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K.I.T.'s College of Engineering (Autonomous), Kolhapur.

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SYNOPSIS OF M. TECH. DISSERTATION

[MECHANICAL PRODUCTION ENGINEERING]

1. Name of the College : K.I.T.’S College of Engineering, Kolhapur.


2. Name of the Course : M. Tech. (MECHANICAL-PRODUCTION ENGG.)
3. Name of the Student : Makandar Sallauddin Ajij
4. Date of Admission : 31/08/2017
5. PRN Number : 1718100102
6. Name of the Guide : Asst. Prof. Mrs. J. N. Khan
Professor, Department of Mechanical Engineering
K.I.T.'s College of Engineering, Kolhapur.
7. Proposed Title : Prepare Documentation of Advance Product Quality
Planning (APQP) & Production Part Approval Process (APQP)
For SHELL Finished SK-1815

8. Type of project : Sponsored

9. Name of Industry : Rivon Industries, MIDC Gokul-shirgaon ,Kolhapur

10. Synopsis

Student Signature: Guide Signature:


Name of Student: Sallauddin A. Makandar Name of Guide: Asst. Prof. Mrs. J. N. Khan
Date: Date:
K.I.T.'s College of Engineering (Autonomous), Kolhapur. Page 2of 9

10.1 Relevance:

Student Signature: Guide Signature:


Name of Student: Sallauddin A. Makandar Name of Guide: Asst. Prof. Mrs. J. N. Khan
Date: Date:
K.I.T.'s College of Engineering (Autonomous), Kolhapur. Page 3of 9

10.2 Literature review;

Student Signature: Guide Signature:


Name of Student: Sallauddin A. Makandar Name of Guide: Asst. Prof. Mrs. J. N. Khan
Date: Date:
K.I.T.'s College of Engineering (Autonomous), Kolhapur. Page 4of 9

10.3 Finding from Literature review


There are basic processes to develop the part from Casting to Machining. This
processes plays most important role in approval the part in customer end. In the quality
management system there are documented procedure provided for all part.

10.4 Objective:
1) Establish all Processes from C.I. Casting to Machining for HOUSING -TRANS CASE
COVER FRONT.
2) Prepare all the Document Related to development process. ie (PPAP,APQP,SPC)
3) Design & Manufacturing the All fixture and the Receiving Gauges for the HOUSING -
TRANS CASE COVER FRONT
4) Obtaining cycle time required to executing the all Process.
5) Calculate Production rate per month, which can fulfillment of customer Requirement.

10.5 Methodology:

To fulfill this Objectives following methodology is use.

1. Develop the Casting supplier and getting sample casting from it.
2. Testing the chemical and physical properties which can satisfy the customer requirement
3. Prepare the Production Part Approval Process (PPAP) Document for Casting.
4. Prepare Process sheet and Analysis operation for the Machining
5. Design & Manufacture the Fixture as per Operation.
6. Prepare the tooling list and Gauges Required for Machining & Inspection Purpose.
7. Prepare the Production Part Approval Process (PPAP) Document for Machining
8. Prepare Initial Sampling Inspection Report.
9. Calculate cycle time required to full finish the part.
10. Dispatch all Sample part to the customer.
11. Analysis the Production Capacity During one month.
12. Correct the Procedure If any Defect Occurs at customer End.

Student Signature: Guide Signature:


Name of Student: Sallauddin A. Makandar Name of Guide: Asst. Prof. Mrs. J. N. Khan
Date: Date:
K.I.T.'s College of Engineering (Autonomous), Kolhapur. Page 5of 9

10.6Activity chart:
Sr. Aug- Sep- Oct- Nov- Dec- Jan- Feb- Mar- Apr-
No Activity / Month 2018 2018 2018 2018 2018 2019 2019 2019 2019
1 Literature review
Prepare APQP
2
Documents
Process Flow Diagram
3
For all Processes
Casting Sample From
4 the Approved Supplier
& Testing
Prepare PPAP For
5
Casting Process
Prepare Process Sheet
6
For Machining
Fixture Designing &
7 Manufacturing For the
Machining
Machining and
8 Inspection of Sample
part
Prepare PPAP For
9
Machining Process
Dispatch sampled part
10
To Customer
11 Draft of Report

12 Submission of Report

Student Signature: Guide Signature:


Name of Student: Sallauddin A. Makandar Name of Guide: Asst. Prof. Mrs. J. N. Khan
Date: Date:
K.I.T.'s College of Engineering (Autonomous), Kolhapur. Page 6of 9

10.7 Sponsorship Latter:

Student Signature: Guide Signature:


Name of Student: Sallauddin A. Makandar Name of Guide: Asst. Prof. Mrs. J. N. Khan
Date: Date:
K.I.T.'s College of Engineering (Autonomous), Kolhapur. Page 7of 9

10.8 Estimated Cost for Project:

Approximate cost for the Design, Analysis and Manufacturing of product is around
80000 INR.

