Beruflich Dokumente
Kultur Dokumente
TECHNICAL SPECIFICATIONS
FOR
FRAMES & COVERS OF JOINTING CHAMBERS
Specification No.
Qnbn.CVL01-2014
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
CONTENTS
1 GENERAL 4
3 MATERIALS 5
6 INTERCHANGEABILITY 8
7 STRENGTH REQUIREMENTS 8
9 MARKING 9
10 PROTECTIVE COATING 10
13 FACTORY TESTING 12
14 ENVIRONMENT, TRANSPORTATION, 14
STORAGE & SAFETY
15 DOCUMENTATION 16
16 REFERENCES 17
17 COMPLIANCE STATEMENT 18
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
TECHNICAL REQUIREMENTS
1. GENERAL
1.1 This Specification stipulates the technical requirements for all types of Frames &
Covers for jointing chambers of External Civil Telecommunication Network of Qnbn.
1.2 The Purchaser on an agreed quality assurance procedure shall assess compliance with
this Specification.
1.3 The Supplier shall submit evidence of his in-service experience in the
manufacture and / or supply of such materials.
1.4 The Manufacturer/Supplier will generally be allowed as much freedom as possible in
the choice and amendment of design of material. However, the Purchaser reserves the
right to refuse to accept any material design that does not comply in every respect with
the Specifications and field conditions of use. The Supplier must obtain written
approval of the Purchaser prior to incorporating any modification or amendment.
1.5 All instructions, details and dimensions shown on any drawings, diagrams or
Specifications drawn herein shall be taken as forming a part of this Specification.
1.6 Wherever any reference is made to any supplementary specifications such as British
Standards or any other, the latest issue of that Specification shall be followed. The
properties, qualities and dimensions not defined in this Specification, if any, shall
generally be equivalent to that of standard material of the same kind used for similar
purpose. The Tenderer shall, however, obtain written clarification from the
Purchaser for any such undefined item prior to incorporating the same in the offered
material.
The various standard types of Frames and Covers for jointing chambers of
Qnbn Civil Network is given in the below Table # 1.
Remarks
Sl. No. Item Code Name
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
3. MATERIALS:
3.1 Frame & Covers Carriageway No. 4 (Type A), and Covers for C/W No. 2 (JRC12) &
C/W No. 3 (JRC14) shall be manufactured from ductile iron.
(R)
3.2 The Frames of C/W No. 2 and 3 shall be manufactured from grey cast iron.
(R)
3.3 The material to be used:
3.6.1 The mechanical properties of the ductile iron material used shall be in accordance
with item 5.4, ISO 1083:2004.
(R)
3.6.2 The mechanical properties of the grey cast iron material used shall be in
accordance with Item 7.1, BS 1561:1997
(R)
3.6.3 The Manufacturer shall produce the certificate for "Mechanical Properties”
(R)
3.6.4 Certified manholes Covers and Frames shall have met the requirements given in
Clause 10 of EN 124.
(R)
3.6.5 The Supplier shall provide with a test certificate endorsed by the manufactures of
ductile iron / cast iron / steel, stating the process of manufacture and giving the ductile
grade, ladle analysis and the results of each of mechanical tests applicable to the
material.
(R)
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
3.6.6 The steel shall be made by any process except the Bessemer process & rimming steel
shall not be used..
(R)
3.6.7 The chemical composition of the steel material used shall be in accordance with Table
1 & 2 of BS EN 10025-1&6:2004.
(R)
3.6.8 The mechanical properties of the steel material used shall be in accordance with Table
3 of BS EN 10025-1&6:2004.
(R)
3.6.9 All steel materials used shall be of weld able quality.
(R)
3.6.10 Tolerance on thickness of steel angles / plates shall be in accordance with Class B of
BS EN 10029.
4.1 All Frames & Covers shall be manufactured in accordance with the design, shape, size
and dimension specified in the respective Drawings listed in Table 2.
(R)
4.2 The Frames & Covers other than galvanized mild steel type shall have the product
certification BSI-KITE MARK.
