6000bph Pure Bottle Water Plant Offer1

WENZHOU GUOLE MACHINERY CO.
,LTD
DETAILED TECHNICAL SPECIFICATION

6000BPH BOTTLE WATER PRODUCTION LINE
WENZHOU GUOLE MACHINERY CO.,LTD

2015/10/09
Table Of Contents
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Website：www.chinaguole.com Email: info@chinaguole.com
Add:Caocun Industrial,Ruian City,Wenzhou City,China Postcode:325208
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APPENDIX 1 PROJECT DATA……………………………………………………………………… 2
APPENDIX 2 Project Description…………………………………………………………… 3
APPENDIX 3 SPECIFICATION $ PRICE………………………………………………………… 6
APPENDIX 4 Control and Electrical…………………………………………………… 1

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APPENDIX 5 Commissioning, Acceptance and Technical Service……………… 2
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APPENDIX 6 Engineering and Documentation………………………………………… 2
3
APPENDIX 7 Utility Standard and Consumption (preliminary) ……………… 2
5
APPENDIX 8 Training Plan……………………………………………………………………… 2
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APPENDIX 9 Process Flow Diagram……………………………………………………… 3
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Appendix 1 Project Data
Project Name 6000BPH BOTTLE WATER PLANT
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Date
10/09/2015
Project No. GL-JQ20151009-1
Name Shao Rui

Position Sales Director
Project Leader Cell No. +86-15325015599
Telephone No. +86-577-65768888
E-mail
Name Mr Leon Lin
Position Sales
Contact Person Cell No. +86-15257795708
Telephone No. +86-577-65913307
E-mail info@chinaguole.com
CLIENT
Name
Position
Project Leader Country

Cell No.
Address:
E-mail
Appendix 2 Project Description
2.1 General Description

GUOLE hopes to present production project to meet the clients requirements and looking forward
to receive the order. Our design and scope of supply is basically complied according to our client
requirements.
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（1）Pure Water Treatment System

（2）6000BPH Bottle Blow Molding System
（3）Bottle Water Filling Packing System
2.2 Process Description
2.2.1 Pure Water Treatment System
Pure water treatment system includes raw water storage tank,raw water pump,sand filter,active
carbon filter,sodium filter,micro filter,ro system,uv sterilizer,ozone generator,ozone mixing
tower,pure water storage tank,SS 304 pipes,fittings,valves.
The raw water pump the water from raw water storage tank into the filters and ro system.The uv
sterilizer is for water sterilization and the ozone generator and mixer tower is to make the water
fresh and shelfife time.The pure water storage tank is for pure water storage tank for beverage
processing system.
2.2.2 Bottle Blow Molding System----6000BPH
Bottle blow molding system is including fully automatic blow molding machine,preform automatic
loader,high pressure air compressor system,low pressure air complressor system,Air storage
tank,Air dryer & filter,chiller,moulds for bottles.
The worker put the preforms onto the preform loader,the machine will feed the preforms
automatically and heat & blow to bottles.The air compressorsys supplys the air system to the blow
molding machine.The air dryer & filter is for compressor air dryer and filter.And the chiller is for
cooling the bottle mould.
2.2.3 Bottle Filling Packing System
Bottle Filling Packing System includes Air conveyor system,Air conveyor joint part,bottle water
washing filling and capping machine with cap loader,light check,bottle dryer,automatic sleeve
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labeling machine with steam shrink tunnel,steam generator,ink jet printer,automatic shrink
packing machine with tunnel,conveyor system with motor.
After the blow molding machine makes the bottles,the air conveyor will send the empty bottles into
the filling machine.The bottle washing filling and capping machine will wash the bottles,fill the
bottles water and cap the bottles.then the bottle dryer will dry the bottle for labelling.Then the
labeling machine will insert the pvc label onto the bottle and shrink the label onto the bottle.The
ink jet printer will print the production date and batch no onto the bottle.The shrink packing
machine will pack the bottles in 3X4 & 4x6 package.Then the workers carry the package into final
product store.
Appendix 3 Specification & Price
ITEM Capa Unit Total

NO PICTURE QTY SPECIFICATION
NAME city Price Price
1 Pure Water Treatment System-----3000LPH
101 Sand 3000L/H 1 10000 10000 Filters:Silica Sand Filter,Active Carbon Filter,
Filter,Active Sodium-ion Filter,SS Pipes,Fittings And
Carbon Valves.Pressure Gauge Material:SS304,Fine
Filter,Sodium Filter,High Pressure Nanfang Pump,SS
Filter,Micro Pipes, hollow fiber filter member:4040*6pcs
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Filter, RO filter
Fittings, Valves. Electricity Control Box,
,Flowmeter,Pressure Gauge Size:
4000X2100X2200MM Weight: 800KG
Capacity: 3000LPH Sterilizing Rate: 99.9%

