CHAPTER - 06 ASSEMBLY AND DETAILS DRAWING. A] STEPS TO DRAWASSEMBLY DRAWING FROM DETAILS DRAWING:- 1. Understand the purpose, principle of operation and field of application of the given machine. This will help in understanding the functional requirements of individual parts and their location. 2. Examine thoroughly, the external and internal features of the individual parts. 3. Choose a proper scale for the assembly drawing. 4, Estimate the overall dimensions of the views of the assembly drawing and make the outline blocks for each of the required view, leaving enough space between them, for indicating dimensions and adding required notes. 5. Draw the axes of symmetry for all the views of the assembly drawing. 6. Begin with the view from the front, by drawing first, the main parts of the machine and then] adding the rest of the parts, in the sequence of assembly. 7. Project the other required views from the view from the front complete views. 8. Mark the location and overall dimensions and add the part numbers on the drawing. 9. Prepare the parts list. B] STEPS TO DRAW PART OR DETAILS DRAWING FROM ASSEMBLY DRAWING: 1. Understand the assembly drawing thoroughly, by referring to the parts list and the different orthographic views of the unit. 2. Study the functional aspect of the unit as a whole. This will enable to understand the arrangement of the parts. 3. Visualize the size and shape of the individual components. 4. As far as possible, choose full scale for the drawing. Small parts and complicated shapes may require the use of enlarged scales so that their presentation will have a balanced appearance. 5, Select the minimum number of views required for describing each part complete y. The view from the front selected must provide maximum information of the part. 6. The under mentioned sequence may be fol lowed for preparing different views of each part : (i) Draw the main centre lines and make outline blocks, using the overall dimensions of the views. (ii) Draw the main circles and ares of the circles. (iii) Draw the main outlines and add all the internal features. (iv) Cross-hatch the sectional views. (v) Draw the dimension lines and add dimensions and notes. 7. Check the dimensions of the mating parts. 8. Prepare the parts list.1] PLUMMER BLOCK (PEDASTAL BEARING) 105 aid aK oe z \SS WA AS E iia) ra DEEP 200K DIAG Fig. 12.4 Plummer block1] DETAILS OF PLUMMER BLOCK2] ASSEMBLY OF CONNECTING ROD ¥ 1 ee DY Fig. 19.4 Petrol engine connecting rod2] DETAILS OF CONNECTING ROD wb f HOG toe 620 See cong a Brann £ a asm ty™ gear 3i 3096 ohm ® wel Fig. 20.7 Details of petrol engine connecting rod3] ASSEMBLY OF LATHE TAIL-STOCK BREECOREEO Fig. 18.18A Lathe tail-stock3] DETAILS