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Submittal Ref. #: 563397.

2 rev2

Design envelope split coupled vertical in line pump


Model: Series Design Envelope Sensorless 4300 2033-037.0

Project name: HOSPITAL PANTAI AYER KEROH,MELAKA


Location: Representative: ULTIMATE CONTROL ENGINEERING SDN
Date submitted: 7/22/2016 Phone number:
Engineer: e-mail: westley@ultimate.my
Contractor: Submitted by: westley tay
Application design data
Tag number: CWP-CP-L5/1&2 Pipe orientation: Single
Service: Suction pressure: 0 kPa
Location: Fluid: Non-Potable Fluid - Water
Quantity: 2 Operating temperature: 15.55 C
Duty flow per pump: 95 L/s Viscosity: 31 SSU
Duty head: 25 m Specific gravity: 1.0000
Environment: Indoors Safety factor % head: 0%
Total dissolved solids: 0 ppm
Materials of construction
Construction: CI/GM Impeller: Gunmetal Bronze (BS1400 LG2C)
Rating: PN-16 Pump shaft: SS (BS970 416)
Connections: Inlet: 8 in, Outlet: 8 in Flush line: Braided Stainless Steel
Casing (volute): Cast Iron (BS1452 Grade 220) Casing gasket: Confined Non-Asbestos Fiber

Mechanical seal data


Seal type: Outside Balanced Rotating face: Resin Bonded Carbon
Manufacturer code: C-SSC AB2 Stationary seat: Sintered Silicon Carbide
Springs: Stainless Steel Secondary seal: Viton
Rotating hardware: Stainless Steel

Motor electrical data


Supplier: Factory Choice Insulation class: Class F Insulation
Size: 37 kW Inverter motor type: Inverter Duty
Frame number: 225S Efficiency: IE2
Enclosure: TEFC Operating speed @ 100% flow: 1332 rpm
Motor Electrics: 415/3/50 Operating speed @ 50% flow: 935 rpm

IVS102 controller data


Sensorless control: Yes-Quadratic press control Communication port: RS 485
BMS protocol: BACnet Native Analog inputs: 2 (current or voltage)
Enclosure: IP55/UL Type 12 Analog outputs: 1 (current)
Fused disconnect switch: No Digital inputs: 4 (programmable)
Control orientation: L1 Digital outputs: 2 (programmable)
Expansion card: None Cooling: Fan cooled through back channel
BHP at 50% load/flow and
6.95 kw Ambient temperature: -10C to +45C (up to 1000m elevation)
55% of design head:
EMI/RFI control: Integrated fliter to meet EN61800-3
Min. maintained sys. pressure: 10 m Harmonic suppression: Integrated DC link reactor**
*If minimum maintained system pressure is not known, default is 40% of design head.
** The IVS 102 control is a low harmonic control with a built-in DC link reactor equivalent in performance to a 5% AC line reactor. This does not
guarantee performance to any system wide harmonic specification or the costs to meet a system wide specification.

www.armstrongfluidtechnology.com 8/3/2016, Ref. # 563397.2 rev2 Page 1 of 6


Performance curve

--- Admin Data ---


Head Series 4300 PT664-1-0 (3.24.0.1)
ANSI/HI 14.6.3.4 2B
Tag Num: CWP-CP-L5/1&2
Service:
(m)
Design Envelope: 2033-037.0 @ 45.0 Hz Location:
Integrated Intelligent Variable Speed with Sensorless Control --- Motor Data ---
40 Motor Size: 37 kw

--- Design Duty Point ---


35 Flow: 95 lps
Head: 25 m
335 mm 49 63
Impeller: 335 mm
30 335 mm 72
78
81 --- Performance Data ---
84 • NPSHR: 3.2284 m
25 • Eff. @ Design: 83.73 %
85 • kwa @ Design: 27.79 kw
84 • Mtr Capability @ Rated Spd: 30.98 kw
81 • %Mtr Safety: 11.50%
20 45 kw • BEP @ Design Imp.:
78% 84.04 % @ 102.76 lps
254 mm • %max imp. range: 100.00 %
15 37 kw • Outlet Velocity: 2.94 m/s
30 kw • VFD Op.Speed: 1332 rpm
72% • VFD Setting: 45.0 Hz
10 22 kw
18.5 kw
5 System

0
0 20 40 60 80 100 120 140 160
Water, spgr= 1.0000 Flow (lps)

