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Introduction
F O R M S C A L provides a complete formwork and scaffolding solutions. The company operates under quality and
environmental management systems in compliance with BS EN ISO 9001: 2008 and BS EN ISO 14001: 2004 and
maintains it through registration and annual review.
F O R M S C A L ’s products and solutions meet the requirements of the most complicated applications. Our team of
engineers and experts are always ready to provide complete solutions for your projects.
The company complies with the international standards and safety requirements and aim to continually improve its
processes.
Our team confirms their commitment and support for a safe and healthful working conditions by setting and enforcing
standards and by providing training, coaching, education and assistance.
FORMSCAL Vision
Specialized company with ideal solutions & innovative products for the scaffolding and formwork industry in the Gulf
and Mena regions.
To be one among the leaders in this filed, “ F O R M S C A L ” remains keen to provide the best business practices while
maintaining a top-notch quality products.
It is a company that acknowledges well-oriented and motivated human assets as its most important business
ingredient for success.
FORMSCAL Mission
To work closely with our customers ensuring mutual understanding and benefit by:
• Reviewing our policy and objectives as part of the management review process.
• Secure a leading position in the formwork industry via excellence in the services we provide.
• Sustain a healthy working environment to ensure our customer satisfaction policy is met to the best practices of
the business
email: specom.ksa@ikkgroup.com
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FORMWORK & SCAFFOLDING SOLUTIONS
F O R M S C A L Formwork & Scaffolding Solutions.
Contents
B) Shoring Forming
5
B.1) Sureframe - Shoring Formwork
5
B.2) Deckform - Decking Slab Formwork
5
formscal scaffolding 3 7
A) EzeeLock - Scaffold For Slab Support 7
C) Access H-Frames 9
C.1) Kore Frame - (Old Korean Design H-Frame) 9
C.2) Nekore Frame - (New Korean Design H-Frame) 9
C.3) Pisa Frame - (Italian Design H-Frame) 9
C.4) Speco Frame - ( Specom Design H-Frame) 9
Formscal props 4 9
A) Uniprops - Scaffold For Slab & Wall Formwork 10
A.1) Light Duty Props 10
A. 2) Medium Duty Props 10
A. 3) Heavy Duty Props 10
Material Specifications 5 11
Finishes 6 11
Safety standards 7 11
email: specom.ksa@ikkgroup.com
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FORMWORK & SCAFFOLDING SOLUTIONS
F O R M S C A L Formwork & Scaffolding Solutions.
The S-150 and T-150 Aluminum Girders can be used as a secondary and primary girders respectively Although, it is
possible to use only one type of these Girders as a secondary and primary at the same time, i.e. same parts can be
used in both directions.
Safe Working Load using Alum. Beam S-150 (Graph No.1) and Alum. Beam T-150 (Graph No.2)
Span (m) Span (m)
3.5 3.5
2.5 2.5
2.0 2.0
1.5 1.5
1.0 1.0
5 10 15 20 25 30 35 40 45 50 5 10 15 20 25 30 35 40 45 50
Graph No.1 Uniform Distributed Load (kN/m) Graph No.2 Uniform Distributed Load (kN/m)
The table can be transported, assembled, used, dismantled, and finally stored
quickly and easily. The standard H20 timber girder or the S150 and T150
Aluminum girders can be used as decking elements for the table unit.
The tables can be delivered to the site as completely pre-assembled units or
they can be assembled easily at site location.
email: specom.ksa@ikkgroup.com
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FORMWORK & SCAFFOLDING SOLUTIONS
F O R M S C A L Formwork & Scaffolding Solutions.
B) shoring forming
B.1) sureframe - shoring formwork
The load-bearing frames are economical formwork solutions for bridges and buildings
whenever high loads have to be transferred safely.
The system provides contractors with extremely versatile support systems with more than
60 kN/leg capacity.
Frame Form System with Aluminum Beams Decking Frame Form System with H-20 Beams Decking
Basic Frames 1.20m
email: specom.ksa@ikkgroup.com
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FORMWORK & SCAFFOLDING SOLUTIONS
F O R M S C A L Formwork & Scaffolding Solutions.
