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Pub.

EC-1905-1

Series
Hydraulic Fluids

■ Hydraulic Fluids
Use clean petroleum base oils equivalent to ISO VG32 or 46. The recommended viscosity range is from 20 to 400 mm2/s and temperature
range is from 0 to 60 ℃ , both of which have to be satisfied for the use of the above hydraulic oils.

■ Control of Contamination
Due caution must be paid to maintaining control over contamination of the operating oil which can otherwise lead to breakdowns and
shorten the life of the unit. Please maintain the degree of contamination within NAS class 9.
The suction port must be equipped with at least 100 μm (150 mesh) reservoir type filter and the return line must have a line type filter of
under 10 μm.

Instructions

■ Transportation
For transportation, use the lifting rings on the pump. Do not use lifting cables at places other than the lifting rings.

■ Mounting
When installing the pump, the filling port should be positioned upwards.

■ Suction Pressure
Permissible suction pressure at the inlet port of the pump is between -16.7 and +50 kPa. For piping to the suction port, use pipes of the
nominal diameters shown below. Make sure that the height of the pump suction port is lower than the oil level in the reservoir.

Model Nominal Dia.


3
ASR 1 / ASR 2 /4

ASR 3 / ASR 5 1 1/4

ASR10 2

■ Hints on Piping
When using steel pipes for the suction or discharge ports, excessive load from the piping to the pump generates excessive noise.
Whenever there is fear of excessive load, please use rubber hoses.

■ Drain Piping
Install drain piping according to the chart and ensure that pressure within the pump housing should be maintained at a nominal pressure
of less than 0.1 MPa and surge pressure of less than 0.5 MPa.
The length of piping should be less than 1 m. Instead of joining the drain pipe to other return lines, run it independently. The pipe end
should be submerged in oil.

[Recommended Drain Piping Size]

Model Fitting Size Inside Dia. of Pipe

ASR 1 / ASR 2 3/8 (Inside Dia. 8.5 mm or more) 10 mm or more

ASR 3 1/2 (Inside Dia. 12 mm or more) 12 mm or more

ASR 5 / ASR10 3/4 (Inside Dia. 16 mm or more) 19 mm or more

1 ASR Series AC Servo Motor Driven Pumps


■ Starting [Volume of Pre-fill Oil Required]
Before first starting, fill the pump case with clean operating oil via the filling port. Volume
In order to avoid air blockage when first starting, adjust the control valves so Model
cm3
that the discharged oil from the pump is returned directly to the reservoir or the
actuator moves in a free load. ASR 1/ASR 2 600

ASR 3/ASR 5 1200


■ Bleeding Air
ASR 10 2500
It may be necessary to bleed air from the pump case and lines to remove causes of
vibration. An air bleed valve (Model Number: ST1004-*-10*, Page21) in the outlet line is recommended.
For air bleeding with an air bleed valve installed, run the pump at a rotational speed that provides a flow rate equal to/higher than the valve’
s
flow rate to reseating.

■ Setting Safety Valve (Pressure) and Delivery ● Adjustment of Delivery


At the time of shipment, the unit has been preset to the delivery rate Turning the flow adjustment screw for the single displacement type
shown below; the safety valve has been set to 21 MPa (19.5 MPa for or the large displacement side flow adjustment screw for the dual
ASR2). Adjust the preset delivery and safety valve (pressure) to meet displacement type clockwise decreases delivery. Turning the small
your system requirements. displacement side flow adjustment screw for the dual displacement
type clockwise increases delivery.

[Default Setting of Delivery] [Volume adjusted by each full turn of the flow adjustment screw]
Model Single Displacement Dual Displacement Type“W”cm3/rev Model Single Displacement Dual Displacement Type“W”cm3/rev
Numbers Type“X”cm /rev Large Displacement Small Displacement
3
Numbers Type“X”cm /rev Large Displacement Small Displacement
3

ASR 1 15.8 15.8 8 ASR 1 1.4 1.4 1.5


ASR 2 22.2 22.2 8 ASR 2 2.0 2.0 2.1
ASR 3 36.9 36.9 10 ASR 3 2.9 2.9 2.8
ASR 5 56.2 56.2 14 ASR 5 3.9 3.9 3.7
ASR10 100 100 20 ASR10 5.4 5.4 7.9

★For the relationship between the flow adjustment screw position


and flow adjustment, see pages 6 and 7.
● Adjustment of Safety Valve (Pressure)
・Single Displacement Type
 Turning the pressure adjustment screw clockwise increases pressure.
 See the chart for the pressure change per turn of the adjustment screw. After adjustment, be sure to tighten the lock nut.

Pressure Change Per Turn Max. Setting Value Min. Setting Value
Model Numbers
MPa MPa MPa

ASR1/ASR3/ASR5-※※-HX 8
24.8
ASR10-※※-HX 4.4 2

ASR2-※C-CX 19.5 2

★For the relationship between the pressure adjustment screw position and pressure adjustment, see page 6.
・Dual Displacement Type
 The dual displacement type does not support the full cut-off function. Provide a safety valve on the pump discharge side.
 Set the safety valve at a value of the maximum operating pressure + 3 to 3.5 MPa.

■ Precautions During Operation


During and for a period after operation, the surface temperature of the AC servo motor and the pump will be hot. Prevent hands and other body
parts from coming into contact with them.
Interchangeability in Installation between Current and New Designs
The models shown below have been changed in design.

Design Number Interchangeability


Name Model Numbers Major Changes
Current New in Installation

ASR Series ASR2−※C−C※※※※−※00


11 12 Yes ● Improvement of reliability
AC Servo Motor Driven Pumps ASR10−※※−H※※※※−※00

ASR Series AC Servo Motor Driven Pumps 2


Providing flexible flow/pressure control !
ASR Series AC Servo Motor Driven Pumps

The ASR series provides variable flow by driving a piston pump directly with an
AC servo motor and controlling the rotational speed in a range from zero to the
maximum level. This series allows precise control of flow/pressure by using a
dedicated AMSR controller. It also offers excellent response and repeatability.

■ System Configuration
A feedback loop is formed by the AMSR controller that computes deviations
between control signals from the machine side (speed and pressure commands) Graphic Symbols
and sensor signals to drive the AC servo motor accordingly. Control parameters
can be set digitally by using dedicated software.

Load Circuit M PG
M
O

“PS”
Control
Parameter
Command Signal on
Single Displacement Type
the Machine Side ASR*−**−*X*−
M PG
●Speed Command
M   
(0−*V)
O Amplifier for
Controller (Computing Unit)
Servo Motor ●Pressure Command
  
(0−*V)

M PG

AMSR Controller For the command voltage indicated by *, see M


O
ASR Pump “Input Signal Voltage vs. Shaft Speed” and
“Input Signal Voltage vs. Pressure” on page 6.

Dual Displacement Type


● Energy saving with low heat generation ASR*−**−*W*−
These pumps run at a rotational speed suitable for mechanical requirements, eliminating unnecessary power loss. They minimize heat
generation in the fluid and allow the use of a significantly smaller reservoir.

Example of Power Consumption by Pump Control Type (Computing Unit)


Controller
Reduction Rate
ASR Series 30∼70 30-70%

04EH Type 60∼80

Load Sensing Type 100

● Low noise
The motor operates at near-zero speed during unloaded operation or pressure control, keeping the noise level extremely low.
● High performance
The AC servo motor, which directly controls the pump speed, improves response and stability at low pressures and speeds.
● Digital AMSR controller that saves space and wiring
The integration of the amplifier for the servo motor and the controller saves space and wiring. The parameters can be digitally adjusted
in an easy and repeatable way.
● Dual displacement type for a wider operation range
The dual displacement type has a solenoid operated directional valve to switch between large and small swash plate angles. A single
pump unit of the dual displacement type can operate both with low pressure/large flow and with high pressure/small flow. Thus, in
comparison to the single displacement type with the same motor capacity, the dual displacement type covers a significantly wider range
of operating pressures and flow rates.
● Large flow
The AMSR controller has a combination function that supports operation with large flow up to 3200 L/min (ASR10 x 16 units).

3 ASR Series AC Servo Motor Driven Pumps


■ Specifications
Model Numbers
ASR 1− ASR 2− ASR 3− ASR 5− ASR10−
Description

Power Capacity C C E G J M

Max. Flow 39.5 L/min 55.5 L/min 92.3 L/min 129 L/min 200 L/min
Min.Adj.Flow 1%
Flow Control

Hysteresis 1% or less
Repeatability 1% or less
Input Signal Voltage 31.6 L/min / 5V 44.4 L/min / 5V 73.8 L/min / 5V 112.4 L/min / 5V

200 L/min / 5V
Max. Permissible Input Signal Voltage 39.5 L/min / 6.25V 55.5 L/min / 6.25V 92.3 L/min / 6.25V 129 L/min / 5.75V
Pump

Max. Operating Pres. 21 MPa 16 MPa 21 MPa


Min. Adj. Pres. 0.1 MPa
Pres. Control

Hysteresis 1% or less
Repeatability 1% or less
Input Signal Voltage 17.5 MPa / 5V 17.5 MPa / 5V

16 MPa / 4.57V
Max. Permissible Input Signal Voltage 21 MPa / 6V 21 MPa / 6V
Rated Output 4.5 kW 6 kW 8 kW 11 kW 15 kW
Mass AC Servo Motor Specifications

Insulation Class Class F


Cooling System Totally-enclosed Self-cooling Totally-enclosed Fan-cooling
Cooling Fan Power Consumption ──── 62W(50Hz)/76W(60Hz)

Environmental Ambient Temperature 0 - +40 ℃ (No Freezing)


Condition Ambient Humidity 80 %RH or less (No Condensation)
Single Displacement Type 54 kg 54 kg 80 kg 87 kg 94 kg 175.5 kg 213 kg 233 kg
Dual Displacement Type 55 kg 55 kg 82 kg 89 kg 96 kg 177.5 kg 214 kg 234 kg
AMSR− AMSR−
Applicable Controller Model
AMSR−*C−*00−10 2DE− AMSR−*FGI−*00−10 AMSR−*HJL−*00−10 *KMO−
Number
*00−10 *00−10
★By adjusting the controller, the maximum flow rate/5 V (39.5 L/min/5 V) and the maximum operating pressure/5 V (21 MPa/5 V) can be set.

■ Model Number Designation


The model numbers below indicate packages each containing an AC servo motor driven pump, AMSR controller, and dynamic brakes.

