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For Internal Training

AIR CONDITIONING SYSTEMS

The Air Conditioning & Refrigeration Systems Works acquired ISO 9001 certification under Series
9000 of the International Standard Organization (ISO) based on a review of Quality , management for
the production of refrigeration and air conditioning equipment.

ISO Authorization System


The ISO 9000 series is a plant authorization system relating to quality management as stipulated by
the ISO. ISO 9001 certifies quality management based on the "design, development, production,

Air to Water Booster unit


installation and auxiliary services" for products built at an authorized plant.
FM 33568 / ISO 9001;2000

Air to Water HEX unit


The Air Conditioning & Refrigeration Systems Works acquired environmental management system
standard ISO 14001 certification.
Sales / Technical Guide
The ISO 14000 series is a set of standards applying to environmental protection set by the
International Standard Organization (ISO).

Certificate Number EC97J1227

http://Global.MitsubishiElectric.com

New publication effective Sep. 2008


MEE08K021 Specifications subject to change without notice
CONTENTS
1 THE BASICS
1-1 What is Booster unit?
1-2 What is HEX unit?

NEW TECHNOLOGY
With many people spending much of their time 2 FEATURES
indoors at home or work, it is not surprising that
buildings account for a large percentage of all 2-1 Comparison between Booster unit, HEX unit,
energy use. This means that there is great scope for gas/oil boilers, and electric heaters
reducing energy use through better-designed
buildings and more efficient heating, cooling and 2-2 Wide range of applications
hot-water systems. 2-3 Selecting a model

WE NEED TO 3 CONTROL
Reduce CO2 emissions
Improve energy performance 3-1 Control options designed for Booster unit
and HEX unit
Ensure that we heat and cool by the most efficient
means possible.

As a leading manufacturer of energy efficient heat 4 INSTALLATION


pump systems, we constantly strive to meet and
exceed the increasing demands placed on our
4-1 Installation
industry. The drive to reduce energy consumption
and the impact it’s use has on the environment is

5 Q&A
crucial and increasingly important to us all. The need
to be more energy conscious and environmentally
responsible has long driven Mitsubishi Electric to
spend huge amounts of resource on researching and 5-1 Booster unit/HEX unit Specification and function
developing the solutions of the future. As market
5-2 Booster unit/HEX unit Installation and service
leaders, at the forefront of the very latest technology,
we pride ourselves in providing high performance 5-3 Sales
and competitive systems on which you can rely.
Amongst such developments is the advanced heat
pump technology used in Booster unit and HEX unit.

1 2
1-1 1-2
What is Booster unit? What is HEX unit?
Efficient and technologically advanced, Booster unit takes advantage of proven heat recovery With a high COP output achieved, the MITSUBISHI ELECTRIC HEX unit system provides a greater
technology to provide hot water for sanitary use and is one of the most advanced, efficient hot water level of comfort, lower CO2 emissions and reduced running costs.
systems available today.

TECHNOLOGY TECHNOLOGY
it unit
ter un HEX
Benefiting from the heat recovery operation of the Boos HEX unit works perfectly to provide heating and
for R
2 /R2
CITY MULTI R2 system, Booster unit converts Closed loop circuit cooling to water fan coil units, panel heaters, or for Y Closed loop circuit
water Pump water
Floor Heating or
energy from the air to higher temperatures suitable TANK under floor heating systems. It benefits from the Panel Heater
Pump
Plate Hex. or FAN-coil(AHU)
for heating water and results in virtually no energy high-efficient operation of our CITY MULTI and heat
LEV
waste. HP recovery operation when used with R2 system.
R134a Comp. Plate Hex.

LEV Plate Hex. LP


LEV
Booster HEX Unit
HIGH EFFICIENCY Unit FEATURES
R410A ❈BC controller is only required for
Capable to air condition and supply hot water in a R410A HEX unit offers 45˚C in heating and down to 8˚C in CITY MULTI the system with R2 series.
CITY MULTI
single system, Booster unit is ideal for use in a R2 cooling, making it suitable for residential properties, R2,Y BC controller
BC controller series
series
variety of applications. From hotels to restaurants to offices or hotels, providing an optimal environment Indoor Indoor
Indoor Indoor
unit unit unit unit
gyms, it works perfectly in providing optimum air Outdoor
while benefiting from reduced running costs and Outdoor
environment and hot water to a maximum of 70˚C. Indoor lessening the impact on our environment. Indoor

