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[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL SPAF–TB3EMM–1

TABLE OF CONTENTS

Title Section,
Sub-Section, Page
Subject
072.00.00
ENGINE – APPENDICES ............................................................................................................................. 1

APPENDIX 1 .......................................................................................................................................... 1
Engine Tool Kit (Ref. Fig. 1) ................................................................................................................ 1
Figure 1 Engine Tools Kit .................................................................................................................... 2

APPENDIX 2 .......................................................................................................................................... 6
PREPARATION AND APPLICATION OF LUBRICANTS AND SEALING COMPOUNDS .......................................... 6
1. SILOXANE ENAMEL ................................................................................................................................. 6
1.1. ................................................................................................................................................... 6
1.2. ................................................................................................................................................... 6
1.3. ................................................................................................................................................... 6
2. ANTI-STICK AGENT ................................................................................................................................ 6
2.1. ................................................................................................................................................... 6
2.2. ................................................................................................................................................... 7
2.3. ................................................................................................................................................... 7
3. SEALANT ВГО-1 ................................................................................................................................... 7
3.1. ................................................................................................................................................... 7

APPENDIX 3 .......................................................................................................................................... 8
LIST OF MATERIALS USED IN SERVICE ...................................................................................................... 8

APPENDIX 4 ........................................................................................................................................ 10
LIST OF FOREIGN PETROLEUM, OIL AND LUBRICANTS TOLERABLE FOR USE WITHOUT LIMITATION OF
SERVICE LIFE ......................................................................................................................................... 10
1. FUELS (ANALOGUES OF FUELS TC-1 AND PT): ............................................................................................ 10
1. FUELS (ANALOGUES OF FUELS TC-1 AND PT) (CONT.); ................................................................................. 11
2. ANTI-ICING ADDITIVE TO FUELS: ............................................................................................................ 12
3. WORKING OILS (ANALOGUES OF OIL ЛЗ-240 AND OIL Б-ЗВ): ....................................................................... 12
4. OILS USED FOR PRESERVATION OF FUEL SYSTEM (ANALOGUES OF OILS MC-8PK, МС-8П, MK-8): ......................... 12
5. FLUIDS FOR FLUSHING AND PRESERVATION (EMULSIFICATION) OF ENGINE FLOW SECTION: .................................... 13
6. OILS FOR EXTERNAL PRESERVATION (ANALOGUE OF OIL K-17) ....................................................................... 13
7. CONSISTENT GREASES: ......................................................................................................................... 13
7.1. Analogues of greases ЦИАТИМ-201, ЦИАТИМ-221: ..................................................................... 13
7.2. Analogues of Grease ВНИИ НП-225: ........................................................................................... 13
7.3. Analogues of Grease CT (HK-50): ............................................................................................... 14
8. FLUIDS FOR CHECKING CLEANLINESS OF FILTERING ELEMENTS (ANALOGUES OF FLUID AMF-10): ............................ 14
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APPENDIX 5 ........................................................................................................................................ 15
PECULIARITIES OF ENGINE TRANSPORTATION, STORAGE, UNPACKING AND PACKING IN METAL SHIPPING
CONTAINER MANUFACTURED BY KLIMOV JSC .......................................................................................... 15
1. DESCRIPTION ..................................................................................................................................... 15
2. CONTAINER SPECIFICATIONS ................................................................................................................... 15
2.1. ................................................................................................................................................. 15
2.2. ................................................................................................................................................. 15
2.3. ................................................................................................................................................. 15
2.4. ................................................................................................................................................. 15
2.5. ................................................................................................................................................. 15
Figure 1 Container Layout ................................................................................................................. 16
Figure 2 Arrangement of Cases inside Container ................................................................................ 16
3. SHIPMENT ......................................................................................................................................... 17
4. SAFETY PRECAUTIONS ........................................................................................................................... 17
4.1. ................................................................................................................................................. 17
4.2. ................................................................................................................................................. 17
4.3. ................................................................................................................................................. 17
 ENGINE – APPENDICES

APPENDIX 1
Engine Tool Kit (Ref. Fig. 1)

