Boiler

Doosan owns core technologies and carries out ongoing development

with extensive boiler portfolio that includes conventional PC, oil/gas,
down-shot and fluidized bed models for thermal power plants.

We boast the technology to design eco-friendly models with:

HIGHER BOILER EFFICIENCY WIDER FUEL FLEXIBILITY

Doosan supplied best-in-class 274 atg, 613/624°C USC boiler. Doosan has an extensive line up of boilers and burners, which enables
Doosan boiler provides the lowest OPEX to customers with the highest flexible responses to various needs of customers.
steam condition and boiler effiency.

FLEXIBLE & RELIABLE OPERATIONS ECONOMICAL CAPEX

Doosan’s state-of-the-art boiler technologies allow stable boiler Doosan supplies best-quality boilers at the most competitive prices
operation even at low and medium loads. In addition to this set of in the industry to meet customer expectations with its advanced
technologies, Doosan’s digital solutions reinforce the flexible and technologies, smart manufacturing facilities and global supply chain.
optimized operation modes.
 FUEL EXPERIENCE & CAPABILITY BURNER
Doosan is a total solution provider with extensive project experiences in all types of fuel, including a wide range of Doosan is a pioneer in the technologies and trusted partner for the delivery of reliable and efficient steam production.
coals and other fuels such as oil & gas and biomass. More than a century of experience in burner design enables us to supply combustion technologies that maximize
plant performance. We are also able to undertake a full range of projects, from retrofits and upgrades to
• Anthracite • Heavy fuel oil • Natural gas • Wood pellet a full boiler new build.
• Bituminous • Crude oil • Blast furnace gas • Wood chip
• Sub-bituminous • Light fuel oil • Coke oven gas
COAL • Lignite OIL • Vacuum residual oil GAS BIOMASS Burner Line-up
•C oal: Provide the best solution of coal burner to
In particular, we are a specialist in providing the right solutions for special  Anthracite ∙ Yue Yang (362MW X 2), China
(Low Volatile consider coal characteristics
coals, such as low volatile matter coal (anthracite), high moisture (> 30%) ∙ Heze (300MW X 2), China
coal, and high ash (> 35%) coal. Matter) ∙ Wang Qu (600MW x 2), China - Advanced D-NOx burner, D-NOx burner, MKIII
∙ Liaocheng (600MW X 2), China burner: Subbituminous~bituminous coal
MKIII Burner D-NOx Burner Advanced D-NOx Burner
-H  igh ash coal (HAC) burner: High ash contents
Fixed carbon (mineral matter free), %

Meta-anthracite ∙ Pha Lai (300MW X 2), Vietnam

Anthracite
High ash coal Anthracite ∙ Mong Dung 2 (560MW X 2), Vietnam coal above 40% (e.g. Indian Coal)
High moisture coal Semi-anthracite -H  igh moisture coal (HMC) burner: High moisture
H
 igh Ash ∙ Raipur (685MW X 2), India
Coal contents coal above 30%
Low Vol. Bit ∙ Kudgi (800MW X 3), India
∙ Lara (800MW X 2), India •O
 il/Gas: Provide the optimum oil & gas or
Medium Vol. Bit ∙ Obra C (660MW X 2), India combination firing solution
∙ Jawaharpur (660MW X 2), India HAC Burner HMC Burner Biomass Low NOx Burner
∙ Haduaganj (660MW X 1), India •B
 iomass: Provide the renewable fuel firing solution
-B
 iomass low NOx burner
H
 igh Moisture ∙ Gheco 1 (700MW X 1), Thailand
Coal ∙ Erickson (160MW X 1), USA Reliability of Burner Performance
∙ San Miguel (442MW X 1), USA We guarantee the best burner performance, based
∙ Vinh Tan 4 (600MW X 2), Vietnam on our advanced technology, state-of-the-art
∙ Vinh Tan 4 Extension (600MW X 1), Vietnam modeling and full-scale burner tests.
Lignite Lignite Sub. Sub. Sub. High High High
B A Bit C Bit B Bit A Vol. C Vol. B Vol. A ∙ Nghison 2 (600MW X 1), Vietnam
HHV (moist, mineral matter free), BTU/lb ∙ Song Hau 1 (600MW X2), Vietnam

