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EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Inspect the branch connection/split tee during the installation, for SAEP-311
A1
compliance with the approved drawings and welding procedures. Para. 3.10.3.3
Welding is made using Saudi Aramco WPS PL-R1 & PL-R2, specifying SAEP-310
A3
low hydrogen electrodes, as per Std. Dwg. AB-036262, Note 5. Para. 3.3.2.1
All WPSs, PQRs, and Weld Table shall be available at the work site for SAES-W-012
A4
review at any time by the authorized Saudi Aramco inspector. Para. 7.1.8
Verify issuance of welder Job Clearance Card(s) for the job. SAEP-324,
A5
Verify welder range of qualification complies with WPS application. Para. 5.1 a, e
Storage and rebake ovens shall have a calibrated temperature gauge to SAES-W-012,
A6
continuously monitor the temperature. Table 1 - Note 1
All electric arc welding operations are carried out with the welding
SAEP-310
A10 machine bonded to the ground mat and pipeline, with the welder working
Para. 3.1.3.2.5
on the ground mat.
If using a girth clamp, deposit at least 9.6 mm or 25% of the weld SAEP-310
A11
thickness, whichever is greater, before removing the clamp. Para. 3.3.2.4
The split tee longitudinal welds on the sleeve shall be completely welded SAEP-310
A12
before commencing with either girth weld. Para. 3.3.3.1
On sleeve lengths equal to or greater than 1524 mm, both girth welds SAEP-310
A14
may be welded simultaneously. Para. 3.3.3.3
For sleeve lengths < 1524 mm, one girth weld shall be completed and SAEP-310
A15
allowed to cool before beginning the other, (see Std. Dwg. AB-036262). Para. 3.3.3.3
g q
1) Weld from the 3:00 to 12:00 o'clock position.
2) Weld from the 6:00 to 9:00 o'clock position. SAEP-310
A16
3) Weld from the 6:00 to 3:00 o'clock position. Para. 3.3.3.4
4) Weld from the 9:00 to 12:00 o'clock position.
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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
In-Process Welding Inspection of Hot Tap and Stopple
SAIC-W-2031 25-May-05 MECH
Fitings
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
For sleeving pipelines greater than 16 inch diameter, two welders are SAEP-310
A17
used on opposite quadrants for each girth weld. Para. 3.3.3.5
SAEP-310
A18 The maximum electrode diameter for any pass shall be 3.2 mm.
Para. 3.3.5.1
REMARKS:
REFERENCE DOCUMENTS:
1- SAEP-311 -- Installation of Hot Tapped Connections, 29 January 2003
2- SAEP-310 -- Pipeline Repair and Maintenance, 29 January 2003
3- SAES-W-012 -- Welding Requirements for Pipelines, 31 December 2002
4- SAES-W-011 -- Welding Requirements for On-Plot Piping, 30 October 2002
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