Stage 1
Stage 2
Stage 3
FORMSCAL SCAFFOLDING 3
A) EzeeLock - Scaffold For Slab Support
4
2 1l Base Jack
2l Ledger
3l Standard
4l Universal Jack
1
Standards 50
Maximum Permissible Loading on Standards
40
outside diameter. Steel tubes with different housing
30
sets at certain intervals. Ezeelock Standards are
made available in open ended versions, or with welded 20
spigots. 10
Standard tubes of mild steel conform to BS 1139-
2.2:2009, supplied painted or galvanized finish. 00 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
(Graph No.3) Unbraced Lenght of Standard (m)
Graph No.3
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FORMWORK & SCAFFOLDING SOLUTIONS
F O R M S C A L Formwork & Scaffolding Solutions.
ezeelock Ledgers
Ledger Size (m) Central Point Load (kN) U.D.L (kN/m) Two Equally Spaced Point Load (kN)
Ledger 2.5 1.71 2.70 1.29 (Each)
Ledger 1.8 3.40 - -
Ledger 1.6 3.52 - -
Ledger 1.2 3.70 - -
Ledger 0.9 4.80 - -
Table No.1
Central Point Load Two Equally Spaced Point Load Uniformly Distributed Load
range of over 45cm. It is manufactured from 38mm Safe Working Load (KN) 50
40
outside diameter steel tubes with a rolled/cut thread.
30
The jack can be used either at top or the bottom of the
20
vertical (standard), so the reasonable portion of the
10
jack will always remain inside the vertical for safety.
00 100 200 300 400 500
(Graph No.4)
Jack Extension (mm)
Graph No.4
C) ACCESS H-Frames
F O R M S C A L ’s high quality external system is designed to be easily erected and dismantled without help from professionals.
The “H” frame, or vertical member, has welded square or round pins on top for ease of connection. This allows you to
erect the frames faster and to any height with maximum safety and stability. The system is designed not to include any
loose fittings inside. The external systems have a three-way support to hold greater loads and ensure greater stability. The
H frames are available in side ladder type, 3 step ladder, and normal “H” shape.
200 cm
greater area on the top of work form.
The 2.20m long cross braces will safely
hold the two frames of the system
170 cm
together. On the other hand, optional
300 cm
platform frames add stability to the or
99 cm
system. 183 cm 250 cm
122 cm
99 cm
182 cm
200 cm
94.6 cm
104.2 cm
FORMSCAL propS 4
A) Uniprops - Scaffold For Slab & Wall Formwork
Props are economical and popular instruments used to support concrete
elements.
They provide the best temporary supports for all purposes. They are:
• Economical to hire or buy.
• Easier and quicker in erection.
• Provide safe load supporting.
The most important part of the prop are the threaded portions called Collars.
The Collars are galvanized and include a high tensile steel pin.
Both were designed to be rust-free and easy to adjust.
All Props can be manufactured in any size on demand, and the rocking top
and bottom plate are also available in any size.
email: specom.ksa@ikkgroup.com
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FORMWORK & SCAFFOLDING SOLUTIONS
F O R M S C A L Formwork & Scaffolding Solutions.
Material Specifications 5
• For tube items (STANDARD, LEDGER, TRANSOM) BS 1139-2.2:2009
• For LVL Timber Boards BS 2482 OSHA Standard
• For Fittings BS EN 74 : 2005
• Props BS 4074: 2000, BS 5507: 1982, BS 1065: 1999
• Scaffolding Metal Boards & Aluminum BS EN 12811-1:2003
• Standard Unit Beam BS EN 10029:1991, BS 7668:1994, BS EN 10113-1:1993, BS EN 10113-3:1993,
BS EN 10210-1:1994, BS EN 10113-2:1993
• Ezeelock Scaffold support are designed accordance to Saudi Aramco standards.
• Heavy Duty: EN10219: 2006 with 320N/mm2 minimum yeild stress.
• Medium Duty: EN-10219: 2006 235N/mm2 minimum yeild stress.