No. Designation Nomenclature Qty. Usage

1 7818.0020 Case for tools kit 1 Engine tools kit

2 20-569-057 Drift 1 General purpose
3 7818.0220 Screwdriver 1 Adjustment of ECU adjusting screws
4 7818.0230 Screwdriver 1 Adjustment of ECU adjusting screws
5 7818.0190 Wrench, special socket, S = 4x3 mm 1 Adjustment of ECU
6 3062.007 Wrench 1 For adjustment of fuel control unit
7 25.19.01.040 Socket, wrench, S = 14 mm 1 ECU connections
8 655.062-01 Screwdriver, special 1 Adjustment of ECU shut-off valve jet
9 25.19.01.050 Screwdriver 1 General purpose
10 7818.0120 Tool, manual cranking 1 Manual cranking of engine
11 119.965 Hammer 1 General purpose
12 No number Gauge, feeler. No. 3 1 General purpose
Preservation/de-preservation of fuel
13 7818.0130 Hose 1
nozzles
To hold connections against rotation
14 25.19.01.035 Wrench, open-end, S = 12x14 mm 1 when unscrewing nuts of fuel, air and
oil systems pipes
Coupling nuts of fuel, air and oil
15 20-569-048 Wrench, open-end, S = 14x17 mm 2
systems pipes
To hold connections during adjustment
16 20-569-045 Wrench, box-end, S = 14x17 mm 1
of ECU and Manual reversal of VIGV's
Ignition plug attachment nuts.
17 20-569-049 Wrench, open-end, S = 19x22 mm 2
Air starter filter cover
Fuel pipes nuts (to be used during
18 20-569-046 Wrench, open-end, S = 30x32 mm 1 inhibiting and de-inhibiting of ECU). Air
starter air filter casing
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42 41 39 38 37 40 36 35 34
5 49 43

1
2
32

3 33

4 31
7 30

9
29
10
46
11

12 50
45
13
27

26
14
44
15
24
16 23
17 25
18 48
19
19
17
15

20
21

22 47

Figure 1 Engine Tools Kit

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No. Designation Nomenclature Qty. Usage

19 20-569-043 Wrench, open-end, S = 24x27 mm 2 Fuel pipes-to-FCU attachment nuts

20 20-569-080 Lever, hinged 1 For use with sockets

21 20-569-081 Bar, handle . 1 For use with box-end wrench handle

22 7818.0160 Wrench, socket, S = 7x8 mm 1 Thermocouple block attaching huts

23 25ТЛ.19.01.213 Wrench, box-end, S = 8x10 mm 1 To hold connections when unscrewing nuts

To unscrew caps when adjusting FCU free

24 24-69-041 Wrench, box-end, S = 10x12 mm 1
turbine speed governor

25 08-69-107 Pliers, combination 1 General purpose

26 7818.0180 Tool, air bleed 1 To bleed air
Air starter bracket-to-engine attachment
27 23У-569-012 Wrench, open-end, S = 10x12 mm 1
nuts

To clean air bleed jets in auto start control

28 3062.054 Needle 1
and acceleration time control units of FCU

29 7818.0110 Socket, wrench, S = 19 mm 1 Gearbox attachment bolts

30 20-569-047 Wrench, open-end, S = 9x11 mm 1 General purpose

31 25.19.01.034 Wrench, open-end, S = 8x10 mm 1 Thermocouple bolts and oil pump block nuts

32 7818.008 Extractor 1 Removal of flow restrictor

33 25.19.01.060 Screwdriver 1 General purpose

34 20-569-865 Socket wrench head S = 17 mm 1 For rod attachment bolts

35 18-69-33 Forceps 1 General purpose

36 7818.0025 Plug 1 Engine and gearbox oil filters

General purpose. АИ-9 engine turbine

bearing lube oil supply pipe attachment nut.
37 20-569-004 Socket, wrench, S = 17 mm 1
For use with lever (20), during manual
reversal of VIGV's
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No. Designation Nomenclature Qty. Usage

38 20-569-234 Socket, wrench, S = 19 mm 1 General purpose

Nut of fuel booster pump to filter fuel

39 7828.0003 Socket, wrench, S-= 24 mm- 1
delivery pipe
To install sphere housing of engine to
40 24-569-001 Socket, wrench, S = 10 mm 1
gearbox attachment unit
Compressor turbine NGV housing-to-
41 119-960 Socket, wrench, S = 9mm 1
combustion chamber attachment nuts

