Bosch Rexroth Aluminum Profile Catalog 2018 PDF

Table of contents | Aluminum Framing 8.
0 1-1

Introduction 1
Strut profile 2
Connection elements 3
Joints 4
Air-supply elements 5
Feet and wheels 6
Support of surface elements 7
Doors and fitting 8
Accessories for protective devices 9
Protective devices and partition walls EcoSafe 10
Uncompromisingly fl xible: the assembly system from Installation elements 11

its inventor
Work environments are more efficient he more they Elements for manual movement 12
are customized for their specific pu pose. From
Linear guides 13
frames, enclosures, special and series-production
machinery and ESD-conductive systems to
Tools 14
workstations or lines for material supply and linking,
Bosch Rexroth’s ultra-fl xible assembly system offers FiFo station 15
quick, complete solutions for any tasks in any industry.
Components for lateral guides 16
First introduced by Bosch over 30 years ago, today
our modular system encompasses well over 1500 Components for ESD applications 17
parts. The idea is attractively simple: the system is
based on aluminum profiles wi h an “endless” Proximity switches and switch brackets 18
longitudinal slot.
Technical data 19
With systematic enhancements, customer-oriented

Material Number Overview 20
services and comprehensive service support,
including free-of-charge planning software, our Index 21
modular system offers everything you need for
efficient orking environments.
Bosch Rexroth AG, R999001283 (2016-03)
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1-2 Aluminum Framing 8.0 | Modular system
The Rexroth modular system –

safe, reliable and customized
Use our extensive range of products to save working time

and costs effectively.
ff Short planning timescales

ff Quicker assembly
ff Highly fl xible conversion and extension options
ff Ready-to-use, corrosion-protected surfaces
ff Reusable components
ff Worldwide availability
MGE_13_1_en-US.indb 2 15.04.2016 15:56:00

Our comprehensive range | Aluminum Framing 8.0 1-3

The versatile comprehensive range 1
3
Over 100 different profile c oss-sections with perfectly adjusted
modular dimensions as well as versatile connection elements 4
and accessories enable you to turn any idea into reality.
5
10
Strong profiles – the economical hoice for any load
scenario! 11
ff Light profile
ff Heavy-duty standard profile 12
ff Profiles wi h closed slots
ff Round profiles or an attractive design 13
ff Innovative special profiles or special applications
14
15
Sturdy connecting systems – the Rexroth connectors
hold really fi mly and securely! 16
ff Brackets
ff Joints 17
ff Cubic connectors
ff Bolt connectors 18
ff Quick connectors
ff … 19
20
Matching accessories for the profile s stem – easy to fix
in the profile sl t or central hole!
21
ff Hinges, sliders
ff Clamping elements
ff Feet and wheels
ff Installation and air-supply elements
ff Cover and mounting rim profiles
ff …
MGE_13_1_en-US.indb 3 15.04.2016 15:56:02

1-4 Aluminum Framing 8.0 | Solutions
Application-oriented solutions
for all sectors
MGE_13_1_en-US.indb 4 15.04.2016 15:56:08

Solutions | Aluminum Framing 8.0 1-5

A convincing concept for providing solutions for all sectors, 1

from the automotive industry to safety equipment, logistics,
automation, electronics or exhibition stand construction. 2
10
11
12
13
14
15
16
17
18
19
20
21
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1-6 Aluminum Framing 8.0 | Planning, network, people to contact
Maximum planning certainty due to professional,

worldwide network
Comprehensive experience, in-depth know-how and reliable production capacities ensure

timely and speedy supply.
Reliable worldwide availability

ff Dealers, systems providers and regional and national
subsidiaries are always near at hand for you – worldwide
ff Highly efficient cent al warehouse in Stuttgart
ff Local warehouses at Rexroth sites
ff 'Made to measure' production capacities
On-time, speedy supply

ff All components available
ff Pre-assembled modules, complete frames
ff Prompt delivery and excellent adherence to deadlines
Professional point of contact

ff Personalized advice
ff Comprehensive services
ff Local sales partners
ff Highly skilled experts
Find your point of contact within the Rexroth Sales and

Service organization at the click of a mouse:
www.boschrexroth.com/adressen-dcl
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Planning, building, using | Aluminum Framing 8.0 1-7

Specific planning, efficient building 1
versatile use 2
3
Bosch Rexroth's high-performance aluminum modular system allows you
to create secure, complete and transparent solutions for improving work productivity. 4
Secure
6
ff Strong profiles whi h withstand strong forces
ff Well designed connecting systems
ff Anti-torsion elements and positioning aids 7
ff All systems ESD-conductive
ff Guaranteed performance data 8
10
Reliable
ff Standardized components 11
ff Low planning workload
ff Systematically matched elements 12
ff Short assembly times with few tools needed
ff Durable and corrosion-resistant 13
14
15
Customized
ff For all sectors 16
ff Reusable components
ff Scalable/extendable 17
ff For technical and design solutions
ff Can be combined with transfer systems, Variofl w, 18
Manual Production Systems, MGE linear guides, EcoSafe
ff Quick & Easy customized finishin 19
20
21
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1-8 Aluminum Framing 8.0 | Planning software
MTpro – planning software
Unlimited combination options together with simple planning

and ordering as well as excellent adherence to deadlines allow
you to achieve perfect results.
This especially user-friendly software speeds up and ff Complete product info.

simplifies he planning of application-specific f ames, ff CAD library
enclosures and workstations. The entire ordering process ff Quick & Easy configu ator
can also be done in next to no time. And the data can be ff Profile deflection calculati
transferred to your CAD or VR (Virtual Reality) environment ff Conversion of profile d awings
via a CAD interface. ff Quick and simple planning in the layout designer
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Catalogs | Aluminum Framing 8.0 1-9

You can find fu ther assembly systems products 1
in the following catalogs 2
3
Many years of experience, robust products and innovative our product catalogs (www.boschrexroth.com/mediadirectory)
technology are the hallmarks of Bosch Rexroth's assembly and on our webpages.
4
systems. You can find mo e information on our products in
5
Manual Production Systems (MPS)
The key concern in modern production operations is the
6
avoidance of waste. Bosch Rexroth's MPS Manual
Production Systems have been developed in strict
adherence to lean production principles. They make the 7
planning and implementation of lean production facilities
both simple and quick. 8
10
Catalog: 3842540392
www.boschrexroth.com/mediadirectory
11
VarioFlow plus 12
With its VarioFlow plus system Rexroth offers you a high-
performance, standardized and versatile conveyor system 13
for use in the food & packaging and the healthcare fields as
well as in automotive & electronic assembly lines and 14
machine linking applications.
15
16
17
Catalog: R999000402
18
TS 2plus 19
As well as a range of conveyor media including polyamide
belts, toothed belts, flat op chains and accumulation roller
20
chains, TS 2plus offers a wealth of specific modular units in
the curve, cross conveyor, positioning and drive units field
21
Catalog: R999000396
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1-10 Aluminum Framing 8.0 | Introduction
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Strut profiles | Aluminum Framing 8.0 2-1

Strut profile 1
Strut profiles, mm slot, Strut profiles, 8 mm sl t, Strut profiles, 10 mm sl t, Strut profiles, 10 mm sl t, 9
20 mm modular dimension 30 mm modular dimension 40 mm modular dimension 45 mm modular dimension
(p. 2-13) (p. 2-18) (p. 2-26) (p. 2-37) 10
11
12
13
Strut profiles, 10 mm sl t, Strut profiles, 10 mm sl t, Rectangular tube (p. 2-57) Frame profile 22.5x30 (p. 2-59)
14
50 mm modular dimension 60 mm modular dimension Clamping profile (p. 2-58 22.5x45 (p. 2-60)
(p. 2-53) (p. 2-55)
15
16
17
18
Angle profile (p. 2-61 Slotted plate (p. 2-64) Material chute (p. 2-65) Profile ail, trolley (p. 2-67)
Suspension profile (p. 2-62 19
Container mount (p. 2-63)
20
21
Profiles or installing Round tube D28 (p. 2-71) EcoShape tubular framing Cover profiles, additional
conveyor media (p. 2-68) Strut profile D28x55 (p. 2-73 system (p. 2-74) accessories (p. 2-86)
MGE_13_1_en-US.indb 1 15.04.2016 15:56:28

2-2 Aluminum Framing 8.0 | Strut profile
Strut profile
With more than 100 strut profiles or all types of loading, The profiles wi h 8 mm and 6 mm slots are used in the
Bosch Rexroth AG offers the widest product range for construction of lightweight equipment, partition walls,
different demands: stands, or showcases.
ff Square and rectangular profile
ff Light profiles wi h optimized cross-sections Profile length in p ofile pa kaging units ( )
ff Round profiles and p ofiles wi h smooth lateral surfaces The stated length of the profile pa kaging units relates to
the guaranteed usable length.
Connectors with high load-bearing capacities, combined During anodizing as part of the manufacturing process bare
with ultra robust slots and large central bores, enable areas which are approx. 30 mm long are left at each end of
profile connections e uipped to handle high static and the profile (= con act areas), so the profiles a e generally
dynamic loads. supplied incorporating an excess length of 100 mm.
Bosch Rexroth AG offers you 6 different profile anges. Example:

All profiles wi hin one profile ange have the same slot 45x45L L (mm) No.
dimensions and spacing to ensure perfect coordination 20 pcs 6000 8 981 004 744
during construction.
Due to their high degree of robustness, the 10 mm slotted Note: The length dimension “L” in the table equals the usable
profiles a e suitable for constructions ranging from tables to length, whereas the actual length is approx. 100 mm longer.
heavy machine frames. They are available in four profile se ies
with a slot spacing of 40 mm, 45 mm, 50 mm, or 60 mm.
Strut profiles – sl t sizes and modular dimensions
20x20 20x40 30x30 30x60 40x40 40x80 45x45 45x90 50x50 50x100 60x60
6 8 10 10 10 10
6 6 8 8 10 10 10 10 10 10 10 10
20 30 40 45 50 60
00111714
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Strut profiles – sl t sizes and modular dimensions 1
6 mm slot, 20 mm modular dimension 8 mm slot, 30 mm modular dimension

2
6 8
3
6 6 8 8
4
20 30
10 mm slot, 40 mm modular dimension 10 mm slot, 45 mm modular dimension 8
10 10 9
10 10 10 10 10
40 45
11
12
13
14
10 mm slot, 50 mm modular dimension 10 mm slot, 60 mm modular dimension
15
10 10
16
10 10 10 10
50 60
17
18
19
20
21
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Technical data – profile
Profil Slot Profile su face Moment of inertia Section modulus Torsion index Mass Page
A Ix Iy Wx Wy lt Wt m
(cm2/in2) (cm4/in4) (cm4/in4) (cm3/in3) (cm3/in3) (cm4/in4) (cm3/in3) (kg/m; lbs/ft)
20x20 6 1.6 0.7 0.7 0.7 0.7 0.08 0.17 0.4 2-14
0.248 0.017 0.017 0.043 0.043 0.002 0.010 0.269
20x20 1N 6 1.9 0.8 0.8 0.8 0.8 0.60 0.67 0.5 2-14
0.295 0.019 0.019 0.049 0.049 0.014 0.041 0.336
20x20 2N 6 1.8 0.7 0.8 0.7 0.8 0.31 0.52 0.5 2-14
0.279 0.017 0.019 0.043 0.049 0.007 0.032 0.336
20x20 2NVS 6 1.8 0.7 0.7 0.7 0.7 0.37 0.52 0.5 2-15
0.279 0.017 0.017 0.043 0.043 0.009 0.032 0.336
20x20 3N 6 1.7 0.7 0.8 0.7 0.7 0.19 0.34 0.5 2-15
0.264 0.017 0.019 0.043 0.043 0.005 0.021 0.336
20x20 R 6 1.6 0.6 0.6 0.5 0.5 0.21 0.39 0.4 2-15
0.248 0.014 0.014 0.031 0.031 0.005 0.024 0.269
20x40 6 2.9 4.6 1.2 2.5 1.4 0.68 0.91 0.8 2-16
0.450 0.111 0.029 0.153 0.085 0.016 0.056 0.538
20x60 6 3.5 14.2 1.7 4.7 1.7 2.30 2.00 0.9 2-16
0.543 0.341 0.041 0.287 0.104 0.055 0.122 0.605
20x40x40 6 4.2 6.0 6.0 2.6 2.6 1.50 1.30 1.1 2-16
0.651 0.144 0.144 0.159 0.159 0.036 0.079 0.739
10x40 6 2.1 3.2 0.2 1.6 0.4 – – 0.6 2-17

0.326 0.077 0.005 0.098 0.024 0.403
30x30 8 3.1 2.8 2.8 1.8 1.8 0.29 0.33 0.9 2-19
0.481 0.067 0.067 0.110 0.110 0.007 0.020 0.605
30x30 1N 8 3.7 3.1 3.5 2.0 2.3 2.80 1.50 1.0 2-19
0.574 0.074 0.084 0.122 0.140 0.067 0.092 0.672
30x30 2N 8 3.5 2.8 3.5 2.1 2.7 1.50 1.20 1.0 2-19
0.543 0.067 0.084 0.129 0.165 0.036 0.073 0.672
30x30 2NVS 8 3.5 3.1 3.1 2.0 2.0 1.70 1.10 1.0 2-20
0.543 0.074 0.074 0.122 0.122 0.041 0.067 0.672
30x30 3N 8 3.3 3.1 2.8 2.3 2.1 0.86 0.73 0.9 2-20
0.512 0.074 0.067 0.140 0.129 0.021 0.045 0.605
30x30° 8 3.7 3.5 3.6 2.0 1.9 1.50 2.00 1.0 2-17
0.574 0.084 0.087 0.122 0.116 0.036 0.122 0.672
30x45° 8 4.0 3.6 5.1 2.1 2.3 2.10 2.40 1.1 2-21
0.620 0.087 0.123 0.129 0.140 0.050 0.146 0.739
30x60° 8 3.6 3.0 4.1 1.7 1.9 1.50 2.00 1.0 2-21
0.558 0.072 0.099 0.104 0.116 0.036 0.122 0.672
30x30 R 8 2.9 2.3 2.3 1.4 1.4 0.81 1.20 0.8 2-21
0.450 0.055 0.055 0.085 0.085 0.019 0.073 0.538
30x60 8 5.5 19.6 5.1 7.0 3.9 2.60 2.10 1.5 2-22
0.853 0.471 0.123 0.427 0.238 0.062 0.128 1.008
30x60 4N 8 5.8 20.2 5.5 6.7 3.8 4.80 2.40 1.6 2-22
0.899 0.485 0.132 0.409 0.232 0.115 0.146 1.075
30x60x60 8 8.2 26.2 26.2 7.6 7.6 6.40 3.60 2.2 2-22
1.271 0.630 0.630 0.464 0.464 0.154 0.220 1.479
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Profil Slot Profile su face Moment of inertia Section modulus Torsion index Mass Page 1
2
30x90 8 7.7 60.7 7.3 13.5 4.9 5.10 3.80 2.1 2-23
1.194 1.459 0.175 0.824 0.299 0.123 0.232 1.411
3
30x120 8 9.9 136.3 9.6 22.7 6.4 7.60 5.60 2.7 2-23
1.535 3.275 0.231 1.385 0.391 0.183 0.342 1.815
30x45 8/10 4.0 8.1 3.9 3.9 2.9 1.30 1.30 1.1 2-24 4
0.620 0.195 0.094 0.238 0.177 0.031 0.079 0.739
60x60 8N 8 9.8 39.7 39.7 13.2 13.2 19.30 6.80 2.6 2-24 5
1.519 0.954 0.954 0.805 0.805 0.464 0.415 1.748
11x20 8 1.0 0.5 0.1 0.7 0.3 – – 0.3 2-24 6
0.155 0.012 0.002 0.043 0.018 0.202
15x120 8 9.0 110.4 2.2 18.4 2.7 – – 2.4 2-25
7
1.395 2.653 0.053 1.123 0.165 1.613
40x40L 10 5.6 9.1 9.1 4.5 4.5 1.30 0.74 1.5 2-28
0.868 0.219 0.219 0.275 0.275 0.031 0.045 1.008
8
40x40L 0N 10 6.3 10.4 10.4 5.2 5.2 10.70 4.30 1.7 2-28
0.977 0.250 0.250 0.317 0.317 0.257 0.262 1.143 9
40x40L 1N 10 6.1 9.1 9.1 4.5 4.5 6.90 3.70 1.7 2-28
0.946 0.219 0.219 0.275 0.275 0.166 0.226 1.143 10
40x40L 2N 10 6.0 9.0 10.3 4.5 5.2 4.00 3.00 1.6 2-29
0.930 0.216 0.248 0.275 0.317 0.096 0.183 1.075 11
40x40L 2NVS 10 6.0 9.7 9.7 4.9 4.9 4.50 2.70 1.6 2-29
0.930 0.233 0.233 0.299 0.299 0.108 0.165 1.075
12
40x40L 3N 10 5.8 9.7 9.0 4.8 4.5 2.60 1.70 1.6 2-29
0.899 0.233 0.216 0.293 0.275 0.062 0.104 1.075
13
40x30° 10 6.2 9.4 11.8 4.7 5.9 3.00 3.10 1.7 2-30
0.961 0.226 0.284 0.287 0.360 0.072 0.189 1.143
40x45° 10 6.8 9.9 16.6 5.0 8.3 4.20 3.70 1.8 2-30 14
1.054 0.238 0.399 0.305 0.506 0.101 0.226 1.210
40x60° 10 6.3 8.7 13.1 4.3 6.5 3.00 3.10 1.7 2-30 15
0.977 0.209 0.315 0.262 0.397 0.072 0.189 1.143
40x40L R 10 5.0 7.2 7.2 3.6 3.6 2.50 2.00 1.3 2-31 16
0.775 0.173 0.173 0.220 0.220 0.060 0.122 0.874
40x40 HR 10 5.5 8.1 7.6 4.0 3.6 4.60 2.80 1.5 2-31 17
0.853 0.195 0.183 0.244 0.220 0.111 0.171 1.008
40x80L 10 9.9 63.4 17.3 15.9 8.7 8.02 4.80 2.7 2-32
18
1.535 1.524 0.416 0.970 0.531 0.193 0.293 1.815
40x80L 4N 10 10.4 65.2 19.1 16.3 9.9 13.30 4.40 2.8 2-32
1.612 1.567 0.459 0.995 0.604 0.320 0.268 1.882 19
40x80L 3NVS 10 10.6 67.8 19.0 17.0 9.5 15.90 5.20 2.9 2-33
1.643 1.629 0.457 1.037 0.580 0.382 0.317 1.949 20
40x80x80L 10 15.4 96.6 96.6 24.2 24.2 19.60 9.80 4.2 2-33
2.387 2.321 2.321 1.477 1.477 0.471 0.598 2.823 21
40x120L 10 15.5 203.2 27.8 33.9 13.9 17.20 10.00 4.2 2-33
2.403 4.883 0.668 2.069 0.848 0.413 0.610 2.823
40x160L 10 20.5 466.7 37.2 58.3 18.6 25.80 14.60 5.5 2-34
3.178 11.215 0.894 3.557 1.135 0.620 0.891 3.697
80x80L 10 18.2 132.1 132.1 33.0 33.0 59.80 17.20 4.9 2-34
2.821 3.174 3.174 2.014 2.014 1.437 1.050 3.293
80x80L 4NVS 10 19.3 142.5 142.5 35.6 35.6 92.00 16.80 5.2 2-35
2.992 3.424 3.424 2.172 2.172 2.211 1.025 3.495
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80x80L 6N 10 18.8 134.1 140.9 33.5 36.2 72.60 15.00 5.1 2-35
2.914 3.222 3.386) 2.044 2.209 1.745 0.915 3.428
40x120x120L 10 24.6 318.0 318.0 42.2 42.2 37.10 19.00 6.7 2-35
3.813 7.642 7.642 2.575 2.575 0.892 1.159 4.503
80x120L 10 25.6 389.2 192.8 64.9 48.2 119.00 29.10 6.9 2-36
3.968 9.352 4.633 3.960 2.941 2.860 1.776 4.638
80x160L 10 32.9 850.7 253.4 106.3 63.4 182.00 41.10 8.9 2-36
5.100 20.442 6.089 6.486 3.869 4.373 2.508 5.982
45x45L 10 6.0 11.7 11.7 5.2 5.2 1.46 0.75 1.6 2-37
0.930 0.281 0.281 0.317 0.317 0.035 0.046 1.075
45x45L 0N 10 6.7 13.5 13.5 6.0 6.0 16.20 6.10 1.8 2-37
1.039 0.324 0.324 0.366 0.366 0.389 0.372 1.210
45x45L 1N 10 6.5 12.6 13.5 5.5 6.0 10.00 5.20 1.8 2-38
1.008 0.303 0.324 0.336 0.366 0.240 0.317 1.210
45x45L 2N 10 6.4 11.6 13.5 5.2 6.0 5.50 4.30 1.7 2-38
0.992 0.279 0.324 0.317 0.366 0.132 0.262 1.143
45x45L 2NVS 10 6.4 12.6 12.6 5.6 5.6 6.30 3.80 1.7 2-38
0.992 0.303 0.303 0.342 0.342 0.151 0.232 1.143
45x45L 3N 10 6.2 12.6 11.7 5.4 5.2 3.40 2.40 1.7 2-39
0.961 0.303 0.281 0.330 0.317 0.082 0.146 1.143
45x30° 10 6.9 12.7 15.2 5.0 5.3 6.60 5.70 1.9 2-39
1.070 0.305 0.365 0.305 0.323 0.159 0.348 1.277
45x45° 10 7.6 13.4 21.4 5.2 6.4 9.00 6.80 2.0 2-39
1.178 0.322 0.514 0.317 0.391 0.216 0.415 1.344
45x60° 10 6.8 11.4 16.9 4.4 5.2 6.80 4.30 1.8 2-40
1.054 0.274 0.406 0.268 0.317 0.163 0.262 1.210
45x45L R 10 4.9 8.6 8.6 5.0 5.0 3.30 2.80 1.3 2-40
0.760 0.207 0.207 0.305 0.305 0.079 0.171 0.874
45x45HR 10 6.6 11.0 10.7 4.4 4.8 7.60 3.40 1.8 2-40
1.023 0.264 0.257 0.268 0.293 0.183 0.207 1.210
45x45 10 7.5 13.8 13.8 6.1 6.1 2.65 0.96 2.0 2-41
1.163 0.332 0.332 0.372 0.372 0.064 0.059 1.344
45x60 10 11.0 37.2 22.7 12.4 10.1 6.70 4.09 3.0 2-42
1.705 0.894 0.545 0.757 0.616 0.161 0.250 2.016
45x90SL 10 9.0 73.4 18.1 16.3 8.0 8.57 4.00 2.4 2-43
1.395 1.764 0.435 0.995 0.488 0.206 0.244 1.613
45x90L 10 11.3 82.0 23.6 18.2 10.5 15.10 4.40 3.0 2-43
1.752 1.970 0.567 1.111 0.641 0.363 0.268 2.016
45x90L 2N 10 12.0 85.6 26.9 38.1 6.0 31.70 7.70 3.2 2-44
1.860 2.057 0.646 2.325 0.366 0.762 0.470 2.151
45x90L 3NVS 10 11.8 87.2 25.2 38.8 5.6 25.70 6.60 3.2 2-44
1.829 2.095 0.606 2.368 0.342 0.618 0.403 2.151
45x90 10 15.4 124.6 32.8 27.7 14.6 15.40 6.61 4.2 2-45
2.387 2.994 0.788 1.690 0.891 0.370 0.403 2.823
45x180 10 25.5 766.7 57.3 85.2 25.5 44.40 17.00 6.9 2-46
3.953 18.424 1.377 5.199 1.556 1.067 1.037 4.638
MGE_13_1_en-US.indb 6 15.04.2016 15:56:30


Profil Slot Profile su face Moment of inertia Section modulus Torsion index Mass Page 1
2
45x270 10 61.9 3962.0 118.0 300.2 61.6 – – 16.7 2-46
9.595 95.207 2.836 18.318 3.759 11.225
45x90x90L 10 21.2 152.1 152.1 19.1 32.6 34.90 11.60 5.7 2-47
3
3.286 3.655 3.655 1.165 1.989 0.839 0.708 3.831
4
45x90x90L 4 N 10 22.1 160.8 160.8 30.6 30.6 65.30 17.20 5.95 2-47
3.426 3.864 3.864 1.867 1.867 1.569 1.050 3.999
5
90x90SL 10 14.1 130.2 130.2 28.9 28.9 42.50 13.90 3.8 2-47
2.186 3.129 3.129 1.763 1.763 1.021 0.848 2.554
6
90x90L 10 24.1 211.1 211.1 46.9 46.9 82.10 20.10 6.5 2-48
3.736 5.073 5.073 2.862 2.862 1.973 1.227 4.369
7
90x90L 4N 10 24.2 227.4 214.7 50.5 47.7 122.00 22.20 6.5 2-48
3.751 5.464 5.159 3.082 2.911 2.932 1.355 4.369
8
90x90L 4NVS 10 24.2 220.9 220.9 49.2 49.2 127.00 22.00 6.5 2-49
3.751 5.308 5.308 3.002 3.002 3.052 1.342 4.369
9
90x90 10 38.4 299.8 299.8 66.7 66.7 118.60 26.00 10.4 2-49
5.952 7.204 7.204 4.070 4.070 2.850 1.587 6.990 10
90x180L 10 42.8 1380.0 401.0 153.3 89.1 257.00 47.10 11.6 2-50
6.634) 33.161 9.636 9.354 5.437 6.176 2.874 7.797 11
90x180 10 63.6 2138.3 544.3 237.6 121.0 429.00 64.00 17.2 2-50
9.858 51.383 13.080 14.498 7.383 10.309 3.905 11.561 12
90x360 10 90.2 14065.0 710.0 781.4 157.7 937.10 117.60 24.4 2-51
13.981 337.982 17.061 47.681 9.623 22.519 7.176 16.400 13
15x22.5 10 1.3 0.8 0.3 0.9 0.6 – – 0.3 2-51

0.202 0.019 0.007 0.055 0.037 0.202 14
15x180 10 11.6 321.7 3.2 35.7 4.2 – – 3.1 2-52
1.798 7.730 0.077 2.178 0.256 2.084 15
22.5x45 10 4.7 7.1 2.9 3.2 2.6 – – 1.3 2-52
0.729 0.171 0.070 0.195 0.159 0.874 16
22.5x180 10 21.6 581.0 11.8 66.8 14.7 – – 5.8 2-52
3.348 13.961 0.284 4.076 0.897 3.898
17
50x50L 10 9.3 21.2 21.2 8.5 8.5 5.37 4.30 2.5 2-53
1.442 0.508 0.508 0.519 0.519 0.129 0.262 1.680
18
50x100L 10 17.2 162.8 42.6 32.6 17.0 29.43 10.70 4.6 2-53
2.666 3.912 1.024 1.989 1.037 0.707 0.653 3.092
50x150L 10 25.8 540.0 64.2 72.0 25.7 52.10 20.50 6.9 2-54
19
3.999 12.976 1.543 4.393 1.568 1.252 1.251 4.638
100x100L 10 29.9 318.3 318.3 63.7 63.7 153.53 31.40 8.1 2-54 20
4.635 7.649 7.649 3.887 3.887 3.689 1.916 5.444
21
100x200L 10 54.0 2133.1 602.1 213.3 120.4 421.00 75.70 14.6 2-55
8.370 51.258 14.468 13.016 7.347 10.117 4.619 9.813
60x60L 10 9.6 32.4 32.4 10.8 10.8 13.20 8.70 2.6 2-55
1.488 0.779 0.779 0.659 0.659 0.317 0.531 1.748
60x60 10 14.4 52.2 52.2 17.4 17.4 15.90 8.80 3.9 2-56
2.232 1.254 1.254 1.062 1.062 0.382 0.537 2.621
60x90 10 25.8 214.2 90.5 47.6 30.2 45.80 18.00 7.0 2-56
3.999 5.147 2.175 2.905 1.843 1.101 1.098 4.705
MGE_13_1_en-US.indb 7 15.04.2016 15:56:31

50x50 10 4.5 15.1 15.1 5.7 5.7 – – 1.2 2-57
Rectangular tube 0.698 0.363 0.363 0.348 0.348 0.807
Frame profile 10 3.2 1.7 3.0 1.5 2.0 – – 0.9 2-59

22.5x30 0.496 0.041 0.072 0.092 0.122 0.605
Frame profile 10 3.4 6.7 1.7 2.8 1.3 – – 0.9 2-60

22.5x45 0.527 0.161 0.041 0.171 0.079 0.605
Angle 10 4.5 8.8 6.9 3.2 2.3 – – 1.2 2-61

profil 0.698 0.211 0.166 0.195 0.140 0.807
Suspension 10 2.0 2.0 0.5 2.7 0.3 – – 0.6 2-62

profil 0.310 0.048 0.012 0.165 0.018 0.403
30x100 L/R 10 9.7 88.8 9.2 17.8 6.0 – – 2.6 2-64

Slotted plate 1.504 2.134 0.221 1.086 0.366 1.748
30x100 M 10 9.7 88.8 9.2 17.8 6.0 – – 2.6 2-64

Slotted plate 1.504 2.134 0.221 1.086 0.366 1.748
Profile ail 10 4.4 10.3 5.6 4.2 3.7 – – 1.2 2-67

30x45C 0.682 0.248 0.135 0.256 0.226 0.807
U-profil 10 4.4 10.4 8.3 4.6 4.1 – – 1.2 2-68

0.682 0.250 0.199 0.281 0.250 0.807
SP 2/R 8 5.2 4.3 11.7 2.4 5.2 – – 1.4 2-68
0.806 0.103 0.281 0.146 0.317 0.941
SP 2/B 10 10.4 49.6 25.8 12.1 11.5 – – 2.8 2-69
1.612 1.192 0.620 0.738 0.702 1.882
SP 2/B-50 8/10 6.9 16.1 16.9 5.3 7.5 – – 1.9 2-69
1.070 0.387 0.406 0.323 0.458 1.277
SP 2/B-100 10 11.9 95.1 30.4 20.0 13.5 – – 3.2 2-69
1.845 2.285 0.731 1.220 0.824 2.151
SP 2/BH 10 12.4 53.7 28.6 14.0 13.8 – – 3.3 2-70

1.922 1.290 0.687 0.854 0.842 2.218
SP 4/R 10 26.1 222.0 95.5 84.9 16.4 – – 3.5 2-70

4.045 5.335 2.295 5.181 1.001 2.352
D28 2.4 1.5 1.5 1.1 1.1 – – 0.7 2-72

0.372 0.036 0.036 0.067 0.067 0.470
D28x55 5.9 3.2 88.3 2.3 32.1 – – 1.6 2-73
0.915 0.077 2.122 0.140 1.959 1.075
D28L 1.8 1.3 1.3 1.0 1.0 – – 0.5 2-76
0.279 0.031 0.031 0.061 0.061 0.336
D28L; N10 2.6 1.2 2.0 0.8 1.4 – – 0.7 2-76
0.403 0.029 0.048 0.049 0.085 0.470
Section profil 10 6.2 11.8 10.5 5.3 4.7 – – 1.7 12-28
MV45x45 0.961 0.284 0.252 0.323 0.287 1.143
30x30 WG30 8 3.2 2.5 3.0 1.6 1.9 – – 0.9 10-9
0.496 0.060 0.072 0.098 0.116 0.605
30x30 WG40 8 3.2 2.4 2.9 1.5 1.8 – – 0.9 10-9
0.496 0.058 0.070 0.092 0.110 0.605
30x45 WG30 8 4.5 7.3 4.2 3.2 2.7 – – 1.2 10-9
0.698 0.175 0.101 0.195 0.165 0.807
30x45 WG40 8 4.5 6.9 4.1 4.3 1.8 – – 1.2 10-9
0.698 0.166 0.099 0.262 0.110 0.807
MGE_13_1_en-US.indb 8 15.04.2016 15:56:31


10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 9 15.04.2016 15:56:31

Profile finishi
Profile finishing is equired whenever interlocking

connectors are used. Bores must be added for bolt
connectors or threads cut in central bores, for example.
This requires machining with standard dimensions.
However, individual customer requirements can only be
satisfied y customized profile finishes or all points along
the profile
Rexroth enables even these complex requirements to be
met as standard. This is because we offer three options for
ordering the right profile finishe
Example: 40x40L Standard profile finishes with ed material numbers

For certain profiles, ou can receive selected profile
finishes wi h a fi ed material number. This is the easiest
3 842 993 126 / 255 D17 D17V
way to order the appropriate profile finish or our proven
255
interlocking profile connec ors.
22,5 22,5 ø17
The available profile finishes e shown in pictograms in the
B A
order tables.
A C
017
D anu ar y 2
ø17
ing in J
00133799
Com
Example: 40x40L 2N B Profile Quick & Easy – standard profile finishes

T-Slot
A
Q&E C Parameter All profile finishes w h standard dimensions: available for all
D Order profiles hanks to simple configu ation with Quick & Easy.
3 842 993 720 / 255 /
A=D17/-; B=-/D17 For more information on the available profile finishes, se
255
the fold-out section at the end of the catalog.
22,5 22,5 ø17
B A
A C
017
D anuar y 2
ø17
in g in J
00133800
Com
B Profile Quick & Easy – individual profile finish

Example: 20x60
T-Slot Get the greatest possible fl xibility in defining our profile
A
Q&E C Parameter
3 842 993 698 / 255 / Order
D finishes. Individual finishing tions can be achieved in
[B=DI; PS=58; OS=20;DM=9,8]
virtually any combination and nearly every point along the
255
profile
58
For more information, see the fold-out section at the end of
ø9,8
20
B C A
the catalog.
A D
F E
00133801
MGE_13_1_en-US.indb 10 15.04.2016 15:56:32


eShop and MTpro – software tools for 1

designers, planners, and purchasers
2
Quick & Easy is supported by Rexroth’s eShop and the MTpro
profile config ator.
3
We offer:
4
ff Customer-friendly configu ations
ff Generation of 3D CAD models for designers
5
ff Drawings at the press of a button
ff Integration of frames/profiles in l youts
6
ff Easy ordering at the click of a mouse
017 9
anuar y 2
ing in J
Com 10
Quick & Easy – four steps for simple ordering
11
B
A The type of profile finishing is defined in an der key; all 12
C
finishes or a profile can be summa ized in one order key.
13
45x90L F
3 842 993 662 D 1. Select profile c oss-section and length 14
Z E 2. Specify slot for finishing
all profile sl ts are identified wi h letters (A, B, C, etc.) 15
arranged in clockwise order (see profile dimension images
3. Define pa ameters: 16
3 842 993 662 / 393 / B = D17/- –– type of finishing (d illing, milling, miter cutting)
–– Distance from profile en 17
Material number Length Standard finis
4. Place order:
D17 through-hole in slot B
conventionally by fax or, preferably online in our eShop 18
19
20
Logical structure of the order key
Material number / length / [slot designation = finishing; pa ameter set] 21
B Profile
E C T-Slot
A Q& Parameter
D Order
MGE_13_1_en-US.indb 11 15.04.2016 15:56:32

Profile finishi
Rexroth offers you numerous connection options for putting

strut profiles ogether. The wide variety of connector types
is due to the differing demands made of the applications:
ff Right-angled
ff Variable-angle
ff Internal
ff Torsion-resistant
ff Vibration-resistant
ff With or without profile finishi
If you require a finished p ofile, it can be p ovided for you

in an installation-ready form.
When you select the corresponding material number the
profile is p ovided in cut, burr-free form, or alternatively
fully finished wi h drilled holes or threads.
This eliminates risk for you and reduces your production
workload.
If you wish to undertake the finishing ourself, here are

a few tips:
Saw and saw blade

Segmental metal circular saw blade, carbide-tipped
Number of teeth: 92 or 96
Rotational speed: at least 2500 rpm
Finishing of central holes

As a rule, the threads can be directly formed and cut, but
countersinks facilitate their production. The central holes
of the strut profiles a e designed for the following thread
manufacturing processes.
Threads Finish Note

M6 Thread forming –
M8 Thread forming –
M12 Thread cutting –
M16 Thread forming Pre-drilling in some cases
Drilling jigs
In the tools section you will find useful d illing jigs for the
Rexroth standard finishes (p. 14-2)
MGE_13_1_en-US.indb 12 15.04.2016 15:56:35

Strut profiles Aluminum Framing 8.0 2-13

Strut profiles wi h 6 mm slot 1
Strut profiles wi h 6 mm slot for light structures, such as The 20x40 and 20x60 profiles a e especially suitable for
3
supports and lab fixtu es. reinforcing; the 20x40x40 profile is suitable for constructing
showcases, fl w racks, and enclosures.
4
Slot, modular dimensions, central bore

7
6 6 6 6
20 20
5
1,
8
R
20
9
12
6
10
10
ø5,5
1,5
5,5
10 11
00110716 00110717
Profile finishi 12
D5,8 D8/D8V DB8 M6
13
M6
14
18,5
30 15
ø5,8 ø8 ø8
10 10 10
16
00133836 00133837 00133816 00133806
17
Minimum profile lengths (mm) or Quick & Easy standard
profile finishes on one or th sides 18
– M6 D5.8 D8/DB8
– 50 50 50 50 19
M6 50 70 50 70
D5.8 50 50 50 50 20
D8/DB8 50 70 50 50
21
MGE_13_1_en-US.indb 13 15.04.2016 15:56:36

20x20 20x20 L (mm) No.

y
A = 1,6 cm2 1 pc 50 ... 3000 3 842 992 888 / L
lx = 0,7 cm4 B
ly = 0,7 cm4 1 pc M6 50 ... 3000 3 842 993 230 / L
x
(.787)
Wx = 0,7 cm3 A C 1 pc M6 M6 70 ... 3000 3 842 993 231 / L
20
Wy = 0,7 cm3
m = 0,4 kg/m 1 pc M6 D8 70 ... 3000 3 842 993 494 / L
D 1 pc D8 50 ... 3000 3 842 993 493 / L
20 1 pc D8 D8 50 ... 3000 3 842 993 495 / L
6 6 (.787) 1 pc D8 D8V 50 ... 3000 3 842 993 496 / L
20
19168 20 pcs 3000 3 842 517 179

1 pc 3000 3 842 517 173
Cap Color ESD No.
20x20 (1x) Signal gray 100 3 842 548 742 Quick & Easy (p. 2-10, see fold-out section)
20x20 (1x) Black ESD
20 3 842 548 743 20x20 3 842 993 694/....
Material: PP Length L (mm) 50 ... 3000
Standard profile finishe M6 / D5.8 / D8 / DB8
(note minimum length, p. 2-13)
Individual profile finish DI / DIS / MT / MTS /

(Lmax = 2300 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 335 / 370 mm
20x20 1N 20x20 1N L (mm) No.

x
A = 1,9 cm2 1 pc 50 ... 3000 3 842 993 421 / L
lx = 0,8 cm4 B
ly = 0,8 cm4 20 pcs 3000 3 842 536 475
y
(.787)
Wx = 0,8 cm3 A C 1 pc 3000 3 842 536 476

20
Wy = 0,8 cm3
m = 0,5 kg/m
D Quick & Easy (p. 2-10, see fold-out section)
20 20x20 1N 3 842 993 690/...
6 6 (.787) Length L (mm) 50 ... 3000
20
19169 Standard profile finishe M6 / D5.8 / D8 / DB8

Cap: See 20x20 Individual profile finishe DI / DIS / MT / MTS /
20x20 2N 20x20 2N L (mm) No.

x
A = 1,8 cm2 1 pc 50 ... 3000 3 842 993 422 / L
lx = 0,7 cm4 B
ly = 0,8 cm4 20 pcs 3000 3 842 536 478
y
(.787)
Wx = 0,7 cm3 A C 1 pc 3000 3 842 536 479

20
Wy = 0,8 cm3
m = 0,5 kg/m
20 20x20 2N 3 842 993 691/...

6 6 (.787) Length L (mm) 50 ... 3000
20

MGE_13_1_en-US.indb 14 15.04.2016 15:56:36


20x20 2NVS 20x20 2NVS L (mm) No. 1

y
A = 1,8 cm2 1 pc 50 ... 3000 3 842 992 924 / L
lx = 0,7 cm4 B
ly = 0,7 cm4 20 pcs 3000 3 842 519 658 2
x
(.787)
Wx = 0,7 cm3 A C 1 pc 3000 3 842 519 657
20
Wy = 0,7 cm3
m = 0,5 kg/m 3
20 20x20 2NVS 3 842 993 692/....
4
6 6 (.787) Length L (mm) 50 … 3000
20
5
19171

Cap: see 20x20 Individual profile finishe DI / DIS / MT / MTS /
6

7
20x20 3N 20x20 3N L (mm) No.

A = 1,7 cm2
y 8
1 pc 50 ... 3000 3 842 992 889 / L
lx = 0,7 cm4 B
ly = 0,8 cm4 20 pcs 3000 3 842 517 180
x 9
(.787)
Wx = 0,7 cm3 A C 1 pc 3 842 517 174

20
Wy = 0,7 cm3
m = 0,5 kg/m
D 10
Quick & Easy (p. 2-10, see fold-out section)
20 20x20 3N 3 842 993 693/...
6 6 (.787) Length L (mm) 50 … 3000
11
20

(note minimum length, p. 2-13) 12
(Lmax = 2300 mm) MI / MIS / DG1) 13
14
20x20 R 20x20 R L (mm) No.
y
A = 1,6 cm2 1 pc 50 ... 3000 3 842 992 890 / L 15
7
R1
lx = 0,6 cm4
20 (.787)
ly = 0,6 cm4 x 20 pcs 3000 3 842 517 183

A
Wx = 0,5 cm3 1 pc 3000 3 842 517 177 16
3
Wy = 0,5 cm3
m = 0,4 kg/m B
Quick & Easy (p. 2-10, see fold-out section) 17
3
20x20 R 3 842 993 695 / ....
6 6 20 Length L (mm) 50 … 3000 18
20 (.787)
19173 Standard profile finishe M6
19
Cap Color ESD No. Individual profile finishe —
20x20 R (1x) Signal gray 20 3 842 548 826 (Lmax = 2300 mm)
20
20x20 R (1x) Black ESD
20 3 842 548 827
Material: PP 21
MGE_13_1_en-US.indb 15 15.04.2016 15:56:36

20x40 20x40 L (mm) No.

A = 2,9 cm2 1 pc 50 ... 3000 3 842 992 891 / L
lx = 4,6 cm4 B x C
ly = 1,2 cm4 1 pc D8 50 ... 3000 3 842 993 497 / L
y
(.787)
Wx = 2,5 cm3 A D 1 pc D8 D8 50 ... 3000 3 842 993 499 / L
20
Wy = 1,4 cm3
m = 0,8 kg/m 1 pc D8 D8V 50 ... 3000 3 842 993 500 / L
F E 1 pc D8V 50 ... 3000 3 842 993 498 / L
40 1 pc D8V D8V 50 ... 3000 3 842 993 501 / L
6 6 (1.575) 24 pcs 3000 3 842 537 816
20
19174 1 pc 3000 3 842 517 178

Profile finishin D8: in slots B/F, C/E
Cap Color ESD No. D8V: in slots A/D
20 3 842 548 743 20x40 3 842 993 696 / ...
Material: PP Length L (mm) 50 … 3000
Individual profile finishe DI / DIS / MT / MTS /

20x60 20x60 L (mm) No.

A = 3,5 cm2 1 pc 50 ... 3000 3 842 992 992 / L
B x C
lx = 14,2 cm4
ly = 1,7 cm4 16 pcs 3000 3 842 537 819
y
(.787)
Wx = 4,7 cm3 A D 1 pc 3000 3 842 532 239

20
Wy = 1,7 cm3
m = 0,9 kg/m
F E Quick & Easy (p. 2-10, see fold-out section)
40 20x60 3 842 993 698 / ...
6 6
60 Length L (mm) 50 … 3000
20
19175
(2.362) Standard profile finishe M6 / D5,8 (B,C,E,F)1) / D8
(note minimum length, p. 2-13) (B,C,E,F)1) / DB8
Cap Color ESD No. Individual profile finishe DI / DIS / MT / MTS /

20 3 842 548 828 (Lmax = 2300 mm) MI / MIS / DG2)
20x60 (1x) Signal gray
20 3 842 548 829 1) For the specified sl ts
Material: PP
2) DGmax = 45°; Lmin1 / Lmin2 = 404 /508 mm
20x40x40 C y 20x40x40 L (mm) No.

A = 4,2 cm2 1 pc 50 ... 3000 3 842 992 991 / L
lx = 6,0 cm4 B D
ly = 6,0 cm4 16 pcs 3000 3 842 537 818
Wx = 2,6 cm3 E x
1 pc 3000 3 842 523 241
Wy = 2,6 cm3
(.787)
m = 1,1 kg/m A F
20

H G 20x40x40 3 842 993 697 / ...
6 6
Length L (mm) 50 … 3000
20 40
19176 (1.574) Standard profile finishe M6 / D5.8 / D8 / DB8

100 3 842 548 742 (Lmax = 2300 mm) MI / MIS / DG1)
20 3 842 548 743 1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm
Material: PP
MGE_13_1_en-US.indb 16 15.04.2016 15:56:36


10x40 y 10x40 L (mm) No. 1

A = 2,1 cm2 1 pc 50 ... 3000 3 842 993 077 / L
lx = 3,2 cm4
ly = 0,2 cm4 B 10 pcs 3000 3 842 526 817 2
(1.575)
Wx = 1,6 cm3 x 1 pc 3000 3 842 526 816
33,5
C
40
20
Wy = 0,4 cm3
m = 0,6 kg/m 3
A Quick & Easy (p. 2-10, see fold-out section)
10x40 3 842 993 683 / ...
3,3 4
ø3,7
6 6
10 Length L (mm) 50 … 3000
20
(.394) Standard profile finishe D5.8/D8
5
19177
Cap Color ESD No. Individual profile finish —

6
10x40 (1x) Signal gray 20 3 842 548 766
10x40 (1x) Black 20 3 842 548 767
7
ESD
Material: PP
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 17 15.04.2016 15:56:36

Strut profiles wi h 8 mm slot
Strut profiles wi h a 8 mm slot are suitable for medium Profile 30x60x60 is sui able for constructing showcases
loads, such as material shuttles, light fixtu es, frames and and fl w racks. Attractive covers and hoods can be
partition walls. designed with radius profiles

8 8 8 8
R2
30 30
16,5
8
15
ø7,3 15 30
2,2
9
00110719_NEU 00110720
Profile finishi
D7,8 D11 DB11 M8
M8
22
ø7,8 ø11 ø11 40

15 18 18
00133840 00133841 00133839 00110836

profile finishes on one or th sides
– M8 D7.8 D11/DB11
– 50 50 50 50
M8 50 80 62 70
D7.8 50 62 60 50
D11/DB11 50 70 50 60
MGE_13_1_en-US.indb 18 15.04.2016 15:56:36

30x30 30x30 L (mm) No. 1

A = 3,1 cm2 y 1 pc 50 ... 5600 3 842 990 720 / L
lx = 2,8 cm4 B
ly = 2,8 cm4 1 pc M8 50 ... 5600 3 842 990 721 / L 2
(1.181)
Wx = 1,8 cm3 x 1 pc M8 M8 80 ... 5600 3 842 990 723 / L
A C
30
Wy = 1,8 cm3
1 pc M8 D11 70 ... 5600 3 842 990 724 / L
m = 0,9 kg/m 3
D 1 pc D7,8 D7,8 60 ... 5600 3 842 992 965 / L
1 pc D11 50 ... 5600 3 842 990 722 / L
30 4
8 8
30 (1.181) 1 pc D11 D11 60 ... 5600 3 842 990 725 / L
1 pc D11 D11V 60 ... 5600 3 842 990 726 / L
5
19178
20 pcs 6000 3 842 501 574

Cap Color ESD No. 1 pc 6000 3 842 502 538
6
30x30 (1x) Signal gray 100 3 842 548 744
30x30 (1x) Black 20 3 842 548 745 Quick & Easy (p. 2-10, see fold-out section)
7
ESD
Material: PP 30x30 3 842 993 703 / ...

Length L (mm) 50 ... 5600
8
Cap with hole Color ESD No. Standard profile finishes M8 / D7.8 / D11 / DB11
20 3 842 548 774 (note minimum length, p. 2-18)
9
20 3 842 548 775 Individual profile finishe DI / DIS / MT / MTS /
PP (Lmax = 4900 mm) MI / MIS / DG1)
Material:
10
11
30x30 1N 30x30 1N L (mm) No.
A = 3,7 cm2 x 1 pc 50 ... 5600 3 842 992 397 / L
lx = 3,1 cm4 B 12
ly = 3,5 cm4 20 pcs 5600 3 842 506 948
(1.181)
Wx = 2,0 cm3 y 1 pc 5600 3 842 506 952

A C
30
Wy = 2,3 cm3 13
m = 1,0 kg/m
30x30 1N 3 842 993 704 / ... 14
8 8 30
(1.181) Length L (mm) 50 ... 5600
30
19179 Standard profile finishes M8 / D7.8 / D11 / DB11 15

Cap: See 30x30 Individual profile finishe DI / DIS / MT / MTS / 16
1) DGmax = 45°; Lmin1 / Lmin2 = 352 / 404 mm 17
30x30 2N 30x30 2N L (mm) No. 18

A = 3,5 cm2 x 1 pc 50 ... 5600 3 842 992 399 / L
lx = 2,8 cm4 B
ly = 3,5 cm4 20 pcs 5600 3 842 506 950 19
(1.181)
Wx = 2,1 cm3 y 1 pc 5600 3 842 506 954

A C
30
Wy = 2,7 cm3
m = 1,0 kg/m 20
30x30 2N 3 842 993 705 / ... 21
8 8
30
(1.181) Length L (mm) 50 ... 5600
30
19180 Standard profile finishes M8 / D7.8 / D11 / DB11

MGE_13_1_en-US.indb 19 15.04.2016 15:56:37

30x30 2NVS 30x30 2NVS L (mm) No.

A = 3,5 cm2 y 1 pc 50 ... 5600 3 842 992 398 / L
lx = 3,1 cm4 B
ly = 3,1 cm4 20 pcs 5600 3 842 506 949
(1.181)
Wx = 2,0 cm3 x 1 pc 5600 3 842 506 953
A C
30
Wy = 2,0 cm3
m = 1,0 kg/m
30x30 2NVS 3 842 993 706 / ...
8 8 30
(1.181) Length L (mm) 50 ... 5600
30

30x30 3N 30x30 3N L (mm) No.

A = 3,3 cm2 y 1 pc 50 ... 5600 3 842 992 400 / L
lx = 3,1 cm4 B
ly = 2,8 cm4 20 pcs 5600 3 842 506 951
(1.181)
Wx = 2,3 cm3 x 1 pc 5600 3 842 506 955

A C
30
Wy = 2,1 cm3
m = 0,9 kg/m
30x30 3N 3 842 993 707 / ...
8 8
30
(1.181) Length L (mm) 50 ... 5600
30

30x30 30x30° L (mm) No.

A = 3,7 cm2 x
1 pc 50 ... 5600 3 842 993 010 / L
lx = 3,5 cm4 B
ly = 3,6 cm4 y 20 pcs 5600 3 842 524 031
30°
Wx = 2,0 cm3 1 pc 5600 3 842 524 030

Wy = 1,9 cm3 R75
R45
m = 1,0 kg/m
30x30° 3 842 993 708 / ...
8 8
30
(1.181) Length L (mm) 50 ... 5600
30


30x30° (1x) Black 20 3 842 524 050
Material: PA
MGE_13_1_en-US.indb 20 15.04.2016 15:56:37


30x45 30x45° L (mm) No. 1

x
A = 4,0 cm2 1 pc 50 ... 5600 3 842 993 011 / L
lx = 3,6 cm4
y
B
20 pcs 5600 3 842 524 034
45
ly = 5,1 cm4 2
Wx = 2,1 cm3 1 pc 5600 3 842 524 033
R60
Wy = 2,3 cm3 R30
m = 1,1 kg/m 3
30x45° 3 842 993 711 / ...
30 4
8 8
(1.181) Length L (mm) 50 ... 5600
30
Standard profile finishe M8
5
19184

6
30x45° (1x) Black 20 3 842 524 051
Material: PA
7
30x60 30x60° L (mm) No.

x 8
A = 3,6 cm2 1 pc 50 ... 5600 3 842 993 012 / L
lx = 3,0 cm4
y
°
20 pcs 5600 3 842 524 037

60
ly = 4,1 cm4
9
B
Wx = 1,7 cm3 1 pc 5600 3 842 524 036

Wy = 1,9 cm3 R45
m = 1,0 kg/m R15
A
30x60° 3 842 993 714 / ...
30 11
8 8
(1.181) Length L (mm) 50 ... 5600
30
19185
Standard profile finishe M8
30x60° (1x) Black 20 3 842 524 052 13
Material: PA
14
30x30 R 30x30 R L (mm) No.
A = 2,9 cm2 y 5 1 pc 50 ... 5600 3 842 992 896 / L 15
lx = 2,3 cm4 R2
30 (1.181)
ly = 2,3 cm4 20 pcs 5600 3 842 517 198

x
Wx = 1,4 cm3 A 1 pc 5600 3 842 517 197 16
Wy = 1,4 cm3
m = 0,8 kg/m
5
B Quick & Easy (p. 2-10, see fold-out section) 17

5 30x30 R 3 842 993 709 / ...
8 8
30 30 Length L (mm) 50 ... 5600 18
19186
(1.181) Standard profile finishe M8 / DB11
(note minimum length, p. 2‑15)
19
30x30 R (1x) Signal gray 20 3 842 548 776 20
20 3 842 548 777
Material: PP 21
MGE_13_1_en-US.indb 21 15.04.2016 15:56:37

30x60 30x60 L (mm) No.

A = 5,5 cm2 1 pc 50 ... 5600 3 842 992 457 / L
lx = 19,6 cm4 B x C
ly = 5,1 cm4 1 pc M8 50 ... 5600 3 842 992 458 / L
(1.181)
Wx = 7,0 cm3 y 1 pc M8 M8 80 ... 5600 3 842 992 926 / L
A D
30
Wy = 3,9 cm3
m = 1,5 kg/m 1 pc D11 50 ... 5600 3 842 992 459 / L
F E 1 pc D11 D11 60 ... 5600 3 842 992 460 / L
1 pc D11 D11V 60 ... 5600 3 842 992 463 / L
8 8 60
30 (2.362) 1 pc D11V D11V 60 ... 5600 3 842 992 462 / L
19187 10 pcs 5600 3 842 512 603
1 pc 5600 3 842 512 930
Cap Color ESD No. Profile finishin M8: in all core holes
30x30 (2x) Signal gray 100 3 842 548 744 D11: in slots B/F, C/E
D11V: in slots A/D
30x60 (1x) Signal gray 20 3 842 548 780
20 3 842 548 745 Quick & Easy (p. 2-10, see fold-out section)
20 3 842 548 781 30x60 3 842 993 712 / ...
Standard profile finishes M8 / D7.8 / D11 / DB11
Cap with hole Color ESD No. (note minimum length, p. 2-18)
30x30 (2x) Signal gray 20 3 842 548 774 Individual profile finishe DI / DIS / MT / MTS /
Black 20 3 842 548 775 (Lmax = 4900 mm) MI / MIS / DG1)
30x30 (2x) ESD
Material: PP 1) DGmax = 45°; Lmin1 / Lmin2 = 404 / 508 mm
30x60 4N 30x60 4N L (mm) No.

A = 5,8 cm2 1 pc 50 ... 6000 3 842 993 420 / L
lx = 20,2 cm4 B x C
ly = 5,5 cm4 10 pcs 6070 3 842 536 472
(1.181)
Wx = 6,7 cm3 y 1 pc 6070 3 842 536 473

A D
30
Wy = 3,8 cm3
m = 1,6 kg/m
30x60 4N 3 842 993 713 / ...
8 8 60
(2.362) Length L (mm) 50 ... 6000
30
19188
30x60x60 C y 30x60x60 L (mm) No.

A = 8,2 cm2 1 pc 50 ... 5600 3 842 993 016 / L
lx = 26,2 cm4 B D 20 pcs 5600 3 842 524 049
ly = 26,2 cm4
Wx = 7,6 cm3 E x 1 pc 5600 3 842 524 048
Wy = 7,6 cm3
(1.181)
m = 2,2 kg/m
A F
30

30x60x60 3 842 993 715 / ...
8 8
H G
Length L (mm) 50 ... 5600
30
60 (2.362) Standard profile finishes M8 / D7.8 / D11 / DB11
19189

30x30 (3x) Signal gray 100 3 842 548 744
Material: PP
MGE_13_1_en-US.indb 22 15.04.2016 15:56:37

30x90 30x90 L (mm) No. 1

A = 7,7 cm2 x 20 pcs 6070 3 842 541 937
lx = 60,7 cm4 B C D 1 pc 6070 3 842 541 936
ly = 7,3 cm4 2
(1.181)
Wx = 13,5 cm3 y
A E
30
Wy = 4,9 cm3 30x90
m = 2,1 kg/m 3
Length L (mm) 50 ... 6000
H G F
Standard profile finishes M8 / D7,8 (B,C,D,F,G,H)1)/
4
8 8
90 (note minimum length, p. 2-18) D11 (B,C,D,F,G,H)1) /
30 (3.543) DB11
19190
5
Cap Color ESD No. (Lmax = 5400 mm) MI / MIS / DG2)
6
30x30 (3x) Signal gray 100 3 842 548 744 1) For the specified sl ts
30x30 (3x) Black 20 3 842 548 745
7
ESD
Material: PP
8
Cap with hole Color ESD No.
30x30 (3x) Signal gray 20 3 842 548 774
9
20 3 842 548 775
Material: PP
10
30x120 30x120 L (mm) No.

A = 9,9 cm2
11
20 pcs 6070 3 842 541 939
lx =136,3 cm4 B C x D E
ly = 9,6 cm4
12
(1.181)
Wx = 22,7 cm3 y Quick & Easy (p. 2-10, see fold-out section)
A F
30
Wy = 6,4 cm3
30x120 3 842 993 763 / ...
m = 2,7 kg/m
J I H G Length L (mm) 50 ... 6000 13
Standard profile finishes M8 / D7,8 (B,C,D,E,
120
8 8
(4.724)
(note minimum length, p. 2-18) G,H,I,J)1) / D11 (B,C,D,E, 14
30
19191
G,H,I,J)1) / DB11
Individual profile finishe DI / DIS / MT / MTS / 15

Cap Color ESD No. (Lmax = 5400 mm) MI / MIS / DG2)
30x30 (4x) Signal gray 100 3 842 548 744 1) For the specified sl ts 16
30x60 (2x) Signal gray 20 3 842 548 780

20 3 842 548 745 17
20 3 842 548 781
Material: PP 18
Cap with hole Color ESD No. 19

30x30 (4x) Signal gray 20 3 842 548 774
20 3 842 548 775 20
Material: PP
21
MGE_13_1_en-US.indb 23 15.04.2016 15:56:38

30x45 45 30x45 L (mm) No.

A = 4,0 cm2 (1.772) 1 pc 50 ... 5600 3 842 992 430 / L
lx = 8,1 cm4 20,1
ly = 3,9 cm4 1 pc M8 50 ... 5600 3 842 992 431 / L
Wx = 3,9 cm3 10 18 pcs 5600 3 842 511 704
Wy = 2,9 cm3 x
B 1 pc 5600 3 842 511 703
R2
m = 1,1 kg/m
12,5
6
(1.181)
y
A C Quick & Easy (p. 2-10, see fold-out section)
30
8 8
2,5
30x45 3 842 993 710 / ...
30
19192
D Length L (mm) 50 ... 5600
Standard profile finishe M8 / D7,8 (A,C)1) / D9,8
Cap Color ESD No. (note minimum length, p. 2-18) (B)1)/ D11 (A,C)1) / DB11
/ D17 (B)1)
30x45 (1x) Signal gray 20 3 842 548 778
Material: PP
1) For the specified sl ts
30x45 (1x) Black 20 3 842 531 220

Material: PA
60x60 8N 60 (2.362) 60x60 8N L (mm) No.

A = 9,8 cm2 30 1 pc 50 ... 6000 3 842 993 033 / L
lx = 39,7 cm4 C y D 20 pcs 6070 3 842 535 176
ly = 39,7 cm4
Wx = 13,2 cm3 1 pc 6070 3 842 535 175
Wy = 13,2 cm3 B E
60 (2.362)
m = 2,6 kg/m x
30
60x60 8N 3 842 993 669 / ...

A F
8 8
Length L (mm) 50 ... 6000
30
19193 H G Standard profile finishe M8 / D7.8 / D11 / DB11


20 3 842 535 586 (Lmax = 5400 mm) MI / MIS / DG2)
60x60 8N (1x) Light gray
Material: PA 2) DGmax = 45°; Lmin1 / Lmin2 = 404 / 508 mm
11x20 11x20 L (mm) No.

A = 1,0 cm2 1 pc 50 ... 2000 3 842 992 476 / L
lx = 0,5 cm4 y
ly = 0,1 cm4 10 pcs 2000 3 842 513 581
x
(.787)
Wx = 0,7 cm3 A 1 pc 2000 3 842 513 582

20
10
Wy = 0,3 cm3
m = 0,3 kg/m
11 (.433)
11x20 3 842 993 688 / ...
8 8
Length L (mm) 50 ... 2000
30
19194 Standard profile finishe D7.8 / D11


11x20 (1x) Black 20 3 842 513 584
Material: PA
MGE_13_1_en-US.indb 24 15.04.2016 15:56:38


15x120 15x120 L (mm) No. 1

15
A = 9,0 cm2 x 1 pc 50 ... 3000 3 842 993 078 / L
lx = 110,4 cm4 B C D E
6
ly = 2,2 cm4 y 10 pcs 3000 3 842 537 821 2
Wx = 18,4 cm3 A F
1 pc 3000 3 842 526 818
Wy = 2,7 cm3 I H G 1,5
15 (.591)
m = 2,4 kg/m 3
5 Quick & Easy (p. 2-10, see fold-out section)
30 15x120 3 842 993 684 / ...

4
8 8
120 Length L (mm) 80 ... 3000
30
(4.724) Standard profile finishe D7,8 (B,C,D,E,G,H,I)1) /
5
19195
(note minimum length, p. 2-18) D11 (B,C,D,E,G,H,I)1)

(Lmax = 2300 mm) MI / MIS
6
15x120 (1x) Signal gray 20 3 842 548 768
15x120 (1x) Black 20 3 842 548 769 1) For the specified sl ts
7
ESD
Material: PP
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 25 15.04.2016 15:56:38

Strut profiles wi h 10 mm slot
The Rexroth modular profile s stem, with 10 mm slots in the 50 mm, e.g. 50x50L) combine high strengths with minimum
modular dimensions 40 mm, 45 mm, 50 mm, and 60 mm, use of materials. This gives you a cost-effective and stable
covers all conventional profile dimensions on he world market. solution for the construction of tables, protective enclosures
or frames, for instance.
Thanks to their computer-optimized design, the strut profile
L with 10 mm slot (modular dimensions 40 mm, 45 mm, and

10 10 10 10 Light (L)* Heavy* 10 10
40 45 50
Super light (SL)
R3
R3
R3 R3
20,1
20,1
20,1
10
10
10
20,1
10
ø5,5 ø10 6 ø10 6 ø10 6 ø10 ø10 6

29 ø12,2 14,5 ø16 12,5
35
12,5 ø16
12,5
50
45
40
22,5
25
20
20 22,5 25
19196 19197 19198
*) The following L-profiles h ve a “heavy” slot geometry:

45x90x90L; 45x90x90L 4N; 90x90L; 90x90L 4N; 90x90L 4NVS; 90x180L
MGE_13_1_en-US.indb 26 15.04.2016 15:56:38



1
profile finishes on one or th sides
– M12 M16 D9.8 D17/DB17 F1 2
– 50 60 120 50 60 60
M12 60 110 180 90 90 110
3
M16 120 180 240 150 170 170
D9.8 50 90 150 80 70 90
4
D17/DB17 60 90 170 70 80 90
F1 60 110 170 90 90 80
5
For applications with high loads, we recommend especially Due to its very sturdy design, this slot allows maximum
6
stable profiles wi h 10 mm slots, e.g. for heavy work tables, strength connections.
fixtu es, machine frames, transport shuttles, protective
enclosures, and handling systems. 7
Profile finishi 9
D9,8 D17 DB17 M12

10
11
HT
p
p
12
M12
ø9,8 ø17 ø17 55
p/2 22,5 22,5 13
00133811 00133812 00133843 00110837
14
M16-D22 D28 D13-20V M16
ø13,5 15
ø22H9
M16
16
M16
90
14,5
17
ø20 115
15,5
28 18
115 22,5
33
00110839 00110850 00110849 00110838
19
LF LF-S F1 F1/F1V
20
(50)
18
20 30
21
ø17
F2 30 20
22,5
18
18
ø17
22,5 22,5
22,5 20 30
00110851 00110852 00133815 00110848
MGE_13_1_en-US.indb 27 15.04.2016 15:56:38

40x40L 40x40L L (mm) No.

A = 5,6 cm2 y
1 pc 50 ... 6000 3 842 993 120 / L
lx = 9,1 cm4 B
ly = 9,1 cm4 1 pc M12 60 ... 6000 3 842 993 121 / L
x
(1.57)
Wx = 4,5 cm3 1 pc M12 M12 110 ... 6000 3 842 993 122 / L
A C
40
Wy = 4,5 cm3
m = 1,5 kg/m 1 pc M12 D17 90 ... 6000 3 842 993 123 / L
D 1 pc D17 50 ... 6000 3 842 993 124 / L
40 1 pc D17 D17 80 ... 6000 3 842 993 125 / L
10 10 (1.57) 1 pc D17 D17V 80 ... 6000 3 842 993 126 / L
40
19199 1 pc D9,8 D9,8 80 ... 6000 3 842 993 129 / L

20 pcs 6070 3 842 529 339
40x40 (1x) Signal gray 100 3 842 548 746
Material: PP 40x40L 3 842 993 724 / ...
Length L (mm) 50 ... 6000
Cap with hole Color ESD No. Standard profile finishe M12 / D9,8 / D17 /
40x40 (1x) Signal gray 20 3 842 548 782 (note minimum length, p. 2-27) DB17 / F1 (A)1)

PP (Lmax = 5400 mm) MI / MIS / DG2)
Material:
40x40L 0N 40x40L 0N L (mm) No.

A = 6,3 cm2 y
20 pcs 6070 3 842 540 954
lx = 10,4 cm4 B
ly = 10,4 cm4
(1.575)
Wx = 5,2 cm3 x Quick & Easy (p. 2-10, see fold-out section)
A C
40
Wy = 5,2 cm3
m = 1,7 kg/m 40x40L 0N 3 842 993 760 / ...
D Length L (mm) 50 ... 6000
10 10 (1.575) (note minimum length, p. 2-27)
40
19200 Individual profile finishe DI / DIS / MT / MTS /

Cap: See 40x40 1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm
40x40L 1N 40x40L 1N L (mm) No.

A = 6,1 cm2 x
1 pc 50 ... 6000 3 842 993 185 / L
lx = 9,1 cm4 B
ly = 9,1 cm4 1 pc M12 M12 110 ... 6000 3 842 993 186 / L
y
(1.57)
Wx = 4,5 cm3 20 pcs 6070 3 842 529 361

A C
40
Wy = 4,5 cm3
1 pc 6070 3 842 529 362
m = 1,7 kg/m
D
40
10 10 (1.57) 40x40L 1N 3 842 993 719 / ...
40
19201
Length L (mm) 50 ... 6000
Cap: See 40x40 (note minimum length, p. 2-27)

MGE_13_1_en-US.indb 28 15.04.2016 15:56:39


40x40L 2N 40x40L 2N L (mm) No. 1

A = 6,0 cm2 x
1 pc 50 ... 6000 3 842 993 187 / L
lx = 9,0 cm4 B
ly = 10,3 cm4 1 pc M12 M12 110 ... 6000 3 842 993 188 / L 2
y
(1.57)
Wx = 4,5 cm3 20 pcs 6070 3 842 529 363
A C
40
Wy = 5,2 cm3
m = 1,6 kg/m 1 pc 6070 3 842 529 364 3
D

4
10 10 (1.57) 40x40L 2N 3 842 993 720 / ...
40
Length L (mm) 50 ... 6000
5
19202

6
7
8
40x40L 2NVS 40x40L 2NVS L (mm) No.
A = 6,0 cm2 y
1 pc 50 ... 6000 3 842 993 189 / L
lx = 9,7 cm4 B 9
ly = 9,7 cm4 1 pc M12 M12 110 ... 6000 3 842 993 190 / L
x
(1.57)
Wx = 4,9 cm3 20 pcs 6070 3 842 529 365

A C
40
Wy = 4,9 cm3 10
m = 1,6 kg/m 1 pc 6070 3 842 529 366
D
11
40
10 10 (1.57) 40x40L 2NVS 3 842 993 721 / ...
40
19203 Length L (mm) 50 ... 6000 12

Cap: See 40x40 (note minimum length, p. 2-27) 13
(Lmax = 5400 mm) MI / MIS / DG1) 14
15
40x40L 3N 40x40L 3N L (mm) No.
y
A = 5,8 cm2 1 pc 50 ... 6000 3 842 993 191 / L 16
lx = 9,7 cm4 B
ly = 9,0 cm4 1 pc M12 M12 110 ... 6000 3 842 993 192 / L
x
(1.57)
Wx = 4,8 cm3
A C 20 pcs 6070 3 842 529 367 17
40
Wy = 4,5 cm3
m = 1,6 kg/m 1 pc 6070 3 842 529 368
D 18
10 10 (1.57) 40x40L 3N 3 842 993 722 / ...
40 19
19204 Length L (mm) 50 ... 6000
Standard profile finishe M12 / D9.8 / D17 / DB17 20

MGE_13_1_en-US.indb 29 15.04.2016 15:56:39

40x30° 40x30° L (mm) No.

x
A = 6,2 cm2 1 pc 50 ... 6000 3 842 993 195 / L
lx = 9,4 cm4 B
ly = 11,8 cm4 y 12 pcs 6070 3 842 529 371
30°
Wx = 4,7 cm3 R 100
Wy = 5,9 cm3 R 60
m = 1,7 kg/m Quick & Easy (p. 2-10, see fold-out section)
A 40x30° 3 842 993 718 / ...
40 Length L (mm) 50 ... 6000
10 10 (1.575) Standard profile finishe M12
40
19205
Individual profile finish —

Cap Color ESD No.
40x30° (1x) Black ESD
20 3 842 529 049
Material: PA
40x45° 40x45° L (mm) No.

x
A = 6,8 cm2 1 pc 50 ... 6000 3 842 993 197 / L
lx = 9,9 cm4 y
B
ly = 16,6 cm4 12 pcs 6070 3 842 529 373
45°
Wx = 5,0 cm3 R 80
Wy = 8,3 cm3 R 40
m = 1,8 kg/m Quick & Easy (p. 2-10, see fold-out section)
A 40x45° 3 842 993 726 / ...
40 Length L (mm) 50 ... 6000
40
19206

Cap Color ESD No.
20 3 842 529 050
Material: PA
40x60° 40x60° L (mm) No.

A = 6,3 cm2 x 1 pc 50 ... 6000 3 842 993 198 / L
lx = 8,7 cm4 y
12 pcs 6070 3 842 529 375
°
ly = 13,1 cm4
60
Wx = 4,3 cm3 R 60
Wy = 6,5 cm3
m = 1,7 kg/m R 20 Quick & Easy (p. 2-10, see fold-out section)
A 40x60° 3 842 993 727 / ...
40 Length L (mm) 50 ... 6000

40
19207

Cap Color ESD No.
20 3 842 529 051
Material: PA
MGE_13_1_en-US.indb 30 15.04.2016 15:56:39


40x40L R 40x40L R L (mm) No. 1

A = 5,0 cm2 y 3
33, 1 pc 50 ... 6000 3 842 993 184 / L
lx = 7,2 cm4 R 20 pcs 6070 3 842 529 359
40 (1.57)
ly = 7,2 cm4
x
2
6,7
Wx = 3,6 cm3 A 1 pc 6070 3 842 529 360
Wy = 3,6 cm3
m = 1,3 kg/m B 3
6,7 40x40L R 3 842 993 725 / ...
4
10 10
40 Length L (mm) 50 ... 6000
40
(1.57)
Standard profile finishe M12 / DB17 (A,B)1)
5
19208

6
40x40 R (1x) Signal gray 20 3 842 548 784 1) For the specified sl ts
40x40 R (1x) Black 20 3 842 548 785
7
ESD
Material: PP
8
40x40 HR 40x40 HR L (mm) No.
A = 5,5 cm2 y 1 pc 50 ... 6000 3 842 993 256 / L
lx = 8,1 cm4 9
ly = 7,6 cm4 1 pc M12 M12 110 ... 6000 3 842 993 257 / L
20 19,5
Wx = 4,0 cm3 x 20 pcs 6070 3 842 529 381

Wy = 3,6 cm3 10
5
m = 1,5 kg/m 1 pc 6070 3 842 529 382

A
1,5
12,5

11
3
10 10
40 40x40 HR 3 842 993 723 / ...
40
19209
(1.57) Length L (mm) 50 ... 6000 12
Standard profile finishe M12 / DB17
Cap Color ESD No. (note minimum length, p. 2-27) 13
40x40 HR (1x) Signal gray 20 3 842 548 786 Individual profile finishe DI / DIS / MT / MTS /
40x40 HR (1x) Black ESD
20 3 842 548 787 (Lmax = 5400 mm) MI / MIS / DG1) 14
Material: PP 1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm
15
Cap with hole1) Color ESD No.
40x40 HR (1x) Signal gray 20 3 842 548 786 16
20 3 842 548 787
Material: PP 17
1)The cover cap is also suitable for use with a hole, which can be
broken out 18
19
20
21
MGE_13_1_en-US.indb 31 15.04.2016 15:56:39

40x80L 40x80L L (mm) No.

A = 9,9 cm2 1 pc 50 ... 6000 3 842 993 130 / L
lx = 63,4 cm4 B x C
ly = 17,3 cm4 1 pc M12 60 ... 6000 3 842 993 131 / L
y
(1.57)
Wx = 15,9 cm3 1 pc M12 M12 110... 6000 3 842 993 132 / L
A D
40
Wy = 8,7 cm3
m = 2,7 kg/m 1 pc D17 D17 80 ... 6000 3 842 993 135 / L
F E 1 pc D17 D17V 80 ... 6000 3 842 993 136 / L
80 1 pc D17V 60 ... 6000 3 842 993 137 / L
10 10 (3.15) 1 pc D17V D17V 80 ... 6000 3 842 993 138 / L
40
19210 12 pcs 6070 3 842 529 341

1 pc 6070 3 842 529 342
Cover cap Color ESD No. Profile finishin M12: In all central holes
D17V: in slots A/D
20 3 842 548 749
Material: PP Quick & Easy (p. 2-10, see fold-out section)
40x80L 3 842 993 728 / ...
Cap with hole Color ESD No. Length L (mm) 50 ... 6000
40x80 (1x) Signal gray 20 3 842 548 788 Standard profile finishes M12 / D9.8 / D17 /
(note minimum length, p. 2-27) DB17 / F1 (A,D)1)
20 3 842 548 789
Material: PP Individual profile finishe DI / DIS / MT / MTS /
40x80L 4N 40x80L 4N L (mm) No.

A = 10,4 cm2 1 pc 50 ... 6000 3 842 993 424 / L
lx = 65,2 cm4 B x C
ly = 19,1 cm4 12 pcs 6070 3 842 536 484
y
(1.57)
Wx = 16,3 cm3 1 pc 6070 3 842 536 485

A D
40
Wy = 9,9 cm3
m = 2,8 kg/m
80 40x80L 4N 3 842 993 729 / ...
10 10 (3.15) Length L (mm) 50 ... 6000
40
19211 Standard profile finishes M12 / D9.8 / D17 /

MGE_13_1_en-US.indb 32 15.04.2016 15:56:39

40x80L 3NVS 40x80L 3NVS L (mm) No. 1

A = 10,6 cm2 1 pc 50 ... 6000 3 842 993 654 / L
lx = 67,8 cm4 B x C 12 pcs 6070 3 842 538 330
ly = 19,0 cm4 2
y
(1.57)
Wx = 17,0 cm3 1 pc 6070 3 842 538 329
A D
40
Wy = 9,5 cm3
m = 2,9 kg/m 3
40x80L 3NVS 3 842 993 753 / ...
80 4
10 10 (3.15) Length L (mm) 50 ... 6000
40
19212
5
6

7
40x80x80L 40x80x80L L (mm) No.

C y 8
A = 15,4 cm2 1 pc 50 ... 6000 3 842 993 193 / L
lx = 96,6 cm4
ly = 96,6 cm4 B D 8 pcs 6070 3 842 537 827
Wx = 24,2 cm3 E x 9
1 pc 6070 3 842 529 370
Wy = 24,2 cm3
(1.57)
m = 4,2 kg/m A F
40
10
H G 40x80x80L 3 842 993 730 / ...
10 10 11
40 80 Length L (mm) 50 ... 6000
19213 (3.15) Standard profile finishes M12 / D9.8 / D17 / DB17
40x80x80 (1x) Signal gray 20 3 842 548 790 (Lmax = 5400 mm) MI / MIS / DG1) 13
40x80x80 (1x) Black ESD
Material: PP 14
40x120L 40x120L L (mm) No. 15

A = 15,5 cm2 x
1 pc 50 ... 6000 3 842 993 139 / L
lx = 203,2 cm4 B C D
ly = 27,8 cm4 1 pc M12 60 ... 6000 3 842 993 140 / L 16
y
(1.57)
Wx = 33,9 cm3 1 pc M12 M12 110 ... 6000 3 842 993 141 / L
A E
40
Wy = 13,9 cm3
m = 4,2 kg/m 1 pc D17 D17 80 ... 6000 3 842 993 142 / L 17
H G F 1 pc D17V D17V 90 ... 6000 3 842 993 225 / L
120 8 pcs 6070 3 842 537 824 18
10 10 (4.72) 1 pc 6070 3 842 529 344
40
19214 Profile finishin M12: in all central holes 19

D17: in slots B/H, C/G, D/F
D17V: in slots A/E
Cap Color ESD No. 20
40x80 (1x) Signal gray 20 3 842 548 748 40x120L 3 842 993 716 / ... 21
20 3 842 548 747 Length L (mm) 50 ... 6000
20 3 842 548 749 Standard profile finishes M12 / D9,8 (B,C,D,F,
(note minimum length,p. G,H)1) / D17 (B,C,D,F,
Material: PP
G,H)1) / DB17 / F1 (A,E)1)
Notice:
For the 40x120L profile ou require the following combination Individual profile finishe DI / DIS / MT / MTS /
of cover caps: 1x 40x40 and 1x 40x80 (Lmax = 5400 mm) MI / MIS / DG2)
MGE_13_1_en-US.indb 33 15.04.2016 15:56:40

40x160L 40x160L L (mm) No.

