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ABSTRACT
Determination of alpha alumina (-Al2O3) content has been one of the oldest X-ray
morphological forms for which there are marked differences in relative intensities of their
major XRD reflections (the preferred orientation effect). In addition, a specimen X-ray
diffracting power may vary making it difficult or impossible to employ a reference material.
A conventional XRD and a Rietveld approach were used to analyze nine commercial ceramic
aluminas, three NIST standards and two special grades of alumina for alpha and beta
alumina (-Al2O3 = Na2O·11Al2O3) content. The samples were also analyzed by Electron
analyzed from two to eight did not improve the reliability of the quantification process. The
morphological differences among samples could not have been minimized that way.
Conventional XRD (2–8 reflections) indicated alpha alumina values varying from 88 to 106 %
while the Rietveld analysis (full pattern) attributed 100 % for all but two. These two samples
were found to contain beta alumina. Initial Rietveld refinements indicate that the beta phase
contains only a fraction of the total Na2O content. The preferred orientation was computed
The Rietveld least-square refinements would not only provide relatively quick, but also
reliable information on alpha and beta content, as well as unit cell parameters of alpha and
beta phases.
Keywords: Ceramic alumina; alpha and beta alumina determination; X-ray diffraction;
Rietveld refinement
Introduction
Determination of alpha alumina content in alumina by XRD has been one of the oldest
industrial instrumental methods of analysis. Most XRD methods require that alumina
specimen prepared as a cavity slide is measured together with a very pure, tightly controlled
reflections are scanned, and the integrated intensity ratio between the sample and the
standard for both reflections are calculated and averaged to determine the alpha alumina
content. Selected (hkl) reflections correspond to d spacings of 3.48 Å (012) and 1.60 Å
(116). The (012) reflection can be considered free of interference from other alumina
phases. The (116) reflection is subject to a weak interference from sub-alpha forms of
containing alpha phase at levels up to 50%. In this method the integrated peak area of the
(012) lattice plane reflection is measured at 3.48 Å for the test sample and a 100% alpha
alumina standard. The ratio between the net peak area intensities for the test sample and
the standard is determined and the alpha alumina content calculated from this ratio.
Over the years, significant differences in results originating from one or two reflections
have been observed in the case of special aluminas (above 50% alpha). The preferred
orientation effect that varies considerably with sample texture is the main cause. According
to the ICDD* specification (reference pattern number: 46-1212) the theoretical intensity ratio
between the (012) and (116) reflections in 100% alpha alumina should be 0.506. Ratios
much different from this one have been observed in the past.
structure the metal atom is octahedrally coordinated with oxygen atoms (Fig. 1).
atoms with small Al atoms in two-thirds of the octahedrally coordinated holes between the
oxygen atoms. The atomic positions consist of twelve aluminum atoms and eighteen oxygen
atoms. The unit cell dimensions are: a = b = 4.7588 Å, and c = 12.992 Å. The most
The relative intensities (and consequently concentrations) measured for two peaks (3.48 and
1.74 Å) vary a little, because they belong to the same series of parallel planes described by
Miller indices hkl (012) and (024). In other words the (012) and (024) reflections provide
practically the same analytical information (same symmetry planes; the maximum number of
Interference of alpha peaks by strong peaks belonging to a sub-alpha family was also
considered. Given in Table 2 are those peaks of sub-alpha compounds that have relative
intensities above 50%. Almost all sub-alpha compounds can affect the 1.405 Å alpha peak.
Beta alumina may also influence the 1.374 Å reflection of the alpha phase. Reflections other
than beta have little chance of being present in highly calcined aluminas; hence their
Sample preparation
alumina sample preparation consists of hand grinding the sample until it all passes through a
-325 mesh screen. For metallurgical and ceramic aluminas, the hand grinding corresponds
alumina in a Shatterbox grinder for 30 seconds reduces the particle size of most of the
sample material to less than -325 mesh. The portion, which does not pass through the 325
mesh, should be ground further. When dealing with ceramic aluminas the grinding operation
becomes more important from the analytical point of view. As the material gets harder the
grinding time should be extended to obtain fine material. However, prolonged or too short
grinding affects final morphology. For example, if the 100% Alcan IBM-85 -Al2O3 is ground
for 2 minutes, the concentration calculated for the two major peaks drops down to 86% and
82%.
For practical reasons the grinding time should be short to avoid cross-contamination.
