ATUL KUMAR SHARMA

Mobile: 09671923250 E-Mail: atulatul80@hotmail.com / atulatul80@gmail.com

SENIOR MANAGEMENT PROFESSIONAL –PLANT MAINTENANCE &
PROJECTS
Result driven professional with a solid, verifiable track record of over 23
years of spearheading Operations & Maintenance of Utilities, Projects and
Energy Management
Skilled in:
↠ Project Management ↠ Operations & Maintenance ↠ Energy Management
↠ Plant Management ↠ Installation & Commissioning ↠ Quality
Management / Documentation
↠ PLC Circuits / Instrumentation ↠ Software Programming ↠ ERP
Implementation

______________AN
TECHNICAL PURVIEW OVERVIEW____________
Demonstrated excellence in  Presently associated with Roop Polymers Ltd.,
Preventive, Predictive & Breakdown Sohna Unit, Gurgaon, Haryana as Sr. Manager –
Maintenance of following equipment: Projects & Maintenance.
 Expertise in projects management, maintenance,
Control & Power Circuits erection, testing & commissioning of Utilities
Section (DG Sets, Air Compressors,),
PLC Automation Software & Instrumentation Systems and Shop Floor.
Hardware
 Adroit in managing, directing, planning & coordinating
plant operations including maximising plant profits &
Electronics Circuit Designing
minimising expenses and attaining zero customer
complaint.
DC & Variable Frequency AC
Drives  Deft in maintenance of instrument / installation &
commissioning of a wide spectrum of equipment and
Conveyors, EOT Cranes instruments; adept at preventive and breakdown
maintenance of Utility equipments and
Air Conditioning Systems, Hydraulic / Pneumatic & PLC Machines.
Substations  Acquired strong exposure in executing projects in
the field of Energy Management; thorough
Transformers, DG Sets knowledge of self energy audit and
implementation.
Utilities Including Air
Compressors, Pump House, DM  Adept at carrying out various tests & inspection for
Plants, Bore-wells various processes and checking the quality.
 Well conversant with diagnosing the faults, rectification,
planning & scheduling effective maintenance schedule
for enhancing systems.
 Excellence in resolving technical issues through root cause analysis of problems and providing
technical support to internal customers.
 Possess excellent analytical, troubleshooting and inter-personal skills with ability to drive quality
enhancement, process improvement and cost saving; efficient in team management.

_______________________AREAS OF
EXPERTISE______________________
Project Management: Planning, scoping, tracking & implementing project plans within preset
budgets and deadlines. Coordinating projects with accountability for strategic utilisation &
deployment of available resources to achieve organisational objectives. Ensuring effective site
management and discipline to ensure safe execution of the projects. Visiting the sites on a daily
basis for condition monitoring, checking of all equipment & machines.
Plant Management: Coordinating plant activities for the set up standards with accountability for
strategic utilisation & deployment of resources to achieve organisational objectives. Controlling all
parameters of the running plant. Resolving all problems in the plant by working in close coordination
with various other departments. Planning, implementing & monitoring technological changes to
enhance productivity. Managing overall safety of plant operations. Increasing awareness among the
employees towards maintenance of safe working conditions.

Operations & Maintenance: Performing predictive / breakdown / preventive maintenance for

reducing machinery downtime to minimum. Studying the down time of machines due to major
breakdown & finding out the alternative solution to reduce it. Identifying areas of obstruction and
taking steps to rectify it. Conducting technical audits; reviewing existing processes and re-designing
the same to enhance operational efficacy. Preparing breakdown reports, remarks and equipment
history.

Installation & Commissioning: Handling the erection & commissioning of process control
equipments & equipment in plants as per the process and material flow needs. Resolving
troubleshooting problems arising in the total execution of job. Taking stringent quality measures
including preparation / maintenance of necessary documents and conducting audits to ensure
compliance with standards.

Manpower Management: Leading, mentoring & monitoring the performance of team members to
ensure efficiency in process operations and meeting of production targets. Creating and sustaining a
dynamic environment that fosters development opportunities and motivates high performance
amongst team members. Ensured regular technical trainings for the field staffs for updating the
technical up-gradation.

_______________________CAREER RECORD______________________
Since Mar’10 with Roop Polymers Ltd., Sohna Unit, Gurgaon, Haryana as Sr. Manager –
Projects & Maintenance
ISO 9001 company, set up in 1973 with the intention of being number one in the vendor list
for Maruti Suzuki, thereafter branched into OEM manufacturing Rubber parts both extruded
and injection moulding

Noteworthy Contributions
 Demonstrated excellence in managing complete erection & commissioning of 1 man controlled 80
Mtr. long fully automatic PVC Line & Rubber Line Co-Extrusion Machines bought from U.S.A (Davis
Standard make ) approx. 2 Yrs.
 Holds the distinction of carrying out complete overhauling, retro-fitting, design & modification as
per the requirement in Hardware & PLC Software including all the safety interlock, etc.
 Successfully carried out preventive & breakdown maintenance of running plant having state-of-art
technologies.
 Repaired APFC Meter & obtained rebate of Rs. 25000 /- P.M. from HSEB.
 Played a key role in developing in-house repairing of Electronic Spares Parts; this reduced the
Electricity Bill from Govt. Supply upto 8.5 % costing approx. 1.2 Lakhs per month.
 Developed MIS Monitoring System based on Meter Readings & Other systems of monitoring the
consumption.