10.9 Resource Required:

1. Design lab with different design software’s like Auto Cad, UG,
2. C.I. Casting Suppler.
3. Material Testing Lab.
4. VMC, CNC, CMM machine.
5. Fixture and Cutting Tools.
6. Gauges and Instruments.

Signature of Student

Signature of Guide

Student Signature: Guide Signature:


Name of Student: Sallauddin A. Makandar Name of Guide: Asst. Prof. Mrs. J. N. Khan
Date: Date:
K.I.T.'s College of Engineering (Autonomous), Kolhapur. Page 8of 9

10.10 References:

[1] Mats Bagge, Process planning for precision manufacturing, ISSN 1650-1888Copyright ©
Mats Bagge 2014.
[2] Mateja Karničar Šenk, Peter Metlikovič, Matjaž Maletič, Boštjan Gomišček, Development
of New Product/Process Development Procedure for SMEs, Organizacija, Volume 43,DOI:
10.2478/v10051-010-0009-y, Number 2, March-April 2010.
[3] Kapil Mittal, Prabhakar Kaushik , Dinesh Khanduja, Evidence of APQP in quality
improvement: An SMEcase study, ISSN 1750-9653, International Journal of Management
Science and Engineering Management, 7(1): 20-28, 2012.
[4] A.R.Dandekar, G.S.Joshi , A.P.Shrotri, S.B.Khandagale, A Review Of Application Of Some
Product Development Techniques Applied In Engineering Industry, IJRET: International
Journal of Research in Engineering and Technology ,eISSN: 2319-1163 | pISSN: 2321-7308.
[5] Dr.M.Arasu, Development Of Quality Cost System In Cast Iron Foundries, Foundry Journal,
Vol.51, No.6, pp. 36 - 40, July 2005.
[6] Mr. Siddalingswami. S. HiremathDr. S. R. Dulange Advanced Techniques IN Casting
Defects And Rejection Analysis: A Study In An Industry, Novateur Publications, International
Journal Of Innovations In Engineering Research And Technology [IJIERT], ISSN: 2394-
3696,VOLUME 2, ISSUE 9, SEP.-2015.
[7] prof. Ing. Tomáš Elbel, doc. Ing. Jiří Hampl, Diagnostics And Casting Quality Control
,Edition: first, 2013 ,Number of pages: 177.
[8] DaimlerChrysler Corporation, Ford Motor Company, General Motors Corporation
Production part approval process (PPAP) Fourth Edition March 2006. Copyright 2006.
[9] Breaks india, Supplier Quality Assurance Manual (SQAM) Rev 2, 2009.

[10] Cooper ,Supplier Quality Management PPAP Manual Rev 6 Feb2009.


[11] Pavol Gejdoša, Continuous Quality Improvement by Statistical Process Control, Business
Economics and Management 2015 Conference, BEM2015, Procedia Economics and Finance 34
( 2015 ) 565 – 572.

Student Signature: Guide Signature:


Name of Student: Sallauddin A. Makandar Name of Guide: Asst. Prof. Mrs. J. N. Khan
Date: Date:
K.I.T.'s College of Engineering (Autonomous), Kolhapur. Page 9of 9

[12] L Ali, S T Newman*, and J Petzing, Development of a STEP-compliant inspection frame


work for discrete components, publication on 12 April 2005,DOI: 10.1243/095440505X32364.
[13] Ali Rıza Motorcu, Abdulkadir Gu¨ llu¨ *,Statistical process control in machining, a case
study for machine tool capability and process capability, Received 12 July 2004; accepted 9
November 2004.
[14] S. B. Malani1, Dr. A. U. Awate2, A. V. Deole DESIGN AND DEVELOPMENT OF A
FIXTURE FOR VMC OPERATION: A CASE STUDY, JUNE-15 , ISSN: 2321-8134.
[15] V. R.Basha, J.J. Salunke An Advanced Exploration on Fixture Design , ISSN: 2248-
9622,Vol. 5, Issue 6, (Part -3) June 2015, pp.30-33 .
[16] M Rajmohan1, K S Sakthivel, S Sanjay, A Santhosh1 , P Satheesh, Design And
Optimization Techniques Using In Turning Fixture, Vol 3 Issue 3 March -2015 3221 5687, (P)
3221 568X.

Student Signature: Guide Signature:


Name of Student: Sallauddin A. Makandar Name of Guide: Asst. Prof. Mrs. J. N. Khan
Date: Date: