PROCEDURE QUALIFICATION RECORD (PQR)

PIPELINE BUTT-WELD THROUGH THICKNESS REPAIR

SUPPORT FOR WELDING PROCEDURE SPECIFICATION OF
PIPELINE BUTT-WELD THROUGH THICKNESS REPAIR PROCEDURE NO. 002/WPS/API1104-SWE-2016
SHEET 01 OF 02
VISUAL INSPECTION : PQR NO. : 002/PQR/API1104-SWE-2016
: RADIOGRAPHIC : DATE :
NDE RESULT
: DYE PENETRANT TEST : N/A APPLICABLE CODE : API 1104

NO./NAME WELDER : WELDING PROCESS : SMAW MANUAL

WELDING MACHINE TYPE : WELDING POSITION : 6G FIXED
TEMPERATURE : AMBIENT TEMPERATURE PROGRESSION : ROOT PASS: UP HILL
JOINT DESIGN : SINGLE V-GROOVE FILLER & CAPPING: DOWN HILL
: API 5L X 65 POLARITY : DC RP
MATERIAL SPECIFICATION
SMYS = 65.000 Psi TIME LAPS BETWEN PASS : 5 (FIVE) MINUTES
: ROOT :AWS A5.5 E7010 P : AT LEAST 50% OF ROOT,
FILLER METAL LINE UP CLAMP
: HOT, FILL, CAP: AWS A.5.5 E8010 P EVENLY SPACE AROUND PIPE CIRCUMFERENCE
CLEANING METHOD : GRINDING AND/OR BRUSHING NO. OF BEAD : SEE BELOW
DIAMETER : 16 Inchi (OD) PRE-HEAT/STRESS RELIEVE : N/A
METHOD OF DEFECT REMOVAL : GRINDING AND/OR AIR GOUGING THICKNESS : 12.7mm

JOINT DESIGN JOINT DETAIL

CLEANING BEFORE WELDING MIN. 25 MM FROM SQUENCE OF BEADS

THE EDGE (IN AND OUT-SIDE)
WELDING PARAMETER
Consumables Current Technique
Time
PASSES Trevel
Process Current AMPERE VOLTAGE Heat Input Lapsed
NO. Brand Dia. (mm) AWS Class Speed Bead Type Progression
Polarity (A) (V) (KJ/ mm) Between
(mm/min)
Pass
1 SMAW LINCOLN 2.6/ 3.2 A.5.5 DC RP STRING UPHILL

2 SMAW LINCOLN 3.2/ 4 A.5.5 DC RP WEAVED DOWNHILL

3 SMAW LINCOLN 3.2/ 4 A.5.5 DC RP WEAVED DOWNHILL

4 SMAW LINCOLN 3.2/ 4 A.5.5 DC RP WEAVED DOWNHILL

5 SMAW LINCOLN 3.2/ 4 A.5.5 DC RP WEAVED DOWNHILL

6 SMAW LINCOLN 3.2/ 4 A.5.5 DC RP WEAVED DOWNHILL

MECHANICAL TEST
1. TENSILE TEST LAB.TEST REPORT NO. :
SIZE (MM) AREA TENSILE STRENGTH
SPECIMEN NO MAX. LOAD (kgf) CHARACTER & LOCATION OF FAILURE REMARKS
WIDTH THICK (MM2) (kgf/mm2)
-
-

2. NICK BREAK TEST LAB.TEST REPORT NO. :

SPECIMEN NO NECK WIDTH OF NICK (mm) WELD THICKNESS (mm) AREA SECTION (mm2) TEST RESULT

3. BEND TEST LAB.TEST REPORT NO. :

SIZE (mm) PIN DIA. OF
SPECIMEN NO BEND TEST BEND ANGLE TEST RESULT
WIDTH THICK BENDING

4. HARDNESS TEST LAB.TEST REPORT NO. :

HEAT-AFFECTED
LOAD TIME WELD METAL
ZONE
SPECIMEN NO HARDNESS TEST TEST RESULT
Root/ Root/
(kg) (second) Midthicness
Cap Midthickness
Cap
 PROCEDURE QUALIFICATION RECORD (PQR)
PIPELINE BUTT-WELD THROUGH THICKNESS REPAIR
5. CHARPY V - NOTCH TEST LAB.TEST REPORT NO. : SHEET 02 OF 02
TEMPERATURE SIZE (mm) RESULT
SPECIMEN NO
°C WIDTH THICK LENGTH Joule

6. MACRO TEST LAB.TEST REPORT NO. :

SPECIMEN NO MACRO TEST RESULT