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Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

CW50
CW50L
CW50N
2B6-F8199-E1

[English (E)] PANTONE285C

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EAU46090

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

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INTRODUCTION
EAU10113

Welcome to the Yamaha world of motorcycling!


As the owner of the CW50/CW50L/CW50N, you are benefiting from Yamaha’s vast experience and newest technology re-
garding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your CW50/CW50L/CW50N. The Own-
er’s Manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard
yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any fur-
ther questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your scooter and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA12411

WARNING
Please read this manual carefully and completely before operating this scooter.

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IMPORTANT MANUAL INFORMATION


EAU10133

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.

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IMPORTANT MANUAL INFORMATION

EAUM1011

CW50/CW50L/CW50N
OWNER’S MANUAL
©2012 by MBK INDUSTRIE
1st edition, October 2012
All rights reserved
Any reprinting or unauthorized use
without the written permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France.

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TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 Luggage hook .............................. 3-11 Cast wheels ................................. 6-13
Further safe-riding points ................1-5 Checking the front brake lever free
FOR YOUR SAFETY – play ........................................... 6-13
DESCRIPTION ..................................2-1 PRE-OPERATION CHECKS ............. 4-1 Adjusting the rear brake lever free
Left view ..........................................2-1 play ........................................... 6-13
Right view ........................................2-2 OPERATION AND IMPORTANT Checking the front brake pads and
RIDING POINTS................................. 5-1 rear brake shoes ...................... 6-14
INSTRUMENT AND CONTROL Starting a cold engine .................... 5-1 Checking the brake fluid level ...... 6-15
FUNCTIONS .......................................3-1 Starting off ...................................... 5-2 Changing the brake fluid .............. 6-16
Main switch/steering lock ................3-1 Acceleration and deceleration ........ 5-2 Checking and lubricating the
Indicator lights and warning Braking ........................................... 5-3 cables ....................................... 6-16
lights ............................................3-2 Tips for reducing fuel Checking and lubricating the
Speedometer unit consumption ............................... 5-3 throttle grip and cable ............... 6-16
(CW50/CW50L)............................3-3 Engine break-in .............................. 5-4 Lubricating the front and rear
Speedometer unit (CW50N) ............3-4 Parking ........................................... 5-4 brake levers .............................. 6-17
Fuel gauge (CW50/CW50L) ............3-4 Checking and lubricating the
Handlebar switches ........................3-5 PERIODIC MAINTENANCE AND centerstand ............................... 6-17
Front brake lever ............................3-5 ADJUSTMENT ................................... 6-1 Checking the front fork ................. 6-18
Rear brake lever .............................3-6 Periodic maintenance chart for the Checking the steering .................. 6-19
Fuel and 2-stroke engine oil tank emission control system ............. 6-2 Checking the wheel bearings ....... 6-19
caps .............................................3-6 General maintenance and Battery ......................................... 6-19
Fuel .................................................3-7 lubrication chart .......................... 6-3 Replacing the fuse ....................... 6-21
Catalytic converter ..........................3-8 Removing and installing the cowling Replacing a headlight bulb .......... 6-22
2-stroke engine oil ..........................3-8 and panels .................................. 6-6 Replacing the tail/brake light
Kickstarter .......................................3-9 Checking the spark plug ................. 6-7 bulb ........................................... 6-22
Securing bracket .............................3-9 Final transmission oil ...................... 6-8 Replacing a turn signal light
Seat ................................................3-9 Cleaning the air filter element ........ 6-9 bulb ........................................... 6-23
Anti-theft device housing ..............3-10 Adjusting the carburetor ............... 6-10 Troubleshooting ........................... 6-23
Adjusting the shock absorber Checking the throttle grip free Troubleshooting chart .................. 6-24
assembly (CW50L model play ........................................... 6-10
only) ...........................................3-10 Tires ............................................. 6-10

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TABLE OF CONTENTS
SCOOTER CARE AND STORAGE ...7-1
Matte color caution .........................7-1
Care ................................................7-1
Storage ...........................................7-3

SPECIFICATIONS .............................8-1

CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1

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SAFETY INFORMATION
EAUT1018
● Never operate a scooter without automobile driver who did not see
proper training or instruction. Take the scooter. Making yourself con-
a training course. Beginners spicuous appears to be very effec-
1 Be a Responsible Owner should receive training from a cer- tive in reducing the chance of this
As the vehicle’s owner, you are respon- tified instructor. Contact an autho- type of accident.
sible for the safe and proper operation rized scooter dealer to find out Therefore:
of your scooter. about the training courses nearest • Wear a brightly colored jacket.
Scooters are single-track vehicles. you. • Use extra caution when you are
Their safe use and operation are de- approaching and passing
pendent upon the use of proper riding Safe Riding through intersections, since in-
techniques as well as the expertise of Perform the pre-operation checks each tersections are the most likely
the operator. Every operator should time you use the vehicle to make sure it places for scooter accidents to
know the following requirements before is in safe operating condition. Failure to occur.
riding this scooter. inspect or maintain the vehicle properly • Ride where other motorists can
He or she should: increases the possibility of an accident see you. Avoid riding in another
● Obtain thorough instructions from or equipment damage. See page 4-1 motorist’s blind spot.
a competent source on all aspects for a list of pre-operation checks. • Never maintain a scooter with-
of scooter operation. ● This scooter is designed to carry out proper knowledge. Contact
● Observe the warnings and mainte- the operator and a passenger. an authorized scooter dealer to
nance requirements in this Own- inform you on basic scooter
er’s Manual. TIP
maintenance. Certain mainte-
● Obtain qualified training in safe Although this scooter is designed to
nance can only be carried out by
and proper riding techniques. carry a passenger, always comply with
certified staff.
● Obtain professional technical ser- the local regulations.
vice as indicated in this Owner’s ● The failure of motorists to detect
Manual and/or when made neces- and recognize scooters in traffic is
sary by mechanical conditions. the predominating cause of auto-
mobile/scooter accidents. Many
accidents have been caused by an
1-1
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SAFETY INFORMATION
● Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter
erators who have been involved in other motorists can see you. accidents are the result of head inju-
accidents do not even have a cur- ● The posture of the operator and ries. The use of a safety helmet is the 1
rent driver’s license. passenger is important for proper single most critical factor in the preven-
• Make sure that you are qualified control. tion or reduction of head injuries.
and that you only lend your • The operator should keep both ● Always wear an approved helmet.
scooter to other qualified opera- hands on the handlebar and ● Wear a face shield or goggles.
tors. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the scooter. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat ● The use of a jacket, substantial
tice riding your scooter where strap or grab bar, if equipped, shoes, trousers, gloves, etc., is ef-
there is no traffic until you have with both hands and keep both fective in preventing or reducing
become thoroughly familiar with feet on the passenger footrests. abrasions or lacerations.
the scooter and all of its con- Never carry a passenger unless ● Never wear loose-fitting clothes,
trols. he or she can firmly place both otherwise they could catch on the
● Many accidents have been caused feet on the passenger footrests. control levers or wheels and cause
by error of the scooter operator. A ● Never ride under the influence of injury or an accident.
typical error made by the operator alcohol or other drugs. ● Always wear protective clothing
is veering wide on a turn due to ex- ● This scooter is designed for on- that covers your legs, ankles, and
cessive speed or undercornering road use only. It is not suitable for feet. The engine or exhaust sys-
(insufficient lean angle for the off-road use. tem become very hot during or af-
speed). ter operation and can cause burns.
• Always obey the speed limit and ● A passenger should also observe
never travel faster than warrant- the above precautions.
ed by road and traffic conditions.

