Eccentric Turning Attachment On Three Jaw Lathe

“To provide best technical education to achieve excellence”
“ECCENTRIC TURNING ATTACHMENT ON THREE JAW LATHE”
For
THE DIPLOMA IN
MECHANICAL ENGINEERING
SUBMITTED BY
Pawan Nana Jadhav – (1411520271)
Pravin Arun Kale- (1311520763)
Kiran Kundlik Chavan – (1444520475)
Shubham Sunil Fade – (1411520493)
UNDER
THE GUIDANCE OF
Prof. Ugle S.K.
DEPARTENT OF MECHANICAL ENGINEERING
CSMSS COLLEGE OF POLYTECHNIC,
AURANGABAD,
MAHARASHTRA STATE, INDIA

“To provide best technical education to achieve excellence”
“ECCENTRIC TURNING ATTACHMENT ON THREE JAW LATHE”
Submitted By
In partial fulfillment for the award of
Diploma
In
(Mechanical Engineering)
Guided by
Prof. Ugle S.K.
Department of Mechanical Engineering
CSMSS College of Polytechnic, Aurangabad,
Maharashtra State, India
2017-2018
PROJECT APPROVAL SHEET
Pawan Nana Jadhav , Pravin Arun Kale, Kiran Kundlik Chavan, Shubham Sunil Fade have done
appropriate work for the award of Diploma in Mechanical Engineering Maharashtra State Board
of Technical Education Mumbai to CSMSS College of Polytechnic, Aurangabad
Guide:
Examiner:
Place:
Date:
CERTIFICATE
This is to certify that project report entitled “Eccentric Turning Attachment on Three Jaw
Lathe” has been submitted by following students in final year mechanical engineering for the
partial fulfillment of “Diploma in Mechanical Engineering” of MSBTE Mumbai is recorde of
their own work carried out by them during academic year 2017-2018
Submitted By
Prof. Ugle S.K. Prof A. A. Sonawane

Guide H.O.D.
Mechanical Engineering Mechanical Engineering
Department Department
Dr. G. S. Dongre
Principal
CSMSS College of Polytechnic, Aurangabad
INDEX
SR. NO. CHAPTER NAME PAGE NO.
1 Introduction to lathe 1 1
2 History 1 1
3 Type of lathe 2 2
4 Various operation on lathe 3 3
5 Eccentric Turning Operation on lathe 4 4
6 Need of project 5 5
7 Available attachment in Market 7 7
8 Benefits of the project 8 8
9 Working of project 8 8
10 Assembly Drawings 9 9
11 Design & Material selection 10 10
12 Side block1 12 12
13 Side block2 13 13
14 Job holder From side Block 1 14 14
15 Job holder From side Block 2 14 14
16 Grip for chuck 15 15
17 Bolts (M10 & M12) 16 16
18 Fillet Welding 17 17
19 Bill of Material 18 18
20 Process Planning 18 18
21 Cost and Time analysis 23 23
22 Conclusion 32 32
23 Bibliography 33 33
24 Production Drawings 34
Abstract
In today’s competitive world it is necessary to make your workshop capable to do all
operation in-house. In most of small workshops the production is changing as per requirements
of customers. Therefore it is essential for small scale workshop to have an attachment which will
fulfill their eccentric turning operations. For eccentric turning process they are not capable of
buying huge four jaw lathe machine or SPM (Special Purpose Machine) for small production.
To fulfill customer requirement it is necessary for them to do this work outside of
workshop paying extra money or avoid taking this type of job to do. For them who are having
small lathe machine having three jaw chucks we made this attachment for them which give them
benefit, requires less time for setting with accuracy. Make operation Economical and easily
operated by unskilled workmen.
1
INTRODUCTION TO LATHE
 HISTORY OF LATHE
The potter's revolving „wheel was almost certainly the first machine used by our
ancestors. It maybe that the reciprocating bow drill and pump drill in its many forms was
the first mechanical hand tool, certainly it could be used to create fire as well as bore
holes. Small lathes driven by a hand held bow probably provided the earliest form of
turning, particularly of small items, not just of wood but Ivory, bone, amber and precious
metals. It is almost certain that the earliest lathes also encompassed reciprocation with
the power provided either by the workman himself or with the aid of another individual.
The Romans were familiar with the wood turning lathe, they were particularly adept at
making very fine lidded boxes and containers from boxwood, and there was also a
demand for sophisticated furniture parts for couches and such. George William Lailey in
Berkshire was using a virtually identical bowl turning lathe until 1958. Even today Ion
Constant in works in just the same fashion. The earliest illustrations of a pole lathe
occur in the 13th century. A very stylized stained glass window in Chartres Cathedral
clearly depicts what looks like a woman seated at the lathe complete with cord and foot
treadle. The "Book of Trades" published in Nuremberg in 1568 includes a woodcut of
what we might call a production tuner. The German text says: “The turner makes little
jewel boxes of Boxwood, cases, pulpits. Bedposts, hammer handles, bowling pins and
mallets. He is shown making a bowling pin, also in his „shop‟ are dishes, furniture legs,
a flute and drinking flasks turned on double axis. All this illustrates the versatility and
importance of the pole lathe in a thriving medieval city.
From classical times man has harnessed wind and water to work heavy
machinery, to relieve him of hard physical labour and to speed production. Plumier, in
1701 describes a water wheel powered metal turning lathe. In the English village of
Tintern early last century chair legs were produced on lathes driven via water wheels,
probably a new use for a mill that was originally built to grind corn. The first internal
combustion engine was built in 1860 but it was many years before it was produced in
small reliable units of sufficient power suitable to run a lathe or two. As oil engines
became more reliable and compact (and cheaper) they also became popular with „one
man band‟ woodturners with small workshops.
2
For the large majority of us today all that is required to run a lathe is to push a
button and the magic of electricity does the rest. Electric motors provided a compact
and powerful drive force and allow modern lathes to be built as complete portable self-
contained units.
Lathe is the Mother of all machine tools. It was actually the first machine tool
which came into being as a useful machine for metal turning. In its simplest form lathe
was equipped with a fixed tool rest and it was used for wood turning. Henry Maudslay,
an Englishman developed the sliding carriage ii11800 and built up the first screw cutting
lathe. It formed the basis of production of all other machine tools which are the results
oflater developments.
With the modern tendency in machine design towards specialization, the centre
lathe has been to a great extent superseded by turret and automatic lathes. Although a
turret lathe is capable of doing practically any job that can be done in centre lathe, in
addition to its own extended field of scope , there still remains a considerable
application for the centre lath_. Its lower cost and simplicity undoubtedly governs to a
great extent its general use in the machine s4op. It also meets the requirements for
many bigger jobs, such as large shaft and wheel turning, where most of the operations
are heavy turning and boring upon long lengths and large diameters such as, are
beyond the scope of the attachments of a turret lathe. Now-a-days centre lathe has
become a general purpose machine tool employed in production and repair work,
because it permits large variety of operations to be performed on it.
 TYPES OF LATHE
According to their construction and design, lathes can be broadly classified as:
1. Speed lathe
2. Engine lathe (centre lathe)
3. Bench lathe
4. Tool room lathe
5. Capstan and Turret lathe
6. Special purpose lathe
7. Automatic lathe
3
When a work piece is fixed between the headstock and the tailstock, it is said to
be "between centers". When a work piece is supported at both ends, it is more stable,
and more force may be applied to the work piece, via tools, at a right angle to the axis of
rotation, without fear that the work piece may break loose.
When a work piece is fixed only to the spindle at the headstock end, the work is
said to be "face work". When a work piece is supported in this manner, less force may
be applied to the work piece, via tools, at a right angle to the axis of rotation, lest the
work piece rip free. Thus, most work must be done axially, towards the headstock, or at
right angles, but gently.
When a work piece is mounted with a certain axis of rotation, worked, then
remounted with a new axis of rotation, this is referred to as "eccentric turning" or "multi
axis turning". The result is that various cross sections of the work piece are rotationally
symmetric, but the work piece as a whole is not rotationally symmetric. This technique is
used for camshafts, various types of chair legs, etc.
 Various Operation Performed on Lathe
1. Facing
2. Centering
3. Turning
4. Chamfering
5. Knurling
6. Thread cutting
7. Grooving
8. Parting Off
9. Drilling
10. Boring
All the operation are use to remove the material by forming unwanted material as
chip.
 ECCENTRIC TURNING OPERATION
Eccentric turning is an operation use to remove the Material on Different Axis and
to form a cylindrical surface. In Straight Turning Process Material is removing on same
4
axis to form a cylindrical surface. The cutting tool is rigidly held in the tool post and fed
into the rotating work parallel as shown in Fig.1
Fig. 1 – Straight Turning Operation