Finishes 6
1- Hot–DIP Galvanization After Fabrication, 3- Powder Coating
As per: Epoxy / Polyester / Epoxy & Polyester
ASTM A 123 / ASTM A 153 / ISO 1461. BS 729 / BS 3900 / ISO 2409 / ISO 1519 /
DIN 50976 ISO 1520
2- Zinc Electroplating After Fabrication, 4- Quick Dry Painting - Dip Paint After
As per: Fabrication
ASTM B633 / EN 12329 / ISO 4042 /
BS 1706 / BS 3382 / DIN 50961 5- Airless Spray Painting Dried in Furnace
BS 4232 -1967 / SSPC-SP5
Safety standards 7
Important OSHA Regulations for Scaffolding
OSHA stands for Occupational Safety and Health Administration, a body that developed safety regulations for the construction
industry. OSHA Standard 1926 entails various safety measures in the interest of workers safety from falling objects, tools, equipment
and exposure to hazardous materials.
Scaffolds are moveable devices that allow workers to do manual work above ground level. Scaffolds pose danger to both those
working on them, as well as those below. To minimize risks, OSHA regulates the use of all types of scaffolding, whereby the regulations
are to be followed strictly, including those related to design, training and safe operations.
Basic requirements: type of structural design. Furthermore, the system should be installed by a competent
Basic OSHA safety regulations for person and inspected thoroughly before each use. All counterweights used in the
scaffolding dictate standards for the operation of the scaffold must be secured mechanically to the scaffolding system.
inclusion of fortified construction and Support items such as hooks, parapet clamps and roof irons must be made of steel or
safety equipment that may include iron and supported by tiebacks. These tiebacks must have the same strength as the
provision for workers to engage in, and ropes of the scaffolding. The use of gas powered hoists or lift systems are prohibited
perform tasks safely above ground level. in suspended scaffolds.
OSHA also dictates that anchorage used
for scaffolding be constructed strong, Installation, use and maintenance:
rigid and capable of holding its maximum OSHA requires that all scaffolding systems must be installed and maintained by trained
capacity without settling and shifting. professionals and maintained in a safe state of repair at all times. It is prohibited to
move or alter scaffolding when it is in use. It is also prohibited to load the scaffolding
Load capacity: with weights that exceed the specified maximum weight limit.
Scaffolds are generally required to
support four times the maximum load Working conditions:
they are intended to hold which implies Installing and working on scaffolding systems must be undertaken by employees that
to both employees and materials. On have been specifically trained for this purpose. Scaffolding may not be erected and used
suspended scaffolding, the ropes must be in areas prone to strong winds and storms, areas covered with ice, snow or any other
capable of supporting six times the load of slippery substance. All materials brought up and used on the scaffold must have a tag-
the system. line. Employees working 10 feet and above, above ground level, must have protection
against falls by having guardrails and harnesses installed. Canopies, toe boards and
Suspended systems: guardrails may also be installed to protect people walking below.
All suspended systems must be designed Typically, OSHA standards and safety measures are regulated by individual counties
by someone who is experienced in this and states and are designed during the permit process with help from local officials.
email: specom.ksa@ikkgroup.com
www.formscal.com 11
FORMWORK & SCAFFOLDING SOLUTIONS
F O R M S C A L Formwork & Scaffolding Solutions.
Addresses
KSA NATIONAL TOLL FREE NUMBER: 800 119 1190
Jeddah / ksa Riyadh - Rail St.Office / ksa Hufuf / ksa Beirut / Lebanon
Tel : +966 2 627 8222 Tel : +966 1 810 5926 Tel : +966 3 586 9732 Tel : +961 1 858 277
Fax: +966 2 627 8722 Fax: +966 1 456 6627 Fax: +966 3 584 5966 Fax: +961 1 858 276
unitech.ksa@ikkgroup.com unitech.ksa@ikkgroup.com unitech.ksa@ikkgroup.com unitech.lebanon@ikkgroup.com
Riyadh / ksa
Tel : +966 1 454 9282
Fax: +966 1 456 6627
unitech.ksa@ikkgroup.com
design office
Germany
UNITECH Stuttgart
Tel : +49 711 6868 7222
Fax: +49 711 6868 7223
unitech.germany@ikkgroup.com