ASR3 −4 G −H X S A100 N −A 00 −11


★4 ★5
★1
Power
★2
Max.
★4 ★5 Electrical Conduit
Series Power Flow Port Coil Type for Solenoid Connection for Function Parameter Design
Supply Operating
Number Voltage Capacity Pres. Setting Direction Operated Directional Valve Solenoid Operated Selection Number Number
Directional Valve

ASR1 C H:21 MPa AC 11


A100:AC100V A120:AC120V
X: S:Side A200:AC200V A240:AC240V None:
ASR2 C:16 MPa Single None : C  Terminal 12
DC A: Single
AC 200 V Displacement None :DC24V D12:DC12V
  Box
Type None: 00:
ASR3 E★3、G  D48:DC48V D100:DC100V B: 11
  Axial   D110:DC110V D200:DC200V N:DIN ★6 Standard
4: Combination
W:  
D220:DC220V  Plug-in (Single Operation
ASR5 AC 400 V G、J H:21 MPa Dual  Connector    Allowed) 11
Displacement AC (AC <-> DC)
 (Optional)
Type A:Horizontal R100:AC100V R110:AC110V
ASR10 J、M R200:AC200V R220:AC220V 12
B:Vertical

★1. To order an AC servo motor driven pump separately for spare use, prefix“N-”to the model number and omit the Function
Selection and Parameter Number.
       Example)N-ASR3-4G-HXSA100N-11
★2. For the relationship between the power capacity and the pressure/flow in terms of specification limits, see charts on pages 8 and 9.
★3. When selecting the power capacity“E” , only an input voltage of AC 200 V is available.
★4. Types shown in the shaded areas are optional. Check the delivery date before selecting them.
★5. This is applicable only when“W”is selected for flow setting.
★6. For combination operation, consult us separately regarding the types of hydraulic circuits, components, and electric cables.

ASR Series AC Servo Motor Driven Pumps 4


■ Solenoid Ratings

Voltage (V) Current & Power at Rated Voltage


Frequency
Electric Source Coil Type Inrush ★ Holding Power
(Hz) Source Rating Serviceable Range
(A) (A) (W)
50 100 80 — 110 2.42 0.51
A 100 100 2.14 0.37
60 90 — 120
110 2.35 0.44
50 96 — 132 2.02 0.42
A 120 120
60 108 — 144 1.78 0.31
AC ──
50 200 160 — 220 1.21 0.25
A 200 200 1.07 0.19
60 180 — 240
220 1.18 0.22
50 192 — 264 1.01 0.21
A 240 240
60 216 — 288 0.89 0.15
D 12 12 10.8 — 13.2 2.45
DC (K Series) D 24 ── 24 21.6 — 26.4 ── 1.23 29
D 48 48 43.2 — 52.8 0.61
R 100 100 90 — 110 0.33
AC (AC <-> DC) 50/60 ── 29
R 200 200 180 — 220 0.16
★Inrush current in the above table shows rms values at maximum stroke.

■ Pipe Flange Kit


No pipe flange kit is included with the pump. The pipe flange kits below are available if required. For the details of the pipe flange kits,
see pages 20 and 21.

Pipe Flange Kit Numbers


Pump Model Numbers Name of Port
Threaded Connection Socket Welding★ Butt Welding

ASR 1 Suction F5−06−A−10 F5−06−B−10 F5−06−C−10


ASR 2 Discharge F5−06−A−10 F5−06−B−10 F5−06−C−10

ASR 3 Suction F5−10−A−10 F5−10−B−10 F5−10−C−10


ASR 5 Discharge F5−10−A−10 F5−10−B−10 F5−10−C−10

Suction F5−16−A−10 F5−16−B−10 F5−16−C−10


ASR 10
Discharge F5−10−A−10 F5−10−B−10 F5−10−C−10
★For the socket welding type F5-06-B-10 or F5-10-B-10, the operating pressure may be limited due to the flange strength.

5 ASR Series AC Servo Motor Driven Pumps


Characteristics of Single Displacement Type
■ Input Signal Voltage vs. Pressure
● ASR1/ASR3/ASR5/ASR10−**−HX ● ASR2−*C−CX
24 20
Max. Operating Pres.
20 21MPa Max. Operating Pres.
16
16MPa
Pressure MPa

Pressure MPa
16
12
12
8
8

4 4

0 0
1 2 3 4 5 6 1 2 3 4 5
4.57
Input Voltage V Input Voltage V

★Do not input a voltage higher than the level corresponding to the maximum operating pressure.

■ Input Signal Voltage vs. Shaft Speed


3000

2500 Max. Shaft Speed of ASR1/ASR2/ASR3


Max. Shaft Speed of ASR5
2300
Max. Shaft Speed of ASR10
Shaft Speed r/min

2000

1500

1000

500

0 ★Do not input a voltage higher than the level corresponding


1 2 3 4 5 6 7  to the maximum shaft speed.
5.75
Input Voltage V 6.25

■ Safety Valve Pressure Adjustment Screw Projection and Safety Valve Setting Pressure
● ASR1/ASR3/ASR5−**−HX ● ASR2−*C−CX ● ASR10−**−HX

L
7
Pressure MPa

Pressure MPa

Pressure MPa

Safety Valve Pressure


Adj. Screw
Adj. Screw Projection L mm Adj. Screw Projection L mm Adj. Screw Projection L mm

■ Flow Adjustment Screw Projection and Geometric Displacement


60 120
ASR5
50 100
Displacement cm3 /rev

Displacement cm3 /rev

ASR3 L
40 80
ASR10 7
30 60

20 40
ASR2
10 20
ASR1

0
10 20 30 0 10 20 30
Flow Adj. Screw
Adj. Screw Projection L mm Adj. Screw Projection L mm

ASR Series AC Servo Motor Driven Pumps 6


Characteristics of Dual Displacement Type
■ Input Signal Voltage vs. Pressure
See“Characteristics of Single Displacement Type”(page 6).

■ Input Signal Voltage vs. Shaft Speed


See“Characteristics of Single Displacement Type”(page 6).

■ Flow Adjustment Screw Projection and Geometric


Displacement
Large Displacement Side Flow Adj. Screw (Check operation with the
solenoid operated directional valve“off”.)
This is the same as the single displacement type. See“Characteristics of
Single Displacement Type”(page 6).
Note that the value cannot be set below the level set by the small 7
displacement side adjustment screw. LH
Small Displacement Side Flow Adj. Screw
(Check operation with the solenoid operated directional valve“on”
and at a load pressure of 3 MPa or more.)

7
LS

【Small Displacement】
● ASR1−*C−HW            ● ASR2−*C−CW           ● ASR3−**−HW
Displacement cm3 /rev

Displacement cm3 /rev

Displacement cm3 /rev

Adj. Screw Projection LS mm Adj. Screw Projection LS mm Adj. Screw Projection LS mm

● ASR5−**−HW ● ASR10−**−HW
Displacement cm3 /rev

Displacement cm3 /rev

Adj. Screw Projection LS mm Adj. Screw Projection LS mm

7 ASR Series AC Servo Motor Driven Pumps


■Single Displacement Type“X”Model Selection Chart (Representative Pressure vs. Flow Characteristics)
The area ① in each chart indicates that continuous operation is allowed by default.
The area ② indicates that continuous operation is allowed by adjusting the flow rate (see the figure below). For details, consult us
separately.

(Note) Since the ASR series employs


variable displacement pumps, the
Flow Rate

1
pressure and flow rate ranges for
continuous operation can be adjusted as
shown on the left.
2

Pressure
The area ③ in each chart indicates that intermittent operation is allowed. The allowable operation time varies depending on the cycle of
operation. For details, consult us separately.

● ASR1−*C−HX*−*00−11 ● ASR2−*C−CX*−*00−12

60 60
Flow Rate L/min

Flow Rate L/min
40 40
1 3
20 20

2
0 5 10 15 20 25 0 5 10 15 20 25
Pressure MPa Pressure MPa

● ASR3−E−HX*−*00−11 ● ASR3−*G−HX*−*00−11

100 100
Flow Rate L/min

Flow Rate L/min

80 1 80 1
3
60 60
3
40 40
20 20
2 2
0 5 10 15 20 25 0 5 10 15 20 25
Pressure MPa Pressure MPa

● ASR5−*G−HX*−*00−11 ● ASR5−*J−HX*−*00−11

150 150
Flow Rate L/min

Flow Rate L/min

120 120
1 1 3
90 90
3
60 60
30 30
2 2
0 5 10 15 20 25 0 5 10 15 20 25
Pressure MPa Pressure MPa

● ASR10−*J−HX*−*00−12 ● ASR10−*M−HX*−*00−12

250 250
Flow Rate L/min

Flow Rate L/min

200 200
1 1
150 150 3
3
100 100
50 50
2 2
0 5 10 15 20 25 0 5 10 15 20 25
Pressure MPa Pressure MPa

ASR Series AC Servo Motor Driven Pumps 8


■Dual Displacement Type“W”Model Selection Chart (Representative Pressure vs. Flow Characteristics)
The area ① in each chart indicates that continuous operation is allowed by default with the large displacement.
The area ② indicates that continuous operation is allowed by default with the small displacement.
Both areas ① and ② can be changed as shown below by adjusting the pump discharge capacity. For details, consult us separately.

(Note) Since the ASR series employs


1 variable displacement pumps, the pressure
Flow Rate

and flow rate ranges for continuous


operation can be adjusted as shown on the
left.
22

Pressure

The area ③ in each chart indicates that intermittent operation is allowed. The allowable operation time varies depending on the cycle of
operation. For details, consult us separately.

● ASR1−*C−HW*−*00−11 ● ASR2−*C−CW*−*00−12

60 60
Flow Rate L/min

Flow Rate L/min
40 40 3
1
3
20 20
2 2

0 5 10 15 20 25 0 5 10 15 20 25
Pressure MPa Pressure MPa

● ASR3−E−HW*−*00−11 ● ASR3−*G−HW*−*00−11

100 100
Flow Rate L/min

Flow Rate L/min

80 80
1 1 3
60 3 60
40 40
20 2 20
2
0 5 10 15 20 25 0 5 10 15 20 25
Pressure MPa Pressure MPa

● ASR5−*G−HW*−*00−11 ● ASR5−*J−HW*−*00−11

150 150
Flow Rate L/min

Flow Rate L/min

120 120
1 1
90 90 3
3
60 60
30 30
2 2
0 5 10 15 20 25 0 5 10 15 20 25
Pressure MPa Pressure MPa

● ASR10−*J−HW*−*00−12 ● ASR10−*M−HW*−*00−12

250 250
Flow Rate L/min

Flow Rate L/min

200 200
150 150
1 3 1 3
100 100
2 2
50 50

0 5 10 15 20 25 0 5 10 15 20 25
Pressure MPa Pressure MPa

9 ASR Series AC Servo Motor Driven Pumps


ASR1-*C-HXS- Single Displacement Type
(Side Port Type) Fully Extended
ASR2-*C-CXS-
Suction Port
Suction Position
Port Position Discharge Port
Discharge Position
Port Position
Filling Port
Filling Port Fully 252
Extended 252 304
304
Plug
Plug2222Hex.
Hex. Fully Extended
183.5
183.5 252 284.5
304
284.5 Drain
DrainPort“DR”
Port“DR”
Suction Port Position 188188 Discharge Port Position Filling Port 3 3
   Rc
   Rc /8/8
Pressure
PressureSensor
Sensor Plug 22Space
Hex. 172.5
172.5
183.5 238.8
238.8
284.5 Drain Port“DR”
7474188
7474 INC. Wiring
Wiring Space
INC. Motor Cable
Motor
   Rc 3Connector
Cable
/8 Connector
Pressure Sensor Safety Valve
Safety Pressure
Valve Pressure
172.5
59.5
59.5 238.8
Wiring Space

(56)
INC.17 Hex.

