Common Conversion Factors 1 A Ba Blache Book eS uy DR ST Taal et al a CTL refer pages 4&5 fi ; etlCONTENTS Conversion Factors-InchtoMetric/Meticto INC eee Dhl size/Decimal/Fraction/GageiLetter EquivalentChart ‘8 Spanner Selection Cat wnennncnnmnnininnnnnnnnnmernonnne tO Torque Conversion Chet 1 Socket Sizing Cross Ret. Chert-InchtoMetric/ Matic tolnch wn 42 [Abbreviations (Symbols) used fr Stendard Threads. ol Tveed Formsused inthe Engineering Industry, st ‘Typesot Ground Thread Teps. 28 Color Codedigh Performance Taps & Appleaion. a Cleulationof Tapping Drill Formule nnn ns Tapping Dri Size For Thread Cutting Taps. woes Tapping Di SizesforFluteless (head Forming) Taps ccs. 38 Removal of Broken Taps. 35 CCoventryiO5G Style Chasers & Screw Gage Number Equvalen..28 Dr Sizes tor Screw Extractors, Self Tapper... 37 Drllizestor Socket Head Screws nn 28 Hole Coordinates : 29 Dal Point Sharpeoing &Efects of incorrect Grinding. 40 DlPoint Geometry fr Various Matera ne ‘Speeds & Feeds for HSS Twist Dil 3 ‘Speeds Feedsfor Solld Carbide Dis. ) Ena . 45 Conversion Tabie-Surtace/ Cutting Speedto RPM. vn Hole Saws & Recommonded Cutting Speeds. eB Hacksaw & Powersaw Blade Selection & Application. 0 ‘Bandsaw Blade Selection & Applicaton 51 ‘Sharpening ot HSS Toole 52 Lubricants Coolants for Cuting Tis. v8 Tignomery, Pythagorts, Rise per Degree 83.5 Rule. se Geometial Construction. 56 Formulae for Finding Dimensions of Plane Figures. es [Area(Measurement of Plane Figuts con 60 Distance Across Comers of Squares & Hexagons. 1 FormulaeforFinding Ares/Volumect Solid Figures. 2 Tapers. . sn Taper Turning & Sine Bar Formule 66 DiviingHeod Rotary Table Indexing Chart 8 Tolerances) Preferred Fite ae Fistor Shans Holes Dimensions ot Morse, Jacobs & DIN Tapers Dimensions of ling Machine Tapers BaN8 rttti PED DOE CONTENTS PullStudsiRetention Kn cnn ESIO16enennonnnnnnn Keysand Keyways. ' ‘spur Geer Calculations ‘Bett Gear Drive Cateuetons = \VBelts-Cross Section Dimensions & Comparison Chat Bolts &Nuts-Identileation/Grades. Bolt & Screw-Heads, Types & Drives. . Weights ofRound, Square & Hexagon Stee! & Brass Bar. Weights & Dimensions of Wlded& Seamless Stee! Pipes, Weights otShee tee! Aluminum, Brass, Copper Tia ‘Symbolsfor Elements Viscosity Chan Physical Properties of Metals & Chemical Compounds. ‘Sheet Metal/ Wire Gages & Bending Alowance Workshop Meas. . Workpiece Material Compsrison Tale Engineering Pastis. Engineering Adhesives Grinding Whoois-Markings Specs. Shapes Faces. Mountea Whee /Potnts ‘Tungsten Carblde Burs. Surface Coatings Relative Position of Various Cutting Tool Materia. “Tungsten Carbide Grades & Grade Comparison Chart Tungsten Cerbideinsertidentiication. (uk Visual dentifaton of Carbide Insert Shapes, Tungsten Carbide Toolholdridantication, Tungsten Carbide Tolholder Selection’ Application. Abbrevitions uredin Drawings. ‘Standards for Engineering Drawings ‘Human Physical Dimensions. ‘GCCodes Letter Addresses Mise. Function Words ‘Surface Roughness Tables. ‘Surface Finish Expected trom Manufacturing Processes, ‘Terms Usedinthe Heat eeatmentot Steel Hardening & Tempering Temperatures tudgedby Colo Hardness Comparison Chat Table of Naturl Sines /NaturalTangests. Index of Contents. DrllPoint Sharpening Gage ontnside Back Cover ot #2 92 9 97 100 102 108 108 12 118 120 22 $24 325 130 341 4a 145 450 181 158 158 160 162 168Engineers Black Book - USA Edition (March 2005), Engineers Black Book First published in Australia in 2002, Copyrignt © by Pat Rapp Enterprises Gover design by Pat Rapp ISBN 0.9500871.2.5 ‘Alege ese Ne pr of is pubsicaton may be eroducs, tore Publisher : \T RAPP ENTERPRISES. Perth - Wester Australia, Email: parapp@ebb-usa.com ‘TePunsher woulhote ark ose ini who provides vata int ace {nthe eEsion mas fwhchtas been ncorsraed mand Eien ter Comments ana Suggests Mos eloame USA Distributor: IMPACT SUPPLIES. Los Angeles, CA Tol: 310.919.1101 Fax: 310.919.1102 Email: sales@ebb-usa.com Website : ywvw.ebbusa.com Enquiries: info@ebb-usa.com idwast Agent: ‘CROSSROAD DISTRIBUTOR SOURCE 15200 Stony Greek Way Nobles, IN 46080, USA Te :917779.1668 Fax: 917 773-1600 Email: seles@erossroed bz Sree Teri omratuciesrypersatys arson ay | | pentose ceemercceeoce cass | | Ecevrememeerue en | OD errr nner —______} a= oes RO =) -_= _ = = =—_ — -_ About the Cover ‘The Virwvian Man Te ides forth coer design of he 'Eglners Blac Book ame othe author oma setchof he iran Man Dythe {ret Halon att, trontor and masematcan, Leaman eine Leonardo dre his pra fom the work of Wrist Dearshtst Marcus Vrasns was & Ramon arccct who othe fre ‘enryBC, ston asererof 10 book each dealing ih Sept ofan iy planning machines Ie i work, Vrs emphasises thar ling shold be asad an he proprtant man arkecomidered he human td Behe mae! of procion Ths Bore ou by be temps on the rationalisation of geometry by mean of Smal whole number fined together to ave the nal efor justin hey tain that he aman Boy ith rms end ier ort be, pee coe or eee hesguareand ihe ongle Among oer things. hotest * The outtcchedlengthof aman hands euas is helght 1 Thefacefom he chin coho ofthefrcead equals 10% ofhsheish + The palm fhe hand fromthe wrist theta ofthe mide ingratscuals 1safhs heh «Temavimi wih fan shndes equals 25% efhis In ths manner Virosis delineates the proportion ofthe oe an Bod ht Leona Vie ters fal ed cccwmies priced in his now famous techEngineers Giack Book USA Ealtion Engingers wisen BULA * von monn 1S APPROXIMATE) [ET CONVERSION FACTORS aronoxmare CONVERSION FACTORS wrnon IMPERIAL TO METRIC METRIC mp er 70 Covent SORA] Rin eee | SE ay To convent Waar _ Meany te ei rr . 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YO S20. 1aM0 Ine w 2780 7010 28 fniosa oa “ssoas ts12s Se nsioa ‘sso s505 e525 2Engineers Black Book “USA EaKi0n [!2I SOCKET SIZING CROSS REFERENCE CHART ‘SOCKET SIZING CROSS REFERENCE CHART [3] isa | 1360 ie oe] vera a rhe | COUT EE TOD sala jaekaseenentacsceifl INCH TO METRIC Tea | nee | ste - stems ont tense of exten aces Sette ie cate ‘om AF ont ed ‘ete acd sane soa sige sno fon s0880 our saEngineers wiacx puun = won, COMMON THREAD FORMS tl USED IN THE ENGINEERING INDUSTRY Fae] em Ne oer fis] COMMON THREAD FORMS USED IN THE ENGINEERING INDUSTRY ae at BB pam] ome he Bem \ 8. iso SPT (Re sens BSW / BSE pL UTTRESS ens assoc fis Si0PPe Pen) SW GRITS ST. WHITWORTH Use Olio forasing | Use: Fine -mecnanicalindusty Use :Pipettveadforstaam, cas | BSF (BRITISH STD. Fl Pipe size 16" and larger especialy eectica uty, electronics cl 925 F ME) and wate ines Use : As a genera mactine teas @ \ B88 to SS Gove Bate out O10 ae (BRITISH STANDARD ‘DRYSEA BRASS - 26 TP NTISH STANDARD CYC Use : Wiel use fr Tuc ine HuGHES H-90 use : 815s ftiags and pipe couplings | __ Use: Bicycle dusty ‘cups inthe mater indusiry Use Ol dustry THfis! COMMON THREAD FORMS USED IN THE ENGINEERING INDUSTRY COMMON THREAD FORMS a USED IN THE ENGINEERING INDUSTRY METRIC TAPER, ‘Use Grease tags ana pipe coupings el Tesh sAW-T00TH ranean aor oN sta Use Miche inst for {ROUND DIN 405) ‘motion transmission screws when the| ‘Use : Pipe couplings in fire protection | load is acting from one direction, ‘and foad industry ‘€.g., presses, roting mills, etc, wer (NATIONAL PIPE TAPER) Use sFitngs and pipe coupings | | Use: Steel conduit (elect) CUODDGT TODO Nooo Dos ps NPSL, NPSM. MPSH (NATIONAL PIPE {NATIONAL PIPE mm FIED NATIONAL COARSE} STRAIGHT THREAD) ‘STRAIGHT THREAD) (TRAPEZ) DIN 103 UNE Use Pipe couplings where here's | Use : Mechricalcounings ot Use: Mechanica industry for INIFIED NATIONAL FINE 80 cemand for fid-ighness | tubings normally a dig ation wansision sews Use : Mechanical industry mI vgs] Ba} Poy tee - FES bue 1?) & reset arin we MP tane] ont Tepe | | /eyip inom ovr WR {UNIFIED NATIONAL ROUNO ae ‘opin rcs evn oat [UNS (CONTROLLED ROOT RADIUS} Le tte Apes oem Peat Auda mare, sa ‘onscau wa inten wee ux mdi stemy nen] wer ci ‘auelnkteiesznbeman ann | Use: High Tesi Fasteners in Use Mecrancalnaust'y Alta & Space industryEngineers Black ook - USA Edition ERGEE Black Book - USA EaHion ‘Agowalpupos ta lrhandan acne operation suber short psu Pevomsbestnmatal wert catrg scan esis ne eeakiprety Sa Fe ap oi) Sa Fe ny The eg pny tit pn od a a naan teh ayy ys syn ce ‘Scene bennstbeine tur gre ele ‘portart when eso matras went & teuta mache, 3 Sass {tence Te tan Seales nef dor co0an ae cutee Solan ait Sean | Thespepontaps sedan trap ushtoks Tm pethepstocue eps wa sebing san ering om hod ep, eg ees carr te p20] COLOR CODED HIGH-PERFORMANCE TaPS [21] MAIN TYPES OF GROUND THREAD TAPS ‘2 APPLICATIONS ‘Suaight Fate Tap = formance Mactne Tops re posse Yom spp seecled premium (Shor Machi ST WSbe ew and we ders win geaeges see pe cavity szedtheas, oper psig ity ant ng al “The aps come wih cole coded gs and aval ot suze coags, fit ‘easeoseectonardersunngopimumperormancen specie mal oun Mast Tap Manaacturers ooh owl Cn Caig St {retest neport atria Tapping Seeds ‘ppeatons Fltlss Tap os s _ Bamps Amin estes) ‘Mout OF Grooves on Seta cpey __ ecareS Scea “a fest ese mci npg Dena Te as gn Tee Hecate soso sures hoes of erred sega e sees ops Agnes ubring ae | ‘ fess te ws assapsCorapprget ence yr soon fom, Fitess Tap 5] == Stee Si tMrnesaties 1st ih Grom ERBEL - sib outers nse, hing HSH Meese TPesnseatnalte Mes: upwiholguonsiste ares Pease. wih be wrt he | twan Se tee5-S0Rimn {oes ep deherhtrentesteriabe pron eo Neen Ee Taper Pipe f ios pens ea ea ‘Pipe taps are designad primarily for treading pipe fitings and are suitable for hand and ae aces _— —| === bos Gye BEES smn TAP CEOHETAY sSiminey fees hota awe z vat catag tes Taps 7 Sp, = SUS Came seraion zone 4 oe ‘Siecural Seals, Con Stas, Y, 8 | 6 Bt sets tnseey ew tame W © sores a0 Shir} anes Sese fue. 