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886 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 26, NO.

3, MARCH 2011

A High-Efficiency Grid-Tie Battery Energy


Storage System
Hao Qian, Student Member, IEEE, Jianhui Zhang, Jih-Sheng (Jason) Lai, Fellow, IEEE,
and Wensong Yu, Member, IEEE

Abstract—Lithium-ion-based battery energy storage system has


started to become the most popular form of energy storage system
for its high charge and discharge efficiency and high energy density.
This paper proposes a high-efficiency grid-tie lithium-ion-battery-
based energy storage system, which consists of a LiFePO4 -battery-
based energy storage and a high-efficiency bidirectional ac–dc
converter. The battery management system estimates the state of
charge and state of health of each battery cell and applies active
charge equalization to balance the charge of all the cells in the pack.
The bidirectional ac–dc converter works as the interface between
the battery pack and the ac grid. A highly efficient opposed-current
half-bridge-type inverter along with an admittance-compensated
quasi-proportional resonant controller is adopted to ensure high
power quality and precision power flow control. A 1-kW proto-
type has been designed and implemented to validate the proposed
architecture and system performance. Fig. 1. Simplified diagram of the lithium-ion battery energy storage system.
Index Terms—Battery energy storage system, battery manage-
ment system, bidirectional ac–dc converter, microgrid.
ments in lithium-ion battery technology show many advantages
compared to lead-acid batteries and nickel-metal-hydride bat-
I. INTRODUCTION
teries, such as high power and energy density, high working cell
ITH the increased concerns on environment and cost voltage, low self-discharge rate, and high charge–discharge effi-
W of energy, more renewable energy sources are inte-
grated into the power grid in the form of distributed genera-
ciency [15]–[19]. This paper presents a high-efficiency grid-tie
lithium-ion battery energy storage system.
tion (DG). California has mandated that 20% of its power come As shown in Fig. 1, the energy storage system consists of three
from renewables by 2010 and 33% by 2020. Many other states subsystems, a LiFePO4 battery pack and associated battery man-
and countries have similar regulations. The renewable-energy- agement system (BMS), a bidirectional ac–dc converter, and the
source-based DG systems are normally interfaced to the grid central control unit that controls the operation mode and grid
through power electronic converters and energy storage sys- interface of the energy storage system. The BMS controller es-
tems. A systematic organization of these DG systems, energy timates the state of charge (SOC) and state of health (SOH) of
storage systems, and a cluster of loads form a microgrid. The each battery cell and applies active charge equalization to bal-
microgrid not only has the inherited advantages of single DG ance the charge of all the cells in the pack. The bidirectional
system but also offers more control flexibilities to fulfill system ac–dc converter works as the interface between the battery pack
reliability and power quality requirement with proper manage- and the ac grid, which needs to meet the requirements of bidi-
ment and control [1]–[5]. rectional power flow capability and to ensure high power factor
Rather than using fossil fuel, energy storage such as battery and low total harmonic distortion as well as regulate the dc-side
or ultracapacitor systems can be used to provide fast frequency power regulation.
regulation, load following, and ramping services when the DGs In a lithium-ion battery system, BMS is the key component
are integrated into the power grid [6]–[14]. Recent develop- to ensure all cell voltages being strictly kept in boundaries for
safety operation and cycle life. The BMS controller monitors the
Manuscript received July 1, 2010; revised October 11, 2010; accepted parameters of each battery cell, such as cell voltage, temperature,
November 14, 2010. Date of current version May 13, 2011. This paper was and charge and discharge current, and estimates the SOC and
presented at the second IEEE Energy Conversion Congress and Exposition, SOH of each battery cell in the pack. The SOC information is
Atlanta, GA, September 12–16, 2010. Recommended for publication by Asso-
ciate Editor Y. Xing. then used to control the charge-equalization circuits to mitigate
H. Qian, J.-S. Lai, and W. Yu are with the Bradley Department of Elec- the mismatch among the series-connected battery cells. The
trical and Computer Engineering, Virginia Polytechnic Institute and State details of the system configuration and design of the BMS are
University, Blacksburg, VA 24061 USA (e-mail: hqian@vt.edu; laijs@vt.edu;
wensong@vt.edu). presented in Section II.
J. Zhang is with the National Semiconductor Corporation, Santa Clara, CA The proposed high-efficiency bidirectional ac–dc converter
95051 USA (e-mail: jianhui.zhang@nsc.com). in the paper adopts opposed current half-bridge inverter archi-
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. tecture [20]. Since it consists of two buck converters and also
Digital Object Identifier 10.1109/TPEL.2010.2096562 has features of the conventional half-bridge inverter, it is named
0885-8993/$26.00 © 2010 IEEE
QIAN et al.: HIGH-EFFICIENCY GRID-TIE BATTERY ENERGY STORAGE SYSTEM 887