A = 20,5 cm2 1 pc 50 ... 6000 3 842 993 143 / L
lx = 466,7 cm4 B C x D E
ly = 37,2 cm4 1 pc M12 60 ... 6000 3 842 993 144 / L
= 58,3 cm3 y
(1.57)
Wx 1 pc M12 M12 110 ... 6000 3 842 993 145 / L
A F
40
Wy = 18,6 cm3
m = 5,5 kg/m 1 pc D17 D17 80 ... 6000 3 842 993 146 / L
J I H G 6 pcs 6070 3 842 529 345
160 1 pc 6070 3 842 529 346
10 10 (6.30) Profile finishin M12: in all central holes
40
19215
D17: in slots B/J, C/I, D/H, E/G

Cap Color ESD No. 40x160L 3 842 993 717 / ...
40x80 (2x) Signal gray 20 3 842 548 748 Length L (mm) 80 ... 6000
20 3 842 548 749 Standard profile finishe M12 / D9,8 (B,C,D,E,G,H,
PP (note minimum length, p. 2-27) I,J)1) / D17 (B,C,D,E,G,H,
Material:
I,J)1) / DB17 / F1 (A,F)1)

80x80L y D 80x80L L (mm) No.

C
A = 18,2 cm2 1 pc 50 ... 6000 3 842 993 133 / L
lx = 132,1 cm4
ly = 132,1 cm4 B E 1 pc M12 60 ... 6000 3 842 993 134 / L
(3.15)
Wx = 33,0 cm3 x 1 pc M12 M12 110 ... 6000 3 842 993 147 / L
80
Wy = 33,0 cm3
1 pc M12 D17 90 ... 6000 3 842 993 148 / L
m = 4,9 kg/m A F
1 pc D17 60 ... 6000 3 842 993 149 / L
H G 1 pc D17 D17 80 ... 6000 3 842 993 150 / L
10 10
40 80 1 pc D17 D17V 80 ... 6000 3 842 993 151 / L
19216 (3.15) 6 pcs 6070 3 842 529 347
1 pc 6070 3 842 529 348
Cap Color ESD No. Profile finishin M12: in all central holes
80x80 (1x) Signal gray 20 3 842 548 750 D17: in slots A/F, B/E
D17V: in slots C/H, D/G
20 3 842 548 751
80x80L 3 842 993 674 / ...
Length L (mm) 50 ... 6000
Standard profile finishe M12 / D9,8 / D17 /
(note minimum length, p. 2-27) DB17 / F1

MGE_13_1_en-US.indb 34 15.04.2016 15:56:40


80x80L 4NVS y D 80x80L 4NVS L (mm) No. 1

C
A = 19,3 cm2 1 pc 50 ... 6000 3 842 993 658 / L
lx = 142,5 cm4
ly = 142,5 cm4 B E 6 pcs 6070 3 842 538 334 2
(3.15)
Wx = 35,6 cm3 x 1 pc 6070 3 842 538 333
80
Wy = 35,6 cm3
m = 5,2 kg/m A F 3
H G 80x80L 4NVS 3 842 993 758 / ...
4
10 10
Length L (mm) 50 ... 6000
40 80
(3.15) Standard profile finishe M12 / D9.8 / D17 / DB17
5
19416

6

7
80x80L 6N C x D 80x80L 6N L (mm) No.

A = 18,8 cm2
8
1 pc 50 ... 6000 3 842 993 423 / L
lx = 134,1 cm4 B E
ly = 140,9 cm4 y 6 pcs 6070 3 842 536 481
(3.15)
9
80
40
Wx = 33,5 cm3 1 pc 6070 3 842 536 482

Wy = 36,2 cm3
A F
m = 5,1 kg/m
10
H G
40 80x80L 6N 3 842 993 675 / ...
10 10
Length L (mm) 50 ... 6000
11
40 80
19417 (3.15) Standard profile finishe M12 / D9,8 / D17 /
(note minimum length, p. 2-27) DB17 / F1 (A,C,F)1) 12
(Lmax = 5400 mm) MI / MIS / DG2) 13
D y 15
40x120x120L 40x120x120L L (mm) No.
A = 24,6 cm2 1 pc 50 ... 6000 3 842 993 653 / L
lx = 318,0 cm4 C E
ly = 318,0 cm4 4 pcs 6070 3 842 538 287 16
Wx = 42,2 cm3
Wy = 42,2 cm3 x
B F Quick & Easy (p. 2-10, see fold-out section) 17
m = 6,7 kg/m G H
40x120x120L 3 842 993 757 / ...
(1.575)
A I Length L (mm) 50 ... 6000 18

40
10 10
Standard profile finishe M12 / D9,8 (B,C,J,K)1) /
40
L K J (note minimum length, p. 2-27)
120 (4.724) D17 / DB17 (A,B,C,D,I,
19418 19
J,K,L)1) / F1 (D,I)1)
Cap Color ESD No. Individual profile finishe DI / DIS / MT / MTS / 20

40x40 (5x) Signal gray 100 3 842 548 746
40x80 (2x) Signal gray 20 3 842 548 748 1) For the specified sl ts
21
Signal gray 100 3 842 548 746
40x40 (1x)
20 3 842 548 747
20 3 842 548 749
20 3 842 548 747
Material: PP
Notice:
for the 40x120x120L profile ou require the following
combination of caps: 5x 40x40 or 2x 40x80 and 1x 40x40
MGE_13_1_en-US.indb 35 15.04.2016 15:56:40

80x120L x 80x120L L (mm) No.

A = 25,6 cm2 C D E 1 pc 50 ... 6000 3 842 993 201 / L
lx = 389,2 cm4
ly = 192,8 cm4 B 1 pc M12 60 ... 6000 3 842 993 202 / L
F
Wx = 64,9 cm3 y 1 pc M12 M12 110 ... 6000 3 842 993 203 / L
(3.15)
Wy = 48,2 cm3
80
m = 6,9 kg/m 1 pc D17 D17 80 ... 6000 3 842 993 204 / L
A G
1 pc D17V D17V 90 ... 6000 3 842 993 229 / L
J I H 4 pcs 6070 3 842 537 828
10 10
40 1 pc 6070 3 842 529 380
120
19419
(4.72) Profile finishin M12: in all core holes
D17: in slots C/J, D/I, E/H
D17V: in slots A/G, B/F
Cap Color ESD No.
20 3 842 548 793 80x120L 3 842 993 672 / ...
Standard profile finishes M12 / D9,8 (C,D,E,H,I,
(note minimum length, p. 2-27) J)1) / D17 (C,D,E,H,I,J)1) /
DB17 / F1 (A,F)1)

80x160L x E
80x160L L (mm) No.
C D F
A = 32,9 cm2 1 pc 50 ... 6000 3 842 993 127 / L
lx = 850,7 cm4
ly = 253,4 cm4 B G 1 pc M12 60 ... 6000 3 842 993 128 / L
y
(3.15)
Wx = 106,3 cm3 1 pc M12 M12 110 ... 6000 3 842 993 152 / L
80
Wy = 63,4 cm3
m = 8,9 kg/m 1 pc M12 D17 90 ... 6000 3 842 993 153 / L
A H
1 pc D17 60 ... 6000 3 842 993 154 / L
L K J I 1 pc D17 D17 80 ... 6000 3 842 993 155 / L
10 10
1 pc D17V D17V 90 ... 6000 3 842 993 226 / L
40 160
19420 (6.30) 3 pcs 6070 3 842 529 349
1 pc 6070 3 842 529 350
80x80 (2x) Signal gray 20 3 842 548 750 D17: in slots C/L, D/K, E/J, F/I
D17V: in slots A/H, B/G
20 3 842 548 751
80x160L 3 842 993 673 / ...
Length L (mm) 80 ... 6000
Standard profile finishes M12 / D9,8 (C,D,E,F,I,
(note minimum length, p. 2-27) J,K,L)1) / D17 (C,D,E,F,I,J,
K,L)1) / DB17 / F1 (A,G)1)

MGE_13_1_en-US.indb 36 15.04.2016 15:56:40

45x45L y
45x45L L (mm) No. 1
A = 6,0 cm2 1 pc 50 ... 5600 3 842 992 425 / L
lx = 11,7 cm4 B
ly = 11,7 cm4 1 pc M12 60 ... 5600 3 842 992 426 / L 2
(1.772)
Wx = 5,2 cm3 x
A C 1 pc M12 M12 110 ... 5600 3 842 992 427 / L
45
Wy = 5,2 cm3
m = 1,6 kg/m 1 pc M12 D17 90 ... 5600 3 842 992 960 / L 3
D 1 pc D9,8 D9,8 80 ... 5600 3 842 992 967 / L
45 1 pc D17 60 ... 5600 3 842 992 953 / L
4
10 10 (1.772) 1 pc D17 D17 80 ... 5600 3 842 992 954 / L
45
1 pc D17 D17V 80 ... 5600 3 842 992 956 / L
5
19421
1 pc 6170 3 842 553 618

Cap Color ESD No. 20 pcs 6070 3 842 553 611
6
45x45 (1x) Signal gray 100 3 842 548 752
45x45 (1x) Black 20 3 842 548 753
7
ESD

45x45L 3 842 993 737 / ...
8
Cap with hole Color ESD No. Length L (mm) 50 ... 5600
45x45 (1x) Signal gray 20 3 842 548 796 Standard profile finishes M12 / D9,8 / D17 /
(note minimum length, p. 2-27) DB17 / F1 (A)1) 9
45x45 (1x) Black ESD 20 3 842 548 797
(Lmax = 4900 mm) MI / MIS / DG2) 10
45x45L 0N 45x45L 0N L (mm) No. 12

y
A = 6,7 cm2 20 pcs 6070 3 842 540 955
lx = 13,5 cm4 B
13
ly = 13,5 cm4
(1.772)
x
Wx = 6,0 cm3 A C Quick & Easy (p. 2-10, see fold-out section)
45
Wy = 6,0 cm3 14
m = 1,8 kg/m 45x45L 0N 3 842 993 761 / ...
D Length L (mm) 50 ... 6000
45 Standard profile finishes M12 / D9.8 / D17 / DB17 15
10 10 (1.772) (note minimum length, p. 2-27)
45
19422 Individual profile finishe DI / DIS / MT / MTS / 16

Cap: see 45x45 1) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm 17
18
19
20
21
MGE_13_1_en-US.indb 37 15.04.2016 15:56:41

45x45L 1N x
45x45L 1N L (mm) No.
A = 6,5 cm2 1 pc 50 ... 5600 3 842 992 401 / L
lx = 12,6 cm4 B
ly = 13,5 cm4 20 pcs 5600 3 842 506 956
(1.772)
y
Wx = 5,5 cm3 A C 1 pc 5600 3 842 506 960
45
Wy = 6,0 cm3
m = 1,8 kg/m
45 45x45L 1N 3 842 993 738 / ...
10 10 (1.772) Length L (mm) 50 ... 5600
45

45x45L 2N x
45x45L 2N L (mm) No.
A = 6,4 cm2 1 pc 50 ... 5600 3 842 992 403 / L
lx = 11,6 cm4 B
ly = 13,5 cm4 20 pcs 5600 3 842 506 958
(1.772)
y
Wx = 5,2 cm3 A C 1 pc 5600 3 842 506 962
45
Wy = 6,0 cm3
m = 1,7 kg/m
45 45x45L 2N 3 842 993 739 / ...
10 10 (1.772) Length L (mm) 50 ... 5600
45

45x45L 2NVS x
45x45L 2NVS L (mm) No.
A = 6,4 cm2 1 pc 50 ... 5600 3 842 992 402 / L
lx = 12,6 cm4 B
ly = 12,6 cm4 20 pcs 5600 3 842 506 957
(1.772)
y
Wx = 5,6 cm3 A C 1 pc 5600 3 842 506 961
45
Wy = 5,6 cm3
m = 1,7 kg/m
45 45x45L 2NVS 3 842 993 740 / ...
10 10 (1.772) Length L (mm) 50 ... 5600
45

MGE_13_1_en-US.indb 38 15.04.2016 15:56:41


45x45L 3N x
45x45L 3N L (mm) No. 1
A = 6,2 cm2 1 pc 50 ... 5600 3 842 992 404 / L
lx = 12,6 cm4 B
ly = 11,7 cm4 20 pcs 5600 3 842 506 959 2
(1.772)
Wx = 5,4 cm3 y
A C 1 pc 5600 3 842 506 963
45
Wy = 5,2 cm3
m = 1,7 kg/m 3
45 45x45L 3N 3 842 993 741 / ...
4
10 10 (1.772) Length L (mm) 50 ... 5600
45
5
19426

6

7
45x30° 45x30° L (mm) No.

A = 6,9 cm2
x 8
1 pc 50 ... 5600 3 842 993 013 / L
lx = 12,7 cm4 B
ly = 15,2 cm4 y 20 pcs 5600 3 842 524 040
30°
Wx = 5,0 cm3 R 112,5 9

1 pc 5600 3 842 524 039
Wy = 5,3 cm3 R 67,5
m = 1,9 kg/m
A 10
45x30° 3 842 993 733 / ...
45
10 10
(1.772) Length L (mm) 50 ... 5600
11
45

45x30° (1x) Black 20 3 842 524 053 13
Material: PA
14
45x45° 45x45° L (mm) No.
A = 7,6 cm2 x 1 pc 50 ... 5600 3 842 993 014 / L 15
lx = 13,4 cm4 B
ly = 21,4 cm4 y 20 pcs 5600 3 842 524 043
45°
Wx = 5,2 cm3 R 90 1 pc 5600 3 842 524 042 16

Wy = 6,4 cm3
m = 2,0 kg/m R 45
A Quick & Easy (p. 2-10, see fold-out section) 17

45x45° 3 842 993 735 / ...
10 10 45
45 (1.772)
Length L (mm) 50 ... 5600 18
19
45x45° (1x) Black 20 3 842 524 054 20
Material: PA
21
MGE_13_1_en-US.indb 39 15.04.2016 15:56:41

45x60° 45x60° L (mm) No.

A = 6,8 cm2 x 1 pc 50 ... 5600 3 842 993 015 / L
lx = 11,4 cm4
y 20 pcs 5600 3 842 524 046
ly = 16,9 cm4
°
60
B
Wx = 4,4 cm3 R 67 1 pc 5600 3 842 524 045
Wy = 5,2 cm3 ,5
m = 1,8 kg/m R 22
,5
45x60° 3 842 993 744 / ...
10 10
45
(1.772) Length L (mm) 50 ... 5600
45


45x60° (1x) Black 20 3 842 524 055
Material: PA
45x45L R 45x45L R L (mm) No.

5
A = 4,9 cm2 y
37, 1 pc 50 ... 5600 3 842 992 897 / L
lx = 8,6 cm4 R
45 (1.772)
ly = 8,6 cm4 20 pcs 5600 3 842 517 200

x
Wx = 5,0 cm3 A 1 pc 5600 3 842 517 199
7,5
Wy = 5,0 cm3
m = 1,3 kg/m
B Quick & Easy (p. 2-10, see fold-out section)
7,5 45x45L R 3 842 993 742 / ...

10 10
45 Length L (mm) 50 ... 5600
45
19430
(1.772) Standard profile finishe M12 / DB17

45x45 R (1x) Signal gray 20 3 842 548 800
20 3 842 548 801
Material: PP
45x45 HR 45x45 HR L (mm) No.

(.886)
22
A = 6,6 cm2 y 1 pc 50 ... 5600 3 842 992 945 / L

lx = 11,0 cm4
1 pc M12 60 ... 5600 3 842 993 001 / L
12,75
ly = 10,7 cm4
Wx = 4,4 cm3 x 1 pc M12 M12 110 ... 5600 3 842 992 999 / L
Wy = 4,8 cm3
6
m = 1,8 kg/m 20 pcs 5600 3 842 525 505

A 1 pc 5600 3 842 525 504
1,5
10
(.886)
22,5
3
10 10
45 45
19431 (1.772) 45x45 HR 3 842 993 736 / ...
Length L (mm) 50 ... 5600
Cap Color ESD No. Standard profile finishe M12 / DB17
45x45 HR (1x) Signal gray 20 3 842 548 798 (note minimum length, p. 2-27)

Material: PP (Lmax = 4900 mm) MI / MIS / DG1)
MGE_13_1_en-US.indb 40 15.04.2016 15:56:41

45x45 45x45 L (mm) No. 1

y
A = 7,5 cm2 1 pc 50 ... 5600 3 842 990 520 / L
lx = 13,8 cm4 B
ly = 13,8 cm4 1 pc M12 60 ... 5600 3 842 990 517 / L 2
(1.772)
x
Wx = 6,1 cm3 A C 1 pc M12 M12 110 ... 5600 3 842 990 518 / L
45
Wy = 6,1 cm3
m = 2,0 kg/m 1 pc M12 M16 180 ... 5600 3 842 990 519 / L
3
D 1 pc M12 D17 90 ... 5600 3 842 990 640 / L
45 1 pc M16 120 ... 5600 3 842 990 521 / L
4
10 10 (1.772) 1 pc M16 D17 170 ... 5600 3 842 990 642 / L
45
1 pc D9,8 D9,8 70 ... 5600 3 842 992 969 / L
5
19432
1 pc D17 60 ... 5600 3 842 990 648 / L

Cap Color ESD No. 1 pc D17 D17 80 ... 5600 3 842 990 644 / L
6
45x45 (1x) Signal gray 100 3 842 548 752 1 pc D17 D17V 80 ... 5600 3 842 990 646 / L
45x45 (1x) Black 20 3 842 548 753 1 pc 6170 3 842 553 621
7
ESD
Material: PP 20 pcs 6070 3 842 553 614
8
9
45x45 (1x) Black ESD 20 3 842 548 797 45x45 3 842 993 734 / ...
Standard profile finishes M12 / M16 / D9,8 / D17 /
10
(note minimum length, p. 2-27) DB17

13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 41 15.04.2016 15:56:41

45x60 45x60 L (mm) No.

x
A = 11,0 cm2 1 pc 50 ... 5600 3 842 990 570 / L
lx = 37,2 cm4 B
ly = 22,7 cm4 1 pc M12 60 ... 5600 3 842 990 571 / L
(1.772)
y
Wx = 12,4 cm3 A C 1 pc M12 M12 110 ... 5600 3 842 990 572 / L
45
Wy = 10,1 cm3
m = 3,0 kg/m 1 pc M12 M16 180 ... 5600 3 842 990 575 / L
D 1 pc M16 120 ... 5600 3 842 990 573 / L
30 1 pc D9,8 50 ... 5600 3 842 992 376 / L
10 10
45 60 1 pc D17 60 ... 5600 3 842 990 688 / L
19433
(2.362) 1 pc D17 D17 80 ... 5600 3 842 990 672 / L
1 pc D17 D17V 80 ... 5600 3 842 990 674 / L
Cap Color ESD No. 1 pc D9,8V 50 ... 5600 3 842 992 375 / L
45x60 (1x) Signal gray 20 3 842 548 754 1 pc D17V 60 ... 5600 3 842 990 690 / L
20 3 842 548 755 1 pc D17V D17V 90 ... 5600 3 842 990 670 / L
Material: PP 1 pc LF LF 80 ... 5600 3 842 993 085 / L
1 pc F1 F1 80 ... 5600 3 842 990 584 / L
Cap with hole Color ESD No. 1 pc 6000 3 842 507 127
45x60 (1x) Signal gray 20 3 842 548 802 20 pcs 6000 3 842 315 122
20 3 842 548 803 Profile finishi D9.8, D17: in slots B/D
Material: PP D9.8, D17: in slots A/C
LF: in slots A/C
F1: in slot A

45x60 3 842 993 743 / ...
Length L (mm) 50 … 5600
Standard profile finishes M12 / M16 / D9.8 / D17 /
(note minimum length,p. DB17 / F1 (A,C)1)

MGE_13_1_en-US.indb 42 15.04.2016 15:56:42

45x90SL 45x90SL L (mm) No. 1

A = 9,0 cm2 x 1 pc 50 ... 6000 3 842 993 450 / L
lx = 73,4 cm4 B C
ly = 18,1 cm4 12 pcs 6070 3 842 537 102 2
(1.772)
y
Wx = 16,3 cm3 A D 1 pc 6070 3 842 537 103
45
Wy = 8,0 cm3
m = 2,4 kg/m 3
90 45x90SL 3 842 993 759 / ...

4
10 10 (3.543) Length L (mm) 50 … 6000
45
5
19434
Cap Color ESD No. Individual profile finishe DI / DIS / DG1)

(Lmax = 5400 mm)
6
45x90 (1x) Signal gray 20 3 842 548 756
45x90 (1x) Black 20 3 842 548 757 1) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm
7
ESD
Material: PP
8
45x90 (1x) Signal gray 20 3 842 548 804
9
20 3 842 548 805
Material: PP
10
45x90L 45x90L L (mm) No.

A = 11,3 cm2 11
x C 1 pc 50 ... 5600 3 842 992 432 / L
lx = 82,0 cm4 B
ly = 23,6 cm4 1 pc M12 60 ... 5600 3 842 992 453 / L
(1.772)
y 12
Wx = 18,2 cm3 A D 1 pc M12 M12 110 ... 5600 3 842 992 433 / L
45
Wy = 10,5 cm3
m = 3,0 kg/m 1 pc D17 D17 80 ... 5600 3 842 992 437 / L
F E 1 pc D17 D17V 80 ... 5600 3 842 992 436 / L 13
90 1 pc D17V 60 ... 5600 3 842 992 452 / L
10 10 (3.543) 1 pc D17V D17V 90 ... 5600 3 842 992 435 / L 14
45
19435 1 pc LF LF 80 ... 5600 3 842 993 084 / L

12 pcs 6070 3 842 553 612 15
45x90 (1x) Signal gray 20 3 842 548 756 Profile finishin M12: in all core holes 16
45x90 (1x) Black 20 3 842 548 757 D17: in slots B/F, C/E
D17V: in slots A/D
ESD
Material: PP 17
LF: in slots A/D
Cap with hole Color ESD No. Quick & Easy (p. 2-10, see fold-out section) 18
45x90 (1x) Signal gray 20 3 842 548 804 45x90L 3 842 993 662 / ...
20 3 842 548 805 Length L (mm) 50 … 5600 19
Material: PP Standard profile finishes M12 / D9.8 / D17 /
20
21
2) DG = 45°; Lmin1 / Lmin2 = 456 / 612 mm
max
MGE_13_1_en-US.indb 43 15.04.2016 15:56:42

45x90L 2N 45x90L 2N L (mm) No.

A = 12,0 cm2 x 1 pc 50 ... 6000 3 842 993 644 / L
lx = 85,6 cm4 B C
ly = 26,9 cm4 12 pcs 6070 3 842 538 299
(1.772)
y
Wx = 38,1 cm3 A D 1 pc 6070 3 842 538 303
45
Wy = 6,0 cm3
m = 3,2 kg/m
90 45x90L 2N 3 842 993 751 / ...
10 10 (3.543) Length L (mm) 50 … 6000
45

45x90L 3NVS 45x90L 3NVS L (mm) No.

A = 11,8 cm2 x 1 pc 50 ... 6000 3 842 993 635 / L
lx = 87,2 cm4 B C
ly = 25,2 cm4 12 pcs 6070 3 842 538 298
(1.772)
y
Wx = 38,8 cm3 A D 1 pc 6070 3 842 538 302
45
Wy = 5,6 cm3
m = 3,2 kg/m
90 45x90L 3NVS 3 842 993 752 / ...
10 10 (3.543) Length L (mm) 50 … 6000
45

MGE_13_1_en-US.indb 44 15.04.2016 15:56:42

45x90 45x90 L (mm) No. 1

A = 15,4 cm2 x 1 pc 50 ... 5600 3 842 990 300 / L
lx = 124,6 cm4 B C
ly = 32,8 cm4 1 pc M12 60 ... 5600 3 842 990 301 / L 2
(1.772)
y
Wx = 27,7 cm3 A D 1 pc M12 M12 110 ... 5600 3 842 990 302 / L
45
Wy = 14,6 cm3
m = 4,2 kg/m 1 pc M12 D17 90 ... 5600 3 842 990 323 / L 3
F E 1 pc M12 D17V 90 ... 5600 3 842 990 305 / L
90 1 pc M16 120 ... 5600 3 842 990 303 / L
4
10 10 (3.543) 1 pc M16 M16 240 ... 5600 3 842 990 304 / L
45
1 pc M16 D17 170 ... 5600 3 842 990 325 / L
19438
5
1 pc M16 D17V 170 ... 5600 3 842 990 307 / L
Cap Color ESD No. 1 pc D17 60 ... 5600 3 842 990 329 / L
6
45x90 (1x) Signal gray 20 3 842 548 756 1 pc D17 D17 80 ... 5600 3 842 990 313 / L
45x90 (1x) Black 20 3 842 548 757 1 pc D17 D17V 90 ... 5600 3 842 990 311 / L
7
ESD
Material: PP 1 pc D17V 60 ... 5600 3 842 990 331 / L

1 pc D17V D17V 90 ... 5600 3 842 990 309 / L
8
Cap with hole Color ESD No. 1 pc 6170 3 842 553 622
45x90 (1x) Signal gray 20 3 842 548 804 12 pcs 6070 3 842 553 615
Black
9
45x90 (1x) ESD
20 3 842 548 805 Profile finishin M12, M16: in all core holes
Material: PP D17: in slots B/F, C/E
D17V: in slots A/D 10
11
45x90 3 842 993 661 / ... 12
Length L (mm) 50 … 5600
Standard profile finishes M12 / M16 / D9.8 / D17 / 13
Individual profile finishe DI / DIS / MT / MTS / MI / 14

(Lmax = 4900 mm) MIS / DG2)
1) For the specified sl ts 15
16
17
18
19
20
21
MGE_13_1_en-US.indb 45 15.04.2016 15:56:42

45x180 45x180 L (mm) No.

A = 25,5 cm2 1 pc 50 ... 5600 3 842 990 335 / L
B C x D E
lx = 766,7 cm4
ly = 57,3 cm4 1 pc M12 60 ... 5600 3 842 990 336 / L
(1.772)
y
Wx = 85,2 cm3 A F 1 pc M12 M12 110 ... 5600 3 842 990 339 / L
45
Wy = 25,5 cm3
m = 6,9 kg/m 1 pc D17 D17 80 ... 5600 3 842 990 342 / L
J I H G 1 pc D17V D17V 90 ... 5600 3 842 990 344 / L
13
180 6 pcs 6070 3 842 553 616
10 10 (7.087) 1 pc 6170 3 842 553 623
45
19439 Profile finishin M12: in all core holes

D17: in slots B/J, E/G
D17V: in slots A/F
Cap Color ESD No.
45x180 (1x) Signal gray 20 3 842 548 794
Material: PP 45x180 3 842 993 731 / ...
Length L (mm) 80 … 5600
Standard profile finishes M12 / M16 /
(note minimum length, p. 2-27) D9,8 (B,C,D,E,G,H,I,J)1) /
D17 (B,C,D,E,G,H,I,J)1) /
DB17 / F1 (A,F)1)

45x270 45x270 L (mm) No.

A = 61,9 cm2 1 pc 50 ... 5600 3 842 992 927 / L
lx = 3962,0 cm4
ly = 118,0 cm4 1 pc M12 M12 110 ... 5600 3 842 992 928 / L
Wx = 300,2 cm3 2 pcs 5600 3 842 520 025
Wy = 61,6 cm3
m = 16,7 kg/m 1 pc 5600 3 842 520 024
270
(10.630) Profile finishin M12: in core holes with C, F slots
45 22,5
10
21,5
45x270 3 842 993 732 / ...

13
B C D x E F G
Length L (mm) 80 … 5600
(1.772)
(1.772)
y Standard profile finishes M12 / D9,8 (B,C,D,E,F,G,

A H
45
45
(note minimum length, p. 2-27) I,J,K,L,M)1) / D17

(B,C,D,E,F,G,I,J,K,L,M)1) /
M L K J I H
DB17 / F1 (A,H)1)
ø10
10
45 45
10 10
45
19440
Cap Color ESD No.

45x90 (3x) Signal gray 20 3 842 548 756
20 3 842 548 757
Material: PP
MGE_13_1_en-US.indb 46 15.04.2016 15:56:42

45x90x90L C y 45x90x90L L (mm) No. 1

A = 21,2 cm2 1 pc 50 ... 6000 3 842 992 387 / L
lx = 152,1 cm4
ly B D 1 pc M12 60 ... 6000 3 842 992 388 / L
= 152,1 cm4 2
Wx = 19,1 cm3 E x 8 pcs 6070 3 842 537 823
Wy = 32,6 cm3
(1.772)
m = 5,7 kg/m 1 pc 6070 3 842 537 846 3
A F
45
Profile finishin M12: in the central bore at the
intersection of slots A and H
10 10
H G 4
45 90
(3.543) Quick & Easy (p. 2‑8; see fold-out section)
5
19441
45x90x90L 3 842 993 682 / ...

Cap Color ESD No. Length L (mm) 50 … 6000
6
45x90x90 (1x) Signal gray 20 3 842 548 806 Standard profile finishes M12 / D9.8 / D17 /
45x90x90 (1x) Black 20 3 842 548 807 (note minimum length, p. 2-27) DB17 (A,B,C,F,G,H)1)
7
ESD

8
Cap with hole1) Color ESD No. 1) For the specified sl ts
2) DG = 45°; Lmin1 / Lmin2 = 456 / 612 mm
45x90x90 (1x) Signal gray 20 3 842 548 806 max
9
45x90x90 (1x) Black ESD
20 3 842 548 807
Material: PP
10
1)The cover cap is also suitable for use with a hole, which can be
broken out.
11
45x90x90L 4N C y 45x90x90L 4N L (mm) No.

A = 22,1 cm2 8 pcs 6070 3 842 547 827 12
Ix = 160,8 cm4
Iy = 160,8 cm4
B D
Wx = 30,6 cm3 E x Quick & Easy (p. 2-10, see fold-out section) 13
Wy = 30,6 cm3
(1.772)
m = 5,95 kg/m 45x90x90L 4N 3 842 993 764

A F
45
Length L (mm) 50 … 6070 14

Standard profile finishes M12 / D9,8 / D17 / DB17
H G
10 10 (note minimum length, p. 2-27) (A,B,C,F,G,H)1) 15
45 90
29432 (3.543) Individual profile finishe DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG2) 16
Cap: see 45x90x90L 1) For the specified sl ts
2) DG = 45°; Lmin1 / Lmin2 = 456 / 612 mm
max 17
90x90SL C y D 90x90SL L (mm) No. 18

A = 14,1 cm2 1 pc 50 ... 6000 3 842 993 449 / L
lx = 130,2 cm4
ly = 130,2 cm4 B E 6 pcs 6070 3 842 537 100 19
(3.543)
Wx = 28,9 cm3 x 1 pc 6070 3 842 537 101

90
Wy = 28,9 cm3
m = 3,8 kg/m 20
A F
90x90SL 3 842 993 681 / ... 21
H G
10 10
90 Length L (mm) 50 … 6000
45
(3.543)
Cap: see 90x90L Individual profile finishe DI / DIS / DG1)
(Lmax = 5400 mm)
MGE_13_1_en-US.indb 47 15.04.2016 15:56:43

90x90L C y D 90x90L L (mm) No.

A = 24,1 cm2 1 pc 50 ... 5600 3 842 992 415 / L
lx = 211,1 cm4
ly = 211,1 cm4 B E 1 pc M12 60 ... 5600 3 842 992 416 / L
(3.543)
Wx = 46,9 cm3 x 1 pc M12 M12 110 ... 5600 3 842 992 422 / L
90
Wy = 46,9 cm3
m = 6,5 kg/m 1 pc M12 D17 90 ... 5600 3 842 992 423 / L
A F
1 pc D17 60 ... 5600 3 842 992 417 / L
1 pc D17 D17 80 ... 5600 3 842 992 420 / L
H G
10 10
90 1 pc D17 D17V 80 ... 5600 3 842 992 421 / L
45
(3.543)
19443 1 pc LF LF 80 ... 5600 3 842 992 418 / L
1 pc LF M12 90 ... 5600 3 842 992 419 / L
Cap Color ESD No. 6 pcs 6070 3 842 553 613
90x90L (1x) Signal gray 20 3 842 548 758 1 pc 6170 3 842 553 620
90x90L (1x) Black ESD
20 3 842 548 759 Profile finishin M12: in all central holes
Material: PP D17: in slots C/H, D/G
D17V: in slots A/F, B/E
LF: in slots C/H, D/G

90x90L 3 842 993 680 / ...
Length L (mm) 50 … 5600

90x90L 4N C x D 90x90L 4N L (mm) No.

A = 24,2 cm2 1 pc 50 ... 6000 3 842 993 628 / L
lx = 227,4 cm4
ly = 214,7 cm4 B E 6 pcs 6070 3 842 538 297
(3.543)
Wx = 50,5 cm3 y 1 pc 6070 3 842 538 301

90
Wy = 47,7 cm3
m = 6,5 kg/m
A F
H G 90x90L 4N 3 842 993 755 / ...

10 10 90
Length L (mm) 50 … 5600
45
(3.543)
Cap: see 90x90L
MGE_13_1_en-US.indb 48 15.04.2016 15:56:43

90x90L 4NVS C y D 90x90L 4NVS L (mm) No. 1

A = 24,2 cm2 1 pc 50 ... 6000 3 842 993 621 / L
lx = 220,9 cm4
ly = 220,9 cm4 B E 6 pcs 6070 3 842 538 296 2
(3.543)
Wx = 49,2 cm3 x 1 pc 6070 3 842 538 300
90
Wy = 49,2 cm3
m = 6,5 kg/m 3
A F Quick & Easy (p. 2-10, see fold-out section)
90x90L 4NVS 3 842 993 756 / ...
H G 4
10 10
90 Length L (mm) 50 … 5600
45
(3.543) Standard profile finishes M12 / D9.8 / D17 / DB17
5
19445

Cap: see 90x90L Individual profile finishe DI / DIS / MT / MTS /
(Lmax = 4900 mm) MI / MIS / DG1) 6

7
90x90 90 (3.543) 90x90 L (mm) No.

8
A = 38,4 cm2 10 11 ø15 13 1 pc 50 ... 5600 3 842 990 500 / L
lx = 299,8 cm4 y
ly = 299,8 cm4
C D 1 pc M16 120 ... 5600 3 842 990 501 / L
9
Wx = 66,7 cm3 1 pc M16 M16 240 ... 5600 3 842 990 502 / L
Wy = 66,7 cm3 B E 1 pc M16 D17 170 ... 5600 3 842 992 961 / L
m = 10,4 kg/m
(3.543)
x 10
1 pc 60 ... 5600 3 842 992 373 / L
90
A F 1 pc 120 ... 5600 3 842 993 083 / L

10 10 11
45
1 pc D17 60 ... 5600 3 842 990 092 / L
19446 H G 1 pc D17 D17 80 ... 5600 3 842 990 093 / L
12
1 pc D17 D17V 80 ... 5600 3 842 990 094 / L
Cap Color ESD No. 1 pc LF LF 80 ... 5600 3 842 993 082 / L
90x90 (1x) Signal gray 20 3 842 548 760 1 pc F2 60 ... 5600 3 842 990 505 / L
13
20 3 842 548 761 1 pc F2 F2 110 ... 5600 3 842 990 507 / L
Material: PP 1 pc 6000 3 842 507 715 14
6 pcs 6000 3 842 315 125
Cap with hole Color ESD No. 15
90x90 (1x) Signal gray 20 3 842 548 814
20 3 842 548 815 Quick & Easy (p. 2-10, see fold-out section) 16
Material: PP 90x90 3 842 993 679 / ...
Length L (mm) 50 … 5600 17
Note: A quick connector cannot be used Standard profile finishes M16 / D9.8 / D17 /
(note minimum length, p. 2-27) DB17 / F1
18
19
20
21
MGE_13_1_en-US.indb 49 15.04.2016 15:56:43

90x180L C D x E F 90x180L L (mm) No.

A = 42,8 cm2 1 pc 50 ... 5600 3 842 992 857 / L
lx = 1380,0 cm4
ly = 401,0 cm4 B G 1 pc M12 60 ... 5600 3 842 992 858 / L
90 (3.543)
Wx= 153,3 cm3 y 1 pc M12 M12 110 ... 5600 3 842 992 859 / L
Wy= 89,1 cm3
1 pc M1 LF 90 ... 5600 3 842 992 860 / L
m = 11,6 kg/m
A H D17V
1 pc D17V 90 ... 5600 3 842 992 864 / L
1 pc LF LF 80 ... 5600 3 842 992 861 / L
L K J I
12,5
10 10
45
3 pcs 5600 3 842 516 015
180 (7.087)
19447 1 pc 5600 3 842 516 014
Profile finishin M12: in all core holes
Cap Color ESD No. D17V: in slots A/H, B/G
LF: in slots A/H, B/G
90x90L (2x) Signal gray 20 3 842 548 758
90x90L (2x) Black ESD
Material: PP 90x180L 3 842 993 677 / ...
Length L (mm) 80 … 5600
Standard profile finishes M12 / D9,8 (C,D,E,F,I,
(note minimum length, p. 2-27) J,K,L)1) / D17 (C,D,E,F,I,J,
K,L)1) / DB17 / F1 (A,G)1)
90x180 90x180 L (mm) No.

A = 63,6 cm2 1 pc 50 ... 5600 3 842 990 416 / L
lx = 2138,3 cm4
ly = 544,3 cm4 1 pc M16 120 ... 5600 3 842 990 417 / L
Wx= 237,6 cm3 1 pc M16 M16 240 ... 5600 3 842 990 418 / L
Wy= 121,0 cm3
m = 17,2 kg/m 1 pc M16 F2 170 ... 5600 3 842 990 419 / L
1 pc D17V D17V 90 ... 5600 3 842 992 378 / L
13
C D x E F 1 pc LF LF 80 ... 5600 3 842 992 898 / L

1 pc LF-S LF-S 80 ... 5600 3 842 993 081 / L
B G
1 pc F2 F2 110 ... 5600 3 842 990 421 / L
(3.543)
y
11
90
3 pcs 5600 3 842 509 188

15
A H 1 pc 5600 3 842 509 203

3 pcs 6070 3 842 553 617
10
L K J I 1 pc 6170 3 842 553 624

180
(7.087) D17V: in slots A/H, B/G
LF: in slots A/H, B/G
LF-S: in slots D/K, E/J
90x180 3 842 993 676 / ...
10 10
45
Length L (mm) 80 … 5600
19448 Standard profile finishes M16 / D9,8 (C,D,E,F,I,J,
(note minimum length, p. 2-27) K,L)1) / D17 (C,D,E,F,I,J,
Cap Color ESD No. K,L)1) / DB17 / F1 (A,G)1)
20 3 842 548 761 (Lmax = 4900 mm) MI / MIS / DG2)
Material: PP 1) For the specified sl ts

90x90 (2x) Signal gray 20 3 842 548 814

90x90 (2x) Notice: A quick connector cannot be used with profile 90x18
Black ESD
20 3 842 548 815
Material: PP
MGE_13_1_en-US.indb 50 15.04.2016 15:56:43


90x360 C D x E F 1
A = 90,2 cm2
lx = 14065,0 cm4
B G 2
13
ly = 710,0 cm4
(3.543)
Wx= 781,4 cm3 y
11
90
15
Wy= 157,7 cm3
m = 24,4 kg/m
A 3
H
10
L K J I 4
10 10 22
45 360
(14.173)
19449
5
Cap Color ESD No. 90x360 L (mm) No.

6
90x90 (2x) Signal gray 20 3 842 548 760 50 ... 6000 3 842 993 434
90x90 (2x) Black 20 3 842 548 761 M16 M16 240 ... 6000 3 842 993 435 / L
7
ESD
Material: PP F2 F2 110 ... 6000 3 842 993 436 / L

8
9
20 3 842 548 815 90x360 3 842 993 678 / ...
Standard profile finishe M16 / D9,8 (C,D,E,F,I,J, 10
Note: A quick connector cannot be used (note minimum length, p. 2-27) K,L)1) / D17 (C,D,E,F,I,J,
K,L)1) / DB17 / F1 (A,G)1) 11
Individual profile finishe DI / DIS / MT / MTS / MI
(Lmax = 5400 mm) / MIS 12
13
15x22,5 15x22.5 L (mm) No.
A = 1,3 cm2 1 pc 50 ... 3000 3 842 992 473 / L 14
(.886)
22,5
lx = 0,8 cm4
ly = 0,3 cm4 y 1 pc D17 60 ... 3000 3 842 992 474 / L
Wx = 0,9 cm3
x 1 pc D17 D17 80 ... 3000 3 842 992 475 / L 15
19,5
Wy = 0,6 cm3 A
m = 0,3 kg/m 10 pcs 2000 3 842 513 576
13 1 pc 2000 3 842 513 577 16
15
10 10 (.590)
45
19450 15x22.5 3 842 993 689 / ...
Length L (mm) 50 … 2000 18
Cap Color ESD No. Standard profile finishe D9.8 / D17
15x22.5 (1x) 20 3 842 548 816 (note minimum length, p. 2-27)
Signal gray 19
15x22.5 (1x) Black ESD
20 3 842 548 817 Individual profile finish —
Material: PP 20
21
MGE_13_1_en-US.indb 51 15.04.2016 15:56:44

15x180 162 15x180 L (mm) No.

A = 11,6 cm2 22,5 1 pc 50 ... 5600 3 842 993 079 / L
lx = 321,7 cm4
135 ø3,7 6 pcs 5600 3 842 526 821
ly = 3,2 cm4
Wx = 35,7 cm3 B C x D E 1 pc 5600 3 842 526 820
y
Wy = 4,2 cm3 A F
m = 3,1 kg/m I H G
6
1,5 Quick & Easy (p. 2-10, see fold-out section)
15 (.591)
5,5 15x180 3 842 993 686 / ...
10 10
45 Length L (mm) 80 … 5600
45
19451 180 (7.087) Standard profile finishe D9,8 (B,C,D,E,G,H,I)1) /

(note minimum length, p. 2-27) D17 (B,C,D,E,G,H,I)1)

15x180 (1x) Signal gray 20 3 842 548 772
20 3 842 548 773
Material: PP
22,5x45 22.5x45 L (mm) No.

A = 4,7 cm2 x 1 pc 50 ... 6000 3 842 990 292 / L
lx = 7,1 cm4
ly = 2,9 cm4 B 1 pc M12 60 ... 6000 3 842 990 087 / L
y
(.886)
Wx = 3,2 cm3
22,5
1 pc M12 M12 110 ... 6000 3 842 990 090 / L

19,5
A C
Wy = 2,6 cm3
m = 1,3 kg/m D 1 pc D17V D17V 80 ... 6000 3 842 990 091 / L
24 pcs 6070 3 842 537 812
45
(1.772) 1 pc 6070 3 842 502 695
10 10
45

22.5x45 3 842 993 700 / ...
22.5x45 (1x) Signal gray 20 3 842 548 830 Standard profile finishe M12 / D9.8 (A,C)1) /
22.5x45 (1x) Black 20 3 842 548 831 (note minimum length, p. 2-27) D17 / DB17 (A,C)1)
ESD

22,5x180 22.5x180 L (mm) No.

A = 21,6 cm2 B C x D E 1 pc 50 ... 5600 3 842 990 345 / L
lx = 581,0 cm4 y
A F 1 pc D28 60 ... 5600 3 842 990 346 / L
ly = 11,8 cm4
Wx = 66,8 cm 3 I H G
8,1
1 pc D28 D28 110 ... 5600 3 842 990 347 / L

16
16,5
2,2
22,5 (.886)
Wy = 14,7 cm3
m = 5,8 kg/m 9 6 pcs 5600 3 842 509 179
45
1 pc 5600 3 842 509 206
Profile finishin D28: in slots G, I
180 (7.087)
10 10
45

22.5x180 3 842 993 699 / ...
22.5x180 (1x) Signal gray 20 3 842 548 770 Standard profile finishe D9.8 (B,C,D,E,G,H,I)1) /
22.5x180 (1x) Black 20 3 842 548 771 (note minimum length, p. 2-27) D17 (B,C,D,E,G,H,I)1)
ESD

MGE_13_1_en-US.indb 52 15.04.2016 15:56:44


50x50L y 50x50L L (mm) No. 1

A = 9,3 cm2 B 1 pc 50 ... 6000 3 842 993 156 / L
lx = 21,2 cm4
ly = 21,2 cm4 1 pc M12 60 ... 6000 3 842 993 157 / L 2
(1.97)
x
A C
50
Wx = 8,5 cm3 1 pc M12 M12 110 ... 6000 3 842 993 158 / L
Wy = 8,5 cm3
m = 2,5 kg/m 1 pc M12 D17 90 ... 6000 3 842 993 159 / L 3
D 1 pc D9,8 D9,8 80 ... 6000 3 842 993 164 / L
50 1 pc D17 60 ... 6000 3 842 993 160 / L
4
10 10 (1.97) 1 pc D17 D17 80 ... 6000 3 842 993 161 / L
50
1 pc D17 D17V 80 ... 6000 3 842 993 162 / L
5
19454
20 pcs 6070 3 842 529 351

6
50x50 (1x) Signal gray 20 3 842 548 820
50x50 (1x) Black 20 3 842 548 821 Quick & Easy (p. 2-10, see fold-out section)
7
ESD
Material: PP 50x50L 3 842 993 665 / ...

Length L (mm) 50 … 6000
8
Cap with hole Color ESD No. Standard profile finishe M12 / M16 / D9,8 / D17 /
(note minimum length, p. 2-27) DB17
50x50 (1x) Signal gray 20 3 842 548 822
9
20 3 842 548 823
Material: PP
11
50x100L 50x100L L (mm) No.
A = 17,2 cm2 x 1 pc 50 ... 6000 3 842 993 163 / L
B C
lx = 162,8 cm4 12
ly = 42,6 cm4 1 pc M12 60 ... 6000 3 842 993 165 / L
y
(1.97)
Wx = 32,6 cm3 A D 1 pc M12 M12 110 ... 6000 3 842 993 166 / L
50
Wy = 17,0 cm3 13
m = 4,6 kg/m 1 pc D17 D17 90 ... 6000 3 842 993 167 / L
F E 1 pc D17 D17V 80 ... 6000 3 842 993 168 / L
1 pc D17V 60 ... 6000 3 842 993 169 / L 14
100
10 10
(3.94) 1 pc D17V D17V 90 ... 6000 3 842 993 170 / L
50
19455 10 pcs 6070 3 842 537 825 15

1 pc 6070 3 842 529 354
Cap Color ESD No. Profile finishin M12: in all core holes 16
D17V: in slot A/D
20 3 842 548 821 17
50x100L 3 842 993 663 / ... 18
Cap with hole Color ESD No. Length L (mm) 50 … 6000
50x50 (2x) Signal gray 20 3 842 548 822 Standard profile finishe M12 / M16 / D9,8 / 19
50x50 (2x) Black 20 3 842 548 823 (note minimum length, p. 2-27) D17 / DB17 / F1 (A, D)1)
ESD
Material: PP Individual profile finishe DI / DIS / MT / MTS / 20

MGE_13_1_en-US.indb 53 15.04.2016 15:56:44

50x150L x 50x150L L (mm) No.

A = 25,8 cm2 1 pc 50 ... 6000 3 842 993 196 / L
B C D
lx = 540,0 cm4
ly = 64,2 cm4 1 pc M12 60 ... 6000 3 842 993 194 / L
y
(1.97)
Wx = 72,0 cm3 A E 1 pc M12 M12 110 ... 6000 3 842 993 199 / L
50
Wy = 25,7 cm3
m = 6,9 kg/m 1 pc D17 D17 80 ... 6000 3 842 993 200 / L
H G F 1 pc D17V D17V 90 ... 6000 3 842 993 228 / L
150 4 pcs 6070 3 842 537 826

10 10
(5.91) 1 pc 6070 3 842 529 378
50
19456 Profile finishin M12: in all core holes

D17: in slots B/H, C/G, D/F
D17V: in slots A/E
Cap Color ESD No.
50x150 (1x) Signal gray 20 3 842 548 818
Material: PP 50x150L 3 842 993 664 / ...
Length L (mm) 80 … 6000
Standard profile finishe M12 / M16 / D9.8
(note minimum length, p. 2-27) (B,C,D,F,G,H)1) / D17
(B,C,D,F,G,H)1) / DB17 /
F1 (A,E)1)

100x100L C y D 100x100L L (mm) No.

A = 29,9 cm2 1 pc 50 ... 6000 3 842 993 171 / L
lx = 318,3 cm4
ly = 318,3 cm4 B E 1 pc M12 60 ... 6000 3 842 993 172 / L
Wx = 63,7 cm3 x
(3.94)
1 pc M12 M12 110 ... 6000 3 842 993 173 / L

100
Wy = 63,7 cm3
m = 8,1 kg/m 1 pc M12 D17 90 ... 6000 3 842 993 174 / L
A F 1 pc D17 60 ... 6000 3 842 993 175 / L
1 pc D17 D17 80 ... 6000 3 842 993 176 / L
10 10 H G
50 100 1 pc D17 D17V 80 ... 6000 3 842 993 177 / L
19457 (3.94) 6 pcs 6070 3 842 529 355
1 pc 6070 3 842 529 356
100x100 (1x) Signal gray 20 3 842 548 824 D17: in slots C/H, D/G
D17V: in slots A/F, B/E
20 3 842 548 825
100x100L 3 842 993 685 / ...
Length L (mm) 50 … 6000
Standard profile finishe M12 / M16 / D9,8 /
(note minimum length, p. 2-27) D17 / DB17 / F1

MGE_13_1_en-US.indb 54 15.04.2016 15:56:44


100x200L C D x E F 100x200L L (mm) No. 1

A = 54,0 cm2 1 pc 50 ... 6000 3 842 993 178 / L
lx = 2133,1 cm4
ly = 602,1 cm4 B G 1 pc M12 60 ... 6000 3 842 993 179 / L 2
100 (3.94)
Wx = 213,3 cm3 y 1 pc M12 M12 110 ... 6000 3 842 993 180 / L
Wy = 120,4 cm3
m = 14,6 kg/m 1 pc M12 D17 90 ... 6000 3 842 993 181 / L 3
A H 1 pc D17 60 ... 6000 3 842 993 182 / L
1 pc D17 D17 80 ... 6000 3 842 993 183 / L
4
10 10 L K J I D17V
50 200 1 pc D17V 90 ... 6000 3 842 993 227 / L
(7.87) 3 pcs 6070 3 842 529 357
5
19458
1 pc 6070 3 842 529 358

6
100x100 (2x) Signal gray 20 3 842 548 824 D17: in slots C/L, D/K, E/J, F/I
D17V: in slots A/H, B/G
100x100 (2x) Black 20 3 842 548 825
7
ESD
Material: PP
8
100x200L 3 842 993 687 / ...
Length L (mm) 50 … 6000
9
Standard profile finishe M12 / M16 / D9.8
(note minimum length,p. (C,D,E,F,I,J,K,L)1) / D17
(C,D,E,F,I,J,K,L)1) / 10
DB17 / F1 (A,G)1)

2) DGmax = 30°; Lmin = 416 / 532 mm
13
60x60L y 60x60L L (mm) No.
A = 9,6 cm2 B 1 pc 50 ... 5600 3 842 992 443 / L 14
lx = 32,4 cm4
ly = 32,4 cm4 1 pc M12 60 ... 5600 3 842 992 444 / L
(2.362)
x
Wx = 10,8 cm3 A C 15
60
1 pc M12 M12 110 ... 5600 3 842 992 445 / L

Wy = 10,8 cm3
30
m = 2,6 kg/m 1 pc M12 D17 90 ... 5600 3 842 992 446 / L

D 1 pc D17 60 ... 5600 3 842 992 449 / L 16
13
1 pc D17 D17 80 ... 5600 3 842 992 447 / L
10 10
30
60 60 1 pc D17 D17V 80 ... 5600 3 842 992 448 / L 17
19459 (2.362) 20 pcs 5600 3 842 511 872
1 pc 5600 3 842 511 871 18
Cap Color ESD No.
60x60 (1x) Signal gray 100 3 842 548 808 Quick & Easy (p. 2-10, see fold-out section) 19
100 3 842 548 809 60x60L 3 842 993 670 / ...
Material: PP Length L (mm) 50 … 5600 20
Cap with hole Color ESD No. (note minimum length, p. 2-27)
21
60x60 (1x) Black 20 3 842 548 811 (Lmax = 4900 mm) MI / MIS / DG1)
ESD
Material: PP 1) DGmax = 45°; Lmin = 404 / 508 mm
MGE_13_1_en-US.indb 55 15.04.2016 15:56:45

60x60 y 60x60 L (mm) No.

A =14,4 cm2 B
1 pc 50 ... 5600 3 842 990 350 / L
lx =52,2 cm4
ly =52,2 cm4 1 pc M12 60 ... 5600 3 842 990 351 / L
(2.362)
x
Wx =17,4 cm3 A C
60
1 pc M12 M12 110 ... 5600 3 842 990 353 / L
Wy =17,4 cm3
30
m = 3,9 kg/m 1 pc M12 M16 180 ... 5600 3 842 990 354 / L
D 1 pc M12 D17 90 ... 5600 3 842 990 355 / L
13
1 pc M16 120 ... 5600 3 842 990 352 / L
10 10
30
1 pc M16 D17 170 ... 5600 3 842 990 373 / L
60 60
19460 (2.362) 1 pc D17 50 ... 5600 3 842 990 370 / L
1 pc D17 D17 80 ... 5600 3 842 990 357 / L
Cap Color ESD No. 1 pc D17 D17V 80 ... 5600 3 842 990 359 / L
60x60 (1x) Signal gray 100 3 842 548 808 1 pc 6000 3 842 507 716
100 3 842 548 809 20 pcs 6000 3 842 315 126
Material: PP
Cap with hole Color ESD No. Quick & Easy (p. 2-10, see fold-out section)
60x60 (1x) Signal gray 20 3 842 548 810 60x60 3 842 993 668 / ...
20 3 842 548 811 Length L (mm) 50 … 5600
Material: PP Standard profile finishe M12 / M16 / D9,8 /
(note minimum length,p. D17 / DB17
1) DGmax = 45°; Lmin = 404 / 508 mm
60x90 45 60x90 L (mm) No.

A = 25,8 cm2 B x C 1 pc 50 ... 5600 3 842 990 450 / ...
lx = 214,2 cm4
ly = 90,5 cm4 1 pc M16 120 ... 5600 3 842 990 453 / ...
(2.362)
Wx = 47,6 cm3 y
A D 1 pc M16 M16 240 ... 5600 3 842 990 454 / ...
60
22
Wy = 30,2 cm3
1 pc M16 D17 170 ... 5600 3 842 992 962 / ...
30
m = 7,0 kg/m
13
1 pc M16 D17V 170 ... 5600 3 842 992 963 / ...

F E
1 pc M16 F2 170 ... 5600 3 842 990 472 / ...
10 10
13 ø15 22
1 pc D17 D17 80 ... 5600 3 842 990 097 / ...
60 90
19461 (3.543) 1 pc D17 D17V 80 ... 5600 3 842 990 099 / ...
1 pc D17V D17V 90 ... 5600 3 842 990 098 / ...
Cap Color ESD No. 1 pc F1 F1 110 ... 5600 3 842 990 464 / ...
60x90 (1x) Signal gray 20 3 842 548 812 1 pc F1 F1V 110 ... 5600 3 842 990 481 / ...
20 3 842 548 813 1 pc F2 F2 110 ... 5600 3 842 990 478 / ...
Material: PP 1 pc 6000 3 842 507 124
10 pcs 6000 3 842 315 124
Cap with hole Color ESD No. Profile finishin D17: in slots B/F, C/E
60x90 (1x) Black 20 3 842 514 663 D17V: in slots A/D
Material: PA

Note: A quick connector cannot be used
60x90 3 842 993 671 / ...
Length L (mm) 50 … 5600
Standard profile finishe M16 / D9.8 /
(note minimum length, p. 2-27) D17 / DB17 / F1 (A, D)1)
1) DGmax = 45°; Lmin = 456 / 612 mm
MGE_13_1_en-US.indb 56 15.04.2016 15:56:45


Rectangular tube 1
2
10
ff For constructing manually height-adjustable frames

4
ff Cutouts for holding surface elements
ff Profile finishing: hole or screw
5
Required accessories:
6
fastening material
ø8,4
7
8
˜20mm
00109310
10
2 Rectangular tube L (mm) No.

A = 4,5 cm2 y 11
1 pc 50 ... 5600 3 842 992 913 / L
lx = 15,1 cm4
ly = 15,1 cm4 6 pcs 5600 3 842 537 817
Wx = 5,7 cm3 1 pc 5600 3 842 537 847
12
Wy = 5,7 cm3
3
x
(1.97)
m = 1,2 kg/m
50
46
13
14
00109309
11
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 57 15.04.2016 15:56:46

1S 2S Clamping profil
t t
8 10
ff For simple fastening of panes, surface elements, or

grilles on strut profile
ff For subsequent installation in closed frame
constructions
ff For surface elements with varying thicknesses
ff Profile finishing: hrough-hole for mounting screw
ff Cylinder head bolt DIN EN ISO 4762 – M4x20
(8 mm slot)
t (mm)
ff Cylinder head bolt DIN EN ISO 4762 – M6x30
8
1,5-5 DIN EN ISO 4762 - M4x20
(10 mm slot)
10
1-8 DIN EN ISO 4762 - M6x30
00133333
1S 8 1S 10 Clamping profile 1 Slot L (mm) No.
10,5 13,5 1 pc 8 50 ... 3000 3 842 993 017 / L

10 pcs 8 3000 3 842 524 058
1 pc 10 50 ... 3000 3 842 993 019 / L
19
27,5
10 pcs 10 3000 3 842 524 064

Material: Aluminum, anodized
12,5
16
00110793 00111713
2S 8 2S 10 Clamping profile 2 Slot L (mm) No.

13,5
10,5 1 pc 8 50 ... 3000 3 842 993 018 / L
10 pcs 8 3000 3 842 524 061
1 pc 10 50 ... 3000 3 842 993 020 / L
10 pcs 10 3000 3 842 524 067
30
45
12,5
16
00110880 00110881
MGE_13_1_en-US.indb 58 15.04.2016 15:56:47


Frame profile 22.5x3 1
2
8
ESD 3
ff For inexpensive construction of tablets and material

4
shelves
ff Surface elements are mounted under tension so that
5
they do not rattle
3
6
Accessories, optional:
ff Bracket set M6 (p. 3-30)
L1
L2
ff Swivel fastening (p. 4-11) 7

ff Lettering clip for 8 mm slot (p. 2-88)
t (mm) L2
ff Plate (p. 2-64) 8
5 L1+13
L1
3 L1+21 9
L2
1,5 L1+25
00137640
10
Frame profile 22.5x3 Slot L (mm) No.

A = 3,2 cm2 11
x 1 pc 8 50 ... 5600 3 842 992 493 / L
t = 1,5
lx = 1,7 cm4
t=5
5600 3 842 515 229

t=3
ly = 3,0 cm4 y 20 pcs 8

12
30
Wx = 1,5 cm3 1 pc 8 5600 3 842 515 228

Wy = 2,0 cm3
m = 0,9 kg/m Material: Aluminum, anodized
6,5 11,4 13,4
13
7,5
22,5
14
00133331
15
Cap Color ESD No.
22.5x30 Black ESD
20 3 842 516 720 16
60 FS1 FS2 Corner piece for frame profile 22.5x3 17

30 DIN 7991 ff For perpendicular connections between two frame
M8x16
profiles 22.5x3
8
S8x25
DIN 562 18
M8 ff Profile finishing: t required
8 8 19
14,6
15 Corner piece ESD No. FS
8,5
ESD
20 3 842 535 661 FS1, 20
FS2
00109494 Material: PA; black 21

Scope of delivery: Incl. fastening material (FS)
MGE_13_1_en-US.indb 59 15.04.2016 15:56:47

Frame profile 22.5x4
10
ff For inexpensive construction of tablets and material

shelves
ff Surface elements are mounted under tension so that
they do not rattle
ff Bracket set (p. 3-32)
L1
L2
ff Swivel fastening (p. 4-11)

ff Lettering clip for 10 mm slot (p. 2-88)
A
t (mm) L2
ff Plate (p. 2-64)
5 L1+13
L1
3 L1+21
L2
1,5 L1+25
00137638
6,5 Frame profile 22.5x4 Slot L (mm) No.

A = 3,4 cm2 Ø4 1 pc 10 50 ... 5600 3 842 992 411 / L
lx = 6,7 cm4 y
ly = 1,7 cm4 20 pcs 10 5600 3 842 508 102
Wx = 2,8 cm3 1 pc 10 5600 3 842 508 103
Wy = 1,3 cm3 x
t = 1,5

27
t=5
45
m = 0,9 kg/m
t=3
7,5 11,5 15,5
00133329
22,5
FS1 Corner piece for frame profile 22.5x4

ff For perpendicular connections of two frame profiles
4,5x30
22.5x45
27
45
ff Profile ma hining: not required
16
9
Corner bracket ESD No. FS

22,5
ESD
20 3 842 535 637 4xFS1
Material: Diecast zinc
00109492
22,5 Scope of delivery: Incl. fastening material (FS)
MGE_13_1_en-US.indb 60 15.04.2016 15:56:48


Angle profil 1
2
8 10
ESD 3
ff For supporting containers, plates, or workpiece pallets

4
in fl w racks, material shuttles, or hopper stackers
5
Accessories:
Bracket R40x43 (p. 3-31)
6
19497
10
6,5 Angle profil L (mm) No.
A = 4,5 cm2 11
Ø4 1 pc 50 ... 5600 3 842 992 412 / L
lx = 8,8 cm4 y
ly = 6,9 cm4 11,25 20 pcs 5600 3 842 508 104
Wx = 3,2 cm3 8 1 pc 5600 3 842 508 105
12
Wy = 2,3 cm3 x
11
27
45

13
Ø7,3
8 10 26 14
00125101
45
15
FS1 Stopper and cap
ff Stoppers prevent containers from sliding on the angle 16
DIN7991
M6x16 profil
45
8 ff Cap to prevent injuries at open profile end 17

45 4 ff Attractive design
18
21
Stopper, cap No. FS

21 8 20 3 842 508 116 2xFS1 19
00125100 Material: PA; black
Fastening material: steel; galvanized
20
21
MGE_13_1_en-US.indb 61 15.04.2016 15:56:49

Suspension profil
ESD
ff For the fast, secure suspension of grab containers, grab

M8 x 12 ø8,4 ledges, grab trays, and tool holders
ISO 7380
ff Profile finishing
Through hole for screwdriver
ff Matching grab containers in the Manual Production
3
Systems catalog (3 842 538 281)
ff Screw
ff T-nut (p. 3-4)
00121461
4,5 Suspension profil L (mm) ESD No.

A = 2,0 cm2 ø4 1 pc 50 ... 3000 3 842 993 411 / L
lx = 2,0 cm4 y
ly = 0,5 cm4 10 pcs 3000 3 842 537 679
Wx = 2,7 cm3 1 pc 50 ... 3000 3 842 993 359 / L
x
Wy = 0,3 cm3
ESD
22
30
m = 0,6 kg/m 10 pcs 3000 ESD

3 842 537 681
1 pc 3000 3 842 537 682
2,5
1 pc 3000 3 842 537 680
8 7,6 Material: Suspension profile: aluminum, anodize
00109298
15 ESD suspension profile: aluminum, t ansparent
chromated
Cap Color ESD No.

15x30 black ESD
20 3 842 338 990
MGE_13_1_en-US.indb 62 15.04.2016 15:56:49


Container mount 1
ff Container mount for mounting tool holders, grab 2

containers, grab trays, and grab ledges
ff Suitable for 8 mm and 10 mm slot
3
9
19504
10
Container mount ESD No.

11
10
,2
10 ESD
3 842 544 797
Material: PA 66; black
30 Fastening material: steel; galvanized 12
13
,5
35
14
21422
15
10,2
16
6
3 17
18
90°
5,4
19
21431
20
21
MGE_13_1_en-US.indb 63 15.04.2016 15:56:50

Slotted plate 30x100
30x100 M
ff Modular plate profiles wi h multiple slots for experimental
4
4
constructions of any size

ff Slot spacing 25 mm
30x100 M ff Slot size 8.9 mm
ff 8 mm slot connectors may be used
ff Profile 30x30 (p 2-19)
ff Sliding block
30x100 L/R
50
Ø
8
3 842 527 174
00109314
30x100 L/R ff Slotted plate 30x100 L/R with lateral 8 mm slot as outer
100
A = 9,7 cm2 stop
25 25 25 25
lx = 88,8 cm4
ly = 9,2 cm4 x
Wx = 17,8 cm3 Slotted plate 30x100 L/R Slot L (mm) No.
Wy = 6,0 cm3 y 1 pc 8 100 ... 5600 3 842 993 337 / L
2,7
m = 2,6 kg/m
30
8
18 pcs 8 5600 3 842 542 696

2,2 7,3 8,7
25 25 12,5
00109311
30x100 M ff Slotted plate 30x100 M for constructing slotted plates

1 00
A = 9,7 cm2 of any width
lx = 88,8 cm4 25 25 25 25
ly = 9,2 cm4 x
Wx = 17,8 cm3 Slotted plate 30x100 M Slot L (mm) No.
Wy = 6,0 cm3 y
m = 2,6 kg/m 1 pc 8 100 ... 5600 3 842 993 336 / L
30
2,7
18 pcs 8 5600 3 842 542 698

7,3 8,7
25 25 12,5
00109312
Sliding block
ff For connecting slotted plates 30x100
ff Recommendation: use 3 sliding blocks per meter of
profile leng h
4
4
Sliding block No.

100 3 842 520 922
Material: PA
19498
MGE_13_1_en-US.indb 64 15.04.2016 15:56:50


Material chute 1
refill end-piece, g ab ledge, grab container base
2
ff Small parts within easy reach on the workstation
b ff Components for the individual construction of stable
3
Vario grab containers
L
ff Customizable holding capacity
4
7
h
00138999
10
90x45 81,5 12 Material chute 90x45 L (mm) No.

A = 7,0 cm2 1 pc 50 ... 3000 3 842 993 071 / L
11
45 6
lx = 20,7 cm4
ly = 54,3 cm4 3 pcs 3000 3 842 526 671
5,5
1,5
m = 1,8 kg/m y Material: Aluminum, anodized 12

x
38,5
13
45 1,8
14
19908
15
A = 9,6 cm2 45 6 1 pc 50 ... 3000 3 842 993 072 / L 16
lx = 118,8 cm4
ly = 88,1 cm4 y 3 pcs 3000 3 842 526 672
5,5
1,5
m = 2,5 kg/m Material: Aluminum, anodized 17

x
83
18
2,2
19
45
19599
20
A = 15,5 cm2 45 6 1 pc 50 ... 3000 3 842 993 073 / L 21
lx = 208,2 cm4
y 3 pcs 3000 3 842 526 673
5,5
ly = 597,5 cm4
1,5
x
83
2,2
135
19909
MGE_13_1_en-US.indb 65 15.04.2016 15:56:51

90x45 90x45 ff Refill end-piece wi h large opening for easy fillin

ff Ergonomically designed grab ledge for easy, safe grabbing
ff Grab container pusher for closing
Grab ledge and refill end-piec No. FS

90 x 45 3 842 526 626 8xFS1,
44,5
44,5
43,2
2,5
2,5
FS2
10 10 Material: Plastic ABS, light gray RAL 7035

108,5 65
FS1 FS2
87,5
87,5
DIN 7984
DIN 7981 M5x6
ST4,2x19 6
M5
19925 19926
90x90 90x90 Grab ledge and refill end-piec No. FS
180x90 180x90 90 x 90 3 842 526 627 8xFS1,

FS2
180 x 90 3 842 526 628 8xFS1,

89
FS2
89
79
2,5
2,5
Material: Plastic ABS, light gray RAL 7035

10 10
Scope of
139 Incl. fastening material (FS)
75 delivery:
FS1 FS2
DIN 7984
DIN 7981 M5x6
a
ST4,2x19 6
M5
90x90 180x90 90x90 180x90

a 87,5 172,5 a 87,5 172,5
19600 19601
ff Grab container base for an ergonomically optimized

l arrangement of grab containers
50 kg Grab container base w x h x l (mm) No.

SG 90 90 x 149 x 315 3 842 526 660
SG 180 180 x 149 x 315 3 842 526 665
Material: Sheet steel, light gray powder coating (RAL 7035)
6
344
00139000
MGE_13_1_en-US.indb 66 15.04.2016 15:56:52


Profile ail, trolley 1
2
ff Profile ail and trolley for movable mounting of parts,
e.g. for use as a screwdriver hanger at work tables or for
3
EcoSafe sliding doors (p. 10-14)
4
Accessories:
See page 12-4
5
19603
10 Profile ail 30x45C L (mm) No.

6
A = 4,4 cm2 1 pc 50 ... 5600 3 842 992 946 / L
lx = 10,3 cm4 y
6
ly = 5,6 cm4 20 pcs 5600 3 842 523 598

7
Wx = 4,2 cm3 1 pc 5600 3 842 523 599
Wy = 3,7 cm3 x
45

24
m = 1,2 kg/m
12,5
8
6
30 9
30348
10
ff Profile rail end piece for use as cover cap with stop
FS1
ff With screw protection 11
M8x20
M8 End piece No. FS 12

45
20 3 842 521 513 FS1

Material: End piece: PA; black 13
4 30
Fastening material: steel, galvanized
21
Scope of delivery: Incl. fastening material (FS) 14
00110936
15
Trolley
102 ff Trolley with ring, e.g. for hanging a spring hook 16
Trolley for profile ail 30x45C No. 17

68
3 842 521 510

30
ø7
Material: Injection molded plastic 18
11
12
7 6
30 19
00119910
20
FS2 Trolley
DIN 4762 ff Trolley with dust-proof ball bearings for smooth
38 M5x30
21
2 movement
Ø2 A 6,4
8 ff For fastening profiles wi h a 8 mm slot
35
Trolley No. FS
6
50
3 842 524 153 FS2
Material: PA; black
00110937
MGE_13_1_en-US.indb 67 15.04.2016 15:56:53

Profiles or installing conveyor media
8 10
ff Profiles hat are normally used to construct the transfer

systems TS 2plus and TS 4, as well as Lean conveyor
tracks, are also suitable for the construction of manual
conveyor sections. Detailed information is available in
chapter 12 “Elements for manual movement” and in the
respective special catalogs
19602
U-profil 40,3
10 U-profil Slot L (mm) ESD No.
A = 4,4 cm2 1 pc 10 50 ... 6000 3 842 993 316 / L
lx = 10,4 cm4 25
ly = 8,3 cm4 y 20 pcs 10 6070 3 842 535 115
Wx = 4,6 cm3 1 pc 10 50 ... 6000 3 842 995 027 / L
Wy = 4,1 cm3
ESD
x 20 pcs 10 6070 3 842 541 814

m = 1,2 kg/m ESD
1 pc 10 6070 3 842 541 813
45
5,45
30
1 pc 10 6070 3 842 535 116
26
Material: U-profile: aluminum, anodize

19902
U-profile ESD: aluminum, unt eated
SP 2/R Section profile SP 2/ L (mm) No.

A = 5,2 cm2 50 ... 6000 3 842 992 676
lx = 4,3 cm4 y
ly = 11,7 cm4 Material: Aluminum, natural-colored, anodized
8
12
Wx = 2,4 cm3
x
30
16,5
Wy = 5,2 cm3
m = 1,4 kg/m
3
8,1
45
19893
MGE_13_1_en-US.indb 68 15.04.2016 15:56:54


SP 2/B 10 Section profile SP 2/ Slot L (mm) No. 1

A = 10,4 cm2 1 pc 10 200 ... 6000 3 842 992 884 / L
45
lx = 49,6 cm4
ly = 25,8 cm4 39 16 pcs 10 6070 3 842 532 695 2
Wx = 12,1 cm3 Material: Aluminum, natural-colored, anodized
Wy = 11,5 cm3 25
y
m = 2,8 kg/m 3
ø5,5
4
35
x
5
10
20
75
28
7
18
8
10
20
9
19903
10
SP 2/B-50 45 8 10 Section profile SP 2/B-5 Slot L (mm) No.

A = 6,9 cm2 39 1 pc 8 / 10 200 ... 6000 3 842 992 903 / L
11
lx = 16,1 cm4
25 20 pcs 8 / 10 6070 3 842 532 697
ly = 16,9 cm4
y 12
Wy = 7,5 cm3
29
10
m = 1,9 kg/m
35
13
50
x
20
8 14
19904
16,5
15
SP 2/B-100 45 10 Section profile SP 2/B-10 Slot L (mm) No.
A = 11,9 cm2
39 1 pc 10 200 ... 6000 3 842 993 259 / L 16
lx = 95,1 cm4
ly = 30,4 cm4 25 16 pcs 10 6070 3 842 532 608
Wx = 20,0 cm3 y Material: Aluminum, natural-colored, anodized 17
Wy = 13,5 cm3
m = 3,2 kg/m
18
29
35
19
x
10
28
20
95
21
10
20
19905
MGE_13_1_en-US.indb 69 15.04.2016 15:56:54

SP 2/BH 10 Section profile SP 2/B Slot L (mm) No.

A = 12,4 cm2 1 pc 10 200 ... 6000 3 842 990 409 / L
lx = 53,7 cm4
45 16 pcs 10 6070 3 842 532 696
ly = 28,6 cm4
Wx = 14,0 cm3 36 Material: Aluminum, natural-colored, anodized
Wy = 13,8 cm3
25
m = 3,3 kg/m y
35
x
22
75
10
10
22
19906
SP 4/R 10 Section profile SP 4/ Slot L (mm) No.

A = 26,1 cm2 10 pcs 10 6000 3 842 532 505
lx = 222,0 cm4
Wx = 84,9 cm3
Wy = 16,4 cm3 y
m = 3,5 kg/m
x
117
103
7,45
78
67,5
22,5
60
19907
MGE_13_1_en-US.indb 70 15.04.2016 15:56:55


Round tube D28, strut profile D28x55 b acket, 1

T-connector
D28 2
ESD 3
ff For constructing cross ties in fl w racks or workstations

4
ff Designed for heavy loads
ff Use of brackets makes for easy assembly
5
ff Elongated hole in the mounting bracket for longitudinal
compensation
D28 6
ff Central holes can be used for self-tapping screws S8x25
(p. 3-40)
ff For matching components to construct conveyor tracks, 7
see chapter 12 “Elements for manual movement”
8
19593
10
11
12
13
D28x55
14
15
16
17
18
19
19597
20
B B
21
L = LTR – 21 mm
L-68mm
L LTR
19591 19592
MGE_13_1_en-US.indb 71 15.04.2016 15:56:55

D28 y
Round tube D28 L (mm) No.
A = 2,4 cm2 1 pc 50 ... 6000 3 842 993 317 / L
lx = 1,5 cm4
ly = 1,5 cm4 x 20 pcs 6070 3 842 535 118
Wx = 1,1 cm3 Material Aluminum, anodized
Wy = 1,1 cm3 Accessories,
m = 0,7 kg/m 7,3 optional: Lettering clip (p. 2-88)
11
28
19505
Cap D28 Color ESD No.

Gray 20 3 842 537 718
Black ESD
20 3 842 535 835
FS1 FS2 Holding bracket for round tube D28

M8 ff For mounting a round tube D28 to a strut profile wi h
,3
ø8 S8x25 - T40 a 10 mm slot
M8x20
60
35
10 ff Extremely simple mounting thanks to easy adjustment of

the installation height
4 33
41,5 47 Bracket 60x47x4 No. FS
20 3 842 536 002 2xFS1,
FS2
19596
Material: Steel; galvanized

FS2 FS3 T-connector for round tube D28

ø28 EN1661 ff For mounting a round tube D28 to a strut profile wi h
M8
ø8,3 S8x25 - T40
M8x20
a 10 mm slot
10 ff Without interfering contours
T-connector D28 No. FS

20 3 842 532 879 FS2, FS3
34
Material: T-connector: diecast aluminum
19594
Cover cap: ABS; black
Scope of delivery: Incl. cap, fastening material (FS)
Cap D28 No.

20 3 842 532 878
Material: ABS; black
33
19595
MGE_13_1_en-US.indb 72 15.04.2016 15:56:56


D28x55 x Strut profile D28x5 L (mm) No. 1

A = 5,9 cm2 1 pc 100 ... 6000 3 842 993 489 / L
lx = 3,2 cm4
11
28
ly =88,3 cm4 20 pcs 6070 3 842 537 477 2
Wx = 2,3 cm3 Material: Aluminum, anodized
7,3
Wy =23,1 cm3 y Accessories,
m = 1,6 kg/m 3
55
optional: Lettering clip (p. 2-88)
19468
5
Cap D28 Color ESD No.

6
(2x) Gray 20 3 842 537 718
(2x) Black 20 3 842 535 835
7
ESD
11,4 FS1 FS2 Bracket 85x47x4

M8 ff For mounting a strut profile D28x55 o a strut profile 8
,3
ø8
18
M8x20
S8x25 - T40 with a 10 mm slot
10 ff Extremely simple mounting thanks to easy adjustment of 9
85
55
60
the installation height

10
4 33 Bracket 85x47x4 No. FS
41,5 47 20 3 842 536 730 2xFS1,
11
2xFS2
19598
Material: Steel; galvanized 12

13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 73 15.04.2016 15:56:57

EcoShape tubular framing system
ESD
ff All connectors can be combined with the EcoShape round ff All connectors are suitable for building ESD-conductive
tubes D28L and D28L, N10, and the D28 round tube systems.
ff Integrated poka-yoke system for easy and secure
connector installation
Scope of delivery: incl. fastening material
–– Anti-torsion element for secure joints
–– Positive interlocking connection
MGE_13_1_en-US.indb 74 15.04.2016 15:56:57


31 components – 1
a myriad of options 4 4 4
The EcoShape system is 2 3
26 8 2
characterized by its consistent 8 1
simplicity and efficienc : using 13
1 27
just a few components, you can 1 8 3
28 13
build complete assembly lines 1
as well as simple transport 10
shuttles. 6
20
4
19
32
00139145
5
6
1 D28L 9 Parallel 17 Swivel 25 Hinge
round tube connector bearing D28L/-
7
D28L
24878 24886 24894 24902
8
2 D28L, N10 10 45° 18 N8, N10 26 Variofix

round tube connector adapter block PA 9
10
24879 24887 24895 24903
3 Slide rail 11 Strut D28L, 19 N10/45 27 Variofix 11

45° adapter Block Zn
12
24880 24888 24896 24904

13
4 Cap D28L 12 Cross 20 N10/30 28 Impact
connector adapter protection 14
device
24881 24889 24897 24905

15
5 Cap D28L, 13 0°-90° 21 Adapter fix 29 Ring D50

16
N10 Connector D28L
17
24882 24890 24898 24906
18
6 Threaded 14 0°-90° D28 22 XLean 30 Rubber foot
sleeve connector adapter D28
D28L; PA 19
20
24883 24891 24899 24907
7 Threaded 15 Corner 23 Tube clamp 31 Stopper

sleeve bracket D28L, N10 D28L, N10 21
D28L, Zn D28
24884 24892 24900 24908
8 90° 16 Retaining 24 Hinge 32 Profile

connector ring D28L D28L/D28L 45x45L
24885 24893 24901 24909
MGE_13_1_en-US.indb 75 15.04.2016 15:57:01

ff Round tube D28L with 4 interfaces for attaching

1
A = 1,8cm2 EcoShape connectors
lx = 1,3cm4
ly = 1,3cm4 28
Wx = 1,0cm3 Round tube D28L L (mm) No.
Wy = 1,0cm3 y
m = 0,5 kg/m 1 pc 50 ... 5600 3 842 996 191/L
L 50 pcs 5600 3 842 541 211
x 1 pc 5600 3 842 541 212

00134985
ff Round tube D28L, N10 with a 10 mm slot for mounting

2
A = 2,6cm2 accessories from the modular aluminum framing system
lx = 1,2cm4 ff 3 interfaces for attaching EcoShape connectors
ly = 2,0cm4 Ø2
8
Wx = 0,8cm3
Wy = 1,4cm3 y
m = 0,7 kg/m Round tube D28L, N10 L (mm) No.
1 pc 50 ... 5600 3 842 996 192/L
L
x 20 pcs 5600 3 842 541 213

10
1 pc 5600 3 842 541 214
00134986
ff Slide rail for creating a simple conveyor track or manual

3 16
,3 slide section by clipping the slide rail onto the round
tube D28L or D28L, N10
17,5
Slider rail L (mm) ESD No.