(56)
74 74 Motor Cable Connector
Adj. Screw
Adj. Screw 17 Hex. 59.5
DEC.
DEC. Safety Valve Pressure Encoder
EncoderCable
CableConnector
Connector

78 78 170170 (56)
Flow
FlowAdj. Screw
Adj. Screw Adj. Screw 17M10Hex.Thd. 17 Deep
M10 Thd. 17 Deep
DEC. Encoder Cable Connector
17 Hex. 2× 4 Places
Flow17 Hex.
Adj. Screw 2M10
× 4Thd.
Places
17 Deep

170

140.9
140.9
17 Hex. 2 × 4 Places

81.1
81.181.1
96
96 96

88 88 140.9
47.6
47.647.6
78

88
113
113113
13
13 13

2828

16
22.2

16 16
22.2
Discharge
DischargePort
Port1919
Dia.
Dia. 6060
7676 7676 20
Suction Port
Suction 1919
Port Dia.
Dia. 22.2 20 28
Discharge
(Opposite Port 19 Dia.
Side) 114
114
60 1414
76 76 (Opposite Side) 20
Suction Port 19 Dia.
(Opposite Side) 114 14

ASR1-*C-HX-
(Axial Port Type) Suction/Discharge
Suction/Discharge Port
PortPosition
Position
ASR2-*C-CX- Fully Extended
Fully 252
Extended 252 Port Position
304
188
188 Suction/Discharge 304

32.5 Wiring
Wiring Fully 205
Extended
205 252 304
32.5 18832.5
32.5 Space
Space
Wiring 205
(56)
(56)
32.5 32.5
Space
170170 (56)

Discharge Port
Discharge Port
1919
Dia.
Dia.
Discharge Port
170

Suction Port
Suction Port 19 Dia.
1919
Dia.
Dia. Port
Suction
47.6

47.6
47.647.6

47.647.6

19 Dia.
113

M10 Thd.
113113

M10 Thd.
1717
Deep 8 Places
Deep
M10 Thd.8 Places
17 Deep 8 Places 22.2 22.2
22.2 22.2
22.2 22.2
● For other dimensions, see the figure for the side port type.

ASR1-*C-HWS- Dual Displacement Type


(Side Port Type)
ASR2-*C-CWS-
Electrical Conduit
Electrical Connection
Conduit Connection ★Lock
★LockNutNut
Pressure
PressureSensor
Sensor Wiring Space Torque 10.310.3
- 11.3 N·mN·m
Wiring Space    2-G
2-G
1/1
2/ Torque - 11.3
2424 (59) Electrical2 Conduit Connection ★Lock Nut TheThe
position cancan
position be changed
be changed
Pressure Sensor (59)
Wiring Space 266 304 by by
loosening thethe
loosening locklock
nutnut
★. ★.
DEC.
DEC.  266
2-G 1/2 304 Cable
Torque
Cable
Departure
10.3 - 11.3
Cable Departure
Applicable:
N·m Be Be
sure
The
to tighten
sure to thethe
tighten
positionthe
locklock
canposition.
nutnut
be changed
Cable Applicable: after changing
Large
LargeDisplacement
Displacement 24 (59) 266 304 Outside
OutsideDia.
Dia. 810- 10
8 -
Cable Departure mmmm after changing
by loosening thethelock
position.
nut ★.
Side DEC.
Flow
Side FlowAdj. Screw
Adj. Screw Cable Applicable:
Be sure to tighten the lock nut
after changing the position.
Large
1717
Hex. Displacement Outside Dia. 8 - 10 mm
Hex.
Side Flow Adj. Screw
192.5
203.5
206.5
Type: 192.5
203.5
206.5
150.5

Type:192.5
Type:203.5
206.5 206.5
150.5

17 Hex.
87

AC Type:
Type:
192.5
203.5
Type:
150.5

87 87

DCType:
RType:
R Type:
AC Type:
DC Type:
R Type:
AC
DC
DCR
AC

INC.
INC.
Small Displacement
Small Displacement
113
113113

Side INC.
Flow
Side Adj.
Flow Screw
Adj. Screw
Small
1717
Hex. Displacement
Hex.
Side Flow Adj. Screw
17 Hex. 188
188 Solenoid Operated
Solenoid Directional
Operated Valve
Directional ofof
Valve Solenoid
SolenoidOperated
OperatedDirectional Valve
Directional ofof
Valve
Terminal Box
Terminal Type
Box Type Plug-in Connector
Plug-in ConnectorType
Type
188 Solenoid Operated Directional Valve of Solenoid Operated Directional Valve of
● For otherTerminal
dimensions, see the figure for the single displacement
Box Type type.Connector Type
Plug-in

ASR1-*C-HW-
(Axial Port Type) ★Lock
★LockNutNut
ASR2-*C-CW- Torque 10.310.3
Torque
★Lock Nut
- 11.3 N·mN·m
- 11.3
TheThe
position cancan
position be changed
be changed
188
188 266
266 304
304 by by
loosening thethe
loosening locklock
nut★.
nut★.
Cable
Torque Departure
10.3
Cable -Departure
11.3 N·m Be Be
sure to tighten thethe
locklock
nutnut
Cable Applicable: The sure to tighten
position can be changed
188 266 304 Cable Applicable: after changing
after thethe
changing position.
position.
Outside by loosening the lock nut★.
CableDia.
Outside 8 -810- 10
Departure
Dia. mmmm
Be sure to tighten the lock nut
Cable Applicable: after changing the position.
Outside Dia. 8 - 10 mm
150.5
150.5

192.5
203.5
206.5
Type: 192.5
203.5
206.5
Type:192.5
Type:203.5
206.5 206.5
150.5

AC Type:
Type:
192.5
203.5
Type:
DCType:
RType:
R Type:
AC Type:
DC Type:
R Type:
AC
DC
DCR
AC
113
113113

205
205
Suction/Discharge Port
Suction/Discharge Position
Port Position Solenoid
205 Operated
Solenoid OperatedDirectional Valve
Directional ofof
Valve Solenoid
SolenoidOperated
OperatedDirectional Valve
Directional ofof
Valve
Terminal
TerminalBox Type
Box Type Plug-in Connector
Plug-in Type
Connector Type
Suction/Discharge Port Position Solenoid Operated Directional Valve of Solenoid Operated Directional Valve of
● For other dimensions, see the figure for the single displacement type.
Terminal Box Type Plug-in Connector Type

ASR Series AC Servo Motor Driven Pumps 10


ASR3-**-HXS-(Side Port Type)Model Numbers Single Displacement Type
A B C D
ASR3−E−H*S− 364 344.5 290.8 149.1
ASR3−*G−H*S− 404 384.5 330.8 149.1
Filling Port Fully Extended 280 A
Discharge Port
Suction Port Position Position Plug 22 Hex.
211.5 B
202
Pressure Sensor 196.5 C
86 86 INC. Motor Cable Connector
Safety Valve Pressure
63 Drain Port“DR”

172 (56)
DEC. Wiring    Rc 1/2
Adj. Screw 17 Hex. Space Encoder Cable Connector
Flow Adj. Screw
17 Hex.
M10 Thd. 19 Deep

D
2 × 4 Places

81.1
105
58.7

88
90
113
13

16
30.2 28
76 76 20 60
Discharge Port 32 Dia.
188 114 14
Suction Port 35 Dia.
(Opposite Side)

ASR3-**-HX-(Axial Port Type)


202 Fully Extended 280
36 36

M10 Thd. 19 Deep


8 Places

Suction Port Discharge Port


172

35 Dia. 30 Dia.
58.7

58.7

113

30.2 30.2 228

Suction/Discharge Port Position

● For other dimensions, see the figure for the side port type.

ASR3-**-HWS-(Side Port Type) Dual Displacement Type


Pressure Sensor ★Lock Nut
Electrical Conduit Connection Torque 10.3 - 11.3 N·m
202 The position can be changed
Wiring Space 2−G / 1
2 by loosening the lock nut★.
DEC. 30 (56) 289
Cable Departure Be sure to tighten the lock nut
Cable Applicable: after changing the position.
Large Displacement Outside Dia. 8 - 10 mm
Side Flow Adj. Screw
17 Hex.
DC Type: 207.5
R Type: 210.5
AC Type: 196.5
154.5
91

INC.
Small Displacement
113

Side Flow Adj. Screw


17 Hex.
Solenoid Operated Directional Valve of Solenoid Operated Directional Valve of
Terminal Box Type Plug-in Connector Type
● For other dimensions, see the figure for the single displacement type.

ASR3-**-HW-(Axial Port Type) ★Lock Nut


Torque 10.3 - 11.3 N·m
202 The position can be changed
by loosening the lock nut★.
Cable Departure Be sure to tighten the lock nut
38 289 Cable Applicable: after changing the position.
Outside Dia. 8 - 10 mm
DC Type: 207.5
R Type: 210.5
AC Type: 196.5
154.5
113

228
Suction/Discharge Port Position Solenoid Operated Directional Valve of Solenoid Operated Directional Valve of
Terminal Box Type Plug-in Connector Type
● For other dimensions, see the figures for the single displacement type and the dual displacement side port type.

11 ASR Series AC Servo Motor Driven Pumps


ASR5-*G-HXS-(Side
Suction Port Position PortPort
Discharge Type)
Position Single Displacement Type
232 Filling Port
Suction Port
Suction
Suction Port
Port Position 100 100Discharge
Position
Position Port
Discharge
Discharge Position
Port
Port
Pressure Position
Position Plug 22 Hex. Fully Extended 292.5
232232
232 Filling Port
Filling Port 404
Sensor Filling Port
49 41 Pressure
Pressure
Pressure Plug
Plug22 22
Hex.
Hex.
100100
100100100
100  
INC. Plug 22 Hex. Fully Extended
Fully
Fully 224
Extended
Extended
292.5
292.5
292.5 384.5
404404
404
20 Sensor
Sensor
SensorValve Pressure
49 49
41 41
49 41 Safety 209 330.8 Motor Cable Connector
224224
224 384.5
384.5
384.5

INC.
Adj. Screw 17 Hex.  
INC.

