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Kinetic Electric Motor Company Pvt. Ltd.

- India
Agenda page
 Kinetic Group of companies
Kinetic Electric Motor Company , Pune , India.
 Technical capabilities
 Product Range
 Customers
 New Product Development

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Kinetic Group of Companies

• $600MN Kinetic Group, a well respected & recognized group


from India.
• The Kinetic Group has a track record of successful
collaborations & joint ventures from various leading
manufacturing companies around the world.
• Building on its strong technical knowledge, 4 decades of
manufacturing experience, strong brand name, vertically
integrated in-house capability and customer focused
attitude, Kinetic aspires to provide various products in
automobile and other consumer products in India.

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Kinetic Group of companies
Kinetic Engines & Gear
Engineering ltd boxes

Kinetic Taigene Starter Motors

Auto
Components Kinetic Electric Cooling Fan
Motor Motors

ACG, ECU,
Ducati Energia Regulators
Kinetic
Group Kinetic Green Electric Vehicles

Kinetic Electronic
Communications Manufacturing
Services (EMS)
Other Auto
Businesses Chrysalis Casting Machined die
& Services castings

Jaya Hind Sciaky Welding


Solutions

Engineering and
Kinetic E-Tech
Design Center

Kinetic Hyundai Escalators &


5 Infrastructure Elevators & Elevators, Auto
Movement Tech. parking systems
Manufacturing Units – situated in the
manufacturing hub of India

Main Plant for engines,


transmissions, gearboxes

Ahmednagar

Pune
Pune:
Corporate office, R&D,
Design center, Tool center,
DC motor, Electronics, etc.

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Kinetic Group has a history of successful
partnerships with the biggest names in the world

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Agenda page
 Kinetic Group of companies
 Kinetic Electric Motor Company , Pune , India.
 Technical capabilities
 Product Range
 Customers
 New Product Development

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Location Advantage - Kinetic Electric Motor
Company
 Situated in Pune –
Automotive hub of India.

 In close proximity of Auto


Giants – Mercedes Benz,
Volkswagen, GM, Tata
Motor, Mahindra, Bajaj
Auto, Piaggio, Fiat

 Just 96 Km away from


Mumbai Sea Port & 120 Km
from International Airport.
CHENNAI

Kinetic Electric Motor Company , Pune


(MADRAS)

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Welcome to a manufacturing power house
 Headquartered in Pune, Kinetic Electric Motor Company
offers world class Permanent Magnet DC motors for
automotive & Industrial applications since February 2015

 Kinetic Electric Motor Company has its 650 sq. mtrs


manufacturing facility located in Takwe, Pune with over 100
employees & the best equipments for Motor Assembly

 Kinetic Electric Motor Company has experience,


accumulated skill, tradition of quality & customer
friendliness

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Promise of Kinetic Electric Motor Company

“We will leverage our technical


Cost
Quality Competitive Delivery
strength to deliver to our
ness customers best products at
competitive prices, in a timely
manner by continuous
Continuous
upgradation, innovation & best
Innovation practices in the industry”
improvement

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Quality Policy

“ Kinetic Electric Motor Company is committed to provide complete


solutions and become leading Motor manufacturer at competitive
prices through excellence in design, development, validation and
supply”

This policy shall be deployed through

• Total Customer satisfaction


• Consistent Quality
• On time delivery of products and services
• Continuous improvement in Business processes

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Art to Part

Kinetic Electric Motor


Company

Motor assly  Kinetic Electric has 4


 Kinetic Electric armature and motor
Concept Mass production
Motor has designing Of Motors assly lines comprising
expertise in of machines from
concept design. Wado, Bae Yeon ,
Prototype Shuan Shitzu, Cimtrix
development Validation etc.

 Kinetic Electric Motor Company  Kinetic has various


is equipped with all the validation facilities like
necessary equipments for durability test rig,
prototype development. Performance test, wind
 Tools like DFMEA, PFMEA, tunnel, thermal shock test
EMI/EMC testing are carried out equipment, Anechoic
based on the product chamber vibration tester,
requirement. humidity chamber, etc.
Manufacturing facility - Total Fan Motor capacity –
~ 140,000/month on two shift basis.