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Tweads' sale Maer ‘eectve Moe | cage of ral Du Sa pet (Depth ot inetr Dane angi “Trane (wt BSP tech Tread |) H ream) Mend) ie) | ie) (ck) _ eh neh ee ose 02505 ave wi com7 ose ome czser aes Ag ae ey asso ox8a7 3160" 1s gow?” ows ose asim mae 4 nosy tas ars0 osris ase 1 asso 1900 outs: oss + ans" 2 as) iee a8 axe" sve 1100582 1580 oso arso0 1 4 vin! 390 Gat 1 ve ame tame asm o7s0_ Fae ‘ aso ose ame ae 22 i oie cua ose ae $ a aS oe eH ‘$30 Bie osm 2360 ags75 10512795Engineers Black Book - USA Euliion Engineers Bick Book USA Eaton TAPPING DRILL SIZE TAPPING DRILL SIZE FOR THREAD CUTTING TAPS FOR THREAD CUTTING TAPS | onze ste ORS an | Oaeee py te tree = rr Le. peo) { eo. 1" & ween a6 omer eam = —_ NPT (AMERICAN NATIONAL PIPE TAPER) = seat eS ET ae ee fee OG | Sea Sree la | ND [an | ny | ely | gy PS cunts piety Hence wend ee Scar ae eve tant] PO Lees a ia oe Oe SS emp (Pie 2 eg Sa tome He ge ws =e Sg i ' ee fe 2 fe a 2 i & PG (PANZERROHR-GEWINDE) - ce ee) i, = “= | 3 | oe em as San a eee ss 2 Geiss Ge Be TS an oo /@m@ I os ge as aeEngincars Black Book - USA Ealtion Engineers Black Book - USA Edition [sal ‘TAPPING DRILL SIZE TAPPING DRILL SIZE FOR THREAD CUTTING TAPS FOR THREAD CUTTING TAPS ae owe ope | 4 T B joorese | joorzar F sist e660 6134" “he is = = aH 0489p a4se (ISO) METRIC FINE (180) METRIC SPECIAL PITCHES a a ties Bae a pig sera ae, sea, tua | RD | tno ete wr, wea "Et Oe lant eat anche. See ance xPHe pant, Dane 18 Tt Tne Sat M00) tno) tom) we) ined | ERB | tasy tery em ey wn om 20 Fatt 365310 A a rT was 7 aes) 980 [aoe os 2m ti isn 48 a Pitot of ee SOR em weer 0 sie sn waorest 0 dan 2 ta Mm 10% 07 610 620 SSBhrcs fo as ais aa 10 soa ton sa 7m“ Masta Go as foe tn ate front aor amas WSsrom 5 is 8 te aa erga 2s wet jay pn | CMD | eaovor car sas Tah ra mis sort ao a3 it tow mua 350 eam tesa as maotan am 3s Sie am iso + 180 was sa 625 | CD Hinoo rte fs Sas son $0 ito x 150 eon 88 Sitar ton 200 3st nay ne ase ise sor ne ee | ay fumoriss ce tes oar ase waa 180 am me 2B wpa t tao 800 se ‘are ator 200 un ae us wenn ian 2300 19350 a7 i900 20 aos se os | CD [tara Se we tes itm a0 as - Wats igo too 80 new | 20 eee a frie tos kan Hs (05D) METRIC CONDUIT Moses isp 00 fae Ba as =a anne ts9 0) Stars ns a TC eC! power tt eo stone an wars mo ne ea Mm = (130) wa hase x 130 2500 00s namo ae ates mae aS _ wae0n 150 seq 3102 soyeO | Ga7e a8 | SMD | eer ias to se eee a 1220 ago: 130 000 mam anno” ss hn 50 mart o bie pak BE ne nies ia sm aos aso aye ast 99 | gly [inet im ioe EN aes“Engingars Black Book USA Eattion Engineers Black Book - USA Eaition fa2l TAPPING DRILL SIZE TAPPING DRILL SIZE eS} FOR THREAD CUTTING TAPS FOR THREAD CUTTING TAPS P — sl ’ O25 e062" + ososep jnre2e | ! eae Pie wale Phe Se = 4 + a {rae |] P| | anata = azse} | unc =e UNE (UNIFIED NATIONAL COARSE) ; (UNIFIED NATIONAL FINE) ns] ee |B tae|Bne |Top | Tom nel fale | Be | ame tase a [ey Der | Mab (ecte| wo, w'.| oe” | bat | GRD | Sa |u| se | | rou amr a” | “a AMG | eh tae Sater ote hot] Soe | AME |e | poner Ooty eee ate ne) ae | v9 Ce | Cent) |" uh Gn) | oon | yy |i) | te tne | tc) | eet | cy dai _ateen 00s _906t 9 ew te e819 ONL Ooms sews anwar oansi aor sae | 2 om i060 Gus) gas ¥en we a a —— ) “onus | oars cose ome “eed ore Gaur Gore ates Fe te 6 on ours oom” coer “ees? ear aia amie amet ~ Gone aan — 630 st 0 4 3 4 tyr2) ams oan toms aad oe diet “iar aies) aims wars Bo Line goat Gsm eat on Oyo ohnay coe ae ee | om Stam ya Sela tum ph eat aia aise) arn 2 = 160 Gia pram orn Tem ae Sar. 1m _ are aH i maid x2" b1500 orn aur osee Twat” eo oars bare” 0280) ozs *| = 2 ans oie owe am | #u a? asa om om oama w B20 ome amt oma #3 oars aamn_ 038 omar on | ay Moms oat oat are so 04800" Ouse cus? mee mows osm asme ose ow Qs asiet ou Ouran ant srt mM 047s ams age ose aki or eo osm oss acts ome nse | aD 2 aso 04s ocwr ais) “zie ast tsa ten aa soe asks ase ames games “ate sree mee ner 507 moo Os ose ane ee dat tems os? ie se | fom hae | name ae ae au toe ost barat aur yaar s " Bie see ; arson arate ara rane” sae ie tise Tan) Fmt ee an teri ee ae |, vo00n ages ems oats “ama Tyee ie haan tans 1998 “Fae ls Yat tom hare te ane Se 12 ay TS jae a ee Dye igor se ume gs et ae Es a eee | it “ime ston saien tea rise 10d au ite iam it tam nao ise ao | gy 21st asp are as Vt BeEngineers Black Book - USA Edition Engineers Black Seok - USA Editon pl TAPPING DRILL SIZES 3) FOR FLUTELESS (THREAD FORMING) TAPS REMOVAL OF BROKEN TAPS a ee UME 7 aia Paar Removing a Broken Tag cree brea opinoanecieme ed ona Dees yee ovarons netonconasey ign Totanceren,HASON® Ener Oa ey UsgataDetingts Mason prag tt oop Dapeng sansa Dring Out a Broken Tap using a Solid Carbide Serew (Tap) Dri Soi Garde Screw Tp) ort Tis cis saci desiged ong — on Tap ged oi ben anand oer aera wo i inte Morse tress 72 he Rconnen ? a ‘Set 200 pt Ne cla 3 ws | vers, ‘ a || noceoune ‘ tn | Us alts atin etry Bu gad : ta Severe eno ceo eaten ‘ te Sp Troe cept zt oli ienng te on Ca Sen a) ane \ mee om wen Ts open er ‘METRIC COARSE EW Srteaobw stesso borg cing roteerrie gt Tae ese Using satan dant Sd ate St (Data week [PETER Sone 1300000 panda sian cons a is | wtecanne man senate! nap Ct ao 320 M00 x 100mm | the swart and any drake: chips ofthe ap wih compressed ts |e t em 2 step ge cat. Ts ta ce ff ites tem dressy be aed nea op th na SS |] ioc s3sm0 Beware sty domed ina we ery be foe tn te | ae on tinggi Ne Sng os ne. fis oe |] ues tam waturn rove ue fe |) ice isan reaiog pts of fis fie |] ies ie tp Cato oped ta Be Pans ta \ te wen cons a wine vest |f tee + atom AN IsivempefeeagnEngineers Black Book - USA Eaton Mere Black Book USA EaON f3el DRILL SIZES FOR SCREW EXTRACTORS, WOOD 37) GOVENTRY/OS6 STYLE CHASERS SCREWS, SELF TAPPERS, BLIND RIVETS & LAG SCREWS SB} neoname J rere 7 etn it ae csnmana fn “ ee i ou poner susie — UEia) sane stat same 0 Semone Teams 7 Recormended Di Ses Bat Ses Sa Topig Sees Tye tar Woe Stew al Se Tt rerun nr ie [ey ta id ene so Se Tet | Peto XY cag | Stace Speed mec | Boum | eae], | Sm IE Sa or | diay f 20 time | ga a eo ese ae eta 1 a ee sa ‘8 sos tee l}—P we || acl me] koccome be] fe me || aT a a wa cme ise] 2 fe we [$e ae ton axl] fo 18 ee ae || oo op eo a a ee aerial ake Hina Spend Syl ste a |] BP Wateiot 1 ate tater Fate oom ta: [fet : ie 3 i" oem ae eee = $ os iu toe oe Je x o ' = inn — Sa 3 i us -— tee se - ia : = Lh seme 32 Aecammendea Dit Fe oss Sie for Lap Stews ws Saree a Seren | ecormended bri Teen Tatoo renin Dante com Se enw eon emg (Pa SS ieee ese me we inns RRS MATcpene. Gy [com “aera | | “tas tee ser a te ee os — = ey seh - oe = =. ime foneDIMENSIONS OF COUNTERBORING /_ COUNTERSINKING FOR SOCKET HEAD CAP SCREWS Counter Bore Counter Sink Socket Head Cap Sew Socket Hea Cap Soren ean enanes | Oametra Forhasd | orp | ortiras | Comers | Oe e . cH ae aes 7 9a rang O50 Li ost. Tae eae | ae a as us we 8s mas ae me” 50. woo | 90 me oe ea no | no memo sz | ms so 0s | 0 me ao mas | an waa zo 0s | zea wa ua sos | me oops | mmo amo | moo ayo COUDUTEIIIDHH LOCATING HOLE COORDINATES FOR EQUALLY SPACED HOLES olin by diameter of pitch circle ie i cane bocewse Foz = reste SaeadaltEngineers Black Book - USA Eeltion Engineers Black Book -USA Edition fa DRILL POINT SHARPENING DRILL POINT SHARPENING GAGE & EFFECTS OF INCORRECT GRINDING ‘General Purpose 118° Point Angle Drill Point Sharpening Gage ke sy eS a “ ‘a = Chie doe Ancle el Point Anle Twaneagoeen — tevpayounnn Tene, Teimeaeosse dea! buries soube evade mat camerante cig ieealntegh ard err ane ot tte i sayeia ea, reer ‘To we elas gay nests eas temmmparesentaies tsoarlonrconnerie ‘Sate eigns mbites betas whe sau be ses | sae) toa rt ewe used check ne ‘rrughngoa cto tnt hing ean ato epee | “he OIL POWT SHARPENING GAGE on acest us bee ey, ‘eee apt ons sa. al oan oie estore we Effects of Incorrect Grinding ofthe Dil Point fnahes etc to ace hig cae a a lo. ig toe wre arco Sayan, and ata i epimers femmotace f | ave npamecr tae sesatniae ~ t antteces UNA gns Ea es IGUAL sages EQUAL npee nC UNEDUAL es Dring Thin Metal Sections he 4 Teportcitestmateyendcnn | 7 fs ut en car ea ars : 2 akon Roughing U N Thelen ar flegarist 33 ht ga a atm ast Pa ‘Runa ong add cee con Tae weer ait is be oy shaped ahem sat ata bse eater. ‘orp cee te chps i came ole ks Et f ausEngineers Block Book - USA Esitlon (a2l DRILL POINT GEOMETRY FOR VARIOUS MATERIALS ‘SPEEDS & FEEDS taal FOR HIGH SPEED STEEL TWIST DRILLS Nae Maa faim [s le (ett ce i svaane | 53 ine - 7 zi so a Se earn we Siete eam ae as 32 | tia ‘rast 0 op is 67 2a Sas fog aye nae tre s_—ioo Da tas 8 Wer 9 8 Bas ET | Capa seo | os | a ade 151) 20-40 | curing acxon and condition of 20-65 | meat iin tae Bo ase 3 fa 8 — Bom i ae] Sor Ss a es a oe. Sob ee tates 5 oe nse =e som mm SG we ie oe 3 i ee a oe at rd oe me aos % om e Pa : oe a — ® nea Wh ‘ ee | a c 1- Standard Point Pit Relieved (= Point Thined ge > E E- Heavy Day Pont ‘D- Split Point ~ hee ttlEngineers Black Book -USA Edition fal ‘SPEEDS AND FEEDS FOR srannano. SOLID CARBIDE DRILLS Types of Soli Carbide Drs ‘Sait te Dsl Slow Spiral rit- 15-20" Twist rll - 25-20" 23 Fe geal ups i ea esse & sorts teas ch thigh Slum, Sg canstueson with arr sil pot agle fb for ater & sivieut to. machine Uasoned oot erat 2 gum mati and Hgntemperatei9y. ‘sp recommended for Gay 2 a fas, hte ep Son Sn os Stel Be Mae ©) Shucntactstver” truths. Pomgoatas en Der vows |S * a4 ws aa od foes = ees oso Tee ae Hoon eo sromeicower 1s0.900. 