Voltage 220V SS304 Water Capacitty 1--100
102 UV Sterilizer 3000L/H 1 800 800
Working Pressure 0.2--0.6Mpa Water Tem
25℃ Power 30W Usage Hour:8000H
Air Type Ozone Generator Capacity: 20G/H
Ozone
103 20G/H 1 1000 1000 Voltage:220V/50HZ Size:350X250X550MM
Generator
Weight:10KG
Capacity: 50G/H Working Pressure: 0.02-
Ozone Mixer 0.3Mpa Mixing time:1-10 Mins Flow
104 50G/H 1 5000 5000
Tower Capacity:10-30T/H Material: SS 304 Size:
500X500X3500MM Weight: 50KG
105 Pure Water 3000L 1 3000 3000 Capacity:3000L Material: SUS304 from
Storage Tank Posco,Storage tanks for pure
water,thickness 3mm,closed single jacket
SS304 51.SS Pipes,Butterfly Valve,Pull-Rod

Pipes,Fittings,V Valve,Elbow,O-
106 1 500 500
alves Ring,Clamps,T ,Bolts,Nuts,Ball
Valve,Reducer,Fast Joint
Subtotal: 20300
$
2 Bottle Blow Molding System--------6000BPH
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Fully Item GL-BM-6 Standard Material PET

Automatic Blow Mold gathering strength (KN): 350 Mold
Molding traveling distance 200MM Pulling rising
Machine traveling distance:300MM Mould: 6 Cavity
201 6000BPH 1 60000 60000
Max. Bottle capacity (ML): 1500
Max. Bottle diameter (mm): 110
Capacity 5500-6000 Power:68KW Size:
4000X2300X2000MM Weight: 3500KG
Model: 2-34SH-1830T Brand: Shangair

High Pressure
4.8m³/min Capacity: 4.8Nm3/min Pressure: 3.0Mpa
202 Air Compressor 1 13000 13000
30kg Power: 20HP×2 (15KW×2) Size:
System
2350×1100×1650MM Weight: 1200KG
Model: 09W-3.00/10 Brand: Shangair

Low Pressure
3.0m³/min Capacity: 2.6~3.2Nm3/min Pressure: 1.0Mpa
203 Air Compressor 1 5000 5000
12kg Power: 22KW Size: 1800×800×1500MM
System
Weight: 600KG
Model: Capacity: 1 m³/min 30kg Design
Air Storage 1 m³/min
204 1 1200 1200 Temperature:110 Size: 900x900x2800MM
Tank 30kg
Weight:350KG
Model: 30F Capacity: 3.0m³/min 30kg Power:
5.0m³/min
205 Air Dryer 1 2000 2000 1.5KW Size: 800X500X1200MM
30kg
Weight:80KG
Model: HF3 Capacity: 3.0m³/min Size:
206 Air Filter 2 0 0
150X300X1200MM Weight:15KG
Model XC-L6W Refrigerating Capacity
20.22KW 18091Kcal/h Compressor Input
Power: 8KW Rated Power 8HP Evaporator
Water Tank with Pipe Coil Refrigerant:
207 Water Chiller 8HP 1 5000 5000 *R407c/R134a/R410a/R22 Filling Quantity
2.5KG Cooling Flow 2.6 M3/H Water Cooled
Condenser Shell type Water Tank Capacity
60L Pump 0.75KW Size:1000x500x900MM
Weight: 200KG
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208 550 6 Cavity 1 3500 3500 Capacity: 6 Cavity Bottle Size: 550ML Main
ML Bottle Cavity Plate: Steel S136 Harden To HRC 48
Mould Degree Bottle Neck Plate:Japan Import Steel
DC53 Harden To HRC 62 degree Back
Plate: Steel 50# Clamp Holder: Aluminium
6061 Trmming Cylinder:STNC
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Subtotal: 89700
$
3 Bottle Filling Packing System----------6000BPH

