INSPECTION & TEST PLAN

FOR
FIRE FIGHTING SYSTEMS PIPE FABRICATION &
INSTALLATION
(ALL METALLIC GROOVED/THREADED PIPING)
VIJAY ARABIA FIRE AND SECURITY SYSTEMS
(Contract No: PLL/P5QA01/PROJ/WO/096)

MECHANICAL WORKS
DOCUMENT REVIEW STATUS
□ Status 1 : Work May Proceed
□ Status 2 : Revise & Resubmit. Work May Proceed Subject To Incorporation of Comments
Indicated
□ Status 3 : Revise & Resubmit. Work May Not Proceed
□ Status 4: Review Not Required. Work May Proceed

Permission to proceed shall not constitute acceptance or approval of design details,

calculations, analyses, test methods, or materials developed or selected by contractor
and shall not relieve contractor from full compliance with contract technical
specification and requirements.

___________________ _________________
Overseas Bechtel, Inc. Date

ITP NO: 25045-C5100-16-ITP-50, Rev 0

0 03.09.08 Issued for approval 0

Guhan S. U. Roy R. Roy N.R. Das

PREPARED REVIEWED BY APPROVED

BY BY
REV DATE DESCRIPTION
Project QA Construction Project
Engineer Manager Manager Manager

Page 1 of 7
 INSPECTION & TEST PLAN
FOR FIRE FIGHTING SYSTEM
PIPING FABRICATION AND INSTALLATION
Contract No: 25045-000-FC1-C000-00016 / Contract Title: Fuel System. ITP Sequence No:25045-C5100-16-ITP-M-50 Rev No: 3
PLL/P5QA01/PROJ/WO/096
9
Discipline : MECHANICAL Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A- Page 2 of 7
13955, 25045-5100-16-3PS-M-13915
Frequency Inspection
Verifying
Activity Activity Controlling Character to of
Acceptance Criteria Documents
No. Description Document be checked Testing/ S/C PLL OBI
Inspection

1. Submittals 25045-C5100-16- Method • Approval by OBI Code 1 or Code 2 Each Area Material R R R
3PS-D-02572 Statement Test
25045-C5100-16- Reports,
Drawing • Approval by OBI Code 1 or Code 2
3PS-A-13955
25045-C5100-16-
3PS-M-13915
25045-C5100-16- Material • Tested and certified
3GS-M-50 • Mill test reports certified by manufacturer
for chemical and physical properties.

• Free from dirt and foreign material. Material

Physical Each Area Inspection
2. Pipe Cleaning 25045-16-3PS- • The pipe end Cap/Seal will not be removed W S S
cleanness Report
25045-C5100- 02551 & until the pipe is to be installed.
16-3GS-M-008 25045-C5100-16- • At openings for branches in pipe, all
Rev 2 3PS-A-13915 material, which falls into the pipe, will be
removed before Grooving/Threading in the
branch fittings.
• Internal and external part of pipe and pipe
fittings will be clean and free from oil, rust,
scale, and other material that would be
detrimental to either the weld or the base
metal when heat is applied.
• After each day’s work, the open ends of all
pipes being installed shall be sealed.

H - Hold Point: Written notification required. W – Witness: Written notification S – Surveillance: No notification required but R – Review: Record / Documents
Contractor may not proceed beyond this point required but Contractor may proceed if activity may be subjected to OBI Surveillance review.
without written confirmation of the Engineer. OBI does not attend. / Monitoring.
 INSPECTION & TEST PLAN
FOR FIRE FIGHTING SYSTEM
PIPING FABRICATION AND INSTALLATION
Contract No: 25045-000-FC1-C000-00016 / Contract Title: Fuel System. ITP Sequence No:25045-C5100-16-ITP-M-50 Rev No: 3
PLL/P5QA01/PROJ/WO/096
9
Discipline : MECHANICAL Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A- Page 3 of 7
13955, 25045-5100-16-3PS-M-13915
Frequency Inspection
Verifying
Activity Activity Controlling Character to of
Acceptance Criteria Documents
No. Description Document be checked Testing/ S/C PLL OBI
Inspection

Material
External • As per material specification, size, Inspection
3. Identification, 25045-C5100-16-
coating schedule, etc. Each Area Report W W S
Labeling, 3PS-M-13915,
Handling and 25045-16-3PS- • Pipe and fittings, valve etc. will be tagged
stocking of 02572,25045-16- or label.
Stocking • External coating free from any kind of
pipe, fittings & 3PS-02551
valves visible damage.
• 10” dia pipe & 8” and smaller dia pipe
racked 2 sections and 4 section maximum
respectively.
• All fittings and valves kept in a covered dry
storage area until ready for installation.

5. Fabrication
Drawing • Grooved joints number marking in Fit-up
25045-16-3PS-D- marking isometric drawings by piping engineer. Inspection W W S
02572 Each Area Report
25045-16-3PS-A-
Pipe cutting • By circular saw and by grinding.
13955
25045-16-3PS-M- Grooving • By machine cutting/grinding and grooving.
13915 Fit-up and • As per approved AFC
joining • Provision for suitable support to avoid
preparation. distortion.