42 24-69-101 Socket, wrench, S = 10 mm 1 Ignition plug flange attachment bolts

FCU mounting bracket-to-engine

43 24-69-102 Socket, wrench, S = 12 mm 1
attachment nuts

Attachment nuts of compressor outer

casing, combustion chamber casing,
44 20-569-054 Wrench, open-end, S = 7x10 mm 1 exhaust stack, starter generator, FCU, oil
pump block and air supply valve.
Thermocouple plug attachment bolts

45 20-569-169-01 Brush, flat 1 General purpose

For nuts of anti-icing system and second

46 0780189015 Wrench 1
support assembly breather pipe

47 7818.9020 Pliers, cutting 1 General purpose

To bleed air from fuel system of АИ-9

48 25ТЛ.19.02.410-01 Tool 1
engine

49 7818.9030 Special wrench 1 For drain valve attachment nuts

50 No number Feeler set No. 1 1 General purpose

51 25.19.01.140 Torque wrench 1 For use with socket 25.19.01.045

For tightening the attachment clamps of

52 25.19.01.045 Torque wrench socket, S = 12 mm 1
centrifugal fuel pump, air starter, FCU

For fuel drain during replacement of

53 8Д4.098.000 Drain connection 1
filtering element
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No. Designation Nomenclature Qty. Usage

For installation and removal of FCU auto

54 3026.865 Special wrench 1
start control inlet jet
For tightening nuts of horizontal external
55 18T. 19.01.028 Socket, wrench, S = 36 mm 1
flexible shaft
For tightening nuts of horizontal external
56 20-569-236 Socket, wrench, S == 27 mm 1
flexible shaft
For tightening nuts of horizontal external
57 20-569-902 Torque wrench 1
flexible shaft

58 25.19.02.130 Syringe 1 For filling free turbine gearbox with oil

NOTES: 1. Tools (6), (8), (28) and (54) are packed in the case containing the individual set of the FCU

spare parts.

Note that wrench (54) is supplied only in case of export delivery.

2. Tools (51), (52), (55), (56), (57) and (58) are packed in the container with a set of installation

parts.

3. Flat brush (45) is packed in the kit containing the airborne tools without securing them in the

springs. Since 01.05.2004, brush 20-569-169-01 is delivered secured in the springs.

4. Drain connection (53) is packed in the case containing the individual set of the fuel filter spare

parts.

5. The tools may be used for servicing the AM-9 and AH-9B engines.

6. Since 01.05.2004, tools specified in Items 12 and 50 are manufactured according to

Specification TV 2-034-022197-011-91.

7. In the process of production and service, the airborne tools set may vary (Ref. the Lis of tools

enclosed in the engine tool kit).

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APPENDIX 2

PREPARATION AND APPLICATION OF LUBRICANTS AND SEALING COMPOUNDS

1. Siloxane Enamel

1.1. Preparation

1.1.1. Prepare the required quantity of the components in the following ratio:
KO-815 varnish 27 weight parts
KO-85 ОГКО-85ФМ varnish 17 weight parts
ПАП-2 aluminum powder 6 weight parts
1.1.2. Mix the varnishes in the required quantities, then add the aluminum powder and thoroughly stir the
mixture again. Thoroughly stir the prepared mixture once more and filter it through strainer No. 015 or
through two or three layers of gauze.
1.2. Application
1.2.1. Using a brush or a piece of cloth, thoroughly degrease the surface with gasoline or acetone and then
allow it to dry until the solvent has completely evaporated.
1.2.2. Thoroughly stir the siloxane enamel.
1.2.3. Apply a thin uniform layer of siloxane enamel to the surface, making sure that no unpainted places have
been left.
To preclude the possibility of the enamel entering the unit when applying it to the surface, leave a 2 to
5 mm wide area around the chambers and channels unpainted.
1.2.4. Air dry for a minimum period of 5 min.
1.2.5. The engine starting and testing may be conducted not earlier than in two hours after application of
siloxane enamel.

1.3. Storage

Keep the prepared siloxane enamel in glass, plastic, or metallic vessels provided with closely fitting stoppers
or threaded covers.
The shelf life of the prepared siloxane enamel is five days.