OF LATHE TAIL-STOCK B5RE00R8So]E| eooneaee ele Fig, 18.18 Lathe ta-stook4] ASSEMBLY OF GLAND &STUFFING BOX ALY yp ZZ Un S_] ASS WTB PartNo[ Name | Mati | Gy 1 | Body afi 2 | Gland [Brass] 1 3 | Bush Brass] 1 4 | sud ws | 2 5 | namiz | ms | 24] DETAILS OF GLAND & STUFFING BOX ary | 1 | Body a|4 2 | Gina |erass| + 2 | Bush Brass | + 4 | sue ms | 2 5 | nem | ms | 2 Fig. 18.1 Stuffing box5JASSEMBLY OF SCREW) ACK % ¥ A A a 4 ‘ Y ¢ 4 i 5 NS Fig. 18.51A Screw jackej © = [al------- i — Hl §| 1&, aA) ¥ 5 oe cig’ geal! Parts list 5] DETAILS OF SCREWJ ACK Fig. 18.51 Screw jack6] CROSS HEAD ASSEMBLY Figure 1 The Crosshead assembly Fig. 18.3A Crosshead6] DETAILS OF CROSS HEAD7] ASSEMBLY OF REVOLVING CENTRE Fig. 18.20A Revolving centre7] DETAILS OF REVOLVING CENTRE E MS, MS: aeeeare oaea= ~oa/e Fig. 18.20 Revolving centre8] ASSEMBLY OF MILLING MACHINE TAIL-STOCK 1.3) “8] DETAILS OF MILLING MACHINE TAIL-STOCK UZ PRZLA YZ mec 4 oy. 1 1 2 1 3 | Hand whee! Caststeet | 1 4 | Screw Ms 1 5 | Screw Ms 1 6 | Washer Ms 1 7 | Nw Ms i 8 | key ms Fig. 18.19 Milling machine tail-stock9] ASSEMBLY OF CRANE HOOK No SSS9] DETAILS OF CRANE HOOK Aas anawnan =|9| SRRRGLE GRRE10] ASSEMBLY OF NON-RETURN VALVE ani PR es D9 SSS RSs Ss |140 10] DETAILS OF NON-RETURN VALVE 6 HOLES, M16 PCD150 a ace pe Fig. 18.30 Non-retum valve (Light duty)11] ASSEMBLY OF FEED CHECK VALVE Ww bd BEES cl we oo ix Fig. 18.34A Feed check valve Wa11] DETAILS OF FEED CHECK VALVE Para tt wo [Name Mat [Oy 1 [Boar aya 2 | cove als 3 | scinate ws | 1 4 | vane om | 4 5 | valve seat om | 3 6 | ctend om | 4 7 | rand wheat ea] 4 8 | sus us | 6 9 | sus ws | 2 10 | ma ws | 6 1 [na ws | 312] ASSEMBLY OF PRESSURE RELIEF VALVE ‘ > oa, * Sh (jf? | A Fig. 18.35A Pressure relief valve12]DETAILS OF PRESSURE RELIEF VALVE 13110, 7 i Name: Mai [ty 1 | Body a [4 2 | Valve member ws [1 3 | Adjusting serew ws [4 4 | Seated adapter ms | 1 5 | Contr! sorew ws [1 © | Adapter ws [1 7 | Control rod ws [1 8 | Control knob Exonte | 1 © | Washer Rubber | 2 10 | Seat Rubber | 2 11 | Spring :wiredia | Spring S|] 1 ‘mm :00 = 48 wizDEEre * 12 | Locknut ma Ms | t Fig. 18.35 Pressure relief valve13] ASSEMBLY OF C-CLAMP Fig. 18.48A C-clamp13] DETAILS OF C-CLAMP Y ey YY (RIZZ Ess ~ _ aisle ai " t N Parts list St Oy. oe22222 Name z. f fhe Etes No] Hct te or Fig. 18.48 C-clamp14] ASSEMBLY OF SQUARE TOOL POST14] DETAILS OF SQUARE TOOL POST i i 5 fo Ga seeesseoeafeI5]ASSEMBLY OF DRILL JIG Fig. 18.24A Drill jig15] DETAILS OF DRILL J IG Bjogougy kes a, gif igtbasaal ramtoonwe Name consis 7G“ Qv3H 35330 GaLL0S Fig. 18.24 Drill jig16] ASSEMBLY OF INDEXING DRILL J IG Fig. 18.25A Indexing drill jig16] DETAILS OF INDEXING DRILL J 1G ey [Paine] tere [ad] ap 7] [eae ust