Model PWFY-P100VM-E-BU Model PWFY-P100VM-E-AU PWFY-P200VM-E-AU


Power source 1-phase 220-230-240V 50/60Hz Power source 1-phase 220-230-240V 50/60Hz 1-phase 220-230-240V 50/60Hz
Heating capacity kW 12.5 Heating capacity *1 kW 12.5 25.0
(Nominal ) kcal / h 10,800 (Nominal) *1 kcal / h 10,800 21,500
BTU / h 42,700 *1 BTU / h 42,700 85,300
Power input kW 2.48 Power input kW 0.015 0.015
Current input A 11.63 - 11.12 - 10.66 Current input A 0.068 - 0.065 - 0.063 0.068 - 0.065 - 0.063
Temp. range of Outdoor temp. W.B -20~32˚C (59~90˚F) Temp. range of Outdoor temp. W.B -20~32˚C (-4~90˚F) PURY - series -20~32˚C (-4~90˚F) PURY - series
heating Inlet Water temp. - 10~70˚C (50~158˚F) heating W.B -20~15.5˚C (-4~60˚F) PUHY - series -20~15.5˚C (-4~60˚F) PUHY - series
Connectable Total capacity 50~100% of outdoor unit capacity Inlet Water temp. - 10~40˚C (50~104˚F) 10~40˚C (50~104˚F)
outdoor unit Model / Quantity PURY-P200YHM-A(-BS)~PURY-P400YHM-A(-BS) Cooling capacity *2 kW 11.2 22.4
PURY-P450YSHM-A(-BS)~PURY-P800YSHM-A(-BS) (Nominal) *2 kcal / h 9,600 19,300
PURY-EP200YHM-A(-BS)~PURY-EP300YHM-A(-BS) *2 BTU / h 38,200 76,400
PURY-EP400YSHM-A(-BS)~PURY-EP600YSHM-A(-BS) Power input kW 0.015 0.015
Sound pressure level (measured in anechoic room) dB<A> 44 Current input A 0.068 - 0.065 - 0.063 0.068 - 0.065 - 0.063
Diameter of Liquid mm(in.) ø9.52 (ø3/8") Brazed Temp. range of cooling Outdoor temp. D.B -5~43˚C (23~110˚F) PURY - series -5~43˚C (23~110˚F) PURY - series
refrigerant pipe Gas mm(in.) ø15.88 (ø5/8") Brazed D.B -5~43˚C (23~110˚F) PUHY - series -5~43˚C (23~110˚F) PUHY - series
Diameter of Inlet mm(in.) PT3/4 Screw Inlet Water temp. - 10~35˚C (50~95˚F) 10~35˚C (50~95˚F)
water pipe Outlet mm(in.) PT3/4 Screw Connectable Total capacity 50~100% of outdoor unit capacity 50~100% of outdoor unit capacity
Field drain pipe size mm(in.) ø32 (1-1/4") outdoor unit Model / Quantity PURY-P200YHM-A(-BS)~PURY-P400YHM-A(-BS) PURY-P200YHM-A(-BS)~PURY-P400YHM-A(-BS)
External finish NO PURY-P450YSHM-A(-BS)~PURY-P800YSHM-A(-BS) PURY-P450YSHM-A(-BS)~PURY-P800YSHM-A(-BS)
External dimension H ✕ W ✕ D mm 800 (785 without legs) ✕ 450 ✕ 300 PURY-EP200YHM-A(-BS)~PURY-EP300YHM-A(-BS) PURY-EP200YHM-A(-BS)~PURY-EP300YHM-A(-BS)
in. 31-1/2" (30-15/16" without legs) ✕ 17-3/4" ✕ 11-13/16" PURY-EP400YSHM-A(-BS)~PURY-EP600YSHM-A(-BS) PURY-EP400YSHM-A(-BS)~PURY-EP600YSHM-A(-BS)
Net weight kg(lb) 60 (133) PUHY-P200YHM-A(-BS)~PUHY-P450YHM-A(-BS) PUHY-P200YHM-A(-BS)~PUHY-P450YHM-A(-BS)
Compressor Type Inverter rotary hermetic compressor PUHY-P500YSHM-A(-BS)~PUHY-P1250YSHM-A(-BS) PUHY-P500YSHM-A(-BS)~PUHY-P1250YSHM-A(-BS)
Maker MITSUBISHI ELECTRIC CORPORATION PUHY-EP200YHM-A(-BS)~PUHY-EP300YHM-A(-BS) PUHY-EP200YHM-A(-BS)~PUHY-EP300YHM-A(-BS)
Starting method Inverter PUHY-EP400YSHM-A(-BS)~PUHY-EP900YSHM-A(-BS) PUHY-EP400YSHM-A(-BS)~PUHY-EP900YSHM-A(-BS)
Motor output kW 1.0 29 29
Sound pressure level (measured in anechoic room) dB<A>
Lubricant NEO22 Liquid
Diameter of mm(in.) ø9.52 (ø3/8") Brazed ø9.52 (ø3/8") Brazed
Circulating water Operation volume Range m3/h 0.6~2.15 mm(in.) ø15.88 (ø5/8") Brazed ø19.05 (ø3/4") Brazed
refrigerant pipe Gas
Protection on Internal circuit High pressure protection High pressure sensor, High pressure switch at 3.60 MPa (601 psi) Inlet PT3/4 Screw PT 1 Screw
Diameter of mm(in.)
(R134a) Inverter circuit (COMP) Over-heat protection, Over-current protection PT3/4 Screw PT 1 Screw
water pipe Outlet mm(in.)
Compressor Discharge thermo protection, Over-current protection ø32 (1-1/4") ø32 (1-1/4")