HISTORY MILL
Doosan Babcock Based on a profound understanding of the mill industry, Doosan offers a full range of mill types, including vertical spindle,
tube and hammer mills, along with classifier options. This enables to meet customer requirements with higher efficiency
1891 1947 1960 2000 2006
and wider fuel flexibility. we handle all types of solid fuels and fuel blends used in power generation.
∙ Babcock and Wilcox ∙ Subcritical boiler ∙ First Supercritical ∙ First Posiflow ∙ Acquired by Doosan
established (CARRINGTON boiler (DRAKELOW Subcritical once and renamed
4 x 65MW | U.K.) 1x375MW | U.K.) through boiler “Doosan Babcock”
(YAOMENG 1x300MW | Key Features
∙ Subcritical boiler 1978
China)
(KEADBY 3 x 60MW | ∙ Largest Subcritical ∙ Fuel Range : A variety type of coal, wood pellet
U.K.) boiler (DRAX
6x660MW | U.K.)
∙ Capacity : 8 ~ 240 t/h
∙ Fineness : 70 ~ 90% pass through 200 mesh screen
Doosan Heavy Industries
∙ Classifier Type : Static, dynamic, and dynamic + static
1962 1979 1993 2004 2010 2011 2017 ∙ Rated Motor Capacity : 50 ~ 1,800 kW
∙ Doosan Heavy ∙ The first bituminous ∙ The first supercritical ∙ The first supercritical ∙ The largest oil-fired ∙ The highest ∙ Biomass-firing CFB
Industries coal-fired boiler boiler in Korea boiler in India boiler (700MW, steam condition (75MWe | Sodegaura, Advantage of Dynamic Classifier
established (Samcheonpo #1/2, (Hadong #1/2, (660MW, 255atg, 176.5atg, 541°C (1,000MW, 274atg, Japan)
∙ Rotor + swirl vanes
560MW, 178atg, 500MW, 255atg, 541°C 541°C / 568°C | /539°C | Rabigh, 613°C /624°C | 2018
541°C /541°C | Korea) /541°C | Korea) Sipat, India) Saudi Arabia) Shinboryeong, ∙ Control of speed of rotation to control
∙ USC boiler
Korea)
(1,050MW, 262atg, ∙ High separation efficiency of coarse
2016 603°C/613°C |
∙ Conversion to Samcheok, Korea)
References of wood pellet project with vertical spindle mill*
Doosan Lentjes biomass (175MWe |
Gardanne, France) ∙ Ameger, Denmark – 80MW, Straw pellet / Wood pellet
1928 1982 1989 1995 2011 ∙ Avedore, Denmark – 200MW, Wood pellet
∙ Ferdinand Lentjes ∙ World’s first ∙ The first cooled ∙ The largest CFB ∙ Acquired by Doosan ∙ Yeongdong, Korea – 125 MW, Wood pellet
established commercial cyclone (196 bar, (250MWe, 169 bar, and renamed
CFB boiler (VAW 540°C | Berlin, 565°C | Gardanne, “Doosan Lentjes”
Lunen, Germany) Germany) France) *Doosan licensed with Loesche in Vertical Spindle Mill
1985 2010
∙ The first CFB with ∙ The largest CFB in
100MWe and reheat India (2 x 250MWe | Vertical Spindle Mill Dynamic Classifier
(Duisburg, Germany) Neyveli, India)
Conventional Oil/Gas Downshot CFB
Conventional pulverized coal (PC) boilers are used in most thermal Doosan has a long and successful history in oil/gas-fired power plants, Downshot boilers are employed principally for the firing of fuels with lower Circulating fluidized bed (CFB) combustion is used for a broad range
power plants as the most common way of burning coal in different offering customers high quality, low prices and fast delivery in markets volatile contents, typically 10% (dry ash free) or less. A special burner and of fuels, but especially for fuels with difficult combustion properties,

PC Boiler Boiler Boiler Boiler

types of boiler. Recent market requests higher steam conditions in ranging from the Middle East to Asia and Africa. New fuels, such as HFO furnace arrangement ensure long residence times in the high temperature including low calorific and low reactive values, and fuels with a low ash
order to minimize OPEX. Doosan has met this needs by boilers to ultra- and mazut oils, have high vanadium and sulfur contents, which causes flame zone, and result in combustion efficiencies which substantially melting temperature. CFB combustion is inherently flexible and cost-
supercritical once-through boilers with eco-friendly power generation both high and low temperature corrosion. This in turn means that a exceed those achieved via other firing methods. Doosan owns the original efficient because there is less need for air quality control systems for SOx/
technology, including low NOx emissions and low unburned carbon with fuel additive system may be required. Doosan continues to develop technologies for this method, and continues to develop them to help clients NOx emissions. Doosan has provided reliable, high quality CFB boilers,
minimized excess air. technologies for high steam pressures and temperatures, low emissions who have issues with fuels which are difficult to handle. We have built 80 including biomass firing, generating power up to 300MWe, for more than
(especially NOx) and anti-corrosive fuel additives. downshot boilers - 9,275MWe of capacity manufactured since 1948, with 110 plants around the world.
almost 5,000MWe manufactured since 1990.