Transmit capacity: 4000B/H Air blower
power: 2.2 ~ 3 KW/Set Air blower convey 3-5
Air Conveyor
301 600 meters per set Bottle neck size:6 ~ 38mm
System
Environmental condition Temperature: 0 -
40°C Humidity: 40-95%
Model: 18-18-6Material: SS304 insing heads:
18 Rinsing water consumption: 1T/H Filling
18-18-6
heads:18 Capping heads:6 Capability:
Washing Filling
6000BPH (500ml)Bottle height: 150~310mm
302 Capping 6000BPH 1 26000 26000
Bottle diameter: ф50~ф100mm Suitable cap:
Machine With
Plastic Screw Cap Total power: 5kw Outline:
Cap Loader
2800mm×2250mm×2500 mm eight: 3000kg
Changing Parts 3 sets
Applicable bottle spec: Φ12 toΦ30mm
Inspection Capacity: 4000BPH Power Supply:
303 6000BPH 1 0 0
Light 220V/50Hz Power 0.1kw Weight 40kg Size:
800×500×1200MM
Automatic Model: GL-150 Capacity: 150BPM Bottle
Sleeve Diameter:25-125mm Bottle Height: 25-
Labeling 60000BP 300mm Label Thickness:0.035- 0.13MM
304 1 20000 20000
Machine With H Sleeve Inner Core:5-10 Voltage: 380 / 220V
Steam Shrink 50/60Hz Consumption Power: 20KW
Tunnel Size:1500X1000X2200MM Weight:1000KG
Power:24KW Pressure: 0.7Mpa Rated
Steam Evaporation 50kg/h Rated steam tem:171
305 24KW 1 1000 1000
Generator Water volume: 28L Size: 670X520X1250MM
Weight: 93KG
Model: GL-BD2000 Material: SS304

306 Bottle Dryer 6000BPH 1 5000 5000 Capacity: 4000BPH Power: 5.5KW
Size:1600X1000X1400MM Weight: 300KG
Model 2000G Lattice range 1-3 line

(English,number and other characters )
Letter height 1.5-15mm Spray speed
8m/s(5x7 lattice single row) Print speed 2000
letters/s(5x7 lattice row) Print direction 360
307 Ink Jet Printer 6000BPH 1 3500 3500
degree direction Print, material Paper,
plastic,metal,glass,wood, rubber,pipe,
cosmetic ELC Material of machine Complete
stainless steel Voltage 220V±20AVC Power
120W Nozzle 45x40x180mm
Model:YCD-6535G Max Package Dimension
600X400X350MM Capacity:0-8P/min
Automatic Film
Transfer Belt Width 304MM Sealing And
Shrink Packing
Cutting Time/Temperature 0.5-1.5s 140-160
308 Machine With 6000BPH 1 14000 14000
Operating Power Supply/Power 380V 20KW
Tunnel With Air
Operating Air Pressure 0.6-0.8Mpa Packing
Compressor
Machine Size: 1000X1000X1600MM
weight2000KG
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309 M 30 300 9000 Made in China Guole, Size:

Bottle (mm):W110XH1000 the whole
Conveyor filling and packing line conveyor from the
filling machine to the packing machine to
store
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310 2.2KW 500 Motor Capacity: 2.2KW 8-10 Meters Per Set
Conveyor
Motor
76700
Subtotal: $
Total Project Cost : 186,700 USD

Price : USD FOB NINGBO CHINA USD
Delivery Time: 50 Days After Deposit
Package Type: Export Standard Package: Wooden Box & Film Packing
Rough Containers Needed:
Factory Building Size Needed:
Workers Needed:
Offer Valid: 90 Days After Offer
Manufacturature Year: 2015
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Payment Term: T/T: 30% Deposit,70% Balance Before Delivery

Installation Cimmision & Training Cost:
100$ Per Day Per Engineer Salary + Round Trip Ticket+Full Board
Accomodation
Key Machine Parts Brands

Water Treatment System
No Item Model Unit Qty Remarks
CNP Water pump, made

1 Water pump CDLF12-30 Set 1
in china
made in Italy , SEKO

2 Dong pump AKS603 Set 1
brand
USA Hydecanme
3 RO membrane AG8040 Set 12
membrane
PLC automatic control FATEK Set 1 Made in TAIWAN
Automatic liquid
SL-MH21 Set 3 Made in TAIWAN
level switch
4 High & low
ACO-3W Set 2 Made in south Korea
voltage protection switch
Electric element Set 1 Schneider
Injection Machine
Electromagnetic Contactor ABB or equivalent

Limit Switch & any electrical ABB or Omron
items
induction Motor ABB or SIEMENS
Programmable controller Mitsubishi or SIEMENS
Touch Screen Mitsubishi or SIEMENS
Proportional valve Yuken, Japan or equivalent
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Hydraulic components Yuken, Japan or equivalent

Pneumatic components Yuken, Japan or equivalent
Pneumatic components FESTO, Germany
Motor with gear box SEW
Pre-form Heater Rottfil, Italy or equivalent
Blow Molding Machine
Components Brand、Origin
PLC controller SIEMENS,GERMANY
Touch screen SIEMENS,GERMANY
Cylinder SMC, Japan
Filter TPC, Korea
Magnet valve TPC, Korea
Photoelectric switch OMRON，Japan
Contactor Schneider，France
Seal Pipe fixed
Bottle Washing Filling Capping Machine
Model name Brand and origin

