Beruflich Dokumente
Kultur Dokumente
9, 1994
RESEARCH
UDC 666.3/.7.017:620.172.251.2
H I G H - T E M P E R A T U R E C R E E P IN R E F R A C T O R Y C E R A M I C S .
DENSELY SINTERED MULTIPHASE MATERIALS
V. S. Bakunov 1
High-temperature creep in densely sintered multiphase ceramics is considered. The presence of other phases,
namely, crystalline and glassy, is shown to affect the behavior of specimens. Data on creep during phase
transitions in the materials are presented.
At high contents of impurities and controlled additions in tinuous strong skeleton is creep resistant at comparatively
the initial materials the phase composition of a ceramics is large amounts of less strong inclusions.
changed, which radically changes its behavior under a me- In high-temperature creep a distinctive feature of the be-
chanical load; deformation of solid solutions is an intermedi- havior of the materials is the absence of concentrated stresses
ate case. We shall distinguish between crystalline and glassy on the phase interfaces; these stresses relax.
inclusions. The latter are commonly low-melting as com- Phase transitions. As shown in [2], changes in the phase
pared to the matrix. Creep is affected by the type and compo- composition of the material during testing substantially affect
the cource of the creep process. At each moment of time the
sition of the other phase and its distribution over the volume
deformation corresponds to a new phase composition and
of the material. Deformation due to phase transitions, i.e., so-
structure of the specimen and testing conditions. As a rule,
called plasticity of phase transitions, is a special case.
when the composition rapidly changes (i.e., the phase equi-
Loading causes volume deformation in every phase in ac-
librium is established in a short time), we can experimentally
cordance with its mechanical characteristics. The resultant ki-
determine only changes in the parameters of the dependence
netics of the process (just like the kinetics of complex chemi- = f ( T , ~, S), while for a slowly changing composition we
cal reactions [I, 2]) can be limited by the fastest stage if the can also determine the creep curves.
reactions are parallel or by the slowest stage if the reactions The effect of continuous alteration of the phase composi-
occur sequentially. Creep is accompanied by self-consistent tion and the structure of a ceramics in creep tests in a reduc-
deformation in microvolumes of the specimen in the sense ing gaseous medium in a testing furnace has been studied in
that no macroscopic violations of its continuity are observed. [3] for cerium dioxide, which is known [4] to lose oxygen un-
The rate of the process v is determined as 1/v = ~ 1/pivi for der these conditions. Even at insignificant reduction the mate-
sequential stages and as v = ~ pivi for parallel stages, where rial exhibits a second phase that can be regarded as a solid
v i is the deformation rate of the given phase and Pi is its vo- solution of Ce203 in CeO 2. It seems that all intermediate
lume fraction. structures in the range of compositions between Ce203 and
In creep, the geometric distribution of the phases over the CeO 2 are formed by combinations of cerium ions of valences
volume of the material is of great practical importance, be- 3 and 4. We may assume that such structures are of fluorite
cause creep resistance is mainly determined by the continu- type with anion vacancies. A decrease in the oxygen content
ous phase. Thus, formation o f glassy layers along crystal in CeO 2 leads to the deformation of the crystal lattice and
boundaries leads to sharp growth of the creep flow rate even weakening of the interionic bonds, which changes the struc-
ture-sensitive properties of the material.
when their content is insignificant. On the other hand, con-
Experimental investigations of creep in CeO 2 during re-
Institute of High Temperatures, Russian Academy of Sciences, Moscow, duction in a helium medium consisted in the following. A
Russia. CeO 2 specimen was placed in a furnace and kept there at a
277
0034-3102/94/3509-0277512.50 © 1995 PlenumPublishingCorporation
278 V.S. Bakunov
250
~
3 b I0 2.00
400 1.975
200 3
7.5
.I=15o
~1oo 2001
5
,,,,,,,,,,,-" 1.925
50 ]o0l ...,...--" ~ 1.90
~~,*'='~ 1.875
0 ol 2.5
2.00 1.95 1.9o 2,00 1 . 9 5 1.90 2,00 1.90
X X
0..5 1.0 1.5 2.0
log 6
Fig. 1. Creepflowrate ~-in a ceriumdioxideceramics(CeOx)as a function
of its reductionx at (a) 1350~C,(b) 1400°C, (e) 1450°Cand (1) 0.6 MPa, Fig. 3. Variation o f log Z as a function o f log tr in reduction o f C¢O:v
(2) 1.4 MPa,and (3) 2.5 MPa.