1-2
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SAFETY INFORMATION
Avoid Carbon Monoxide Poisoning ● Do not run engine outdoors where ● Cargo and accessory weight
All engine exhaust contains carbon engine exhaust can be drawn into should be kept as low and close to
monoxide, a deadly gas. Breathing car- a building through openings such the scooter as possible. Securely
1 bon monoxide can cause headaches, as windows and doors. pack your heaviest items as close
dizziness, drowsiness, nausea, confu- to the center of the vehicle as pos-
sion, and eventually death. Loading sible and make sure to distribute
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your the weight as evenly as possible
less, tasteless gas which may be scooter can adversely affect stability on both sides of the scooter to min-
present even if you do not see or smell and handling if the weight distribution of imize imbalance or instability.
any engine exhaust. Deadly levels of the scooter is changed. To avoid the ● Shifting weights can create a sud-
carbon monoxide can collect rapidly possibility of an accident, use extreme den imbalance. Make sure that ac-
and you can quickly be overcome and caution when adding cargo or accesso- cessories and cargo are securely
unable to save yourself. Also, deadly ries to your scooter. Use extra care attached to the scooter before
levels of carbon monoxide can linger when riding a scooter that has added riding. Check accessory mounts
for hours or days in enclosed or poorly cargo or accessories. Here, along with and cargo restraints frequently.
ventilated areas. If you experience any the information about accessories be- • Properly adjust the suspension
symptoms of carbon monoxide poison- low, are some general guidelines to fol- for your load (suspension-ad-
ing, leave the area immediately, get low if loading cargo to your scooter: justable models only), and
fresh air, and SEEK MEDICAL TREAT- The total weight of the operator, pas- check the condition and pres-
MENT. senger, accessories and cargo must sure of your tires.
● Do not run engine indoors. Even if not exceed the maximum load limit. • Never attach any large or heavy
you try to ventilate engine exhaust Operation of an overloaded vehicle items to the handlebar, front
with fans or open windows and could cause an accident. fork, or front fender. Such items
doors, carbon monoxide can rap- can create unstable handling or
idly reach dangerous levels. Maximum load: a slow steering response.
● Do not run engine in poorly venti- 185 kg (408 lb) ● This vehicle is not designed to
lated or partially enclosed areas pull a trailer or to be attached to
When loading within this weight limit,
such as barns, garages, or car- a sidecar.
keep the following in mind:
ports.
1-3
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SAFETY INFORMATION
Genuine Yamaha Accessories ucts or having other modifications per- • Bulky or large accessories may
Choosing accessories for your vehicle formed to your vehicle that change any seriously affect the stability of
is an important decision. Genuine of the vehicle’s design or operation the scooter due to aerodynamic
Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift 1
able only from a Yamaha dealer, have at greater risk of serious injury or death. the scooter, or the scooter may
been designed, tested, and approved You are responsible for injuries related become unstable in cross
by Yamaha for use on your vehicle. to changes in the vehicle. winds. These accessories may
Many companies with no connection to Keep the following guidelines in mind, also cause instability when
Yamaha manufacture parts and acces- as well as those provided under “Load- passing or being passed by
sories or offer other modifications for ing” when mounting accessories. large vehicles.
Yamaha vehicles. Yamaha is not in a ● Never install accessories or carry • Certain accessories can dis-
position to test the products that these cargo that would impair the perfor- place the operator from his or
aftermarket companies produce. mance of your scooter. Carefully her normal riding position. This
Therefore, Yamaha can neither en- inspect the accessory before using improper position limits the free-
dorse nor recommend the use of ac- it to make sure that it does not in dom of movement of the opera-
cessories not sold by Yamaha or any way reduce ground clearance tor and may limit control ability,
modifications not specifically recom- or cornering clearance, limit sus- therefore, such accessories are
mended by Yamaha, even if sold and pension travel, steering travel or not recommended.
installed by a Yamaha dealer. control operation, or obscure lights ● Use caution when adding electri-
or reflectors. cal accessories. If electrical acces-
Aftermarket Parts, Accessories, and • Accessories fitted to the handle- sories exceed the capacity of the
Modifications bar or the front fork area can scooter’s electrical system, an
While you may find aftermarket prod- create instability due to improper electric failure could result, which
ucts similar in design and quality to weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accessories are added to the handlebar or
or modifications are not suitable be- front fork area, they must be as
cause of potential safety hazards to you lightweight as possible and
or others. Installing aftermarket prod- should be kept to a minimum.
1-4
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SAFETY INFORMATION
Aftermarket Tires and Rims straps carefully so the straps will EAU10373

The tires and rims that came with your not rub against painted surfaces Further safe-riding points
scooter were designed to match the during transport. ● Be sure to signal clearly when
1 performance capabilities and to provide ● The suspension should be com- making turns.
the best combination of handling, brak- pressed somewhat by the tie- ● Braking can be extremely difficult
ing, and comfort. Other tires, rims, siz- downs, if possible, so that the on a wet road. Avoid hard braking,
es, and combinations may not be scooter will not bounce excessive- because the scooter could slide.
appropriate. Refer to page 6-10 for tire ly during transport. Apply the brakes slowly when
specifications and more information on stopping on a wet surface.
replacing your tires. ● Slow down as you approach a cor-
ner or turn. Once you have com-
Transporting the Scooter pleted a turn, accelerate slowly.
Be sure to observe following instruc- ● Be careful when passing parked
tions before transporting the scooter in cars. A driver might not see you
another vehicle. and open a door in your path.
● Railroad crossings, streetcar rails,
● Remove all loose items from the
scooter. iron plates on road construction
● Point the front wheel straight
sites, and manhole covers be-
ahead on the trailer or in the truck come extremely slippery when
bed, and choke it in a rail to pre- wet. Slow down and cross them
vent movement. with caution. Keep the scooter up-
● Secure the scooter with tie-downs
right, otherwise it could slide out
or suitable straps that are attached from under you.
to solid parts of the scooter, such ● The brake pads could get wet
as the frame or upper front fork tri- when you wash the scooter. After
ple clamp (and not, for example, to washing the scooter, check the
rubber-mounted handlebars or brakes before riding.
turn signals, or parts that could
break). Choose the location for the
1-5
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SAFETY INFORMATION
● Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap), and
a bright colored jacket. 1
● Do not carry too much luggage on
the scooter. An overloaded scoot-
er is unstable. Use a strong cord to
secure any luggage to the carrier
(if equipped). A loose load will af-
fect the stability of the scooter and
could divert your attention from the
road. (See page 1-3.)

1-6
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DESCRIPTION
EAU10410

Left view

1. Rear brake lever (page 3-6) 9. Battery/fuse (page 6-19/6-21)


2. Speedometer unit (page 3-3) 10.Shock absorber assembly spring preload adjusting ring (page 3-10)
3. Left handlebar switches (page 3-5)
4. Kickstarter (page 3-9)
5. Air filter element (page 6-9)
6. Final transmission oil filler cap (page 6-8)
7. Final transmission oil drain bolt (page 6-8)
8. Centerstand (page 6-17)

2-1
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DESCRIPTION
EAU10420

Right view

1. Grab bar (page 5-2) 9. Securing bracket (page 3-9)


2. Oil tank cap (page 3-8)
3. Fuel tank cap (page 3-6)
4. Throttle grip (page 6-10)
5. Right handlebar switch (page 3-5)
6. Front brake lever (page 3-5)
7. Luggage hook (page 3-11)
8. Anti-theft device housing (page 3-10)

2-2
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INSTRUMENT AND CONTROL FUNCTIONS


EAU10461 EAU10661
To lock the steering
Main switch/steering lock OFF “ ”
1. Turn the handlebars all the way to
All electrical systems are off. The key
the left.
can be removed.
2. Push the key in from the “ ” posi-
N

EWA10061
PE

WARNING tion, and then turn it to “ ” while


O

PUSH still pushing it.


Never turn the key to “ ” or “ ”
3. Remove the key.
while the vehicle is moving. Other-
3 wise the electrical systems will be
To unlock the steering
switched off, which may result in
Push the key in, and then turn it to “ ”
loss of control or an accident.
ZAUM0253 while still pushing it.
The main switch/steering lock controls EAU10670

the ignition and lighting systems, and is CHECK “ ” (CW50/CW50L)


used to lock the steering. The various The 2-stroke engine oil level warning
positions are described below. light should come on. (See page 3-2.)

EAUM2920
EAU10640
ON “ ” CHECK “ ” (CW50N)
All electrical circuits are supplied with The 2-stroke engine oil level warning
power, and the engine can be started. light and the fuel level warning light
The key cannot be removed. should come on. (See page 3-2.)

TIP EAU10684

The headlight, meter lighting and tail- LOCK “ ”


light come on automatically when the The steering is locked, and all electrical
engine is started. systems are off. The key can be re-
moved.

3-1
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INSTRUMENT AND CONTROL FUNCTIONS


EAU49392
CW50N EAU11080

Indicator lights and warning High beam indicator light “ ”


lights This indicator light comes on when the
1 2 high beam of the headlight is switched
CW50/CW50L on.
3
1 2
EAU11181
Oil level warning light “ ”
4 This warning light comes on when the
key is in the “ ” position or if the oil lev- 3
ZAUM0962 el in the 2-stroke engine oil tank is low
1. High beam indicator light “ ” during operation. If the warning light
2. Turn signal indicator light “ ” comes on during operation, stop imme-
3. Fuel level warning light “ ” diately and fill the oil tank with Ya-
ZAUM0554 4 3
4. Oil level warning light “ ” malube 2 or equivalent 2-stroke engine
1. Left turn signal indicator light “ ”
2. Right turn signal indicator light “ ” oil of either JASO grade “FC” or ISO
EAU11030
3. High beam indicator light “ ” Turn signal indicator lights “ ” grades “EG-C” or “EG-D”. The warning
4. Oil level warning light “ ” and “ ” (CW50/CW50L) light should go off after the 2-stroke en-
The corresponding indicator light flash- gine oil tank has been refilled.
es when the turn signal switch is TIP
pushed to the left or right. If the warning light does not come on
when the key is in the “ ” position or
EAU11020
Turn signal indicator light “ ” does not go off after the 2-stroke en-
(CW50N) gine oil tank has been refilled, have a
This indicator light flashes when the Yamaha dealer check the electrical cir-
turn signal switch is pushed to the left or cuit.
right.

3-2
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INSTRUMENT AND CONTROL FUNCTIONS


ECA16291
● The last segment of the fuel meter EAU11621

NOTICE and the fuel symbol will flash when Speedometer unit
Do not operate the vehicle until you the fuel tank is nearly empty. (CW50/CW50L)
know that the engine oil level is suf- ● The electrical circuit of the warning
1 2
ficient. light can be checked as follows.
Turn the key to “ ”. If the warning light
EAUM2910
Fuel level warning light “ ” does not come on, have a Yamaha
3 (CW50N) dealer check the electrical circuit.