Field drain pipe size mm(in.)
Refrigerant Type ✕ original charge R134a ✕ 1.1kg (0.50lb)
External finish NO NO
Control LEV
External dimension H ✕ W ✕ D mm 800 (785 without legs) ✕ 450 ✕ 300 800 (785 without legs) ✕ 450 ✕ 300
Design pressure R410a MPa 4.15
in. 31-1/2" (30-15/16" without legs) ✕ 17-3/4" ✕ 11-13/16" 31-1/2" (30-15/16" without legs) ✕ 17-3/4" ✕ 11-13/16"
R134a MPa 3.60
Net weight kg(lb) 35 (78) 38 (84)
Water MPa 1.00
Circulating water Operation Volume Range m /h
3 0.6~2.15 1.2~4.30
Drawing External WKB94L762
Design pressure R410a MPa 4.15 4.15
Wiring E64C226X01
Document Water MPa 1.00 1.00
Standard attachment Installation Manual, Instruction Book
Drawing External WKB94L763 WKB94L763
Accessory Strainer, Heat insulation material, 2 ✕ Connector sets
NONE Wiring E00C223 E94C228X01
Optional parts
Standard attachment Document Installation Manual, Instruction Book Installation Manual, Instruction Book
Remark Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and
Accessory Strainer, Heat insulation material, 2 ✕ Connector sets Strainer, Connecter, Heat insulation material, 2 ✕ Connector sets, Expansion joint
other items shall be referred to the Installation Manual.
Note: *1 Nominal heating conditions Unit converter Optional parts NONE NONE
Outdoor Temp. : 7˚CDB/6˚CWB (45˚FDB / 43˚FWB)
kcal = kW ✕ 860 Remark Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and
Pipe length : 7.5 m (24-9/16 ft)
Level difference : 0m (0ft) BTU/ h = kW ✕ 3,412 other items shall be referred to the Installation Manual.
Inlet water Temp 65˚C Water flow rate 2.15m3/h cfm = m3/min ✕ 35.31 Note: *1 Nominal heating conditions *2 Nominal cooling conditions Unit converter
* Due to continuing improvement, the above specifications may be subject to change without notice. * Install the unit in an environment where the Outdoor Temp. : 7˚CDB/6˚CWB (45˚FDB / 43˚FWB) Outdoor Temp. : 35˚CB (95˚FDB)
* The unit is not designed for outside installations. wet bulb Temp. will not exceed 32degC. lb = kg / 0.4536 Pipe length : 7.5 m (24-9/16 ft) Pipe length : 7.5 m (24-9/16 ft) kcal = kW ✕ 860
* Please don't use the steel material for the water piping material. * The water circuit must use the closed circuit. Level difference : 0m (0ft) Level difference : 0m (0ft) BTU/h = kW ✕ 3,412
* Please always make water circulate or add the brine to the circulation water when the ambient temperature becomes 0˚C or less. * The specification data is subject Inlet water Temp 30˚C Water flow rate 2.15m3/h Inlet water Temp 23˚C Water flow rate 1.93m3/h
* Please always make water circulate or pull out the circulation water completely when not using it. cfm = m3/min ✕ 35.31
to rounding variation. * Due to continuing improvement, the above specifications may be subject to change without notice. * Install the unit in an environment where the
* Please do not use groundwater and well water. * Please do not use it as a drinking water. * The unit is not designed for outside installations. wet bulb Temp. will not exceed 32degC. lb = kg / 0.4536
* Please don't use the steel material for the water piping material. * The water circuit must use the closed circuit. * The specification data is subject
* Please always make water circulate or add the brine to the circulation water when the ambient temperature becomes 0˚C or less. to rounding variation.
* Please always make water circulate or pull out the circulation water completely when not using it.
* Please do not use groundwater and well water. * Please do not use it as a drinking water.

