VV-943

Process Flow Diagram: LLDPE/HDPE Swing PLANT

T : 47 Hexene-1 Water: 0.2 ppm
Buffer Drum Carbonyl: 0.5 ppm
EU-943 Peroxide: 1 ppm
Hexene-1 Alcohols: 1 ppm
VV-941 T: 47 9.6 m3
Water: 0.2ppm Recycle Cooler
Butene-1
Carbonyl: 0.5ppm EU-941
Buffer Drum
Peroxide: 0.5ppm 23.7 Butene-1 P:0.8
Recycle Cooler T : 54.7 P: 0.6
m3 P: 30 T: 20 to 47
P: 30.4
RR-943A/B
T: 38 Loop gas purge from KC-400
P: 5.1 T: 54.1 PC-941A/B & PC-943
Butene-1 Hexenne-1
T: 20 to 47
Treaters
P: 5 T: 87.8
P: 88
Hexene-1 Injection Pump Treater Water: 25 ppm HPF
P: 24.1 Carbonyl: 10 ppm
PC-941A/B & PC-943 Q : 1430 T/hr T: 24.5 EE-496 VV-482
Q : 1438 T / hr
Peroxide: 2 ppm T: -35 T: 33 T: 47.9 OSBL KS-470 1st stage
Butene-1 Injection Pump Alcohols: 10 ppm Loop Purge
EE-485 Interchange KOD
GJ-400A/B P:7 Hexene-1 from Condensate from 0.95
Butene-1 P:7 Cooling DM Water Loop
Reactor Gas T:40 OSBL Storage PC-471A/B VV-486
T: 26.3 N2 Rich Gas Interchanger FG m3 0.56
T:40 P: 28.5
T: 43 Cyclones VRU Main Seperator T: -35 T: 33 m3
Q : 0.5 to
6 T/h
T: 85.8
Q : 8 T/hr
JA-400A/B
RR-400 5.15 m
P: 26.3
T: 38
Water : 0.2 ppm T: -11.4 T: 22.4
11.44 VV-942
Fines Recycle Ejector Polymerization Q : 650
0.5 T: -40 T: -40
EE-482
KS-470 1st stage VV-483
m3
P: 4.5
T: 5 to 47
m3 Pentane Storage
Drum Reactor T: -5
Cooler KS-470 Discharge KOD
RR-942A/B VV-485
EE-400 T: 85 T: 109 P: 6.35 T: 110
Pentane EE-403 VRU Feed KOD
P: 1.2 P: 23.3 Main Loop P: 0.162 P: 3.28 T: 38
Treaters P: 29.5 T: 45.7
Condensor (KC-401 T: 81
PD-942A/B/C Q : 1216 T/hr T: 43.7 7.83 m Q : 4509 T: 38 T: 3.4 PC-482
Water : 10 ppm Discharge
Pentane Injection Volume: 971 T: -35
EE-483
P:5 Pumps
Cooler) EE-484 EE-497 KS-480 Condensate KS-470 Discharge Cooler
m3 P-722 0.29 Pump
T:ambient P: 25.5 P: 23.4 T: 98.8 EE-480 EE-481 m3 N2 Rich Gas T: -41
Loop Purge
Pentane from
T: 47 T: 45.8 P: 27.8 Total Height: VRU Inlet Interchanger
Q: 15-60 Q : 1443 T/hr VRU inlet Gas Cooler Condenser T: -41 Condenser
OSBL Storage Tanks kg/h 17.2 T: 51.7 ~39m T: -38
m3 P: 25.3 0.4 Lock P: 0.04
VV-409 Q: 77 T/hr m3 T: -35
Hydrogen generated in Hoppers P: 0.04 T: -22
KR-971A/B
Hydrogen
DFCU and HGU Units
Main Loop Seperator
KC-401
P: 4.3 T: -22.5
Q : 225 0.4
Refrigeration Q : 4934
Compressor
P: 41.7 P: 28.3
Ejector Boster Compressor P: 0.39 m3 Unit P-714
P: 23.3 P: 40.8
T: 45.7
Q : 227 T/hr P: 0.397 PC-485A/B
Water : 2 ppm P: 32.6 VV-496
Oxygen: 2 ppm PC-409A/B T: 82.4 VV-485 Recycle Pumps
T: 60
T: 99 P: 23.2 Liquid Injection Q : 58 T/hr Loop Purge Seperator
Q: 6.53
T: 45.6 Pump Powder : 49 T/hr