-1
the process falls. At low reduction levels the change in the
activation energy is not large, which corresponds to the be-
havior of materials with low contents of admixtures. At the
~ 875
next stage the activation energy decreases sharply when the
phase composition changes substantially; this is accompanied
by strong deformation of the lattice due to the presence of a
.w
large number of excess vacancies. Subsequently, the vacan-
cies become so numerous that increase in the deviation of the
composition from the stochiometric one ceases to affect the
creep in the ceramics. R seems that here lies the region of ho-
2.000
mogeneity of the intermediate phase (or the formation of a
-4 I I .........
5.8 6.0 6.2 6.4 eutectic mixture in the CeO2 - Ce203 system, to be discussed
Io4/r,g-~ below).
Fig. 2. Temperature dependence o f creep for different values of x in C o Ox Depending on the stress, all the specimens studied exhi-
(shown at the straight lines). bited almost ductile behavior (see Fig. 3) and the index n was
close to I. Only cerium dioxide tested in air had a somewhat
high temperature (exceeding the temperature of the previous greater n (n = 2).
tests) for the reduction to occur. The holding time up to the Another case is considered in [6]. For a synthetic mullite
requisite degree of reduction at the given temperature was de- ceramic the temperature dependence of creep has inflections
termined from the reduction curves [5]. Since the temperature in the temperature range 1600 - 1650°C; before and after this
reached the requisite level rapidly, we did not take into ac- interval the dependence log ~ - lIT is linear (Fig. 4a). When
count changes in the phase composition of the specimen dur- the specimens were tested starting from a temperature above
ing this time. Then we established the specified temperature the region of anomalous behavior (i.e., 1600 - 1650°C) the
of testing, loaded the specimen, and determined the deforma- curve of log ~ versus 1/T was a continuation o f the low-tem-
tion over time. Strictly speaking, the reduction of CeO 2 con- perature (1500-1600°C) part and had no inflections
tinued during the determination of the creep flow rate, but we (Fig. 4b). This change in the temperature dependence of the
did not take this fact into account because at lower tempera- deformation rate in the indicated region is explained by the
tures the experiment lasted a short time. transformation 3A1203 • 2SIO2 ---) 2A1203 - SiO 2 transition in
The resultant creep curves [2] were used to plot the de- the mullite composition.
pendence atthe rate of the process on the degree of reduction In firing (with a maximum temperature o f 1710°C) even
at constant temperatures and loads (Fig. 1). During reduction the 3A1203 • 2SiO 2 specimens mostly form mullite 2A1203 •
the deformation rate in CeO 2 first increases sharply and then SiO 2 (a solid solution of aluminum oxide in mullite) and si-
increases more slowly. By interpolating the plotted depen- lica (see also [7]). During heating and prolonged holding at
dences we determined the rates of the process for composi- 1600°C under a load mullite with a 2 : 1 composition trans-
tions varying from CeOi.975 to CeOi.87~. forms into 3 : 2 mullite; this is accompanied by bonding of
The dependences between creep and temperature for dif- silica, a decrease in the glassy phase content, and growth of
ferent levels of the material's reduction are presented is the apparent plasticity. No reverse transformation of 3 : 2
Fig. 2. Results for unreduced CeO 2 were obtained in testing mullite to 2 : 1 mullite is observed when the test temperature
in air. It can be seen from Fig. 2 that during reduction the de- is increased further, which may be explained by the fact that
formation rate increses sharply and the activation energy of measurements at high temperatures are made during much
H i g h - T e m p e r a t u r e C r e e p in R e f r a c t o r y Ceramics 279
10 -I I0-:
b
10-2 20
I0-: 16"
,o-, -_
14
.d
l 0"'
12 ~ . E t . . . . 2 ~ o - ' - - ' ' ~
1C I f I
0,8 1.0 1.2 1.4 1,6
I0"s i i 10-4 log
4.6 4.8 5'.0512 5.4 5,6 4.s 510 5.2 5.4
104/r,K -~ 104/r, g-~ Fig. 5. Variationof log Z with log a for mullite in the temperature ranges
Fig. 4. Temperaturedependenceof creep flow rate in rnullite.The tests were (1) 1650- 1850°C, (2) 1700- 18500C, and (3) 1550- 1650°C.
startedat (a) 15000Cand (b) 1700°I::;the loads were 0.9, 2.0, and 3.7 MPa for
1 - 3, respectively.
tinuous one or one in the form o f individual inclusions. In its
shorter time periods. If the tests are started at 1700°C, no 3 : 2 chemical composition this phase may be a double compound
muIlite is formed and no anomalous region is observed. or a solid solution.
