DATE 2005. 8. 24.

NO. D0EB5825

DGN. CHK APP'D REV.

L.K.I ㆍ ㆍ 0
󰋎

󰋑 EXPLAN ATIO N O F
C O N TR O LLER SU R FA C E

󰋕 MATTERS THAT DEMAND

SPECIAL ATTENTION OF
USAGE

󰋖 D ISO R D ER EXAM IN ATIO N

D .W .G PAR TS
This SYSTEM LOAD CELL & receive load and ANGLE SIGNAL from ANGLE

DETECTOR and change by DIGITAL SIGNAL .

From each load cell, angle detector output micro processor marking load, limit

load, working radius by monitor present because do utilization arithmetic, also,

output alarm signal and interception signal.

2-1> INDICATOR

❶ Crane capacity : 12Ton

❷ Rated input voltage : 110V/220V, 60Hz, 1Phase

❸ Power consumption : Approx. 30W

❹ Usage temperature range : -20℃ ～ +60℃

❺ Storage temperature range : -30℃ ～ +80℃

❻ Humidity of the environment in use : less than 95% RH

❼ Display : 320*240 Graphic LCD

❽ Signal output

∘RELAY OUTPUT (5A)

- OVER : 1a, 1b (DRY CONTACT 1b 250V 3A) (Adjustable)

- ANGLE 1 : 1a, 1b (DRY CONTACT 1b 250V 3A) (Adjustable)

- ANGLE 2 : 1a, 1b (DRY CONTACT 1b 250V 3A) (Adjustable)

- ANGLE 3 : 1a, 1b (DRY CONTACT 1b 250V 3A) (Adjustable)

- SIG 1 : 1a, 1b (DRY CONTACT 1b 250V 3A) (Adjustable)

- SIG 2 : 1a, 1b (DRY CONTACT 1b 250V 3A) (Adjustable)

- WIND LOW : 1a, 1b (DRY CONTACT 1b 250V 3A) (Adjustable)

- WIND HIGH : 1a, 1b (DRY CONTACT 1b 250V 3A) (Adjustable)

ꊦ System accuracy : ±1%

ꊝ
2-2> MONITOR (SH-1000LCD)

❶ Rated input voltage : DC 5V

❷ Usage temperature range : -10 ℃ ～ +50 ℃

❸ Storage temperature range : -20 ℃ ～ +60 ℃

❹ Humidity of the environment in use : less than 95% RH

❺ Display : 320 x 240 graphic LCD with back lighting

❻ Lamp

- SIG 1 LAMP FOR WEIGHT (YELLOW COLOR)

- SIG 2 LAMP FOR RADIUS (YELLOW COLOR)

- OVER LAMP FOR WEIGHT (RED COLOR)

- ANGLE 1 LAMP FOR WEIGHT (YELLOW COLOR)

2-3> LOAD CELL

❶ Model : SPE -12T

❷ Rated capacity : 12,000kgf

❸ Rated output : 1.5mV/V

❹ Non linearity : 0.2% R.O

❺ Zero balance : ±1% R.O

❻ Temp. Range, Compensated : -15℃ ～ +70℃

❼ Temp. Range, Safe : -30℃ ～ +80℃

❽ Terminal resistance : 350Ω±5% (input)

350Ω ±5% (output)

❾ Insulation resistance : over than 1000MΩ

ꊦ Excitation recommended : 12V

ꊝ

ꊧ Excitation max : 20V

ꊝ

ꊨ Safe over load : 150% R.C

ꊝ

ꊝ Maximum over load : 300% R.C

ꊩ
2-4> ANGLE DETECTOR

❶ Model no. : SH-AD3

❷ Power supply : DC+5V

❸ Working temperature range : -20℃ ～ +60℃

❹ Relative Humidity : 95% RH

❺ Accuracy : ±0.01%

❻ Signal output : DC 0～5V

2-5> WIND SPEED

Model No. : SH-600

Power supply : DC +12V ～ +20V

Usage temperature range : -20 ℃ ～ +70 ℃

Storage temperature range : -20 ℃ ～ +60 ℃

Relative Humidity : 95% RH

Display : 3-DIGIT SPEED (m/S)

