Technical Data

Program storage: Battery buffered RAM 1 Bit Flooding (static test)

8 Bits Program selection
Measuring sensor: Temperature compensated 1 Bit Abort
transducer for differential pressure,
overload protected to 150 bar Control Outputs:
24VDC, 500 mA
Display: 5 inch color liquid crystal display, short-circuit proof
320x240 Pixel; selectable languages 1 Bit Ready to operate
Keyboard: Alphanumeric 1 Bit Ready to test
1 Bit Error
Measuring range: 0...2,000 Pa 1 Bit Accept
(other ranges available on request) 1 Bit Rework
1 Bit Reject
Measuring resolutions: 1 Pa, by means of high resolution 1 Bit Measuring
SigmaDelta A/D converter,
1 converter per channel 1x Serial RS 232 port or
USB 2.0 for transfer of
Measuring results in: Pa, mm WC, mbar, psi, mm Hg, ml/min parameters, test results
and counter readings.
Test programs: up to 99
1x USB 2.0 for transfer of
Filling and
parameters, test results
Test pressure: electronic pressure control with and counter readings.
tolerance monitoring.
-1.0…0 bar/g; -0.7…-0.1 bar/g; Optional Bus Interfaces:
0.1…1.0 bar/g; 0.15…2.5 bar/g; FastEthernet, Profibus,
Profinet, others on request
0.2…6.0 bar/g; 0.5…10.0 bar/g;
0.5…12.0 bar/g;
Housing: 19“rack mount case, 3 HU
(other ranges on request)
Dimensions: 165x590x420 mm (HxWxD)
Test parameters: Filling pressure … bar
Test pressure … bar Power supply: 115/230 V ±10 %, 50 … 60 Hz
Filling time 0.1 … 999.9 s
Power consumption: approx. 100 VA
Compensation time 0.1 … 999.9 s
Measuring time 0.1 … 999.9 s Air supply: 5 bar minimum or 1.5 bar >
Rework limit … max. test pressure, 10 bar
Reject limit … max., filtered, dry and oil-
Consecutive rejects limit free.

Write protection: Key switch Pneumatic ports: Air supply G1/4“, optional

Microprocessor-
test medium port G1/4“
Status indicators: Accept Test port G1/8“,
Rework Reference port G1/8“,
Reject Vent through an air silencer
Fault G1/4“

Test data storage:

Leak simulation ON

Up to 8,000 tests (internal battery

Weight:

Standard accessories:
approx. 15 kg

Power cord 2.5 m long

controlled
buffered RAM),
for larger data storage use front
connection for external USB storage
stick or optional larger internal memory
is available.
Spare key for write
protection
Operating manual leak tester
Order number: 3925-0060
Interface: Control Inputs:
24 V; 500 mA
1 Bit Automatic
3925-0060
1 Bit Device ready
1 Bit Start
1 Bit Leak simulation

HeMaTech Prüftechnik GmbH & Co. KG

Siemensstraße 7 | D-71409 Schwaikheim | Telefon +49 (0) 7195 . 13 69 - 0
Telefax +49 (0) 7195 . 13 69 - 29 | info@hematech.de | www.hematech.de
 General
Automation of the workplace nowadays have to be realized even
in quality assurance and the equipment used. To test production
parts for leakage, it is therefore necessary to integrate the leak
test into the manufacturing process. Important features are:
• automatic control cycle,
Cleaning and drying of previously tested parts, as well as corrosion Pneumatic System
protection, is not required. As for all pressure leak systems, leak
free test fixtures and related components are required. • heavy-duty, robust differential pressure transducer
• overload protection to 150 bar/g
Operating principal • temperature compensated
• easy to maintain
The operating principle is based on measuring the pressure change • microprocessor controlled electronic pressure regulator
between a sealed test part and a sealed reference volume within for filling and test pressure,

Microprocessor- •
•
•
storage of test programs,
contamination free test,
reproducible measuring results,
a given measuring time. The core of the measuring system consists
of a differential pressure transducer with automatic zero point
• pneumatic controlled shut-off valve to eliminate temperature
influence,
correction. • function monitoring,

controlled •
•
•
short cycle times with high accuracy,
unambiguous results,
measured value display,
Operation
• optional leak simulation with precision needle valve for the
connection of an external leak calibrator (available as
Programming of the control and test parameters is menu guided optional accessory).

leak tester • programmable test pressures and test times to suit testing
to the production of many different components,
• user friendly operation with interactive user guidance,
- no special knowledge is required. The test parameters are stored
in the program register and can be recalled as required. Different Electrical System
selectable languages are available.
3925-0060 • modular design concept for ease of maintenance and service.

Differential pressure test method

Differential pressure leak testing provides accurate measuring
results and can be easily integrated into automated manufacturing
systems. Compressed air is used as test medium resulting in low
operating costs and freedom from contamination. Because of the
low viscosity air quickly penetrates porosities or other leakages.
A write-protect key switch ensures data security. Data can be read
•
•
•
modular design microprocessor system,
battery buffered RAM for data protection,
alphanumeric keypad,
but not modified by the operator.
• 5 inch color display,
Machine control systems are able to communicate with the leak • write-protect key switch to prevent unauthorized program
tester via the standard parallel (discrete I/O) interface. A serial changes,
interface is available to connect the leak tester to a computer or • error messages as plain text,
a printer. Other optional protocols are available (see technical • menu guided programming and adjustment of parameters,
data). • interface ports to communicate with control system,
see technical data.
 General
Automation of the workplace nowadays have to be realized even
in quality assurance and the equipment used. To test production
parts for leakage, it is therefore necessary to integrate the leak
test into the manufacturing process. Important features are:
• automatic control cycle,
Cleaning and drying of previously tested parts, as well as corrosion Pneumatic System
protection, is not required. As for all pressure leak systems, leak
free test fixtures and related components are required. • heavy-duty, robust differential pressure transducer
• overload protection to 150 bar/g
Operating principal • temperature compensated
• easy to maintain
The operating principle is based on measuring the pressure change • microprocessor controlled electronic pressure regulator
between a sealed test part and a sealed reference volume within for filling and test pressure,