These assumptions are verified by data o f x-ray phase We consider here a practically important case, namely,
analysis. In specimens hardened from high temperatures creep in stabilized zirconium dioxide. Examples o f other
(1700°C) 2 : I mutlite is largely observed, while specimens cases are given above and below in the text. In order to pre-
hardened from lower temperatures (1600°C) exhibit mixtures vent polymorphic transformations and the corresponding de-
of 2 : 1 and 3 : 2 compositions. Indirect data are obtained struction of articles during use, zirconium dioxide is enriched
from the creep activation energies. The curves in Fig. 4b cor- with stabilizing additions. The effect o f introduced calcium
respond to an activation energy o f about 545 k J/mole, which oxide, which forms a solid solution o f substitution type that
is equal to the viscous flow activation energy o f quartz glass has a lattice resembling a fluorite one, was studied in [8]. By
(silica is freed during the formation o f the solid solution); the the condition o f conservation o f electric neutrality, one anion
creep activation energy o f very pure mullite specimens is vacancy is formed per C ~ + ion. Thus, an increase in the con-
much higher and constitutes 1000 - 1100 kJ/mole. centration o f the stabilizing addition results in a greater num-
The dependence between creep and load also verifies this ber o f point defects.
approach. At temperatures lower than 1600°C and in tests In order to determine the influence of the concentration
starting from 1700°C the index n is the same and equals 1, of the addition on the deformation rate we investigated creep
which is typical o f liquids and glasses and implies viscous in zirconium ceramics with 8, 10, 12.5, and 15% (molar frac-
flow. In the range o f 1600 - 1650°C n increases (to about 2), tions) additions o f CaO. The processes o f stabilization and
which is typical o f the deformations o f crystalline materials sintering were combined in one firing. The characteristics of
(Fig. 5). experimental specimens are presented in Table 1.
Solid solutions. As a rule, the formation of a solid solu- We established during the tests that zirconium dioxide
tion is accompanied by considerable distortion o f the crystal stabilized by a 10% CaO addition has the lowest deformation
lattice and weakening o f the bonds between its elements (ex- rate in the investigated temperature and load intervals (1300 -
cept for the case o f replacement with an ion o f the same va- 1500°C and 1 2 - 2 5 MPa, respectively). When the concen-
lence or o f a close ionic radius). A t low concentrations the tration o f the stabilizing oxide is increased or decreased, the
lattice is deformed, so that when the concentration increases, creep resistance o f the specimens fails (Fig. 6). Compositions
we observe the appearance o f another phase, namely, a con- with a deficit o f CaO are deformed faster due to distortions in
-1
15
.~: -2
a:: 10
¢0
_o
.d 5 -3
10 15 20 -4 t ) i
Mole fractionofCaO, % 5.6 5.8 6.0 6.2 6.4
lo4/ r, K -~
Fig. 6. Deformationrate in a zirconiumceramicsas a functionof the amount Fig. 8. Temperatu~ dependence of the deformation rate in a zirconium ce-
of stabilizatingoxide(1400°C, 5 MPa). ramics of composition 3 from Table I before (I) and al~er(2) destabilization
(the load is 5 MPa).
10-1
t2 '51 +1 6Y°r
3 .$ 4
o 340~ ~ c
170
N
I I I I
.Ul
+t
0 10 20 30 40 50 60 70
2800 -I
2400 ~
-2
2000
-3
! ! ! ! ~
0 I0 20 30 40 50 60 70 -4
MgO Mass fraction, % AI20~
Fig. 12. Change in some parameters of a ceramics in the periclase-rnagne-
slum aluminate system as a function o f the composition. Temperatures: -5
1) of the liquidus; 2) of melting initiation under load; 3) of a viscosity of 0 5.0 5.5 6.0
1041 T, K "I
3 × 1012 Pa. sex (with respect to creep).
Fig. 14. Temperature dependence of the deformation rate in a densely sin-
tered muIlite ceramics loaded to 2.5 MPa. The numbers at the curves indicate
the total amount o f additiom, %.