RR-972
EU-972
Hydrogen
Cooler
Q : 1216 T/hr
21.17 m GN-425
46
m3
GN-441
KS-480 VRU Compressor
Hydrogen
P: 40.7
T: 43 P: 25
T: 51
Primary
Catalytic
Treater T: 99 Q : 1035 Degasser LZ-460 Conveying
Q : ZG: 3.8 to 9 Kg/hr YF-425 M Filter
Cr: 17- 19 Kg/hr
P: 40.5
T: 43 P: 0.193
T: 81
RR-973 KC-400 Q : 51 T/hr
Hydrogen Main Loop Compressor P: 25.46
Powder : 49 T/hr M
YF-441 VD-847
Adsorber T: 51.7
DV-442 Pellet Dryer
Water :0.5 ppm
Oxygen: 0.5 ppm T: 49.3 255 TI-445
P: 25.3
Q: 1202 T/hr
VV-430 m3 DV-445
~4 m Powder
Ethylene
Assist gas
Secondary
to VV-420/ Storage TI-490
P:35
T:45
VV-423 Degasser Silo
Upper Screen: Wire mesh
Start Up Silo
Chlorides: 5 ppm
VV-440 152
with 8 mm square holes.
Lower screen : Wire mesh

P: 0.247
1085 Purge m3 with 3 mm square holes.

GN-847
T: 75 M
YF-430 m3
RR-933
Q : 49 T/hr
Powder : 49 T/hr
DV-431 Column Pellet Screener
P:31.8
T:44.8 Chloride Guard GN-440A/B T: 45
T: 43
P: 38.5 Polymer Vibrating TT-848
H2 from KA-971A/B for
GN-409 Q: 8.1 Kg/hr YF-490 M

114 Pellet Water Tank

Methyl acetylene removal
Liquid Injection Nozzles Screens DV-848
EP-845 m3
Pellet Water
Chlorides: 1 ppm
EE-932 P: 1 to 2.65
380 Cooler
T: 95
T: 54.5 Ethylene Recycle CO : 0.5 ppm P:28.5
m3 YF-810
O2 :1.0 ppm T:28.0
cooler Methyl Acetylene: 5 ppm Q: 45 t/hr
Pellet Mass
YF-445 T: 56.4 Flowmeter
DV-432
M

EE-931
Ethylene Heaater Start Up Powder
RR-931 A/B
P : 33.3
P:31
Ethylene CO/O2
M
YF-460 to RR-400
KC-930
Ethylene Recycle
T: 90 T:95
treater Hoist P: 6.2
TH-850
Pellet Conveying 12.6
TEAl Injection m3
Compressor P: 0.86 Hopper
CO : 0.1 ppm Pumps Refuge Bags Conveying Gas
O2 :0.1 ppm P: 0.269
T: 44.6 Methyl Acetylene: 1 ppm PD-455A/B Capacity: 58.5 T/hr T: 74
DV-440
T: 90 Q : 49182
T: 94.7 N2: 177
Zg and Cr Powder : 49 T/hr M
YF-850
P : 30.5 T: 48.5 PC-848A/B
TI-855 GN-848A/B DV-855
Pellet Water Pump
EP-930
Ethylene Interchanger Catalyst Additive FIBC
unloading ReRun Pallet 100
Pellet Water Filters
GN-846
H2O : 5.0 ppm
CO2 :5.0 ppm Tote Bin YF-440 M
Station
Silo m3
Pre-Dewaterer Conveying Air
MeOH : 6.0 ppm
7.5 m3 Extra Hopper Peroxide
NH3 : 1.0 ppm
5.6 tonne Unloading 65 T/hr
Station

Powder
RR-932A/B
Ethylene
P:30.2 TEAl Container Feeders
T:48.5
Oxygenates
treaters
1.56 m3 for Zg
3.85 m3 for Cr
Catalyst LP Peroxide YF-855 M

Powder
H2O : 0.1 ppm
CO2 :0.1 ppm
Stock Pipe SC-820 Feeders
MeOH : 0.5 ppm
NH3 : 0.2 ppm
Extruder First
Feed Screw
SC-821
Catalyst HP Extruder Second Q: 50 -
0.27 m3 for Zg
Feed Screw 54 T/hr
1.195 m3 for Cr
Stock Pipe Extruder Feed Hopper
Pellet Blenders
TI-880 A/B/C/D/E 800
12.1
MW
m3
EU-514
T: 60
LRU Condenser Trim Cooler YF-380A/B:
Q: 810 m3/hr
Liquid HC from
PC 471A/B T: 38.4 T: 34
M
Zg catalyst
YF-386A/B/C/D:
ZX-840
P: 4.3 to 4.6 VV-512
Cr Catalyst
Recycle to
VV-409
Extruder
T: 38 to 85

TEAl drain LRU Column

from users T: 65.4 T: 45 HNP VV-472
KS-470 1st Stage
P:5.94
T:-28.3
BL-891A/B
Elutriator Off gas fan
DV-890/891