--- Admin Data ---


Head Series 4300 PT664-1-0 (3.24.0.1)
ANSI/HI 14.6.3.4 2B Tag Num: CWP-CP-L5/1&2
(m)
Design Envelope: 2033-037.0 Service:
Location:
Integrated Intelligent Variable Speed with Sensorless Control
40 Index Flow (25.0% Duty Flow) --- Motor Data ---
50.0 Hz
63 Motor Size: 37 kw
72
35 78
81 --- Design Duty Point ---
84 Flow: 95 lps
45.0 Hz
30 85 Head: 25 m
84 Impeller: 335 mm
1 81
25 --- Control Data ---
2 1. Hmax @ 45.0 Hz:
• 95 @ 25, 27.79 kw
20 3 2. Control (QPC) @ 41.6 Hz:
37 kw • 84.14 @ 21.8, 21.52 kw
4
3. Control (QPC) @ 37.8 Hz:
15 5 • 71.69 @ 18.5, 15.78 kw
27.3 Hz Avg.Load (QPC) 4. Control (QPC) @ 34.5 Hz:
6
10 25.7 Hz • 59.39 @ 15.9, 11.39 kw
5. Control (QPC) @ 30.7 Hz:
• 43.75 @ 13.2, 7.34 kw
5 System 6. Index @ 27.3 Hz:
• 23.75 @ 10.9, 4.06 kw
15.0 Hz 7. Hmin: 10 m 25.7 Hz:
0 • Setting= 40.00% Hmax
0 40 80 120 160 200
Water, spgr= 1.0000 Flow (lps)
Operating limits (temperature - pressure)

Maximum pressure: 16 bar


Maximum temperature: 93 C
Pump casings are hydrostatically tested to 150% of maximum pump working
pressure rating.

www.armstrongfluidtechnology.com 8/3/2016, Ref. # 563397.2 rev2 Page 2 of 6


Design envelope pumping unit capability
Operating point Flow Head Efficiency
Full capability at 100% design flow 95 L/s 31.5 m 82.73 %
Design point 95 L/s 25 m 83.73 %
50% average flow (with default load profile) 47.5 lps 13.8 m 78.22 %

Dimensional data (not for construction)


Side view Top view

Weight: 1909 lb
• Not to scale
• R = minimum lifting clearance required above motor
• Units of measure : inches [millimeters]
• Coupling guard and flush line (not shown) are supplied
• Tolerance of ± 0.125 inch (± 3 mm) should be used
• For certified dimensions, please contact your Armstrong representative
• Pump equipped with casing drain plug and ¼ inch NPT suction and discharge gauge ports

Connection details
Connection Size Rating OD Bolt quantity* BCD Bolt size
Inlet 200 PN-16 340 12 295 M20
Outlet 200 PN-16 340 12 295 M20
*Equally spaced straddling centreline

Selected options
Pump Seal Envirnoment Accessories: None
Pump Testing: Factory Test
Export Shipping: Yes - Export Packaging

www.armstrongfluidtechnology.com 8/3/2016, Ref. # 563397.2 rev2 Page 3 of 6


Submittal Ref. #: 563397.2 rev2

Design envelope split coupled vertical in line pump


Model: Series Design Envelope Sensorless 4300 1020-037.0

Project name: HOSPITAL PANTAI AYER KEROH,MELAKA


Location: Representative: ULTIMATE CONTROL ENGINEERING SDN
Date submitted: 7/22/2016 Phone number:
Engineer: e-mail: westley@ultimate.my
Contractor: Submitted by: westley tay
Application design data
Tag number: CHWP-CP-L2/1&2 Pipe orientation: Single
Service: Suction pressure: 0 kPa
Location: Fluid: Non-Potable Fluid - Water
Quantity: 2 Operating temperature: 15.55 C
Duty flow per pump: 63 L/s Viscosity: 31 SSU
Duty head: 37 m Specific gravity: 1.0000
Environment: Indoors Safety factor % head: 0%
Total dissolved solids: 0 ppm
Materials of construction
Construction: CI/GM Impeller: Gunmetal Bronze (BS1400 LG2C)
Rating: PN-16 Pump shaft: SS (BS970 416)
Connections: Inlet: 4 in, Outlet: 4 in Flush line: Braided Stainless Steel
Casing (volute): Cast Iron (BS1452 Grade 220) Casing gasket: Confined Non-Asbestos Fiber

Mechanical seal data


Seal type: Outside Balanced Rotating face: Resin Bonded Carbon
Manufacturer code: C-SSC AB2 Stationary seat: Sintered Silicon Carbide
Springs: Stainless Steel Secondary seal: Viton
Rotating hardware: Stainless Steel

Motor electrical data


Supplier: Factory Choice Insulation class: Class F Insulation
Size: 37 kW Inverter motor type: Inverter Duty
Frame number: 200L Efficiency: IE2
Enclosure: TEFC Operating speed @ 100% flow: 2754 rpm
Motor Electrics: 415/3/50 Operating speed @ 50% flow: 1876 rpm

IVS102 controller data


Sensorless control: Yes-Quadratic press control Communication port: RS 485
BMS protocol: BACnet Native Analog inputs: 2 (current or voltage)
Enclosure: IP55/UL Type 12 Analog outputs: 1 (current)
Fused disconnect switch: No Digital inputs: 4 (programmable)
Control orientation: L1 Digital outputs: 2 (programmable)
Expansion card: None Cooling: Fan cooled through back channel
BHP at 50% load/flow and
7.32 kw Ambient temperature: -10C to +45C (up to 1000m elevation)
55% of design head:
Meets ASHRAE 90.1: Yes EMI/RFI control: Integrated fliter to meet EN61800-3
Min. maintained sys. pressure: 14.8 m Harmonic suppression: Integrated DC link reactor**
*If minimum maintained system pressure is not known, default is 40% of design head.
** The IVS 102 control is a low harmonic control with a built-in DC link reactor equivalent in performance to a 5% AC line reactor. This does not
guarantee performance to any system wide harmonic specification or the costs to meet a system wide specification.