(R)
4.3 The covers shall be such that they cannot be displaced by normal traffic.
(R )
4.4 A recess for a prising bar shall be incorporated in ductile iron covers unless other means
of loosening the cover from the Frame are provided. In such cases, the Manufacturer
shall specify the alternative loosening method (means).
5.1 Frame & Covers (Type A) – shall be manufactured from ductile iron / cast iron (as per
Clause 1.3.1) of a quality not less than that specified in BS EN 124, 1994, for class
D400 & C250. Frames & Covers Carriageway No. 2 shall be self-levelling, non-rocking
and non- jamming, comprising of a one-piece Frame and four independent triangular
shaped half covers, in accordance with Drawing No. CVL14002 (Rev. 2) & CVL14001
(Rev. 2).
(R)
5.2 Frames & Covers Carriageway No. 3 shall be self-levelling, non-rocking and non-
jamming, comprising of a one-piece Frame and six independent triangular shaped half
covers, in accordance with Drawing Nos. CVL14003 (Rev. 2) & CVL14001 (Rev. 2).
(R)
5.3 Frames & Covers Carriageway No. 4 (Type A) shall be self-levelling, non-rocking and
non-jamming, comprising of a one-piece Frame and one independent cover, in
accordance with Drawing No. CVL14004 (Rev. 2).
(R)
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
5.4 Safety Grids shall comprise of one piece, manufactured in accordance with
Drawing No. CVL14009. All sharp edges shall be removed after all working
operations have been completed.
(R)
5.5 Number of Safety Grids to be provided with each Frame and Cover shall be as
follows:
a) Frame & Cover Carriageway No. 2 (JRC12) Safety Grids – 2No.s
b) Frame & Cover Carriageway No. 3 (JRC14) Safety Grids - 3 Nos.
(R)
5.6 All cast units shall be cleanly cast and shall be free from air holes, sand holes, cold
shuts and chill. They shall be neatly dressed and carefully fettled.
(R)
5.7 All castings shall be free from voids, whether due to shrinkage, gas inclusions or other
causes.
(R)
5.8 The Covers shall be of a solid top design. They shall be self-draining with a non- skid
raised pattern on the upper faces with sharper type.
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
6 INTERCHANGEABILITY:
(R)
6.1 All Frames and Covers shall be non-rocking, non-jamming and self-levelling.
6.2 All covers shall be fully inter-changeable within their Frames.
6.3 When Covers are fully installed in the Frame, a clearance of 2mm - 5mm shall exist
all around each cover. Particular care in this respect shall be taken at all corners.
7.1 Frames & Covers manufactured to the requirements of this Specification shall be
capable of supporting and withstanding without any distress or fracture a design load
of 400 KN.
(R)
7.2 The size of the bearing block for testing shall be of 250 mm dia. and the cover shall
be capable of supporting the specified design load with the bearing block placed at any
position wholly within the perimeter of the Cover.
(R)
7.3 The manufacture shall verify the design of each type of unit subjecting a sufficient
number of prototypes to the loading tests specified in this Clause and other
relevant Clauses of this Specifications.
(R)
8.1 Apart from the initial design proving tests that shall be carried out by the
Manufacturer, routine quality control sampling tests shall also be carried out as per
EN 124, in order to ensure continuing compliance with the requirements of this
Specification. Records of such quality control tests shall be made available to the Qnbn
representative.
(R)
8.2 A load of 400 KN with a bearing block size of 250 mm dia. shall be applied for
quality control load test.
(R)
8.3 The product shall be deemed to comply with the quality control loading test
requirements of this Specifications if, when tested in accordance with the
procedures described in EN 124, a load of 400 KN is sustained without any distress or
fracture.
(R)
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
8.4.1: APPARATUS:
The loading test shall be carried out by applying the appropriate specified
load through the bearing block of specified size placed centrally on the unit or
section (S) being tested.