connected battery cells, and central controller, which manages


the series-connected battery modules, reports cell status, and
control the relays to protect the battery pack from overcharging
or undercharging conditions. High-voltage isolated controller
area network (CAN) bus is used to communicate between the
module controllers and central controller.
There are two key functions in the designed BMS. First, the
BMS monitors the status of all the series-connected lithium-ion
battery cells in the system. The parameters being monitored
include cell voltage, cell temperature, and charging and
discharging current. The voltage measurements are performed
by an analog front-end integrated circuit, which is able to
select and level shift the voltage across any of the 12 stacked
battery cells. All the signals are multiplexed to a differential
analog-to-digital converter to convert into digital domain.
The voltage, current, and temperature information are then
processed by the BMS controller to determine the SOC, SOH,
and capacity of each battery cell, and protect all the cells
Fig. 2. Proposed BMS configuration.
operating in the designed SOC range.
Second, the designed BMS applies active balancing to equal-
as dual-buck half-bridge inverter [21], [22]. The converter ex- ize the cells in the pack. In a lithium-ion battery system, all
hibits two distinct merits: first, there is no shoot-through issue cell voltages need to be strictly kept in boundaries to ensure
because no active power switches are connected in series in each safety operation. However, due to production deviations, inho-
phase leg; second, the reverse recovery dissipation of the power mogeneous aging, and temperature difference within the battery
switch is greatly reduced because there is no freewheeling cur- pack, there are SOCs or capacity imbalances between battery
rent flowing through the body diode of power switches. It can cells. Minimize the mismatches across all the cells are important
also support reactive power flow and seamless energy transfer. to guarantee the power or energy performance of the pack, as
For the control scheme, the admittance compensator along with they are limited by the first cell that goes beyond the bound-
a quasi-proportional-resonant (QPR) controller is adopted to al- aries. In this system, an inductive-based active cell-balancing
low smooth startup and elimination of the steady-state error over approach [19] is used to regulate the amount of charge in and
the entire load range. The major issue with this type of converter out of each individual cell to balance the mismatches across
is the requirement of two separate inductors. However, without the cell to maintain the homogeneous status across the battery
shoot-through concern and deadtime requirement, the switching pack.
frequency can be pushed higher to reduce the size of the inductor
while maintaining low ripple current content. The implemented B. SOC Estimation
converter efficiency peaks at 97.8% at 50-kHz switching fre-
quency for both rectifier and inverter modes. The details of the SOC is a measure of the amount of electrochemical energy
control architecture and circuit implementation are discussed in left in a cell or battery. It is expressed as a percentage of the bat-
Section III. tery capacity and indicates how much charges (energy) stored in
The central control unit communicates with the BMS and an energy storage element. It has been a long-standing challenge
bidirectional ac–dc converter. It combines the SOC information for battery industry to precisely estimate the SOC of lithium-ion
and power command coming from the grid side to control batteries. The electrochemical reaction inside batteries is very
the bidirectional power flow between ac grid and dc-battery complicated and hard to model electrically in a reasonably accu-
energy storage. The detail of the control scheme is presented in rate way. So far, the state-of-the-art SOC accuracy for electric
Section IV. vehicle/plug-in hybrid EV (EV/PHEV) applications is in the
A 1-kW prototype has been designed and implemented to range of 5%–10% [23]–[25].
further validate the proposed architecture and control scheme. Table I shows the comparison of different SOC estimation
Experimental results show that the system with SOC balancing schemes. Among all the practical techniques, the Coulomb
has gained 33% more capacity than the system without SOC counting plus an accurate open-circuit voltage model is the al-
balancing when the SOC is maintained between 30% and 70%. gorithm being used here to estimate the SOC.
The experimental results are detailed in Section V. First, the initial SOC of the battery cell is established from
lookup tables. The table consists of open-circuit voltage and
II. BATTERY MANAGEMENT SYSTEM corresponding SOC information. An initial charge and discharge
test cycle is necessary to generate such a lookup table. In the
A. BMS Configuration
test cycle, the battery cell will perform a full 0.1-C charging
Fig. 2 shows the configuration of the proposed BMS. It con- and discharging cycle. Two open-circuit voltages Vcharge and
sists of module controllers, which manage up to 12 series- Vdischarge versus SOC curves are plotted and the open-circuit
888 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 26, NO. 3, MARCH 2011

TABLE I table method is applied. During battery charging or discharging,


COMPARISON OF DIFFERENT SOC ESTIMATION SCHEMES
Coulomb counting is used to estimate the change of SOC for its
accurate measurement of direct charge flow. The SOC of start
and end of charging or discharging is being calibrated by using
open-circuit-voltage lookup table. This method combines the
advantage of relative higher accuracy of both Coulomb count-
ing and open-circuit voltage, but mitigate the slow response
time of open-circuit-voltage scheme and lacking relative refer-
ence point of Coulomb counting method.