www.armstrongfluidtechnology.com 8/3/2016, Ref. # 563397.2 rev2 Page 4 of 6


Performance curve

--- Admin Data ---


Head Series 4300 PT88-2-0 (3.25.0.4)
ANSI/HI 14.6.3.4 2B
Tag Num: CHWP-CP-L2/1&2
Service:
(m)
Design Envelope: 1020-037.0 @ 46.1 Hz Location:
Integrated Intelligent Variable Speed with Sensorless Control --- Motor Data ---
60 Motor Size: 37 kw

--- Design Duty Point ---


208 mm Flow: 63 lps
50 208 mm 40 53 64 Head: 37 m
71 Impeller: 208 mm
76
79
80 --- Performance Data ---
40 79
• NPSHR: 8.0551 m
• Eff. @ Design: 78.02 %
76 • kwa @ Design: 29.27 kw
• Mtr Capability @ Rated Spd: 31.82 kw
71 • %Mtr Safety: 8.72%
30 • BEP @ Design Imp.:
79.27 % @ 55.15 lps
152 mm • %max imp. range: 100.00 %
37 kw
64% • Outlet Velocity: 7.67 m/s
20 • VFD Op.Speed: 2754 rpm
• VFD Setting: 46.1 Hz

53%
10
System

0
0 20 40 60 80 100
Water, spgr= 1.0000 Flow (lps)

--- Admin Data ---


Head Series 4300 PT88-2-0 (3.25.0.4)
ANSI/HI 14.6.3.4 2B Tag Num: CHWP-CP-L2/1&2
(m)
Design Envelope: 1020-037.0 Service:
Location:
Integrated Intelligent Variable Speed with Sensorless Control
80 Index Flow (25.0% Duty Flow) --- Motor Data ---
Motor Size: 37 kw
70
--- Design Duty Point ---
Flow: 63 lps
60 50.0 Hz 53 64
Head: 37 m
71 Impeller: 208 mm
76
46.1 Hz 79
50 80 --- Control Data ---
1. Hmax @ 46.1 Hz:
79 • 63 @ 37, 29.27 kw
40 1 76 2. Control (QPC) @ 42.2 Hz:
• 55.45 @ 32, 22.09 kw
2 71 3. Control (QPC) @ 38.4 Hz:
30 3 • 47.63 @ 27.5, 16.2 kw
4 37 kw 4. Control (QPC) @ 34.5 Hz:
20 26.8 Hz 6 5 • 39.15 @ 23.4, 11.33 kw
Avg.Load (QPC) 5. Control (QPC) @ 30.7 Hz:
24.9 Hz • 29.42 @ 19.6, 7.35 kw
10 6. Index @ 26.8 Hz:
System • 15.75 @ 16.2, 3.98 kw
15.0 Hz 7. Hmin: 14.8 m 24.9 Hz:
0 • Setting= 40.00% Hmax
0 20 40 60 80 100
Water, spgr= 1.0000 Flow (lps)
Operating limits (temperature - pressure)

Maximum pressure: 16 bar


Maximum temperature: 93 C
Pump casings are hydrostatically tested to 150% of maximum pump working
pressure rating.

www.armstrongfluidtechnology.com 8/3/2016, Ref. # 563397.2 rev2 Page 5 of 6


Design envelope pumping unit capability
Operating point Flow Head Efficiency
Full capability at 100% design flow 63 L/s 44.9 m 79.02 %
Design point 63 L/s 37 m 78.02 %
50% average flow (with default load profile) 31.5 lps 20.4 m 77.72 %

Dimensional data (not for construction)


Side view Top view

Weight: 998 lb
• Not to scale
• R = minimum lifting clearance required above motor
• Units of measure : inches [millimeters]
• Coupling guard and flush line (not shown) are supplied
• Tolerance of ± 0.125 inch (± 3 mm) should be used
• For certified dimensions, please contact your Armstrong representative
• Pump equipped with casing drain plug and ¼ inch NPT suction and discharge gauge ports

Connection details
Connection Size Rating OD Bolt quantity* BCD Bolt size
Inlet 100 PN-16 220 8 180 M16
Outlet 100 PN-16 220 8 180 M16
*Equally spaced straddling centreline

Selected options
Pump Seal Envirnoment Accessories: None
Pump Testing: Factory Test
Export Shipping: Yes - Export Packaging

www.armstrongfluidtechnology.com 8/3/2016, Ref. # 563397.2 rev2 Page 6 of 6

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