(R)
The ductile iron Cover shall be supported in the Frame and appropriate load shall
be applied without shock using the testing machine or other measuring device.
The load shall be sustained for a minimum period of thirty (30) seconds.
(R)
9 MARKING:
9.2 For Frame & Cover Nos. 2 & 3, the inscription "Qnbn" in both English &
Arabic shall be cast in the center of the upper face of each piece of half – cover as
shown in drawings CVL14001 & CVL14004.
For Type A of Frame & Cover No. 4, it shall be cast on the upper face of Covers
as per shown in drawings.
9.3 For Frame & Cover No. 2 & 3, the Manufacturer's code and the last two figures of
Gregorian year of manufacture shall be legibly marked on the underside of each
half cover and on one flange of the Frame.
For Type A of Frame & Cover No. 4, it shall be marked on the underside of Cover
and on one flange of the Frame.
(R)
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
10 PROTECTIVE COATING:
10.1 All ductile iron / cast iron units shall be applied with 2 coats of black bitumen paint,
as per BS 4164:2002, over 1 coat of grey color primer.
(R)
10.2 The Manufacturer shall specify the type and details of the protective coating proposed to
be applied.
(R)
10.3 No coating shall be applied unless the surfaces are clean, dry & free from rust.
(R)
10.4 The galvanizing coating shall be smooth, continuous and free from flux stains.
(R)
10.5 The Safety Grids shall be supplied with hot dip galvanized to BS EN ISO
1461:2009 Standard. All sharp edges to be removed before galvanizing.
(R)
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
The normal weight & size of ductile iron Frame and Covers shall comply with
the following Table.
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
13 FACTORY TESTING
13.1 GENERAL
13.1.1 Testing shall be a continuous process and shall include, testing of raw materials,
testing during production, post manufacture testing, and demonstration testing.
(R)
13.1.2 All raw materials and component shall conform to appropriate Specifications
before being introduced into production.
(R)
13.1.3 All factory testing results shall be well documented and provided to the Qnbn
as specified in Clause 15.4.1.
(R)
13.1.4 The Supplier shall briefly state the methods and tests which can be included in the
Testing programme to demonstrate that the materials will serve the function as
required in the network when commissioned.
The Supplier shall identify and plan the production process and ensure that these are
carried out under controlled conditions. Controlled conditions shall include the
following:
13.2.1 Documented work instructions defining the manner of production process, use
of suitable production equipment and working environment, compliance with
appropriate Standards and quality plans.
13.2.2 Monitoring and control of suitable process and product characteristics during
production.
13.2.3 Criteria for workmanship which shall be stipulated, to the greatest practical
extent, in written standards or by means of representative samples.
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
13.4.1 The Manufacturer shall establish and maintain records which give evidence
that the product has passed inspection and/or test with defined acceptance
Criteria and required quality has been achieved.
13.4.2 All quality records shall be made available for evaluation to the Qnbn and a
copy of all such records shall be submitted along with the supply of
Materials.
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
14.1 General
14.1.1 This section describes the environmental conditions, which the Frames and Covers for
jointing chambers shall meet and seek information on the range of conditions within
which the offered product are designed to be stored, installed operated and maintained.
14.1.2 The Supplier shall establish, document & provide written procedures for handling,
transportation & storage.
14.3.1 The Supplier shall state the range of climatic conditions/ environmental limits that the
material can endure without even temporarily degrading the performance capability or
sustaining any permanent damage.
14.3.2 The information or range of climatic conditions under which the offered product
will function should include:
c) The number of occasions and duration per year that the short term
limits can be tolerated.
d) The maximum temperature and relative humidity that can be tolerated
simultaneously and maximum duration of such condition.
(Q)
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
The Supplier shall identify and state the environmental conditions to which the product
is particularly sensitive and state any special precaution that might be required during
storage, installation, operation and maintenance.
14.5.1 The product shall be protectively packed to withstand any adverse condition during
transportation.
(R)
14.5.2 The product design and packing techniques shall permit the storage in its original
packing in the open space for a minimum period of 15 years.
