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Resins for

Metal & Protective Coatings

SOLUTIONS FOR EVERY NEED


Creating the solution together
Resins for Metal & Protective Coatings
SOLUTIONS FOR EVERY NEED

Akzo Nobel Resins’ solutions for the metal and protective With a widely established reputation in resins and world-class
coatings market take the form of high-quality systems research capacity into alternative chemistries, our business
based on high-solids, waterborne and traditional unit aims to provide customers worldwide with products that
technologies. meet the appearance, durability and environmental compliance
your end-users demand. Our commitment to consistent quality

Akzo Nobel Resins and added value in products, services and logistics is
underscored by quality standards such as ISO 9001.

CREATING THE SOLUTION TOGETHER The current trends in general metal applications are towards
optimum appearance and ease of application, linked with high
adhesion, durability and compliance with environmental
legislation. Although alkyd technology is dominant in these
sectors, the use of two-component and waterborne systems is
Akzo Nobel Resins is a leading global player in specialized resins clearly growing. With our broad product range we can offer
you a solution for every need. Our future product development
for coatings and printing inks. The company is an international is focused on VOC-compliant and two-component resin
systems.
technology leader in resins for automotive OEM coatings. In a
In the marine, heavy-duty and maintenance market, emissions
selected number of other segments of the coatings resin market legislation and the demand for isocyanate-free coatings has
led, among other things, to the development of all-acrylic
it holds strong positions, e.g. in resins for vehicle refinish coatings, systems. For our customers in these sectors, global supply
dependability is also of essential importance. As an
plastic coatings, industrial wood coatings and for general metal and independent business unit of the worldwide Akzo Nobel
organization, our presence in Europe, North and South
protective coatings. The company holds a number-two position America and the Asian Pacific Region makes us a dependable
and co-operative supplier.
world-wide in resins for printing inks and concentrates on the offset Segmentteam Metal & Protective Coatings
On the following pages, you will find a selection of the
market. Production and sales are carried out from more than 24 Akzo Nobel Resins products and technologies available for the
Technical Service Manager metal and protective coatings market. Our technical support
locations worldwide, with more than 1400 employees. Metal & Protective Coatings Paul Dolphijn personnel and area managers will be pleased to provide you
with any additional information.
tel. +31 164 276 492
fax +31 164 276 433 With our broad product range we can offer you a solution
for every need. Our future product development is focused
e-mail: paul.dolphijn@akzonobel.com on VOC-compliant and two component resin systems.

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Selection of Akzo Nobel Resins products & technologies
for metal & protective coatings

SOLVENTBORNE RESINS

PROPERTIES RESIN NAME RESIN TYPE*** % OH ON SOLID % NON-VOLATILES SOLVENTS COLOUR TYPICAL VISCOSITY REMARKS

Resins for baking systems Pa.s at 23ºC**


Alkyds
Standard grade Setal 84 XX-70* SOA 3 68 - 70 Xylene max. 2 Gardner 4.1 - 6.1
Anti sagging Setal 90084 BX-67* SCA modified SOA 3 65 - 68 Xylene/Butanol n.a. 2.0 - 4.0
Good adhesion Setal 118 XX-60 SOA n.a. 59 - 61 Xylene max. 8 Gardner 4.0 - 6.5
Good pigment wetting Setal 209 XX-60* SOA 3 58 - 60 Xylene max. 4 Gardner 1.8 - 3.9

Polyesters
Standard Setal 173 VS-60 SPE n.a. 59 - 61 Solvesso 100/Xylene/Methoxy propanol max. 4 Gardner 1.1 - 1.8
Anti sagging Setal 90173 SS-50 SCA modified SPE n.a. 49 - 52 Solvesso 100/Xylene/Methoxy propanol n.a. 0.6 - 1.2
Extra hardness Setal 183 XX-60 SPE n.a. 59 - 61 Xylene max. 7 Gardner 0.8 - 1.2

Acrylics
High solids Setalux 1756 VV-65 TSA n.a. 64 - 66 Solvesso 100 max. 125 APHA 3.0 - 4.5