Display Range : 0～60m/s

Rotate speed : less than 1000rpm

Signal Output :

∘ RELAY OUTPUT (3A, AC220V)

- LOW (set enable) : 1a1b contact

- HIGH (set enable) : 1a1b contact

❶ LOAD CELL : SPE TYPE 12Ton LOAD CELL : 1EA

◦ CABLE : 0.75SQ 4P SHIELD 10M

❷ CONTROLLER : 250(W) × 350(H) × 108(D) : 1EA

❸ MONITOR : 200(W) × 145(H) × 80(D) : 1EA

◦ CABLE : 0.5SQ 15P SHIELD 5M

❹ ANGLE DETECTOR : Ø142(H) × 62(D) : 1EA

◦ CABLE : 1.25SQ 3C SHIELD

❺ HEIGHT DETECTOR : 40(W) × 40(H) × 20(D) : 1EA

 EXPLANATION OF CONTROLLER SURFACE

❶ GRAPHIC DISPLAY : 320 x 240 graphic display panel with back lighting.

❷ OVER : This is a LED indicated when the weight indication value of the

present load is large than the OVER SET value.

❸ ANGLE 1 : This is a LED indicated when the angle1 setting value of the

present load is large than the angle1 set value.

❹ SIG1 : Lights up when the capacity of the Crane is exceeded by SIG1.

❺ SIG2 : Lights up when the capacity of the Crane is exceeded by SIG2.

OPTION

AUTO ZERO : This is used to set up the value of the load ZERO voluntarily.
5-1> HOW TO USE KEY BOARD

Adjusting referring to the following.

After confirming the characteristics of the crane to be used, input the settings.

7 8 9

WEIGHT ADJUSTMENT BOOM LENGTH SIGNAL SEL.

4 5 6

DISPLAY DIVISION
HEIGHT ADJUSTMENT BASE LENGTH
FILTER

1 2 3

ANGLE ADJUSTMENT AUTO ZERO INITIAL

0 * #

WIND SPEED ADJUSTMENT CANCEL INPUT/COMPLETION

These setting keys can be used as both selection keys and numeral keys, and please set

according to the following :

⑴ The number can be entered on the blinking line. Whenever the number keys are

pressed, the line will repeatedly move like upper line → lower line → upper line

making a reenter possible.

⑵ All numbers entered are displayed on the WEIGHT instrument panel.

⑶ Press a cancel key to erase the present setting. 【Cancel key ( ＊

□ )】

⑷ Press 【Input/Completion key (＃

□ )】to start entering and once again press such key

to complete entering.

(5) On adjusting WEIGHT, ANGLE & HEIGHT ADJUSTMENT password shall be entered.
5-2> DISPLAY DIVISION & FILTER

◐ FUNCTION : Display division - This determines the unit of indication value of weight.
Filter - This reduces external noise.

◐ PROGRAMMING PROCEDURE

◐ PROGRAMMING METHOD

Press 󰊵 Key.

You should set the KEYBOARD to 󰊵

like int the LCD on the left.

Press ＃
□ key.

Input the value DISPLAY DIVISION.

Input the change unit of indication value
of load that the user want.
unit : contents
[0] : 10.20.30…
[1] : 1.2.3.4.5,6…
[2] : 2,4,6,8,10…
[5] : 5,10,15,20…

Reference) only can use the unit

[0],[1],[2],[5], other value are all
recognized [1].
⇓

Press ＃
□ key.
 Input the value FILTER.

Range : 1-99

Reference) If it is out of range, the

basis of recognizing is 5.

Press ＃
□ key to complete setting.
5-3> SIGNAL SELECT
5-3.1> WEIGHT ALARM & OVER & HYSTERESIS
FUNCTION : ALARM - Makes work safe by running alarm sound when it reaches
water level of setting by means of setting the basic point
the alarm sound runs in working condition.
OVER - By means of setting basic point impossible to work, when reaches
to setting condition, worker can escape from the danger of
overturn by stopping the operation of the crane automatically
HYSTERESIS - This stabilizes the swaying of stop caused by noise from
external working condition of crane.
◐ PROGRAMMING PROCEDURE

󰋖 󰋎

◐ PROGRAMMING METHOD

Press 󰊹 Key.