The above operation is used only to remove the material and form a cylindrical
surface on single axis. Where as eccentric turning operation is performed as shown
below in Fig.2
Fig. 2 – Eccentric Turning Operation

 NEED OF PROJECT
This operation is done on Four Jaw lathe as there is no arrangement for
eccentricity on three Jaw lathe. In three Jaw lathe the jaws are moved simultaneously at
same time and same distance so no eccentricity is achieved on three jaw lathe. Where
5
as in four jaw lathe the jaws moves separately so u can move them to set the centre of
it.
Fig. 3 – Three Jaw Chuck
Fig. 4 – Four Jaw Chuck

The eccentric turning operation is mainly used in automobile industry for turning
of crank shaft of the engine. Where this delay time is not allowed as large no. of
production has to be done. Therefore they are using SPM (Special Purpose
Machine).
6
Setting of the centre on four jaw chuck for normal worker take 10-15 min
which are unnecessarily waste of time in production work. The procedure for setting
on three jaw chuck is described below in Fig.5
1. Hold the job in jaws tightly.
2. Marked centre set by using Dial Indicator as shown in Fig.5
Fig. 5 – Setting on Chuck

3. As main center setting is done the set the marked offset centre with the
help of Tool point as shown in figure 6 below.
Fig. 6 – Eccentric Centre setting

4. After setting the new eccentric centre turned job will be seen as Shown in
Fig.7.
7
Fig. 7 – Eccentric turning Job
.
 AVAILABLE ATTACHMENT IN MARKET
This type of attachment is available only for working on wood-lathe and was
patented by Ken Grunke, 10418 County Hwy A, La Farge, WI 54639 Tel no. (608)
625-2412. The details are shown in Fig.-8 and Fig.-9.
Fig. 8 – Eccentric turning Attachment by Ken Grunke
8
Fig. 9 – Eccentric turning Attachment in operation
 Draw back of Ken Grunke attachment

1. This attachment is used to turn only wood pieces.
2. Construction of the attachment is robust and heavy.
3. The attachment itself requires small setting for eccentric operation.
4. Accuracy of the attachment depends upon skill of the workmen.
 BENEFITS OF PROJECT
1. It is possible to small scale industry to do eccentric turning with out four jaw
chuck or SPM (Special Purpose Machine).
2. To reduce the setting time.
3. Accuracy
4. Economical operations
5. Operation by unskilled workmen
9
 WORKING OF PROJECT
10
Fig. 8 Eccentric Turning Attachment CAD Model
The Project works on a principle of eccentric turning operation on special
purpose machine (SPM). The figure 8 shows the CAD model of attachment which
consist of side block, job holder, gripping plate, base plate and grip for chuck. The side
blocks are fixed on the Base Plate with help of bolt. Side blocks work as a guide way for
Job Holder. The job is fixed inside the job holder with help of grip screws. The Grip
11
plates use to hold job holder block firmly while in motion. The 5 mm Gap is provided for
adjustment of centre of the job. While turning on Eccentric turning attachment the care
has been taken that the gripping plates are tighten rigidly and while holding job in job
holder care has been taken that the grip screw grip the job rigidly and minimum 20 mm
job should be inside the job holder while holding job to get proper grip.
In the job holder the turned job (up to 40mm) is hold with help of 8 grip screws
and the job holder is fitted between two sides block. Then hold properly at the centre
with the help of scale mounted on the base plate. Then hold the total attachment inside
the three jaw chuck and tighten properly. By starting lathe machine rotation the centre of
the job is properly centered with help of adjusting grip screws and gripping plates. This
gives zero position of the job. For the eccentricity one of the gripping plates is loosen
and the job holder offseted as per requirement with help of scale given on the base
plate as shown in fig.9
Fig. 9 Front view Showing Job zero position and Offset
12
 DESIGN AND MATERIAL SELECTION
 INTRODUCTION:
The subject of DESIGN deals with the art of designing machine of structure.
A machine is a combination of resistance bodies with successfully constrained relative
motions which is used for transforming other forms of energy into mechanical energy or
transmitting and modifying available design is to create new and better machines or
structures and improving the existing ones such that it will convert and control motions
either with or without transmitting power. It is the practical application of machinery to
the design and construction of machine and structure. In order to design simple
component satisfactorily, a sound knowledge of applied science is essential. In addition,
strength and properties of materials including some metrological are of prime
importance. Knowledge of theory of machine and other branch of applied mechanics is
also required in order to know the velocity. Acceleration and inertia force of the various
links in motion, mechanics of machinery involve the design.
 CONSIDERATION IN MACHINE DESIGN:

Consideration in Machine Design When a machine is to be designed the
following points to be considered: -
i) Types of load and stresses caused by the load.
ii) Motion of the parts and kinematics of machine. This deals with the
type of motion i.e. reciprocating. Rotary and oscillatory.
iii) Selection of material & factors like strength, durability, weight, corrosion
resistant, weld ability, machine ability are considered.
iv) Form and size of the components.
v) Frictional resistances and ease of lubrication.
vi) Convenient and economical in operation.
vii) Use of standard parts.
viii) Facilities available for manufacturing.
ix) Cost of making the part.
13
x) Numbers of machine or product are manufactured.
 GENERAL PROCEDURE IN MACHINE DESIGN:

The general steps to be followed in designing the machine are as followed.
i. Preparation of a statement of the problem indicating the purpose of the
machine.
ii. Selection of groups of mechanism for the desire motion.
iii. Calculation of the force and energy on each machine member.
iv. Selection of material.
v. Determining the size of component.
vi. Preparation of component drawing and sending for manufacture.
vii. Manufacturing and assembling the machine.
viii. Testing of the machine and for functioning.
 FACTORS FOR SELECTION OF MATERIAL:
Following are some of the important factors on which selection of material is based:
1. Availability and cost of material
2. Strength and rigidity
3. Resistance to fatigue
4. Impact resistance
5. Hardness
6. Weight
7. Machinability and weld ability
8. Corrosion resistance
However, the most important factors affecting the selection of material for
engineering design is the properties of metals in relation to their intended use. The
properties of metal define a specific characteristic of the material and behaviors of the
metal under different conditions. We have selected low carbon or mild steel for
fabrications of various component of our project due to following properties and
composition of material.
 INPUT DATA
Maximum Machine speed (N) = 1200 rpm
14
Motor Power (P) = 2 HP
= 2 x 746
= 1492 watt
Machine Torque = P x 60
2xπxN
= 1492 x 60
2 x π x 1200
= 11.88 N-m or 11.88 x 103 N-mm
1. Turning force given by dial indicator = 15 kg
= 15 x 981
= 14715 N
Considering 50% overload condition (P) = 14715 x 1.5
= 22072.5 N
2. Static load by weight of job holder = 5.4 kg
= 5.4 x 981
= 5297.4 N
3. Static load by weight of side block 1 = 1.8 kg
= 1.8 x 981
= 1765.8 N
4. Static load by weight of side block 2 = 1.5 kg
= 1.5 x 981
= 1471.5 N
5. Static load by weight of base plate = 4.2 kg
= 4.2 x 981
= 4120.2 N
6. Static load by weight of gripping plate = 0.4 kg
= 0.4 x 981
= 392.4 N
7. Static load by weight chuck holder = 2.1 kg
= 2.1 x 981
= 2060.1 N
15
 DESIGN OF SIDE BLOCK 1
Length (l) = 120 mm
Width (b) = 20 mm
Thickness (t) = 15 mm
Total force applied = Turning force + static load by job holder + static
load by gripping plate
= 22072.5 + 5297.4 + 392.4
= 27762.3 N
Shear stress (ƒs) = Total force
bxlxt
= 27762.3
20 x 120 x 15
= 0.7711 N/mm2
Crushing stress (ƒc) = Total force
bxl
= 27762.3
20 x 120
= 11.5676 N/mm2
 DESIGN OF SIDE BLOCK 2