H - Hold Point: Written notification required. W – Witness: Written notification S – Surveillance: No notification required but R – Review: Record / Documents
Contractor may not proceed beyond this point required but Contractor may proceed if activity may be subjected to OBI Surveillance review.
without written confirmation of the Engineer. OBI does not attend. / Monitoring.
 INSPECTION & TEST PLAN
FOR FIRE FIGHTING SYSTEM
PIPING FABRICATION AND INSTALLATION
Contract No: 25045-000-FC1-C000-00016 / Contract Title: Fuel System. ITP Sequence No:25045-C5100-16-ITP-M-50 Rev No: 3
PLL/P5QA01/PROJ/WO/096
9
Discipline : MECHANICAL Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A- Page 4 of 7
13955, 25045-5100-16-3PS-M-13915
Frequency Inspection
Verifying
Activity Activity Controlling Character to of
Acceptance Criteria Documents
No. Description Document be checked Testing/ S/C PLL OBI
Inspection

6. Installation 25045-16-3PS-D- Clearance for • Visual inspection and clearance.

02572 Installation • Covering of spool ends Each Area W W S
25045-16-3PS-A- • Completion of hydraulic testing on pre
13955 fabricated spools, if applicable.
25045-16-3PS-M- • Completion of painting activities where
13915 necessary.
NFPA 13,NFPA • Completion of grooving if necessary.
14,NFPA 15 and
NFPA 16

• Type as per AFC drawing.

Supporting • Permanent pipe supports installed.
• Temporary supports engaged if providing
W S S
of permanent supports not possible.
• All temporary supports replaced by
permanent support before mechanical
clearance.
Valves and
Instruments • As per AFC drawing and P & ID.
W S S
Flow line • As per AFC drawing or direction by Each area
elevation & Engineer.
Slope

Hydrostatic
H - Hold Point: Written notification required. W – Witness: Written notification S – Surveillance: No notification required but R – Review: Record / Documents
Contractor may not proceed beyond this point required but Contractor may proceed if activity may be subjected to OBI Surveillance review.
without written confirmation of the Engineer. OBI does not attend. / Monitoring.
 INSPECTION & TEST PLAN
FOR FIRE FIGHTING SYSTEM
PIPING FABRICATION AND INSTALLATION
Contract No: 25045-000-FC1-C000-00016 / Contract Title: Fuel System. ITP Sequence No:25045-C5100-16-ITP-M-50 Rev No: 3
PLL/P5QA01/PROJ/WO/096
9
Discipline : MECHANICAL Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A- Page 5 of 7
13955, 25045-5100-16-3PS-M-13915
Frequency Inspection
Verifying
Activity Activity Controlling Character to of
Acceptance Criteria Documents
No. Description Document be checked Testing/ S/C PLL OBI
Inspection
7. Pressure NFPA 13,14,15,16 Test Pressure Test pressure as specified in specification, Each Area test report.
testing and NFPA 25. AFC Drawing. H H H
No Leak or Pressure Drop.
Hydrostatic pressure test procedure will be
submitted later.

H - Hold Point: Written notification required. W – Witness: Written notification S – Surveillance: No notification required but R – Review: Record / Documents
Contractor may not proceed beyond this point required but Contractor may proceed if activity may be subjected to OBI Surveillance review.
without written confirmation of the Engineer. OBI does not attend. / Monitoring.
 INSPECTION & TEST PLAN
FOR FIRE FIGHTING SYSTEM
PIPING FABRICATION AND INSTALLATION
Contract No: 25045-000-FC1-C000-00016 / Contract Title: Fuel System. ITP Sequence No:25045-C5100-16-ITP-M-50 Rev No: 3
PLL/P5QA01/PROJ/WO/096
9
Discipline : MECHANICAL Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A- Page 6 of 7
13955, 25045-5100-16-3PS-M-13915
Frequency Inspection
Verifying
Activity Activity Controlling Character to of
Acceptance Criteria Documents
No. Description Document be checked Testing/ S/C PLL OBI
Inspection

H - Hold Point: Written notification required. W – Witness: Written notification S – Surveillance: No notification required but R – Review: Record / Documents
Contractor may not proceed beyond this point required but Contractor may proceed if activity may be subjected to OBI Surveillance review.
without written confirmation of the Engineer. OBI does not attend. / Monitoring.
 INSPECTION & TEST PLAN
FOR FIRE FIGHTING SYSTEM
PIPING FABRICATION AND INSTALLATION
Contract No: 25045-000-FC1-C000-00016 / Contract Title: Fuel System. ITP Sequence No:25045-C5100-16-ITP-M-50 Rev No: 3
PLL/P5QA01/PROJ/WO/096
9
Discipline : MECHANICAL Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A- Page 7 of 7
13955, 25045-5100-16-3PS-M-13915
Frequency Inspection
Verifying
Activity Activity Controlling Character to of
Acceptance Criteria Documents
No. Description Document be checked Testing/ S/C PLL OBI
Inspection

H - Hold Point: Written notification required. W – Witness: Written notification S – Surveillance: No notification required but R – Review: Record / Documents
Contractor may not proceed beyond this point required but Contractor may proceed if activity may be subjected to OBI Surveillance review.
without written confirmation of the Engineer. OBI does not attend. / Monitoring.