3 4
2-1
Comparison among Booster unit, HEX unit, gas/oil boilers, and electric heaters
Gas/oil boiler Electric heater Booster unit HEX unit
Heats water using the energy Heats water by immersing an electric By utilizing waste heat from the R2 outdoor By Utilizing waste heat from the R2 outdoor
System released by combustion. heater inside the water tank, which unit for the booster unit, it is possible to unit for heating operation in HEX unit, it is
directly heats the water. supply hot water with high efficiency possible to supply hot water with high
outline operation. efficiency. (No efficiency when in cooling or
connected with Y series)

Trans Flux type Hot-water supply Booster Unit for R2 HEX unit for Y/R2

Water supply
COMP Hot water Hot water
supply supply
Hot-water cylinder
System
Hot-water supply
structure Heater Water supply Water supply

Gas, oil etc.


Exhaust
gas CITY MULTI CITY MULTI
R2 R2
series BC controller series BC controller
Indoor Indoor
Combustion chamber CO2 unit unit
NOx Water supply
Outdoor Outdoor

Operation involves combustion. Due to Relatively safe. Due to high voltage, Relatively safe. Due to high voltage, careful Relatively safe. Due to high voltage, careful
special requirements, a boiler room is careful handling and installation of handling and installation of power lines are handling and installation of power lines are
necessary. Proper installation is required power lines are required. required. required.
Safety to ensure safe operation, i.e.ventilation.
If refrigerant leaks, there is a possibility of If refrigerant leaks, there is a possibility of
Due to high voltage, careful handling
and installation of power lines are suffocation. suffocation.
required.

Only consumes energy at the time Only consumes energy at the time Highly efficient, as it utilizes waste heat from Highly efficient, as it utilizes waste heat from
and place where it is needed. and place where it is needed. cooling to supply hot water. cooling to supply hot water.
Continuous running of the system Consumed energy is entirely
Energy required to keep load of buffer tank. converted into effective heat at the
saving Efficiency is low as COP of 1, as part point of use.
of the embedded energy is lost Efficiency is low as COP of 1, as part
through exhaust and emission of the embedded energy is lost
losses. through exhaust and emission losses.

CO2 and NOx may generate at the CO2 and NOx will not generate at CO 2 and NOx will not generate at the CO 2 and NOx will not generate at the
CO2
installation site. The volume will be the installation site. installation site. installation site.
emission larger than an electric system.

Regular maintenance and chimney Easy maintenance, no chimney sweeping, Easy maintenance, no need for regular Easy maintenance, no need for regular
sweeping required. no purging of the pipes. Remote operation servicing by an expert, no chimney servicing by an expert, no chimney
Maintenance Remote operation and monitoring is and monitoring is possible. sweeping, no purging of the pipes. Remote sweeping, no purging of the pipes. Remote
possible. May require regular replacement of operation and monitoring is possible. operation and monitoring is possible.
electric heater.

5 6
2-2
Proposal examples/Application examples
Booster unit Restaurant

Outdoor Unit
HEX unit
Heating / Cooling
Fan coil units HOT water up to 45˚C
Panel heaters Easy operation by remote
Floor heating controller
From Outdoor Unit Both hot and cool water available.
(Depends on outdoor unit’s
operation mode)
Residence

Hot Water
Heating/Cooling
Hot water up to 70˚C

High COP operation with heat recovery


technology From Outdoor Unit

High COP operation with double inverter


technology

Healthcare facilities   Hotels        Hospitals    Factories   Gyms   


Supermarkets    Apartments      Restaurants   Offices
7 8
2-3
Selecting a model
(1) Model selection calculation (2) Model selection calculation example
A. For Air conditioning using such as Panel Heaters, A. For Air conditioning using such as Panel Heaters,

Floor Heating and Fan coil units Floor Heating and Fan coil units
PWFY unit
Required total heating capacity kW Tank Required total heating capacity 20 kW

Safety factor; % Safety factor; 10 %


4
B. For Sanitary use such as Shower and Bathrooms B. For Sanitary use such as Shower and Bathrooms
7
Conditions Conditions
Tank inlet water Temp.; °C 3 3 Tank inlet water Temp.; 10 °C

Tank outlet water Temp.; °C 3 Tank outlet water Temp.; 60 °C


3
(Set Temp -5 °C) [ (Set Temp) -5°C ]

Safety factor for Heat Loss; % Safety factor for Heat Loss; 15 %

Operating time; Hours Operating time; 8 Hours

For Shower; /Person x Person = For Shower; 60 /Person x 20 Person = 1,200

(Water Temp. Condition °C) (Water Temp. Condition 40 °C )

For Bathrooms; /Person x Person = For Bathrooms; 8 /Person x 30 Person = 240

(Water Temp. Condition °C) (Water Temp. Condition 45 °C )


(The examples of water volume might be need to be changed as you need.) (The examples of water volume might be need to be changed as you need.)