KOD Q: 12718
VV-514
Clean HC Drain Drum
1.52 Bagging & Bulk
EU-515 V: 2.1
m3 m3
Loading Silo
LRU HC Trim Cooler
57.6 m3
T: 110.4 35-TI- 1005/6/
Catalyst Injection EE-470
7/8/9/10 800 Elutriator Off gas AIR
M YF-880 A/B/C/D/E
T: 38 P:5.94 Cyclones
EE-511 P: 1.6 P: 11.6 Nitrogen Buffer
Drum
1.8
m3
Recycle Gas
Cooler T: 107
T:-28.3
Q: 4931 V: 1.7
VV-473
KS-470 Discharge
m3 GN-891A/B
Pellet Elutriators
DV-882 A/B/C/D/E
LRU Column VV-390 P: 9.3
m3
KOD
P: 24.56
Reboiler PD-514
T: 43 T:-42.9 YF-892 A/B M
Clean HC Export EE-472 Q: 6183
Pump KS-470 1st Stage
P:0.193
Cooler
TH-891A/B
T:-13.5 PC-472A/B 4.75
T: 84.6 T: 45 Clean HC to OSBL Q: 11466 m3
Elutriator Pellet Conveying Air
KS-470 condensate T: 43
pumps Receiver Hoppers 90 kg/hr
VV-471
P: 0.4 P: 24.97 VV-473
V: 1.9 (KS-470 Suction KOD)
P: 5.94 T:-125 KS-470 Discharge
P: 5.2 P: 6.3
EU-512 m3 Q: 12718 Cooler M
YF-891 A/B
PD-511
LRU Column LRU Residue Trim Cooler P-859

Feed Pump
P: 27.1 LLDPE/HDPE Swing Unit
P: 0.52 Licensor: INEOS UK
KS-470 Bagging to Bags Capacity: 2 trains of 360 KTA each
On Stream Factor: 8000 hrs
PC-471A/B
Condensate Recycle Recycle gas Compressor
Pumps
By: Virendra Kumar Agrawal
 Process Flow Diagram : Butene-1 PLANT
Nitrogen EE-102
Ethylene: 672
HEXANE FOR TEAL DILUTION Recycle Column Ethylene: 1417
Butene-1: 2397 Feed Condensor Ethane: 110 T: 40
P: 1.5 T: 88
Ethylene: 934 Butene-12044 P: 28.6 T: 40 VV-112- 60 Kg/Hr
P: 22.5 P: 28.5
Recycle Column
T: 35 Butene-1: 5999 P: 28.9 V: 2.4 m3
V: 50 m3 Hexenes: 369 T: 71 Reflux Drum
T: 102 EE-104-
T: 41
P: 22.3 Recycle Column
P: 22
Washing Hexane Drum Condensor
VV-126
Purge to DFCU, FG
TEAL Storage Drum
1.2 Ton. Ethylene: 35 V: 13.5 M3
network, flare
FILTER TYPE: CUNO AUTO-
KLEAN type or equivalent
Butene-1: 34 VV-106
Ethylene: 895 KG/H VV-111
P: 5.9 T: 53 Flash Drum
TEAL CONTAINER P: 1.5 BUTENE-1: 425KG/H
P: 23.5
Recycle Column Ethylene: 484
T: 40 Feed Surge Drum Butene-1601
P: 28.5 P: 35
Butene-1: 177
T: 40
GN-104 PC-115A/B HEXANE: 28 Ethylene: 934 #4
TEAL Blending Filter Teal Blending Pumps Ethylene: 226 Butene-1: 5999
TEA: 2
T: 38 P:23.5 Butene-1: Hexenes: 369
T: 89 3568 T: 41
P: 25.1
Height : 4.7 m Hexenes: 301 P: 22
P: 3.5 HEXANE: 28 T: 33
T: 114
Trays: 26 CC-101
T: 35 P: 28.2 Internal Dia: 1.4 m P: 28.9 Height: 23.3m
V: 3.5m3
TEA: 2 P: 22.5
I.D: 1.35 m
Recycle Column PC-104A/B
GN-101 T: 35 M Recycle Column
TEAL Pumps P: 3.3 P: 28.9/29.2 Reflux Pumps
VV-101
PD-101A/B JS-101 TEAL Mixer T: 72/131
Filter
Teal Day Drum Teal Pumps