You should set the KEYBOARD to 󰊹

like int the LCD on the left.

[1]: ALARM & OVER & HYSTERESIS

Press ＃
□ key.

Input the value ALARM.

Makes work safe by running alarm

sound when it reaches water level of
setting by means of setting the basic
point the alarm sound runs in working
condition
range : 80%-130%

Reference) If it is out of range, the

basis of recognizing is 95%
⇓

Press ＃
□ key.
 Input the value OVER.

By means of setting basic point

impossible to work, when reaches to
setting condition, worker can escape
from the danger of overturn by stopping
operation of the crane automatically.
range : 80%-130%

Reference) If it is out of range, the

basis of recognizing is 100%
⇓

Press ＃
□ key.

Input the value HYSTERESIS.

range : 0%-99%

Reference) If it is out of range, the

basis of recognizing is 0%

Press ＃
□ key to complete setting.
 5-3.2> SIG1 SIGNAL
◐ FUNCTION : Input SIGNAL output about weight into.
◐ PROGRAMMING PROCEDURE

󰋖 󰋏

◐ PROGRAMMING METHOD

Press 󰊹 Key.

You should set the KEYBOARD to 󰊹

like int the LCD on the left.

[2]: SIG 1 SIGNAL

Press ＃
□ key.

Input the value SIG1 SIG.

Input actual weight the sig1 single

signal.

Press ＃
□ key.
 Input the value SIG1 SIG.

Input actual weight the sig1 double

signal.

Press ＃
□ key to complete setting.
 5-3.3> SIG2 SIGNAL
◐ FUNCTION : Input SIGNAL output about weight into.
◐ PROGRAMMING PROCEDURE

󰋖 󰋐

◐ PROGRAMMING METHOD

Press 󰊹 Key.

You should set the KEYBOARD to 󰊹

like int the LCD on the left.

[3]: SIG 2 SIGNAL

Press ＃
□ key.

Input the value SIG2 SIG.

Input actual weight the sig2 single

signal.

Press ＃
□ key.
 Input the value SIG2 SIG.

Input actual weight the sig2 double

signal.

Press ＃
□ key to complete setting.
 5-3.4> ANGLE SIGNAL
◐ FUNCTION : Input ANGLE SIGNAL output about weight into.
◐ PROGRAMMING PROCEDURE

󰋖 󰋑

◐ PROGRAMMING METHOD

Press 󰊹 Key.

You should set the KEYBOARD to 󰊹

like int the LCD on the left.

[4]: ANGLE SIGNAL

Press ＃
□ key.

Input the value ANGLE SIG1.

Input the ANGLE SIG1 signal.

Press ＃
□ key.
 Input the value ANGLE SIG2.

Input the ANGLE SIG2 signal.

Press ＃
□ key.

Input the value ANGLE SIG3.

Input the ANGLE SIG3 signal.

Press ＃
□ key to complete setting.
 5-3.5> WIND SPEED SIGNAL
◐ FUNCTION : Input the value WIND SPEED.
◐ PROGRAMMING PROCEDURE

󰋖 󰋒

◐ 설정 기능과 방법

Press 󰊹 Key.

You should set the KEYBOARD to 󰊹

like int the LCD on the left.

[5]: WIND SPEED SIGNAL

Press ＃
□ key.

Input the value WIND SPEED.

Input the numerical value of low set.

(0 ～ 60m/s)

Press ＃
□ key.
 Input the value WIND SPEED.

Input the numerical upper of low set.

(0 ～ 60m/s)

Press ＃
□ key to complete setting.
5-4> BASE LENGTH

◐ FUNCTION : Input the distance between the center of crane and pivot.
◐ PROGRAMMING PROCEDURE

◐ PROGRAMMING METHOD

Press 󰊶 Key.

You should set the KEYBOARD to 󰊶

like int the LCD on the left.

Press ＃
□ key.

Input the value BASE LENGTH.

Input the distance between the moment

center of crane boom pivot pin.