2000 10 3 842 541 196
2000 ESD
10 3 842 548 117
Material: PVC; gray
00134987
ESD: PVC (conductive); black
ff Cap for round tube D28L and D28L, N10

4 5
Cap ESD No.

4 D28L ESD
20 3 842 548 129
5 D28L, N10 ESD
20 3 842 548 130
Material: PA66 (conductive); black
3
24132 24133
MGE_13_1_en-US.indb 76 15.04.2016 15:57:01


ff Threaded sleeve for incorporating a leveling foot or

6 1
caster. For further information (see p. 6-7)
2
Threaded sleeve D28L, PA ESD No.
20 3 842 541 185
ESD
3
Hexagon nut: aluminum
4
25597
5
7 Threaded sleeve D28L, Zn ESD No.

6
ESD
20 3 842 548 119
Hexagon nut: aluminum 7
M
1
2
39
9
6
25598 24134
10
8 90° connector ESD No. FS

16-0,5
20
11
8,7 Nm ESD
3 842 541 173 FS1
12
54,5
A-A
FS1 13
ISO 4762
A A M6x25 14
34 ISO 4032
00134978 00134968 M6
15
9 Parallel connector ESD No. FS
20 3 842 541 183 FS1 16
34
8,7 Nm
ESD

A-A
34
FS1 18
A A
ISO 4762
56 M6x25
19
ISO 4032
00134979 00134969 M6
20
21
MGE_13_1_en-US.indb 77 15.04.2016 15:57:03

10 45° connector ESD No. FS
16-0,5
20 3 842 541 175 FS1
8,7 Nm
45
ESD
,7
A-A
57
,1
FS1
A A ISO 4762
M6x25
34 ISO 4032
00134980 00134970 M6
11 84,5 Strut D28L, 45° ESD No. FS

ESD
20 3 842 548 118 2xFS1
98,5
FS1
8,7 Nm
ISO 4762
M6x25
ISO 4032
24135 24002 M6
12 Cross connector ESD No. FS

8,7 Nm 20 3 842 541 181 FS1
34
ESD

A-A Scope of delivery: Incl. fastening material (FS)
FS1
34
A A ISO 4762
45 M6x25
ISO 4032
00134981 00134971 M6
13 90° 90° 0°-90° connector ESD No. FS

ESD
20 3 842 541 178 2xFS1
8,7 Nm
180°
FS1
ISO 4762
M6x25
ISO 4032
00135001 M6
MGE_13_1_en-US.indb 78 15.04.2016 15:57:04


14 0°-90° D28 connector ESD No. FS 1

ESD
20 3 842 543 480 2xFS1
Material: Diecast zinc 2
8,7 Nm
3
FS1
ISO 4762 4
M6x25
ISO 4032
M6
00139141
5
15 ff Corner bracket D28 for easy adjustment within a 15° range

6
8,7 Nm
ff Swivel range: 90°-270°
7
Corner bracket D28 ESD No. FS
20 3 842 548 123 3xFS1
8
ESD

9
FS1
24136 ISO 4762
M6x25 10
ISO 4032
M6
11
16
X Retaining ring D28L ESD No. FS
3 842 548 122 FS2
12
ESD
20
Material: Aluminum
2 Nm
,6
14
8
FS2
2
ISO 4026
M6x6 15
0
10
4
24138
16
17 ff For axial shifting along the D28L or D28L, N10 round tube;
the retaining ring defines he end position.
63,5 17
ff Construction of swiveling applications
30,5
18
Swivel bearing D28L No.
41
20 3 842 548 121

Material: Aluminum, 19
46
Socket: POM; black
20
24137 24004
21
MGE_13_1_en-US.indb 79 15.04.2016 15:57:05

18 8 10
ff N8, N10 adapter for connecting an MGE strut profile
(8 mm, 10 mm slots)
10
51
N8, N10 adapter ESD No. FS
28
34
ESD
20 3 842 543 272 FS4,
FS5

00139140
26
00139148
FS4 FS5
ISO4762
M6x10
8
M6
19 10
ff N10/45 adapter for connecting D28L or D28L, N10 round
tubes to profiles wi h a 10 mm slot
52,5
32,5
45 A-A N10/45 adapter ESD No. FS
5 Nm 20 3 842 541 187 2xFS3

A
ESD
Material: Adapter: Diecast zinc

Cap: PE
Scope of delivery: Incl. cap, fastening material (FS)
00139094 00134973
A 3 842 541 298
FS3
ISO 4762
M5x40
DIN 934
M5
20 45 10
ff N10/30 adapter for mounting light accessories such as
a bottle holder to a D28L round tube
52,5
32,5
N10/30 adapter ESD No. FS
5 Nm A-A 30 ESD
20 3 842 541 190 FS6
A A
00139093 00134974 FS6
ISO 4762
M5x30
DIN 934
M5
MGE_13_1_en-US.indb 80 15.04.2016 15:57:06


21 ff For attaching cable ties

13 1
2,5
Adapter fix D28 No. FS
31,5
2
5,5
A+B 20 3 842 548 120 FS7
3
4
FS7
30
24005
ISO 10642 5
M5x10
ff For attaching containers using the container mount

7
Container mount ESD No. FS

C 10 3 842 544 797 FS7
8
ESD

10
FS7
ISO 10642
M5x10
11
12
ff XLean adapter for combination with XLean. The XLean
22
adapter connects the D28L round tube with the XLean 13
rail holder (p. 12-26)
17,2
14
26,5
XLean adapter ESD No.

20 3 842 541 296 15
,5
59
ESD

3
6
16
00139092 00134993
17
23 10 ff D28L, N10 tube clamp for fastening material shelves
30,5
with a 10 mm slot to the D28L round tube; oblique 18

positioning up to 30 degrees is possible
19
30°
Tube clamp D28L, N10 ESD No. FS

30°
20 3 842 541 193 2xFS8 20

65
ESD

21
00139095
95
00135006
FS8
M8
M8x20
10
MGE_13_1_en-US.indb 81 15.04.2016 15:57:07

24 110 ff Opening angle: 180°

ff For mounting D28L round tube
Hinge D28L/D28L ESD No. FS

2 3 842 548 126 4xFS9,
40
ESD
FS10
2 Material: Aluminum
37
8,7 Nm 8,7 Nm
24139 24007
32,5 FS9 FS10
ISO4762 ISO8741
M6x10 6x60
8 DIN125
M6 A6,4
ff Opening angle: 180°

25 88,5
ff For mounting surface elements
Hinge D28L/- ESD No. FS

2 3 842 548 127 2xFS9,
40
ESD
FS10
Material: Aluminum
2
9

37
24008
32,5 FS9 FS10
ISO4762 ISO8741
M6x10 6x60
8 DIN125
M6 A6,4
26 ff Plastic Variofix blo k for fastening surface elements with

A a snap-in clip or screw
ma
x8
B ff Variofix emover for releasing the snap-in clip (p. 14-7)
8,7 Nm
Variofix blo k PA No. FS
A+B 20 3 842 543 311 FS11,
FS12
00139150 Material: PA66 (conductive); black

FS11 FS12
ISO 4762
M6x16 M5x10
DIN 557
M6
Snap-in clip No.

C 10 3 842 184 738
Material: PA6; transparent
MGE_13_1_en-US.indb 82 15.04.2016 15:57:08


27 1 ff Diecast zinc Variofix blo k for fastening surface elements

1
8,7 Nm A 1 2 C ff Three arrangements possible (“A”, “B”, “C”)
2
2
Variofix blo k Zn ESD No. FS
ESD
20 3 842 543 494 FS13 3
B 2 1 Material: Diecast zinc
Scope of delivery Incl. fastening material (FS)
4
00139151 FS13
00139144
ISO 4762 5
M6x22
ISO 4762
M6x30 6
2x DIN 557
M6
ff Bumper for round tube D28 and D28L 7

28 28
8
Impact protection device L (mm) No.
2000 10 3 842 544 637
9
Material: PE-LD; gray
L
10
46
00139152
11
00139143
ff For designing simple tool holders 12

29
Ring D50 No. 13
20 3 842 548 131
Material: Steel; nickel-plated 14
50
Spring hook No. 15

1 0 842 901 309
24143 Material: Steel, galvanized 16
17
18
19
20
21
MGE_13_1_en-US.indb 83 15.04.2016 15:57:09

30 ff Non-slip design of fl w racks and stands
Rubber foot D28 ESD No. FS

20 3 842 548 128 FS14
2,5
ESD
Material: NR/SBR (conductive); black
35
FS14
19
30
ISO 7089-
24144 14-200HV-
CM
31 ff To stop material shuttles ergonomically at just one point

(min 130)
ff All-purpose option for attachment to different round
112
tubes and profile c oss-sections
D28L ff Clamping travel stopper: 34 mm
Stopper D28L, N10 No. FS

240
3 842 548 132 4xFS15,

2xFS16
80 Material: Stopper: stainless steel .EPDM
24009
Attachment plate: aluminum
FS15 FS16
ISO 7380
ISO 7380 M6x35
M6x14
DIN9021 M8
M6 6,4
10
M8x20
MGE_13_1_en-US.indb 84 15.04.2016 15:57:10


Cap 1
Cap with hole
2
6 8 10
t
ff To prevent injuries at open profile end
t
4
ff Attractive design
d
ff Cap with hole for use with leveling feet and wheels
5
ff Cap material: PA or PP
6 t = 2 mm
6
8 t = 3 mm 8 t = 3 mm Order information for the caps can be found in the profile
d = 8,4 mm
section 7
10 t = 4 mm 10 t = 4 mm
d = 12,5 mm/18 mm
8
00109315
10
10 Bearing ring
11
ff For caps with hole
8
1
ff For M12 threads

,5
12
2
1
ff To protect the caps when tightening accessories
Bearing ring No. 13

4
100 3 842 536 321

Material: stainless steel 14
21454
15
Diecast zinc cover cap
16
ff Shock-proof
ff Resistant to aggressive media 17
ff Fastening with countersunk screw; profile finishing t
required 18
Cap L1xL2 No. FS 19

30x30-ZN 30x30 3 842 518 204 FS1
t
40x40-ZN 40x40 3 842 541 807 FS2 20
45x45-ZN 45x45 3 842 518 205 FS2

21
8 t = 3 mm FS1 FS2
10 t = 4 mm DIN 7991
DIN 7991 M6x16
M4x16
00111457
MGE_13_1_en-US.indb 85 15.04.2016 15:57:11

Cover profile
6 8 10
ff For mounting cables

ff To prevent dirt from entering the profile sl t
ff Attractive design
ff Soft PVC cover profile or 6 mm slot is provided as a roller
ff Flush with profil
ff An ESD-conductive connection between the cover profile
and the strut profile mu t ensured through a design
solution, e.g. screw
00111460
Cover profile, 6 mm sl t Color Material ESD L (mm) No.

Colorless, natural Aluminum, anodized ESD
2000 10 3 842 523 254
00109365
Light gray (RAL 7035) Soft PVC 10000 1 3 842 542 435
00117777

2000 10 3 842 523 256
00109366
Signal gray (RAL 7004) PP 2000 10 3 842 548 878

00109367
Black (RAL 9005) PP ESD
2000 10 3 842 548 879
Red (RAL 3020) Hard PVC 2000 10 3 842 518 376
Yellow (RAL 1023) Hard PVC 2000 10 3 842 518 377
Green (RAL 6032) Hard PVC 2000 10 3 842 549 882
Blue (RAL 5010) Hard PVC 2000 10 3 842 538 956
Orange (RAL 2004) Hard PVC 2000 10 3 842 538 958
Colorless, transparent Hard PVC 2000 10 3 842 503 073
2000 10 3 842 523 258
00109368
Signal gray (RAL 7004) Hard PVC 2000 10 3 842 548 876
19502
Black (RAL 9005) Hard PVC ESD
2000 10 3 842 548 877
Red (RAL 3020) Hard PVC 2000 10 3 842 518 368
Yellow (RAL 1023) Hard PVC 2000 10 3 842 518 369
Green (RAL 6032) Hard PVC 2000 10 3 842 549 888
Blue (RAL 5010) Hard PVC 2000 10 3 842 538 955
Orange (RAL 2004) Hard PVC 2000 10 3 842 538 957
Colorless, transparent Hard PVC 2000 10 3 842 191 182
MGE_13_1_en-US.indb 86 15.04.2016 15:57:12


Radial compensation 1
2
8 10
ff For avoiding gaps and sharp edges on T-connections between

4
two profiles using a central bolt or quick connector (note
spacing of hole from the end of the profile
5
ff Slot segments can be broken out to support surface
elements in the slot
6
ff Important note: the load carrying capacity of the profile
connection is reduced when using radial compensation
(see “Technical data”, page 19-12)! 7
00109355
10
30x30 8 Radial compensation Slot No.

11
30x30 8 10 3 842 524 415
R2
Material: PA; light gray RAL 7035

12
30
13
8,3 3
30 14
00109353
15
16
R3
40x40 10 10 3 842 529 026

17
40
18
12,3 3
40 19
00116439
20
R3
45x45 10 10 3 842 524 414 21

45
12 3
45
00109354
MGE_13_1_en-US.indb 87 15.04.2016 15:57:12

Lettering clips
ff For labeling profiles and tubular c oss ties
19499
ff Lettering clip for strut profiles wi h 8 mm and 10 mm

slot
26
L L
41
23
38
Lettering clip Slot L (mm) No.

8 2000 20 3 842 537 113
8 102 20 3 842 537 650
10 2000 20 3 842 537 116
10 102 20 3 842 537 651
8 10
00137639 00137637 Material: Hard PVC, light gray (RAL 7035), transparent
ff Self-adhesive
ff Lettering clip with rounded text surface for strut profiles
D28; D28L; D28L, N10, and D28x55
ff Label height 38 mm
L
Lettering clip L (mm) No.

For tubular cross ties 2000 20 3 842 535 136
120 20 3 842 538 093
19500 Material: Hard PVC, colorless, transparent
ff Self-adhesive
ff Lettering clip with flat text surface for strut profiles D28;
D28L; D28L, N10, and D28x55
L
38
Lettering clip L (mm) No.

For tubular cross ties 2000 20 3 842 537 119
120 20 3 842 537 652
Material: Hard PVC, light gray (RAL 7035), transparent
19501
MGE_13_1_en-US.indb 88 15.04.2016 15:57:13


Rubber profil 1
Cloth holder
2
10
ESD 3
Rubber profil
4
ff To avoid impact on hard edges, such as when setting
down impact-sensitive products
5
P = 40L ff For use as footrest to clip in from top and front on the
cross strut of the workstation
6
ff Very simple and inexpensive
ff Suitable for the construction of ESD workstations
7
Rubber profil L (mm) ESD No.

8
30 ... 2000 ESD
1 3 842 994 979 / L
2000 10 3 842 537 135
P = 45 9
ESD
Material: EPDM; conduction resistance

RA = 1x103 – 1x109 Ω
00124742
10
68 Screwed-on cloth holder

ff For hanging cleaning cloths 11
36
12
ff T-nut, 10 mm slot, M5 (3 842 530 283) (p. 3-5)
5,5
42
ff Screw DIN 7984 M5x12

13
56
Screwed-on cloth holder No.
1 845 719 000 14
25
4
00138963 20794 Material: PE; black

15
8 Cloth holder with clamp base
R1
R19 ff With injection molded clamp base for direct assembly on 16
25
strut profile wi h 10 mm slot

38 ff Can also be used as a cable guide 17
Cloth holder with clamp base No. 18

3 842 530 306
60
Material: PA6, black 19

00138962 20796
20
21
MGE_13_1_en-US.indb 89 15.04.2016 15:57:14

MGE_13_1_en-US.indb 90 15.04.2016 15:57:14

Connection elements | Aluminum Framing 8.0 3-1

Connection elements 1
T-nut (p. 3-4) Flange nut, T-bolt (p. 3-7) Sliding block (p. 3-10) Straddling nut (p. 3-12) 9
Collar screw (p. 3-6)
10
11
12
13
Parallel connector (p. 3-13) Tensioning connector Inner bracket (p. 3-15) Miter bracket (p. 3-18)
14
(p. 3-14) Inner bracket R (p. 3-16)
15
16
17
18
Bracket (p. 3-19) Bracket R (p. 3-30) Steel bracket (p. 3-32) Metal bracket, Supporting
bracket (p. 3-33) 19
20
21
Foundation bracket (p. 3-34) Holder AL (p. 3-35) Supporting bracket AL Profile connec or (p. 3-39)
(p. 3-37)
MGE_13_1_en-US.indb 1 15.04.2016 15:57:17

3-2 Aluminum Framing 8.0 | Connection elements
Central bolt (p. 3-40) Anti-torsion element (p. 3-41) Cubic connector (p. 3-42) Corner bracket (p. 3-46)
End connector (p. 3-48) T-connector (p. 3-50) Connector 45° (p. 3-52) Quick connector (p. 3-53)
Quick connector, bendable Longitudinal end connector Bolt connector (p. 3-59) Transverse connector
(p. 3-56) (p. 3-58) (p. 3-61)
Joining plates (p. 3-62)
MGE_13_1_en-US.indb 2 15.04.2016 15:57:18


Connection elements, selection criteria 1
recommended suitable unsuitable 2
3
Bracket Inner Bolt Central Quick T-connector Tensioning
bracket connector bolt connector connector
4
High feed force
High moment 6
High torsional moment 8
Minimal finishing ork 10
D17 M12 D17 11

9,8
Minimal assembly 12
13
Low parts costs

5 14
5
5
15
Subsequent mounting in closed
frame 16
17
Adjustment possible
18
19
Support of surface elements
20
Internal connection (concealable) 21
MGE_13_1_en-US.indb 3 15.04.2016 15:57:18

T-nut
6 8 10
ESD
ff Standard element for secure, conductive connections

ff Stop for correct positioning in the profile sl t
ff Stainless steel T-nut, e.g. for outdoor or cleanroom
applications
Technical data (p. 19-5)
Accessories:
insulating cap (p. 3-5)
20978
6 Slot T-nut, 6 mm slot Slot M ESD No.

Fmax
Steel, galvanized 6 M4 ESD
100 3 842 523 135
1
Stainless steel 6 M4 100 3 842 536 599

4
ESD
6 1700 N
5,9
00111429
M4
11,5
00109374
8 Slot T-nut, 8 mm slot Slot M ESD No.

Fmax
1,5

100 3 842 501 751
M5 100 3 842 501 752
6
ESD
8 (M6) 4000 N M6 ESD

100 3 842 501 753
8-32 U.N.C. ESD
1 8 981 016 122
8
10-32 U.N.F.
00111429
ESD
1 8 981 016 123
M
1/4"x20 U.N.C. ESD
1 8 981 016 124
16,5
Steel, stainless 8 M4 ESD
100 3 842 536 600
00109375 M5 ESD
100 3 842 536 601
M6 ESD
100 3 842 536 602
Steel, 8 M6 ESD
1 8 981 020 861
nickel-plated
MGE_13_1_en-US.indb 4 15.04.2016 15:57:19


10 Slot T-nut, 10 mm slot Slot M ESD No. 1

Fmax
100 3 842 530 281
M5 100 3 842 530 283 2
8,7
5,7 ESD
10 (M8) 6000 ... 18000 N1) M6 ESD

100 3 842 530 285
1) Depending on profile (p. 19-5 M8 ESD
100 3 842 530 287 3
9,8
8-32 U.N.C.
00111429
ESD
1 8 981 021 321
M 10-32 U.N.F. 1 8 981 021 322
ESD
4
19,4 1/4"x20 U.N.C. ESD
1 8 981 021 323
5/16"x18 U.N.C. 1 8 981 021 324
00109376
5
ESD
Steel, stainless 10 M4 ESD

100 3 842 536 606
M5 100 3 842 536 605
6
ESD
M6 ESD
100 3 842 536 604
M8 100 3 842 536 603
7
ESD
Steel, 10 M8 ESD
1 8 981 019 580
nickel-plated
8
10
ff Insulating cap for decoupling directly grounded components;
for use with T-nuts for 8 mm slots in a 10 mm slot 9
8
10
11
12
19613
13
10 10 10 10 10 10 Insulating cap for T-nut, 8 mm slot Slot No.
45 50 60
14
10 10 3 842 524 012
15
10,8
Material: high-strength PA, black

5,8
16
10
19,6 17
00109384
18
19
20
21
MGE_13_1_en-US.indb 5 15.04.2016 15:57:19

Collar screw
ESD
ff Collar screw with multi-function head for tightening with

ring/open-end wrench (WS 13) or Torx screwdriver (T40)
ff Machine threading possible
ff Preferably for bracket fastening
ff Quick and simple assembly
ff Excellent force transmission via broad flang
ff ESD-capable
ff Polymer spot for precise positioning of T-nut
Tool:
Offset screwdriver Torx® (p. 14-6)
Accessories:
20780
T-nut (p. 3-4)
Collar screw M L (mm) ESD No.

M8x18-SW13-T401) M8 18 100 3 842 541 246
8 ø6,75
ESD
M8x20-SW13-T402) M8 20 ESD
100 3 842 541 409
M8
1) For 40/40 and 60/60 brackets

For all other brackets for 10 mm slot
ø21
2)
Material: Steel, galvanized

L
SW13 T40
20781
MGE_13_1_en-US.indb 6 15.04.2016 15:57:19


Flange nut 1
T-bolt, T-bolt Fastening Kits
2
8 10
ESD 3
ff Secure, conductive connection

4
ff Notch at bolt end as marker for correct position
identificatio
5
Technical data (p. 19-5) 6
00109373
10
8 10 Flange nut Slot M ESD No.

11
8 M6 ESD
100 3 842 523 925
1/4-20 1 8 981 021 465
ø21 SW13
12
ESD
ø14 SW10
10 M8 ESD
100 3 842 345 081
5/16-18 ESD
1 8 981 021 464
13
8
6
14
00109377 00109379
15
M 8 10 Slot T-bolt Slot MxL b (mm) l (mm) ESD No.
Fmax
8 M6x16 10 14 ESD
100 3 842 523 920 16
M6x20 14 18 ESD
100 3 842 523 921
8 4000 N M6x25 18 23 100 3 842 523 922 17
b
ESD
10 6000 ... 18000 N1)

l
10 M8x20 14 14 100 3 842 528 715

L
ESD
1) Depending on profile (p. 19-5 M8x25 19 19 ESD

100 3 842 528 718 18
M8x30 24 24 ESD
100 3 842 528 721
M8x40 22 34 ESD
100 3 842 528 724 19
00109380 M8x50 22 44 ESD
100 3 842 528 727
Material: Steel, galvanized 20
21
MGE_13_1_en-US.indb 7 15.04.2016 15:57:19

T-Bolt Fastening Kits

ff Include T-bolt and flange nu
Slot MxL b l ESD No.

(mm) (mm)
8 M6x16 10 14 ESD
1 8 981 019 577
M6x20 14 18 ESD
1 8 981 019 578
M6x25 18 23 ESD
1 8 981 019 579
30300
10 M8x16 14 14 ESD
1 8 981 021 342
M8x21 19 19 ESD
1 8 981 021 343
8 10
M8x26 24 24 ESD
1 8 981 021 344
M8x36 22 34 ESD
1 8 981 021 345
ø21 SW13 M8x46 22 44 1 8 981 021 346

ø14 SW10
ESD
M8x56 22 54 ESD
1 8 981 021 347
5/16- 13 16 1 8 981 021 554
8
ESD
6
18x3/4
5/16-18x1 16 19 ESD
1 8 981 021 555
00109377 00109379
M 8 10 Slot
Fmax
8 4000 N
b
10 6000 ... 18000 N1)

L
1) Depending on profile (p. 19-5
00109380
MGE_13_1_en-US.indb 8 15.04.2016 15:57:20


Sliding block, sliding block profil 1
2
6 8 10
ESD 3
ff Sliding block for reliable absorption of high forces

4
ff Sliding block profile or self-assembly of individual
fastening elements
19615
5
ff The spring assists with the assembly and positioning of
6
the sliding block and swivel-in sliding block (p. 3-10)
Slot Sliding Slot M h h1 l ESD No.

Fmax block (mm) (mm) (mm) 8
h1
Steel, 6 M4 4.0 1.0 12 100 3 842 542 692

9
ESD
6 (M5) 3 000 N galvanized M5 4.0 1.0 12 100 3 842 542 693

h
ESD
8 (M8) 6 000 N 8 M4 6.0 2.0 16 100 3 842 514 928

10
10 (M8) 8 000 ... 24 000 N1) M5 6.0 2.0 16 100 3 842 514 929
M
I
1) Depending on profile (p. 19-5 M6 6.0 2.0 16 100 3 842 514 930
M8 6.0 2.0 16 100 3 842 514 931
11
00110897 10 M5 10.5 5.0 20 100 3 842 528 741

M6 10.5 5.0 20 100 3 842 528 738 12
M8 10.5 5.0 20 100 3 842 528 735
Steel, 6 M4 4.0 1.0 20 ESD
100 3 842 523 140 13
stainless M5 4.0 1.0 20 100 3 842 523 142
ESD
8 M4 6.0 2.0 16 ESD

100 3 842 547 817 14
M5 6.0 2.0 16 ESD
100 3 842 547 816
M6 6.0 2.0 16 ESD
100 3 842 547 815 15
M8 6.0 2.0 16 ESD
100 3 842 547 814
10 M5 10.5 5.0 20 ESD
100 3 842 547 813 16
M6 10.5 5.0 20 ESD
100 3 842 547 812
M8 10.5 5.0 20 ESD
100 3 842 547 811 17
Accessories: Spring (p. 3-11)
18
Sliding block Slot h (mm) h1 (mm) l (mm) No.
profil
h1
19
Steel, 6 4.0 1.0 1000 3 842 542 694
h
galvanized 8 6.0 2.0 1000 3 842 510 078 20

10 10.5 5.0 1000 3 842 528 744
Steel, 6 4.0 1.0 1000 3 842 523 438 21
stainless
l

00110898
MGE_13_1_en-US.indb 9 15.04.2016 15:57:20

Sliding block, swivel-in

sliding block profile, swi el-in spring
6 8 10
ESD
ff Swivel-in sliding block profile or self-assembly of

1 2 3 individual fastening elements
ff The swivel-in sliding block can be inserted directly at
the assembly point for easy assembly
ff The swivel-in sliding block with spring can be inserted
directly at the assembly point and fi ed in position
thanks to attached springs
ff The swivel-in sliding block with headless setscrews
permits shake-proof fixing in all position

19614
Slot Sliding block profile, Slot h h1 l No.

h1
Fmax swivel-in (mm) (mm) (mm)

h
Steel, 8 4.8 1.0 1000 3 842 529 327

8 (M8) 2 200 N galvanized 10 5.3 1.5 1000 3 842 529 325
10 (M8) 8 000 ... 18 000 N1)
1000 +3
1) Depending on profile (p. 19-5
00110901
Sliding Slot M h h1 l ESD No.

block, (mm) (mm) (mm)
h1
swivel-in
Steel, 8 M5 4.8 1.0 16 ESD

100 3 842 529 319
galvanized M6 4.8 1.0 16 100 3 842 529 320
M8 4.8 1.0 16 100 3 842 529 321
M
I
ESD
10 M6 5.3 1.5 20 100 3 842 529 323

M8 5.3 1.5 20 100 3 842 529 324
00110900 1/4-20 5.3 1.5 20 1 8 981 021 441
5/16-18 5.3 1.5 20 1 8 981 021 440
10-32 5.3 1.5 20 1 8 981 021 442
Steel, 6 M3 3.0 0.9 12 ESD
100 3 842 547 826
stainless M4 3.0 0.9 12 100 3 842 536 669
M5 3.0 0.9 12 ESD
100 3 842 547 825
8 M6 4.8 1.0 16 100 3 842 530 321
10 M8 5.3 1.5 20 100 3 842 530 316
MGE_13_1_en-US.indb 10 15.04.2016 15:57:20


ff The spring assists with the assembly and positioning of

1
the sliding block and swivel-in sliding block
2
Spring Slot No.
Spring steel, stainless 6 100 3 842 523 145 3
8 100 3 842 516 685
10 100 3 842 516 669
4
19864
5
Slot Swivel-in Slot M h h1 l ESD No.

6
Fmax sliding block (mm) (mm) (mm)
h1
with spring
7
8 (M8) 2 200 N Steel, 8 M4 4.8 1.0 16 ESD
100 3 842 529 294
10 (M8) 8 000 ... 18 000 N1) galvanized M5 4.8 1.0 16 100 3 842 529 295
8
ESD
1) Depending on profile (p. 19-5 M6 4.8 1.0 16 100 3 842 529 296
M
ESD
I
M8 4.8 1.0 16 100 3 842 529 297

9
ESD
10 M4 5.3 1.5 20 ESD

100 3 842 541 393
00110902 M5 5.3 1.5 20 100 3 842 529 298
10
ESD
M6 5.3 1.5 20 ESD

100 3 842 529 299
M8 5.3 1.5 20 100 3 842 529 300
11
ESD
Steel, 8 M4 4.8 1.0 16 ESD

100 3 842 547 824
stainless M5 4.8 1.0 16 100 3 842 547 823
12
ESD
M6 4.8 1.0 16 ESD

100 3 842 547 822
M8 4.8 1.0 16 ESD
100 3 842 547 821
10 M5 5.3 1.5 20 ESD
100 3 842 547 808 13
M6 5.3 1.5 20 ESD
100 3 842 547 807
M8 5.3 1.5 20 ESD
100 3 842 547 806 14
Material: Spring: spring steel, stainless
15
Sliding block, Slot M b h h1 l No.
h1
swivel-in, (mm) (mm) (mm) (mm)

h
16
with headless
setscrew
17
Steel, 8 M5 12 4.8 1.0 24 100 3 842 536 675
galvanized 10 M5 14 5.3 1.5 30 100 3 842 536 676 18
M
Steel, 6 M4 8 3.0 0.9 15 100 3 842 536 673

b
I
M
stainless
19
00117784
20
21
MGE_13_1_en-US.indb 11 15.04.2016 15:57:20

Straddling nut
10
ff For attaching light accessories such as cable fasteners

or rings
ff Easy assembly by clipping into the profile g oove
Accessories, required:
Countersunk screw
00111369
10 Straddling nut Slot M No.

10 M4 100 3 842 111 987
M5 100 3 842 111 988
9
M6 100 3 842 111 989

Material: PA; black
12
M
11,6
00109387
MGE_13_1_en-US.indb 12 15.04.2016 15:57:21


Parallel connector 1
2
8 10
ff For a gap-free connection between two strut profiles,

4
parallel to the axis or at any angle
ff Parallel connector consisting of two sliding blocks with
5
welded springs for simple assembly
F = 600 N ff Attractive-looking interior connection, e.g. for material
6
10
shelves
D9,8 ff Connection possible in any position
7,3 Nm
D7,8
8
ff Transferable displacement force per parallel connector: 7
600 N
ff Profile ma hining: through-hole 8
00139146
10
8 10 Fmax = 600 N Parallel connector Slot l (mm) No.

8 16 10 3 842 542 737
11
10 20 10 3 842 542 736
Material: Sliding block: steel, galvanized 12
Spring: spring steel, stainless
Scope of delivery: Sliding block with spring, swivel-in sliding block 13
with spring, countersunk screw M5
l
14
00139156
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 13 15.04.2016 15:57:21

8
6 Nm
Tensioning connector
10
15 Nm
8 10
P
ESD
ff Tensioning connector for fast assembly

P ff The connector can be moved within the slot
8 ff Easily accessible screws
6 Nm
10 ff Three slots are left free for mounting surface elements
15 Nm
8
3

10
5
4
4
00131950
P Fmax Mmax Tensioning connector Slot P ESD No.

Mmax
8 8 30x… ESD
10 3 842 538 489
10L 10 45x…L ESD
10 3 842 538 491
30x… 1000 N 35 Nm 15 Nm 10 10 40x…, ESD
10 3 842 538 490
45x…L 3500 N 110 Nm 30 Nm 45x…,
50x…,
40x…, 45x…, 50x…, 90x… 3500 N 110 Nm 30 Nm
60x…,
60x… 3500 N 195 Nm 60 Nm 90x…
MGE_13_1_en-US.indb 14 15.04.2016 15:57:21


Inner bracket 1
6 8 10 2
M4 2,5 Nm
ESD
M6 12 Nm
3
M8 15 Nm ff For elegant, easy-to-assemble profile connection
ff Especially suitable for constructing door frames,
4
protective grilles, or partition walls
ff The inner bracket, 6 mm slot, can also be used as an
5
inner bracket R, 6 mm slot
6
7
Mmax Mmax Mmax Mmax
8 810 10 2 2
Mmax Mmax 8
2 2
20782
10
6 FS1 Inner bracket Slot ESD No. FS

11
DIN 915 6/6 ESD
10 3 842 535 574 2xFS1
6 13 M4x6 Material: Sheet steel, galvanized
Mmax Mmax Mmax Fastening
M max
material: steel, galvanized 12
8 810 10 Scope of
2 2
13
delivery: Mmax Incl. fastening material (FS)

Mmax
2 2
13
6
14
20979
15
8 Slot Fmax Fmax Mmax MmaxInner bracket Slot ESD No. FS
0 10
8/8 ESD
10 3 842 535 578 2xFS2 16
Material: Cast steel, galvanized
8 30
8/8 2200 N 50 Nm Fastening material: steel, galvanized 17
Scope of
delivery: Incl. fastening material (FS)
21
FS2 18
DIN 913
8 M6x8
Fmax Fmax Mmax Mmax 19
8 810 10
00109397
20
10 Slot Fmax Fmax Mmax MmaxInner bracket Slot ESD No. FS
0 10
10 / 10 ESD
10 3 842 535 572 2xFS3 21
10 38
10 / 10 2800 N 100 Nm Fastening material: steel, galvanized
Scope of
32
FS3
DIN 913
10 M8x12
Fmax Fmax Mmax Mmax
8 810 10
00109399
MGE_13_1_en-US.indb 15 00111433 00111433 15.04.2016 15:57:21

8
10 10
3-16 Aluminum Framing 8.0 | Connection elements Mmax Mmax Mmax Mmax
2 2
Mmax Mmax
2 2
Inner bracket R
M5 3 Nm 6 8 10
M6 12 Nm
ESD
M8 15 Nm
Mmax maxf
Mf ForMelegant,
max Mmax easy-to-assemble profile connection
8
10 10 2 2
ff Especially suitable for constructing door frames,
Mmax Mmax
protective
2 grilles,
2 or partition walls
Fmax Fmax Mmax Mmax

10
20783
6 Slot Fmax Fmax Mmax MInner

max bracket R Slot ESD No. FS
8
10 10
6/6 ESD
10 3 842 535 575 2xFS1
6 22 Material: Cast steel; galvanized
6/6 Fmax600 FNmax 10 NmMmax Mmax Fastening material: steel, galvanized
10
22
FS1
DIN 913
6
M5x5
20980
6 8 Slot Fmax Fmax Mmax MInner

8
10 10
6/8 ESD
10 3 842 535 573 2xFS1
6 25
Material: Cast steel; galvanized
6/8 600 N 10 Nm Fastening material: steel, galvanized
25
FS1
00111433 00111433
8 DIN 913
M5x5
00109396
00111433 00111433
MGE_13_1_en-US.indb 16 15.04.2016 15:57:21

Fmax Fmax Mmax Mmax
8
10 10
Mmax Mmax Connection

Mmax Mmax elements | Aluminum Framing 8.0 3-17
68 8
10 10
2 2
Mmax Mmax
2 2

max bracket R Slot ESD No. FS 1
68 8
10 10
8/8 ESD
10 3 842 535 577 2xFS2
8 30 Material: Cast steel, galvanized 2
8/8 Fmax2500FN
max
50 NmMmax Mmax Fastening material: steel, galvanized
8
10 10
Scope of
delivery: Incl. fastening material (FS) 3
21
FS2
8 DIN 913 4
M6x8
00109398
5
8 10 Slot Fmax Fmax Mmax MInner bracket R Slot ESD No. FS

6
max
68 8
10 10
8 / 10 10 3 842 535 576 FS2, FS3
8 36
ESD

Fmax2500FN Fastening material: steel, galvanized
7
8
10 10 8 / 10 max
50 NmMmax Mmax
Scope of
34
FS2 FS3
00111433 00111433
DIN 913 DIN 913
M6x8 M6x12
9
10
00109401
10

68 8
10 10 11
10 / 10 ESD
10 3 842 535 571 2xFS4
10 38 Material: Cast steel, galvanized
10 / 10 3000 N 100 Nm Fastening material: steel, galvanized 12
Scope of
13
32
FS4
00111433 00111433
DIN 913
10 M8x12 14
20981
15
16
17
18
00111433 00111433
19
20
21
MGE_13_1_en-US.indb 17 15.04.2016 15:57:22

D Miter bracket
6
2,5 Nm
8
6 Nm
10
10 Nm 6 8 10
ESD
ff For right-angled connections of miter-cut profiles

ff Profile finishing with open profile slots: not required
a b ff Profile finishing with closed profile slots: through-holes
for screwdriver
a (mm) b (mm) D (mm)

20x20 24,4 20 4,5
30x30 26 20 8,5
45x45 37,5 25 10,5
50x50 40 25 10,5
00139159
6 FS1 Miter bracket Slot ESD No. FS
DIN 915 6 ESD

20 3 842 535 626 4xFS1
M4x5 Material: Steel, stainless
46
46 2,5
00109402
8 FS2 Miter bracket Slot ESD No. FS
DIN 913 8 ESD

20 3 842 535 627 4xFS2
M8x8 Material: Steel, galvanized
46
46 3,0
00109403
10 10 10 10 FS3 Miter bracket Slot ESD No. FS

45 50
DIN 913 10 ESD
20 3 842 535 625 4xFS3
60
60 3,0
00109404
MGE_13_1_en-US.indb 18 15.04.2016 15:57:22


Bracket 1
2
6 8 10
ESD designLINE 3
ff Brackets with centering lugs for rapid, precise assembly

4
with protection against turning
ff Centering lugs can be easily broken off for assembly on
5
plates or at right angles to the slot
ff designLINE version with special silver paint (RAL 9006)
6
for an attractive, high-quality design
ff Intermediate element for positioning brackets in the
next largest slot 7
ff Offset sliding block for off-center positioning of the
45/45 bracket 8
ff Cover cap to protect from dirt, available in signal gray
(RAL 7004) and black ESD (RAL 9005) 9
20784
10
11
Notice: The collar screws enable the brackets to be
assembled really quickly and easily (p. 3-6)
12
13
14
15
16
6 8
17
8 10
18
19
00139157
20
21
MGE_13_1_en-US.indb 19 15.04.2016 15:57:22

20/20 6 8 20/20 Slot ESD No. FS

Set (standard) 6/6 ESD
1 3 842 523 511 2xFS1
designLINE set 6/6 ESD
1 3 842 551 596 2xFS1
Bracket (standard) 6 ESD
100 3 842 523 508
Cap, signal gray 100 3 842 548 842
Cap, black ESD
20 3 842 548 843
Adapter for 8 mm slot 6/8 100 3 842 523 516
3 4,5 Material: Bracket: Diecast aluminum, vibratory ground
designLINE bracket: painted (RAL 9006)
Adapter: PA, black
Cap: PP
7
14,7
18

20
Scope of delivery: Set incl. fastening material (FS)

20 18 18
00109407
Model Fmax Mmax Mmax FS1

Mmax
DIN 7984
M4x8
6
20/20 700 N 6 Nm 25 Nm —
20/40 6 8 20/40 Slot ESD No. FS

1 3 842 523 520 4xFS1
1 3 842 551 597 4xFS1
20 3 842 523 517
Cap, signal gray 20 3 842 548 844
Cap, black 20 3 842 548 845
3 4,5
ESD
Adapter for 8 mm slot 6/8 100 3 842 523 516

7
Material: Bracket: Diecast aluminum, vibratory ground

Bracket designLINE: painted (RAL 9006)
Adapter: PA; black
38
Cap: PP
40
14,7

7
40 38 18
00109411

Mmax
DIN 7984
M4x8
6
20/40 1400 N 15 Nm 50 Nm 8 Nm
MGE_13_1_en-US.indb 20 15.04.2016 15:57:22


20x28 8 20x28 Slot ESD No. FS 1

1 3 842 502 137 2xFS1
100 3 842 501 587 2
3
4,5 6,3
4
FS1
DIN 7984 5
M6x12
8
28 6
15
28 20
7
00125983
10
30/30 8 10 30/30 Slot ESD No. FS

Set (standard)
11
8/8 ESD
1 3 842 523 528 2xFS2
8 / 10 1 3 842 523 530 1xFS2,
12
ESD
2xFS3,
1xFS4
10 / 10 1 3 842 523 532 4xFS3, 13

ESD
2xFS4
6 6,4
1 3 842 551 598 2xFS2 14
8 / 10 1 3 842 551 600 1xFS2,
10
ESD
2xFS3, 15
27
1xFS4
20
30
10 / 10 ESD
1 3 842 551 599 4xFS3, 16
27 2xFS4
30 28
100 3 842 523 525 17
Cap, signal gray 100 3 842 548 846
Cap, black ESD
20 3 842 548 847 18
Adapter 8 / 10 100 3 842 523 537
for 10 mm slot
19
00109415 Material: Bracket: Diecast aluminum, vibratory ground
20
Fmax Mmax Mmax
Adapter: PA, black
Model Mmax Cap: PP
Fastening material: steel, galvanized 21
30/30 1250 N 25 Nm 75 Nm —
FS2 FS3 FS4
DIN 7984 DIN 7984
M6x14 M6x18
8 8 10
10
MGE_13_1_en-US.indb 21 15.04.2016 15:57:23

30/60 8 10 30/60 Slot ESD No. FS

1 3 842 523 541 4xFS2
1 3 842 551 601 4xFS2
20 3 842 523 538
Cap, signal gray 20 3 842 548 848
6 6,4 Cap, black ESD
20 3 842 548 849
Adapter 8 / 10 100 3 842 523 537
11
for 10 mm slot

57
49,3
Adapter: PA, black
60
Cap: PP
20
10 Fastening material: steel, galvanized
60 57 28
00109421

Mmax
DIN 7984
M6x14
8
30/60 2500 N 100 Nm 170 Nm 25 Nm
30/120 8 10 30/120 Slot ESD No. FS

Set (standard) 8 1 8 981 021 023 2xFS6
1 3 842 551 602 2xFS6
20 3 842 523 587
Cap, signal gray 20 3 842 548 850
6 8,7
Cap, black ESD
20 3 842 548 851
Adapter 8 / 10 100 3 842 523 537
for 10 mm slot
20

20
Adapter: PA, black

117
110
Cap: PP
80
20

122,7

50
62,7 20 15,4 28
45,5
57
00109441

M6x16
8
30/120 3750 N 100 Nm 47 Nm
MGE_13_1_en-US.indb 22 15.04.2016 15:57:23


60/60 8 10 60/60 Slot ESD No. FS 1

1 3 842 523 549 8xFS2
8 / 10 ESD
1 3 842 523 551 4xFS2, 2
1xFS5
10 / 10 1 3 842 523 553 2xFS5

ESD
3
designLINE set 8/8 1 3 842 551 609 8xFS2
8,7
8 / 10 1 3 842 551 610 4xFS2,
6 6,4 4
1xFS5
11
10 / 10 1 3 842 551 611 2xFS5
5
Bracket (standard) 8 20 3 842 523 546
27,8
ESD
57
49,3
50
Cap, signal gray 20 3 842 548 852
6
60
20
Cap, black ESD

20 3 842 548 853
10
Adapter 10 100 3 842 523 537
60 57 58 for 10 mm slot 7

Bracket designLINE: painted (RAL 9006) 8
Adapter: PA; black
Cap: PP 9
00109425 Scope of delivery: Set incl. fastening material (FS)
10
Model Slot Fmax Mmax
Mmax
Mmax FS2 FS5
11
DIN 7984 M8x20
M6x14
60/60 8 5000 N 320 Nm 370 Nm 110 Nm
8
10 12
10 3000 N 125 Nm 150 Nm –
13
40/40 10 40/40 Slot ESD No. FS

Set (standard) 10 / 10 ESD
1 3 842 529 383 2xFS5 14
designLINE set 10 / 10 ESD
1 3 842 551 603 2xFS5
100 3 842 528 967 15
Cap, signal gray 100 3 842 548 854
13,2 Cap, black ESD

20 3 842 548 855 16
5,5 8,7 Material: Bracket: Diecast aluminum, vibratory ground
Bracket designLINE: painted (RAL 9006) 17
Cap: PP
Scope of delivery: Set incl. fastening material (FS) 18
20
36
40
19
40 36 38
20
21
00110693

Mmax
M8x20
10
40/40 3000 N 55 Nm 145 Nm 35 Nm
MGE_13_1_en-US.indb 23 15.04.2016 15:57:23

40/80 10 40/80 Slot ESD No. FS

1 3 842 529 386 4xFS7
1 3 842 551 604 4xFS7
20 3 842 529 005
Cap, signal gray 20 3 842 548 856
Cap, black ESD
20 3 842 548 857
Cap: PP
20
76
68
23
80
35
80 76 38
00110695

Mmax
M8x25
10
40/80 6000 N 180 Nm 400 Nm 60 Nm
40/160 10 40/160 Slot ESD No. FS

Set (standard) 10 1 8 981 021 348 2xFS7
designLINE set 10 / 10 ESD 1 3 842 551 605 2xFS7
9,5 10 Bracket (standard) 10 ESD 20 3 842 529 006

Cap, signal gray 20 3 842 548 858
Cap, black ESD 20 3 842 548 859
23

Cap: PP
23

155,5
146

107
23
162,5
68
82,5 23 28 38
64
75,5
00110697

M8x25
10
40/160 9000 N 250 Nm 60 Nm
MGE_13_1_en-US.indb 24 15.04.2016 15:57:23


80/80 10 80/80 Slot ESD No. FS 1

1 3 842 530 360 8xFS7
1 3 842 551 612 8xFS7 2
20 3 842 530 231
Cap, signal gray 20 3 842 548 860 3
Cap, black ESD
20 3 842 548 861
4
Cap: PP
20
76
68
6
23
80
35
7
80 76 78
00116446
10
Mmax
11
M8x25
80/80 14000 N 500 Nm 1000 Nm 400 Nm 10 12
45/45 10 45/45 Slot ESD No. FS 13

1 3 842 523 561 2xFS7
designLINE set 10 / 10 1 3 842 551 606 2xFS7 14
18
ESD

9,5 8,7
ESD
Cap, signal gray 100 3 842 548 862 15

18,7
Cover cap, black ESD

20 3 842 548 863
Sliding block, 10 100 3 842 523 593 16
offset (A)
41
34,5
45
Material: Bracket: Diecast aluminum, vibratory ground 17

45 41 43 Sliding block, offset: PA, black
18
Cap: PP
Scope of delivery: Set incl. fastening material (FS) 19
20
A
21
5
00109431

Mmax
M8x25
10
45/45 3000 N 60 Nm 160 Nm —
MGE_13_1_en-US.indb 25 15.04.2016 15:57:24

45/90 10 45/90 Slot ESD No. FS

1 3 842 523 570 4xFS7
1 3 842 551 607 4xFS7
100 3 842 523 567
Cap, signal gray 20 3 842 548 864
Cap, black ESD
20 3 842 548 865

Cap: PP
22,5
86
22,5
39,5
90
90 86 43
00109435

Mmax
M8x25
10
45/90 6000 N 180 Nm 400 Nm 60 Nm
45/180 10 45/180 Slot ESD No. FS

1 3 842 551 608 2xFS7
9,5 10 Bracket (standard) 10 ESD
20 3 842 523 583
Cap, signal gray 20 3 842 548 866
Cap, black ESD
20 3 842 548 867
28,5

Cap: PP
175,5
30

120
30
183,5
75
93,5 29 30,5 43
74
85,5
00109445

M8x25
45/180 9000 N 250 Nm 65 Nm 10
MGE_13_1_en-US.indb 26 15.04.2016 15:57:24


90/90 10 90/90 Slot ESD No. FS 1

1 3 842 523 578 8xFS7
1 3 842 551 613 8xFS7 2
90
ESD
Cap, signal gray 20 3 842 548 868 3

Cap, black ESD
20 3 842 548 869
4
9,5 8,7 Cap: PP
22,5
6
79,5
86
7
22,5
39,5
8
86 88
9
00109438
10
Mmax
11
M8x25
90/90 12000 N 370 Nm 800 Nm 200 Nm 10 12
43x42 10 43x42 Slot ESD No. FS 13

1 3 842 352 009 2xFS7
100 3 842 348 526 14
Material: Bracket: Die-cast aluminum
16
10,3
9,5 8,7
17
11
18
42
20
19
42 43
20
21
00109449
Model Fmax Mmax

Mmax
Mmax FS7
M8x25
10
43x42 2000 N – 160 Nm –
MGE_13_1_en-US.indb 27 15.04.2016 15:57:24

50/50 10 50/50 Slot ESD No. FS

1 3 842 530 259 2xFS7
20 3 842 530 381
Cap, signal gray 20 3 842 548 870
Cap, black ESD
20 3 842 548 871
9,5 8,7 Cover cap: PP
23
46
50
50 46 48
00116448

Mmax
M8x25
10
50/50 4000 N 125 Nm 250 Nm 38 Nm
50/100 10 50/100 Slot ESD No. FS

1 3 842 530 260 4xFS7
20 3 842 530 382
Cap, signal gray 20 3 842 548 872
Cap, black ESD
20 3 842 548 873
8,7 Cap: PP
9,5
27
96
83
27
100
44
100 96 48
00116450

Mmax
M8x25
10
50/100 7500 N 300 Nm 600 Nm 73 Nm
MGE_13_1_en-US.indb 28 15.04.2016 15:57:24


100/100 10 100/100 Slot ESD No. FS 1

1 3 842 530 361 8xFS7
20 3 842 530 460 2
Cap, signal gray 20 3 842 548 874
100
Cap, black ESD
20 3 842 548 875 3
100 Cap: PP
9,5 8,7 5
27
7
96
83
27
44
96 98
9
00116452
10
Mmax
11
M8x25
100/100 15000 N 550 Nm 1100 Nm 480 Nm 10 12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 29 15.04.2016 15:57:24

Bracket R
8 10
ESD
designLINE
ff For connecting profiles at a y angle

ff No interfering edges thanks to rounded bracket
ff Brackets with centering lugs for rapid, precise assembly
with protection against turning
ff Centering lugs can be easily broken off for assembly on
plates or at right angles to the slot
M6 10 Nm for an attractive, high-quality design
M8 25 Nm ff Profile ma hining: not required
00111519
R28x38 8 10 FS1 FS2 R28x38 Slot ESD No. FS

DIN 7984
8,2 M6x14 DIN 7984 Set (standard) 8 / 10 ESD
1 3 842 515 547 FS1,
M8x16 FS2,
3,8
A6,4
8 10 2xFS3
6
28
10 / 10 1 3 842 521 580 2xFS2,

14,5
ESD
28
FS3 4xFS3
8,2
6 designLINE set 8 / 10 1 3 842 538 703 FS1,

ESD
13,8 14,5 FS2,

8 10
38 2xFS3
00109452
10 / 10 ESD
1 3 842 538 704 2xFS2,
4xFS3
Bracket (standard) 8, 10 ESD

100 3 842 515 473
Material: Bracket: Diecast zinc
Adapter: PA; black
R35x38 10 FS4 R35x38 Slot ESD No. FS

8,4 Set (standard) 10 / 10 1 3 842 532 274 2xFS4
DIN7991 ESD
M8x20 designLINE set 10 / 10 ESD

1 3 842 538 705 2xFS4
10
37,5

100 3 842 529 020
Material: Bracket: Die-cast aluminum
20
8,4

35
Centering bolts: PA6, black

8,4

37,5 Scope of delivery: Set incl. fastening material (FS)
00116458
MGE_13_1_en-US.indb 30 15.04.2016 15:57:25


R40x43 8,2 10 FS4 R40x43 Slot ESD No. FS 1

Set (standard) 10 / 10 1 3 842 518 424 2xFS4
DIN7991 ESD
M8x20 designLINE set 10 / 10 1 3 842 538 706 2xFS4 2
42,5
ESD
10
100 3 842 504 760
Material: Bracket: Diecast zinc
22,5
8,4
3
40

8,2
8,4 Centering bolts: PA6, black

22,5
42,5
00109454
5
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 31 15.04.2016 15:57:25

Steel bracket
8 10
ESD
ff Steel bracket without centering lugs for fastening at any

angle
00139168
8 10 FS1 FS2 Bracket set Slot ESD No. FS

ISO 4762 ISO 4762
8 / 10 4 3 842 537 862 4xFS1,
29 42 M6x12 M6x16 ESD
4xFS2
13
,5 10 8
(4x) Material: Steel, galvanized
22
00126558
10 FS3 Bracket set Slot ESD No. FS

37 42 10 / 10 4 3 842 537 861 8xFS3
M8x20
ESD
12 Material: Steel, galvanized

(4x) Scope of delivery: Set incl. fastening material (FS)
28
00126587
10 FS4 FS5 Bracket set Slot ESD No. FS

10 / 10 20 3 842 536 729 FS4,
8,6
15
ESD
M8x20 M8x16 FS5

10 10 Material: Steel, galvanized
50
1
4
3
0
2
00125087
MGE_13_1_en-US.indb 32 15.04.2016 15:57:25


Metal bracket 1
Supporting bracket
2
10
ESD 3
Metal bracket
4
ff Metal bracket for right-angled profile connection
ff Screw fitting of su face elements in the stiffening fin bo e
5
6
Supporting bracket
ff Supporting bracket for fastening surface elements to 7
profiles, e.g. or shelves
ff Profile ma hining: not required 8
00121460
10
22,5 10 Metal bracket ESD No.

11
2,5 30 ESD
20 3 842 146 813
Material: Sheet steel; galvanized
12
60
30
30
ff T-bolt M8x20, 10 mm slot, 3 842 528 715 (p. 3-7) 13

9 60 ff Flange nut M8, 3 842 345 081 (p. 3-7)
42 14
00109456
15
Supporting Supporting bracket L (mm) ESD No. FS

100
left 255 3 842 536 119 2xFS1 16
bracket, left 68,5 ESD
335 3 842 536 121 2xFS1

12,5 ESD
415 3 842 536 123 2xFS1 17

21 21
ESD
495 ESD
3 842 536 125 2xFS1
right 255 3 842 536 120 2xFS1 18
9
ESD
42
22,5
335 3 842 536 122 2xFS1

4
ESD
415 ESD
3 842 536 124 2xFS1 19
495 3 842 536 126 2xFS1
18
ESD
Material: Sheet steel; powder-coated, RAL 7037 20

10

21
L
FS1
M8x20
10
17
10
22,5
20786
MGE_13_1_en-US.indb 33 15.04.2016 15:57:25

Foundation bracket
10
ff Foundation bracket for securing frames to the floo

ff The hole for the floor d wel can be bored without
removing the foundation bracket
ff T-bolt M8x20, 10 mm slot, 3 842 528 715 (p. 3-7)
ff Flange nut M8, 3 842 345 081 (p. 3-7)
ff Floor dowel
00111378
Foundation L l1 l2 No. FS
bracket (mm) (mm) (mm)
22,5 160 31 64.5 20 3 842 146 815

9,5
210 91 54.5 20 3 842 146 848

Set (standard) 210 91 54.5 1 8 981 003 224 2xFS1
31
Material: Sheet steel; galvanized

l2
Scope of Set incl. fastening material (FS)

delivery:
l1
L
FS1
M8x20
4
10
9
42
31
13
90
00109462
Floor ø L l1 l2 max No.

dowel (mm) (mm) (mm)
Ø
8 80 65 15 100 3 842 526 560
l2

L
l1
00109463
3842540391_2015_10_DE_MGE13.1 K03.indd 34 25.04.2016 08:54:52


D Holder AL 1
40x80L 2
10
3
10
ff For connecting profiles at ight-angles to each other and

4
with defined spacing, e.g. or floor suppo ts made of
80x80L or 60x60 profile
5
ff Longitudinal connection possible in all profiles wi h
10 mm slot
6
ff Transverse connection possible with 40 mm slot spacing
7
80x80L
10 10 8
40
29462
10
VF65 13 7
FS1 Holder b (mm) A (mm) No. FS
18
11
VFplus 65 65 2.5 Set 3 842 546 625 8xFS1
9
M8x20
Material: Holder: diecast aluminum; silver
65
2,5 10 Fastening material: steel, galvanized 12

155
212
Scope of 2 x holder, fastening material (FS)

delivery:
13
54
30
14
24912
15
VF90 18 13 7 FS1 Holder b (mm) A (mm) No. FS
VFplus 90 90 15 Set 3 842 546 626 8xFS1 16
9
M8x20
Material: Holder: diecast aluminum; silver
65

10
17
155
212

delivery:
18
54
30
19
29472
20
VF120 13 7
FS1 Holder b (mm) A (mm) No. FS
18
VFplus 120 120 30 Set 3 842 546 627 8xFS1 21
9
M8x20
Material: Holder: diecast aluminum, silver
65
30 10 Fastening material: steel, galvanized

155
212

delivery:
54
30
29473
MGE_13_1_en-US.indb 35 15.04.2016 15:57:25

VF160 FS1 Holder b (mm) A (mm) No. FS

18 13 7
VFplus 160 160 40 Set 3 842 546 628 8xFS1
9
M8x20
65
40 10 Fastening material: steel, galvanized

155
212
Scope of delivery: 2 x holder, fastening material (FS)
40
30
78
29474
VF240 18 13 7 FS1 Holder b (mm) A (mm) No. FS

VFplus 240 240 80 Set 3 842 546 629 8xFS1
9
M8x20
65
80
155
212

40
30
78
29475
VF320 FS1 Holder b (mm) A (mm) No. FS

18 13 7
VFplus 320 320 120 Set 3 842 546 630 8xFS1
9
M8x20
65
120
212
155

40
30
78
29476
MGE_13_1_en-US.indb 36 15.04.2016 15:57:26


Supporting bracket AL 1
2
10
3
24917
ff Supporting bracket for connecting two profiles wi h

4
defined spacing (app ox. 2–3 m)
5
ff Centering lugs make centering the supporting brackets
in the slot easy
ff If the centering lugs are removed, the supporting 6
bracket can also be used for upward and downward

sloping sections (up to approx. 45° depending on the 7
return chain)
ff Very easy to assemble due to push-in screwed 8
connection
ff Easy-clean design with self-draining surfaces 9
24960
10
Supporting bracket VFplus AL No. FS

Set 3 842 546 632 6xFS1
11
54,6
18 13 Scope of delivery: Incl. fastening material (FS)
13
9
14
152,2
125
60
15
28
16
45
17
18
45
19
24921
20
FS1
M8x20 21
10
MGE_13_1_en-US.indb 37 15.04.2016 15:57:26

Supporting bracket AL, lateral
10
ff Supporting bracket for connecting two profiles wi h

defined spacing (app ox. 2–3 m)
ff Centering lugs make centering the supporting brackets
in the slot easy
ff If the centering lugs are removed, the supporting
bracket can also be used for upward and downward
sloping sections (up to approx. 45° depending on the
return chain)
ff Designed for attachment to a vertical 80x80 strut profile
24922
Supporting bracket VFplus lateral AL No. FS

83,6 80,5 Set 3 842 547 461 6xFS1
18 13 Material: Holder: diecast aluminum, silver
9
130,5
73
40
80,5
83,6
24923
FS1
M8x20
10
MGE_13_1_en-US.indb 38 15.04.2016 15:57:26


Profile connec or 1
2
8 10
ff Profile connec or for end-to-end joining of any profile

4
ff For an especially strong connection: one profile
connector per slot
5
ff Profile machining: not required
M6 10Nm 7
M8 25 Nm
19952
10
50, 50 VF 8 FS1 FS2 Profile connec or Slot No. FS

50 VF 8 10 3 842 536 787
11
M6x8 2xFS2
DIN 913
M6x10 DIN 125 50 8 1 3 842 518 427 2xFS1
A6,4
M6 (2x) 2 Scope of delivery: Incl. fastening material (FS) 13
7 6
50 14
00109505
15
180 8 Profile connec or Slot No. FS
180 8 3 842 521 216 4xFS3 16
M6 (4x) 2
FS3 18
8,5 67,5 67,5 8,5 6 DIN 4762
M6x10
180
DIN 7349 19
6,4
00109506
20
180 10 Profile connec or Slot No. FS
180 10 3 842 528 746 4xFS4 21
M8 (4x) 5 FS4
11 65 65 11 10,5 ISO 4017
M8x14
180 8-Fst
DIN 7394
00109507 8,4
MGE_13_1_en-US.indb 39 15.04.2016 15:57:27

Central bolt,
Anti-torsion element, cap
6 8 10
S6 10 Nm
S8 25 Nm ESD
S12/M12 35 Nm
Central bolt
ff Best-value connecting element
ff Self-tapping screw, can be mounted without profile finishin
ff Profile ma hining:
–– Thread cutting for M12x30 screw
–– Through-hole for screwdriver/offset screwdriver
D… Tool:
ff Offset screwdriver Torx® (p. 14-6)
ø… S6x16-T25 D5,8
ff Hex head screwdriver
S8x25-T40 D7,8
M12x30-T50 D9,8
S12x30-T50 D9,8
00139160
Fmax Fmax Mmax Mmax

S6x16-T25 6 S8x25-T40 8 Central bolt (mm) Slot ESD No.
S6x16 S8x25 T40 S6x16 T25 6 100 3 842 528 593
T25
ESD
5 mm (self-tapping) 4 6 100 3 842 523 968

4 mm
ESD
S8x25 T40 8 ESD

100 3 842 527 174
(self-tapping) 5 8 100 3 842 523 970
16
25
ESD

S6
S8
Fmax Fmax Mmax Mmax Mmax Mmax

00111386 0011387
M12x30-T50 10 S12x30-T50 10 Central bolt (mm) Slot ESD No.

M12x30 T50 S12x30 T50 M12x30 T50 10 ESD
100 3 842 530 235
8 mm 8 mm 8 10 100 8 981 021 301
ESD
S12x30 T50 10 ESD

100 3 842 530 236
(self-tapping) 8 10 100 8 981 021 302
30
30
ESD
M12 S12 (ø10,7)
00111388 00111389
Size Fmax Fmax Mmax Mmax
S6 500 N 8 Nm
S8 800 N 43 Nm
S12 1300 N 80 Nm
M12 3000 N 80 Nm
00111431 00111431
MGE_13_1_en-US.indb 40 15.04.2016 15:57:27


Anti-torsion element
1
ff Provides torsion resistance for profile connections wi h
central bolts or quick connectors
2
ff Subsequent installation in the connection possible
19616
10
8 FS1 Anti-torsion element Slot No. FS

8 10 3 842 530 325 FS1
11
4,8
1
DIN 916 Material: Steel, galvanized

M5x8 Fastening material: steel, galvanized 12
13
16
12
14
M5
00139161
15
10 FS2 Anti-torsion element Slot No. FS
16
1,5
10 10 3 842 530 326 FS2

5,3
DIN 916
18
20
14
19
M6
00139162
20
Cap
ff For sealing through-holes in closed profile
21
Cap ø No.
Light gray (RAL 7035) 5.8 100 3 842 538 565
7.8 100 3 842 538 566
9.8 100 3 842 538 567
Black (RAL 9005) 6.5 1 8 981 005 305
19617 9.5/9.8 1 8 981 005 306
Material: PA
MGE_13_1_en-US.indb 41 15.04.2016 15:57:27

Cubic connector
20/2, 30/2, 40/2, 50/2
S6 10 Nm
S8 25 Nm 6 8 10
S12 35 Nm ESD designLINE
ff For torsion-proof corner connections of profiles wi h

20/3, 30/3, 40/3, 50/3 equivalent cross-sections
ff Caps to cover the openings
ff Screw fitting on p ofile wi h self-tapping screws
00109487
20/2 6 Model M max Cubic connector 20/2 Slot ESD No. FS

Set (standard), signal gray 6 * 1 3 842 549 858 2xFS1
20 ESD
Set designLINE, signal gray 6 * 1 3 842 549 859 2xFS1

10 20
ESD
20/2 18 Nm Cubic connector 6 ESD

20 3 842 523 875
Cap D12 signal gray (PP) 100 3 842 548 700
20
FS1
10
black (PP) ESD

100 3 842 548 704
Countersunk screw S6x16 6 100 3 842 517 132
S6x16
ESD
Material: Cubic connector: Die-cast aluminum

designLINE cubic connector: painted (RAL 9006)
00109478
Scope of delivery: Set incl. fastening material (FS), caps
* Cubic connector creates conductive connection, but the caps
included in the set are not ESD-compatible.
MGE_13_1_en-US.indb 42 15.04.2016 15:57:27


20/3 Model M max Cubic connector 20/3 Slot ESD No. FS

6
2
1
M max Set (standard), signal gray 6 * 1 3 842 549 860 3xFS1
20 20 ESD
2 Set designLINE, signal gray 6 * 1 3 842 549 861 3xFS1

10 10
ESD
2
20 3 842 523 872
Cap D12 signal gray (PP) 100 3 842 548 700 3
20
FS1
10
black (PP) ESD

100 3 842 548 704
S6x16
ESD
4
00109479
Scope of
delivery: Set incl. fastening material (FS), caps
6
7

8
30 Set (standard), signal gray 8 ESD
* 1 3 842 549 862 2xFS2
15 30
9
ESD

20 3 842 523 876
30
10
15
FS2 black (PP) ESD

100 3 842 548 705
S8x25
11
ESD

00109483
Scope of
delivery: Set incl. fastening material (FS), cover caps
* Cubic connector creates conductive connection, but the caps 13
14
30/3 8 Model Mmax Mmax
2
Cubic connector 30/3 Slot ESD No. FS
30 30 Mmax Set (standard), signal gray 8 ESD

* 1 3 842 549 864 3xFS2 15
2
15 15 ESD

20 3 842 523 873 16
30
15
FS2 black (PP) ESD

100 3 842 548 705 17
S8x25 ESD
Material: Cubic connector: Die-cast aluminum 18

00109484
19
Scope of
delivery: Set incl. fastening material (FS), cover caps
21
Fmax Mmax
Fmax Mmax
MGE_13_1_en-US.indb 43 15.04.2016 15:57:28


40
20
ESD
40 *
Set designLINE, signal gray 10 ESD
1 3 842 549 867 2xFS3
20 3 842 529 010
40
20
FS3 black (PP) ESD

100 3 842 548 706
S12x30 Countersunk screw S12x30 10 ESD

100 3 842 530 236
Material: Cubic connector: Diecast aluminum
00110702
Scope of

2
40 40 M max Set (standard), signal gray 10 ESD
* 1 3 842 549 868 3xFS3
20 20 2 Set designLINE, signal gray 10 * 1 3 842 549 869 3xFS3
ESD

20 3 842 529 011
40
FS3
20
black (PP) ESD

100 3 842 548 706
S12x30 Countersunk screw S12x30 10 ESD

100 3 842 530 236
00110703
Scope of

45 Set (standard), signal gray 10 ESD
* 1 3 842 549 870 2xFS3
22,5 45 Set designLINE, signal gray 10 ESD
* 1 3 842 549 871 2xFS3
45/2 45x45L 150 Nm Cubic connector 10 ESD

20 3 842 523 877
45x45 200 Nm Cap D24 signal gray (PP) 100 3 842 548 702
45
22,5
black (PP) ESD

100 3 842 548 706
FS3 Countersunk screw S12x30 10 ESD
100 3 842 530 236
S12x30 Material: Cubic connector: die-cast aluminum

00109488
Scope of
MGE_13_1_en-US.indb 44 15.04.2016 15:57:28



10 1
2
* 1 3 842 549 872 3xFS3
22,5 22,5 2 Set designLINE, signal gray 10 * 1 3 842 549 873 3xFS3
ESD
2
45/3 45x45L 170 Nm Cubic connector 10 ESD
20 3 842 523 874
45x45 240 Nm Cap D24 signal gray (PP) 100 3 842 548 702
3
22,5
45
black (PP) ESD

100 3 842 548 706
FS3 Countersunk screw S12x30 10 100 3 842 530 236
4
ESD

S12x30
00109489
Scope of
6
7

50 10
8
25 50 ESD
Cubic connector 10 20 3 842 529 012

9
ESD

50/2 120 Nm
50
black (PP) 100 3 842 548 707

25
ESD
Countersunk screw S12x30 10 100 3 842 530 236 10

FS3 ESD
Material: Cubic connector: die-cast aluminum

S12x30 Fastening material: steel, galvanized
11
Scope of
00110706 delivery: Set incl. fastening material (FS), caps
13
2
* 1 3 842 549 876 3xFS3 14
25 25 2 Cubic connector 10 20 3 842 529 013
ESD
50/3 140 Nm Cap D30 signal gray (PP) 100 3 842 548 703 15
black (PP) 100 3 842 548 707
50
ESD
25
FS3 Countersunk screw S12x30 10 ESD

100 3 842 530 236 16
S12x30 Material: Cubic connector: die-cast aluminum
Scope of
00110707
19
20
21
MGE_13_1_en-US.indb 45 15.04.2016 15:57:28

Corner bracket
S6 10 Nm
S8 25 Nm 6 8 10
S12 35 Nm ESD
ff Corner bracket for corner connection of three square or

half-round profiles wi h equivalent cross-sections
ff Screw fitting on p ofiles wi h self-tapping screws
ff Ball or cubic caps to prevent injuries and avoid dirt
00111380
R20x20 Model M max R20x20 Slot ESD No. FS

6
2
M max Corner bracket 6 ESD
1 3 842 519 318 3xFS1
2 Cap K (ball) signal gray (PP) 10 3 842 548 708
20/3 23 Nm black (PP) 10 3 842 548 712
18,5
ESD
10
Cap W (cube) signal gray (PP) 10 3 842 548 716

10 FS1 black (PP) ESD
10 3 842 548 720
18,5 Material: Corner bracket: Diecast zinc

S6x16 Fastening material: steel, galvanized
Scope of
00109464
R30x30 8 Model M max R30x30 Slot ESD No. FS

2
1 3 842 519 319 3xFS2
30/3 85 Nm black (PP) 10 3 842 548 713
28
15
ESD
Cap W (cube) signal gray (PP) 10 3 842 548 717
15 FS2 black (PP) ESD

10 3 842 548 721
Material: Corner bracket: Diecast zinc
28 S8x25 Fastening material: steel, galvanized
Scope of
00109465
MGE_13_1_en-US.indb 46 15.04.2016 15:57:28


R40x40 Model M max R40x40 Slot ESD No. FS

10
2
1
1 3 842 529 404 3xFS3
2 Cap K (ball) signal gray (PP) 10 3 842 548 710 2
40/3 70 Nm black (PP) 10 3 842 548 714
37
ESD
3 842 548 718

20
Cap W (cube) signal gray (PP) 10 3

FS3 black (PP) ESD
10 3 842 548 722
20 Material: Corner bracket: Diecast zinc
S12x30 4
Scope of
00110709
6
R45x45 10 Model M max R45x45 Slot ESD No. FS
2
M max Corner bracket 10 1 3 842 519 321 3xFS4
7
ESD

45/3 45x45L 170 Nm black (PP) 10 3 842 548 715
42
8
ESD
22,5
45x45 240 Nm Cap W (cube) signal gray (PP) 10 3 842 548 719
black (PP) 10 3 842 548 723
9
ESD
22,5 FS4 Material: Corner bracket: Diecast zinc

42 S12x30
Scope of 10
00109466
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 47 15.04.2016 15:57:29

End connector
8 10
M5 5 Nm
M6 10 Nm
ESD designLINE
15
ff For end-to-end profile connection

M8 25 Nm
S12 35 Nm –– 30x30: M8 thread cutting in core
–– 40x40, 45x45, 50x50: not required
15
00109503
30x30 8 Model End connector Slot ESD No. FS

M max
30x30 Set (standard) 8 3 842 526 003 2xFS1,
30
ESD
M8 4xFS2
30x30 81 Nm designLINE set 8 ESD

3 842 538 656 2xFS1,
4xFS2
15
21
FS1 FS2 Material: End connector: diecast aluminum
DIN 7984 designLINE end connector: painted (RAL 9006)
DIN7984 M5x25
21
M8x30
DIN 934 Scope of
00111382 M5 delivery: Set incl. fastening material (FS)

M max
40
ESD
4xFS4

3 842 538 657 2xFS3,
4xFS4
29,6
15
FS3 FS4 Material: End connector: die-cast aluminum

S12x30 M6x25
29,6
DIN 4032 Scope of

00116462 M6 delivery: Set incl. fastening material (FS)
MGE_13_1_en-US.indb 48 15.04.2016 15:57:29


45x45 10 Model End connector Slot ESD No. FS 1

M max
45
45x45 Set (standard) 10 ESD
3 842 191 175 2xFS3,
4xFS4
2
3 842 538 658 2xFS3,
4xFS4
34 3
15
FS3 FS4 Material: End connector: Diecast zinc

S12x30 M6x25
34
DIN 4032 Scope of

M6 delivery: Set incl. fastening material (FS)
00111383
5

M max 6
50

3 842 532 199 2xFS3,
4xFS4
7
50x50 180 Nm Material: End connector: Diecast zinc
39 8
15
Scope of
FS3 FS4
delivery: Set incl. fastening material (FS)
DIN 7984
S12x30 M6x25
9
39
DIN 4032
00116463 M6
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 49 15.04.2016 15:57:29

T-connector
8 10
ESD designLINE
ff For right-angled profile connection
M8 25 Nm
S12 35 Nm ff designLINE version with special silver paint (RAL 9006)
M5 5 Nm for an attractive, high-quality design
M6 10 Nm ff Profile ma hining:
1
5
–– 30x30: M8 thread cutting in central bores

–– 40x40, 45x45, 50x50: not required
00109504
30x30 8 Model Fmax M max T-connector Slot ESD No. FS

M8 21
ESD
2xFS2
30x30 4000 N 80 Nm designLINE set 8 ESD

3 842 538 696 1xFS1,
30
2xFS2
21
FS1 FS2 Material: T-connector: diecast aluminum

designLINE T-connector: painted (RAL 9006)
DIN7984 DIN 7984 Fastening material: steel, galvanized
M8x30 M5x16
15
8 Scope of Set incl. fastening material (FS)

00139166 delivery:
40x40 10 Model Fmax M max T-connector Slot ESD No. FS

29,6 40x40 Set (standard) 10 ESD
3 842 532 195 1xFS3,
2xFS4
40x40 9000 N 150 Nm designLINE set 10 3 842 538 697 1xFS3,

29,6
40
ESD
2xFS4
FS3 FS4 Material: T-connector: diecast aluminum

S12x30 DIN 7984
M6x20
15

00139164 delivery:
MGE_13_1_en-US.indb 50 15.04.2016 15:57:29


45x45 10 Model Fmax Fmax Mmax MmaxT-connector Slot ESD No. FS 1

34 45x45 Set (standard) 10 ESD
3 842 520 802 1xFS3,
2xFS4
2
45x45 9000 N 200 Nm designLINE set 10 3 842 538 698 1xFS3,
45
34
ESD
2xFS4
3
FS3 FS4 Material: T-connector: Diecast zinc
S12x30 DIN 7984
M6x20
15

00139165 delivery:
Mmax 5
Mmax
50x50 10 Model Fmax Fmax Mmax T-connector

Mmax Slot ESD No. FS
39 6
3 842 532 198 1xFS3,
2xFS4
7
50x50 10 000 N 170 Nm Material: T-connector: Diecast zinc
50
39

Scope of Set incl. fastening material (FS) 8
FS3 FS4
delivery:
S12x30 DIN 7984
M6x20
9
15
10
00139163 Mmax
Mmax 10
11
12
13
14
15
16
17
18
19
00118520
20
00118520
21
00118520
00118520
MGE_13_1_en-US.indb 51 15.04.2016 15:57:29

Connector 45°
8 30x30 10 40x40, 45x45
25 Nm 35 Nm
8 10
ESD designLINE
ff For connecting profiles at an angle of le s than 45°
ff Suitable for reinforcing frames
25 Nm ff Suitable for connections at the end-face or in the profile
10 Nm slot
ff Connectors 45° 40x40 and 45x45 with centering lugs for
easy positioning (centering lugs can simply be broken
off for installation in the profile sl t)
00109497
30x30 8 FS1 FS2 Connector 45° Slot ESD No. FS

ISO4762 30x30 Set (standard) 8 3 842 518 426 2xFS1, FS2,
S8x25 M6x12 ESD
DIN 125 FS3

T40 A6,4
8
designLINE set 8 3 842 538 700 2xFS1, FS2,
,2
45°
51
ESD
FS3
(46,8)
FS3 Material Connector 45°: Diecast zinc

designLINE 45° connector: painted (RAL 9006)
ISO 4762
30 (36,2) Centering element, cap: PA; black
M8x16
10
00109495 Scope of
delivery: Set incl. fastening material (FS), 6 x centering piece, cap

40x40 Set (standard) 10 3 842 532 205 2xFS4, FS5
S12x30 M8x20
ESD
designLINE set 10 3 842 538 701 2xFS4, FS5

1
T50
,
78
ESD
45°
10
Material Connector 45°: cast aluminum
Cap: PA; black
Scope of
40 (57,9) delivery: Set incl. fastening material (FS), cover cap
00116461

45x45 Set (standard) 10 3 842 535 428 2xFS4, FS5
S12x30 M8x20
ESD
T50 designLINE set 10 ESD

3 842 538 702 2xFS4, FS5
,3
10
Material Connector 45°: cast aluminum
85
45°

Cap: PA; black
Scope of
delivery: Set incl. fastening material (FS), cap
45 (62,8)
20984
MGE_13_1_en-US.indb 52 15.04.2016 15:57:30


Quick connector, 6 mm slot, 0°, 90° 1

cap
2
P1
6
ESD 3
ff For right-angled connections between two profile

P2 DB8 4
D8 ff Excellent accessibility for tools during mounting
ff Quick connector for 6 mm slot with square head; can be
5
used as a 0° or 90° connector
6
blind hole DB8 or through-hole D8
Accessories, optional: 7
6
2,5Nm
drilling jig (p. 14-2)
8
19618
10
6 6
11
12
13
14
19619 19620
15
6 Slot Fmax Fmax Mmax MmaxQuick-clamp connector, P1 / P2 D (mm) ESD No.
0 10
0° / 90° 16
10
P1 6/6 8 ESD
10 3 842 537 013
6/6 450 N 18 Nm Material: Steel, stainless 17
18
ø8
P2 19
00117788 Fmax Fmax Mmax Mmax Mmax Mmax
0 10
20
ff Cap for connector sleeves
21
Cap D (mm) No.
8 100 3 842 538 562
Material: PE, light gray RAL 7035
19621

Fmax Fmax Mmax Mmax
8 810 10
MGE_13_1_en-US.indb 53 15.04.2016 15:57:30

8 10 Quick connector, 8/10 mm slot, 0°
8 10
ESD

ff Excellent accessibility for tools during mounting
ff O-ring for mounting enables overhead assembly
P1 ff Quick connectors can be swiveled into the profile sl t at
the point of assembly
P2 D...
DI...
blind hole DI, DB11, DB17 or through hole DI, D11, D17
DB... ff Note differing drilling intervals and load-bearing
8 capacities when using with radial compensation
12 Nm
10 (“Technical data” p. 19-6)
25 Nm
19622
ff Anti-torsion element (p. 3-41)
ff Radial compensation (p. 2-87)
ff Drilling jig (p. 14-2)
ff Cap (p. 3-53)
8 8 10 Slot Fmax Fmax Mmax MmaxQuick connector, 0° P1 / P2 D ESD No.