C. Charge Equalization
Due to inevitable differences in chemical and electrical char-
acteristics from manufacturing, aging, and ambient tempera-
tures, there are SOC or capacity imbalances between battery
cells. When these unbalanced batteries are left in use with-
out any control, such as cell equalization, the energy storage
capacity decreases severely. Thus, charge equalization for a
series-connected battery string is necessary to minimize the
mismatches across all the cells and extend the battery life cycle.
Charge balancing methods can be classified into two categories:
active and passive.
Active cell balancing helps balance the cells in a battery mod-
ule to maintain the same voltage or SOC by monitoring and in-
jecting appropriate balancing current into individual battery cell
based on the balancing scheme. Compared with the traditional
passive cell-balancing approach, the active cell balancing offers
the advantage of high system efficiency and fast balancing time.
An inductive-based active cell-balancing scheme similar to
the design in [19] is applied in this study to perform the cell
equalization and mitigate the SOC mismatches among the cells.
The unidirectional dc–dc converter is replaced by an isolated
bidirectional dc–dc converter. The isolated bidirectional dc–dc
Fig. 3. (a) Open-circuit voltage versus SOC curve. (b) SOC lookup tables for converter regulates from the 12-cell battery stack voltage to
different temperatures.
each individual cell voltage. The average current-mode control
is employed such that the average inductor current is regulated
voltage (VOC) will be the average of the Vcharge and Vdischarge , to the command current, which is set by the active cell-balancing
as shown in Fig. 3(a). This process will be repeated at different control algorithm. The voltage measurement circuit senses and
temperatures to generate a set of lookup tables to accommodate converts all cell voltages into digital domain. Depending on the
different temperature situations, as shown in Fig. 3(b). active cell-balancing control algorithm, the battery cells could
Then, a Coulomb counter is initiated to count how many be balanced by targeting either toward the same SOC or the
Coulombs of charge being pumped into or out of the battery cell. same cell voltage. The algorithm built into the embedded mi-
The Coulomb counter consists of an accurate battery current crocontroller determines how much extra charge each battery
sense analog front end as well as a digital signal-processing unit cell needs and sends commands to the switch matrix to open the
to perform the offset calibration as well as charge integration for associated switches at certain time and sequence to perform the
Coulomb counting purpose. Coulomb counting provides higher active cell balancing.
accuracy than most other SOC measurements, since it measures
the charge flow in and out of battery cell directly. However, it
depends on the accuracy of the current measurement and does III. BIDIRECTIONAL AC–DC CONVERTER
not take an account of Columbic efficiency of the battery cell. Fig. 4 shows the circuit diagram of the proposed dual buck-
Therefore, an accurate loss model is desired and necessary. The converter-based bidirectional ac–dc converter. The circuit con-
loss comes from different mechanisms, which includes physical sists of two power switches a1 and a2 , two diodes D1 and D2 ,
resistance of the cathode, anode, metal materials, the lithium- two inductors L1 and L2 , and two split dc-bus capacitors C1
ion diffusion loss, as well as other chemical reaction thermal and C2 . The converter works as a rectifier when the power is
loss. An accurate model to include all these mechanisms is dif- transferred from ac grid to dc source. Alternately, it works as
ficult to establish in reality. Hereby, a combination of Coulomb an inverter when the power is transferred from dc source to
counting with SOC adjustment by open-circuit-voltage lookup ac grid. The voltage across each capacitor C1 and C2 should be
QIAN et al.: HIGH-EFFICIENCY GRID-TIE BATTERY ENERGY STORAGE SYSTEM 889

Fig. 4. Circuit diagram of the proposed bidirectional ac–dc converter.

Fig. 6. Operating under inverter mode with pure active power transferring.
(a) Conceptual voltage and current waveform. (b) a1 is ON. (c) D1 is ON. (d)
a2 is ON. (e) D2 is ON.

