Solution for a joint

IATF 16949 IS0 9001 ISO 14001 OHSAS 18801

Mirosław Osetek
Tomasz Dubiel

www.klfs.pl
Radosław Koelner bought RawlPlug in 2005
1 PLANT No.1
2 PLANT No.2

Plastic fixings production Bonded anchors production Metal parts production

Wrocław Łańcut
Company facts

60 years of
experience 575 qualified
employees 64 milion €
turnover
in 2018
We are the most modern manufacturer of fasteners
and fixings in Europe.

Over 60 years of experience allow our products to

meet the most stringent requirements of customers
from various industries.
MACHINE PARK – cold forming, washer assembling
Rawlplug Annual Summit
MACHINE PARK– heat treatment
Rawlplug Annual Summit
 Main
HV set consists of: features
 bolt and nut acc to EN 14399-4
 2 washers acc to EN 14399-6
PROPERTY CLASS 10.9(Heat
treatment process according to
automotive specification CQI-9)

Suitable for preloading according

to DIN EN 1090-2
k-class: K1 0,10 ≤ k ≤ 0,16
K2 0,10 ≤ km ≤ 0,23
Hot dip galvanization (additionally
process in accordance with
Deutscher Schraubenverband e.V.
requirements)
Defined and controlled friction
properties
High fatigue resistance due to lack
of ferrite delta
Full product traceability

WE DELIVER FROM STOCK PROGRAM

Solution for a joint – HV bolting

A complex combination of forces in a bolted connection

I Static load

II Dynamic load
Solution for a joint – HV bolting
Solution for a joint – HV bolting
Tightening steps

1. The fastener head or nut contacts the bearing surface 4. The post-yield range
2. The alignment or snugging connected elements 5. Destruction of the connection
3. The elastic clamping range
Where Does the Torque Go?
Solution for a joint – HV bolting
The bolt connection as a system of two springs
Solution for a joint – HV bolting
The bolt connection is loaded with an axial force that is less than or equal to the
clamping force
Solution for a joint – HV bolting
The bolt connection is loaded with an axial force greater than the clamping force

Bolted joints resist shear ONLY by clamping action and friction!

 Material and tempering temperature

 Effect of temperature on
impact toughness

 In the case of high-

temperature HDG, we have
the risk of drop in impact
toughness

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 Fatigue strength
and the thread rolling process
 Koelner uses all its experience from demanding projects for leading
manufacturers of agricultural machinery, cranes and wind power plants in
aspects of fatigue strength.

 Among other things, for HV bolts have been introduced stringent requirements
resulting from the standard for surface discontinuity ISO 6157-3.

 The thread rolling process is done by means of a die set with a specially
formed entrance radius to eliminate the unfavorable effect of the notch on
the first roll.

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 Bolt thread selection for the nut

 Koelner, taught by experience, knows how important it is to

fit the bolt and nut threads in a combination of HV sets.

 Thanks to the production control, we adjust the thread

diameter of the bolt to the thread diameter of the nut.

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END USERS
END USERS
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END USERS
 We always fastener
MARS way beyond

Mars Curiosity
PIA16161
Site references |
The Grand Egyptian Museum (GEM) - 2018 (1/6)

Location: Giza, Egypt

Investor: Egyptian Ministry of Culture
Contractor: Besix Orascom JV

Products used:
 R-HPTII-ZF Zinc Flake Throughbolt
 R-XPT Zinc Plated Throughbolt
 R-DCA Wedge Anchor
 R-RBL, R-RBP Rawlbolt®
 R-LX-HF Concrete Screw Anchor.
Site references |
VTB Arena - 2017-2018 (2/6)

Location: Moscow, Russia

Investor: ZAO UK „Dinamo”
Contractor: Codest International S.r.L.

Products used:
 R-DCA Wedge Anchor
 R-XPT Throughbolt
Rawlplug® Throughbolts R-XPT and
Wedge anchors R-DCA were installed
during the VBT Arena project. Their
installation was preceded by a series of
tests confirming the highest quality
of Rawlplug fixings.
Site references |
Tehran-Shomal Freeway - 2014-2018 (3/6)

Location: Tehran - Chalous, Iran

Investor: Tehran-Shomal Co

Products used:
 R-KEX II Pure Epoxy Resin (7,000 used items)
 R-HPTII-ZF Zinc-Flake Throughbolt (60,000)
 R-XPT Throughbolts (60,000)
 R-DCA Wedge anchors (100,000).
Site references |
Burj Khalifa Tower - 2010 (5/6)

Location: Dubai, United Arab Emirates

Investor: Emaar Properties

Products used:
R-XPT Throughbolt
The stability and load-bearing capacity
of the elevator system is based on
Rawlplug® M10, M12 and M16 R-XPT
Throughbolts. These were chosen by a
Rawlplug’s customer, one of the major
elevator providers in the UAE, Bahrain
and Qatar. Their decision was based on
a series of tests which proved both the
quality and reliability which only a
premium producer can deliver.
Site references |
Cape Town Stadium - 2009 (6/6)

Location: Cape Town, South Africa

Contractor: Murray & Roberts / WBHO

Products used:
 R-KEM II Polyester Styrene Free Resin
 R-DCA Wedge Anchor
Rawlplug supplied:
Universal polyester resin R-KEM II Polyester-Styrene
Free-Resin Concrete
Wedge anchor R-DCA Wedge Anchor - all sizes.
 The Grand Egyptian Museum Cape Town Stadium
The Altair tower

Western Dedicated Freight Corridor Burj Khalifa Tower

Curiosity rover Tehran-Shomal Freeway

Michelangelo Towers Dinamo Stadium

VTB Arena Access Towers II

Capital Towers London Volgograd Arena

Thank you for your trust
Rawlplug Annual Summit 2018