ZAUM0555

1. Speedometer
2. Odometer

UK ONLY
1 2
ZAUM0963

This warning light comes on when only


the last two segments of the fuel meter
are displayed, approximately 1.5 L
(0.40 US gal, 0.33 Imp.gal) of fuel re-
mains in the fuel tank. If this occurs, re-
fuel as soon as possible. ZAUM0590

1. Speedometer
TIP
2. Odometer
● Do not allow the fuel tank to empty
itself completely.

3-3
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INSTRUMENT AND CONTROL FUNCTIONS


The speedometer unit is equipped with EAUM1590 EAU12111

a speedometer and an odometer. The Speedometer unit (CW50N) Fuel gauge (CW50/CW50L)
speedometer shows riding speed. The 1 2 3
odometer shows the total distance trav-
eled.
1

ZAUM0967
ZAUM0964

1. Speedometer 1. Fuel gauge


2. Odometer
3. Fuel meter The fuel gauge indicates the amount of
fuel in the fuel tank. The needle moves
The speedometer unit is equipped with towards “E” (Empty) as the fuel level
a speedometer, an odometer and a fuel decreases. When the needle reaches
meter. The speedometer shows riding “E”, approximately 1.2 L (0.32 US gal,
speed. The odometer shows the total 0.26 Imp.gal) of fuel remain in the fuel
distance traveled. The fuel meter indi- tank. If this occurs, refuel as soon as
cates the amount of fuel in the fuel tank. possible.
(See page 3-2 for an explanation of the
fuel level warning light.)

3-4
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INSTRUMENT AND CONTROL FUNCTIONS


EAU1234B EAU12400 EAU12901

Handlebar switches Dimmer switch “ / ” Front brake lever


Set this switch to “ ” for the high
Left beam and to “ ” for the low beam. 1
EAU12460
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
3 turn, push this switch to “ ”. When re-
leased, the switch returns to the center
position. To cancel the turn signal ZAUM0791

ZAUM0557
12 3 lights, push the switch in after it has re- 1. Front brake lever
1. Horn switch “ ” turned to the center position.
The front brake lever is located on the
2. Turn signal switch “ / ”
EAU12500
right side of the handlebar. To apply the
3. Dimmer switch “ / ”
Horn switch “ ” front brake, pull this lever toward the
Right Press this switch to sound the horn. throttle grip.

EAUM1132
Start switch “ ”
Push this switch while applying the
front or rear brake to crank the engine
with the starter. See page 5-1 for start-
ing instructions prior to starting the en-
gine.
ZAUM0473 1
1. Start switch “ ”

3-5
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INSTRUMENT AND CONTROL FUNCTIONS


EAU12951 EAU13202
To install the 2-stroke engine oil tank
Rear brake lever Fuel and 2-stroke engine oil cap, push it into the oil tank opening.
tank caps EWA10141

The fuel tank cap and the 2-stroke en- WARNING


1
gine oil tank cap are located under the Make sure that the fuel and 2-stroke
seat. (See page 3-9.) engine oil tank caps are properly in-
stalled before riding the scooter.
Fuel tank cap Leaking fuel is a fire hazard.
3
1 2
ZAUM0085

1. Rear brake lever

The rear brake lever is located on the


left side of the handlebar. To apply the
rear brake, pull this lever toward the
handlebar grip.
ZAUM0560

1. Fuel tank cap


2. 2-stroke engine oil tank cap

To remove the fuel tank cap, turn it


counterclockwise, and then pull it off.
To install the fuel tank cap, turn it clock-
wise.

2-stroke engine oil tank cap


To remove the 2-stroke engine oil tank
cap, pull it off.

3-6
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INSTRUMENT AND CONTROL FUNCTIONS


EAU13212
ately. If gasoline spills on your skin,
Fuel 1 wash with soap and water. If gaso-
Make sure there is sufficient gasoline in line spills on your clothing, change
the tank. 2 your clothes.
EWA10881

WARNING
EAUM2730

Gasoline and gasoline vapors are


extremely flammable. To avoid fires
3 and explosions and to reduce the Recommended fuel:
risk of injury when refueling, follow
ZAUM0020 Premium unleaded gasoline only
1. Fuel tank filler tube Fuel tank capacity:
these instructions. 5.3 L (1.40 US gal, 1.17 Imp.gal)
2. Maximum fuel level
1. Before refueling, turn off the en- Fuel reserve amount (when the fuel
3. Wipe up any spilled fuel immedi- level warning light comes on):
gine and be sure that no one is sit- CW50 1.2 L (0.32 US gal,
ting on the vehicle. Never refuel ately. NOTICE: Immediately wipe
0.26 Imp.gal)
while smoking, or while in the vi- off spilled fuel with a clean, dry,
CW50L 1.2 L (0.32 US gal,
cinity of sparks, open flames, or soft cloth, since fuel may deteri- 0.26 Imp.gal)
other sources of ignition such as orate painted surfaces or plastic CW50N 1.5 L (0.40 US gal,
parts. [ECA10071] 0.33 Imp.gal)
the pilot lights of water heaters and
clothes dryers. 4. Be sure to securely close the fuel
tank cap. Your Yamaha engine has been de-
2. Do not overfill the fuel tank. Stop EWA15151 signed to use premium unleaded gaso-
filling when the fuel reaches the WARNING line with a research octane number of
bottom of the filler tube. Because 95 or higher. If knocking (or pinging) oc-
fuel expands when it heats up, Gasoline is poisonous and can
cause injury or death. Handle gaso- curs, use a gasoline of a different
heat from the engine or the sun brand. Use of unleaded fuel will extend
can cause fuel to spill out of the line with care. Never siphon gaso-
line by mouth. If you should swallow spark plug life and reduce maintenance
fuel tank. costs.
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
3-7
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INSTRUMENT AND CONTROL FUNCTIONS


EAU13433 ECA10701 EAU13453

Catalytic converter NOTICE 2-stroke engine oil


This model is equipped with a catalytic Use only unleaded gasoline. The use Make sure that there is sufficient 2-
converter in the exhaust system. of leaded gasoline will cause unre- stroke engine oil in the oil tank. Add the
EWA10862
pairable damage to the catalytic recommended 2-stroke engine oil as
WARNING necessary.
converter.
The exhaust system is hot after op-
eration. To prevent a fire hazard or Recommended oil:
burns: See page 8-1. 3
Oil quantity:
● Do not park the vehicle near
1.10 L (1.16 US qt, 0.97 Imp.qt)
possible fire hazards such as
grass or other materials that ECA16670

easily burn. NOTICE


● Park the vehicle in a place Make sure that the 2-stroke engine
where pedestrians or children oil tank cap is properly installed.
are not likely to touch the hot
exhaust system.
● Make sure that the exhaust sys-
tem has cooled down before do-
ing any maintenance work.
● Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.

3-8
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INSTRUMENT AND CONTROL FUNCTIONS


EAUS1050 EAUT1040 EAU13932

Kickstarter Securing bracket Seat

To open the seat


1. Place the scooter on the center-
1
stand.
2. Insert the key into the main switch,
1 and then turn it counterclockwise
3 to “OPEN”.

ZAUM0146 ZAUM0559
N
PE

1. Kickstarter 1. Securing bracket


O

PUSH
To start the engine, push the kickstarter To prevent theft, the securing bracket
down lightly with your foot until the can be used to chain the scooter to a
gears engage, and then push it down stationary object such as a lamppost or
smoothly but forcefully. a fence.
To secure the scooter with a chain or
ZAUM0253

cable lock, place the scooter on the


centerstand, pass the chain or cable TIP
through the securing bracket and
Do not push inward when turning the
around the stationary object, and then
key.
lock the chain or cable lock.
EWAT1020 3. Fold the seat up.
WARNING
Be sure to remove the chain or cable
before riding, otherwise the scooter
may overturn, causing damage or in-
jury.

3-9
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INSTRUMENT AND CONTROL FUNCTIONS


EAUM1580 EAU14833

Anti-theft device housing Adjusting the shock absorber


assembly (CW50L model only)
1 This shock absorber assembly is
1
equipped with a spring preload adjust-
ing ring.
ECA10101

NOTICE
To avoid damaging the mechanism, 3
ZAUM0558

do not attempt to turn beyond the


1. Open.
ZAUM0561 maximum or minimum settings.
1. Anti-theft device housing
To close the seat Adjust the spring preload as follows.
1. Fold the seat down, and then push The anti-theft device housing, located To increase the spring preload and
it down to lock it in place. under the seat, is designed to store a thereby harden the suspension, turn
2. Remove the key from the main joint type anti-theft device with a maxi- the adjusting ring in direction (a). To de-
switch if the scooter will be left un- mum length of 1 meter. (See page 3-9 crease the spring preload and thereby
attended. for seat opening and closing proce- soften the suspension, turn the adjust-
dures.) ing ring in direction (b).
TIP
Make sure that the seat is properly se- TIP
cured before riding. Some anti-theft devices cannot fit into
the housing due to their size or shape.

3-10
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INSTRUMENT AND CONTROL FUNCTIONS


EWA10221 EAUT1072

WARNING Luggage hook


EWAT1031
1 This shock absorber assembly con-
WARNING
2
1 tains highly pressurized nitrogen
4
3
2 gas. Read and understand the fol- ● Do not exceed the load limit of 3
lowing information before handling kg (6.6 lb) for the luggage hook.
(b) (a) the shock absorber assembly. ● Do not exceed the maximum
● Do not tamper with or attempt to
load of 185 kg (408 lb) for the ve-
3 open the cylinder assembly. hicle.
ZAUM0961

1. Spring preload adjusting ring ● Do not subject the shock ab-


2. Position indicator sorber assembly to an open
flame or other high heat source.
Align the appropriate notch in the ad- This may cause the unit to ex-
justing ring with the position indicator plode due to excessive gas
on the shock absorber. pressure. 1
● Do not deform or damage the
Spring preload setting:
cylinder in any way. Cylinder
Minimum (soft):
1 damage will result in poor ZAUM0562

Standard: damping performance.


