SAUDI ARAMCO ID/PID - 2/19/05 - REV A (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Re-Instatement/Punchlisting of Under Ground Pipeline SAIC-L-2133 25-May-05 PIPE-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

NOTE: See " General Notes" for instruction on use of this checklist.

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

A Documentation:

Mechanical Scope of Works are complete. Any exceptions were GI-2.710

A1 Y
identified and listed in the Sytem punchlist. Para. 4.1.1.2
Test and Inspection Plan (SATIPs) and Inspection Checklists for field
GI-2.710
A2 installation as detailed in SATIP-L-450 (Cross Country Above Ground Y
Para. 4.1.1.2
Pipeline) have been verified to be complete and accepted.
Test and Inspection Plan (SATIPs) and Inspection Checklists for
GI-2.710
A3 Welding, SATIP-W-012-02, have been verified to be complete and Y
Para. 4.1.1.2
accepted.
Test and Inspection Plan (SATIPs) and Inspection Checklists for Scraper
GI-2.710
A4 Trap Installation, SATIP-L-450-01, have been verified to be complete Y
Para. 4.1.1.2
and accepted.

Test and Inspection Plan (SATIPs) and Inspection Checklists for Paint
Application as listed below have been verified to be complete and
GI-2.710
A5 accepted. Y
Para. 4.1.1.2
a) ______________________
b) ______________________

SAES-L-150,
A6 All Sections of the mainline/pipeline has been hydrotested and accepted. Y
Para. 5.2

All non-conformance reports and worksheets have been resolved to the GI-2.710
A7 Y
satisfaction of Inspection Department. Para. 4.1.1.4

All log book entries have been resolved to the satisfaction of Inspection GI-2.710
A8 Y/N
Department. Para. 4.1.1.4

All equipment fabrication documents, inspection record books and GI-2.710

A9 Y
Equipment Instrument Schedules (EIS) are available for review. Para. 4.1.1.6

B P&ID Check/Walkthrough of Main line/Pipeline

All piping components are installed in their respective locations as shown

P&ID #
B1 in the P&ID. (i.e: piping, removable pipe spools, valves, vents, drains, Y
____________
spectacle plates, blinds, flange spacers, etc)

All in-line equipment & Instruments are installed in their respective

locations as shown in the P&ID. (i.e: Pressure Indicators, Temperature, P&ID #
B2 Y
temperature indicators, sample probes, cosasco fittings, Chemical ____________
injection connections, etc)

Page 1 of 7
SAUDI ARAMCO ID/PID - 2/19/05 - REV A (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Re-Instatement/Punchlisting of Under Ground Pipeline SAIC-L-2133 25-May-05 PIPE-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

Thermal Relief Valves were verified and the corresponding Form 3099A SAES-J-600,
B3 Y
signed. Sec. 10

Pipeline thermal relief valves for liquid service are installed in locations SAES-J-600,
B4 Y
as shown in the P&ID/IFC drawings and Form 3099A signed. Para. 8.9

Delete if
P&ID #
B5 Pressure gages installed are of the same range as shown in the P&ID. Y covered by
____________
Instrumentation
Delete if
Pressure gages are installed with block and bleed valves. (The bleed SAES-J-200,
B6 Y covered by
valve shall be plugged.) Para. 6.1 & 6.4
Instrumentation
Thermowells are provided with chained plug and plug installed where Delete if
SAES-J-400,
B7 temperature indicators are not provided. (Std.Dwg. N covered by
Para. 5.2.5
AB-36019) Instrumentation

Flow direction of Control valves and globe valves follow the process flow P&ID #
B8 Y
direction. ____________

P&ID #
B9 Flow direction of check valves follow the process flow direction. Y
____________

MT or PT are conducted on any structural attachment welds on SAES-W-012

B10 pressurized components that are not hydrotested after making the Para. 16.4.2 & Y
attachment weld. 16.5.1

Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-001-

B11 Scope of Work Y
02
SAES-H-002,
B12 Painting and paint touch-up were complete. N
Para. 5.1.1
Pipeline kilometer markers are installed at the following locations:
a. At every kilometer station of the pipeline.
SAES-L-410,
B13 b. Within 10 meters of the road on both sides of road crossings. N
Para. 13.5
c. Near pipeline appurtenances, deflections, junctions and
transitions.