PLC Omron
Inverter Mitsubishi
Proximity switch Omron
Other electrical components Schneider
Silencer SMC(Japan)
Water pump CNP
Bearing Harbin
Automatic Labeling Machine
Module name Electric appliance Quantity Manufacturer Habitat

Rises and falls the Low power alternating
1 TWT Taiwan
group current machine
Low power alternating
Brushes the group 2 TWT Taiwan
current machine
For material Low power alternating
1 TWT Taiwan
group current machine
Inverter 1 Panasonic Japan
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Electro-optical sensor 1 sunx Japan

1 TWT Taiwan
Bottle_carrying group current machine
Inverter 1 Panasonic Japan
1 TWT Taiwan
Bottle_sorting group current machine
Inverter 1 Panasonic Taiwan
brush assembly 2 TWT Taiwan
current machine
Cutter servo electrical
Cutter group 1 Panasonic Japan
machinery
Cutter servo driver 1 Panasonic Japan
electro-optical sensor 2 Panasonic Japan
Actuation servo
Actuation group 1 Panasonic Japan
electrical machinery
Actuation servo driver 1 Panasonic Japan
High speed optical fiber
Electric eye group 1 Panasonic Japan
sensor
detect bottle group Electro-optical sensor 1 Panasonic Japan
Transportation group Inverter 1 Panasonic Japan
PLC 1 Panasonic Japan
Touchscreen 1 WEINVIEW Taiwan
Switching power supply 1 Ming Wei Taiwan
Shrink Packing Machine
NO Name Brand Origin Place
1 Photoelectric switch Autonics South Korea
2 Proximity switch Autonics South Korea
3 PLC OMRON Japan
4 Touch screen WEINVIEW Taiwan
5 Inverter T Mitsubishi Japan
6 AC contactor Schneider France
7 Mid-relay OMRON Japan
8 Switching power supply MINGWEI TAIWAN
9 Button Schneider France
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10
Emergency stop switch Schneider France
11 GFCI Schneider France
12 Cylinder Airtec Taiwan
13 Solenoid valve Airtec Taiwan
Appendix 4 Installation, Limits of Supply, Exclusions, General
4.1 Installation Mate rial

4.1.1 We have included in our scope of supply all required installation materials for the
interconnecting pipe works of the process equipment. This material includes as well
all required material (stainless steel) for the pipe track construction.
4.1.2 Public medium of the pipe material is also included, like steam,raw
water,compressed air,
CIP pipes..
4.1.3 Included are insulating materials of manufacture plant but not including all building
works and materials.
4.1.4 Tube temperature requirement as list
①Steam:carbon steel pipe/5cm aluminium silicate/0.3mm SS skin metal
②Ice water: carbon steel pipe/5cm polyurethane/0.3mm SS skin metal
4.1.5 The installation material is comprises
①All the stainless steel pipework according to ISO 2037, material AISI304 in
different widths DN25 to DN200 for process and CIP pipework, according to agreed
PID. AISI316L for concentrate acid/caustic pipe.
②Stainless steel pipe fittings as welding bents 90, T-pieces, threaded parts, conical
liner, slotted round nuts, special flanges, blank flanges according to ISO 2037
③Stainless steel supporting pipe dimensions 100×50×2,50×50×2, 40×40×2,
mounting
flanges 200×100×10
④Compressed air, the installation of process water material is stainless steel 304, steam
installation materials and cold water installation materials is seamless steel pipe.
⑤Supporting material as pipe clamps without shaft, pipe clamps with shaft, insulating
clamps, sliding tube, welding conduits
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⑥Miscellaneous materials such as bolt, nut, sealing, small interface, socket,

disc base, limb, bearings, welding product consumption, air pipe
⑦Good quality cable, Stainless steel conduit, SS cable tray without cover.
4.2 Mechanical installation
4.2.1 Parts of the plant will be pre-assembled in GUOLE’s workshop. The pre-assembled
plant parts, e.g. valve blocks, flow plates, units etc. will then be inter-connected to
the relevant pipe-work and equipment on site, according to agreed P&ID’s and
layout drawings.
4.2.2 The mechanical assembly will be carried out by a GUOLE installation team
controlled by a BIHAI project manager, including equipment positioning, adjusting of
components, their connection assembly and energy/product integration. The
quotation for the GUOLE mechanical installation includes travel expenses,
accommodation, daily expenses and insurance.
4.2.3 The price given for installation is based on continuous working, normal working
hours, clear and unrestricted access to all working areas.
4.2.4 GUOLE installation staff must abide the buyer’s regulation.
4.2.5 Working Hours / Access to the plant
①We have assumed 6 days / week and 8 hours per day.
②To enable the plant included for in our proposal to be installed and
commissioned, the following has to be approved
BUYER’S SCOPE
SUPPLY BY
REQUIRMENTS OF BIHAI
THE BUYER
Hard surface area for site set up YES
Secure storage area adjacent to installation area YES
Night security guard for the storage area YES
Site office with desks, chairs, telephone , WiFi,lighting and air
YES
condition
Telephone, fax machine and relative cost YES
Working area adjacent to installation site for workshop
YES
container
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Power board for welding machine and hand tools

