Beruflich Dokumente
Kultur Dokumente
This chapter explains the use of the force chart for mastery purposes. The operator should
understand the chart completely in order to enhance job efficiency and technical ability. It is
recommended that this chapter be reread if there are any questions concerning its contents.
Symbol V in the top row indicates the width of the die V-groove, or V-width. The figures in this
row are standard commercial sizes. However, the standard size of the V-width vary from
manufacturer to manufacturer.
The following can be read from this chart if the Sheet thickness of the material and the inside radius
of the bend are determined.
F indicates the "required tonnage" used to bend one meter of the work.
Let us examine why the word "minimum" is used for the flange length. Until bending is completed,
the work must be securely supported at the shoulder of the V-die groove. If not, as bending
progresses, the work slides off the shoulder, and the bending line changes irregularly. Good
bending accuracy cannot be obtained in such a bending operation and the operation itself becomes
dangerous. The "minimum flange length" is necessary in order to bend the work with sufficient
accuracy and safety.
Fig. 2-1 shows the minimum flange length calculation. According to the right isosceles triangle
ABC, the length of side b is V2-times V/2. That is, the minimum flange length can be calculated by
b=(2)½( V /2).
If a 6 mm V-width die is used to bend work, b is 4 mm according to the chart. Similarly, when the
V-width is 25 mm, then b becomes 17.5 mm. If the flange size in the work drawing is larger than b,
then it can be assumed the V-width is correct. However, if it is less than b, the V-width is
inadequate for the bending and a smaller V-width must be used.
As already stated, the value of F (bending force) is the required tonnage per meter of work. It is
also the required tonnage in bottoming. Generally, the bending force charts indicate the required
tonnage needed to bend mild steel by bottoming.
The following steps should be taken to find the necessary F. First, determine the V-width according
to work thickness t. Next, follow the horizontal row of the necessary t to the right, and read the
figure in the position where it meets the vertical row of the determined V. For example, if a V-
width of 12 mm is used to bend work that is 2 mm in thickness, you will find the required tonnage
F is equal to 22 tons. Likewise, when t is 3.2 mm and V is 25 mm, then F should read 27 tons.
When t is 6 mm and V is 50 mm, F should be 48 tons. These F values are the required tonnage per
meter of work. Go to Top
Effective use of the chart is being able to make the most of these four relationships, or those
between F and V, F and t, F and and F and b.
Table 2-2
t=1.0 mm t=2.0 mm
V(mm) 6 12 V(mm) 12 25
F(ton) 11 6 F(ton) 22 11
Table 2-3 shows changes in the required tonnage when the V-width was kept constant and the sheet
thickness was varied. When t doubles, F becomes approximately four-fold if the V-width is the
same. That is, bending force F increases in proportion to the square of sheet thickness. This is not a
simple proportional relationship.
For this reason, die designers and expert operators caution by saying "Bending force is affected by
the square of sheet thickness." Therefore, the above conversation on the job site must be corrected.
Operators should know that if sheet thickness doubles, the tonnage will become four-fold. The
relationship between F and t is expressed by F=k.t².
Table 2-3
F(ton) 6 22 F(ton) 6 23
Table 2-4 shows the tensile strength of commonly used sheet materials. Since a variety of materials
are available, the bb of the confirmed when calculating F.
The relationship between F and bb is expressed by F=k-b. Go to Top
Lead 2.5-4 -
Tin 4-5 -
Duralu min 26 48
Zinc 15 25
Brass (70:30) 33 53
Brass (60:40) 38 49
Steel, 0.1%C 32 40
Steel, 0.2%C 40 50
Steel, 0.3%C 45 60
Steel, 0.4%C 56 72
Steel, 0.6%C 72 90
Examples of bending tonnage calculations and their solutions are given below. The reader should
try to answer them in order to familiarize himself with the four relationships.
[Example 1]
How many tons are required to bend 4 meters of a 1.5mm thick SUS304 stainless steel sheet (tensile strength:
60 kg/mm²)?