Length (l) = 120 mm
Width (b) = 15 mm
Total force applied = Turning force + static load by job holder + static load
by gripping plate
= 22072.5 + 5297.4 + 392.4
= 27762.3 N
bxlxt
= 27762.3
15 x 120 x 15
16
= 1.0282 N/mm2
bxl
= 27762.3
15 x 120
= 15.4235 N/mm2
 DESIGN OF JOB HOLDER FROM SIDE 1

Length (l) = 120 mm
Width (b) = 25 mm
Total force applied = Turning force
= 22072.5 N
= 22072.5 N
bxlxt
= 22072.5
25 x 120 x 15
= 0.4905 N/mm2
bxl
= 22072.5
25 x 120
= 7.3575 N/mm2
 DESIGN OF JOB HOLDER FROM SIDE 2

Length (l) = 120 mm
Width (b) = 15 mm
= 22072.5 N
17
= 22072.5 N
bxlxt
= 22072.5
15 x 120 x 15
= 0.8175 N/mm2
bxl
= 22072.5
15 x 120
= 12.2625 N/mm2
 DESIGN OF GRIP FOR CHUCK

Diameter (d) = 50 mm
Total force applied = Turning force + static load by job holder + static load
by gripping plate + static load by base plate + static
load by side block 1 + static load by side block 2 + static load
by chuck holder
= 22072.5 + 5297.4 + 392.4 +4120.2 + 1765.8 + 1471.5 +
2060.1
= 37179.9 N
Shear stress (ƒs) = Total force x 4
π x d2
= 37179.9 x 4
π x 502
= 18.9356 N/mm2
 MATERIAL SELECTION
As value of Shear and Crushing stress is very low. From data book we
came to know that Mild Steel also withstand against force for this job. To
18
sustain durability and Damage resistance it cannot be hardened. So for
hardening we are using Oil Hardened Non Shrinkage Tool Steel having case
hardening 0.2mm. These steel contain small amount of alloying element such
as W, Mn, Cr, Mo and V. Due to this, their hardenability is better than the water
hardening steel stool and therefore, they can be hardened by oil quenching.
They are not as expensive as other tool steel and are used for blanking and
forming dies, shear blades, master tools, cutting tools and gauges. The
distortion during hardening is less and hence they are called as oil hardening
non shrinkage (OHNS) tool steels. The cheapest non-shrinkage steel (02)
contains 0.9% C and 1.6% Mn. The better steel contains 1.0% C, 0.95% Mn,
0.5% W, 0.75% Cr and 0.2% V.
Allowable shear stress (ƒs) = 210 N/mm2
Allowable Crushing stress (ƒc) = 320 N/mm2
 DESIGN OF M-1O BOLT

Pitch = 1.5 mm
Major diameter = 10 mm
Minor diameter (dp) = 9.065 mm
Core diameter (dc) = 8.16 mm
Number of bolt (n) = 8
= 22072.5 N
π x (dp + dc) 2 x n
= 22072.5 x 16
π x (9.065 + 8.16)2 x 8
= 47.3602 N/mm2
 DESIGN OF M-12 BOLT FROM SIDE BLOCK 1
Pitch = 1.75 mm
19
Total force applied = Turning force + static load by job holder + static load by Side
block 1
= 22072.5 + 5297.4 + 1765.8
= 29135.7 N
= 29135.7 x 16
π x (10.863 + 9.858)2 x 2
= 172.8 N/mm2
 DESIGN OF M-12 BOLT FROM SIDE BLOCK 2