10 18 (15)*
)
10 (mm)
22,5 (19,5) *)
Steel, galvanized 8/8 11 10 3 842 535 459
P1 ESD
8/8 500 N 40 Nm 8 / 10 11 ESD

10 3 842 535 464
8 / 10 2000 N 70 Nm 10 / 10 17 ESD
10 3 842 535 458
10 / 10 4000 N 140 Nm Steel, stainless 8/8 11 ESD
10 3 842 548 934
8 / 10 11 ESD
10 3 842 548 935
8
ø11 10 / 10 17 10 3 842 548 936
P2 10 *) With the use of a radial ESD
00130679
ø17 compensation
10
10 Slot Fmax Fmax Mmax ff

Mmax Quick connector 9.8 with smaller connector sleeve
10
) ff The hole for the connector sleeve does not make contact
22,5 (19,5)*
with the slot flan s. This permits a visually attractive
P1
10 / 10 800 N 50 Nm connection; the slot can be completely closed with the
cover profil
Quick connector 0°, P1 / P2 D ESD No.

ø9,8 connector sleeve (mm)
P2 *) With the use of radial
D = 9.8
00134859 compensation
10
Steel, galvanized 10 / 10 9.81) ESD
10 3 842 541 412
1) No standard hole in modular dimensions 40, 50 and 60, target
Fmax Fmax Mmax Mmaxdistance from profile end: 22.5 m
810 10
00111431 00111431
MGE_13_1_en-US.indb 54 15.04.2016 15:57:30


8 10 Quick connector, 8/10 mm slot, 90°, 1

Cap
2
8 10
ESD 3
ff Tie rod head rotated at a 90° angle to the connector

4
sleeve
5
blind hole DI, DB11, DB17 or through hole DI, D11, D17
6
P1 ff Anti-torsion element (p. 3-41)
ff Radial compensation (p. 2-87) 7
P2 ff Drilling jig (p. 14-2)
D...
DI... ff Cap 8
DB...
8
12 Nm 9
10
25 Nm
19624
10
8 8 10 Slot Fmax Fmax Mmax MmaxQuick connector, 90° P1 / P2 D ESD No.

0 10 18 (19,5)*
)
10 (mm) 11
22,5 (19,5) *)
P1 Steel, galvanized 8/8 11 10 3 842 535 465

12
ESD
8/8 2000 N 70 Nm 10 / 10 17 ESD

10 3 842 535 466
10 / 10 4000 N 140 Nm Steel, stainless 8/8 11 ESD
10 3 842 548 937
10 / 10 17 ESD
10 3 842 548 938 13
8
ø11 14
P2 10 *) With the use of a radial
00130680
ø17 compensation
0 10
15
10 Slot Fmax Fmax Mmax MmaxQuick connector 90°, P1 / P2 D ESD No.
0 10
) connector sleeve (mm) 16
22,5 (19,5)*
D = 9.8
P1
10 / 10 800 N 50 Nm Steel, galvanized 10 / 10 9.81) ESD
10 3 842 541 410 17
1) No standard hole in modular dimensions 40, 50 and 60
Target distance from profile end: 22.5 m 18
ø9,8
P2 *) With the use of a radial 19
00134860 compensation
0 10
20
Cap D (mm) No.
Fmax Fmax Mmax Mmax 11 100 3 842 538 563 21
8 810 10
17 100 3 842 538 564
Material: PE, light gray RAL 7035
19621
00111431 00111431

Fmax Fmax Mmax Mmax
8 810 10
MGE_13_1_en-US.indb 55 15.04.2016 15:57:31

Quick connector, bendable – end-to-end
8 10
ESD
ff For end-to-end connecting of two profiles wi h equal

cross-sections and at any angle, e.g. for frames
D... ff Profile ma hining:
DB...
–– blind hole DB11, DB17 or through hole D11, D17
–– miter cut
D... Technical data (p. 19-6)

8
12 Nm DB...
10 Accessories:
25 Nm
m
ff drilling jig (p. 14-2)
90° - 180° ff cap (p. 3-53)
20792
Quick P1 / P2 a (mm) D (mm) ESD No.

M max
connector,
D
bendable
30x30 24 Nm End-to-end 8/8 18 11 ESD

10 3 842 535 630
40x40L 100 Nm 10 / 10 22.5 17 ESD

10 3 842 535 634
45x45L 110 Nm Material: Tie rod: steel, stainless

Socket: steel, galvanized
a 45x45 145 Nm
a
50x50L 160 Nm
20793
MGE_13_1_en-US.indb 56 15.04.2016 15:57:31


Quick connector, bendable – end-to-slot 1
2
8 10
ESD 3
D... ff For end-to-slot connecting of two profiles at a y angle,

4
DB... e.g. for framework constructions
5
–– blind hole DB11, DB17 or through-hole D11, D17
–– miter cut
D...
6
DB... 8 Technical data (p. 19-6)
12 Nm
7
10
25 Nm Accessories:
ff drilling jig (p. 14-2) 8
45° - 135° ff cap (p. 3-53)
20986
10
Quick connector, P1 / P2 a D ESD No.

bendable (mm) (mm) 11
End-to-slot 8/8 18 11 10 3 842 535 629

D
12
ESD
10 / 10 22.5 17 10 3 842 535 635

a
ESD
Material: Tie rod: steel, stainless

Socket: steel, galvanized 13
14
20985
15
M max
Fmax Fmax
M max 16
30x30 1100 N 35 Nm 650 N 40 Nm 17

40x40L 1500 N 110 Nm 1000 N 80 Nm
45x45L 1500 N 120 Nm 1000 N 95 Nm 18
45x45 1500 N 140 Nm 1100 N 180 Nm
50x50L 1500 N 150 Nm 1100 N 180 Nm 19
20
21
MGE_13_1_en-US.indb 57 15.04.2016 15:57:31

P40x.../P45x... Longitudinal end connector
D17
DB17
10
D17 25 Nm ESD
ff For the end-to-end connecting of two profile

ff Standard profile finishe
45
x9 –– Through hole D17 (two-sided longitudinal end
0L
connector)
–– Blind hole DB17 or through hole D17 (one-sided
P40x... - P100x... longitudinal end connector)
DB17
00109526
P40x.../P45x... 10 Longitudinal end connector,

L (mm) ESD No.
L ø17 two-sided
Profile 40x.. 40 ESD
3 842 529 293
Profile 45x.. 45 ESD
3 842 529 248
Material: Longitudinal end connector: screw steel,
galvanized
Centering bolt, caps: PA; black
Scope of delivery: Incl. 4 x cap
00109523
P40x... - P100x... 10 Longitudinal end connector,

ESD No.
18,2 ø17 one-sided
Profile 40x... – 100x.. ESD
3 842 529 334
Material: Longitudinal end connector: screw steel,
galvanized
Centering pin, caps: PA; black
Scope of delivery: Incl. 2 x cap
00109524
MGE_13_1_en-US.indb 58 15.04.2016 15:57:31


Bolt connector 1
2
P1 8 10
6 Nm (D11) ESD 3
25 Nm (D17) ff For right-angled connections between two profile

4
ff Designed for heavy loads and torsion
ff Can be installed in closed frames
5
ff Profile ma hining: through-hole D11, D17
P2 Accessories: 7
drilling jig (p. 14-2)
8
D11, D17
00109529
10
D11x30 8 10 Bolt connector P1 / P2 L l2 ESD No.

(mm) (mm) 11
L
D11x30 8/8 30 18 10 3 842 535 624
l2 ø11 12
ESD
8 / 10 30 18 ESD
10 3 842 535 583
Material: Bolt connector: steel, galvanized
Centering pin, caps: PA; black 13
Scope of
delivery: Incl. 2 x cap
14
00109518
15
D17x40 ... D17x100 10 Bolt connector P1 / P2 L l2 ESD No.
L (mm) (mm) 16
l2 ø17 D17x40 10 / 10 40 23 10 3 842 535 620
ESD
D17x45 10 / 10 45 28 ESD
10 3 842 500 921 17
D17x50 10 / 10 50 33 ESD
10 3 842 535 621
Fmax
8 10
Fmax Mmax
8 10
Mmax D17x60Fmax Fmax Mmax60
10 / 10 43 ESD
Mmax10 3 842 500 922 18
D17x80 10 / 10 80 63 ESD
10 3 842 535 622
D17x90 10 / 10 90 73 ESD
10 3 842 500 923 19
00109519 D17x100 10 / 10 100 83 ESD
10 3 842 535 618
Material: Bolt connector: steel, galvanized 20
Centering bolt, caps: PA; black
Scope of
delivery: Incl. 2 x cap
21
Size Fmax
8 10
Fmax Mmax
8 10
Mmax Mmax Size M
Fmax
max Fmax Mmax Mmax Mmax Mmax
30 2500 N 60 Nm 20 Nm 60 4000 N 200 Nm 80 Nm

40 4000 N 180 Nm 40 Nm 80 5000 N 800 Nm 170 Nm
45 4000 N 180 Nm 60 Nm 90 5000 N 800 Nm 200 Nm
50 4000 N 200 Nm 65 Nm 100 5000 N 1000 Nm 480 Nm
MGE_13_1_en-US.indb 59 15.04.2016 15:57:31

D11x11 8 Bolt connector P1 / P2 ESD No.

D11x11 8/8 ESD
10 3 842 535 617
P2 11 11 Material: Steel, galvanized
D11
P1
11
x2
0
19626 00109520
D17x15 10 Bolt connector P1 / P2 ESD No.

D17x15 10 / 10 10 3 842 535 619
15 ø17
ESD

P2
D17
P1
15
x2
2,5
19627 00109521
MGE_13_1_en-US.indb 60 15.04.2016 15:57:32


Transverse connector 1
2
10
ESD 3

4
ff Excellent accessibility for tools during mounting
ff Profile ma hining: Standard milling F1
5
ff Bending moments must be avoided
F1
25Nm 6
00133335
10
10 10 Fmax Transverse connector No.
44
45
10 3 842 146 972 11
1000 N 12
8
13
M8x40 14
00109530
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 61 15.04.2016 15:57:32

Joining plates
10
ff Fasten to the outside faces of the profiles, le ving the

inner T-slots free for panels or accessories.
ff Can be added to reinforce a structure after initial
assembly
ff Three different styles available in a variety of sizes
ff Material: Clear anodized 6063-T6 aluminum
Note: All dimensions in mm
30-series F 90-series G Corner Joining Plates Profile Slot No.

45-series 30-series 8 1 8 981 019 457
A
B
45-series 10 1 8 981 019 448

ØH
BA
D C
90-series 10 1 8 981 019 452

C
ØG
D
D Profile A B C D E F G ØG ØH
E
D
F
C 30-series 84 72.0 42.0 12.0 24.0 5.0 – 6.2 –

E
C
B B
A A 45-series 129 109.5 64.5 19.5 39.0 6.5 – 8.3 –
30307 30309 90-series 174 154.5 109.5 64.5 19.5 84.0 6.5 – 8.3
30-series 90-series T-Junction Joining Profile Slot No.

K
H
J
J
45-series Plates
D
D
ØL
30-series 8 1 8 981 019 461
E
E
45-series 10 1 8 981 019 450

G F
F
ØK F 90-series 10 1 8 981 019 455

E G
F
D C E
B C
G
D
H
A B Profile A B C D E F G H J K ØK ØL
A
30-series 144 132.0 102.0 72.0 42.0 12.0 24.0 84 5.0 – 6.2 –
30308 30311 45-series 219 199.5 154.4 109.5 64.5 19.5 39.0 129 6.5 – 8.3 –
90-series 264 244.5 199.5 154.5 109.5 64.5 19.5 84 174 6.5 – 8.3
30-series F
45-series Reactangular Joining Profile Slot No.
E
Plates
ØG
D
30-series 8 1 8 981 019 458

45-series 10 1 8 981 019 449
C
B
Profile A B C D E F ØG
B 30-series 24 12.0 42.0 72.0 84 5.0 6.2
30310
A 45-series 39 19.5 64.5 109.5 129 6.5 8.3
3842540391_2015_10_DE_MGE13.1 K03.indd 62 28.06.2016 10:10:07

Joints | Aluminum Framing 8.0 4-1

Joints 1
Joint 45x45 lockable (p. 4-2) Joints (p. 4-3) Swivel bearing (p. 4-7) Supporting arm joint (p. 4-8) 9
10
11
12
13
30306
Mounting unit, Flat panel Bearing pedestal (p. 4-10) Swivel fastening (p. 4-11) Clamping lever, star knob
14
monitor (p. 4-9) (p. 4-12)
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:57:33

4-2 Aluminum Framing 8.0 | Joints
Joint 45x45 lockable
10
ESD
5°; 10°; 15°; 20°; 25°; ...

ff For adjustable or rigid profile connection
ff For high loads up to 100 Nm in the swivel direction
ff Form fit hanks to Hirth teething
ff Swivel range 180°
ff Easy adjustment in a 5° grid
ff Marking with a 5° graduation for easy detection of the
adjustment angle
ff Clamping and convenient adjustment of joint using
a clamping lever or screw
ff Profile finishing: t required (self-tapping screw for
front end-to-end connections)
ff Compatible with joint 45x45 and joint 45x45 support
22875
(p. 4-4)
10 FS1 FS2 Accessories, optional:

180° S12x30 M8x16 Clamping lever (p. 4-12)
10
Joint 45x45 lockable Slot ESD No. FS

10 3 842 546 564 2xFS1,
73
ESD
2xFS2
36,5

22876
M
[Nm]
100
90
80
90° 0° 70
60° 45°30° 60
M
50
40
35
30
20
0° 30° 45° 60° 90° [ ]
Mmax = 100 Nm
22879 22880
MGE_13_1_en-US.indb 2 15.04.2016 15:57:33


30x30 Joint 30x30 1
2
8
ESD designLINE 3
ff For movable or rigid profile connections at a y angle

4
ff With a 15° graduation
5
A
ff Locking by clamping (5 Nm) or fixing wi h pins (15 Nm)

8
6
3 842 535 583 7
Through hole D11 for end face profile connection
30x30 D11
Required accessories: 8
bolt connector D11 for end face connections
9
00139179
10
30x30 8 F3 x L 1000 Joint 30x30 Slot ESD No. FS

(Nm)
Standard 8 3 842 502 683 2xFS1,
11
182° L
100
ESD
F3 4xFS2
f
designLINE 8 3 842 538 683 2xFS1, 12

ø4
50
ESD
4xFS2
25
50
Material: Standard: diecast zinc 13
8 30x30 designLINE: painted, RAL 9006
30 Fastening material: steel, galvanized 14
0 Scope of delivery: Incl. fastening material (FS)
00109550 0 5 f (mm)
15
FS1 FS2 F1 (N) F2 (N)
F2
DIN 7984 10 000 600 16
DIN 934
M6x12 F1
M5
8
17
18
19
20
21
MGE_13_1_en-US.indb 3 15.04.2016 15:57:33

40x40, 45x45 Joint 40x40, 40x40 support,

45x45, 45x45 support
10
5 Nm
ESD designLINE
ff Clamping and convenient adjustment of “support” joint
using a clamping lever (5 Nm)
40x40
45x45
40x40
45x45
00139178
40x40 10 F1 (N) F2 (N) Joint 40x40 Slot ESD No. FS

F2
15 000 1 000 Standard 10 3 842 543 401 2xFS3,
180°
ESD
F1 2xFS4
designLINE 10 ESD
3 842 538 684 2xFS3,
2xFS4
68
F3 x L 1000 Material: Standard: diecast aluminum

34
(Nm) designLINE: painted, RAL 9006

L
40 F3
f

00116468
50 40x40
FS3 FS4
M8x16
S12x30
10 0
0 5 f (mm)
40x40 support 10 F1 (N) F2 (N) Joint 40x40 support Slot ESD No. FS
F2
180° 15 000 1 000 Standard 10 ESD
3 842 543 402 2xFS3,
F1 2xFS4
designLINE 10 ESD
3 842 538 685 2xFS3,
2xFS4
68
F3 x L 1000 Material: Standard: die-cast aluminum

34

L
40 F3
f

00116469
50 40x40
FS3 FS4 Clamping lever No.
M8x16 for joint 40x40 support 3 842 516 847
S12x30
Material: diecast zinc, black polymer coating
10 0
0 5 f (mm)
MGE_13_1_en-US.indb 4 15.04.2016 15:57:33


45x45 10 F1 (N) F2 (N) Joint 45x45 Slot ESD No. FS 1

F2
180° 15 000 1 000 Standard 10 ESD
3 842 543 403 2xFS3,
F1 2xFS4
2
designLINE 10 ESD
3 842 538 686 2xFS3,
2xFS4
3
73

36,5

L 4
F3
f
00130487
5
50 45x45
FS3 FS4
6
M8x16
S12x30
10 0 7
0 5 f (mm)
8
45x45 support 10 F1 (N) F2 (N) Joint 45x45 support Slot ESD No. FS
F2
180° 15 000 1 000 Standard 10 3 842 543 404 2xFS3,
9
ESD
F1 2xFS4
designLINE 10 3 842 538 687 2xFS3,

10
ESD
2xFS4
73

36,5
(Nm) designLINE: painted, RAL 9006 11

L
F3
f

00130488
12
50 45x45
FS3 FS4 Clamping lever No. 13
M8x16 for joint 45x45 support 3 842 538 607
S12x30
Material: Diecast zinc, black polymer coating 14
10 0
0 5 f (mm)
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 5 15.04.2016 15:57:34

Joint 60x45, 60x60
10
ESD designLINE
ff Locking by clamping (5 Nm) or fixing wi h pins (15 Nm)
ff The joint can be adjusted using a clamping lever.
Thread cutting (M12) in central bore for end connection
M12
60x60
60x45
00109548

182° F2
15 000 1 000 Standard 10 ESD
3 842 502 688 2xFS5,
F1 2xFS6
designLINE 10 ESD
3 842 539 799 2xFS5,
2xFS6
91
F3 x L 1000 Material: Standard: diecast zinc

ø8
45,5

L
F3
f

0109552
50 60x45
FS5 FS6 Clamping lever No.
DIN 7984 DIN 7984 for joint 60x45 3 842 505 144
M12x40 M8x20
Material: Diecast zinc, black polymer coating
DIN 125
10 0
A8,4 0 5 f (mm)

182° F2
20 000 1 100 Standard 10 ESD
3 842 502 687 2xFS5,
F1 2xFS6
designLINE 10 ESD
3 842 539 800 2xFS5,
2xFS6
91
F3 x L 1000 Material: Standard: diecast zinc

ø8
45,5

L
F3
f
60 60 100 Scope of delivery: Incl. fastening material (FS)

19141
60x60
FS5 FS6 50 Clamping lever No.
DIN 7984 DIN 7984 for joint 60x60 3 842 505 144
M12x40 M8x20
Material: Diecast zinc, black polymer coating
DIN 125
10 0
A8,4 0 5 f (mm)
MGE_13_1_en-US.indb 6 15.04.2016 15:57:34


Swivel bearing 1
40x40, 40x80
45x45, 45x90
F 2
10 10 10 10
D17 ESD
40 45
designLINE 3
ff Suitable for swiveling right-angled profile connections,

4
e.g. for constructing supporting arms or doors
5
6
drilling of through hole D17
0109560
10
40x40, 40 10 10 Profil F Swivel bearing p (mm) ESD No. FS

40x80 20 40 11
20 40x40 Standard 40 ESD
3 842 532 208 2xFS1
L
designLINE 40 3 842 538 688 2xFS1
12
ESD
Mmax = F x L (Nm) 40x80 Standard 80 ESD

3 842 532 209 2xFS1
19,5 40x40 40 designLINE 80 ESD
3 842 538 689 2xFS1
40x80 130 Material: Standard: diecast aluminum 13
p=80/40
designLINE: painted, RAL 9006

35

FS1 Cap: PA; black
0116471 DIN7991 Scope of delivery: Incl. caps, bolt connectors, fastening material (FS)
M8x20 15
10
16
45x45, 45 10 10 Profil F Swivel bearing p (mm) ESD No. FS
45x90 22,5 22,5
45
45x45 Standard 45 ESD
3 842 522 634 2xFS1 17
L
designLINE 45 ESD
3 842 538 690 2xFS1
3 842 522 633 2xFS1 18
22 45x45 50 designLINE 90 ESD
3 842 538 691 2xFS1
45x90 150 Material: Standard: diecast zinc 19
p=90/45
designLINE: painted, RAL 9006

40

FS1 Cap: PA; black 20
0109559 DIN7991 Scope of delivery: Incl. caps, bolt connectors, fastening material (FS)
M8x20
10 21
MGE_13_1_en-US.indb 7 15.04.2016 15:57:34

Supporting arm joint

40x40, 40x80
45x45, 45x90
10 10 10 10
ESD
40 45
designLINE
F
ff Suitable for swiveling end connections, e.g. for the
D17
construction of supporting arms
drilling of through hole D17
0126118
40x40, 27,5 10 10 Profil F Supporting arm joint p (mm) ESD No. FS

40x80 19,5 20
40
3 842 532 206 4xFS1
12
L
designLINE 40 ESD
3 842 538 692 4xFS1
3 842 532 207 4xFS1
40x40 40 designLINE 80 ESD
3 842 538 693 4xFS1
P=80/40
40x80 130 Material: Standard: diecast zinc

designLINE: painted (RAL 9006)
39
Cap: PA; black

FS1 Fastening material: steel, galvanized
00116472
ISO4762 Scope of delivery: Incl. caps, bolt connectors, fastening material (FS)
M6x16
10
45x45, 27,5 22,5 10 10 Profil F Supporting arm joint p (mm) ESD No. FS
45x90 22 45
3 842 521 263 4xFS1
12
L
designLINE 45 ESD
3 842 538 694 4xFS1
3 842 521 262 4xFS1
45x45 50 designLINE 90 ESD
3 842 538 695 4xFS1
P=90/45
45 45 45x90 150 Material: Standard: diecast zinc

39
designLINE: painted (RAL 9006)

Cap: PA; black
FS1 Fastening material: steel, galvanized
125
00109561
ISO4762 Scope of delivery: Incl. caps, bolt connectors, fastening material (FS)
M6x16
10
MGE_13_1_en-US.indb 8 15.04.2016 15:57:35


Mounting unit 1
2
10
ff Provides a fully adjustable, two-joint connection

4
between two surfaces
ff Locking handle secures the R-A-M® mount in the desired
5
position
ff Perfect for fixtu ing or adjustable equipment mounts
6
ff T-bolt fastening kit for installation profile sold sepa ately
30306
10
R-A-M® mount No.

5,8 11
36,6
8 981 019 573

84,1
˜38,1 Material: Mounting plates and R-A-M® mount body: black die-
62 cast aluminum 12
118,4
Adjustment balls: rubber

38,1
39,1
Hardware: stainless steel

10,4
13
9,4 8,4 ˜4, 3

84,1 14
85,3
30343
15
Flat panel monitor
16
ff VESA mount has standard 75x75 mm and
100x100 mm patterns for mounting most flat panel 17
monitors
ff Supports up to 5 kg (11 lbs) 18
Economic TFT monitor bracket No. 19

30301
with support arm
R980 024 883 20
31,8
64,3 21
193,0
120,1
100
75
˜15,8
76,2
120,4
30344
39,1
MGE_13_1_en-US.indb 9 15.04.2016 15:57:35

Bearing pedestal
10
designLINE
ff Bearing pedestal for heavy constructions which have to
be swiveled
min. 70
17
F ff designLINE version with special silver paint (RAL 9006)
for a really high-quality design
L
45x45
Mmax = Fmax x L
= 400 Nm
00109558
10 Bearing pedestal Slot No. FS

F
Standard 10 3 842 547 868 2xFS1
50
L
designLINE 10 3 842 547 869 2xFS1
Mmax= Fmax x L (Nm) Material: Standard: diecast zinc
60 400 designLINE: painted (RAL 9006)
Clamping lever handle: diecast zinc; black plastic
FS1 coated
43
Cap: PA
ISO4762
00109556 M8x16 Scope of delivery: Incl. fastening material (FS), 2 x cap,
10 2 x bolt, clamping lever (and additional standard
parts for clamping the bearing pedestal)
MGE_13_1_en-US.indb 10 15.04.2016 15:57:35


Swivel fastening, 180° 1
2
8 10
P1 ESD 3
ff Swivel fastening for shelves, etc. which need to be

4
positioned at an angle of ± 90°.
P2 6
Mmax = 40 Nm 9
00109564
10
8 10 Swivel fastening, 180° P1 / P2 ESD No. FS

8/8 3 842 538 275 FS1
11
ESD
8 / 10 2xFS3
22,5
2xFS4 12
7,5 2xFS5
2,5
10 / 8 3 842 538 276 FS2 13
8,2
ESD
6,3
10 / 10 2xFS3
2xFS4
14
2xFS5
Material: Swivel fastening steel, galvanized 15

R50
Clamping lever: diecast zinc; black plastic coated
130
100
Scope of delivery: Incl. fastening material (FS), clamping lever with

16
disk and swivel-in sliding block with spring
8,1
65
5
17
R6
46
42
15
18
22,5 30
L
M8 19
ø13,5
00109563
00109569
20
FS1 FS2 FS3 FS4
ISO4762 ISO4762
M8x16 ISO4762 ISO4762 21
M8x12 M6x12
M6x16
10 10 8
8
FS5
DIN 125
A6,4
MGE_13_1_en-US.indb 11 15.04.2016 15:57:35

Clamping lever, star knob
8 10
ff Clamping elements for adjustable connections
Accessories:
Screws and sliding blocks; see fastening material (p. 4-11)
Mmax = 40 Nm
19142
65
65 Clamping lever L (mm) No.
12 3 842 516 845
46
42
20 3 842 516 846

46
42
40 3 842 516 847

L
M8 45 3 842 538 607

L
ø13,5
55 3 842 516 848
M8
00109569
Material: Clamping lever: diecast zinc; black plastic coated
ø13,5 Steel elements: galvanized, strength class 5.8
00109569
Star knob M6 L (mm) No.

20
15 3 842 516 849

20 3 842 516 850
L
M6 Material: Star knob: PA; black

Steel elements: galvanized, strength class 5.8
ø14
00109570
32
Star knob M8 No.

25
3 842 516 851

Material: Star knob: PA; black
M8
12
Steel elements: galvanized, strength class 5.8

ø18
40
00109571
MGE_13_1_en-US.indb 12 15.04.2016 15:57:35

Air-supply elements | Aluminum Framing 8.0 5-1

Air-supply elements 1
Flanged plate (p. 5-3) Connection piece (p. 5-4) Connection screw fitting Longitudinal end connector 9
M12-1/4" (p. 5-4) (p. 5-5)
10
11
12
13
Longitudinal end connector 45 T-connector 45 Pneu, seal

14
Pneu (p. 5-6) (p. 5-6)
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:57:36

5-2 Aluminum Framing 8.0 | Air-supply elements
45x90 45x90 Air-supply elements

(p. 2-45)
ff Rexroth strut profile can be used as compressed-air

7,9 cm2 leads and reservoirs. The hollow chambers or central
holes are used
ff Flanged plate for end closing of profiles (p. 5-3
ff Compressed-air intake or discharge at the flanged pla e,
19584 00109732
connection piece, or connection screw fitting (p. 5-4)
ff Air-tight connecting of profiles wi h longitudinal end
45x90L 45x90L connectors or T-connectors (p. 5-6, 5-5)
45x90L 2N
45x90L 3NVS ff The use of the heavy-duty profiles is p eferable in the
(p. 2-43) case of more demanding leak-tightness requirements
(e.g. for underwater applications)
8,8 cm2
19585 00109731
45x180 45x180
(p. 2-46)
9 cm2
10 cm2
9 cm2
19586 00109733
90x90L 90x90L
90x90L 4N
90x90L 4NVS
(p. 2-48)
33 cm2
19587 00109730
90x180L 90x180L
(p. 2-50)
29 cm2
29 cm2
19588 00109734
MGE_13_1_en-US.indb 2 15.04.2016 15:57:36


Flanged plate 1
90x180L
(2x 90x90)
2
10
ff For sealing the ends of the hollow chambers. This enables 4

the profiles o be used as a compressed-air lead
ff For compressed-air introduction or removal when screw 5
45x90
plugs are replaced by pneumatic screw fittings
ff Profile machining: M12 thread cutting in the central holes 6
ff For a maximum pressure (pmax) of 8 bar
7
19924
10
45x90 FS1 Flanged plate No. FS

45x90 3 842 523 097 2xFS1
11
DIN 7984
M12x30 Material: Flanged plate: diecast aluminum
,5
2
Seal: NBR 12
15

Scope of delivery: Incl. fastening material (FS), screw plug, seals
15 Nm 13
G1 M12
25 Nm /2" 14
00109735
15
,5
2
45x180 2 3 842 535 721 2xFS2 16

DIN 7984
M12x20 Material: Flanged plate: aluminum
15
Seal: NBR 17
15 Nm Fastening material: steel; galvanized
Scope of delivery: Incl. fastening material (FS), 2 x spacer,
25 Nm 3 x screw plug, seals 18
M12
G1 19
/2 "
00109737
20
90x90 3 842 523 098 4xFS1 21
,5
DIN 7984
2
M12x30 Material: Flanged plate: diecast aluminum

Seal: NBR
15

4x Scope of delivery: Incl. fastening material (FS), 4 x spacer, screw
15 Nm plug, seals
25 Nm
G3 M12 Notice: Only suitable for light profiles 90x90L and 90x180L
/4"
00109736
MGE_13_1_en-US.indb 3 15.04.2016 15:57:36

Connection piece
G3/8"
Connection screw fitting M12-1/4
10
G1/2"
Connection piece
ff For compressed-air intake or discharge at any point on
the profil
ff G3/8" for connection at central hole
ff G1/2" for connection at hollow chamber
ff Suitable for light and standard profile
ff Profile ma hining: blind hole DI9,8; blind hole ø 21 mm
(drilling jig 3 842 528 574, p. 3-14)
20826
FS1 Connection piece No. FS

20
10 Nm
ISO4762 G3/8" 3 842 523 092 2xFS1
M6x16
9
7
Material: Connection piece diecast aluminum

5
4
10 Seal: NBR
"
/8
Scope of delivery: Incl. fastening material, seals (A, B)

3
G
Accessories: Seals A, B (p. 5-6)

3
4
(A, B)
ø
2
1
ø
9
,8
DI9,8
00109744
” FS1 Connection piece No. FS

1/ 2
G ISO4762 G1/2" 3 842 352 085 2xFS1
20
10 Nm M6x16
Material: Connection piece diecast zinc
10 Seal: NBR
Scope of delivery: Incl. fastening material, seal (A)
Accessories: Seal A (p. 5-6)
4
5
27
ø
6
5
(A)
ø
9
,8
00109745 DI9,8
Connection screw fitting M12-1/4

ff For screw fitting in cent al hole
42
ff Profile ma hining: M12
25
G1/4"

18,5
M12
20 Nm Connection screw fittin No.

17 M12-1/4" 10 3 842 535 719
Material: Connection screw fitting: teel; galvanized
Seal: PVC, hard
00110959 00109746 Scope of delivery: Incl. seal
MGE_13_1_en-US.indb 4 15.04.2016 15:57:36


Longitudinal end connection 1

90x90L
2
10
ff Seal for end-to-end connection of profiles ca rying 4

compressed air
ff Profile machining: through hole D17 (45x90, 45x180); 5
blind hole LF (90x90L)
ff For a maximum pressure (pmax) of 8 bar 6
Longitudinal end connector for profile connection (p. 3-58
8
20828
10
45x90 Longitudinal end connection No.

45x90 3 842 508 087
11
D17 Material: Seal: PUR
Spacer: PA 12
Scope of delivery: Seal, 2 x spacer
90
13
45 2,5
3 842 529 248 14
00109742 00109739
15
45x180 3 842 508 088 16
D17
Material: Seal: NBR
Spacer: PA 17
180
18
19
45 2,5
00109743 3 842 529 248 00109740
20
90x90 3 842 510 145 21
Material: Seal: NBR
LF
Spacer: PA
90
90 2,5 Note: Only suitable for light profile 90x90L
3 842 529 334

00109741 00109738
MGE_13_1_en-US.indb 5 15.04.2016 15:57:37

Longitudinal end connector 45 Pneu

T-connector 45 Pneu, seal
10
ff Longitudinal end connector 45 Pneu for end face

mechanical and pneumatic connections of two 45x45
or 45x45L profiles o convert the central bore into
a compressed-air line
ff T-connector 45 Pneu for mechanical and pneumatic
connections of two 45x45 or 45x45L profiles at a 90° angl
to convert the central bore into a compressed-air line
ff Profile ma hining: M12 in central bore; blind hole DI9.8;
blind hole ø 21 mm (drilling jig 3 842 528 574, p. 14-3)
20827
Longitudinal end connector No. FS

Mmax = 45 Pneu 3 842 523 094 4xFS1,
M12 120 Nm
15
4x 2xFS2
10 Nm
Material: Longitudinal end connector: diecast aluminum
Seal: NBR
15
Scope of delivery: Incl. fastening material, sealing rings

20 Nm FS1 FS2
ISO4762
M6x18 M12x30
ISO4032
00109748
M12 M6
FS3 T-connector No. FS

Mmax =
ISO4762 45 Pneu 3 842 523 093 2xFS3
10
120 Nm
M12 M6x18
Material: T-connector: diecast aluminum
2x 10 Seal: NBR
10 Nm
Scope of delivery: Incl. fastening material, seals (A, B) for standard
20 Nm and light profile
(A, B)
l
DI9,8
ø
2
1
ø
9
00109749
,8
ff Seal for connection piece and T-connector
Seal l (mm) No.

A For standard profile 4 10 3 842 503 242
B For light profile 7 10 3 842 523 102
10 l Material: NBR
14
00109747
MGE_13_1_en-US.indb 6 15.04.2016 15:57:37

Feet and wheels | Aluminum Framing 8.0 6-1

Feet and wheels 1
Modular leveling feet (p. 6-2) Leveling foot, foot, damping Plate (p. 6-6) Base plate, steel (p. 6-8) 9
ring (p. 6-4)
10
11
12
13
Base plate (p. 6-10) Base plate (p. 6-11) Foot (p. 6-12) Foot, stainless steel (p. 6-14)
14
15
16
17
18
Double wheel (p. 6-16) Wheel (p. 6-17) Heavy duty wheel (p. 6-20) Lifting wheel (p. 6-22)
19
20
21
Wheel with mounting flange 30304 Adjustable Height Table

(p. 6-23) Frame Kit (p. 6-25)
MGE_13_1_en-US.indb 1 15.04.2016 15:57:39

6-2 Aluminum Framing 8.0 | Feet and wheels
Modular leveling feet
8 10
ESD
ff Leveling feet for compensating irregularities in the floor

up to 10°
–– Modular system, various combinations possible
–– Spindles and base plates can be combined as desired
–– Base plates with screw hole for simple screw fitting
to the floo
ff The damping plate prevents the transfer of vibrations
and allows a defined conduction of oltages via a set of
grounding components (p. 17-2)
ff Profile ma hining: thread M in central hole
Accessories: bearing ring (p. 6-16)

00133339
8 10 Shaft F (N) M L (mm) V (mm) ESD No.

Stainless steel 10000 M8 75 20 ESD
20 3 842 536 811
F 20000 M12 85 30 ESD

20 3 842 536 812
M 20000 M12 145 80 ESD

20 3 842 537 223
20000 M12 200 135 ESD
20 3 842 537 225
30000 M16 85 20 ESD
20 3 842 537 227
30000 M16 145 80 ESD
20 3 842 537 229
30000 M16 200 135 ESD
20 3 842 537 231
Steel, galvanized 10000 M8 75 20 20 3 842 537 220
V
ESD
20000 M12 85 30 ESD

20 3 842 537 222
20000 M12 145 80 20 3 842 537 224
L
ESD
20000 M12 200 135 ESD

20 3 842 537 226
35
30000 M16 85 20 ESD

20 3 842 537 228
30000 M16 145 80 ESD
20 3 842 537 230
30000 M16 200 135 ESD
20 3 842 537 232
00117830
MGE_13_1_en-US.indb 2 15.04.2016 15:57:39


8 10 Base plate F (N) D (mm) ESD No. 1

Stainless steel 20000 29 20 3 842 536 694
F
ESD
30000 39 ESD
20 3 842 536 695 2
30000 44 ESD
20 3 842 536 696
30000 59 ESD
20 3 842 538 673 3
30000 79 20 3 842 537 206
18
ESD
Diecast zinc, black powder coating 20000 29 20 3 842 538 674

4
D 30000 39 20 3 842 538 675
30000 44 20 3 842 538 676
00117829
5
30000 59 20 3 842 538 677
30000 79 20 3 842 538 678
6
PA; black 5000 29 20 3 842 538 832
9000 39 20 3 842 538 833
7
9000 44 20 3 842 538 834
9000 59 20 3 842 538 835
8
9000 79 20 3 842 538 836
9
Base plate with screw hole F (N) D (mm) a (mm) No.
F 8 10
ø9
30000 59 21 20 3 842 538 932
18
10
30000 79 31 20 3 842 538 934
Material: diecast zinc, black powder coating
a 11
D
12
00130504
13
F 8 10 Oval base plate with screw hole F (N) D (mm) a (mm) L (mm) No. 14
ø12 30000 59 52 100 20 3 842 538 679
30000 79 65 130 20 3 842 538 680 15
Material: diecast zinc, black powder coating
a
18
16
L
17
D
00130505 18
F 8 10 Damping plate F (N) D (mm) No. 19

1100 29 20 3 842 538 555
1600 39 20 3 842 538 556 20
2000 44 20 3 842 538 557
2500 59 20 3 842 538 558 21
2800 79 20 3 842 538 559
5
Material: PUR, black
D
00130503
MGE_13_1_en-US.indb 3 15.04.2016 15:57:39

Leveling foot, foot, damping ring
6 8 10
ESD
Leveling foot
ff For compensating irregularities in the floor up o 5°
ff Fully assembled spindle and base plate
ff Profile ma hining: threading in central hole
Damping ring
ff The electrically insulating damping ring prevents the
transfer of vibrations and allows a defined conduction
of voltages via a set of grounding components (p. 17-2)
Accessories:
bearing ring (p. 6-16); for when cover caps with a hole
are used
20971
6 Leveling foot M D (mm) L (mm) No.

M M6 20 41 20 3 842 518 743
Material: steel/plastic
L
6
00109700
F 8 10 Leveling foot F (N) M D (mm) L (mm) V (mm) ESD No.

M
5000 M8 30 65 15 ESD
20 3 842 502 257
8000 M12 30 72 14 20 3 842 529 025
M12: ˜30
ESD
M8: ˜20
Material: steel, galvanized

L
V
5°
D
00109701
MGE_13_1_en-US.indb 4 15.04.2016 15:57:39


F 10 Leveling foot F (N) M D (mm) L (mm) V (mm) ESD No. 1

M
10000 M12 44 85 30 ESD
20 3 842 352 061
20000 M16 44 145 80 ESD
20 3 842 311 956 2
10000 M12 44 160 80 ESD
20 3 842 536 470
10000 M12 58 85 30 20 3 842 511 893
V
ESD
3
L
20000 M16 90 85 20 20 3 842 311 950

35
ESD
20000 M16 90 145 80 20 3 842 311 951

5°
ESD
4
20000 M16 90 200 135 ESD
20 3 842 527 186
D
Material: steel, galvanized
00109702
5
Damping ring F (N) D (mm) d (mm) No.

F 10
6
1600 30 39 20 3 842 529 024
2000 44 52 20 3 842 521 817
7
2500 58 66 20 3 842 522 301
3000 90 98 20 3 842 522 303
8
Material: PUR; natural, hardness: shore A 70-80
D
10
4
d 9
00109703
10
M16 10 Leveling foot M D (mm) L (mm) V (mm) No.

11
M16 80 95 62 1 3 842 533 310
Material: Shaft: stainless steel
Base plate: PA 12
62
13
L
28
14
D
00112111
15
10 Foot No.
100 3 842 514 568 16
Material: TPE, black
17
M12
ø10,5
18
17,5
19
ø30
7,5
00111141
20
21
MGE_13_1_en-US.indb 5 15.04.2016 15:57:40

Plate
8 10
L1 ESD
M
ff For fastening leveling feet in profiles wi hout a central hole
ff For use as an end connector or T-connector
ff Profile ma hining: tapping of thread in the central hole
L2
M8 : 21 Nm
M12: 25 Nm
M8, M12
l1
3
L
00117827
8 10 Plate F (N) M L1 (mm) l1 (mm) L2 (mm) L3 (mm) No. FS

30x60 8000 M12 60 30 30 11 3 842 536 560 2xFS1
40x80 10000 M12 80 40 40 15 3 842 536 562 2xFS2
45x90 20000 M16 90 45 45 15 3 842 536 564 2xFS2
L2
Material: Plate: diecast aluminum

M L3 Fastening material: steel, galvanized
l1
L1
00117826
FS1 FS2
DIN 7984 DIN 7984
M8x20 M12x20
10 Plate F (N) M L1 (mm) l1 (mm) L2 (mm) L3 (mm) No. FS

60x60 8N 10000 M12 60 30 60 11 3 842 536 566 4xFS1
80x80L 10000 M12 80 40 80 15 3 842 529 416 4xFS2
L2
90x90L 20000 M16 90 45 90 15 3 842 511 352 4xFS2

100x100L 20000 M16 100 50 100 15 3 842 529 417 4xFS2
M L3 Material: Plate: diecast aluminum
l1
L1
00117828
FS1 FS2
DIN 7984 DIN 7984

M8x20 M12x20
MGE_13_1_en-US.indb 6 15.04.2016 15:57:40


Threaded sleeve 1
2
ff For fastening leveling feet at an angle to the longitudinal
DB17/D17 profile di ection
3
ff Profile machining:
–– drilling of blind hole DB17
4
–– drilling of through-hole D17
19934
10
10 Threaded sleeve No.

11
3 842 504 790
12
30
20
13
M12
2
ø17
14
ø20
00109704
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 7 15.04.2016 15:57:40

Base plate, steel
10 10 10 10
40 45
ESD
ff Used in construction for supporting separating and

protective walls
Accessories:
ff T-bolt M8x20, 10 mm slot (p. 3-7)
ff Flange nut M8 (p. 3-7)
ff Floor dowel 3 842 526 561 (p. 6-12)
ff Washer (p. 6-13)
19928
40x40 10 10 45x45 10 10 Base plate, steel ESD No.

40 45
40x40 ESD
3 842 542 667
20 22,5 45x45 ESD
3 842 536 581
20
20
15
15
75
75
4
4
20
20
9 8,7
15
15
85 85
50 60
25 22,5
32,5
35
4
4
110
110
40
85
85
50
4 40 4 50
13
13
35 32,5
110 110
00139153 00117832
MGE_13_1_en-US.indb 8 15.04.2016 15:57:40


40x80 40 10 10 45x90 45 10 10 Base plate, steel ESD No. 1

40 45
20 22,5 40x80 ESD
3 842 542 668
45x90 3 842 536 207
2
20
20
ESD
3
150
150
70
70
20
20
6
6
4
9 8,7
20
20
130 140 5
95 110
22,5 22,5 6
32,5
32,5
6
7
105
110
40
80
85
50
8
6 80 6 95
13
13
37,5 37,5
9
155 165
00139154 00117834
10
80x80 40 10 10 90x90 45 10 10 Base plate, steel ESD No.

20
40
22,5
45
80x80 3 842 542 669
11
ESD
90x90 3 842 536 746

20
20
ESD

150
150
70
70
20
20
13
6
9
20
8,7
20
14
130 140
95 110 15
22,5 22,5
37,5
37,5
16
6
17
155
130
80
165
140
95
18
6 80
6
13
95
13
37,5
37,5 19
155
00139155 00117836 165
20
21
MGE_13_1_en-US.indb 9 15.04.2016 15:57:40

135x135 Base plate 135x135, 270x360

270x360
10 10
45
ESD
ff Used in construction for supporting separating and

protective walls
ff Anchoring with floor dowel
Bracket (p. 3-19)
19628
135x135 10 10 Base plate ESD No.

45
135x135 3 842 516 175
11
15
ESD
22,5 45 30 Material: Diecast aluminum

12,5
135
95
ff floor dowel 3 842 526 560 (p. 6-12)

ff washer (p. 6-13)
10
20 95
135
00109706
270x360 10 10 Base plate No.

45
270x360 3 842 514 567
Material: Gray cast iron, painted black
35
21
45 45 45 13 ff floor dowel 3 842 540 668 (p. 6-12)

ff washer (p. 6-13)
13
225
175
270
45
ø9
M12
315
360
00109707
MGE_13_1_en-US.indb 10 15.04.2016 15:57:41


120x120 Base plate 120x120, 150x150 1

150x150
2
10 10
45
3
ff For flush mounting of suppo ts. No danger of tripping!

4
ff Markings arranged at the center of the profile or
precise alignment
5
ff Anchoring with floor dowel
6
ff T-bolt M8x30 3 842 528 721 (p. 3-7)
ff Flange nut M8, 3 842 345 081 (p. 3-7) 7
ff Floor dowel 3 842 526 561 (p. 6-12)
ff Washer (p. 6-13) 8
19929
10
120x120 10 10 150x150 10 10 Base plate ESD No.

22,5
22,5 45 45 11
120x120 3 842 527 553
22,5 45
ESD
22,5 150x150 3 842 524 469

12
ESD
Material: Diecast aluminum
13
120
110
15
15
14
ø9 ø9
13
15
22,5
13
16
105
150
30
67,5
120
17
22,5
22,5 30 22,5 67,5 18

120 105
150 19
00109708 00109711
20
21
MGE_13_1_en-US.indb 11 15.04.2016 15:57:41

Foot
Floor dowel, washer
10 10
40
Foot
ff For constructing supports made of 80x80L and 60x60
profile
ff Large standing surface for high stability
ff Easy cleaning thanks to few horizontal surfaces
ff Open on the inside to enable draining of liquids
ff Stop as depth limit for profile ( emovable)
ff floor d wel 3 842 540 668
ff washer 3 842 546 717 or 3 842 546 718
19629
FS1 Foot, AL No. FS
M8x20 60x60 1 3 842 544 875 4xFS1

Material: Aluminum, silver coating (RAL 9006)
6
0
0
6

Scope of delivery: Incl. fastening material (FS1)
120
180
24911
10 10 FS2 Foot No. FS

40
M8x25 80x80 3 842 540 173 4xFS2
8
0
Material:
0
8
Aluminum, silver coating (RAL 9006)

ø10
Scope of delivery: Incl. fastening material (FS1)
150
25
ø230
00132931
Floor dowel
ff For anchoring the base plates
ø
l2
Floor dowel ø L l1 l2 max No.

L
(mm) (mm) (mm)

l1
8 80 65 15 100 3 842 526 560

10 90 70 15 100 3 842 526 561
ø 8 95 65 30 100 3 842 540 668
MGE_13_1_en-US.indb 12 15.04.2016 15:57:41


Washer
30 1
ff For leveling in case of uneven floo ing
t
2
ø 13 Washer t (mm) No.
for round feet 1 100 3 842 546 717 3
15
3 100 3 842 546 718

28
Material: Steel; stainless

4
24914
5
13 Washer t (mm) No.

6
for square feet 1 100 3 842 528 189
R2
4 100 3 842 528 191

7
R7 R5
8
13
13
,5
9
15
15
t
50
50
,5
00109715
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 13 15.04.2016 15:57:41

Foot, stainless steel
ff Components for constructing feet and frames using the

stainless steel tube D 48.3
ff Tube fastened by clamping
ff Shaft thread M16
leveling foot 3 842 533 310 (p. 6-5)
20815
ø48,3 Foot No.

ø48
,3 Tripod 3 842 533 307
Material: Foot: stainless steel
Fastening material: stainless steel
85
0
45
145
20816 20817
Foot No.
Bipod 3 842 533 308
3

8,
ø4

0
45
85
145
40
20818 20819
Foot No.
,3
ø48 Bipod with flang 3 842 533 309
0
45
8,3
ø4
145
40
95
20820 20821
MGE_13_1_en-US.indb 14 15.04.2016 15:57:42


Tube D 48.3 L (mm) No. 1

1 pc 200 ... 3000 3 842 993 308 / L
6 pcs 3000 3 842 533 901
1,5
2
Material: stainless steel
48,3
3
150
20972 00118293
5
Flange No.
ø48,3 6
3 842 533 305
Material: Flange: PA
7
100
ø66
70
ø10 70 51 8
100 72
76 9
20973 00118288
10
135 Cross connectors No.

ø48,3
3 842 533 306

11
Material: PA
67
Fastening material, adjustment screw: stainless steel 12

38 70
ø48,3
13
85
85
14
135
20974 00112081
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 15 15.04.2016 15:57:42

D50-D10 D50-M8 Double wheel
F
8 10
F
ESD
ff Attractive double wheel for light applications

ff Made of oil-resistant material
ff Double wheel with lock
ff Double wheel D50-D10 for insertion in the central hole
with a diameter of 10 mm
ff Double wheel D50-M8 for bolting in the profile slot
STOP STOP
00109728
D50-D10 10 Double wheel F (N) ESD No.

F D50-D10 400 4 3 842 515 457
64
1)
400 4 3 842 515 459
20 ø10 ESD
Conduction resistance ≤ 106 Ω

1)
Material: Housing, wheel, lock: PA

Running surface: PU (ESD version only)
82

60
50 51
00109726
D50-M8 8 10 FS1 Double wheel F (N) ESD No. FS

M6
DIN 9021 D50-M8 400 4 3 842 535 669 FS1
M8 A 8,4
1)
F 8 400 4 3 842 535 670 FS1
SW12
ESD
10 1) Conduction resistance ≤ 106 Ω

Material: Housing, wheel, lock: PA
73
63
Running surface: PU (ESD version only)

50 51
00109727
10 Bearing ring
ff For caps with hole
ff For M12 threads
8
1
,5
ff To protect the caps when tightening accessories

2
1
Bearing ring No.

4
100 3 842 536 321

Material: Stainless steel
00125989 21454
MGE_13_1_en-US.indb 16 15.04.2016 15:57:42


Wheel 1
2
10
ESD 3
ff Versatile range of uses

4
ff Wheels with excellent running properties
ff Available as a caster wheel with lock, caster, and trestle
5
wheel
Especially gentle on floo s
6
Resistant to oil, suitable for workshop floo s

7
Suitable for use in cleanrooms. Conductive material 8

version in accordance with DIN EN 61340-5-1;
conduction resistance 103 to 108 Ω 9
Rubber running surface made of solid rubber
with good deformation elasticity. No permanent 10
flat ening of the wheel due to it traveling over
10
edges or not being moved for long periods 11
Suitable for ESD-sensitive areas. Conductive material
ESD version in accordance with DIN EN 61340-5-1; 12
conduction resistance ≤ 106 Ω
13
M12 ff Mounting of all wheels in the profile sl t or central hole
35 Nm
(accessories required) 14
M12x40 ff Profile ma hining: thread cutting M12 for assembly in
(ISO 4762) central hole 15
Accessories, required: 16
ff Screw M12x40 (ISO 4762) for mounting in central hole
( 35 Nm) 17
ff Bearing ring if cap with hole is used (p. 6-16)
18
STOP
19
00109723
20
21
MGE_13_1_en-US.indb 17 15.04.2016 15:57:42

Wheel selection guide
Tread Thermoplastic Polyamide 6 Solid rubber Polyurethane

rubber
ESD yes / no no yes yes

(either possible)
Tread hardness
85° shore A 70° shore D 80° shore A 94° shore A
Temperature resistance
‒20 °C … +60 °C ‒25 °C … 80 °C ‒20 °C … +60 °C ‒20 °C … +60 °C
Rolling resistance
very good outstanding good very good
Travel noise
good satisfactory very good good
Floor protection
good satisfactory very good good
Deformation elasticity of
tread satisfactory adequate very good good
Tread color gray black black gray
Makes no track marks yes yes no yes
MGE_13_1_en-US.indb 18 15.04.2016 15:57:43


112 FS1 ff Steerable castor with lock: lock prevents the wheel from
10
1
40 rolling or turning
M12X30
F
DIN 985 2
M12 Caster wheel F (N) D (mm) h (mm) ESD No. FS
with lock
h
3
900 80 108 3 842 541 226 FS1
D 1100 125 158 3 842 541 228 FS1
4
ø13
900 80 108 3 842 541 230 FS1

57
ESD
1100 125 158 3 842 541 232 FS1

00109721 ESD
5
1100 125 158 3 842 515 367 FS1
6
Clean
Room 1000 125 158 ESD
3 842 524 499 FS1
7
600 80 108 ESD
3 842 547 836 FS1
800 125 158 3 842 547 838 FS1
8
ESD
F 10 FS1 Caster wheel F (N) D (mm) h (mm) ESD No. FS

40 9
M12X30 900 80 108 3 842 541 234 FS1
1100 125 158 3 842 541 236 FS1
DIN 985 10
M12 900 80 108 ESD
3 842 541 238 FS1
h
1100 125 158 3 842 541 240 FS1

11
ESD
D 1100 125 158 3 842 515 366 FS1

ø13
12
57
Clean
Room 1000 125 158 ESD
3 842 524 500 FS1
00109722
600 80 108 ESD

3 842 547 835 FS1 13
800 125 158 ESD
3 842 547 837 FS1
14
10 FS1 Trestle wheel F (N) D (mm) h (mm) ESD No. FS
F 900 80 108 3 842 541 242 FS1 15
M12X30 ESD
1100 125 158 3 842 541 244 FS1

DIN 985
ESD
16
h
M12 600 80 108 ESD

3 842 547 839 FS1
800 125 158 ESD
3 842 547 840 FS1
D 17
ø13
Material: Thermoplastic rubber

56
48
18
Reinforced PA
00116466
Clean Gray PU; housing: steel, chrome-plated 19

Room
Solid rubber
20
Conductive, conduction resistance ≤106 Ω
ESD
21
MGE_13_1_en-US.indb 19 15.04.2016 15:57:43

Heavy duty wheel
10
ff Heavy duty wheel with mounting flang

ff Available as a caster wheel with lock, caster, and trestle
wheel
ff Heavy duty, particularly suited for workshop
F applications
ff Wheels with excellent running properties
ff Screw M10x16 (ISO 4762), washer A10.5 (DIN 125),
1
1
1
1
1
0
0
lock washer 10FSt for fastening to the screw-on plate

6
ff T-bolt, flange nut, central bolt M12 or S12 for fastening

the screw-on plate to the profile frame
00117840
164 Caster wheel with lock F (N) No.

52 3000 3 842 536 736
F Material: Housing: steel, galvanized,
Wheel: TPU
195
160
110
80
75
40
105
140
19948
134 Caster wheel F (N) No.

54 3000 3 842 536 737
F
Material: Housing: steel, galvanized,
Wheel: TPU
195
160
110
80
75
40
105
140
19949
Trestle wheel F (N) No.

F 3000 3 842 536 738
Material: Housing: steel, galvanized,
195
160
Wheel: TPU
112
80
75
40
105
133
19950
MGE_13_1_en-US.indb 20 15.04.2016 15:57:43


220 ff Screw-on plate for attachment to 40 mm or 45 mm profile

10 10
1
40
8
10 10
45 Screw-on plate No. 2
200
4 3 842 536 701
198
170
120
4
93
65
5
60
42,5
6
20 8,7
ø17,5
7
20
42,5
60
65
21
105,5
120
155
8
183
205
ø13,5
185
M10
21
00117842
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 21 15.04.2016 15:57:43

Lifting wheel
10
ff Steerable lifting wheel

ff The wheel turns into a stable base simply by engaging
the stop lever
ff Screw-on plate for mounting the lifting wheel
ff With “Ideal-Stop”: locking lever does not swivel with the
caster wheel but remains in the defined position. The
locking lever is fi ed in position on the frame by means
of the screw-on plate, and the caster wheel moves freely
ff Screw M8x35 (ISO 4762), washer A8.4 (DIN EN
ISO 7090), locking washer 8 FSt for attaching to the
20975
screw-on plate
ff T-bolt M8x30 (p. 3-7), flange nut M8 (p. 3-7), cent al
10 10 10 10
bolt M12 or S12 (p. 3-40) for fastening the screw-on
180 190 40 45
130 140
plate to the profile f ame
80
20
F Lifting wheel F (N) No.

F
2300 3 842 547 890
118
120
60
85
Material: Wheel: PA6, natural white

55
9 Housing: steel, galvanized

ø40 Base plate: rubber; gray
D80 100
B = 37
00117844
ø20,8 10 10 10 10 Screw-on plate No.

40 45
M8 ø24,4 4 3 842 553 967
180
8,2
15
160
125
80
77,5
65
60
42,5
20 21
20
42,5
77,5
60
65
87,5
80
125
160
180
8,7
21
00117847
87,5
MGE_13_1_en-US.indb 22 15.04.2016 15:57:44


Wheel with mounting flang 1
2
10
ff Robust wheels with mounting flang

4
ff Excellent running properties, particularly suitable for
workshop floo s
5
ff Available as a caster wheel with lock and as a trestle
wheel
6
ff Caster wheel with lock prevents the wheel from rolling
or turning
7
00133341
10
10 Caster wheel F (N) D h a b No.

(mm) (mm) (mm) (mm) 11
a
600 100 125 113 36±2 3 842 259 790
b
900 125 150 123 40±2 3 842 259 791 12
F
Material: Wheel: solid rubber
Rims: polypropylene 13
Housing: sheet steel; galvanized
h
14
15
9
16
85
55
60
17
76
18
80
100
19
00109718
20
21
MGE_13_1_en-US.indb 23 15.04.2016 15:57:44

10 Trestle wheel F (N) D (mm) h (mm) No.

600 100 125 3 842 259 792
900 125 150 3 842 259 793
Material: Wheel: solid rubber
Rims: polypropylene
Housing: sheet steel; galvanized
h
D
9
85
55
60
76
80
100
00109719
FS1 Fastening kit No. FS

ISO 4762
M8x16 3 842 259 794 3xFS1
8-FSt
DIN 125, 8,4
10
M8
MGE_13_1_en-US.indb 24 15.04.2016 15:57:44


Adjustable Height Table Frame Kit 1
2
10
ff Two electric motors with synchronizing control raise and

4
lower the table top to adjust to different working
heights
5
ff 500 mm adjustment range can ergonomically
accommodate body sizes from the 5th to 95th percentile
6
ff Easy push button control, operates on standard
110 VAC, 60 Hz current
7
ff Easily supports distributed loads of 450 lbs when used
with Bosch Rexroth standard or ESD tabletops
ff Leveling feet allow adjustment for irregular floor 8
surfaces
ff Mounting bar across the rear of the frame allows 9
30304
installation of accessory uprights and other components
10
Work Table No.

11
8 981 021 140*)
*) 2 Actuator mounting plates and 1 actuator mounting template
included 12
Actuator telescopic (TMA) No. 13

8 981 021 127
Scope of delivery: Incl. controls and cables 14
776/1276
Mounting plate No. 15

8 981 021 129
16
Assy instructions No.
8 981 500 290 17
99
0 18
59
5
19
˜0˜01
20
21
MGE_13_1_en-US.indb 25 15.04.2016 15:57:44

MGE_13_1_en-US.indb 26 15.04.2016 15:57:44

Support of surface elements | Aluminum Framing 8.0 7-1

Support of surface elements 1
Mounting rim profile (p. 7-2 Mounting rim profile Clean Protective pane profile, P C Protective pane profile 9
(p. 7-3) (p. 7-4) Clean (p. 7-5)
10
11
12
13
Variofix blo k (p. 7-6) Bracket S (p. 7-8) Retainer ring (p. 7-9) Cover strip profile (p. 7-10
14
Variofix blo k S (p. 7-7)
15
16
17
18
Potential equalizer (p. 7-11) Protective grille profil Clamp bushing (p. 7-13)
(p. 7-12) 19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:57:45

7-2 Aluminum Framing 8.0 | Support of surface elements
Mounting rim profil
6 8 10
ff For the secure attachment of surface elements in the

profile sl t
ff For surface elements up to 6 mm thick
L2
L1
ff Installation during frame assembly

ff Mounting rim profiles PP can also be used as c ver profile
s
19117
6 8 Mounting rim profil Slot s (mm) L (mm) No.

6 1 ... 4 2000 3 842 518 343
8
6
L2 = L1+14,4
8 2 ... 6 2000 3 842 518 347

L2 = L1+7,7
L1
1 ... 4 1) Material: PP; black

6 2 ... 6 2)
8
1)(1/16”... 1/8”)
00109674 00109673
2)(1/8”... 1/4”)
10 Mounting rim profil Slot s (mm) L (mm) No.

1)
10 2 ... 6 2000 3 842 518 351

10L
10
Material: PP; black

L2 = L1+21,4
L2 = L1+24,4
L1
2 ... 6
(1/8”
... 1/4”)
1) 45x45L; 45x90SL;
00109675 19118 45x90L; 90x90SL
10 Mounting rim profil Slot s (mm) L (mm) No.

10 6 2000 3 842 146 906
L2 = L1+17
Material: PE; black

L1
6
(1/4”)
00125962 00125961
MGE_13_1_en-US.indb 2 15.04.2016 15:57:46


Mounting rim profile Clea 1
2
6 8 10
ff For the secure attachment of surface elements in the

4
profile sl t
ff For surface elements with a thickness of 2 to 8 mm
L2
5
L1
ff For use on one or two sides of the mounting rim profile,

depending on the surface element thickness
s 6
ff Installation during profile f ame assembly
ff Suitable for use under cleanroom conditions
ff Assessment of highly volatile organic emissions at room 7
temperature, 50 °C and 120 °C, Report No. BO 9903-160
8
19119
10
6 Mounting rim profile Clea Slot s (mm) L (mm) No.

11
6 2 ... 4 10000 3 842 523 493
L2 = L1+8,5
Material: TPE; light gray RAL 7035

L1
12
2 3 ... 4
13
14
00109685 00109686
15
10000 3 842 523 494 16
L2 = L1+16
8 2 ... 6
L1
Material: TPE; light gray RAL 7035

2 ... 3 4 ... 6 17
18
19
00109687 00109688
20
10 3 ... 8 10000 3 842 548 949 21
Material: TPE, light gray RAL 7035
10L
10
L2 = L1+22
L2 = L1+26
L1
3 ... 5 5 ... 8
00125964 00125963
MGE_13_1_en-US.indb 3 15.04.2016 15:57:46

Protective pane profile, P C
8 10
ff For the secure attachment of surface elements

ff For surface elements with a thickness of 1.5 to 8 mm
L1
constructions
L2
s ff Installation of surface elements at center of slot

ff The protective pane profile consi ts of the basic profile A)
and the clip strip (B)
ff With lip seals to protect the working space from
A
splashing liquids
B
19120
12x45°
A+B
00109682
8 10 Protective pane Slot s (mm) L (mm) No.

profile, P C
L2 = L1–12
A Base profil 8, 10 1.5 ... 8 2000 10 3 842 519 565

23
1,5 ... 8
L1
B Clip strip 8, 10 1.5 ... 8 2000 10 3 842 519 567

Material: PVC; black
A
12
B
4,9
8
10
00109680 00109681
MGE_13_1_en-US.indb 4 15.04.2016 15:57:46


Protective pane profile Clea 1
2
8 10 10 10 10
40 45
3
ff For the secure attachment of surface elements

4
ff For surface elements with a thickness of 1.5 to 8 mm
5
L1
s constructions
L2
ff Installation of surface elements flush wi h the profile edg

6
ff The protective pane profile consi ts of the basic profile A)
and the clip-on strip (B). Both profiles a e required for
proper functioning. 7
A ff Suitable for use under cleanroom conditions
B 8
ff Assessment of highly volatile organic emissions at room
temperature, 50 °C and 120 °C, Report No. BO 9903-161
9
19121
10
8 Protective pane Slot s (mm) L (mm) No.

14 profil 11
2
L2 = L1-16
A Basic profil 8 2 ... 6 2000 10 3 842 524 025

12
L1
B Clip strip 8 2 ... 6 2000 10 3 842 524 026

2 ... 6
Material: Base profile: aluminum, anodize
A Clip strip: PP/TPE; light gray RAL 7035 13
15
7
B
14
19123 19129
15
17 10 Protective pane Slot s (mm) L (mm) No.
profil 16
2
L2 = L1-22
2 ... 8
A Basic profil 10 2 ... 8 2000 10 3 842 529 761
L1
B Clip strip 10 2 ... 8 2000 10 3 842 529 762 17

Material: Base profile: aluminum, anodize
A Clip-on strip: PP/TPE; light gray RAL 7035 18
20
10
B
19
19131 19128
20
2 ... 4 Protective pane Slot s (mm) L (mm) No.
L2 = L1-16
10
20 profil
L1
21
2 A Basic profil 10 2 ... 8 2000 10 3 842 524 027
B Clip strip 10 2 ... 8 2000 10 3 842 524 028
Material: Basic profile: aluminum, anodize
A 5 ... 8
L2 = L1-16
Clip strip: PP/TPE; light gray RAL 7035

15
L1
7
19130 19127
MGE_13_1_en-US.indb 5 15.04.2016 15:57:46

Variofix Blo k
8 10

ff For subsequent installation in closed frame constructions
ff Asymmetrical form enables fastening of surface
elements in two different positions
ff Clamping via snap-in clips or screw fitting with square
nut M6 (included in scope of delivery) and screw
ff Retainer ring for connecting the screw to the surface
element (Machinery Directive 2006/42/EC)
Accessories:
ff Variofix remover (p. 14-7)
ff Screw for fitting with square nut
M6
00109696
8 0 ... 13 8 Variofix blo k Color Slot No.

Signal gray 8 10 3 842 548 832
9,5 11
Material: PP
6,4 2,5 Square nut: steel, galvanized
5
Scope of delivery: Incl. square nut

20
10
5
20 24
00109691 00109694
10 10 Variofix blo k Color Slot No.

Signal gray 10 10 3 842 548 834
6,4 17 0 ... 13
Material: PP
5
Square nut: steel, galvanized

Scope of delivery: Incl. square nut M6, retainer ring M6
10
20
5
20 22,5
00109692 00109695
8 10 Snap-in clip No.

10 3 842 184 738
5 Material: PA; colorless
25
20 25
00109693
MGE_13_1_en-US.indb 6 15.04.2016 15:57:47


s Variofix S Blo k 1
2
6 8 10
ff For virtually gap-free surface element mounting

4
constructions
5
ff The asymmetrical design and cap enable variable
mounting positions for the surface elements: flush wi h
6
the profile edge or situa ed in front of the profil
ff Retainer ring for connecting the screw to the surface
element (Machinery Directive 2006/42/EC) 7
S Required accessories: 8
S20x20 3
Screw for fastening the surface element
S30x30 4
9
S40x40 4
00117822
S45x45 6
10
20x20 6 Variofix S blo k Color Slot No.

20x20 Signal gray 6 10 3 842 548 836
11
12 2 Material: PP
Square nut: steel, galvanized 12
6,2
Scope of delivery: Incl. square nut M4, cap

6
13
4,4 6
8 14
00117808
15
30x30 8 Variofix S blo k Color Slot No.
30x30 Signal gray 8 10 3 842 548 838 16
16 2 Material: PP
Square nut: steel, galvanized 17
8,2
Scope of delivery: Incl. square nut M5, cap, retainer ring

8
18
5,4 9,5
12,5 19
00117816
20
40/45 10 Variofix blo k S Color Slot No.
40/45 Signal gray 10 10 3 842 548 840 21
20
Material: PP
6,4 d=5 d=2,5
Square nut: steel, galvanized
10,2
Scope of delivery: Incl. square nut M5, 2 x cap (d = 2.5 mm;

10
d = 5 mm), retainer ring
13 17,5 13 17,5
00117824
MGE_13_1_en-US.indb 7 15.04.2016 15:57:47

Bracket S
s
6 8 10
ff Bracket with thread for virtually gap-free mounting of

surface elements
constructions
ff Surface elements can be mounted in different positions:
flush wi h the profile edge or situa ed in front of the
profile ( y breaking off the centering lug)
S Screw for fastening the surface element
S20x20 3
S30x30 4
S40x40 4 ff Variofix S blo k (p. 7-7)
00117800
S45x45 6 ff Retainer ring (p. 7-9)
20x20 6 FS1 Bracket S Slot No. FS

20x20 6 20 3 842 536 489
DIN 7984
M4x8 20x20 set 6 1 3 842 536 670 2xFS1
4 5,7 6
16,8
4,2
M4 Fastening material: steel, galvanized

6

24
6 6
24 9
00117804
30x30 8 FS2 Bracket S Slot No. FS

30x30 8 20 3 842 536 490
DIN 7984
M6x14 30x30 set 8 1 3 842 536 671 2xFS2
7,5 8,2 8
25,6
Material: diecast aluminum

6,2

8
32
8 9,5
32 14
00117812
40/45 10 FS3 Bracket S Slot No. FS

15,2 40/45 10 20 3 842 536 491
9,5 8,7 M8x25
40/45 set 10 1 3 842 536 672 2xFS3
18,8
10
8,2
Material: diecast aluminum

34,3
41

10
10 13
41 19
00117820
MGE_13_1_en-US.indb 8 15.04.2016 15:57:47


Retainer ring 1
2
ff Secures the fastening screw to the surface element
ff For use with all Variofix blo ks, but not for the S bracket
3
ff Retrofitting po sible
ff For various thread sizes
4
19879
10
Retainer ring da (mm) di (mm) h (mm) No.

di M4 9.0 3.4 1.0 100 3 842 542 328
11
M5 10.0 4.5 1.0 100 3 842 542 329
M6 12.5 5.5 1.5 100 3 842 542 330 12
h
Material: PA; black

13
da
14
19878
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 9 15.04.2016 15:57:47

Cover strip profil
8 10
ff Cover strip profile or fastening surface elements using

commercially available sheet metal screws
ff Clipping the cover strip profile in o the profile sl t
ff Inexpensive connection element
Sheet metal screws for fastening surface elements
19124
8 Cover strip profil Slot L (mm) No.
ø3,5 - ø6,0 8 2000 3 842 524 069

Material: PVC, light gray RAL 7035
2000+20
7,7
9,3
00109689
10 Cover strip profil Slot L (mm) No.

ø4,2 - ø6,3
10 2000 3 842 524 072
2000+20 Material: PVC, light gray RAL 7035

11,7
11
00109690
MGE_13_1_en-US.indb 10 15.04.2016 15:57:47


Universal plate 1
1000
ESD
ff For the construction of tablets, material shuttles,

4
or privacy shields on tables or frames
5
Accessories:
Frame profile, suppo t of surface elements
6
Universal plate ESD No.

7
PP 3 842 516 837
00 PS 3 842 516 838
12
8
ESD
Material: PP: gray, smooth on one side, grained on the other

PS: black, smooth on both sides
9
5
00109697
10
Potential equalizer
11
12
10
13
ESD
ff To establish a defined elect ostatic conduction between

surface elements and strut profile 14
Potential equalizer ESD No. 15

ESD
10 3 842 536 148
Material: Strip steel, stainless 16
Scope of delivery: Incl. fastening material
17
18
19
00125990
20
21
MGE_13_1_en-US.indb 11 15.04.2016 15:57:47

Protective grille profile
10
ff For constructing frames for woven wire grilles or surface

elements
ff For woven wire grilles with a wire diameter up to 3.1 mm
ff Screw fitting of f ame to the outside of strut profiles
(subsequent installation)
ff For inserting the frame into the slot of a strut profile or
a sliding door profile A 45
ff Corner pieces for inner and outer corners
ff T-nut M6 (p. 3-4)
ff Screw M6
00109666
Protective grille profil L (mm) No.

30001) 20 3 842 305 766
6 Due to the (anodic oxidation) contact points produced in the
1)
manufacturing process, supplied in profile leng h of 3100 mm

17,5
Material: aluminum, black anodized

30
9,7 L-64
L-30
L
00109667 00109665
Inner corner piece No.

20 3 842 305 768
Material: PA; black
9,5
32
6,6 9,7
9,5
32
00109668 19125
Outer corner piece No.