OSBL ISBL PC-103A/B

Recycle Column
Butene-1: 10643 T: 45
T: 50
Feed Pumps P: 5.1
Ethylene: 5.3 T/H
P:30.5 EE-106- V: 2.5 M3
T: 45 VV-141A/B
T: 45 Butene-1 Column T: 45
Ethylene Dryer V: 0.85 M3
P: 35 Ethylene Feed Ethylene:6.2 T/H Condensor
P: 5.1
Vessel
Q: 5335 kg/hr P:38 RR-101 VV-113 Butene-1: 5553 kg/h
Ethylene: 226 Ethylene: 226
H20: 5 ppm T: 24.4 P:23.5 Butene-1 Column T: 40
Dimerization Butene-1: 3589 Butene-1: 3567
MAX. T: 53 VV-107 Reflux Drum P: 4.8
Note: total 4 Methane: 6.5 T/HR Hexenes: 311 Hexenes: 300
PRESSURE
pumparound Ethylene: 173 T/HR
Height : 11.6 m Reactor T: 89 Evaporator KOD T: 113
DROP: 0.3 Internal Dia: 3.2 m
Loops and out of Ethane: 12.3 T/HR P: 23.6 P: 22.5 PC-105A/B Butene-1: 5553 kg/h
them 3 are in line. Butene-1: 1142 T/HR Butene-1 Column T: 45
Given flow is for all N-Butane: 1.7 T/HR Reflux Pumps P: 5.1
3 Loops combined.
Hexenes: 7.3 T/HR
63-TT-001A/B HEXANE: 5.3 T/HR
T: 90
Butene-1: 61201
MOISTURE: 0.8 P: 23.9
Double Wall PPM MAX.
Octenes: 2.3 T/HR Hexenes: 4058 EU-110 Butene-1 Cooler
Storage Tanks TEA: 399 KG/HR Liquid: 49319 Butene-1: 5090 kg/h
LC2253: 880 kg/hr EE-103A/B Vapour: 16439 T: 45
Total: 1416 T/HR Vaporizers T: 131 P: 5.1
T: 50 P: 29.2 EE-105
P: 23.8
Recycle Column
T: 53 Reboiler
P: 24.4 VV-115 VV-116
Butene-1: EE-101A/B/C/D
MP STEAM Butene-1 On-Spec Butene-1 Off-Spec
177 kg/hr Pump Around Coolers Butene-1: 61201 Storage Drum
Hexenes: 4058
Storage Drum
63-PC-001/002A/B
Butene-1 T: 180
OPERATING or Hexane Liquid: 65758
BED : P: 9.2 Volume: 100 m3 Volume: 100 m3
T: 45 T: 53.5 T: 131
CATALYST BED & Butene-1:
P: 35 P: 27.1 P: 29.2 T: 40 T: 40
CERAMIC BALLS CHLORIDES: 177 kg/hr P: 4.3 P: 4.3
0.8 PPM MAX. M
VV-142 PD-105A/B JE-109
Chloride Bed Vessel P: 24 #15
Catalyst Solvent Pumps Thin Film Butene-1: 5556 CC-102
PC-101A/B/C/D Hexenes: 368
Pump Around Pumps Evaporator T: 55 Butene-1 Column
P: 5.2 Butene-1:
Butene-1:701 KG/H PC-107 PC-109
4854 KG/H
Trays: 22 Butene-1 Butene-1
N-Butane:
Height: 14.4m On Spec Pump Off Spec Pump
7 KG/H
I.D: 1.00 m
P: 10
P: 5.1/5.3
T: 50/126 Butene-1:345
Butene-1: KG/H
345 KG/H
T: 131 T: 127
Catalyst
P: 5.3 Flushing Solvent
P: 2.5
P: 22.5 Butene-1: 198
T: 35 Hexenes: 29886
HEXANE: 2153 Polymer Units
V: 13.5 m3
Octenes: 807
C6+ STORAGE CC-102
VV-105 DRUM
EE-107 Butene-1 Column
Butene-1 Butene-1: Butene-1:
LC2253 Storage Drum Butene-1: 177 KG/H
P: 0.1 172 KG/H Butene-1: 57 KG/H OSBL
Column 116 KG/H
LC2253: kg/h
PC-102A/B T: 43 Reboiler
Butene-1: 5929 KG/H Reactor Effluent
Pumps 8m3 OSBL Storage
T: 40 Ethylene: 899 kg/h T: 126
Pumparound REACTOR EFFLUENT
HEXENES: 378 KG/H P: 5.3 PUMPS FLUSHING
P: 24.6 Butene-1: 198 pump Flushing
217 L steel drum T: 53 PC-106 A/B Hexenes: 29886
190 Kg. P: 2.5
T: 35 P: 28.2 P: 24 C6+ PRODUCT PUMPS HEXANE: 2153
REACTOR
T: 33 Octenes: 807
LC2253: 5 kg/h 11 KG/HR DISTRIBUTOR
FLUSHING
LC2253 CONTAINER Hexenes: 368
HEXANE: 27 Butene-1 Unit
M
Licensor: Axens France
GN-102 PD-102A/B JS-102 LC2253 Mixer Spent Capacity: 35 KTPA
OLIGOMER/HPG TANK C6+ PRODUCT
LC2253 Pumps Filter LC2253 Pumps Catalyst On Stream Factor: 7200 hrs
GN-103A/B COOLER
Reactor Effluent Filter Containers
By: Virendra Kumar Agrawal