay contact.
required to control optimum temperature. lSet SBA mode at Event1 or Event2 mode in second
lExecute the Autotuning function at initial time setting group.
after connecting the controller & the sensor.
lExecution of Autotuning is started when pressing ◎Loop Break Alarm(LBA) function
AT key for 3sec. or more. LBA function is to diagnose an abnormal temperature
lWhen the Autotuning is started, AT lamp will flicker, of the control system. If the temperature of the
and when the lamp is OFF, this operation will stop. control system is not changed within ±2℃ during
lWhile the Autotuning function is executing, it is setting time of LBA, the LBA output will be ON.
stopped by pressing AT key for 5sec. or more. Ex)When setting value(SV) is 300℃, processing
lWhen the power turns off or the stop signal is
value(PV) is 50℃, this unit controls 100%.
applied while Autotuning function is executing, time
In this time if there is no change of system
constant of PID is not changed and it remembers
the value before power turns off. temperature, it recognizes Heater is cut off then
lTime constant of PID selected by Autotuning function LBA output will be ON.
can be changed in first setting mode. lLBA output can be selected at EV1 of the second
lIt has two kinds of Autotuning mode. Autotuning setting group.
operation is executed at setting value(SV) in lIf LBA output is not selected at event output, it
Tun1 mode which is factory default. will not be displayed.
Autotunig operation is executed at 70% of setting lSetting range of LBA output is 1 to 999sec.
value(SV). Mode change is available in second lIf thermal response of the control system is slow,
setting group. LBA value should be set to a high value.
(t un 1 mode) lLBA output operates when the manipulated value
Autotuning time
℃ of the controller is 0% and 100%.
SV lIn case the LBA output is ON, please check the
following;
①Short-circuit or cutting of the temp. sensor.
Time(t)
②Abnormal condition of the equipment(Conductor,
(t un 2 mode) sub-relay, etc.)
℃ ③Abnormal condition of the load(Heater, cooler)
Autotuning time
④Wrong-wiring or cutting of the other cables.
SV
lThe output of LBA function is EV1 and EV2 output.
lIf you use LBA function, SBA and alarm operation
70% of SV
Time(t)
function cannot be used.
lOnce SBA is ON due to broken sensor, it will not
lExecute the Autotuning function again periodically, reset, although sensor is connected.
because the thermal characteristics for the control
In this case, turn off the power then turn on again.
object can be changed when the controller is used
continuously for a long time. ◎Error display
◎Sub output(Event) function If error is occurred while the controller is operating,
Sub output can execute as main control output and sub it will be displayed as follow.
function as well. There is one sub output in this unit. l"LLLL" is flickering when measured input temperauture
lThis sub output is relay "A" contact output. is lower than input range of the sensor.
l1 mode can be selected among 7 kinds of alarm l"HHHH" is flickering when measured input temperauture
mode or LBA operated when the heater line is cut, is higher than input range of the sensor.
SBA operated when the sensor line is cut.
l"oPEn" is flickering when the input sensor is not
lThe Sub output can be latched ON or automatically
connected or its wire is cut.
reset depending on the alarm option mode selected.
lWhen the sensor line or the heater line is cut, SBA
or LBA output turns on. This "Output on" status must
be reset by turning the power off.

C-15
Dual PID Auto Tuning Controller
◎ON/OFF control
ON/OFF control is called two position control because lThere are high-speed response type and low- (A)
Counter
the output turns on when PV falls lower than SV and speed response type built in this unit.
the output turns off when PV is higher than SV. Therefore user can select each function according
This control method is not only for controlling to their application.
(B)
temperature, but also it is basic control method for lYou can select dual PID control function in second Timer
sequence control. setting group. It is selectable PIDF or PIDS in PIDt
lIf you set P value as "0.0" in first setting group, display.
ON/OFF control will operate. lPIDF(High-speed response type) (C)
Temp.
lThere is a programmable temperature difference This mode is applied to machines or systems which controlle
between ON and OFF in ON/OFF control, if difference require high-speed response.
is too small, then hunting(chattering) can occur. Ex)Machines which must be applied preliminary
Temperature difference can be set in HyS position heat before it operates (D)
Power
of first setting group. Setting range is 1 to 100(or ※Injection machine, an electric furnace, etc. controlle
0.1 to 100.0). (Fig. 1)
lHyS mode is displayed when P value is "0", but S
SV (E)
HyS will not be displayed, and then jump if P value PV Panel
※ tx : Reaching time
is not "0". S : Overshoot
meter