Microprocessor- •
•
•
storage of test programs,
contamination free test,
reproducible measuring results,
a given measuring time. The core of the measuring system consists
of a differential pressure transducer with automatic zero point
• pneumatic controlled shut-off valve to eliminate temperature
influence,
correction. • function monitoring,

controlled •
•
•
short cycle times with high accuracy,
unambiguous results,
measured value display,
Operation
• optional leak simulation with precision needle valve for the
connection of an external leak calibrator (available as
Programming of the control and test parameters is menu guided optional accessory).

leak tester • programmable test pressures and test times to suit testing
to the production of many different components,
• user friendly operation with interactive user guidance,
- no special knowledge is required. The test parameters are stored
in the program register and can be recalled as required. Different Electrical System
selectable languages are available.
3925-0060 • modular design concept for ease of maintenance and service.

Differential pressure test method

Differential pressure leak testing provides accurate measuring
results and can be easily integrated into automated manufacturing
systems. Compressed air is used as test medium resulting in low
operating costs and freedom from contamination. Because of the
low viscosity air quickly penetrates porosities or other leakages.
A write-protect key switch ensures data security. Data can be read
•
•
•
modular design microprocessor system,
battery buffered RAM for data protection,
alphanumeric keypad,
but not modified by the operator.
• 5 inch color display,
Machine control systems are able to communicate with the leak • write-protect key switch to prevent unauthorized program
tester via the standard parallel (discrete I/O) interface. A serial changes,
interface is available to connect the leak tester to a computer or • error messages as plain text,
a printer. Other optional protocols are available (see technical • menu guided programming and adjustment of parameters,
data). • interface ports to communicate with control system,
see technical data.
Technical Data

Program storage: Battery buffered RAM 1 Bit Flooding (static test)

8 Bits Program selection
Measuring sensor: Temperature compensated 1 Bit Abort
transducer for differential pressure,
overload protected to 150 bar Control Outputs:
24VDC, 500 mA
Display: 5 inch color liquid crystal display, short-circuit proof
320x240 Pixel; selectable languages 1 Bit Ready to operate
Keyboard: Alphanumeric 1 Bit Ready to test
1 Bit Error
Measuring range: 0...2,000 Pa 1 Bit Accept
(other ranges available on request) 1 Bit Rework
1 Bit Reject
Measuring resolutions: 1 Pa, by means of high resolution 1 Bit Measuring
SigmaDelta A/D converter,
1 converter per channel 1x Serial RS 232 port or
USB 2.0 for transfer of
Measuring results in: Pa, mm WC, mbar, psi, mm Hg, ml/min parameters, test results
and counter readings.
Test programs: up to 99
1x USB 2.0 for transfer of
Filling and
parameters, test results
Test pressure: electronic pressure control with and counter readings.
tolerance monitoring.
-1.0…0 bar/g; -0.7…-0.1 bar/g; Optional Bus Interfaces:
0.1…1.0 bar/g; 0.15…2.5 bar/g; FastEthernet, Profibus,
Profinet, others on request
0.2…6.0 bar/g; 0.5…10.0 bar/g;
0.5…12.0 bar/g;
Housing: 19“rack mount case, 3 HU
(other ranges on request)
Dimensions: 165x590x420 mm (HxWxD)
Test parameters: Filling pressure … bar
Test pressure … bar Power supply: 115/230 V ±10 %, 50 … 60 Hz
Filling time 0.1 … 999.9 s
Power consumption: approx. 100 VA
Compensation time 0.1 … 999.9 s
Measuring time 0.1 … 999.9 s Air supply: 5 bar minimum or 1.5 bar >
Rework limit … max. test pressure, 10 bar
Reject limit … max., filtered, dry and oil-
Consecutive rejects limit free.

Write protection: Key switch Pneumatic ports: Air supply G1/4“, optional

Microprocessor-
test medium port G1/4“
Status indicators: Accept Test port G1/8“,
Rework Reference port G1/8“,
Reject Vent through an air silencer
Fault G1/4“

Test data storage:

Leak simulation ON

Up to 8,000 tests (internal battery

Weight:

Standard accessories:
approx. 15 kg

Power cord 2.5 m long

controlled
buffered RAM),
for larger data storage use front
connection for external USB storage
stick or optional larger internal memory
is available.
Spare key for write
protection
Operating manual leak tester
Order number: 3925-0060
Interface: Control Inputs:
24 V; 500 mA
1 Bit Automatic
3925-0060
1 Bit Device ready
1 Bit Start
1 Bit Leak simulation

HeMaTech Prüftechnik GmbH & Co. KG

Siemensstraße 7 | D-71409 Schwaikheim | Telefon +49 (0) 7195 . 13 69 - 0
Telefax +49 (0) 7195 . 13 69 - 29 | info@hematech.de | www.hematech.de