2. Anti-stick Agent

2.1. Preparation

WARNING: THE ROOM AND WORKSTATION INTENDED FOR PREPARING THE ANTISTICK AGENT SHOULD
BE PROVIDED WITH THE GENERAL AND LOCAL BALANCED VENTILATION SYSTEMS. ON
COMPLETION OF THE WORK, WASH THE HANDS WITH HOT WATER AND SOAP.
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2.1.1. Prepare the required quantity of the components in the following ratio:
- Boron nitride 50 weight parts
- Graphite 14 weight parts
- Glycerine 100 to 120 weight parts
2.1.2. Thoroughly stir and grind the prepared quantity of boron nitride and graphite till obtaining the
homogenous monochromatic compound.
2.1.3. Gradually add glycerin in small portions, stirring and grinding the compound till obtaining the homogenous
mass.
NOTE: The prepared compound should be paste-like, homogenous, with neutral tint.

2.2. Application

2.2.1. Wash the surfaces of the threaded joint with nefras solvent, using a brush, let them dry in the open air
for 15 to 20 minutes.
2.2.2. Using a brush, apply a thin layer of anti-stick agent to the bolt thread surface and assemble the threaded
joint; remove excessive anti-stick agent with a clean cloth.

2.3. Storage

The shelf life of the prepared anti-stick agent in the closed container (with indication of the date of
preparation) is 12 months.

3. Sealant ВГО-1

3.1. Application
3.1.1. Thoroughly degrease the surface in gasoline, toluene, or acetone with the aid of a brush or a cloth piece
and then air dry until the solvent evaporates completely.
3.1.2. Using a brush, apply a 0.5-mm thick coat of the sealant to the surface, making sure that no places have
been left unpainted.
3.1.3. Air dry for a time period not more than 5 to 10 min and assemble the unit. Remove the excess sealant
with a cloth piece moistened in gasoline.
3.1.4. The engine starting and testing may be carried out not earlier than in one hour after application of the
ВГО-1 sealant.
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APPENDIX 3

LIST OF MATERIALS USED IN SERVICE

Name State Standard, Specification, Instruction

Fuels TC-1 and PT ГОСТ 10227-86

Oil Б-ЗВ ТУ 38.101295-85

Oil ЛЗ-240 ТУ 301-04-010-92

Gun grease (ПВК) ГОСТ 19537-83

Organosilicon sealing compound ВГО-1 ТУ 38.303-04-04-90

Organosilicon sealing compound ВГО-2 ТУ 38.303-04-04-90
Siloxane enamel, consisting of:
— Varnish KO-815 ГОСТ 11066-74

— Varnish KO-85 ГОСТ 11066-74

— Varnish КО-85ФМ ТУ 6-02-5-003-90

— Aluminum powder ПАП-2 ГОСТ 5494-71

Anti-stick agent. Composition:
Boron nitrite ТУ У 26.8-00.222226-007-2003

Graphite ГОСТ 8295-73

Glycerin ГОСТ 6259-75

Grease ЦИАТИМ-201 ГОСТ 6267-74

Grease ЦИАТИМ-221 ГОСТ 9433-80

Grease ВНИИ НП-225 ГОСТ 19782-74
Nefras solvent C4-155/200 ГОСТ 3134-78
Nefras solvent C2-80/120 ТУ 38.401-67-108-92
Nefras solvent C-50/170 ГОСТ 8505-80

Glass-fiber thread EC6-34x3Z100 ГОСТ 8325-93

Locking wire:
0.5-TC-12X18H9T or 0.5-TC-12X18H10T; ГОСТ 18143-72

0.8-TC-12X18H9T or 0.8-TC-12X18H10T
Production lubricant СП-3 (59Ц) ГОСТ 5702-75

Ethyl alcohol, rectified, industrial ГОСТ 18300-72

Potassium bichromate, industrial ГОСТ 2652-78

Sodium bichromate, industrial ГОСТ 2651-78

Nitric acid ОСТ 6-03-270-76
Enamel ЭП-140 ГОСТ 24709-81
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Name State Standard, Specification, Instruction

Primer ЭП-076 ТУ 6-10-755-84

Enamel KO-818K ТУ 6-10-959-75

Potable water ГОСТ 2874-82

Distilled water ГОСТ 6709-72

Grease CT (HK-50) ТУ 38.1011219-95

Toluene, coal-tar and slate ГОСТ 9880-82

Gasoline Б-70 ТУ 38-101913-82

Mineral oil (MC-20) ГОСТ 21743-76

Acetone, industrial ГОСТ 2768-84
Enamel 311-586, consisting of:
— Semifinished item of enamel ЭП-586 ТУ 6-10-1437-79
— Hardener No. 5 ТУ 6-10-1093-76

