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CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
PROCESS DESCRIPTION
REVISIONS
1) SLOTS SCREENING 6
1.1 SCREEN-ONE SYSTEM 6
1.1.1 Slots Screen itemization 6
1.1.2 Main controls & Set-points 6
1.2 SCREEN-ONE DESCRIPTION 6
1.3 SCREEN-ONE OPERATION 7
1.4 TRANSMITTERS & CONTROL LOOPS 8
1.5 INTERLOCKS & ALARMS 9
1.6 SEQUENCES 11
1.6.1 Main Sequence : 11
1.6.2 Heavy reject purge (see Function Chart FCSO68500) 13
1.6.3 Depluging (general) (see Function Chart FCSO68500) 13
1.7 GROUP START / GROUP STOP : SEE FUNCTION CHART FCSO68500 13
1.8 MONITORING 13
2) DEINKING CELL 15
2.1 DEINKING CELL SYSTEM 15
2.1.1 MAK-C itemization 15
2.2 MAK-C DESCRIPTION 15
2.3 MAK-C OPERATION 16
2.4 TRANSMITTERS & CONTROL LOOPS 17
2.5 INTERLOCKS & ALARMS 18
2.6 SEQUENCES : NOT CONCERNED 18
2.7 GROUP START / GROUP STOP 19
2.7.1 Starting conditions 19
2.7.2 Starting of the loop 19
2.7.3 Operation 19
2.7.4 Stop of the loop 19
3) DNT WASHER 21
3.1 DNT SYSTEM 21
3.1.1 DNT Washer itemization 21
3.2 DNT WASHER DESCRIPTION 22
3.3 DNT WASHER OPERATION 22
3.4 TRANSMITTERS & CONTROL LOOPS 24
3.5 INTERLOCKS & ALARMS 25
3.6 SEQUENCES : NOT CONCERNED 25
3.7 GROUP START / GROUP STOP 26
3.7.1 Starting conditions 26
3.7.2 Starting of the loop 26
3.7.3 Operation 26
3.7.4 Stop of the loop 26
4) WATER DISTRIBUTION 28
4.1 WATER DISTRIBUTION 28
4.1.1 Water distribution itemization 28
4.2 WATER DISTRIBUTION DESCRIPTION 29
4.3 WATER DISTRIBUTION OPERATION 29
4.4 TRANSMITTERS & CONTROL LOOPS 30
4.5 INTERLOCKS & ALARMS 31
4.6 SEQUENCES : NOT CONCERNED 32
4.7 GROUP START / GROUP STOP 32
4.7.1 Starting conditions 32
4.7.2 Starting of the loop 32
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
4.7.3 Operation 32
4.7.4 Stop of the loop 32
5) MICROFLOTATION 34
5.1 MICROFLOTATION SYSTEM 34
5.1.1 Microflotation itemization 34
5.2 MICROFLOTATION DESCRIPTION 34
5.3 MICROFLOTATION OPERATION 35
5.4 TRANSMITTERS & CONTROL LOOPS 37
5.5 INTERLOCKS & ALARMS 38
5.6 SEQUENCES : NOT CONCERNED 38
5.7 GROUP START / GROUP STOP 39
5.7.1 Starting conditions 39
5.7.2 Starting of the loop 39
5.7.3 Operation 39
5.7.4 Stop of the loop 39
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
PROCESS DESCRIPTION
SCREEN-ONE
PP-SO6-101
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
1) SLOTS SCREENING
Annexed documents
• Flow-Sheet FS6850 rev J
• Function Chart FCSO68500
Screen-One (SO) is an integrated three stages screen. Its main target is fine impurities
removing.
When the motor speed SIC-SO-37 is in automatic, motor speed is controlled by the
highest pressure drop (PI-SO-27, PI-SO-29, and PI-SO-31)
In case of jamming of one stage (detected by a high pressure drop between inlet and
accept of concerned stage), self cleaning sequence is automatically started.
Process malfunctions (lack of dilution, drive over intensity, abnormal inlet pressure,
very low reject rate.....) and severe jamming are also detected and corrected by the
system.
Periodically, a purge is applied on the purge valve (HCV-SO) avoiding deposit at the
bottom of the feed chamber.