Pitch = 1.75 mm
Total force applied = Turning force + static load by job holder + static load by
Side block 2
= 22072.5 + 5297.4 + 1471.4
= 28841.3 N
= 28841.3 x 16
π x (10.863 + 9.858)2 x 2
= 171.05N/mm2
 DESIGN OF FILLET WELD
Diameter (d) = 50 mm
Width of weld (s) = 5 mm
20
Thickness of Weld (t) = 5 mm
Motor torque (T) = 11.88 x 103
As 45o Fillet Weld is use
Shear stress (ƒs) = 2.83 x T
π x s x d2
= 2.83 x 11.88 x 103
π x 502 x 5
= 0.856N/mm2
Since the calculated value of the shear load is very smaller than the permissible
value as ƒs=56 N/mm2.
Hence welded joint is safe.
 BILL OF MATERIAL
Name of the
Sr.no. Specification No. Material
component
1 Base Plate 180mm x 120mm x 25mm 1 O.H.N.S.
2 Side Block 1 60mm x 50mm x 120mm 1 O.H.N.S.
3 Side Block 2 60mm x 45mm x 120mm 1 O.H.N.S.
4 Job Holder 120mm x 80mm x 60mm 1 O.H.N.S.
5 Grip for chuck Ф 50mm x 70 mm long 1 O.H.N.S.
6 Gripping Plate 30mm x 15mm x 120mm 2 O.H.N.S.
7 Side block holding bolt M12 x 100mm long 4 M.S.
M10 x 25 mm long 4
8 Job gripping Bolt M.S.
M10 x 20 mm long 4
21
 PROCESS PLANNING
 INTRODUCTION
Manufacturing is the process of converting the raw material into the finished
product to be used for some purpose using different machine tools. To understand the
manufacturing system in a better way it is divided into three parts
A. Input B. Process C. Output
Input : Man, machine, material, energy
Process : Related to design, the product and the production management.
Output : The finished product or service
 MANUFACTURING PROCESS
Here we have used following different processes
Turning
Milling
Grinding
Welding
Drilling
Tapping
Assembly
Colouring
 PROCESS PLANNING
Process planning is an important function, which takes place directly after the
design of a product. It takes the information received and creates a plan for
manufacture. The process planning involves applications of a systematic procedure,
which involves following steps:
A. Preliminary part print analysis
i. Size configuration
ii. Material
iii. Dimensional relationships and an identification of various reference
surfaces.
22
iv. Implicit and explicit remarks regarding from error and surface finish
B. Determination of logical sequence of operation
i. Identification of surface to be machined
ii. Selection of material
iii. Selection of machine tool
iv. Supporting accessories, pictures and gauges etc.
C. Execution of the manufacturing process selecting appropriate machine tools and
process sheet to view how the subcomponents are manufactured.
D. Testing of the equipment being manufactured.
 PROCESS FLOW CHARTS
Part No.1:
Raw - 187.5mm x 125mm x 25mm (7.5” x 5” x 1”)
Component - Base Plate
Material - O.H.N.S.
Opn. Measuring
Operation M/C / Tool Cutting Tool
No. Instrument
Gas Cutting of 7.5” x 5” x 1”
1 Gas Cutter Scale -----
Plate
Hold the job in wise and
Right angle 6 side and V Shape
2 Shaper Vernier
maintain size 120 mm x 180 H.S.S.
mm x 25mm
Drilling Ø 12 mm 4 through
3 Drilling Vernier Ø12 Drill
hole
Boring Ø 16 mm up to 12
4 Drilling Vernier Ø16 Reamer
mm
Hold the job in 4 jaw lathe
5 Lathe Veriner Ø20 Drill
Drill Ø 20 at centre
Single Point
6 Bore up to Ø50 mm Lathe Vernier
H.S.S.
23
Part No.2:
Raw - 75mm x 50mm x 125mm (3” x 2” x 5”)
Component - Side Block 1
Material - O.H.N.S.
Opn. Measuring
No. Instrument
Gas Cutting of 3” x 2” x 5”
Plate
2 Shaper Vernier
maintain size 60mm x H.S.S.
50mm x 120mm
Milling the upper slot 20mm Vertical
3 Vernier End mill cutter
x 30mm x 120mm Milling
Milling the lower slot 25mm Vertical
5 Drill Ø9 mm 4 holes Drilling Vernier Ø9 Drill
Hold the job in wise and tap

6 ----- ----- M10 Tap
M10
7 Drill 8mm hole for dwell Drill Vernier Ø8 Drill
8 Fit 8mm Dwell pin ----- ----- Hammer
Part No.3:
Raw - 75mm x 50mm x 125mm (3” x 2” x 5”)
Component - Side Block 2
Material - O.H.N.S.
24
Opn. Measuring
No. Instrument
Plate
2 Shaper Vernier
45mm x 120mm
Milling the upper slot 15mm Vertical
Milling the lower slot 15mm Vertical
5 Drill Ø9 mm 4 holes Drilling Vernier Ø9 Drill
Hold the job in wise and tap

6 ----- ----- M10 Tap
M10
7 Drill 8mm hole for dwell Drill Vernier Ø8 Drill
8 Fit 8mm Dwell pin ----- ----- Hammer