TABLE. 3. Characteristicsof Specimensofa Mullite Ceramics efficient of viscosity is structure-sensitive and depends on the
Total Amountof Cbend, Ti.m, structural state of the phases, i.e., the distortion o f the lattice
amount of Papp- Popen, vitreous MPa, *C and the size of the crystals. The presence of crystalline inclu-
g/cm ~ %
additions, % phase, % at 20"C sions in a viscous matrix o f a low-melting phase raises the
0 3.02 0.3 0 130 1760 coefficient of viscosity.
0.5 2.96 0.2 5 210 1670
1.0 2.96 0.I 10 200 1630
2.0 2.95 0 20 175 1610 REFERENCES
Calculated. 1. V. S. Bakunov, "High-temperature creep in refractory ceramics.
Kinetics and the effect of experimental conditions," Ogneupory,
No. 6, 2 - 8 (1994).
It is seen from Table 3 that at room temperature speci- 2. V. S. Bakunov, "High-temperature creep in refractory ceramics.
Moving forces and mechanisms," Ogneupory, No. 7, 1 2 - 17
mens containing fusing agents have greater strength, which (1994).
may be explained by better bonding of the mullite phase by 3. D. N. Poluboyarinov, E. Ya. Shapiro, V. S. Bakunov, and
the vitreous phase. The temperatures at which the specimens F. A. Akimov, "Change in electrical conductivity and creep rate
start to deform under load are correspondingly lowered upon in a CeO2 ceramics during reduction," Izv. Akad. Nauk SSSR,
Neorganicheskie Materialy, 2(2), 336 - 3 4 2 (1966).
introduction of the impurities.
4. P. Kofstad, Nonstoichiometry, Diffusion and Electrical Conduc-
Figure 14 presents the temperature dependence o f creep tivity in Binary Metal Oxides, Wiley, New York (1972).
in the mixtures studied. The introduction o f even 0.5% fusing 5. F.A. Akopov and D. N. Poluboyarinov, "Some properties of a
agents sharply increases the deformation rate. In clay- and si- sintered ceramics of cerium dioxide," Ogneupory, No. 4,
lica-based mullite specimens the deformation rates at a given 37-41 (1965).
6. V. S. Bakunov, Wu Ngok Kyong, D. N. Potuboyarinov, et at.,
load and temperature are 2 - 3 orders of magnitude higher "Investigation of some properties of a densely sintered mullite
than in fluxless specimens. It should be noted that the afore- ceramics," Ogneupory, No. 4, 32 - 39 (1974).
mentioned 2 : 1 ~ 3 : 2 transition o f the mullite composition 7. E. B. Kroll and D. N. Poluboyarinov, "Sintering and properties
is also observed in specimens containing clay. In this case an of a mutlite ceramics," in: Proceedings of the Research Institute
of Structural Ceramics, NIIstroykeramiki, Moscow, Issue 24,
increase in the total amount of fluxes increases the content of 133 - 157 (1964).
the vitreous phase in the specimens, which affects the defor- 8. I. M. Demonis, R. Ya. Popilskii, E. Ya. Shapiro, and
mation rate and gradually eliminates the role of the indicated D. N. Poluboyarinov, "Investigation of creep in a ceramics
transition. based on zirconium dioxide," in: Proceedings of the Mendeleev
For all mullite compositions studied the exponent o f the Chemical and Technological Institute, MKhTI ira. Mendeleeva,
Moscow, Issue 54, 146- 150 (1967).
power dependence o f creep versus stress is close to 1, which 9. D. N. Poluboyarinov, R. Ya. Popilskii, I. P. Galkina, and
indicates that the deformation occurs as a viscous flow. V. S. Bakunov, "On creep in ceramic materials in the M g O -
MgA1204system," Izv. Akad. Nauk SSSR, Neorganicheskie Ma-
terialy, 2(6), 1115 - 1118 (1966).
CONCLUSIONS 10. A. M. Alper, R. N. McNally, P. H. Ribbe, and R. C. Doman,
"The system MgO-MgA1204," J. Am. Ceram. Soc., 45(6),
HigJa-temperamre creep in multiphase ceramics can be 263 - 268 (1962).
11. L. B. Borovikova, E. S. Lukin, D. N. Poluboyarinov, and
controlled either by diffusion flow of polycrystalline materi- V. S. Bakunov, "Creep in a ceramics based on yttrium oxide,"
als or by viscous flow in the presence a continuously distri- lzv. Akad. Nauk SSSR, Neorganicheskie Materialy, 10(5),
buted vitreous or low-melting phase. In diffusion flow the co- 29-31 (1974).