1. Luggage hook
2 ● Do not dispose of a damaged or
Maximum (hard): worn-out shock absorber as-
4
sembly yourself. Take the shock
absorber assembly to a Yamaha
dealer for any service.

3-11
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FOR YOUR SAFETY – PRE-OPERATION CHECKS


EAU15597

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
4

• Check fuel level in fuel tank.


Fuel • Refuel if necessary. 3-7
• Check fuel line for leakage.
• Check oil level in oil tank.
2-stroke engine oil • If necessary, add recommended oil to specified level. 3-8
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 6-8
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 6-14, 6-15
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Rear brake 6-13, 6-14
• Check lever free play.
• Adjust if necessary.

4-1
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FOR YOUR SAFETY – PRE-OPERATION CHECKS


ITEM CHECKS PAGE

• Make sure that operation is smooth.


• Check throttle grip free play.
Throttle grip 6-10, 6-16
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-10, 6-13
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake levers 6-17
• Lubricate lever pivoting points if necessary.
4 • Make sure that operation is smooth.
Centerstand 6-17
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.
• Check fluid level.
Battery 6-19
• Fill with distilled water if necessary.

4-2
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OPERATION AND IMPORTANT RIDING POINTS


EAU15951 EAU16566
3. While applying the front or rear
Starting a cold engine brake, start the engine by pushing
Read the Owner’s Manual carefully to ECA10250
the start switch or by pushing the
become familiar with all controls. If NOTICE
kickstarter lever down.
there is a control or function you do not See page 5-4 for engine break-in in-
understand, ask your Yamaha dealer. structions prior to operating the ve-
EWA10271
hicle for the first time.
WARNING
1. Turn the key to “ ”, and when the
Failure to familiarize yourself with
oil level warning light comes on,
the controls can lead to loss of con-
turn the key to “ ”.
trol, which could cause an accident ECA10240
or injury. NOTICE
If the oil level warning light does not ZAUM0367
5
come on, have a Yamaha dealer
If the engine fails to start by push-
check the electrical circuit.
ing the start switch, release the
switch, wait a few seconds, and
then try again. Each starting at-
N

tempt should be as short as possi-


PE
O

PUSH
ble to preserve the battery. Do not
crank the engine more than 5 sec-
onds on any one attempt. If the en-
gine does not start with the starter
motor, try using the kickstarter.
ZAUM0253

2. Close the throttle completely.

5-1
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OPERATION AND IMPORTANT RIDING POINTS


ECA11042 EAU16761 EAU16780

NOTICE Starting off Acceleration and deceleration


For maximum engine life, never ac- TIP
celerate hard when the engine is Before starting off, allow the engine to
cold! (b)
warm up.
1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand, push (a)
the scooter off the centerstand.
ZAUM0199

The speed can be adjusted by opening


5 and closing the throttle. To increase the
speed, turn the throttle grip in direction
(a). To reduce the speed, turn the throt-
tle grip in direction (b).

ZAUM0316

2. Sit astride the seat, and then ad-


just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip (on
the right) in order to take off.
5. Switch the turn signals off.

5-2
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OPERATION AND IMPORTANT RIDING POINTS


EAU16793 EAU16820

Braking Tips for reducing fuel con-


EWA10300
sumption
WARNING Fuel consumption depends largely on
● Avoid braking hard or suddenly your riding style. Consider the following
(especially when leaning over to tips to reduce fuel consumption:
one side), otherwise the scooter ● Avoid high engine speeds during
may skid or overturn. acceleration.
● Railroad crossings, streetcar ● Avoid high engine speeds with no
ZAUM0563
rails, iron plates on road con- load on the engine.
struction sites, and manhole ● Turn the engine off instead of let-
covers become extremely slip- ting it idle for an extended length of
pery when wet. Therefore, slow time (e.g., in traffic jams, at traffic
down when approaching such 5
lights or at railroad crossings).
areas and cross them with cau-
tion.
● Keep in mind that braking on a
wet road is much more difficult.
● Ride slowly down a hill, as brak-
ing downhill can be very diffi-
cult.
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually in-
creasing the pressure.

5-3
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OPERATION AND IMPORTANT RIDING POINTS


EAU16830
1000 km (600 mi) and beyond EAU17213

Engine break-in Avoid prolonged full throttle operation. Parking


There is never a more important period Vary speeds occasionally. NOTICE: When parking, stop the engine, and
in the life of your engine than the period After 1000 km (600 mi) of operation, then remove the key from the main
between 0 and 1000 km (600 mi). For the final transmission oil must be switch.
this reason, you should read the follow- changed. [ECAM1071]
EWA10311

ing material carefully. ECA10270


WARNING
Since the engine is brand new, do not NOTICE ● Since the engine and exhaust
put an excessive load on it for the first If any engine trouble should occur system can become very hot,
1000 km (600 mi). The various parts in during the engine break-in period, park in a place where pedestri-
the engine wear and polish themselves immediately have a Yamaha dealer ans or children are not likely to
to the correct operating clearances. check the vehicle. touch them and be burned.
During this period, prolonged full-throt- ● Do not park on a slope or on soft
5 tle operation or any condition that might ground, otherwise the vehicle
result in engine overheating must be may overturn, increasing the
avoided. risk of a fuel leak and fire.
● Do not park near grass or other
EAUM2091
flammable materials which
might catch fire.
0–150 km (0–90 mi)
Avoid prolonged operation above 1/3
throttle. Vary the speed of the scooter
from time to time. Do not operate it at
one set throttle position.
150–500 km (90–300 mi)
Avoid prolonged operation above 1/2
throttle.
500–1000 km (300–600 mi)
Avoid cruising speeds in excess of 3/4
throttle.
5-4
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17244 EWA15122 EAU17302

WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi- ● A running engine has moving
performance. In the following periodic
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic ● Running the engine while ser-
equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- poisoning – possibly leading to any repair establishment or individual
pending on the weather, terrain, geo- death. See page 1-3 for more in- that is certified (if applicable). Yamaha
graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to 6
the maintenance intervals may need to ide. perform these particular services.
be shortened.
EWA10321 EWA15460

WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.

6-1
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU46871

TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
● From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.

EAU46920

Periodic maintenance chart for the emission control system


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

6 • Check fuel and vacuum hoses for


1 * Fuel line √ √ √ √ √
cracks or damage.
2 Spark plug • Replace. √ √ √ √ √
3 * Carburetor • Adjust engine idling speed. √ √ √ √ √ √

6-2
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17718

General maintenance and lubrication chart


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Clean. √ √
1 Air filter element
• Replace. √ √
• Check electrolyte level and specif-
ic gravity.
2 * Battery √ √ √ √ √
• Make sure that the breather hose
is properly routed.
• Check operation, fluid level and
√ √ √ √ √ √
3 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation and adjust brake
√ √ √ √ √ √ 6
4 * Rear brake lever free play.
• Replace brake shoes. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
5 * Brake hose clamping.
• Replace. Every 4 years
6 * Wheels • Check runout and for damage. √ √ √ √
• Check tread depth and for dam-
age.
7 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or
8 * Wheel bearings √ √ √ √
damage.

6-3
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PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Check bearing play and steering


√ √ √ √ √
for roughness.
9 * Steering bearings
• Lubricate with lithium-soap-based
Every 24000 km (14000 mi)
grease.
• Make sure that all nuts, bolts and
10 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Front brake lever
11 • Lubricate with silicone grease. √ √ √ √ √
pivot shaft
Rear brake lever • Lubricate with lithium-soap-based
12 √ √ √ √ √
pivot shaft grease.
• Check operation.
13 Centerstand √ √ √ √ √
• Lubricate.
6 • Check operation and for oil leak-
14 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
15 * √ √ √ √
sembly sorber for oil leakage.
• Check operation.
16 * Autolube pump √ √ √ √
• Bleed if necessary.

Final transmission • Check vehicle for oil leakage. √ √ √


17
oil • Change. √ √ √
18 * V-belt • Replace. Every 10000 km (6000 mi)
Front and rear brake
19 * • Check operation. √ √ √ √ √ √
switches
Moving parts and
20 • Lubricate. √ √ √ √ √
cables

6-4
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PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Check operation.
• Check throttle grip free play, and
21 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
22 * √ √ √ √ √ √
switches • Adjust headlight beam.

EAUM2070

TIP
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level. 6
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.