Nov’08 – Apr’09 with Shree Shyam Pulp and Board Mills Ltd., Kashipur, Uttarakhand as
Sr. Project Manager
Paper Manufacturing Organization engaged in Paper Production

Noteworthy Contributions
 Played a pivotal role in developing and effectuating PMS (Preventive Maintenance Schedule).
 Successfully carried out the automation of manufacturing processes using ERP.
 Handled instrumentation & PLC related activities for completion of upcoming projects within
specified time limit, including market search, raising quotations, vendor development, follow-up,
 negotiation, procurement, evaluation, designing, erection, execution, commissioning and on spot
modification.
 Supervised Costing, Vendor Development & Ordering of New Combustion Digester (CD) to
increase the productivity from 200 T per month to 350 T per month.
 Designed new platforms & Warehouse shades to prevent raw material from Wind, Rain & Sun.

Oct’07 – Nov’08 with International Steel Services, Inc. (Corporate Office New Delhi) as
Project Manager
Only Company in India for Designing, Installing & Commissioning the Acid Regeneration Plants on
Latest Technology in the World

Noteworthy Contributions
 Distinction of independently executing projects within the specified time period.
 Excellent track record of leading the entire gamut of task including Contractor development,
follow-up, erection, commissioning, execution & on spot modification by decision making abilities
for all the technical aspects.
 Spearheaded instrumentation related activities including HT Yard, LT Sub-station, Panel Control
Centers, Motor Control Centers, Power Factor Cubicles Designing, Productive Machine Operations
& Maintenance including Air Compressors, Pumps, Blowers, Roasters, Burners, Boilers, etc.
 Automated systems using PLC Software Programming, SCADA, Synchronizing of Variable
Frequency AC Drives, DC Drives, EOT Cranes & Conveyors, etc.

Dec’02 - Sep’07 with Hotline Glass Limited, Malanpur (Near Gwalior), M.P. as Manager
Maintenance
Leader in manufacturing of TV & Computer Black & White and Color Picture Tubes (Continuous
Running Process Plant)

Noteworthy Contributions
 Successfully carried out maintenance of all productive machinery including:
• PLC Based Fully Automatic Thermoforming Machines.
• Priming Shop & Regeneration Shops.
• Supporting machinery including Mould Shop & Tool Room having CNC Machines.
• Fully Automatic Machines & Utility Section including DG Sets, HT Sub-Station, LT
Panels, Air Compressors, Pump House, DM Plant & Bore-Well, etc.
 Holds the distinction of developing communication setup in coordination with Executives of Steel
Plant Bokaro; successfully reduced the visits from weekly basis to fortnightly basis.
 Developed a Training System for the staff working at site so that the communication was much
effective & problem solving technique was improved.

Jul’94 – Dec’02 with Electrolux India Limited, Warora (Near Nagpur) (Earlier Voltas
Limited)
Leader in Refrigerator Manufacturing (Home Appliances Business Division)

Growth Path
Jul’94 – Oct’96 Senior Engineer Maintenance
Oct’96 – Oct’98 Assistant Manager Maintenance
Oct’98 – Dec’02 Manager Maintenance

Noteworthy Contributions
 Managed complete predictive, preventive & breakdown maintenance activities for all the sections
including:
• NC, CNC & PLC operated Latest Technology Fully Automatic Machines in Compressor
Plant.
• PU Foaming Machines, Thermoforming Machines, EOT Cranes, Plate & Over Head
Conveyors.
• Sheet Cutting Machine, 100 Ton Press Machines, Thyristor Controlled Spot Welding
Machines.
• MIG Welding Machines, etc.
 Installed 82 Nos. of IBM Computers within just 1.5 months for computerization of the total plant as
the first step of Paperless Office & System.
 Successfully installed APFC Monitoring System and attained rebate of approx. 12000 Rs. per
month.
 Organised training for workers & staff on Machines and Problem Solving Techniques.

_____________________PRECEDING
ASSIGNMENTS____________________
Jul’92 – Jul’94 with Supreme Industries Limited, Malanpur (Near Gwalior) as Senior
Engineer Maintenance
Aug’87 – Jul’92 with Bajaj Tempo Limited, Pithampur, M.P. as Shift In-charge and
Electrical Maintenance Engineer

_________________________SCHOLASTICS_______________________
_
 EMBA from National Institute of Management, Mumbai with A Grade in 2007.
 B.E. (Electrical / Electronics Engineering) from Vikram University, Ujjain, M.P. with 1st Class
marks in 1987.

___________________________IT
SKILLS__________________________
 Windows (98, Me, 2000, XP, Vista & Seven).
 MS DOS, MS Office (95 to 2010), MS Project, AutoCAD, LAN, Internet, Outlook & other Mailing
Systems.

_____________________OTHER
ACHIEVEMENTS_____________________
 Orchestra Axivities, Volley-Ball Captainship, ISO Documentation / Procedures.
 OHSAS Knowledge.
 Safety Committee Secretary Post Holder.

________________________PERSONAL
DOSSIER_____________________
Date of Birth : 5th July 1966
Address : C/o. Lt. Dr. K. C. Sharma, 73, Sindhi Colony, Lashkar, Gwalior – 474 001, M.P
Mobile (Res.) : 09604967684.
Passport Number : H8703273