20 3 842 305 767
Material: PA; black
32
9,5
6,6 9,7
2
9,5
32
00109669 19126
MGE_13_1_en-US.indb 12 15.04.2016 15:57:48


Clamp bushing 1
2
8 10
ff For fastening woven wire grilles in the profile sl t

4
ff For woven wire grilles with a wire diameter up to 3.1 mm
ff Suitable for 8 mm and 10 mm slots
5
ff Inexpensive connection element
ff Rattle-free attachment
6
8
8
10
00109671
10
8 10 Clamp bushing Slot No. FS

8, 10 100 3 842 515 244 FS1
11
11
FS1 13
22,5
6
EN ISO 4027
M6x10 14
DIN 562
M6-04
~250
00109670
15
16
L1
17
8
:L2=L1+9
:L2=L1+12
10
18
19
00109672
20
21
MGE_13_1_en-US.indb 13 15.04.2016 15:57:48

MGE_13_1_en-US.indb 14 15.04.2016 15:57:48

Doors and fittings | Aluminum Framing 8.0 8-1

Doors and fitting 1
Hinge profile (p. 8-3 Hinge (p. 8-4) Hinge, plastic (p. 8-5) Hinge, aluminum (p. 8-6) 9
10
11
12
13
LIFTOFF hinge (p. 8-7) Hinge, removable (p. 8-8) Hinge, adjustable (p. 8-9) Folding door element (p. 8-10)
14
15
16
17
18
Lock for swing and sliding Door lock (p. 8-12) Door lock for EcoSafe Mortise lock, door handle
doors (p. 8-11) sliding doors (p. 8-13) (p. 8-14) 19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:57:51

8-2 Aluminum Framing 8.0 | Doors and fitting
Door lock for swing doors Bow-type handle (p. 8-17) Safety handle (p. 8-18) Sealing strip (p. 8-19)
(p. 8-16) Sealing profile (p 8-20)
Slider (p. 8-21) Sliding door profile P C Sliding door profile Al clip Sliding door profile Al 45
(p. 8-22) (p. 8-23) (p. 8-24)
Edge protector, door handle

profile (p 8-26)
MGE_13_1_en-US.indb 2 15.04.2016 15:57:52


Hinge profil 1
2
8 10
ESD 3
ff For self-assembly of hinges or hinge bands 4

ff Possible to use as a non-transparent hinge band to fully
cover the door gap 5
ff Hinge profiles or slot dimensions 30 and 40/45/50 can
also be combined for maximum fl xibility 6
ff For doors with profile f ames or doors made of solid
surface elements 7
ff Assembly on exterior or interior
ff Assembly as removable and non-removable hinges 8
ff Opening to the right and left
ff Centering slots as a drill guide for mounting bores 9
ff Required finishing
00139182
–– cut the hinge halves to length
10
–– drill for fixin
11
ff hinge pins
12
ff T-nut M6 (p. 3-4)
ff screw ISO 10642 M6x12 (8 mm slot)
13
ff screw ISO 10642 M6x16 (10 mm slot)
14
15
Hinge profil L (mm) No.
30 3000 10 3 842 543 371 16
40/45/50 3000 10 3 842 543 372
Material: Aluminum, anodized 17
Fmax = 300 N 18
19
20
Hinge pins No.
10 3 842 544 661 21
6
Material: Grooved pin: steel; galvanized
Washer, cap: PA
Scope of delivery: Incl. grooved pin, 2 x cap, washer
70
35
19415
MGE_13_1_en-US.indb 3 15.04.2016 15:57:53

Hinge
ESD
ff Assembly possible on solid surface elements

ff For small doors and flap
ff Steel hinge for profiles wi h 6 mm slot
19146
6
Fmax = 300 N Hinge P1 (mm) P2 (mm) ESD No. FS
20 20 ESD
2 3 842 535 684 4xFS1
40
20 Material: Steel, stainless
FS1 Scope of delivery: Incl. fastening material (FS)
ISO 7380
2
8,2
M4x6
6
4,2
P1 P2
24
4,1
24
40
00109585
MGE_13_1_en-US.indb 4 15.04.2016 15:57:53


Hinge, plastic 1
2
8 10
ff Plastic hinge for profiles wi h 8 mm or 10 mm slot

4
ff Centering bolts for easy assembly and as a anti-torsion
5
element
19881
10
8 10
Fmax = 150 N Hinge, plastic P1 (mm) P2 (mm) No. FS
30 30 2 3 842 544 500 2xFS1
11
30 40/50 2 3 842 544 501 1xFS1,
18
1xFS2 12
8,4
30 45 2 3 842 544 502 1xFS1,

FS1 FS2 1xFS2 13
5
P1 P2 30 60 2 3 842 544 503 1xFS1,
DIN7991 DIN7991
M6x16 M6x18 1xFS2 14
8 10
A B 40/50 40/50 2 3 842 544 504 2xFS2
a b 45 45 2 3 842 544 505 2xFS2 15
45 60 2 3 842 544 506 2xFS2
60 60 2 3 842 544 507 2xFS2 16
40
Material: PA; black

6,6
Hinge axle: steel; galvanized 17

P1/P2 A/B a/b Scope of delivery: Incl. fastening material (FS)
(mm) (mm) (mm) 18
30 30 17,5
40 39 22,5
45 45 25,0
50 39 27,5 19
00109586
60 60 32,5
20
21
MGE_13_1_en-US.indb 5 15.04.2016 15:57:53

Hinge, aluminum
6 8 10
ESD
ff Aluminum hinge for all slot systems

ff High-quality version
ff Conductive version
ff Suitable for use under cleanroom conditions thanks to
wear-resistant guide bushings
19882
6 8 10
Fmax = 300 N Hinge, aluminum P1 P2 ESD No. FS
(mm) (mm)
20 20 ESD
2 3 842 544 525 4xFS1
20 30 2 3 842 544 526 2xFS1,
12
5
ESD
2xFS2
5 FS1 FS2 30 30 ESD

2 3 842 544 527 4xFS2
P1 P2 30 40 2 3 842 544 528 2xFS2,
DIN7991 DIN7991
ESD
M6x12 2xFS3
A M4x8
6 8
A B 30 45 ESD
2 3 842 544 529 2xFS2,
a b 2xFS3
6,6
4,5
FS3 40 40 2 3 842 544 530 4xFS3

10
ESD
6
45 45 2 3 842 544 531 4xFS3

DIN7991
ESD
8
23
45
M6x16 Material: Diecast aluminum; nickel-plated

8 Fastening material: steel; galvanized
P1/P2 A/B a/b
(mm) (mm) (mm)
20 20 12,5
30 28 17,5
40 37 22,5
00109633 45 40 25,0
MGE_13_1_en-US.indb 6 15.04.2016 15:57:53


LIFTOFF hinge 1
P2
2
6 8 10
P1
ESD
designLINE 3
ff Removable compact hinge, opening to the right or left

4
5
ff Centering lugs as an assembly aid and twist lock
00139180
10
Fmax = 300 N LIFTOFF P1 (mm) P2 (mm) No. FS

hinge 11
ø4,5 (P=20) right 20 20 2 3 842 543 334 2xFS1, FS4
ø6,5 (P=30, 40, 45) 12
20 30 2 3 842 543 333 FS1, FS2, FS4
12
30 30 2 3 842 543 332 2xFS2, FS4

5
FS1 FS2 30 40 2 3 842 543 331 FS2, FS3, FS4 13

30 45 2 3 842 543 330 FS2, FS3, FS4
DIN7991 DIN7991
M6x12 40 40 2 3 842 543 329 2xFS3, FS4 14
M4x8
6 8
5 45 45 2 3 842 543 328 2xFS3, FS4
left 20 20 2 3 842 543 327 2xFS1, FS4 15
P1 P2
FS3 FS4 20 30 2 3 842 543 326 FS1, FS2, FS4
30 30 2 3 842 543 325 2xFS2, FS4 16
DIN7991 DIN 125
A B M6x16 A6,4 30 40 2 3 842 543 324 FS2, FS3, FS4
10
a b 30 45 2 3 842 543 323 FS2, FS3, FS4 17
40 40 2 3 842 543 322 2xFS3, FS4
45 45 2 3 842 543 321 2xFS3, FS4 18
=
45
Material: Hinge: diecast aluminum, painted

=

19
Grooved pin: steel; galvanized
Washer: PA
P1/P2 A/B a/b 21

(mm) (mm) (mm)
20 20 12,5
30 28 17,5
40 37 22,5
45 40 25,0
00139181
MGE_13_1_en-US.indb 7 15.04.2016 15:57:54

Hinge, removable
F
P1
P2 8 10
ff For constructing large, heavy doors

ff Removable
ff For left and right stop
ff Externally mounted: Opening angle approx. 180°
ff Internally mounted: prevents removal by unauthorized
persons, e.g. on protective barriers
00109594
P1 P2 P1 P2
5 5
19
18
11,5
19136 00109591
Fmax = 300 N Hinge, P1 P2 No. FS

removable (mm) (mm)
30 30 2 3 842 544 552 2xFS1

106
30 45 2 3 842 544 553 1xFS1,

301) 60 1xFS2
FS1 FS2 45 45 2 3 842 544 554 2xFS2

451) 60
DIN7991 DIN7991 601) 60
32,5/45 M8x16
M6x12
65/77,5/90
1) Not suitable for installing on inner side
8 10
00109590
Material: Hinge: diecast zinc
Cap: PA; black
Scope of delivery: Incl. fastening material (FS), 2 x cap
MGE_13_1_en-US.indb 8 15.04.2016 15:57:54


Hinge, adjustable 1
F
2
8 10
ff For constructing large, heavy doors

4
ff Adjustable for compensating clearance tolerances
ff Removable
5
ff For left and right stop
ff Opening angle approx. 180°
6
00109596
10
11
6 ... 20 6 ... 20
12
20
20
13
14
19137 00109597
15
Hinge, adjustable No. FS
32,5 2 3 842 544 562 2xFS1, 16
2xFS2
17
ø8,1

30
33,5 Scope of delivery: Incl. fastening material (FS) 18

102
33,5
Fmax = 300 N 19
8,1
30
50
20
14
21
32,5
FS1 FS2
51,5
M8x16
DIN7991
9 M8x12
10
8 10
10
00109595
MGE_13_1_en-US.indb 9 15.04.2016 15:57:54

Folding door element
8 10
ff For a simultaneous swinging and sliding action on

folding doors made of 30 mm profile
F ff Extremely long service life (approx. 50,000 actuations)
ff Suitable for frames made of profiles with 8 mm and 10 mm
M slot
ff The frame and door profile are always flush (the guide
ring position depends on the thickness of the frame
profile)
P2 (30x30)
P1
00109584
P2 (mm) P1 (mm) L1 (mm) L2 (mm)

P1
30X30 45x45 0.5L - 29.5 0.5L + 14.5
5,5
P2
h = H-71
40x40 0.5L - 28.3 0.5L + 13.3

H
P1
30x30 0.5L - 25.8 0.5L + 10.8
5,5
5 5 5 Hmax = 1200 mm
Lmax = 800 mm
L2 L1
L
00109583
45
40
30
5,5 +0,5
5,5 +0,5
5,5 +0,5
7,5
5
P1
P2
30 30 30
19640
Fmax = 120 N Folding door element No. FS

3,5
F
Mmax = 20 Nm 3 842 516 715 2xFS1
M
Material: Folding door element: diecast zinc
Guide ring: PA; black
30

FS1
10 10 DIN 7991
71 M5x10
10
19134
MGE_13_1_en-US.indb 10 15.04.2016 15:57:55


30x30 Lock for swing and sliding doors 1

45x45
5
5
2
8 10
ff Opening to the right and left

4
ff Suitable for profiles 45x45 and 30x30
=
= =
ff “Standard locking” variant with random key selection
=
5
(each lock has a different key)
ff “Uniform locking” always uses the same key
,5 6
17 ff Version with door handle or as two-way lock
Accessories: 7
Adapter plate
8
19135
10
FS1 FS2 Door lock No. FS

Standard locking 30x30, 3 842 525 821 2xFS1, 1xFS2,
11
ISO 4762
DIN 9021
72
M6x30 A6,6
45x45 3xFS3
29
37 25
ISO 4032
M6 Uniform locking 30x30, 3 842 525 822 2xFS1, 1xFS2, 12
45x45 3xFS3
FS3 13
65
Material: Housing: die-cast aluminum

35
M6 Door handle: PA, black

95 8
Fastening material: steel; galvanized 14
152,5 10 Scope of delivery: Incl. 3 keys,
00109615
Fastening material (FS)
15
FS1 FS2 Door lock No. FS
30x30, 3 842 525 823 2xFS1, FS2, 16
36
29
ISO 4762
DIN 9021 45x45 3xFS3
M6x30 A6,6
37 25 ISO 4032
M6 Material: Diecast aluminum 17
Scope of delivery: Incl. 1 x two-way key, fastening material (FS)
FS3 18
35
65
M6
8
95 19
10
00109616
20
3 FS4 FS5 ff Adapter plate for mounting the door lock on an EcoSafe
ø5,5
10
protective frame (p. 10-6)

DIN 7991 DIN 7991 21
M6x10 DIN 9021
M6x30
33
8 A6,6
ISO 4032
ø5,5 M6 Adapter plate No. FS
20 3 842 523 243 2xFS4, 2xFS5

15

35
65
00109619
MGE_13_1_en-US.indb 11 15.04.2016 15:57:55

Door lock
8 10
ff For doors which open to the right or left

ff For frame profile 30x3 WG (EcoSafe protective fence
system); incl. fastening material
10
ff “Uniform locking” variant always has the same key
8 3 842 530 285
Accessories for mounting on profile with 10 mm slot:
ff 2 x T-nut M6, 3 842 530 285 (p. 3-5)
ff 2 x screw DIN 912-M6x25
19133 DIN 912-M6x25
25
23
3,5
6
00109622 19138
10 Door lock No. FS

25 6,4 Standard locking 3 842 522 479 2xFS1,
1xFS2
Uniform locking 3 842 523 320 2xFS1,

1xFS2

Scope of delivery: Incl. 3 keys,
15,5
ø21
90
66
FS1 FS2
ISO 4762
M6x22
DIN 914
8
M6x10
22 30 6
10
3
20
30
00109621
MGE_13_1_en-US.indb 12 15.04.2016 15:57:55


Door lock for EcoSafe sliding doors 1
2
8 10

4
5
6
Stop kit for cushioned closing of the doors (p. 12-5)
7
19139
10
FS1 FS2 Door lock for sliding doors No. FS

Standard locking 3 842 525 946 2xFS1,
11
DIN 7984 DIN 912
M6x40 M6x12 2xFS2
10 8
Uniform locking 3 842 525 947 2xFS1, 12
110
2xFS2
80
Material: Housing: die-cast aluminum 13

Door handle: PA, black
2,5 Fastening material: steel; galvanized 14
2,5 Scope of delivery: Incl. 3 keys,
15
65
20 16
5
17
35
18
42
105
19
00110754
20
21
MGE_13_1_en-US.indb 13 15.04.2016 15:57:55

Mortise lock
Door handle
10
ff For installation in profile size 45x45 or larger

ff Robust, heavy-duty design
ff Suitable for installing a standard lock cylinder
ff Door handle in the variants handle/handle and handle/
knob
ff Profile machining: milling
Accessories:
standard lock cylinder
19145
14 22
MI P1 P1 P2 P2
36
14,5
63
185+1
= =
50
47
max. 8,5
20
92
50
37
16,8
16
00109627
9 ø3,8 20,2
37
7
7
33
P1 P2 ø17 35 35
19143 00109626
FS1 Mortise lock No. FS

DIN 7991
M5x12 3 842 538 241 2xFS1
10 Material: Steel; galvanized
270
40 24
00109625
MGE_13_1_en-US.indb 14 15.04.2016 15:57:55


FS2 FS3 Door handle / door knob No. FS 1

3 842 542 684 8xFS2,
ISO 7051 DIN 7991
M5x10 8xFS3
4,8x22 2
10
Material: Light metal
3
96
Scope of delivery: Incl. rosette, fastening material (FS)
ø52,5 4
78
00137626
5
FS2 FS3 Handle / handle No. FS

6
DIN 7991 3 842 542 683 8xFS2,
ISO 7051 M5x10 8xFS3
4,8x22 10 7
Material: Light metal
Scope of delivery: Incl. rosette, fastening material (FS) 8
67
9
148
00137625
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 15 15.04.2016 15:57:56

Door lock for swing doors
10 10 10 10 10 10
40 45 50
4x

ø6,4 ff Self-locking in the closed position
ff Smooth closing
ff Ergonomically designed folding handle for opening
ff Profile ma hining: drilling of hole D6.4
00110922
10 10 10 10 10 10 FS1 FS2 Door lock No. FS

40 45 50
ISO 4762 Standard locking 3 842 530 353 4xFS1, 4xFS2,
ISO 4762
M6x35 M6x40 4xFS3, 4xFS4
Uniform locking 3 842 530 352 4xFS1, 4xFS2,

4xFS3, 4xFS4
FS3
75
FS4
80
56
Material: diecast zinc; black powder-coated

6,6
ISO 4762 Fastening material: steel; galvanized

M6x45 Scope of delivery: Incl. 2 keys,
4x 1-3
max. 25 max. 25
ø6,4
40
45
50
31
20
35
88
00110926
MGE_13_1_en-US.indb 16 15.04.2016 15:57:56


Bow-type handle 1
2
6 8 10
ESD 3
Bow-type handle
4
ff Robust construction equipped to withstand strong
M6 forces
5
ff Fastening in the profile sl t or on a woven wire grille
with the clamping element
6
ff Suitable for use in ESD-protected environments
DIN 9021
A6,4
ff clamping element for mounting on woven wire grille
(p. 10-19) 8
ff T-nut (p. 3-4)
DIN 912 9
M6x30
00117798
10
6 Bow-type handle No.

10 3 842 518 738
11
Material: PE; black
12
89,9
25,2
2,6
112,5
13
14
18,6
3,2
00109599
15
26x133x50 8 10 26x195x58 8 10 Bow-type handle ESD No.
26x133x50 10 3 842 525 480 16
10 3 842 525 481
50
58
9
ESD
26x195x58 10 3 842 525 766 17

ø6,4 ø6,4
ESD
10 3 842 525 767
Material: PA; black 18
26
26
117 179
116 179
19
133 195
00109600 00109601
20
21
MGE_13_1_en-US.indb 17 15.04.2016 15:57:56

Safety handle
10
ff Prevents injuries caused by catching of body parts when

closing sliding doors
ff Suitable for sliding or swing doors
ff The length of the handle can be varied by changing the
tube D28
19885
10 Safety handle No. FS

3 842 536 556 2xFS1
80
Material: Round tube D28: Aluminum, anodized

Holder: PA; black
ø28
FS1
200
ISO 7380
235 M8x20
00117799
10
MGE_13_1_en-US.indb 18 15.04.2016 15:57:56


Sealing strip 1
2
8 10
ff For sealing doors (width > 500 mm) with an elastic lip seal 4
ff Can be clipped into the slot
ff Non-transparent elastic lip seal covers the door gap 5
ff Stop for swing doors (impact force: 500 N/m)
ff For flush-closing doo s 6
10
Sealing strip L (mm) No.

30/30 3000 10 3 842 543 412
11
6 Material: PVC/TPE, light gray RAL 7035

12
30
5+2
5 17
13
30
14
13
15
6 40/30 3000 10 3 842 543 411 16
6
30
5+2
45/30 3000 10 3 842 543 410

30
5+2
17
Material: PVC/TPE, light gray RAL 7035 17

17
18
45
40
19
13 17 13 18
20
40/40 3000 10 3 842 543 409 21
6 6
40
45
45/45 3000 10 3 842 543 408

5+2
5+2
Material: PVC/TPE, light gray RAL 7035

6 18
6 18
13
40
45
13
MGE_13_1_en-US.indb 19 15.04.2016 15:57:56

Sealing profil
6 8 10
ff For sliding and swing doors

ff Prevents particles from entering or escaping
00109632
A 6 B 6 ff Suitable for use in cleanroom environments

ff Two-piece seal (B) also performs a stop function.
5±0,5 5±0,5
Sealing profil Slot L (mm) No.
A 6 10000 3 842 524 623
B 6 10000 3 842 524 622
Material: TPE; light gray RAL 7035, hardness: 64° ± 5 shore A
00109628 00109629
C 8 D 10 Sealing profil Slot L (mm) No.

C 8 10000 3 842 516 598
D 10 10000 3 842 518 492
5±0,5 (0.197”)
Material: NBR; black, hardness 60° shore A
5±0,5 (0.197”)
00109630 00109631
MGE_13_1_en-US.indb 20 15.04.2016 15:57:57


Slider 1
2
10
ff For constructing inexpensive sliding and lifting doors

4
ff Good functional reliability
00109572
10
6,6 10 Slider No.
3 10 3 842 530 303
11
6,6 6 Material: POM; black
12
30
15
13
7,5
2,2
25 ø18 14
40
00109573
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 21 15.04.2016 15:57:57

Sliding door profile P C
8 10
ff Can be clipped into the supporting frame made of strut

profile
ff Round rod to minimize the displacement force required
ff For surface elements of a thickness of 8 mm
ff Insertion of the surface element into closed frame
h
h-24
8
ff Edge protector (p. 8-26)
ff Door handle profile (p. 8-26
ff Bow-type handle (p. 8-17)
00109291
8 Sliding door profile P C Slot L (mm) No.

8 2000 10 3 842 526 588
Material: PVC; black
25,5
9,5 9,5
18
21
00109288
10 Sliding door profile P C Slot L (mm) No.

10 2000 10 3 842 526 591
38 Material: PVC; black
9,5 9,5 9,5
18
21
00109289
Round rod L (mm) No.

2000 10 3 842 516 694
Material: PE; black
ø8
00109290
MGE_13_1_en-US.indb 22 15.04.2016 15:57:57


Sliding door profile Al Cli 1
2
10
ff Can be clipped into the supporting frame made of strut

4
profile
ff Sliding door profile, b ttom, with half-round floor
5
contour to minimize the displacement force required
h-25
h
ff For surface elements with a thickness of 5 or 6 mm

6
ff Insertion of the surface element into closed frame
6
00117791
10
Sliding door profile, op L (mm) No.

11
1 pc 40 ... 3000 3 842 993 425 / L
10 pcs 3000 3 842 536 531
12
8

23
13
7 7 7
29 14
00117792
15
Sliding door profile, b ttom L (mm) No.
29 1 pc 40 ... 3000 3 842 993 426 / L 16
7 7 7 10 pcs 3000 3 842 536 532
6
16
18
19
00117793
20
21
MGE_13_1_en-US.indb 23 15.04.2016 15:57:57

Sliding door profile Al 4

Cap, end piece
10
ESD
Sliding door profile Al 4

ff Aluminum profile as a supporting construction element
ff Installation using inner brackets between two vertical struts
ff Slide profile to edge the upper part of the sliding door
h
h-69
3 842 535 571

ff Insertion profile acts as a slide surface
ff For surface elements of a thickness of 8 mm
8 ff Insertion of the surface element into closed frame
Accessories:
ff cap (p. 8-25)
ff end piece (p. 8-25)
ff inner bracket (p. 3-15), inner bracket R (p. 3-16)
19140
11 Sliding door profil L (mm) No.

1 pc 100 ... 5600 3 842 990 115 / L
1 pc F1 F1 100 ... 5600 3 842 990 116 / L
25
20 pcs 5600 3 842 509 177

45
1 pc 5600 3 842 509 207

22
45
00109292
Slide profil L (mm) No.

3000 10 3 842 146 905
Material: Hard PVC, black
14
8
10
00109293
MGE_13_1_en-US.indb 24 15.04.2016 15:57:57


Insertion profil L (mm) No. 1

3000 10 3 842 146 902
18,5 Material: PA; black 2
11
4
00109294
5
Cover cap
6
ff As a design element and to prevent injuries
7
Cover cap ESD No.
45
20 3 842 242 404

8
ESD
Material: PA, conductive, black

45 4
9
00109358
10
FS1 End piece

ff For use as a stop for sliding elements 11
DIN 916 ff Clamping with setscrew in the profile slot
M8x16
12
45
End piece ESD No. FS

ESD
20 3 842 191 194 FS1 13
45 10 Material: Die-cast aluminum
17 Scope of delivery: Incl. fastening material (FS) 14
00109362
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 25 15.04.2016 15:57:57

Edge protector
Door handle profile
ff For reinforcing frameless surface elements on sliding

doors
ff Profile for s = 6 mm can also be used for 1/4 inch plates
00117794
s - 0,15 Edge protector s (mm) L (mm) No.

1 pc 5 40 ... 3000 3 842 993 429 / L
10 pcs 5 3000 3 842 536 537
1 pc 6 40 ... 3000 3 842 993 430 / L
18
2,4
10 pcs 6 3000 3 842 536 540

1 pc 6 3000 3 842 536 541
2
s + 0,4
s + 4,2
00117796
s - 0,15 Door handle profil s (mm) L (mm) No.

1 pc 5 40 ... 3000 3 842 993 427 / L
10 pcs 5 3000 3 842 536 533
2 1 pc 6 40 ... 3000 3 842 993 428 / L
19
18
2,4
10 pcs 6 3000 3 842 536 536

s + 0,4
s + 4,2
(26,8)
00117797
MGE_13_1_en-US.indb 26 15.04.2016 15:57:58

Accessories for protective devices | Aluminum Framing 8.0 9-1

Accessories for protective devices 1
Counterbalance (p. 9-2) Safety catch (p. 9-4) Bump stop (p. 9-5) Handle bar (p. 9-5) 9
10
11
12
13
Magnet catch (p. 9-6) Double ball stop latch (p. 9-7) Ball catch (p. 9-8)
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:57:58

9-2 Aluminum Framing 8.0 | Accessories for protective devices
Counterbalance
10
ff For lifting doors comprising a deflection pull y and

control cable
ff Counterweight individually adjustable and preferably
guided in a cable duct
ff Length of cable can be adjusted
ff Service life: 50,000 actuations
–– M12 for fastening the deflection pull y
ff Fit lifting doors with a back-up fall arrestor in
accordance with the Machinery Directive 2006/42/EC
19149
counterbalance weight (square profile 35x35 mm
10
ff Cable duct 45x45 (p. 11-2)
ff Slider (p. 12-3/8-21)
ff Safety catch (p. 9-4)
45x45L / 45x45
M12
35 x 35
45
3 842 523 014
LG = 10,42 x FG[N]
LG
= 7,8 g/cm3 45
35
00109579
MGE_13_1_en-US.indb 2 15.04.2016 15:57:58


Counterbalance control cable No. 1

3 842 518 798
Material: Steel; stainless 2
4
FGmax = 250N
95
L = 4000 mm
5
6
43
7
50
40
9,6
19 8
M6
9
FGmax
00109578
10
10 Counterbalance deflection pull y No. FS

3 842 518 797 FS1, FS2
11
Material: Housing: PA; black
13
FS1 FS2
DIN 7984 14
M12x40 DIN 7984
M8x20
DIN 433 10
A8,4 15
97
16
17
5
10
18
45
19
19150
20
21
MGE_13_1_en-US.indb 3 15.04.2016 15:57:58

Safety catch
MD = 7Nm
SW 5
M6
10
ff The safety catch in conjunction with the other components

ø6,1
prevents a lifting door from falling if a cable breaks
ff If a cable breaks, the revolving part of the safety catch
jams against a counterbearing and is wedged in position
in the guide profil
ff Gap dimension between safety catch body and lateral
guide profile: 6 m
ff One safety catch is required for each cable.
–– Max. load per safety catch: 250 N
–– Min. load per safety catch: 25 N
ff The counterbearing (e.g. slider 3 842 530 303) should
be mounted under the safety catch and as close as
20825
possible to it
ff It can also be mounted without a frame on surface
elements which have adequate transverse rigidity
6 ff Before installation and use please read the data sheet
containing notes on use which is enclosed with the
product
ff Slider (p. 12-3)
ff Fastening material for attaching the safety catch to the
lifting door
ff Counterbalance (p. 9-2)
ff Strut profiles (f om p. 2-1)
20823 20824
Safety catch No.

3 842 546 519
Material: Housing: aluminum
Fmax = 250N
Fmin = 25N Rotating disk: steel, rust-free
ca. 94
Bolt: steel, hardened

64
Chain lock: steel, nickel-plated

10
Spacer disk: POM

Scope of delivery: Incl. chain lock for securing the cable
7,5 25 25 Condition on delivery: Assembled
40 ø6
20822
MGE_13_1_en-US.indb 4 15.04.2016 15:57:59


Bump stop 1
Handle bar
10
20x24 2
Bump stop
20x20
ff For damping impact and noise on doors, flaps, and c vers
3
20x15
Accessories:
4
M6
nut, T-nut M6 (p. 3-4)
5
Handle bar
ff Can be used, for example, on covers, drawers, or doors
6
ff Machining: drilled holes for fixin
Fastening material
8
19151
10
20x24 Bump stop No.

11
20x24 10 3 842 510 165
Material: Rubber, hardness 55° shore A
M6
12
Ø20
13
24 19
14
00109608
15
20x15, 20x20 Bump stop L (mm) No.
20x15 15 10 3 842 510 464 16
20x20 20 10 3 842 510 462
M6
Material: Rubber, hardness 55° shore A 17

Ø20
18
L 10
19
00109606
20
Handle bar L (mm) No.
50...3000 1 3 842 990 111 / L 21
25 3000 10 3 842 500 287
20
00109609
MGE_13_1_en-US.indb 5 15.04.2016 15:57:59

Magnet catch
6 8 10
ff The magnet catch prevents doors and flaps f om

banging or being unintentionally opened
ff Elongated holes to compensate for different surface
element thicknesses
Accessories:
Cylinder bolt ISO 4762, washer, T-nut (p. 3-4)
00133343
6 6 Magnet catch Slot No. FS

3,8
6 3 842 518 740 2xFS1

Material: PP, white / steel, galvanized
Scope of delivery: Incl. counterpiece, bracket,
31
41
38
48
fastening material (FS)
Ø3,6 1,5
15 5,5
14 FS1
8 ISO 4762
19 M3x8
00109610 19146 FC
DIN 125
A3,2 = 20N
6
ø4,2 M3
30
50
38
50
14 7,5
20 15
19147
8 10 8 10 Magnet catch Slot No.

8, 10 3 842 516 165
Material: PA; black
5,3
steel; galvanized
31
41
Scope of delivery: Incl. counterpiece

35
48
Ø4 2
21 9 10,5 14
FC
28,5
00109611 19148 = 40N
MGE_13_1_en-US.indb 6 15.04.2016 15:57:59


Double ball stop latch 1
2
10
ff For arresting doors made of profile f ames and for

4
bridging door gaps
ff Suitable for profiles with modular dimensions 40 mm,
5
45 mm, and 50 mm
ff Locking also possible with varying profile spacing
6
00110923
10
10 Double ball stop latch Slot No. FS

11
10 3 842 530 241 4xFS1
11,5 2,5 Material: Aaluminum, black anodized

FS1 13
50
70
50
59
4,5
FC
DIN7991 = 50N 14
4,5 M4x16
10
12
15
30 - 55 18 2
16
17
40
45
50
50
60
18
18
5
80 4,5
19
00110927
20
21
MGE_13_1_en-US.indb 7 15.04.2016 15:57:59

Ball catch
6 8 10
ESD
ff Ball catch for doors and flap

ff For sliding and swing doors
ff For doors with or without frames
ff Elongated hole to adjust for differing spacing
ff Can be used under cleanroom conditions
Accessories:
cylinder bolt ISO 4762, washer, T-nut (p. 3-4)
00109596
6 6 8 8 10 10 10 10 Ball catch ESD No.

20 30 40 45
10 3 842 524 986
18
ESD
Material: PA, black; conductive

19 19
5,5
57
74
2
8
76
7
15
22
00109612
MGE_13_1_en-US.indb 8 15.04.2016 15:57:59

Protective devices | Aluminum Framing 8.0 10-1

Protective devices and partition walls 1
EcoSafe
2
EcoSafe protective frame Protective grille profile Suspension bracket, safety EcoSafe system door kit
9
(p. 10-6) (p. 10-8) strip safety kit (p. 10-10) (p. 10-12)
Tilt lever (p. 10-11)
10
11
12
13
EcoSafe sliding door with/ EcoSafe double door kit Lock mechanism for double Earthing terminal (p. 10-18)
14
without superstructure (p. 10-16) door (p. 10-17)
(p. 10-14)
15
16
17
18
Clamping element (p. 10-19) Attachment kit for safety Spring clamping element Suspension piece for frame
switch (p. 10-20) (p. 10-21) (p. 10-22) 19
20
Eliminate safety risks in manufacturing and production Individual protective devices such as enclosures and additional
by using the components for Rexroth protective devices. attachments can be created using the tried and tested basic
21
The EcoSafe protective fence components can be used mechanical elements. These two systems are mutually
flexibly and enable the current standards and guidelines compatible. Rexroth therefore offers a comprehensive, overall
to be complied with. solution for all requirements.
Pre-assembled protective frames, door kits, and a well
thought-out overall product range ensure fast planning as
well as economical and practical implementation.
MGE_13_1_en-US.indb 1 15.04.2016 15:58:00

10-2 Aluminum Framing 8.0 | Protective devices
Compliance with standards
DIN EN ISO 12100 – Safety of machinery and plant Machinery Directive 2006/42/EC
–– The safety fence must be designed so that it can only Excerpt from the requirements that apply to protective
be opened with the aid of,, or by destroying, the devices:
fastenings. –– must be solidly built
–– The actual design requires a risk assessment to be –– must be securely held in position
carried out according to DIN EN ISO 12100-1 in every –– must not cause any additional hazards
case –– must not be able to be easily circumvented or
rendered ineffective
DIN EN 953 – General design and construction require- –– fastenings must only be able to be undone or
ments removed with the aid of tools
–– Rigidity, impact resistance, strength & durability of –– once the protective devices have been removed,
connection points etc. fastenings must be remain attached or fastened to
the protective devices or the machine
DIN EN ISO 13857
–– Safety distances to keep upper or lower limbs out of
hazardous areas
MGE_13_1_en-US.indb 2 15.04.2016 15:58:00


Safety distances 1
2600 2600 2600
2400 2400 2400 2

2200 2200 2200
2000 2000 2000

3
1800 1800 1800
4
1600 1600 1600
1400 1400 1400

5
1200 1200 1200
6
1000 1000 1000
800 800
800
600 600
600
7
400 400
400
200 200
200 8
0 0
0
0 200 400 600 800 1000 0 200 400 600 800 1000
9
0 200 400 600 800 1000
EcS-0205.eps
EcS-0203.eps EcS-0203.eps
H = 1600 mm H = 2000 mm H = 1400 mm

10
The safety distances depend on the height of the protective protection in conjunction with a relatively small safety
device and the openings in the protective grille. If woven distance. The graphics show a profile wi h the safety 11
wire grilles with a mesh width of 40x40 are used, only a distances for 2 different system heights (DIN EN 13857).
safety distance of 200 mm from the hazard area is required. Protective fences of under 1400 mm in height do not 12
The standard fence height of 2000 mm provides adequate provide adequate protection for personnel.
13
Safety distances where there is 200 mm ground clearance

14
2600 2600
2400 2400
15
2200 2200
2000 2000 16
1800 1800
1600 1600 17
1400 1400
1200
18
1200
1000 1000
19
800 800
600
20
600
400 400
200 200
21
0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
EcS-0204a.eps EcS-0204b.eps
The standard distance between the protective frame and are larger than 180 mm allow the whole body to fit hrough.
the ground is 200 mm. This gives a distance from the hazard Depending on the customer's requirements, the distance
area of 665 mm. According to the standard, openings that from the ground may have to be reduced to < 180 mm.
MGE_13_1_en-US.indb 3 15.04.2016 15:58:01

EcoSafe components for building protective fences
(p. 10-6) (p. 10-10)
(p. 10-6) (p. 10-10)
2x
2x
(p. 10-12) (p. 8-17) (p. 8-12/8-13)
2x
1x
5x 1x 2x
4x
2x 1x
1x
(p. 10-15) (p. 8-13)
19654
MGE_13_1_en-US.indb 4 15.04.2016 15:58:01


EcoSafe components for building protective fences 1
(p. 10-16) (p. 8-12) (p. 10-10) (p. 8-13) (p. 8-17) (p. 10-10)

(p. 10-19) 6
(p. 10-12) (p. 10-6) (p. 10-14) 7
(p. 10-6)
8
10
11
HR
H
12
10
00
10 13
200
0 00
0 500
15
75
0 14
10
00 00
20
50 15
0
16
17
18
19
(p. 8-11) (p. 10-10) (p. 6-11) (p. 6-11) 20

00109634
21
MGE_13_1_en-US.indb 5 15.04.2016 15:58:01

EcoSafe protective frame
ff Protective frame made of protective grille profile 30x30

WG40 (p. 10‑7) with woven wire grille 40x40x4
ff Suitable kits enable the construction of doors (system
doors, sliding doors, double doors)
ff Fully assembled on delivery
ff Simple mounting on the supports using the suspension
brackets. Single fit er is sufficien
ff Standard widths or customized dimensions
ff Horizontally or vertically divided protective frames
provide additional stability for large surfaces
HR
ff Color-coated woven wire grilles improve visual contrast

in the protected area and facilitate recognition of access
B routes and emergency exit routes
ff Modular dimension “B” relates to 45x45 supports
19655
45 45 Protective frame HR (mm) B (mm) No.

A X
X 1800 500 3 842 554 282
750 3 842 554 283
HR
A 1000 3 842 554 284

1500 3 842 554 285
A–A 250 ... 2300 250 ... 1500 3 842 994 742/HR, B
Material: Frame: aluminum, anodized
Woven wire grille: steel, hot-galvanized
HR
Protective frame HR (mm) B (mm) No.

Woven wire grille, 250 ... 2300 250 ... 1500 3 842 994 783 / HR, B, F
color-coated

Woven wire grille: steel, hot-galvanized, painted
Color of woven F = 1: black; RAL 9005 (e.g. for fence)
wire grille: F = 2: yellow; RAL 1023 (e.g. for doors)
(200)
Special colors on request

(B - 80)
B
00109640
MGE_13_1_en-US.indb 6 15.04.2016 15:58:01


45 45 Protective frame, in HR (mm) B (mm) No. 1

X A X horizontal sections
1800 1000 3 842 554 281 2

A 500 ... 2300 250 ... 2500 3 842 994 745/HR, B
HR
3
Woven wire grille: steel, hot-galvanized
(=)
A–A
4
Protective frame, in HR (mm) B (mm) No.
HR
horizontal sections
5
Woven wire grille, 500 ... 2300 250 ... 2500 3 842 994 785 / HR,
color-coated B, F
6
(=)

Color of woven wire F = 1: black; RAL 9005 (e.g. for fence) 7
grille: F = 2: yellow; RAL 1023 (e.g. for doors)
(200)

8
(B - 80)
9
B
00109642
10
45 45 Protective fence, HR (mm) B (mm) No.

A vertical sections 11
X X
1800 2000 3 842 554 280
250 ... 2300 500 ... 3000 3 842 994 744/HR, B 12
A
HR

Woven wire grille: steel, hot-galvanized 13
A–A
Protective fence, HR (mm) B (mm) No. 14

(=) (=)
HR
vertical sections
Woven wire grille, 250 ... 2300 500 ... 3000 3 842 994 784 / HR, B, F 15
color-coated
Material: Frame: aluminum, anodized 16

Color of woven F = 1: black; RAL 9005 (e.g. for fence)
17
wire grille: F = 2: yellow; RAL 1023 (e.g. for doors)
(200)
18
(B - 80)
B 19
00109641
20
2 Individually construct the supports using MGE components
Component No. 21
1 Profile 45x45L (p. 2-37 3 842 992 425 / L
L = HR + 190
1 2 Cap (p. 2-37) 3 842 548 753

3 Base plate 120x120 (p. 6-11) 3 842 527 553
4 4 T-bolt M8x30 (p. 3-7) 3 842 528 721
5 Flange nut M8 (p. 3-7) 3 842 345 081
5
3 6 Central bolt S12x30-T50 (p. 3-40) 3 842 530 236
19656
6
MGE_13_1_en-US.indb 7 15.04.2016 15:58:02

Protective grille profile
ff For the low-cost construction of protective barriers with

woven wire grilles WG30 and WG40
ff Fastening of woven wire grilles: directly in the special
profile sl t
30x30 WG30
30x30 WG40
ff Fastening of surface elements: in the special profile sl t
using spring clamping elements (accessories)
ff The profiles a e connected using a central bolt (profile
machining required)
ff Modular dimension “B” relates to 45x45 supports
30x45 WG30
30x45 WG40 Accessories, required:
ff central bolt (p. 3-40)
19658
ff woven wire grille (p. 10-6)
ff Spring clamping elements (p. 10-21)
45 45 45 45 45 45
X A X Y X
-5
HR - 6
HR - 6
HR
(=)
2
HR
(=) (=)
HR
HR
B-86 B-86
B B B -45
2
(=)
(200)
(200)
(200)
(B - 80) (B - 80) (B - 80)

B B B
A-A ø7,8
X B-B Y
ø7,8
HR
M8 7,8 V
= =
19657
MGE_13_1_en-US.indb 8 15.04.2016 15:58:02


Protective grille profile L (mm) No. 1

30x30 WG30 8 M8/7,8 V M8/7,8 V
30x30 WG30
A = 3,2 cm2
M8
M8
ø7,3
lx = 2,5 cm4 1 pc 100 ... 5600 3 842 992 970 / L
ly = 3,0 cm4
ø3 2
1 pc M8/7,8V 100 ... 5600 3 842 992 977 / L
27,8
M8/7,8V
30
Wx = 1,6 cm3
ø7,8 ø7,8
Wy = 1,9 cm3 20 pcs 5600 3 842 522 462
m = 0,9 kg/m 15 15
3
1 pc 5600 3 842 522 458
5,6 40
y Material: aluminum, anodized
L 4
8 x 30
00109305
5
Protective grille profile L (mm) No.

30x30 WG40 8 M8/7,8 V M8/7,8 V 6
30x30 WG40
A = 3,2 cm2
M8
M8
ø7,3
lx = 2,4 cm4 1 pc 100 ... 5600 3 842 992 972 / L

7
ø4
ly = 2,9 cm4
1 pc M8/7,8V 100 ... 5600 3 842 992 978 / L
27,8
M8/7,8V
30
Wx = 1,5 cm3
Wy = 1,8 cm3 ø7,8 ø7,8
20 pcs 5600 3 842 522 464
m = 0,9 kg/m 15 15 8
1 pc 5600 3 842 522 460
y 7,5 40
Material: aluminum, anodized
30 L 9
8 x
00109303
10
30x45 WG30 8 Protective grille profile L (mm) No.

A = 4,5 cm2 30x45 WG30 11
ø3
lx = 7,3 cm4
ø7,3
ly = 4,2 cm4 1 pc 100 ... 5600 3 842 992 971 / L

Wx = 3,2 cm3 20 pcs 5600 3 842 522 463 12
45
Wy = 2,7 cm3
1 pc 5600 3 842 522 459
21,6
m = 1,2 kg/m
Material: aluminum, anodized 13
y
8
x 5,8 14
00109306
30
15
30x45 WG40 8 Protective grille profile L (mm) No.
A = 4,5 cm2 30x45 WG40 16
ø4
lx = 6,9 cm4
ø7,3
ly = 4,1 cm4 1 pc 100 ... 5600 3 842 992 973 / L

Wx = 4,3 cm3 20 pcs 5600 3 842 522 465 17
45
Wy = 1,8 cm3
1 pc 5600 3 842 522 461
21,6
m = 1,2 kg/m
Material: aluminum, anodized 18
y
8 x 7,6
19
00109304
30
20
ff Cap for a more attractive appearance and to prevent
injuries
21
30
Cap 30x30 No.
9 3 100 3 842 522 345
30
00109360
MGE_13_1_en-US.indb 9 15.04.2016 15:58:02

Suspension bracket
Safety Strip safety kit
10
Suspension bracket
ff For mounting the EcoSafe protective frameon the support
at various angles
ff Suspension bracket with centering lugs as anti-torsion
element
Safety Strip safety kit

ff Safe and inexpensive
ff Easy assembly; can be retrofit ed
ff Patented
ff Meets the requirements of Machinery Directive 2006/42/EC
Screw remains connected to the suspension bracket after
19659
loosening
Suspension bracket No. FS

55±2,5 x
Set 3 842 522 481 4xFS1,
2xFS2,
55
2xFS3
y
Material: diecast zinc

)
1 10 Fastening material: steel; galvanized
( B- 0)
-8 Scope of delivery: In a set with four brackets, incl. fastening
(B material (FS)
17,5±2,5 B
55
B= (x-55)2 + (y-55)2 + 110

6 FS1 FS2
M8x20
60
120° D8,6
35
ø9
10
47,5
6
30 4
FS3
20
9,8
M8x16
25° 13
00109645 00109646
38,5
20 Safety Strip safety kit No. FS

0,3
10 3 842 542 146 FS1

Material: PP granulate
7 15,5
112,5
ø1
1 FS1
16
28
M8x20-
7
25
10,9VZ
M8 KS N.
19886 19887 11 DIN 125
MGE_13_1_en-US.indb 10 15.04.2016 15:58:03


Tilt lever 1
2
ff For compliance with the requirement in Machinery
Directive 2006/42/EC relating to the detaching of
3
B protective frames
–– The long-arm spring is designed so that it tilts the
4
protective frame outwards, making it clear that the
105
protective frame is detached
105
5
–– The protective frame cannot fall out
ff Easily removable EcoSafe protective frames
6
ff Can be retrofit ed
ff Installation on both sides recommended for EcoSafe
protective frames of width B > 1500 mm 7
21407
10
Possible installation situation:
ff not suitable for installing the protective frame across 11
a corner
12
13
14
21432
15
Tilt lever No. FS
3 842 546 560 FS1, FS2 16
Material: Fixing plate: stainless steel
Spacer: aluminum 17
Long-arm spring: spring steel
Scope of delivery: Holding plate, spacer, long-arm spring, fastening
material (FS) 18
19
20
21 12
1,5 21
HR
HR
139
HR - 105
HR - 105
~3,5° ~3,5°
21409 21410
MGE_13_1_en-US.indb 11 15.04.2016 15:58:03

EcoSafe system door kit
ff For constructing an EcoSafe system door in the modular

dimension system
ff Use of finished p otective frame as a door
ff For doors that open to the left or right
ff Required components:
–– assembly kit for system door
–– protective frame (p. 10-6)
ff door lock (p. 8-12)
ff attachment kit for safety switch (p. 10-20)
19662
Assembly kit for system door HR (mm) B (mm) No.

1800 1000 3 842 523 166
1800 750 3 842 523 165
Scope of delivery: 2 x hinge, 2 x stop rail, profile as door lin el,
800
bow-type handle, incl. fastening material

HR
200
800
B
00109649
1x Selection of suitable protective frames
Protective frame HR (mm) B (mm) No.

Protective frame, in horizontal
1800 1000 3 842 554 281
1x sections
2x Protective frame 1800 750 3 842 554 283
2x Material: Aluminum, anodized; woven wire grille and
fastening material: steel; galvanized
Scope of delivery: Fully assembled
19661 19660
MGE_13_1_en-US.indb 12 15.04.2016 15:58:03


ff System door stop rail for self-assembly

1
3 800
Stop rail No. 2
3 842 523 170
90°
3
35
9,5
5
11
35 250 250 25 4
00109664
5
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 13 15.04.2016 15:58:03

EcoSafe assembly kit for sliding door with

superstructure
ff Assembly kit for constructing an EcoSafe sliding door

with superstructure in the modular dimension system
ff Use of finished protective frame as a door
ff Easy subsequent installation in a protective fence
ff Rollers with ball bearings for smooth running
–– assembly kit for sliding door with superstructure
door lock (p. 8-12)
00109650
Assembly kit for sliding door HR (mm) B (mm) No.

with superstructure
1800 1000 3 842 524 163

1800 1500 3 842 524 164
Scope of delivery: 2 x bump stop, 2 x slider, 2 x trolley, profile or
door superstructure, 7 x mounting bracket, stop
kit, 2 x profile or sliding door
HR
B - 45
(200)
B B + 226
35
85
00109651
Selection of suitable protective frames

1x
1x
5x 2x Protective frame HR (mm) B (mm) No.
1x 1800 1000 3 842 554 284
2x 1800 1500 3 842 554 285
Material: Aluminum, anodized; woven wire grille and
2x
Scope of delivery: Fully assembled
1x
1x
19663 19660
MGE_13_1_en-US.indb 14 15.04.2016 15:58:04


EcoSafe sliding door without superstructure 1
2
ff Assembly kit for constructing an EcoSafe sliding door
without superstructure in the modular dimension system
3
4
ff Rollers with ball bearings for smooth running
5
–– assembly kit for sliding door without superstructure
6
door lock (p. 8-12)
8
00109652
10
Assembly kit for sliding door HR (mm) B (mm) No.

without superstructure 11
1800 1500 3 842 524 165
1800 2000 3 842 524 166 12
Scope of delivery: 2 x bumper, 3 x slider, trolley, profile or door
superstructure, 8 x mounting bracket, 2 x stop kit, 13
2 x profile or sliding door, incl. fastening material
HR
14
B - 45 15
(200)
16
B B 500 (B=1500)
750 (B=2000)
17
18
35
85
19
00109653
20
2x
21
1x Protective frame HR (mm) B (mm) No.
8x 1x 2x
Protective frame 1800 1500 3 842 554 285
3x Protective fence, vertical sections 1800 2000 3 842 554 280

1x fastening material: steel; galvanized
1x Scope of delivery: Fully assembled
19664 19660
MGE_13_1_en-US.indb 15 15.04.2016 15:58:04

EcoSafe double door kit
ff Assembly kit for constructing an EcoSafe double door in

the modular dimension system
ff Optional installation of a standard lock cylinder in the
lock mechanism for the double door
–– double door assembly kit
–– two protective frames (p. 10-6)
ff door lock (p. 8-12)
ff attachment kit for safety switch (p. 10-20)
ff standard lock cylinder (dimensions, p. 8-14)
3 842 525 821 3 842 522 479
3 842 525 822 3 842 523 320
00110747
double door assembly kit HR (mm) B (mm) No.

1800 1500 3 842 525 781
1800 2000 3 842 525 782
Scope of delivery: Lock mechanism for double door, profile or door
superstructure, profile or door stop, 4 x hinge,
base plate, bow-type handle, 2 x stop bracket
800
for door bolts, 2 x stop bracket for door stop,

fastening material
200
HR
800
00110748
2x
2x Protective frame HR (mm) B (mm) No.
Protective frame 1800 750 3 842 554 283
Protective frame, in horizontal 1800 1000 3 842 554 281
sections
Condition on
delivery: Fully assembled
19665 19660
MGE_13_1_en-US.indb 16 15.04.2016 15:58:04


Lock mechanism for double door 1
2
B 10
B
3
ff Components for constructing a lock mechanism for

A 4
A double doors
HT
ff Optional installation of a standard lock cylinder in the
HT
5
lock mechanism for the double door
ff Locking mechanism assembly kit (A) for individually
C B 6
designed double doors with HTmax = 2000 mm
ff Lock bracket (B) for mounting the lock bolt bar
ff Base plate (C) for mounting the lock bolt bar; fastened 7
to the floor wi h supplied dowels. For doors which can
H T -20
H T -20
be driven through 8
HT
HT
HTmin = 600 mm
HTmax = 2000 mm Accessories, optional: 9
00110743
standard lock cylinder (dimensions, p. 8-14)
10
A Lock mechanism assembly kit No. FS

A 3 842 525 780 2xFS1,
11
B B 10 2xFS2, 4xFS3
,5 12
23 Material: Housing: aluminum
Door handle: PA; black
Lock bolt: steel; galvanized 13
M6x16 Lock bolt guide bracket: diecast zinc
DIN 7991 Scope of delivery: Lock mechanism for double door, incl. fastening
material (FS) 14
Lock bracket No. FS 15

B 3 842 526 786 2xFS4
C Scope of delivery: Incl. fastening material (FS)
M8x60
17
DIN 7991
Base plate No. FS
C 3 842 526 787 2xFS5 18
23
,5 Material: Floor plate: steel; stainless
Floor dowels: steel; galvanized
C 19
00110740 00110741
20
FS1 FS2 FS3 FS4
DIN 7991 DIN 7984 DIN 7991 21
M6x20 M6x16 DIN 7380 M6x16
10 10 M6x8 10
M6 M6
FS5
DIN 7991
M8x60
MGE_13_1_en-US.indb 17 15.04.2016 15:58:05

Earthing terminal
ff For creating an electrically conductive connection

between the woven wire grille and protective frame
ff Connect the protective conductor via the ESD-conductive
connection elements (e.g. T-nut)
ff Guarantees safe conduction of short-circuit currents up
to a rated current of 63 A
00110737
Earthing terminal No. FS

3 842 525 833 FS1, FS2
Material: Earthing terminal: steel; stainless
Clamping element: PA; black
M8x25 Scope of delivery: Incl. fastening material (FS)
DIN 7380
A8
DIN 128
A8,4
DIN 9021 FS1 M6x10
DIN912
FS2 M8x25
DIN7380
A6,4 A8
DIN6798 DIN128
A6,4 A8,4
DIN9021 DIN9021
8
M8 M6x10 M8
DIN 912
A6,4
DIN 6798
A6,4
DIN 9021
00110738
MGE_13_1_en-US.indb 18 15.04.2016 15:58:05


Clamping element 1
2
ff For attaching handles, information boards or warning
signs to woven wire grilles 40x40x4 and 30x30x3
3
M6 ff Clamping with opposing pairs of clamping elements
4
SW 10 fastening material; see drawing
10 Nm 5
DIN 9021
6
SW 6 - A6,4
10 Nm
7
8
DIN 912 - M6x30
00109664
10
Clamping element No.

6
20 3 842 523 308
11
Material: PA66; black
12
16,5
30
40
53
13
8,5 4 3 14
00109663
53
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 19 15.04.2016 15:58:05

Attachment kit for safety switch
8 10
ff For installing standard commercially available safety

switches on EcoSafe system doors
00109660
FS1 FS2 Attachment kit for safety switch No. FS

DIN 7991 ISO 4762
M5x12 M6x16
For safety switch For activator
8 DIN 125 Euchner NZ 1 VZ... 024298; 024299 3 842 522 475 2xFS1,
A6,4
10
Euchner NZ 2 VZ... 024298; 024299 2xFS2
Euchner NZ 1 VS... 024298; 024299

Euchner NZ 2 VS... 024298; 024299
Schmersal AZ15,... AZ15/16-B2-1747
Schmersal AZ16... AZ15/16-B2-1747
Schneider Electric
XCS-Z03
XCS - A...
Schneider Electric
XCS-Z03
XCS - C...
Schneider Electric
XCS-Z13
XCS - PA...
Schneider Electric
XCS-Z13
XCS - TE...
Euchner TZ... 024298; 024299 3 842 522 476 2xFS1,
2xFS2
Schneider Electric
XCS-Z03
XCS - LE/ LF...
Schneider Electric
XCS-Z13
XCS - TE...
Schneider Electric
XCS-Z13
XCS - PA...
Schmersal AZM161... AZM161-B1
Schmersal AZM161... AZM161-B1E 3 842 522 477 2xFS1,
2xFS2

Scope of delivery: Incl. adapter plate, bracket,
incl. fastening material (FS)
MGE_13_1_en-US.indb 20 15.04.2016 15:58:05


Spring clamping element 1

5 0
.2
ca
50
.2 2
ca
ff For clamping surface elements in EcoSafe protective
fence profiles 30x30 G30 and 30x30 WG40
3
ff Play-free clamping
ca. 250 ca. 250 ca. 250

ff Individual sections of the protective frames can be filled
4
as you wish
ca. 250 ca. 250 ca. 250
0 8
. 25
ca
50
.2 9
ca
00109657
10
Spring clamping element No.

2-4
100 3 842 525 014
11
4-5
30x30 WG40 30x30 WG30 Material: Spring steel, stainless
12
13
~5
~5
14
00109655 00109656
15
H R - 10
16
(=)
H R - 10
HR
HR
17
(=)
B - 90
B - 90
18
(B - 80)
(200)
(B - 80)
(200)
B B
19
00109658 00109659
20
21
20-0,5
45
00109654
MGE_13_1_en-US.indb 21 15.04.2016 15:58:05

Suspension piece for frames
8 10
35
35
ff Very quick fitting and emoval of pre-assembled frames

in prepared supporting structures
ff Protection against unintentional lifting out due to both
parts of the suspension piece being screwed in
ff Notes on compliance with the Machinery Directive
P1 P2
2006/42/EC: Please note that fastening parts may work
loose during disassembly
00126474
P1 P2
00126474
5 FS1 FS2 Suspension piece P1 P2 No. FS

Set 45 30 3 842 515 531 4xFS1,
DIN7991 DIN7991
M6x12 M8x16 4xFS2,
8 10 4xFS3
Set 45 45 3 842 515 863 8xFS2,

4xFS3
99
FS3
DIN 7984 Material: diecast zinc
M8x12
DIN 4032 Scope of delivery: Four suspension pieces, incl. fastening material (FS)
M8
10
00126476
65
49
26
67,5
49
26
00126475
MGE_13_1_en-US.indb 22 15.04.2016 15:58:05

Installation elements | Aluminum Framing 8.0 11-1

Installation elements 1
Cable duct PA (p. 11-2) Cable duct AL (p. 11-3) Cable bracket (p. 11-9) Quick-lock (p. 11-10) 9
10
Electrical leads must be neatly laid, because only if they Cable ducts and cable brackets are therefore important
have been installed in an orderly way can electrical faults be elements in terms of maintenance-friendly electrical 11
easily located and eliminated. installation on all kinds of constructions made of basic
mechanical elements. 12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:58:06

11-2 Aluminum Framing 8.0 | Installation elements
Cable duct
DIN 7981
13,9x9,5
10
ff Cable duct for routing electrical lines

ff Captive cover
ff Really easy to access
ff Large usable volume
ff Simple, fast assembly – just clips into the 10 mm slot
ff Cover cap for sealing the cable duct with pre-punched
holes for running cables through
Screw DIN 7981 3.9 x 9.5 for fastening the cover cap on the
cable duct
00109812
40x40 10 40x40 10 L (mm) No.

Cable duct 40x40 2000 1 3 842 532 363
Cover cap 40x40 10 3 842 535 921
Material: Cable duct: PVC, black
35,8
40
Cover cap: PA; black

40
35,4
40 3,5
40 19,5
00116473 19153
45x45 10 45x45 10 L (mm) No.

Cable duct 45x45 2000 1 3 842 523 014
Cover cap 45x45 10 3 842 535 676
40,6 Material: Cable duct: PVC, black

44,5
Cover cap: PA; black

41,2
45
45 3,5
23
45
00109813 19152
MGE_13_1_en-US.indb 2 15.04.2016 15:58:06


Aluminum cable duct 1
2
10
ff Can be either clipped or screwed onto the support profil

4
ff Sizes 40x40, 40x80, 80x40, 80x80
ff Drilling aids for easy machining
5
ff Dovetail attachment option
ff Suitable for installing on profiles wi h modular
6
dimensions of 40 and 45 mm
ff Interior can be divided into sections (size 80x40 and 80x80)
for laying different electric cables (EMC) or lines 7
ff ESD-conductive
ff High-quality, attractive-looking external finish due o 8
anodized duct surface and cover plate
ff Edge protector for protecting the cables/lines from 9
29470
being damaged on rough edges
ff PG screw fastenings possible in the side wall and cover 10
plate (mechanical finishing
ff Fitting of sockets, switches etc. possible (mechanical 11
finishing
ff Screw holes for secure fastening of the cover plate 12
ff Cable duct cover can be screwed to the bearing/support
structure 13
ff VDE certifie
ff Compliant with DIN EN 50085-1 and 50085-2-1 standards 14
15
16
17
18
19
29478
20
21
MGE_13_1_en-US.indb 3 15.04.2016 15:58:06

40x40 40x80 Aluminum cable duct

ff Cable duct pre-assembled (cover and bearing/support
structure)
ff Usable length 3000 mm (delivered in 3100 mm lengths)
66,2
80
26,2
ff Cover can be secured with a self-tapping screw

40
⌀
3,
5
˜3
30 Accessories, optional: self-tapping screw 3 842 552 267
5
,5
40 30
5
40 Cable duct with AL cover plate ESD L (mm) No.
29434 29435
12 pcs 40x40 ESD

3000 3 842 552 268
80x40 80x80 1 pc 40x40 ESD
3000 3 842 552 241
˜3
12 pcs 40x80 3000 3 842 552 270

,5
ESD
1 pc 40x80 ESD
3000 3 842 552 242
66,2 12 pcs 80x40 3000 3 842 552 273

26,2
ESD
40
80 1 pc 80x40 ESD
3000 3 842 552 243
6 pcs 80x80 ESD
3000 3 842 552 275
70
˜3
1 pc 80x80 3000 3 842 552 244

5
80
,5
ESD
70
5
80
29436 29438
Self-tapping screw
ff For securing the cover plate on the cable duct
ff Produces conductive connection between the cover
plate and cable duct
Self-tapping screw ESD No.

Ze. Pi. 3.5 x 9.5 ESD
10 3 842 552 267
Material: steel; galvanized
29471
MGE_13_1_en-US.indb 4 15.04.2016 15:58:07

40x40 40x80 Cover plate

1,5 1
ff Seals the end face of the cable duct
1,5 ff Fastened securely with screws
2
ff Openings for PG screw fastenings can be provided
through mechanical finishin
40
80
3
40 Cover plate ESD No.

4
40 40x40 ESD
10 3 842 552 249
40x80 10 3 842 552 250
29439 30100
5
ESD
80x40 ESD
10 3 842 552 251
80x40 80x80 80x80 10 3 842 552 252
1,5 6
ESD
Material: Cover plate: aluminum, anodized

Pressed edges: aluminum, plain
1,5 Screw: steel; galvanized 7
Scope of delivery: Cover plate incl. fastening screws
80
8
40
80 9
80
30101 30099
10
40x40 Edge protector

40x80 11
4 ff Used to protect the cables if there is an end-face cable 11
11 outlet
22 4
ff Can be pushed and also screwed into position 12
64
ff Can be used to protect the cable at lateral outlets

13
24
22
Edge protector No.
40x40 10 3 842 552 253 14
29442 29464 40x80 10 3 842 552 254
80x40 10 3 842 552 255 15
80x40 80x80 11 80x80 10 3 842 552 256
4 Material: PP; signal gray RAL 7004 16
11
4
17
62
62
18
24
64
19
29444 29443
20
21
MGE_13_1_en-US.indb 5 15.04.2016 15:58:07

Mounting base
ff For machining-free mounting of the cable duct on the
support profil
ff Insulates the cable duct from the support profil
Symmetrical mounting base

ff “Symmetrical” design for central mounting of the cable
duct on profiles wi h just one slot on the mounting side,
and on multi-slot profiles wi h 40 mm modular
20 23,5
dimension
2,1
Mounting base No.

Symmetrical 10 3 842 552 247
29437
Material: PA; signal gray RAL 7004
Asymmetrical mounting base

ff “Asymmetrical” design for central mounting on profiles
with multiple slots on the mounting side and 45 mm
modular dimension
23,5
20 2,5
2,1
Mounting base No.

Asymmetrical 10 3 842 552 248
Material: PA; signal gray RAL 7004
29440
Fastening kit
ff For screwing the cable duct to the support profil
ff Secure force transmission without deformation of the
mounting surface
16
ff Cable duct has to be drilled (diameter: 6.4 mm)
3
ff Recommendation: insert every 500 mm

7
Fastening kit ESD No.
29463
10 ESD
10 3 842 548 997
Scope of delivery: Insert sheet; T-nut M6, 10 mm slot; screw M6x16
MGE_13_1_en-US.indb 6 15.04.2016 15:58:07


HOR40x40 HOR40x80 Curve

1
VER40x40 VER80x40 ff 90° curve in horizontal and vertical direction
40 80 ff Modular design
2
ff Cable ducts connected together with push-in connecting
40 elements
40
3
60
60
ff Cable ducts can be made conductive by using supplied
potential equalizing cable
60 60 4
Curve No.
29447 29449
5
HOR40x40; VER40x40 1 3 842 552 257
HOR80x40 HOR80x80 HOR40x80; VER80x40 1 3 842 552 258
6
VER40x80 40 VER80x80 HOR80x40; VER40x80 1 3 842 552 259
80
HOR80x80; VER80x80 1 3 842 552 260
7
Material: PP; signal gray RAL 7004
80
80
100
100
Scope of delivery: Curve, connecting elements, potential equalizing

cable 8
100 9
100
29448 29458
10
H40 H80 3,5 Dividing strip

ff Divides the cable duct into 2 chambers for carrying 11
3,5
different electric cables, e.g. electricity and data cables
ff Push-in installation 12
ff Bendable, so it can also be used on curves
33
73
13
2 Dividing strip No.
H40 L=3000 mm 10 3 842 552 245 14
2 H80 L=3000 mm 10 3 842 552 246
29450 30102
Material: PP; signal gray RAL 7004 15
Connecting element 16
17 3
ff Extension of ends of cable ducts
ff For connecting cable duct with curve 17
ff ESD-conductivity of both cable ducts can be established by
using an overlapping cover and self-tapping screw (p. 11-4) 18
40
Connecting element No. 19

10 3 842 552 240
29453
Material: PA; signal gray RAL 7004 20
21
MGE_13_1_en-US.indb 7 15.04.2016 15:58:08

40 80 Cable hole
5
ff For passing cables through within the cover
5 80
40
R1 R1 Cable hole No.
0 0
20
40 10 3 842 553 973
20
60 80 10 3 842 553 974

Material: PP; signal gray RAL 7004
29454 30103
Potential equalizer
ff DIN EN 0100‑410 compliant:
ff For connecting the cable duct to an earthed protective
conductor
Potential equalizer No.

10 10 3 842 552 263
29456
40 80 Cable holder
71 ff For fixing he cable in the cable duct in the case of
31
overhead mounting
15
ff Recommendation: insert every 200 mm

15
7,4
Cable holder No.

7,4
40 10 3 842 552 265

80 10 3 842 552 266
29455 30104
Material: PA6; signal gray RAL 7004
MGE_13_1_en-US.indb 8 15.04.2016 15:58:08


Cable bracket 1
2
8 10
ff Cable bracket for fastening individual cables with cable ties

4
ff For use behind panels or screens
ff Dimensioned to match the Variofix blo k for slot 10 mm
5
6
Cableties
00111390
10
8 10 Cable bracket Slot No.

8 100 3 842 526 565
11
17
10 100 3 842 526 564
Material: PA; black 12
17
15
9
13
2,5 9
7
14
12,5
00111392
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 9 15.04.2016 15:58:08

Quick-lock
10
ff Quick-lock for fastening standard commercially available

cable ducts
3m
m
00109816
10 Quick-lock No.
100 3 842 146 920
Material: PA; black
5
3
ø15
00109817
MGE_13_1_en-US.indb 10 15.04.2016 15:58:08

Elements for manual movement | Aluminum Framing 8.0 12-1

Elements for manual movement 1
Slide hangers, spring hooks Sliders for surface element Components for sliding EcoSlide (p. 12-6) 9
(p. 12-2) (p. 12-3) door (p. 12-4)
10
11
12
13
Sliders for profiles (p. 12-13 Support rollers (p. 12-17) Rack, pinion (p. 12-18) Conveyor track Lean (p. 12-20)
14
15
16
17
18
Conveyor track XLean EcoFlow conveyor track Profiles or installing
(p. 12-25) (p. 12-28) conveyor media (p. 12-34) 19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:58:09

12-2 Aluminum Framing 8.0 | Elements for manual movement
Slide hanger
Spring hook
10
Slide hanger
ff Slide hanger as an inexpensive solution for sliding tool
hangers
ff Maximum load: 150 N
ff Guide in the 10 mm profile sl t
ff Sliding block can be used as a stopper
Accessories: Sliding block as stopper (p. 3-9)
Spring hook
ff Spring hook for fastening tools to the slide hanger:
–– Quick and easy to change
00133345
Slide hanger No.

60 3 842 218 953
Material: POM; natural
Fmax=150 N
23,5
37
8,5 8
00126442
7 Spring hook No.

0 842 901 309
60
6
16
00109751
MGE_13_1_en-US.indb 2 15.04.2016 15:58:09


Slider for surface elements 1
2
10
ff For the construction of sliding and lifting doors

4
ff Good functional reliability
ff For any thickness of the surface element or aluminum
5
profile f ame
6
screws and nuts/sliding blocks for fastening the surface
elements 7
counterbalance in the case of lifting doors (see p. 9-2)
9
00109572
10
11
12
13
14
15
16
17
18
19
00109574
20
6,6 10 Slider No.
3 10 3 842 530 303 21
6,6 6 Material: POM; black
30
15
7,5
2,2
25 ø18
40
00109573
MGE_13_1_en-US.indb 3 15.04.2016 15:58:10

Components for sliding door

B
A
C
10
ff Components for constructing sliding doors of different

F
dimensions
E
00110934
A 10
ff Profile ail for trolley suspension
A = 4,4 cm2
lx = 10,3 cm4 y
6
ly = 5,6 cm4 Profile ail L (mm) No.

Wx = 4,2 cm3 1 pc 40 ... 5600 3 842 992 946 / L
Wy = 3,7 cm3 x
45
20 pcs 5600 3 842 523 598

24
m = 1,2 kg/m
12,5
1 pc 5600 3 842 523 599

Material: Aluminum, natural, anodized
6
30
Accessories: Bracket set R28x38 for fastening to strut profiles
with 10 mm slot (p. 12-5)
30348
B FS1 ff Profile rail end piece for use as cover cap with stop
ff With screw protection
M8x20
M8 End piece No. FS

45
20 3 842 521 513 FS1
4 30 Material: End piece: PA; black

21
00110936
MGE_13_1_en-US.indb 4 15.04.2016 15:58:10


C FS2 ff Trolley with dust-proof ball bearings for smooth sliding

1
ISO4762 motion
M5x30
38
2 2
Ø2 S5
8
Fmax=150 N Trolley No. FS
35
3 842 524 153 2xFS2 3
Material: PA, black / steel, galvanized
6
50
00110937
5
D FS3 FS4 ff Stop kit for damped closing of the sliding door
DIN 4762
6
DIN 4762
M6x20 M6x25
35
Stop kit No. FS

S6 S6
10
7
8
3 842 524 490 FS3,
5
FS4
20
8
42
Material: PA, black

39 45 fastening material: steel, galvanized
65
00110938
10
E ff Bumper for a damped stop

11
Bump stop L (mm) No.

12
M6
20 10 3 842 510 462

Ø20
Material: Rubber; hardness 55° shore A

Accessories: Bracket set R28x38 for fastening to strut profiles 13
L 10 with 10 mm slot
14
00109606
15
F 8 10 FS5 FS6 ff Bracket for fastening the profile ail to strut profiles
8,2
with 10 mm slot 16
DIN 7984
3,8
M8x16 8 10
10
17
6
Bracket set Slot ESD No. FS

28
R28x38 10 / 10 3 842 521 580 2xFS5,

14,5
ESD
28
set (standard) 4xFS6 18

8,2
6 Material: Diecast zinc

13,8 14,5 Fastening material: steel, galvanized
19
00109452
20
21
MGE_13_1_en-US.indb 5 15.04.2016 15:58:10

EcoSlide
8 10
ff Economical linear sliding carriage for horizontal

applications
ff Runs on sliders for maximal load capacity
ff Slider with low moisture absorption, suitable for rough
usage conditions
ff Available for profile wid hs of 30/45/60/90
ff Clamping lever (optional) for arresting in any position
ff Easy to assemble
ff Spacer washer for tolerance adjustment (carriage/profile
26784
2 Nm
Ø8,7 Ø8
Ø5
3
2 Nm 2 Nm
26124
80 Machining tip
To install the clamping lever, the corresponding 9 mm hole
must be drilled in the trolley.
Ø9
160
Ø9
26125
MGE_13_1_en-US.indb 6 15.04.2016 15:58:10


8 EcoSlide 30x30x80 1
ff For use with profile wid h 30 mm

2
ff Maximum sliding speed: 12 m/min
9
,5
1
5 Trolley 30x30x80 No.
9
4
1 8 981 535 476
0
7
8
5
5
2

5
2
40,3
5
1
5
9,5
Accessories
No. Page
7
8, 6
Ø
6,4
Qty. Qty.
40 6,4 7
,4 Slider, groove 10 3 842 523 212 3 2 12-13
7,1
8 mm fla
Slider, groove 1 3 842 552 423 — 1 12-11 8
8 mm flat lo kable
Spacer washer, 4 8 981 535 891 X1) X1) 12-12 9
slot 8 mm
26132 Screw 10 3 842 552 421 9 8 12-12
W1451 - 3.5x14 - 10.9
10
Fmax Mmax Mmax Clamping lever, 1 3 842 516 846 — 1 4-12

Fmax 20 mm 11
Sliding block, 100 3 842 514 931 — 1 3-9
slot 8 mm; M8
750 N 325 N 10 Nm 150 Nm 12
1) If required
13
8 EcoSlide 30x30x160
14
ff Maximum sliding speed: 12 m/min 15
9
,5
5
1
9
4
Trolley 30x30x160 No. 16

7
5
5
2
0
1 8 981 535 477

6
2
1
0
3

5
2
5
2
40,3
5
Accessories
1
18
9,5
No. Page
7
8,
Ø
19
6,4 Qty. Qty.
Slider, groove 10 3 842 523 212 6 5 12-13 20
40 6,4 8 mm fla
,4
7,1
Slider, groove 8 mm 1 3 842 552 423 — 1 12-11

flat lo kable 21
Spacer washer, 4 8 981 535 891 X1) X1) 12-12
slot 8 mm
26135 Screw 10 3 842 552 421 18 17 12-12
W1451 - 3.5x14 - 10.9

20 mm
Fmax
Sliding block, 100 3 842 514 931 — 1 3-9
slot 8 mm; M8
1500 N 750 N 20 Nm 200 Nm
1) If required
MGE_13_1_en-US.indb 7 15.04.2016 15:58:11


9 Trolley 45x45x80 No.

,5
5
1
1 8 981 535 323
1
0
9
0
8
9
2
0
5
2
5
54,3
1
Accessories
9,5
No. Page
7
8,
Ø
Qty. Qty.
6,4 3 842 530 329
Slider, slot 10 3 2 12-13
10 mm fla
7,1
55 6,4
,4
Slider, slot 1 3 842 552 424 — 1 12-11
10 mm flat lo kable
Spacer washer, 4 8 981 535 890 X1) X1) 12-12
slot 10 mm
26137 Screw 10 3 842 552 422 9 8 12-12
W1452 - 4x18 - 10.9
Fmax 20 mm
Sliding block, 100 3 842 528 735 — 1 3-9
slot 10 mm; M8
1250 N 625 N 40 Nm 150 Nm
1) If required

9
,5
5
1
Trolley 45x45x160 No.

0
9
5
9
2
0
0
1 8 981 535 324

5
6
2
1
0
3

5
2
5
2
5
54,3
Accessories
1
9,5
No. Page
7
8,
Ø
Qty. Qty.
6,4 Slider, slot 10 3 842 530 329 6 5 12-13

10 mm fla
7,1
55 6,4 3 842 552 424

,4 Slider, slot 1 — 1 12-11
10 mm flat lo kable
Spacer washer, 4 8 981 535 890 X1) X1) 12-12
slot 10 mm
26139 Screw 10 3 842 552 422 18 17 12-12
W1452 - 4x18 - 10.9

20 mm
Fmax
Sliding block, 100 3 842 528 735 — 1 3-9
slot 10 mm; M8
2500 N 1250 N 80 Nm 200 Nm 1) If required
MGE_13_1_en-US.indb 8 15.04.2016 15:58:12


10 EcoSlide 45x60x80 1

2
9 3
,5 Trolley 45x60x80 No.
5
1
1
1 8 981 535 478
2
0
4
8
1
2
0
5
5
2
5
54,3
1
5
9,5
Accessories
No. Page
7 6
8,
Ø
Qty. Qty.
6,4 7
Slider, slot 10 3 842 530 329 3 2 12-13
7,1
70 10 mm fla
,4 6,4
Slider, slot 1 3 842 552 424 — 1 12-11 8
10 mm flat lo kable
Spacer washer, 4 8 981 535 890 X1) X1) 12-12 9
slot 10 mm
26141 Screw 10 3 842 552 422 9 8 12-12
10
W1452 - 4x18 - 10.9

Fmax 20 mm 11
Sliding block, 100 3 842 528 735 — 1 3-9
slot 10 mm; M8 12
1250 N 625 N 40 Nm 150 Nm
1) If required
13
14
ff Maximum sliding speed: 12 m/min 15
9
,5
5
1
1
2

4
16
5
1
2
0
5
0
1 8 981 535 479

6
2
1
0
3

5
2
5
2
5
54,3
1
Accessories 18
9,5
No. Page
7
19
8,
Ø
Qty. Qty.
6,4 Slider, slot 10 3 842 530 329 6 5 12-13 20
10 mm fla
70
7,1
,4 6,4 Slider, slot 1 3 842 552 424 — 1 12-11

10 mm flat lo kable
21
Spacer washer, 4 8 981 535 890 X1) X1) 12-12
slot 10 mm
26144
Screw 10 3 842 552 422 18 17 12-12
W1452 - 4x18 - 10.9

20 mm
Fmax
Sliding block, 100 3 842 528 735 — 1 3-9
slot 10 mm; M8
2500 N 1250 N 80 Nm 200 Nm
1) If required
MGE_13_1_en-US.indb 9 15.04.2016 15:58:12


9
,5
5
1
1 8 981 535 325
1
0
5
8
4
2
1
3
5
5
2
5
54,3
1
Accessories
9,5
No. Page
7
8,
Ø
Qty. Qty.
6,4
Slider, slot 10 3 842 530 329 4 3 12-13
10 mm fla
10
7,1
0 6,4 Slider, slot 1 3 842 552 424 — 1 12-11

10 mm flat lo kable
Spacer washer, 4 8 981 535 890 X1) X1) 12-12
slot 10 mm
26146 Screw 10 3 842 552 422 12 11 12-12
W1452 - 4x18 - 10.9
Fmax 20 mm
Sliding block, 100 3 842 528 735 — 1 3-9
slot 10 mm; M8
2500 N 1250 N 50 Nm 150 Nm
1) If required

9
,5
5
1

1
5
5
4
2
1
3
1 8 981 535 326

0
5
6
2
1

3
5
2
5
2
Accessories
5
54,3
1
9,5
No. Page
7
8,
Ø
Qty. Qty.
Slider, slot 10 3 842 530 329 8 7 12-13
6,4
10 mm fla
Slider, slot 1 3 842 552 424 — 1 12-11
10
7,1
0 10 mm flat lo kable
6,4
Spacer washer, 4 8 981 535 890 X1) X1) 12-12
slot 10 mm
26148 Screw 10 3 842 552 422 24 23 12-12
W1452 - 4x18 - 10.9
Clamping lever, 1 3 842 516 846 — 1 4-12
Fmax Mmax Mmax
20 mm
Fmax
Sliding block, 100 3 842 528 735 — 1 3-9
slot 10 mm; M8
5000 N 2500 N 100 Nm 200 Nm 1) If required
MGE_13_1_en-US.indb 10 15.04.2016 15:58:13


Slider, flat lo kable 1
2
8 10
ff Suitable for clamping using a sliding block and a clamping

4
lever
ff For constructing low-wear guides
5
Accessories:
6
Sliding blocks (p. 3-9)
8
8
3 842 514 931
10 9
3 842 528 735
29465
10
8 Slider, flat lo kable Slot No.

11
8 1 3 842 552 423
,5
0
9
8
15 Material: POM; natural

80 12
25
,5
Accessories: Sliding block, T-nut, slot 8 (M8), 3 842 514 931, p. 3-9
9
25
2
Ø
9
Ø9
13
2
6
,8
14
Ø2
11,5
5
26782 26783
15
8 Spacer washer Slot No.
77x23 8 4 8 981 535 891 16
Material: Steel, plain
2
7
17
3
7
0
1
18
7
0,1
19
26781 26133
20
10 Slider, flat lo kable Slot No.
15 10 1 3 842 552 424 21

,5
0
9
8

25
25
,5
Accessories: Sliding block, T-nut, slot 10 (M8), 3 842 528 735, p. 3-9
9
2
Ø
9
Ø9
3
9
,5
Ø3
5
16,3
26779 26780
MGE_13_1_en-US.indb 11 15.04.2016 15:58:13

10 Spacer washer Slot No.

77x36 10 4 8 981 535 890
Material: Steel, plain
3
7
6
0
1
7
0,1
26777 26142
Plastic self-tapping screw Slot No.

W1451 - 3.5x14 - 10.9 8 10 3 842 552 421
W1452 - 4x18 - 10.9 10 10 3 842 552 422
W1451 W1452
26776
MGE_13_1_en-US.indb 12 15.04.2016 15:58:13


Slider for profile 1
2
6 8 10
Slider
4
ff For the construction of low-wear guides, e.g. for manual
sliding and sliding and lifting doors, as well as drawer slides
5
6
Sheet metal screws for fastening the slider in a profile sl t
19713
10
6 Slider, fla No.

11
10 3 842 523 213
15 17 Material: POM; natural

80 12
25 2,1
25
13
5
9,8
2,1
14
00110966 00109762
15
8 Slider, fla No.
10 3 842 523 212 16
26
80 2,8
25 17
25
11,5
18
2,8
19
00110968 00109760
20
10 Slider, fla No.
10 3 842 530 329 21
80
25 3,5
25
5
16,3
3,5
00110970 00109755
MGE_13_1_en-US.indb 13 15.04.2016 15:58:13

22863
8 Slider, center No.

10 3 842 523 210
26
80 2,8
25
25
18
5
2,8
00110972 00109758

10 3 842 523 206
15 39
25 3,5
25
27,6
5
3,5
00110974 00109753

10 3 842 523 209
15
25
25 2,8
2,8
18
5
00110976 00109757

10 3 842 523 205
15 39
25 3,5
25
27,6
5
3,5
00110978 00109752
MGE_13_1_en-US.indb 14 15.04.2016 15:58:14


Offset sliders
1
ff For constructing multiple sliding doors
19666
5
8 Slider, offset No.

6
10 3 842 523 211
15 26
80 1,5 7
25
25
8
18
5
12
2,8
2,8 9
00110961 00109759
10
10 Slider, offset No.

10 3 842 523 207
11
39
15
80 1,5 Material: POM; natural
25 12
25
13
27,6
5
16
3,5
3,5
14
00110963 00109754
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 15 15.04.2016 15:58:14

Multi-slider
8 10
ff Multi-slider for constructing low-wear guides

ff Suitable for all profiles wi h 8 mm and 10 mm slot widths
ff Combination of profiles wi h different slot widths possible
Accessories:
grub screws (ISO 4027) and sliding blocks (p. 3-9) for
fastening the slider in the profile sl t
10
8 8
8
M8 x 12 3 842 514 931
10 8
M8 x 20 3 842 528 735 10 10
* ISO 4027
00117850
Multi-slider 8/10 No.