Circulation System POSIFLOW™ Typical

Development - 10 years Arrangement
Prolonged •D
 ownward shot PC makes W-shape Refractory • Individual tiles are fitted securely to the Key Benefits Typical Schematic Diagram of CFB Boiler Plant
History flame primary combustion zone surrounding
Once-through Residence Time Coverage
the flame for added flame stability and • Excellent engineering competence with extensive experiences
50 years + W-shape Flame •E
 arly ignition is established at the Electrical Steam Water
primary combustion zone reduced furnace heat absorption to give • World-class CFB combustion solutions for various fuel types output Generator turbine demineralizing Process
water
more heat to the fuel particles •E
 ffective reduction of SOx/NOx emissions (in most cases, external Coal Fuel oil
•C
 har burnout takes place at the supply supply
secondary combustion zone SOx/NOx emissions control is not required) Condenser Sea
Natural water
• F inally, combustion is completed at the • Cost-efficient constructability thanks to modular designs
circulation
upper furnace before exit • In-house manufacturing capabilities Cooling
100 years + tower
•R
 educed investment costs thanks to an integrated plant design HP BFP LP heater
Primary which requires less space heater Condensate Cooling
combustion pump water
pump
zone

Today’s best available CFB Boiler Line-up CFB boiler

island
technology

Secondary
combustion
Subcritical drum Supercritical once-thru zone
Ash Limestone Fuel Furnace Back Fabric ID fan Stack
type oil-fired boiler type oil-fired boiler silos pass filter

150MWe, 300MWe, 600MWe USC CFB,

2 cyclones 4 cyclones 6-8 cyclones

Capacity 1,000MWe x 2 Capacity 700MWe x 4 Capacity 600MWe x 2 Capacity 210MWe x 1

Recent References Recent References Recent References Recent References
Customer KOMIPO Customer SEC Customer AES-VCM Customer Donbasenergo
Contract Award Nov. 2011 Contract Award Sep. 2010 Contract Award Dec. 2010 Contract Award Apr. 2000
COD Jun. 2016 COD Nov. 2014 COD Nov. 2014 COD 2005
Fuel Sub-bituminous coal Fuel HFO 380 Fuel Anthracite Fuel Anthracite coal
HHV = 5,600 kcal/kg (Min. 5,200 kcal/kg) HHV = 10,000 kcal/kg HHV = 4,630 kcal/kg (Min. 4,228 kcal/kg) LHV = 5,600 kcal/kg
Moisture = 17% (Max. 22%) Sulfur = 3.7% (Max. 3.7%) Volatile matter = 5-7 % Volatiles = 4%
Ash = 7.8% (Max. 18.1%) Ash = 31-38 % Ash = 16.7%
Type of Boiler PC boiler (opposed firing) Type of Boiler Oil boiler (opposed firing) Type of Boiler PC boiler (downshot firing) Type of Boiler Circulating fluidized bed boiler
Ultra supercritical pressure Subcritical pressure Subcritical pressure Subcritical pressure
Once-thru Drum Drum Drum
Balanced draft Balanced draft Balanced draft Balanced draft
Steam Condition SH 613°C / RH 624°C, 274atg Steam Condition SH 541°C / RH 539°C, 176.5atg Steam Condition SH 569°C / RH 569°C, 174.5atg Steam Condition SH 545°C / RH 542°C, 134atg
Shinboryeong Korea Rabigh Power Plant No.2 Saudi Arabia Mong Duong II Vietnam Starobeshevo Ukraine

Capacity 600MWe x 2 Capacity 650MWe x 2 Capacity 600MWe x 2 Capacity 23MWe x 2

Customer EVN Customer EDEPC Customer HBC for Huadian Company Customer BIOMASSE ITALIA S.p.A.
Contract Award Feb. 2014 Contract Award Feb. 2010 Contract Award Mar. 2007 Contract Award Dec. 2000
COD Dec. 2017 COD Jan. 2014 COD Dec. 2011 COD Jul. 2003
Fuel Blending coal (Sub. Bit & Bit) Fuel Mazout oil Fuel Anthracite Fuel Biomass (imported/local)
HHV = 4,797 kcal/kg HHV = 10,032 kcal/kg HHV = 5,634 kcal/kg (Min. 5,269 kcal/kg) LHV = 1,900 / 3,200 kcal/kg
(Min. 4,4oo kcal/kg) Sulfur = 3.5% (Max. 3.5%) Volatile matter = 5.9-6.3 % Moisture = 25 / 50%
Moisture = 27.4% (Max. 33.2%) Natural gas Ash = 20-30 % Chlorine = 0.01 / 0.1%
Ash = 4.9% (Max. 8%) Type of Boiler Oil & gas boiler (opposed firing) Type of Boiler PC boiler (downshot firing) Type of Boiler Circulating fluidized bed boiler
Type of Boiler PC boiler (opposed firing) Supercritical pressure Supercritical pressure Subcritical pressure
Supercritical pressure Once-thru Once-thru Drum
Once-thru Forced draft Balanced draft Balanced draft
Balanced draft Steam Condition SH 540°C / RH 540°C, 264.5atg Steam Condition SH 569°C / RH 569°C, 250.7atg Steam Condition SH 515°C, 95atg
Steam Condition SH 569°C / RH 594°C, 252.8atg
Vinh Tan 4 Vietnam Ain Sokhna Egypt Zhenxiong China Strongoli Italy
MAJOR REFERENCES

