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SIMATIC PCS 7

Performance you trust

What is new with SIMATIC PCS 7?


Version 8.0 SP1 and more
March 2013

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SIMATIC PCS 7 Overview – Technologies

PCS 7 Upgrades & Integrated Plant Asset PCS 7 in the


Migration Engineering Management Industries
Life Cycle & APC
Remote Services Optimization

Information Energy
Management Management

Integration Batch
Package Units Scalability Openness Automation
e
65
7/3
24 /
Integrated Material
Switchgear Transports

Integrated Integrated
MCC & Drives Integrated Safety Telecontrol
Field devices Integrated

DCS vs Industrial
HMI / PLC Security
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Page 2 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 – performance you trust
System Overview

Operator Engineering System Batch automation


Stations
Process control libraries Recipe editing and control
Hardware / Software configuration Batch execution on server or AS
Process device management
Route control
Operator System Material transport (pipelines, conveyor belts)
Ethernet Process control, trends, alarms Graphical route network engineering
Server
User management
Industrial Management Console Safety
Ethernet Safety Matrix cause and effect diagram
Controller Software administration and plant inventory
One platform: safety + standard application
Archiving and Reporting
Real-time process data archive APC
Data visualization for Operator System Higher level process control methods
Reporting generation MPC with operation point optimization
Profibus
Profinet
Maintenance Station Telecontrol
Process I/O Performance monitoring of plant assets Telecontrol integrated with plant automation
Fault analysis and repair tracking Integration of remote stations (RTU)
Found. Fieldbus
Information on mechanical assets
Profibus PA
Automation Systems Power control
HART
Field Devices Automation of switchgear plants
Hardware / software controller
IEC 61850 protocol for protection and control
Fault-tolerant / safety related
Process I/O Security
Remote I/O, intelligent field/process devices Protection of networked industrial plants
Integrated drives, power management Multilevel security concept

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Page 3 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7
Evolution

V8
New with V8.0 SP1:
V7 User-definable alarm class.
New OS Look & Feel „Flat“ system configurations
APL
Redundant Proc. Historian
Improved Engineering
Eng. compendium HART via Profinet
Extended remote I/O Management Console
DataMonitor
AFD 4/8
TeleControl
Energy Management Software Download
Scalable PCS 7 Box
Remote Operations
V6 AFDis New with V8.0:
Advanced ES Integrated Engineering
Redundant FF Process Historian
Online Changes
Multi-User Engineering Profinet für PA
Plant Asset Management
Advanced Process Control
V5 Safety Matrix
Version Cross Manager
Windows 7 / Server 2008
PCS 7 PowerControl
SIMATIC BATCH Open PCS 7
Safety Integrated Web OS FMR AS 416 FH
H-Systems 21 CFR Part 11 Compl. PROFIBUS PA Redundanz AS mEC RTX
Multi Client/Server SIMATIC PCS 7 Box IPC 647C / 847C
FF Integration
Fast Ethernet SIMATIC Route Control PCS 7 Security
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2013. AllLibrary
Rights Reserved.
Page 4 08.03.2013 2000 Whats new in PCS 7 V8.0 SP1 2003 2006 Industry Sector
2011
SIMATIC PCS 7 V8.0 SP1
Overview

Operation Process Devise Manager and Plant Asset


Management
„Flat“ system configurations
HART via PROFINET
User-definable alarm classes
FF configuration in run
New IPC 427D for OS Clients
New SQL data base
Archiving & Reporting
Communication
Redundant Process Historian
Further development of “PROFINET
Migration from CAS to Process Historian
Batch Automation
Information Server for PCS 7 OS-Server
New Batch “Basic license”
Automation System
Dynamic unit attributes
AS mEC RTX with Profinet I/O
New recipe object „parameter steps“
System Libraries
Industrial Security
New function blocks
Online Software & License Download
and a bit more…
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Page 5 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1

Operation

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Page 6 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1
Client / Server or „flat“ system configurations

Client / Server Configuration Flat System Configuration


Operator Operator Operator Operator Operator
Station 1 Station 2 Station 3 Station 4 Station …
Operator Operator Operator
Station 1 Station … Station 8

Parallel Redundancy
Protocol (PRP)