Fig. 5. Operating under rectifier mode with pure active power transferring.
(a) Conceptual voltage and current waveform. (b) a1 is ON. (c) D1 is ON. (d)
a2 is ON. (e) D2 is ON.

always larger than the peak ac voltage to ensure the circuit works
properly throughout the whole line cycle.

A. Operating Principle
Figs. 5 and 6 show the four suboperating modes under rectifier
and inverter modes, respectively. For the rectifier mode with pure
active power transferring, there are four suboperating modes
depending on the conducting status of a1 , a2 , D1 , and D2 . In
the positive half cycle, leg a1 and D1 operates. When a1 is ON, Fig. 7. Operating under active and reactive power transferred between ac grid
current iac is increased because the voltage across inductor L1 and dc source. (a) Conceptual voltage and current waveform. (b) Region 1, a2
and D2 are ON. (c) Region 2, a1 and D1 are ON. (d) Region 3, a1 and D1 are
is positive. Capacitor C1 is discharged, and the energy of both ON. (e) Region 4, a2 and D2 are ON.
C1 and C2 is transferred to the dc sources. When a1 is OFF and
D1 is ON, current iac is decreased because the voltage across
inductor L1 is negative. Capacitor C2 is charged, and the energy For the inverter-mode pure active power transferring, all the
of both C1 and C2 is transferred to the dc sources. In the negative analysis is similar to that of rectifier mode except that the current
half cycle, leg a2 and D2 operates. When a2 is ON, current iac and voltage are in phase; therefore, the energy is transferred from
is increased because the voltage across inductor L2 is positive. dc sources to ac grid. Based on the aforementioned analysis, it
Capacitor C2 is discharged, and the energy of both C1 and C2 can be concluded that C2 is always charged in the positive half
is transferred to the dc sources. When a2 is OFF and D2 is ON, cycle and C1 is always charged in the negative half cycle, and
current iac is decreased because the voltage across the inductor the charge balance maintains through the entire line cycle.
L2 is negative. Capacitor C1 is charged, and the energy of both To transfer reactive power between ac grid and dc sources, the
C1 and C2 is transferred to the dc sources. Overall, in the positive operation of the circuit becomes much more complicated. Based
half cycle, C1 is always discharged, but C2 is always charged. on the direction of the ac current and voltage, one ac line cycle
However, in the negative half cycle, C1 is always charged, but C2 can be divided into four regions, which is shown in Fig. 7. Only
is always discharged. The charge balance is maintained through the leg that conducts current is shown here for simplicity. In
the entire line cycle. region 1, current is negative and voltage is positive. Leg a2 and
890 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 26, NO. 3, MARCH 2011

Fig. 8. (a) Separate controllers controlled system. (b) Unified controller con-
trolled system. Fig. 9. Circuit diagram of the proposed converter with current control loop.