INC. Wiring

(56)
DEC. 20 20
20 Safety Valve
Safety
Safety Pressure
Valve
Valve Pressure
Pressure Space 209209 Drain Port“DR”
330.8
330.8 Motor Cable
Motor Connector
Cable Connector
Motor Cable Connector

209 330.8
Flow Adj. Screw Adj. Screw
Adj.
Adj. Screw
Screw 17 17
Hex.
17 Hex.
Hex. 83.5 2-Rc 3/4 (Both Sides) Encoder Cable Connector

(56)
(56)
Wiring
Wiring

197 197 (56)


DEC.DEC.
DEC. M10 Thd. 19 Deep Wiring
17 Hex. Space
Space
Space Drain Port“DR”
Drain
Drain Port“DR”
Port“DR”★
★ ★

Flow Adj.
Flow
Flow Screw
Adj.
Adj. Screw
Screw 4 Places 83.5
83.5
83.52-Rc 3/43/4
2-Rc (Both Sides)
(Both Sides) Encoder Cable
Encoder
Encoder Connector
Cable
Cable Connector
Connector
M10M10Thd.
M10 19 19
Thd.
Thd. Deep
19 Deep
Deep 2-Rc 3/4 (Both Sides)

149.1149.1
17 17
Hex.
17 Hex.
Hex.
4 Places
44 Places
Places

81.1 81.1
90 90

149.1
149.1
58.7
197
98 197

81.1
88 81.1
90
90
113 113

88 88
98 58.7
58.7
58.7
13 13
113
113

88
28

16 16
98
13

98
13

76 76 Discharge Port 30 Dia. 30.2 20 60


Suction Port 35 Dia. 28 28

16
28

16
76 76 188
7676 76 Discharge Port
Discharge 30
Port
DischargeSide)
(Opposite Dia.
Port 30
30 Dia.
Dia. 30.2
30.2
30.220 20 14
76 20 60 114
60
60
Suction Port
Suction
Suction 35 35
Port
Port Dia.
35 Dia.
Dia.
188188
188 14 14
14
(Opposite
★Use either of two drain ports at your option. Side)
(Opposite
(Opposite
Keep Side)
Side)
the unused port plugged. 114114
114

★Use
★Use
★Useeither of two
either
either of drain
of two
two ports
drain
drain at your
ports
ports at option.
at your
your Keep
option.
option. thethe
Keep
Keep unused
the port
unused
unused plugged.
port
port plugged.
plugged.

ASR5-*G-HX-(Axial Port
232 Type)
20 Fully Extended 292.5
232232
232
20 20
20 Fully Extended
Fully
Fully Extended
Extended
292.5
292.5
292.5
Suction Port Discharge Port
35 Dia. 32 Dia.
Suction Port
197 197

Suction
Suction Port
Port Discharge Port
Discharge
Discharge Port
Port
35 35
Dia.
35 Dia.
Dia. 32 32
Dia.
32 Dia.
Dia.
197
197
113 113
58.7 58.7

58.7 58.7

113
113
58.7

58.7

M10 Thd. 19 Deep


58.7

58.7

38 38 240.5
8 Places 30.2
M10M10Thd.
M10 19 19
Thd.
Thd. Deep
19 Deep
Deep 38 38 38 30.2
38 38 240.5
240.5
240.5
8 Places
88 Places Suction/Discharge Port Position
Places 30.2
30.2
30.2 30.2
30.2
30.2
Suction/Discharge Port
Suction/Discharge
Suction/Discharge Position
Port
Port Position
Position

ASR5-*G-HWS-(Side Port Type) Dual Displacement Type


★Lock Nut
Pressure Sensor Torque 10.3 - 11.3 N·m
Wiring Electrical Conduit Connection The position can be changed
★Lock Nut Nut
★Lock
Pressure Sensor
Pressure
Pressure Sensor
Sensor 232 Space 2-G 1/2 ★Lock
Torque
Nut
Cable
10.3
Torque -Departure
- 11.3
10.3 N·m N·m
by loosening the lock nut★.
- 11.3 Be sure to tighten the lock nut
Wiring Electrical Conduit
Electrical Connection
Conduit Connection Torque 10.3 11.3 N·m
DEC. Wiring
Wiring
(59) Electrical
301.5 Conduit Connection Cable Applicable: TheTheposition
The
after can can
position
position
changing be
can changed
thebe changed
beposition.
changed
28 by loosening
by the lock
by loosening the nut★.
the lock nut★.
Large Displacement 232232
232 Space
Space 1 11
/2 /
Space 2-G2-G
2-G /22
Outside
CableCable
Dia. 8 - 10 mm
Departure
Cable Departure
Departure Be sure
Be
loosening
to tighten
Be sure
sure to
lock
the lock
to tighten
tighten the
nut★.
nut nut
the lock
lock nut
DEC.DEC.
DEC.
Side Flow Adj. Screw 28 28 (59)
(59)
(59) 301.5
301.5
301.5 Cable Applicable:
Cable
Cable Applicable:
Applicable: afterafter
changing
after the position.
changing
changing the
the position.
position.
28 Outside Dia.Dia.
Outside 8 - 10
88 --mm
10
10 mm
Large Displacement
Large
Large Displacement Outside Dia. mm
17 Hex.Displacement
Type: 221.5
Type: 232.5
Type: 235.5

Side Flow
Side
Side Adj.Adj.
Flow
Flow Screw
Adj. Screw
Screw
179.5179.5

17 Hex.
17
17 Hex.
AC Type: 221.5
DC Type: 232.5
235.5
221.5
232.5

Hex.
235.5
AC221.5
DC232.5
R235.5
110 110
179.5
179.5

Type:
Type:
Type:
Type:
R Type:
DC Type:
RR Type:
113 113 110

INC.
110

Small Displacement
AC
DC
AC

INC.INC.
INC.
Side Flow Adj. Screw
Small Displacement
Small
Small Displacement
17 Hex.Displacement
113
113

Side Flow
Side Flow
Side FlowAdj.Adj.
Screw
Adj. Screw
Screw Solenoid Operated Directional Valve of Solenoid Operated Directional Valve
17 Hex.
17
17 Hex.
Hex. Terminal Box Type of Plug-in Connector Type
Solenoid Operated
Solenoid Operated
Solenoidsee
● For other dimensions, OperatedDirectional Valve
Directional
Directional
the figure of
Valve of Solenoid
Valve displacement
for the single of type. Operated
Solenoid
Solenoid Directional
Operated
Operated Valve
Directional
Directional Valve
Valve
Terminal Box
Terminal
Terminal Type
Box
Box Type
Type ofNut
★Lock Plug-in
of Connector
of Plug-in
Plug-in Type
Connector
Connector Type
Type
Torque 10.3 - 11.3 N·m
The position can be changed
ASR5-*G-HW-(Axial
232 Port Type)
Pressure Sensor
★Lock Nut Nut
★Lock
★Lock Nut by loosening the lock nut★.
Torque 10.3Cable
Torque
Torque 10.3
10.3 --Departure
- 11.3 N·m N·m
11.3
11.3 N·m Be sure to tighten the lock
301.5 Cable Applicable: TheThe
position
The
nut can
position
position
after be
canchanged
can
changing be changed
bethe
changed
position.
37 by loosening
by the lock
by loosening
loosening the nut★.
the lock
lock nut★.
nut★.
232232
232 Pressure Sensor
Pressure
Pressure Sensor
Sensor CableOutside Dia. 8 - 10 mm
Departure
Cable Departure
Cable Departure Be sure
Be to tighten
Be sure
sure to the lock
to tighten
tighten the
the lock
lock
301.5
301.5
301.5 Cable Applicable:
Cable
Cable Applicable:
Applicable: nut after
nut changing
nut after
after the position.
changing
changing the
the position.
position.
37 37
37 Outside Dia.Dia.
Outside 8 - 10
88 --mm
10
Outside Dia. 10 mm
mm
MAX. 221.5
MAX. 232.5
MAX. 235.5
179.5179.5

AC Type: MAX. 221.5


DC Type: MAX. 232.5
235.5
221.5
232.5
235.5
221.5
232.5
235.5
Type:
Type:
Type:
179.5
113 113 179.5

MAX.
MAX.
MAX.
RMAX.
MAX.
MAX.
Type:MAX.
AC
DC
Type:
Type:
Type:
RType:
DC Type:
RR Type:
AC
DC
AC
113
113

240.5

Suction/Discharge Port Position Solenoid


240.5
240.5
240.5 Operated Directional Valve Solenoid Operated Directional Valve of
of Terminal Box Type Plug-in Connector Type
Suction/Discharge Port
Suction/Discharge
Suction/Discharge Position
Port
Port Position
Position Solenoid Operated
Solenoid
Solenoid Directional
Operated
Operated Valve
Directional
Directional Valve
Valve Solenoid
SolenoidOperated
Solenoid Directional
Operated
Operated Valve
Directional
Directional of of
Valve
Valve of
of of
Terminal Box
of Terminal
Terminal Type
Box
Box Type
Type Plug-in Connector
Plug-in
Plug-in Type
Connector
Connector Type
Type
● For other dimensions, see the figures for the single displacement type and the dual displacement side port type.

ASR Series AC Servo Motor Driven Pumps 12


ASR5-*J-HXS-(Side Port Type)
Drain Port Position
Single Displacement Type
DrainPort
Drain PortPosition
Position
Drain Port Position
Suction Port Position Discharge Port Position Motor Cable/Fan Wiring Port
Suction
Suction Port Position Discharge PortPosition
Position Filling Port MotorCable/Fan
Cable/FanWiring
WiringPort
Port
INC.Suction
INC. PortPort Position 260 Discharge
Position Discharge
PortPort
Position FillingPort
Port Motor Motor
Cable/Fan
Encoder Wiring Port
Cable Connector (Opposite Side)
INC.Valve
Safety 260 Filling
Filling
Plug Port
22 Hex. EncoderCable
CableConnector
Connector(Opposite
(Opposite Side)
INC. SafetyValve
Valve
260
260 100
100 Plug2222Hex.
Hex. Encoder Cable Connector (Opposite Side)Side)
Encoder
Safety
Pressure
Safety Adj. Screw
Valve 100100100 Pressure Sensor PlugPlug
22 Hex. Fully Extended 302.5
Fully Extended 640
Pressure Adj. Screw 100 100
100 Pressure Sensor Fully Extended 302.5 640
17 Pressure
Hex. Adj. Adj. Screw
Pressure Screw 49 41 Pressure
Pressure Sensor
Sensor Fully Extended 302.5 302.5 640 640
49 41 M10 Thd. 19 Deep 234 594
1717Hex.
17 Hex.
Hex. 4149 41
4920 M10
M10 Thd.
Thd. 19 Deep
19 Deep
234
234 594 594
594
M10
2× Thd. 19 Deep
4 Places 234
219
20 2 ×4 4Places
Places 219 Drain Port“DR”★ ★
DEC. 20 20 2 × 24×Places 219 219 DrainPort“DR”
Port“DR”

197 (56)
DEC. 93.5 Drain
Drain
2-Rc Port“DR”
3/4

(Both ★Sides)

98 58.7 197 (56)


DEC. Wiring Space 93.5
Flow DEC. 2-Rc3/4
3/4(Both
(BothSides)
Sides)

(56)
93.593.5 2-Rc2-Rc

197 (56)
Adj. Screw Wiring Space 3/4 (Both Sides)
Flow Adj.Screw
Screw Wiring
Wiring SpaceSpace
17 Flow
Flow Adj. Adj.
Hex. Screw
1717Hex.
17 Hex.
Hex.

126 145205
205
145

205
197

205
Exhaust

90

145
Exhaust

145
90
Exhaust Exhaust

190 395

90
90
58.7
395

58.7
395

9858.7
190 395

98
Intake
Intake

126
190

Intake Intake

126
98

126
190

30.2 43
30.2 43
30.230.2 43 43
140 140 Discharge Port 30 Dia. 34 106 Wall Clearance
140 140 DischargePort
Port3030Dia.
Dia.

