Beruflich Dokumente
Kultur Dokumente
Qualification Requirements
for Elastomer Diaphragms
for Nuclear Service
Diaphragm Valves
Standard Practice
Developed and Approved by the
Manufacturers Standardization Society of the
Valve and Fittings Industry, Inc.
1 27 Park Street, NE
Vienna, Virginia 221 80-4602
Phone: (703) 281 -661 3 www.msshq.org
Fax: (703) 281 -6671
E-mail: standards@msshq.org
Manufacturers Standardization Society of the Valve and Fittings Industry.
MSS STANDARD PRACTICE SP-1 00
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TABLE OF CONTENTS
SECTION PAGE
1 S COPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 QUALIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 PRODUCTION REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 S ERVICE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 MARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 DOCUMENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ANNEX
A Referenced S tandards and Applicable Dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ii
1. SCOPE
This S tandard Practice delineates a method for qualification of elastomer diaphragms, in accordance
with methodology and documentation as described in Appendix QR-B of AS ME QME- 1 , that are
intended for use in AS ME B oiler and Pressure Vessel Code, S ection III, Classes 2 and 3 diaphragm
valves. In addition, this S tandard Practice establishes methods for production verification and for the
NOTE : S ee MS S S P-96, “ Guidelines on Terminology for Valves and Fittings” for definitions of common terms
and acronyms used in this S tandard Practice.
2. QUALIFICATION
2. 1 The valve manufacturer s hall p rep are a tes t p lan that details the p ro cedures used to co mp ly
with the required tes ts o f S ectio n 2 . 2 . The tes t p lan s hall s tate the ratio nale us ed to s elect the thermal
aging temperature and time, radiation aging total dose, and pressure and temperature for the wear aging
or c yc le life test.
2. 2 A specific diaphragm size, compound, design, and construction may be qualified by type testing.
For each qualification step, testing shall be conducted on representative production diaphragms. This type
2. 2. 1 Thermal aging to qualify for a minimum period of time, as specified in S ection 4. 0. The thermal
aging test should be based on Arrhenius Law to determine aging time and temperature.
2. 2. 2 Radiation aging to a total dose level at least equal to the requirements of the Design S pecification
2. 2. 3 Wear aging to qualify the elastomer diaphragm for the service life limitations, as specified in
S ection 4. 0. The wear aging test shall include the effects of pressure, temperature, and cycles,
simultaneously.
2. 3 Eac h size diap hragm s hall b e sub j ected to a b as eline life cyc le tes t at a p ress ure and temp erature
established by the valve manufacturer. This test data will be used to establish acceptance criteria for the
2. 4 Thermal aging and wear testing conducted at two different pressure/temperature combinations may
be used to qualify the diaphragm for all conditions enveloped by the two points with equal or less
radiation exposure.
3. PRODUCTION REQUIREMENTS
3.1 To verify that production diaphragms are equivalent to diaphragms qualified by the procedures for
3.1 .1 Certification of compound by Certificate of Compliance from the diaphragm manufacturer for
each batch.
3.1 .2 Verification of tensile strength, modulus, and elongation properties for each batch of the elastomer
accordance with AS Q Z1 . 4 , General Insp ectio n Level III, AQL 0. 40. In addition, all diaphragms for
valve sizes over NPS 2 shall be durometer tested in accordance with AS TM D2240.
3 .1 .4 Cycle test one diaphragm from each production lot in accordance to the life cycle test established
in S ection 2. 3 .
4. SERVICE LIMITATIONS
4. 1 S ervice limitations shall include limitations on diaphragm flexure cycles (full stroking, close-open-
4. 1 . 1 The required diaphragm cycle/flexure life shall not exceed 1 /3 the minimum cycle life established
4. 1 . 2 The service life of the elastomeric diaphragm shall not exceed five years, and the combined
service and storage life of the diaphragm shall not exceed ten years.
5. MARKING
5.1 Elastomeric diaphragms shall be marked with the month and year of diaphragm manufacture, valve
manufacturer's identification symbol, and elastomer compound identification code or batch code.
6. DOCUMENTATION
6. 1 The testing performed in accordance with the requirements o f S ec tio n 2 . 0 s hall b e do c umented in
6. 2 An applications report shall be prepared to show the suitability of the specific diaphragm for the
6. 3 In lieu of compliance with service life required by the Design S pecification, the applications report
shall recommend the required diaphragm replacement life or qualified service life based on time and/or
ANNEX A
Referenced Standards and Applicable Dates
This Annex is an integral part of this S tandard Practice and is placed after the main text for convenience.
ASQ; ANSI/ASQ
Z1 . 4-2003 (R201 3 ) S ampling Procedures and Tables for Inspection by Attributes
ASTM
D41 2-06a(201 3 ) S tandard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers –
Tension
D2240-05 (201 0) S tandard Test Method for Rubber Property – Durometer Hardness
MSS; ANSI/MSS
S P-96-201 1 Guidelines on Terminology for Valves and Fittings
AS TM AS TM International
1 27 Park S treet, NE
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American National Standards Published by MSS, an ANSI-accredited Standards Developer:
ANSI/MSS SP-25 Standard Marking System for Valves, Fittings, Flanges, and Unions
ANSI/MSS SP-44 Steel Pipeline Flanges (including 201 1 Errata Sheet)
ANSI/MSS SP-55 Quality Standard for Steel Castings for Valves, Flanges, Fittings, and Other Piping Components
– Visual Method for Evaluation of Surface Irregularities
ANSI/MSS SP-58 Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and
Installation
ANSI/MSS SP-96 Corrosion Resistant Pipe Fittings Threaded and Socket Welding Class 150 and 1000
ANSI/MSS SP-114 Guidelines on Terminology for Valves and Fittings
ANSI/MSS SP-134 Valves for Cryogenic Service, including Requirements for Body/Bonnet Extensions
ANSI/MSS SP-138 Quality Standard Practice for Oxygen Cleaning of Valves and Fittings
ANSI/MSS SP-144 Pressure Seal Bonnet Valves
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About MSS
The Manufacturers Standardization Society (MSS) of the Valve and Fittings Industry is a non-profit technical association organized
for development and improvement of industry, national and international codes and standards for Valves, Valve Actuators, Valve
Modifications, Pipe Fittings, Flanges, Pipe Hangers and Supports, and Associated Seals. Since its establishment in 1 924, MSS has
been dedicated to developing standards for national and global applications, in cooperation with other standardizing bodies and
regulatory authorities.
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