YES
(380V&220V)
Temporary lighting YES
Crane & fork lift for off loading and positioning YES
Provision and erection of Scaffolding towers YES
Ladders YES
Protective clothing YES
Welding equipment YES
Hand tools YES
Workbenches YES
Fire extinguishers YES
Consumables i.e. welding rods, saw blades, etc. YES
Welding gas YES
Screening off of production area YES
4.2.6 GUOLE requirements:
①Clear and defined scope of work must be agreed before contract signing, any work
outside of this scope of supply will be dealt with as a variation to contract and
invoiced separately.
②Before commencement of work the site must be in such a condition that the
installation can be safely and efficiently carried out, that access into and onto all
working areas of the site are free of obstruction and solid and compacted for the
ingress of plant and equipment.
③Before our installation engineers arrived, the buyer need to ready for them in
advance of living areas, including accommodation, food, etc.
④That any special floor finishes are protected prior to commencement of the installation by the
buyer.
⑤Work by other parties employed by the client, such as building and secondary work,
shall be performed without interruption to our installation and that raw product and
services (water, steam, compressed air, etc.) are available to us upon installation
completion for commissioning without delay or interruption.
⑥Plant and machinery that GUOLE has to connect to but not in GUOLE supply will be
off loaded and positioned by others, not by GUOLE. Details of connections for such
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plant & machinery must be made available to GUOLE and full scope of works
agreed, prior to commencement of installation
⑦Additional journeys to and from project site or waiting time due to delays caused by
the Client or others employed by the client will be paid and invoiced separately.⑧All
delivered material has to be stored by GUOLE in the storage area provided by the
client and goods made available for checking by the client if they require.
4.3. Limit of Supply
4.3.1 GUOLE responsible for providing the processing equipment design project.Equipment is in
place,
installation, debugging and commissioning, shall be the responsibility of the GUOLE company, but
is limited to within the scope of supply.
4.3.2 GUOLE delivers and installs only the equipment and interconnecting piping and cabling to the
equipment listed in GUOLE proposal and satisfies the basic function of the system. Other
material or equipment not specified is not GUOLE‘s responsibility and not GUOLE’s scope.
4.3.3 The buyer is responsible for introducing the utility system location designated by GUOLE, and
will provide the MCC ark of electricity led to the GUOLE company. With compressed air, water
and steam pipelines, equipment provided by the GUOLE company.GUOLE company provide
pipeline will follow the layout. Pre-treatment area within the production workshop all the utilities
facilities by the GUOLE company. If no clear room boundaries, near by the process the estimated
boundaries.
4.3.4 GUOLE will label the flow direction and power cable by various colors for all process
and utility pipes.
4.4 Exclusion
4.4.1 Civil, building and structural works.
4.4.2 Maintenance equipment by buyer
4.4.3 Fire protection equipment, small power and lighting.
4.4.4 Specialist hygienic internal chemical cleaning.
4.4.5 Removal/disposal of redundant plant and equipment unless otherwise specified.
4.4.6 Pipework, valves, cabling and automation outside the boundary limits of this project.
4.4.7 Costs associated with the requirements of external inspection agencies, unless otherwise
specified.
4.4.8 MCC main power incoming cables, including cable tray
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4.4.9 Utility equipment, reducing station unless otherwise specified

4.4.10 Traveling costs in case of interruptions caused by the Buyer in installation
4.4.11 Installation of services lines as far as they constitute as requisite according to the
operating scheme and within the stated limits of delivery
4.4.12 Product costs during debugging
4.4.13 Dismantling, re-installation and transport work of existing equipment
4.5. General Notes
4.5.1 Design information provided would remain the intellectual property of GUOLE and must not be
passed onto a third party without GUOLE’s prior consent.
4.5.2 Pipework costs quoted within this tender are based upon the specified flow sheet. When plant
locations, pipework specifications and process flow sheets are approved, we reserve the right to
adjust the price for this element, should they differ significantly from those upon which this tender
has been based.
4.5.3 The prices are based upon GUOLE receiving the complete package order.
4.5.4 If installation labour, included all machinery, is supplied by the Customer, GUOLE
reserves the right to reject any unsatisfactory labour or equipment.The resulting
travel expenses to be borne by the buyer.
4.5.5 Note GUOLE reserves the right to use local material and equipment, where this
does not affect the normal use of the Contract equipment, under confirmation from
Buyer. This includes tanks, butterfly valves, cable, pneumatic tube and other
equipment etc.
4.5.6 Supplier information and type of equipment are only for reference. The equipment will be
delivered with the same quality and performance.
4.5.7 GUOLE will be fully responsible for material supply in GUOLE scope of supply to make sure in
that there should be enough material on site for installation without any stop, this entails excess
materials to be delivered by GUOLE to site. GUOLE has right to get all excess materials back.
These materials remain GUOLE property.
4.5.8 The Seller will release the ownership of the contracted goods or work to the Buyer only when the
payment 100% down.
4.5.9 The Buyer has to supply a safe and lockable store for all installation material supplied by Seller.
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4.5.10 In case any obstacles or restrictions caused by the Buyer affecting

