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General information
The Twin-Start controller may only be used as specified in this manual. Keep the manual in good condition in a known, accessible
place for the whole operational life of the equipment.
The User must appoint an operator who will be charge of the controller. This person shall be responsible for controller inspection
and maintenance or shall delegate another person to do so. When the operator in charge is to be replaced temporarily or permanently,
his/her substitute shall read the operating and maintenance instructions and any records of past servicing and/or maintenance
carefully.
When requesting servicing, always state MODEL and SERIAL NO.
Safety rules
The controller is tested at the factory before shipment. The controller has been designed for the intended purpose specified in this
manual. It is forbidden to use the controller for any purpose other than specified in this manual and the manufacturer shall not be
liable for any damage to property and/or persons resulting from such use. Have the equipment installed and calibrated by SPECIALIZED
PERSONNEL in compliance with the instructions provided in this manual so as to ensure proper operation.
Use original spare parts only. Using non-original spare parts may shorten the useful life of the equipment and shall invalidate the
warranty effective immediately.
NOTE: Always power off the controller and the compressors connected to it before servicing any inner components.
Warranty conditions
All controllers are duly tested at the factory and are covered by twelve (12)-month warranty. Warranty period begins upon
delivery date.
Warranty operates when all contract provisions and administrative regulations have been complied with and on condition that
machine is installed and operated in compliance with the instructions given in this manual.
Any originally damaged or defective parts will be repaired or replaced free of charge.
Labor cost is not covered under this warranty and will be charged to User.
Warranty does not cover: all wear parts, transport costs and any servicing or repair work done by our engineers on site (on-site
inspection, disassembly and re-assembly) due to malfunction not arising from defects of manufacture.
The decisions made by the engineers of our AUTHORIZED SERVICE organization shall be treated as final decisions.
This warranty does not cover liability for direct or indirect injury to people and/or damage to property arising from improper use.
Warranty is limited to defects of manufacture only.
Making even minor changes to or anyway altering the equipment, or using non-original spare parts shall make the warranty null
and void.
Installation
The controller is compatible with power mains providing 230V±10% 50/60Hz single-phase alternated current. If you need to
adapt equipment to the mains rating in use in your country, contact a specialized technician.
Connect connector (A) to factory compressed air using a hose with 6-mm diameter. Make sure the measuring point of line
pressure is as close as possible to tank pressure value. If possible, connect directly to tank.
This manual includes the wiring and hook-up diagrams relating to the different machines in the FINI range, including the Rotar
and Pulsar machines. Look up these diagrams carefully in addition to those relevant to the individual compressor before performing
any connection. If your compressor is not included in the attached diagrams, contact the authorized service center nearest you to
obtain the necessary information.
Twin-Start
M1 M2 M1 M2 M1+M2
M1 M2
A
6 - English
Controls and set-ups
Twin-Start
M1 M2 M1 M2 M1+M2
1 2 3 4 (SW) 1 2 3 4 5 6 7 8 9 10 11 1 2
OFF
ON
230 V ± 10%
50/60 Hz 4 VA
AIR M2 M1 ESS
1234
1 2 3 4 6 7 9 10 11 L1 L2
Set-ups
Switches on the rear of controller
2 15
6 50 8 120
10 100 6 80
150 40
14 4
200
18 2 15
Start-up procedure
Press the START key to start the compressor. The ON LED will turn on (LED on = selected operation cycle has been activated,
LED flashing = system under pressure). The pressure switch will turn on the AIR pressure indication to show system condition (LED
on = low pressure, LED off = optimal pressure). The LED ESS comes on when dryer starts operating, whereas LEDs M1 and M2
show the condition of the two pump units.
Seek advice from your installation engineer to determine which mode of operation best suits your needs. Compare your compressed
air requirement and air delivery rating stated on the CE plate of the compressor.
Specifications
Relay outputs with switching contact: 12A resistive load, 5A inductive load
Power supply voltage: 230V ±10% 50-60 Hz
Operating temperature: -15÷+45°C
Storage temperature: -20÷+70 °C
Controller software: TWI-WD4 Rev.1.01
8 - English
Wiring diagrams
K1 6 221 21 K2 3 222 22
11 0221 91 4 0222 92
D
1 2 3 4 5 6 7 8 9 10 11 1 2
S
P
F AP
Predisposizione
Neutro - Neutral
per elettrovalvola
F Fuse 5×20 4A scarico condensa
Linea - Line
Terra - Heart
Al morsetto n˚10
Al morsetto n˚11
Al morsetto n˚10
Al morsetto n˚11
Al morsetto n˚10
Al morsetto n˚9
Al morsetto n˚9
Al morsetto n˚9
Al morsetto n˚9
Al morsetto n˚9
Al morsetto n˚9
Neutro - Neutral
Neutro - Neutral
Terra - Heart
Terra - Heart
Linea - Line
Linea - Line
M1 M2 M1 M2
9 - English
3. TWIN-START connection 4. TWIN-START connection
KSC, BSC and ROTAR PLUS. ROTAR 50÷100 E
1) Remove the jumper across terminals no. 13 and no. 16 of 1) Connect terminals no. 15 and no. 22 to the controller as
the compressor terminal board. shown in the diagram.
2) Connect the controller as shown in the diagram. 2) Put power to the controller only and set up as outlined earlier
3) Put power to the controller only and set up as outlined earlier in this manual.
in this manual. 3) Put power to the compressors and select function EST
4) Power on and start up the compressors pressing the start under pressure control on the electronic controller.
buttons to activate the selected sequence. 4) Power on and start up the compressors pressing the start
We recommend setting the pressure switch PS (S1) of each buttons to activate the selected sequence.
compressor to maximum allowed pressure + 0.5 bar. NOTE: The pressure transducers of the compressors are pre-
set for the safety lock-out feature in the event air delivery cocks
are closed.
Al morsetto n˚22
Al morsetto n˚15
Al morsetto n˚15
Al morsetto n˚22
Al morsetto n˚13
Al morsetto n˚16
Al morsetto n˚13
Al morsetto n˚16
Neutro - Neutral
Neutro - Neutral
Terra - Heart
Terra - Heart
Linea - Line
Linea - Line
M1 M2 M1 M2
5. TWIN-START connection
ROTAR 7÷40 C
1) Disconnect wire no. 22 from pressure switch PS of the
compressor and connect it to the controller as shown in the
diagram.
2) Connect the controller to pressure switch PS at the terminal
formerly used for wire 22 as shown in the diagram.
3) Disconnect the wires no. 2 and no. 9 of compressor pressure
switch PT and connect them to the controller as shown in the
diagram.
4) Put power to the controller only and set up as outlined earlier
in this manual.
5) Power on and start up the compressors pressing the start
buttons to activate the selected sequence.
We recommend setting the pressure switch PS of each
compressor to maximum allowed pressure + 0.5 bar.
Cavetto n˚22 da PS
Cavetto n˚9 da PT
Cavetto n˚2 da PT
Cavetto n˚9 da PT
Cavetto n˚2 da PT
Al pressostato PS
Al pressostato PS
Neutro - Neutral
Terra - Heart
Linea - Line
M1 M2
10 - English