6-5
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18722
To install the cowling EAU19210

Removing and installing the Place the cowling in the original posi-
Panel B
cowling and panels tion, and then install the screws.
The cowling and panels shown need to To remove the panel
be removed to perform some of the EAU19272
Remove the screws, and then take the
maintenance jobs described in this Panel A panel off.
chapter. Refer to this section each time
the cowling or a panel needs to be re- To remove the panel
Remove the screw, and then pull out- 1
moved and installed.
ward on the areas shown.
2
EAU18790
Cowling A

To remove the cowling 1


Remove the screws, and then take the 2 ZAUM0566

cowling off.
6 1. Screw
2. Panel B

ZAUM0565 To install the panel


1. Panel A Place the panel in the original position,
2 2. Screw and then install the screws.
1
To install the panel
Place the panel in the original position,
ZAUM0564
and then install the screw.
1. Cowling A
2. Screw

6-6
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU19622
Before installing a spark plug, the spark
Checking the spark plug TIP
plug gap should be measured with a
The spark plug is an important engine If a torque wrench is not available when
wire thickness gauge and, if necessary,
component, which should be checked installing a spark plug, a good estimate
adjusted to specification.
periodically, preferably by a Yamaha of the correct torque is 1/4–1/2 turn
dealer. Since heat and deposits will past finger tight. However, the spark
cause any spark plug to slowly erode, it plug should be tightened to the speci-
should be removed and checked in ac- fied torque as soon as possible.
cordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine. 1
The porcelain insulator around the cen-
ZAUM0037
ter electrode of the spark plug should
1. Spark plug gap
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally). If 6
Spark plug gap:
the spark plug shows a distinctly differ- 0.6–0.7 mm (0.024–0.028 in)
ent color, the engine could be operating
improperly. Do not attempt to diagnose Clean the surface of the spark plug
such problems yourself. Instead, have gasket and its mating surface, and then
a Yamaha dealer check the vehicle. wipe off any grime from the spark plug
If the spark plug shows signs of elec- threads.
trode erosion and excessive carbon or
other deposits, it should be replaced. Tightening torque:
Spark plug:
Specified spark plug: 20 Nm (2.0 m·kgf, 14 ft·lbf)
NGK/BR8HS

6-7
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU20066
the final transmission case.
Final transmission oil Make sure that no oil gets on the
The final transmission case must be 2
tire or wheel. [EWA11311]
checked for oil leakage before each
ride. If any leakage is found, have a Recommended final transmission
Yamaha dealer check and repair the oil:
scooter. In addition, the final transmis- See page 8-1.
sion oil must be changed as follows at Oil quantity:
1
0.11 L (0.12 US qt, 0.10 Imp.qt)
the intervals specified in the periodic
ZAUM0153
maintenance and lubrication chart. 8. Install the final transmission oil fill-
1. Final transmission oil drain bolt
1. Start the engine, warm up the final er cap and its new O-ring, and then
2. Final transmission oil filler cap
transmission oil by riding the tighten the oil filler cap.
scooter for several minutes, and 5. Remove the final transmission oil 9. Check the final transmission case
then stop the engine. drain bolt and its gasket to drain for oil leakage. If oil is leaking,
2. Place the scooter on the center- the oil from the final transmission check for the cause.
6 stand. case.
3. Place an oil pan under the final 6. Install the final transmission oil
transmission case to collect the drain bolt and its new gasket, and
used oil. then tighten the bolt to the speci-
4. Remove the final transmission oil fied torque.
filler cap and its O-ring from the fi-
nal transmission case. Tightening torque:
Final transmission oil drain bolt:
17 Nm (1.7 m·kgf, 12 ft·lbf)

7. Refill with the specified amount of


the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters

6-8
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PERIODIC MAINTENANCE AND ADJUSTMENT


[EWA10431] NOTICE: To avoid dam-
EAUM1642

Cleaning the air filter element TIP


aging the foam material, handle
The air filter element should be cleaned The air filter element should be wet but
it gently and carefully, and do
at the intervals specified in the periodic not dripping.
not twist or wring it. [ECA10511]
maintenance and lubrication chart.
Clean the air filter element more fre- Recommended oil:
quently if you are riding in unusually 1 Foam air filter oil
wet or dusty areas.
4. Insert the element into the air filter
1. Remove the air filter case cover by
case. NOTICE: Make sure that
removing the screws.
the air filter element is properly
seated in the air filter case. The
engine should never be operat-
ZAUM0318 ed without the air filter element
1 1. Air filter element installed, otherwise the pis-
ton(s) and/or cylinder(s) may
3. Apply oil of the recommended type become excessively worn. 6
to the entire surface of the ele- [ECA10481]
ment, and then squeeze the ex- 5. Install the air filter case cover by in-
ZAUM0567 cess oil out. stalling the screws.
1. Air filter case cover
1 2
2. Pull the air filter element out, clean
it with solvent, and then squeeze
the remaining solvent out.
WARNING! Use only a dedicat- 3 4
ed parts cleaning solvent. To
avoid the risk of fire or explo-
sion, do not use gasoline or sol-
vents with a low flash point.
ZAUM0156

6-9
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU21300 EAU21384 EAU21876

Adjusting the carburetor Checking the throttle grip free Tires


The carburetor is an important part of play Tires are the only contact between the
the engine and requires very sophisti- vehicle and the road. Safety in all con-
cated adjustment. Therefore, all carbu- ditions of riding depends on a relatively
retor adjustments should be left to a small area of road contact. Therefore, it
Yamaha dealer, who has the neces- is essential to maintain the tires in good
sary professional knowledge and expe- condition at all times and replace them
rience. 1 at the appropriate time with the speci-
fied tires.

ZAUM0051
Tire air pressure
1. Throttle grip free play

The throttle grip free play should mea-


6 sure 1.5–3.0 mm (0.06–0.12 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.
ZAUM0053

The tire air pressure should be checked


and, if necessary, adjusted before each
ride.

6-10
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PERIODIC MAINTENANCE AND ADJUSTMENT


EWA10503
Tire air pressure (measured on cold Tire inspection
WARNING
tires):
Operation of this vehicle with im- 0–90 kg (0–198 lb): 1
proper tire pressure may cause se- Front:
vere injury or death from loss of 150 kPa (1.50 kgf/cm², 22 psi)
Rear:
control. 150 kPa (1.50 kgf/cm², 22 psi)
● The tire air pressure must be 90–185 kg (198–408 lb): 2
checked and adjusted on cold Front:
tires (i.e., when the temperature 150 kPa (1.50 kgf/cm², 22 psi)
of the tires equals the ambient Rear:
150 kPa (1.50 kgf/cm², 22 psi) ZAUM0054

temperature). Maximum load*: 1. Tire tread depth


● The tire air pressure must be ad- 185 kg (408 lb) 2. Tire sidewall
justed in accordance with the * Total weight of rider, passenger, car-
riding speed and with the total go and accessories The tires must be checked before each
weight of rider, passenger, car- ride. If the center tread depth reaches
EWA10511
go, and accessories approved the specified limit, if the tire has a nail or 6
WARNING glass fragments in it, or if the sidewall is
for this model.
Never overload your vehicle. Opera- cracked, have a Yamaha dealer re-
tion of an overloaded vehicle could place the tire immediately.
cause an accident.
Minimum tire tread depth (front and
rear):
1.6 mm (0.06 in)

TIP
The tire tread depth limits may differ
from country to country. Always comply
with the local regulations.

6-11
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PERIODIC MAINTENANCE AND ADJUSTMENT


Tire information Front tire: Yamaha dealer, who has the
This model is equipped with tubeless Size: necessary professional knowl-
tires. CW50 120/90-10 57L edge and experience to do so.
Tires age, even if they have not been CW50L 120/70-12 51L ● Ride at moderate speeds after
used or have only been used occasion- CW50N 120/90-10 57L changing a tire since the tire
Manufacturer/model:
ally. Cracking of the tread and sidewall CW50 PIRELLI / SL90 surface must first be “broken
rubber, sometimes accompanied by CW50L PIRELLI / EVO21 in” for it to develop its optimal
carcass deformation, is an evidence of CW50N PIRELLI / SL90 characteristics.
ageing. Old and aged tires shall be Rear tire:
checked by tire specialists to ascertain Size:
CW50 150/80-10 65L
their suitability for further use. CW50L 130/70-12 56L
After extensive tests, only the tires list- CW50N 150/80-10 65L
ed below have been approved for this Manufacturer/model:
model by Yamaha Motor Co., Ltd. CW50 PIRELLI / SL90
CW50L PIRELLI / EVO22
6 CW50N PIRELLI / SL90

EWA10471

WARNING
● Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.
● The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a

6-12
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU21962 EAUT1221 EAU22170

Cast wheels Checking the front brake lever Adjusting the rear brake lever
To maximize the performance, durabil- free play free play
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels. 1 1
● The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to ZAUM0107 ZAUM0108

the wheel. A deformed or cracked


1. Front brake lever free play 1. Rear brake lever free play
wheel must be replaced.
● The wheel should be balanced The brake lever free play should mea- The brake lever free play should mea-
whenever either the tire or wheel sure 10.0–20.0 mm (0.39–0.79 in) as sure 10.0–20.0 mm (0.39–0.79 in) as 6
has been changed or replaced. An shown. Periodically check the brake le- shown. Periodically check the brake le-
unbalanced wheel can result in ver free play and, if necessary, have a ver free play and, if necessary, adjust it
poor performance, adverse han- Yamaha dealer check the brake sys- as follows.
dling characteristics, and a short- tem. To increase the brake lever free play,
ened tire life. EWA10641
turn the adjusting nut at the brake shoe
WARNING plate in direction (a). To decrease the
An incorrect brake lever free play in- brake lever free play, turn the adjusting
dicates a hazardous condition in the nut in direction (b).
brake system. Do not operate the ve-
hicle until the brake system has
been checked or repaired by a
Yamaha dealer.