lThis ON/OFF control should not be applied when SV : Set value


equipment(Cooling compressor) to be controlled PV : Processing value (F)
t
Tacho/
can be damaged by frequent ON and OFF. PIDF Speed/
Pulse
lEven if ON/OFF control is stable status, the hunting meter
lPIDS(Low-speed response type)
can be occurred by setting value in HyS or capacity
This mode is applied at the machine which requires
of the heater or response characteristic of the (G)
little overshoot.
equipment to be controlled or installing position Display
Ex)Because a fire can occur by overshoot of the unit
of the sensor. Please consider above points to
temperature.
minimize the hunting when designing the system.
※Plating machine to control temperature, oiling
◎Manual reset function system to control temperature of oil, etc.
(H)
Sensor
Proportional control has deviation because rising time controlle
(Fig. 2)
is not same as falling time, even if the unit operates SV
PV
normally. Manual reset function is used at proportional
(I)
control mode only. ※ tx : Reaching t ime
Proximit
SV : Set value sensor
lIf set function in first setting group, the manual PV : Processing value
t
reset will run.
PIDS
lWhen PV and SV is equal, Reset value is 50% and (J)
Photo
when control is stable, if the temperature is lower ※Factory default setting is PIDF in TZ/TZN series. electric
than SV, reset value should be higher and on the According to control system, please select mode. sensor

other hand, reset value should be smaller. ◎RS485 communication function


l setting method according to result of control. (K)
It is used on the purpose that transmitting PV Pressur
Decrease Reset sensor
to an external equipment, setting SV at the
Setting Normal deviation external equipment.
value
(SV) Normal deviation lIt can be set at bps, Adrs in second setting group (L)
lbps setting : 2400, 4800, 9600bps Rotary
Increase Reset encoder
Processing (Start bit1, Stop bit1, Non parity)
value(P V)
lAdrs setting : 1 ~ 99 (M)
lCompatiable PLC : LG, Mitsubishi, CIMON etc. 5-Phase
stepping
lIf the external equipment is a PC(Personal Computer) m otor &
Dr iver &
◎Dual PID control function using Converter(SCM-38I) sold separately. Controlle

When controling temperature, two types of control ◎Decimal point(Dot) setting function
characteristic are available as below. One is when
Decimal point is displayed as "dot" in second
you need to minimize the time which PV reaches to
setting group when the input is anlog only.
SV as like(Fig. 1). The other is when you need to
(0-10VDC, 1-5VDC, DC4-20mA)
minimize overshoot even though the reaching time(PV
to SV) is slow(Fig. 1).

C-16
TZN/TZ Series
◎Cool/Heat function ◎Ramp function
Generally there are two ways to control temperature, Ramp function is to delay the rising time or falling
one(Heat-function) is to heat when PV is getting time of temperature. If you change setting value at
down(Heater). The other(Cool-function) is to cool stable state of control, it forces to rise or fall the
when PV is getting high(Refrigerator). temperature of control system during setting time
These functions are operating oppositely when it is at rAPU, rAPd in first setting group.
ON/OFF control or proportional control. If rAmp is not ON in second setting group,
But in this case PID time constant will be different r APd, rAP d wil l not be dis pla yed in firs t
due to PID time constant will be decided according setting group.
to control system when it is PID control. lSet rAmP is ON in second setting group for
lCool-function and heat-function can be set at using Ramp function.
"Second setting group". lRamp function will be operating when changing
lCool-function and heat-function must be set the set value at stable control status or supply the
correctly according to the application, if set as power again after the power was removed.
opposite function, it may cause a fire. ※rAPU function(Delay of rising time)
(If set cool-function at heater, even if temperature
is getting high, it will be maintained ON and it may Cont rol temperatur e when
ramp function is not used
cause a fire.) Changing
lAvoid changing heat-function to cool-function or SV

cool-function to heat-function on the unit is operating. Initial SV


lIt is impossible to operate both function at once
in this unit. Therefore, only one function should Control t emperature
when ramp function
be selected only. is used
lFactory default setting is heat-function. tu tu

◎SV-2 function
rAPU rAP U
If using SV-2 function, it changes the temperature setting time setting time

of control system to the second setting value by


external relay contact signal. It can change the setting It makes delay rising temperature when change
value as sequentially by relay contact without key the set value at stable control status or delay the
operation. initial rising temperature as like above picture.