Amino resins
Butylated standard grade Setamine US-138 BB -70 MF n.a. 68 - 72 Butanol max. 50 APHA 1.1 - 1.7
Butylated high reactivity Setamine US-136 BB-57 MF n.a. 54 - 58 Isobutanol max. 50 APHA 0.58 - 0.74
Butylated economy grade Setamine US-132 BB-71 MF n.a. 69 - 73 Butanol max. 50 APHA 7.0 - 11.0
Partly methylated standard grade Setamine MS-152 IB-70 MF n.a. 67 - 72 Isobutanol max. 50 APHA 1.0 - 5.0
Standard grade Setamine US-320 BB-70 BF n.a. 69 - 71 Butanol max. 50 APHA 0.6 - 1.3

Resins for air drying 1 component systems


Alkyds n.a.
Standard grade Setal 270 WS-70* LOA n.a. 69 - 71 White spirit max. 6 Gardner 2.2 - 4.0
Fast drying Setal 16 LV WS-70 LOA n.a. 69 - 71 White spirit max. 6 Gardner 2.6 - 4.0
High solids Setal 293 LOA n.a. min. 97 Xylene max. 8 Gardner 1.5 - 2.9
High viscous Setal 62 EHV WS-60 LOA n.a. 59 - 61 White spirit max. 6 Gardner 2.5 - 5.0
Thixotropic Setal 1961 WS-60 LOA n.a. 59 - 61 White spirit max. 5 Gardner 2.5 - 3.5
Good yellowing resistance Setal 196 XX-65 MOA n.a. 64 - 66 Xylene max. 7 Gardner 3.7 - 7.5
Moisture resistance Setal 772 WS-50 MOA n.a. 49 - 51 White spirit max. 7 Gardner 1.1 - 1.6
Standard grade Setal 142 XX-60 SOA n.a. 59 - 61 Xylene max. 5 Gardner 2.7 - 4.7
Standard grade Setal 199 SS-55 MOA n.a. 54 - 56 White spirit/Xylene/n-Butanol max. 7 Gardner 5.2 - 10

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PROPERTIES RESIN NAME RESIN TYPE*** % OH ON SOLID % NON-VOLATILES SOLVENTS COLOUR TYPICAL VISCOSITY REMARKS

Resins for 2 component sys t e m s Pa.s at 23ºC**


Hydroxy functional acrylics: good quality and chemical re s i s ta n c e
Primer
Standard grade Setalux 1186 SS-60 APO 3.0 60 - 62 Xylene/Solvesso 10 0 / B u t y l a c e ta t e max. 100 APHA 1.6 - 2.5
Fast drying Setalux 1197 SS-40 APO 1.1 39 - 41 B u t y l a c e ta t e max. 100 APHA 2.2 - 4.4
U n i ve rsal adhesion Setalux 1196 XX-60* APO 2.6 59 - 61 Xylene max. 50 APHA 1.2 - 2.4
Economy grade Setalux 1182 SS-55* APO 1.8 54 - 56 Xylene/Butylacetate max. 50 APHA 0.7 - 1.6

Topcoat
S ta n d a rd grade Setalux 1151 XX-51* APO 4.4 50 - 52 Xylene max. 60 APHA 0.7 - 1.3
Improved outdoor durability Setalux 1152 SS-51 APO 4.2 50 - 52 Xylene/Solvesso 100/Butylacetate max. 75 APHA 0.7 - 1.4
Medium solids Setalux 1753 XS-65* APO 4.2 64 - 66 Xylene/Butylacetate max. 50 APHA 2.5 - 4.4
High solids Setalux 1901 SS-75 APO 5.4 74 - 76 B u t y l a c e ta t e max. 75 APHA 2.4 - 4.0
Exterior durability Setalux 1190 SS-61 APO 4.5 60 - 62 Xylene/Methoxy propyl acetate max. 50 APHA 5.5 - 11.3
Medium solids, high durability Setalux 1198 SS-70 APO 4.2 69 - 71 B u t y l a c e ta t e max. 50 APHA 6.0 - 12
One coat system Setalux 1199 XS-60 APO 3.5 59 - 61 Xylene/Solvesso 10 0 / B u t y l a c e ta t e max. 50 APHA 3.6 - 7.2