The conversion of water volume to °C The conversion of water volume to 60 °C


x ( - ) / ( - ) 1,200 x ( 40 - 10 ) / ( 60 - 10 )

+ x ( - ) / ( - ) + 240 x ( 45 - 10 ) / ( 60 - 10 )

= /day = 888 /day

Heating Capacity Calculation for sanitary usage Heating Capacity Calculation for sanitary usage
/ 1,000 x ( - ) = M cal / day 888 /1,000 x ( 60 - 10 ) = 44.4 M cal / day

The conversion of M cal to kW The conversion of M cal to kW


/ 860 x 1,000 / = kW 44.4 / 860 x 1,000 / 8 = 6.45 kW

C. Total (A+B) C. Total (A+B)


Total Heating Capacity Total Heating Capacity
x (100% + %) + x (100% + %) = kW 20 x (100% + 10 %) + 6.45 x (100% + 15 %) = 29.42 kW
D. No. of units required D. No. of units required
Safety factor; % Safety factor; 20 %
x (100% + %) / 12.5 kW = units 29.42 x (100% + 20 %) / 12.5 kW = 2.82 units

units are required 3 units are required


9 10
3-1
Control design for Booster unit and HEX unit
Booster/Hex unit icon shown on
AG-150A and TG-2000A screen
Function
Remote Controller :
Item
ON/OFF
Description
Runs and stops the operation of a group of units
Operations Display
Heating ECO mode (Dip SW4-3 ON) PAR-W21MAA
Switches between Hot Water / Heating / Heating ECO / Anti-freeze / Cooling
Operation mode switching ❈ Available operation modes vary depending on the unit to be connected.
❈ Switching limit setting can be made via a remote controller. Set temp.
Temperature can be set within the ranges below. (in increments of 1˚C or 1˚F)
Hot Water 30 / 35 / 40 / 45˚C min. ~ 30 ~ 70˚C
Heating (in increments of 1˚C or 2˚F)
Heating ECO is for energy saving.
Water temperature setting
Heating ECO Temperature within the following range can be set depending on the outside air When this function is effective, outlet water
temperature. 30˚C min. ~ 45˚C max. temp. will automatically change based on
Anti-freeze 10˚C min. ~ 45˚C max. (in increments of 5˚C or 10˚F) Tf12
Cooling 10˚C min. ~ 30˚C max. (in increments of 5˚C or 10˚F) ambient temp. Contribute to energy saving
❈ The settable range varies depending on the unit to be connected. by controlling capacity especially in cases
Preset temperature range limit Preset temperature range setting can be limited via a remote controller.
10˚C min. ~ 90˚C max.
where ambient temp. is high and there is low
Water temperature display (in increments of 1˚C or 1˚F) demand for hot water or heating.
❈ The settable range varies depending on the unit to be connected.
Individually prohibits operations of each local remote control function :ON/OFF, Operation modes,
Permit / Prohibit
water temperature setting, Circulating water replacement warning reset.
local operation
❈ Upper level controller may not be connected depending on the unit to be connected. Tf11
ON / OFF / Water temperature setting can be done up to 6 times one day in the week.
Weekly scheduler
(in increments of a minute)
Error When an error is currently occurring on a unit, the afflicted unit and the error code are displayed.
Self check (Error history) Searches the latest error history by pressing the CHECK button twice.
Enables the Test run mode by pressing the TEST button twice.
Test run
❈ Test run mode is not available depending on the unit to be connected.
Displays the circulating water replacement warning via the unit message.
Circulating water
Clears the display by pressing the CIR.WATER button twice. Ta11 Ta12 oudoor temp.
replacement warning
❈ Circulating water replacement warning is not available depending on the unit to be connected.
The language on the dot matrix LCD can be changed. (Seven languages)
Language setting
English/German/Spanish/Russian/Italian/French/Swedish
Remote controller operation can be locked or unlocked. Initial setting
Operation locking function ·All-switch locking
·Locking except ON/OFF switch
Tf11 30˚C
Tf12 40˚C Possible to change by remote
Control priorities Ta11 0˚C controller <PAR-W21MAA>
1. External input signal 2. Centralized controller 3. Remote controller Ta12 10˚C

Output/Input Functions
TB141A (Output) Anti freeze mode (Dip SW4-4 ON)
Symbol   Function Anti freeze mode is to prevent
OUT1 Operation ON/OFF Outputs the ON/OFF signal water pipe from freezing.
OUT2 Defrost Outputs the Defrost signal When this function is effective,
OUT3 Compressor Outputs the Compressor signal the unit will automatically
OUT4 Error signal Outputs the Error signal
Control
Box maintain set water temp. (Field
TB142A (Input) supply control board for water
Symbol   Function pump operation necessary.)
IN1 Pump interlock No setting when shipped from factory. ON=in operation. OFF=invalid.