D2 conducts the current. In region 2, both current and voltage


are positive. Leg a1 and D1 conducts the current. Region 3 is
similar to region 2 except that voltage is negative. Region 4 is
similar to region 1 except that voltage is negative. Based on
the aforementioned analysis, it can be concluded that the leg
consisting of a1 and D1 conducts positive current, and the leg
consisting of a2 and D2 conducts negative current whenever
voltage is positive or negative.
Fig. 10. Block diagram of the current control loop with the adding admittance
compensator.
B. Unified Controller for Bidirectional Power Flow Control
In order to simplify the controller and at the same time stabi-
lize the system during the mode transition, a unified controller It can be concluded that da 1 rec = da 2 inv and da 2 rec = da 1 inv .
is proposed. Fig. 8(a) shows that traditional way of two separate By changing the current reference from iac ∗ to −iac ∗ , the control
controllers: rectifier- and inverter-mode controllers. These two output applied to da 1 to conduct positive current will be used for
controllers can be merged into one, as shown in Fig. 8(b). da 2 to conduct negative current and the control output applied to
From Fig. 5(b) and (c), when current is positive in the rectifier da 2 to conduct negative current will be used for da 1 to conduct
mode, the total voltseconds applied to the inductor L1 over one positive current. One controller can be used to regulate current
switching period are as follows: under both rectifier and inverter modes.
    Fig. 9 shows the complete circuit diagram that includes a uni-
Vdc Vdc
+ vac da1 rec + − + vac (1 − da1 rec ) = 0 fied current-loop controller. Current command iref is obtained
2 2
(1) from the active power command Pref and the reactive power
. command Qref , which are commanded by the battery SOC and
The duty cycle for switch a1 can be derived as grid, and the ac-voltage phase information, which is produced
    by a digital phase-locked loop.
1 vac 1 vpk sin ωt Fig. 10 shows the block diagram of the compensated system
da1 rec = 1− = 1−
2 Vdc /2 2 Vdc /2 that adds Gi (s), Gvb (s), and Gc (s). Here Giv (s) is current-to-
= 0.5(1 − M sin ωt) (2) voltage transfer function and Gid (s) is current-to-duty transfer
functions. Hv (s) and Hi (s) are the voltage- and current-sensor
where M = vpk /(Vdc /2) is modulation index and sin ωt > 0. gains. The voltage balance compensator Gvb (s) is designed to
Similarly, the duty cycle for switch a2 in the rectifier mode can balance the voltage across the two dc-split capacitors vc 1 and
be derived as follows: vc 2 . The admittance compensator Gc (s) is designed to reject the
disturbance from Giv (s). The current-loop controller Gi (s) is de-
da2 rec = 0.5(1 + M sin ωt). (3) signed to compensate the error between iref and the feedback-
The duty cycle for switch a1 in the inverter mode can be obtained sensed current ifb . By feeding the output of the current-loop
as controller to the pulsewidth modulation (PWM) block, which
is represented by Fm , the output signal is gating signal d.
da1 inv = 0.5(1 + M sin ωt). (4) The output current iac can be derived in (6) from Fig. 9 as
follows:
The duty cycle for switch a2 in the inverter mode can be obtained
as
iac (s) = Gid (s)d − Giv (s)vac (6)
da2 inv = 0.5(1 − M sin ωt). (5)
QIAN et al.: HIGH-EFFICIENCY GRID-TIE BATTERY ENERGY STORAGE SYSTEM 891

where
iac (s) Vdc /2
Gid (s) = = (7)
d(s) sL
iac (s) 1
Giv (s) = = . (8)
vac (s) sL

The overall equivalent admittance can be represented as


follows:
iac (s) Im Hv Gi (s)Fm Gid (s) Giv (s)
Y (s) = = −
vac (s) 1 + Ti 1 + Ti
= Y1 (s) + Y2 (s) (9)

where

Ti (s) = Gi Fm Gid Hi ,
Im Hv Gi (s)Fm Gid (s) −Giv (s)
Y1 (s) = and Y2 (s) = .
1 + Ti 1 + Ti Fig. 11. Control block diagram for the battery energy storage system.

The reference active and reactive power command can be


used to calculate Im and θ shown as follows: IV. SYSTEM CONTROL AND POWER MANAGEMENT
 The battery pack consists of three series connected battery
2 + Q2
Pref ref
Im = (10) modules. Each battery module consists of 12 series-connected
vpk /2
  battery units, which have four parallel-connected battery cells
−1 Qref (=2.3 A·h × 4) in one unit. The total energy capacity of the
θ = tan . (11)
Pref battery pack consisting of three series-connected battery mod-
ules is W = 1.09 kW·h (=2.3 A·h × 4 × 12 × 3 × 3.3 V). The
The term Y1 (s) is generated by active and reactive power dc-voltage range is from 108 to 129.6 V (assume working cell
command Pref and Qref , which provides desired output. The voltage is from 3.0 to 3.6 V).
term Y2 (s) is related to the closed-loop voltage-to-current trans- Fig. 11 shows the control block diagram of the battery energy
fer function, which reduces current induced in Y1 . Thus, Y2 is storage system. The whole control consists of three subcontrols:
undesired and needs to be eliminated by the use of the following 1) central control; 2) bidirectional power flow control; and 3)
admittance compensator Gc (s): SOC balancing control.
The bidirectional power flow control is presented in
Giv (s) 1
Gc (s) = = (12) Section III. The SOC balancing control consists of cell-
Fm Gid (s) Fm (Vdc /2) balancing control and module balancing. The target of the cell-
Equation (12) indicates that Gc (s) is independent of converter balancing control is to keep each of the 12-cell SOC values in a
transfer functions and proportional to the multiplicative inverse module (for example, SOCB a 1 , SOCB a 2 , . . . , SOCB a 12 ) equal
of the half dc-bus voltage Vdc /2 and the PWM gain [26], [27]. to the mean SOC value of the corresponding module (SOCB a ).
In order to reduce the steady-state error at the fundamental Similarly, the target of module-balancing control is to keep each
frequency, or 60 Hz in the designed case, the QPR controller, of the three-module SOC values in a pack (SOCa , SOCb , . . . ,
which is shown in (13), is adopted for the current loop controller, SOCc ) equal to the mean SOC value of the pack (SOCabc )
which can provide a high gain at 60 Hz without phase offset [28]. ⎡ ⎤ ⎡ ⎤
SOCB a SOCB a1 + SOCB a2 + · · · + SOCB a12
⎣ SOCB b ⎦ = 1 ⎣ SOCB b1 + SOCB b2 + · · · + SOCB b12 ⎦
2kr ωc s 12
Gi (s) = kp +
s2 + 2ωc s + ω02
(13) SOCB c SOCB c1 + SOCB c2 + · · · + SOCB c12
(14)
where kp is a proportional gain, kr is a resonant gain, and ω c
is an equivalent bandwidth of the resonant controller. The QPR 1
SOCabc = (SOCa + SOCb + SOCc ) (15)
controller is designed to have the following parameters: kp = 3
⎡ ⎤ ⎡ ⎤
1.5, kr = 50, ω c = 10 rad/s, and ω o = 2π × 60 rad/s. SOCa SOCB a1 + SOCB a2 + · · · + SOCB a12
A proportional–integral controller, Gvb (s) = kp + ki /s, is ⎣ SOCb ⎦ = ⎣ SOCB b1 + SOCB b2 + · · · + SOCB b12 ⎦
adopted to balance the voltage across the two dc-split capacitors SOCc SOCB c1 + SOCB c2 + · · · + SOCB c12
vc 1 and vc 2 . kp is designed as small as possible to have less
(16)
influence on the main control loop, and ki is designed to have
large time constant. In this design, kp = 0.6 and ki = 60. SOC = SOCa + SOCb + SOCc . (17)
892 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 26, NO. 3, MARCH 2011