Buried pipe section at road/camel crossings were inspected and Project Quality
B14 Y
accepted per SAIC-L-2119 and SAIC-L-2120. Plan

SAES-L-410,
B15 Vent/drain valves are plugged or blinded. Y
Para. 17.1

Valves on temporary vents/drains are removed and replaced with plugs

and seal welded. SAES-L-450
B16 Y
(NOTE: These may be identified in the scope of work or as per Para. 9.2
Proponent's requirement .)
Project Quality
B17 Structural Items completed and punched using SAIC-M-2011. N
Plan

Page 2 of 7
SAUDI ARAMCO ID/PID - 2/19/05 - REV A (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Re-Instatement/Punchlisting of Under Ground Pipeline SAIC-L-2133 25-May-05 PIPE-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

Insulating flange set installed per Std. Dwg.-AA-36865 (Attachment 1) at

aboveground/underground pipeline transition at the following locations:
a) Connections to unprotected metallic structures, such as at
scraper traps and valve stations.
b) Metallic supports on above ground bypasses and crossovers
c) Motor-operated valves not in seawater service SAES-X-400,
B18 Y
d) Onshore-offshore transitions Para. 4.11
e) Off-plot at plants, except at GOSPs, WIPs, junctions and pump
stations
f) Off-plot at non-Saudi Aramco plants
g) All steel pipeline anchors and steel pipeline supports
h) At product pipeline to bulk plant transitions

Verify the completion of bolted flange joints in accordance with (SAEP- SAES-L-450,
B19 Y
351) Assembly of Bolted Flanged Joints. Para. 9.4

The pipeline internal is cleaned per a detailed procedure that will

SAES-L-450,
B20 account for end service, ie: a sales gas pipeline connecting to the Y
Para. 18.2
master gas system requires more extensive cleaning procedures.

B21 Cathodic Protection are installed-to be referred to Electrical Discipline. Scope of Work Y

Flange bolting are complete and gasket were verified per SAES-L-450,
B22 Y
SATIP-L-2014. Para. 9.4

Confirm that construction waste materials have been removed from the SAES-L-450,
B23 N
right-of-way Para. 19.9

C Valve Station:

P& ID #
C1 By-pass lines installed on Mainline valves Y
___________
Scope of Work &
C2 Mainline Valve actuators installed. Y
P&ID________

SAES-B-054,
C3 Access provided on actuators of valves. Y
Para. 4.2

SAES-L-410,
C4 Vent/drain valves are plugged or blinded. Y
Para. 17.1

P&ID#
C5 Measuring and recording instruments were installed per P&ID. Y
___________

SAES-M-001,
C6 Structural welds are complete conforming to seal welding requirement. N
Para. 7.1.9.3

Painting and Valve Station identification are complete, ie: OSPAS valve
C7 Scope of Work Y
number identification.

C8 Fencing and grading are complete-(to be referred to Civil Discipline). Scope of Work Y/N

Instrument connections and installations are complete-(to be referred to P&ID #

C9 Y
Instrumentation Discipline.). ____________

Electrical power supplies to valve actuators are complete-(to be referred

C10 Scope of Work Y
to Electrical Discipline).

D Jump-Over Piping instalations:

Page 3 of 7
SAUDI ARAMCO ID/PID - 2/19/05 - REV A (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Re-Instatement/Punchlisting of Under Ground Pipeline SAIC-L-2133 25-May-05 PIPE-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

Flange bolting are complete and gasket were verified per SAES-L-450,
D1 Y
SATIP-L-2014. Para. 9.4

SAES-H-002,
D2 Painting and paint touch-up were complete. N
Para. 5.1.1

SAES-L-410,
D3 Vent/drain valves are plugged or blinded. Y
Para. 17.1

P&ID #
D4 In- line instruments are installed and connected per P&ID. Y
____________

SAES-L-150,
D5 Jump-Over piping has completed and passed hydrostatic pressure test. Y
Para. 5.2

Pipe supports are in direct contact with the pipe. Shims installed where SAES-L-450,
D6 Y
required. Para. 10.3.1

SAES-M-001,
D7 Structural welds are complete conforming to seal welding requirement. Y
Para. 7.1.9.3

IFC Drawings
D8 Guides are installed in conformance with the IFC drawings. Y
__________