Abnormal reject low flow (reject valve starting jamming) is detected by the system
(reject flow fault)
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
Alarms Scale
Label Function Description 0-100%
LL L H HH
FI-SO-23 Dilution 1 Flow 20 25 20-50 m3/h
FI-SO-24 Dilution 2 Flow 4.5 5 5-20 m3/h
FI-SO-25 Dilution 3 Flow 1.2 1.5 1-10 m3/h
PI-SO-26 Inlet pressure 0.5 3.0 3.5 0-6 bars
PI-SO-28 Accept 1 pressure 0.5 0-6 bars
PI-SO-30 Accept 2 pressure 0.5 0-6 bars
PI-SO-32 Accept 3 pressure 0.5 0-6 bars
PI-SO-27 Pressure drop Area 1 0.45 0.55 0-1.0 bars
PI-SO-29 Pressure drop Area 2 0.45 0.55 0-1.0 bars
PI-SO-31 Pressure drop Area 3 0.45 0.55 0-1.0 bars
FFIC-SO-33 Reject flow 2 3 5-20 m3/h
FIC-SO-36 Accept 1 flow 200-300 m3/h
FIC-SO-35 Accept 2 flow 40-80 m3/h
FIC-SO-34 Accept 3 flow 5-20 m3/h
SIC-SO-37 Main drive speed 100%
1.6 SEQUENCES
- If Stop mode OR motor tripping OR emergency stop OR "Inlet Pressure fault" (PI-
SO-26HH) then step 0_SO
• Step 0_SO : Initial step
Sealing water solenoid valve SV-SO-501 is closed, Screen One drive SO-501 is
stopped, Screen One feed valve CV-SO-501A is closed, Accepts valves FV-SO-
36, FV-SO-35 and FV-SO-34 are forced closed. Reject Control valve FV-SO-33 is
forced at X%. Dilution valve FV-SO-23 is forced closed. Heavy reject control
valve HCV-SO is forced closed.
- If Slot Screen in automatic AND "Start Slot screen" order on DCS AND no motors
tripping AND no emergency stop AND Sealing water OK then step 1_SO
• Step 1_SO : Water filling
Start Continuous water pump BB-704D
CV-SO-501A, FV-SO-36, FV-SO-35 and FV-SO-34 remain closed.
Dilution valves FV-SO-23 is forced to X%.
Heavy reject control valve HCV-SO is forced closed.
Reject Control valve FV-SO-33 is forced to x%
SO-501 remains stopped.
If no "dilution fault" (1) then start delay "Water filling" TP_SO-501_01
- If Slot screen in automatic mode AND end of TP_SO-501_01 and Continuous
water pump BB-400E running feed-back then step 2_SO
• Step 2_SO : Screen One starting
Dilution valves FV-SO-23 open to set point
SO-501 is started (and speed SIC-SO-37 is activated in auto).
If SO-501 running feed back then start SO motor starting time TX_SO6-101_01
FV-SO-36, FV-SO-35 and FV-SO-34 open at X%
CV-SO-501A, HCV-SO remain closed
FV-SO-33 remains opened at x%
- If Slot Screen in automatic mode AND end of TX_SO-501_01 AND HD CLeaner
Feed Pump BB-503 running feed-back AND no "dilution fault" then step 3_SO
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
- If Screen One sequence is in step 0_SO OR emergency stop then step 20_SO
• Step 20_SO :
Heavy reject control valve HCV-SO is forced closed
- If Step 3_SO AND Screen One drive SO-501 running contact AND Screen One Feed
Pump BB-503 running contact then Step 21_SO
• Step 21_SO :
Heavy reject control valve HCV-SO is forced to SP1. Start Heavy reject purge
stand-by delay TP_SO-501_03
- If End of TP_SO-501_03 AND "with periodic purge" operator selection then Step
22_SO
• Step 22_SO :
HCV-SO opens at SP2. Start Heavy reject purge delay TP_SO-501_04
- If end of TP_SO-501_04 then Step 20_SO
1.8 MONITORING
• Inlet consistency : see Flow-sheet FS6850
• Inlet pressure : 1.0 to 3.0 bars
• Pressure drops (each stages) : < 0.4 bars
• Motor load : < 100%
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
PROCESS DESCRIPTION
DEINKING CELL
PP-FLOT-505
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
2) DEINKING CELL
Annexed documents
Flow-Sheet FS6850 rev J
Function Chart FCCEV68500
MAK-C is a new deinking cell using air bubble in order to collect and remove ink
particle.
Ash removal
Loss in weight
Alarms Scale
Label Function Description 0-100%
LL L H HH
HIC-CN-502 Control of production rate
HIC-CN-503 Control of MAK-C accept
recycling
FI-FLOT-505 MAK-C inlet flow indication 600-700 m3/h
PIS-FLOT-505A MAK-C stage 1 pressure 0-3 bars
indicator
PIS-FLOT-505B MAK-C stage 2 pressure 0-3 bars
indicator
PIS-FLOT-505C MAK-C stage 3 pressure 0-3 bars
indicator
PIS-FLOT-505D MAK-C stage 4 pressure 0-3 bars
indicator
PIS-FLOT-505E MAK-C cell 18E440 inside 0-0,5 bars
pressure indicator
LIC-FLOT-505A Flotation foam level control 0-5000 mm
LIC-FLOT-505B Flotation foam level control 0-5000 mm
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
2.7.3 Operation
• Monitoring inlet pressure in each canister.