30
WallClearance
Clearance
29

140 140 140 Discharge 34 106 22 Wall

30
29

324140 Discharge
Suction Port35
Port 30Dia.
Dia. 34 34 106 106 of 100
Wall or more
Clearance

30
29

22
ofof100
100orormore
more

30
29

324 Suction
Suction Port
Port 3535 Dia.
Dia. 174 22 22
324 324 (Opposite
Suction PortSide)
35 Dia. 174 of 100 or more
(OppositeSide)
(Opposite Side) 174 174
★Use either of two drain ports at your option. (Opposite
Keep theSide)
unused port plugged.
★Useeither
★Use eitherofoftwo
two drainports
portsatatyour
youroption.
option.Keep
Keepthe
theunused
unusedport
portplugged.
plugged.
★Use either of two draindrain
ports at your option. Keep the unused port plugged.

ASR5-*J-HX-(Axial Port Type) Fully Extended 302.5 640


Pressure Sensor FullyExtended
Extended302.5
302.5 640
260 PressureSensor
Pressure Sensor Fully
Fully Extended 302.5 640 640
260 Pressure
260
Sensor 225
260 225
20 Discharge Port 225 225
20 Discharge Port
20 20 32 Discharge
Dia. PortPort
Discharge
197 (56)

32Dia.
Dia.
197 (56)
32 Wiring Space
197 (56)

32 Dia.
197 (56)

WiringSpace
Wiring Space
Suction Port 35 Dia. Wiring Space
SuctionPort
Suction Port3535Dia.
Dia.
Suction Port 35 Dia.
58.7 395
395
395
58.7 395
58.7
58.7

190
58.7

190
58.7

58.7
58.7

190
190

M10 Thd. 19 Deep


M10 Thd.1919Deep
M10 Deep 38 38
M10 Thd.Thd.
8 Places 19 Deep 38 38 250.5
250.5
8 8Places
8 Places
Places
30.2
38 3838 38
30.2
250.5
250.5
30.2 30.2 Suction/Discharge Port Position
30.230.2 30.230.2 Suction/DischargePort
Suction/Discharge PortPosition
Position
324 Suction/Discharge Port Position
324
324 324
● For other dimensions, see the figure for the side port type.

ASR5-*J-HWS-(Side Port Type) ★Lock Nut


★Lock Nut
Dual Displacement Type
★Lock Nut Torque 10.3 - 11.3 N·m
Electrical Conduit Connection ★Lock Nut
Torque 10.3 - 11.3 N·m The position can be changed
Pressure Sensor 260 Electrical
Electrical ConduitConnection
Conduit Connection TorqueTorque
10.3 - 10.3
11.3 -N·m
11.3 N·m The position can be changed
PressureSensor
Pressure Sensor 260 Wiring Space Electrical
2-G 1
/ Conduit Connection by loosening
The The
Beposition
byto can
the lock
position becan
loosening
nut★.
thebelock
changed changed
lock nut★.
Pressure Sensor 28 260
2 1 sure tighten the
260 WiringSpace
Wiring Space 2-G2-G1
/ /2 Cable Departure
Cable Departure bynut byBeloosening
loosening tothe
the lock
sure lock the
nut★.
tighten nut★.lock
28
28 Wiring(59)
Space 2-G 1
/2
311.5 2 640 Cable
Cable Applicable:
Cable Departure
Departure Be
after
Benut
sure to
changing
sure
tighten
after the
the
to tighten position.
thethe
lock
changing lock
position.
28 (59) 311.5 640 OutsideCable
Dia. Applicable:
8 - 10 mm nut after changing the position.
DEC. (59)(59)311.5 311.5 640 640 Cable Applicable:
Cable Applicable: nut
Outside Dia. 8 - 10 mm
after changing the position.
DEC.
DEC. Outside
Dia. 8Dia.
- 108mm
- 10 mm
Large Displacement
DEC. Side Outside
LargeDisplacement
Large Displacement Side
Large Adj. Screw Side Side
FlowDisplacement
221.5
232.5
235.5

FlowAdj.
Adj.Screw
Screw
221.5
232.5
R Type: 235.5

Flow
221.5
Type:232.5
Type:235.5

17 Hex.
Flow Adj. Screw
179.5

AC Type: 221.5
232.5
235.5

1717Hex.
Hex.
179.5

Type:

R Type:
Type:
179.5

17 Hex.
110
179.5

Type:

R Type:
ACType:
110

Type:
Type:
110
110
395

DC AC
R DC
395

DC
190 395
395

INC.
AC
DC

INC.
INC.
Small Displacement
INC.Side
190

Small Displacement Side


190

Small
Adj. Screw Side Side
Displacement
190

Small
FlowDisplacement
FlowAdj.
Flow Adj.Screw
Screw
17 Hex.
Flow Adj. Screw
1717Hex.
17 Hex.
Hex.
324 Solenoid Operated Directional Valve of of Solenoid Operated Directional Valve of of
324 Solenoid
Solenoid Operated
Operated Directional
Directional Valve
Valve Solenoid Operated Directional Valve
324 324 Terminal
Solenoid Box TypeType
Operated
Terminal Box Directional Valve of of Solenoid
Plug-in
Solenoid Operated
Connector
Operated
Plug-in TypeDirectional
Directional
Connector
Valve
Type Valve of
of
Terminal
Terminalsee
● For other dimensions, Box
Boxthe
TypeType Plug-in
Plug-in
figure for the single displacement Connector
type. Connector Type Type
★Lock Nut
★Lock Nut The position can be changed
ASR5-*J-HW-(Axial
260
260
Port Type) Torque
★Lock 10.3Nut
★Lock
Nut
Torque
Torque
- 11.3 N·m
Torque 10.3 - 11.3 N·m
Cable- 10.3
10.3 11.3 -N·m
11.3 N·m
Departure The
The position
by loosening
The
Beposition
byto
sure can
the lock
position becan
loosening
tighten
can
changed
the
be changed
nut★.
thebelock
changed
lock nut★.
260 bynut byBeloosening
loosening tothe
the lock
sure lock the
nut★.
tighten nut★.lock
260
37 Cable Departure after
Benut changing the position.
37 311.5
Cable
Cable Applicable:
Cable Departure
Departure
Cable Applicable: Be sure tosure to tighten
tighten
after the lock
changing thethe
lock
position.
nut changing
after changing the position.
37 37 311.5
311.5
Outside
Cable Cable Dia. 8 - 10 mm
Applicable:
Applicable:
Outside Dia. 8 - 10 mm
nut after the position.
311.5 Outside
Outside Dia. 8Dia.
- 108mm
- 10 mm
232.5221.5
232.5
221.5235.5
221.5
232.5
R Type: MAX. 235.5
DC Type: MAX. 232.5
MAX.235.5
AC Type: MAX. 221.5

235.5
MAX.MAX.
MAX.
MAX.
179.5

MAX.
179.5

MAX.

Type:MAX.
179.5

MAX.
179.5

AC Type:
DC Type:
R Type:
Type:
Type:

RDCType:
395

DC Type:
R Type:
395

AC
395
395

AC
190
190
190
190

324 250.5
324 250.5
250.5
324 324 250.5
Suction/Discharge Port Position Solenoid Operated Directional Valve of Solenoid Operated Directional Valve of of
Suction/Discharge
Suction/Discharge Port Position Solenoid OperatedDirectional
DirectionalValve
Valveofof Solenoid Operated Directional Valve
Suction/Discharge PortPort Position
Position Solenoid
Terminal
Solenoid BoxOperated
TypeDirectional Valve
Operated of Solenoid
Solenoid
Plug-in Operated
Operated
Connector Directional
Directional
Type Valve
Valve of of
TerminalBox
Terminal BoxType
Type Plug-inConnector
ConnectorType
Type
Terminal Box Type Plug-in
Plug-in Connector Type
● For other dimensions, see the figures for the single displacement type and the dual displacement side port type.

13 ASR Series AC Servo Motor Driven Pumps


Drain Port Position
Drain Port Position
Suction Port Position
ASR10-**-HXA-(Horizontal
Suction Port
Port Position
Position
Drain Port Position
Type)
Discharge Port
Discharge Port
Position
Position Drain Port“DR” ★
Motor Cable/Fan Wiring Port
Motor Cable/Fan
Cable/Fan Wiring
Wiring Port
Port
Single Displacement Type
Suction Discharge Port Position Drain Port
Port“DR” ★
Drain (Both Sides) Motor
2-Rc 3/4 “DR”

260
260 Drain Port Position Encoder Cable Connector (Opposite Side)
INC. 2-Rc 3/4
3/4 (Both
(Both Sides) Encoder
Sides) Encoder Cable Connector (Opposite Side)
Y Cable Connector (Opposite Side)
INC. 260
105 105 2-Rc Fully Extended 378 A
SafetyINC.Suction Port Position 105 105 Fully Extended
Extended 378 Y
Valve Pressure Discharge Port
M10Position Drain Port“DR”
Fully MotorY Cable/Fan Wiring PortAA

Safety Valve
Valve Pressure 105 105 Thd. 19 Deep 378
Safety
Adj. Screw Pressure
17 Hex. 68260
68 M10 Thd.
M10 Thd. 19 Deep B
319 Encoder Cable Connector (Opposite Side)
Adj. Screw 17 Hex. 68 68 4 Places 19 Deep 2-Rc 3/4 (Both Sides) 319
319 BB
INC. 17 Hex.
Adj. Screw 68 68 4 Places Fully Extended
12.5
105 105
12.5 Pressure 4Sensor
Places 297.5378 Y
297.5 A
Safety Valve Pressure 12.5 Pressure Sensor
Sensor
M10 Thd. 19 Deep 297.5 Filling Port
Pressure Filling Port
Port B

(56)
DEC. 68 68 319 168.5 Filling
Adj. Screw 17DEC.Hex. Plug 27 Hex.

222 (56)
Wiring Space
4 Places 168.5

(56)
DEC. Wiring Space
Space 168.5 Plug
Plug 2727 Hex.
Hex.
Flow Adj. Screw 12.5 Pressure SensorWiring 297.5
Flow Adj.
Flow Adj. Screw
Screw
17 Hex. Filling Port
17 Hex.
Hex. DEC.

(56)
168.5
17 Wiring Space Plug 27 Hex.

