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INSTRUCTION MANUAL
CONTENTS : PAGE
Legend .... ET I-
OPERATION:
Electrical Controls, Speed Selection .... Er-7,8
Thread and Feed Selection
Change Gears .... ET-9
Threads and Feed Chart .... ET-lOA,B,C.
Thread Dial Indicator .... ET-Il
Multistart Threads, Feeds, Apron Controls .... ET-12
Cross and Compound Slide, Foot Brake .... ET-13
Tailstock .... 1ST 14
-
I MPORTANT
The control levers on this machine, are set as indicated in the figures Ia
and 1 b at the time of despatch, and you are requested to ensure that
these positions are maintained to avoid damage to the machine by accidental
starting at high speeds and coarse feeds. This instruction manual must be
carefully read before the machine is put to use
at L
at
atZ
Fig. I h
PUSHED N
D9ENGAGED
Fig. I a
DISENGAGED
1, ENTERPRISE 1675 MANUAL
1
El
Fig. 2
head end Cover 23. Coolant Collecting Chute
2. Iligh/Low feed Lever 24. Foot Pedal
3. Speed Change Lever 25. Long/Cross Feed Selector Knob
4, lleadstock Cover 26. ForwardfReverse Feed
5, Mushroom Switch etc. Selector Knob
6. Main Spindle 27. Automatic Feed Engage Lever
7’ Bed 28. Lead Screw Engage Lever
8. Cross Slide 29. Starting Shaft
9, Toolpost 30. Feed Shaft
10. Compound Slide 31. Lead Screw
I’, Cross Slide Handwlieel 32. Spindle Reverse/Stop Levr
I 2. Hand Lubricating Pump 2000 B/C
F or
13. Quill Clamping Lever 2500 B/C
14. Tailstock 33 Lead Screw Shear Pin Assembly
15. Rear Splash Guard 34. Head end Leg
I 6. Tailstock Handwheel 35. Tray
17. Tailstock Clamping Bolt 37. 1eed Selection Lever
18 End Bearing Bracket 38. Feed Selection Levers
19. Apron Handwheel 39. Lead Screw Forward/Reverse
Lever
20. Spindle Reverse/Forward Lever 40. Switch box
21. Chip Tray
41. Cover.
22. Tail end leg
ENTERPR1SE1675 MANUAL ET-2
N
.#
lET - 3 ENTERPRISE 1615 MANUAL
4, .,
INSTALLATION :
CLEANING
Before operating any controls, remove the anticorrosive coating from all
slide-ways, leadscrew, rack and gear train etc., using white spirit or kerosene.
Oil all bright machined surfaces immediately thereafter. Use heavy oil on
the end gears.
LiFTING
Figure 4 shows the lifting arrangement of Enterprise 1675 Lathes. Tailstock
and carriage should be moved to positions shown and adjusted if required,
to achieve balance. Items with the following sizes are recommended for lifting
hemp rope: #40 mm x 16 m long (0 4” x 52’ long)
Wooden blocks : Size 50 mm x 100 mm x 400 mm ( 2” x 4” x 16”)
Quantity = 2
Size 100 x 100 x 200 (4” x 4” x 8”) Quantity—I.
N
ERECtiON
The machine should be installed at a place which provides sufficient room
for its operation and maintenance (see Foundation Plan Fig. 3). The lathes
can be free standing on hard and stable shop floor. For alignment test and light
jobs but should have fixed installation for maximum performance by bolting it
down by means of M 12 (1” dia) bolts. In either case the machine must be levelled
accurately to the values specified in the Test Chart of this machine, with the help
of precision level and levelling bolts. Recheck bed level after tightening ‘the
founitation bolts. Periodically check bed level to ensure continued lathe accuracy.
it.’
INTIRPRISE 1675 rv1ANUAL ET-4
d ,,
Wockn pece
100 y
Ioo’ 2o0
Fig. 4
\V()od piece in knot for easy opening ol knot by driving the wood piece out
tzE+I T—BLOCK
5 20
Fig. 4A
Iiliing arrangeieiit of Enterprise I 675
I(XX) ( 40” ) Iwtwecn Centres
E14i’[RPRjSE 675 M A N U AL ET5
1UBRJCAT1ON ChECKS:
nt.