 2W (2 Pole) Cooling fan motor mfg capacity – 40,000 pcs/month

 4W (2 Pole) Cooling fan motor mfg capacity – 50,000 pcs/month

 4W (4 Pole) Cooling fan motor mfg capacity – 50,000 pcs/month

 4 Armature assembly lines

 5 Cooling fan motor assembly lines

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Design Facilities
 Software design for DC Motor
 Catia, R18 V5 software for product design

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Manufacturing Facilities

Auto Armature assembly line Auto winding machine with auto loading & Auto indexing fusing machine: Auto pick
unloading conveyor up & place on conveyor

Automatic armature testing – Die- electric Auto trickle varnishing & epoxy gel coating Armature codification-week/month/year
Strength, Insulation test, Resistance test On armature winding & commutator hook
and Surge test
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Manufacturing Facilities
2W & 4W Assembly line

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Quality
Quality – the only way
• For Kinetic Electric Motor Company, Quality is the only way

• Having produced millions of high quality Motor Assemblies, Quality systems, Quality
assurance & quality control are the top most priorities

• Kinetic Electric Motor Company implements a IATF16949 Quality management system

• Quality check points are installed at every level to ensure the best product is delivered to

Quality Management system Inspection systems

1. Includes in –process 1. PDI and visual inspection


inspection 2. Sample inspection as IS Best
standard
2. Statistical Process Control Quality to
3. Periodical calibration system 3. 100% Performance test on the
implemented test rig customer
4. PPAP, FMEA Control Plan 4. Functional testing

5. Noise Testing
Quality confirmation
 Suppliers for components like carbon brush, commutator,
bearing, magnet, etc are QMS certified
 Self certified vendors
 Quality assurance through
 Internal quality audits & vendor audit
 PFMEA review & updation.
 Quality plan & Control plan
 Gauge R & R study
 Cp, CpK study & monitoring
 Preventive maintenance as per schedule
 Jig fixtures & receiver gauges validation as per schedule -
interlock

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Quality confirmation
 8D report for customer complaints handling
 Fish bone diagram for problem solving
 QC story for quality analysis

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Quality Assurance
 3D Co-ordinate Measuring Machine for Accurate
Precision Measurement.

 Spectrometer for chemical analysis of material.

 X-ray machine for detection of internal foundry defect.

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Quality Assurance
 Profile Projector

 On line gauging consists of Air gauges for accurate bore measurement


within one micron, Spin type gauges for OD measurement, Digital height
gauges for Depth & Height measurement.
 Anechoic Chamber (Noise) – 33db

 Special gauges for online inspection.

 Salt fog Test equipment

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Quality Assurance

 Environmental Conditions Test Chamber


 Vibration Testing Machine
 Wire Test Facility for All Parameters
 Multi-point, Centrally Controlled Endurance
Test set-up for Starter Motor
 Digital Type Micro Hardness Tester
 Humidity Chamber
 Endurance Test Rigs
 Deep Freezer (Temp -40 Deg. C max)
 Hot chamber up to 200 Deg. C max

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Cold Chamber

Temperature :- Minus 40
Temperature :- Minus 10 degree
degree
Humidity Chamber - Environmental test
Climatic Conditions-

95 % Humidity at 50 °C
dry temperature
High Temperature test chamber for
Fan Motor (+150 ° C)
Noise Chamber – On line
Fan Motor durability test (ON/OFF) at
13.5 V , Ambient.
Wind Tunnel for Fan Motor Air Flow
upto 130 mm Fan diameter
Quality Assurance
Testing & Validation lab

Spring tester PCD roll tester


Quality Assurance
Spring tester Compressor spring fatigue tester tester -40Deg.deep freezer

Profile projector Humidity/Climate chamber Oven for thermal shock test

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Agenda page
 Kinetic Group of companies
 Kinetic Eletric Motor Company, Pune , India.
 Technical capabilities
 Product Range
 Customers
New Product Development

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Current customers - Domestic
Mahle Behr India ( For Mahindra
SUV ) Programmes
Application:- Radiator Cooling Fan Model:- U301
Motor For Four wheeler
Type:- Suction
Fan Dia:- 470 MM
Rated Voltage:- 13.5V
Output Power:- 400 Watt

Project : U301 –
SUV ( TUV 300 )

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Current customers - Domestic
Mahle Behr India ( For Mahindra
SUV ) Programmes
Application:- Radiator Cooling Fan Model:- S101
Motor For Four wheeler
Type:- Suction
Fan Dia:- 400 MM
Rated Voltage:- 13.5V
Output Power:- 250 Watt

Project : S101 –
Compact SUV

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Current customers - Domestic