205
222

205 205
Flow Adj. Screw

145
222 222

205
113

145
Exhaust
X

113

145 145
17 Hex. X Exhaust

113 113
58.7
Exhaust
X

58.7
58.7
127

126
Intake

127

126
Exhaust Intake
X
190

127 127

126
Intake

190

58.7
190 190 30.2 43
43 C
30.2

126
IntakeC
30.2 43 C
140 140 Discharge Port 34 106 Wall
140 140
29

Wall

30
140 140 Discharge Port
Port 34 106 22 Wall
29

Discharge Clearance

30
324 32 Dia. 34 106
29

43 22

30
324 32 Dia. 30.2 Case Drain Port 174 22 Clearance
ClearanceC
324 32 Dia. Case Drain Port 174
Suction Port Discharge PortCase Drain Port
319 140 140 14 Hex. 174
Y 319 Suction Port
Port 14 Hex.
Hex. 34 106 Wall
29

30
Y 319 Suction
48 Dia. 14 22 Clearance
Y 324 48 Dia. 32 Dia.
48 Dia. Case Drain
★Use either of two drain ports at your Port 174
77.8

★Use either
either of
of two
two drain
drain ports at
at your
your Model Numbers A B C
77.8

319 Suction Port


19 Deep★Use the unusedports Model Numbers
Numbers
AA BB C
77.8 77.8

M12 Thd.  option. Keep port plugged.


14 Hex. Model C more
Y
M12 Thd. 19
19 Deep  option. Keep
Deep option. Keep the
the unused
unused port
port plugged.
plugged. ASR10−*J−H*A− 640 597 100 or
48
M12 Dia.
Thd.
4 Places ASR10−*J−H*A− 640 597 or more
100 or
150 or more
42.9 640 597 100
44 Places
Places ASR10−*J−H*A− more
42.9
42.9 View Arrow X ★Use either of two drain ports at your ASR10−*M−H*A−
Model Numbers
ASR10−*M−H*A−
700
A
700
657
B
657 orCmore
150 or more
View Arrow
View Arrow
M12X Thd. 19 Deep option. Keep the unused port plugged. ASR10−*M−H*A−
X 700 657 150
ASR10−*J−H*A− 640 597 100 or more
42.9 4 Places
View Arrow X ASR10−*M−H*A− 700 657 150 or more

ASR10-**-HXB-(Vertical
Wiring Space Drain PortType)
Position
Wiring Space Drain Port
Space Drain Port Position
Position
Wiring
(56)
(56) 222 130 Fully Extended 378
(56) 222
222 130130 Fully Extended
Fully Extended 378
378
Wiring Space Drain
211 Port Position 297 (Opposite Side)
211
211 (Opposite Side)
297 (Opposite
297 Side)
Safety Valve Pressure (56) 113
222 130 Fully Extended 378
Safety Valve
Safety Valve Pressure 113 Filling Port 168.5 Drain Port“DR”
Adj. Screw Pressure
17 Hex. 113 Filling Port
Filling Port 168.5
168.5
Drain Port“DR”
Drain Port“DR”
Adj. Screw 17 Hex.
Adj. Screw 17 Hex. 211 Plug 14 Hex. 297 (Opposite Side)    Rc 33/4
Plug 14 Hex.
Plug 14 Hex.   
   Rc /4
Rc 3/
Safety Valve Pressure
Pressure Sensor 113 4
Pressure Sensor
Sensor Filling Port 168.5 Drain Port“DR”
Adj. Pressure
Screw 17 Hex.
Plug 14 Hex.    Rc / 3
4

Pressure Sensor
395

686868
395 395395

295
211.5

295
211.5

295 295
211.5211.5

Flow Adj. Screw


68

Flow Adj.
Adj. Screw
Screw
85

Flow
85

17 Hex.
85

17 Hex.
17 Hex. 324
Discharge Port Position Suction Port Position
Flow Adj. Screw Discharge Port 324
Port Position
Position
324 Suction Port
Port Position
Position
85

Discharge
32 Dia. Suction
48 Dia.
17 Hex. 32 Dia. 48 Dia.
32 Dia. 48 Dia.
● For other dimensions, see the figure for324
the horizontal type.
Discharge Port Position Suction Port Position
32 Dia. 48 Dia.
● For other dimensions, see the figure for the Dual Displacement Type
ASR10-**-HWA-(Horizontal Type) single displacement type. ★Lock Nut
Pressure Sensor Fully Extended 407 ★Lock Nut Torque Nut
★Lock 10.3 - 11.3 N·m
Pressure Sensor
Sensor Fully Extended
Fully Extended 407
407 Torque 10.3 - 11.3 N·m The position can be changed by
Electrical Pressure 319 Torque 10.3 - 11.3 N·m The position
loosening can
lockbenut★.
thecan changed by
Conduit Connection 319 The position
loosening the lockbenut★.
changed by
Electrical
Electrical Conduit
Conduit Connection
Connection 319
311 Cable
★Lock Departure
NutDeparture
Be sure to
loosening
Be sure to
tighten
thetighten the lock nut
lock nut★.
the lock nut
  2-G /2 1 Cable after changing the position.
DEC.   2-G 11/ 311 407
Fully Extended Cable Applicable: Be sure to tightenthe the lock nut
  2-G /Pressure Sensor Cable
Torque Departure
10.3 - 11.3 N·m after changing position.
DEC. 311
(56)

2 Cable Applicable: after


The changing the be
position.
Large Displacement
DEC. Side Wiring Outside
Cable Dia. 8 - 10 mm
Applicable: position can changed by
(56)

2
Large Displacement Side Wiring 319 Outside Dia. 8 - 10 mm loosening the lock nut★.
Screw SideElectrical Conduit Connection
220(56)

Large Displacement
Flow Adj. Space
Wiring Outside Dia. 8 - 10 mm
Be sure to tighten the lock nut
Flow Adj.
Adj. Screw
Screw Space 311 Cable Departure
Flow
17 Hex.   2-G 1/2 Space after changing the position.
DEC. Cable Applicable:
244.5
255.5
258.5

17 Hex.
(56)

244.5
255.5
258.5

Large
17 Hex.Displacement Side Wiring Outside Dia. 8 - 10 mm
244.5
255.5
258.5

Space
220

Type:
Type:
Type:

Flow Adj. Screw


220

Type:
RType:
Type:
Type:
RType:
Type:

17 Hex.
DC244.5
R255.5
R Type: 258.5
DC
AC
DC Type:DC
AC

INC.
190 220

AC

INC.
AC Type:

SmallINC.
Displacement Side
Small
Small Displacement Side
Flow Displacement
Adj. Screw Side
190

Flow Adj. Screw


190 190

Flow INC.
Adj.
24 Hex. Screw
24 Hex.
Small
24 Hex. Displacement Side
Flow Adj. Screw
324 Solenoid Operated Directional Valve of Terminal Box Type Solenoid Operated Directional Valve of Plug-in Connector Type
324
324 Solenoid Operated
Solenoid Operated Directional
Directional Valve
Valve of
of Terminal
Terminal Box
Box Type
Type Solenoid Operated
Solenoid Operated Directional
Directional Valve
Valve of
of Plug-in
Plug-in Connector
Connector Type
Type
24 Hex.
SolenoidType)
Operated Directional Valve of Terminal Box Type
324 Solenoid AC ● For other dimensions, see the figures for the single
Operated Directional Valve of Plug-in Connector Type AC Type: 244.5
ASR10-**-HWB-(Vertical displacement type and the dual displacement horizontal type. AC
DC
Type:
DCType:
R Type:
244.5
Type:244.5
255.5
Type: 255.5
258.5
Large Displacement Side Small Displacement Side DCR Type:
Type: 255.5
258.5
Large Displacement
Displacement Side Small Displacement
Small Displacement Side R Type: 258.5
Large
Flow Adj. Screw Side Flow Adj. Screw Side
Flow Adj. Screw
Screw Flow
Flow Adj. Screw
Adj. Screw AC Type: 244.5
Flow Adj. 24 Hex. INC. DC Type: 255.5
17 Hex. 24 INC.
Hex.Displacement Side INC. R Type: 258.5
Large17Displacement
17 Hex.
Hex. Side Small
24 Hex.
DEC. Flow Adj. Screw
DEC.
Flow
DEC. Adj. Screw
24 Hex. INC.
395

17 Hex.
395
395 395

DEC.

★Lock Nut The position can be changed by


★Lock Nut - 11.3 N·m
Torque Nut
10.3 The position
loosening can
lockbenut★.
thecan changed by
★Lock The position
loosening the lockbenut★.
changed by
Torque 10.3 - 11.3 N·m Be sure to tighten the lock nut
Cable Departure
Torque 10.3 - 11.3 N·m loosening thetighten
lock nut★.
324 Fully Extended 407 Cable Departure
Be
Be
sure
after
sure
to
changing
to tighten
the lock nut
the the
position.
lock nut
324
324 Fully Extended
Fully Extended 407
407 Cable Applicable:
Cable Departure Outside Dia. 8 - 10 mm after
NutDia. 8 - 10 mm after
changing the position.
202.5 Cable Applicable: Outside
★Lock The changing the be
position can position.
changed by
202.5 Solenoid Operated Directional Valve of Terminal Box Type Solenoid Operated
Torque 10.3Directional
- 11.3 N·m Valve
Cable Applicable: Outside Dia. 8 - 10 mm
of Plug-in
loosening Connector
the lock nut★. Type
202.5 Solenoid Operated
Solenoid Operated Directional
Directional Valve
Valve of
of Terminal
Terminal Box
Box Type
Type Solenoid Operated
Solenoid Operated Directional
Directional Valve
Valve ofsure
Beof Plug-in
Plug-in Connector
Connector
to tighten Type
Type
the lock nut
Cable Departure
324 Fully Extended 407 Cable Applicable: Outside Dia. 8 - 10 mm
after changing the position.

202.5
Solenoid Operated Directional Valve of Terminal Box Type Solenoid Operated Directional Valve of Plug-in Connector Type
ASR Series AC Servo Motor Driven Pumps 14
AMSR Controller
The AMSR controller is used to drive ASR series AC servo motor driven pumps. With an optimal design
for the ASR pumps, the controller can maximize the pump performance. The AMSR controller is included
with the ASR series pumps.

■ Specifications

Model Numbers AMSR−*C− AMSR−2DE− AMSR−*FGI− AMSR−*HJL− AMSR−*KMO−


*00−10 *00−10 *00−10 *00−10 *00−10
Command Signal Input Voltage 0—+10 V DC
Control Unit Specifications

Command Signal Input Impedance 10 kΩ


Monitor Output Voltage 0—+10 V DC
Sequence Input Signal Photocoupler Input 8ch
Sequence Output Signal Open Collector Output 6ch
200 V AC 200 to 230 V, 50/60 Hz, 3-Phase
Main Circuit Power

Voltage/Frequency
400 V AC 380 to 480, 50/60 Hz, 3-Phase
200 V AC 170 to 253 V, 3-Phase
Permissible Voltage Fluctuation
400 V AC 323 to 528 V, 3-Phase
Permissible Frequency Fluctuation Within ±5%
Power Supply Capacity 6.8 kVA 8.6 kVA 12 kVA 16 kVA 22 kVA
DB (Dynamic Brake) Built-in External Option
Cooling System Fan-cooling, Open (IP 00)
Environmental

Ambient Temperature 0 - +50 ℃ (No Freezing)


Condition

Ambient Humidity 90 %RH or less (No Condensation)

・Overcurrent Shutdown ・Regenerative Overvoltage Shutdown ・Overload Shutdown


・Servo Motor Overheat Protection ・Encoder Malfunction Protection ・Regeneration Malfunction Protection
Protective Functions
・Undervoltage Protection ・Instantaneous Power Failure Protection ・Overspeed Protection 
・Excess Error Protection

Mass kg 4.6 6.2 18 19


ASR 1−*C ASR 3−*G ASR 5−*J
Applicable Pump ASR 3−E ASR 10−*M
ASR 2−*C ASR 5−*G ASR 10−*J

■ Model Number Designation

AMSR −2 C −A 00 −10
Amplifier Capacity
Series Numbers Power Supply Voltage Function Selection Parameter Number Design Number
kW
2:AC 200 V DE:7.0
C:5.0 A:Single
AMSR: 2:AC 200 V
FGI:11.0 B:Combination 00:Standard 10
AMSR Controller
HJL:15.0  (Single Operation Allowed)
4:AC 400 V
KMO:22.0

15 AMSR Controller
AMSR-*C-*00-10 ●Single Function ●Combination Function
 AMSR−*C−A00−  AMSR−*C−B00− Terminal Signal A Mounting Hole
80 200 Fan Direction 140 Assignment Dimensions
(130)
(6)118±0.5

235±0.5 (7.5)
Fan

CN5

CN5

CN11
L11 L21 N P1 P2
R

CN6

CN6
MODEL

AMSR-※C-※-10

EK411174-6
MFG NO.