productivity of installation will occur we will indicate waiting times and times for re-
arrangement of machines to your project
supervisor and charge the costs separately according to real expenditure. The agreed
deadlines for termination of installation may therefore be prolonged accordingly.
Appendix 5 Commissioning, Acceptance and Technical Service
GUOLE is responsible for commissioning, test of the pretreatment system for this project in the
contract, but limited within the scope of supply only.
5.1 Dry Testing
5.1.1 Dry testing of the Works can commence only when the following activities have
been completed:
①installation of process pipework
②site wiring work
③compressed air mains tested and charged
④electrical power is available to the control panels, pumps and equipment
5.1.2During this phase, the following work is carried out
①all motor drives checked
②rotation of all pumps checked for direction
③The above work will be carried out by GUOLE personnel. Local maintainer and
operator staff, provided by the Buyer, will be seconded as a working member of our
Commissioning Team, working alongside and under the guidance of our personnel.
This will enable the maintenance staff to become familiar with the plant and
conversant with fault finding procedures, etc. The Buyer has to name one person in
charge who is responsible for dealing serious problems named by the responsible
GUOLE project engineer.
④When the testing of the process pipework is completed, testing of all the new
product and CIP routes covered by this proposal will be checked to ensure that they
function correctly.
⑤This work will be carried out by our personnel, but again with the assistance of the
Buyer’s electrical maintenance staff as required.
5.2 Water Testing
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5.2.1 Water testing of the Works can commence only when the full services are
available, i.e. steam,
water, etc.
5.2.2 On completion of dry testing the works are wet tested. During this period, process
and CIP routes
are checked for leaks and proven their correct operation using water as process
liquid. This work will be carried out by our personnel, but with the assistance of the
Buyer’s electrical / mechanical maintenance staff. Absolutely necessary is that the
Buyer’s operators for the plant will be in this team from this time on.
①The pipework is cleaned by water flushes.
②Automation programs are tested with water for their correct function.
③CIP is started and all routings should be cleaned by running automatic programs
before start of product tests.
5.3 Product Test
5.3.1 After the wet testing the product tests will start. For the final adjustment of times, flow-rates and
modulating valves. It is necessary to make some tests with juice.
5.3.2 Note
The commissioning is based upon a single visit by GUOLE commissioning engineers. If for any
reasons beyond GUOLE control, repeated visits are required, there will be additional to the
contract.
5.4 Handing Over
During the test GUOLE will make some further optimisations. If this period takes
longer time, because GUOLE does not have access to the plant as the Buyer is
operating the plant, GUOLE reserve the right to charge extra costs for the
commissioning team. Now the handing-over starts. During a period of some weeks
one part of the plant after the other will be handed over to the operators, who can
operate this parts of the plant by themselves.
5.5 Acceptance
5.5.1 Only after the signing of the commissioning certificate, the plant can be put into commercial
production. Also the warrantee period will be started after this signing. Then the buyer will have
four weeks for each part to check the performance off the plant.
5.5.2 Within one week after the issue of the commissioning certificate, the the Buyer and GUOLE will
sign the Acceptance Certificate with the final punch-list and schedule as an attachment.
5.5.3 The acceptance will be according to
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（1）terms in the contract and contract appendix

（2）Minutes of the project meeting during the project execution
5.5.4 Acceptance procedure
Acceptance to scope of supply
For every item as below, buyer will make a quantity comparison according to the final P&ID and
the technical description
（1）unit equipment
①valves
②instrument
③Acceptance to unit equipment
④After the acceptance to unit equipment according to the specification, also there will be the acceptance to
whole system
（2）Product quality
According to the requirement in the contract appendix and the testing result from the quality
inspection department of the buyer.
（3）Welding
All pipe welding are smooth and flat. All pipe connections are leak-less, clean, hygiene, no dead
corner and cleanable.
（4）Documentation
All equipment documents are complete without any missing.
5. 6 Technical support after acceptance
5.6.1 One half years after the acceptance, GUOLE company will according to customers need to send
engineers to supply equipment for training or adjustments.
5.6.2 With two years after acceptance, according to customer's demand, GUOLE will determine
whether or not send experienced engineers for review. He will help to support regular or annual
maintenance and give further training.
Appendix 6 Engineering and Documentation
6.1 Engineering & Project Management
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Buyer GUOLE Project