2 a amson fo aa atm joie a = = consi | 0x0) 2 Pana Oh oo oe a oe meses |oou. 2 wo ke eel 2 fete ee exes nn) me ee Fimait gag! 2 oi one fee | oar ars feito ° = | =" = ore Saw |g jor ae me mo pane ee = ne me we) 0 ci ova" __“ 02" 53" vantedignrn vem goggle tet ieatoanisonns Team: yreguresattora inching otaons Engineere Black 600k - USA Eaition ‘TYPES & APPLICATIONS: OF HIGH SPEED STEEL END MILLS Standard 30° Spiral 7 SSS Suite btn Fisting at Roupingopeatons on Mt Sie Heat Tenable ac Suc ies win erste songs 65 Ine Tasca ct asa bese or shorengping hor feosmaals Us cares wih avait uae oa ‘Round Knuckle (Sinusoidal) Teoth Roughing ‘sale for maou Roughing whe a met va te pneu. The Euting aon rots sort cigs wh ect hp mae. Rete 8 ma eaten dna ing ope ars essary. Stave fr Macun Routing opens we rp mel aava ste feast, This cute rates 2s as genre tan te Rave Kuck Fine ith cl Tesh Rag Sate fo au Roughing apeatns on Nh nse mater whr apd et ramon pus surface inh et pare reusts roast bene at tottie toe opting cars erayo ana insta reuies 40° Quick Spiral RSS reduces 2 veo suc inh wi 0 860 irs ete. Comes [tot at sats ang. 45.557 Esteem uiok Saal Sie Fishing gh Tere mtr up 175 Toe a we 2 Tam, Noa Cast ast fe mice mate, Comes In ane sara coatsEngineors Black Book - USA Edition [asl ‘CONVERSION TABLE CONVERSION TABLE ‘SURFACE / CUTTING SPEED TO R.PM. SURFACE / CUTTING SPEED TO R.PM. See a eee Tw Leela Carita aw ear sear Sitestanig 2 irae] ‘Seine Sed PI a ere 7 Sa her MTS Ta ST So; {et |S Serva ar Like or rr har "aa uly ee ia | (Sa || aa Fg ser ee 7 0h HRT SN Sear |S | en gr ae 5bt | ss | 6 |e Pate Tras [ ae [LA 307 bara ie | Surana jae [aet 2 SR eae ee pC A a | ee 18 | 6 |S seta ee ba aes aia] aie Gua “aa To fa) [aa | sh Te Teor TS | oes ts Tes te a) sn (sera Fer or iowa te ST a [Bese te fo ae” ase ps oe | Tye IS a nat ans an aay ae | ee ed ee ee as “es | nee io Tian gis a0 zeus “318 S| 1G] mms sa | neat [oe Yue | nes Fs 12 ee aoe a ar ae ms ae | eto ak see tees ie rae “Ss ts | mo aye wee | ar Loe iets SRT Be en io ay ae Sa fee 18 Tas a0 ed tue pete ee 0 “tr ae ae ar” aa “soe ant 00 10° ao 9oF aot So) on ‘n ny Teor te “need fd as eo ae teres a a ee re oa eee | 2h e et Seat tat eat WD a Te | a | a Garis) Stott ay Soe Si mow! ae ors? Sree Mee San tas es Roe 6 7 eos | Sm thr sar oe as ante pie ara [- se T ee Je Tow nets a oi ae ee oe ea es | 508 sro 67" 76h a nig ts Sho | Mei ist 30 Tae oe Set 8B G-star ae 28 sew | qe |, 20a ST east Smet ior mo #00 tf St I an aon, Seas ae Sais tr Sy oe ieb Bs o 28 9 oer Bue deh er SS Tne aes a6 =e: Bo mde as ao sre gus 2 eer wm ose es aoe Ss or ee re Bim 93 Ms wr at aw “ee = D181 212 238 2a7 | Bed aed aH x eon eee Wim ay 0 eae ar Sg TB Re wai ta ot ms ae ae | © 2 eR 8 ge «| 1 a weer 218 250 aa mo bn ee ees BR oo 8 Mom iw . ee ee ee Boome Moos i i we sear = ao gw mS ee © a $3 w woe Ke 2 6 Roe 8 Me ena rains Gg pn op. it ano | ita, oe ae aye a0 ume 262 - 82 = 2004RPM. RSA. 137BRPAL or vida) ‘Wee SMe = sata spat i, (where Ye = suc sped funy, Fah =oh¢ 90> SVRDREMLS BRP = HTT Rs for One ome ° S_ sspEngineers Biaek Sook - USA Eaition HOLE SAWS RECOMMENDED CUTTING SPEEDS RPM for High Speed Steel Hole Saws ot ‘Use Coolant when cutting Mets, \ + Apply sufficient pressure to ensure that the q Hole Saw cus and does not rub, ¥ Engineers Black ook - USA Eeition HOLE SAWS w@ RECOMMENDED CUTTING SPEEDS RPM fr Carbide Tipped Hole Saws. ses Alurinun, ass, Cason, Md Sel, Wood Paste, ae was | Bow ta asm Sa see st om "028 sas na ih el Seng” 50.5 a5 sa a Tein 2000 sre Tso ss | meson 5910 575 sos sn ee ‘hen cating wood, ish of te operation from te reverse side to avoid spines, irae Teint ed OR). Mameer "Mid | Cast Tol Seg acm wa - (ck) (nn _ Stet Stairs RPM for Diamond Edged Hole Saws ane 1a 0 400 s00__ m0 eo | IRD ses: asnstsudsitues,Cramies, Male Stone, So Ss Sos | iis tein] Ero it Pa f° m0 atest { z= 5 to) Sates sere ep wo om ms ow om | OD 0 et aa aeee a) 560 sont on a a0 280 0 oo | re Sed $e we 0% sim mmo ae mms ets | 200 200 0 zm 25190 20 io | RD | se ne oe oe as 80 206 200 250185 20 oo) ==> O80 wo 36 an RPM for Carbide Grit Hole Saws ms wo sm "ito : ‘ SEW | ses: tbe subsites, Coram Ties, Retrced Pass, 20 0 wo 5200 | a * 20 ie es a8 [ie bcs bse? Galea Pin nits)” Skates Tier Rp wo HS an 285 a a _ 150100 zo zs mn | GBT BY sere soe oo ia a at | [em sim eae 2s oom owe . si ws ew sw tres root [OM [ce cme oe en us 10500 |aore tne stove maton hesoos soe owa gs 7 smegy | HOTE Tr stove etrmaton tence 35 a ger gue ony. Sees wi vary ar) so 1551500 | SEM |Tv racesot mates sed tisha stra sw epeng ond wee 6% jas ton the spend aterm cingactanandcondtont ne te Sam BS e810) | me | te se eeepc te rig me an xcs 5 8 aa a ay se naugh presi lo ensaehat te HSaw Gs nd os ee eeEngineers Black Book - USA Esition Engineers Black Book - USA Ealtion HACKSAW AND POWERSAW BLADES ‘SELECTION AND APPLICATIONS ‘BANDSAW BLADES: TYPES AND APPLICATIONS Hacksaw Bl a) tas, soma} Aan pe it Seed Stel 12) acawtsgoypen: 1) Aetval Toth Size Sn Agr, 1 ena ee to Sa 5 tatoo) cna 5 twas -Catr tt nists veweanbrtarneasegrebanitts fmesan ve ouargelnzeeonpetcrgsetsnee. Cenraenmeststrtamss, Hehe hf ings sted Fert eto (3) i ei ysl ea Seve Gn wa Ce os Sate tarp olson een $2 puncte Vo eh Tn Ty, Sa Setedbenpen ——s Blades f @ | pony mer | sens ee eee eon) TT | et aaaaeee Powerbiades types: a eet tate 1 Sera Hensieesoe ‘hese desired ua Poe ks chine ar wat ia ce oe msn un commer em at: ‘aera regio iteeees os anand (Sm). ‘ie pti For ang er Sano ails a ye ef be isons TS) ‘deen critisize pe a est Carbide-Grit Rod Saw Blade ere ee EEE Ths son vee mnutcued sng "(dames Nah nl tcl cad cle peor gt one hits sands tk ara daa ‘lpsatsurgeasthapeaare Tie oloneaPates 8 Canpastes, COLDDDNDDDDDTTO HS ndsaw Blades 7 tains: hsddeismae olin spc Swot ia Sve sng Theat 3G ae ata wan ugevsuercasrgsta ‘hes Censors, amie Tuned: Tistalemase ola Tos wt {eps ngavegh stg sua acer. he wy tog ‘sede cabaegs entree cu {ee oy seo, Sone es eta Tonunseaty. ‘aie ideas mate poeple ‘he ota ssptgsoaact Thee prot el onan ‘hes Frogs andConpste nas, amsntéee Waa: sre of rad dimond 9 let fg Sel ay bar TW tte er we 0 fonevenema es tne ae anaes eBackbiage:Tisdbdismata core gor Cabor so SMShaoe! angen nd ec feces te Hn: Pessoa, tna neat: Ts berate pean en ae ak Sets ned ange The sb ei ess Sgineteaanesy m9) Uber Wont Pastrana nnd Standard Toth Forms tard Toth ie ec Gy at tia Gio a eae eB iin ‘arate pater ‘een euere-Lo ma Sh ton toe oom sogaes dante orth sien vaya espa sin ge wa nc) esi CitiEngineers Black Book - USA Eaton Engineers sisex ou0n- von eur [sar SHARPENING OF HIGH SPEED STEEL TOOL BITS COOLANTS / LUBRICANTS /cuTTING FLUIDS 1} USED IN MACHINING Hints for Sharpening HSS Tool Bits oer shpering oS Toa Besus nireased roc, betsuace isa cey af wre, Te tol sou be ged 04 ing an Sanur ode whe a ian gt lowedbyawes ine ota seeweavern ee emai tel usd for SS Tol Bate: MZ = Tungsten Moldenum grace HSS, wich has vr gous uses ad esstnee popes ad rcanetanded er nachneglow ly ateemacnnng ela roars nara ° Me Tings Nayedenun- Cabot one HSS, esses exert tush aa fete edoareto asin wha ares. Tltsmage rom ees mal Eihtrdnghe city specs ane suteco machigtoa ee, Bot uot eo] CL Ne era moll Jes ie IL Comm nor: interesante — ‘ume Ger fr rida 1 Hot 1@ ©1910) 9) 9,9 state gpl tes! Ft | et | To | ip | tse ! Neier _~ AS owing resents earner Machined 9c = OS a ae rest 1A poe 2H ggg tte coe moa . eet 7654 ne ‘ ar 75355 telukl> ope? ow [ae sk= ¢ [16 aac anit a pap uta? mo? a Sass | “io | 008 | “ie : : a) ast “ cud sha ae oe ene | oes || wt seas | ae Abe anor-a wa ocak ay 4386 si |] 2 asser | a has an o ae 06 | ‘ises || ar sesee |e a nara ae © asa we 2000" ff 22° osm | a5* 1000.00 ae Bea a= exsni b Sexeed a ~ lf ae carEngineers Black Book - USA Edition Engineers Black Book - USA Eeltlon * k x (aI * | l 4, omectpoioterzcten tot to ia it as ete raw asin ge acting ne + Teline Y's pependui to XM at pon X {5 tors an ater si of tein AB. Sar, using the + Draw es on oth sso poet X having the sare as. + Drawitsectng acs tom Mand, {+ rvistneperpendcar om To.construct a perpendicuay to a straight line abit end poin x >" baseline ato en at M tending upwarts | wna a crt aw an ar cu oma at | waa coer and win he sera, craw an ae | "late sine crecton, 5 «Draw asrigtinetroh Mand iat east ca. Tobisecta tne «Wah any ad rate tan on-tat AB, daw wo ars ae ads, raw to as on Binersecng he rcs ‘awn rom got A Dra jing ois X ant «Thee sth perpen Seco eine AB, ‘To construct a parallel tine to AB through point X + ln 0s cont t any pc on AB, a ae tough fom eting wart cat te ine AB aC. ‘Winans coe ar wth sera, caw acs tinersectaly + Asahi awerough pots Xand is paaelto B Tobisect an angle «With as cear, ra ana ierseing XA an XB at Cand D respoctvey ‘Wi an D as oars, aw aso qual a inert atY. XY is te requre lsctr, ‘To locate the comer ofa ciclfare + Draw any twa chores AB a CD nt ci. |, Vine inereecig pit Pot the prpendavartsectrs of thetwochords the center pores COOCDDOCDO00CN0RR 7] GEOMETRICAL CONSTRUCTION GEOMETRICAL CONSTRUCTION a ‘To construct a perpendicular toa line at oimtX ‘Square/Detagon ’ + Draw Wo nes LN, MO at gt dgls and ee whose centr the poi of tesechon fs Wo es. + Join ne pits LAO whee te cleats Be ns, 0 pete square + By sawing te to agora whieh De he es LM "MN, NO ar OL te ater fou nas rquted to alee te el octagon canbe consucie. Hexagon/Dodecagon + Sarting at poi, ark 6 ats around ne cele equal o the ra6us are exc 4 Tse pots te vrtes of he rogues Hexagon. {Draw tes sein AB, BC & CD, trough te cer of ‘tect. Tes pats toyetr wine verces of tie canst Pea, frm he eres oe dodezapn, Pentagon/Decagon + Draw wo artes AB & nsec tight anges a cera othe cc, ‘sect ais PD at. W035 carter and OA 35 as, ark a cating he norco ine CO at. + Leng Y iste sid ng a te Petagon nic can be marked of ong te ecumtrnce. ‘To conuctaDecago, mark 2dioal ares starting from pont Elipse by means of two circles «Draw wo cogent ciles wth dances AB and CO representing te major and minor as fe ese tbe onstucted. aw atoral dames «+ Now caw vera es start rom te pits tite 1” sean these ameters wih ne cxcunerence ot Fier crce «The row equal ube of orate tating tam the ps of secon othe ares wee cu: ‘erence of he smc meee verdes + Jing hese intsectng pots wil complete he ps, Curvature + Draw. paral the curva ata dla =f Te pant fintrsecton se cetera he eques ‘atEngineers Black Book -USA Bain roa k= Ye 0xe wort ‘Acute Angle Triangle Meake ben asoaeea & = vSiS~aS-B/S-) where = Aa + D+ 6) ‘Obtuse Angle Triangle wees = Hla fsa USEFUL FORMULAE FOR FINDING USEFUL FORMULAE FOR FINDING DIMENSIONS & AREA OF PLANE FIGURES DIMENSIONS & AREA OF PLANE FIGURES saune cite . , © = Dea 14685 ‘heumternee C= 2nr= 6.2600 = 314168 D = sx14na = 146i D = Ce 3tstb— As 07884 = 1128VA 5 = Dx07071 vA Fm 0+6.2800=+91816=0564VA neaks s= 0" Weak = n= 3.1860 " alsomea a = ©". o7es4n¢ Rectangle ‘ a= VecPease Hollow circle ba videasa ean = 07850") d= tee ea Fee | a Silane Sector of Cicle € 1025 0 = sx 1.1547 =20 = sx057T35 s = 0x0685 Segment of a Circle sxfx0 380 2rasino 2 andy = $100 ana Teapezium /T 2 wheea = Parallologram weak = bxh weed = A. COCUDDOUTO0NNDDEngineers Black Book - USA Esltton engineers wiack Book vor evans {soy ‘USEFUL FORMULAE FOR FINDING DISTANCE ACROSS CORNERS DIMENSIONS & AREA OF PLANE FIGURES OF SQUARES & HEXAGONS Pentagon f ¢ = Dams Wk Se 1Re214 x AF 6 2 Sa fauis «ens. We 1tger0t car fa Shtanoteox 0000 { $= prose feean ae 7005 ant en 8A Wa Song tied [oat sree ar | ox 0067 2” Daas 23004 | az | 59.9070 aa 4a7e x1 1947 3 42a Suse | Aa Bost. dua foe Gass asia | ao een oie fos Ton sts) Bees e=a |e @ tees ede | te esos shea = or $ See sem | 9 tele sea ia staves | so” ara seas, o=a | ‘ermecivons| ay Somes sate ne LIGer tsma| a0 Tonor st Liv ee tenn | a eta saat $ = broseer |= veone foe a2 Tonnt stows Mea h = S'x4.8264 saz" faae48 1S0111| 83 | 749533 "61.1992 ‘Tegel oso || te soto eves] ae Tears “e299 Decagon (10 sides) a name w7sas| 85 3088 c= DxD0MS Monn ose [fw aeons ware| se oe evan D x 3.2960 = dx 1.051 07S13 | 06t3¢ ‘Une 196299) ST 06102 65.8180 = 5x30776 Dx 09511 —_ o7ess | eas rsess9 207066| 58 sz0nes 659727 8 = Dx0.3090 Ose? 06886 219993] $9 €3.4386 68.1274 Area A = s!x 7.6942 ogssg 07217 ‘zaosdo| 60 848520 60.2821 os bez)” 07578 2azee7| 61 e62671 TO Dodecagon (12 sides rome) zane) 2 e7ania 715015 Dx00170 foes base feswi| et tens re Oden = ox0359 8 eer tee Sm) ae soso Tens $rhrazo= x 0969 tio ost fms) ee ones ose oxozste eels te tse Soe) oe Sosa) 7203 111961 Dae _ sss 057 tinal e7 947520 722650 te tar tooe Soni) ae sees star me | ae ee ice Suan ae avsns morte ‘nets os Stina] Sane em xDxd =O0765x0x8 ‘ame 13700 1.1186 so7asr| 71 “100.4092 81,9838 es tai sir ease] 72 torazat an08s Ceamlrence Cann cad an dees iow 1200 Seri | 1a inaire sian sates tere Trample: Tost wren | tie tae mam] tua eats comeing Fie abe Dincs Om tees | GEEK] ane sus Ser foes] 1 ines soos [4:0 Ce Doms [4:0 C= Dimes | cing: D = 10+ 20=05 Ries ure 415892) 78 107.4803 87 az 2100 [08 25s | bas tae ims] ay toes sa og 21990 | 07 i rete eB ie cits x a8 110.3087 901 gan [as amr | 6 = Dx2tz fae ier de fSoos| ty snitay tase fut LE3 baum |S Soy ators = aseres ae sr st a] iim seUSEFUL FORMULAE FOR FINDING AREA & VOLUME OF SOLID FIGURES = bxsxs0 65 Surface area = (2x8) + 2(axh) + 20x) Volume = axbx8 2area base A+ (axh) + (xn) +(x) ra baseAh Sur Area vor Surface ata = ex = 314069 2x9 5 ososed lume = 2 Spherical Segment surface area of segment = 27h wine e20(-8) onan ot) cone Sutce aa = 3 x00 +28) Volume = x 0x! ia 3 Surface area =.78540"-+ 7854 Volume = 5 xh (0's Oxd +c) Engineere Back Book USAEAKion USEFUL FORMULAE FOR FINDING ‘AREA & VOLUME OF SOLID FIGURES COCDDO000000000) tinder Sarees cxth- 2a? Wune =f xe'xh oF = =P ee L ‘rea of yi surtace = xr(h +) Youre = Zax (44) Pyramid (Square/Rectangular base) Surface area = BOx CD +2 (area ABC) + 2 (xeadACD) etre» 20030 Pyramid (Triangular base mea 80D xh ume = 82.8800. Frustum ofa Pyramid (Square base) Surface area = 320 AB0O + area nO siarea x8) — La Volume = 2 + Ut a8 + (89) Solids of Revolution Surface area = ='x0x0, Woume = axdxxx0, ITE: «= comet pty ot es-cton 1, Saar exc ey Ring of Circular Cross-Section Surface ares = 2x 440, Volume = £30, wore re gay cee tnEngineers Black Book - USA Eaition Engineers Block Book - USA Editon cy USEFUL TAPERS & ANGLES USEFUL TAPERS & ANGLES USED IN THE WORKSHOP USED IN THE WORKSHOP Sap appa tence repre [RS Degrees | Minutes | Seconds Degreed | Min { -Seeonds, * | a 0528 ae) a a eats as ar] a Tones ra a ‘eos 8 oa oeesoi a “tinge | mses te ~aosres0 5 int cones 7 ores fs tna coon | OD aouisi : “tia owe ge ao%ee7s 7 tint oss OD nse 2 tr "| ~ooseee” 9 | sree % Tint8 0.052500 3 uM a = 082500 4 ~~ “o8868 3 eo 8 ° 967708 “2 one « 5s » | = ores? 2 a re ores 2% 0.069333, 4 48 io | = 0083530 ” tome = 5k oonsrs0 2 0.00000 5 a 1 | =e 0.108166 45 tings 61 8 ones a tins ont 6 a 1 | = 0.125000 10 mee ony 6 oxesti7 © tine ow 7 | OD aus, * Fin 42 0.133833 7 7 a 0.186666 w ~ an owssr sts ome 1miz om fet | gay osm ts ting 0166666 9 a a 0.291666 16 Ey a 1ingw2 0.181818 10 23 20 0339333 18 55 8 tins toons | oss ae “tint 7 oasmoo ones ek tina om: | owes; in 9.500000 28 4 20 emi 0.500000 8 4 2Engineors lack Sook. USA Edition Engineers Black Book - USA Eestion TAPER TURNING ON A STANDARD LATHE 1 SINE BAR & SINE PLATE SETTING 1. Swiveting the Compound Si sMibentieandesisiaow 2 ‘Thecompound side is tated by (eth tae age). + onthe imesions ar len: a 0-9 The ange canbe cated using heformuls; Tan & = P= apl: When = 6 inches, ¢ = 568 inches, L= 5 0inces 80-583 4,0 _ 287 an = AOFSSS ag 2287 = 2570 ‘Theres ean nom be footed up inte Talo Nata Tangents on page 16. 20 os 2. Oseting ne Tal Stock ‘vin nickagh ota = nat wrgice: ofses = 25 ‘The Ta Sock wit have toe ost fxward ata dance = Sntng tht the too mst rave! paleo te as ofa machine ‘hen eden oper < natatwoniee: Ofeats = B= x1, ‘te Tal Stack wil have tobe ost rward ata dane =, non that he "oo must repr to he aso te machine af ee at} Ca A ea oe NOTE "aertuing by oseting ne tsk has iraons ands aplcable ‘o ups (a ess than used for arcu seting up worko acing or orinspecton purposes consists of aden Ste Bar ih wo hs mou at an accurate predetermined dance. AS Br can be of ay gh Hower, a 10" 3 ‘oman nchles ard 100mm, 125mma&200 mm areconmnan Mec S26, Se Bir rt To Gage ok coe eT ae al Gape bits eeusedtoresabisigte sein hit (othe Sire Bar The setrg nage) canbe determined by ulaying he Seo tegen anglty tneleng oft Sine Bar (Retr ages 14a 185. Tabata Shes). Hagh(H) = Sinearxk aH Sie. = ‘ Examples using a5 inch Sine Bar TolindHwhengivenangle= 15. Fncng cwhenghenbeigh (t= 250%, Moy Sets = 2582x5 He 1.2067 fal gape Examples using 2 200 mm Si “lot when gen ample = 1%. Finding whan gin Digh () = 100 mm Wie grxt. = 25824200 = 51764 tl gage Bock eh See so ont Rules for working out Inch Tapers su eps 6&6) Td Ges Te Wye path tee Dus geo Tipe pares! Ter peinem Mui ne ip pony 12 ‘ibe perest Excise sc leaho! Subtle ten ‘esmuetes buy tap, Bm _ ‘uate 2 Diameter atonal Lage sane gh cape” Dieppe ty 12, mst fSaietcier nen betpe pt Sea tact per Bins epee ek Tapert an tae lng tap tam ie Dna pet 12 mat logan ata Sut smal om ene, on (Serer gee oy en COOTDD CDT oEngineers SA WVIDING HEAD - INDEXING CHART "WORM GEAR RATIO 4 “Engineers Black Book - USA Estion COCUDDOOIODNN0D) apoio gt nanan 2 1 sei a Bon boom o8 a eee ot SP nanos — TIM IT OMT AR STHEngineers Black Book -USA Eeition Ty USEFUL TOLERANCES (METRIC) tenia Maneteriam) __sosmeninan nT war ee 2 ran ; Herance “ios | to6 | 10 | 18 030 | to50 | t080 | to 120 gino com as a 0] =O ae eS IBS [ae am | |e 020 | -.025 |-.032 -.040'- 050" - 060 | -.072 AO ae oro ve] 20 1D |e Me 2 8 (8 |e 010-013 '- 016-020-025 , -.030 - 036 oem Sse irs cs tort ow 91) s ee ae ee imo tm” om co) 80" OO 4 ee eee A so om’ 0’ tm) 90) 8) 8 eee ed F oor mtn a8 mn eS ae T 00.000 900 000.000 ‘900 ee ee eee a a ee ee et a ee eee eee ee ee jo sim 608 00 9 eas 08 4 Te ong om 700 a 7S ie ee te jn Loe wo] +02) seb a “ta +06 NB Shoe Soo F010 +012 +015 +017 4.020 +023 lane 2am ame 4028 pang 1042 208) +a BS F005 +012 +015 +018 +022 4.026 4.032 +037 pr ue a oo rs er rs | 100 me 305 The sho ties vo ae gr cat 10 =m ot tam sot <0 un 192 406 100 308 288 3) TO toe O gr +010 +012 +015 +018 +2n +025 +00 +085 ee a ee ee L pe ross 101s me FORD 08 ase oe OE EMESIS TEE i he “on Tt 788 “Ee ye eis vn oe 008 40 HO oe =F a ae ee ye efor ei se) otto oH +29 a 70 yo Hg +i oa oe So COCTDOCDI00 DERE Engineers Black Book - USA Esition INCH & METRIC DESIGNATIONS FOR ANSI PREFERRED LIMITS & FITS (ANSI B4.1-1967, R1979) & (ANSI B4.2-1978, R1984) ‘Thefalonng oat corsa Selo of rtered Fae Bass) for Holes & Shits wc wil meet he neds of lage proportn of equteents fo ‘Stands Enirerng Components ra tien. | mermc Descritin Apeaton le & Stat | esatin Symbols | CLEARANCE FITS W10/¢9 He Loose mUNNING FI -vice commercial oerances, (Fey) vane secu issn vga | any | PEERING ena ta ain cn von sry ‘HE/1 | HE/1T | CLOSE RUNNING FIT Accurate location at moderate speeds (Fea) nace actin. H8/g5 HT / gS | SLIOING FIT Accurate location where components are (80) ete ata ey tk tay vat wre | RMA ty me ay anges Wc a ea aed ‘oases Ranson ers HT/i® —HT/KE | LOCATIONAL TRANSITION FIT (Tap Ft) - Accurate location A) tre assem eres gene parson H7/n8 HT /n8 | LOCATIONAL TRANSITION FIT - More accurate cation ay | wee sen ents prec. INTERFERENCE ET HT/p6 W706 | ocaiona. wreRFERENE ecco wcton w) er ayes oneal i 7287/38 | weoun oe ters Forse fe oes uy) anion a secs Ht/ut HT /u6 | ronGeRT pes Feral omc we i) in esses an sb ae puri. [NOTE See pages 2 & 75 or NCH ana pages 4 & 7808 up werances.