YUKEN KOGYO CO.,LTD. JAPAN

CN3
L1 L2 L3 P C U V W

CN11

(250)
MON
CAUTION
R
MODEL
E5010- A-10 WARING

MFG NO.
0001-07 F0 1

SW12
B C DE

2
3456
YUKEN KOGYO CO.,LTD

A
789
MADE IN JAPAN

250

CN1

ON 1
SW11
2
3
4
CN12
CN13
CN2

CN2
L1,L2,L3,P,C,U,V,W,P1,P2 L11,L21

CN2L

CN2L
CN4

CN4
Terminal Screw
MR-J3-500A

M4 M3.5
CHARGE
Torque 1.2[Nm] 0.8[Nm]
(Wiring Space)
A M5 Thd. 4 Places

AMSR-2DE-*00-10
●Single Function ●Combination Function
 AMSR−2DE−A00−  AMSR−2DE−B00−
80 200 Fan Direction 182
Terminal Signal A Mounting Hole
Assignment Dimensions
CN5
(172)

CN5

CN11
Fan
R

(6) 160±0.5
CN6

CN6
MODEL

(7.5)
AMSR-※DE-※-10
EK411174-6

N P1 P2
MFG NO.

YUKEN KOGYO CO.,LTD. JAPAN


CN3

CN11

CAUTION MON

R WARING

L1 L2 L3 P C U V W L11 L21
MODEL
E5010- A-10
MFG NO. F0 1

SW12
B CDE

2
0001-07

3456
A
789
CN1

YUKEN KOGYO CO.,LTD

ON 1
MADE IN JAPAN

SW11
2
3
4
CN12
300

CN13
CN2

CN2

(300)
285±0.5
CN2L

CN2L

L1,L2,L3,P,C,U,V,W,P1,P2 L11,L21
CN4

CN4

MR-J3-700A□-□

Terminal Screw M4 M3.5


Torque 1.2[Nm] 0.8[Nm]

(Wiring Space)
A M5 Thd. 4 Places

AMSR-*FGI/*HJL/*KMO-*00-10 Terminal Signal A


●Single Function ●Combination Function
Assignment
 AMSR−**−A00−  AMSR−**−B00−
80 260 Fan Direction 260 L1 L2 L3 L11 L21 U V W
P1 P C ・ ・ ・

Mounting Hole
Fan Dimensions
CN5
CN5

CN11

R
CN6
CN6

MODEL

(260)
AMSR-※FGI-※-10
EK411174-6

MFG NO.

YUKEN KOGYO CO.,LTD. JAPAN


CN3

CN11

MON
CAUTION
R
MODEL
E5010- A-10 WARING

(12) 236±0.5
MFG NO.
0001-07 F0 1
SW12
B CDE

2
3456

(12)
YUKEN KOGYO CO.,LTD
A

789
MADE IN JAPAN
CN1

ON 1
SW11
2
3
4
CN12
CN13
CN2
CN2
400

CN2L
CN2L

CN4
CN4

MR-J3-11KA

CHARGE
(400)
376±0.5

(Wiring Space)

A M10 Thd. 4 Places

Terminal Symbol L1〜L3、U、V、W、P1、P、C L11、 L12

Terminal Screw AMSR−*FGI/*HJL−*00−10 M6/3.0


M4/1.2
Size/Torque AMSR−*−KMO−*00−10 M8/6.0

Installation Standard
AMSR−*C/2DE−*00−10 AMSR−*FGI/*HJL/*KMO−*00−10
10 mm or 10 mm or 10 mm or 10 mm or
more more more more
40 mm or

40 mm or
more

more

UP
UP
40 mm or

120 mm or
more

DOWN
more

DOWN

★ Consult us when installing multiple controllers next to each other.

AMSR Controller 16
■ Terminal Names/Appearance
● AMSR−*C−A00− ● AMSR−*C−B00−
  Single Function   Combination Function
CN5
(USB Communication)

CN6
Analog Monitor

CN5

CN5

CN11
R
CN6

CN6
MODEL

AMSR-※C-※※-10
EK411174-6

MFG NO.

CN11 (Reserved)
YUKEN KOGYO CO.,LTD. JAPAN
CN3

CN11

MON
CAUTION
SW12
WARING
Communication Channel Setting
CN3 (Reserved) F0 1

SW11

SW12
B CDE

2
3456
A
789
CN1

Function Setting

ON 1
SW11
2
3
4
CN12
CN1 CN12,13
Interface Network Connection

CN13
CN2

CN2
CN2L

CN2L
CN4

CN4
MR-J3-500A
CN2
Encoder

CN2L
Pressure Sensor

CN4 (Reserved)

● AMSR−2DE− Terminal Terminal


Function Symbol Description
Name Channel
With the USB communication function, servo
operation, parameter change, and monitor
Single/
CN5 USB ̶ function can be performed on a PC.
Combination
Communication Recommended Cable
USB Cable: Mini B Type

1 For the manufacturer’


s setting. : Always OFF.

2 Reserved.
SW11 Function
Selection For switching single and combination operations.
3
OFF: Combination, ON: Single
For network termination setting.
4
OFF: None, ON: 150 Ω
Combination
Communication 0 Master station
● AMSR−*FGI/*HJL/*KMO− SW12 Channel
Selection 1∼F Slave station

For connection to the network based on the


AMSR controller.
CN12, Network
̶  Recommended Cable
CN13 Connection
  TFL-FST-*S(SANWA)
  MJ-FS*(ELECOM)

Terminal Block
Description
Connection Signal
AMSR−2C/2DE/ AMSR−4C/4FGI/
(Use) Name
2FGI/2HJL/2KMO 4HJL/4KMO
DC Reactor for P1 P1 - P2 is short-circuited by default
Power Factor Improvement P2 (the DC reactor cannot be used).★1
Regenerative
N Not connected.★1
Converter Brake Unit
★1 Contact us when connecting the units.

For the details of CN1, CN2L, and CN6, consult us separately.

17 AMSR Controller
■ Wire Connection Diagram

ASR1−*C−H**−A00−11、ASR2−*C−C**−A00−12 ASR5−*J−H*S−A00−11、ASR10−*J/M−H*S−A00−12
ASR3−E/*G−H**−A00−11、ASR5−*G−H**−A00−11

Dynamic Brake AMSR Controller Dynamic Brake AMSR Controller


Only for ASR3-*G and ASR5-*G Driver Cable ★2 Driver Cable★2

Pressure Sensor Connector


Series Connection Pressure Sensor Connector Series Connection SG:Shield Connection to the Pump
SG:Shield Connection to the Pump 2:Common
2:Common 2 4 6 8 10

2 4 6 8 10 1 3 5 7 9

1 3 5 7 9 1:Power +
Be sure to provide
Be sure to provide 1:Power + grounding. 7:Output
grounding. 54599-10109(MOLEX)
7:Output

Power Input 54599-10109(MOLEX) Power Input Cooling Fan Cable


Motor Cable★2
Not included.
Prepare it separately.
Pressure Sensor Cable★2 Motor Cable★2 Pressure Sensor Cable★2
Solenoid Operated Directional Valve Cooling Fan Terminal (M4)
DC24VSOL b BU、 BV、BW
“OFF”: Large Displacement Side
“ON” : Small Displacement Side Monitor Power
Solenoid Operated Directional Valve Cable Terminal Block
Pressure Sensor Connector Ass'y
Solenoid Operated Not included. Prepare it separately. Solenoid Operated (M8)
Directional Valve Directional Valve Cable SG 7 2 1
DC24VSOL b Motor Connector Wiring Not included. No. Signal Color
“OFF”: Large Displacement Side Pressure Sensor Connector Ass'y Prepare it separately. 1 Power + Red
“ON” : Small Displacement Side SG 7 2 1
D A A U-Phase
B V-Phase 2 Common Black
C W-Phase
C B 7 Output White
No. Signal Color D FG (Frame Ground) Power Terminal
Power Terminal ★ Included with the ASR pump.
Solenoid Operated Directional 1 Power + Red
Valve Terminal Block Pressure Sensor
Encoder Cable★2
Common Black
See“Details of Solenoid
2
Solenoid Operated Directional Encoder Cable★2
Operated Directional 7 Output White Valve Terminal Block
Valve Terminal Block”. See“Details of Solenoid
★ Included with the ASR pump. Operated Directional
Valve Terminal Block”.
Earth Terminal (M6)

Details of Solenoid Operated


Directional Valve Terminal Block
Terminal Box Type
Earth Terminal

Pressure
Sensor Power Terminal
No polarity even
for DC. Dual Displacement Type Single Displacement Type
Dual Displacement Type Single Displacement Type
Plug-in Connector Type
Earth Terminal

ASR Series AC Servo Motor Driven Pumps ASR Series AC Servo Motor Driven Pumps
Power Terminal
No polarity even
for DC.

★1 Wiring within the dashed line will be performed by the customer.