Oil from lieadstock, Feed box and apron is drained out before shipme
level
Fill up suBable oil in headstock and feed box aud Apron to the
End
ili(liCate(l by oil sight glass before operating the machine. Also fill up
bearing
cover reservoir with suitable oil. Oil nipples on talistock, End
suitabl e
bracket, Compound slides, Cross slide etc., should be charged with
rod and
oil by means ol an oil gun. Bed guide-ways, lead screw, rack, feed
control shaft ShOUl(l be smeared with same oil. Refer lubrication details
for appropriate grades of oils to be used.
REFERENCE MARK ON
CAM RELEASE SPINI)LE NOSE
DATUM
CORRECT
CAM LOCK LINE’
ShOULD BE
BETWEEN ARROWS
WhEN CAMS FULLY
,
TIuIII’ENED
WRONG WRONG
TURN CAMLOCK TURN CAMLOCK
STUD IN ONE TURN STUD OUT
ONE TURN
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5,
liT - 6 liNIERPRISIS 1675 MANUAL
‘
When fitting Chucks or Faceplates, first ensure that Spindle and chuck tapers
are scrupulously cleaned and that all cams lock in correct position, see Fig. 5
It may be necessary when mounting a new chuck to reset the cam lock
studs ‘A’. To do this, remove locking screw ‘B’ end set each stud so that
the scribed ring ‘C’ is flush with rear face of the chuck with the slot lining
up with lock screw hole.
Now mount the chuck or face plate on the spindle nose and tighten the six
cams in turn. When tightened the cam lock line on each cam should be
between the two ‘V’ marks on the spindle nose. ‘a
IMPORTANT :-
Cast iron Chuck/Face plate should not he run at a surface speed more than
16 meterslsec.
‘
Dc : For a face plate of 560 4’ mm limiting speed is
545 RPM
l6xlOOO6Q,
N “F X 560
For a face platc of 385 t mm limiting speed is
xl(flJx60
N :s ‘irx3BS 793 RPM
a
EN)’ERPRJ$E t(ilS MANUAL ET.7
OPERATION :
ELECTRiCAL CONTROLS
Isolator switch on Electrical cabinet should be put on for electric supply to
various controls of the machine. Main motor and spindle rotation is
controlled by either of the two levers on the starting shaft.
Coolant Pump ON/OFF selector switch is located on the front Lower R. H.
position of head Stock when coolant equipment is supplied.
SPEED SELECTION:
Main spindle RPM is selected through three shift levers situated on the upper•
half portion of headstock, covering positions A to N.
The various speeds obtained for different lever positions are tabulated on
front of the headstock.
For spindle rotation, control lever Z on apron should be pressed down for
forward rotation of the spindle. Upward movement of this lever results in
rotation of spindle in 4verse direction ( see Fig. 6B). The lever Z comes
back to neutral position by itself. Spindle rotation is stopped by pressing the
foot pedal, which has also buit-in braking function.
Lever X at Feed box end on Control shaft is only fitted to machines with
2.0 m. and above admit between centres. Sudden reversal of spindle at speeds
above 100 RPM is not recommended. DO NOT MOVE SPEED CHANGE
LEVERS WHiLST THE SPl NDLE IS ROTATING. To free the spindle for
‘ ‘
The ‘L’ position of lever ‘P’ provides a range of fine threads, the ‘H’ position
a coarse thread range (Fig. 6a).
EN I ER[RIS1 1675 MANUAlS
x
VIEW—X
Ftg Ga
rLEvER_X &
REVERSE
I I
VIE— Z
D
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EN I [RPR1XI: 1(75 vlANtJA1. ET 9
TIIRIZADS AVAILAI3LE:
39 Metric threads 0.2 to 14 mm pitch
45 \V1UtVOTth ilircads 2 to 72 ‘1. P. 1.
18 Metric Modules 0.3 to 3.5 Modules
2 1 I)iaTetricaI Pitches 8 to 44 D
55(%%
5()
Fig. 8
Threads and feeds for Enterprise 1675
mm N
p mm — !—
—
.
d p . m o d.
C
Complete range of feed/revS available on Enterprise
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‘I’his dial indicator is not useful for cutting othcr fractional Metric, D. P.
and Module Threads. While cutting these threads the tool should be with-
drawn without dis-etigaging the halfnuts at the end of each cut and spindle
rotation should be reversed to bring the carriage ( tool ) to the starting
position for subsequeni cuts.
MULTISTART THREAD:
It is possible to machine multistari threads/worm on this lathe. ilie 48
teeth gear on main spindle from which the feed drive takes ofT, should be
disengaged by moving lever R’ to neutral position ( see Fig. 6a ) and then
spindle rotated through the required angle of start, and lever ‘R’ re-engaged.