Administrator Engineer
Buyer Project GUOLE GUOLE

Manager Manufacture Workshop
Manager Supervisor
GUOLE Soft.
GUOLE Project Engineer
GUOLE
Manager Automation
Manager GUOLE Hrd.
Engineer
GUOLE
Commercial
Project Manager GUOLE GUOLE Design
Processing Engineer
Engineer
GUOLE GUOLE Site

Installation Supervisor
Manager
GUOLE Commercial
Transport
Manager
6.1.1 Project Management Structure

Day-to-day co-ordination of the project will be the responsibility of the Project
Engineer, who will monitor the performance of each engineering design section. He
will, in addition, monitor the manufacturing programs of GUOLE Process Systems
suppliers / contractors.
The project engineer will be in permanent contact with the GUOLE installation
supervisor team at site to co-ordinate all necessary actions to guide the design of the
installation works. Regular visits will assist these actions.
6.1.2 Mechanical Design
This section covers the design, procurement and engineering of all vessels, pumps,
pipe work and associated mechanical equipment delivered by GUOLE.
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6.1.3 Drawings
On completion of the contract, two prints of the process line diagrams will be issued
incorporating all amendments agreed during installation. A revised lay out drawing will
be prepared before installation.
6.1.4 Process Engineering
The programmes for the plant control are designed according to the long lasting
experience of BIHAI. For all programmes a description is made. The pictures for the
control are designed with the software engineer according to the PID scheme.
The engineering price mentioned in our price table is valid for the all components and
engineering works mentioned in this quotation. It is based on a detailed specification.
Changes in execution of this specification will lead to changes in the timetable. If the
engineering period is prolonged due to circumstances GUOLE is not responsible for,
there will be additional costs for engineering.
6.2Documentation
All the documents delivered should be according to the contract.
6.2.1Document delivery after signed contract
①The client must hand over Layout of the whole plant, Building/civil layout of new/existing building
(on disc preferable), Available pressure/ flow rate for utilities and product, Inter phase signals to
BIHAI in one week after contract signing.
②GUOLE must hand over all necessary information as the civil work requirement to new
preprocess workshop, including special foundation, height of the roof, position of the hole to
transfer the equipment in, drainage position, civil requirement for communication cable, to the
client latest in 2 weeks after layout signing by Client.
6.2.2 Document delivery after detail design
①P&D (English/Chinese) is delivery in four weeks after the contract
②Layout (English/Chinese) is delivery in four weeks after the contract.
③Pipe direction of dimension of tanks and platform in scope of the buyer (English/Chinese) is
delivery in 4 weeks after signing P&ID + Layout
④Utility requirements (English/Chinese) is delivery in one month after signing P&ID + Layout
6.2.3 Document delivery together with the unit equipment or before the installation
①Preliminary component operation manual and maintenance manual, arrive with the equipment
②Mechanical installation drawing, delivered before mechanical installation
③Electrical installation drawing, delivered before electrical installation
④GUOLE standard Electrical design drawings & installation schedules
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⑤The standard for mechanical installation.

6.2.4 Document delivery before commissioning
Copies of operation interface
All program description
6.2.5 Document delivery before the acceptance
2 sets of Chinese version and 2 sets of English version for all following document.
①Final P&ID and part list
②Final version of component operation manual, maintenance manual and installation manual.
All operate manual are translated to ENGLISH.
Appendix 7 Utility Standard and Consumption (preliminary)
7.1 Utility Standards

Electricity
Service voltage 380V(+/- 5%), 3 phases, N, PE
Frequency 50 Hz
Ice water
Temperature max. 2 ℃
Hardness max. 7°
Pressure min. 2.5 bar, max. 4 bar
E-Coli or coliform germ in 100 ml negative
pH-value 6,5 - 8,0
Chloride max. 30 ppm
Salt content max. 80 ppm
Iron max. 10 ppm
Mains Water
Mains water quality in accordance with WHO guideline values and of good quality for mixing with the
produce
Taste None
Smell None
Turbidity max. 5 NTU
Colour max. 20 mg/l Pt
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Oxygen demands max. 20 mg/l KMnO4