TB142B (Input) Measurement


Symbol   Function Operation signal Pump interlock
point of
IN3 Connection demand Mandatory STOP with demand input ON Water Temp.
IN4 Operation ON/OFF For external ON/OFF operation.
is available to
TB142C (Input) choose by
Symbol   Function Dip SW1-1 Broken lines are field
COM+ Common Common wiring supply products.
IN5 Hot water/Heating Hot water operation
IN6 Heating ECO Outlet water temp. will automatically change based on ambient temp. Strainer
IN7 Anti-freeze Unit will atutomatically maintain set water temp.
IN8❈ Cooling Cooling operation Water Pump
❈ HEX unit only
Analog input
Symbol   Function
CN421 Set water temperature Capable with accessory connector
CN422 Set water temperature Capable with accessory connector Water temperature is changeable by remote controller <PAR-W21MAA>
❈ CN421 priority

11 12
4-1
Installation
The unit must be installed inside a building. The unit is not designed for Installation image
outdoor installation.
Wall mounted Ceiling Suspended
For water pipes, do NOT use steel pipes. Copper pipes are
recommended.
Drain pipe
Install the drain pipe with an inclination of between 1/100 and 1/200 to provide a downward
flow of drain water.For cold climate installation, take an appropriate measures (e.g., drain
heater) to prevent the drain water from freezing.

Strainer
Install a strainer near the PWFY unit to keep foreign materials from entering the water-side
heat exchanger.

Do not touch the unit, the unit surface can be hot.

Back up system is recommended in case of PWFY unit breakdown.

Floor standing
Service space
Top view 525 400

Piping space (right side)

Hot-blast PWFY 300


up to 55°C

R2 PWFY Cold Water Tank PWFY Cold Water Tank

Service space 600


(front side)

Unit [mm] PWFY Hot Water Tank PWFY Hot Water Tank

PURY-P400YHM-A

BC controller Counter flow water circuit Parallel flow water circuit

Example of Water pipe installation We have no regulation for water flow way. Therefore customers can choose
either counter flow or parallel flow due to their demand.

Solid arrows in the figure indicate the direction of water flow. Roof

PWFY-P100VM-E-BU PWFY-P100VM-E-BU PWFY-P100VM-E-AU PEFY-P32VMR-E-R PEFY-P63VMS1-E


Water overflow
Mains water

To drain outlet Water Supply

PWFY Field supply


For Cooling
(AHU, FCU, etc)
Cold Water Tank
Water-side
heat exchanger T P Tank Outlet

T P P For Heating
(AHU, FCU,
Hot Water Tank Floor Heating, etc)
Inlet Water Supply
For Sanitaty use
(Shower, Bath, etc)

Sample of water circuit for HWS/ATW


* Note: If any medicinal substance is used for Heating (AHU, FCU, Floor Heating, etc), part the water circuit for sanitary use.

13 14
5-1 5-1
Q&A Booster unit/HEX unit Specification and function Q&A Booster unit/HEX unit Specification and function

Q1 What kinds of compressors are used in Booster unit? Q9 What is external analog input?
Mitsubishi Electric Rotary compressors External analog input
T(B)˚C S/W default
T(A)=10˚C
Method
Q2 What is the temperature range on controller for heating? Input T(A), T(B) T(A)˚C
T(B)=70˚C.

4mA :T(A) Changeable with


Booster unit:35˚C-70˚C (95F-158F)
PAR-W21MAA la
*All setting with a controller.
HEX unit :30˚C-45˚C (86F-113F) (Heating) 20mA:T(B)
4mA 20mA

HEX unit :10˚C-30˚C (50F-86F) (Cooling) Conversion equation:To=[{T(B) - T(A)}/16] ✕ Ia + [ T(A) - {T(B) - T(A)}/4]
To: set temperature, Ia: analogue input value (mA)

Q3 What is the hydraulic pressure? Calculation example: T(A)=30˚C, T(B)=70˚C, Ia=10mA


Conversion equation: To=2.5 ✕ Ia+20 To=45˚C
1.0MPa (Maximum range)