Worldwide References
Conventional Boiler
140GWe (543 units)
Subcritical boilers

103GWe (190 units)

Supercritical/USC boilers

Total
243GWe (733 units)
12 13 9
11
19 18
8 17 CFB Boiler
2 Total
1 3
4 15 5 7 16 22GW (113 units)

14

10

Conventional Boiler CFB Boiler

1 Libya 6 Indonesia 11 France 18 USA

· Al-Khalij / Oil &Gas (350MW x 4 units)
· Tripoli West / Oil & Gas
(350MW x 4 units)
2 Egypt
· Ain Sokhna / Oil & Gas
(650MW x 2 units)
3 Saudi Arabia
·R  abigh PP2 / Oil (700MW x 4 units)
·M  arafiq #5,6 / Oil (275MW x 2 units)
· Yanbu 2 / Oil (276MW x 3 units)
4 India
·S ipat / Coal (660MW x 3 units)
·R  aipur / Coal (685MW x 2 units)
·K  udgi / Coal (800MW x 3 units)
· L ara / Coal (800MW x 2 units)
·M  undra / Coal (800MW x 5 units)
·H  arduaganj / Coal (660MW x 1 unit)
·O  bra-C / Coal (660MW x 2 units)
· Jawaharpur / Coal (660MW x 2 units)
5 Thailand
·G
 heco-one / Coal (700MW x 1 unit)
·C
 irebon / Coal (700MW x 1 unit)
7 Vietnam
·N  ghi Son II / Coal (665MW x 2 units)
· Vinh Tan 4 / Coal (600MW x 2 units)
·S  ong Hau 1 / Coal (600MW x 2 units)
· Vinh Tan 4 Ext. / Coal (600MW x 1 unit)
8 South Korea
· Younghung #5,6 (870MW x 2 units)
·S hinboryeong #1,2 (1,000MW x 2 units)
·G  angneung #1,2 (1,040MW x 2 units)
·G  oseong #1,2 (1,040MW x 2 units)
·P  ospower #1,2 (1,050MW x 2 units)
9 USA
· Trimble County 2 / Coal
(800MW x 2 units)
10 Chile
·N  ueva Ventanas / Coal (240MW x 1 unit)
· Angamos / Coal (240MW x 2 units)
·C  ampiche / Coal (240MW x 1 unit)
·R  ed Dragon / Coal (375MW x 1 unit)
·C
 arling / Coal (100MW x 1 unit) ·M  ontville / Subbit. Coal
·G
 ardanne / Bit. Coal (250MW x 1 unit) (95MW x 2 units)
·N  orth Mahony (100MW x 1 unit)
12 Germany ·R  obertson / Lignite (175MW x 2 units)
·D
 uisburg1 / Bit. Coal (100MW x 1 unit) ·P  anama / Subbit. Coal
·B
 erlin / Subbit. Coal (100MW x 1 unit) (100MW x 4 units)
· Warrior / Bit. Coal (210MW x 1 unit)
13 Czech Republic ·R  ed Hills / Lignite (250MW x 2 units)
· Tisova / Lignite (100MW x 1 unit)
19 Others
14 Botswana · Vojany / Slovenia (120MW x 2 units)
·M
 orupule / Bit. Coal (150MW x 4 units) · Zonguldak / Turkey (160MW x 1 unit)
·S  tarober. / Ukraine (200MW x 1 unit)
15 India
·S
 urat / Lignite (125MW x 2 units)
·N
 eyveli / Lignite (250MW x 2 units)
·B
 havnagar / Lignite (250MW x 2 units)
16 Philippines
·C
 ebu / Subbit. Coal (103MW x 2 units)
17 South Korea
· Tonghae #1,2 (200MW x 2 units)
· Yeosu #2 (340MW x 1 unit)
· Yeosu #1 (350MW x 1 unit)
·S  aemanguem (150MW x 2 units)

Doosan Heavy Industries & Construction

Headquarters & Changwon Plant
22 DoosanVolvo-ro,Seongsan-Gu, Changwon,Gyeongnam 51711, Korea | +82-55-278-6114
Seoul Office
465 Gangnam-daero,Seocho-Gu, Seoul 06611, Korea | +82-2-513-6991~2