i] 9 sieet] 1 | 10 | Socket head ecrma] MS | 5 tf oan Pomac ne ws | + 4 | 12 |oowalpenesnas | as | 2 i]3 1 Fig. 18.25 Indexing il jig17] ASSEMBLY OF LEVER SAFETY VALVE Fig. 18.36A Lever safety valve17] DETAILS OF LEVER SAFETY VALVE Pana ot a + | Bay apt | 8 | tan us] 2 | vee seat om] |} 9 |umerqate [us | a 3 | veve com] + | 10 | user re | 1 «| coer afr] it [rium | as | a 5 [comes arom 1 | 12 | wm ali 8 | sone ms | 1 | 33. | towrpn as | a 1 | rosie ms | 1 | 1 | seswermanco | = | 618] ASSEMBLY OF SPRING LOADED RELIEF VALVE Fig. 18.37A Spring loaded relief valve18] DETAILS OF SPRING LOADED RELIEF VALVE 55 Bouse e noe Fig. 18.27 Spring loaded reef valve19] ASSEMBLY OF AIR VALVE CRANKSHAFT CAM OnIVE GEAR coranesiar19] DETAILS OF AIR VALVE wavewewe aii) 8 | Basansgaclf| Fig. 18.10 Arve20] ASSEMBLY OF BLOW OFF COCK a20] DETAILS OF BLOW OFF COCK Ft ico Fig. 18.33 Blow-ff cock21] ASSEMBLY OF SELF CENTRING CHUCK PartNe. Name Wat | Gy 1 | Faceplate ws [4 2 | Back plate ws | 1 3 | Scrol plate wes] 1 4 | Pinion mes} 3 5 | Flange a}. 6 | Jew wes} 3 7 | Socket head screw —|e 8 _| Socket head sorew —||| Fig. 18.26a Seif centring chuck21] DETAILS OF SELF CENTRING CHUCK Fig, 18.26b Dota of sof ceriring chuck22] ASSEMBLY OF FOUR J AWCHUCK22] DETAILS OF FOUR J AWCHUCK Fig. 18.27 Details of four jaw chuck23] ASSEMBLY OF GATE VALVE Fig. 18.28A Gate valve HANOWHEEL,23] DETAILS OF GATE VALVE Part ist PartNo] Name | wat [OW 1 |Vanebody [ress | 1 2 | Union Bree | 1 3 | Union ring Bras | 4 |wedgevave | brass | 5 | sem Bre | + 6 [Hans whet als 7 | Gund eas | + 8 [Insite union | Brass |24] DETAILS OF STEAM ENGINE CROSSHEAD STEAM ENGINE CROSSHEAD ee Matt | “aty Shp <<] Beet el 4 b $2 fl 2 Piston rod ws 1 — > fal 3 Gudgeon pin | MS | 1 a *f 8 sy 4 Slide block ct 2 I —S 5 | Cotter ws | 4 © we ®24] ASSEMBLY OF STEAM ENGINE CROSSHEAD25] DETAILS OF CRANE HOOK 7_| SIDE PLATE 2 2 | PULLEY 2 | ~ 1020-casring| ‘S| PULLEY PW 2 [= 1045-FORGING| '4_[MUT LOCK Pin 7 | = 1030-68 S|enane HOOK |= 3/40-FORSING| 6 [HOOK TRUNION T1085 7 _|SEMIF HEX NUT 6 ayaune-28 8 [WEX SLOTTED NUT 7 [3-3n528 2 |wasHeR 2 [SHEA 10 [COTTER Bin 2 [NO xT LONG PROB. 25 Crane hook. Note: - Dimensions of assembly and details drawing are different.26] DETAILS OF CLAPPER BLOCK BRE ROOlE aacnaa|e26] ASSEMBLY OF CLAPPER BLOCK27] DETAILS OF MACHINE VICE 4HOLES.DAS yg s ceRoR 2 ef 8, ey @ ie 2 imme et Nuno ot us Ms. us aanwawana lel27] ASSEMBLY OF MACHINE VICE Lc SS28] DETAILS OF PIPE VICE28] ASSEMBLY OF PIPE VICEogggoiooi§¥o i ie29] ASSEMBLY OF SPEED REDUCER30] DETAILS OF V-BELT DRIVE parte | wane Tuas Toy + [era e]t 2 |e ot |e 3 [oon ou | 2 [snr wes | 5 [voy a | i & ocwrmer — | uco | + 2 [sue ws | 230] ASSEMBLY OF V-BELT DRIVE y STESSISY