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[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL SPAF–TB3EMM–1

TABLE OF CONTENTS

Title Section,
Sub-Section, Page
Subject
072.90.03

FREE TURBINE – DESCRIPTION AND OPERATION ...................................................................................... 1


1. GENERAL ............................................................................................................................................. 1
2. DESCRIPTION ....................................................................................................................................... 1
2.1. .................................................................................................... Error! Bookmark not defined.
Figure 1 (Sheet 1 of 2) Free Turbine NGV’s ........................................... Error! Bookmark not defined.
Figure 1 (Sheet 2 of 2) Free Turbine NGV's ........................................... Error! Bookmark not defined.
Figure 2 Free Turbine Rotor ................................................................. Error! Bookmark not defined.
Figure 3 Free Turbine Support Assemblies ......................................... Error! Bookmark not defined.
2.2. .................................................................................................... Error! Bookmark not defined.
2.3. .................................................................................................... Error! Bookmark not defined.
Figure 4 Free Turbine Cooling Diagram ................................................. Error! Bookmark not defined.
FREE TURBINE – MAINTENANCE PRACTICES.............................................................................................. 5
TASK CARD NO. 201.................................................................................................................................. 5
ROCEDURE: Inspection of Free Turbine and Housing of Fourth and Fifth Support Assemblies ................. 5
Figure 201 For Reference When Inspecting Fourth and Fifth Support Assemblies Housing .............. Error!
Bookmark not defined.
TASK CARD NO. 202......................................................................... ERROR! BOOKMARK NOT DEFINED.
ROCEDURE: Inspection of Engine to Main Gearbox Torsion Shaft ........... Error! Bookmark not defined.
Figure 202 For Reference When Inspecting Engine-To-Main Gearbox Torsion Shaft .. Error! Bookmark not
defined.
TASK CARD NO. 203......................................................................... ERROR! BOOKMARK NOT DEFINED.
PROCEDURE: Replacement of Engine to Main Gearbox Torsion Shaft...... Error! Bookmark not defined.
Figure 203 .......................................................................................... Error! Bookmark not defined.
For Reference When Measuring Amount of Projection of Torsion Shaft .... Error! Bookmark not defined.
Over Engine Load-Bearing Cone Butt End .............................................. Error! Bookmark not defined.
TASK CARD NO. 204......................................................................... ERROR! BOOKMARK NOT DEFINED.
PROCEDURE: Replacement of Free Turbine Assembly ............................ Error! Bookmark not defined.
Figure 204 For Reference When Replacing Free Turbine Assembly .......... Error! Bookmark not defined.
Figure 205 For Reference When Replacing Free Turbine Assembly .......... Error! Bookmark not defined.
Figure 206 For Reference When Replacing Free Turbine Assembly ........ Error! Bookmark not defined.
TASK CARD NO. 205......................................................................... ERROR! BOOKMARK NOT DEFINED.
ROCEDURE: Replacement of Sealing Rubber Rings On Connections Supplying (Returning) Oil to (From)
Third Support Assembly....................................................................... Error! Bookmark not defined.
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[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL SPAF–TB3EMM–1

ACCESSORY DRIVES – DESCRIPTION AND OPERATION

1. General

1.1. The purpose of the accessory drives is to convey a torque from the gas generator shaft and the free turbine
shaft to the engine accessories.
1.2. The accessory drives comprise the following:
- An internal drive gearbox.
- An external drive gearbox.
- A free turbine speed governor drive.

2. Description and Operation

2.1. The internal drive gearbox includes housing (10) (Ref. Fig. 1), driving gear (26), driven gears (5) and (13),
bearing housings (2), (16), (22), and bearings (3), (7), (9), (11), (15), and (24).
The housing of the internal drive gearbox is attached with its front flange to the first support assembly
housing.
Attached to the rear flange of the internal drive gearbox housing by means of studs and nuts are central
bearing housing (22) and flange (20).
Lower and upper bearing housings (2) and (16) are fitted, respectively, to the lower and upper flanges of
the internal drive gearbox housing by means of studs and nuts.
Driving gear (26) of the internal drive gearbox has two stems: the forward stem and the aft stem carrying
ball bearings (9) and (24) secured to the gear stems with nuts (8) and (23).
Front bearing (9) is mounted with its outer race in the housing press-fitted into the internal drive gearbox
housing, while rear bearing (24) is fitted into the inner bore in central housing (22). The gear is provided
with internal splines for engagement with torsion shaft (19).
Oil pump block driven gear (5) is supported by two ball bearings (3) and (7).
The outer race of the upper bearing is fitted in the housing press-fitted into the internal drive gearbox
housing, while the outer race of the lower bearing is mounted in the inner bore of lower bearing housing
(2). The gear is provided with internal splines for engagement with the splines of oil pump block torsion
shaft (1).
External drive gearbox driven gear (13) is supported by ball bearings (11) and (15), whose outer races are
fitted, respectively, in the lower bearing housing press-fitted in the internal drive gearbox housing and in
the inner bore of upper bearing housing (16).