6-13
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22380 EAU22540

Checking the front brake pads Rear brake shoes


and rear brake shoes
The front brake pads and the rear brake
shoes must be checked for wear at the 1
intervals specified in the periodic main-
(b) tenance and lubrication chart.
(a) EAU22400
ZAUM0320 Front brake pads
EWA10650
ZAUM0059
2
WARNING 1. Wear indicator
If proper adjustment cannot be ob- 2. Wear limit line
tained as described, have a Yamaha
The rear brake is provided with a wear
dealer make this adjustment.
1 indicator, which allows you to check the
6
brake shoe wear without having to dis-
assemble the brake. To check the
ZAUM0243
brake shoe wear, check the position of
1. Lining thickness
the wear indicator while applying the
brake. If a brake shoe has worn to the
Check each front brake pad for dam- point that the wear indicator reaches
age and measure the lining thickness. If the wear limit line, have a Yamaha
a brake pad is damaged or if the lining dealer replace the brake shoes as a
thickness is less than 3.1 mm (0.12 in), set.
have a Yamaha dealer replace the
brake pads as a set.

6-14
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU32345
● Insufficient brake fluid may al- As the brake pads wear, it is normal for
Checking the brake fluid level low air to enter the brake sys- the brake fluid level to gradually go
Before riding, check that the brake fluid tem, reducing braking down. A low brake fluid level may indi-
is above the minimum level mark. performance. cate worn brake pads and/or brake sys-
Check the brake fluid level with the top ● Clean the filler cap before re- tem leakage; therefore, be sure to
of the reservoir level. Replenish the moving. Use only DOT 4 brake check the brake pads for wear and the
brake fluid if necessary. fluid from a sealed container. brake system for leakage. If the brake
● Use only the specified brake flu- fluid level goes down suddenly, have a
id; otherwise, the rubber seals Yamaha dealer check the cause before
1 may deteriorate, causing leak- further riding.
age.
● Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
ZAUM0900 ● Be careful that water does not 6
1. Minimum level mark enter the brake fluid reservoir
when refilling. Water will signifi-
Specified brake fluid: cantly lower the boiling point of
DOT 4 the fluid and may result in vapor
EWA15990
lock.
WARNING ECA17640

Improper maintenance can result in NOTICE


loss of braking ability. Observe Brake fluid may damage painted sur-
these precautions: faces or plastic parts. Always clean
up spilled fluid immediately.

6-15
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAUM1360 EAU50800 EAU23114

Changing the brake fluid Checking and lubricating the Checking and lubricating the
Have a Yamaha dealer change the cables throttle grip and cable
brake fluid at the intervals specified in The operation of all control cables and The operation of the throttle grip should
the periodic maintenance and lubrica- the condition of the cables should be be checked before each ride. In addi-
tion chart. In addition, have the brake checked before each ride, and the ca- tion, the cable should be lubricated by a
hose replaced every four years or bles and cable ends should be lubricat- Yamaha dealer at the intervals speci-
whenever it is damaged or leaking. ed if necessary. If a cable is damaged fied in the periodic maintenance chart.
or does not move smoothly, have a The throttle cable is equipped with a
Yamaha dealer check or replace it. rubber cover. Make sure that the cover
WARNING! Damage to the outer is securely installed. Even though the
housing of cables may result in in- cover is installed correctly, it does not
ternal rusting and cause interfer- completely protect the cable from water
ence with cable movement. Replace entry. Therefore, use care not to pour
damaged cables as soon as possi- water directly onto the cover or cable
6 ble to prevent unsafe conditions. when washing the vehicle. If the cable
[EWA10711] or cover becomes dirty, wipe clean with
a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or 4-
stroke engine oil

6-16
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU43642 EAU23192

Lubricating the front and rear Recommended lubricants: Checking and lubricating the
Front brake lever:
brake levers Silicone grease centerstand
The pivoting points of the front and rear Rear brake lever:
brake levers must be lubricated at the Lithium-soap-based grease
intervals specified in the periodic main-
tenance and lubrication chart.
Front brake lever
1

ZAUM0455

1. Centerstand

The operation of the centerstand


should be checked before each ride, 6
and the pivots and metal-to-metal con-
tact surfaces should be lubricated if
Rear brake lever necessary.
EWA11301

WARNING
If the centerstand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the centerstand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.

6-17
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23272
Recommended lubricant: Checking the front fork
Lithium-soap-based grease
The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.

To check the condition


Check the inner tubes for scratches,
ZAUM0569
damage and excessive oil leakage.
ECA10590

To check the operation NOTICE


1. Place the vehicle on a level sur- If any damage is found or the front
face and hold it in an upright posi- fork does not operate smoothly,
tion. WARNING! To avoid injury, have a Yamaha dealer check or re-
6 securely support the vehicle so pair it.
there is no danger of it falling
over. [EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.

6-18
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU45511 EAU23291 EAUM1404

Checking the steering Checking the wheel bearings Battery


Worn or loose steering bearings may The front and rear wheel bearings must
cause danger. Therefore, the operation be checked at the intervals specified in 1 2
of the steering must be checked as fol- the periodic maintenance and lubrica-
lows at the intervals specified in the pe- tion chart. If there is play in the wheel
riodic maintenance and lubrication hub or if the wheel does not turn
chart. smoothly, have a Yamaha dealer check
1. Place the vehicle on the center- the wheel bearings.
stand. WARNING! To avoid inju-
ry, securely support the vehicle ZAUM0570

so there is no danger of it falling 1. Battery


over. [EWA10751] 2. Fuse
2. Hold the lower ends of the front
fork legs and try to move them for- A poorly maintained battery will corrode
ward and backward. If any free and discharge quickly. The electrolyte 6
play can be felt, have a Yamaha level, battery lead connections and
dealer check or repair the steering. breather hose routing should be
checked before each ride and at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.

To check the electrolyte level


1. Place the scooter on a level sur-
face and hold it in an upright posi-
tion.
ZAUM0323

6-19
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PERIODIC MAINTENANCE AND ADJUSTMENT


distilled water, as tap water con- ● KEEP THIS AND ALL BATTER-
TIP
tains minerals that are harmful IES OUT OF THE REACH OF
Make sure that the scooter is posi-
to the battery. [ECA10611] CHILDREN.
tioned straight up when checking the EWA10760
electrolyte level. WARNING 5. Check and, if necessary, tighten
the battery lead connections and
2. Remove panel B. (See page 6-6.) ● Electrolyte is poisonous and
correct the breather hose routing.
3. Check the electrolyte level in the dangerous since it contains sul-
battery. furic acid, which causes severe
To store the battery
burns. Avoid any contact with
1. If the scooter will not be used for
skin, eyes or clothing and al-
more than one month, remove the
ways shield your eyes when
battery, fully charge it, and then
1 UPPER
+
working near batteries. In case
place it in a cool, dry place.
LOWER 2 of contact, administer the fol-
NOTICE: When removing the
lowing FIRST AID.
battery, be sure the key is
• EXTERNAL: Flush with plenty
6 turned to “ ”, then disconnect
of water.
the negative lead before discon-
• INTERNAL: Drink large quan-
ZAUM0106
necting the positive lead. [ECA16302]
1. Maximum level mark tities of water or milk and im-
2. If the battery will be stored for more
2. Minimum level mark mediately call a physician.
than two months, check the specif-
• EYES: Flush with water for 15
ic gravity of the electrolyte at least
TIP minutes and seek prompt
once a month and fully charge the
The electrolyte should be between the medical attention.
battery whenever necessary.
minimum and maximum level marks. ● Batteries produce explosive hy-
3. Fully charge the battery before in-
drogen gas. Therefore, keep
4. If the electrolyte is at or below the stallation. NOTICE: When install-
sparks, flames, cigarettes, etc.,
minimum level mark, add distilled ing the battery, be sure the key
away from the battery and pro-
water to raise it to the maximum is turned to “ ”, then connect
vide sufficient ventilation when
level mark. NOTICE: Use only the positive lead before con-
charging it in an enclosed
necting the negative lead. [ECA16840]
space.
6-20
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PERIODIC MAINTENANCE AND ADJUSTMENT


4. After installation, make sure that EAU23503
Specified fuse:
the battery leads are properly con- Replacing the fuse
7.5 A
nected to the battery terminals and
that the breather hose is properly 1 2 3. Turn the key to “ ” and turn on
routed, in good condition, and not the electrical circuits to check if the
obstructed. NOTICE: If the devices operate.
breather hose is positioned in 4. If the fuse immediately blows
such a way that the frame is ex- again, have a Yamaha dealer
posed to electrolyte or gas ex- check the electrical system.
pelled from the battery, the
frame could suffer structural ZAUM0570

and external damages. [ECA10601] 1. Battery


2. Fuse

The fuse holder is located behind panel


B. (See page 6-6.) 6
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “ ” and turn off all
electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15131]

6-21
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAUM2930 EAU24133

Replacing a headlight bulb Replacing the tail/brake light


If a headlight bulb burns out, replace it bulb
as follows. 1. Remove the tail/brake light lens by
1. Place the scooter on the center- removing the screws.
stand.
2. Remove cowling A. (See page
6-6.)
1
3. Unhook the headlight bulb holder,
and then remove the burnt out 1 ZAUM0904

1. Tail/brake light bulb


bulb.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
ZAUM0573
wise until it stops.
1. Screw 4. Install the lens by installing the
6 3 screws. NOTICE: Do not over-
1 2. Remove the burnt-out bulb by tighten the screws, otherwise
pushing it in and turning it counter- the lens may break. [ECA10681]
2 clockwise.
ZAUM0901

1. Unhook.
2. Headlight bulb
3. Headlight bulb holder

4. Place a new bulb into position, and


then secure it with the bulb holder.
5. Install the cowling.
6. Have a Yamaha dealer adjust the
headlight beam if necessary.