Renault Nissan : Programmes


Application:- Fan Motor Shroud Assly Model:- FM12 AC
For Four wheeler ( AC & Non AC )
Type:- Suction
Fan Dia:- 300 MM
Rated Voltage:- 12V
Output Power:- 120 Watt
Air Flow:- 1400 M3/Hr
Model:- FM12 NAC
Type:- Suction
Fan Dia:- 300 MM
Rated Voltage:- 12V
Output Power:- 80 Watt
Air Flow:- 1100 M3/Hr
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Current Customers - Domestic
TATA MOTORS LIMITED
Programmes
Application:- Nano AMT Fan Motor For Nano
GenX-Four wheeler
Model:- FM9
Type:- Suction
Fan Dia:- 225 MM
Rated Voltage:- 13.5V
Output Power:- 50 Watt
Air Flow:- 1100 M3/Hr

TATA NANO

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Current customers - Domestic

Tata Toyo, India


Programmes
Application:- Fan Motor Shroud Assly Model:- FM15
For Four wheeler (TML- Tiago)
Type:- Suction
Fan Dia:- 370 MM
Rated Voltage:- 13.5V
Output Power:- 230 Watt
Air Flow:- 1600 M3/Hr

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Current customers - Domestic

Tata Toyo, India


Programmes
Application:- Radiator Fan Motor For Model:- FM12
Nano Car
Type:- Suction
Fan Dia:- 300 MM
Rated Voltage:- 12V
Output Power:- 80 Watt
Air Flow:- 1100 M3/Hr

TATA- NANO

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Current customers - Domestic

Tata Toyo, India


Programmes
Application:- Radiator Motor For ACE Model:- FM12-3M
Pick up Van
Type:- Suction
Fan Dia:- 300 MM
Rated Voltage:- 12V
Output Power:- 80 Watt
Air Flow:- 1100 M3/Hr

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Current customers - Domestic

Tata Toyo, India


Programmes
Application:- Radiator Motor For Tata ACE Zip Model:- FM9-PN
/ ACE Iris
Type:- Suction
Fan Dia:- 225 MM
Rated Voltage:- 13.5V
Output Power:- 50 Watt
Air Flow:- 1100 M3/Hr

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Current customers - Domestic

Pranav Vikas ( For KTM, Bajaj


Auto) Programmes
Application:- Radiator Fan Motor For
Two Wheeler Model:-FM5-PNV
Type:-Suction
Fan Dia:-130 MM
Rated Voltage:-12V
Output Power:-50 Watt
Air Flow:-400 M3/Hr

BAJAJ -KTM BAJAJ-PULSAR

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Current customers - Domestic

Pranav Vikas ( For KTM, Bajaj


Auto) Programmes
Application:- Radiator Fan Motor For
Two Wheeler Model:-FM5-PNV
Type:-Suction
Fan Dia:-130 MM
Rated Voltage:-12V
Output Power:-50 Watt
Air Flow:-400 M3/Hr

BAJAJ -KTM BAJAJ-PULSAR

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Current customers - International

Pranav Vikas ( For Kawasaki –


Japan ) Programmes
Application:- Radiator Fan Motor For
Two Wheeler Model:-FM5
Type:-Suction
Fan Dia:-130 MM
Rated Voltage:-12V
Output Power:-50 Watt
Air Flow:-400 M3/Hr

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Current customers - International

Piaggio , Scorze (Italy)


Programmes
Application:- Radiator Fan Motor For
Two Wheeler
Model:- FM5-5M
Type:- Suction
Fan Dia :- 130 MM
Rated Voltage:- 12V
Output Power:- 50 Watt
Air Flow:- 550 M3/Hr

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Current customers - International

Aprillia, Scorze (Italy)


Programmes
Apllication:- Radiator Fan Motor For
Two Wheeler Model:- FM5-2MR
Type:- Blower
Fan Dia:- 130 MM
Rated Voltage:- 12V
Output Power:- 50 Watt
Air Flow:- 450 M3/Hr

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Current customers - International

Aprilia , Scorze (Italy)


Programmes
Application:- Radiator Fan Motor For
Two Wheeler Model:- FM5-3ML
Type:- Suction
Fan Dia:- 130 MM
Rated Voltage:- 12V
Output Power:- 50 Watt
Air Flow:- 500 M3/Hr

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Current customers - International

Aprillia , Scorze (Italy)


Programmes
Application:- Radiator Fan Motor For
Two Wheeler Model:-FM5-3MR
Type:- Blower
Fan Dia:-130 MM
Rated Voltage:- 12V
Output Power:- 50 Watt
Air Flow:- 400 M3/Hr