Hydroxy functional polyesters: elasticity; very high chemical re s i s ta n c e


Anti graffiti Setal 166 SS-80 PPO 5.8 78 - 80 Butylacetate/Xylene max. 200 APHA 2.5 - 4.6
Standard grade Setal 169 SS-67 PPO 8.0 66 - 68 Butylacetate/Xylene max. 300 APHA 4.2 - 8.0
High solids Setal 1615 SS-75 PPO 4.4 74 - 76 Xylene/Butylacetate max. 250 APHA 2.5 - 4.2
High flexibility Setal 168 SS-80 PPO 4.3 78 - 80 Butylacetate/Xylene max. 300 APHA 1.6 - 3.0

All acrylic systems: easy application and outdoor durability


Setalux 8403 SS-55 AAS n.a. 55 - 57 B u t y l a c e ta t e max. 250 APHA 2.1 - 4.3
N o n - i s o c ya n a t e, high gloss To combine with each other
Setalux 8503 SS-60 AAS n.a. 59 - 61 B u t y l a c e ta t e max. 100 APHA 0.2 - 0.4
Setalux 8402 XS-55 AAS n.a. 55 - 57 Xylene/Butylacetate max. 250 APHA 8.6 - 14.0
Non-isocyanate, fast drying To combine with each other
Setalux 8502 BX-60 AAS n.a. 59 - 61 Xylene/Butanol max. 100 APHA 1.3 - 2.5

Ketamine Acetoacetat systems: isocyanate free or very fast primer


Setalux 7202 XX-50 KTA 1.2 49 - 51 Xylene max. 200 APHA 0.5 - 1.2
Standard grade To combine with each other
Setalux 7002 BX-55 KTA n.a. 55 Xylene/Butanol max. 9 Gardner n.a.
Flexibility modifier Setal 7168 XX-75 KTA n.a. 73 - 75 Xylene max. 2 Gardner 0.3 - 1.0

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WATERBORNE AND WATER-SOLUBLE RESINS

P R O P E RT I E S RESIN NAME RESIN TYPE*** % OH ON SOLID % NON-VOLATILES SOLVENTS COLOUR TYPICAL VISCOSITY REMARKS

Resins for baking sys t e m s Pa.s at 23ºC**


Alkyds
Water-soluble Setal 146 SS-70 water-thinnable SOA n.a. 69 - 71 Methoxy propanol/Xylene max. 5 G a rd n e r 1.5 - 4.4
Waterborne economy grade Setal 6001 AQ-45 WBA n.a. 44 - 46 D e m i n e ra l i zed water n.a. 0.2 - 0.5

Melamines
Water-soluble Setamine MS-152 IB-70 MF n.a. 68 - 72 I s o b u ta n o l max. 50 APHA 1.0 - 5.0
Waterborne Setamine MS-155 AQ-80 MF n.a. 78 - 82 Water max. 50 APHA 2.0 - 4.0

Resins for air drying 1 component sys t e m s


Acrylics
Standard grade Setalux 6761 AQ-44 AWD n.a. 43 - 45 D e m i n e ra l i zed water n.a. n.a.
More flexible Setalux 6762 AQ-44 AWD n.a. 42 - 44 D e m i n e ra l i zed water n.a. n.a.

Alkyds
Standard grade Setal 6001 AQ-45 WBA n.a. 44 - 46 Demineralized water n.a. 0.2 - 0.5
Non ye l l ow i n g Setal 6003 AQ-40 WBA n.a. 39 - 41 D e m i n e ra l i zed water/Butyl glycol n.a. 0.1 - 1.0

Resins for 2 component sys t e m s


Hydroxylated acrylics
Topcoat Setalux 6500 AQ-42 WACW 4.2 41 - 43 Demineralized water/Butyl glycol n.a. 0.5 - 1.5
High layer thickness Setalux 6501 AQ-42 WACW 4.2 40 - 43 Demineralized water/Butyl glycol n.a. 0.1 - 1.0
Textured topcoat Setalux 6520 AQ-45 WACW 3.2 44 - 46 D e m i n e ra l i zed water n.a. n.a.