22,5 10 3 842 513 517
2
,3
19,6
ø8 60
00117851 19167
MGE_13_1_en-US.indb 16 15.04.2016 15:58:14


Support rollers 1
2
10
ESD 3
ff Support roller for constructing trolleys or roller sections

4
ff Mounted on profiles with 10 mm slot
ff Good running characteristics thanks to deep-groove ball
5
bearing with large diameter
ff Support roller with rim can be guided in 10 mm slot
6
ff ESD-conductive
20976
10
FS1 Fmax=150 N Support roller No. FS

DIN 7984 Fmax= 10 3 842 218 942 FS1
11
M8x40-8.8
100 N
DIN 7349 Material: Vestamid; black
8,4
10 Fastening material: steel, galvanized 12
ø48
13
3,5 30
14
00109764
15
FS1 Fmax=150 N Support rollers with center rim No. FS
DIN 7984 Fmax= 10 3 842 218 940 FS1 16
M8x40-8.8
100 N
8,4
ø48
10
ø58
18
9,8
3,5 30 19
00109765
20
FS1 Fmax=150 N Support rollers with side rim No. FS
DIN 7984 Fmax= 10 3 842 218 941 FS1 21
M8x40-8.8
100 N
8,4
ø48
10
ø58
9,8
3,5 30
00109766
MGE_13_1_en-US.indb 17 15.04.2016 15:58:14

Rack
Pinion
10H9 10
ISO
ff For constructing synchronous shafts to prevent tilting in

max. 20 Nm
the case of large guide widths
ff standard commercially available hexagonal shaft 10H9
ff sliding block for securing the rack in the slot (p. 3-9)
3 842 528 735
00109770
Rack No.
10 3 842 501 578
Material: PA; black
5
7
62,8 20
m=2, z=10
00109767
Pinion No.
47
3 842 501 576
Material: POM, white
ø16
10,4 21 2 24
50 28,4
m=2, z=12
00109768
MGE_13_1_en-US.indb 18 15.04.2016 15:58:14


Elements for the construction of conveyor 1

sections
2
ff Assembly elements for constructing manual conveyor
sections
3
ff Various clip-in conveyor media, with and without lateral
guide
4
ff Standard slots as attachment interface
ff EcoFlow for manual linking of workstations
5
20784
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 19 15.04.2016 15:58:14

Conveyor track Lean
ESD
ff Components for constructing manual conveyor sections

ff Based on multi-functional U-profil
ff Clip-in conveyor elements for all requirements:
–– rollers with or without flange; 4 colo s to visually
identify inventories (kanban) or to differentiate
a
0
0
between good and reject parts

3
–– Slide rails with or without integrated lateral guide

(GSSK, GS)
–– roller elements with and without flange (RE45SK, RE45
Accessories:
Round tube D28 (p. 2-72)
29468
U-profil 10
ff U-profile wi h 10 mm slot
40,3
A = 4,4 cm2
lx = 10,3 cm4 25
ly = 8,3 cm4 y U-profil Slot L (mm) ESD No.
Wx = 4,6 cm3 1 pc 10 30 ... 6000 3 842 993 316 / L
Wy = 4,1 cm3 x
m = 1,2 kg/m 20 pcs 10 6070 3 842 535 115
1 pc 10 30 ... 6000 3 842 995 027 / L
45
5,45
30
ESD
20 pcs 10 6070 3 842 541 814

26
ESD
1 pc 10 6070 3 842 541 813
19902 1 pc 10 6070 3 842 535 116
Material: U-profile: aluminum, anodize
U-profile ESD: aluminum, unt eated
ff Roller carrier for rollers D32 and D32SK (p. 12-21)
Roller carrier a (mm) ESD No.

D32/37.5 37.5 20 3 842 537 944
ESD
20 3 842 537 945
D32/50 50 20 3 842 532 887
ESD
20 3 842 538 094
D 32SK/50 50 20 3 842 532 886
a
19669 ESD
20 3 842 537 947
Material: ABS
MGE_13_1_en-US.indb 20 15.04.2016 15:58:15


ff Steel axis for rollers D32, D32SK

1
Steel axis No. 2

3
1
100 3 842 532 862
Material: Steel, stainless
4 3
19668
5
D32 Roller ESD No.

Fmax stat =120 N 6
D32 black 100 3 842 532 865
100 3 842 537 961
7
ESD
red 100 3 842 532 866

100 3 842 537 960
8
ESD
yellow 100 3 842 532 870

2
0
100 3 842 537 959

2 9
ESD
ø3 green 100 3 842 532 752

00120042 100 3 842 537 958
10
ESD
Material: PE, colored / ESD made of PA, colored
11
D32SK Fmax stat =120 N Roller ESD No.
ø47 100 3 842 532 867
D32SK black
ESD
100 3 842 537 965 12
red 100 3 842 532 883
ESD
100 3 842 537 964 13
yellow 100 3 842 532 884
100 3 842 537 963 14
3
ESD
ø32 green 100 3 842 532 880

19667 ESD
100 3 842 537 962 15
Material: PE, colored / ESD made of PA, colored
16
D32/37,5 D32/50, Brake ESD No.
D32SK/50 D32/37.5 20 3 842 537 948 17
,5
0
ESD
0
7
2
D32/50, D32SK/50 20 3 842 532 881

8
1
ESD

,5
0
19
1
2
1
3
1
3
20
00137595 19888
21
MGE_13_1_en-US.indb 21 15.04.2016 15:58:15

GS ff Slide rail GS for constructing conveyor tracks with large

Fmax stat=
200 N / gradients
100 mm
ff Slide rail for use with heavy containers
30 3,5

GS 3000 20 3 842 535 124
3000 ESD
20 3 842 537 803
Material: PVC, gray / ESD in black
19156
GSSK ff Slide rail with lateral guide GSSK for constructing

2,5 Fmax stat=
200 N / conveyor tracks with large gradients
100 mm ff Slide rail for use with heavy containers
30

3,5
GSSK 3000 20 3 842 537 806

3000 ESD
20 3 842 537 807
Material: PVC, gray / ESD in black
30
19155
RE45SK Fmax stat= Roller element ESD No.

20 N RE45SK 100 3 842 319 500
13,5
100 3 842 538 065

3,5
ESD
2
Material: PA; black

30
45 6
43
00109805
RE45 Fmax stat= Roller element ESD No.

20 N
RE45 100 3 842 319 501
ESD
100 3 842 538 064
3,5
2
Material: PA; black

22
45 43
00109807
RE39 Fmax stat= Roller element ESD No.

40 N RE39 10 3 842 520 000
10 3 842 538 245
23,5
ESD
3,5
Material:
5
PA; black
39 6
43
00109808
MGE_13_1_en-US.indb 22 15.04.2016 15:58:15


40 FS1 Closure plate with stop No. FS 1

30 40x80 20 3 842 535 121 4xFS1
S6x16-T25 Scope of delivery: Incl. fastening material (FS)
80
65
4
3
5 26
5
19677
FS1 Closure plate without stop No. FS

40 6
40x45 20 3 842 535 122 4xFS1
S6x16-T25 Scope of delivery: Incl. fastening material (FS)
7
45
26
8
4
5
19678
10
FS2 Rail holder with stop No. FS

20 3 842 537 660 FS2
11
M8x12
2
9

50
45
13
84
14
00120037
15
FS2 Rail holder without stop No. FS
20 3 842 537 661 FS2 16
M8x12
2

9
50
45 18
19
19676
20
FS2 Stopper XLean/Lean ESD No. FS
10 3 842 552 151 FS2 21
Ø4
M8x12
ESD
Material: PP
49

Ø3
22
,2
,4
19
26814
MGE_13_1_en-US.indb 23 15.04.2016 15:58:16

FS3 Tube clamp D28 No. FS

20 3 842 535 364 2xFS3
HS10-
M8
19679
FS4 Holder for strut profile D28x5 No. FS

HS10- 20 3 842 537 720 2xFS4
M8x30
EN 1661-
M8-8.8 Scope of delivery: Incl. fastening material (FS)
19680
FS5 ff Flexible bridge with maximum tilt (αmax) from horizontal:

M8x12- –– with round tube D28 (p. 2-72): αmax = 40°
10.9-VZ
–– with strut profile D28x55 (p 2-73): αmax = 30°
10
Flexible bridge No. FS

20 3 842 537 951 FS5
00127242
MGE_13_1_en-US.indb 24 15.04.2016 15:58:16


Conveyor track XLean 1
ESD 3
ff Conveyor track made of steel profiles wi h plastic rollers

4
and optional roller flang
ff Available as ESD-conductive version.
5
ff Self-supporting roller section
ff Roller section with drill holes for fastening
6
Accessories:
Round tube D28 (p. 2-72) 7
29469
10
D28 Fmax stat =80 N Roller section L (mm) ESD No.

24
D28 100 ... 4500 1 3 842 993 321 / L
11
4500 50 3 842 537 776
36
8 12
Ø2
26
100 ... 4500 ESD

1 3 842 993 431 / L
4500 50 3 842 537 778
* per roller
3
ESD
13
3
Ø4 Material: Rail: steel, galvanized

Roller: PP
L
,5
14
6
35
1
00121109
15
D28SK Fmax stat =80 N Roller section L (mm) ESD No.
0 21 D28SK 100 ... 4500 1 3 842 993 322 / L 16

Ø4
4500 50 3 842 537 777
8
36
Ø2
26
100 ... 4500 ESD

1 3 842 993 432 / L 17
4500 50 3 842 537 779
* per roller ESD
,5
Ø4
9
Material: Rail: steel, galvanized 18

4
Roller: PP
L
,5
6
35
1
19
00121434
20
Brake No.
20 3 842 532 871 21
9
9
Material: Spring steel

1
9
00139087
MGE_13_1_en-US.indb 25 15.04.2016 15:58:16

Rail holder with stop No.

20 3 842 538 372
2
9
31
40
65
00124719
Rail holder without stop No.

20 3 842 537 687
2
9
31
40
00121108
Section link No.

40 20 3 842 536 722
31
0
8
1
19682
FS2 Stopper XLean/Lean ESD No. FS

10 3 842 552 151 FS2
Ø4
M8x12
ESD
Material: PP
49

Ø3
22
,2
,4
19
26814
MGE_13_1_en-US.indb 26 15.04.2016 15:58:16


Bridge No. 1
20 3 842 536 724
19696
5
ff Flexible bridge with maximum tilt (αmax) from horizontal:

6
–– with round tube D28 (p. 2-72): αmax = 40°
7
8
Flexible bridge No.
20 3 842 537 911
9
00139085
10
Mounting No.
11
20 3 842 537 657
12
25
,5
13 13
39 14
00139086
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 27 15.04.2016 15:58:17

EcoFlow conveyor track
ff Based on EcoFlow section profil

ff For manual slide sections with rollers
ff Clip-in guide profiles wi h lateral guide and clip-in
conveyor rollers
19704
19697
MV45x45 Section profile MV45x4 L (mm) No.

A = 6,2 cm2 1 pc 30 ... 6070 3 842 993 029 / L
lx = 11,8 cm4
ly = 10,5 cm4 20 pcs 6070 3 842 537 321
Wx = 5,3 cm3 1 pc 6070 3 842 537 357
5,5
Wy = 4,7 cm3
22

m = 1,7 kg/m 10
45
22,5
8
18
10
10
45
19698
45 Guide profile MV4 L (mm) ESD No.

39 30 ... 3000 1 3 842 993 511 / L
3000 10 3 842 525 443
30 ... 3000 1 3 842 993 512 / L
20
ESD
3000 ESD
10 3 842 526 034
Material: PVC
50
20977
MGE_13_1_en-US.indb 28 15.04.2016 15:58:17


EcoFlow roller carrier ESD No. 1

5 x 50 = 250 ESD
10 3 842 535 683
25 25 Material: ABS; black 2
16
3
8
300 4
5
19889 00109774
8 10 Roller mount Slot No. FS

6
8 10 3 842 535 667 FS1
10 10 3 842 535 668 FS2
7
10
8
Material: Roller mount: PA6, black

9 8 2 7 3
50
9
FS1 FS2
00137597 19901
DIN 7984 DIN 7984
M6x16 10
M6x12
8 10
M6 M6
11
EcoFlow roller Fmax (N) EL (mm) ESD No.
BF = b+5
Plastic, gray 150 105 ... 605 3 842 994 989 / L 12
b
225 3 842 525 740
325 3 842 525 741 13
425 3 842 525 742
525 3 842 537 164 14
Steel, galvanized 500 105 ... 1005 3 842 994 988 / L
EL = b-75
ESD
225 3 842 525 737 15

b-73
ESD
325 ESD
3 842 525 738
425 ESD
3 842 525 739 16
BF = b+5 525 3 842 537 163
ESD
b Stainless steel 150 105 ... 1005 3 842 995 008 / L 17
18
19
EL = b+3
b+5
20
19891
21
40
8
EL - 5
EL
00139011
MGE_13_1_en-US.indb 29 15.04.2016 15:58:17

Fmax=500 N ff Ball roller for smooth manual movement of goods with

large-surfaces
5,8
Ø1
Ball roller ESD No.

11,5 9,5
21
ESD
20 3 842 541 008
Material: Housing: steel, galvanized
ø24 Ball: stainless steel
ø31
00139090
FS1 Transverse conveyor ESD No. FS

Set 3 842 536 055 8xFS1
M6x16
0
4
ESD
Material: Bracket: steel, galvanized

4x Ball: stainless steel
M6
Scope of delivery: Incl. 4 x bracket plate, fastening material (FS) for
40
4
2
10 mm slot
6,4
10
0
10
10
00138979
FS2 Corner piece ESD No. FS

2x Set 3 842 536 056 4xFS2
HS10-
15
ESD
M8x20 Material: PA; black, ESD-conductive

M8 Scope of delivery: Incl. 2 x corner piece, fastening material (FS) for
10 mm slot
9
41
68
20,5
,5
31
00138978
45 6 FS3 FS4 Stop No. FS

HS10- Set 3 842 536 057 2xFS3,
M8x25 4xFS4,
6-FST
DIN 1587- 2xFS5
76 M6-6-82169
40 21 2xFS6
,5
M6
FS5 FS6 Scope of delivery: Incl. 2 x stop, fastening material (FS)
DIN 7500
W193- EE M6x30
M8-10
00139091
MGE_13_1_en-US.indb 30 15.04.2016 15:58:17


EcoFlow stop gates and return stops 1
b
ff Stop gate and return stop for positioning workpiece
4
pallets or containers
ff At the planning stage remember to leave sufficient leg
5
room. The stop gate and return stop extend downwards
by an additional 45 mm
6
ff We recommend using a workpiece pallet with corner
pieces (p. 12-32) to provide a defined topping
mechanism 7
00138981
10
Stop gate EL (mm) No.

105 ... 1005 3 842 995 007 / EL
11
BF = b+5
b 225 3 842 537 894
325 3 842 537 895 12
425 3 842 537 896
525 3 842 537 897 13
EL = b-75
b-73 14
00137600
15
Return stop EL (mm) No.
BF = b+5 105 ... 1005 3 842 995 017 / EL 16
b 225 3 842 537 898
325 3 842 537 899 17
425 3 842 537 900
525 3 842 537 901 18
EL = b+3
b+5
19
00137601
20
21
MGE_13_1_en-US.indb 31 15.04.2016 15:58:18

FS1 ff Protective cover to protect the EcoFlow guide profile

25 M8x12 when loading the conveyor track
0
10
Protective cover No. FS
Outer slide rail Set 3 842 537 583 4xFS1
Scope of delivery: Incl. 2x protective cover, fastening material (FS)
00138990
FS1 ff Protective cover to protect the EcoFlow guide profile

25
0 M8x12 when loading the conveyor track
10
Protective cover No. FS
Inner slide rail Set 3 842 537 584 4xFS1
Scope of delivery: Incl. 2 x protective cover, fastening material (FS)
00138991
ff Brake for bringing containers to a stop gently
20
0 Brake No.
20 3 842 537 740
00127150
ff Corner pieces for assembly of workpiece pallets

16-22 5
21
ff For isolating parts from the pallet queue, well-define

4x 76 guidance and stopping surfaces, good transition through
R2
10
6
curves and avoidance of edges where trapping may occur
76
3
16,5
Corner pieces for workpiece ESD No.

pallets
3 +12x 5x16
Set 3 842 536 054
10 16,5
ESD
00138992 Material: PA
MGE_13_1_en-US.indb 32 15.04.2016 15:58:18


FS5 Rail holder with stop No. FS 1

M8x12- 20 3 842 537 664 FS5
2
10.9-VZ
9

2
10
M8 Accessories: Round tube D28 (p. 2-72)
30,3
3
4
9
,8
80
19699
5
FS5 Rail holder without stop No. FS

6
M8x12- 20 3 842 537 665 FS5
10.9-VZ
2
9
10 Accessories: Round tube D28 (p. 2-72)

7
M8
30,3

8
4
9
,8
9
50
19700
10
FS6 Closure plate with stop No. FS

84 20 3 842 537 593 2xFS6
11
4
S6x16-T25 Material: Steel, galvanized

13
80
14
19702
15
FS6 Closure plate without stop No. FS
20 3 842 537 592 2xFS6 16
45 S6x16-T25
,3 Material: Steel, galvanized
4
18
50
19
19703
20
ff Flexible bridge with maximum tilt (αmax) from horizontal:
–– with round tube D28 (p. 2-72): αmax = 40°
21
Flexible bridge No.

20 3 842 537 911
00125024
MGE_13_1_en-US.indb 33 15.04.2016 15:58:18

Conveyor track made of section profiles and

roller elements
ff Economical solution for manual slide sections

ff Roller elements can be clipped in
Accessories:
Roller elements (p. 12-22)
19898
SP 2/R Section profile SP 2/ L (mm) No.

A = 5,23 cm2 50 ... 6000 3 842 992 676 / L
lx = 4,39 cm4 y
8
12
Wx = 2,47 cm3
x
30
16,5
Wy = 5,23 cm3
m = 1,41 kg/m
3
8,1
45
19893
SP 2/B 10 Section profile SP 2/ Slot L (mm) No.

A = 10,4 cm2 1 pc 10 200...6000 3 842 992 884 / L
45
lx = 49,6 cm4
ly = 25,8 cm4 39 16 pcs 10 6070 3 842 532 695
Wy = 11,5 cm3 25
Accessories: Cross connector QV 2 (p. 12-42)
m = 2,8 kg/m
ø5,5
35
10
20
75
28
18
10
20
19604
MGE_13_1_en-US.indb 34 15.04.2016 15:58:18


SP 2/B-50 45 Section profile SP 2/B-5 Slot L (mm) No.

8 10 1
A = 6,9 cm2 38 1 pc 8 / 10 200 ... 6000 3 842 992 903 / L
lx = 46,2 cm4 25
ly = 16,9 cm4 20 pcs 8 / 10 6070 3 842 532 697 2
Wy = 7,5 cm3
3
10
m = 1,9 kg/m
35
50
20
4
8
16,5
5
19605
SP 2/B-100 45 10 Section profile SP 2/B-10 Slot L (mm) No.

6
A = 11,9 cm2 1 pc 200 ... 6000 3 842 993 259 / L
39
lx = 95,1 cm4
ly = 30,4 cm4 25 16 pcs 10 6070 3 842 532 608
7
Wy = 13,5 cm3 Accessories: Cross connector QV 2 (p. 12-42)
m = 3,2 kg/m 8
35
9
10
10
95
11
12
13
10
14
20
19606
15
SP 2/BH 10 Section profile SP 2/B Slot L (mm) No.
A = 12,4 cm2 1 pc 10 200 ... 6000 3 842 990 409 / L 16
lx = 53,7 cm4
45 16 pcs 10 6070 3 842 532 696
ly = 28,6 cm4
Wx = 14,0 cm3 36 Material: Aluminum, natural-colored, anodized 17
Wy = 13,8 cm3 Accessories: Cross connector QV 2 (p. 12-42)
25
m = 3,3 kg/m
18
19
35
20
20
75
10
21
10
20
19607
MGE_13_1_en-US.indb 35 15.04.2016 15:58:19

Conveyor sections made of SP 4/R section

profiles and accumulation oller chains
ff For constructing manual slide sections with high bearing

loads (up to 2.0 kg/cm)
ff For applications with and without workpiece pallets
ff Low friction
ff Steel chain with support rollers made of PA 12
19899
ST 4/R Section ST 4/R L (mm) No.

200 ... 6000 3 842 994 839 / L
Material: Aluminum, natural-colored, anodized
Guide profile: A 12
b+17
Scope of delivery: 2 x section profile S 4/R
b+2 2 x guide profile F 4/R
Condition on Assembled
2
0 delivery:
FP 4/R Accessories: Accumulation roller chain (p. 12-38)
40
10
Cross connector QV 4 (p. 12-38)

117
SP 4/R
103,5
45
10
22,5
10
60 b-103
00013044
MGE_13_1_en-US.indb 36 15.04.2016 15:58:19


SP 4/R 10 Section profile SP 4/ L (mm) No. 1

b+17
A = 26,13 cm2 10 pcs 6000 3 842 532 505
lx = 222,0 cm4 b
ly = 95,5 cm4 Material: Aluminum, natural-colored, anodized 2
Wx = 84,86 cm3 Accessories: Guide profile FP 4/
13,0 FP 4/R
Wy = 16,41 cm3 Accumulation roller chain (p. 12-38)
m = 3,5 kg/m Cross connector QV 4 (p. 12-38) 3
17
4
103,5
117
6
78
67,5
7
22,5
8
60
b-103 9
19608
10
FP 4/R Guide profile FP 4/ L (mm) No.

13 11
10 pcs 6000 3 842 532 508
Material: PA 12 (anti-static)
31,5
12
13
8,5
52 14
19610
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 37 15.04.2016 15:58:19

43 Accumulation roller chain L (mm) No.

Support roller: PA 12 5000 3 842 508 967
Material: Accumulation roller chain: steel
Support roller: see ordering table
”) Scope of delivery: Incl. chain coupling
/4
Accessories: Additional chain coupling (3 842 071 941)

(3
ø26
5
,0
9
1
00112536
ff Chain coupling for extending accumulation roller chains
Chain coupling No.

3 842 071 941
Material: Steel
19895
ff Cross connector QV 4 for connecting two section profile

m
0m ff For defining he track width
0
20
b
Cross connector QV 4 b (mm) No.

-1
0
3
±0
,2
443 ... 1243 3 842 994 832 / b

l
00013202 00013292-N
MGE_13_1_en-US.indb 38 15.04.2016 15:58:19


Conveyor sections made of SP 2 section 1

profiles and accumulation oller chains
2
ff For constructing manual slide sections with high bearing

3
loads (up to 2.0 kg/cm)
ff For applications with and without workpiece pallets
4
ff Accumulation roller chain with and without small parts
trap
5
19899
10
ff Customizable section with plastic guide profil
ST 2/R-100
11
Section ST 2/R-100 ESD L (mm) No.
60 ... 6000 3 842 994 889 /L 12
FP 2
b
ESD

Slide profile, guide p ofile: A 12 13
Scope of 2x section profile S 2/R-100
delivery: 2x guide profile F 2
14
40
8x slide profile G 2
GP 2
106,5
20
10
delivery: 15
100
Accessories: Accumulation roller chain (p. 12-38)

Accumulation roller chain with small parts trap
16
(p. 12-42)
Cross connector QV 2, QV 2-H (p. 12-42)
17
45 b-75
b+15 18
19
00126844
20
21
MGE_13_1_en-US.indb 39 15.04.2016 15:58:20

ST 2/R-100-ST Section ST 2/R-100 ST ESD L (mm) No.

ESD
60 ... 6000 3 842 994 907 / L
Slide profile: teel
FP 2 Guide profile: A 12
b
Guide profile or accumulation roller chain: PE
Scope of delivery: 2 x section profile S 2/R-100
2 x guide profile F 2
4 x slide profile G 2
40
4 x slide profile G 2/ST

GP 2/ST 2 x guide profile or accumulation roller chain
106,5
20
10
100
delivery:
Accessories: Accumulation roller chain (p. 12-38)
Accumulation roller chain with small parts trap
(p. 12-42)
GP 2 Cross connector QV 2, QV 2-H (p. 12-42)
45 b-75
b+15
20801
SP 2/R-100 Section profile SP 2/ -100 L (mm) No.

A = 16,4 cm2 16 pcs 6070 3 842 529 931
lx = 144,0 cm4 b+15
= 40,1 cm4 Material: Aluminum, natural-colored, anodized
ly FP 2
Wx = 27,7 cm3 b Accessories: Guide and slide profile A (p. 12-41)
Wy = 17,8 cm3 Guide and slide profile T (p. 12-41)
m = 4,4 kg/m
40
10
20
106,5
100
GP 2
45
b-75
19706
MGE_13_1_en-US.indb 40 15.04.2016 15:58:20


SP 2/R-H Section profile SP 2/ -H L (mm) No. 1

A = 19,0 cm2 12 pcs 6070 3 842 536 792
lx = 155,6 cm4
ly = 51,3 cm4 Material: Aluminum, natural-colored, anodized 2
Wx = 31,6 cm3 Accessories: Guide profile F 2/H-ST
Wy = 18,8 cm3 FP 2/H-S Slide profile G 2/H-KST
b
m = 5,2 kg/m Slide profile G 2/H-ST 3
4
47
40
5
107
25
20
10
6
GP 2/H..
60
7
8
22,5
50 b-75
9
b+25
20802
10
GP 2 FP 2 Guide and slide profile A ESD No.

3 842 529 933
11
ESD
Material: PA 12 (anti-static)
Scope of delivery: 64 x slide profile G 2 (L = 6000 mm) 12
L 16 x guide profile F 2 (L = 6000 mm)
13
L
14
19708
15
GP 2/ST Guide and slide profile T ESD No.
ESD
3 842 532 676 16
Material: GP 2/ST: steel, corrosion-resistant
Guide profile or accumulation roller chain: PE 17
Scope of delivery: 32 x slide profile G 2/ST (L = 3000 mm)
24 x guide profile or accumulation roller chain
(L = 2000 mm) 18
L
19
19709
20
FP2/H-ST Guide profil L (mm) ESD No.
FP 2/H-ST 24 pcs 3000 ESD
3 842 537 890 21
Material: Steel, corrosion-resistant
Slide profile L (mm) ESD No.

GP 2/H-ST 48 pcs 3000 ESD
3 842 537 888
L GP 2/H-KST 48 pcs 3000 ESD
3 842 537 889
Material: H-KST: PA (anti-static)
GP 2/H... H-ST: steel, corrosion-resistant
19712
MGE_13_1_en-US.indb 41 15.04.2016 15:58:20

ff Cross connector QV 2 for connecting two section profile

m
0m ff For defining he track width
0
20
b
b
Cross connector QV 2 b (mm) No.
-7
5
±0
,2
160...1040 3 842 994 635 / b
Fastening material: steel
Scope of delivery: Strut profile 45x60, 2 x t ansverse connector
l
(p. 3-61)
00013202 00013292
ff Cross connector QV 2-H for connecting two section

m
0 0m profile
20
ff For heavy applications
b
ff For defining he track width

b
-7
5
±0
,2
Cross connector QV 2-H b (mm) No.

160...1040 3 842 993 052 / b
l
00013202 00125184
Fastening material: steel
Scope of delivery: Strut profile 45x60, 4 x t ansverse connector
(p. 3-61)
27 Fmax Accumulation roller chain Fmax (kg/cm) L (mm) No.

,1
Support roller: PA 12 1.5 12000 3 842 523 918
Support roller: steel 2.01)/1.52) 12000 3 842 530 864
1) When using slide profile GP 2/ T
2) When using slide profile GP
,7

ø16
2
1

Scope of delivery: Incl. chain coupling
Accessories: Additional chain coupling (3 842 530 417)
19672
27 Fmax Accumulation roller chain Fmax (kg/cm) L (mm) No.

,1
with small parts trap
Support roller: PA 12 1.5 12000 3 842 536 268

Support roller: steel 2.01)/1.52) 12000 3 842 536 270
1)When using slide profile GP 2/ T
,7
2
2)When using slide profile GP

1
ø16

Scope of delivery: Incl. chain coupling
19673 Accessories: Additional chain coupling (3 842 530 417)
ff Chain coupling for extending accumulation roller chains
Chain coupling No.

3 842 530 417
Material: steel
19895
MGE_13_1_en-US.indb 42 15.04.2016 15:58:20


Components for height adjustment 1

45x45 and 45x60
2
10
ff Infini ely variable hydraulic height adjustment with a

4
crank handle, e.g. for work benches, tables or frames
ff Max. load bearing capacity per lifting module 800 N
5
ff Maximum lift 400 mm
ff Simplest mounting system due to use of hydraulic hoses
6
with quick-release couplings
ff Variable or fi ed lengths for lifting module and hoses
ff For compliance with the safety requirements for lifting 7
tables according to DIN EN 1570-1.
8
ff connection elements, e.g. bracket (see p. 3-19), 9
29653
ff leveling foot, e.g. 3 842 529 025 (see p. 6-4)
10
45 LH ± 1,3 H Lifting module LH (mm) LS (mm) No.
11
45x45 Variable 720 ... 20001) 1000 ... 40002) Set 3 842 994 000/LH/LS
45
Standard 770 2500 Set 3 842 552 131/LH/LS

(LS
) M12 45x60 Variable 720 ... 20001) 1000 ... 40002) Set 3 842 994 001/LH/LS 12
45 LH ± 1,3 H Standard 770 2500 Set 3 842 552 132/LH/LS
1) Lifting module length (LH) can be ordered in 10 mm increments 13
2) Hose length (LS) can be ordered in 1000, 1500, 2000, 2500, 3000,
60
4000 mm 14
(LS M12
)
29654 Scope of delivery: 2 x lifting module with built-in hydraulic cylinder
incl. hose (min. bend radius 50 mm) and quick- 15
release coupling; 2 x cover cap
H Condition on Assembled, filled wi h food-safe HPL oil of class
delivery: NSF H1 16
HP
LP
BP 17
Pump and drive
ff Synchronous activation of 2, 4 or 6 lifting modules
HP
H ff Can be mounted in any position 18

LP ff Incl. friction clutch for load control
BP ff 4 mm lift per rotation 19
ff Crank handle, retractable
H 20
HP
LP Pump Max. Quantity LP WP HP No.

Load Lift
21
BP module
(N) (mm) (mm) (mm)
1600 2 702.5±2 30 80 3 842 552 133
LP
3200 4 702.5±2 56 68 3 842 552 134
220 13
3200 6 714.5±2 60 120 3 842 552 135
35
Scope of
delivery: Pump incl. hand crank and quick-release coupling
125
7,5 Ø6,8 Ø6,8 7,5 Condition on Assembled, filled wi h food-safe HPL oil of class
29655
delivery: NSF H1
MGE_13_1_en-US.indb 43 15.04.2016 15:58:21

FS1 Connecting plate

FS2
ff For mounting the lift module on a foot, profile or able top
1 M8x25 DIN7991
0
0
0 M12x30
3
Connecting plate No. FS

6
10
Set 3 842 552 176 4xFS1,

2xFS2,
ø
7
FS3
9
4xFS3
2
5
4
Material: Aluminum
10

29656
Scope of delivery: 2 x connecting plate; Incl. fastening material (FS)
Adapter plate
M12 ff For connecting a leveling foot (e.g. 3 842 529 025) to
the lifting module
Adapter plate No. FS
FS4 45x45 Set 3 842 552 174 4xFS4

45x60 Set 3 842 552 175 4xFS4
DIN 913
M8x8 Material: Diecast zinc
Fastening material: steel; galvanized,
29657
Scope of delivery: 2 x adapter plate; incl. fastening material (FS)
Connection adapter
ff For mounting the pump on a profile or a able top
3
3
5
0
ff Depending on the pump size, connection requires

3 countersunk screws (ISO 10642, M6, 8.8) which
are either 40 mm long (pump for 2 lifting modules) or
80
FS1 70 mm long
ø7
35
(pump for 4 or 6 lifting modules)

M8x25
29658
10 Connection adapter No. FS
Set 3 842 552 177 2xFS1
Material: Aluminum
Scope of delivery: 2 x connection adapter; Incl. fastening material (FS)
MGE_13_1_en-US.indb 44 15.04.2016 15:58:21


Adjustment unit 1
D ff Can be used for parallel width adjustment

3
˜45°
Adjustment unit (A) No.
4
3 842 547 971
5
Crank handle (B) No.
3 842 547 990
6
Connection kit (C) No.

A 7
3 842 547 729
8
C Profile ail D12 (D) L (mm) No.
1 pc 200 … 3000 3 842 993 306 / L
B 9
6 pcs 3000 3 842 533 841
23996
10
ff Can be used for automatic (pneumatic) adjustment of
lateral guides 11
ff see also VarioFlow plus catalog (R999000401)
min. 77,5 12
X
Adjustment unit (E) No.
b 13
3 842 547 707
Assembly kit (F) No. 14

3 842 547 718
15
F E 16
96
Ø67
17
225
18
(16x2)+min
19
29421
20
21
MGE_13_1_en-US.indb 45 15.04.2016 15:58:21

MGE_13_1_en-US.indb 46 15.04.2016 15:58:21

Linear guides | Aluminum Framing 8.0 13-1

Linear guides 1
8
Cam roller guides LF6S Cam roller guides LF6C Cam roller guides LF12S Cam roller guides LF12C
(p. 13-6) (p. 13-11) (p. 13-16) (p. 13-23) 9
10
11
12
13
Cam roller guides LF20S Cam roller guides LF20C Center shafts, synchronous Design (p. 13-49)
(p. 13-30) (p. 13-37) shafts (p. 13-47)
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:58:22

13-2 Aluminum Framing 8.0 | Linear guides
Linear guides
ff For constructing linear guides based on cam roller guides

ff Cam roller guides are suitable for applications with high
speeds and medium loads, in particular for the
construction of handling equipment, feed systems,
guides in work machines, and many other applications
ff Fully pre-assembled in any required length or as individual
components for assembly on site
ff Without drive or with toothed-belt drive for attaching
gears and motors
MGE_13_1_en-US.indb 2 15.04.2016 15:58:23


Linear guides – sizes, designs, and loads 1
FZ (N) Z LF20S (p. 13-30)

(S. 13-30)
LF20C (p. 13-37) 3
M
(S. 13-37)
z
X
M
Y
x
Fz
My 4
5
6000
6
9
LF12S (p. 13-16)
(S. 13-16)
LF12C (p. 13-23)
(S. 13-23)
Fz 10
11
2000
12
13
LF6S (p. 13-6)
(S. 13-6)
LF6C (p. 13-11)
(S. 13-11)
14
Fz
15
1000
16
17
18
19
1000 2000 3000 4000 5000 11000 12000
FY (N)
19867 20
LF...S LF...C
21
ff Compact construction ff Freely selectable track
ff Fixed track width width for greater torque
ff vmax = 5 m/s absorption
ff vmax = 5 m/s
19643 19644
MGE_13_1_en-US.indb 3 15.04.2016 15:58:23

Cam roller guides LF...S
ff Cam roller guide LF...S with fi ed track widths

ff Guide rail made of aluminum with hardened and polished
VA guide rods
ff Simple mounting on strut profile or di ectly on flat su face,
e.g. on a machine
ff High precision, dimensional stability and torsional rigidity
ff Lighter and cheaper than steel guides
ff Light trolley with good torsional rigidity
ff Freely selectable trolley lengths
ff Freely selectable stroke lengths possible
ff High permissible speed
00126179
0
7
x2
0
5
7
4
x2
5
4
0
8
x1
0
0
9
6
x3
19645
0
9
Z The support profiles sh wn here are examples

M
z
M
Y
My
LF20S
LF12S 270
180
LF6S
90
182,5
172,5
110,5
92,5
92,5
62,5
45x60 90x90L 90x180
Fy max = 1400 N Fy max = 3500 N Fy max = 12500 N

Fz max = 850 N Fz max = 2000 N Fz max = 6000 N
Mx max = 13,6 Nm Mx max = 78 Nm Mx max = 240 Nm
vmax = 5 m/s vmax = 5 m/s vmax = 5 m/s
19646
MGE_13_1_en-US.indb 4 15.04.2016 15:58:23


Cam roller guides LF...C 1
2
ff Cam roller guide LF...C for free choice of track widths
and large track widths
3
ff Clamping profile made of aluminum wi h hardened and
polished VA guide rods
4
ff Easy assembly through clipping the clamping profile in o
the slots of any Rexroth profile wi h 10 mm slot
5
ff Optimally adjustable to different loads
ff Greater torque absorption due to a C construction and
6
free choice of track width
ff Light trolley with good torsional rigidity
7
ff Freely selectable trolley lengths and widths
ff Freely selectable stroke lengths possible
ff High permissible speed 8
00126180
10
L
0
11
x9
L
0
L
0
x9
0
9
x9
L
0
0
9
0
x9
9
0
7
0
x2
9
5
4
12
0
L 13
x9
0
0
x9
14
0
L
9
0
x9
L
0
0
9
x9
L
0
0
x9
19874 9
0
9
15
Z The support profiles sh wn here are examples
LF20C 16
M
318
z
M
Y
x 310
My
17
LF12C 218,5
LF6C 126 18
210,5
120
19
231
20
141
141
126
74
61
21
45x90 90x90 90x180
B (=64) B (=108) B (=120)
Fy max = 1400 N Fy max = 3500 N Fy max = 12500 N

Fz max = 850 N Fz max = 2000 N Fz max = 6000 N
Mx max = 0,4 x B Nm Mx max = 1,0 xB Nm Mx max = 3,0 x B Nm
Mx max = 25,6 Nm (B=64mm) Mx max = 108 Nm (B=108mm) Mx max = 360 Nm (B=120 mm)
vmax = 5 m/s vmax = 5 m/s vmax = 5 m/s
19647
MGE_13_1_en-US.indb 5 15.04.2016 15:58:24

Z M
z
Cam roller guide LF6S – complete axis
X
M
Y
My
] 8 10
mm
A[
B[
mm
]
ff Fully assembled cam roller guide
ff Stroke and trolley length can be individually selected
ff Rail profile sc ewed onto strut profile 45x6
ff Incl. toothed belt drive; additional notes on the drive
concept (p. 13-44)
Fy max = 1400 N
Fz max = 850 N
Mx max = 13,6 Nm
My max = 0,4 x A Nm
Mz max = 0,7 x A Nm
v max = 5 m/s
M max = 9,5 / 7,6 Nm
00109845
L3=2xL2–L1+360 LH L1 40 30 90
Mmax = 9,5 Nm
110,5
110
62,5
60
115 L2=LH+L1+140 115 45

3
00109844
L2˜3000
Technical data
See pages 13-57 for notes on layout and drive
Complete axis LF6S LH/L1 (mm) No.

L1+80 ≤ LH ≤ 2710 3 842 998 495 / LH / L1
150 ≤ L1 ≤ 1000
MGE_13_1_en-US.indb 6 15.04.2016 15:58:24


Cam roller guide LF6S – components 1
2
1
ff Components for the individual assembly of cam roller
L
guides, with or without drive

C 3
K
D Parts list for cam roller guide LF6S without drive
B 4
E L
2
L
Component No. Qty. Page 5

M A Profile 45x6 3 842 990 570 / L2 1 2-42
B Guide profile LF6 3 842 993 966 / L2 1 13-8 6
3 842 539 413
C Trolley profile LF6 3 842 993 061 / L1 1 13-8 7
2
L
A D Cover cap LF6S 3 842 535 645 2 13-9

E Guide bearing LF6 3 842 535 662 4 13-8
F 8
F Cover cap 45x60 3 842 548 755 2 2-42
K Cylinder bolt M6x20 – DIN7984 n1)
9
L T-nut M6, 10 mm slot 3 842 530 285 n1) 3-5
19726 M Sliding block 3 842 146 877 n1) 13-8
10
1) For identification see page 13-
Parts list for cam roller guide LF6S with drive 11
K 12
Component No. Qty. Page
I
A Profile 45x6 LF LF 3 842 993 085 / L2 1 2-42
1
L
H 13
C B Guide profile LF6 3 842 993 966 / L2 1 13-8
3 842 539 413
C Trolley profile LF6 3 842 993 061 / L1 1 13-8 14
J
E Guide bearing LF6 3 842 535 662 4 13-8
E 15
2
G Drive head LF6S 3 842 526 410 1 13-9

L
L
M H Return head LF6S 3 842 526 411 1 13-10
A I Toothed belt LF6S 3 842 994 659 / L31) 1 13-10 16

B J Belt connector LF6S 3 842 535 682 2 13-10
G K Cylinder bolt M6x20 – DIN7984 n2) 17
L T-nut M6, 10 mm slot 3 842 530 285 n2) 3-5
2
L
M Sliding block 3 842 146 877 n2) 13-8 18

1) L3 = 2xL2 - L1 + 360
2) For identification see page 13- 19
19727 20
21
L1 90
110,5
62,5
60
L2 45
19868
MGE_13_1_en-US.indb 7 15.04.2016 15:58:25

6 ff Guide profile LF6S wi h integrated guide rods

z ff Installation on MGE strut profiles wi h 10 mm slot or
1,60 kg/m y
directly on a flat su face
21
A = 405 mm2
ly = 1,16 cm4
a
26
10,25
12,5
lz = 5,88 cm4
36 Guide profil L2 (mm) No.
LF6S 1 pc 150 ... 3000 3 842 993 966 / L2
0
0
40
1
x
n
10 pcs 3000 3 842 539 412

2
L
0
0
L2 - (n x 100)
1
a= 1 pc 3000 3 842 539 413

a
2
19649 a= 40...90mm Material: Guide profile: aluminum, anodize
Guide rod: Solid shaft VA, induction hardened,
polished
Condition on Ungreased guide rods; greasing according to
delivery: assembly instructions 3 842 527 226
Accessories, Cylinder bolt DIN 7984 – M6x20
required: T-nut M6, 10 mm slot 3 842 530 285 (p. 3-5)
10 ff Sliding block as a centering aid for mounting the guide

profile in a 10 mm p ofile sl t
DIN 7984 - M6x20
10
Sliding block No.
50 3 842 146 877
3 842 530 285 Material: PA; black
10
32
19650
8
ff Guide bearing for trolley construction
ff Guiding via guide rod
ff Rollers with ball bearings, permanently lubricated
6,5 ff Lubricating felts with guide rod lubrication reservoir
ff Play-free roller adjustment via eccentric bolts
8,5
8
10 15
23,5
+1 -1
0,135 kg Guide bearing No. FS

C = 3,6 kN 45 12
LF6 2 3 842 535 662 2xFS1
C0 = 2,2 kN
75 22 Material: Housing: diecast aluminum
00109855
Roller: steel, hardened, polished

FS1
Condition on Lubricating felts ungreased; greasing according to
ISO 4762
M6x22 delivery: assembly instructions 3 842 527 226
8 ff Trolley profile or the construction of trolley LF6S

73
45 Trolley profil L1 (mm) No.
z
LF6S 150 ... 3000 3 842 993 061 / L1
10
y Material: Aluminum, anodized

26
ø4,9
2,2 kg/m
60
13,5
A = 814 mm2
ly = 5,89 cm4 90
lz = 74,66 cm4
00109858
MGE_13_1_en-US.indb 8 15.04.2016 15:58:25


ff Cover cap for trolley profile LF6

1
73 ff For use on trolleys which are not driven by a toothed belt
2
10
Cover cap No. FS
26
ø6
LF6S 2 3 842 535 645 2xFS2 3

4
FS2
5
00109859
5
ISO 7050
5,5x19
6
10
ff Drive head for transferring drive torque to a toothed belt
ff For direct mounting of a motor or (in conjunction with a 7
center shaft) for mounting a hollow shaft gear or a
coupling (p. 13-46) 8
ø19H7
ff Mounted with longitudinal end connector directly on
6H8 2 3
profile 45x6 9
3
ff Profile ma hining: LF blind hole drilling for longitudinal

21,8
end connector 10
107
11
62
Ph
Drive head No. FS

LF6S 3 842 526 410 2xFS3,
60 72 FS4 12
3
115
Hollow shaft: steel; galvanized 13
Cover caps: PA; black
Scope of delivery: Incl. fastening material (FS), cover caps
1,8 kg 14
Pb
Pb x Ph: 45x60
FS3 FS4 15
ISO 7380
00109857
M8x40
DIN 439 16
M8
17
18
19
20
21
MGE_13_1_en-US.indb 9 15.04.2016 15:58:25

10
ff Return head for tensioning the toothed belt and changing
its direction
ff Mounted directly on profile using longitudinal end
connector
2 2 ff Profile ma hining: LF blind hole drilling for longitudinal
end connector
3
Return head No. FS

107
LF6S 3 842 526 411 2xFS3,

62
Ph
FS4
60 72 Material: Aluminum, anodized

3
115 Hollow shaft: steel; galvanized

Cover caps: PA; black
1,6 kg
Pb
FS3 FS4
Pb x Ph: 45x60 ISO 7380
M8x40
DIN 439
M8
20803
8
ff Belt connector for fixing he toothed belt on the front of
40
the trolley
90
12,5
ff All connecting parts for mounting on the trolley profile

LF6S are included
26
8
ø6,6 Belt connector No. FS
60 LF6S 2 3 842 535 682 2xFS5,

0,2 kg
2xFS6
73
00109860 Material: Aluminum, painted black
FS5 FS6
DIN 7984 DIN 7500
M6x35 M6x50
6-FSt
ISO 4032–M6 6-FSt
ff Toothed belt as a trolley drive

ff Pitch: AT5
1,5
5
2,7
Toothed belt L3 (mm) No.

LF6S 300 ... 50000 3 842 994 659 / L31)
16
50000 3 842 513 646

L3 = n x 5 mm L3 = 2xL2 - L1 + 360
1)
Material: PU with embedded steel wires

0,05 kg/m
19724
MGE_13_1_en-US.indb 10 15.04.2016 15:58:26


Z Cam roller guide LF6C – complete axis 1

M
z
X
M
Y
x
2
My
] 8 10
mm
A[
B[ 3
mm
]
4
ff Stroke can be individually selected
ff Clamping profile clipped in o strut profile 45x90
5
concept (p. 13-44)
6
7
Fy max = 1400 N
Fz max = 850 N
Mx max = 0,4 x B Nm 8
My max = 0,4 x A Nm
Mz max = 0,7 x A Nm
v max = 5 m/s 9
M max = 15 Nm
00109847
10
L3=2xL2–L1+400 LH L1=150 40 30 126

120 11
Mmax = 15Nm
12
126
124
13
74
45
14
115 L2=LH+L1+140 115
3
00109846 L2˜5600
15
Technical data
16
Complete axis LH (mm) No. 17

LF6C 50 ... 5310 3 842 998 496 / LH
18
19
20
21
MGE_13_1_en-US.indb 11 15.04.2016 15:58:26

Cam roller guide LF6C – components

0
5
1
1
=
L

E
guides, with or without drivew
D
Parts list for cam roller guide LF6C without drive
F
2
L
A Profile 45x90L 3 842 992 432 / L2 1 2-43

B
B Clamping profile LF6 3 842 992 925 / L2 2 13-13
C 3 842 518 893
C Guide rod LF6 3 842 993 967 / L2 2 13-13

A D Trolley profile LF6 3 842 993 952 / 1 13-13
120 mm
2
L
G
E Cover cap LF6C 3 842 539 120 2 13-14
F Guide bearing LF6 3 842 535 662 4 13-13
G Cover cap 45x90 3 842 548 757 2 2-43
19728
Parts list for cam roller guide LF6C with drive

0
5
1
=
1

L
J
E A Profile 45x90L LF LF 3 842 993 084 / L2 1 2-43
I
D B Clamping profile LF6 2 13-13
3 842 992 925 / L2
3 842 518 893
K
C Guide rod LF 3 842 993 967 / L2 2 13-13
D Trolley profile LF6 3 842 993 952 / 1 13-13
F 120 mm
2
L
B E Cover cap LF6C 3 842 539 120 2 13-14

C F Guide bearing LF6 3 842 535 662 4 13-13
H Drive head LF6C 3 842 526 416 1 13-14
H I Return head LF6C 3 842 526 417 1 13-15
J Toothed belt LF6C 3 842 994 711 / L31) 1 13-15
2
L
K Belt connector LF6C 3 842 535 681 2 13-15

1) L3 = 2xL2 - L1 + 400
A
19729
L1 = 150 126
120
126
74
L2 45
19869
MGE_13_1_en-US.indb 12 15.04.2016 15:58:26


ff The clamping profile is clipped in o any 10 mm slot of

10
1
9,5 the strut profile and it holds he guide rods
21,5
0,61 kg/m Clamping profil L2 (mm) No.
16,5
34
LF6C 1 pc 150 ... 3000 3 842 992 925 / L2 3
20 pcs 3000 3 842 518 896
10,5 1 pc 3000 3 842 518 893
4
12,5 Material: Aluminum, anodized
19651
5
ff The guide rod is pressed into the clamping profil

6
ff The guide rod guides the guide bearing
2
7
L
Guide rod L2 (mm) No.
0,22 kg/m LF6 150 ... 3000 1 3 842 993 967 / L2

8
6 3000 20 3 842 539 414
Material: Solid shaft VA, induction hardened, polished
Condition on Ungreased; greasing according to assembly 9
delivery: instructions 3 842 527 226
00109850
10
8 ff Guide bearing for trolley construction

ff Guiding via guide rod 11
6,5 ff Lubricating felts with guide rod lubrication reservoir 12
8,5
13
10 15
23,5
+1 -1
0,135 kg Guide bearing No. FS

C = 3,6 kN 45 12 14
LF6 2 3 842 535 662 2xFS1
C0 = 2,2 kN
75 22 Material: Housing: die-cast aluminum
00109855
Roller: steel, hardened, polished 15

Condition on Lubricating felts ungreased; greasing according
delivery: to assembly instructions 3 842 527 226 16
FS1 17
ISO 4762
M6x22
18
8
19
8 ff Trolley profile or the construction of trolley LF6C
30 30 30 30 20
z Trolley profil L (mm) No.
3,93 kg/m x LF6C 150 ... 3000 3 842 993 952 / L 21
30
A = 1457 mm2 Material: Aluminum, anodized

lx = 14,66 cm4
ø7,3
lz = 305,5 cm4
45 30 45
150
00132261
MGE_13_1_en-US.indb 13 15.04.2016 15:58:27

8 ff Cover cap for trolley profile LF6

ff For use on trolleys which are not driven by a toothed belt
Cover cap No.

30
LF6C 2 3 842 539 120

Material: PA, black
150 3
00132251
10 ff Drive head for transferring drive torque to a toothed belt

ff For direct mounting of a motor or (in conjunction with
a center shaft) for mounting a hollow shaft gear or a
coupling (p. 13-46)
ø19H7
ff Mounted directly on profile 45x90L using longitudinal
6H8 2 3
end connector
3

21,8
end connector
121
68
Ph
Drive head No. FS

LF6C 3 842 526 416 2xFS2,
60 72 FS3
3
115 Material: Aluminum, anodized

Hollow shaft: steel; galvanized
Cover caps: PA, black
2,1 kg
Pb
Pb x Ph: 45x90L
FS2 FS3
ISO 7380
19939
M8x40
ISO 4035
M8-04
MGE_13_1_en-US.indb 14 15.04.2016 15:58:27


ff Return head for tensioning the toothed belt and

10
1
changing its direction
ff Mounted directly on profile 45x90L using longitudinal
2
end connector
2 2 ff Profile ma hining: LF blind hole drilling for longitudinal
3
3
end connector
4
121
Return head No. FS

68
Ph
LF6C 3 842 526 417 2xFS2,

5
FS3
60 72
3

6
115 Hollow shaft: steel; galvanized
Scope of delivery: Incl. fastening material (FS), cover caps 7
1,9 kg
Pb
8
FS2 FS3
Pb x Ph: 45x90L
ISO 7380
M8x40
ISO 4035
9
M8-04
19940
10
8 ff Belt connector for fastening the toothed belt to the

trolley slot 11
40 120 ff All connecting parts for mounting on the trolley profile
LF6C are included 12
15
30
Belt connector No. FS 13

8
ø9 LF6C 2 3 842 535 681 2xFS4,
90
2xFS5, 14
0,35 kg 2xFS6
00109861
Material: Aluminum, painted black 15

16
FS4 FS5 FS6
DIN 7984 DIN 7984
17
M6x35 M8x50 DIN 7984
8-FSt M8x40
6-FSt
ISO 4032–M6
8
18
ff Toothed belt as a trolley drive 19

ff Pitch: AT5
1,5
2,7
5
20
LF6C 300 ... 50000 3 842 994 711 / L31) 21
25
50000 3 842 518 856

L3 = 2xL2 - L1 + 400
1)
L3 = n x 5 mm
0,08 kg/m
00110136
MGE_13_1_en-US.indb 15 15.04.2016 15:58:27

Z M
z
X
M
Y
My
] 10
mm
A[
B[
mm
]
ff Rail profile sc ewed onto strut profile 90x90
concept (p. 13-44)
Fy max = 3500 N
Fz max = 2000 N
Mx max = 78 Nm
My max = 1,0 x A Nm
Mz max = 1,7 x A Nm
v max = 5 m/s
M max = 30 Nm
00109895
L3=2xL2–L1+630 LH L1 25 30 180
Mmax = 30Nm
172,5
155
92,5
90
160 L2=LH+L1+110 160 90

4
00109894
L2˜5600
Technical data
Complete axis LH / L1 (mm) No.

LF12S L1+50 ≤ LH ≤ 5310 3 842 998 497 / LH / L1
180 ≤ L1 ≤ 1000
MGE_13_1_en-US.indb 16 15.04.2016 15:58:27



2
1
L guides, with or without drive
E
3
F Parts list for cam roller guide LF12S without drive
4
M Component No. Qty. Page
G
A Profile 90x90L 3 842 992 415 / L2 1 2-48 5
N
2
L
B Guide profile LF12 3 842 992 438 / L2 1 13-18

C 3 842 511 903
6
D C Guide rod LF12 3 842 993 968 / L2 2 13-18
D Cover profile LF12 3 842 993 062 / L2 1 13-18
B 7
3 842 526 500
O
A E Profile 45x18 3 842 990 335 / L1 1 2-46
8
2
L
H F Cover cap 45x180 3 842 548 795 2 2-46

G Guide bearing LF12 3 842 535 664 4 13-19
9
H Cover cap 90x90L 3 842 548 759 2 2-48
19731 M Cylinder bolt DIN 7984 – M8x30 n1)
N T-nut M8, 10 mm slot 3 842 530 287 n1) 3-5
10
O Sliding block 3 842 146 877 n1) 13-18
1) For identification see page 13-1 11

1
L
M
E K
J
L A Profile 90x90L LF LF 3 842 992 418 / L2 1 2-48
B Guide profile LF12 3 842 992 438 / L2 1 13-18 14
3 842 511 903
C Guide rod LF12 3 842 993 968 / L2 2 13-18 15
G D Cover profile LF12 3 842 993 062 / L2 1 13-18
N
2
L
3 842 526 500 16

D C E Profile 45x180 3 842 990 339 / L1 1 2-46
M12 M12
B 17
G Guide bearing LF12 3 842 535 664 4 13-19
O
I I Drive head LF12S 3 842 526 412 1 13-21
18
J Return head LF12S 3 842 526 413 1 13-21
2
L
K Toothed belt 3 842 994 821 / L31) 1 13-22

19
L Belt connector 3 842 535 680 2 13-22
M Cylinder bolt DIN 7984 – M8x30 n2)
20
A N T-nut M8, 10 mm slot 3 842 530 287 n2) 3-5
19732
O Sliding block 3 842 146 877 n2) 13-18
21
1) L3 = 2xL2 - L1 + 630
2) For identification see page 13-1
L1 180
172,5
92,5
90
L2 90
19870 Bosch Rexroth AG, R999001283 (2016-03)
MGE_13_1_en-US.indb 17 15.04.2016 15:58:28

10
ff Guide profile LF12S o hold the guide rods
ff Installation on MGE strut profiles wi h 10 mm slot or
a
0 z
0
y
1
x
Guide profil L2 (mm) No.
30
n
0
20
2
0
L
1
LF12S 1 pc 150 ... 5600 3 842 992 438 / L2

a
45
14,4
3,50 kg/m
A = 1290 mm2 L - (n x 100) 5 pcs 5600 3 842 511 841
a= 82
ly = 9,60 cm4 2
1 pc 5600 3 842 511 903
lz = 76,40 cm4 a= 40...90mm 90
Accessories: Cylinder bolt DIN 7984 – M8x30
T-nut M8, 10 mm slot, 3 842 530 287
Sliding block, cover profile, guide od
10 ff Cover profile o prevent contamination on threaded

z
connections
y Cover profil L2 (mm) No.

30
20
14,4
0,37 kg/m LF12S 150 ... 5600 3 842 993 062 / L2

5600 3 842 526 500
A = 137 mm2 45
ly = 0,20 cm4 Material: PA, black
82
lz = 3,70 cm4
90
19723

10
Sliding block No.
50 3 842 146 877
Material: PA, black
10
32
DIN 7984 - M8x30
3 842 530 287

19652
ff The guide rod is pressed into the guide profil


0,89 kg/m LF12 150 ... 2900 1 3 842 993 968 / L2
12 2900 20 3 842 539 415

Material: Solid shaft VA, induction hardened and polished
Condition on Ungreased; greasing according to assembly
19875
MGE_13_1_en-US.indb 18 15.04.2016 15:58:28



10 1
ff Supporting bearing for brackets to withstand off-center
forces
2
ff Guide rail to support supporting bearings (p. 13-20)
5
19877

6
8 ff Rollers with ball bearings, permanently lubricated
22,522,5
ff Lubricating felts with guide rod lubrication reservoir 7
45
ff Replacement of the lubricating felts possible from rear 8

+0,8 -0,8
0,35 kg in installed state

ø8,4
15,5
C = 8,3 kN 45 17,5 9
C0 = 5,0 kN
90 35
00109904 Guide bearing No. FS
10
LF12 2 3 842 535 664 2xFS1
FS1 Material: Housing: die-cast aluminum
Roller: steel, hardened, polished 11
DIN 7984 Scope of delivery: Incl. fastening material (FS)
M8x40 Condition on Lubricating felts ungreased; greasing according to
10 12
13
10 ff Supporting bearing for brackets for bearing off-center
forces 14
ff For support on the guide rail
8,4 8
ff Rollers with ball bearings, permanently lubricated 15
ff Lubricating felts with guide rod lubrication reservoir
26,522,5
ff Play-free roller adjustment via eccentric bolts 16

45
+0,8 -0,8
0,35 kg ff Replacement of the lubricating felts possible from rear

Cdyn = 8,6 kN
15,5
45 17,5 in installed state 17

Cstat = 5,1 kN
00109905
90 35
18
FS2 Supporting bearing No. FS
LF12 2 3 842 535 666 2xFS2 19
DIN 7984
M8x40 Material: Housing: die-cast aluminum
20
delivery: assembly instructions 3 842 527 226 21
MGE_13_1_en-US.indb 19 15.04.2016 15:58:29

ff Guide rail to hold supporting bearings
Guide rail L (mm) No.

120 ... 2000 3 842 994 702/L
LF12
2000 3 842 517 160
13 DIN 912 - M6X16
Material: Steel, hardened, polished
3 842 530 285 Condition on Ungreased; greasing according to assembly
T-nut M6, 10 mm slot (3 842 530 285)
ø11
ø6,6
7
a
3,00 kg/m
13
10
0
0
1
x
30
n
L
0
0
1
L - (n x 100)
a
a=
2
a= 10...60mm
00109910
MGE_13_1_en-US.indb 20 15.04.2016 15:58:29



10
1
ø28H7 a center shaft) for mounting a hollow shaft gear or
2
8H8 2 2,5 a coupling (p. 13-46)
ff Mounted directly on profile y using longitudinal end
4
31,3
3
connector (connector included in scope of delivery)
151
4
Ph
88,7
end connector
85 100 5
4
Drive head No. FS

160
LF12S 3 842 526 412 2xFS3,
6
2xFS4
Material: Drive head aluminum, anodized

7
Pb
45
4,5 kg Scope of delivery: Incl. fastening material (FS), cover caps 8

Pb x Ph: 90x90L
9
FS3 FS4
ISO 7380
00109890
M8x40
ISO 4035
10
M8-04
11
10 ff Return head for tensioning the toothed belt and
changing its direction 12
2 2 connector (connector included in scope of delivery) 13
4
end connector 14
151
Ph
88,7
Return head No. FS 15

LF12S 3 842 526 413 2xFS3,
85 100
4
2xFS4 16
160
Hollow shaft: steel; galvanized 17
18
Pb
45
3,5 kg
FS3 FS4 19
Pb x Ph: 90x90L ISO 7380
M8x40
ISO 4035
M8-04
20
19941
21
MGE_13_1_en-US.indb 21 15.04.2016 15:58:29

10 ff Belt connector suitable for trolley built out of strut

135
profiles 45x18
ff All connecting parts included for mounting on the
profile end (LF12S) or in he slot (LF12C)
45
ff Profile finishing or strut profile 45x180 or trolley
22,5
LF12S: M12
25 8,4 13
180 Belt connector No. FS
0,64 kg
19653 LF12 2 3 842 535 680 2xFS5, 2xFS6,
2xFS7, 2xFS8,
4xFS9
Material: Aluminum, painted black

FS5 FS6 FS7 FS8

DIN 7984
DIN7984 M8x30 DIN 7991
M12x40 ø18x7
DIN 125 M8x30
A8,4
10 10
FS9
ø10xø5x11

ff Pitch: AT10
4,5
2
10
0,17 kg/m LF12 300 ... 50000 3 842 994 821 / L3 1)
50000 3 842 526 422
30
L3 = 2xL2 - L1 + 630
1)

L3 = n x 10 mm
00110137
MGE_13_1_en-US.indb 22 15.04.2016 15:58:29



M
z
X
M
Y
x
2
My
] 10
mm
A[
B[ 3
mm
]
4
5
concept (p. 13-44)
6
7
Fy max = 3500 N
Fz max = 2000 N
Mx max = 1,0 x B Nm 8
My max = 1,0 x A Nm
Mz max = 1,7 x A Nm
v max = 5 m/s 9
M max = 30 Nm
00109897
10
L3 = 2xL2 - L1 + 630 LH
11
L1=180 25 30 218,5
210,5
Mmax = 30Nm
12
124,5
141
13
61
160 L2=LH+290 160 90 14
4
L2˜5600
00109896
15
Technical data
16
See pages 13-50for notes on layout and drive

LF12C 50 ... 5310 3 842 998 498 / LH
18
19
20
21
MGE_13_1_en-US.indb 23 15.04.2016 15:58:30


0
8
1
1=
L
E ff Components for the individual assembly of cam roller

D
F Component No. Qty. Page

A Profile 90x90 3 842 990 500 / L2 1 2-49
2
L

B 3 842 518 894
C
C Guide rod LF12 3 842 993 968 / L2 2 13-25
D Profile 45x18 3 842 990 335 / 1 2-46
A
210.5 mm
G E 3 842 548 795 2 2-46
2
Cover cap 45x180

L

G Cover cap 90x90 3 842 548 761 2 2-49
19733

0
8
1
1=
L

E J A Profile 90x90 LF LF 3 842 993 082 / L2 1 2-49
D I B Clamping profile LF12 3 842 992 440 / L2 2 13-24
3 842 518 894
K
C Guide rod LF12 3 842 993 968 / L2 2 13-25
D Profile 45x18 3 842 990 335 / 1 2-46
F 210.5 mm
2
L
E Cover cap 45x180 3 842 548 795 2 2-46
B F Guide bearing LF12 3 842 535 664 4 13-26

H Drive head LF12C 3 842 526 863 1 13-28
C
I Return head LF12C 3 842 526 865 1 13-28
H
J Toothed belt LF12 3 842 994 821 / L31) 1 13-29
K Belt connector LF12 3 842 535 680 2 13-29
2
L
1) L3 = 2xL2 - L1 + 630
A
19734
L1 = 180 218,5
210,5
141
61
L2
19871
MGE_13_1_en-US.indb 24 15.04.2016 15:58:30


ff The clamping profile is clipped in o any chosen strut

10
1
9 profile wi h a 10 mm slot and holds the guide rods
2
Clamping profil L2 (mm) No.
20
32,5
11
0,52 kg/m LF12C 1 pc 150 ... 3000 3 842 992 440 / L2 3
20 pcs 3000 3 842 518 897
11 1 pc 3000 3 842 518 894
4
19718
5

6
7
0,89 kg/m LF12 150 ... 2900 1 3 842 993 968 / L2
8
12 2900 20 3 842 539 415
Material: Solid shaft VA, induction hardened and polished
00109900
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 25 15.04.2016 15:58:30

10
ff Supporting bearing for brackets for bearing off-center
forces
19877

8 ff Rollers with ball bearings, permanently lubricated
22,522,5

45
ff Replacement of the lubricating felts possible from rear

+0,8 -0,8
0,35 kg in installed state

ø8,4
15,5
C = 8,3 kN 45 17,5
C0 = 5,0 kN
90 35
LF12 2 3 842 535 664 2xFS1
FS1 Material: Guide bearing die-cast aluminum
DIN 7984 Scope of delivery: Incl. fastening material (FS)
M8x40 Condition on Lubricating felts ungreased; greasing according to
10
10 ff Supporting bearing for brackets for bearing off-center

forces
8,4 8
26,522,5

45
+0,8 -0,8
0,35 kg ff Replacement of the lubricating felts possible from rear

Cdyn = 8,6 kN
15,5
45 17,5 in installed state

Cstat = 5,1 kN
00109905
90 35
Supporting bearing No. FS

FS1 LF12 2 3 842 535 666 2xFS1
Material: Guide bearing die-cast aluminum
DIN 7984
M8x40
MGE_13_1_en-US.indb 26 15.04.2016 15:58:30



1
Guide rail L (mm) No. 2

LF12 120 ... 2000 3 842 994 702 / L
2000 3 842 517 160 3
13 DIN 912 - M6X16
3 842 530 285 Condition on Ungreased; greasing according to assembly
delivery: instructions 3 842 527 226 4
T-nut M6, 10 mm slot (3 842 530 285) 5
ø11
6
ø6,6
7
a
3,00 kg/m 7
10 13
0
0
8
1
x
30
n
L
0
0
1
L - (n x 100)
a
a=
2 9
a= 10...60mm
00109910
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 27 15.04.2016 15:58:31


ø28H7 a center shaft) for mounting a hollow shaft gear or
8H8 2 2,5 a coupling (p. 13-46)
4
31,3
120,5
Ph
58,3
end connector
85 100
4
Drive head No. FS

160
LF12C 3 842 526 863 4xFS2,
2xFS3
Material: Drive head aluminum, anodized

Pb
45
3,9 kg Scope of delivery: Incl. fastening material (FS), cover caps

Pb x Ph: 90x90
FS2 FS3
ISO 7380
19942
M8x40
ISO 4035
M8-04

2 2 connector (connector included in scope of delivery)
4
end connector
120,5
Ph
58,3
Return head No. FS

LF12C 3 842 526 865 4xFS2,
85 100
4
2xFS3
160
Material: Return head: aluminum, anodized
Pb
45
2,9 kg
FS2 FS3
Pb x Ph: 90x90 ISO 7380
M8x40
ISO 4035
M8-04
19943
MGE_13_1_en-US.indb 28 15.04.2016 15:58:31


ff Belt connector suitable for trolley built out of strut

135
10
1
profiles 45x18
ff All connecting parts included for mounting at the profile
2
end (LF12S) or the slot (LF12C)
45
ff Profile finishing or strut profile 45x180 or trolley
22,5
3
LF12S: M12
25 8,4 13
4
180 Belt connector No. FS
0,64 kg
LF12 2 3 842 535 680 2xFS4,
19653
5
2xFS5,
2xFS6,
2xFS7, 6
4xFS8
Material: Aluminum, painted black 7
8
FS4 FS5 FS6 FS7
DIN 7984
DIN7984 M8x30 DIN 7991
M12x40 ø18x7 9
DIN 125 M8x30
A8,4
10 10
10
FS8
11
ø10xø5x11
12

ff Pitch: AT10
4,5
14
2
10
0,17 kg/m LF12 300 ... 50000 3 842 994 821 / L3 1) 15
50000 3 842 526 422
L3 = 2xL2 - L1 + 630 16
30
1)

L3 = n x 10 mm
00110137 17
18
19
20
21
MGE_13_1_en-US.indb 29 15.04.2016 15:58:31

Z M
z
X
M
Y
My
] 10
mm
A[
B[
mm
]
ff Rail profile moun ed on strut profile 90x18
concept (p. 13-44)
Fy max = 12500 N
Fz max = 6000 N
Mx max = 240 Nm
My max = 3,0 x A Nm
Mz max = 6,2 x A Nm
v max = 5 m/s
M max = 100 Nm
00109936
L3=2xL2–L1+780 LH L1 25 30 270
Mmax = 100Nm
182,5
166,2
92,5
200 L2=LH+L1+110 200 180
4
L2˜5600
00109934
Technical data
Complete axis LH / L1 (mm) No.

LF20S L1+50 ≤ LH ≤ 5220 3 842 998 499 / LH / L1
270 ≤ L1 ≤ 1000
MGE_13_1_en-US.indb 30 15.04.2016 15:58:31


1
L 2
D ff Components for the individual assembly of cam roller
3
E
Parts list for cam roller guide LF20S without drive
4

F 5
L A Profile 90x180 3 842 990 416 / L2 1 2-50
2
L
M B Guide profile LF20 3 842 993 080 / L2 1 13-32

6
B C Guide rod LF20 3 842 993 969 / L2 2 13-32
C D Profile 45x27 3 842 992 927 / L1 1 2-46

7
E Cover cap 45x90 3 842 548 757 6 2-46
N
A 8
G Cover cap 90x90 3 842 548 761 4 2-50
G
2
L
L Cylinder bolt DIN 7984 – M8x45 n1)

M T-nut M8, 10 mm slot 3 842 530 287 n1) 3-5 9
19736
N Sliding block 3 842 146 877 n1) 13-32
1) For identification see page 13-3 10

1
L

L
D J A Profile 90x18 3 842 993 081 / L2 1 2-50
LF-S LF-S 13
E I
B Guide profile LF20 3 842 993 080 / L2 1 13-32
K
C Guide rod LF20 3 842 993 969 / L2 2 13-32 14
D Profile 45x270 3 842 992 928 / L1 1 2-46
M12 M12 15
F
2
L
M E Cover cap 45x45 3 842 548 753 4 2-41

F Guide bearing LF20 3 842 535 663 4 13-33 16
B
C H Drive head LF20S 3 842 526 414 1 13-35
N
I Return head LF20S 3 842 526 415 1 13-35 17
H J Toothed belt LF20 3 842 994 662 / L3 1) 1 13-36
K Belt connector LF20 3 842 535 680 2 13-36 18
2
L
L Cylinder bolt DIN 7984 – M8x45 n2)

M T-nut M8, 10 mm slot 3 842 530 287 n2) 3-5 19
N Sliding block 3 842 146 877 n2) 13-32
A 1) L3 = 2xL2 - L1 + 780
19737 20
2) For identification see page 13-3
21
L1 270
141
92,5
L2 180
19872
MGE_13_1_en-US.indb 31 15.04.2016 15:58:32

10 ff Guide profile LF20S o hold guide rods

ff Installation on MGE strut profiles wi h 10 mm slot or
Guide profil L2 (mm) No.
a
LF20S 1 pc 150 ... 5600 3 842 993 080 / L2
5 pcs 5600 3 842 526 878
0
Accessories: Cylinder screw DIN 7984 – M8x45
0
1
x
n
T-nut M8, 10 mm slot (p. 3-4)

2
L
0
Sliding block
0
1
a
z
y
40,5
25
45
21,3
4,30 kg/m
A = 1593 mm2
ly = 29,40 cm4 L - (n x 100) 86
a=
lz = 103,20 cm4 2
a= 40...90mm 100
19715

10
Sliding block No.
50 3 842 146 877
Material: PA, black
10
32
DIN 7984 - M8x45
3 842 530 287

19716
ff The guide rod is pressed into the guide profil


2,47 kg/m
LF20 150 ... 2900 1 3 842 993 969 / L2
20 2900 20 3 842 539 416

19786
MGE_13_1_en-US.indb 32 15.04.2016 15:58:32



10 1
forces
2
5
19877
8,4 10 10
6
22,5
ff Lubricating felts with guide rod lubrication reservoir 7
85
45
ff Replacement of the lubricating felts possible from rear 8

31
in installed state
+1 -1
1,35 kg
17,5
C = 23,4 kN 90 22,5 9
C0 = 16,6 kN 135 45
10
LF20 2 3 842 535 663 4xFS1
DIN 7984 Roller: steel, hardened, polished 11
10
12
13
8,4 10 10 ff Supporting bearing for brackets for bearing off-center
forces 14
22,5
ff Rollers with ball bearings, permanently lubricated 15

85
45
ff Play-free roller adjustment via eccentric bolts 16

31
22,5

+1 -1
1,35 kg
Cdyn = 23,4 kN 90 22,5 in installed state 17
Cstat = 16,6 kN 135 45
19735
Supporting bearing No. FS 18

FS1 LF20 2 3 842 535 665 4xFS1
DIN 7984
M8x50
Material: Housing: die-cast aluminum 19
10
20
21
MGE_13_1_en-US.indb 33 15.04.2016 15:58:33


LF20 120 ... 2000 3 842 994 702 / L
13 DIN 912 - M6X16 Condition on Ungreased; greasing according to assembly
3 842 530 285 delivery: instructions 3 842 527 226
T-nut M6, 10 mm slot (3 842 530 285)
ø11
ø6,6
7
a
3,00 kg/m
13
10
0
0
1
x
30
n
L
0
0
1
L - (n x 100)
a
a=
2
a= 10...60mm
00109910
MGE_13_1_en-US.indb 34 15.04.2016 15:58:33



10
1
a center shaft) for mounting a hollow shaft gear or
ø38H7 2
a coupling (p. 13-46)
10H8 2 1,5
3
4

41,3
ff Profile ma hining: LF-S blind hole drilling for

4
162,2
longitudinal end connector

84,7
Ph
5
Drive head No. FS
100 125 200
4
LF20S 3 842 526 414 4xFS2,

6
2xFS3
Material: Drive head: aluminum, anodized

7
45
Pb
9,4 kg 8
Pb x Ph: 180x90
FS2 FS3
ISO 7380 9
M8x40
00110144
ISO 4035
M8-04 10
10 ff Return head for tensioning the toothed belt and 11

ff Mounted directly on profile y using longitudinal end 12
2 2
ff Profile ma hining: LF-S blind hole drilling for 13
4
longitudinal end connector

14
162,2
Return head No. FS

84,7
Ph
LF20S 3 842 526 415 4xFS2, 15

2xFS3
100 125 200
4
Material: Return head: aluminum, anodized 16

17
45
Pb
9,3 kg 18
FS2 FS3
Pb x Ph: 180x90 ISO 7380
M8x40 19
ISO 4035
M8-04
20804 20
21
MGE_13_1_en-US.indb 35 15.04.2016 15:58:33

135
ff Belt connector for fixing he toothed belt on the front of
the trolley
ff Profile finish or strut profile 45x270 or trolley LF20S: M12
45
22,5
25 8,4 13
Belt connector No. FS
180
LF20 2 3 842 535 680 2xFS4,
0,64 kg 2xFS5,
001099211
2xFS6,
2xFS7, 4xFS8

FS4 FS5 FS6 FS7

DIN 7984
DIN7984 M8x30 DIN 7991
M12x40 ø18x7
DIN 125 M8x30
A8,4
10 10
FS8
ø10xø5x11

ff Pitch: AT10
4,5
10
2
0,28 kg/m Toothed belt L3 (mm) No.