Care must be taken to keep the rest of the feed drive engaged. The number
of starts possible are 2, 3, 4, 6 and 8.
FEEDS:
Sliding feeds per spindle revolution range from 0.04 mm to 1.12 mm ( 0.0015’
to 0.045”).
Surface feeds per spindle revolution range from 0.02 mm too.S6ntm ( 0.00075°
to 0.023”)
APRON CONTROLS :
In addition to handwheel operation, the saddle can be power operated
through controls on front of apron, ( see Fig. 6B). “ Push-Pull knob ‘A’
“
selects power sliding or surfacing feeds, push in for sliding, pull out for
surfacing operation. The adjacent push-pull knob ‘B’ controls reverse and
forward direction. Push in for reverse, pull out for forward feed.
Lever ‘C’ is moved down for power feed engagement, upward for manual
operatioh.
screw cutting.
Lever C and 1) are interlocked against simultaneous engagement.
The lever ‘R’ on headstock ( see Fig. 6a) should be used for right or left
hand thread cutting, and not for change of feed direction, since otherwise
the indications on the name plate for push-pull knob ‘B’ would be found
reversed.
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Ir1 I 1675 MANUAl l’l’ — I4
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l’;i ilstouk :a n he set o\ c r k)f I he pFo(l iwO (H 1 01 sli I I w I a pcis () F fl r fCH I ign
inent, by adjusliiicni of the surcvs A ( see 11g. I () ) at 1)0th Si(ICS ol’ the baSC.
BeFore H(ljtiSl Illen 0 icicase I lie claiii ping Iml Is 1fl(l loosen SCC\YS B heiicit h
. ‘
the tailsh)ck vhicli hold the 1)asC t () naiii cis1 111g. ilic (1 i I 1 can be locked
l)y Lever C.
SERVICING MAINTENANCE
HEADSTOCK ALIGNMENT
A C
A
D Fig. 10
Slaken the four fixing screws ‘A’ ai1 adjusi hex bolts ‘B’ on setover block ‘C’
at the back of heI(1 stock. I’he llca(lstock tilts over (1O\Vcl ‘1)’. After adjUst-
Adjusting nuts
F’g. I I
To alter tension of’ belt drive: oJ_ to replace belts, adjust hex nuts holding
the hinged flUtOr l)l1t(. 11()1 this the i-ear cover on I lead IiuI Leg and
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BRAKE:
) in Fig. 2.
Band brake elements arc accessible alter removing cover ( 41
A(ljUSt titit A to take tip 1)rake 1iing vcar ( See Fig. I 4 ). In released poSition
olily after t hat, the brake lining sluld start catch ing on the
bra ke uIley
pcdiI
ilie switch B sh(nhId get act uated by levei. C as SOOfl as the foot
Iinit
it is braked.
is j)resscd. iiiis would ensure cut t ing ot current to IOlOI before
I’N I[R PRISI I(7 Mi\ NI Al IF - 18
Shear pin
on lCa(1
Iii the event oF sheat pin giving viy on account of excessive load
screv, si (IC the ()—ri ng X 1H(l (IFIVC (1t the broken shear pi ii. Align
a\va1
1{eplace
the I)1CS ol’ ICI(1 scrcv and takc—11’ ha 11 t o iflSCT flC\V shear pin .
pin aUC
()iing in PSt1i0fl. 1)iincnsioiis aiid nltcTiH1 spcitiuation of s1ieir
givCJl in [ig I 5.
j:jg• 16
SL11)1
lapCrcd ji hS fit lcd 1 o oiupou n( I i RI cross si ides, wh ich shon 1(1 bC adjusted
IFC
1o
by use of t ighening screw A and rebuked in ioit k)fl I)Y loCk ing screw B,
lake up wear ( see Fig. 1 6 ).
APRON
1’1ie hal F ii iii gu i(le\va y p1 ay j c red u—
CCd by a(ljllsting the sciev A. a Ficr
A
loosening the screw B.
Fig. 17
(see Fig. 17). -
El’ — 19 [N I IR PRISE 1(75 MANUAl.
Fig. 18
FIiis is a(Ijustable f’oi’ elerninal inn oF slack ness vh ich may (leVelop ifl serVice.