Process Historian S7-400H

S7-400H

For medium to large projects For small to medium size projects


More than 30 OS clients supported Multiple single station configuration with up to 8
New solution for redundant terminal and plant bus operator workplaces
with Parallel Redundancy Protocol (IEC standard) Common alarm management and data archiving
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Page 7 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1
User-definable alarm classes

The user can choose between classic and new alarm concept:

Six user-definable alarm classes with priority

=> No fixed correlation between limit violations and alarm


classes any more

Alarms can be sorted by priority

For APL objects the color scheme can be defined by the user

Key Benefits:

Intuitive recognition of an alarm with respect to importance and


urgency by the plant operator
Clearly arranged alarm lists sorted by priority improve plant
operator reaction times
Higher plant availability through lower operator load
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Page 8 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1
Alarm Control – Columns with individual colors

User configurable presentation of alarm lists

Individual configuration of each columns

Neutral color or dependent on alarm class

Flashing for non-acknowledged alarms on or off

Influences all alarm lists in project (e.g. faceplates, standard


alarm lists)

Key Benefits:
Operator friendly, customer-specific design of alarm lists

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Page 9 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7
SIMATIC Management Console

Central standardized administration of SIMATIC PCS 7


software

Inventory control of all installed hardware and software


components of a PCS 7 installation

Key Benefits:
Reduction of SW administration cost through more efficient workflow
Fast analysis of installed software versions for planning of updates

Fast analysis of installed hardware components for exchange actions


Simple automated creation of „As-Built“ documentation
Basis for long-term support of plants / Life-Cycle-Services

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Page 10 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1
OS Client based on IPC427D

Intel ® Processors: Core i7-3517UE


DDR3 memory up to 8GB RAM
4GB pre-installed
2 Variants
- 2,5" hard disk with 250GB
- SSD (Solid State Drive) with 50GB (High Endurance)
Multi Monitoring with identical interfaces
4 x USB 3.0
2 x Ethernet GBit (teaming supported)
Windows 7 Ultimate 64Bit

Key Benefits:
Robust and compact OS client system
Saves operator channel extensions by local mounting

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Page 11 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1

Archiving
& Reporting

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Page 12 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1
Process Historian (PH) and Information Server (IS)

Redundant Process Historian


Process
Migration from CAS to Process Historian (CAS V7.0 SP2 and SP3) Historian
Process
Historian
Process Historian Support of multiple OS Single Stations sharing same
PCS 7 project
Information Server for PCS 7 OS-Server and multiple sources : support
of SIMATIC PCS 7 OS and multiple sources as database source for IS
Improved IS subscriptions and templates CAS Process
Historian
tag and alarm trigger
aggregation method „total“ for calculation of material consumption

Key Benefits:
Information
Higher Availability of archived data with redundant Process Historian Operator Server
Easy migration of CAS data due to data based migration tool in PH Station

More flexibility for plan report with direct connection between Information
Server and Operator Station
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Page 13 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1

Automation
System

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Page 14 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP 1
AS mEC RTX with Profinet I/O

Expansion from Remote IO via Profinet with ET200M

PROFINET
ET 200M

ET 200M

Key Benefits:
ET 200M

Flexible and good value Automation System for the entry level
Latest embedded PC technology with SIMATIC S7-300 look-and-feel

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Page 15 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1

Fieldbus
Hardware

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Page 16 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC Active Field Distributor
New AFD4 and AFD8

SIMATIC
The same mechanical and electrical design of AFDiS SIMATICAFD4
AFD4 SIMATIC
SIMATICAFD8
AFD8
Automatic bus termination
Short-circuit protection and chatter suppression
Robust IP66 aluminum housing and grouted printed circuit
board
Support line and ring architecture
Max. 8 AFD or max. 5 mixed with AFDiS in one fieldbus
segment
In a ring segment an AFD can be replaced during operation
without the segment failure

Customer Benefits
Simplified commissioning
Connection of PA/FF devices as simple as point-to-point connections
Increased reliability
Increased plant availability
Easy extension of a running plant
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Page 17 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
AFD product line feature overview