6-22
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24204 EAU25861
heaters or furnaces. Gasoline or
Replacing a turn signal light Troubleshooting gasoline vapors can ignite or ex-
bulb Although Yamaha scooters receive a plode, causing severe injury or
1. Remove the turn signal light lens thorough inspection before shipment property damage.
by removing the screw. from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
1 compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your scooter re-
ZAUM0589
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
1. Screw
the necessary tools, experience, and 6
2. Remove the burnt-out bulb by know-how to service the scooter prop-
pushing it in and turning it counter- erly.
clockwise. Use only genuine Yamaha replace-
3. Insert a new bulb into the socket, ment parts. Imitation parts may look like
push it in, and then turn it clock- Yamaha parts, but they are often inferi-
wise until it stops. or, have a shorter service life and can
4. Install the lens by installing the lead to expensive repair bills.
screw. NOTICE: Do not over- EWA15141

tighten the screw, otherwise the WARNING


lens may break. [ECA11191] When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
6-23
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU25963

Troubleshooting chart

1. Fuel There is
Check the compression.
enough fuel.
Check the fuel level in
the fuel tank.
There is The engine does not start.
Supply fuel.
no fuel. Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the
electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.

3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and
6 Wet
spark plug gap, or replace the spark plug. operate the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over


The battery is good.
quickly.
Operate the The engine does not start. Have a
electric starter. Yamaha dealer check the vehicle.
The engine turns over Check fluid, recharge,
slowly. check connections.

6-24
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SCOOTER CARE AND STORAGE


EAU37833 EAU26094
ucts onto seals, gaskets and wheel
Matte color caution Care axles. Always rinse the dirt and de-
ECA15192
While the open design of a scooter re- greaser off with water.
NOTICE veals the attractiveness of the technol-
Some models are equipped with ogy, it also makes it more vulnerable. Cleaning
matte colored finished parts. Be Rust and corrosion can develop even if ECA10783

sure to consult a Yamaha dealer for high-quality components are used. A NOTICE
advice on what products to use be- rusty exhaust pipe may go unnoticed ● Avoid using strong acidic wheel
fore cleaning the vehicle. Using a on a car, however, it detracts from the cleaners, especially on spoked
brush, harsh chemical products or overall appearance of a scooter. Fre- wheels. If such products are
cleaning compounds when cleaning quent and proper care does not only used on hard-to-remove dirt, do
these parts will scratch or damage comply with the terms of the warranty, not leave the cleaner on the af-
their surface. Wax also should not but it will also keep your scooter looking fected area any longer than in-
be applied to any matte colored fin- good, extend its life and optimize its structed. Also, thoroughly rinse
ished parts. performance. the area off with water, immedi-
ately dry it, and then apply a cor-
Before cleaning rosion protection spray.
1. Cover the muffler outlet with a ● Improper cleaning can damage 7
plastic bag after the engine has plastic parts (such as cowlings,
cooled down. panels, windshields, headlight
2. Make sure that all caps and covers lenses, meter lenses, etc.) and
as well as all electrical couplers the mufflers. Use only a soft,
and connectors, including the clean cloth or sponge with wa-
spark plug cap, are tightly in- ter to clean plastic. However, if
stalled. the plastic parts cannot be thor-
3. Remove extremely stubborn dirt, oughly cleaned with water, di-
like oil burnt onto the crankcase, luted mild detergent with water
with a degreasing agent and a may be used. Be sure to rinse
brush, but never apply such prod-
7-1
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SCOOTER CARE AND STORAGE


off any detergent residue using Test the product on a small hid-
TIP
plenty of water, as it is harmful den part of the windshield to
Salt sprayed on roads in the winter may
to plastic parts. make sure that it does not leave
remain well into spring.
● Do not use any harsh chemical any marks. If the windshield is
products on plastic parts. Be scratched, use a quality plastic 1. Clean the scooter with cold water
sure to avoid using cloths or polishing compound after and a mild detergent after the en-
sponges which have been in washing. gine has cooled down. NOTICE:
contact with strong or abrasive Do not use warm water since it
cleaning products, solvent or After normal use increases the corrosive action
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild of the salt. [ECA10791]
movers or inhibitors, brake flu- detergent, and a soft, clean sponge, 2. Apply a corrosion protection spray
id, antifreeze or electrolyte. and then rinse thoroughly with clean on all metal, including chrome- and
● Do not use high-pressure wash- water. Use a toothbrush or bottlebrush nickel-plated, surfaces to prevent
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt corrosion.
they cause water seepage and and insects will come off more easily if
deterioration in the following ar- the area is covered with a wet cloth for After cleaning
eas: seals (of wheel and swing- a few minutes before cleaning. 1. Dry the scooter with a chamois or
7 arm bearings, fork and brakes), an absorbing cloth.
electric components (couplers, After riding in the rain, near the sea or 2. Use a chrome polish to shine
connectors, instruments, on salt-sprayed roads chrome, aluminum and stainless-
switches and lights), breather Since sea salt or salt sprayed on the steel parts, including the exhaust
hoses and vents. roads during winter are extremely cor- system. (Even the thermally in-
● For scooters equipped with a rosive in combination with water, carry duced discoloring of stainless-
windshield: Do not use strong out the following steps after each ride in steel exhaust systems can be re-
cleaners or hard sponges as the rain, near the sea or on salt- moved through polishing.)
they will cause dulling or sprayed roads.
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
7-2
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SCOOTER CARE AND STORAGE


3. To prevent corrosion, it is recom- ECA10800 EAU26303

mended to apply a corrosion pro- NOTICE Storage


tection spray on all metal, ● Apply spray oil and wax spar-
including chrome- and nickel-plat- ingly and make sure to wipe off Short-term
ed, surfaces. any excess. Always store your scooter in a cool, dry
4. Use spray oil as a universal clean- ● Never apply oil or wax to any place and, if necessary, protect it
er to remove any remaining dirt. rubber and plastic parts, but against dust with a porous cover. Be
5. Touch up minor paint damage treat them with a suitable care sure the engine and the exhaust sys-
caused by stones, etc. product. tem are cool before covering the scoot-
6. Wax all painted surfaces. ● Avoid using abrasive polishing er.
ECA10820
7. Let the scooter dry completely be- compounds as they will wear NOTICE
fore storing or covering it. away the paint.
EWA10942 ● Storing the scooter in a poorly
WARNING TIP ventilated room or covering it
Contaminants on the brakes or tires ● Consult a Yamaha dealer for ad- with a tarp, while it is still wet,
can cause loss of control. vice on what products to use. will allow water and humidity to
● Make sure that there is no oil or ● Washing, rainy weather or humid seep in and cause rust.
wax on the brakes or tires. If climates can cause the headlight ● To prevent corrosion, avoid 7
necessary, clean the brake lens to fog. Turning the headlight damp cellars, stables (because
discs and brake linings with a on for a short period of time will of the presence of ammonia)
regular brake disc cleaner or ac- help remove the moisture from the and areas where strong chemi-
etone, and wash the tires with lens. cals are stored.
warm water and a mild deter-
gent. Long-term
● Before operating the scooter Before storing your scooter for several
test its braking performance months:
and cornering behavior. 1. Follow all the instructions in the
“Care” section of this chapter.

7-3
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SCOOTER CARE AND STORAGE


2. Drain the carburetor float chamber spark plug electrodes while °C (90 °F)]. For more information
by loosening the drain bolt; this will turning the engine over. on storing the battery, see page
prevent fuel deposits from building [EWA10951] 6-19.
up. Pour the drained fuel into the e. Remove the spark plug cap
TIP
fuel tank. from the spark plug, and then
Make any necessary repairs before
3. Fill up the fuel tank and add fuel install the spark plug and the
storing the scooter.
stabilizer (if available) to prevent spark plug cap.
the fuel tank from rusting and the 5. Lubricate all control cables and the
fuel from deteriorating. pivoting points of all levers and
4. Perform the following steps to pro- pedals as well as of the side-
tect the cylinder, piston rings, etc. stand/centerstand.
from corrosion. 6. Check and, if necessary, correct
a. Remove the spark plug cap the tire air pressure, and then lift
and spark plug. the scooter so that both of its
b. Pour a teaspoonful of engine oil wheels are off the ground. Alterna-
into the spark plug bore. tively, turn the wheels a little every
c. Install the spark plug cap onto month in order to prevent the tires
7 the spark plug, and then place from becoming degraded in one
the spark plug on the cylinder spot.
head so that the electrodes are 7. Cover the muffler outlet with a
grounded. (This will limit spark- plastic bag to prevent moisture
ing during the next step.) from entering it.
d. Turn the engine over several 8. Remove the battery and fully
times with the starter. (This will charge it. Store it in a cool, dry
coat the cylinder wall with oil.) place and charge it once a month.
WARNING! To prevent dam- Do not store the battery in an ex-
age or injury from sparking, cessively cold or warm place [less
make sure to ground the than 0 °C (30 °F) or more than 30