Reduce backlash by loosening the ieir Soc. Cap screws A shown ifl Fig. 1$
then carefully screw in the centre screw B to adjust a wedge within I he split
ntiL N’lake only slight alterat ion a I a 1 iic and opera te CrOSS sl ide repealedly
thr()ugh (iii 1 1 ive1 to he snie oF snooth act ion A her adjust nent tighten
the screw A.
LUBRICATION
IIEADSTOCK
special lubrical ng i-np sucks the (:)i1 through filter and unip it into the
ml
1ui)riCatiflg c1in net a I the I op. 1his c1i nncl is connected to Front and rear
bore k)F [)rV[)eI lubricat nil of I)iT1(He hearings.
l111)riCating Oil sl1()\\ t1J) in (HI ihi g1;is it the lrnnt Of headstock ‘1ien
nachine is running. In ease tHI I1o\v is fbi ohserved, pnnp, filter and
C()flhleCt ing pi)cS Slfl)11 Id he checked (Di I 11 I tci’ shotiki he cleaned a I icr every
six nont1is by taking it out along vith the sia1l co’er On rear si(le of headstock.
If the jiiiii is ft)tlfl(1 flot working properly, it can he checked by pulling
it .fl1t frun SpilI(i1C side of’ hca(Islock
ET20
ENTERIRISE1M5 MAPIUAL
Oil pouring and drain points arc at kit sidc of headstock Change oil every
6 months. Quantity of oil required in headstock to maintain the level is
about 6 litres. Use servo system 32 grade oil or equivalent.
Use of incorrect grade of oil is liable to cause damage to drive through
overheating.
ENI) TRAIN:
Pour oil in the container on thc head :ind cover, which wick— feeds the’ oil
to the end gear train. fop tip oil every day upto the level of pipes in the
container Use servo system 100 grade oil or equivalent.
AJN C1RCUT coNrRoL CIRCUIT
5OJ
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PARTS SECTION
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ENTERPRISE 1675
1 M PORTANT
2. Year of manufacture.
3. Part No. I Description.
4. Quantity required.
INDEX
5. Carriage ... 5
II,
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SPINDLE STOCK MONTAGE BI
Afl-1
4
‘a- ‘ “ ... hEAD STOCK ASSEMBLY SIIEET4
8 —
16 Gear 34
25
+K/
25
—K/
45
Gear 25
9 —
17 +K,
10 —
18 Gear
25
+K/
34
11 —
19 Gear
12 —
39 Driving Pin
13 —
41 Washer
14 20 Idler Shaft ‘A’
15 —
21 Gear 48/2.25, 24/2.25 F
16 22 Bearing Bush
17 —
23 End Washer
18 ET 11—i Head Stock Body
19 13 Brake Shaft ‘G’
20 —
16 Gear 34+K/2.5
21 —
17 Gear 38
25
—K/
22 18 Gear 30/2.5
23 —70& 71 Shaft F
24 27 Pulley
25 28 Shaft ‘J’
26 —
29 Sealing Spacer
27 —
30 Bearing Housing
28 —
32 Spacer
26
25
+K/
29 —
33 Gear
5
•
2
-4C/
23
30 —
34 Gear
5
•
2
+K/
29
31 —
35 Gear
32 —
53 Lubrication Pump
33 —104 End Plug
34 —
76 Spacer
35 EP —-10—-78 End Plug
, .
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ET-30-12
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AI1A STOCK ASSEMBLY
1
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1 ET -—50-- 1 BOdy
2 —2 l3ase
Quill
4 *
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5 —5 Hand Wheel 200(
6 —
6 Flanged Collar
7 -—
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B ———
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9 —
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1() —
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11 11 Clamp Plate
12 ——
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rJ1I1st Plug
1 :3 EF —50—- 9
14 —
19 Alignment Plate
15 —
20 lacking
16 —
2:3 End Cap
17 EP —48— 4 Woodruff Key 5 >( 65
18 ET —30-— 49 handle Grip
19 7C —
45 Spring
20 JITA —
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4 E P —50— 15 Grip
5 — 16 Pin
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COOLANT PUMP ASSEMBLY
ttr
SL’No. . Part No. Part Name
1 ET —160-—- 1 Chute
2 JIIC P — 5 Coolant Pump Bracket
3 — 2 Bush
4 3 Pipe
5 — 4 Pipe Holder
6 2C P — 9 House Connection
7 12C P — 9 house Connection
8 ET —62—— 13 Conduit Pipe (1500 B/c)
9 ET —67--- 13 Conduit Pipe (1000 B/c)
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