Part No.4:
Raw - 125mm x 125mm x 75mm (5” x 5” x 3”)
Component - Job Holder
Material - O.H.N.S.
Opn. Measuring
No. Instrument
Plate
Hold the job in wise and Right
V Shape
2 angle 6 side and maintain size Shaper Vernier
H.S.S.
120mm x 120mm x 60mm
Hold the job in 4 jaw lathe and
3 Lathe Vernier Ø20 Drill
Drill Ø20 mm hole
25
Single Point
4 Bore Ø50mm Lathe Vernier
H.S.S.
Milling the slot 25mm x Vertical
45mm x 120mm Milling
Milling the slot 15mm x Vertical
45mm x 120mm Milling
Part No.5:
Raw - 37.5mm x 25mm x 125mm (1.5” x 1” x 5”)
Component – Gripping Plate (2 nos.)
Material - O.H.N.S.
Opn. Measuring
No. Instrument
Gas Cutting of 1.5” x 1” x 5”
Plate
2 Shaper Vernier
30mm x 120mm
3 Drill Ø8 mm hole Drill Vernier Ø8 Drill
Part No.6:
Raw - Ø 51mm x 75mm long (Ø2” x 3” long)
Component – Grip for chuck
Material - O.H.N.S.
Opn. Measuring
No. Instrument
Hold the job in chuck and Single Point
1 Lathe Vernier
face the side of rod H.S.S.
Single Point
2 turn Ø50mm Lathe Vernier
H.S.S.
Single Point
3 face the other side of rod Lathe Vernier
H.S.S.
26
COST AND TIME ANALYSIS
 INTRODUCTION:
Cost estimation may be defined as the process of fore casting the expenses that
must be incurred to manufacture a product. These expenses take into a consideration
all expenditure involved in a design and manufacturing with all related services facilities
such as pattern making, tool, making as well as a portion of the general administrative
and selling costs.
 PURPOSE OF COST ESTIMATING:
To determine the selling price of a product manufactured. For a quotation or
contract so as to ensure a reasonable profit to the company. Check the quotation
supplied by vendors. Determine the most economical process or material to
manufacture the product. To determine standards of production performance that may
be used to control the cost.
 COST ESTIMATION IS DONE AS UNDER
Cost of project = (A) material cost + (B) Machining cost + (C) lab our cost
 MATERIAL COST ESTIMATION:
Material cost estimation gives the total amount required to collect the raw
material which has to be processed or fabricated up desired size and functioning of the
components. These materials are divided into two categories. Material for fabrication: In
this the material is obtained in raw condition and is manufactured or processed to
finished size for proper functioning of the component. Standard purchased parts: This
includes the parts which was readily available in the market like Allen screws etc. A list
is forecast by the estimation stating the quality, size and standard parts, the weight of
raw material and cost per kg. for the fabricated parts.
 PROCEDURE FOR CALCULATION OF MATERIAL COST:
The general procedure for calculation of material cost estimation is after
designing a project; a bill of material is prepared which is divided into two categories.
Fabricated components Standard purchased components the rates of all standard items
are taken and added up. Cost of raw material purchased taken and added up.
27
Cost of 1 Kg of Oil hardened Non Shrinkage Tool steel = Rs 110 /-
1.
Volume =lxbxt
= 187.5mm x 125mm x 25mm
= 585937.5 mm3
Sp. Gravity of O.H.N.S. = 7.8 gm / cc
Weights = Volume x Sp. Gravity x 10 -6
= 585937.5 x 7.8 x 10 -6
= 4.57 Kg
Total cost of O.H.N.S. base plate = 4.57 x 110
= Rs 502.7
Say Rs. 503
2.
Volume =lxbxt
= 75mm x 50mm x 125mm
= 468750 mm3
= 468750 x 7.8 x 10 -6
= 3.66 Kg
= Rs 402.6
Say Rs. 403
3.
Volume =lxbxt
= 75mm x 50mm x 125mm
= 468750 mm3
28
= 468750 x 7.8 x 10 -6
= 3.66 Kg
= Rs 402.6
Say Rs. 403
4.
Volume =lxbxt
= 125mm x 125mm x 75mm
= 1171875 mm3
= 1171875 x 7.8 x 10 -6
= 9.14 Kg
= Rs 1005.4 Say Rs. 1006
5.
For single Plate
Volume =lxbxt
= 37.5mm x 25mm x 125mm
= 117187.5 mm3
= 117187.5 x 7.8 x 10 -6
= 0.92 Kg
= Rs 101.2
Say Rs. 102
For 2 nos. plate cost = 102 x 2
= Rs. 204
6.
29
Volume = 3.14 x d2 x l
= 3.14 x 502 x 75
= 588750 mm3
= 588750 x 7.8 x 10 -6
= 4.59 Kg
= Rs 504.9
Say Rs. 505
7.
Cost of one bolt = Rs. 15
Cost of 4 bolts = 15 x 4
= Rs.60
8.
Cost of one bolt = Rs. 12.5
Cost of 4 bolts = 12.5 x 4
= Rs.50
9.
= Rs.64
10.
30
= Rs.80
11.
Cost of 4 bolts =8x4
= Rs.32
Total cost of material = 503 + 403 + 403 + 1006 + 204 + 505 + 60 + 50 +64 + 80 +
32
= Rs. 3310
 TIME ESTIMATION [1]
Machining time of component are estimated in order to know the manufacturing
cost of the component.
The total time include the basic times and the various other factors which are taken
into consideration. They are
 Up and Down time = 10% of basic time.
 Inspection time = 20% of basic time (But generally
taken as 20 min).
 Centering time = 10 minutes.
Other allowances taken into consideration are:-
 Personal allowance = 5% of basic time.
 Fatigue allowance = 7% of basic time.
 Contingency allowance = 5% of basic time.
 TIME ANALYSIS:-
1. Turning Operation
Time = l / s x n min.
S = feed per revolution
n = RPM of the job
l = length to machined.
2. Drilling Operation
31
Time = l / n x sq min.
l = length of travel of drill
n = RPM of drill
sq = feed / rev of drill (mm / rev)
3. Milling Operation
Time = l / sz x z x n min.
l = length of table travel in mm
sz = feed per tooth
z = number of teeth on cutter
n = RPM of cut
4. Shaping Operation
Time = l x si min.
l = length of table travel in mm
si = longitudinal feed in mm / stroke
5. Grinding Operation
Time = li / si x np x k min.
li = length of longitudinal travel
si = longitudinal feed in mm / rev
np = speed of work piece in RPM
k = coeff. Depending on the specified grade of
accuracy and class of surface finish
(k = 1.3 to 1.7)
1. Base plate
Shaping machine = 84 min
Drilling machine = 16 min
Lathe machine = 9 min
2. Side block 1
Milling machine = 21 min
Tapping = 22 min
32
3. Side block 2
Tapping = 22 min
4. Job holder
Tapping = 56 min
5. Gripping plate (2 nos.)
Tapping = 22 min
6. Grip for chuck
 MACHINING COST :
This cost estimation is an attempt to forecast the total expenses that may include
manufacturing apart from material cost. Cost estimation of manufactured parts can be
considered as judgment on and after careful consideration which includes labour,
material and factory services required to produce the required part.
 MACHINING COST ESTIMATION:
Here we have to work on the different machines for having different Operations.
So the machine is being hired for that much period of time. Considering the depreciation
and the electric light bill along with the rent of The work shop or the initial investment,
the machining cost is calculated as the cost in Rs./hour.
Following operations were involved:-
33
Time
Sr. Rate
Machine In Operation Rs
no In Rs.
hours
1 Lathe 1 250 Turning and boring 250/-
Making faces right angle