E Pipeline Anchor

SAES-M-001,
E1 Structural welding, seal weld requirements Y
Para. 7.1.9.3

Anchor supports at the start and end of the pipeline is complete with G.I.-2.710-6,
E2 Y
respect welding and coating requirements per Scope of Work. Checklist # 4(m)

Record Books were completed and submitted per SAEP-122 consisting

F of all survey data and as-built drawings including the following
information: (GI-2.710, Para. 4.1.1.2)

Bottom-of-line elevations and ground elevations at all 30 m stations and GI-2.710

F1 Y
at all preformed bends Para. 4.1.1.2

GI-2.710
F2 The location and degree of all horizontal bends; Y
Para. 4.1.1.2

GI-2.710
F3 The location and degree of all horizontal bends Y
Para. 4.1.1.2

GI-2.710
F4 The location and degree of all preformed sagbends and overbends Y
Para. 4.1.1.2

GI-2.710
F5 The location of all vents and drains Y
Para. 4.1.1.2

The identification, station, elevation, and size of all pipes which cross the GI-2.710
F6 Y
pipeline and of any other buried steel installations within 30 m. Para. 4.1.1.2

The stations of all markers, appurtenances and cathodic protection GI-2.710

F7 Y
facilities Para. 4.1.1.2

All other data which should be included on a maintenance record profile,

including the stations of block valves, anchors, road crossing, and GI-2.710
F8 Y
changes in the grade of the pipe, wall thickness, diameter, and water run Para. 4.1.1.2
off areas.

Page 4 of 7
SAUDI ARAMCO ID/PID - 2/19/05 - REV A (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Re-Instatement/Punchlisting of Under Ground Pipeline SAIC-L-2133 25-May-05 PIPE-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

GI-2.710
F9 Safety Instruction Sheets per SAES-L-125. Y
Para. 4.1.1.2

General Notes:
1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be
listed in the Re-Instatement Punchlist Form (SATR-A-2011).
2. Column "Y/N" is used to pre-determine each respective item as required for start-up (Y), or not required for start-up (N). Final
designation of "Y/N" items will be at the Mechanical Completion Punchlisting by Saudi Aramco Inspection.
3. This Checklist along with the Re-Instatement Punchlist Form (SATR-A-2011), with or with out cleared items, shall be submitted to Saudi
Aramco on or before the requested time for Mechanical Completion Punchlisting.
4. Where blank lines are provided, please indicate the applicable requirements or actual data/information required for verification.

Page 5 of 7
SAUDI ARAMCO ID/PID - 2/19/05 - REV A (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Re-Instatement/Punchlisting of Under Ground Pipeline SAIC-L-2133 25-May-05 PIPE-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

REMARKS:

REFERENCE DOCUMENTS:
1. G.I.-2.710, Mechanical Completion and Performance Acceptance of Facilities, (07/13/2002)
2. SAES-H-002, Internal and External Coatings for Steel Pipelines and Piping, (31 March, 2004)
3. SAES-B-064, Onshore and Nearshore Pipeline Safety, (30 January, 2002)
4. SAES-J-400, Temperature, (31 May, 2004)
5. SAES-J-600, Pressure Relief Devices, (31 March, 2003)
6. SAES-L-150, Pressure Testing of Plant Piping and Pipelines, (30 September, 2003)
7. SAES-L-450, Construction of On-Land and Near-Shore Pipelines, 30 September, 2003
8. SAES-L-410, Design of Pipelines, 28 April, 2004
9. SAES-M-001, Structural Design Criteria for Non-Building Structures, (30 June, 2004)
10. SAES-W-012, Welding Requirements for Pipelines, (31 December, 2002)
11. SAES-X-400, Cathodic Protection of Buried Pipelines, (29 October, 2003)
12. Project Quality Plan
13. Scope of Work
14. IFC Drawings: P&ID#__________________ Plan Drawings:___________________

ATTACHMENTS:
1. ASSEMBLY FOR RING JOINT FLANGES
ASSEMBLY FOR RAISED FACE FLANGES
STD. DWG. AA-036865, SHT 1, REV. 19

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 6 of 7
SAUDI ARAMCO ID/PID - 2/19/05 - REV A (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Re-Instatement/Punchlisting of Under Ground Pipeline SAIC-L-2133 25-May-05 PIPE-

Attachment 1 - (refer to Item No. B18)

* FOR FULL DRAWING INFORMATION, REFER TO

STD. DWG.-AA-036865

Page 7 of 7