★2 The cables are not included with the pumps. If required, place an order by referring to page 19.
★3 For the combination function (ASR*-**-***-B00-), modular cables are added to the wiring. When using the pump as a slave, the pressure sensor
cable and driver cable are unnecessary.。

■ Connectors ■ Wiring Types


CN1 CN2L CN6 ● Common Wiring ● Dynamic Brake
Housing 10150−3000VE(3M) 51004−0300(MOLEX) Terminals and Cables Wiring mm2 Wiring : 5.5mm(AWG10)
2 ★

54599−1019
Terminal —————— —————— L11・L21 1.25(AWG16)

(MOLEX)
Case 10350−52F0−008(3M) 50011−8100(MOLEX) Pressure Sensor Cable 0.5(AWG20)
Core Size AWG#24—#30 AWG#18—#28 AWG#24—#34
Cable

Covered Dia. φ1.2—φ1.5 φ1.6 MAX φ0.8—φ1.4 ● Power Classification


Strip Length 2.0—2.5mm 1.5—2.4mm 1.2—2.0mm Wiring mm2
Electric Power Input Motor Cable
● Motor Cable Plug/Cable Clamp Model Numbers
Source L1、L2、L3 ★ U、V、W ★
Motor Cable Plug
Model Numbers Cable Clamp
Straight L-shaped ASR1/ASR2/ASR3−C 5.5(AWG10) 5.5(AWG10)
ASR 1/ASR 2 MS3106B22 − 22S MS3108B22 − 22S MS3057 − 12A ASR3−E 8(AWG8) 8(AWG8)
AC 200 V
ASR 3 −* G MS3106B32 − 17S MS3108B32 − 17S MS3057 − 20A ASR3/ASR5−G 14(AWG6) 22(AWG4)
3-Phase
DDK Ltd. ASR5/ASR10−J 22(AWG4) 22(AWG4)
ASR10−M 50(AWG1/0) 30(AWG2)
ASR1/ASR2/ASR3−4C 5.5(AWG10) 5.5(AWG10)
AC 400 V ASR3/ASR5−4G 8(AWG8) 8(AWG8)
3-Phase ASR5/ASR10−4J 14(AWG6) 8(AWG8)
ASR10−4M 14(AWG6) 22(AWG4)
★ Use a 600 V vinyl-insulated cable.

AMSR Controller 18
■ Cable Numbers
The cables are not included with the ASR pumps. If required, place an order by referring to the list below. The cables other than the motor
cable are common for all models.
● Motor Cable

ASR Pump Model Numbers Cable Model Numbers Remarks

ASR 1−*C−H**−*00−11
YSDC−M1−29−☆−★−10
ASR 2−*C−C**−*00−12   ☆:Plug Type
    S:Straight, L:L-shaped
ASR 3−E−H**−*00−11 YSDC−M1−44S−☆−★−10
  ★:Cable Length
ASR 3−G−H**−*00−11 YSDC−M1−1A−☆−★−10
    03:3 m 05:5 m 10:10 m 
ASR 3−4G−H**−*00−11 YSDC−M1−44S−☆−★−10
    15:15 m 20:20 m 30:30 m
ASR 5−G−H**−*00−11 YSDC−M1−1A−☆−★−10     N:Plug and cable clamp only 
ASR 5−4G−H**−*00−11 YSDC−M1−44S−☆−★−10

● Driver Cable/Encoder Cable/Pressure Sensor Cable

Cable Type Cable Model Numbers Remarks


 ★:Cable Length
Driver Cable YSDC−D14−00−★−10
   01:1 m 02:2 m 03:3 m 05:5 m 10:10 m 20:20 m
 ★:Cable Length
Encoder Cable YSDC−E7−S−★−10
   02:2 m 05:5 m 10:10 m

Pressure Sensor Cable Consult us separately.

■ Dynamic Brake
● Specifications

AMSR Controller Model Permissible Regeneration Resistance Mass


Dynamic Brake Model Qty. Regeneration with Fan
Numbers W W Ω kg

AMSR−2FGI− GRZG400−1.5Ω 4 500 800 6(1.5Ω×4) 3.2(0.8kg×4)

AMSR−2HJL− GRZG400−0.9Ω 4.5(0.9Ω×5)


5 850 1300 4.0(0.8kg×5)
AMSR−2KMO− GRZG400−0.6Ω 3(0.6Ω×5)

AMSR−4FGI− GRZG400−5.0Ω 4 500 800 20(5.0Ω×4) 3.2(0.8kg×4)

AMSR−4HJL− GRZG400−2.5Ω 12.5(2.5Ω×5)


5 850 1300 4.0(0.8kg×5)
AMSR−4KMO− GRZG400−2.0Ω 10(2.0Ω×5)

★1.Dynamic brakes are included with the ASR pumps.


★2.Dynamic brakes may become excessively heated. Use heat-resistant and fireproof wires and avoid their contact with the brakes.

5.5 Dia. 8.2 Dia.


Model − Model

●Connection
Do not disconnect the connector bar.
Keep a distance of 70 mm or more between neighboring brake units.
P1
Series Connection P
C ★Recommended fan capacity for fan cooling. In this case,
change the setting of parameter No. PA02 from“0000”to
“00FA” .

Fan (1.0 m3/min, □92 × 2 units) ★

19 AMSR Controller
“F5”Series Pipe Flange Kits
4 Bolt Solid Flanges (SAE)
The dimensions of the flange mounting surface are based upon SAE 4 Bolt Split Flange (Standard Pressure Series).

■ Model Number Designation

F5 −06 −A −10

Series Number Flange Size Type of Pipe Connection Design Standards

A:Threaded Connection
F5 Refer to below table B:Socket Welding 10
C:Butt Welding

F5−※−A F5−※−B
Rc
“L”
Thd.
Costomer’
s Mounting Surface
C J J
E "H" Dia. Through N Surface should have
4 Places O-Ring O-Ring a good machined finished.

“T”Dia. Max.
φQ
D
F

K K
Soc. Hd Cap Screw
(4 Pcs.)
★1 ★2
Dimention mm O-Ring Socket Head Cap Max. Operating Approx. Tightening Toruque
Piping
Kit Number
Size C D E F H J K L N Q T ( )
JIS B 2401 Screw (4 Pcs.)
Hs90 (JIS B 1176) MPa
Pressure Mass Nm
kg Recommendation Tolerance
F5−04W−A 3/
3
/8 − −
8
F5−04W−B − 9 17.8
40 54 17.5 38.1 8.8 30 10 13 P22 M 8 ×40 28 0.5
F5−04 −A 1
/2 − −
1/
2 35
F5−04 −B − 11 22.2
F5−06X−A 3
/4 − −
8.8 M 8 ×45 28 0.7
F5−06X−B 3/ − 12 27.7
4 48 65 22.2 47.6 30 15 19 G30
F5−06 −A 3
/4 − − 28
11 M10×45 0.7
F5−06 −B − 12 27.7 14
F5−08W−A 3/
3
/4 − −
4 28
F5−08W−B − 12 27.7
55 70 26.2 52.4 11 30 15 26 G35 M10×45 0.9 68.5
F5−08 −A 1 − − 28
1
F5−08 −B − 14 34.5 14
F5−10 −A 1 1/4 − − 28
1 1/4 64 80 30.2 58.7 11 38 17 32 G40 M10×55 1.2
F5−10 −B − 16 43.2 14
±10%
F5−12 −A 1 1/2 − − 21
1 1/2 72 94 35.7 69.9 13.5 38 17 38 G50 M12×55 1.5
F5−12 −B − 18 49.1 14
F5−16W−A 1 1/2 − −
1 1/2 48 G60 21 1.8
F5−16W−B − 18 49.1
85 102 42.9 77.8 13.5 38 17 M12×55 118
F5−16 −A 2 − − 17.5
2 51 G65 1.7
F5−16 −B − 20 61.1 10.5
F5−20 −A 2 1/2 − − 17.5
2 1/2 102 114 50.8 88.9 13.5 48 17 63 G75 M12×65 2.0
F5−20 −B − 22 77.1 7
F5−24 −A 53 3 − − M16×70
3 116 135 61.9 106.4 17.5 17 76 G85 3.5 2.7
F5−24 −B 38 − 25 90.0 M16×55
F5−28 −A 53 3 1/2 − − M16×70
3 1/2 134 153 69.9 120.7 17.5 17 88 G100 3.5 3.4 287
F5−28 −B 38 − 28 102.8 M16×55
F5−32 −A 53 4 − − M16×70
4 150 162 77.8 130.2 17.5 17 101 G115 3.5 3.7
F5−32 −B 38 − 28 115.5 M16×55
★1. Approx. mass is the value including socket head cap screw (4Pcs.).
★2. The values of tightening torque above apply to when these flanges are used for pressure line.

Accessories 20
F5−※−C

C J Costomer’
s Mounting Surface
"H" Dia. E N Surface should have
Through O-Ring a good machined finished.

“T”Dia. Max.
φQ
D
F

K
Soc. Hd Cap Screw
(4 Pcs.)

★2
Socket Head Cap Max. Operating Approx. Tightening Toruque
★1

Kit Dimention mm O-Ring


Piping Nm
Number Size
C D E F H J K N Q T ( JIS B 2401
Hs90 ) Screw (4 Pcs.)
(JIS B 1176)
Pressure
MPa
Mass
kg Recommendation Tolerance

F5−04−C 1/ 40
2 54 17.5 38.1 8.8 39 13 17 21.7 13 P22 M 8 ×30 28 0.25 35

3
F5−06−C /4 48 65 22.2 47.6 11 41 16 19 27.2 19 G30 M10×35 28 0.35 68.5

F5−08−C 1 55 70 26.2 52.4 11 42 16 19 34 26 G35 M10×35 28 0.45 68.5

F5−10−C 1 1/4 64 80 30.2 58.7 11 44 16 19 42.7 32 G40 M10×35 28 0.63 68.5 ±10%

F5−12−C 1 1/2 72 94 35.7 69.9 13.5 50 18 22 48.6 38 G50 M12×40 21 1.3 118

F5−16−C 2 85 102 42.9 77.8 13.5 50 18 22 60.5 51 G65 M12×40 17.5 1.3 118

F5−20−C 2 1/2 102 114 50.8 88.9 13.5 50 20 25 76.3 63 G75 M12×45 14 1.4 118

★1. Approx. mass is the value including socket head cap screw (4Pcs.).
★2. The values of tightening torque above apply to when these flanges are used for pressure line.

Air Bleed Valves


These air bleed valves are designed to use, at the start-up of the pumps, to bleed off
the air enclosed in the suction line or the other lines in the system.

■ Specifications
Model Numbers
S T 1004−2−1002 S T 1004−5−10 S T 1004−10−10
Description
Port Size Rc 3/8 Thd.
Max. Operating Pressure 25 MPa Graphic Symbols
Reseating Pressure 0.15 MPa
Cracking Pressure 0.34 MPa
Flow Rate to Reseating 2 L/min 5 L/min 10 L/min
For Under 20 L/ For 20 to 75 L/ For Over 75 L/
Range of Usage to Pump Output Flow
min min min

21 Accessories
AC Servo Motor Driven Pumps Catalogue
April, 2014 Second Edition

Published
Yuken Kogyo Co., Ltd.
Sales Planning Section
Sales Planning Dept.
4-8, Shiba-Daimon 1 Chome,
Minato-ku, Tokyo 105-0012, Japan
TEL. +81-3-3432-2113
FAX. +81-3-3436-2344

Printer
See code number on back cover

Please address your inquiries regarding this


catalogue to the International Sales Department.
TEL. +81-467-77-3111
FAX. +81-467-77-3115
ASR
International Sales Department (Sagami office):
4-4-34, Kamitsuchidana-Naka
Ayase, Kanagawa 252-1113, Japan
Telephone : +81-467-77-3111 E-mail : int.bd@yuken.co.jp
Facsimile : +81-467-77-3115 URL http://www.yuken.co.jp

Printed in Japan 140430 T