LF20 300 ... 50000 3 842 994 662 / L31)
50000 3 842 513 648
50
L3 = 2xL2 - L1 + 780
1)

L = n x 10 mm
19719
MGE_13_1_en-US.indb 36 15.04.2016 15:58:33



M
z
X
M
Y
x
2
My
] 10
mm
A[
B[ 3
mm
]
4
5
concept (p. 13-44)
6
7
Fy max = 12500 N
Fz max = 6000 N
Mx max = 3,0 x A Nm 8
My max = 3,0 x A Nm
Mz max = 6,2 x A Nm
v max = 5 m/s 9
M max = 100 Nm
00109938
10
L3=2xL2–L1+780 LH L1=270 25 30 318

310 11
Mmax = 100Nm
12
215,7
231
13
141
14
200 L2=LH+380 200 90
4
00110113 L2˜5600
15
Technical data
16

LF20C 50 ... 5220 3 842 998 500 / LH
18
19
20
21
MGE_13_1_en-US.indb 37 15.04.2016 15:58:33

0
7
2
1=
L

E guides, with or without drive
D

F
A Profile 90x180 3 842 990 416 / L2 1 2-50
2
L

B 3 842 518 895
C C Guide rod LF20 3 842 993 969 / L2 2 13-39
D Profile 45x27 3 842 992 927 / 1 2-46
310 mm
A
E Cover cap 45x90 3 842 548 757 6 2-46
2
L
G
G Cover cap 90x90 3 842 548 761 4 2-50
19738

0
7
2
1=
L

E
J A Profile 90x180 LF LF 3 842 992 898 / L2 1 2-50
D
I B Clamping profile LF20 3 842 992 441 / L2 2 13-39
3 842 518 895
K
C Guide rod LF20 3 842 993 969 / L2 2 13-39
D Profile 45x27 3 842 992 927 / 1 2-46
310 mm
F
2
L
E Cover cap 45x90 3 842 548 757 6 2-46

B F Guide bearing LF20 3 842 535 663 4 13-40
H Drive head 3 842 526 867 1 13-42
C
I Return head 3 842 526 869 1 13-42
A J Toothed belt 3 842 994 662 / L31) 1 13-43
H K Belt connector 3 842 535 680 2 13-43
1) L3 = 2xL2 - L1 + 780
2
L
19739
L1=270 318
310
231
141
L2 90
19873
MGE_13_1_en-US.indb 38 15.04.2016 15:58:34


ff The clamping profile is clipped in o any chosen 10 mm

10
1
15 strut profile sl t and holds the guide rods
2
Clamping profil L (mm) No.
20
32,5
6
LF20C 1 pc 150 ... 3000 3 842 992 441 / L 3
0,77 kg/m 20 pcs 3000 3 842 518 898
17,5 1 pc 3000 3 842 518 895
4
19722
5

6
7
Guide rod L (mm) No.
2,47 kg/m
LF20 150 ... 2900 1 3 842 993 969 / L
8
20 2900 20 3 842 539 416
9
19721
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 39 15.04.2016 15:58:34

10
forces
19877
8,4 10 10
22,5 ff Lubricating felts with guide rod lubrication reservoir
85
45

31
in installed state
+1 -1
1,35 kg
17,5
C = 23,4 kN 90 22,5
C0 = 16,6 kN 135 45
LF20 2 3 842 535 663 4xFS1
DIN 7984 Roller: steel, hardened, polished
10 Condition on Lubricating felts ungreased; greasing according to
8,4 10 10
forces
22,5

85
45

31
22,5

+1 -1
1,35 kg
Cdyn = 23,4 kN 90 22,5 in installed state
Cstat = 16,6 kN 135 45
19735
FS1 Supporting bearing No. FS

DIN 7984
LF20 2 3 842 535 665 4xFS1
M8x50
Material: Housing: die-cast aluminum
10
MGE_13_1_en-US.indb 40 15.04.2016 15:58:34



1
Guide rail L (mm) No. 2

LF20 120 ... 2000 3 842 994 702 / L
3
13 DIN 912 - M6X16 Accessories: Cylinder bolt DIN 912 – M6x16
3 842 530 285 T-nut M6, 10 mm slot (3 842 530 285)
ø11
6
ø6,6
7
a
3,00 kg/m 7
13
10
0
0
8
1
x
30
n
L
0
0
1
L - (n x 100)
a
a=
2 9
a= 10...60mm
00109910
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 41 15.04.2016 15:58:34


a center shaft) for mounting a hollow shaft gear or
ø38H7
a coupling (p. 13-46)
10H8 2 1,5
4

41,3

211,7
end connector
134,2
Ph
Drive head No. FS

100 125 200
4
LF20C 3 842 526 867 4xFS2,

2xFS3
Material: Drive head: aluminum, anodized

45
Pb
11,0 kg
Pb x Ph: 90x180
FS2 FS3
ISO 7380
M8x40
19946
ISO 4035
M8-04

2 2
4
end connector
211,7
Return head No. FS

134,2
Ph
LF20C 3 842 526 869 4xFS2,

2xFS3
100 125 200
4
Material: Return head: aluminum, anodized

45
Pb
10,9 kg
FS2 FS3
Pb x Ph: 90x180 ISO 7380
M8x40
ISO 4035
M8-04
19947
MGE_13_1_en-US.indb 42 15.04.2016 15:58:35


ff Belt connector for fastening the toothed belt to the

135 1
trolley slot
ff Profile finish or strut profile 45x270 or trolley LF20S: M12
2
45
22,5
3
25 8,4 13
Belt connector No. FS
180 4
LF20 2 3 842 535 680 2xFS4, 2xFS5,
0,64 kg 2xFS6, 2xFS7,
001099211
4xFS8 5

6
7
FS4 FS5 FS6 FS7
DIN 7984
DIN7984 M8x30 DIN 7991
M12x40 M8x30
ø18x7 8
DIN 125
A8,4
10 10
FS8
10
ø10xø5x11
11

ff Pitch: AT10
4,5
10
2
13
0,28 kg/m Toothed belt L (mm) No.
LF20 300 ... 50000 3 842 994 662 / L31) 14
50000 3 842 513 648
50
L3 = 2xL2 - L1 + 780
1) 15
L = n x 10 mm 16
19719
17
18
19
20
21
MGE_13_1_en-US.indb 43 15.04.2016 15:58:35

Linear guide drives
Drive concept
The linear guides are driven via the hollow shaft in the drive
head. The drive head is used to directly install a motor or
alternatively (in connection with a center shaft) a hollow
shaft gear or a coupling. Depending on the desired speeds
of movement for the application, it is necessary to use
various motor types in conjunction with intermediate gears.
Due to the multitude of drive components available in the
market, there are a large number of possible combinations.
The MGE modular profile s stem makes it easy to assemble

Bosch Rexroth linear guides through the use of a standard
shaft and simple connection dimensions.
Fastening
00110150
The drive head is directly secured on the profile by means
of longitudinal end connectors.
The motor, or the intermediate gear flange, can be screwed
to the drive head as a complete unit from the left- or right-
hand side.
Synchronous shafts
The use of synchronous shafts (p. 13-47) enables several
linear axes to be operated with one drive.
Connection dimensions (flange

The connection dimensions for the size LF6, LF12 and LF20
linear guides are shown on pages 13-45.
00132290
19776
MGE_13_1_en-US.indb 44 15.04.2016 15:58:35


Flange 1
2
A flange is gene ally required for fixing he motor/gear unit
A in place. The connection dimensions for connection to the
3
drive head are shown below. The connection to the motor/
gear unit depends on the model chosen in each case.
4
See also the connection dimensions for the drive heads

5
LF6S (p. 13-9), LF6C (p. 13-14), LF12C (p. 13-28), LF12S
(p. 13-21), LF20C (p. 13-42 ), LF20S (p. 13-35)
6
19746
10
Fastening material flange A
Note regarding flange in self-build ersion. Adapt fastening material to suit differing flange hicknesses. 11
LF6 (b = 14.5 mm) LF12 (b = 20 mm) LF20 (b = 20 mm)
Drive head – flang ISO 4762 – M8x22 (3x) ISO 4762 – M8x25 (3x) ISO 4762 – M10x30 (3x) 12
ISO 7092 – 8 (3x) ISO 7092 – 8 (3x) ISO 7092 – 10 (3x)
13
14
Drawing and dimensions for flange in self-build ersion.
LF Gear / motor
Customer-specific adju tment is necessary, depending on 15
b the motor and gear unit. The fastening material must be
a self-sourced. 16
c
Flange 17
Dimension parameter LF6 LF12 LF20 18

(mm) (mm) (mm)
øE
øH
øG
a 3.5 ± 0.15 3.5 ± 0.15 2 ± 0.15 19

øF
øl1
bmin*) 0.05 *) *) *)
øl2
c*) *) *) *) 20
d1
12
E Ø 88 -0.1/-0.3 Ø 111 -0.1/-0.3 Ø 150 -0.1/-0.3

ø
0°
A
ø d2
45° Fmin*) Ø *) Ø *) Ø *) 21
A G*) 0.05 A Ø *) Ø *) Ø *)
H*) Ø *) Ø *) Ø *)
l1*) Ø *) Ø *) Ø *)
l2 Ø 78 Ø 100 Ø 135
19748 d1*) Ø *) Ø *) Ø *)
d2 Ø 0.25 M8 M8 M10
*) Dimensionaccording to customer drive
Note: The values must be checked by the user.
MGE_13_1_en-US.indb 45 15.04.2016 15:58:35

Alternative mounting with coupling
Instead of direct mounting over the section link, a coupling

can be inserted. This allows any user truing errors to be
rectified. The coupling mu t be designed and sourced by
the customer.
LF Gear / motor
29467
MGE_13_1_en-US.indb 46 15.04.2016 15:58:36


Center shafts, synchronous shafts 1
2
Center shafts
ff Enable the installation of customized drive solutions
3
6
sw
7
Center shaft No.

8
LF6 3 842 526 893
LF12 3 842 526 894
9
LF20 3 842 526 895
20805 Material: Steel, nickel-plated
10
SW = support separation
11
LF6 LF12 LF20 50

12
36
ø28h6
ø19h6
ø19g6
25
13
ø28g6
ø38g6
ø38h6
32 16,5 20,5 14
46 23,5
60
50,5
68,5
86,5
15
0,11 kg 0,33 kg 0,77 kg
19749
16
17
18
19
20
21
MGE_13_1_en-US.indb 47 15.04.2016 15:58:36

SW215 = 0,9 kg Synchronous shafts

+ 1,1 kg/m ff Allow several linear guides to be operated synchronously
SW+1
LGW = SW – 72,2-2 DIN 6885 while being driven by a common motor
A6x6x25
ff The synchronous shaft can be replaced without the drive
heads having to be disassembled
The selection diagrams on pages 13-55 and 13-56 specify
maximum values without safety margins.
ø19g6
ø55
2 32
SW275 = 2,0 kg
+ 1,3 kg/m
SW+1
LGW = SW – 101,2-2 DIN 6885
A8x7x36 ø28g6
ø66
2 46
SW325 = 4,8 kg
+ 1,4 kg/m
SW+1
LGW = SW – 130,2-2 DIN 6885
A10x8x50
Synchronous shaft SW (mm) No.

LF6 215 ... 3000 3 842 994 811 / SW
ø38g6
LF12 275 ... 3500 3 842 994 812 / SW

ø81
LF20 325 ... 3500 3 842 994 813 / SW

3 60
19750 Material: Steel/aluminum
SW = support separation
LGW = length of synchronous shaft
MGE_13_1_en-US.indb 48 15.04.2016 15:58:36


Technical data for roller, design, mounting 1
2
General technical data and calculations
3
Speed vmax = 5 m/s
4
Acceleration amax = 15 m/s2
5
Temperature resistance -10 °C < J < 40 °C
6
Lubrication All cam roller guide ball bearings are delivered with built-in lubrication felts.
7
Condition on delivery Ungreased (greasing with Klüber Isofl x Topas NCA 52; see assembly
instructions 3 842 527 226) 8
v Lubricating felts with reservoir are not greased.
Guide rods are ungreased. 9
Definition of dynamic load ating C The radial loading of constant magnitude and direction which a linear rolling
10
bearing can theoretically withstand for a nominal service life of 100 km
distance traveled (acc. to ISO 14728 Part 1).
11
Note regarding maximum load Fmax The maximum loads apply to individual loads. Combining loads decreases the
expected service life. 12
Definition and calculation of nominal The calculated service life which an individual linear rolling bearing – or a
13
service life group of apparently identical rolling element bearings operating under the
same conditions – can attain with a 90% probability, based on the materials
14
of normal manufacturing quality that are generally used today and under
usual operating conditions (acc. to ISO 14728 Part 1) and optimal installation
15
conditions.
Nominal service life at constant speed 16

( )
C 3
L =  —— · 105
F
17
( )
L 18
Lh =   ———————————
2 ⋅ s ⋅ nS ⋅ 60
19
L = nominal service life (m)

20
Lh = nominal service life (h)
C = dynamic load capacity (N)
F = equivalent load (N) 21
s = length of stroke* (m)
nS = stroke frequency (double stroke) (min-1)
*) For s < 2 x L1 (trolley length) load capacities are reduced.

Please consult us.
MGE_13_1_en-US.indb 49 15.04.2016 15:58:36

Fz
Load-dependent design
x
y
F
F
ff The specified alues are maximum single loads, which

z
Y
M are reduced when loads are combined

My x
Note: If cumulative forces and moments arise in your

]
m
[m
B
[m
application, please use the Linear Motion Designer LF-MGE

A
m
]
M
linear guide calculation program to recalculate your design
00132284 00109867
(p. 13-57)
Fz (N) Fy(N) Mx (Nm) Mz (Nm) My (Nm) vmax (m/s) Mmax (Nm)

LF6S 850 1400 13.6 0.7 x A1) 0.4 x A1) 5 9.5 / 7.6
LF6C 850 1400 0.4 x B1) 0.7 x A1) 0.4 x A1) 5 15
LF12S 2000 3500 78.0 1.7 x A1) 1.0 x A1) 5 30
LF12C 2000 3500 1.0 x B1) 1.7 x A1) 1.0 x A1) 5 30
LF20S 6000 12500 240.0 6.2 x A1) 3.0 x A1) 5 100
LF20C 6000 12500 3.0 x B1) 6.2 x A1) 3.0 x A1) 5 100
1) Note: A (spacing of support rollers, see image above) in mm; see below for calculation of B (track width)
Do not exceed the maximum loading of the screwed Take account of the general service life of lubricants!
connections for rails, carriages and fastenings.
Calculating the track width B
B = P + 2 x a
B = track width (in mm)

P = profile wid h (in mm)
a = rod spacing (in mm)
Values for a: for LF6C = 9.5 mm (p. 13-13)

for LF12C = 9 mm (p. 13-25)
for LF20C = 15 mm (p. 13-39)
90x180
a
P
B
(mm)
20791
MGE_13_1_en-US.indb 50 15.04.2016 15:58:36


Calculation of load on bearing for a trolley 1

Z
M
z
1 2
X
Y
M Loading of the individual rollers
2 My x
3 3
ff A mm: spacing of the rollers' rotational axes
]
m
4
[m
ff B mm: center-to-center distance between the guide rods
B
A
[m
m
]
4 ff Only compressive forces can be transferred between

5
20987
rollers and guide rods in the radial direction. The following

Roller 1: Roller 3: therefore applies in respect of radial forces:
6
Fy Mz Fy Mz Fr ≤ 0: Fr = 0
Fr = -(——) - (——) Fr = +(——) + (——)
2 A 2 A ff Rollers can be loaded equally in both directions.
Fz Mx My Fz Mx My Therefore force Fa is sufficient or calculating P and P0 7
Fa = (——) + ( —— ) - ( —— ) Fa = (——) - ( —— ) - ( —— )
4 2·B 2·A 4 2·B 2·A
8
Roller 2: Roller 4:
Fy Mz Fy Mz
Fr = -(——) + (——) Fr = +(——) - (——)
2 A 2 2 9
Fz Mx My Fz Mx My
Fa = (——) + ( —— ) + ( —— ) Fa = (——) - ( —— ) + ( —— )
4 2·B 2·A 4 2·B 2·A
10
11
Table 1: Load factors for rollers Equivalent dynamic and static loads 12
To calculate the service life of a cam roller guide, the roller
Load case: Fr ≥ |Fa| Load case: Fr < |Fa| with the greatest load has to be considered. 13
x y x0 y0 x y x0 y0 The following must be determined:
LF6 1 3.1 1.2 3.5 0.5 3.6 1 3.7 P = max (P1,....,P4) 14
LF12 1 4.2 1.2 5.2 0.5 4.7 1 5.4 P0 = max (P01,...,P04)
LF20 1 4 1.2 4.9 0.5 4.5 1.1 5 15
Equivalent dynamic load P
P = x ⋅ |Fr| + y ⋅ |Fa| 16
Table 2: Rollers - load capacities
Equivalent static load P0
17
P0 = x0 ⋅ |Fr| + y0 ⋅ |Fa|
C for 105 m Co
(N) (N) 18
Fr (N): radial load of the roller
LF6 3670 2280
The following applies: Fr ≤ 0: Fr = 0
LF12 8300 5000 19
LF20 23400 16600
Fa(N): axial load of the roller
20
x, x0: radial factor (Table 1)

y, y0: axial factor (Table 1) 21
C: dynamic load capacity (Table 2)

C0: static load capacity (Table 2)
Static safety values: C0

S0 = (———)
P0
S0 ≥ 4 recommended!
MGE_13_1_en-US.indb 51 15.04.2016 15:58:37

Size selection
Determining the forces and moments which arise Example:

Fxdyn Fydyn Fzdyn
, , 1) m = 30 kg a = 2.5 m/s2;
Mxdyn, Mydn, Mzdyn L1 = 150 mm L2 = 5000 mm
1) F g = 9.81 m/s2
Z dyn
includes the weight of the trolley
All the influences mu t be considered, e.g.: Fz dyn = m · g = 294 N

–– net mass and load My dyn = m · a · 70 mm = 5.25 Nm
M –– acceleration forces and moments
00109867 –– process forces and moments
–– loads caused by dampers and/or stops
mxa
70
mxg
75
00110177
M
x
Z
x
00126189 Y
Determining the permissible forces and moments Example of LF 6 S, LF 6 C

Fz
For values see p. 13-51 Fz dyn zul = 850 N > Fz dyn = 294 N
My dyn zul = 0.4 · A = 0.4 · 75 mm
Z
= 30 Nm > My dyn = 5.25 Nm
x
y
F
F
z
Y
M
My x
]
m
[m
B
[m
A
m
]
00132284
Selection of the suitable size Example:

Fx, y, z dyn < Fx, y, z dyn zul ! Fz dyn = 294 N < Fz dyn zul = 850 N !
Mx, y, z dyn < Mx, y, z dyn zul ! My dyn = 5,25 Nm < My dyn zul
= 30 Nm !
If F and M are cumulative:

recalculate using linear guide calculation program.
Note: When using the program, account must be taken of
the directions of the respective forces and moments, i.e.
the plus/minus sign, in order for the program to be able to
calculate correctly.
You can order the CD directly from our media catalog,

number 3 842 540 900.
MGE_13_1_en-US.indb 52 15.04.2016 15:58:37


Calculating the drive 1
Peripheral force Fu
2
Fu = m · a + m · g + F0 + µ · m · g
M
Fu ≤ Fu zul ! 3
Fu
mxg F0: frictional force on return units

mxa 4
µ : coefficient of f iction of the guide
see table below.
00110178
5
Alternative calculation formula Example of LF6C

m = 30 kg; a = 2.5 m/s2 7
Fu = m · a + F0 + µ · m · g ≤ Fu zul
! Fu = (30 · 2.5)N + 10 N
+ (0.025 · 30 · 9.81)N 8
mxa
M Fu Fu = 75 N + 10 N + 0.025 · 294 N
mxg
Fu = 92.35 N < Fu zul = 600 N !
9
D0
00110178
10
11
Required drive torque M Example:
Fz M = ½ · 50.94 mm · 92.35 N 12
M = ½ · D0 · Fu ≤ Mzul ! = 2.4 Nm
Z M = 2.35 Nm ≤ Mzul
x
y
13
M
F
F
= 15 Nm !
Y
M
My x
14
]
m
[m
B
[m
A
m
]
00132284
15
16
v (m/s) Fu zul (N) Mzul (Nm) F0 (N) µ D0 (mm) D0 · π (mm)
LF6S ≤ 2.0 500 9.5 10 0.025 38.21 120 17
LF6S 2.01 ... 5.0 400 7.6 10 0.025 38.21 120
LF6C ≤ 5.0 600 15.0 10 0.025 50.94 160 18
LF12S ≤ 5.0 820 30.0 30 0.020 73.20 230
LF12C ≤ 5.0 820 30.0 30 0.020 73.20 230 19
LF20S ≤ 5.0 2000 100.0 35 0.015 101.86 320
LF20C ≤ 5.0 2000 100.0 35 0.015 101.86 320 20
F0: frictional force on return units; µ : coefficient of f iction

21
MGE_13_1_en-US.indb 53 15.04.2016 15:58:38

Checking the selected size
Preload force Fv of toothed belt Example:

Fu = 92.35 N
0.5 · Fu ≤ Fv ≤ Fu
Fv = 50 N
Δl Recommendation: Fv = 0.5 · Fu
Fv
2 x Fv
Fv
00110178
Maximum toothed belt force F1 max Example of LF6C

F1
Fu F1 max = 50 N + 0.5 · 92.35 N
F1 max = Fv + 0.5 · Fu ≤ F1 zul !
F2 F1 max = 96.18 N < F1 zul = 900 N !
00110176 F2 min = Fv – 0.5 · Fu > 0 ! F2 min = 50 N ‒ 0.5 · 92.35 N
Fumax F2 min = 3.825 N > 0 !
F1
Fv
F2
00110179
Required preload length ∆l Example:

L = 2 · L2 ‒ L1 + 400 mm
∆l = 0.5 · Fv · L / Cspez ≤ ∆lmax ! L = 10 250 mm
Δl ∆l = 0.5 · 50 N · 10 250 mm
/ 420 000 N
Fv ∆l = 0.8 mm < ∆lmax = 13 mm !
2 x Fv
Fv
00110178
F1 zul (N) Cspez (N) ∆lmax (mm) L (mm) Page

LF6S 750 315000 11 2 · L2 – L1 + 360 13-6
LF6C 900 420000 13 2 · L2 – L1 + 400 13-11
LF12S 1230 1250000 16 2 · L2 – L1 + 630 13-16
LF12C 1230 1250000 16 2 · L2 – L1 + 630 13-23
LF20S 3000 1870000 23 2 · L2 – L1 + 780 13-30
LF20C 3000 1870000 23 2 · L2 – L1 + 780 13-37
Cspez: Belt stiffness;

L: Long toothed belts, see also LF6 (p. 13-6), LF6C (p. 13-11),
LF12S (p.13-16), LF12C (p. 13-23),
LF20S (p. 13-30), LF20C (p. 13-37)
MGE_13_1_en-US.indb 54 15.04.2016 15:58:38


Dimensioning of synchronous shafts 1
LF6 LF12 LF20 2

Support separation SW horizontal 215 … 3000 mm 275 … 3500 mm 325 … 3500 mm
00109873 3
vertical 215 … 2000 mm 275 … 2000 mm 325 … 1100 mm
Nominal torque max. 30 Nm max. 60 Nm max. 150 Nm 5

Permitted rpm diagram 3 (p. 13-56) diagram 3 (p. 13-56) diagram 3 (p. 13-56)
max. 0.7 · nk max. 0.7 · nk max. 0.7 · nk 6
Elasticity axial max. 2 mm max. 3 mm max. 4 mm
7
00109884
lateral diagram 4 (p. 13-56) diagram 4 (p. 13-56) diagram 4 (p. 13-56)
00109886
8
torsion angle diagram 5 (p. 13-56) diagram 5 (p. 13-56) diagram 5 (p. 13-56)
9
00109888
Diagram 1: Torsion stiffness 10
11
(Nm/rad)
LF6C/S 12
30000 LF12C/S
13
LF20C/S
14
25000
15
16
20000
17
18
15000
19
20
10000
21
5000
1) Long synchronous shaft LGW
LF6 LGW = SW - 72
0
1000 2000 3000 4000 5000 6000 LF12 LGW = SW - 101
LGW1) (mm)
00110156 LF20 LGW = SW - 130
MGE_13_1_en-US.indb 55 15.04.2016 15:58:38

Diagram 2: Mass inertia Diagram 3: Critical rpm nk due to bending
(min-1)
(10-3kgm2)
3000
10,6
10,5
2000
10,4
10,3
1000
10,2
10,1
10,0 00110158 1000 2000 3000 4000 5000 6000 LGW (mm)
LF6C/S
9,9
9,8 LF12C/S
Diagram 4: Lateral offset
LF20C/S
00109886
1,9 (mm)
140
1,8
1,7 120
1,6 100
1,5 80
60
1,4
1,3 40
1,2 20
1,1 00110159 1000 2000 3000 4000 5000 6000 LGW (mm)
1,0
0,9 Aligned shafts are recommended.
0,8
0,7
0,6
Diagram 5: Torsion angle
1000 2000 3000 4000 5000 6000
LGW (mm) 00109888
00110157
(°)
LF6C/S
3 LF12C/S
LF20C/S
2
00110160 1000 2000 3000 4000 5000 6000 LGW (mm)
MGE_13_1_en-US.indb 56 15.04.2016 15:58:38


Planning tool LF-MGE 1
2
Automation from a single source Performance characteristics
Planning, implementation, commissioning and training – ff Calculation of the service life of the individual guide
3
Rexroth offers you support in every project phase. bearings
Besides the catalogs and brochures, we provide you with ff Combination of up to 16 guide bearings
4
powerful planning tools. ff Dynamic movement sequence input
On our website you can find in ormation on new products ff Checking of the selected size
5
as well as continually updated information on our existing ff Quick and easy design
products. ff Clear displaying and documenting of results
6
In addition, our sales and service teams are on hand to
answer specific uestions. Multilingual content and graphical user interface in 5
When implementing our systems, we also support you with different languages (de/en/fr/it/es). The program can be 7
our broad range of training measures. run directly from the CD without separate installation.
8
Design program You can order the CD directly from our media catalog,
With the LF-MGE Linear Motion Designer we offer a number 3 842 540 900. 9
professional planning tool for the quick and easy design of
linear guides. www.boschrexroth.com/mediadirectory 10
LF-MGE No.
11
3 842 540 900

12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 57 15.04.2016 15:58:39

MGE_13_1_en-US.indb 58 15.04.2016 15:58:39

Tools | Aluminum Framing 8.0 14-1

Tools 1
Drilling jigs (p. 14-2) Offset screwdriver Torx® Variofix emover, fl xible Beveling shears (p. 14-7) 9
(p. 14-6) grinder for anodized
surfaces (p. 14-7) 10
11
12
13
Tool shelf, tool holder

14
(p. 14-8)
15
16
Let us send you information on the complete product range
of Bosch power tools! 17
Robert Bosch Tool Corporation 18

Call our Service Hotline or use our contact form.
1-877-BOSCH99 (1-877-267-2499) 19
https://www.boschtools.com
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:58:40

14-2 Aluminum Framing 8.0 | Tools
Drilling jigs
6 8 10
ff For simple drilling of standard holes for the Rexroth

range of connectors
ff Stopping surfaces and edges for precise hole
positioning
ff Lockable
19758
6
Drilling jigs – slot 6 mm
12
ff For through-holes (ø 5.8) for hexagonal-star socket

screwdrivers T25
ff For fastening holes (ø 8) for quick connectors
20
3 842 537 556

ø5,8 ø8 Drilling jig No. FS
D5,8 8 10 Slot 6 mm 3 842 537 556 FS1
D5,8 10 Material: Aluminum
D8
00126113
FS1
DIN 464
M4x14
6
MGE_13_1_en-US.indb 2 15.04.2016 15:58:40


Drilling jigs – slot 8 mm

8 1
screwdrivers T40
2
ff For fastening holes (ø 11) for quick connectors
3
19
Drilling jig No. FS

4
Slot 8 mm 3 842 528 577 FS2
3 12
5
D11 D7,8
6
30
FS2
3 842 528 577
ø11 ø7,8 7
18 15 8
84 8
D7,8
D7,8
D11 9
D11V
00111394
10
10 10 10 10 Drilling jigs – slot 10 mm, modular dimensions 45, 60

45 60
ff For fastening holes (ø 17) for bolt connectors, quick 11
connectors, and threaded sleeves
ff For through-holes (ø 9.8) for hexagonal-star socket 12
screwdrivers T50
28
ff For counterbores (ø 21) for pneumatic connections 13
22,5 22,5
18,5 19,5 Drilling jig No. FS 14
Slot 10 mm, modular dimensions 45, 60 3 842 528 574 FS3
22,5/P45 Material: Steel; galvanized 15

D21 D17 Scope of delivery: Incl. fastening material (FS)
D9,8
47
16
30/P60 FS3
D9,8 3 842 528 574
D9,8 17
ø9,8 ø21 ø17 M8x50
D17
D17 26 60 10
18
D17V 30
LF 140
D21
19
00111395
20
21
MGE_13_1_en-US.indb 3 15.04.2016 15:58:40

10 10 10 10 Drilling jigs – slot 10 mm, modular dimensions 40, 50

40 50
screwdrivers T50
ff For fastening holes (ø 17) for bolt connectors, quick
connectors, and threaded sleeves
28
20 22,5 Drilling jig No. FS

16 19,5 Slot 10 mm, modular dimensions 40, 50 3 842 530 400 FS3
20/P40
D17
47
D9,8 FS3
25/P50
3 842 530 400 M8x50
D9,8 ø9,8 ø17 10
D9,8
21
D17
D17 25
D17V 110
LF
00111396
MGE_13_1_en-US.indb 4 15.04.2016 15:58:41


Drilling jig for diagonally sawn profiles – sl t 8 mm

8 1
ff For fastening holes (ø 11) for bendable quick
connectors
2
Drilling jig No. FS

30
3
Slot 8 mm – diagonally sawn profiles 3 842 516 729 FS2
Material: Aluminum
4
° Scope of delivery: Incl. fastening material (FS)
135
Also see bendable quick connector (p. 3-56)
5
°
90
FS2 6
30
8
7
ø11
8
18
90 9
00109826
10
10
Drilling jig for diagonally sawn profiles – sl t 10 mm
ff For fastening holes (ø 17) for bendable quick 11
connectors
12
Drilling jig No. FS
40
Slot 10 mm – diagonally sawn profile 3 842 516 731 FS4 13

Material: Aluminum
5°
13 Also see bendable quick connector (p. 3-56)
15
°
90
FS4
16
40
10
17
ø17 18
22,5
110 19
00109827
20
21
MGE_13_1_en-US.indb 5 15.04.2016 15:58:41

Offset screwdriver Torx®
6 8 10
ff Offset screwdriver for the central bolts (p. 3-40):

–– S6x16-T25
–– S8x25-T40
–– S12x30-T50, M12x30-T50
ff Long shank for easy screw head access
19759
T25 6 Offset screwdriver T25 No.

5 3 842 528 590
Material: Chrome vanadium steel
ø5
70
100
T 25
00111397

5 3 842 528 588
90
ø7
180
T 40
00111398

5 3 842 528 586
110
ø9
200
00111399
T 50
MGE_13_1_en-US.indb 6 15.04.2016 15:58:41


Variofix emover 1
2
ff For fast, easy removal of the Variofix snap-in clip
(p. 7-6), even in hard-to-reach places
3
ff The remover is pushed onto the snap-in clip of the
Variofix blo k so that it spreads the teeth of the clip and
4
can then be removed together with the clip
5
Variofix emover No.
10 3 842 526 589
6
Material: PA
19774
10
Flexible grinder for anodized surfaces
11
ff Hand grinder for removing light soiling and minor scratches 12

ff Handy grindstone made of fl xible base material
containing abrasive agents 13
ff Long service life thanks to automatic, continual surface
renewal, like an eraser 14
ff Suitable for all natural-colored, anodized surfaces,
e.g. also for aluminum windows and doors 15
Flexible grinder for anodized surfaces No. 16

3 842 518 650
Material: Silicon carbide 60% 17
Polyurethane 40%
18
19
19774
20
Beveling shears
21
ff For length-trimming of plastic profiles, e.g. sl t cover

profile
Beveling shears No.

3 842 547 982
23998
MGE_13_1_en-US.indb 7 15.04.2016 15:58:41

Tool shelf
Tool holder
ESD
ff Tool shelf and tool holder for ergonomic and handy positioning
19961 of tools at the workstation
ff Tool shelf can be individually equipped

ff Accessories: Container mount (p. 2-63)
0
2
2
Tool shelf ESD No.

215
ESD
3 842 514 519
Material: Side parts: sheet aluminum
Suspension profile: aluminum, anodize
1
5
2
5
00139018
Tool holder D52 for bucket-trays D52-9 and D52-15
,5
59
Tool holder D52 ESD No.
52
ESD
3 842 544 832
91
,6
45
°
37
20990 0000A
Bucket-tray D52-9 (open base) ESD No.

Approx. 2.5 ... 5.5
90 3 842 544 834
°
ESD
40
52
PH1, PH2
9
20992
Bucket-tray D52-15 (open base) ESD No.

approx. 2.5 ... 10
90 3 842 544 835
°
ESD
70 PH1, PH2,
52
15
PH3, PH4
20993
MGE_13_1_en-US.indb 8 15.04.2016 15:58:41


Bucket-tray D52-15 (closed base) ESD No. 1

approx. 1.5 ... 6
90 3 842 544 836
° ESD
71
52 2
15
6 ... 8
5
20994
Tool holder D91 for bucket-trays D91-32, D91 Oval53 L100

0 6
10
and D91 Oval53 L136
91
7
Tool holder D91 ESD No.
3 842 544 833
8
ESD
13
2
45
° 9
66
20991 0000C
10
Bucket-tray D91-32 (closed base) ESD No.

90
°
approx. 1.5 ... 5
3 842 544 837 11
6,5
ESD
91
7
32
6 ... 9 12
6 ... 9
13
14
20995
15
90 Approx. 4 ... Bucket-tray D91 Oval53 L100 ESD No.
°
5.5 (closed base) 16
91
0
10
27
PH1, PH2 ESD

3 842 546 744
17
approx. 5 ... 10
18
42
10 ... 19
19
10 ... 19
20996
20
90 Bucket-tray D91 Oval53 L136 ESD No.
° approx. 4 ... 5.5
(closed base)
21
91
6
13
27
PH1, PH2 ESD

3 842 546 745
approx. 5 ... 10
42
10 ... 19
10 ... 19
20997
MGE_13_1_en-US.indb 9 15.04.2016 15:58:42

MGE_13_1_en-US.indb 10 15.04.2016 15:58:42

FiFo station | Aluminum Framing 8.0 15-1

FiFo station 1
Guide rail (p. 15-2) Adapter (p. 15-3) Right end cap, small (p. 15-3) Left end cap, small (p. 15-3) 9
10
11
12
13
End cap, large (p. 15-3)

14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:58:42

15-2 Aluminum Framing 8.0 | FiFo station
FiFo station
ff Components for constructing a FiFo station for material

shuttles
ff Clearly organized and highly transparent production
operations through having standardized delivery routes
ff Modular system lets you adapt the layout to your needs
and to your available space
C
D
30x30
00130024
A ff Adhesive strips for fastening to floo

ff Screw fitting o floor po sible at end caps
15

L
A 1200 10 3 842 540 012

5
2400 10 3 842 539 894

0
Material: PVC, yellow

30
00130022
MGE_13_1_en-US.indb 2 15.04.2016 15:58:43

FiFo station | Aluminum Framing 8.0 15-3

B ff For the parallel connection of guide rails, or a guide rail

1
with a 30x30 profil
17
,8
2 50 2
Adapter No.
B 20 3 842 539 898 3
8,4
10,6
Material: PP
00130020
5
C ff For use as a jointing aid and for fastening the guide rails
6
to the floo
50
7
Right-hand end cap, small No.
30
15
C 10 3 842 539 895

8
Material: PA 6; black
5
2
2
00130025
10
D ff For use as a jointing aid and for fastening the guide rails
to the floo 11
50
Left-hand end cap, small No. 12

30
15
D 10 3 842 539 896

Material: PA 6; black 13
5
2
2
14
00130026
15
E 13 ff For installing a 30x30 profile b tween two guide rails
0
ff The 30x30 profile can be used o construct fl w rack 16
45
systems, information boards, and height limits. Since
30
the guide rails are flat-sided, s tup can be done using 17
a wide profile (40, 45, 50
5
7
1
15
30
ff Profile 30x30 (p 2-19)

5
19
2
2
00130021
End cap, large No. 20

E 10 3 842 539 897
Material: PA 6; black 21
MGE_13_1_en-US.indb 3 15.04.2016 15:58:44

15-4 Aluminum Framing 8.0 | FiFo station
MGE_13_1_en-US.indb 4 15.04.2016 15:58:44

Components for lateral guides | Aluminum Framing 8.0 16-1

Components for lateral guides 1
Profile ails, slide rails Holder, fi ed (p. 16-6) Holder, variable (p. 16-8) Clamping lever (p. 16-13) 9
(p. 16-3)
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:58:45

16-2 Aluminum Framing 8.0 | Components for lateral guides
Components for lateral guides
ff Wide variety of profile ail and holder combinations

make customized solutions possible
ff Easy to clean
ff Sturdy
ff Only one tool required for adjustment
ff 10 mm slot interface
19778
Mounting variants
C
A
A
J
J
K
M
A A
M M R
S S
U
V
Y
A
A M A
M
M
V
R T T
U
19779
MGE_13_1_en-US.indb 2 15.04.2016 15:58:45


Profile ails for lateral guides 1
2
ff Profile ails for lateral guiding of the transported material
ff Suitable for fi ed lateral guide holders (p. 16-6), and
3
variable lateral guide holders (p. 16-8)
ff Various materials and geometries for different
4
applications
19951
10
A ff Aluminum profile ail for robust lateral guides

11
13,5 Profile ail, aluminum L (mm) No.

1 pc 200 ... 3000 3 842 993 887 / L
12
20 pcs 3000 3 842 538 829
17,3
Material: Aluminum, natural, anodized 13

Accessories: Narrow slide rail (E); high slide rail (F); outer profile
connector (G); inner profile connec or (H); cover 14
cap (I); clamping holder C L100 (M); holder (J);
19759
clamping head (L); clamping head (O)
15
B ff HDPE profile ail for light applications
ff Bendable 16
13,5
Profile ail HDPE L (mm) No. 17
1 pc 3000 3 842 538 388
17,3
Material: HDPE, gray 18

Accessories: Narrow slide rail (E); high slide rail (F); outer
profile connec or (G); inner profile connec or (H);
cover cap (I); clamping holder C L100 (M); holder
19
19760 (J); clamping head (L); clamping head (O)
20
21
MGE_13_1_en-US.indb 3 15.04.2016 15:58:46

C ff Profile ail 17x17.5, robust stainless steel version with

PE guide for gentle product handling
17,5
Profile ail 17x17.5 L (mm) No.
R7
1 pc 200 ... 3000 3 842 994 863 / L
20 pcs 3000 3 842 529 850
Material: Steel, stainless / PE, natural
Accessories: Outer profile connec or (G); clamping holder C
L100 (M); holder (J); clamping head (L); clamping
19763
head (O)
ff Profile ail D12, robust stainless steel version

D
ø12 Profile ail D12 L (mm) No.

1 pc 200 ... 3000 3 842 993 306 / L
6 pcs 3000 3 842 533 841
Accessories: Clamping holder D12 L100 (N)
19764
E ff Slide rail for clipping on to aluminum or HDPE profile ail

ff For gentle product conveying and minimum wear of the
HDPE profile ail
21,5
Slide rail, narrow L (mm) ESD No.

3000 3 842 538 209
2,5
3000 ESD
3 842 539 340
Material: HDPE, gray
19761
ESD: PE-UHMW, conductive, black
F ff Slide rail for clipping on to aluminum or HDPE profile ail

ff Wide guiding surface
ff For gentle product conveying and minimum wear of the
HDPE profile ail
38
Slide rail, high L (mm) No.
1,5 3000 3 842 538 389

Material: HDPE, gray
19762
MGE_13_1_en-US.indb 4 15.04.2016 15:58:47


G ff Outer profile connec or for aluminum profile ails(A),

1
HDPE profile ail (B), 17x17.5 profile ail (C)
2
Outer profile connec or No.
10 3 842 539 613 3
Scope of delivery: Incl. 2 x grub screws
4
19765
5
H ff Inner profile connec or for aluminum profile ail (A),

6
HDPE profile ail (B)
7
Inner profile connec or No.
10 3 842 539 345
8
19766
10
I ff Cover cap for aluminum profile ail (A), HDPE profile ail (B)
11
Cover cap No.

10 3 842 538 208
12
13
14
19766
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 5 15.04.2016 15:58:47

Lateral guide holder, fi ed
10
30
30
5 ff Holder for lateral guides of fi ed installation height and
fi ed guide width
19953
38 38
3,5 0,5
A C
(L) (L)
J J
88
88
59
59
K K
9 5 9 5
19781 19782
J 10 FS1 ff Holder, fi ed, for aluminum profile ail (A), HDPE profile
38 30
ISO4762
M8x16
rail (B) and 17x17.5 profile ail (C)
DIN 125 ff For fi ed guide width
A 8,4
10 ff Guide width increased through use of spacer plate (K)
Holder, fi ed No. FS
59
Set 3 842 527 851 FS1

Material: PA, black
20807
Scope of delivery: Incl. clamping head, fastening material (FS)
K 10
ff Spacer plate for fi ed holders, for increasing guide width
30 5 Spacer plate No.

10 3 842 527 738
Material: PA; black
30
8,4
20808
MGE_13_1_en-US.indb 6 15.04.2016 15:58:48


L FS2 ff Clamping head for on-site construction of supports for

1
protruding transported material
16 30
DIN 557 2
ø6,6
M6 Clamping head No. FS
Set 10 3 842 536 295 FS2 3
30
Material: PA, black

20809
5
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 7 15.04.2016 15:58:48

Lateral guide holder, variable
10
ff Holders and clamping holders make variable adjustment

of the guide height and width possible
ff Easy to clean
Note: For stability in the direction of rotation, at least 2

holders must be connected with a continuous profile ail.
135,8
135
20800 80 8
System dimensions 135,8

D
N 135
80 8
R
80 5
D
164
N
129
A
94
RM
59
80 5
164
129
A
94
M
59
40 135
48
63
D
75 10
N
A 40 135
M 48
94
63
max. 187
D
min. 59
59
75 10
N
A
MT
S
94
max. 187
min. 59
U
59
V
19780 R
Q
S
T
MGE_13_1_en-US.indb
19780
8 15.04.2016 15:58:49

M ff Clamping holder C L100 for supporting aluminum (A),

1
HDPE (B) or 17x17.5 (C) profile ails
ø18
ff Scaling in mm and inches for simple alignment
26,4
2
4
Clamping holder C L100 No. 3
30 102
10 3 842 539 499
Material: Clamping holder: PA; black
4
25
Nut, bolt: steel; stainless

Accessories: Plug (X)
20810
5
N ff Clamping holder D12 for supporting profile ails D12 (D)

6
ff Scaling in mm and inches for simple alignment
ø18
26,4
7
Clamping holder D12 L100 No.
4
10 3 842 539 498
30 102 8
25
Accessories: Plug (Z) 9
20811
10
O FS1 ff Clamping head for supporting aluminum (A), HDPE (B)

profile ails, or stainless steel profile ails with PE guide (C) 11
S6x16- ff Direct mounting on profiles wi h 10 mm slot
T25 ESD 12
Clamping head No. FS
Set 10 3 842 528 009 FS1 13
Material: Clamping holder: PA, black
19954
15
16
17
30
18
25 26,5
19
19783
20
P ff Clamping holder D12 for supporting profile ails D12 (D)
ff In conjunction with tube 18 (W) for constructing longer
21
clamping holders
26,4
30 Clamping holder D12 No.

P 10 3 842 547 227
25

Accessories: Plug (Z), tube D18 (W)
26151
MGE_13_1_en-US.indb 9 15.04.2016 15:58:50

Q ff Clamping holder C for supporting aluminum (A), HDPE

(B) or 17x17.5 (C) profile ails
ff In conjunction with tube 18 (W) for constructing longer
26,4
clamping holders
30
Clamping holder C No.

25
N 10 3 842 547 228

26149 Nut, bolt: steel; stainless
Accessories: Plug (Z), tube D18 (W)
R 18 FS2 ff Holder for fastening clamping holders C L100 (M) or

D12 L100 (N)
DIN 912
M6x16 ff Various installation heights possible for clamping holders
DIN 9021
A 6,4 ff Variable guide widths possible
204
ff Use spacer (S) for added enlargement of guide width (U)
Holder L204 No. FS

Set 3 842 539 494 FS2
45 76
19767 Material: PA, black
Fastening material: steel; stainless
Accessories: T-nut M6, 10 mm slot (p. 3-4)
Spacer (U)
S FS2 ff Holder for fastening clamping holders C L100 (M) or

18 D12 L100 (N)
DIN 912
M6x16 ff Various installation heights possible for clamping holders
DIN 9021
A 6,4 ff Variable guide widths possible
ff Use spacer (S) for added enlargement of guide width (U)
134
Holder L134 No. FS

45 76
Set 3 842 539 495 FS2
19768 Material: PA, black
Spacer (U)
MGE_13_1_en-US.indb 10 15.04.2016 15:58:50


FS2 ff Holder L45 for fastening vertical clamping holders or

T 1
tube D18 (W)
DIN 912
ø18 63 M6x16 ff For infini ely height-adjustable lateral guides
DIN 9021
2
A 6,4 ff Guide width increased by using the spacer (U)
45
3
Holder L45 No. FS
45 78
Set 10 3 842 539 496 FS2
4
Material: PA, black
19769
Scope of delivery: incl. fastening material (FS) 5
Spacer (U) 6
7
U FS3 Spacer No. FS
DIN912 Set 10 3 842 539 497 FS3
M6x55 8
Material: PA, black
DIN 9021
-A6,4 Fastening material: steel; stainless
40 10
19770
11
V ø18 23,5 ff Vertical clamping holder for constructing height- 12

adjustable guides
13
36
Vertical clamping holder No.

D18 L160 14
207
159
10 3 842 539 500

Material: PA, black 15
Nut, screw: steel; stainless
18 Accessories: Plug (Z)
19771 16
4
ff Tube D18 for the construction of height-adjustable 17

W
vertical holders or cross members for upper guides
18
ø18
Tube D18 L (mm) No.
3000 3 842 539 339 19
Material: Stainless steel
Accessories: Plug (Z)
20
19774
21
MGE_13_1_en-US.indb 11 15.04.2016 15:58:51

ff Crosspiece for intersecting, perpendicular connections

X
of tubes D18 (W) and clamping holders C L100 (M) or
ø18
26,4
D12 L100 (N)
21 Crosspiece No.
10 3 842 539 501
Material: Crosspiece: PA, black
26,4
76
19772
Y ff Corner piece for end-to-end, perpendicular connections

25 of tubes D18 (W) and clamping holders C L100 (M) or
ø18
D12 L100 (N)

46
Corner piece No.

25
46
10 3 842 539 505
Material: Corner piece: PA, black
24,5
19773
Z ff Plug for sealing clamping holder C L100, (M), clamping

holder D12 L100 (N), vertical clamping holder D18 L160
(V) or tube D18 (W)
Plug No.
10 3 842 539 826
Material: PA; black
20812
ZA ff Reducing adapter for accommodating round profiles

ø 12 in D18 mountings
Reduction piece No.

20 3 842 539 344
Material: PA; black
2
ø1
00130764
MGE_13_1_en-US.indb 12 15.04.2016 15:58:52


Clamping lever 1
2
ff For easy adjustment of lateral guide holders
ff Clamping lever M6x25 for crosspiece
3
ff Clamping lever M6x40 for holder
20813
10
45 Clamping lever L (mm) No.
3,5
M6x25 25 3 842 528 540

11
M6x40 40 3 842 528 539
12
35
Material: Lever: diecast zinc; black plastic coated

Screws: steel, galvanized and black chrome-plated
7
13
L
M6 14
20814
ø10
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 13 15.04.2016 15:58:52

MGE_13_1_en-US.indb 14 15.04.2016 15:58:52

Components for ESD applications | Aluminum Framing 8.0 17-1

Components for ESD applications 1
Set of grounding Grounding cable (p. 17-2) Potential fix (p. 17-3 Wrist band, connection 9
components (p. 17-2) piece (p. 17-3)
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:58:53

17-2 Aluminum Framing 8.0 | Components for ESD applications
Components for ESD applications
8 10
ESD
ESD – Electro Static Discharge

Components which, due to their electrical properties and
D inner structure, are damaged or destroyed by static discharge
E also cause economic losses running into millions of euros
F
each year.
You can use Rexroth components for ESD applications to
protect your products from this type of damage.
Look for the ESD mark when selecting products ( ).
A
ESD
19937 G CB
FS1 ff Set of grounding components for defined g ounding of

A
ESD workstations
ff Conduction resistance RA = 1 x 106 Ω (DIN EN 61340-5-1)
10
SW19 M6
10Nm
Accessories:
Damping ring or damping plate for insulation from conductive
floo s makes defined conduction po sible (p. 6-4, 6-6)
00119917 Set of grounding components ESD No. FS

A ESD
3 842 522 087 FS1
Material: Fastening material: steel; galvanized
B 8 10 FS2 FS3 ff Grounding cable to create defined conducti e paths

ISO 4762 between strut profiles in o der to protect ESD-sensitive
M5x10
DIN 9021 components
5,3 10 8
M5 M5
Grounding cable ESD No. FS

B ESD
3 842 519 465 2xFS2,
FS3
Material: Fastening material: steel; galvanized

00118564
MGE_13_1_en-US.indb 2 15.04.2016 15:58:54

Components for ESD applications | Aluminum Framing 8.0 17-3

C FS4 FS5 ff Potential fix or defined g ounding of surface elements

1
DIN7991 such as side panels
M5X16
DIN 6798
V5,3 ISO 7380 2
10 M6x6
SW3 M5 Potential fi ESD No. FS
MD = 5 Nm C 3 842 536 320 FS4,
ESD
3
FS5
Material: Bracket: aluminum

4
SW4 Fastening material: steel; galvanized
MD = 8 Nm Scope of delivery: Incl. fastening material (FS)
5
00124733
D 1220 ff ESD mat insert for protecting ESD-sensitive components

6
610 610 ff To create a safe, conductive connection, e.g. to ESD material
shelves, we recommend using adhesive copper tape
ff Conduction resistance RA = 1 x 106 – 1 x 109 Ω according 7
410
to DIN EN 61340-5-1
855
8
410
ESD mat insert ESD No.

9
406 406 406 D 1220 mm x 855 mm ESD
3 842 522 012
00119919 Material: Rubber (thickness: 2 mm)
10
E ff Wrist band for defined g ounding of people and

protection of ESD-sensitive components 11
12
ff connection piece
ff T-nut M6, or sliding block, swivel-in with spring, M6
13
Wrist band ESD No.
E ESD
3 842 516 908 14
00137642
Material: Textile with woven-in conductive plastic, navy blue
15
F ff Connection piece for connecting the wrist band to the 16

profile con truction
17
Connection piece ESD No.
F ESD
10 3 842 516 905 18
19
19936 20
21
MGE_13_1_en-US.indb 3 15.04.2016 15:58:55

17-4 Aluminum Framing 8.0 | Components for ESD applications
G FS6 FS7 ff Potential equalizer for creating electrostatic conduction

ISO 7380
ISO 7380
M6x20 M6x12
between surface elements and strut profile
2x DIN 9021
DIN 9021 A 6,4
A 6,4
10
M6
M6 Potential equalizer ESD No. FS
G ESD
10 3 842 536 148 FS6,
FS7
Material: Strip steel, stainless

19935
MGE_13_1_en-US.indb 4 15.04.2016 15:58:56

Proximity switches and switch brackets | Aluminum Framing 8.0 18-1

Proximity switches and switch brackets 1
SH 1/S (p. 18-2) SH 1/U (p. 18-3) SH 2/S, SH 2/ST (p. 18-4) SH 2/S-H (p. 18-5) 9
10
11
12
13
SH 2/U (p. 18-7) SH 2/U-H (p. 18-7) Proximity switch (p. 18-8) Stop (p. 18-10)
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:58:57

18-2 Aluminum Framing 8.0 | Proximity switches and switch brackets
Switch bracket SH 1/S
ESD
ff For fastening a proximity switch Ø 6.5 mm
proximity switch Ø 6.5 mm (p. 18-8)
00137510
Switch bracket ESD No. FS

13,2 SH 1/S ESD
3 842 542 556 FS1
6,8 Material: SH 1/S: PE 6.6, black
FS1
63,5
85,5
M5x12
5-FST
8
16,5
M5
8
22,5
17
00137514
MGE_13_1_en-US.indb 2 15.04.2016 15:58:57


Switch bracket SH 1/U 1
2
8
ESD 3
ff For fastening a proximity switch Ø 6.5 mm

4
5
proximity switch Ø 6.5 mm (p. 18-8)
00137511
10
Switch bracket ESD No. FS

SH 1/U
11
ESD
3 842 542 555 FS1
Material: SH 1/U: PE 6.6, black
20

39
45
13
FS1
M5x12 14
5,5 6 5-FST
M5
8 15
22,5 2,5 16
17
17
18
6,5
12
19
00137515
20
21
MGE_13_1_en-US.indb 3 15.04.2016 15:58:58

Switch bracket SH 2/S, SH 2/ST
10
ff For fastening a proximity switch M12x50

ff SH 2/ST: switch cover to protect switches and cables
proximity switch M12x50 (p. 18-9)
20798
SH 2/S 30 40
Switch bracket No. FS
SH 2/S 3 842 168 830 2xFS1
2
ø1
Material: Housing: PA6, black

Switch cover (30 mm): PA6, black
55,3

79,85
65,3

10
5,25
15 24 FS1
ISO 4762-
00012825
M6x20
6-FST
10
M6
SH 2/ST 90 Switch bracket No. FS

30 40 SH 2/ST 3 842 168 850 2xFS1
Material: Housing: PA6, black
2
ø1
Switch cover (90 mm): ABS, transparent

18

55,3
79,85

65,3
10
FS1
5,25
00012826
24 ISO 4762-
M6x20
6-FST
10
M6
MGE_13_1_en-US.indb 4 15.04.2016 15:58:58


Switch bracket SH 2/S-H 1
2
10

4
ff Especially sturdy metal version
ff Able to bear loads of up to 100 kg
5
ff Centering lugs for pre-positioning and fast assembly in
the profile sl t
6
ff Integrated stop for 12 mm sensor
ff Integrated cable guide
7
proximity switch M12x50 (p. 18-9) 8
00125174
10

SH 2/S-H
80 35 SH 2/S-H 3 842 537 280 2xFS1
11
15
Material: SH 2/S-H: diecast aluminum

55,3
65,3
79,85
13
10
FS1
ISO 4762- 14
24 M6x20
000125239
6-FST
M6
10 15
16
17
18
19
20
21
MGE_13_1_en-US.indb 5 15.04.2016 15:58:59

Switch bracket SH 2/U
10
ff For fastening a proximity switch M12x50
00117852

SH 2/U
SH 2/U 3 842 168 820 2xFS1,
2xFS2
Material: SH 2/U: PA6 granulate, black

15,25
54,25
FS1 FS2
ISO 4762-
M6x20
DIN 7981-
ST4, 2x22-
6-FST C-H
10
M6
21,8
31,1
40
00012823
MGE_13_1_en-US.indb 6 15.04.2016 15:58:59


Switch bracket SH 2/U-H 1
2
10

4
ff Especially sturdy metal version
ff Able to bear loads of up to 100 kg
5
ff Centering lugs for pre-positioning and fast assembly in
the profile sl t
6
ff Integrated stop for 12 mm sensor
8
00125176
10

SH 2/U-H
SH 2/U-H 3 842 537 289 2xFS1
11
Material: SH 2/U-H: diecast aluminum
13
39
55
FS1
ISO 4762- 14
M6x20
6-FST
13
M6
10 15
16
21,8
31,1
17
35
18
19
00125240
20
21
MGE_13_1_en-US.indb 7 15.04.2016 15:59:00

Proximity switch Ø6.5 x 30 mm, inductive
ff For installation in switch bracket SH 1/...

ff Design:
–– PNP contact
–– Optical LED function display
–– Compact length of 30 mm; Ø 6.5 mm
–– M8 plug connection
–– Switch distance SN = 4 mm
–– Operating voltage: 0 … 30 V
–– Switching frequency 1500 Hz
–– Operating current 200 mA
–– Protection class IP 67
–– Ambient temperature: -20 to 70 °C
switch bracket SH 1/... (p. 18-2f)
20788
Proximity switch No.

Ø 6.5 x 30 mm 3 842 542 500
1 BN Material: Brass, nickel-plated
L+
4 BK
3 BU
L-
4
M8x1
1 3
00137517
MGE_13_1_en-US.indb 8 15.04.2016 15:59:00


Proximity switch M12x50, inductive 1
2
ff For installation in switch bracket SH2/...
ff Design:
3
–– PNP contact according to IEC/EN 60947-5‑2‑2004
–– Connection via V1 plug (M12)
4
–– Resistant to media such as test oil and test fuel
–– Optical LED function display
5
–– Gold-plated contacts
–– Compact length of 50 mm
6
–– Metal thread M12x1
–– Switch distance SN = 7 mm
–– Operating voltage: 0 … 30 V 7
–– Switching frequency: 300 Hz
–– Operating current: 150 mA 8
–– No-load current: max. 15 mA
–– Protection class: IP 67 9
00125216
–– Ambient temperature: -25 to 70 °C
10
switch bracket SH 2/... (p. 18-4ff) 11
1/BN
L+
I 4/BK
Proximity switch No. 12
3/BU L- M12 x 50 mm 3 842 537 995
2 Material: Brass, nickel-plated 13
M12 x1
3 1
4
14
6
00127928
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 9 15.04.2016 15:59:00

Stop
10
ESD
ff Can be mounted on profiles wi h 10 mm slot

ff Centering aid can be broken off for fl xible installation
00126928
48 FS1 Stop ESD No. FS
16,5 42 ESD
3 842 519 717 2xFS1
M8x30 Material:
12
Stop: PA6
10
28,5

105
29,5
36,5
14 78
7,5
00125246
MGE_13_1_en-US.indb 10 15.04.2016 15:59:01

Technical data | Aluminum Framing 8.0 19-1

Technical data 1
10
11
12
13
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 1 15.04.2016 15:59:01

19-2 Aluminum Framing 8.0 | Technical data
Technical data for strut profile
EN AW – Al MgSi Material designation according to DIN EN 573 for Rexroth strut profile

(AW-6063-T66)
EN AW – 6060 Material number according to DIN EN 573

(AW-6063-T66)
Rm = 245 N/mm2 Minimum tensile strength (in direction of pressure)

(= 35,530 lb./in.2)
Rp0,2 = 195 N/mm2 0.2% proof stress (in direction of pressure)

(= 28,280 lb./in.2)
A5 = 10% Ductile yield A5 or A10

A10 = 8%
E = 70000 N/mm2 Modulus of elasticity E

(= 10x106 lb./in.2)
75 HB Brinell hardness
α(-50...+20 °C) = 21.8 x 10-6 1/K Longitudinal expansion coefficien

= 12.1 x 10-6in/in/°F
α(+20...100 °C) = 23.4 x 10-6 1/K
= 13.0 x 10-6in/in/°F
MGE_13_1_en-US.indb 2 15.04.2016 15:59:01


2
µ = 0.34 Poisson’s ratio
3
E6/EV1 - 12 µm - 300 HV Anodizing process – layer thickness – layer hardness 4

(R204-(.0003 in-300HV))
5
Lmax 11-20 22.5-30 40 45-60 Permitted dimensional tolerance t (mm) for profiles f om different deliveries
t ≥0.15 ≥0.2 +0.6 ≥0.3 6
Lmax 80 90 120 160

7
Lmax
t +0.8 ≥0.4 +1.0 +1.6

L2
ø 8
Lmax 180 270 360 00109370
t ≥0.6 ≥1.0 ≥1.5

9
L2 6 8 10
10
t +0.3 +0.3 +0.4
11
Ø 5.5 7.3 10 15
t -0.1 -0.1 ≥0.15 ≥0.15
+0.2 +0.2 12
Deviation limits and form tolerances according to DIN EN 12020-2

13
Rexroth profiles gene ally fall well within the generally applicable tolerances specified in
the standard. They are specifical y defined or the individual products.
14
Longitudinal straightness tolerance of profil

15
max. 0,3 mm
m
m
0m
m
0
20
0
L=
max. 1,5 mm
30
16
17
Longitudinal torsional tolerance of profil
max. 1,5 mm
18
mm
0 00 19
L =2
20
21
MGE_13_1_en-US.indb 3 15.04.2016 15:59:01

Profile deflecti
L
1
F
f
L
2
F
f
L
3
F
f
19927
Metric (mm) U.S. Equivalent (in)
F x L3 FL3 Profile deflection due o force F for static load cases 
f = f 1 =
1
3 E x l x 10 4 3El
F x L3 FL3
f = f 2 =
2
48 E x l x 10 4 48 E l
F x L3 FL3
f = f 3 =
3
192 E x l x 10 4 192 E l
m’ x g x L4 FL3 Profile deflection due o the profil ’s own weight

f = f 1 =
1
8 E x l x 10 4 8El
5 x m’ x g x L4 5 FL3
f 2 = f 2 =
384 E x l x 10 4 348 E l
m’ x g x L 4 FL3
f 3 = f 3 =
384 E x l x 10 4 384 E l
(m’ x g x L + F) x L FL Control of max. occurring bending stress σb max

= =
W x 10 3
1
1
W
(m’ x g x L + F) x L FL
= =
4 W x 103
2
2
4W
(m’ x g x L + F) x L FL
= =
8 W x 10 3
3 3
8W
max < 200 N/mm2 SF req: Safety value required to avoid deformation (fl w)
b max < b zul. !
max = maximum σb zul
: Max. permissible bending stress
R p0,2
b zul. allowable bending
S F erf. stress = 28,000 lb/in2
f (mm) (in) W (cm3) (in3)

F (N) (lb) E = 70,000 N/mm2 (= 10x106 lb/in2)
L (mm) (in) m' (kg/mm); m' = m/1000; m (p. 2-4 ... 2-7)
I (cm4) (in4) g = 9.81 m/s2 ≈ 10 m/s2
MGE_13_1_en-US.indb 4 15.04.2016 15:59:03


Profile sl t load-bearing capacity 1
2
Static load limit values of slot (beginning of plastic
deformation) for connectors with the largest thread in
3
each case
7
Fmax Fmax
Fmax
Fmax FmaxFmax Fmax
Fmax Fmax
Fmax
8
Sliding block, Sliding

00111429
T-bolt T-nut Central bolt

00111429
00111429 00111429
10
swivel-in block
00111429
20x20, 20x20R 1700 N 1700 N 2000 N — 3000 N

6 11
10x40 (382 lbs) (382 lbs) (450 lbs) (674 lbs)
20x40, 20x60
20x40x40
12
30x30, 30x30R 4000 N 4000 N 5000 N 2200 N 6000 N
8
30x30°, 30x45°, 30x60° (899 lbs) (899 lbs) (1124 lbs) (495 lbs) (1349 lbs) 13
11x20, 15x120
30x45, 30x60, 30x60x60
30x90, 30x120
14
90x90SL 6000 N 6000 N 9000 N 8000 N 11000 N
10
40x40L, 40x40L R (1349 lbs) (1349 lbs) (2023 lbs) (1798 lbs) (2473 lbs) 15
40x30°, 40x45°, 40x60° 7000 N 7000 N 10000 N 9000 N 12000 N
40x80L, 40x120L, 40x160L (1574 lbs) (1574 lbs) (2248 lbs) (2023 lbs) (2698 lbs)
16
40x80x80L
80x80L
80x120L, 80x160L 17
45x45L, 45x45L R
45x30°, 45x45°, 45x60°
15x22,5 , 15x180, 22,5x45 18
45x90L, 45x90x90L
50x50L, 50x50L R 19
50x100L , 50x150L
100x100L ,100x200L
60x60L 20
45x45 12000 N 12000 N 15000 N 13000 N 17000 N
60x60 (2698 lbs) (2698 lbs) (3372 lbs) (2922 lbs) (3822 lbs) 21
90x90L
22,5x180
45x60
45x90 , 45x180
90x180L
45x270 18000 N 18000 N 22000 N 18000 N 24000 N
60x90 (4046 lbs) (4046 lbs) (4946 lbs) (4046 lbs) (5395 lbs)
90x90
90x180
90x360
MGE_13_1_en-US.indb 5 15.04.2016 15:59:04

Load-bearing capacity of profile connectio
The stated tightening and loading limit values were well as those corresponding to accepted engineering
determined as an example in (dry) trials. You must take practices!
account of legal safety factors and building regulations as
Static load limit values of the connection (beginning of plastic deformation)
D Slot FFmax
max M
Mmax
max
6 8 10 8
8 10
10
D 8 6/6 2.5 Nm 450 N 18 Nm

(22 lb-in) (101 lbs) (159 lb-in)
11 8/8 12 Nm 500 N 40 Nm

(106 lb-in) (112 lbs) (354 lb-in)
11 8 / 10 12 Nm 2000 N
FFmax
max
70 NmMMmax
max M
Mmax
max
88 10
10 (106 lb-in) (450 lbs) (619 lb-in)
17 10 / 10 25 Nm 4000 N 140 Nm

(221 lb-in) (899 lbs) (1239 lb-in)
9.8 10 / 10 6 Nm 800 N 50 Nm

Quick connector (p. 3-53) (53 lb-in) (180 lbs) (443 lb-in)
Slot
8 10 M max M max
Fmax Fmax
M max
30x30 8 12 Nm 1100 N 35 Nm 24 Nm 650 N 40 Nm

(106 lb-in) (247 lbs) (310 lb-in) (212 lb-in) (146 lbs) (354 lb-in)
40x40L 10 25 Nm 1500 N 110 Nm 100 Nm

FFmax
max 1000 N
M
Mmax
max 80 Nm
66 88 10
10
45x45L 10 25 Nm 1500 N 120 Nm 110 Nm 1000 N 95 Nm

45x45 10 25 Nm 1500 N 140 Nm 145 Nm 1100 N 180 Nm

50x50L 10 25 Nm 1500 N 150 Nm 160 Nm 1100 N 180 Nm

Quick connector, 00111431
00111431
bendable
(p. 3-56)
MGE_13_1_en-US.indb 6 15.04.2016 15:59:06


1
Fmax FFmax
max Mmax MMmax
max
8 10 88 10
10 Fmax Mmax
8 10 2
5
Slot
8 Fmax FFmax Mmax MMmax Mmax MMmax
8 10 10
max max max
88 10
10 Fmax Mmax Mmax
8 10 6
FFmax
max Mmax
M max
8 10 88 10
10 Fmax Mmax
7
ø11, L=30 8 6 Nm 2500 N 60 Nm 20 Nm
(53 lb-in) (562 lbs) (531 lb-in) (177 lb-in)
8
ø17, L=40 10 25 Nm 4000 N 180 Nm 40 Nm
9
ø17, L=45 10 25 Nm 4000 N 180 Nm 60 Nm
ø17, L=50 10
10
25 Nm 4000 FFN
max 200 NmMmax
M max 65 Nm Mmax
M max
88 10 max
8 10 10 Fmax Mmax Mmax
ø17, L=60 10 11
25 Nm 4000 N 200 Nm 80 Nm
Fmax FFmax Mmax MMmax
12
max max
6 8 10
66 88 10
10 L=80
ø17, 10 Fmax Mmax
6 8 10 25 Nm 5000 N 800 Nm 170 Nm
ø17, L=90 10 25 Nm 5000 N 800 Nm 200 Nm
13
ø17, L=100 10 25 Nm 5000 N 1000 Nm 480 Nm 14
ø28, L=22.5 10 25 Nm 2000 N – – 15
Bolt connector (p. 3-59) (221 lb-in) (450 lbs) 00111431 00111431
00111431
00111431
16
Slot FFmax
max Mmax
M max
6
10 6 88 10
10 Fmax Mmax
66 8 8
10
17
18
S6 6 10 Nm 500 N 8 Nm
(88 lb-in) (112 lbs) (71 lb-in)
S8 8
19
25 Nm 800 N 43 Nm
(221 lb-in) (180 lbs) (381 lb-in)
S12 10 35 Nm 1300 N 80 Nm

20 00111431
00111431
00111431
(310 lb-in) (292 lbs) (708 lb-in)
M12 10 35 Nm 3000 N 80 Nm 21

Central bolt (p. 3-40) (310 lb-in) (674 lbs) (708 lb-in)
MGE_13_1_en-US.indb 7 15.04.2016 15:59:07

Mmax Mmax
6 8 10 Slot 2
M max M max
6 8 10 2
Mmax M max
2 2
20/2 6 10 Nm 18 Nm –

(88 lb-in) (159 lb-in)
20/3 6 10 Nm – 23 Nm

(88 lb-in) (204 lb-in)
30/2 8 25 Nm 80 Nm –

(221 lb-in) (709 lb-in)
30/3 8 25 Nm – 85 Nm

(221 lb-in) (753 lb-in)
40/2 10 35 Nm 60 Nm –

(310 lb-in) (532 lb-in)
40/3 10 35 Nm – 70 Nm

(310 lb-in) (620 lb-in)
45/2 10 35 Nm 45x45L 150 Nm –

(310 lb-in) (1329 lb-in)
Fmax Mmax
8 10 45x45 200 Nm –
(1772 lb-in)
45/3 10 35 Nm 45x45L – 170 Nm

(310 lb-in) (1506 lb-in)
45x45 – 240 Nm
(2126 lb-in)
50/2 10 35 Nm 120 Nm –

6 8 10 (310 lb-in)
Fmax Mmax (1063 lb-in)
50/3 10 35 Nm – 140 Nm

Cubic connector (p. 3-42) (310 lb-in) (1240 lb-in)
Profil Slot Fmax Mmax Mmax

8 10
SV8 30x... 8 6 Nm 1000 N 35 Nm 15 Nm

SV 10L 45x... L 10 15 Nm 3500 N 110 Nm 30 Nm

SV 10 40x..., 45x... 10 15 Nm 3500 N 110 Nm 30 Nm

60x... 10 15 Nm 3500 N 195 Nm 60 Nm

Tensioning connector (p. 3-14) (133 lb-in) (786 lbs) (1728 lb-in) (531 lb-in)
00111433
MGE_13_1_en-US.indb 8 15.04.2016 15:59:08


Slot 1
8 10 Fmax Fmax Mmax Mmax
8 8 10 10 Fmax Mmax
8 10
Fmax Fmax Mmax Mmax
8 10
8 8 10 10 Fmax Mmax 2
8/8 12 Nm 2200 N 50 Nm

3
(106 lb-in) (495 lbs) (443 lb-in)
10 / 10 15 Nm 2800 N 100 Nm

(133 lb-in) (629 lbs) (886 lb-in)
4
Inner bracket (p. 3-15)
Fmax Fmax Mmax Mmax
6 6 8 8 10 10 Fmax Mmax
6 8 10 5
Slot Fmax Fmax Mmax Mmax
6 8 10 6 6 8 8 10 10 Fmax Mmax
6 8 10
6
6/6 3 Nm 600 N 10 Nm 7

(26 lb-in) (135 lbs) (89 lbs)
8/8 12 Nm 2500 N 50 Nm 8

(106 lb-in) (562 lbs) (443 lbs)
10 / 10 15 Nm 3000 N 100 Nm 9

Inner bracket R (p. 3-16) (133 lb-in) (674 lbs) (886 lbs)
10
11
12
00111433
13
00111433
14
15
16
17
18
19
20
21
MGE_13_1_en-US.indb 9 15.04.2016 15:59:08

Slot Fmax Mmax Mmax

6 8 10 Mmax
20/20 6 3 Nm 700 N 6 Nm 25 Nm 6 Nm

(27 lb-in) (157 lbs) (53 lb-in) (221 lb-in) (53 lb-in)
20/40 6 3 Nm 1400 N 15 Nm 50 Nm 8 Nm

30/30 8 10 Nm 1250 N 25 Nm 75 Nm 11 Nm

30/60 8 10 Nm 2500 N 100 Nm 170 Nm 25 Nm

30/120 8 10 Nm 3750 N 100 Nm – 47 Nm

60/60-8 8 10 Nm 5000 N 320 Nm 370 Nm 110 Nm

60/60-10 10 25 Nm 3000 N 125 Nm 150 Nm 28 Nm

40/40 10 25 Nm 3000 N 55 Nm 145 Nm 35 Nm

40/80 10 25 Nm 6000 N 180 Nm 400 Nm 60 Nm

40/160 10 25 Nm 9000 N 250 Nm – 60 Nm

80/80 10 25 Nm 14000 N 500 Nm 1000 Nm 400 Nm

45/45 10 25 Nm 3000 N 60 Nm 160 Nm 31 Nm

45/90 10 25 Nm 6000 N 180 Nm 400 Nm 60 Nm

45/180 10 25 Nm 9000 N 250 Nm – 65 Nm

90/90 10 25 Nm 12000 N 370 Nm 800 Nm 200 Nm

43x42 10 25 Nm 2000 N – 160 Nm –

(221 lb-in) (450 lbs) (1416 lb-in)
50/50 10 25 Nm 4000 N 125 Nm 250 Nm 38 Nm

50/100 10 25 Nm 7500 N 300 Nm 600 Nm 73 Nm

100/100 10 25 Nm 15000 N 550 Nm 1100 Nm 480 Nm

Bracket (p. 3-19)
MGE_13_1_en-US.indb 10 15.04.2016 15:59:10


Slot Fmax Mmax 1

6 8 10 Mmax
S 20x20 6 2.5 Nm 700 N 3.6 Nm 25 Nm

3
S 30x30 8 8.5 Nm 1250 N 16 Nm 75 Nm

4
00126457
S 40x40 10 25 Nm 3000 N 36 Nm 160 Nm
5
S 45x45 10 25 Nm 3000 N 36 Nm 160 Nm

(221 lb-in) (674 lbs) (319 lb-in) (1416 lb-in) 6
Bracket S (p. 7-8)
Fmax Mmax
7
8 10 Slot FmaxFmax MmaxMmax
8 10 8 8 10 10
8
30x30 8 25 Nm (S8) / 5 Nm (M5) 4000 N 80 Nm

8 10 (221 lb-in / 44 lb-in)
Fmax Mmax
(899 lbs) (708 lb-in)
9
40x40 10 35 Nm (S12) / 10 Nm (M6) 9000 N 150 Nm

(309 lb-in / 88 lb-in) (2023 lbs) (1328 lb-in) 10
45x45 10 35 Nm (S12) / 10 Nm (M6) 9000 N 200 Nm

Mmax MmaxMmax
8 10 8 8 1050x50
10 10 35 Nm (S12) / 10 Nm (M6) 10000 N 170 Nm
T-connector (p. 3-50)
13
Mmax M max
88 10 10
14
30x30 8 25 Nm (S8) / 5 Nm (M5) 81 Nm 15

(221 lb-in / 44 lb-in) (717 lb-in)
40x40 10 35 Nm (S12) / 10 Nm (M6) 170 Nm 16

(309 lb-in / 88 lb-in) (1505 lb-in)
45x45 10 35 Nm (S12) / 10 Nm (M6) 200 Nm 17

(309 lb-in / 88 lb-in) (1770 lb-in)
50x50 10 35 Nm (S12) / 10 Nm (M6) 180 Nm

18
End connector (p. 3-48) (309 lb-in / 88 lb-in) (1593 lb-in)
19
20
21
00118520
MGE_13_1_en-US.indb 11 15.04.2016 15:59:10 001185
0
Profile connection load-bea ing capacity with radial compensation (p. 2-87)
FFmax
max
FF max
Fmax
max MMmax
max MMmax
max
Slot F max MMmax
max Mmax
M max
FFmax
max Mmax Mmax
Fmax Fmax M M Mmax
M max
Mmax
max Mmax
M max
Mmax
max
Mmax Mmax
S8
S8 25Nm
25 Nm 600NN
600 37Nm
37 Nm 28Nm
28 Nm
S8
S8
88 25Nm
25 Nm 600 NN
600 37 Nm
37 Nm 28 Nm
28 Nm
600 N 37 Nm 28 Nm
30x30
S8 25 Nm
30x30
8
30x30
S8
8
25 Nm 600
600 NN 37 Nm 28 Nm
30x30
S8
S88
25
258Nm
Nm 600 N 37
37 Nm
Nm 28
28 Nm
Nm
30x30
30x30 88 S8
S88 25 Nm 25 Nm600 N 600 N
37 Nm 37 Nm
28 Nm 28 Nm
30x30
30x30
8 12Nm
12 Nm 600
600
(221 lb-in) N
N 37
37 Nm
Nm
(135 lbs) 28
28 Nm
Nm
(327 lb-in) (248 lb-in)
600 NN 37 Nm
Nm 28 Nm
40x40 30x30
12Nm
Nm 600 37 28
88
8
88
8
12
12 Nm 600 N 37 Nm 28 Nm
Nm
8
8
8
8 812
12 Nm
12/Nm
8
Nm 12 Nm600
600 NN
600 N 37
600 N
37 Nm
37 Nm
Nm 28
28 Nm
37 Nm
28 Nm
Nm 28 Nm
8
88
8
88 12 Nm 600 N
(106 lb-in)
37 Nm
(135 lbs)
28 Nm
(327 lb-in) (248 lb-in)
M12,S12
M12, S12 30Nm
30 Nm 1000NN
1000 47Nm
47 Nm 55Nm
55 Nm
8
M12, S12
M12,
1010 S12 8
30 Nm
30 Nm 1000 NN
1000 47 Nm
47 Nm 55 Nm
55 Nm
40x40 M12,
M12
10 S12 3010Nm 30 Nm1000 N 47 Nm
1000 N 55 Nm
47 Nm 55 Nm
40x40
M12,
10
M12,
10
M12, S12
S12
S12 30
30
30 NmNm
Nm 1000
1000 NN
1000 N 47
47 Nm
47 Nm
Nm 55
55 Nm
55 Nm
Nm
40x40
S12
40x40
M12, S12
10
30 Nm (310 lb-in)
1000 N (224 lbs)
47 Nm (416 lb-in)
55 Nm (487 lb-in)
40x40
1010
22Nm
22 Nm 1000NN
1000 47Nm
47 Nm 55Nm
55 Nm
40x40
10
40x40
22/ Nm
22
10 Nm 1000 NN
1000 47 Nm
47 Nm 55
55 Nm
Nm
22 10 22 Nm 1000 N 47 Nm 55 Nm
1010 1010
45x45 40x40
10 10 Nm 1000 N 47 Nm 55 Nm
10
10
10
10 22
22 Nm
22 Nm
Nm 1000
1000 NN
(221 lb-in)
1000 N 47
47 Nm
(224 lbs)
47 Nm
Nm 55
55 Nm
(416 lb-in)
55 Nm
Nm (487 lb-in)
10
10
10 10
10
10 22 Nm 1000 N 47 Nm 55 Nm
45x45 M12,
M12,
S12
10 S12
S12 10 35
35 10Nm
Nm 1200 NN
35 Nm1200 53Nm
53
1200 N Nm 59
59 Nm
Nm
53 Nm 59 Nm
M12,
M12,
1010 S12
S12 35Nm
35 Nm 1200 NN
1200 53 Nm
53 Nm 59 Nm
59 Nm
M12, S12 35 Nm 1200 N 53 Nm 59 Nm
45x45
M12
10
(310 lb-in)
1200 (270 lbs) (469 lb-in) (522 lb-in)
1200 NN 53 Nm 59 Nm
45x45
M12,
10
M12, S12
M12, S12 35
35
35NmNm 1200 53
53 Nm 59
59 Nm
45x45
10
S12 Nm N Nm Nm
45x45
M12, S12
10
35/ Nm 1200 N 53 Nm 59 Nm
45x45
1010
10
25Nm 10
Nm 25 Nm1200NN
1200 1200 N
53Nm
53 Nm 53 Nm
59Nm
59 Nm 59 Nm
45x45
10 25
25NmNm 1200 NN 53 Nm
Nm 59 Nm
45x45
1010
10
1010
10
25
25 Nm 1200
(221 lb-in)
1200 N 53
(270 lbs)
53 Nm 59
59 Nm
(469 lb-in)
Nm (522 lb-in)
10
10
10
10 25
25
25NmNm
Nm 1200
1200 NN
1200 N 53
53 Nm
53 Nm
Nm 59
59 Nm
59 Nm
Nm
10
10
10 10
10
10 25 Nm 1200 N 53 Nm 59 Nm 00109356
10 10 00109356
00109356
00109356
00109356
00109356
00109356
00109356
00109356
MGE_13_1_en-US.indb 12 15.04.2016 15:59:12


Load-bearing capacity data for EcoSafe protective frames and EcoSafe supports 1
2
EcoSafe protective frames withstand high loadings. The
permissible forces which act on the protective grille have 3
been determined in series of tests.
B
Test structure: In the case of a protective fence consisting 4
of 3 frames, the woven wire grille in the middle frame is
exposed to a maximum load force acting on its center.
5
Protective frame HR (mm) B (mm) F (N) No.