Ethyl cellosolve ГОСТ 8313-88

Xylene, petroleum ГОСТ 9410-78

Fluid АМГ-10 ГОСТ 6794-75

Preservative oil K-17 ГОСТ 10877-76

Preservative oil MC-8PK ТУ 38.1011181-88

Preservative oil МС-8П ОСТ 38.01163-78

Preservative oil MK-8 ГОСТ 6457-66

Preservation compound 3BBC ТУ 38.401-58-268-00

Silica-gel, industrial ГОСТ 3956-76

Wrapping paper ГОСТ 8273-75

Silica-gel indicator ГОСТ 8984-75

Paraffined paper ГОСТ 9569-79

Polyethylene film ГОСТ 10354-82

Filter paper ГОСТ 12026-76

Polyethylene tape with adhered layer ГОСТ 20477-86

Twine ГОСТ 17308-88

Paste AЛKM-1 ТУ 6-10-1933-84

Talcum powder, 1st grade ТУ 21-25-159-75
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APPENDIX 4

LIST OF FOREIGN PETROLEUM, OIL AND LUBRICANTS TOLERABLE

FOR USE WITHOUT LIMITATION OF SERVICE LIFE

1. Fuels (Analogues of Fuels TC-1 and PT):

Grade Specification Country, company

Jet A - 1 DEF STAN 91-91 Austria (Mobil Oil)

Jet A - 1 DEF STAN 91-91 Alger
Jet A - 1 DEF STAN 91-91 Bangladesh (Burmah Eastern)
Jet A - 1 DEF STAN 91-91 Benin (Sonacop)
Jet A - 1 DEF STAN 91-91 Bulgaria (Neftokhim)
Jet A - 1 AFQRJOS Burkina-Faso (Mobil Oil)
Jet A - 1 (Avtur) DEF STAN 91-91 Great Britain (Texaco Ltd)
Jet A - 1 DEF STAN 91-91 Hungary (Dunai Roolajipari Vallalat)
(with additive
Jet A -Hitec
1 580) AFQRJOS Ghana (GHAIP)
Jet A - 1 DEF STAN 91-91 Germany (PCK AG Schwedt)
JP - 8 MIL-T-83133 Germany
Jet A - 1 DEF STAN 91-91 Greece (BP)
Jet A - 1 DEF STAN 91-91 Zambia (Mobil Oil)
Jet A - 1 DEF STAN 91-91 Iran (NIOC)
Jet A - 1 DEF STAN 91-91 Ireland (Texaco Ltd)
Jet A - 1 DEF STAN 91-91 Spain (Esso)
Jet A - 1 DEF STAN 91-91 Italy (Agip Petroli)
Jet A - 1 AFQRJOS Kamerun (Air Total)
People’s Republic of China
Fuel No. 3 of oil refineries:
No. 3 GB 6537-94 Maominsky, Fushunsky, Lanchzhousky,
Zhenkliaisky, Shankhaisky,
Guanchzhousky, Fuchzhiyansky,

JP - 8 MIL-DTL-83133 Dalyansky,Republic
Dushanzhinsky,
of KoreaSherUinsky
Jet A - 1 AFQRJOS Laos (Shell Co. Thailand Ltd)
Jet A - 1 DEF STAN 91-91 Lebanon
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1. Fuels (Analogues of Fuels TC-1 and PT) (cont.);

Grade Specification Country, company

Jet A - 1 DEF STAN 91-91 Libya

Turbo Fuel A- 1 DEF STAN 91-91 Malaysia (Esso Malaysia Berhad)

Jet A - 1 DEF STAN 91-91 Nicaragua (Texaco)

Jet A - 1 AFQRJOS United Arab Republic (BP)

Jet A - 1 AFQRJOS United Arab Republic (ADNOC)

Jet A - 1 DEF STAN 91-91 Pakistan (Pakistan Burmah Shell Ltd)

Jet A - 1 (Merox) DEF STAN 91-91 Poland (Gdanskie Zaklady Rafineryine)