Fig. 12. Simulation results under (a) inverter mode and (b) rectifier mode, Fig. 13. Experimental results under (a) inverter mode and (b) rectifier mode,
both with va c = 30 Vrm s and ia c = 23 Arm s . both with va c = 30 Vrm s and ia c = 23 Arm s .

Figs. 12 and 13 show the simulation and experimental re-


The central controller has three main inputs: Pref grid and sults under both rectifier and inverter modes for the bidirec-
Qref grid commands from the grid and SOC estimation from the tional ac–dc converter, respectively. Fig. 12(a) shows the sim-
battery pack. Assume 30%–70% SOC is the range for the battery ulated inverter-mode current and voltage, which are in phase.
pack to operate to have a longer life cycle. When Pref grid is too Fig. 12(b) shows the simulated rectifier-mode current and volt-
large and beyond battery pack’s capability, SOC will take charge age, which are 180◦ phase shifted. Fig. 13(a) shows the exper-
of the control. Otherwise, Pref grid will be taken as the control imental inverter-mode current and voltage, which are in phase.
reference. Fig. 13(b) shows the experimental rectifier-mode current and
The inputs Max (SOCa, b, c, ) and Min (SOCa, b, c, ) of the cen- voltage, which are 180◦ phase shifted.
tral controller are used to limit the power in and out of the battery Fig. 14(a) and (b) shows the waveforms of reactive power
pack. In case the total SOC meets the power transferring require- flow. Fig. 14(a) shows current leads voltage by 90◦ . Fig. 14(b)
ment but the three battery modules are not balanced very well, shows current lags voltage by 90◦ .
then the maximum power transferred from battery pack to grid is Fig. 15(a) shows transient waveforms from rectifier mode
limited by Min (SOCa, b, c, ) and the maximum power transferred to inverter mode in 40 μs with a SOC value of around 70%.
from grid to battery pack is limited by Max (SOCa, b, c, ). The in- Fig. 15(b) shows the transient waveforms from inverter mode to
puts Max (SOCB a 1 , . . . ,B a12 ), Min (SOCB a 1 , . . . ,B a12 ), Max rectifier mode in 40 μs with a SOC value of around 70%. These
(SOCB b 1 , . . . ,B b12 ), Min (SOCB b 1 , . . . ,B b12 ), Max (SOCB c 1 , waveforms show seamless energy transfer.
. . . ,B c12 ), and Min (SOCB c 1 , . . . ,B c12 ) have the similar The experimental results match simulation results very well,
functions. and the bidirectional power flow capability of the proposed
circuit and control system is well verified. Fig. 16 shows the
experimental efficiency of the proposed converter under both
V. SIMULATION AND EXPERIMENTAL RESULTS rectifier and inverter modes. The efficiency peaks at 97.8% at
A. Converter Steady-State and Transient Waveforms 50-kHz switching frequency for both rectifier and inverter
modes.
The 120-V battery pack only allows a maximum ac-line volt-
age 42 Vrm s with the use of dual buck-type inverter; therefore,
B. Battery-Pack Charging and Discharging Waveforms
a 1:4 ratio transformer is connected between the battery energy
storage system and ac grid (120 Vrm s ) to provide required ac Fig. 17 shows the experimental results when battery pack was
voltage and isolation. repetitively charged to a SOC of 70% and discharged to a SOC
QIAN et al.: HIGH-EFFICIENCY GRID-TIE BATTERY ENERGY STORAGE SYSTEM 893

Fig. 16. Experimental efficiency for both rectifier and inverter modes.

