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Chequeo inicial
Algunos motores ISX15 CM2250 SN están equipados con
turbocompresores de descarga residual para limitar el nivel de
impulso máximo y aumentar la respuesta del motor a bajas
revoluciones.
La manguera del actuador de la válvula de descarga lleva la
presión de refuerzo desde el colector de admisión a la cápsula
de la puerta de descarga.

Inspeccione la manguera del actuador de la válvula de

descarga en busca de grietas o agujeros.
Reemplace la manguera si está dañada.

 PRECAUCIÓN 
Un soporte de montaje de la compuerta de desecho doblado,
una varilla del actuador o una palanca pueden causar un
funcionamiento incorrecto.

Inspeccione el soporte de montaje de la compuerta de

desechos, la varilla del actuador y la palanca en busca de
daños.
Si el soporte de montaje de la válvula de descarga, la varilla del
actuador o la palanca están doblados, debe reemplazarse.

 ADVERTENCIA 
The turbocharger and turbocharger components can remain
hot after the engine has been shut down or secured. To
reduce the possibility of fire, property damage, burns, or
other serious personal injury, allow the turbocharger system
to cool down before beginning this procedure or repair and
make sure that no combustible materials are located where it
might come in contact with a hot turbocharger or
turbocharger components.

To verify the wastegate actuator travel, install Service Tool,

Part Number 3165168, on the wastegate cover with the
magnetic base and the dial indicator resting on the end of the
actuator end link.

Disconnect the air supply line from the wastegate actuator and
install the air line from the air control valve, Part Number
4918512, to the wastegate actuator.

Install the male quick-connect fitting, Part Number 3377244

(1), into the air control valve, Part Number 4918512 (2), to the
wastegate actuator for use with the Compuchek™ quick-
disconnect fitting, Part Number 3376859 (3), attached to the
pressure transducer, Part Number 3164491 (4).

Connect the pressure adapter, Part Number 3164491 (1), to the

multimeter, Part Number 3164489 (2).

Air leaks should not be detected through a functional

wastegate capsule.
Determine the turbocharger part number.
Turbocharger Part Number 5327754 and 5327753
Connect the air supply to the air control valve. Apply
regulated air pressure, of 214 kPa [31 psi], to the
wastegate actuator to measure the travel.
All other turbocharger part numbers.
Connect the air supply to the air control valve. Apply
regulated air pressure, of 100 kPa [14.5 psi] to the
wastegate actuator to measure the travel.
Cycle the air pressure to the actuator assembly several times
to work the system. Do not exceed 300 kPa [43.5 psi].

Measure the actuator rod for correct travel. If the actuator

travel is not within the specifications in Table 1 below, the
wastegate must be adjusted. If adjustment is required, remove
the turbocharger.
To make sure an accurate measurement is obtained, it is
essential to use the specified tools and procedures.

Table 1
Part Pressure MAX MIN
Number kPa [psi] mm [in] mm [in]
100 kPa 3.81 mm 0.66 mm
All Others
[14.5psi] [0.150 in] [0.026 in]
5327754 214 kPa 2.03 mm 0.97 mm
5327753 [31 psi] [0.080 in] [0.038 in] 

Preparatory Steps
 WARNING 
Batteries can emit explosive gases. To reduce the possibility of personal injury, always ventilate
the compartment before servicing the batteries. To reduce the possibility of arcing, remove the
negative (-) battery cable first and attach the negative (-) battery cable last.

Disconnect the batteries. See equipment manufacturer service information.

 Remove the turbocharger. Refer to Procedure 010-033 in Section 10.
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Inspect
To obtain an accurate measurement, do not remove the
wastegate valve cover or take the measurement from the top
of the capscrew that secures the wastegate valve cover.

Use a micrometer depth gauge to make a measurement from

the face of the wastegate valve cover to the end of the
wastegate actuator end link. Do not apply air pressure to the
wastegate actuator.

If the wastegate wear measurement is less than 25.654 mm

[1.010 in], the turbocharger wastegate actuator can be
recalibrated and the turbocharger returned to service. If the
wastegate wear measurement is greater than 25.654 mm
[1.010 in], replace the turbocharger turbine housing.

Remove
Remove the retaining clip from the control lever.

 WARNING 
Wear appropriate eye and face protection when using
compressed air. Flying debris and dirt can cause personal
injury.

 CAUTION 
 Be careful not to bend the control lever.

Air Regulator with Pressure Gauge

Slowly apply regulated air pressure to the boost capsule. A
maximum of 300 kPa [43.5 psi] can be used. Disconnect the
boost capsule actuator rod end from the turbocharger
wastegate lever rod when the rod is loose on the lever.

Note : If the boost capsule diaphragm material is

ruptured and will not hold air pressure, it can be
necessary to manually pull the control rod outward in
order to overcome boost capsule spring-tension for
removal of the control rod from the turbocharger
wastegate lever pin while applying air pressure.
Disconnect the control rod from the turbocharger wastegate
lever pin.