‘rigineare Black Book “USA Eaton Engineers Black Book - USA Ealtion fal PREFERRED LIMITS & FITS (INCH) {ANSI B4.1-1967, R1979) PREFERRED LIMITS & FITS (INCH) ta {ANSI B4,1-1967, R1979) Te olowing chart coves single selon of Pree Fis [Hot Bas) Tor HOs hats wich wil ma the aes ofa ge roar fe raqiveen fe Stancard Engine Components (eter age 7 fr FitDesignain). “Thetoowing char covers single sultan fPreteredts Ho Bas fortes 4 Stats whch will meet he needs of age propa o he regret or ‘Stadio Enginerng Components. (eter page I or FA Designations) “Type of Fit ‘CLEARANCE 7 sale for aa rete ange 071° To sit fr reer ge 11° oe — ior” eateries | tay] ny | | Ske eee | te cnn = ES | exe Vee | Se Se |S =“ es | ‘ ‘a = =e | gi! wt — sat ~Womiaa Dia inedj | Hoje Shah | Wale Shan! Wale Sha Moke Shatt Nori (ach) “Wolk hat | Vole Shan [Voie Sat T Hole Sa emote ee we ge | CD te waned WS 012 024 “poo 039" we60 -009 G00 -f0025 "cao -0005, O12 026 ‘0800 +.0003 0000 +0905 00 + 0007 cao ort tow "cars o_o "St | Qty | O40 O71" Ci a SE OS ES) A Ta O71 148 "tao “or "an “ere “ano “ovat "en0 0 419 ina ser "ios Sows “fone moe *Seno ae wh aw “BER SSB oe [ier su ESSER SESS: RSI, a gt 345473 “poo -oare oma -0028 0000 ort "0000-0008, Pb ‘0000 +0001 0600 +0010 000 +0018 eo00 +. 0018 ow SES RS eae fae ES IR wo SE Sn an ee ee er ne SSS SE Ss | 8 | awe RE ae eg es meee W241 1875 he “ove "eed sous2 "ans Seven "mn core | CRM | 41 | 1878 "oy Ctce “te tame aoe tons “fae 1 18:75 19.69 "nooo 0x80 c000 oss 0080-6022” 0500-0018 & 0000 +0002 som 9918 000 + e028 oon —NEngineers Black Book -USA Eéition PREFERRED LIMITS & FITS (METRIC) (ANSI B4.2-1978, R1984) ar Th flown car coves single slcton of Peed Fis (Hole Bas) Yor HES {Sats which wil meet he oe fa age ropcion othe raueent for ‘Sandaenieing Conponons. (Reet age 7 fr Ft Desk Yo soa fr da Type ot Fit erage 8 CLEARANCE tbavem oH . 3 fa a 2 2 as soa 2 8S ‘2 ee 8 2 9 CR ES o8 so oS 8S 28 208k oo 8 8 2S ees a ow 2 28 S02 gee o oS 22 2°E ke = ow 2 S78 8S 2 Ek «ow 2 28 SE Eee ow 2 8S 8-8 Eee COCDIOQTD00000 220+ Engineors Baek Beak USA Edlton PREFERRED LIMITS & FITS (METRIC) (ANSI B4.2-1978, R1984) “Te otoving cart covers asinplébeecion of Peedi oe Bas or Holes {hats wich wi mest the eed ofa ge proporivn ote ecurement for StandadEnginexing Componeis.(elerpage71 fr FitDesigraions). wl Yo sae tr oa] ___Twpe of Fit = srazegeicnn TRANSITION | __ TERR estm el + Tain Yeates _| meeeEngineers Black Book - USA Eaton DIMENSIONS OF JACOBS & DIN TAPERS — [22] FOR DRILL CHUCKS (For Identification Purposes) Engineers Binck Book - USA Esition [zl DIMENSIONS OF MORSE TAPER ‘SHANKS/SOGKETS (For Identification Purposes) ‘Morse Taper Shank ora El = toe fee inc) ene) Seg Oe ine age er oon 0 Dave 2 ub 2 16. 2 ais Tad OnGs8| OBS 2 “ie o0Ks5 05290 ‘sats iach) | ich) | onde. zee 047s __0 0 osm _oses2” “007709 sc aaoW0 8 3 4 |igaio, 4 vies & 3 28e sie te ee 3 or 08285 asre 07500 uetSs 4 ary ees weosor vere) 2 ~ os ous ‘5805 _ 1000 — boos, ot 000 _ 005164 araei 21st ~ oosues Morse Taper Shank aS ee with eine Drive Slot PEt ea ae a et == ap ose ner a Se ee Vane, 5722 0985 0.04995 gart 1260 00995 07760, 1584 osteo muse 1986 005020 A ne eres ‘Tapered Sets are etl wit elwing Mars Ta me an he neon mae Toe | sy e"en Oe se | 108 121 Mas Tapert et Ts oe Os Fe tineniniasen beete.z oer auis ge age 26 te onus 25127 nen ee itso “ode 2use 60 212 ree oes 21H ase Taper 3 Ginty gaye sane aya” 3496 20Bt” Bosom. 2 32. Thee of ah ol hes apes an vat erg te corepseng =e Eig. cane tole” 378 38am 258-31 ose Te a apr maybe rare a coesponong sppnn thr LRir nis Sane time 4st aie oma 90 ae tpt ote se ape nents Dara par testo Mam ‘Sue rom ais, 7) ave ome 282 etree 612 " ea see feiss ores av 1 ie vos 2 ssEngineers Black Book - USA Eaition Engineers Black 800k - USA Eaton far PRINCIPAL DIMENSIONS OF MILLING M/C ARBORS/SHANKS (For Identification Purposes) PRINCIPAL DIMENSIONS OF MILLING wc U3] ARBORS/SHANKS (For Identification Purposes) |SO/NT DINZ080 Taper ‘IN 69871 Taper rig t en chs = wow) | | |e pines Tie | oe ae me 30 Tue ar Tae a 18! 996 2480 2574 |-ao” iad tase 2500 286 ~ zee a2 ue 1275 | 3150 3260 [ras 2 ver 260") Sas 38 hase so 248" 1850 ene 008 so 2 ge 39 | boos” 4222 4008 go ever 270 | 1026370 ANSUCAT Taper inesin ices fnsvem oy yt masa Os 1 7 [ow vie ran Tae cas Oe ae ae 35,1 2 2oer | 258 2am 15006 ie 2 ye 3250 ase 30 2s fo 3624802 251s 179 0608 wis So 2s 37s kame coo 2.988 es Yin 38 “S96 04724. 3250. BzaT 0760 HO a Taper . . Sar 2 gee “asa? 46505005 4008 2757 1ate wea ceed COCDQQORNOODED saa ate sAaliets Tye “Geches) \ cots inn inn car a aes Oop Cas sre wars 2 Gr mart IF SRE Ta Ue OTS OS TODO O21T MOD vars a8 Bee Naar Bo tier tors 1172 O15 O7e7 158.048.0354 mand oe Si ter ‘vne 2 So Nae Lane 228s 08 oaet 1889 03st oar wot ger to igr Hae 5 HS tao Bea pecs oars 4020s? o7me_b60_Maxtd pee aan “Bo abae giao” sane ores Tors 2o77 “ora o704 woos foie tee rine a bo_Zosy_3an7 #510 02086 1088 Saad “OOe6 0787 MDE imme ya ae 8Engineers Black Book -USA Estlion Enginesrs lack Book - USA Editon [2a STANDARD PULL STUDS/RETENTION KNOBS (For Identification Purposes) STANDARD T-SLOTS on et Standard INGH & METRIC T-Slots oui inn TE A8 E T ieee) 0 [OT [OTE] sree ¢ 30060 actos Tass un] Me] wer" SS I 400300 /036¢ 0505 2362 rice) mi6_| San - Sots ues esas tare ae ' pee pe owe Ro °F tea gx omnes or tes) _ fxn a) . Teo To ema) Y we 30050 03S _OS1? 17 Taw | 2m a1 055 ada 2 i) 38 | ao Be ‘Sos om 2550 110) ntnnonncnsonie 005 08 om 136 8 | 08 S000 Gur oan 5m tae we: hour one a 2 Se —— eee ee {ON 68871) inh | ve [soar | 9 ose | 1256 | 9 am q Oe foe foe Glo im) oF os we I Tae | ore see | t97s 1280 | esos | soe 25 a Ce a tue “Praia i | 5 2ar0 | rom sk | ram 1054 ee eur | ae em te sse se ase 2s | 1250 som | amie Foss woes ose 25 1181 aaa | Betwronmancoantue | a 45 ose one cur? tne oma hon |“ Wawemon Howe T.Slts sinensis ee ATtiae oazr oss 2013 1338" Noe = a 7 = z " © f }ye'ar ose 2579 Lom Neu ri msicar Le | seers [as | tee | on | on ot HP pve | 800 a5 | 1050600] 70000] 700 800 | tmm | i000 1015/1600 1800 | 900 1400] 700 so0 SD] ram | 200 1218] 1900 2100] 1200 700] 00 900 pe il HG | tw | 1200 821 | 000 s200/ v6.00 cao | so00 00 rigs ae 27 W510 TR OS TI BUN | SE zanm_| 220 7221 | 2700 sa00 | 2000 2900 | 1600 1800 esa 8 0 2 295 SNE | ora coens | abs | ston. | 00 ven | om, som | in wen mee ew Monras oso oun bee oH? ee seine | om | 2300 2625 | 600 soon | s200 sean | 2500 2800 Tras fass jan gsasyi-asee Tue eke | tee | cus ixes ssn 1200 | 000 200 | sen_500Engineers Black Book USA Esition Engineers Black Bock - USA Edition pea INCH SQUARE PARALLEL METRIC SQUARE & RECTANGULAR PARALLEL [3] KEYS & KEYWAYS (B.S. 46 : PART 1 : 1958) KEYS & KEYWAYS (B.S. 4235 : PART 1 : 1972) iw am Tt t [oT Dimensions ia aches Bimans9ns 9 Tea] eae | OD Eee oe | — eter) goa | ee " maa S| Upto ky Sel i Radue ver MERE Ky sie with |teost wes oeph ws oon Tae. om eae Ez wan many wee eye a | cae ss oregano ona ets ® ace ae 68, Caco PaaS es wa a a, | iso! ino aan oot aw jor ve figs oie onr O1as_fa, Fie ays 808) St Som’ 3m sos 20 4 iGO 0188019” 03899084 yy, " asm 4570 300 45% 200 O% ae ee) in tint” 20 0252 0280 a8” 0251 O12 yo | ” sam sais 200 1% a0 fae Oe 980 ons rom i + yw ae OM Ost om oar one, | | 2 fo tea 3a OS O52 oan airy ome one an tan stow 3 ~ 0377 © 0375” 0219 o37e O75. es fe 7910 so am 4 1 1a he tae Oa Gans ee toe | won son i ast aoa pall ow Ce jae sae 330 ; s x ss teen an aS02 0500 0.289 501 0.230 oe 310, 13979 eo 1M 2 sco Oss 0203. OB aan OO . no foot ase 7 t os we " zona se 3h Set a oe 82 cow - cas we me ‘ato ae tana ao warts ss teen © ri 2m ORE BNO O00" O71 039 yyy 8. ie nee te : = me 2 ta MM 51 guy 3 ” sr Oues cars Duero wm tea ay 88 " ‘ ons oaer_| amu za Sia seo Oto bts tom ba 902 eg) nie am se 8 2s0ia| tea au Seo 1.250 0713 1.252 0557 EM cts. 18 a sem ee oor tsa oss 908 - — Mo, 1880 Ba 50 > Hoe 1500 “Bast ops oi rie B00" 80 306° 550 gy 1 sca 1500 085150 O08 gg 278 Sem no he(ear 2 KEYWAY FORMULAE “ocalete “Yt measurement rom op of key tbat of shat awh (Apc ita x= %(0- VOW) ps I ‘ Wy RSX G9 002"/005 mel = Sha date = We io othe a) | ‘—= , |= = iam Hey i |oiensin bien [DARE ty Ss Olen Dimes aan eT te ee a i CT TT) | eo oo ae | en | mel 3 to am | ee Sen ase | ie ig abe Swe] te Ses et) owe Sela ote ow] ie” Sus oor hone Ge oan ond a |} exe iar zoaasa] | rss atse ame || 2 6x6 seo Dosa eos me | ee ae see Fie sis teat tase |] 2 aa? Gan reer ite) gn axon” 186s || 23 5x7 5636 3076 | am i tat tate fate seo ps (C—O tig se cease fas xe reas” tsar fare 02781940 |] 40 2x8 ger2 a3 078 - SOR Ge te Sis co Ss | 2a! 