6
1800 750 1650 3 842 554 283
F
1800 1000 1100 3 842 554 284
7
1800 1500 800 3 842 554 285
HR
10
11
EcS-0601.eps
The force required to deflect he EcoSafe system supports 12

has been determined in series of tests.
Test structure: A force acts on an installed system support 13
at a height of 1 m (spring balance).
14
s s
F (N) 100 150 300 450 600
F s (mm) 45x45 4 6 13 21 31 15
F
45x90 2 3 6 12 18
F F
16
17
18
1000
1000
19
EcS-0602a.eps EcS-0602b.eps
20
21
MGE_13_1_en-US.indb 13 15.04.2016 15:59:13

MGE_13_1_en-US.indb 14 15.04.2016 15:59:13

Material number overview | Aluminum Framing 8.0 20-1

Material Number Overview 1
2
0 842 901 309 2-83, 12-2 3 842 502 683 4-3 3 842 513 584 2-24 3 842 518 376 2-86
1 845 719 000 2-89 3 842 502 687 4-6 3 842 513 646 13-10 3 842 518 377 2-86
3 842 071 941 12-38 3 842 502 688 4-6 3 842 513 648 13-36, 13-43 3 842 518 424 3-31 3
3 842 111 987 3-12 3 842 502 695 2-52 3 842 514 519 14-8 3 842 518 426 3-52
3 842 111 988 3-12 3 842 503 073 2-86 3 842 514 567 6-10 3 842 518 427 3-39
3 842 111 989 3-12 3 842 503 242 5-6 3 842 514 568 6-5 3 842 518 492 8-20
4
3 842 146 813 3-33 3 842 504 760 3-31 3 842 514 663 2-56 3 842 518 650 14-7
3 842 146 815 3-34 3 842 504 790 6-7 3 842 514 928 3-9 3 842 518 738 8-17
3 842 146 848 3-34 3 842 505 144 4-6 3 842 514 929 3-9 3 842 518 740 9-6
3 842 146 877 13-7/8, 13-17/18, 3 842 506 948 2-19 3 842 514 930 3-9 3 842 518 743 6-4
5
13-31/32 3 842 506 949 2-20 3 842 514 931 3-9, 12-7, 12-11, 3 842 518 797 9-3
3 842 146 901 2-86 3 842 506 950 2-19 12-16 3 842 518 798 9-3
3 842 146 902 8-25 3 842 506 951 2-20 3 842 515 228 2-59 3 842 518 856 13-15 6
3 842 146 905 8-24 3 842 506 952 2-19 3 842 515 229 2-59 3 842 518 893 13-12/13
3 842 146 906 7-2 3 842 506 953 2-20 3 842 515 244 7-13 3 842 518 894 13-24/25
3 842 146 920 11-10 3 842 506 954 2-19 3 842 515 366 6-19 3 842 518 895 13-38/39 7
3 842 146 972 3-61 3 842 506 955 2-20 3 842 515 367 6-19 3 842 518 896 13-13
3 842 168 820 18-6 3 842 506 956 2-38 3 842 515 457 6-16 3 842 518 897 13-25
3 842 168 830 18-4 3 842 506 957 2-38 3 842 515 459 6-16 3 842 518 898 13-39 8
3 842 168 850 18-4 3 842 506 958 2-38 3 842 515 473 3-30 3 842 519 318 3-46
3 842 184 738 2-82, 7-6 3 842 506 959 2-39 3 842 515 531 10-22 3 842 519 319 3-46
3 842 191 175 3-49 3 842 506 960 2-38 3 842 515 547 3-30 3 842 519 321 3-47 9
3 842 191 182 2-86 3 842 506 961 2-38 3 842 515 863 10-22 3 842 519 465 17-2
3 842 191 194 8-25 3 842 506 962 2-38 3 842 516 014 2-50 3 842 519 565 7-4
3 842 218 940 12-17 3 842 506 963 2-39 3 842 516 015 2-50 3 842 519 567 7-4 10
3 842 218 941 12-17 3 842 507 123 2-45 3 842 516 165 9-6 3 842 519 657 2-15
3 842 218 942 12-17 3 842 507 124 2-56 3 842 516 175 6-10 3 842 519 658 2-15
3 842 218 953 12-2 3 842 507 125 2-41 3 842 516 598 8-20 3 842 519 717 18-10
11
3 842 242 404 8-25 3 842 507 127 2-42 3 842 516 669 3-11 3 842 520 000 12-22
3 842 259 790 6-23 3 842 507 715 2-49 3 842 516 685 3-11 3 842 520 024 2-46
3 842 259 791 6-23 3 842 508 087 5-5 3 842 516 694 8-22 3 842 520 025 2-46
3 842 508 088 5-5 3 842 516 715 8-10 3 842 520 802 3-51
12
3 842 259 792 6-24
3 842 259 793 6-24 3 842 508 102 2-60 3 842 516 720 2-59 3 842 520 922 2-64
3 842 259 794 6-24 3 842 508 103 2-60 3 842 516 729 14-5 3 842 521 216 3-39
3 842 305 766 7-12 3 842 508 104 2-61 3 842 516 731 14-5 3 842 521 262 4-8 13
3 842 305 767 7-12 3 842 508 105 2-61 3 842 516 837 7-11 3 842 521 263 4-8
3 842 305 768 7-12 3 842 508 116 2-61 3 842 516 838 7-11 3 842 521 510 2-67
3 842 311 950 6-5 3 842 508 967 12-38 3 842 516 845 4-12 3 842 521 513 2-67, 12-4 14
3 842 311 951 6-5 3 842 509 177 8-24 3 842 516 846 4-12, 12-7/8, 3 842 521 580 3-30, 12-5
3 842 311 956 6-5 3 842 509 179 2-52 12-9/10 3 842 521 817 6-5
3 842 315 100 2-41 3 842 509 187 2-46 3 842 516 847 4-4, 4-12 3 842 522 012 17-3 15
3 842 315 122 2-42 3 842 509 188 2-50 3 842 516 848 4-12 3 842 522 087 17-2
3 842 315 123 2-45 3 842 509 201 2-46 3 842 516 849 4-12 3 842 522 301 6-5
3 842 315 124 2-56 3 842 509 203 2-50 3 842 516 850 4-12 3 842 522 303 6-5 16
3 842 315 125 2-49 3 842 509 206 2-52 3 842 516 851 4-12 3 842 522 345 10-9
3 842 315 126 2-56 3 842 509 207 8-24 3 842 516 905 17-3 3 842 522 458 10-9
3 842 319 500 12-22 3 842 509 658 2-48 3 842 516 908 17-3 3 842 522 459 10-9 17
3 842 319 501 12-22 3 842 509 659 2-48 3 842 517 132 3-42/43 3 842 522 460 10-9
3 842 338 990 2-62 3 842 510 078 3-9 3 842 517 160 13-20, 13-27 3 842 522 461 10-9
3 842 345 081 3-7, 3-33/34, 3 842 510 145 5-5 3 842 517 173 2-14 3 842 522 462 10-9 18
6-11, 10-7 3 842 510 165 9-5 3 842 517 174 2-15 3 842 522 463 10-9
3 842 348 526 3-27 3 842 510 462 9-5, 12-5 3 842 517 177 2-15 3 842 522 464 10-9
3 842 352 009 3-27 3 842 510 464 9-5 3 842 517 178 2-16 3 842 522 465 10-9
19
3 842 352 061 6-5 3 842 511 352 6-6 3 842 517 179 2-14 3 842 522 475 10-20
3 842 352 085 5-4 3 842 511 703 2-24 3 842 517 180 2-15 3 842 522 476 10-20
3 842 500 287 9-5 3 842 511 704 2-24 3 842 517 183 2-15 3 842 522 477 10-20
3 842 500 921 3-59 3 842 511 781 2-43 3 842 517 197 2-21 3 842 522 479 8-12, 10-16
20
3 842 500 922 3-59 3 842 511 782 2-43 3 842 517 198 2-21 3 842 522 481 10-10
3 842 500 923 3-59 3 842 511 841 13-18 3 842 517 199 2-40 3 842 522 633 4-7
3 842 501 574 2-19 3 842 511 871 2-55 3 842 517 200 2-40 3 842 522 634 4-7 21
3 842 501 576 12-18 3 842 511 872 2-55 3 842 517 543 3-43 3 842 523 014 9-2, 11-2
3 842 501 578 12-18 3 842 511 893 6-5 3 842 518 204 2-85 3 842 523 092 5-4
3 842 501 587 3-21 3 842 511 903 13-17/18 3 842 518 205 2-85 3 842 523 093 5-6
3 842 501 751 3-4 3 842 512 603 2-22 3 842 518 343 7-2 3 842 523 094 5-6
3 842 501 752 3-4 3 842 512 930 2-22 3 842 518 347 7-2 3 842 523 097 5-3
3 842 501 753 3-4 3 842 513 517 12-16 3 842 518 351 7-2 3 842 523 098 5-3
3 842 501 962 2-86 3 842 513 576 2-51 3 842 518 367 2-86 3 842 523 102 5-6
3 842 502 137 3-21 3 842 513 577 2-51 3 842 518 368 2-86 3 842 523 135 3-4
3 842 502 257 6-4 3 842 513 581 2-24 3 842 518 369 2-86 3 842 523 140 3-9
3 842 502 538 2-19 3 842 513 582 2-24 3 842 518 375 2-86 3 842 523 142 3-9
MGE_13_1_en-US.indb 1 15.04.2016 15:59:14

20-2 Aluminum Framing 8.0 | Material number overview
3 842 523 145 3-11 3 842 524 036 2-21 3 842 526 422 13-22, 13-29 3 842 529 020 3-30
3 842 523 165 10-12 3 842 524 037 2-21 3 842 526 500 13-17/18 3 842 529 024 6-5
3 842 523 166 10-12 3 842 524 039 2-39 3 842 526 560 3-34, 6-10, 6-12 3 842 529 025 6-4, 12-43/44
3 842 523 170 10-13 3 842 524 040 2-39 3 842 526 561 6-8, 6-11/12 3 842 529 026 2-87
3 842 523 205 12-14 3 842 524 042 2-39 3 842 526 564 11-9 3 842 529 049 2-30
3 842 523 206 12-14 3 842 524 043 2-39 3 842 526 565 11-9 3 842 529 050 2-30
3 842 523 207 12-15 3 842 524 045 2-40 3 842 526 588 8-22 3 842 529 051 2-30
3 842 523 209 12-14 3 842 524 046 2-40 3 842 526 589 14-7 3 842 529 248 3-58, 5-5
3 842 523 210 12-14 3 842 524 048 2-22 3 842 526 591 8-22 3 842 529 293 3-58
3 842 523 211 12-15 3 842 524 049 2-22 3 842 526 626 2-66 3 842 529 294 3-11
3 842 523 212 12-7, 12-13 3 842 524 050 2-20 3 842 526 627 2-66 3 842 529 295 3-11
3 842 523 213 12-13 3 842 524 051 2-21 3 842 526 628 2-66 3 842 529 296 3-11
3 842 523 243 8-11 3 842 524 052 2-21 3 842 526 660 2-66 3 842 529 297 3-11
3 842 523 254 2-86 3 842 524 053 2-39 3 842 526 665 2-66 3 842 529 298 3-11
3 842 523 256 2-86 3 842 524 054 2-39 3 842 526 671 2-65 3 842 529 299 3-11
3 842 523 258 2-86 3 842 524 055 2-40 3 842 526 672 2-65 3 842 529 300 3-11
3 842 523 308 10-19 3 842 524 058 2-58 3 842 526 673 2-65 3 842 529 319 3-10
3 842 523 320 8-12, 10-16 3 842 524 061 2-58 3 842 526 786 10-17 3 842 529 320 3-10
3 842 523 438 3-9 3 842 524 064 2-58 3 842 526 787 10-17 3 842 529 321 3-10
3 842 523 493 7-3 3 842 524 067 2-58 3 842 526 816 2-17 3 842 529 323 3-10
3 842 523 494 7-3 3 842 524 069 7-10 3 842 526 817 2-17 3 842 529 324 3-10
3 842 523 508 3-20 3 842 524 072 7-10 3 842 526 818 2-25 3 842 529 325 3-10
3 842 523 511 3-20 3 842 524 153 2-67, 12-5 3 842 526 820 2-52 3 842 529 327 3-10
3 842 523 516 3-20 3 842 524 163 10-14 3 842 526 821 2-52 3 842 529 334 3-58
3 842 523 517 3-20 3 842 524 164 10-14 3 842 526 863 13-24, 13-28 3 842 529 339 2-28
3 842 523 520 3-20 3 842 524 165 10-15 3 842 526 865 13-24, 13-28 3 842 529 340 2-28
3 842 523 525 3-21 3 842 524 166 10-15 3 842 526 867 13-38, 13-42 3 842 529 341 2-32
3 842 523 528 3-21 3 842 524 414 2-87 3 842 526 869 13-38, 13-42 3 842 529 342 2-32
3 842 523 530 3-21 3 842 524 415 2-87 3 842 526 878 13-32 3 842 529 344 2-33
3 842 523 532 3-21 3 842 524 469 6-11 3 842 526 893 13-47 3 842 529 345 2-34
3 842 523 537 3-21/22/23 3 842 524 476 3-50 3 842 526 894 13-47 3 842 529 346 2-34
3 842 523 538 3-22 3 842 524 490 12-5 3 842 526 895 13-47 3 842 529 347 2-34
3 842 523 541 3-22 3 842 524 499 6-19 3 842 527 174 2-64, 3-40 3 842 529 348 2-34
3 842 523 546 3-23 3 842 524 500 6-19 3 842 527 186 6-5 3 842 529 349 2-36
3 842 523 549 3-23 3 842 524 622 8-20 3 842 527 226 13-8, 13-13, 3 842 529 350 2-36
3 842 523 551 3-23 3 842 524 623 8-20 13-18/19/20, 13-25/26/27, 3 842 529 351 2-53
3 842 523 553 3-23 3 842 524 986 9-8 13-32/33/34, 13-39/40/41, 3 842 529 352 2-53
3 842 523 558 3-25 3 842 525 014 10-21 13-49 3 842 529 354 2-53
3 842 523 561 3-25 3 842 525 443 12-28 3 842 527 553 6-11, 10-7 3 842 529 355 2-54
3 842 523 567 3-26 3 842 525 480 8-17 3 842 527 738 16-6 3 842 529 356 2-54
3 842 523 570 3-26 3 842 525 481 8-17 3 842 527 851 16-6 3 842 529 357 2-55
3 842 523 575 3-27 3 842 525 504 2-40 3 842 528 009 16-9 3 842 529 358 2-55
3 842 523 578 3-27 3 842 525 505 2-40 3 842 528 189 6-13 3 842 529 359 2-31
3 842 523 583 3-26 3 842 525 737 12-29 3 842 528 191 6-13 3 842 529 360 2-31
3 842 523 587 3-22 3 842 525 738 12-29 3 842 528 539 16-13 3 842 529 361 2-28
3 842 523 593 3-25 3 842 525 739 12-29 3 842 528 540 16-13 3 842 529 362 2-28
3 842 523 598 2-67, 12-4 3 842 525 740 12-29 3 842 528 574 5-4, 5-6, 14-3 3 842 529 363 2-29
3 842 523 599 2-67, 12-4 3 842 525 741 12-29 3 842 528 577 14-3 3 842 529 364 2-29
3 842 523 872 3-43 3 842 525 742 12-29 3 842 528 586 14-6 3 842 529 365 2-29
3 842 523 873 3-43 3 842 525 766 8-17 3 842 528 588 14-6 3 842 529 366 2-29
3 842 523 874 3-45 3 842 525 767 8-17 3 842 528 590 14-6 3 842 529 367 2-29
3 842 523 875 3-42 3 842 525 780 10-17 3 842 528 593 3-40 3 842 529 368 2-29
3 842 523 876 3-43 3 842 525 781 10-16 3 842 528 715 3-7, 3-33/34 3 842 529 370 2-33
3 842 523 877 3-44 3 842 525 782 10-16 3 842 528 718 3-7 3 842 529 371 2-30
3 842 523 918 12-42 3 842 525 821 8-11, 10-16 3 842 528 721 3-7, 6-11, 10-7 3 842 529 373 2-30
3 842 523 920 3-7 3 842 525 822 8-11, 10-16 3 842 528 724 3-7 3 842 529 375 2-30
3 842 523 921 3-7 3 842 525 823 8-11 3 842 528 727 3-7 3 842 529 378 2-54
3 842 523 922 3-7 3 842 525 833 10-18 3 842 528 735 3-9, 12-8/9/10/11, 3 842 529 380 2-36
3 842 523 925 3-7 3 842 525 946 8-13 12-16, 12-18 3 842 529 381 2-31
3 842 523 968 3-40 3 842 525 947 8-13 3 842 528 738 3-9 3 842 529 382 2-31
3 842 523 970 3-40 3 842 526 003 3-48 3 842 528 741 3-9 3 842 529 383 3-23
3 842 524 012 3-5 3 842 526 034 12-28 3 842 528 744 3-9 3 842 529 386 3-24
3 842 524 025 7-5 3 842 526 410 13-7, 13-9 3 842 528 746 3-39 3 842 529 404 3-47
3 842 524 026 7-5 3 842 526 411 13-7, 13-10 3 842 528 967 3-23 3 842 529 416 6-6
3 842 524 027 7-5 3 842 526 412 13-17, 13-21 3 842 529 005 3-24 3 842 529 417 6-6
3 842 524 028 7-5 3 842 526 413 13-17, 13-21 3 842 529 006 3-24 3 842 529 761 7-5
3 842 524 030 2-20 3 842 526 414 13-31, 13-35 3 842 529 010 3-44 3 842 529 762 7-5
3 842 524 031 2-20 3 842 526 415 13-31, 13-35 3 842 529 011 3-44 3 842 529 850 16-4
3 842 524 033 2-21 3 842 526 416 13-12, 13-14 3 842 529 012 3-45 3 842 529 931 12-40
3 842 524 034 2-21 3 842 526 417 13-12, 13-15 3 842 529 013 3-45 3 842 529 933 12-41
MGE_13_1_en-US.indb 2 15.04.2016 15:59:15


2
3 842 530 231 3-25 3 842 533 307 6-14 3 842 535 835 2-72/73 3 842 536 729 3-32
3 842 530 235 3-40 3 842 533 308 6-14 3 842 535 921 11-2 3 842 536 730 2-73
3 842 530 236 3-40, 3-44/45, 3 842 533 309 6-14 3 842 536 002 2-72 3 842 536 736 6-20 3
10-7 3 842 533 310 6-5, 6-14 3 842 536 054 12-32 3 842 536 737 6-20
3 842 530 241 9-7 3 842 533 841 12-45, 16-4 3 842 536 055 12-30 3 842 536 738 6-20
3 842 530 259 3-28 3 842 533 901 6-15 3 842 536 056 12-30 3 842 536 746 6-9
4
3 842 530 260 3-28 3 842 535 115 2-68, 12-20 3 842 536 057 12-30 3 842 536 787 3-39
3 842 530 281 3-5 3 842 535 116 2-68, 12-20 3 842 536 119 3-33 3 842 536 792 12-41
3 842 530 283 2-89, 3-5 3 842 535 118 2-72 3 842 536 120 3-33 3 842 536 811 6-2
3 842 530 285 3-5, 8-12, 13-7/8, 3 842 535 121 12-23 3 842 536 121 3-33 3 842 536 812 6-2
5
13-20, 13-27, 3 842 535 122 12-23 3 842 536 122 3-33 3 842 537 013 3-53
13-34, 13-41 3 842 535 124 12-22 3 842 536 123 3-33 3 842 537 100 2-47
3 842 530 287 3-5, 13-17/18, 3 842 535 136 2-88 3 842 536 124 3-33 3 842 537 101 2-47 6
13-31/32 3 842 535 175 2-24 3 842 536 125 3-33 3 842 537 102 2-43
3 842 530 303 8-21, 9-4 ,12-3 3 842 535 176 2-24 3 842 536 126 3-33 3 842 537 103 2-43
3 842 993 316 2-89, 12-20 3 842 535 364 12-24 3 842 536 148 7-11, 17-4 3 842 537 113 2-88 7
3 842 530 316 3-10 3 842 535 428 3-52 3 842 536 207 6-9 3 842 537 116 2-88
3 842 530 321 3-10 3 842 535 458 3-54 3 842 536 268 12-42 3 842 537 119 2-88
3 842 530 325 3-41 3 842 535 459 3-54 3 842 536 270 12-42 3 842 537 135 2-89 8
3 842 530 326 3-41 3 842 535 464 3-54 3 842 536 295 16-7 3 842 537 163 12-29
3 842 530 329 12-8/9/10, 12-13 3 842 535 465 3-55 3 842 536 320 17-3 3 842 537 164 12-29
3 842 530 352 8-16 3 842 535 466 3-55 3 842 536 321 2-85, 6-16 3 842 537 206 6-3 9
3 842 530 353 8-16 3 842 535 571 3-17, 8-24 3 842 536 470 6-5 3 842 537 220 6-2
3 842 530 360 3-25 3 842 535 572 3-15 3 842 536 472 2-22 3 842 537 222 6-2
3 842 530 361 3-29 3 842 535 573 3-16 3 842 536 473 2-22 3 842 537 223 6-2 10
3 842 530 381 3-28 3 842 535 574 3-15 3 842 536 475 2-14 3 842 537 224 6-2
3 842 530 382 3-28 3 842 535 575 3-16 3 842 536 476 2-14 3 842 537 225 6-2
3 842 535 576 3-17 3 842 536 478 2-14 3 842 537 226 6-2
3 842 530 400 14-4 11
3 842 530 417 12-42 3 842 535 577 3-17 3 842 536 479 2-14 3 842 537 227 6-2
3 842 530 460 3-29 3 842 535 578 3-15 3 842 536 481 2-35 3 842 537 228 6-2
3 842 530 864 12-42 3 842 535 583 3-59, 4-3 3 842 536 482 2-35 3 842 537 229 6-2
3 842 535 586 2-24 3 842 536 484 2-32 3 842 537 230 6-2
12
3 842 531 220 2-24
3 842 532 195 3-50 3 842 535 617 3-60 3 842 536 485 2-32 3 842 537 231 6-2
3 842 532 196 3-48 3 842 535 618 3-59 3 842 536 489 7-8 3 842 537 232 6-2
3 842 532 198 3-51 3 842 535 619 3-60 3 842 536 490 7-8 3 842 537 280 18-5 13
3 842 532 199 3-49 3 842 535 620 3-59 3 842 536 491 7-8 3 842 537 289 18-7
3 842 532 205 3-52 3 842 535 621 3-59 3 842 536 531 8-23 3 842 537 321 12-28
3 842 532 206 4-8 3 842 535 622 3-59 3 842 536 532 8-23 3 842 537 357 12-28 14
3 842 532 207 4-8 3 842 535 624 3-59 3 842 536 533 8-26 3 842 537 477 2-73
3 842 532 208 4-7 3 842 535 625 3-18 3 842 536 536 8-26 3 842 537 556 14-2
3 842 532 209 4-7 3 842 535 626 3-18 3 842 536 537 8-26 3 842 537 583 12-32 15
3 842 532 239 2-16 3 842 535 627 3-18 3 842 536 540 8-26 3 842 537 584 12-32
3 842 532 241 2-16 3 842 535 629 3-57 3 842 536 541 8-26 3 842 537 592 12-33
3 842 532 274 3-30 3 842 535 630 3-56 3 842 536 556 8-18 3 842 537 593 12-33 16
3 842 532 363 11-2 3 842 535 634 3-56 3 842 536 560 6-6 3 842 537 650 2-88
3 842 532 505 2-70, 12-37 3 842 535 635 3-57 3 842 536 562 6-6 3 842 537 651 2-88
3 842 532 508 12-37 3 842 535 637 2-60 3 842 536 564 6-6 3 842 537 652 2-88 17
3 842 532 608 2-69, 12-35 3 842 535 645 13-7, 13-9 3 842 536 566 6-6 3 842 537 657 12-27
3 842 532 676 12-41 3 842 535 661 2-59 3 842 536 581 6-8 3 842 537 660 12-23
3 842 992 903 2-69, 12-35 3 842 535 662 13-7/8, 13-12/13 3 842 536 599 3-4 3 842 537 661 12-23 18
3 842 532 695 2-69, 12-35 3 842 535 663 13-31, 13-33, 3 842 536 600 3-4 3 842 537 664 12-33
3 842 532 696 2-70, 12-35 13-38, 13-40 3 842 536 601 3-4 3 842 537 665 12-33
3 842 532 697 2-69, 12-35 3 842 535 664 13-17, 13-19, 3 842 536 602 3-4 3 842 537 679 2-62
19
3 842 532 752 12-21 13-24, 13-26 3 842 536 603 3-5 3 842 537 680 2-62
3 842 532 862 12-21 3 842 535 665 13-33, 13-40 3 842 536 604 3-5 3 842 537 681 2-62
3 842 532 865 12-21 3 842 535 666 13-19, 13-26 3 842 536 605 3-5 3 842 537 682 2-62
3 842 532 866 12-21 3 842 535 667 12-29 3 842 536 606 3-5 3 842 537 687 12-26
20
3 842 532 867 12-21 3 842 535 668 12-29 3 842 536 669 3-10 3 842 537 718 2-72/73
3 842 532 870 12-21 3 842 535 669 6-16 3 842 536 670 7-8 3 842 537 720 12-24
3 842 532 871 12-25 3 842 535 670 6-16 3 842 536 671 7-8 3 842 537 740 12-32 21
3 842 532 878 2-72 3 842 535 676 11-2 3 842 536 672 7-8 3 842 537 776 12-25
3 842 532 879 2-72 3 842 535 680 13-17, 13-22, 3 842 536 673 3-11 3 842 537 777 12-25
3 842 532 880 12-21 13-24, 13-29, 13-31, 3 842 536 675 3-11 3 842 537 778 12-25
3 842 532 881 12-21 13-36, 13-38, 13-43 3 842 536 676 3-11 3 842 537 779 12-25
3 842 532 883 12-21 3 842 535 681 13-12, 13-15 3 842 536 694 6-3 3 842 537 803 12-22
3 842 532 884 12-21 3 842 535 682 13-7, 13-10 3 842 536 695 6-3 3 842 537 806 12-22
3 842 532 886 12-20 3 842 535 683 12-29 3 842 536 696 6-3 3 842 537 807 12-22
3 842 532 887 12-20 3 842 535 684 8-4 3 842 536 701 6-21 3 842 537 812 2-52
3 842 533 305 6-15 3 842 535 719 5-4 3 842 536 722 12-26 3 842 537 816 2-16
3 842 533 306 6-15 3 842 535 721 5-3 3 842 536 724 12-27 3 842 537 817 2-57
MGE_13_1_en-US.indb 3 15.04.2016 15:59:16

3 842 537 818 2-16 3 842 538 556 6-3 3 842 539 497 16-11 3 842 542 684 8-15
3 842 537 819 2-16 3 842 538 557 6-3 3 842 539 498 16-9 3 842 542 692 3-9
3 842 537 821 2-25 3 842 538 558 6-3 3 842 539 499 16-9 3 842 542 693 3-9
3 842 537 823 2-47 3 842 538 559 6-3 3 842 539 500 16-11 3 842 542 694 3-9
3 842 537 824 2-33 3 842 538 562 3-53 3 842 539 501 16-12 3 842 542 696 2-64
3 842 537 825 2-53 3 842 538 563 3-55 3 842 539 505 16-12 3 842 542 698 2-64
3 842 537 826 2-54 3 842 538 564 3-55 3 842 539 613 16-5 3 842 542 736 3-13
3 842 537 827 2-33 3 842 538 565 3-41 3 842 539 799 4-6 3 842 542 737 3-13
3 842 537 828 2-36 3 842 538 566 3-41 3 842 539 800 4-6 3 842 543 272 2-80
3 842 537 846 2-47 3 842 538 567 3-41 3 842 539 826 16-12 3 842 543 311 2-82
3 842 537 847 2-57 3 842 538 607 4-5, 4-12 3 842 539 894 15-2 3 842 543 321 8-7
3 842 537 861 3-32 3 842 538 656 3-48 3 842 539 895 15-3 3 842 543 322 8-7
3 842 537 862 3-32 3 842 538 657 3-48 3 842 539 896 15-3 3 842 543 323 8-7
3 842 537 888 12-41 3 842 538 658 3-49 3 842 539 897 15-3 3 842 543 324 8-7
3 842 537 889 12-41 3 842 538 673 6-3 3 842 539 898 15-3 3 842 543 325 8-7
3 842 537 890 12-41 3 842 538 674 6-3 3 842 540 012 15-2 3 842 543 326 8-7
3 842 537 894 12-31 3 842 538 675 6-3 3 842 540 173 6-12 3 842 543 327 8-7
3 842 537 895 12-31 3 842 538 676 6-3 3 842 540 392 1-9 3 842 543 328 8-7
3 842 537 896 12-31 3 842 538 677 6-3 3 842 540 668 6-10, 6-12 3 842 543 329 8-7
3 842 537 897 12-31 3 842 538 678 6-3 3 842 540 900 13-52, 13-57 3 842 543 330 8-7
3 842 537 898 12-31 3 842 538 679 6-3 3 842 540 954 2-28 3 842 543 331 8-7
3 842 537 899 12-31 3 842 538 680 6-3 3 842 540 955 2-37 3 842 543 332 8-7
3 842 537 900 12-31 3 842 538 683 4-3 3 842 541 008 12-30 3 842 543 333 8-7
3 842 537 901 12-31 3 842 538 684 4-4 3 842 541 173 2-77 3 842 543 334 8-7
3 842 537 911 12-27, 12-33 3 842 538 685 4-4 3 842 541 175 2-78 3 842 543 371 8-3
3 842 537 944 12-20 3 842 538 686 4-5 3 842 541 178 2-78 3 842 543 372 8-3
3 842 537 945 12-20 3 842 538 687 4-5 3 842 541 181 2-78 3 842 543 401 4-4
3 842 537 947 12-20 3 842 538 688 4-7 3 842 541 183 2-77 3 842 543 402 4-4
3 842 537 948 12-21 3 842 538 689 4-7 3 842 541 185 2-77 3 842 543 403 4-5
3 842 537 951 12-24 3 842 538 690 4-7 3 842 541 187 2-80 3 842 543 404 4-5
3 842 537 958 12-21 3 842 538 691 4-7 3 842 541 190 2-80 3 842 543 408 8-19
3 842 537 959 12-21 3 842 538 692 4-8 3 842 541 193 2-81 3 842 543 409 8-19
3 842 537 960 12-21 3 842 538 693 4-8 3 842 541 196 2-76 3 842 543 410 8-19
3 842 537 961 12-21 3 842 538 694 4-8 3 842 541 211 2-76 3 842 543 411 8-19
3 842 537 962 12-21 3 842 538 695 4-8 3 842 541 212 2-76 3 842 543 412 8-19
3 842 537 963 12-21 3 842 538 696 3-50 3 842 541 213 2-76 3 842 543 480 2-79
3 842 537 964 12-21 3 842 538 697 3-50 3 842 541 214 2-76 3 842 543 494 2-83
3 842 537 965 12-21 3 842 538 698 3-51 3 842 541 226 6-19 3 842 544 500 8-5
3 842 537 995 18-9 3 842 538 700 3-52 3 842 541 228 6-19 3 842 544 501 8-5
3 842 538 064 12-22 3 842 538 701 3-52 3 842 541 230 6-19 3 842 544 502 8-5
3 842 538 065 12-22 3 842 538 702 3-52 3 842 541 232 6-19 3 842 544 503 8-5
3 842 538 093 2-88 3 842 538 703 3-30 3 842 541 234 6-19 3 842 544 504 8-5
3 842 538 094 12-20 3 842 538 704 3-30 3 842 541 236 6-19 3 842 544 505 8-5
3 842 538 208 16-5 3 842 538 705 3-30 3 842 541 238 6-19 3 842 544 506 8-5
3 842 538 209 16-4 3 842 538 706 3-31 3 842 541 240 6-19 3 842 544 507 8-5
3 842 538 241 8-14 3 842 538 829 16-3 3 842 541 242 6-19 3 842 544 525 8-6
3 842 538 245 12-22 3 842 538 832 6-3 3 842 541 244 6-19 3 842 544 526 8-6
3 842 538 275 4-11 3 842 538 833 6-3 3 842 541 246 3-6 3 842 544 527 8-6
3 842 538 276 4-11 3 842 538 834 6-3 3 842 541 296 2-81 3 842 544 528 8-6
3 842 538 281 2-62 3 842 538 835 6-3 3 842 541 393 3-11 3 842 544 529 8-6
3 842 538 287 2-35 3 842 538 836 6-3 3 842 541 409 3-6 3 842 544 530 8-6
3 842 538 296 2-49 3 842 538 932 6-3 3 842 541 410 3-55 3 842 544 531 8-6
3 842 538 297 2-48 3 842 538 934 6-3 3 842 541 412 3-54 3 842 544 552 8-8
3 842 538 298 2-44 3 842 538 955 2-86 3 842 541 807 2-85 3 842 544 553 8-8
3 842 538 299 2-44 3 842 538 956 2-86 3 842 541 813 2-68, 12-20 3 842 544 554 8-8
3 842 538 300 2-49 3 842 538 957 2-86 3 842 541 814 2-68, 12-20 3 842 544 562 8-9
3 842 538 301 2-48 3 842 538 958 2-86 3 842 541 937 2-23 3 842 544 637 2-83
3 842 538 302 2-44 3 842 539 120 13-12, 13-14 3 842 541 939 2-23 3 842 544 661 8-3
3 842 538 303 2-44 3 842 539 339 16-11 3 842 542 146 10-10 3 842 544 797 2-63, 2-81
3 842 538 329 2-33 3 842 539 340 16-4 3 842 542 328 7-9 3 842 544 832 14-8
3 842 538 330 2-33 3 842 539 344 16-12 3 842 542 329 7-9 3 842 544 833 14-9
3 842 538 333 2-35 3 842 539 345 16-5 3 842 542 330 7-9 3 842 544 834 14-8
3 842 538 334 2-35 3 842 539 412 13-8 3 842 542 435 2-86 3 842 544 835 14-8
3 842 538 372 12-26 3 842 539 413 13-7/8 3 842 542 500 18-8 3 842 544 836 14-9
3 842 538 388 16-3 3 842 539 414 13-13 3 842 542 555 18-3 3 842 544 837 14-9
3 842 538 389 16-4 3 842 539 415 13-18, 13-25 3 842 542 556 18-2 3 842 544 875 6-12
3 842 538 489 3-14 3 842 539 416 13-32, 13-39 3 842 542 667 6-8 3 842 546 519 9-4
3 842 538 490 3-14 3 842 539 494 16-10 3 842 542 668 6-9 3 842 546 560 10-11
3 842 538 491 3-14 3 842 539 495 16-10 3 842 542 669 6-9 3 842 546 564 4-2
3 842 538 555 6-3 3 842 539 496 16-11 3 842 542 683 8-15 3 842 546 625 3-35
MGE_13_1_en-US.indb 4 15.04.2016 15:59:18


2
3 842 546 626 3-35 3 842 548 711 3-47 3 842 548 801 2-40 3 842 548 876 2-86
3 842 546 627 3-35 3 842 548 712 3-46 3 842 548 802 2-42 3 842 548 877 2-86
3 842 546 628 3-36 3 842 548 713 3-46 3 842 548 803 2-42 3 842 548 878 2-86 3
3 842 546 629 3-36 3 842 548 714 3-47 3 842 548 804 2-43, 2-45 3 842 548 879 2-86
3 842 546 630 3-36 3 842 548 715 3-47 3 842 548 805 2-43, 2-45 3 842 548 934 3-54
3 842 546 632 3-37 3 842 548 716 3-46 3 842 548 806 2-47 3 842 548 935 3-54
4
3 842 546 717 6-12/13 3 842 548 717 3-46 3 842 548 807 2-47 3 842 548 936 3-54
3 842 546 718 6-12/13 3 842 548 718 3-47 3 842 548 808 2-55/56 3 842 548 937 3-55
3 842 546 744 14-9 3 842 548 719 3-47 3 842 548 809 2-55/56 3 842 548 938 3-55
3 842 546 745 14-9 3 842 548 720 3-46 3 842 548 810 2-55/56 3 842 548 949 7-3
5
3 842 547 227 16-9 3 842 548 721 3-46 3 842 548 811 2-55/56 3 842 548 997 11-6
3 842 547 228 16-10 3 842 548 722 3-47 3 842 548 812 2-56 3 842 549 858 3-42
3 842 547 461 3-38 3 842 548 723 3-47 3 842 548 813 2-56 3 842 549 859 3-42 6
3 842 547 707 12-45 3 842 548 742 2-14, 2-16 3 842 548 814 2-49/50/51 3 842 549 860 3-43
3 842 547 718 12-45 3 842 548 743 2-14, 2-16 3 842 548 815 2-49/50/51 3 842 549 861 3-43
3 842 547 729 12-45 3 842 548 744 2-19, 2-22/23 3 842 548 816 2-51 3 842 549 862 3-43 7
3 842 547 806 3-11 3 842 548 745 2-19, 2-22/23 3 842 548 817 2-51 3 842 549 863 3-43
3 842 547 807 3-11 3 842 548 746 2-28, 2-33, 2-35 3 842 548 818 2-54 3 842 549 864 3-43
3 842 547 808 3-11 3 842 548 747 2-28, 2-33, 2-35 3 842 548 819 2-54 3 842 549 865 3-43 8
3 842 547 811 3-9 3 842 548 748 2-32/33/34/35 3 842 548 820 2-53 3 842 549 866 3-44
3 842 547 812 3-9 3 842 548 749 2-32/33/34/35 3 842 548 821 2-53 3 842 549 867 3-44
3 842 547 813 3-9 3 842 548 750 2-34, 2-36 3 842 548 822 2-53 3 842 549 868 3-44 9
3 842 547 814 3-9 3 842 548 751 2-34, 2-36 3 842 548 823 2-53 3 842 549 869 3-44
3 842 547 815 3-9 3 842 548 752 2-37, 2-41 3 842 548 824 2-54/55 3 842 549 870 3-44
3 842 547 816 3-9 3 842 548 753 2-37, 2-41, 10-7, 3 842 548 825 2-54/55 3 842 549 871 3-44 10
3 842 547 817 3-9 13-31 3 842 548 826 2-15 3 842 549 872 3-45
3 842 547 821 3-11 3 842 548 754 2-42 3 842 548 827 2-15 3 842 549 873 3-45
3 842 547 822 3-11 3 842 548 755 2-42, 13-7 3 842 548 828 2-16 3 842 549 874 3-45
11
3 842 547 823 3-11 3 842 548 756 2-43, 2-45/46 3 842 548 829 2-16 3 842 549 876 3-45
3 842 547 824 3-11 3 842 548 757 2-43, 2-45/46, 3 842 548 830 2-52 3 842 549 882 2-86
3 842 547 825 3-10 13-12, 13-31, 13-38 3 842 548 831 2-52 3 842 549 888 2-86
3 842 547 826 3-10 3 842 548 832 7-6 3 842 551 596 3-20
12
3 842 548 758 2-48, 2-50
3 842 547 827 2-47 3 842 548 759 2-48, 2-50, 13-17 3 842 548 834 7-6 3 842 551 597 3-20
3 842 547 835 6-19 3 842 548 760 2-49/50/51 3 842 548 836 7-7 3 842 551 598 3-21
3 842 547 836 6-19 3 842 548 761 2-49/50/51, 13-24, 3 842 548 838 7-7 3 842 551 599 3-21 13
3 842 547 837 6-19 13-31, 13-38 3 842 548 840 7-7 3 842 551 600 3-21
3 842 547 838 6-19 3 842 548 766 2-17 3 842 548 842 3-20 3 842 551 601 3-22
3 842 547 839 6-19 3 842 548 767 2-17 3 842 548 843 3-20 3 842 551 602 3-22 14
3 842 547 840 6-19 3 842 548 768 2-25 3 842 548 844 3-20 3 842 551 603 3-23
3 842 547 868 4-10 3 842 548 769 2-25 3 842 548 845 3-20 3 842 551 604 3-24
3 842 547 869 4-10 3 842 548 770 2-52 3 842 548 846 3-21 3 842 551 605 3-24 15
3 842 547 890 6-22 3 842 548 771 2-52 3 842 548 847 3-21 3 842 551 606 3-25
3 842 547 971 12-45 3 842 548 772 2-52 3 842 548 848 3-22 3 842 551 607 3-26
3 842 547 982 14-7 3 842 548 773 2-52 3 842 548 849 3-22 3 842 551 608 3-26 16
3 842 547 990 12-45 3 842 548 774 2-19, 2-22/23 3 842 548 850 3-22 3 842 551 609 3-23
3 842 548 117 2-76 3 842 548 775 2-19, 2-22/23 3 842 548 851 3-22 3 842 551 610 3-23
3 842 548 118 2-78 3 842 548 776 2-21 3 842 548 852 3-23 3 842 551 611 3-23 17
3 842 548 119 2-77 3 842 548 777 2-21 3 842 548 853 3-23 3 842 551 612 3-25
3 842 548 120 2-81 3 842 548 778 2-24 3 842 548 854 3-23 3 842 551 613 3-27
3 842 548 121 2-79 3 842 548 779 2-24 3 842 548 855 3-23 3 842 552 131 12-43 18
3 842 548 122 2-79 3 842 548 780 2-22/23 3 842 548 856 3-24 3 842 552 132 12-43
3 842 548 123 2-79 3 842 548 781 2-22/23 3 842 548 857 3-24 3 842 552 133 12-43
3 842 548 126 2-82 3 842 548 782 2-28 3 842 548 858 3-24 3 842 552 134 12-43
19
3 842 548 127 2-82 3 842 548 783 2-28 3 842 548 859 3-24 3 842 552 135 12-43
3 842 548 128 2-84 3 842 548 784 2-31 3 842 548 860 3-25 3 842 552 174 12-44
3 842 548 129 2-76 3 842 548 785 2-31 3 842 548 861 3-25 3 842 552 175 12-44
3 842 548 130 2-76 3 842 548 786 2-31 3 842 548 862 3-25 3 842 552 176 12-44
20
3 842 548 131 2-83 3 842 548 787 2-31 3 842 548 863 3-25 3 842 552 177 12-44
3 842 548 132 2-84 3 842 548 788 2-32 3 842 548 864 3-26 3 842 552 240 11-7
3 842 548 700 3-42/43 3 842 548 789 2-32 3 842 548 865 3-26 3 842 552 245 11-7 21
3 842 548 701 3-43 3 842 548 790 2-33 3 842 548 866 3-26 3 842 552 246 11-7
3 842 548 702 3-44/45 3 842 548 792 2-36 3 842 548 867 3-26 3 842 552 247 11-6
3 842 548 703 3-45 3 842 548 793 2-36 3 842 548 868 3-27 3 842 552 248 11-6
3 842 548 704 3-42/43 3 842 548 794 2-46 3 842 548 869 3-27 3 842 552 249 11-5
3 842 548 705 3-43 3 842 548 795 2-46, 13-17, 13-24 3 842 548 870 3-28 3 842 552 250 11-5
3 842 548 706 3-44 3 842 548 796 2-37, 2-41 3 842 548 871 3-28 3 842 552 251 11-5
3 842 548 707 3-44/45 3 842 548 797 2-37, 2-41 3 842 548 872 3-28 3 842 552 252 11-5
3 842 548 708 3-46 3 842 548 798 2-40 3 842 548 873 3-28 3 842 552 253 11-5
3 842 548 709 3-46 3 842 548 799 2-40 3 842 548 874 3-29 3 842 552 254 11-5
3 842 548 710 3-47 3 842 548 800 2-40 3 842 548 875 3-29 3 842 552 255 11-5
MGE_13_1_en-US.indb 5 15.04.2016 15:59:19

3 842 552 256 11-5 3 842 990 355 2-56 3 842 992 418 2-48, 13-17 3 842 992 965 2-19
3 842 552 257 11-7 3 842 990 357 2-56 3 842 992 419 2-48 3 842 992 967 2-37
3 842 552 258 11-7 3 842 990 359 2-56 3 842 992 420 2-48 3 842 992 969 2-41
3 842 552 259 11-7 3 842 990 370 2-56 3 842 992 421 2-48 3 842 992 970 10-9
3 842 552 260 11-7 3 842 990 373 2-56 3 842 992 422 2-48 3 842 992 971 10-9
3 842 552 263 11-8 3 842 990 409 2-70, 12-35 3 842 992 423 2-48 3 842 992 972 10-9
3 842 552 265 11-8 3 842 990 416 2-50, 13-31, 13-38 3 842 992 425 2-37, 10-7 3 842 992 973 10-9
3 842 552 266 11-8 3 842 990 417 2-50 3 842 992 426 2-37 3 842 992 977 10-9
3 842 552 267 11-4 3 842 990 418 2-50 3 842 992 427 2-37 3 842 992 978 10-9
3 842 552 268 11-4 3 842 990 419 2-50 3 842 992 430 2-24 3 842 992 991 2-16
3 842 552 270 11-4 3 842 990 421 2-50 3 842 992 431 2-24 3 842 992 992 2-16
3 842 552 273 11-4 3 842 990 450 2-56 3 842 992 432 2-43, 13-12 3 842 992 999 2-40
3 842 552 275 11-4 3 842 990 453 2-56 3 842 992 433 2-43 3 842 993 001 2-40
3 842 552 421 12-7, 12-12 3 842 990 454 2-56 3 842 992 435 2-43 3 842 993 010 2-20
3 842 552 422 12-8/9/10, 12-12 3 842 990 464 2-56 3 842 992 436 2-43 3 842 993 011 2-21
3 842 552 423 12-7, 12-11 3 842 990 472 2-56 3 842 992 437 2-43 3 842 993 012 2-21
3 842 552 424 12-8/9/10/11 3 842 990 478 2-56 3 842 992 438 13-17/18 3 842 993 013 2-39
3 842 552 151 12-23, 12-26 3 842 990 481 2-56 3 842 992 440 13-24/25 3 842 993 014 2-39
3 842 553 967 6-22 3 842 990 500 2-49, 13-24 3 842 992 441 13-38/39 3 842 993 015 2-40
3 842 553 973 11-8 3 842 990 501 2-49 3 842 992 443 2-55 3 842 993 016 2-22
3 842 553 974 11-8 3 842 990 502 2-49 3 842 992 444 2-55 3 842 993 017 2-58
3 842 554 280 10-7, 10-15 3 842 990 505 2-49 3 842 992 445 2-55 3 842 993 018 2-58
3 842 554 281 10-7, 10-12 3 842 990 507 2-49 3 842 992 446 2-55 3 842 993 019 2-58
3 842 554 282 10-6 3 842 990 517 2-41 3 842 992 447 2-55 3 842 993 020 2-58
3 842 554 283 10-6, 10-12, 10-16, 3 842 990 518 2-41 3 842 992 448 2-55 3 842 993 029 12-28
19-13 3 842 990 519 2-41 3 842 992 449 2-55 3 842 993 033 2-24
3 842 554 284 10-6, 10-14, 19-13 3 842 990 520 2-41 3 842 992 452 2-43 3 842 993 052 12-42
3 842 554 285 10-6, 10-14/15, 3 842 990 521 2-41 3 842 992 453 2-43 3 842 993 061 13-7/8
19-13 3 842 990 570 2-42, 13-7 3 842 992 457 2-22 3 842 993 062 13-17/18
3 842 849 791 2-33 3 842 990 571 2-42 3 842 992 458 2-22 3 842 993 071 2-65
3 842 990 087 2-52 3 842 990 572 2-42 3 842 992 459 2-22 3 842 993 072 2-65
3 842 990 090 2-52 3 842 990 573 2-42 3 842 992 460 2-22 3 842 993 073 2-65
3 842 990 091 2-52 3 842 990 575 2-42 3 842 992 462 2-22 3 842 993 077 2-17
3 842 990 092 2-49 3 842 990 584 2-42 3 842 992 463 2-22 3 842 993 078 2-25
3 842 990 093 2-49 3 842 990 640 2-41 3 842 992 473 2-51 3 842 993 079 2-52
3 842 990 094 2-49 3 842 990 642 2-41 3 842 992 474 2-51 3 842 993 080 13-31/32
3 842 990 097 2-56 3 842 990 644 2-41 3 842 992 475 2-51 3 842 993 081 2-50, 13-31
3 842 990 098 2-56 3 842 990 646 2-41 3 842 992 476 2-24 3 842 993 082 2-49, 13-24
3 842 990 099 2-56 3 842 990 648 2-41 3 842 992 493 2-59 3 842 993 083 2-49
3 842 990 111 9-5 3 842 990 670 2-42 3 842 992 676 2-68, 12-34 3 842 993 084 2-43, 13-12
3 842 990 115 8-24 3 842 990 672 2-42 3 842 992 857 2-50 3 842 993 085 2-42, 13-7
3 842 990 116 8-24 3 842 990 674 2-42 3 842 992 858 2-50 3 842 993 120 2-28
3 842 990 292 2-52 3 842 990 688 2-42 3 842 992 859 2-50 3 842 993 121 2-28
3 842 990 300 2-45 3 842 990 690 2-42 3 842 992 860 2-50 3 842 993 122 2-28
3 842 990 301 2-45 3 842 990 720 2-19 3 842 992 861 2-50 3 842 993 123 2-28
3 842 990 302 2-45 3 842 990 721 2-19 3 842 992 864 2-50 3 842 993 124 2-28
3 842 990 303 2-45 3 842 990 722 2-19 3 842 992 884 2-69, 12-34 3 842 993 125 2-28
3 842 990 304 2-45 3 842 990 723 2-19 3 842 992 888 2-14 3 842 993 126 2-28
3 842 990 305 2-45 3 842 990 724 2-19 3 842 992 889 2-15 3 842 993 127 2-36
3 842 990 307 2-45 3 842 990 725 2-19 3 842 992 890 2-15 3 842 993 128 2-36
3 842 990 309 2-45 3 842 990 726 2-19 3 842 992 891 2-16 3 842 993 129 2-28
3 842 990 311 2-45 3 842 992 373 2-49 3 842 992 896 2-21 3 842 993 130 2-32
3 842 990 313 2-45 3 842 992 375 2-42 3 842 992 897 2-40 3 842 993 131 2-32
3 842 990 323 2-45 3 842 992 376 2-42 3 842 992 898 2-50, 13-38 3 842 993 132 2-32
3 842 990 325 2-45 3 842 992 378 2-50 3 842 992 903 2-65, 12-35 3 842 993 133 2-34
3 842 990 329 2-45 3 842 992 387 2-47 3 842 992 913 2-57 3 842 993 134 2-34
3 842 990 331 2-45 3 842 992 388 2-47 3 842 992 924 2-15 3 842 993 135 2-32
3 842 990 335 2-46, 13-17, 13-24 3 842 992 397 2-19 3 842 992 925 13-12/13 3 842 993 136 2-32
3 842 990 336 2-46 3 842 992 398 2-20 3 842 992 926 2-22 3 842 993 137 2-32
3 842 990 339 2-46, 13-17 3 842 992 399 2-19 3 842 992 927 2-46, 13-31, 13-38 3 842 993 138 2-32
3 842 990 342 2-46 3 842 992 400 2-20 3 842 992 928 2-46, 13-31 3 842 993 139 2-33
3 842 990 344 2-46 3 842 992 401 2-38 3 842 992 945 2-40 3 842 993 140 2-33
3 842 990 345 2-52 3 842 992 402 2-38 3 842 992 946 2-67, 12-4 3 842 993 141 2-33
3 842 990 346 2-52 3 842 992 403 2-38 3 842 992 953 2-37 3 842 993 142 2-33
3 842 990 347 2-52 3 842 992 404 2-39 3 842 992 954 2-37 3 842 993 143 2-34
3 842 990 350 2-56 3 842 992 411 2-60 3 842 992 956 2-37 3 842 993 144 2-34
3 842 990 351 2-56 3 842 992 412 2-61 3 842 992 960 2-37 3 842 993 145 2-34
3 842 990 352 2-56 3 842 992 415 2-48, 13-17 3 842 992 961 2-49 3 842 993 146 2-34
3 842 990 353 2-56 3 842 992 416 2-48 3 842 992 962 2-56 3 842 993 147 2-34
3 842 990 354 2-56 3 842 992 417 2-48 3 842 992 963 2-56 3 842 993 148 2-34
MGE_13_1_en-US.indb 6 15.04.2016 15:59:20


2
3 842 993 149 2-34 3 842 993 321 12-25 3 842 994 821 13-17, 13-22, 8 981 535 323 12-8
3 842 993 150 2-34 3 842 993 322 12-25 13-24, 13-29 8 981 535 324 12-8
3 842 993 151 2-34 3 842 993 336 2-64 3 842 994 832 12-38 8 981 535 478 12-9 3
3 842 993 152 2-36 3 842 993 337 2-64 3 842 994 839 12-36 8 981 535 479 12-9
3 842 993 153 2-36 3 842 993 359 2-62 3 842 994 863 16-4 8 981 535 325 12-10
3 842 993 154 2-36 3 842 993 411 2-62 3 842 994 889 12-39 8 981 535 326 12-10
4
3 842 993 155 2-36 3 842 993 420 2-22 3 842 994 907 12-40 8 981 535 890 12-8/9/10, 12-12
3 842 993 156 2-53 3 842 993 421 2-14 3 842 994 979 2-89 8 981 535 891 12-7, 12-11
3 842 993 157 2-53 3 842 993 422 2-14 3 842 994 988 12-29 R980 024 883 4-9
3 842 993 158 2-53 3 842 993 423 2-35 3 842 994 989 12-29 R999 000 396 1-9
5
3 842 993 159 2-53 3 842 993 424 2-32 3 842 995 007 12-31 R999 000 401 12-45
3 842 993 160 2-53 3 842 993 425 8-23 3 842 995 008 12-29
3 842 993 161 2-53 3 842 993 426 8-23 3 842 995 017 12-31 6
3 842 993 162 2-53 3 842 993 427 8-26 3 842 995 027 2-68, 12-20
3 842 993 163 2-53 3 842 993 428 8-26 3 842 996 191 2-76
3 842 993 164 2-53 3 842 993 429 8-26 3 842 996 192 2-76 7
3 842 993 165 2-53 3 842 993 430 8-26 3 842 998 495 13-6
3 842 993 166 2-49 3 842 993 431 12-25 3 842 998 496 13-11
3 842 993 167 2-53 3 842 993 432 12-25 3 842 998 497 13-16 8
3 842 993 168 2-53 3 842 993 434 2-51 3 842 998 498 13-23
3 842 993 169 2-53 3 842 993 435 2-51 3 842 998 499 13-30
3 842 993 170 2-53 3 842 993 436 2-51 3 842 998 500 13-37 9
3 842 993 171 2-54 3 842 993 449 2-47 8 981 003 224 3-34
3 842 993 172 2-54 3 842 993 450 2-43 8 981 004 744 2-37
3 842 993 173 2-54 3 842 993 489 2-73 8 981 004 773 2-37 10
3 842 993 174 2-54 3 842 993 493 2-14 8 981 005 305 3-41
3 842 993 175 2-54 3 842 993 494 2-14 8 981 005 306 3-41
3 842 993 176 2-54 3 842 993 495 2-14 8 981 016 122 3-4
11
3 842 993 177 2-54 3 842 993 496 2-14 8 981 016 123 3-4
3 842 993 178 2-55 3 842 993 497 2-16 8 981 016 124 3-4
3 842 993 179 2-55 3 842 993 498 2-16 8 981 019 448 3-62
3 842 993 180 2-55 3 842 993 499 2-16 8 981 019 449 3-62
12
3 842 993 181 2-55 3 842 993 500 2-16 8 981 019 450 3-62
3 842 993 182 2-55 3 842 993 501 2-16 8 981 019 452 3-62
3 842 993 183 2-55 3 842 993 511 12-28 8 981 019 455 3-62 13
3 842 993 184 2-31 3 842 993 512 12-28 8 981 019 457 3-62
3 842 993 185 2-28 3 842 993 621 2-49 8 981 019 458 3-62
3 842 993 186 2-28 3 842 993 628 2-48 8 981 019 461 3-62 14
3 842 993 187 2-29 3 842 993 635 2-44 8 981 019 573 4-9
3 842 993 188 2-29 3 842 993 644 2-44 8 981 019 577 3-8
3 842 993 189 2-29 3 842 993 653 2-35 8 981 019 578 3-8 15
3 842 993 190 2-29 3 842 993 654 2-33 8 981 019 579 3-8
3 842 993 191 2-29 3 842 993 658 2-35 8 981 019 580 3-5
3 842 993 192 2-29 3 842 993 887 16-3 8 981 020 861 3-4 16
3 842 993 193 2-33 3 842 993 952 13-12/13 8 981 021 023 3-22
3 842 993 194 2-54 3 842 993 966 13-7/8 8 981 021 127 6-25
3 842 993 195 2-30 3 842 993 967 13-12/13 8 981 021 129 6-25 17
3 842 993 196 2-54 3 842 993 968 13-17/18, 8 981 021 140 6-25
3 842 993 197 2-30 13-24/25 8 981 021 301 3-40
3 842 993 198 2-30 3 842 993 969 13-31/32, 8 981 021 302 3-40 18
3 842 993 199 2-54 13-38/39 8 981 021 321 3-5
3 842 993 200 2-54 3 842 994 000 12-43 8 981 021 322 3-5
3 842 993 201 2-36 3 842 994 001 12-43 8 981 021 323 3-5
19
3 842 993 202 2-36 3 842 994 635 12-42 8 981 021 324 3-5
3 842 993 203 2-36 3 842 994 659 13-7, 13-10 8 981 021 343 3-8
3 842 993 204 2-36 3 842 994 662 13-31, 13-36, 8 981 021 344 3-8
3 842 993 225 2-33 13-38, 13-43 8 981 021 345 3-8
20
3 842 993 226 2-36 3 842 994 702 13-20, 13-27, 8 981 021 346 3-8
3 842 993 227 2-55 13-34, 13-41 8 981 021 347 3-8
3 842 993 228 2-54 3 842 994 711 13-12, 13-15 8 981 021 348 3-24 21
3 842 993 229 2-36 3 842 994 742 10-6 8 981 021 440 3-10
3 842 993 230 2-14 3 842 994 744 10-7 8 981 021 441 3-10
3 842 993 231 2-14 3 842 994 745 10-7 8 981 021 442 3-10
3 842 993 256 2-31 3 842 994 783 10-6 8 981 021 464 3-7
3 842 993 257 2-31 3 842 994 784 10-7 8 981 021 465 3-7
3 842 993 259 2-69, 12-35 3 842 994 785 10-7 8 981 021 554 3-8
3 842 993 306 12-45, 16-4 3 842 994 811 13-48 8 981 021 555 3-8
3 842 993 308 6-15 3 842 994 812 13-48 8 981 500 290 6-25
3 842 993 316 2-68, 12-20 3 842 994 813 13-48 8 981 535 476 12-7
3 842 993 317 2-72 8 981 535 477 12-7
MGE_13_1_en-US.indb 7 15.04.2016 15:59:21

21-1 Aluminum Framing 8.0 | Index
Index
A Clamping lever Doors and fitting 8-1
Accessories for – For joints 4-12 Double ball stop latch 9-7
protective equipment 9-1 – For lateral guides 16-13 Double wheel 6-16
Adjustable Height Table Clamping profil 2-58 Drilling jigs 14-2
Frame Kit 6-25 Cloth holder 2-89 Drive for the linear guides 13-44
Adjustment unit 12-45 Collar screw 3-6
Air-supply elements 5-1 Components E
Angle profil 2-61 – For ESD applications 17-1, 17-2 eShop 2-11
Anti-torsion element 3-41 – For lateral guides 16-1, 16-2 Earthing terminal 10-18
Assembly systems catalog 1-9 – For height adjustment EcoFlow stop gate
Attachment kit for safety switch 10-20 45x45 and 45x60 12-43 and return stop 12-31
Components for sliding door 12-4 EcoSafe assembly kit
B Connection elements – Double door 10-16
Ball catch 9-8 – Overview 3-1 – Sliding door with
Base plate – Selection criteria 3-3 superstructure 10-14
– 120x120 6-11 Connection piece 5-4 – System door 10-12
– 135x135 6-10 Connection screw fitting M12-1/4 5-4 EcoSafe components for
– 150x150 6-11 Connector 45° 3-52 building protective fences 10-4
– 270x360 6-10 Construction of conveyor EcoSafe protective frame 10-6
– Steel 6-8 sections, elements for 12-19 – Load-bearing capacity data 19-13
Bearing pedestal 4-10 Container mount 2-63 EcoSafe sliding door
Beveling shears 14-7 Conveyor media, without superstructure 10-15
Bolt connectors 3-59 profiles or the installation of 2-68 EcoSafe support
Bow-type handle 8-17 Conveyor sections – Load-bearing capacity data 19-13
Brackets 2-71, 3-19 – Made of SP2 section EcoShape 2-74
– R 3-30 profiles and accumulation EcoSlide 12-6
– S 7-8 roller chains 12-39 Edge protector 8-26
Bump stop 9-5 – Made of SP4/R section Elements
profiles and accumulation – For manual movement 12-1
C roller chains 12-36 – For the construction
Cable bracket 11-9 – elements for the of conveyor sections 12-19
Cable duct construction of 12-19 End connector 3-48
– AL 11-3 Conveyor track End piece 8-24
– PA 11-2 – EcoFlow 12-28 ESD applications,
Cam roller guide LF12C – Lean 12-20 components for 17-1, 17-2
– Complete axis 13-23 – XLean 12-25
– Components 13-24 Conveyor track made F
Cam roller guide LF12S of section profiles Flat panel monitor 4-9
– Complete axis 13-16 and roller elements 12-34 Feet and wheels 6-1
– Components 13-17 Corner bracket 3-46 FiFo station 15-2
Cam roller guide LF20C Counterbalance 9-2 Flange 13-45
– Complete axis 13-37 Cover cap 2-85, 3-40, Flange nut 3-7
– Components 13-38 3-53, 3-55, 8-24 Flanged plate 5-3
Cam roller guide LF20S – Made of diecast zinc 2-85 Flexible grinder for
– Complete axis 13-30 – With hole 2-85 anodized surfaces 14-7
– Components 13-31 Cover profile 2-86 Floor dowels 6-12
Cam roller guide LF6C Cover strip profil 7-10 Folding door element 8-10
– Complete axis 13-11 Cubic connector 3-42 Foot 6-4, 6-12
– Components 13-12 – AL 6-12
Cam roller guide LF6S D – Stainless steel 6-14
– Complete axis 13-6 Damping ring 6-4 Foundation bracket 3-34
– Components 13-7 Deflection of he profile 19-4 Frame profil
Cam roller guides LF...C 13-5 Dimensioning of – 22.5x30 2-59
Cam roller guides LF...S 13-4 synchronous shafts 13-55 – 22.5x45 2-60
Center shafts 13-47 Door handle 8-14
Central bolt 3-40 Door handle profil 8-26 G
Clamp bushing 7-13 Door lock 8-12 Grab container base 2-65
Clamping element 10-19 – For EcoSafe sliding doors 8-13 Grab ledge 2-65
– For swing doors 8-16

MGE_13_1_en-US.indb 1 15.04.2016 15:59:21

Index | Aluminum Framing 8.0 21-2

2
H M Retainer ring 7-9
Handle bar 9-5 Magnet catch 9-6 Round tube D28 2-71
Heavy duty wheel 6-20 Manual movement, elements for 12-1 Rubber profil 2-89 3
Height adjustment 12-43 Material chute 2-65
Hinge 8-4 Material number overview 20-1 S
– Aluminum 8-6 Metal bracket 3-33 Safety catch 9-4 4
– Plastic 8-5 Miter bracket 3-18 Safety handle 8-18
– LIFTOFF 8-7 Modular leveling feet 6-2 Safety kit, Safety Strip 10-10
Safety switch, attachment kit for 10-20
5
– Removable 8-8 Mortise lock 8-14
– Adjustable 8-9 Mounting rim profil 7-2 Seal 5-6
Hinge profil 8-3 – Clean 7-3 Sealing profil 8-20 6
Holder Mounting unit 4-9 Sealing strip 8-19
– AL 3-35 Mounting with coupling 13-46 Selection guide
– For lateral guide, fi ed 16-6 MTpro 1-8, 2-11 – Wheel 6-18 7
– For lateral guide, variable 16-8 Multi-slider 12-16 Slide hanger 12-2
Slider 8-21
I P Slider 8
Inner bracket 3-15 Parallel connector 3-13 – for surface element 12-3
– R 3-16 Potential equalizer 7-11 – for profile 12-13
9
Installation elements 11-1 Pinion 12-18 Slider, flat lo kable 12-11
Planning software 1-8 Sliding block 3-10
J Planning tool LF-MGE 13-57 – Swivel-in 3-11 10
Joining plates 3-62 Plate 6-6 Sliding door, components for 12-4
Joint Profile connection Sliding door profil
– 30x30 4-3 load-bearing capacity 19-6 – Al 45 8-24 11
– 40x40 4-4 Profile connec or 3-39 – Al Clip 8-23
– 40x40 support 4-4 Profile finishi 2-10, 2-12 – PVC 8-22
– 45x45 4-5 Profiles or the installation Slotted plate 30x100 2-64 12
– 45x45 support 4-5 of conveyor media 2-68 Software 1-8
– 60x45 4-6 Profile ails 2-67 Spring 3-11
13
– 60x60 4-6 – For lateral guides 16-3 Spring clamping element 10-21
Joint 45x45 lockable 4-2 Profile sl t load-bearing capacity 19-5 Spring hook 12-2
Joints, overview 4-1 Protective devices and Standards for protective 14
partition walls EcoSafe 10-1 equipment 10-2
L Protective fences, Star knob 4-12
Lateral guides, EcoSafe components Steel bracket 3-32 15
– components for 16-1, 16-2 for construction of 10-4 Straddling nut 3-12
– profile ails for 16-3 Protective grille profile 7-12, 10-8 Strut profile D28x5 2-73
– holders for, fi ed 16-6 Protective pane profil Strut profile 2-2 16
– holders for, variable 16-8 – PVC 7-4 – With slot 6 mm,
Lettering clips 2-88 – Clean 7-5 modular dimension 20 mm 2-13
17
Leveling foot 6-4 Proximity switch – With slot 8 mm,
Lifting wheel 6-22 – Ø 6.5 x 30 mm 18-8 modular dimension 30 mm 2-18
Linear guides 13-1 – M12x50 18-9 – With slot 10 mm 2-26 18
– Sizes, designs, and loads 13-3 – With slot 10 mm,
– Technical data, LF, design, Q modular dimension 40 mm 2-28
mounting 13-49 Quick connector – With slot 10 mm, 19
– Overview 13-2 – Bendable: end–slot 3-57 modular dimension 45 mm 2-37
Load-bearing capacity data – Bendable: end–end 3-56 – With slot 10 mm,
– For EcoSafe protective frame 19-13 – Slot 6 mm, 0°, 90° 3-53 modular dimension 50 mm 2-53
20
– For EcoSafe support 19-13 – Slot 8/10 mm, 0° 3-54 – With slot 10 mm,
Load-dependent size selection 13-50 – Slot 8/10 mm, 90° 3-55 modular dimension 60 mm 2-55 21
Lock for swing and sliding doors 8-11 Quick & Easy 2-11 – Slot sizes and
Lock mechanism for double door 10-17 Quick-lock 11-10 modular dimensions 2-3
Longitudinal end connection 5-5 – Technical data 19-2
Longitudinal end connector 3-58 R – Overview 2-1
Longitudinal end connector Rack 12-18 Stop 18-10
45 Pneu 5-6 Radial compensation 2-87 Support of surface elements 7-1
Rectangular tube 2-57 Support rollers 12-17
Refill end-piece 2-65 Supporting arm joint 4-8
MGE_13_1_en-US.indb 2 15.04.2016 15:59:22

21-3 Aluminum Framing 8.0 | Index
Supporting brackets 3-33

– AL 3-37
– AL, lateral 3-38
Surface elements, support of 7-1
Suspension bracket 10-10
Suspension piece for frames 10-22
Suspension profil 2-62
Switch bracket
– SH 1/S 18-2
– SH 1/U 18-3
– SH 2/S 18-4
– SH 2/S-H 18-5
– SH 2/ST 18-4
– SH 2/U 18-6
– SH 2/U-H 18-7
Swivel bearing 4-7
Swivel fastening, 180° 4-11
Synchronous shafts 13-47
T
T-bolt 3-7
T-connectors
– Profile 2-71
– Connecting elements 3-50
– 45 Pneu 5-6
T-nut 3-4
Technical data 19-1
– Profile 2-4
– LF, design, mounting 13-49
– Strut profile 19-2
Tensioning connector 3-14
Threaded sleeve 6-7
Tilt lever 10‑11
Tool holder 14-8
Tool shelf 14-8
Tools 14-1
Torx® offset screwdriver 14-6
Transverse connector 3-61
Trolley 2-67
U
Universal plate 7-11
V
Variofix blo k 7-6
Variofix blo k S 7-7
Variofix emover 14-7
W
Washer 6-12
Wheel 6-17
– With mounting flang 6-23
MGE_13_1_en-US.indb 3 15.04.2016 15:59:22

Profile_finishing.ai 1 5/25/16 9:01 AM
Profile finishing | Aluminum Framing 8.0
Profile finishing – Quick & Easy

Drilling_DI.ai 1 5/25/16 9:27 AM
Tpro
Aluminum Framing 8.0 | Profile finishing – Quick & Easy
Shop o r with M
a t io n in the e
nfig u
Easy co /shop
s ch rex roth.com
www.bo
Drilling DI, drilling sequence DIS
Material number / length / [slot designation=DI; PS=...; OS=...; DM=...; HT=...]; [...]
Material number / length / [slot designation=DIS; PS=....; OS=...; DM=...; HT=...; SN=...; SD=...]; [...]
End finishin Parameter Order example for profile 45x90L

Hole DI PS Center point of hole 393
60
3 PSmin = DM/2 + 3 mm; A A
PSmax = L - (DM/2 + 3 mm)
9,8
F B
22,5
OS Offset start point (optional) Select OS so that
DM
E C
the hole does not cut through any slot edges
D
PS
DM DM hole diameter DM; see table. 3 842 993 662 / 393 /

OS(-) OS(+) [B=DI; PS=60; OS=22.5; DM=9.8]
HT Depth of hole (optional)
Through-holes made if no information
provided HTmax see table
Drilling sequence DIS PS, OS, As for DI hole drilling 393
60 35
DM, HT A A
9,8
SN Number of finishes F B
22,5
SNmax = INT((L - 3 - PS - DM/2) / SD) + 1
SD (DM+3)
E C
3
SD Distance between adjacent finishes D

SDmin = DM + 3
3 842 993 662 / 393 /
[B=DIS; PS=60; OS=22.5; DM=9.8; SN=4; SD=35]
Permissible hole diameters, permissible hole depths (in mm)

DM 5.8 6.4 7.8 8.0 8.4 9.8 11.0 17.0
HTmax 40.0 45.0 45.0 45.0 45.0 50.0 60.0 75.0
ATTENTION: If HTmax is not sufficient to drill through the profile, you must order two opposite bores!
Cross milling MT, cross milling sequence MTS
Material number / length / [slot designation=MT; PS=...; HT=...; PE=...]; [...]

Material number / length / [slot designation=MTS; PS=...; HT=...; PE=...; SN=...; SD=...]; [...]

Cross milling MT PS Starting point of milling A A
PSmin = 8 mm; PSmin = 60 mm on the underside F B

HT
of the profile
12,5
E C
HT Depth of milling
50 D
HTmax = 5.5 mm (slot 6 mm) 90
393
PE-PS
HTmax = 9.0 mm (slot 8 mm)

100
HTmax = 12.5 mm (slot 10 mm) 3 842 993 662 / 393 /

PS( 8)
PE End point of milling [D=MT; PS=50; HT=12,5; PE=90]

PE
PEmax = L - 8 mm; 8 mm ≤ PE - PS ≤ 100 mm
Cross milling sequence MTS PS, HT, As for cross milling MT A A
PE
HT
F B
SN Number of finishes
12,5
E C
SNmax = INT((L - 8 - PE) / SD) +1
50 53 D
SD Distance between adjacent finishes 90
393
SDmin = (PE - PS) + 10
SD
PS( 8)
3 842 993 662 / 393 /

PE
10
[D=MTS; PS=50; HT=12.5; PE=90; SN=4; SD=53]

Lengthwise_Milling_MI.ai 1 5/25/16 9:25 AM
Profile finishing – Quick & Easy | Aluminum Framing 8.0
Lengthwise milling MI, lengthwise milling sequence MIS
Material number / length / [slot designation=MI; PS=...; OS=...; DM=...; HT=...; PE=...; RG=...]; [...]
Material number / length / [slot designation=MIS; PS=...; OS=...; DM=...; HT=...; PE=...; RG=...; SN=...; SD=...]; [...]

Lengthwise milling MI PS Starting point of milling 393
80 10
PSmin = 8 mm
22,5
15
A
HT
A
PSmin = 60 mm on the underside of the profile
F B
(see order tables for guidance)
55
R5
OS Offset starting point (optional) E C
DM
OS(-) D
DM Milling width 3 842 993 662 / 393 /

DMmin = 8 mm; [B=MI; PS=15; OS=22.5; DM=55; HT=10; PE=80;
RG
DMmax = profile width/height - 6 mm RG=5]

PS( 8)
PE
At least 3 mm of profile must remain on both

PS( 8)
RG
PE
sides
DM HT Depth of milling.
OS(+) 3 HTmax = 5.5 mm (slot 6 mm)
PE End point of milling
PEmax = L - 8 mm
8 mm ≤ PE - PS ≤ 100 mm
RG Radius of milling geometry
RG = 3 mm; 4 mm; 5 mm; 8 mm
Lengthwise milling sequence PS, OS, As for lengthwise milling MI 393
80 10
MIS DM, HT, 15
A A
PE, RG
HT
F B
SN Number of finishes R4
15
E C
SNmax = INT(L - 8 - PE / SD) + 1
85 D
SD Distance between adjacent finishes 3 842 993 662 / 393 /

SD
RG SDmin = (PE - PS) + 10

PS( 8)
[C=MIS; PS=15; DM=15; HT=10; PE=80; RG=4;

10
PE
SN=2; SD=85]
Miter cutting
Material number / length/[FS=side; DG=miter angle]; [BS=side; DG=miter angle]

Miter cutting FS Front side 393
S1, S3 – profile side on which the miter cut 45 S1
45 S1
begins
DG BS
BS Back side S4 S2
S1, S3 – profile side on which the miter cut

S3
S3 begins
150
L
DG Miter bracket
DG > 0 3 842 993 662 / 393 /
S1 [FS=S3; DG=45]; [BS=S3; DG=45]
DG The angle is always specified as a positive
FS value. Note the maximum permissible miter
angle (see order tables)

Standard_Profile_Finishes.ai 1 5/25/16 9:29 AM
MTpro
Aluminum Framing 8.0 | Profile finishing – Qu k & Easy
e eSho p or with
o n fi g u a tion in th
Easy c .com/sho
p
w w.b o s chrexroth
w
Standard profile finish

Order syntax for through-holes, blind holes, standard milling
Material number / length / slot designation = finishing at p ofile sta t / finishing at p ofile end; ..
Order syntax for threads

Material number / length / Z = Mx at profile sta t / Mx at profile en
Standard profile finishe
Slot 6 mm 6 Slot 8 mm 8 Slot 10 mm 10
Through-hole D5.8 D7.8 D9.8

for corner connections with
p
5,8
central bolt 7,8
10 9,8
15
p/2
Through-hole D8 D11 D17

for bolt connectors and
8
quick connectors 11
17
10
18
22,5
Blind hole DB8 DB11 DB17
HT
18,5
p
for longitudinal end
22
connectors and quick 17

8 22,5
connectors in closed 11
profile 10
18
p 40 45 50 60
HT 31 34 36 41
Thread M6 M8 M12
M6
M8
M12
in all central holes for
accessories 30
55
40
M16
M16
115
Standard milling F1 50
for cross connectors 20
18
Minimum profile lengths (mm) for standard profile finishes on one or both sides
– M6 D5.8 D8/ – M8 D7.8 D11/ – M12 M16 D9.8 D17/ F1
6 8 10
DB8 DB11 DB17
– 50 50 50 50 – 50 50 50 50 – 50 60 120 50 60 60
M6 50 70 50 70 M8 50 80 62 70
M12 60 110 180 90 60 110
D5.8 50 50 50 50 D7.8 50 62 60 50
M16 120 180 240 150 170 170
D8/ 50 50 50 50 D11/ 50 70 50 60
D9.8 50 90 150 80 70 90
DB8 DB11
D17/ 60 90 150 70 80 90
Notice: In the case of clashes with the values in the order table, the larger DB17
value applies. F1 60 110 170 90 90 80

Q+E_Profile_Finishes.ai 1 5/25/16 9:28 AM
Profile finishing – Qu k & Easy | Aluminum Framing 8.0
2017
in Januar y
Coming
Quick & Easy profile finish
Logical structure of the order key
B Profile
Material number / length / [slot designation = finishing; parameter set] A E C T-Slot
Q& Parameter
D Order
Example: Profile 45x90L with through-hole D17 in

slot B
B
A
C
3 842 993 662 / 393 / B = D17/-

F
D
Material number Length Standard profile finishe
D17 through-hole in slot B Z E
Standard profile finishe Individual profile finishe

f Through-hole drilling D f Hole drilling DI
f Blind hole drilling DB f Drilling sequence DIS
f Thread cutting M f Cross milling MT
f Standard milling F1 f Cross milling sequence MTS
f Lengthwise milling MI
f Lengthwise milling sequence MIS
f Miter cutting S1 / S3
You can configu e your profile really quickly and easily in the Rexroth eShop or with the
profile config ator in MTpro

Notes-left.ai 1 5/25/16 8:58 AM
Aluminum Framing 8.0 | Index
Notes

Notes-right.ai 1 5/25/16 8:53 AM
Index | Aluminum Framing 8.0
Notes

Notes-left.ai 1 5/25/16 8:58 AM
Aluminum Framing 8.0 | Index
Notes

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 Table of contents | Aluminum Framing 8.

Feet and wheels 6

Support of surface elements 7

Doors and fitting 8

Accessories for protective devices 9

Protective devices and partition walls EcoSafe 10

Uncompromisingly fl xible: the assembly system from Installation elements 11

With systematic enhancements, customer-oriented

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 1 15.04.2016 15:55:59

The Rexroth modular system –

Use our extensive range of products to save working time

ff Short planning timescales

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 2 15.04.2016 15:56:00

The versatile comprehensive range 1

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 3 15.04.2016 15:56:02

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 4 15.04.2016 15:56:08

A convincing concept for providing solutions for all sectors, 1

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 5 15.04.2016 15:56:19

Maximum planning certainty due to professional,

Comprehensive experience, in-depth know-how and reliable production capacities ensure

Reliable worldwide availability

On-time, speedy supply

Professional point of contact

Find your point of contact within the Rexroth Sales and

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 6 15.04.2016 15:56:24

Specific planning, efficient building 1

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 7 15.04.2016 15:56:25

MTpro – planning software

Unlimited combination options together with simple planning

This especially user-friendly software speeds up and ff Complete product info.

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 8 15.04.2016 15:56:25

You can find fu ther assembly systems products 1

in the following catalogs 2

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 9 15.04.2016 15:56:26

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 10 15.04.2016 15:56:26

 Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 1 15.04.2016 15:56:28

Bosch Rexroth AG offers you 6 different profile anges. Example:

Strut profiles – sl t sizes and modular dimensions

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 2 15.04.2016 15:56:28

Strut profiles – sl t sizes and modular dimensions 1

6 mm slot, 20 mm modular dimension 8 mm slot, 30 mm modular dimension

10 mm slot, 40 mm modular dimension 10 mm slot, 45 mm modular dimension 8

 Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 3 15.04.2016 15:56:29

Technical data – profile

10x40 6 2.1 3.2 0.2 1.6 0.4 – – 0.6 2-17

Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 4 15.04.2016 15:56:30

 Bosch Rexroth AG, R999001283 (2016-03)

MGE_13_1_en-US.indb 5 15.04.2016 15:56:30

Bosch Rexroth AG, R999001283 (2016-03)

Table of contents | Aluminum Framing 8.

Bosch Rexroth AG, R999001283 (2016-03)

Bosch Rexroth AG, R999001283 (2016-03)

Bosch Rexroth AG, R999001283 (2016-03)

Bosch Rexroth AG, R999001283 (2016-03)

Bosch Rexroth AG, R999001283 (2016-03)

Bosch Rexroth AG, R999001283 (2016-03)

Bosch Rexroth AG, R999001283 (2016-03)

Bosch Rexroth AG, R999001283 (2016-03)