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INSPECTION AND TEST PLAN DOC.

N° : 10001485698
THREE PHASE INDUCTION MOTOR VERSION: 03
MANUFACTURER: WEG INDUSTRIES INDIA PVT LTD LEGEND
1. REPORT TYPES (ACCORDING TO THE STANDARD BS EN 10204)

“TYPE 2.1” – Declaration of compliance with the order (generic report without test results);
Document in which the manufacturer (WEG or Sub-supplier) declares that the products supplied are in compliance with the requirements of the order, without inclusion of test results.

“TYPE 2.2” – Declaration of compliance with the order (generic report with test results);
Document in which the manufacturer (WEG or Sub-supplier) declares that the products supplied are in compliance with the requirements of the order and include the results of the tests. These test results may
be from any product with the same specification of the order, but not necessarily the product delivered with the machine (not traceable product).

“TYPE 3.1” – Inspection certificate not witnessed (report with test results of this specific order);
Document in which the manufacturer (WEG or Sub-supplier) declares that the products supplied are in compliance with the requirements of the order and include the test results. These test results may be from
the product specified in the order, and necessarily the product delivered (traceable product).The test unit and the test to be carried out are defined by the product specification, the official regulation and
corresponding rules and/or the order.This document is validated by the manufacturer’s authorized inspection representative (WEG or Sub-supplier). It shall be permissible to WEG to transfer on to the
inspection certificate type 3.1 relevant tests results obtained by specific inspection on primary or incoming products that WEG uses, if the manufacturer/Sub-supplier operates traceability procedures and can
provide the corresponding inspection documents required.

“TYPE 3.2” – Inspection certificate witnessed (report with test results of this specific order);
Document in which the manufacturer (WEG or Sub-supplier) declares that the products supplied are in compliance with the requirements of the order and include the test results. These test results may be from
the product specified in the order, and necessarily the product delivered with the machine (traceable product) These inspection report type 3.2 is a document prepared by the manufacturer’s authorized inspection
representative (WEG or Sub-supplier), independent of the manufacturing department, and must be submitted for review and approval to the inspection representative or to an official institution that witnessed the
inspection.

2. RESPONSIBILITIES - INSPECTION PARTICIPATION


P Prepare Responsible for prepare the inspection.
R Review Responsible for review the inspection report.
W Witness Responsible for witness the inspection. If the responsible do not be present in the stipulated date, the inspection and the production process will normally proceed.
H Hold Point Responsible for witness the inspection. The inspection just occurs in the presence of the responsible. The production process will be temporarily interrupted, to wait the
inspection, until an official authorization.
SF This sign in the field "Responsibility" is referred to WEG's supplier.

WEG INDUSTRIES INDIA PVT LTD – MOTORS AND GENERATORS


HOSUR - TN - INDIA
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INSPECTION AND TEST PLAN DOC. N° : 10001485698
THREE PHASE INDUCTION MOTOR VERSION: 03
MANUFACTURER:
3. WEG INDUSTRIES INDIA PVT LTD
SITE OF INSPECTION
MOTORS / GENERATORS - Hosur
PDHSR Production Department
TLHSR Testing Lab (Electrical Lab)
QCHSR Quality Control Department
PUHSR Purchase Department

FO Sub-supplier (WEG's Supplier)


LX Independent External Laboratory
CONSIDERATIONS
1. To receive a inspection report, the column "CUSTOMER" in the field "RESPONSIBILITY" of the specific inspection must be comply with the letter "R". In case of witnessed inspections, "W" or "H", the report will be
provided and sent to the costumer.

2. The products defined in this Inspection and Test Plan as not traceable may be asked as a traceable during the approval of this document. All tests will be performed in accordance with the last version of this Inspection
and Test Plan. Every request after the approval of this document, that is not described here, must be agreed upon WEG and customer. This procedure is necessary to identify all the products that will be part of the
equipment to guarantee the chances to trace.