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Ozer |e * ha ame see | sear ae aa || | caer) se | RD isu 2 ten wee “osm | azo | vane Oy. by os iwe Ww || a ane aa | scar ioe] % * Ds vans 176 1519) ex” awe |] eos . = - on ‘| =o Mw: Spee aun = Seto vas tse | cam overs || iane ame tsi ix 792. si0 || cs ive se || ame om is | CD ‘Gear Drive toma 1y0 sci] vee oe [san | ose ha oof Test rpm of rvng Gear = Wo, of eth x pot ven Gear iw ame ow [ls | os iain | 2AM = ZN amo 198 fia som . 281) = Wooten ming ear y= Soda Dn at a wy ae = tecrteninoencanr a= Step) of de Gx ee ee eo) ‘i Jo Gear ee tse oil sess ow Gen | ao oe | ey | Sameomrtne toe tate zoe seas 05566 45000 || 28 01309 10582 ne ty 67 jae || sos zm] as na om > = oe | —— aan aw 198 seme 2400s | ase se ype BAM ye BHM 220108 san oer 4 ls oe 1 | Ne te am 18 1 aan “Ses fas ems “oe | 212 vse wow || rim ame ase mone oom | a asim 1a 10.082 || 72571 oten 3000 |] 30 O08? a8s6r Ny= Mx Da — = -~——— 5 how aso same a || 8 oie ai cou an 11ee some || ears a | sone ene ae Spat ata» Stet aEngineers Black Book = jSA Ealtion Engineers Black 800k -USA Esltion {soy \V-BELTS CROSS SECTION DIMENSIONS V-BELTS CROSS SECTION ia] DIMENSIONS & COMPARISON CHART ‘Conventional & Narrow Section V-Belts (Actual Size) A ay. ney pT As | haa a7) Wee Thain bt eh ae ge ley threw an cnr aren wt he wy eras = Preah tbtin ces © = Caner deter acts 0 Py dame a pty inoes 88 55707 «a ecm) = ys70 +8 Center Distance Calculation juan Conventional & Narrow Section V-Belts (Dimensional Data Ww re leno LATTE [8/80 oan tenon ara, ae ‘oe low etree |e we) alae) ae Jalota oan crn) oma) [ah rwamr A tae S816 1092 IGE SBA STE ANE BOHE Ir AES te exons ca %9 O, ) (a evieesto, em) ) Fe, v-Bet sen Pusey toh Deter Vet in Puey Comparison Chart 1 1e0 100 10) 109 PD HO HD 9 MO wD feu teen near ante femora, Enciners lack Book - USA Eaiton Engineers Bick Book - USA Eaiton & COMMON WORKSHOP BOLTS ca] IDENTIFICATION & MECHANICAL PROPERTIES COMMON WORKSHOP NUTS Common INCH Steet Botts Stainless Steel Sd tot foie To Tel yy ih Rang yeti) (ot-tiey ME ove 2 cana sn in eet yy Seu) Sane Sane fate oe Scan Sew | “Sta Se [St ome | ts sting 7x0 mb isin (a 2000) (rsoon,_ OP Yasieagh sya 00 tani, gx) 8) io z ie be 5000 85000 ‘ogo 38000 S109 EH | ggg 1008] ~ Patan ao) gato), M800) : & fia weer teem Wao MC OE Hotes iy ness ood HAC] wacas | MAPS OS conpeile ut MieSet Gates Goies —- | 90S on Common METRIC Steel Bolts = 60000 aes 128 ertuct ins48 Gass Gaee 86 Class 108 SocetHea| pecieston seater Towa sun ay Sasi Sel nein MME Cage Sel Caton Sie! Hat Hes Gon Stel ned Heat Teed Teated Tet senie Seng 400ton S200” 620M O40” 1220 Mpa Tir ssoonps} 750006s) (120080 ps) (50000) (7600093) UUtTitttegntttni ly seSnea® guys ows WNY SONGS ON a ponte ann Da 0M ONTO io yor meose om Hoe MoD Mardoess jay Hg-95 © HAB-95 © HAC-34HAG-39HAC-#8 campatlons cass uss Cus Oa woeEnoineers Black Book - USA Eeltion Engineers Black Book - USA Eéttion common sour & screw HEADS & TYPES COMMON SCREW HEAD DRIVES “Bolt & Screw Heads (Metal Treads) PPRTTE erp fine Sane Sain Se PEEFERE coun "Cenwen! Cheese sr Sell-Threading Serew Heads & Points FEYPYT Twi = Sime? 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WEIGHTS & DI wy OF WELDED & SEAMLESS STEEL PIPES. zee aig tea a 200. 28 Pag 257 aaa 2084 ae best isu S54 | “fons ie ane. zon a | 3206 "ass 260 258, azo dase | aon) aa 405 5313 | aaa —ase5 soo 3708 [Zee “gaan gout | 57237 Gar | asso S360 sat | 6154 sem | ose 5768 ese [e909 aes | 3722 aon tos | 706s “zee | eit sex ase | “sar” Sat | as05 sore gas | ame erat | 6955 i509 rae | as gar | 738 oor ssoe | 6428 7 ron | 5560 goss aie | asi6 tosis | aie son ase | torre tro | geo asee essa | ro ase | S67 ra tone | rng ree | aos rata sre | 12s60 raenn | snase 11758 nest | agra sree | 1765 aara suita {3887 seo | store es70 eis | uaa nr | Say se | sasre | 5855 72 | sa7so > 14868 saoe team | snes 2250 | 8576” Yeast oer rises | 13600 ass | ire 12831Engineers Black Book - USA Esitlon Engineers Black Book - USA Keston WEIGHTS OF SHEET METAL SYMBOLS FOR ELE! STEEL, ALUMINUM, BRASS, COPPER & TIN PLATE S FOR ELEMENTS ‘Sheet Stee finch) ‘Sheet Steel mmm} Al, Brass, Copper Sheet (mm) He leone vs ) wei et | vs lng shen me Be = one ee = is eta] Mae aa jm fo ney am Po oon 06 TPT ies SS Er oneayeam] eae fesleerees canes] CO fe cs veneer vom [0S 38 “ne |i aso toon ee |" Li [saa san os et 2 [exer|sss| xm Sarah gor a 1a a PaO aos. an on Pe 1 oman | rao feo ta oa ee "| @ciag | i 5 _osms 4366 7010 esr ay = ca, age : e703 | oa a fa oe ta fe is ose 0-630 mene Tae 3 es ‘im rn se jetenjsar sro fue aw tar fam oe cael aeae| ND Se [eine tr esa ays sso JE 208 or ie a {ora ‘2 om | S10) C= | (ioe IR peon mir 236 388 fe en es qe cana ove ain 1 082 fs tine ae 1s "ont i298 <2] EMD |e ter Seek sas aes [28-208 rs A oct on fou | by __Dpweson sn ‘earn a Ta a = Viscosity Chart for Common Fluids wom 8 [ae ee a sea omctsinatntn ee nt 17 {icone ian a tig: ects rns ton, bya es [ai ome’ oars i i 487 Senos weetned Wate epsaTUFLeD. 20st o7m 127 = = Appeaximate Viseoity (cps) toa. 1 waiver ars : ‘ie e880 rec Set ; a — {ye en " ai 6 085 Es onan i Boom 07. ait on - hr to Sime vor -_ se - = Bon 068 Seco a manera 058 =_= Sen ney = sre tae ae ff ea stot | tar ane Cmte Se imo we once 08 om oat | os Se sa oir exe” 098 || oe car | ie oo mi ae 3 samen oa (La to = ti amp = 3 tre 2 iar uae wore ‘oa eerie oo | SS LE IE] lezen cenninnrstinnenengineers sisek Hook - USA Eation engineers Brack Book- USA EaiTon [tsar PHYSICAL PROPERTIES OF PHYSICAL PROPERTIES OF toy COMMON METALS / METALLOIDS _ COMMON METALS / METALLIDS ie aemuoo i: L ETAL " a {nat f Bet. |- Ee | = pe ngs eal er 4. 3 = shenitateon ler |e es Fr wore i 1 Te fsuetnsy ra ne Tis 00s ee 19%) | 85 25 za on a igloos eR 6s 5 vie oo iS WH es Stem (8) 0,25) 185 Sn ar SSF SS ee i Sticen Amira (510%), 155. 2.8 | 1075 580 it | Low Carbon Stee au r@ zr vas 25 | 130 jug 45! one pone Caio. sos 1 77/502 Wa | SO demeetesae! Sb 8 ep iar Se, fy | 5) OR angen en wel 0 fiir” [SST Eo, Sw oe fev move in ya. 03s arya | eo at | as | 021 ng Set Fo | futon 1 soa som an eames) se a seen as ais | + | CRAB [hiabiahrssn eee 5 al eaeutinaos” el ra aun var @ a an (evant sry) ss oa vos aon amo aso eau imoig & fe oe oe MD) 8 ee oe oe | CD [severe eso ante a iS EF jauss Twi) we 13 0 4 6 aso re as am) ata Sra = Serie orm oo 8 | amy RR ae se ie coves) ss 04 ree sora a anes 02 Sa amwun(e) sw es oe ee 00 | CD [ances wt fe 47 es cALciuM (ca) Mts Common Chemical Compounds a 22 ss 0 =e 9 67 mois | commoners [Genvathons formas rie coon so ae me si eign [oon inoa WH Wiesner corréntiesvi (Gs) ss7 08 1581 062 HW rectss —carorsccasnee Be poner corinne = Benn pot | ace Oa ‘ene pmde fimanpster Aa) 4 20 112 eo 2s a Bn eGo S Gpeauecnas e seed meena aT ors | CRREMB.|tanserons resume We ec ponte e019) AH EE DB Cause Sofa | Sram We ddescer gore ino Chak Unetne |cacamesbote vi $n 10%. 2023) bieieetien eel al me SD [te server sotrstoae ‘whi xystaing substance ita) Gaara |Past Satu Fenn @ ames 2 oy mes ae teense [teu sun Sateen eas en Timer ees 8 | ® Jecorews fiers Eimer ie Hiei Mom a te snp cas | eee coer eee, OR Hk it ee (es tt LENO (Py wy = imewater Sol of Calum Hyrosde ie, be ‘MAGNESIUM (Mg) 100 17 1200, bie t om 7 085 iquié Ammaniammorium Myra Story hime quit famous ony ns 76 a eos on ee ene eee Hermann) oe eam Se oo | ERD [irene detect Seria ts owe 9.0308, a ts Slatted sephecace 1s, Hams. vend Eta Fetes S51 68 2am HS Br 3808 | emg | rete ere ion PAO, rego ban sm ee wna zw Sayers) [tmsenneer fn) ick.) eS © | @emmmp [snes [Citimmnce Cain, woman rosrinmT) wT am - i, [ewes NEO) Bowie rainy” 3 ave ts ws] 9 inne “Even io nowom Engineers Black Book USA Eaton SHEET-METAL & WIRE GAGES Tog} ‘SHEET METAL BENDING ALLOWANCE Sheet-Gage Wire-Gage - cop EE et | Seek) ai To.calculate the Flat Blank Length (Lf - 90° Bends tu hed ae we | see | fine Gave | tage |_| cage) age 6 | Wir Seps_| Hei Letith-o (188g) |G | Gc | | Oe || | Mo LeU +s 20 eins} Tjacen| = = 1 poate] 139 oxm] Taz | 1 025, " Mo LEU EL +L +430 (Bas) 3 Tome aia! 65776 70% oot 928 Li Whee 04048 + 1482x7 3 [oa | xs | aaar”639" 082) 60) 0012| 030 tome | ts [aula obs Soa Table for Correction Factor 0" (er bend) #[onw| | Tani} oas | am” sa azrj 20. onie 038 au teal TF a sows!” | “aow| oa [ana ase ov ae ao 044 akan eat ae Ya OST rar tt ues ei] tate es Tat G07 20,00 ce UT 2 ame ile oaR oo a W G17! 0.168 427 OO 04; (0162, 415 | 0.160) 408: 0.020) O51 8 [tor ower ate-eceaserese eee te 9 oise 0153. 