[Solution]
The sought V-width is calculated as V=6XI.5 . .10
(6xl.5=9, but V=9 mm is not a standard size so V=10 mm is substituted). In this case, t=1.5 mm is not in the
bending force chart, so the bending force (F=17 tons) should be read for V=to mm and t = 1. 6 mm (the closest
t). The calculating formula, which takes into consideration the sheet thickness, tensile strength, and bending
length, will be given as follows: F.17X(1.5/1.6)2X60/45 x 4= 80
The sought solution is 80 tons. In this calculation, raise the fractions to units.
[Example 2]
How many tons are necessary to bend a 15 mm thick and 3,100 mm long sheet of rolled SS41 steel? The flange
length is 120 mm.
[Solution]
The sought V-width is V=t2xl5=180.
Although a standard V-width of 160 mm or 200 mm is acceptable, a V-width of 200 mm is not suitable from the
viewpoint of length b (flange length). This is because the minimum flange length for a V-width Of 200 mm is
14o mm, which is greater than the required 120 mm. Therefore, V is set at 160 mm.
Also, t=15 mm is not shown in the chart, so 107 tons is obtained when the F for t=16 mm and V=160 mm is
read. Thus, we will have the following formula: F= 107 x (15/16)2 x 3. 1=292 Consequently, the sought answer
is 292 tons.
[Example 3]
Calculate the required tonnage when bending SPCC of t-3.2 mm and =2,400 mm with a V- width of 18 mm. 6b
is 32 kg/mm².
[Solution]
The sought V-width is V=8x3.2=25, and V=25 mm is adequate. However, when reducing the V- width for any
reason (e.g., when the flange length is short or the inside radius of the product is small), you may lower by one
rank (a blank space where the tonnage is not stated). We don't recommend lowering more than one rank because
satisfactory precision cannot be obtained with a V-width of 16 mm. Because F=34 tons can be read as t=3.2 mm
and V=20 mm, the required tonnage will be given as follows: F= 34 x 20/18 x 32/45 x 2.4=65 Thus, the
required tonnage is 65 tons.
[Exercises]
1. Determine the tonnage required to bend SPCC of t=1.6 mm and =3,000 mm.
2. How many tons are required to bend an anti-corrosive aluminium alloy sheet with t=3.0 mm, =2,500 mm, and
bb=22 kg/mm²
3. Determine the tonnage required to bend SS4] of t=20 mm and e=600 mm.
4. Calculate the tonnage required to bend soft copper (6b=25 kg/mm²) of t=8 mm and =2,500 mm.
5. Find the tonnage of F when bending SUS304 (t=8 mm and l=3,000 mm) at V=63 mm.
(See page 25 for the solutions.) Go to Top
Now, let us consider a certain calculating formula that is mentioned in almost all books regarding
sheet bending. It is the formula,
At a glance, you will find that this formula involves all the factors of the four relationships. The
denominator V is inversely proportional to F, and the numerator b, e and t² is proportional to F.
The major problem with the above formula is knowing how to determine the value of coefficient C.
Usually, the value of C is somewhere between 1.00 and 2.00, varying with V/t. The smaller V/t, the
larger value C becomes. When V is 8t, C is said to be 1.33. However it is the value of just one
datum. Another datum (by the same researcher) shows a difference of 15 percent in the value C.
Such being the case, it causes US to question this calculating formula, and the true value for C
varying with V/t. This means the calculated tonnage may turn out to be extremely inaccurate.
Our experience reveals the calculation using the tonnage in the chart (as in the exercises) is more
practical than the use of calculating formula. This account for the fact that we have calculated the
bending tonnage according to the bending force chart , not using the calculating formula.
[Solutions]
1. F=17x32/45x3=37
2. F =24x22/45x2.5=30
3. F=125x(20/19)²x0.6=84
4. F=52x(8/7)²x25/45x2.5=95
5. F=(52(8/7)²x60/45x3=272