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Current customers - International

Aprillia , Scorze (Italy)


Programmes
Application:- Radiator Fan Motor For
Two Wheeler Model:-FM5-2MS
Type:-Suction
Fan Dia:-130 MM
Rated Voltage:-12V
Output Power:-50 Watt
Air Flow:-450 M3/Hr

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Current customers - International

Piaggio, Scorze (Italy)


Programmes
Application:- Radiator Fan Motor For
Two Wheeler Model:-FM5-3M
Type:-Suction
Fan Dia:-130 MM
Rated Voltage:-12V
Output Power:-50 Watt
Air Flow:-550 M3/Hr

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Current customers - International

Piaggio, Scorze (Italy)


Programmes
Application:- Radiator Fan Motor For
Two Wheerler Model:-FMS-4M
Type:-Suction
Fan Dia:-114 MM
Rated Voltage:-12V
Output Power:-50 Watt
Air Flow:-350 M3/Hr

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Current customers - International

TVS Motors Programmes


Application:- Radiator Fan Motor For
Two Wheeler Model:-FM4-2M
Type:-Suction
Fan Dia:-100 MM
Rated Voltage:-12V
Output Power:-25 Watt
Air Flow:-200 M3/Hr
BEBEK TVS MOTORS

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Current customers - International

Rieju S.A. Spain Programmes


Application:- Radiator Fan Motor For
Two Wheeler Model:-FM4-MRT
Type:-Suction
Fan Dia:-98 MM
Rated Voltage:-13V
Output Power:-40 Watt
Air Flow:-250 M3/Hr

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Current customers - International

Alexon- Thailand
Programmes
Application:- Radiator Fan Motor For
Two Wheeler
Model:- FM5-5M
Type:- Suction
Fan Dia :- 150 MM
Rated Voltage:- 12V
Output Power:- 60 Watt
Air Flow:- 600 M3/Hr

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New Development - Domestic

Ather Energy
Programmes
Apllication:- Engine cooling Fan
Motor assly for Electric Smart Model:- FM5-2MR
Scooter-S340
Type:- Blower
Fan Dia:- 130 MM
Rated Voltage:- 12V
Output Power:- 50 Watt
Air Flow:- 450 M3/Hr

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New Development - Domestic

Renault Nissan : Programmes


Application:- Fan Motor Shroud Assly
For Four wheeler –RBC Project Model:- FM15
Type:- Suction
Fan Dia:- 370 MM
Rated Voltage:- 13.5V
Output Power:- 230 Watt
Air Flow:- 1620 M3/Hr

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Customers - Domestic

Mahle Behr- India


Pranav Vikas Ltd TVS Motors

Tata Motors Ltd. Tata Toyo Radiators Ltd Piaggio , India

Renault Nissan

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Customers – International

Piaggio, Italy Aprilia, Italy

BRP, Finland Rieju-Spain

Alexon, Thailand
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VISION
“Kinetic Electric Motor Company is
committed to provide complete
solutions and become
leading Motor manufacturer at
competitive
prices through excellence in
design , development ,validation &
supply ”
MISSION

 Customer Satisfaction.
 Continual Improvement.
 Business Development.
 Employees Development.
 Sub-contractors Development.
 To maintain Safe & Healthy
Environment.
 Corporate Social Responsibility (CSR).
New Business developments at KEM
 Renault Nissan- RBC, PY1B & HBC
 TTR/Tata Motors- Tiago/Tigor (Petrol & Diesel)
 TTR/Tata Motors-Nexon ((Petrol & Diesel)
 TTR/Tata Motors-X451 new platform((Petrol &
Diesel)
 PSA-Smart Car
 Ather Energy-Battery/Motor cooling fan
 Maruti Suzuki- FMS Assly (2Wheeler project)
 MML- 2Wheeler project (JAWA)
 TVS Motor- FMS Assly (3Wheeler project)
 Piaggio- FMS Assly (3Wheeler project)
 Bajaj Auto- 2Wheeler FMS Assly (NX project)
 Bajaj Auto- 2Wheeler FMS Assly (Adventure
project)
Best Outstanding Quality & Best Supplier Award By Tata Toyo
Best Overall Performance Award 2010-
2010-11 & 2011-
2011-12
By Tata Toyo
Out Standing Performance For The Best Technical
Support 2013-
2013-14 By Tata Toyo
Best Supplier Award 2016 By Tata Toyo
Kinetic Electric Motor Company – Proposed plant
Kinetic Electric Motor Company - India

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