WEG INDUSTRIES INDIA PVT LTD – MOTORS AND GENERATORS


HOSUR - TN - INDIA
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INSPECTION AND TEST PLAN DOC. Nº: 10001485698
THREE PHASE INDUCTION MOTOR VERSION: 03
RESPONSIBILITIES
PART/COMPONENT REFERENCE REPORT INSPECTION
ITEM SITE REMARKS
POINT OF INSPECTION STANDARD SF WEG CUSTOMER TYPE RANGE

1 RAW MATERIAL

1.1 ELECTRIC CABLE

1.1.1 Dimensional Drawing P R _ 2.2 FO Sample


IEC 60092-350
1.1.2 Electrical resistance P R _ 2.2 FO Sample
IEC 60092-350
1.1.3 Insulation resistance P R _ 2.2 FO Sample
IEC 60092-350
1.1.4 High voltage P R _ 2.2 FO Sample

1.2 SHAFT STEEL BAR

1.2.1 Visual and dimensional Drawing P R _ 2.2 FO 100%

1.2.2 Chemical composition TES-183M P R _ 2.2 FO 100%


ASTM-A-370
1.2.3 Tensile strength P R _ 2.2 FO 100%
ASTM-23
ASTM-A-370
1.2.4 Hardness P R _ 2.2 FO 100%
ASTM-23

1.2.5 Ultrasonic test ASME VIII P R _ 2.2 FO 100%

1.3 STATOR FRAME PLATES

1.3.1 Visual and dimensional Drawing P R _ 2.2 FO Sample

1.3.2 Chemical composition ASTM-A-36 P R _ 2.2 FO Sample

1.3.3 Tensile strength ASTM-A-36 P R _ 2.2 FO Sample

1.4 MAGNETIC SHEET

1.4.1 Magnetic losses IEC 60404-2 P R _ 2.2 FO Sample

2 IN PROCESS INSPECTION

2.1 MACHINED FRAME

2.1.1 Visual and dimensional Drawing _ P _ 2.2 QCHSR 100%

WEG INDUSTRIES INDIA PVT LTD – MOTORS AND GENERATORS


HOSUR - TN - INDIA
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INSPECTION AND TEST PLAN DOC. Nº: 10001485698
THREE PHASE INDUCTION MOTOR VERSION: 03
RESPONSIBILITIES
PART/COMPONENT REFERENCE REPORT INSPECTION
ITEM SITE REMARKS
POINT OF INSPECTION STANDARD SF WEG CUSTOMER TYPE RANGE

2.2 MACHINED SHAFT

2.2.1 Visual and dimensional Drawing _ P _ 2.2 QCHSR 100%

2.3 MACHINED ENDSHIELDS

2.3.1 Visual and dimensional Drawing _ P _ 2.2 QCHSR 100%

2.4 WOUND STATOR AFTER IMPREGNATION

IEEE 118 /
2.4.1 Ohmic resistance _ P _ 2.2 QCHSR 100%
IS 4029
IEEE 43 /
2.4.2 Insulation resistance _ P _ 2.2 QCHSR 100%
IS 7816
IEC 60034-1 /
2.4.3 High voltage _ P _ 2.2 QCHSR 100%
IS 4722 & 4029
IEEE 522
2.4.4 Surge test _ P _ 2.2 QCHSR 100%
section 6.1

2.4.5 Visual and dimensional Drawing _ P _ 2.2 QCHSR 100%

2.5 COMPLETE ROTOR

2.5.1 Balancing ISO 1940 _ P _ 2.2 PDHSR 100%

3 FINAL INSPECTION

3.1 ASSEMBLED MACHINE - ELECTRICAL TESTS

3.1.1 Routine tests Test Procedure _ P R 3.1 TLHSR 100%

3.2 ASSEMBLED MACHINE - FINAL INSPECTION

3.2.1 Dimensional Drawing _ P R 3.1 QCHSR 100%

3.2.2 Visual inspection Check list _ P R 3.1 QCHSR 100%

3.2.3 Paint coat thickness TIM-0531 _ P _ 3.1 QCHSR 100%

3.2.4 Painting adherence TIM-222 _ P _ 3.1 QCHSR 100%

WEG INDUSTRIES INDIA PVT LTD – MOTORS AND GENERATORS


HOSUR - TN - INDIA
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