Jet A - 1 STAS 3754-77 Rumania

Jet A - 1 DEF STAN 91-91 Singapore (Singapore Refining Co)

Jet A - 1 DEF STAN 91-91 Tanzania (Mobil Oil)

Jet A - 1 DEF STAN 91-91 Thailand (Caltex Oil Thailand Ltd)

JP-4* Tuprus-320 Aviation Turkey

Ukraine, «KREBO» private company

TC-1 ГСТУ 320.00149943.011-99 «UKRTATNAFTA» JSC
«LINIK» PJSC

PT ГСТУ 320.00149943.007-99 Ukraine, «КЛЕВО» private company

Jet A - 1
AFQRJOS Finland (Neste Oy)
(Merox + hydrocracking)

JP - 8 MIL-T-83133 Finland (NESTE Oilrefming)

Jet A - 1 DEF STAN 91-91 Ethiopia (Ephiohian Petroleum Corp.)

Jet A - 1 DEF STAN 91-91 Japan

CAUTION! DO NOT USE HYDROTREATED Jet A - 1 FUEL WITHOUT ADDITIVE Hitec 580.

* — analog of fuel T-2

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2. Anti-Icing Additive to Fuels:

Grade Specification Country, company

DERD 2451 England

BA-PS 619B Belgium
DERD 2451/Issue 3 India, Advance Petrochemical Ltd
AA-M-1.380a Italy
AL-31 (S-748)
3-GP-526m Canada
MIL-I-27686F USA
AIR 3652B France
TL 6850-018 Issue 2 Germany

3. Working Oils (Analogues of Oil ЛЗ-240 and Oil Б-ЗВ):

Grade Specification Country, company

Mobil Jet Oil 254 MIL-PRF-23699 Exxon Mobil

MobU Jet Oil II MIL-PRF-23699 Exxon Mobil
Turbonycoil 525-2A MIL-PRF-23699 NYCO S.A.
Turbonycoil 600 MIL-PRF-23699 NYCO S.A.
Castrol 599
DEF STAN 90-100 Air BP Lubricants (USA) NYCO S.A.
Turbonycoil 699
Castrol 5000 MIL-PRF-23699F Air BP Lubricants (USA)
MIL-PRF-23699F
BP Turbo Oil 2380 Air BP
DEF STAN 91-101/3
Turbo Oil 25 DOD-L-85734 Air BP
Turbonycoil 35M DEF STAN 91-98 NYCO S.A.
Castrol 98 DEF STAN 91-98 Air BP Lubricants (USA)
Turbonycoil 98 DEF STAN 91-100 NYCO S.A.
HP-926 GJB 3460-1998 China
4. Oils Used for Preservation of Fuel System (Analogues of Oils MC-8PK, МС-8П, MK-8):

Grade Specification Country, company

Turbonycoil 321 AIR 3515/B NYCO S.A.

TN 3516 AIR 3516/A NYCO S.A.
Mobil Turbo 319A-2 MIL-PRF-7808L Gr. 3 Exxon Mobil
Aeroshell Turbine Oil 3SP DEF STAN 91-99 Shell
HP-928 YQB/KJ 42-2000 China
HP-8 — China
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5. Fluids for Flushing and Preservation (Emulsification) of Engine Flow Section:

Grade Specification Country, company

Ardrox 396/1-F
WD-40 «Me Gean-Rohco (UK) Ltd»
ZOK-27
Ardrox 624
6. Oils for External Preservation (Analogue of Oil K-17)

Grade Specification Country, company

MIL-L-21260
Necolube 20 NYCO S.A.
Grade 30

7. Consistent Greases:

7.1. Analogues of greases ЦИАТИМ-201, ЦИАТИМ-221:

Grade Specification Country, company

DOD-G-24508A
Aeroshell Grease 22 MIL-G-81322E Gr. A Shell
DEF STAN 91-52

MIL-G-81322E Gr. A
Nyco Grease 22 DTD 5601 A NYCO S.A.
AIR 4222
Mobil Grease 28 MIL-G-81322E Gr. A Exxon Mobil

7.2. Analogues of Grease ВНИИ НП-225:

Grade Specification Country, company

Molykote 50/50 DOD-L-25681D Dow Coming

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7.3. Analogues of Grease CT (HK-50):

Grade Specification Country, company

DOD-G-24508A MIL-G-81322E
Aeroshell Grease 22 Shell
Gr. A DEF STAN 91-52

Mobil Grease 28 MIL-G-81322E Gr. A Exxon Mobil

8. Fluids for Checking Cleanliness of Filtering Elements (Analogues of Fluid AMF-10):

Grade Specification Country, company

Aeroshell Fluid 41 MIL-H-5606F Shell

Mobil Aero HF MIL-H-5606F Exxon Mobil

FH51 AIR3420/B MIL-H-5606F NYCO S.A.

