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LIFE EXTENSION OF WELLL PLATFORM PROJECT  
PHASE 02 (LEWPP ‐02), INDIA 
 
 
CLIENT : OIL AND NATURAL GAS CORPORATION LTD.
CLIENT PROJECT CODE : LEWPP-02
PROJECT : LIFE EXTENSION OF WELL PLATFORM PROJECT
PHASE 02 (LEWPP-02), INDIA

CONTRACTOR : M/s. AFCONS INFRASTRUCTURE LTD. MUMBAI,

VENDOR : M/s. GAYTRI INDUSTRIAL CORPORATION

PO No. : 5700000940

PO DATE. : 09-02-2017

MR REF. : 9651-000-04-MR-410- R0

EQUIPMENT : FIRE WATER AND FOAM HOSE REELS

DOCUMENT TITLE : PMI TESTING PROCEDURE

VENDOR DOC. REF.NO. : GIC-2866-PMI

 
 
 
 
 
Revision  Date  Purpose 
0  28.02.2017  For Approval 
     
 
 
GAYTRI INDUSTRIAL CORPORATION Document No: QPM/QC/03
302B, Nitco Biz Park Page No: 1 of 2
Wagle Industrial Estate
Revision No: 5
Thane (West), 400 604
Quality Procedure Manual Level II Revision Date: 04/04/2016
Prepared by: M.R.
Title: PMI Test
Approved by: C.E.O

Purpose : To indicate procedure for PMI testing

Scope : PMI test for required orders

Responsibility : Quality In-charge

Procedure :

1. Scope - This procedure describes the minimum requirements for use of PMI machine
to verify alloy of SS Material composition in condition by XRF Technique. Light
elements such as Al, Si and Mg are excluded.

2. Purpose - This procedure is to address the clause of process control to define the use
of PMI for alloy analysis.

3. References - ASTM E 1621 - 2005. Standard guide for X-ray Emission


Spectrometric Analysis, PO, Approved ITP, and applicable material specification.

4. Personnel - Person qualified to use the PMI shall be multi-discipline,


Qualified and experienced in use and application of metal analyzer.

5. Equipment - X-ray based. Ag anode, Excitation energy 10-40 Kv, .Software modes
- Analytical, Fast ID and Pass/ Fail. Normal time for test result display is 10 seconds.
Instrument used for PMI shall be NITON make, Model : XL2 OR XL3.
Insturment Sr. No may be any of these. (40921/ 69248/ 63182/ 46021/ 69248/ 32230
Chemical spot testing equipment shall not be used for testing.

6. Calibration Standard - Standard SS 316 calibration clip provided by manufacturer.


Every time machine is switched on calibration sequence shall be performed, and prior
to start of any PMI testing, accuracy of instrument shall be ± 5%

7. Surface condition - Dry and Clean. Free of any coatings.

8. Surface Temperature - Not to exceed -10 to + 50 deg C.

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GAYTRI INDUSTRIAL CORPORATION Document No: QPM/QC/03
302B, Nitco Biz Park Page No: 2 of 2
Wagle Industrial Estate
Revision No: 5
Thane (West), 400 604
Quality Procedure Manual Level II Revision Date: 04/04/2016
Prepared by: M.R.
Title: PMI Test
Approved by: C.E.O

9. Method – a).Switch on the machine and let machine do self test and come to
test mode automatically.
b) Select desired mode of testing
c) Calibrate the instrument using standard calibrating clip.
d) Select alloy library for verification of alloys by pass fail mode.
e) Wait for reading to stabilize after processing trigger.
f) Instrument will show spectrum of alloys.
g) If component is not meeting the requirement, then adjacent
locations shall be re-checked again.

10. Extent of PMI Examination: Shall be as per approved ITP.

11. Acceptance Criteria : Chemical composition of alloying elements shall confirm to


Respective material specification.
Acceptable Tolerance on alloy analyzed shall be ± 10%.

12. Non Confirming Materials : If any piece from representative percentage sample is
found to be Unacceptable, then the remainder of material
shall be verified by performing 100% PMI test.
Non Confirming items shall be quarantined.

13. Report- Elements to be analyzed for SS316/316L -- Cr%, Ni% & Mo%
Elements to be analyzed for SS304/304L -- Cr% & Ni%
Alloy elements analysis is reported in a standard report format

14. Inclousers : PMI Report format

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METALLURGICAL SERVICES

MECHANICAL & CHEMICAL TESTING OF METALS & WELDS


MEHTA HOUSE,ASHOK SILK MILLS LANE,OFF.L.B.S MARG,GHATKOPAR(W),MUMBAI -400 086.
Phone: 022- 2500 0240, 2500 0241 Fax: 022-2500 1740 Email: metallurgicalservices@gmail.com

POSITIVE MATERIAL IDENTIFICATION REPORT Page :

PROJECT:- CLIENT:-
DATE :
PMI REPORT NO:- Vendor/ Sub. Vendor:-
Testing Agency:-Metallurgical Services.
I.W.O. No :-
Mumbai
P.O.NO : PMI Location:
Client Approved PMI Procedure No:
ALLOY CONTENT%

Material Spec./ ELEMENTS: % Cr %Ni %Mo ----

SPECIFIED RANGE --

SPECIFIED RANGE --
Sr.
DISCRIPTION REMARK
No.

For Metallurgical services


INSTRUMENT :

SR NO:

NEXT CALIB. DATE: Operators Name & Sign


Witnessed by