※rAPd function(Delay of falling time)


S V2
Control t emperature Control temperature
when ramp function when ramp function
SV is not used is used
S V-2 control
signal
Initial S V

Changing
ON time area of SV
S V-2 contact td

lIt can set SV-2 at required time and particular rA Pd


setting time
area as like the above chart.
lSV-2 is in first setting group.
It controls falling temperature as like above:
lApplication :
(rAPd time cannot be shorter than falling time of
The control system, which has to maintain constant
not being Ramp function operated.)
temperature such as oven application. If you open
Ramp function will not be seen in the first setting
the door, temperature will go down.
group if not choose the function selection switch
In this case if you set the second setting value
(RMP).
higher than setting value, temperature will rise fast.
Therefore, after installing a micro-switch in order
to detect the door Open/Close and connect it to SV-
2(the second setting value should be higher than
SV) then it controls temperature of oven efficiently.

C-17
Dual PID Auto Tuning Controller
◎Input correction(In-b) function ◎Output connections
Input revise is to correct deviation occurred from lApplication of relay output type (A)
Counter
temperature sensor such as thermocouples, RTD, TZ/TZN SERIE S
A

Analogue sensor etc.


NO
If you check the deviation of every thermo sensor L (B)
Heater
precisely, it can measure temperature accurately. C
COM Timer
~ Power
lInput revise can be set at "In-b" mode in first H Condenser
0.1㎌ M
setting group. NC 630V
lUse this mode after measuring deviation occurred (C)
Relay contact terminal Magnet or Temp.
from temperature sensor exactly. Relay contact controlle
Because if measured deviation value is not corrected, Keep power relay as far away as possible from
displayed temperature may be too high or too low. TZ/TZN series. If wires length of A is short,
lSetting range of input revise is -49 ~ +50℃(-49.0 electromotive force occurred from a coil of magnet (D)
Power
~ +50.0℃) switch & power relay may flow in power line of the controlle

lWhen you set the Input revise value, you may unit, it may cause malfunction. If wires length of B
need to record it, because it will be useful when is short, please connect a mylar condensor 104
(E)
performing maintenance. (630V) across coil of the power relay " M " to Panel
meter
◎Analogue input(A-1, A-2, A-3 mode) protect electromotive force.

lIn case of measuring or controlling humidity & lApplication of SSR output type (F)
Tacho/
pressure, flux, etc, it uses the proper converter S olid state r elay
Speed/
TZ/TZN SERIES (S S R)
which is converting the measuring value to 4- +
Pulse
meter
+
20mADC or 1-5VDC or 0-10VDC.
I L
Voltage Load
SV 2
PV ℃ N O
Equipment
AT

output P (G)
Analog output A Display
OU T SV

to be Converter EV 1

terminal U Load
1-5VDC
EV 2
D ~ unit
controlled T pow er
TZ 4ST -
0-10VDC TEMPER ATURE CONTROLLER
-
4-20mADC
※SSR should be selected by the capacity of load,
lThis unit has the mode for the converter built-in. otherwise, it may short-circuit and result in a fire.
(H)
Sensor
Please select A--1(0-10VDC) or A--2(1-5VDC) ※Indirect heated should be used with SSR for efficient controlle

or A--3(4-20mADC) in selection mode of input working.


in second setting group.
lSet the input value by H-SC and L-SC mode. lApplication of current output(4-20mADC) (I)
Proximit
lPlease connect analog output of converter to TZ/TZN SE RIES sensor
SPC1-35
terminal No.2, 3 of temperature controller. Lo ad
Cur rent + +
And be sure to observe correct polarity. Load (J)
o ut put 4-20mA DC IN OUT ~ pow er Photo
(But TZ4SP is terminal No. 4, 5) t er minal electri c
- -
lThe other operation function after doing that is sensor