All acrylics
Setalux 8455 AQ-36 WB AA n.a. 35 - 37 Demineralized water/Butyl glycol n.a. n.a.
Non isocyanate, standard grade
Setalux 8550 AQ-50 WB AA n.a. 48 - 52 D e m i n e ra l i zed water n.a. n.a. In combination with Setalux 8455 AQ-36

Good adhesion on KTL-substrate Setalux 8551 AQ-45 WB AA n.a. 42 - 46 Demineralized water n.a. n.a. In combination with Setalux 8455 AQ-36
APE free version of Setalux 8550*** Setalux 8552 AQ-50 WB AA n.a. 48 - 52 D e m i n e ra l i zed water n.a. n.a. In combination with Setalux 8455 AQ-36

Notes * Other delivery forms ava i l a b l e


* * Values are indicative ave ra g e s. For actual specifications and measuring methods see data s h e e t s
*** Explanation Resin Ty p e s
AAL Styrene and acrylic modified alkyds LOA Long Oil Alkyd SPE Saturated Po l ye s t e r
AAS All Acrylic Isocyanate-free System MF Melamine-Formaldehyde TSA Thermosetting Acrylic
APO Acrylic Po l yo l MOA Medium Oil Alkyd UF Urea-Formaldehyde
AWD Acrylic Dispersion PPO Polyester Polyol WACW Waterborne Acrylic Po l yo l
BF Butylated Benzoguanamine-Formaldehyde SOA Short Oil Alkyd WBA Waterborne Alkyd
KTA Ketimine Acetoacetate (NCO-free) SCA Sag Control Agent WBAA Waterborne All Acrylic System
APE Alkyl Phenol Ethoxylate
n.a.=not applicable