Q4 Is the water pump embedded? Q10 What are the functions with the controllers?
Remote controller specifications
Water pumps are field supplied and need to be selected depending on field system.
Item Description Operations Display
ON/OFF Runs and stops the operation of a group of units
Switches between Hot Water / Heating / Heating ECO / Anti-freeze / Cooling
Operation mode switching * Available operation modes vary depending on the unit to be connected.
Q5 How do you interlock the pumps? TB142A * Switching limit setting can be made via a remote controller.
Temperature can be set within the ranges below. (in increments of 1˚C or 1˚F)
Short circuiting of TB142A will start the unit Hot Water 35˚C min. ~ 70˚C max. (in increments of 1˚C or 2˚F)
Heating 30˚C min. ~ 45˚C max. (in increments of 1˚C or 2˚F)
Water temperature setting
and opening of circuit will stop operation. (non- Anti-freeze 10˚C min. ~ 45˚C max. (in increments of 1˚C or 1˚F)
Cooling 10˚C min. ~ 30˚C max. (in increments of 1˚C or 1˚F)
voltage A contact) IN1
* The settable range varies depending on the unit to be connected.
Preset temperature range Preset temperature range setting can be limited via a remote controller.
10˚C min. ~ 90˚C max. (in increments of 1˚C or 1˚F)
Water temperature display
* The settable range varies depending on the unit to be connected.

Q6 What are the new technologies? Permit / Prohibit


local operation
Individually prohibits operations of each local remote control function :ON/OFF,
Operation modes,water temperature setting, Circulating water replacement
warning reset.
Booster units and HEX units operate on high COP with heat recovery function (with * Upper level controller may not be connected depending on the unit to be connected.
ON / OFF / Water temperature setting can be done up to 6 times one day in the week.
R2 system). Booster unit is able to supply high temperature hot water up to 70˚C Weekly scheduler
(in increments of a minute)
When an error is currently occurring on a unit, the afflicted unit and the error code
without electric heater. Error
are displayed.
Self check (Error history) Searches the latest error history by pressing the CHECK button twice.
Enables the Test run mode by pressing the TEST button twice.
Test run
* Test run mode is not available depending on the unit to be connected.

Q7 What is Anti-freeze? Circulating water


Displays the circulating water replacement warning via the unit message.
Clears the display by pressing the CIR.WATER button twice.
replacement warning * Circulating water replacement warning is not available depending on the unit to
Anti-freeze mode (Dip SW3-4 ON) to prevent water pipe from freezing. When Anti- be connected.
The language on the dot matrix LCD can be changed. (Seven languages)
freeze mode is effective, the unit will sustain set water temperature. The field supply Language setting
English/German/Spanish/Russian/Italian/French/Swedish
Remote controller operation can be locked or unlocked.
control board for water pump interlock is necessary. Operation locking function . All-switch locking . Locking except ON/OFF switch

Q8 What is heating Eco?


Heating ECO (Dip SW4-3 ON) is an energy saving function. When this mode is
effective, the outlet water temperature will automatically change based on ambient
temperature.

15 16
5-1 5-1
Q&A Booster unit /HEX unit Specification and function Q&A Booster unit /HEX unit Specification and function

Q11 What is the durability of Booster unit and HEX unit? Q16 What is the connectable capacity when connecting with
Refer to the table below for the maintenance schedule. standard indoor units? And what is the temperature range of
Replacement cycle may be shortened depending on the usage. operation for outdoor units?
Ambient (outdoor) temperature range of heating mode for PWFY combination (WB)
Components Replacement cycle PWFY with Only standard Connectable
Only PWFY
Compressor 20,000 hours standard indoor units indoor units PWFY type
Solenoid valve 20,000 hours R2 series -20~32˚C -20~32˚C (*1) -20~15.5˚C BU, AU
Check valve 20,000 hours Y series -20~15.5˚C -20~15.5˚C -20~15.5˚C AU
Linear expansion valve 20,000 hours Outdoor unit will change its software to PWFY connection version automatically when PWFY is connected.
Refrigerant circuit Strainer 20,000 hours R2 series allows a higher temperature range than Y series, the reason is that R2 has an effective heat exchanger bypass circuit
against high-pressure error.
Pipes 20,000 hours
(*1) Some cooling operated by standard indoor units is necessary against high-pressure error, if standard indoor units are to be
Sensor (Temperature sensor, Pressure sensor) 5 Years worked near the high temperature range (32˚C or less).
Pressure switch 25,000 hours
Drain pan 8 Years Connectable outdoor unit capacity range for PWFY combination (WB)
Electronic board 25,000 hours PWFY with Only standard Connectable
Only PWFY
standard indoor units indoor units PWFY type
R2 series 50~100% 50~150% 50~150% BU, AU
Strainer 10 Years
Y series 50~100% 50~130% 50~130% AU
Water pipe 20,000 hours
Water circuit
Water-side heat exchanger 5 Years
Refrigerant-side heat exchanger 5 Years Even if the total connectable capacity is 100% or more, PWFY is only connectable
within 100%.