same as controlling the temperature. ※It is important to select SCR unit after checking
the capacity of the load. (K)
lEx) ※If the capacity is exceeded, it may cause a fire. Pressur
sensor
Temperature
cont roller lApplication of transmission output(4-20mADC)
Pressur e ℃ In-t set Recording instrument
Pr essur e PV
: A-3 TZ/TZN SERIE S /Panel meter (L)
Control s ensor 4-20mADC SV H-SC set + Rotary
+
s ystem Converter SV2
: 100
AT O UT EV1 EV2
encoder
(0~100kg) L-SC set Tr anm iss ion
outp ut 4-20mADC IN
TZ4H
TEMP
ERAT:0
URECO
NTROLER

t er minal (M)
Feedback 5-Phase
- -
stepping
motor &
lApplication of communication output(RS485) Driver &
Controlle
CONVE RTER
TZ/TZN S ERIES (SCM-38I) PC
RS485 RS232C
+ + +
Tr an miss ion
o ut put IN OUT IN
t er minal
- - -

C-18
TZN/TZ Series
▣Communication control
◎System ordering ◎Communication Command
Vertical resistance N lRead[RX] of measurement/setting value :
RX TX Address 01, Command RX
Upper TZ/TZN
1. Command(Upper)
TX RX
①Command
STX 0 1 R X P 0 ETX FSC
RX TX RX TX Command P:Processing value
TZ/TZN TZ/TZN Start Address End BCC
head S:Setting value
1 (N-1)
②Application : Address(01), Header code(RX),
◎Communication control ordering Current value(P)
1. The communication control ordering of TZ/TZN STX 0 1 R X P 0 ETX FSC
series is exclusive protocol 02H 30H 31H 52H 58H 50H 30H 03H BCC
2. After 4sec. being supplied the power in to upper
system, then able to start communicating. lWrite[WX] of Processing value :
3. Initial communication will be started by upper Address 01, Command WX
system. When Command signal comes out from 1. Command(Upper)
upper system then TZ/TZN series will respond. ①Command
STX 0 1 W X S 0 Symbol 10 3 10 2 10 1 10 0 ETX FSC
S A C T E B S A C T E B
S:Setting
T DM X T C T D M X T C Start Address Command Space/- 10 3 10 2 10 1 10 0 End BCC
head value
X R D T X C X R D T XC
Upper
②Application : Address(01), Head Code(WX)
A S A C T E B setting value(S) +123
C T D M X T C
STX 0 1 W X S 0 Symbol 10 3 10 2 10 1 10 0 ETX FSC
TZ/TZN K X R D T X C
02H 03H 31H 57H 58H 53H 30H 0 1 2 3 03H BCC
A B C
◎Response
※A → Over min. 4sec, B → Within max. 300msec,
C → Over min. 20msec lRead of processing/Setting value
1. In case of receiving normal processing value :
◎Communication Command and Block
The data is transmitted adding ACK[60H].
Format of Command and Response
(In case processing value is +123.4)
1 0
STX 10 10 R/W X/D ETX FS C
A S E F
C T 0 1 R D P 0 Symbol 10 3 10 2 10 1 10 0 Decimal T S
K X point
Star t Addr ess Header Text END BCC X C
Code Code Code Code Code
Calculation range of Block Check Character A S E B
C T 0 1 R D P 0 Space 0 1 2 3 1 T C
①Start code : K X X C

It indicates the first of BLOCK STX → [02H],


B
in case of response, ACK will be added. 06H02H 30H 31H 52H 44H 50H 30H 20H 30H 31H 32H 33H 31H 03H C
C
②Address code :
This code is upper system can discern TZ/TZN 2. In case processing value is -100
series and able to set within range of 01 to 99.
A S E B
(BCD ASCII) C T 0 1 R D P 0 - 0 1 0 0 0 T C
K
③Header code : X X C

It indicates command as 2 alphabets as below.


B
RX(Read request) → R[52H], X[58H] 06H02H 30H 31H 52H 44H 50H 30H 2DH 30H 31H 30H 30H 30H 03H C
C
RD(Read response) → R[52H], D[44H]
WX(Write request) → W[57H], X[58H] lWrite of setting value
(Reservation at upper vision of TZ/TZN) (In case setting value is -100)
WD(Write response) → W[57H], D[44H]
A S E F
(Reservation at upper vision of TZ/TZN) C T 0 1 W D S 0 Symbol 10 3 10 2 10 1 10 0 T S
K X X C
④Text : It indicates the detail contents of Command/
Response. (See command) A S E B
⑤END code : C T 0 1 W D S 0 - 0 1 0 0 T C
K X X C
It indicates the end of BLOCK. ETX → [03H]
⑥BCC : It indicates XOR operating value from the B
first to ETX of the protocol as abbreviation 06H02H 30H 31H 57H 44H 53H 30H 2DH 30H 31H 30H 30H 03H C
C
of TZ/TZN.