※ A code should be inputted on the

left first unit, "+""-" other buttons except
isn't recognized
⇓

Press ＃
□ key to complete setting.
5-5> BOOM LENGTH SELECT

◐ FUNCTION : Selected actual boom length.

◐ PROGRAMMING PROCEDURE

◐ PROGRAMMING METHOD

Press 󰊸 Key.

You should set the KEYBOARD to 󰊸

like int the LCD on the left.

Press ＃
□ key.

Input the BOOM LENGTH.

Selected actual boom length

Unit : Length
󰊱 : 50.0M
󰊲 : 44.0M
󰊳 : 39.0M
󰊴 : 33.5M
󰊵 : 28.0M

Press ＃
□ key to complete setting.
5-6> INITIAL
◐ FUNCTION : This is used to formal the value of display weight.
◐ PROGRAMMING PROCEDURE

◐ PROGRAMMING METHOD

Press 󰊳 Key.

You should set the KEYBOARD to 󰊳

like int the LCD on the left.

Press ＃
□ key.

Though press input or cancellation button,

establishment is completed

※ If do not press any KEY, is canceled

automatically after schedule time
passage.

Press ＃
□ key to complete setting.
5-7> AUTO ZERO
◐ FUNCTION : Set the hook and sling weigh to zero.
Represents actual weigh loaded on present hook.

◐ PROGRAMMING PROCEDURE

◐ PROGRAMMING METHOD

Press 󰊲 Key.

You should set the KEYBOARD to 󰊲

like int the LCD on the left.

Press ＃
□ key.

Though press input or cancellation button,

establishment is completed

※ If do not press any KEY, is canceled

automatically after schedule time
passage.

Press ＃
□ key to complete setting.
5-8> WEIGHT SETTING
◐ FUNCTION : Correct the real weight of load.

◐ PROGRAMMING PROCEDURE

◐ PROGRAMMING METHOD

Press 󰊷 Key.

You should set the KEYBOARD to 󰊷

like int the LCD on the left.

Press ＃
□ key.

Input of PASSWORD.

ATTENTION : Please don't operate

except the person in charge.

Reference) Please consult with our

company about the password.

Press ＃
□ key.
 Input the value WEIGHT.

Adjust actual boom weight.

Press ＃
□ key to complete setting.
5-9> ANGLE SETTING

◐ FUNCTION : Adjust actual boom angle.

◐ PROGRAMMING PROCEDURE

◐ PROGRAMMING METHOD

Press 󰊱 Key.

You should set the KEYBOARD to 󰊱

like int the LCD on the left.

Press ＃
□ key.

Input of PASSWORD.

ATTENTION : Please don't operate

except the person in charge.

Reference) Please consult with our

company about the password.

Press ＃
□ key.
 Input the value MIN. ANGLE.

Adjust actual boom angle.

Reference) Input the real angle when

the boom angle is minimum.

Press ＃
□ key.

Input the value MAX ANGLE.

Adjust actual boom angle.

Reference) Input the real angle when

the boom angle is maximum.

Press ＃
□ key to complete setting.
 Θ 󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏 Θ 󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏

Θ 󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏

󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏 󰠏󰠏󰠏󰠏󰠏󰠏

Θ 󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏

󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏󰠏 󰠏󰠏󰠏󰠏󰠏󰠏
5-10> WIND SPEED SETTING
◐ FUNCTION : Adjust actual wind speed.
◐ PROGRAMMING PROCEDURE

◐ 설정 기능과 방법

Press 󰊰 Key.

You should set the KEYBOARD to 󰊰

like int the LCD on the left.

Press ＃
□ key.

Input of PASSWORD.

ATTENTION : Please don't operate

except the person in charge.

Reference) Please consult with our

company about the password.

Press ＃
□ key.
 Input the value MIN. WIND SPEED.

Input the lowest velocity of the wind.

Press ＃
□ key.

Input the value MAX WIND SPEED.

Press ＃
□ key to complete setting.
5-11> HEIGHT SETTING
◐ FUNCTION : Adjust actual height
◐ PROGRAMMING PROCEDURE

◐ 설정 기능과 방법

Press 󰊴 Key.