OK R2 + (PWFY: 100%) + (Standard indoor units: 50%) = 150%


Q12 What is the water temperature operation range? NG R2 + (PWFY: 130%) + (Standard indoor units: 20%) = 150%
Booster unit :10˚C~70˚C
HEX unit :10˚C~40˚C (Heating)
10˚C~35˚C (Cooling) Q17 Why can the R2 outdoor units operate at an outdoor
temperature of 32˚C when connecting with Booster unit ?
R2 outdoor units have a stronger tolerance for high-pressure error when heating
Q13 Will the temperature of the hot water decrease during winter? compared to Y series.
Even when the outdoor temperature is low, water temperature of supplied hot water
will not decrease.

Q14 In case of malfunction, will the controller show an error?


Yes, it will be shown on the controller display.

Q15 Can HEX unit/Booster unit be connected to standard indoor units?


Yes, it can be connected to the standard indoor models.

17 18
5-2 5-2
Q&A Booster unit/ HEX unit Installation and service Q&A Booster unit/ HEX unit Installation and service

Q1 Are there any regulations to installation location? Q8 Is the hot water suitable for drinking?
The HEX unit/Booster unit can only be installed indoors. No, we do not recommend hot water for drinking.
The hot water is circulating and not supplied for drinking purposes.

Q2 Is it possible to operate a multiple number of units at the


same time? Q9 What are the considerations when setting address?
Controller: Possible with MA wiring. Do not group Booster unit and HEX unit together.
Output: Possible with setting sequence relay on site.

OC OS
Q3 Is a drain pipe required?
# #  !
Yes. For condensation caused by inlet water temperature.
TB3 TB3 BC #! 
Booster HEX
Q4 Is it possible to use ground water? TB02 TB5 TB5 TB15 TB5 TB15
No. Ground water, rain, and sea water cannot be used.
W MA R/C W MA R/C

Q5 Can a unit be directly connected to mains water?


The water circuit must be a closed circuit. (to prevent scaling of pipes, heat BC #" " #
exchanger etc. )
TB02 TB5 TB5

Q6 What materials are used for water piping?


Copper, stainless steel, polybuten and polyethylene water piping can be used. (it
must withstand 90˚C). Steel piping cannot be used.
If there is a possibility of steel usage in existing equipment, be sure to part the water circuit. % &

BC #$ $
Q7 What is a recommended maintenance schedule? HEX HEX
TB5
TB02 TB5 TB15
For maintenance, sales offices will be able to handle replacements of functional TB5 TB15
parts (compressor, heat exchanger, valves). Please refer to the Parts List.
W MA R/C

Transmission line

19 20
5-3
Q&A Sales

Q1 What applications are suitable?


It is best for facilities that require a large amount of hot water such as, healthcare
facilities, hotels, hospitals, sports facilities (gyms, golf courses) and restaurants.

Q2 How many people can the unit provide hot water for?
Hotels, healthcare facilities, and hospitals: 10-20 people/unit.
* It varies depending on the purposes. Refer to “2-3 Selecting a model” section for
calculation.

Q3 Can it be used for air conditioning and space heating?


Yes, it can be used for both applications.

Q4 Why is the running cost low?


Because of the high efficient heat pump and heat recovery technology.

Q5 What is the difference between ATW Booster unit & HEX unit
and electric heaters.
Booster unit and HEX unit COP is 3.0 or more and therefore the running cost is 1/3
compared to electric heaters.

21
For Internal Training

AIR CONDITIONING SYSTEMS

The Air Conditioning & Refrigeration Systems Works acquired ISO 9001 certification under Series
9000 of the International Standard Organization (ISO) based on a review of Quality , management for
the production of refrigeration and air conditioning equipment.

ISO Authorization System


The ISO 9000 series is a plant authorization system relating to quality management as stipulated by
the ISO. ISO 9001 certifies quality management based on the "design, development, production,

Air to Water Booster unit


installation and auxiliary services" for products built at an authorized plant.
FM 33568 / ISO 9001;2000

Air to Water HEX unit


The Air Conditioning & Refrigeration Systems Works acquired environmental management system
standard ISO 14001 certification.
Sales / Technical Guide
The ISO 14000 series is a set of standards applying to environmental protection set by the
International Standard Organization (ISO).

Certificate Number EC97J1227

http://Global.MitsubishiElectric.com

New publication effective Sep. 2008


MEE08K021 Specifications subject to change without notice

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