Fig. 14. Experimental results with reactive power flow. (a) Current leads
voltage by 90◦ . (b) Current lags voltage by 90◦ .

Fig. 17. Experimental results of repetitively charging and discharging of the


battery pack with a SOC between 30% and 70%. (a) Voltage versus time. (b)
SOC versus time.

of 30%. A wider window, for example, from 10% to 90%, may


be used in an actual system. However, the lithium-ion batteries
show longer life cycle with a lower depth-of-discharge (DOD).
The charging and discharging battery current is set at 9.2 A,
which is equivalent to 1.0 C (=9.2 A/2.3 A·h /4). The sampling
rate of voltage and SOC is 2/s.

C. Effectiveness of the SOC Balancing Control


The SOC balancing control is to keep each of the 12-unit
SOC values in a module equal to the mean SOC value of the
corresponding module. In the experiment, each unit consists
of four parallel-connected cells except one unit is configured
to have three parallel-connected cells. Thus, there is a 25%
capacity mismatch inside the module.
Fig. 15. Experimental results with a SOC value of 70%. (a) Changing from
rectifier mode to inverter mode. (b) Changing from inverter mode to rectifier Fig. 18 shows the test results with SOC balancing and with-
mode. out SOC balancing. For the test without SOC balancing, all
894 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 26, NO. 3, MARCH 2011

Fig. 18. Experimental results of discharging and charging of one battery module. (a) Discharging without SOC balancing control. (b) Charging without SOC
balancing control. (c) Discharging with SOC balancing control. (d) Charging with SOC balancing control.

the 12 units are charged up to 100% SOC in the initial point.


For 1-C discharging, the total time for discharging the mod-
ule from 100% SOC to 0% is limited by the unit consisting
of three parallel-connected cells, which is around 45 min. For
1-C charging, the total time for charging the module from 0%
SOC to 100% is limited by the unit consisting of three parallel-
connected cells, which is also about 45 min. For the testing
with SOC balancing, the corresponding discharging and charg-
ing time are both 55 min. It can be concluded that the system
with SOC balancing has 22% more capacity than the system
without SOC balancing.
In actual system, a SOC window between 30% and 70% may Fig. 19. Experimental results of repetitively charging and discharging of the
be used to extend battery-cycle lifetime. For 1-C discharging battery pack with SOC ranging between 30% and 70%.
without SOC balancing, the time for discharging the module
from 70% SOC to 30% is around 18 min. The time for charging
the module from 30% SOC to 70% is about 18 min. For the show the charging and discharging directions. The area 1 inside
testing with SOC balancing, the corresponding discharging and the curve is the relative losses when the battery pack is charged
charging time are both 24 min. It can be concluded that the from 30% SOC to 70% SOC and discharged back to 30%. The
system with SOC balancing has gained 33% more capacity than losses consist of battery loss and BMS loss. The efficiency is
the system without SOC balancing when the SOC is between 95.0% for the battery pack. The overall efficiency for the battery
30% and 70%. Without SOC balancing, lower capacity battery energy storage system consisting of battery pack with associated
units in a battery module can be easily damaged with a higher BMS and bidirectional ac–dc converter is 92.63%.
DOD.
VI. CONCLUSION
In this paper, a high-efficiency grid-tie lithium-ion battery-
D. System Efficiency
based energy storage system was proposed. The system con-
For 1-C charging and discharging, the relationship between sisted of three subsystems, a LiFePO4 battery pack and asso-
battery-pack voltage and SOC is shown in Fig. 19. The arrows ciated BMS, a bidirectional ac–dc converter, and the central
QIAN et al.: HIGH-EFFICIENCY GRID-TIE BATTERY ENERGY STORAGE SYSTEM 895

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896 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 26, NO. 3, MARCH 2011