30 cous” ous Jose! a77 cree” ass! onze! 0x6 | anat] onan asi _o0zn’ 05% | args! 343 c2a] 328 ane ost ane | of, 9 4 axis aston a5] ois are 25 aes oie 21 00m 74] a oan 237 0 amma ot are “aon oan, 189 20 be 2 00 1 Onn as! 490 te Om 1 0a om 18 0082 “0080181 159! dase] 165° 0037] 094 aT one” oose' 146 0050 137 ose 142: od ase fa so ans 121 aos soe is oat anu His jor ata te 900) 1 2 oos7 ani! 10 ons sone 051 08 118 Zi a0 Gad 089 st ase asi coer’ 119 22 0.031 0034 085 oo90 223 | 002s O73 OB ar O06 126 1a nero rth 01230168 0: a6 [=a 02700283 03060338 a3 Gar ae ows aaie 02H 6254 0277030) 0323 v3dFv570 O35 oan 634 [a stl st ‘as 04st aur? 0569-0567 089 4 tie om vee 04 0.8 045 048s 0568 OHH 0554 Ge Gna ne) bor Get eee ane Ger ger 200d 0401 078 oto 254 [000,066 vam O61 61 120, aoe re Pehee aeons ante! a7 ox’ 300 [one ose Ona” 056 088,10 fev Reve cae ala ex ron fomie 2055" fontued =o Ser 2 “om7; coz ast G01 044 a018 042 6007, 1.70 ‘L=2I0T- Fal Bark engih L = 4.27" Fat ane Lengh |= 4.612" Fat Bank Leng mt we a a na sta 3 0012 aor 040 0014 035 O12 031 aoga 203 Material —_——_MatevialThichnessTfneby Bt ony a 938 des 03t anre 029. goes’ 218 Sao ti A ea a MOTE: Te atoveGievs 2epoidettor rece ony ach cofsinn exit nthe ue of aus gage numbers and herlre i ‘estospeiy heer inal se inter neem * nuwrown ae Wan & Maen Aan S88 Yre Co, tig eon ee ec er) ‘ald Ron west se 4 ae ceuiniiu1n11n00t} i teetanca ba. Engineers Black Book - USA Edition Engineers Black Book - USA Edition piasT ee os COMMON WORKSHOP METALS COMMON WORKSHOP MET; he foowing is 2 corpton of metas, conmanty ued in day-to-day engineering asigalions ait" ace 3 Deseriplionandjises ae saprestons fs am a poe sas enw of mts pets Td : Td Wok Soo dere sane ses cet etecommon omnes sate ve Ginette th car, cor rey exsten ee essen ar hare oes Soa Diane [ns paeieOIO] ool ig bss pache “ee Alumina Copper zara —_| Sng treet exter mache e marti 14700 sap nr oper eu ata & sen aomate racine conporrs andes oestpeon mee. acs etre rons | is ty stor ester naciiy eonate wih xstndig aan reaeans esl slay oe)” Tense Moyen gh Sede it exes ad Brome 8 Brass etna opr, str pe as 9 ve vary tes 162 avn: Lestes suet an, tet macaw L {etna bones gts coool et. 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Black Book USA Baio Engineers Black Book - USA Edition [1881 TUNGSTEN CARBIDE INSERT IDENTIFICATION (TURNING) (METRIC) TUNGSTEN CARBIDE INSERT tr, IDENTIFICATION (TURNING) a GER rae [16| [04] [08) ((F)* (R)* [2G (aj a fe He . 1 | Insert Shape | oliet Spal et Sap yma tee = Ton T 16 | Puraleogram 95° Vv momeas we ies ao tes 4S) L 8 Paatdooam ez" [~] © | monear [J D onbicss? —_/ Clnomers 7 | snnses” Z| bane wwe CO) Eta te | paimigansst /—7 | [Eee me Lrweage §— [] | [CP Rea ee w won J | PES toute 2 omen OI) M. eww CY ne) swe = + oe ZA | COODDIUGTIODIIIIIN ve xs ip ral Deve | Recommended Max. Depth of Cut‘ (mm) for Standard Inserts a 7 OnEngineers Black Book -USA Eation (Is8] TUNGSTEN CARBIDE INSERT IDENTIFICATION (MILLING) (METRIC) Ss] |E/ @_ |S] IE IK (4 | Inset Shape] ("2 [Raat a Salma Sie A | eucteogam es: [—] Engineers Black Book - USA Edition TUNGSTEN CARBIDE INSERT ed) IDENTIFICATION (MILLING) yee oy [5 [cong ip eng my] ee oie 88° qa Oo C oO 0 own CO) | [a Som tues ams Oo oO O A a © 0013 0025 00s P Pentagon “c02s | 002s oats | 0.025 0180 0.085 e A Rains s WH 0019 ons aat8 1 k Ss sqae 0080 0025 05 ~ 13 ants 0025 0513 M 08-18 0190 05.13) U13~ 38 0190 08 ~ 25 1 Tangle Wns 9] edge | [70 Direction of ating {See ewe I Rn L " |] entenme | ten CMVEn ineors Black Book - USA Esiion Engineers Black Book - USA Esttion IDENTIFIC! Fol” TUNGSTEN CARBIDEINSERT (metRICy |ATION (THREADING) ‘seR101804T- Grae fis[e||R Tji2jt3 1.0) [SO] [At [4 Teige tenoth | (2 [Application & & Tal Lg Le Sorat “Wipe Syma ac a Tavead Pitch 115 15 ares vb as 15 urs 8 16 Ie 13 12 AbeC5-300m Ripe seas eae Gots-adam ps2 ene = Aaaere fu = Aor utes suru | (w= Un Caan QUICK VISUAL IDENTIFICATION OF lat ‘TUNGSTEN CARBIDE INSERT SHAPES ‘Theftowing atts fe creronbasi stapes Tungstn Cari seis ‘tatmay befoun in mostenieeng woshoos.Risy a rears acarprabensve Istands provides atringpastr insert erteaton Fee pages 190 to 129 for NCH & pas 198 1 140 for METRIC fo ties information rpatang insertion NOTE :ciaker shapes at designs vary const beeen mnutactes Common — Turning / Ming inserts cwT OMA DRMG NX GCeese ‘OFHN = RMN CIMT. NG Sv OOS Boo SSES Tow Twa TMG TRAN TR TPUNTPGH cS) S LO 5 Z=AASCES Common — Ceramic /Cermet / PCBN / PCD Inserts Beegoe: Eq own SNC NG GH CA COUGSCUUIIOTIIDINN LO cement |S Eee Revtects| onmerc | ceeeerreers om mat) own wor awa eeives BR BOOK “USA Eelition [142] Tunaster IDE TOOLH TUNGSTEN CAl E TOOLHOLDER (erp) IDENTIFICATION R25) 16) 3 Te MassiM Lap] pig Sten External Turning Toolholder Oo EB Engineers Black Book - USA Esltion "oe a (cae rc) $ |/25) Sete (ty Fle yaye(s Boring Bar ci = i = |e reterenes | : |s-rumseaser C3) | = Jo-rrombie sot J) | la! proms OC = jones” Gli =_ = [erence 27] fe =e — Aer S| jt -teswge = | ("5 han) Etna oe = — Joram ||P 2 S| oe Foes In-tavd =O] fe. ae S| RO | DY Ly nn soe Olle el] &—I | aly" 8 | ence | se mom te Si a one S — 8 | hoes Ssaue 0 i) fy See 5 a wo eS) (oT e ManEnginaers Black Book - USA Edition Engineers Black Book -USA Edition IDENTIFICATION (THREADING) aa [8] TUNGSTEN CARBIDE TOOLHOLDER (MyeTRicy > TUNGSTEN CARBIDE TOOLHOLDER =—L9 ‘SELECTION / APPLICATION E \R 2020] |K } Cs 4 i 3 16 6 External Threading Toolholder + [clamping | lar tater ¢ ‘set nmr Yutint ner darton tot OTE For oon atone pape (CH) & pape 142 quer) Tholholders wth C Clamping System (Top Glam 1270 1s ise cua5en ar eae a ti aE a aera Ep * -cansSn id de lL ranean a scwonm | [eemaae [Lt a4 2 (ca | Shanti Teel Lena oom a oes [ fieatie Ten 8) we | - a swan . Te [imeceatene tin | eae: Tesi ree) | ay |" aera 6 00 r ae "oo o 4 || og | 635 | tS lleEngineers Bisex Goon USA Eaton ws, ‘TUNGSTEN CARBIDE TOOLHOLDER ‘SELECTION / APPLICATION ‘Tootholders with M (Mult) Ca (Top Clamp + Pin Le Engineers Black Book - USA Ealtton ‘TUNGSTEN CARBIDE TOOLHOLDER tar] SELECTION / APPLICATION = Toathoders with PCldnping System (Pio) cont ‘Toooiers wih S Clamping System (Seren Sadat see ‘zr COOTIOTUGONTINOEngancere Sach Boon -USA Eat Engineers Black Book USA Elton es ‘TUNGSTEN CARBIDE BORING BAR TUNGSTEN CARBIDE BORING BAR La ‘SELECTION / APPLICATION SELECTION / APPLICATION. Direction - Hand of To! Soy i capa ey) =a =a wee (DSS MOTE: or ong ar teat - ree page 135 (GH) & se 63 METRIC = as | ie. a es ou Soy sara eA Dig ar win Cage Ca) Win Ula Waa Sie CeUNS cant, w Gaeta Po Boring Bars with S Clamping System (Screw Loci Z A TRA 3 rae oo A 4” oe) Steen ae = _— wi te nocw! pn utc Boing Bars wth M (ul stem (Top Clamp + Pin Loc enum a a yee na . on gn ey « i. TEE. BES ZZ, wr “A = TFS as -2= : fs Bs= Enginers Black Book USA Eon fisol ABBREVIATIONS USED IN ENGINEERING DRAWINGS STANDARDS FOR ENGINEERING DRAWINGS amma international Engineering Standards Matematial Symbols, ‘weuaron 80 tn Ssnton ea Bike aS ‘AUSTRALIA 8 ‘Ausraian Sunda Tem ae See fen oo = mae rok Socata aan ose ean Eat coun on Sect rhe reat ssn elo cf Sees ese) waame || | Greater Than Le ommon Egienring Drawing abbreviations = | a £ an ee Fe itsns Treo ee a a 57] scat — |] 1 Ponte ty “| hwy 0 [rma doi Come ater —P[aoy | oY cea te |ftpan : a hat ~ [comm oo [atone Engineering Drawing Symbols is locas, ee ae =8 [imi me it [ie ee” — cone wise es Head ple fea Tae oa tae 0 2 iy fo Cee years |lim | ser Tic oh Ti hoe ines ‘Baru | Datum syste i Mima ‘At max material contition — SON |e an eam CD tes rnc awe penn vase (niet art Sin © lke Sees eG joerg a0 eae same = adnan ane tis lan Sese enna Zong ee cr leon a me |e Potala sutice |e oan (ha | RO] Sct || {© deuce ne ge |S fe Inset (© tomnytuaty | 8 a Sv [Shee ay (fees 0 conmowresstne || (a7 ~ ples dese raves eet ak Scot 1 Cw ste th jevewsnocwettoe {sk | Shn =» SO Spec donee me [irscimamoes (ise |isez™ —_ & gence Se /alocsone 2 =, Saunier C7 Same ae Ww | Hoses ess Sue _ atm tet Sragnness (Sho jtennnae eo, |tme oe conn woe lime [Bet 5<_ age pa tat “| aes eiston ji ___lweoe ete LG vomsin eve 2 arwos.Engineers Black Book - USK Editon Engineers Black Book - USA Ealtion wy ADULT PHYSICAL DIMENSIONS ADULT PHYSICAL DIMENSIONS 113] (Retr Page 182) ‘Adult Male Dimensions lasuomcae “ial a dom spe alee sym) oeraton | ua) | 8 ere ‘pee @] wef Wo Snatnnee a “ | ett te asin ses age noe I Pa) ea | ee to | ae ft shar [vs | ose) srs | 7400" | vee Baio | 1 | sear 0 [rear | 4 0 io sae 6] [eos | a se are | 95 ze [i ae 170 ‘eer 70 | ora tor 20 m= aces es eke cat Form | ~toe a ete Win iness Ht v7 2s es 500 ~ 35 5 = x as [ise 40 sows copied on 0 1 arn Pye Deno open tee wry seat re ce nse te Pao ‘Seve tsporeabopmbebe ep waco tsp + mest peat nanan tet Sans 2045 yf 885-0 ‘veges i} oon eapat 24> tgs ee J} Pewatnawapmaehghi 6 0) mate wan sD) + cusses: Tom usa sing econ + meena cee tape 15) nan fityrn sco sao COUT DaaEngingere Binek ook - USA Eston Engineers Black Bo0k- USA Ealtlon (isay ADULT PHYSICAL DIMENSIONS G-CODE ADDRESSES 3] USED IN NUMERICAL CONTROL : wz | (stam | “ a | i | el Tie S CECDDTEEOIDD Hit esse macnn aa Taeea (10 Des poe | een at | unarmapettin, oer * | sr nopion ae 689 rasan cote moves pregznmestine i ius 06 | Pec itepaton 07 aes pagar wt | onialcamen as, 08 oyanmes acca (os Popamnescaxeeton 166i? ung 13.01 | satin G17 re eo, in |e porestcion G18 Yeptme secon enna" unsse Gm Tescuthg coaeine Go tmeaeate. noms as Tecate, erseg 16639 vas 610 care angostanene G1 cate ogtesston at 62 Gateempenaten it 6 cat, vee care: Go carrot, ast comt 6.609, Yassin 80058 sredtr atin corel 0.682 nessa fod | Dedeipton SABRI oo theron case | ses em tropes er | neers Cots mpm Cache | "Benes cea tpt coon oh 14 cancel citar ipo, assis ace yo, Date a aye Peck ay, Tsing er bag je rsg pte ecg jel ave, forget -manateracion teary = & at Bong cy ewe sted poste ang Ince tei Pronto ie ae. 