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Highlight Waterborne Resins

Setalux 6520 AQ-45 Setal 6001 AQ-45 Setalux 6500 AQ-42 Formulations based on Setalux 6501 AQ-42 require a catalyst
An acrylic polyol dispersion with 3.2% OH (calculated on An airdrying short oil alkyd emulsion for anti-corrosion and An Acrylic polyol emulsion with 4.2% hydroxyl functional to achieve an optimal balance between potlife, drying,
non-volatiles), designed for glossy and textured coatings, wood primers where very low VOC is required; with suitable groups for durable, abrasion- and chemical resistant water hardness development and de-foaming, levelling, appearance;
with very good drying properties in combination with water reducible metal driers very fast drying properties can borne two-pack PUR paint systems. a broad application window results.
hydrophobic and hydrophilic poly-isocyanates, especially where be obtained. Very good adhesion on cold rolled steel and Setalux 6500 AQ-42 is now well known resin for two-pack
low VOC is required (VOC<200g/L). selected industrial plastics can be achieved. Good salt spray PUR topcoats. It’s our standard resin and it belongs to the Setalux 8455 AQ-36 and Setalux 8550 AQ-50
results without underrust with primer- topcoat systems are also top of this particular market. An Amine functional acrylic emulsion and an Epoxy functional
Main applications achieved. acrylic dispersion for easily mixable and fast drying two-pack
1 Textured coating with excellent glossy appearance and Application area isocyanate-free paint systems. The non toxic behavior and low
adhesion, for use with or without primers. A wide range of Setal 6003 AQ-40 Direct to metal as well as on pre-treated substrates co-solvent level can give an environmentally friendly product.
texture, gloss levels and levels of structure can be achieved An airdrying short oil alkyd emulsion that shows very good For topcoats where a low co-solvent level (VOC<250) Recently the Setalux 8551 AQ-45 and Setalux 8552 AQ-50
by minor changes in either the formulation or the drying properties, good elasticity, good yellowing resistance, is required have been introduced, both resins are Alkyl Phenol Ethoxylate-
application parameters. very good early water resistance and good outdoor durability For curing at ambient temperatures as well as elevated free.
2 Metal primers with good corrosion and adhesion (WOM). temperatures
properties, salt spray and water immersion test results. Industrial varnishes and pigmented topcoats for interior and Application area
Good recoatability can be achieved after several months Setal 146 SS-70 exterior applications to: The waterborne All Acrylic system is very easy to mix (hand
of drying. A water-thinnable (after neutralization with ammonia) short oil – Agricultural and earth moving equipment and machinery mixing). Curing at ambient as well as elevated temperatures.
alkyd resin for use in industrial and dipping primers with good – Structural steel For applications where a very low co-solvent level (VOC<150)
What makes this product very special is the controlled flow anti-corrosion properties and very good hydrolytic stability. – Electrical equipment is required.
after application; a similar formulation based on an acrylic It can be used for either stoving application when neutralized Outdoor:
polyol emulsion such as Setalux 6500 AQ-42 shows too much with dimethylethanolamine or for air drying applications when Setalux 6501 AQ-42 Industrial topcoats over waterborne epoxy primers for:
flow after application resulting in a reduction of the texture neutralized with triethylamine or AMP 90 (Lubrizol). Our new waterborne Acrylic polyol emulsion with 4.2% – Agricultural and earth moving equipment and machinery
pattern. hydroxyl functional groups for two-pack PUR paint systems. – Structural steel
This resin is an excellent example of what can be achieved by – Transport and lifting gear machinery
However, Setalux 6520 AQ-45 can also be used to obtain a applying our slogan ‘Creating the solution together’ and is the Indoor:
wide range of matt to semigloss topcoats; very good water result of a close co-operation with our customers. Setalux Industrial topcoats direct to metal for:
resistance is obtained with low sheen top coats over 6501 AQ-42 a successor, to 6500 AQ-42, reduces the – Low voltage electrical equipment
cataphorese primers. Accelerated weathering tests (500 light tendency to foaming and pinholing significantly. – Machinery
hours UVCON and 1000 hours Xenon) show gloss retention in – steel racks and office furniture
excess of 90% and 95%, respectively. Application area
Setalux 6501 AQ-42 can easily be hand-mixed with Major properties
Setalux 6761 AQ-44 hydrophilic hardeners, but high-shear mixing is recommended Setalux 8455 AQ-36 in combination with one of the epoxy
An aqueous styrene-acrylic dispersion with high water and with hydrophobic hardeners; top quality finishes can then be components are strongly related to our third generation
humidity resistance for use in a wide variety of coating achieved. It is recommended for the same application area as Solvent Borne AA-System Setalux 8403 and Setalux 8503.
applications, such as waterborne anti corrosion primers, the Setalux 6500 AQ-42. Both components are highly shear stable. The waterborne
high gloss topcoats and plastic coatings. All Acrylic system is directly pigmentable
Major properties The system has a very long potlife of more than 8 hours
Setalux 6762 AQ-44 Setalux 6501 AQ-42 and Setalux 6500 AQ-42 are similar in High layer thickness without foaming (No CO2 defects)
An aqueous styrene-acrylic dispersion that is more flexible many respects, such as: Fast drying
than Setalux 6761 AQ-44 and designed for primer good acceptability of pigments and high shear stable High gloss and excellent Xenon test results
formulations. Good results are obtained in the humidity high gloss and excellent durability
cabinet for primer-top coat systems. good water and chemical resistance
very good mechanical properties

Our products for the coatings industry are marketed under brand names,
such as Setal, Setalux and Setamine, which are registered trademarks in one
or more countries. All values, formulations and other data contained in our
product descriptions are averages, and are given in good faith but without
warranty. Further reference is made to our General Conditions of Sale.

The Netherlands, February 2001


10 11
Addresses
Internet: http://www.akzonobelresins.com

EUROPE & MIDDLE EAST ASIAN PACIFIC REGION


The Netherlands France Malaysia
Akzo Nobel Resins bv Akzo Nobel Resins Synthese (Malaysia) Sdn Bhd
Synthesebaan 1 (4612 RB) Z.I. de Venette Lot 7 Tangga Batu
P.O. Box 79 P.O. Box 217 Industrial Estate 76400
4600 AB Bergen op Zoom 60202 Compiègne Cedex Tanjung Keling, Melaka
Tel : +31 164 276911 Tel : +33 344 903051 Tel : +60 6351280-1/2/3
Fax : +31 164 276258 Fax : +33 344 903066 Fax : +60 63512805