Previous version New product line


AFS
Feature AFS AFD AFD4 AFD8 AFDiS
(redesign)
Spurs 4 4 8 6

Direct grounding

Grounding bar

Automatic bus termination

Coupler redundancy

Ring redundancy
PROFIBUS PA / FF-H1

Short-circuit-proof spurs 60mA 60mA 60mA 40mA / 60mA

Electronic chatter suppression

Status LEDs

Trunk cover with auto switch-off

Degree of protection IP65 IP65 IP66 IP66 IP66 IP66

Operating temperature range - 25°… 70° - 25°… 70° - 40° … 70° - 40° … 70° - 40° … 70° - 40° … 70°
Approved for hazardous area zone 2 / Ex
zone 2 / Ex e zone 2 / Ex ic zone 2 / Ex ic zone 1 / Ex ia
(Device / Spurs) e
Integrated repeater

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Page 18 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1

System Libraries

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Page 19 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 Version 8.0 SP1 – APL library Stand V8.0 SP1
New function blocks in „L“ Large und „S“ Small

Control
Resource Saving with „S“ per instance
V8.0 SP1
Large Small
PIDConL PIDConS Memory
CPU Runtime
Function block usage
Operate PIDConL / PIDConS ~ 45% ~ 40%
Large Small
OpAnL OpAnS
V8.0 SP1 MonAnL / MonAnS ~ 45% ~ 30%

MonDiL / MonDiS ~ 55% ~ 12%

Drive Monitor OpAnL / OpAnS ~ 60% ~ 30%

Large Small Large Small MotL / MotS ~ 40% ~ 25%


MotL MotS MonAnL MonAnS
VlvL VlvS MonDiL MonDiS
VlvL / VlvS ~ 25% ~ 20%

Customer Benefit:
Saving of memory usage and CPU runtime with small function blocks
Simple analogous operator OpAnS without messages and does not need POs
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Page 20 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 Version 8.0 SP1
APL - Function block FlowCorr

The block calculates the pressure and/or


temperature compensation for measurements with
the differential pressure method.
This refers to measurements from restrictors,
standard flow nozzles, venturi nozzles and pitot
standard flow restrictors
tubes. nozzles
The block can be used for gases and vapors,
saturated steam and liquids to calculate the volume
flow rate or, for liquids, to calculate the mass flow pitot tubes
rate.
venturi nozzles
When the sensor extracts the square root of the
differential pressure, the P_SqrtOn parameter must
be set to ‘true’.

Customer Benefit:
Easy calculation of correlation for measurements of pressure and temperature

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Page 21 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 Version 8.0 SP1
APL - Function block Trigger

Detection of rising and falling edges.

This block checks the input variable Clk for


occurrences of rising and falling edges, and signals
them at the outputs EdgeRising and EdgeFalling.

Output EdgeRising is set to 1 for a rising edge.


Output EdgeFalling is set to 1 for a falling edge.

Customer Benefit:
APL conform detection of rising and falling edges

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Page 22 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 Version 8.0 SP1
APL - New Feature for the PID-Tuner

Estimate of the relative device energy consumption of


different PID designs in the context of the simulation of
the closed control system in the PID tuner.
Comparative PID design for the same task in one
diagram

Customer benefit:
Possibility to compare different regulator designs
directly side by side for the same task
Controller optimization according to processing or
economic points of view

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Page 23 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1

PDM and
Maintenance

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Page 24 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1
SIMATIC PDM V8.0.2

PROFINET (Field devices, HART field devices via remote


I/O)
Incremental download for Foundation Fieldbus
communication - FF configuration changes in run
New SQL data base
Change log
Device comparison (offline/offline + offline/online)
Extended Device Integration Manager
(e.g. definition of project specific device libraries)
Export and import of network structures
Parameter search function in parameter view
Key Benefits:
More flexibility with HART via PROFINET
Higher plant availability though FF configuration changes in run
Process optimization with offline/offline + offline/online comparison of devices
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Page 25 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1
SIMATIC PCS 7 Maintenance Station

Integration of CPs in central rack

Improved

diagnostics of IPCs

diagnostics of server-client connection

diagnostics of redundant servers

Key Benefits:
Improved diagnostics of system components

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Page 26 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1

Communication

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Page 27 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP 1
Further development of “PROFINET for Process Automation”

AS41xH PN V6.0 AS41x PN V6.0 AS41x V5.2


with PN-CP
HART via PROFINET

SIMOCODE integration via PROFINET

ET200M PN HF ET200M PN HF
HART via PN HART via PN

SIMOCODE PN SIMOCODE PN
ET200M PN HF
HART via PN

Customer Benefits
HART field devices can be parameterized from a central engineering station via SIMATIC PDM
Complete SIMOCODE integration via PROFINET: Support of hardware and CFC driver function block