As a result of grinding, the final texture of various aluminas can be markedly altered; this
A standard cavity slide preparation technique was used to obtain “ready to analyze”
specimen. The samples were not ground except the PoDFA sample (porous disk used in
filtration of liquid Al). The SRM 1976 flat disc was cut to size. The “as obtained” sample
material was loaded from the top of the cavity, then, excess material was removed with a
sharp edge. As seen in Figures 2 - 9 the particle size distribution is below 40 m (-325
mesh). To minimize the effect of preferred orientation a second sample preparation
technique was tried. Using the standard back loading technique a paper washer about 1 mm
in thickness is added between the top slide surface and the supporting glass. The material is
loaded from the back of the slide. Once the glass is detached, the paper washer is separated
and the excess material is removed with a sharp edge. This operation helps obtain the top
sample layer composed of particles oriented randomly; thus minimizes the preferred
orientation effect. Nevertheless, the new approach did not much affect preferred orientation
Experimental conditions
the study. The experimental conditions of the instruments and parameters used are given in
Table 3.
participate in the diffraction thus improving accuracy of the alpha alumina determination.
SEM observations
Fourteen ceramic alumina samples were used in the study. One (monocrystal) was
manufactured in Alcan R&D Centre; ELF ATO platelets were purchased from Elf Atochem
North America Inc.; PoDFA discs are used throughout the aluminum industry for liquid metal
filtration; three SRM standards were purchased from NIST; six production samples were
The samples were analyzed by Scanning Electron Microscopy (Jeol MEB and
Cambridge S-360) using secondary electron mode. The samples were mounted on an Al
support and covered with a conductive layer of Au-Pd. Selected SEM images (Fig. 2-9)
clearly represent the material’s morphology and also help to estimate the particle size
distribution. Shapes of particles observed among the samples vary from almost spherical
(Alcan monocrystal), through flakes (3-7 µm ATO, 10-15 µm ATO) to particles of various
XRD measurements
XRD scans were obtained from samples being investigated using measuring
conditions specified in Table 3. The scans were next analyzed using the DIFFRACplus
evaluation program (EVA). Several parameters, such as observed peak maximum position,
maximum intensity, net area, FWHM, centre of gravity, etc, were obtained in the process.
Next, relative intensities were calculated for major reflections in reference to SRM 676
standard and compared with ICDD data (Table 4). Scans corresponding to two selected
samples are shown in Fig. 10. Different lines represent them: PoDFA – dashed line, ATO 3-7
µm – solid line. For a better comparison the two diffractograms are slightly displaced
horizontally. In Fig 10 and Table 4 it is clear that relative intensities of individual reflections
vary considerably.
For determination of alpha alumina concentration with a conventional XRD approach - two,
five, six, seven and eight reflections were selected. Reflections used in the calculations are
listed in Table 5. Concentrations of alpha alumina were calculated using SRM 676 as a
100% reference standard and are given in Table 5. SRM 676 was selected, as reference
software. For the phase quantification process dedicated (hkl) files, corresponding to alpha
The SIROQUANT software employs the Rietveld method [3-7]. This method has
emerged over the last few years in modern XRD quantitative phase analysis because it does
not depend on any calibration standards. Quantitative mineralogical analysis by the Rietveld
method uses all the intensity data in a pattern rather than a few of the most intense
reflections. The method partially compensates for preferred orientation and extinction. In
the quantification process the Rietveld based methods involve structural data for each
phase (atomic coordinates, Lorentz, scattering and polarization factors, physical and
chemical constants, etc.). Least-square refinements are carried out until the best fit is
obtained between the observed diffraction pattern taken as a whole, and the entire
with those determined with conventional XRD in Table 6. In addition to alpha concentration,
aluminas were determined with a fusion sample preparation technique. Next, employing the
stoichiometric coefficient (19.095) the concentrations of the beta phase (Na2O·11Al2O3) were
calculated. In order to explain differences between Rietveld and XRF data a hypothesis
assuming that Na2O may be present at trace levels in a phase(s) other than beta (leachable
Al2O3) was tested. Two samples containing the highest Na2O content (Plant 2 and Plant 5)
were leached with H2O, then analyzed by XRF. The Na2O concentrations obtained were
lower (0.18% and 0.12%, respectively). The corresponding concentrations of the beta phase
were 3.5% and 2.29%, as opposed to 4.0% and 3.25% obtained before the leaching
procedure. This confirms that a part of Na2O content in these two ceramic aluminas is
present in a leachable form. Additional parameters, which are also obtained from Rietveld
analysis are global fit, unit cell dimensions, scale factor, preferred orientation, and half-width
Discussion
The 676 Standard Reference Material from the National Institute of Standards &
Technology appears to be the least affected by the preferred orientation effect. The SRM
676 powder material consists of sub-micron equi-axial alumina grains, which have been de-
aggregated and calcined. Therefore, it seems to be the best standard for evaluation of the
preferred orientation effect and quantification of alumina phases. Alcan nearly spherical
monocrystal alumina comes a close second, as it also displays the isometric form of the
grains. All other materials show a moderate, strong or very strong preferred orientation
Several samples with assigned alpha alumina concentrations have been made in various
laboratories in the past. If the analytical methodology used involved one or more diffraction
were used. Gradually increasing the number of reflections from two to eight did not improve
the reliability of the quantification process. The morphological differences between samples
could not have been minimized that way. In general, using a reference alpha standard in the
quantification process may lead to highly erratic results. Alphas content much different from
100% (88-106%) may be obtained for samples that are surely composed of 100% alpha. In
addition, it is difficult to assign the beta phase content using conventional XRD. It is clear
now, that calculation of the alpha and beta contents in ceramic aluminas should not be
software using full pattern and Rietveld analysis would be the most suitable option. The
Rietveld least- square refinement approach does not depend on any calibration standards.