(R)
14.5.4 The Supplier shall state the period for which the product can be stored in open space in
its original packing.
(Q)
14.5.5 The Supplier shall submit the details of mode of transporting and delivering the
material and state any special requirements for transportation, storage, unpacking and
handling that would be required to prevent any damage during delivery and
installation.
(Q)
14.5.5 The Supplier shall arrange for the protection of the quality of the product after final
inspection & test till delivery to destination, i.e. Purchaser's warehouse.
14.6 Vibrations and Shock
The Supplier shall state the limits of vibration and mechanical shock that each type of
product can withstand under conditions of transport, storage and installation.
(Q)
14.7 Safety of Personnel
14.7.1 All safety standards followed by the Supplier shall be clearly stated. ( Q)
14.7.2 Adequate precautions shall be taken by the Supplier in designing,
manufacturing, and packing of the product to ensure safety of Purchaser's personnel
during storage, installation and maintenance.
14.7.3 The Supplier shall take all precautions and also indicate the precautions to be taken by
the Purchaser to avoid injuries to personnel while handling the material during storage,
installation. All safety standards followed by the Supplier r, and to be followed by the
Purchaser, to protect personnel, shall be clearly indicated.
(Q)
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
15 DOCUMENTATION
15.1 GENERAL
The purpose of this section is to identify the documentation required for the frames &
Covers.
15.1.1 Technical details together with complete supporting documentation for the offered
Frames & Covers for jointing chambers shall be made available & provided to the
Purchaser, with the tender response.
(R)
15.1.2 The Manufacturer's Specifications, (which shall be compliant with the Qnbn's
Specifications) and the actual designed values for all Specifications parameters of the
offered Frames & Covers for jointing chambers shall be fully furnished by the
Tenderer with the Tender Response.
(Q)
15.2.1 The documentation shall be in English only, well structured, unambiguous, and easy to
use and control.
(R)
15.2.2 The Supplier shall indicate the type of documents provided in the standard
documentation package.
(R)
15.3 Copies of Documentation
The Qnbn shall have the right to reproduce without change, all or any part of the
documents, for its own use.
15.4.1 All documents pertaining to 'Factory Test Results' shall be supplied at an appropriate
time as specified in the Contract/Purchase Order.
(R)
15.4.2 The Supplier shall state the standard delivery schedule for the
documentation.
(Q)
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
16 REFERENCES:
16.1 Qnbn.CVL01-2014 (Rev. 1) – Qnbn Standard Spec. for Frames & Covers ductile iron.
16.2 BS EN 124, 1994 – Ductile iron casting, gully tops & manhole tops for vehicular &
pedestrian areas.
16.3 BS 7903, 1997 – Selection and use of gully tops & manhole covers for installing
within the highway.
16.6 BS 4164, 2002 – Protective coating material for F & C of hot coat based material.
16.7 BS 3416:1991 – Protective coating material for F & C of cold black bitumen material.
16.9 BS EN ISO 1461:2009 – Hot dipped galvanized coating on iron and steel articles.
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
A. REQUIREMENTS (R)
(R) Indicates a mandatory requirement of the Qnbn. The Supplier shall state
compliance or otherwise in accordance with Clauses No. 2.2.3 to 2.2.7.
B. QUESTIONS (Q)
i) Answered, or
In case of (i) and (ii) above, the relevant answers shall either be appended in the
Statement of Compliance against the particular Clause, or if referenced to elsewhere
in the offer, the relevant reference shall be precise and accurate.
C. OPTION (O)
(O) indicates an optional item. In all such Clauses, Supplier shall clearly respond
with:
In case of (i) and (ii) above, the relevant details shall either be appended in the
Statement of Compliance against the particular Clause, or if referenced to elsewhere
in the offer, the relevant reference shall be precise and accurate.