Loosen the boost capsule mounting capscrews, disconnect the

wastegate actuator hose, and remove the assembly from the
mounting bracket.

Inspect for Reuse

A new hose clamp is required to install the signal line.

Disconnect the actuator hose from the wastegate actuator by

cutting the crimped hose clamp.

Air leaks should not be detected through a functional

wastegate capsule.
Connect clean regulated air pressure and a pressure gauge to
the actuator.

Determine the turbocharger part number.

Turbocharger part number 5327754 and 5327753
Connect the air supply to the air control valve. Apply
regulated air pressure, of 214 kPa [31 psi], to the
wastegate actuator to measure the travel.
All other turbocharger part numbers.
Connect the air supply to the air control valve. Apply
regulated air pressure, of 100 kPa [14.5 psi] to the
wastegate actuator to measure the travel.

Measure the actuator rod for correct travel. If the actuator

travel is not within the specifications in Table 2, the wastegate
must be calibrated.

Table 2
Part Pressure MAX MIN
Number kPa [psi] mm [in] mm [in]
100 kPa 3.81 mm 0.66 mm
All Others
[14.5psi] [0.150 in] [0.026 in]
5327754 214 kpa 2.03 mm 0.97 mm
5327753 [31 psi] [0.080 in] [0.038 in] 
If no actuator travel is observed, inspect the wastegate valve
for seizure or damage. Refer to Procedure 010-055 in Section
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tr.html)

Adjust
 CAUTION 
If there is a turnbuckle with an adjusting link, do NOT adjust
the piston guided actuator by turning the rod of the actuator.
This will damage the rubber diaphragm inside the actuator.
The knurled turnbuckle on the new end adjusting link must be
used.
 Leave the setting pressure air supply connected to the
wastegate capsule.

Loosen the actuator end link locknut.

 CAUTION 
To reduce the possibility of breaking the wastegate pivot pin,
use a wrench on the end link to support it while loosening
and/or tightening the actuator end-link locknut.

Remove the actuator end link retaining clip.

Remove the actuator end link from the wastegate lever.

 CAUTION 
If there is a turnbuckle with an adjusting link, do NOT adjust
the piston guided actuator by turning the rod of the actuator.
This will damage the rubber diaphragm inside the actuator.
The knurled turnbuckle on the new end adjusting link must be
used.

Adjust the length of the end link by rotating to obtain nominal

travel.

Turbocharger - Wastegate Actuator Rod Travel shown in Table

3.

Table 3
Part Number Nominal mm [in]
0.78 mm
All others
[0.031 in]
5327754 1.50 mm
5327753 [0.059 in]

After adjusting is completed, tighten the end link locknut

against the end link.
Torque Value:  8.5  n•m    [ 75 in-lb ]
 Determine the turbocharger part number.
Turbocharger part number 5327754 and 5327753
Connect the air supply to the air control valve. Apply
regulated air pressure, of 214 kPa [31 psi], to the
wastegate actuator to measure the travel.
All other turbocharger part numbers.
Connect the air supply to the air control valve. Apply
regulated air pressure, of 100 kPa [14.5 psi] to the
wastegate actuator to measure the travel.
Cycle the air pressure to the wastegate actuator several times
to work the system. Do not exceed maximum 300 kPa [43.5
psi].
Verify the actuator travel is within specifications (Reference
Table 2 above).

Install the retaining clip.

Disconnect the regulated air pressure line from the wastegate

actuator.

Install
If a new actuator is being installed, install the adjusting end link
onto the shaft of the pre-calibrated wastegate actuator
assembly.
Thread the new end link several turns onto the shaft of the new
pre-set actuator assembly.

Install the new pre-set actuator assembly onto the bracket, so

the actuator clamp is in position to give access to the
capscrew.
 If the capscrew can not be reached, remove the actuator and
carefully rotate the actuator assembly until the capscrew is
accessible.
Fit the actuator assembly and nuts.
Torque Value:  8.5  n•m    [ 75 in-lb ]

With the valve held closed (pushed toward the compressor

housing), rotate the end link until the hole aligns with the crank-
arm pin, so the end link can be fitted over the pin without using
force.
The setting is correct if, by rotating the end link clockwise an
extra half-turn, the end link can no longer be fitted onto the
crank-arm pin.

Fit the new E-clip (snap ring) provided in the kit.

Tighten the jam nut against the end link.

Valor de torque:   8.5 n • m [75 in-lb]

Retire la abrazadera del actuador.

Pasos finales
 ADVERTENCIA 
Las baterías pueden emitir gases explosivos. Para reducir la posibilidad de lesiones
personales, ventile siempre el compartimento antes de reparar las baterías. Para reducir la
posibilidad de arco eléctrico, retire primero el cable negativo (-) de la batería y luego conecte el
cable negativo (-) de la batería.

Instale el turbocompresor. Consulte el Procedimiento 010-033 en la Sección 10.

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Inspeccione la válvula de control del turbocompresor para verificar que funcione
correctamente. Consulte el Procedimiento 010-088 en la Sección 10.
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