This tool would not only provide relatively quick, but also reliable information on alpha and
beta content, as well as unit cell parameters of alpha and beta phases.
Employment of the Rietveld method comes at a price. First, it is necessary to record a
complete diffractogram (6-90 °2). This can still be tolerated because modern XRD
instruments are equipped with automatic sample changers allowing analysis of many
samples without operator involvement. Certainly, diffractogram acquisition will take more
instrument time than previously. Second, each sample must be interpreted individually. This
process might take up to two minutes with the Rietveld method, whereas standard method
calculations following one or two peak intensity measurement can usually be automated.
However, in a typical aluminum industry laboratory no more than a few samples per day
need to be analyzed.
As long as the alpha phase occurs at concentrations close to 100% and the complementing
phase is beta - the Rietveld method should apply well. However, uncertainty arises as to the
presence of phases other than alpha and beta (sub-alphas) which might be amorphous.
Their occurrence is unlikely, given the process conditions, but possible. A study on two
selected samples (Plant 2, Plant 4) using ZnO, as an internal standard did not confirm
need to be taken into account in the Rietveld refinements. If not, the refined concentrations
would be larger than otherwise expected. Also, a question on lower application limit of the
One could estimate the -Al2O3 content using only one or a few of the strongest
reflections provided that the 100% standard and all routine samples are of the same
morphology (plant specific method). The same would apply to a calibration with mixtures of
100% -Al2O3 and 100% -Al2O3. If a sample contains -Al2O3 and it can be quantified,
suitable peak overlap correction should apply in the intensity measurement of the -Al2O3
peak, which is affected. When the -Al2O3 content is below 50% the preferred orientation
effect is much less important. Then, intensity measurements of only two major peaks should
The authors wish to thank Dr. F.M. Kimmerle, Alcan Chief Analytical Chemist, for reviewing
the manuscript and his valuable comments. We also thank Mrs. H. Dufour for the SEM
2. Galasso, F.S., “Structure and Properties of Inorganic Solids”, Pergamon Press Inc.,
Oxford, 1970.
3. Young, R.A., The Rietveld Method, Oxford University Press, New York, 1993.
chemistry, physics and mineralogy, Adv. in X-ray Anal., Vol. 35 (1992), 25-37.
using the full powder diffraction profile, Powder Diffraction, Vol. 5, No 1 (1991) 2-9.
6. Bish, D.L., Howard, S.A, Quantitative phase analysis using the Rietveld method, J.
7. Bish, D.L., Post, J.E., Quantitative mineralogical analysis using the Rietveld full-
diffractometry: application of the March model, J. Appl. Cryst., Vol. 19 (1986) 267-
272.
Figure 1. The corundum structure (Al – small sphere, O – large sphere)
Intensity
Li n ( Count s)
(Counts/sec)
6 10 20 30 40 50 60 70 80 90
2- Theta - Scal e
Angle (°2Θ)
Al2O3 Al2O3
alpha beta delta tau gamma eta theta sigma ksi kappa
3.48 3.470
2.551 2.558
2.38
2.086
1.740
1.602
1.405 1.403 1.39x 1.400 1.397 1.398 1.400 1.400 1.397 1.40
1.374 1.369
Table 3 The Siemens D 5000 measuring conditions
Radiation - Co K Wavelength - 1.7889Å
Reflection 2d [Å]
Sample
3.480 2.551 2.379 2.085 1.740 1.601 1.546 1.515 1.404 1.374
Monocrystal 63 92 39 100 48 96 2 11 38 52
Plant 1 54 100 29 84 40 98 1 12 30 40
Plant 2 47 100 23 71 34 90 0 14 25 31
Plant 5 54 100 29 85 40 97 2 13 31 41
Plant 6 60 91 37 100 44 92 1 8 26 50
2.551 + + + +
2.38 + +
2.086 + + + +
1.740 + + + +
1.602 + + + + +
1.405 +
1.374 + + +
Table 6 Concentrations of alpha and beta phases (%) determined with conventional and
Rietveld approaches, as well as XRF
Alcan IBM-85 103.0 101.6 100.3 100.1 100.0 100 0 0.02 0.39
Plant 2 100.3 98.1 92.0 89.0 87.9 97.1 2.9 0.21 4.0
Plant 5 102.8 100.5 96.2 94.2 93.6 98.4 1.6 0.17 3.25
Glossary:
Global fit Global fit (Chi-squared 2) is a figure of merit used for determining the fit of a
calculated pattern to the observed data. The 2 parameter approaches 1 for a perfect fit; hence
values close to 3 obtained in the course of this study indicate well refined patterns.
Unit cell parameters The standard unit cell parameters used in SIROQUANT for the alpha alumina
phase are: a = b = 4.7628 Å, and c = 13.0032 Å. The a and c parameters [Å] obtained in this study
are slightly below the standard values, probably due to the limited number of data points acquired for
each sample.
Scale factor In SIROQUANT, approximate Rietveld phase scales have been computed from
crystallographic data, assuming a 20% concentration. The default scales for the alpha and beta
alumina phases are 0.00223966 and 0.000027864, respectively. The Rietveld scales generated in
the refinement process (Table 8) vary greatly among the samples. Because a uniform sample
preparation technique was employed, large scaling differences indicate marked variation in X-ray
reflectivity of specimens. Therefore, the quantification process based on a reference material should
only be allowed for samples featuring similar scaling factors. Fortunately, all plant ceramic aluminas
tried in this study have similar scaling factors.
Reflectivity Reflectivity is the average integrated intensity (cps·°2) obtained for 12 major
reflections of the alpha phase.
Preferred Orientation If the thickness of the layer of material participating in the X-ray diffraction is of
the same order as the particle size, preferred orientation becomes a problem. The principal reason
for variation of relative intensities of practically every reflection in XRD analysis of special aluminas is
preferred orientation and particle size effects. Both are related to the morphology of average grains.
Rhombohedral aluminas may have a variety of morphological forms and sizes for which there are
marked differences in relative intensities of their respective XRD patterns. At high -Al2O3
concentrations approaching 100%, no interference can be responsible for the intensity variations
among the major peaks.
The SIROQUANT software allows correction of profile intensities for preferred orientation of alpha
alumina crystallites in the sample. The method used in the software is that of Dollase[8], which
employs the March distribution function in phase quantification. The refinable orientation parameter,
r, is less than 1 for plates and greater than 1 for rod morphology. The (104) plane selected as
corundum’s orientation plane resulted in very good refinements for all samples except one (PoDFA).
In the case of the PoDFA sample the (012) reflection is abnormally strong (the “plate” reflection) and
was also tried. The (012) reflection, however, did not improve the global fit. This suggests that the
March function used in SIROQUANT is not powerful enough to correct extreme preferred orientation
effects.
Usually, reduction of particle size by prolonged grinding is the single most effective means
for minimizing preferred orientation errors. Most of the specimens used in the study already feature a
very small particle size. In spite of grinding they would still orient preferentially. Regardless of
specimen preparation it may be difficult or impossible to arrive at a truly random distribution of
orientation with ceramic aluminas.
FWHM Halfwidth (FWHM – full width at half maximum) obtained in this study depends not
only on crystallinity but on other factors including instrument parameters, particle size, morphology
and strain. Although SIROQUANT software allows calculation of crystallinity with a Sherrer formula,
we are sure that results obtained that way would not be realistic. The instrument resolution, defined
mainly by the selection of slits (Table 4), was not set for this objective. The instrument contribution to
the FWHM determined using Arkansas stone was 0.1 °2. Also, for alumina produced within the
same plant, the calculated numbers may not vary much.