Total dissolved solids max. 500 mg/l
Total hardness 4-7°dH
Ammonium traces
Ammonia max. 0,5 mg/l NH4
Iron max. 0,1 mg/l Fe
Manganese max. 0,05 mg/l Mn
Nitrate max. 30 mg/l NO3
Nitrite max. 0,02 mg/l NO2
Sulfate max. 100 mg/l SO4
Chloride max. 30 mg/l Cl
Hardness max. 7°dH
Pressure min,3bar, max.5 bar
E-Coli or coliform germ in 100ml negative
pH-value 6,5 - 8,0
chloride max. 30 ppm
salt content max. 80 ppm
iron max. 10 ppm
Cooling tower water
Temperature 25°C ,max.
Hardness max.7°dH
Pressure 2.5bar, max. 4bar
E-Coli or coliform germ in 100ml negative
pH-value 6,5-8,0
chloride max. 30ppm
salt content max. 80ppm
iron max. 10ppm
Steam
Saturated steam
Pressure min. 7 bar corresponding to 170°C
max. 10bar corresponding to 184°C
Germ count 0
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pH Value 9-10
Total hardness 10°dH
Compressed air
Working pressure min.6 bar, max.10 bar
Particle < 0.01 um
Oil content <0.01 ppm
Pressure dew point -20 °C
7.2 Utility Consumption data
Pressure Temp. Temp.

Pos Medium Flow rate
[bar] Min [°C] Max [°C]
1 Electricity KW( Total)
2 Mains Water 10,000L/H 3bar 15°C 25°C
4 Chilled Water 20,000L/H 3bar 5°C 8°C

500-
5 Steam 8bar —— ——
1,000kg/H
6 Compressed air 5.4m3/min 8bar —— ——
Climatic condition outside
7 —— —— 15°C 25°C
the building
Appendix 8 Training Plan
8.1 Operator Training

8.1.1 The training for operators will take place on site, before or during the commissioning. The plant
needs to confirm the name list of the operators and they will join the commissioning after the
instruction from GUOLE commissioning engineers.
8.1.2 Before or during the commissioning, BGUOLE will also send some experts to the plant give them
some theoretical and basic training for GUOLE plant and equipment not less than 20 hours
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8.1.3 Training should be throughout in commission, and should ensure the operator of the
dairy can operate it in-dependently.
8.1.4 The buyer can also provide the special requirement to GUOLE if want some respective training.
8.1.5 We advise that the maintenance staff assist our engineers, during commissioning, to gain further
experience of the system.
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Appendix 9 Process Flow Diagram

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WENZHOU GUOLE MACHINERY CO.

DETAILED TECHNICAL SPECIFICATION

WENZHOU GUOLE MACHINERY CO.,LTD

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APPENDIX 1 PROJECT DATA……………………………………………………………………… 2

APPENDIX 2 Project Description…………………………………………………………… 3

APPENDIX 3 SPECIFICATION $ PRICE………………………………………………………… 6

APPENDIX 4 Control and Electrical…………………………………………………… 1

Appendix 1 Project Data

Project Name 6000BPH BOTTLE WATER PLANT

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Project No. GL-JQ20151009-1

Name Shao Rui

Project Leader Country

Appendix 2 Project Description

2.1 General Description

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（1）Pure Water Treatment System

2.2 Process Description

2.2.1 Pure Water Treatment System

2.2.2 Bottle Blow Molding System----6000BPH

2.2.3 Bottle Filling Packing System

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Appendix 3 Specification & Price

ITEM Capa Unit Total

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Capacity: 3000LPH Sterilizing Rate: 99.9%

SS304 51.SS Pipes,Butterfly Valve,Pull-Rod

2 Bottle Blow Molding System--------6000BPH

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Fully Item GL-BM-6 Standard Material PET

Model: 2-34SH-1830T Brand: Shangair

Model: 09W-3.00/10 Brand: Shangair

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3 Bottle Filling Packing System----------6000BPH

Model: GL-BD2000 Material: SS304

Model 2000G Lattice range 1-3 line

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309 M 30 300 9000 Made in China Guole, Size:

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Total Project Cost : 186,700 USD

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Payment Term: T/T: 30% Deposit,70% Balance Before Delivery

Key Machine Parts Brands

No Item Model Unit Qty Remarks

CNP Water pump, made

made in Italy , SEKO

Electromagnetic Contactor ABB or equivalent

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Hydraulic components Yuken, Japan or equivalent

Blow Molding Machine

Bottle Washing Filling Capping Machine

Model name Brand and origin

Automatic Labeling Machine

Module name Electric appliance Quantity Manufacturer Habitat

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Electro-optical sensor 1 sunx Japan

Shrink Packing Machine

NO Name Brand Origin Place

1 Photoelectric switch Autonics South Korea

2 Proximity switch Autonics South Korea

3 PLC OMRON Japan

4 Touch screen WEINVIEW Taiwan