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Page 28 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1

Batch
Automation

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Page 29 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1
SIMATIC BATCH

New license „BATCH Basic“

Dynamic unit attributes

User-defined unit status

New recipe object „parameter steps“ (for parameter control)

New reporting based on MS Reporting Services

Key Benefits:
Low-cost (Cost effective )entry solution for SIMATIC BATCH
for simple batch applications
Improved flexibility for unit allocation
Improved customer-specific batch reports

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Page 30 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1
SIMATIC BATCH

Extended information: in Batch CC (in


real time) and in the report
Search in batches and recipes
Text, data types, structures,
material, unit of measure, phase, Heat
Search in Recipe editor
library reference BatchCC
Easy Batch creation
creation of new charge directly from
the context menu Direct jump to object
Temp_Heat Temp_Heat

Key Benefits:
Additional user information
Efficient search in batches and recipes
Improved handling of batch creation

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Page 31 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1

Industrial
Security

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Page 32 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP 1
Industrial Security

New Scalance S V3 with additional DMZ port for safe


remote access
User-specific Firewall rules and user authentication
(Login and password)

Protection of controller via CP 443-1 Advanced with


firewall and VPN for authentication and data
encryption

CP 1628 for protection of PCs with firewall and VPN


for authentication and data encryption
= security integrated
Key Benefits:
Integrated security in the communication devices

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Page 33 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP 1
Industrial Security

As the first Automation vendor Siemens achieved the


Achilles Level 2 certificate for communication robustness
S7-400 F/FH CPU V6
CP 443-1 Adv
CP 1628

OS Web Client Security


Web Server certificate for secure authenticated communication
via https connection

OS Web Client certificate as additional prerequisite for


establishing https connection

Key Benefits:
Achilles L2 Certificate for the main communication components
Increased Security for PCS 7 Web Option

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Page 34 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1

Online Software &


License Download

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Page 35 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7 V8.0 SP1
Online Software & License Download (after release of PCS 7 V8.0 SP1)

Main features:

Short-term availability of software and licenses


– regardless of time and place (order via Industry Mall)
Software download available as
iso-file and / or exe-file (SIWA compressed)
Optimized download using the Download Manager

Key Benefits:
Reduction of the administration effort and inventory costs
Clear and simple license management
A benefit for the environment: eliminating physical data carriers

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Page 36 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7

Technology
Components

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Page 37 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7
PCS 7 PowerControl SP1

Integration of medium voltage switch gear plants into SIMATIC PCS 7

PowerControl Library for OS :


Technological objects for electrical units:
feeder, generator, motor
transformer
synchronization
line (e.g. medium voltage line)
bus bar
Block icons, faceplates in APL style

Key Benefits:

Further increase of integration level by merging process and energy plant


Common monitoring and operation with APL standards
Investment protection based on international industry standard IEC 61850

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Page 38 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7

Innovations
2013

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Page 39 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7
Virtualization with AS 400F/FH connection (April 2013)

Already with PCS 7 V8.0:


General release for PCS 7 Clients
Project specific release for PCS 7 Server, ES and BATCH Server
New with PCS 7:
Communication with AS 400F/FH (“soft net redundancy” - separate
release)

Key Benefits:
Reduced administrative work and costs through central administration
Long-term, stable system environment by decoupling of computer hardware, operating system and versions of the
process control system
Higher hardware efficiency through shared resources
Easier expansion / modernization of the plant through fast installation of new clients

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Page 40 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
SIMATIC PCS 7
System Libraries (March / April 2013)

Condition Monitoring Library (via download, included in standard with V8.1 )


PumpMon, ValveMon (March 2013)
New Library Advanced Process Graphics Library (APGL)
OS objects for e.g. bar-, spider diagram, bar trend (April 2013)
Industry Library SP1
APC link function block, control PID for S7-300, User Programmable
Alarm Classes for panels (March 2013)

Key Benefits:

Increased plant availability via support of mechanical devices


Reduced operator workload through focusing on relevant information based
on modern HMI
Higher level of plant integration by improved embedding of package units
and panels

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Page 41 08.03.2013 Whats new in PCS 7 V8.0 SP1 Industry Sector
Thank you for your attention!

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