Germany Indonesia
Akzo Nobel Resins bv AMERICAS P.T. Akzo Nobel Raung Resins
Verkaufsbüro Deutchland, U.S.A. JL. Rungkut Industri II No. 47
P.a.: Akzo Nobel Chemicals GmbH Akzo Nobel Resins Surabaya
Industriestr. 8, 46446 Emmerich P.O. Box 1950 Tel : +62 31 8420391
P.O. Box 100265, 46442 Emmerich Highway 341 East Fax : +62 31 8439477
Tel : +49 2822 74400 Baxley, Georgia 31515
Fax : +49 2822 74410 Tel : +1 912 367 3616 Singapore
Fax : +1 912 367 5754 Akzo Nobel South East Asia Pte. Ltd.
United Kingdom 510 Thomson Road # 14-01 SLF Building
Resinous Chemicals Ltd Akzo Nobel Resins Singapore 298135
Cross Lane, Dunston, 4730 Crittenden Drive Tel : +65 354 7741
Gateshead, P.O. Box 37510 Fax : +65 258 7523
Tyne and Wear, NE11 9HQ. Louisville, Kentucky 40233
Tel : +44 191 493 2525 Tel : +1 502 367 6111 China
Fax : +44 191 460 6270 Fax : +1 502 375 5477 Akzo Nobel (Hong Kong)
Unit A, 23/F, Manulife Tower
Akzo Nobel Resins Akzo Nobel Resins 169 Electric Road
North Woolwich Road 2904 Missouri Avenue North Point
Silvertown, London E16 2AF E. St. Louis, Illinois 62205 Hong Kong
Tel : +44 20 7473 7439 Tel : +1 618 271 6601 Tel : +852-25087758 / 64
Fax : +44 20 7473 7413 Fax : +1 618 874 5228 Fax : +852-25258414

Akzo Nobel Resins Akzo Nobel Resins & Vehicles Akzo Nobel China bv, Shanghai
1-5 Queen’s Road 21625 Oak Street Rep. Office
Hersham, Walton-on-Thames Matteson, Illinois 60443 Rm. 701-702, 708-710, Kerry
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Tel : +44 1932 233318 Fax : +1 708 481 5978 No 218, Tian Mu Xi Rd., Shanghai
Fax : +44 1932 233317 200070 PR China
Akzo Nobel Resins Tel : +86-21-63548848
Akzo Nobel UV Resins 500 Jersey Avenue Fax : +86-21-63548845/6
Bentcliffe Way P.O. Box 638
PO Box 1, Eccles New Brunswick, NJ 08903 Akzo Nobel China Beijing Rep. Office
Manchester M30 0BH Tel : +1 732 2472202 Rm. 1901-04 East Ocean Center
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Fax:+44 (0) 161 707 7775 100004 P.R. China
Argentina Tel : +86-10-65155724/8
Portugal Akzo Nobel Resins Fax : +86-10-65155730
Nares - resinas Naturais, Lda. Dardo Rocha 3108
Rua Prof. Antonio Magalhaes Mateus, 1640 Acassuso Thailand
nr. 65 Buenos Aires Synthese (Thailand) Co. Ltd.
3140 Santo Varao Tel : +54 11 4717 0533 2922/309, 29th Floor, Charn Issara
Portugal Fax : +54 11 4717 2123 Tower II
Tel : + 351 239 640 200 New Petchburi Road, Huay Kwang
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Akzo Nobel Ltda. Thailand
Italy Rodovia Raposo Tavares Km 18,5 Tel : +66 2 718 1670-1, 308 2088
Akzo Nobel Resins Jardim Arpoador, Butantã Fax : +66 2 319 7287
Via E. Vismara 80 (Zip) CEP 05577-300
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Tel : +39 0293525318/9 Brazil
Fax : +39 0293525325 Tel : 0055 11 3789 2327
Fax : 0055 11 3789 2202
Spain
Akzo Nobel Resins S.L.
Feixa Llarga 14-20
08040 Barcelona
Tel : +34 93 263 1491
Fax : +34 93 267 0898
Akzo Nobel Resins Creating the solution together

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