EFEECTIVITY:
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The gear is provided with internal splines for engagement with the splines of external drive gearbox torsion
shaft (17).
The torque from the gas generator rotor is transmitted to driving gear (26) via torsion shaft (19). The rear
splines of the torsion shaft are engaged with the internal splines of the compressor front trunnion, while
the front splines are meshed with the internal splines of the driving gear. The torque is conveyed from the
driving gear via gear (13) and torsion shaft (17) to the external drive gearbox and via gear (5) and torsion
shaft (1), to the oil pump block.
The lubrication and cooling of the friction surfaces of the internal drive gearbox is effected by the oil
supplied from the external drive gearbox via pipe (18) into upper bearing housing (16) through hole H (Ref.
Fig. 2). Then the oil flows along drillings in the upper and lower bearing housings and internal drive gearbox
housing to jet holes A and П for lubrication of the ball bearings of the external drive gearbox driven gear,
to jet holes Г and Д for lubrication of the ball bearings of the oil pump block driven gear and to jet holes
К and Ж for lubrication of the ball bearings of the driving gear. Besides, the oil is supplied to jet hole Л to
lubricate the external drive gearbox torsion shaft splines, to jets Б and В to lubricate the splines of the
driving gear and torsion shaft. The oil passing through jet holes Е lubricates the front bearing of the
compressor, and through jet hole M the oil is delivered via an oil bypass bushing to lubricate the damper
of the compressor rotor front support assembly. Jet hole И serves to supply lube oil to the bevel gear
meshing zone.
The used oil is returned by gravity via the holes in the lower housing to the scavenging section of the oil
pump block.

2.2. The external drive gearbox is designed for arrangement of the engine accessories and their drives.
It is secured with studs to the upper flange of the first support assembly housing. Pitted into the groove
in the external drive gearbox housing at its joint with the first support assembly is sealing ring (14) (Ref
Fig. 3).
The external drive gearbox includes a housing, a system of bevel and spur gears supported by ball bearings
and adapters for attachment of the engine accessories.
The external drive gearbox provides drive to the following engine accessories;
- The air starter.
- The FCU.
- The centrifugal fuel pump.
- The external drive gearbox oil scavenge pump.
- The gas generator speed transducer.
The external drive gearbox oil scavenge pump and the gas generator rotor speed transducer (18) are
secured with studs to the gearbox housing. The remaining engine accessories are secured to the adapters
by means of quick-release clamps.
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SPAF–TB3EMM–1 ENGINE MAINTENANCE MANUAL [Chapter 72 TOC]

072.00.00
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[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL SPAF–TB3EMM–1

FREE TURBINE – MAINTENANCE PRACTICES

PAGES
TO M. S. TASK CARD No. 201
201 to 203/204

MS. ITEM ROCEDURE: Inspection of Free Turbine and Housing of Fourth and Fifth Support Assemblies

CORRECTIVE CHECKED
OPERATIONS AND TECHNICAL REQUIREMENTS (T. R.)
ACTIONS BY
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SPAF–TB3EMM–1 ENGINE MAINTENANCE MANUAL [Chapter 72 TOC]
[Main Menu]
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[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL SPAF–TB3EMM–1

CORRECTIVE CHECKED
OPERATIONS AND TECHNICAL REQUIREMENTS (T. R.)
ACTIONS BY
[Main Menu]
TB3 - 117 [EMM Book1 TOC]
SPAF–TB3EMM–1 ENGINE MAINTENANCE MANUAL [Chapter 72 TOC]

CORRECTIVE CHECKED
OPERATIONS AND TECHNICAL REQUIREMENTS (T. R.)
ACTIONS BY

TEST EQUIPMENT TOOLS AND FIXTURES MATERIALS


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[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL SPAF–TB3EMM–1

PAGES
TO M. S. TASK CARD No. 202
259/260

MS. ITEM ROCEDURE: External De-preservation

CORRECTIVE CHECKED
OPERATIONS AND TECHNICAL REQUIREMENTS (T. R.)
ACTIONS BY

TEST EQUIPMENT TOOLS AND FIXTURES MATERIALS


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TB3 - 117 [EMM Book1 TOC]
ENGINE MAINTENANCE MANUAL [Chapter 72 TOC]
SPAF–TB3EMM–1