[27] S.-Y. Park, C.-L. Chen, and J.-S. Lai, “A wide-range active and reactive Dr. Lai is a recipient of the Technical Achievement Award in Lockheed Martin
power flow controller for a solid oxide fuel cell power conditioning sys- Award Night, three IEEE Industry Applications Society (IAS) Conference Pa-
tem,” IEEE Trans. Power Electron., vol. 23, no. 6, pp. 2703–2709, Nov. per Awards, Best Paper Awards from the Industrial Electronics Society Confer-
2008. ence (IECON-97), the International Power Electronics Conference (IPEC-05),
[28] D. N. Zmwd and D. G. Holmes, “Stationary frame current regulation and the Power Conversion Conference (PCC)-07. His student teams won three
of PWM inverters with zero steady-state error,” IEEE Trans. Power awards from the future energy challenge competitions and the first place award
Electron., vol. 18, no. 3, pp. 814–822, May 2003. from TI Enginous Prize Analog Design Competition. He was the Chair of the
2000 IEEE Workshop on Computers in Power Electronics (COMPEL 2000),
the 2001 IEEE/Department of Energy (DOE) Future Energy Challenge, and
the 2005 IEEE Applied Power Electronics Conference and Exposition (APEC
2005).

Hao Qian (S’09) received the B.S. and M.S. degrees


in electrical engineering from Zhejiang University,
China, in 2003 and 2006, respectively. He is cur-
rently working toward the Ph.D. degree at Virginia
Polytechnic Institute and State University (Virginia
Tech), Blacksburg. Wensong Yu (M’07) received the M.S. degree from
Since 2006, he has been a Research Assistant the Huazhong University of Science and Technology,
at the Future Energy Electronics Center (FEEC), Wuhan, China, and the Ph.D. degree from the South
Virginia Tech. His current research interests in- China University of Technology, Guangzhou, China,
clude soft-switching converters, grid-tie inverters, in 1995 and 2000, respectively, both in mechanical
and high-efficiency power conditioning systems for and electrical engineering.
renewable energy and energy storage applications. During 2000, he was with the Emerson Net-
work Power Co., Ltd., Shenzhen, China, where he
was involved in digital uninterruptible power supply
projects. He is currently a Research Assistant Pro-
fessor with the Bradley Department of Electrical and
Computer Engineering, Future Energy Electronics Center, Virginia Polytechnic
Institute and State University, Blacksburg, VA. He is the author or coauthor
Jianhui Zhang received the B.S. and M.S. degrees of more than 20 technical papers, and holds three patents. His research inter-
in electrical engineering from Tsinghua University, ests include soft-switching power converter, grid-tied inverter, industrial power
China, and the Ph.D. degree in electrical engineering electronics, digital control applied to power electronics, and renewable energy
from the University of California, Berkeley, in 1999, power conditioning systems.
2001, and 2006 respectively.
He was the Principal Architect and Designer for
the design and development of the SolarMagic prod-
uct. In June 2005, he joined National Semiconductor
Corporation, Santa Clara, CA, where he is currently
the Design Engineering Manager of the Battery Man-
agement System Business Unit, focusing in the archi-
tecture and design of mixed signal devices and systems for large format lithium
battery management system. His research interests include research and devel-
opments of circuits and system associated with renewable energy, smart grid
and battery management system for electric vehicle, and grid energy storage
application.

Jih-Sheng (Jason) Lai (S’85–M’89–SM’93–F’07)


received M.S. and Ph.D. degrees in electrical engi-
neering from the University of Tennessee, Knoxville,
in 1985 and 1989, respectively.
From 1980 to 1983, he was the Head of the Elec-
trical Engineering Department, Ming-Chi Institute
of Technology, Taipei, Taiwan, where he initiated a
power electronics program and received a grant from
his college and a fellowship from the National Sci-
ence Council to study abroad. In 1986, he became a
Staff Member at the University of Tennessee, where
he taught control systems and energy conversion courses. In 1989, he joined
the Electric Power Research Institute (EPRI) Power Electronics Applications
Center (PEAC), where he managed EPRI-sponsored power electronics research
projects. From 1993, he worked with the Oak Ridge National Laboratory as
the Power Electronics Lead Scientist, where he initiated a high power elec-
tronics program and developed several novel high power converters including
multilevel converters and soft-switching inverters. In 1996, he joined Virginia
Polytechnic Institute and State University, Blacksburg, where he is currently a
Professor and the Director of the Future Energy Electronics Center. His research
interests include high-efficiency power electronics conversions for high power
and energy applications. He has published more than 220 technical papers and
2 books, and holds 20 U.S. patents.

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