2 Shaping 5 300 1500/-
and maintaining size
Drilling M/C and Making holes and,

3 4 120 480/-
tapping Die set threads
4 Milling 1.5 300 Cutting the slot 450/-
Total 2680/-
Hence the total machining cost = 2680/- Rs.
 LABOUR COST:
It is the cost of remuneration (wages, salaries, commission, bonus etc.) of the
employees of a concern or enterprise.
Labour cost is classified as:
1. Direct labour cost
2. Indirect labour cost
 DIRECT LABOUR COST:
The direct labour cost is the cost of labour that can be identified directly with the
manufacture of the product and allocated to cost centers or cost units.The direct labour
is one who counters the direct material into saleable product, the wages etc. of such
employees constitute direct labour cost. Direct labour cost may be apportioned to the
unit cost of job or either on the basis of time spent by a worker on the job or as a price
for some physical measurement of product.
 INDIRECT LABOUR COST:
It is that labour cost which can not be allocated but which can be portioned to or
absorbed by cost centers or cost units. This is the cost of labour that doesn‟t alters the
construction, confirmation, composition or condition of direct material but is necessary
for the progressive movement and handling of product to the point of dispatch e.g.
34
maintenance, men, helpers, machine setters, supervisors and foremen etc.The total
labour cost is calculated on the basis of wages paid to the labour for 8 hours per day.
 LABOUR COST ESTIMATION :

The labour cost consists of the amount incurred on the wages paid to the
Operators. The cost is calculated based on the calculation of the hourly wages paid to
the operator. Here the operator is considered as the skilled operator.
SR. RATE / AMOUNT

OPERATION HOURS
NO HOURS PAID
1
Turning 4 100 400/-
2
Shaping 5 120 600/-
3
Drilling & tapping 4 100 400/-
4
Milling 1.5 150 225/-
6
Assembly 1 300 300/-
Total 53.5 1565/-
Total cost of the project = Material cost + Machining cost + Labour cost
= 3310 + 2680 + 1565
= Rs. 7555
35
CONCLUSION
To become a successful engineer, it is necessary that theoretical knowledge
should be backed up by practical application. Project work through the later part of the
education has a vital and inevitable role of perform in overall development of a student.
It is essence or soul of the knowledge. Knowledge can be turned into reality through
project work only. Theoretical knowledge can be applied while doing project work.
Project work is not only educative but also much fruitful, as it has enriched our
knowledge in various aspects. It also creates confidence in students while undertaking
the project work. Experience gained through project work can beyond doubt make one
stand in good stead throughout future endeavors in our careers. Apart from general
objectives achieved through project work, there have been significant contributions that
this project work has helped us to become a successful engineer.
1. We became known with the concept of alignment, which is part of metrology.
2. We became able to specify the machine.
3. We became able to calculate the quantity of the material required.
4. We could plan a manufacturing process
5. We became known with process chart.
6. We became able to co-ordinate the activities.
7. We could have time study.
8. We could implement the drawings for manufacturing processes.
Project is extremely important in every student career.
As a part of conclusion derived from the project certain important values were
embedded in us, following are some of them;
Team work attitude
Strong attitude
Feeling of achievement
Gain through project
We are sure after our project, we will be able to visualize work situations better
thus project will definitely enhance the rate of process and will make our future working
more easily.
36
ACTION PLAN
Project Searching July 3rd & 4th Week
Guide discussion August 1st,2nd,3rd week
Registration September 1st week
Literature survey September 2nd & 3rd week
Data Collection September 4th week
Approval of project October 1st week
Pre-project report November 1st,2nd,3rd week
Component collection December & January
Fabrication work February 2nd, 3rd week
Assembly March 3rd week
37
8 7 6 5 4 3 2 1
F F
E E
242
D D
175
C C
B
CSMSS College of Polytechnic B
Kanchanwadi, Paithan Road, Aurangabad,

Maharashtra 431005.
Part Name: ASSEMBLY
Machine Name: Eccentric Turning Attachment
Scale: 0.500 Sheet: 1 of 2

A 142 A
Date: Mar-07-18 Projection:
All dimensions are in mm unless otherwise
Format:A3
specified.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
5
F F
Item No. Description Qty.
1 BASE_PLATE 1
2 GRIP_FOR_CHUCK 1
3 JOB_HOLDER 1
4 M16X40_ALLEN_BOLT 4
5 M16X60_ALLEN_BOLT 4
E E
6 SIDE_BLOCK 2
D D
C C
6 3
B

Maharashtra 431005.
Part Name: ASSEMBLY
4 Machine Name: Eccentric Turning Attachment

A A
Format:A3
specified.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
E E
180
D D
130
C C
16
B

Maharashtra 431005.
Part Name: BASE_PLATE

A A
Format:A3
specified.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
75
50
E E
D D
C C
B

Maharashtra 431005.
Part Name: GRIP_FOR_CHUCK

A A
Format:A3
specified.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F 68 F
X 16
60
E E
150
30
D D
X
SECTION X-X
100
C C
20
M16
B

Maharashtra 431005.
Part Name: JOB_HOLDER

A A
Format:A3
specified.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
44
F F
123 12
16.5
12
E E
75
M16
20
D D
40
C C
B