C-19
TZN/TZ
▣Caution for using
lOthers : In case of no response of ACK lPlease use the term inal(M3 .5 , Max . 7 .2m m) when
①When the address is not the same after receiving connecting the AC power source.
(A)
STX. l" ! " mark indicated on the diagram of this unit means Counter
caution-refer to accompanying documents.
②When receiving buffer overflow is occurred.
lIn case of cleaning the unit, please keep as following
③When the baud rate or others communication Cautions;
setting value are not the same. ①Clean dust with a dry tissue. (B)
Timer
lWhen there are no ACK response ②Be sure to use alcohol to clean the unit, do not use
①Check the status of lines acid, chromic acid, solvent, etc.
③Be sure to clean the unit after turning off the power
②Check the communication condition (C)
and then turn on the power after passing 30minute Temp.
(Setting value) after cleaning. controlle

③When assuming the problem is due to noise, try lIf this unit is used in a manner not to be specified by
to operate communication 3 times more until the manufacture, it can be injury to a person or damage
to property. (D)
recovery Power
lBe sure that metal dust and wire-dregs do not flow controlle
④When occurred communication failure frequently, in the unit, because of malfunction damage of the unit
please adjust the communicating speed. or the cause of a fir.
lService life for the relay of the unit is indicated in (E)
◎Simple "error" diagnosis this manual, life cycle is different according to the Panel
meter
load capacity and switching times, therfore please use
lWhen it displays "Open" during operation.
the unit after checking the load capacity and switching
This is a warning that external sensor is cut off. times. (F)
Tacho/
Please turn off power and check the state of sensor. lConnect wires correctly after checking polarity of Speed/
If sensor is not cut off, disconnect sensor line from terminals. Pulse
meter
lDo not use this unit as following place
terminal block and +, - together. When you turn
①A place where dust, corrosiveness gas, oil, moisture
on power it can check room temperature. are occurred. (G)
Display
If this unit cannot indicate room temperature, this ②A place where there are high humidity or freezing place. unit
unit itself is faulty. Please remove this unit from ③A place where sunshine, radiant heat is occurred.
equipment and service or replace. ④A place where vibration, shock is occurred.
lIf the equipment is used in a manner not specified by
[When input mode is sensor input modr(thermo- (H)
the m anu facture th e protection pro vided by the Sensor
couple) only, it can indicate room temperature.] equipment may be impaired. controlle

lPlease install power switch or circuit-breaker in


lIn case of not operating the output(the heater). order to cut power supply off.
(I)
lA switch or circuit-breaker m eeting the relevant
Please check operation of the out lamp located in Proximit
requirements of IEC94 7-1 and IEC94 7-3 shall be sensor
front panel of the unit. included in equipment when the temperature controller.
If lamp does not operate, please check the parameter lThe switch or circuit-breaker should be installed
(J)
of all programmed mode. near by users. Photo
If lamp is operating, please check the output(relay, lDo not use this product as Volt-meter or Ampere- electric
sensor
meter, this is a temperature controller.
operating voltage for SSR, current output) after
lInstallation environment
separating output line from the unit. ①It shall be used indoor (K)
②Altitude Max. 2000m Pressur
sensor
lIn case of indicating " " in display ③Pollution Degree 2
④Installation Category Ⅱ.
This Error message is indicated in case of damaging
lIf you want to change the input sensor, reset switches
inner chip program data by outer strong noise. (SW1, SW2) according to each input specification after (L)
Rotary
In this case, please send the unit to our after service powe off. Turn on power and then set sensor mode encoder

center after removing the unit from system. by front keys at second flow chart.
Noise protection is designed in this unit, but it does This SSR and current of this controller are insulate (M)
from internal power. 5-Phase
not stand up strong noise continuously. stepping
lDo not connect power line to sensor connecting part. mot or &
If bigger noise than specified(Max. 2kV) flows in The inner circuit may be damaged.
Dr iver &
Controlle
the unit, it can be damaged.

※It may cause malfunction if above instructions


are not followed.

C-20

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