You should set the KEYBOARD to 󰊴

like int the LCD on the left.

Press ＃
□ key.

Input of PASSWORD.

ATTENTION : Please don't operate

except the person in charge.

Reference) Please consult with our

company about the password.

Press ＃
□ key.
 Input the value MIN. HEIGHT.

Input the lowest height.

Press ＃
□ key.

Input the value MAX. HEIGHT.

Press ＃
□ key to complete setting.
 ☆ 1250-HKL 12TON 50M ☆
JIB LEN. -- 50.0M [1] JIB LEN. -- 44.0M [2]

RADIUS LIMIT(Ton) RADIUS LIMIT(Ton)

(m) DOUBLE SINGLE (m) DOUBLE SINGLE
21.0 12.0
22.0 11.9
23.0 11.1
24.0 10.5
22.0 12.0
25.0 9.9
23.0 11.5
26.0 9.4
24.0 10.8
27.0 8.9
25.0 10.2
28.0 8.4
26.0 9.7
29.0 8.0
27.0 9.2
30.0 7.6
28.0 8.7
31.0 7.2
29.0 8.3
32.0 6.8
30.0 7.9
33.0 6.5
31.0 7.5
33.5 6.3
32.0 7.2
34.0 6.2 6.2
33.0 6.9
35.0 5.9 6.1
33.5 6.7
36.0 5.6 5.9
34.0 6.6
37.0 5.4 5.6
35.0 6.3
38.0 5.1 5.4
36.0 6.0 6.2
39.0 4.9 5.1
37.0 5.8 6.1
40.0 4.7 4.9
38.0 5.5 5.8
41.0 4.5 4.7
39.0 5.3 5.6
42.0 4.3 4.5
40.0 5.1 5.4
43.0 4.1 4.3
41.0 4.9 5.2
44.0 3.9 4.1
42.0 4.7 5.0
45.0 3.7 4.0
43.0 4.5 4.8
46.0 3.6 3.8
44.0 4.3 4.6
47.0 3.4 3.7
48.0 3.3 3.5
49.0 3.1 3.3
50.0 3.0 3.2
JIB LEN. -- 39.0M [3] JIB LEN. -- 33.5M [4]

RADIUS LIMIT(Ton) RADIUS LIMIT(Ton)

(m) DOUBLE SINGLE (m) DOUBLE SINGLE
22.0 12.0
23.0 11.6
24.0 11.0
25.0 10.4 22.0 12.0
26.0 9.9 23.0 11.9
27.0 9.4 24.0 11.3
28.0 8.9 25.0 10.8
29.0 8.5 26.0 10.2
30.0 8.1 27.0 9.7
31.0 7.8 28.0 9.3
32.0 7.4 29.0 8.9
33.0 7.1 30.0 8.5
33.5 6.9 31.0 8.1
34.0 6.8 32.0 7.8
35.0 6.5 33.0 7.5
36.0 6.2 33.5 7.3 6.2
37.0 6.0 6.2
38.0 5.7 6.1
39.0 5.5 5.8

JIB LEN. -- 28.0M [5]

RADIUS LIMIT(Ton)
(m) DOUBLE SINGLE
23.0 12.0
24.0 11.4
25.0 10.8
26.0 10.3
27.0 9.8
28.0 9.4 6.2
 8 . MATTERS THAT DEMAND SPECIAL
ATTENTION ON USAGE

As this device treats infinitesimal signal, voluntary alteration and handling are not

permissible. Check the contact state of each TERMINAL BLOCK regularly. Also,

beware of a mechanical or electrical shock for it is the main cause of breakdown.

Emit the heat well around the device.

When taking out the substrate wafer from the device or any other cable

connection, make sure the power SWITCH "OFF".

9 . DISORDER EXAMINATION

A . FUSE CHECK

B . ELECTRIC POWER AND VOLTAGE(±10%)

C . The contact state of the TERMINAL BLOCK

D . CHECK the supplied voltage of the LOAD CELL

( The voltage of the terminals of +EXC, -EXC : DC ± 10V )

E . ANGLE DETECTOR CHECK