Maharashtra 431005.
Part Name: SIDE_BLOCK

A A
Format:A3
specified.
8 7 6 5 4 3 2 1
BIBLIOGRAPHY
1. Manufacturing Science: Amitabha Ghosh & Ashok Kumar Malik, Page no.232-
250, affiliated Eeast – West press private limited, New Delhi, 2nd edition 2005.
2. Material Science And Metallurgy: Prof. (Dr.) V.D.Kodgire, Page no. 488-490,
Everest publishing house, Pune 411 030, 12th Edition 2001.
3. Design Data book: Faculty of Mechanical Engineering, PSG college of
Technology, coimbatore, 1st Edition 2000.
4. M. Mahajan: Manufacturing technology, Dhanpat Rai & Co., 2005, 3rd edition.
5. Journal on Manufacturing Science: Robert Langdon vol. 1st, 11 west 42nd street,
New York, NY 10036, Tel: (212) 642-4900, Fax: (212) 302-1286.
6. Journal on single setup Eccentric tuning: INDEX-Werke GmbH & Co. KG, Hahn
& Tessky, Plochinger Straße 92, 73730 Esslingen, Germany, Tel. +49 (711)
3191-0, Fax +49 (711) 3191-587, www.index-werke.de
7. www.patents.org
38
ACKNOWLEDGEMENT
The pleasure in our hearts, we express our vista of celestial joviality for the completion of
the Project Report namely “Eccentric Turning Attachment on Three Jaw Lathe” for which
our honorable and reverend our Project Guide Prof. Ugle S. K. is highly credited. Due to the
harmonious and constant source of inspiration from our guide and mechanical department, we
were able to complete our project work. With due respect and deep gratitude, our group members
pay their profound gratefulness and express their indebtedness to the esteemed Professor for his
king devotion, motivation and auspicious nature caste on us. We express our heartily thanks to
him for getting useful information, encouragement, invaluable guidance without any reserve over
the entire span of our project; and also for the related help in diagrams, design aspects, material
selection, reference books. We are greatly obliged to the “ Staff of Mechanical Dept. of
CSMSS College Of Polytechnic, Aurangabad” and express appreciation and to our able
Prof. A. A. Sonawane (Head of Mechnical Department) for co-coordinating keen interest and
providing necessary facilities in completing the project report.
The prime object in writing this book is to present the subject matter and ideas in a
simplified form. Sincere efforts have been made to present the subject matter in a most concise,
compact and lucid manner including self-explanatory diagrams.
Finally we kindly and sincerely thank all those who rendered their valuable support either
intellectually or mentally in words or deeds to complete and make this project a “SUCCESS”.

39

Eccentric Turning Attachment On Three Jaw Lathe

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“To provide best technical education to achieve excellence”

“ECCENTRIC TURNING ATTACHMENT ON THREE JAW LATHE”

Pawan Nana Jadhav – (1411520271)

Pravin Arun Kale- (1311520763)

Kiran Kundlik Chavan – (1444520475)

Shubham Sunil Fade – (1411520493)

Prof. Ugle S.K.

DEPARTENT OF MECHANICAL ENGINEERING

CSMSS COLLEGE OF POLYTECHNIC,

MAHARASHTRA STATE, INDIA

“ECCENTRIC TURNING ATTACHMENT ON THREE JAW LATHE”

Pawan Nana Jadhav – (1411520271)

Pravin Arun Kale- (1311520763)

Kiran Kundlik Chavan – (1444520475)

Shubham Sunil Fade – (1411520493)

In partial fulfillment for the award of

Prof. Ugle S.K.

Department of Mechanical Engineering

CSMSS College of Polytechnic, Aurangabad,

Maharashtra State, India

Pawan Nana Jadhav – (1411520271)

Pravin Arun Kale- (1311520763)

Kiran Kundlik Chavan – (1444520475)

Shubham Sunil Fade – (1411520493)

Prof. Ugle S.K. Prof A. A. Sonawane

4 Various operation on lathe 3 3

5 Eccentric Turning Operation on lathe 4 4

7 Available attachment in Market 7 7

8 Benefits of the project 8 8

11 Design & Material selection 10 10

14 Job holder From side Block 1 14 14

15 Job holder From side Block 2 14 14

16 Grip for chuck 15 15

17 Bolts (M10 & M12) 16 16

21 Cost and Time analysis 23 23

Fig. 1 – Straight Turning Operation

Fig. 2 – Eccentric Turning Operation

Fig. 3 – Three Jaw Chuck

Fig. 4 – Four Jaw Chuck

Fig. 5 – Setting on Chuck

Fig. 6 – Eccentric Centre setting

Fig. 8 – Eccentric turning Attachment by Ken Grunke

 Draw back of Ken Grunke attachment

Fig. 9 Front view Showing Job zero position and Offset

 CONSIDERATION IN MACHINE DESIGN:

 GENERAL PROCEDURE IN MACHINE DESIGN:

 DESIGN OF SIDE BLOCK 2

 DESIGN OF JOB HOLDER FROM SIDE 1

 DESIGN OF JOB HOLDER FROM SIDE 2

 DESIGN OF GRIP FOR CHUCK

 DESIGN OF M-1O BOLT

 DESIGN OF M-12 BOLT FROM SIDE BLOCK 2

1 Base Plate 180mm x 120mm x 25mm 1 O.H.N.S.

2 Side Block 1 60mm x 50mm x 120mm 1 O.H.N.S.

3 Side Block 2 60mm x 45mm x 120mm 1 O.H.N.S.

4 Job Holder 120mm x 80mm x 60mm 1 O.H.N.S.

5 Grip for chuck Ф 50mm x 70 mm long 1 O.H.N.S.

6 Gripping Plate 30mm x 15mm x 120mm 2 O.H.N.S.

7 Side block holding bolt M12 x 100mm long 4 M.S.

5 Drill Ø9 mm 4 holes Drilling Vernier Ø9 Drill

Hold the job in wise and tap

8 Fit 8mm Dwell pin ----- ----- Hammer