All paragraphs which are not designated either as a Requirement (R) or Question (Q),
or an Option (O) are Information or Instructions to Supplier. The Supplier shall
carry out all instructions and shall respond with UNDERSTOOD, ACCEPTED AND
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
17.1.3 The Supplier shall provide a statement of compliance, in accordance with Clause No.
17.1 against the requirement and also respond to all the questions and options.
17.1.4 The statements of compliance and answers to the questions shall be numbered and
given in the same order as of these Specifications with full and complete answers to
the questions interspersed within the statements of compliance as in the
Specifications.
17.1.6 General descriptions, the required sample documentation and all supporting
documentation which is appended to the offer shall be fully indexed in each volume of
the Tender.
17.2.1 To enable the Qnbn to evaluate the suitability and price of the material being
offered, the Qnbn's responses must be full and complete with relevant information. In
case any item(s) of proprietary nature, the same shall be clearly indicated with
complete supporting documentation/explanation on the nature of its proprietariness
and degree of compliance with the requirements laid down.
17.2.2 The Supplier’s responses shall be supported by fully detailed documentation and
information such that the degree of compliance offered can be validated. The submitted
information shall be furnished in tabular form to the extent possible, and lengthy,
descriptive explanations shall be avoided.
17.2.3 In the Statement of Compliance, the Supplier shall state against the Clause number if
the material offered meet the requirement of the Specifications in one of the following
ways: -
(i) 'In full', and if so, the Supplier shall respond with: FULLY
COMPLIANT (FC). The Supplier shall also state in detail as to how
the offered materials meet the requirements of the Clause.
OR
(ii) 'In full but by an alternative solution' proposed by the Supplier, and if
so, the Supplier shall respond with FULLY COMPLIANT
ALTERNATIVE (FCA). The Supplier shall also give detailed
explanation as to how the alternate solution meets the requirement of
the Clause.
OR
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
(iii) 'Partially' and if so, the Supplier shall respond with: PARTIALLY
COMPLIANT (PC). The Supplier shall also state the reason why the
offer is partially compliant and which part of the requirement is not
compliant.
OR
(iv) Do not meet the requirements (R) of the Specifications, and if so, the
Supplier shall respond with the words: NON COMPLIANT (NC)
against the specified requirement. The Supplier shall also state the
reason why the offer is non-compliant. The Supplier shall explain in
detail if the offered material can still meet the overall requirement &
purpose, despite being non-compliant to this specific Clause.
17.2.5 A Statement of Compliance with the correct responses shall be given against all
the requirements detailed in these Specifications; Clause-by-Clause, these
being numbered in accordance with the Specifications. If the Supplier puts no remark
such as FC, PC, NC etc., the Qnbn shall interpret the same as Non-Compliant (NC)
irrespective of the comments, if any, made by the Supplier.
17.2.6 Any characteristics or technical property of the offered material that has not
been specified as requirement in the Specifications and is being offered as a part
of the main offer by the Supplier shall be stated separately and included in the
Supplier response so that the Qnbn can take them into account during evaluation.
(O)
17.2.7 In case the Supplier considers that meeting a particular requirement or set of
requirements would lead to an unnecessary increase in price, this shall clearly be
indicated in the offer and may submit an alternative proposal for consideration. Such
possible alternative proposal shall be accompanied by a full explanation, supportive
documents, and a diagram, if necessary.
17.2.8 All documents including information brochures, drawings and related material
on features/data sheets, etc. contained therein and submitted with the complete Supplier
offer response would necessarily imply that these are part of the offer and that the
features/data sheets/technical details indicated in such documentation, will be
provided and included in the offered system. Such submitted documentation would
form a part of the Contract later, unless otherwise specifically indicated. The
exception indications/report, if any, shall necessarily be enclosed on the first page
along with each documentation.
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Qatar National Broadband Network Co. (Qnbn) Frames & Covers for Jointing Chambers
17.2.9 The Supplier while submitting responses in the format laid down in Clauses No.
17.2.3 to 17.2.6, shall do so in the following Compliance Sheet Format (sample)
covering all Sections of these Specifications.
Date :
END OF SPECIFICATIONS
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