7-4
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SPECIFICATIONS
Dimensions: Starting system: Spark plug(s):
Overall length: Electric starter and kickstarter Manufacturer/model:
1685 mm (66.3 in) Lubrication system: NGK/BR8HS
Overall width: Separate lubrication (Yamaha autolube) Spark plug gap:
CW50 675 mm (26.6 in) Engine oil: 0.6–0.7 mm (0.024–0.028 in)
CW50L 675 mm (26.6 in) Type: Clutch:
CW50N 718 mm (28.3 in) YAMALUBE 2S or 2-stroke engine oil Clutch type:
Overall height: (JASO FC grade) or (ISO EG-C or EG-D Dry, centrifugal automatic
CW50 1058 mm (41.7 in) grade) Transmission:
CW50L 1058 mm (41.7 in) Engine oil quantity: Primary reduction ratio:
CW50N 1070 mm (42.1 in) Quantity: 1
Seat height: 1.10 L (1.16 US qt, 0.97 Imp.qt) Final drive:
768 mm (30.2 in) Final transmission oil: Gear
Wheelbase: Type: Secondary reduction ratio:
1172 mm (46.1 in) SAE 10W-30 type SE motor oil 12.923 (52/13x42/13)
Ground clearance: Quantity: Transmission type:
124 mm (4.88 in) 0.11 L (0.12 US qt, 0.10 Imp.qt) V-belt automatic
Minimum turning radius: Air filter: Chassis:
1773 mm (69.8 in) Air filter element: Frame type:
Weight: Wet element Underbone
Curb weight: Fuel: Caster angle:
82 kg (181 lb) Recommended fuel: 27.00 °
Engine: Premium unleaded gasoline only Trail:
Engine type: Fuel tank capacity: 90 mm (3.5 in) 8
Air cooled 2-stroke 5.3 L (1.40 US gal, 1.17 Imp.gal) Front tire:
Cylinder arrangement: Fuel reserve amount: Type:
Single cylinder CW50 1.2 L (0.32 US gal, 0.26 Imp.gal) Tubeless
Displacement: CW50L 1.2 L (0.32 US gal, 0.26 Imp.gal) Size:
49 cm³ CW50N 1.5 L (0.40 US gal, 0.33 Imp.gal) CW50 120/90-10 57L
Bore × stroke: Carburetor: CW50L 120/70-12 51L
40.0 × 39.2 mm (1.57 × 1.54 in) Type × quantity: CW50N 120/90-10 57L
Compression ratio: PYA-12 x 1
7.22 : 1

8-1
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SPECIFICATIONS
Manufacturer/model: Front wheel: Rear suspension:
CW50 PIRELLI / SL90 Wheel type: Type:
CW50L PIRELLI / EVO21 Cast wheel Unit swing
CW50N PIRELLI / SL90 Rim size: Spring/shock absorber type:
Rear tire: CW50 10xMT3.00 Coil spring/oil damper
Type: CW50L 12xMT3.50 Wheel travel:
Tubeless CW50N 10xMT3.00 CW50 70.0 mm (2.76 in)
Size: Rear wheel: CW50L 67.0 mm (2.64 in)
CW50 150/80-10 65L Wheel type: CW50N 70.0 mm (2.76 in)
CW50L 130/70-12 56L Cast wheel Electrical system:
CW50N 150/80-10 65L Rim size: Ignition system:
Manufacturer/model: CW50 10xMT4.00 DC CDI
CW50 PIRELLI / SL90 CW50L 12xMT3.50 Charging system:
CW50L PIRELLI / EVO22 CW50N 10xMT4.00 AC magneto
CW50N PIRELLI / SL90 Front brake: Battery:
Loading: Type: Model:
Maximum load: Single disc brake CB4-LB(GS), YB4L-B(YUASA)
185 kg (408 lb) Operation: Voltage, capacity:
(Total weight of rider, passenger, cargo and Right hand operation 12 V, 4.0 Ah
accessories) Specified brake fluid: Headlight:
Tire air pressure (measured on cold DOT 4 Bulb type:
tires): Rear brake: Incandescence
Loading condition: Type: Bulb voltage, wattage × quantity:
8 0–90 kg (0–198 lb) Drum brake Headlight:
Front: Operation: 12 V, 25.0 W/25.0 W × 2
150 kPa (1.50 kgf/cm², 22 psi) Left hand operation Tail/brake light:
Rear: Front suspension: 12 V, 5.0 W/21.0 W × 1
150 kPa (1.50 kgf/cm², 22 psi) Type: Front turn signal light:
Loading condition: Telescopic fork 12 V, 10.0 W × 2
90–185 kg (198–408 lb) Spring/shock absorber type: Rear turn signal light:
Front: Coil spring/oil damper 12 V, 10.0 W × 2
150 kPa (1.50 kgf/cm², 22 psi) Wheel travel: Meter lighting:
Rear: 70.0 mm (2.76 in) CW50 12 V, 1.2 W × 3
150 kPa (1.50 kgf/cm², 22 psi) CW50L 12 V, 1.2 W × 3

8-2
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SPECIFICATIONS
Meter lighting:
CW50N EL (Electroluminescent)
High beam indicator light:
CW50 12 V, 2.0 W × 1
CW50L 12 V, 2.0 W × 1
High beam indicator light:
CW50N LED
Oil level warning light:
CW50 12 V, 2.0 W × 1
CW50L 12 V, 2.0 W × 1
Oil level warning light:
CW50N LED
Turn signal indicator light:
CW50 12 V, 2.0 W × 2
CW50L 12 V, 2.0 W × 2
Turn signal indicator light:
CW50N LED x1
Fuel level warning light:
CW50N LED
Fuses:
Main fuse:
7.5 A

8-3
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CONSUMER INFORMATION
EAU48612 EAU26410 EAU26490

Identification numbers Vehicle identification number Model label


Record the vehicle identification num-
ber and model label information in the
spaces provided below for assistance 1
when ordering spare parts from a
Yamaha dealer or for reference in case
the vehicle is stolen.

VEHICLE IDENTIFICATION
NUMBER: ZAUM0327 ZAUM0903

1. Vehicle identification number 1. Model label

The vehicle identification number is The model label is affixed to the bottom
stamped into the frame. of the seat. (See page 3-9.) Record the
information on this label in the space
TIP
MODEL LABEL INFORMATION: provided. This information will be need-
The vehicle identification number is
ed when ordering spare parts from a
used to identify your vehicle and may
Yamaha dealer.
be used to register it with the licensing
authority in your area.

9-1
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INDEX
A Fuel gauge (CW50/CW50L) ....................3-4 Shock absorber assembly, adjusting
Acceleration and deceleration ................ 5-2 Fuel level warning light (CW50N)............3-3 (CW50L model only)........................... 3-10
Air filter element, cleaning ...................... 6-9 Fuse, replacing......................................6-21 Spark plug, checking .............................. 6-7
Anti-theft device housing ...................... 3-10 H Specifications.......................................... 8-1
B Handlebar switches .................................3-5 Speedometer unit (CW50/CW50L) ......... 3-3
Battery .................................................. 6-19 Headlight bulb, replacing.......................6-22 Speedometer unit (CW50N) ................... 3-4
Brake fluid, changing ............................ 6-16 High beam indicator light.........................3-2 Starting a cold engine ............................. 5-1
Brake fluid level, checking .................... 6-15 Horn switch .............................................3-5 Starting off .............................................. 5-2
Brake lever, front .................................... 3-5 I Start switch ............................................. 3-5
Brake lever, rear ..................................... 3-6 Identification numbers .............................9-1 Steering, checking ................................ 6-19
Brake levers, lubricating ....................... 6-17 Indicator lights and warning lights ...........3-2 Storage ................................................... 7-3
Brake pads and shoes, checking.......... 6-14 K T
Braking ................................................... 5-3 Kickstarter ...............................................3-9 Tail/brake light bulb, replacing .............. 6-22
C L Throttle grip and cable, checking and
Cables, checking and lubricating.......... 6-16 Luggage hook .......................................3-11 lubricating ........................................... 6-16
Carburetor,adjusting ............................. 6-10 M Throttle grip free play, checking............ 6-10
Care........................................................ 7-1 Tires...................................................... 6-10
Main switch/steering lock ........................3-1
Catalytic converter.................................. 3-8 Troubleshooting .................................... 6-23
Maintenance and lubrication, periodic.....6-3
Centerstand, checking and Troubleshooting chart ........................... 6-24
Maintenance, emission control system ...6-2
lubricating ........................................... 6-17 Turn signal indicator light (CW50N)........ 3-2
Matte color, caution.................................7-1
Cowling and panels, removing and Turn signal indicator lights
Model label..............................................9-1
installing ............................................... 6-6 (CW50/CW50L) .................................... 3-2
O
D Turn signal light bulb, replacing ............ 6-23
Oil level warning light ..............................3-2
Dimmer switch ........................................ 3-5 Turn signal switch ................................... 3-5
P
E V
Parking ....................................................5-4
Engine break-in ...................................... 5-4 Vehicle identification number.................. 9-1
Part locations ..........................................2-1
Engine oil................................................ 3-8 W
R
F Wheel bearings, checking..................... 6-19
Rear brake lever free play, adjusting ....6-13
Final transmission oil .............................. 6-8 Wheels.................................................. 6-13
S
Front brake lever free play, checking ... 6-13 Safe-riding points ....................................1-5
Front fork, checking .............................. 6-18 Safety information ...................................1-1
Fuel......................................................... 3-7 Seat.........................................................3-9
Fuel and 2-stroke engine oil tank caps... 3-6 Securing bracket .....................................3-9
Fuel consumption, tips for reducing........ 5-3

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MBK Industrie
Z.I. de Rouvroy 02100 Saint Quentin
PRINTED IN FRANCE
2012.11 (E)

PANTONE285C

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