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Sonae sped oraEngineers Biaok Book - USA Eaton Engineers Black Book - USA Ealtion ssl LETTER ADDRESSES = MISCELLANEOUS FUNCTION WoRDS —_[ISZ USED IN NUMERICAL CONTROL ‘USED IN NUMERICAL CONTROL tate Descipton eters t0 3 =e SR oe | OD sasunre orossce t sacs mony ee ss ete 2 eatramenaeaci van misesinsces — Assen | EI econo naar co aacen satacl tage tT || Mine completion ofthe eacznig operation fis end-t-program code sts © | Mivesrninstbe2a mmartinsoma, —° Mstimeie Dice | Met ean et wd | ne scent nck — viene oe 0 (nara ans tet parece wes | se vente dt La sinlgnenaEEaaREnal wot ‘Starts splode otatonin a coueclockwisedicecion — when viewed from the £ en omnia sot ean mete ae teas ons ms | sess + ratty sone es | Comal ater to cn . ee a ; ion operate rots oe a 1 mjeoepronancriaspiaicesexais CAA 1 wo Torecotatol seesseemin | QE | iio Aernarcings tenes we acess 1 mepsion panes eteprinreve Cee Te fis eines comet Lge | wiz | inenengstr etn cee ies ae shat somweneianimis — Ccerees, | | tne nego pce cane: oe 5 meena Scene wx | str ow ori econ — RW ie seamen tenon nt ttt " Seameese cons is (MISI0M816 Rapid traverse o eed matianin ether + (415) or-(6) direction. A serena omcnace | CMD | wire sss seston ir tony) Seve tt sia Canesten apt rn oe eeay | eters rmessumssoes + peamezmescmnene itxysatendmeien — exnmcse | CRED | eve? Hae sr uaounatowua teu akoray uae ‘atc bimien coon ‘entree nny nt a | scenes snes Fin mst coc stg xen GAB | roves | vesiscrigarransstoginanenscin ewe sie a Te | ter | Cosme enn ion ett ogame ey 5 Senseo sone i mus pra 1 neon vee utcton ae iw ‘canoes a Osean eae mn thd Denes at oe ero ss pantie np at) roan ne 1 Senor emeeo teow We Saar doear ae? ‘astm eet te 1 ey Kt sarees | guste | Ss stenmsoaanbensencesteistenie 1 nay vimnceeser sain ticoms — Unsine : va tr meet tno Renee urbeEnginesrs Black Book - USA Esltion ~~ _ Engineers Black Book - USA Edition = SURFACE ROUGHNESS — SURFACE FINISH EXPECTED FROM 53] & CONVERSION TABLES : VARIOUS MANUFACTURING PROCESSES rage roughness of ceterine OPO See | eRaR ET AN - @ ae ey |, Average | Mig. Process: Rougher <—» Finer rues | RD Tal sxegion ine | — Li wear eo | —- | max (iy) - Maximum eight . =“ ; — H i ane = : cs * fx Average roughness at 10 points : : | mane = t asa ‘ ‘Ll ee (ESS “4 ees exe [rciene a i — a Conve n Tables ‘avenge Tima wage ange | SRAMD | rating - Fee ot 4o eects, "hag moet; Std ne sate wipe exe i - 2 Ran) Ryn) “Raley Sip iin 1 nadia mn peasant =, noe. tes oi ‘at = f moo ts a0 vey |e | mar— —_ i Boe fe oso fe = t ms oe = : ‘ se ow |imernecsng | 5 e 2 ot Exrasig \ — a me | iat atag | — i ee we a ' Sms ° = a ck [ee “ v MOTE: The ranges shown above ae typical or the processes tsted. Higher or lower values “t eo = ‘may be cbtained under special cantons, mae 8 eEngineers Slack Book - USA Esiion Engineers Black Book - USA Editon fsa] COMMON TERMS USED IN THE HEAT TREATMENT OF STEELS HEATIREATINENT:Aprocess chiles carlaonct eating andcoatgot ‘Sena prescribed manner withepet oe eroeabe ana ote ‘aolngsoasionaucedesredproperiesinbe siete soit HARDENING: A process which ieee the nates of tel by changing Hs (femcalandstenralmakeup. ‘hs wsvaly vaeseatg beset above tes pean hen queria inapretrtesmeu Se wthess an 3 crop cannot be harden tis framebuttesuracecanbechaged hgh eae sy case arden) whch ‘tencaroetarecn eramtway, CASE HARDENING: Hare ig sure ayer ol sealby tangas competion, fohowedoytealeeaimentae oralmamer ‘The proces les Fareringnvves hain ew caten selina caton sure pvc ar) aa spec emperor separa tte, wher aton'sabsure ire sraceal te sb tmatiheafban stl casing, The Seas tentrdnedandeperente nal mane QUENCHING: An ace coving eee by instn of fe hee stn es ass (is arte tered to water a ueching medium ate aes ase nd tte riflom ner cooing tec Oetingnwat oars ery hart is (nchinginl rede eiiy slr sel hates ayo crackers TENPERING: Re-teatng the cuethed sel to. 2 temperate ew te iresfoman ange an, nessa, hldng al ul tepeae, lowed by Cosingaa startet ahve esr ectanealpepertis, CARBURING {ASE CARBURZING) A process of bade caren int te ‘ea aid pce of sl by alg ad dg ator te tantomation femperteincintct win asa cutaacenisedun LAME HARDENING: Rap eng oe sulace yer oe ste by mens f= Fane toa leperdse above Be tasiomatn ange clea by immediate waren INDUCTION HARDENING: A pecess of eating Oy ei incon t te pooprae pwr andqueeheg masse eum TRIO: A proces ot surae ard aaong igen ene suace Arr suta se! oy hetng ad Rl I a an apap tempeahre n eoct weeracked arma ersulbe operas meu. ‘Theprcesspoucesahaacasene sls wih ue: redtr heal eames ORMALNG: & proces Ret aumen x ingrosng mecnancal poets Dest sat by gan ear and under iste The acess vahes Feng a nla fo aspect te ata stale temperate stove te ranstrmanrage flowedby ooo rey STRESS RELIEVING (STAILZING): Hes to ad recess, ling at 8 Sheer ng nperdue bdow he tanstonaton rng, folowes Oy sw tealng tenon eases ‘STEEL HARDENING/TEMPERING TEMPERATURES JUDGED BY COLOR De coer zsst_| 1400 | nora lfeara | _ 1300 Yetow-wnite | mod t [ae | tow | Oars tow 2012 1100 Oranige-Red R ea2_| 1000 | Bighhery.Res . 1652 900 Cherry Red E [tea | aw) Daley ed N DarkRed ' Fea abet N B75 | _525 | Redheat visbleindayion G | Gener a oy Ugitaue | [vse ou fale sso DenPape T 0 “arle E 0 iePune M 20 Brown Pup P 510 ‘Spottet-Brown E a0”) 260] Brown tow R 490 4 ‘Yetow Brown 1 [ao | 28 bane N ao |i) bapa = G ee ee 450 Ea t— oO waar - Cea ~ CLGUDIDITIOI RII)TEnginears Black Book - USA Elton Engineers Black Book - USA Eeition paar ir HARDNESS COMPARISON CHART HARDNESS COMPARISON CHART na aan SER beoed |"ASealo | 8 Scale | CScale | D Beate “rupture tres | oo ty | ss | to Sere ith} wate an Bat Bele Sf Bale Tone (short oer | ma | omnes | mc | HAD pore ose [Lap ae : has [ wo | aaa SoH as tastiest Sta aw st | ris ‘3 | is) ae oe mT ies) ar fio | ae ~~ + BBS ere ss re er. a PP Eee: ee ie oe monk me | -— BE ORES 2) jeer ee Sone a — f8 “ef op feer mote oom 8s | = f- oe se. Sie mse a PEa bE Et Eee a —_ er seat ei} asf aseEngineers Slack Book - USA Edition (reay TABLE OF NATURAL SINES “TABLE OF NATURAL SINES __ a ae = +5 a a =, =a q ‘gaskets — atte aS ee (Sta Far sie ate are AOR AEST 88 fo [cae [raise | res | esor | “rerst “yeas [aus Tas | sages 4071 use 10963 ar Ta8. as, f See : Dane syrbo Reames -tst foram pees, 6 es 1 rm foros 4 Seay en sie "tag | CED | rr - * Ante pe 18 bang i ets $ rtoes o apes. 115. a = 8 Tagamet st Suis 1 Gt ob a § sans oS sete Greens | ton 6 Fac: Desmlonvaets pay ann eteeeatan 13 besa eq Sts Myce ‘5 Deter at g ‘Acme Thread, '5 Footnolder applications. 145, Diamatrat pitch ‘Gage books / Angle Sting. sr Addendum 56 jpohokteridereteation 134 -Formasae for caeaating, Gage numbers, sheet metal 102 Aesves, 112 Toren inserts. 10 (Matic eadvalemts Gage sizes, wire. 102, at Pryscal Omens 182 sandra al tds. st = ing Head ndenng Chae bang, ‘ovat consng 0 Devi eves) Sy) Pay fete, on 7) Gatton ‘08 ise Dane pen yen. % Siena rags itn ts | FD | oases cara tases « aye str 6 one inde oat Somme +80) GED | cone 5 states i ‘Speeds far ating 10 " Cutting speeds. 43 Grincing wheels standard shapes...115 ‘Alyminur (and its alloys), (erica ermpnat % Equivalet: 6 0 vey ye . uae es nes syste ut Cutting Hd tor es es ‘Fraction sites. ‘Mounted point shapes, 18 Se ea ephaare ot teres Sueno s sonar, ctr es x ns tore se ¢ etn 10 re tn] CD | tere oy rcs 160 gee cee wer : ” ss vm mea 3 fects 0 ack tates sores Genet mas we ‘Areas of Pane Figures. $0 Sector trula. S = ae S ‘case 60. 8 Stareors “ Bee a 2 Bosc TesdDersins t8 Gee 2| =o |. rane 1 Berg toes tae # © emit a ‘@ tues Crees a panera a ‘arcane 5) cols wat To Ses 105) MD ris 5 mm a te face saw 5 oes. 79 F ea eaten, tse tommontaces ‘| gem lf. teers 181 ow a 52 comamte Coss. we ‘cae mgs sq Toms an eas. 160 as Conner. " Hexagon on SS ng ® Sets 3 orate si a 4g. Counterbore sizes, cap screws. = sens, HSS Orils, Recommended Speeds... 43 Sov en 1 Comerasarncnserm 22] CMD Jr” —_tssont 2 covet Hoes S ert n tro vey seca. H Bot " Sha oe. n Cai st 53 bart 2) eee | Se 7 heen 5 ‘Speeds for iting. 3 Calg sence dang. re Fis, euting, 53. Fractions to mitimeters. 6 sure Cee 12) Gynt ome oeirre sinew Bock use totion Engineers Black Book- USA Edition ‘a INDEX INDEX uy arto " om cn at Mea. Pace ‘ a hs come ot 3 Sen iromamen —o come ‘a wane a er oe —— 3 nme SD | Gomeneenicas Stee “4 eee Sadana —e ni 0 Some = Keys ey 82 apn Frm. so] = ‘Carag Sensors ot... ken fora). s iroaee — Goes 2 L Defiton al... 160 Square, Ostance Across Cornars.....61 Fess. 20 Ne or ors Cant! a Pe i es 8 See faraeah a ror 3 Sas ia Pama oma Sooner com = Geen a eis penaane = —————s Mw Nemo 10 te 10 Mane . ‘ Sacto | OD | crs tenn * Semon oa " eS mets ir oe sais | CRD | asince ‘3 tome Se iedfcows st ‘Cuming fui tor. 53 pasts, _ 10] et 161 Thread Shapes and Formutas 15 Speeds for ating. 43 Tyot angles for HSS Toots. 2 Heat eater of. 160 Toot saperatca yb 151 Spends og. “ Ion rig 1 Anestor tig 2 ian " potent S|. | tan ‘Soe m “Bios. 105 prootoad, of Swe Fasteners. 22 | Obhardenig. 160 Stel, 107 Avan ‘ él ae 1 egret " oan (ptatcadad arias Wt oma y Comm wtp rin = 1 pO | ee 2 ens ma 3 Caparo ca 08 reg 6 suc Cong. ‘ae ory ry faarents 1° Serf peers et oe CS ee = 10 Mg ome “ Snare Some fi on io Ate | eake [=e ov eats 18 Rea i | CMW | eae sna, 7 cigar hee Ba a | | a ie tts pecrtnnmaaneen | SM |, v i stom it 1 oat ee a a 1 tenia * agi 2) Mme “ cent ae 2 Stews “ fees Mecasesen ing ae ne | ee | vy thnereto * i eeaing 98 Smee ei ot A] on 77 Mt Sn a to enone Sete Gage Mobs 102 | amin | IS —aanenre Wen Se rea « wees 4 Soeoetoe es a cae Wh Starsire gy Ft Yet Sete 2This Book Belongs to :- noo Additional copies of this book may be purchases from your local Industrial Equipment & Enginaering Supplies Company, If you have difficulty in obtaining additional copies, please inside cover of this book, In view ofthe fact that this book would be frequenty used in @ workshop environment, every page has been Matt_Laminated to be Glarestroe_and_Grease-proot, Slams may be removed using @ clean colton rag lightly dampened wth soap towipe the stain away. Conveingn on reader an ay ent promzronaliareing Mar bec DRILL POINT SHARPENING GAGE (Refer Pages 40,41 & 42)