ROYCO 756 MIL-H-5606F Royal Lubricants

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APPENDIX 5

PECULIARITIES OF ENGINE TRANSPORTATION, STORAGE, UNPACKING AND

PACKING IN METAL SHIPPING CONTAINER MANUFACTURED BY KLIMOV JSC

1. Description

Container (1) (Ref. Fig. I) consists of cylindrical casing (2) which is closed with front (10) and rear (4) covers
on each side.
Frames (7) with two skids (9) are welded to a cylindrical portion of casing (2).
At the top of frames (7) are 4 shackles (11) for cargo-handling operations.
On the side of the casing are log book storage box (3) and box (8) with set of spares, tools and equipment
for container servicing. The following information is provided on the same side of the container:
— Engine loading direction
— Centers of gravity for loaded and empty container
— Number of engine placed inside container
— Container identification
When the engine is supplied into service, the interior volume of the container is filled with dry air (nitrogen).
Inside of the container are sets of spares, tools and equipment, which are packed into cases (Ref Fig. 2).

2. Container specifications

2.1. Overall dimensions;

Length 2710 mm
Width 1500 mm
Height 1300 mm

2.2. Container empty weight 675 kg

2.3. Container weight with engine and set of tools and equipment 1020 kg

2.4. The container remains in serviceable condition throughout its service life in temperate, cold and boreal
maritime climate, in heated and unheated premises, and outdoor under a shed within 12 years.

2.5. The container has an all-climate design.

For detailed information on container description, its storage conditions and maintenance to be performed
during its storage, engine unpacking and rolling into/out of the container, engine transferring from a
wooden into metal shipping container refer to Maintenance Manual of the container.
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TB3 - 117 [EMM Book1 TOC]
SPAF–TB3EMM–1 ENGINE MAINTENANCE MANUAL [Chapter 72 TOC]

11 1 2 3 4 5

10
9 8 6 Overhead Logs Location
7

1. Container 6.Slot for Container Retaining 9. Skid

2. Casing 7. Frame 10. Front Cover
3. Log Book Storage Box 8.Box with Set of Spares, 11. Shackle
4. Rear Cover Tools and Equipment
5. Locating Pin
Figure 1 Container Layout

1 2 3 Front Cover
1. Case with EEG
2. Case with Engine Tools Kit
3. Case with Set of Operation and
Maintenance Documents
4. Case with Engine Single Set of Spares,
Tools and Equipment
5. Case with Torque Wrenches and Tools
6. Strap with Hold Screw
7. Case with Set of Mounting
8. Parts Case with Fairing 7 8

Figure 2 Arrangement of Cases inside Container

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[EMM Book1 TOC] TB3 - 117
[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL

3. Shipment

The container allows shipping engine by any means of transport at ambient temperatures ranging from 50 °C
below zero to 60 °C above zero.
When shipping the engine by air in a no pressurized compartment, an altitude must not exceed 6000 meters,
in a pressurized compartment no altitude limitation applies.

4. Safety precautions

4.1. When performing cargo-handling operations, use only properly functioning equipment, tools and fixtures
specified in the engine Maintenance Manual.

4.2. When loading and unloading the container, observe safety precautions and prevent any strikes and load
swinging.

During shipment by any means of transport, the container with the engine inside must be securely attached
to the platform of a carrier vehicle in order to exclude any possible movement.

4.3. Do not:

— Turn over the containers and stack them on top of one another during transportation;
— Perform handling operations when hoist fitting is found damaged;
— Use handling equipment with expired period to next examination and hoisting mechanisms with load-
lifting capacity less than weight of the cargo being lifted;
— Connect and disconnect pipes when supplying an (nitrogen) under pressure;
— Unscrew the nuts retaining the container covers without prior release of air (nitrogen) from the container.