• Monitoring inlet flow.
PROCESS DESCRIPTION
DNT WASHER
PP-LAV-507
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
3) DNT WASHER
Annexed documents
Flow-Sheet FS6850 rev J
Function Chart FCLAV68500
DNT is a high speed double nip machine, using a synthetic wire for ink, ash and specks
removing.
The DNT Washer operates by feeding stock from the flow distribution nozzle into the
nip formed by the breast roll and the wire. The stock is fed at a high velocity into this
nip for effective dewatering and high capacities.
The breast roll is grooved providing high capacity (and also eliminates the need for the
doctor blade).
After the feed nip, the wire continues around the breast roll where the stock continues
to be dewatered. As the wire separates from the breast roll, a stock mat has been
formed. This stock mat travels with the wire to the couch roll where it undergoes
additional dewatering. The stock mat is then doctored into the screw conveyor where
it is removed from the DNT Washer at approximately 10-12% consistency. A cowling
encloses the DNT Washer and allows the white water from the unit to be collected and
discharged at one central location. This cowling also eliminates splashing from the unit
and makes the operation clean and safe. White water consistency from the DNT is
mainly depending on ash content, fiber length of the stock and operating conditions.
The DNT is fed by the pump BB-701.
Water from pump BB-704-E that feeds low pressure showers at pressure 8 bars, is
continuously monitored by PIS-LAV-507-A.
Water from pump BB-112-A that feeds high-pressure showers at pressure of 30 bars, is
continuously monitored by PIS-LAV-507-B.
Filtrate from Washer flows to Filtrate water tank TQ702.
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
If required by the application, a line from continuous white water pump BB-704C can
bring dilution to washer inlet (via On-Off valve HV-LAV-507-A) and to washer extractor
screw (via On-Off valve).
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
Alarms Scale
Label Function Description 0-100%
LL L H HH
FI-LAV-507 Feed Flow
PIS-LAV-507-A LP shower pressure 2.5 b 3.5b
19- Grooved roll speed switch to DNT main drive (soft interlock)
- If no feed back of speed switch SS-LAV-507A
- Then Washer main drive LAV-507 is stopped (with delay due to starting
ramp of DNT main drive).
3.7.3 Operation
The different steps run off automatically.
• Monitoring of pressurized water pressure.
• Monitoring of consistencies (Water and stock).
• Monitoring of safety device (wire position, oscillation, speed switch,…)
PROCESS DESCRIPTION
WATER DISTRIBUTION
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
4) WATER DISTRIBUTION
Annexed documents
Flow-Sheet FS6850 rev J
Water distribution system ensures that the filtrate requirement for the whole line are
covered..
*By operator decision. Water for these pumps must be take in priority in clarified water
chest
Alarms Scale
Label Function Description 0-100%
LL L H HH
LIS-TQ-703 Pulper water tank level
5% 15% 65% 95%
indicator
LIS-TQ-704 Clarified filtrate tank level
5% 15% 65% 95%
indicator
LIC-TQ-702 Filtrate water tank level
5% 15% 65% 95%
controller
PIC-BB-704C BB-704C outlet pressure
controller
SC-BB-704C BB-704C speed controller
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
4.7.3 Operation
• Monitoring of water tanks level.
PROCESS DESCRIPTION
MICROFLOTATION
PP-DAF-2
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
5) MICROFLOTATION
Annexed documents
Flow-Sheet FS6850 rev J
Function Chart FCPOS68500
Attention: It is required to have PPM vat with level above the plates BEFORE FEEDING
the unit, to avoid damage to the plates related to direct impact of incoming water flow on
the plates. The plate level is defined in interlocks as LOW level VALUE.
It is forbidden to empty the PPM vat by either accept valve or Flushing valves with pres-
ence of thick sludge on the PPM unit surface. The weight of the Sludge on the plates
WARNING could lead to damage to the plates. The Sludge should FIRST be removed from the unit
by operating without feed for a while, or temporarily increasing the level.
Special attention will be paid also to the possibility of leaking/passing valves, which can
lead to significant level decrease during a shut. Good practice is to remove all sludge from
system on each shut by increasing PPM unit operating level prior to stopping PPM Feed
pump. This operation may be included in Group-stop.
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
Alarms Scale
Label Function Description 0-100%
LL L H HH
FIC-BB-702B DAF inlet flow control 300-450 m3/h
PS-BB-708 Control panel air feed
pressure
PIS-DAF2 Poseipump pressure
delivery control
LICS-DAF2 DAF level controller 5% 15% 65% 95%
LICS-TQ-705 Sludge tank level controller
Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012
5.7.3 Operation
The different steps run off automatically.
• Monitoring of DAF level.
• Monitoring of sludge aspect.